Ud7000 Parte 2 V19
Ud7000 Parte 2 V19
Version ≥ A19.07
Part 2
UD
UNIVERSAL Drive
Table of Contents
6 Commissioning
Familiarise yourself with the functions of the display and operator-control unit ABE (also re-
ferred to as keyboard and display below). Section 7.2.4, “Operating Examples”, explains,
by way of examples, how a parameter is edited. Please note the information on the various
keys and keyboard short-cuts in Tables 7.3, 7.4 and 7.5, so as to fully exhaust all capabili-
ties of parameter assignment.
Normally, entry of a new parameter value is processed by the inverter directly after it is con-
firmed with SHIFT or ENTER and takes effect at the latest when message “Stored” disap-
pears again. Parameters necessitating a restart are exceptions. This description contains
a corresponding note in conjunction with these parameters.
Always ensure that only the selection options documented in the Manual are set.
ATTENTION!
Undocumented selection values may lead to unexpected and/or dangerous states (back-
ground: the UD 7000 features a wide variety of special applications with solutions for spe-
cial problems in the field of drive engineering. Selection options are reserved for these ap-
plications). Our Sales Division will be more than willing to inform you of the currently avail-
able applications and can make available to you the corresponding application descriptions
on request.
In the case of the so-called “selection parameters”, it is also possible to enter values which
are not documented. Please note the following points so as to avoid danger to operating
staff and the system itself:
1. After entering a parameter, check whether the selected value is correct and has been
accepted.
2. If the entered value does not match the current operating state of the inverter (since, for
instance, it is illegal for the active application), the UD 7000 may automatically change
the value to the factory default setting, the value zero or the value active previously.
These settings must then be checked:
• What application is active?
• LOCAL or REMOTE mode?
• Have the output stages been enabled?
• Is an error or fault pending?
The UD 7000 features three equivalent parameter sets. Entered parameters and the results
of measurements in the test mode are always only ever stored in the active parameter set
(parameter E9 – Customer parameter set). Set 1 is active by default.
The active parameter set can be changed over either with the parameter E9 – Customer
parameter set or with the aid of binary inputs. To this end, one of the binary inputs R/J,
PS1–PS3 must be programmed to the corresponding function (see parameters 98–9B). Pa-
rameter sets can only be changed over in the stop state.
As one parameter set will be adequate for the majority of applications, it is possible to use
the second or third one to back up the optimized settings. For further information, refer to
the description of the parameters E9 – Customer parameter set and EA – Application-
dependent defaults in Section 8.14 of this parameter description.
The parameter sets may contain diverse applications (parameter 2C). If, in the event of a
parameter set change-over, the unit detects that the new set contains a different applica-
tion, the inverter is restarted directly after the set change-over in order to adapt the inverter
environment.
If the change in the parameter set also results in a change in the motor data, the application
ATTENTION! number or other important motor quantities (stator and rotor resistance or controller param-
eters etc.), this may lead to a situation in which the inverter loses control of the motor. This
is why a safety function is integrated (parameter 8B) which deactivates the inverter output
stages in any case after a stop command once a certain time has elapsed.
Display of the active parameter set
In the “stop state”, the active parameter set is shown in the standard display 1:
When the parameters are displayed, the active parameter set is recognizable by the char-
acter between the parameter number and the value.
EXAMPLE:
The active parameter set is also correspondingly recognizable in standard display 2 (exam-
ple with parameter set 2 active):
Most parameters are displayed as decimal numbers. The value range indicates whether
places after the decimal point and signs are used. In the case of certain parameters, entry
and status displays are implemented with the aid of bit-serial (binary) assignment. Func-
tions can be activated and deactivated by setting (value 1) or resetting (value 0) individual
bits. Since the number of places on the display does not suffice, binary numbers are en-
tered and displayed as hexadecimal numbers. Groups of four bits in each case are com-
bined to form one hexadecimal number, e.g. bit pattern 0101 corresponds to value 5hex.
Leading zeros are displays and the word “hex” is displayed after each hexadecimal param-
eter. The table on Page 2-123 will assist to you to convert the binary numbers to hexadec-
imal numbers.
If the PROG, SHIFT or ENTER key is pressed, the message is reset on the ABE (display
and operator-control unit). Acknowledgement of the error message does not cancel the
cause of the error. Errors may be also still be pending after reset (see also Chapter 8.17,
“Error States”).
Start
The parameters in “Group 1 – Motor data” must be adapted to the local situation prior to
HINT! commissioning the drive so as to ensure optimum motor/unit coordination.
According to the works settings, the inverter can be controlled by keyboard (LOC) or via the
terminal inputs (REM). You can switch over between both control sources via the input PS3.
The frequency setpoint (SET) and the inverter load in % are displayed in the bottom display
line.
To adapt to the signal source used locally, parameters are available for the individual inputs
(outputs). You will find the parameter allocations of the typical control terminal assignments
on Page 1-27.
Adapt, i.e. which control source, e.g. speed setpoint or left/right starting, is to be used de-
pending on the selected operating mode, by means of parameter 31.
Page 1-27 shows a typical connection configuration of the inverter control terminals. The
description of function of the functions available at the relevant inputs/outputs corresponds
to the various setting options of the inverter. The function of the relevant I/Os can, of course,
be adapted to the application using parameters scheduled for this. A reference in parenthe-
ses to the parameter responsible for the relevant I/O is provided in order to make it easier
to locate the parameters. The inverter interface is shown in brief at the left-hand side of the
terminals in order to provide the operator with an insight into the input wiring. The inverter's
binary inputs are set to HIGH-active when the inverter is delivered (in the case of European
factory default settings) (see also Parameter 9F).
Pages 2-125...2-129 list the parameters accessible to the customer. This list contains
space for entry of the customer-specific settings besides the factory default parameter val-
ues. In order to achieve a satisfactory drive result, it will be necessary to adapt a number of
parameters to the application (see Chapter 6.6 (Commissioning Application 0 – Inverter),
6.7 (Commissioning of a Field-Orientated-Controlled Asynchronous Motor (FO) or of a Per-
manent-Field Synchronous Drive (EC)) or 6.8 (Commissioning an SLV Application)).
Please refer to the Parameter Description (Chapter 8) for a precise description of the pa-
rameters.
The recommended step-by-step procedure for commissioning an SL, FO, SLV2 or EC drive
(1)
is listed in the following chapters. Adaptation of the I/Os is not discussed here. The steps
described in short form merely serve to adapt the inverter to the motor. These settings
should be made with extreme caution because an optionally functioning drive will only be
guaranteed if the inverter is harmonised correctly to the motor.
6.6.1 Preparation
• Ensure that the software version in the unit corresponds to the Operating Instructions
and the Parameter Description. During the initialisation phase, you will see the software
version (e.g. A19.xx) in the second line on the display.
• The currently activated application is displayed briefly after power-on of the inverter dur-
ing the initialisation phase. If any other applications than “0 – Inverter” has been selected
in the unit, you can change this with parameter 2C – Application.
• In order to ensure that all parameters in the inverter correspond to the factory default
setting, you can reset all three or only one of the customer parameter sets to the factory
default setting with the aid of parameter EA – Application-dependent defaults. Please
note that this Reset only takes effect the next time the software is restarted. In order to
do this, either briefly disconnect the unit from the line supply (until the text on the display
disappears) or use parameter 2D – Software reset.
6.6.2 Parameterisation
After you have opted for your preferred display language (parameter 78), you can then start
parameterising the inverter:
• The motor data must always be entered first in parameter group 1.
In order to do this, simply transfer the information from the rating plate of the connected
motor to the corresponding parameters of group 1. This is the most important step for
parameterisation of the inverter! This is the only way of ensuring that the drive functions
correctly. The protection functions integrated in the inverter (e.g. current and rotational-
speed monitoring) operate reliably only if the inverter is familiar with the correct motor
data.
The Autotuning functions (i.e. the commissioning aids, see parameter 2A – Test mode)
also require entry of the correct data.
• The next step is to check whether the parameter values in “Group 2 – Basic data” are
correct for your application. Frequently, the acceleration and deceleration times or the
maximum frequency needs to be adapted. It is also important that you check whether
the settings of parameters 29 – Control mode and 31 – Setpoint selection (frequency
setpoint) meet your requirements.
• Parameter 29 – Control mode defines the sources for the Start/Stop signal and the set-
point for the two operating modes LOCAL (the inverter is controlled via the operator-con-
trol unit) and REMOTE (operation via the control terminals).
• If you opt for operating mode REMOTE, you must then, as the next step, inform the in-
verter of what signal source you wish to use for the frequency setpoint via parameter 31
– Setpoint selection (frequency setpoint) and define, using parameters 71 – Start
and Stop options and 91 – Function of inputs FWD and REV, how the binary inputs
are to act.
• The parameters of “Group 6 – V/Hz characteristic” define how the voltage/frequency as-
signment is implemented in the inverter. In many cases, it is not necessary to adapt the
parameters. However, if the drive is to be operated with customer-selected assignment
of output voltage to output frequency, this can be done by entering the value 2 in param-
eter 62 – V/Hz characteristic selection. In this case, further steps are required, and
these are specified in the description under parameter 6A – V/Hz characteristic, volt-
age V3.
• For all other cases, the inverter generates the V/f ratio on the basis of a “Sensorless
Vector Motor Model” automatically. When doing this, it allows, amongst other things, for
the resistance losses at output frequency f = 0 Hz and, with the aid of the Autoboost
function (see parameter 61), adapts the motor's excitation to the load conditions.
• Entry of the correct motor data (group 1) and conducting Test mode are the precondi-
tions for a functioning motor model in the inverter. Test mode 104 (parameter 2A) is rec-
ommended, but, at least, the stator resistance (Test 101) should be measured. This test
run needs to be conducted successfully only once, i.e. no error message may be dis-
played during the test run. This completes the basic configuration of the inverter.
The wide variety of other parameters also available for application “0 – Inverter” makes it
possible to also adapt the UD 7000 to more complex drive configurations. To put it in brief,
the following setting options are important:
• Adaptation of the torque limits in group 5 (factory default setting: 150% of the nominal
motor torque in all four quadrants).
• Correction of the motor excitation via parameter 22 – Boost.
• Adaptation of the ramps (e.g. use of S-shaped ramps) via parameters 72 and 73.
• Adaptation of the drive to the field attenuation via parameter 21 – Knee frequency and
parameter 62 – V/Hz characteristic selection.
• Configuration of the DC brake with parameters 63–65.
• Increase in rotational-speed stability with the aid of parameter 76 – Slip compensation.
• You can enhance the smooth-running characteristics at output frequencies less than ap-
prox. 5 Hz by activating PWM frequency correction (see parameter FB).
• Please consult Chapter 8.9, “Group 9 – Binary Inputs/Outputs” for the diverse functions
of the binary inputs and outputs.
• Please note that application “0 – Inverter” is suitable only for “standard tasks”. This is
why a wide variety of other applications is available, and commissioning for these is de-
scribed separately. In some cases, additional functions can also be activated easily for
application 0 (function “Motor potentiometer”, Step-by-step control, alarm functions of
the binary outputs, Output of internal variables via the analogue outputs etc.).
• The option of parameterising and controlling the inverter via the serial RS 485 port is ap-
plication-independent.
As soon as all parameters have been entered, several parameters providing information on
the current inverter status are available. In parameter group “0 – Service data I”, you can,
for instance, display the actual values of the currents, voltages, frequencies and the inverter
temperature. This allows you, for instance, to check the magnitude of the line input voltage,
whether the DC link voltage ( V DC link = 2 × V Line ) is correct, whether the inverter is over-
heating or the magnitude of the no-load current. These parameters which are used simply
for display purposes can be found in the parameter list on Pages 2-125...2-129. They are
identified with r-o (read-only) in column Factory default setting.
The data of the motor model used and the current inverter-specific states are displayed in
parameter groups “E – Service data II” and “F – Service data III” and some of them can
also be adapted manually.
Frequently, it is not visible immediately whether the cause of the fault or error relates to the
cabling of the installation, parameterisation of the inverter, incorrect rating or even defect
components.
1. Check the motor cabling.
2. Check the motor data in parameter group 1.
3. Check the cabling of the control terminals.
4. Is the inverter in the required control mode (LOC or REM)?
5. How does the inverter respond to the setpoint inputs (NOTE: the applied setpoint is
shown on the display)?
6. Is an error being displayed?
7. Has Test mode (parameter 2A) been conducted correctly and in line with the application
(parameter 2C)?
• Ensure that the software version in the unit corresponds to the Operating Instructions
and the Parameter Description. The software version (e.g. A19.xx) is shown on the dis-
play during the initialisation phase in the second line.
• The application activated in each case after power-up and its application number (see
description of parameter 2C – Application) are also shown during the initialisation
phase.
Figure 6.1
7. Plug the option card into the socket connector of the control board and screw the card
to the shielding plate with two M2.5 screws. Ensure that the card is not inserted twisted
into the connection socket for the optional card.
8. Using the supplied ribbon cable, make an additional connection between the pin con-
nectors of the control board and the option card (see “Ribbon cable connection” in Fig-
ure 6.2). The side of the ribbon cable marked in colour must be plugged onto the PIN
marked “1”.
9. Break out the required terminal or connector openings on the right-hand device cover
so as to provide access to the connections if the cover is closed off.
10. Firmly screw the cover back onto the unit.
11. Connect the encoder or resolver. Please refer to the descriptions of the synchro-gener-
ator and the option cards for further details.
12. Reconnect the unit to the line power supply.
Figure 6.2
1. Configure parameter 2C – Application for the required application (either one of the EC
applications 10, 11, 12 or one of the FO applications 20, 21, 22).
2. Switch off the line power supply, wait until the display disappears and switch back on or
set parameter 2D to 1. This restarts the software for application-specific parameters
(e.g. the parameters in group B) which are only now displayed.
3. Enter the motor data in parameter group 1. Always enter the correct motor data so that
the UD 7000 can compute the correct control limits and model variables.
NOTE: the UD 7000 uses the power factor of the motor as the key value for motor con-
trol. If the power factor is not specified on the motor's rating plate, please determine a
suitable value using the information specified for parameter 13 – Power factor.
4. Next, you should check whether the parameter values in “Group 2 – Basic data” are cor-
rect for your application. Frequently, for instance, it is necessary to adapt the accelera-
tion and ramp down times or the maximum frequency. It is also important that you check
whether the settings of parameter 29 – Control mode and 31 – Setpoint selection (fre-
quency setpoint) meet your requirements.
5. Parameter 29 – Control mode defines the sources for the Start/Stop signal and the set-
point for the two operating modes LOCAL (the inverter is controlled via the operator-con-
trol unit) and REMOTE (operation via the control terminals).
6. If you opt for operating mode REMOTE, you must then, as the next step, inform the in-
verter of what signal source you wish to use for the frequency setpoint via parameter 31
– Setpoint selection (frequency setpoint) and define how the binary inputs are to act
with parameter 71 – Start and Stop options and 91 – Function of inputs FWD and
REV.
7. Enter the specific data of the synchro-generator used. This will either be the number of
lines of the encoder used in parameter BE or its number of pole pairs in parameter BA
if a resolver is connected.
8. Select the Test mode 109 in parameter 2A. After the first Start command after power-
on, the stator resistance, the leakage reactance Xσ and the direction of rotation of the
position encoder are determined during a test run. On the basis of this, the inverter com-
putes further model variables and controller parameters. After the test has been suc-
cessfully conducted, parameter 2A – Test mode is automatically set to value 0, i.e. no
further tests are conducted at a later point.
If the motor shaft is not free to move for the test run, conduct test 104 instead of test 109.
HINT! Please refer to parameter BD – Angle sensor direction of rotation for further informa-
tion.
9. Set the rotational speed setpoint to 0 Hz (or the torque setpoint 0% for closed-loop
torque control).
If the setpoint is not set to ZERO, the inverter will respond to the set setpoint after the
ATTENTION! test run, i.e. the motor will start to turn and, under certain circumstances, under full
torque.
10. The test run commences with the first Start command. Conducting the tests with no er-
rors is the precondition for trouble-free operation and is the basis for the optimization
steps which follow.
NOTE: if an error occurs during the test, switch off the line power supply, switch it back
on again and repeat the test. If there is still an error message, please always follow the
information in Section 6.7.4, “Solution to the Problem”.
If you have successfully completed configuration of the basic setting, the UD 7000 is con-
figured with a moderate response time. If you require higher performance, the speed con-
troller must be optimized by adapting parameters B1 and B2 accordingly. The following pro-
cedure will help you to establish the best settings:
1. Note down the values of the current controller parameters F8 – Current controller gain
and F9 – Specific current controller reset time, as determined automatically by the
test run 109 (or 104).
F8 (self-regulated) = _ _ _._ _ (in the example, F8 = 15.61 Ω)
F9 =_____ (F9 = 10)
2. Set parameter F8 to 1.
3. Set parameter A7 to 2. This sets the low-pass filter time for the measurement terminal.
4. Now start to optimise the velocity control loop:
Set parameter B2 – Reset time of speed controller to the maximum value which it is
possible to set. Set parameter B1 – Speed controller gain to (a lower value, i.e.) 20 or
below.
5. Set parameter A1 – Analog output MET1 selection to 19. The torque-generating cur-
rent is output signed at analogue output MET1. Connect an oscilloscope to terminals
COM and MET1 and set a resolution of 500 mV/division.
6. Set a setpoint of approx. 50% of the nominal motor frequency. Start the motor.
7. Increase the setting of parameter B1 – Speed controller gain step-by-step until the mo-
tor starts to oscillate. See the illustration below.
8. Note down the period T (in this case 25 ms) of the oscillation and the value of parameter
B1 at the instant at which the proportional gain k entered the critical band.
EXAMPLE:
T = 25 ms
k = 1700
9. Calculate the correct value for B1 and enter this value:
15. The settings established in steps 9 and 10 are the values for the critically damped con-
trol loop (see the illustration below). Starting from this setting, you can now begin to op-
timise the control loop so that it behaves in the manner required.
Over shoot
Speed setpoint
16. The above illustration shows the transient response of a drive whose speed controller
has been optimized using the method described. If you restrict overshoot, you must in-
crease parameter B2 – Reset time of speed controller. The next illustration shows the
acceleration if B2 is increased from 21 to 64.
In the above illustration, you can see that start time is now longer and that coasting is
shorter. The start time can be shortened by increasing the proportional gain B1.
17. The next illustration shows the transient response if B1 is increased to 100.
18. It is difficult to establish the correct setting for the speed controller since it depends on
the application. Theoretically, the correct setting will have been established if the over-
shoot is 4.3%. In order to achieve this response behaviour, parameter B2 – Reset time
of speed controller must be increased again to 236. See the illustration below.
If you use a transmission in your application, the mechanical components cause transmis-
HINT! sion backlash. It is advisable to use higher values in parameter B2 – Reset time of speed
controller in order to avoid premature wear of the transmission.
As soon as all parameters have been entered, several parameters are available providing
information on the current inverter status. In parameter group “0 – Service data I”, you can,
for instance, display the actual values of the currents, voltages, frequencies and the inverter
temperature. For instance, this allows you to check the magnitude of the line input voltage,
whether the DC link voltage ( V DC link = 2 × V Line ) is correct, whether the inverter is over-
heating or the magnitude of no-load current.
The data of the motor model used and the current inverter-specific statuses are displayed
in parameter groups “E – Service data II” and “F – Service data III” and some of them can
also be adapted manually.
Since it frequently cannot be seen immediately whether cause of an error or fault relates to
the cabling of the installation, parameterisation of the inverter, incorrect rating or even de-
fective components, the following procedure is recommended for systems with rotational
speed feedback:
1. Switch the unit on and select parameter BB. This allows you to read off the mechanical
angle of rotation of the feedback shaft. If the parameter setting for the feedback data (pa-
rameter BA – Resolver pole pair number if using a resolver or parameter BE –
Number of encoder lines with attached encoder) is correct, the display will run through
an angle of 0–360° with each mechanical revolution of the motor shaft precisely once.
2. Reduce the PWM frequency (parameter 79) to 2.00 kHz.
3. Reset the parameters (B1 and B2) of the speed controller back to the default values
specified in the Parameter Description.
4. Run the Test mode suitable for the application (see description, parameter 2A – Test
mode) again.
5. If the problem persists:
6.8.1 Introduction
The “Sensorless Vector Control” procedure SLV2 has been integrated in the UD 7000.
SLV2 stands for “SensorLess Vector”. This is a method for field-orientated control of the
asynchronous motor without rotational speed feedback.
Commissioning on the basis of application “50 – SLV2 rotational speed control” is de-
scribed at this point. Special application descriptions are available for the other SLV2 ap-
plications (51, 52 and 53). For instance, application 51 offers the option of operating with
torque control (within the framework of the restrictions of a sensorless method). It is advis-
able to place application “51 – SLV2 torque control” into operation precisely in the same
way as the SLV2 application with rotational speed control described at this point. The only
difference is that, as the last step, one must change parameter 2C – Application from 50
to 51 and reboot the software (see parameter 2D – Software reset), after which it is then
possible to operate with torque control.
The SLV2 rotational speed control has a time-proven structure with speed controller and
current controller as will also be known from field-orientated drive with feedback.
Figure 6.3
Structure with speed controller (DZR) and current controller (SR)
As of software version A19.01, the dynamic response covers the entire rotational speed
range. The dynamic response is comparable with that of the FO in the moderate rotational-
speed range (see Figure 6.4).
During Test mode, the current controller can now be preset with the same values as field-
orientated drive with feedback (FO). This results in improved in compensation of the torque-
generating current which, in turn, means that the speed controller is easier to set. Normally,
all that needs to be done after Test mode is to optimise the speed controller.
Figure 6.4
Comparison of FO and SLV2 load connection 100% at 40 Hz. The torque-generating
current and the actual rotational speed are plotted in each case.
Ensure that the software version in the unit corresponds to the Operating Instructions. A
prompt indicating the software version (e.g. A19.xx) is displayed in the second line on the
display during the initialisation phase.
1. In order to place application “50 – SLV2 rotational speed control” into operation, the best
way is to use parameter EA – Application-dependent defaults. Enter value 50 at this
point and then reboot the inverter software (by switching the unit off and back on again
or using parameter 2D – Software reset). After this, essential parameters in the UD
7000 will have been preset with the values required for the SLV2 application.
Otherwise, you must enter value 50 in parameter 2C – Application and reboot the soft-
ware so that the application-specific parameters are overlaid.
2. Always enter the motor data first in parameter group 1. In order to do this, simply transfer
the information from the rating plate of the connected asynchronous motor to the corre-
sponding parameters of group 1. This is the most important step for parameterising the
inverter. This is the only way of ensuring correct operation of the drive. The protection
functions integrated in the inverter (e.g. monitoring of current, rotational speed and
torque) will operate reliably only if the inverter is familiar with the correct motor data. The
Autotuning function (i.e. the commissioning aids, see parameter 2A – Test mode) also
necessitate entry of the correct data.
3. If step 1 has not been performed, parameter 2A – Test mode must be set manually to
value 104, i.e. the stator resistance R1 and the leakage reactance Xσ are measured af-
ter the first Start command after power-up of the inverter during a test run. The inverter
then computes further model variables and controller parameters.
4. The next step is to check whether the other parameter values in “Group 2 – Basic data”
are correct for your application. Frequently, for instance, it is necessary to adapt the ac-
celeration and deceleration times or the maximum frequency. It is also important that
you check whether the settings of parameters 29 – Control mode and 31 – Setpoint
selection (frequency setpoint) correspond to your requirements.
5. Parameter 29 – Control mode defines the sources for the Start/Stop signal and the set-
point for the two operating modes LOCAL (the inverter is controlled via the operator-con-
trol unit) and REMOTE (operation via the control terminals).
6. If you opt for operating mode REMOTE, you must then, as the next step, inform the in-
verter of what signal source you wish to use for the frequency setpoint using parameter
31 – Setpoint selection (frequency setpoint) or by programming the binary inputs
PS1 to PS3 (parameters 99 to 9B). Please follow note 4) given for parameter 29 – Con-
trol mode.
7. Define in what manner the binary inputs are to act using parameters 71 – Start and
Stop options and 91 – Function of inputs FWD and REV.
8. Set the rotational speed setpoint to 0 Hz (or the torque setpoint to 0% for closed-loop
torque control).
If the setpoint is not set to ZERO, the inverter will respond to the set setpoint after the
ATTENTION! test run, i.e. the motor will start to turn and, under certain circumstances, under full
torque.
9. Issue the Start command (via the terminals or keys FWD resp. REV depending on the
selected control mode). The Autotuning functions of the UD 7000 are performed – “Test”
is shown on the standard display. For this purpose, the inverter independently conducts
measurements on the energised motor. In this case, the motor may not be driven exter-
nally but may be locked by braking for the operation.
Test mode can be interrupted at any time with a STOP command. In this case, you will
see a “Warning ... measurement” warning.
When the test run is complete (i.e. display “Test” on the standard display disappears
again), issue the STOP command.
The Autotuning function performs its purpose only if all tests have been run through fully
HINT! once. If an error message or warning is issued during the measurement, Test mode
must be repeated by restarting the unit. If an error message occurs again, check the mo-
tor data in group 1 and correct cabling of the installation. Difficulties may also arise if the
nominal power values of inverter and motor differ greatly.
If the Autotuning function can, once again, not be performed with no errors, it will be nec-
essary to manually adapt parameters F3 – Stator resistance R1, F4 – Rotor resist-
ance R2 and F5 – Leakage reactance Xσ. Ideally, you can obtain the information from
the motor manufacturer. Otherwise, the UD 7000 Manual contains a table with the fac-
tory default settings for resistances and leakage reactance (in the description of param-
eters in group F). In this case, the selection must be made on the basis of the nominal
motor output and not the nominal inverter output.
If the Autotuning function is performed successfully, parameter 2A – Test mode is set
automatically to value 0, i.e. no further tests are performed at a later point.
10. The dynamic behaviour of the drive depends very greatly on the setting of the control-
lers. Application “50 – SLV2 rotational speed control” also features a speed controller
(see Figure 6.3) besides the current controller. Whilst the current controller has already
been adjusted using the Autotuning function, this must be done manually for the speed
controller. The speed controller must be adapted to the load conditions using parame-
ters B1 – Speed controller gain and B2 – Reset time of speed controller. Parameters
B1 and B2 must be adapted step-by-step and alternately until the drive displays the re-
quired behaviour in relation to dynamic response and overshoot. In principle, optimiza-
tion can also be performed for SLV2 speed control using the same method already de-
scribed in Section 6.7.3, “Controller Optimization”.
If excessively high gain values are entered, it is possible the drive will show display
HINT! “Torque limit” immediately after the Start command (even at low loads). After the STOP
command, the “Auto-Stop” error may be displayed. The associated “Monitoring function
for stopping” is described in the section on parameter 8B – Maximum permissible
ramp extension in the event of stop.
If the process allows, the following optimization steps may be performed:
11. Parameter D5 – Actual value of the field-generating current component id allows
conclusions to be drawn as regards the accuracy of the motor data used in group F to a
certain extent. Firstly, you can adapt the value for parameter F3 – Stator resistance R1.
Parameter D5 – Actual value of the field-generating current component id whose
value should then be around 90%, is monitored at a setpoint of 0 Hz. Otherwise, it will
be necessary to adapt parameter F3 – Stator resistance R1.
Normally, higher values for the resistance R1 also lead to higher values for parameter
D5 – Actual value of the field-generating current component id. If this not the case,
the value of R1 must first of all be greatly reduced (halve the value), after which it should
be increased again in small increments.
12. A value of approx. 50% of the nominal frequency must then be selected as the setpoint
(e.g. 25 to 30 Hz in the case of a 50 Hz motor); the machine runs under no load or at
minimum possible load. Check parameter D5 – Actual value of the field-generating
current component id whose value should be near to 100% at the frequencies speci-
fied. Otherwise, you must adapt parameter F7 – Main reactance Xh until D5 indicates
values around 100% under the conditions described above.
Normally, higher values for the magnetising reactance will also lead to higher values for
parameter D5 – Actual value of the field-generating current component id. If this is
not the case, the value of F7 must first of all be greatly reduced (halve the value), after
which it must then be increased again in small increments.
13. The changes to the SLV2 structure specified at the start lead to new parameters which
are described below:
Parameter Description
13D – Filt.Freq.Calc. Various actual variables are used to compute the frequencies in the SLV2 model. In
some cases, in order to avoid unstable states in the control loops, it will be necessary to
pass specific variables through a filter prior to computation. You can enter the time con-
stant of the filter at this point. The factory default setting 4 ms will need to be changed
only in rare cases.
Case A:
After performing steps 1 to 10, the drive does not achieve the required dynamic response
despite high gain (parameter B1) and short integral-action time (parameter B2). The time
constant must now be reduced: first to 2 ms and, if this has no effect, smoothing is deac-
tivate with value 0 ms.
Case B:
After performing steps 1 to 10, the drive tends to oscillate or “hums” markedly (parameter
D7 jumps to and fro constantly between the allowed torque limits, e.g. ±150%) despite
no gain (B1) and long integral-action times (B2). Increase the time constant in 4 ms in-
crements until stable conditions are achieved.
Parameter Description
13E – T. const. Rotor The rotor time constant of the motor is also included in the slip computation in the SLV2
model. This rotor time constant is computed from the motor data determined with the aid
of the Autotuning function. This provides the option of manually adapting the rotor time
constant.
Value 1 (default setting is 0) ensures that the maximum possible voltage is used for
torque generation when the voltage limit is reached.
NOTE: the parameter is displayed only if an SLV2 application is active and if the selected
maximum frequency is at least 110% of the nominal motor frequency.
14. An optimum voltage utilisation can be achieved by entering the value 0 in parameter 62
– V/Hz characteristic selection so that voltage control is activated. Then, in the field-
attenuation range, the magnitude of the excitation is stabilised at the maximum possible
value depending on the available voltage.
If problems occur when using voltage control (e.g. the drive tends to oscillate in the field-
attenuation range), reset parameter 62 back to the factory default setting (setting 3).
Field attenuation is then performed controlled as of the break-point frequency (parame-
ter 21) indirectly proportional to the output frequency. In such cases, it is important to
enter the right break-point frequency (parameter 21). The entered value should be ap-
prox. 86% of the nominal motor frequency fnom:
In the event of parameter 12 – Rated frequency being 50 Hz and step 1 being per-
formed, the default at 43 Hz is already correct.
15. If the speed of rotation at the motor shaft is not compensated precisely enough when
connecting loads (through to the nominal load), it may be necessary to adapt the rotor
time constant with the aid of parameter F6 – Rotor time constant setting.
16. Parameter FB – PWM frequency slaving. In order to improve the running characteris-
tics of the machine at low rotational speeds, the PWM frequency can be automatically
corrected to the frequency setpoint. This may cause louder noise at low rotational
speeds. PWM frequency correction is also recommended for heavy starting.
17. Parameter 7F – Control method. Trapezoidal modulation (parameter 7F = 2) should be
used at maximum frequencies of high rated frequency since this method achieves opti-
mum voltage utilisation.
18. Parameter 76 – Slip compensation. If step 1 has been performed, slip compensation
(parameter 76) will be activated by default, i.e. the speed controller stabilises the rotor
frequency at the selected frequency setpoint. If there are no problems using slip com-
pensation, the function should always remain activated. It has been observed that the
non-feedback drive moves more dynamically into the field-attenuation range under cer-
tain circumstances if slip compensation is deactivated (e.g. if the motor data, both the
data entered and the data determined by the Autotuning function, is not adequately pre-
cise).
19. The following adaptation may be necessary for operation of application 50 in the field-
attenuation range:
• At all events, the ramp times must be adapted to the load conditions.
• The gain of the speed controller should be reduced.
• Compensation with the aid of gain boosting (parameters B3 and B4) is possible in
order to achieve a good dynamic response nevertheless at “normal” speeds of rota-
tion.
It is advisable to place application “51 – SLV2 closed-loop torque control” into operation
precisely in the same way as SLV2 speed control (see Section 6.8.1, “Introduction”). The
only difference is that, as the last step, you must change parameter 2C – Application from
50 to 51 and reboot the software (see parameter 2D – Software reset), after which it is pos-
sible to operate with torque control.
The application 52 shown here represents a step towards simplified commissioning with a
“single-controller solution”. Application 53 supplements the SLV2 variants with a solution
for the field-attenuation range. Please refer to the application description “SLV2 applica-
tions in the UD 7000” for details on applications 52 and 53.
The Berges inverter UD 7000 features a simple step-by-step control allowing simple func-
tion sequences to be implemented by the inverter itself as a function of programmable
boundary conditions (e.g. as a function of the status of the binary inputs).
The step-by-step control is a special application and is thus not described in greater detail
in this Manual.
Figure 7.1
Display and operating unit
The inverter control can be switched between the operating mode and the program mode.
For the operating mode, you can choose between standard display 1 or 2.
DISPLAY DESCRIPTION
[Address] The address [address] is selected through the serial interface (RS 485)
(SIO) (1)
Accelerate The motor accelerates
At speed The motor frequency is equal to the frequency setpoint
Autostrt.off The start command has been issued, but the autostart condition is not met
Control The inverter receives start/stop commands through the serial interface
(RS 485) (SIO) (1)
Decelerate The motor decelerates
Table 7.1
DISPLAY DESCRIPTION
Dyn. brake The braking chopper is in use
Error Inverter in the error state
FWD Right rotation selected
Jog Jog mode only as long as the FWD or REV key is pressed. The inverter
output is active
LOC LOCAL mode, control by keypad
Program The inverter is parameterised through the serial interface (RS 485) (SIO)
(1)
Speed search The inverter synchronises the output frequency to the rotation frequency
of the motor that is already rotating
Stop The inverter output is inactive
Test The inverter is in test mode
Torque limit The motor is running at the torque limit
Zero speed The inverter output is active, but the motor frequency is 0
Table 7.1
(1) Parameterising the inverter via the serial RS 485 port does not require SIO mode. “SIO mode” means only that the Start-Stop signals
are supplied by the RS 485 interface in REMOTE mode.
You normally change from standard display 1 to 2 in the REM control mode by means of
the ▲ or ▼ keys. In the LOC mode, you can change the display by means of the parameter
EC.
The display can be switched over to the standard display 2 in order to display the read-only
parameters (shown as X and Y here), for example the output frequency and motor current.
Parameter number
(e.g. output frequency)
Displayed item VIEW X: 1.0 Hz
Displayed item VIEW Y: 5.0 A
Figure 7.3
Operating mode – standard display 2
NOTE:
Each read-only parameter may be transferred to the standard display 2. The required read-
only parameter must be selected for this purpose. Pressing keyboard short-cut SHIFT +
ENTER (press key SHIFT first, hold it then press key ENTER) transfers the parameter to
the upper position of the standard display 2. This shifts the parameter which was previously
in the upper position to the lower position. The settings of standard display 2 are stored au-
tomatically in power-failsafe manner.
Figure 7.4
Program mode – group menu
In the case of parameters that have help information, their program name is followed by a
question mark (?).
DISPLAY DESCRIPTION
PROG Parameter is editable
VIEW Read-only parameter (not editable)
Table 7.2
Access privilege
The following display appears when a parameter is edited and stored in non-volatile mem-
ory by pressing the “ENTER” key:
Figure 7.6
Storage message
You can work with a password as the operator privilege for editing parameters (see also
parameter 87). In this case, the password is queried before you edit the first parameter.
PASSWORD
→:
Figure 7.7
Program mode
Password input
The following message appears briefly when you enter the password correctly:
“*** CODE OK. ***”.
Press the key 1× (additionally pressing key SHIFT once provides a higher rate of
change of the data value).
VIEW X: 0.01 Hz
VIEW Y: 0.0 A
Motor data
(1)
Motor data
(1)
Basic data
(2)
Motor data
(1)
Press the key: the value is counted down (additionally pressing key SHIFT once pro-
vides a higher rate of change of the data value).
Press the key: the value is counted up (additionally pressing key SHIFT once pro-
vides a higher rate of change of the data value).
Press the key. Any changed parameter values are not stored in power-failsafe man-
ner.
Motor data
(1)
Motor data
(1)
Press the key, keep it pressed and then press the or key.
Reference-selec ?
PROG 31: 11
Press the key, keep it pressed and then press the key.
0 - VIN: 0 ... 10 V ?
1 - VIN: +/–10 V
Error 3
Overcurrent
Start
Figure 7.8
FUNCTION
OPERATING MODE PROGRAM MODE
KEY STANDARD DISPLAY PARAMETER GROUP PARAMETER LIST DATA INPUT
1 OR 2
LOCAL mode: Skip to next parameter Skip to next parameter or Increments the parame-
Increments the frequency group resp. from the last from the last parameter to ter (increase in the rate of
setpoint in 0.01 Hz steps parameter group to pa- the first parameter. change after 5 s). (1)
(after 5 s, increase in the rameter group 0 (see also
rate of change; see also Example 5).
Example 1). (1)
REMOTE mode:
Switches over between
standard displays 1 and 2
(see also Example 3).
LOCAL mode: Skip to the previous pa- Skip to the previous pa- Decrements the parame-
Decrements the frequen- rameter group resp. from rameter resp. from the ter (increase in the rate of
cy setpoint in 0.01 Hz parameter group 0 to the first parameter to the last change after 5 s). (1)
steps (after 5 s, increase last parameter group. parameter.
in the rate of change). (1)
REMOTE mode:
Switches over between
standard displays 1 and 2
(see also Example 3).
Table 7.4
Control and parameter keys – single operation
(1) Additionally pressing key SHIFT once provides a higher rate of change of the data value.
FUNCTION
OPERATING MODE PROGRAM MODE
KEY STANDARD DISPLAY PARAMETER GROUP PARAMETER LIST DATA INPUT
1 OR 2
The parameter just edited
is reset to the factory de-
fault setting.
+
*** Default! *** is dis-
played for one second on
the display and the de-
or No function. No function. No function. fault value is then shown.
The value can then be
edited further until SHIFT
+ or ENTER is pressed.
Skip to parameter group Opens the parameter list Skip back to the parame- Abort data entry (without
and switch to Program relating to the selected ter group (see also Exam- saving any changes) and
mode (see also Example parameter group (see al- ple 8). Acknowledgement skip back to the parame-
4). Acknowledgement of so Example 6). Acknowl- of an error. (1) ter group. Acknowledge-
an error. (1) edgement of an error. (1) ment of an error. (1)
Acknowledgement of an Acknowledgement of an Transition to data entry → Quitting data entry with
error. (1) error. (1) parameter number blinks. the storage of the
It is then possible to set changed value but with-
the required value with out storing the value in
UP or DOWN. Acknowl- power-failsafe manner. It
edgement of an error. (1) a software reset or restart
of the inverter is now per-
formed, the value prior to
the change takes effect
again. If a parameter
group contains at least
parameter which has not
been stored in power-fail-
safe manner, this is indi-
cated by means of an ex-
clamation mark “!” after
the group name. Ac-
knowledgement of an er-
ror. (1)
In LOCAL mode only: Power-failsafe storage of Acknowledgement of an Power-failsafe storage of
The set setpoint is stored all parameters of this error. (1) the set parameter value.
in power-failsafe manner group. The UD 7000 indi- The UD 7000 acknowl-
(see also Example 2). cates that the entire edges acceptance of the
The inverter acknowledg- group has been stored new value with display:
es the entry with with display *** Stored ***. Acknowl-
** Set Stored **. Acknowl- ** Gr. Stored **. Acknowl- edgement of an error. (1)
edgement of an error. (1) edgement of an error. (1)
Table 7.4
Control and parameter keys – single operation
(1) If the PROG, SHIFT or ENTER key is pressed, the message is reset on the ABE (display and operator-control unit). Acknowledgement of the error message does not cancel
the cause of the error. Errors may be also still be pending after reset (see also Chapter 8.17, “Error States”).
FUNCTION
OPERATING MODE PROGRAM MODE
KEYS STANDARD DISPLAY PARAMETER GROUP PARAMETER LIST DATA INPUT
1 OR 2
Transition to data entry → Quitting data entry with
parameter number blinks. the storage of the
It is then possible to set changed value but with-
+
the required value with out storing the value in
UP or DOWN. (1) power-failsafe manner. It
a software reset or restart
of the inverter is now per-
formed, the value prior to
No function. No function. the change takes effect
again. If a parameter
group contains at least
parameter which has not
been stored in power-fail-
safe manner, this is indi-
cated by means of an ex-
clamation mark “!” after
the group name. (1)
Transition to data entry → Quitting data entry with
parameter number blinks. the storage of the
It is then possible to set changed value but with-
+
the required value with out storing the value in
UP or DOWN. (1) power-failsafe manner. It
a software reset or restart
of the inverter is now per-
formed, the value prior to
No function. No function. the change takes effect
again. If a parameter
group contains at least
parameter which has not
been stored in power-fail-
safe manner, this is indi-
cated by means of an ex-
clamation mark “!” after
the group name. (1)
Calling the Help function Calling the Help function
(see also Example 10). (see also Example 10).
On the Help display: On the Help display:
+
Display of the next Help Display of the next Help
No function. No function.
page or quitting the Help page or quitting the Help
function (Help is also quit function (Help is also quit
automatically after 5 sec- automatically after 5 sec-
onds). (1) onds). (1)
Table 7.5
Control and parameter keys – combinations with SHIFT
FUNCTION
OPERATING MODE PROGRAM MODE
KEYS STANDARD DISPLAY PARAMETER GROUP PARAMETER LIST DATA INPUT
1 OR 2
Maximum rate of change
of the data value (Press
key UP, keep it pressed
+ No function. No function. No function.
and then press key
SHIFT once). (3)
FUNCTION
OPERATING MODE PROGRAM MODE
KEYS STANDARD DISPLAY PARAMETER GROUP PARAMETER LIST DATA INPUT
1 OR 2
REMOTE mode: Read-only parameters: Transition to data entry →
Starting Test mode under Each read-only parame- parameter number blinks.
specific preconditions ter can be transferred to It is then possible to set
+
(details as for parameter the standard display 2. the required value with
2A – Test mode). The required read-only UP or DOWN. (1)
LOCAL mode: parameter must be se-
No function. (1) lected for this purpose.
The parameter is trans-
ferred to the upper posi-
No function.
tion of the standard dis-
play (power-failsafe) by
pressing SHIFT + EN-
TER. This shifts the pa-
rameter which was previ-
ously in the upper posi-
tion to the lower position.
Editable parameter:
As for ENTER. (1)
Table 7.5
Control and parameter keys – combinations with SHIFT
NOTES:
(1) In the case of SHIFT/FWD, SHIFT/REV, SHIFT/STOP, SHIFT/PROG and SHIFT/EN-
TER, you must first press the SHIFT key, keep it pressed and then press the other key
in each case.
(2) In the case of SHIFT/UP and SHIFT/DOWN, always press key SHIFT first, keep it
pressed and then briefly press key UP or DOWN.
(3) In the case of UP/SHIFT and DOWN/SHIFT always press key UP or DOWN first, keep
it pressed and then briefly press key SHIFT once.
DISPLAY MEANING
Red LED in STOP key Stop state
Green LED in FWD key Right-hand rotation
Green LED in REV key Left-hand rotation
Green LEDs in FWD and REV keys DC braking or Test mode
Table 7.6
LED status display
8 Parameter Description
Before the drive is commissioned, the parameters in this group must be adapted to
HINT! local conditions to ensure that the motor/device are tuned optimally.
The following calculations must be carried out in order to determine the correct data
in the case of applications in which several motors are connected parallel:
Motors with differing nominal rotational speed, number of poles, power factor, nominal out-
ATTENTION! put and nominal current may be operated only under application “0” and with controlled
characteristic (parameter 62 – V/Hz characteristic selection, setting 2). In all cases, the
nominal motor voltage must be the same.
1. Rated voltage:
Enter the motor voltage specified on the motor rating plate. The connected motors must
all have the same nominal voltage. Ensure that they have the same vector group ( or
).
2. Rated frequency:
Enter the frequency specified on the rating plate.
EXAMPLE (special case):
Rating plate specification, e.g. 230/400 V, 50 Hz, delta/star. The motor should be oper-
ated in a “delta” circuit with a 400 V unit. The nominal frequency can then be calculated
as follows:
F nom = 3 × 50 Hz = 87 Hz
87 Hz × 60
n sync (87 Hz) = ----------------------------
p
where p corresponds to the number of pole pairs. The rotational speed to be entered is
then as follows:
n nom (87 Hz) = n sync (87 Hz) – n slip
5. Rated power:
The outputs of the motors must be added.
The motor is operated up to 87 Hz as described above in “2.”. In this case, the output
issued by the motor at 87 Hz must be used for calculation. This means that it is calcu-
lated as follows in the example specified:
87 Hz
P (87 Hz) = P (50 Hz) × ---------------
50 Hz
6. Rated current:
The nominal currents of the motors must be added. The currents of the vector group
used must be used ( or ).
Rated motor voltage as detailed on the motor name plate. If the motor allows different
switching types ( or ), the voltage that corresponds to the switching type used must be
entered.
NOTE: this parameter is not relevant in versions with current control (EC/FO).
◊ Value range: 100.0–480.0 V Default Europe: see Table 8.1
Default USA: see Table 8.2
(see also parameter EA)
Rated motor frequency as detailed on the motor name plate or frequency at which the motor
must be operated in order to reach the rated speed under rated conditions.
◊ Value range: 10.0–1000.0 Hz Default Europe: see Table 8.1
Default USA: see Table 8.2
(see also parameter EA)
P nom
cos ϕ = ----------------------------------------------------------
-
1.73 × I nom × V nom × η
Explanation of symbols:
cos ϕ – Power factor (parameter 13) [1]
Pnom – Nominal motor output (parameter 15) [W]
Inom – Nominal motor current (parameter 16) [A]
Vnom – Nominal motor voltage (parameter 11) [V]
η – Efficiency [1]
3) If US motors are used, the specification of the power factor may be missing on the rating
plate. Should the text “N.L. Amps” be present instead, the power factor cos ϕ can be cal-
culated to a good degree of approximation as follows:
Assumption:
N.L. Amps = sin ϕ × Rated current
Using the table below, you can determine the power factor cos ϕ directly from the quotient
N.L. Amps -
----------------------------------- :
Rated current
N.L. Amps 0.31 0.44 0.51 0.54 0.57 0.60 0.63 0.65 0.67 0.69 0.71 0.76 0.8 0.83
------------------------------------
Rated current
cos ϕ 0.95 0.9 0.86 0.84 0.82 0.80 0.78 0.76 0.74 0.72 0.70 0.65 0.6 0.55
4) If you also do not know the specification of the “N.L. amps” and efficiency η, please
choose the value for cos ϕ from Table 8.1 or 8.2 as a function of the nominal motor out-
put.
◊ Value range: 0.50–1.00 Default Europe: see Table 8.1
Default USA: see Table 8.2
(see also parameter EA)
NOTES:
The default values depend on the power of the inverter.
The following parameters are automatically recomputed if changes are made to parameters
in the “Motor data” group:
Parameter F7 – Main reactance Xh
Parameter F8 – Current controller gain
Parameter F9 – Specific current controller reset time
The motor is operated in the frequency range from Zero up to the knee frequency with rated
excitation. This means that the inverter emits, at this frequency and rated load of the motor,
its rated voltage.
This parameter needs to be specified only if parameter 62 – V/Hz characteristic selection
has been programmed for functions 2, 3, 4 or 5 (controlled field attenuation). In the other
cases, the inverter automatically implements field attenuation as a function of the available
voltage and the load conditions.
◊ Value range: 10.0–1000.0 Hz Default Europe: 50.0 Hz
Default USA: 60.0 Hz
(see also parameter EA)
◊ SLV2 value range: 10.0–1000.0 Hz Default Europe: 43.0 Hz
Default USA: 51.0 Hz
(see also parameter EA)
22 – Boost SL – OE
Compensation factor for setting the excitation of the motor with regard to the V/Hz charac-
teristic determined by the inverter on the basis of the motor data (parameter group 1 or
measurement; see also parameter 2A). The compensation factor is active over the meas-
ured nominal range of the motor. A value of 100% corresponds to the characteristic deter-
mined by the inverter.
When this parameter is modified, the following parameters are recomputed automatically:
Parameter F8 – Current controller gain
Parameter F9 – Specific current controller reset time
This correction factor acts in the case of parameters 22 – Boost and 61 – Autoboost.
Setting excessive values may result in swift heating up of the motor at low speeds.
ATTENTION!
NOTE: this parameter is of no relevance in version with current control (EC/FO) and in the
case of SLV2. No display in the case of SLV2.
◊ Value range: 0.0–600.0% Default: 100.0%
Bottom frequency limit, which the inverter does not fall below in a stationary fashion. The
minimum frequency is evaluated differently depending on the setpoint source (see param-
eter 31, variants 1 and 2).
◊ Value range: 0.0–100.0 Hz Default: 0.0 Hz
Standard deceleration time. Period of time for deceleration from the maximum frequency
(parameter 23) to 0 Hz.
◊ Value range: 0.1–999.9 s Default: 3.0 s
Alternative acceleration time. Period of time for acceleration from 0 Hz to the maximum fre-
quency (parameter 23). The switchover possibilities are programmed with the parameter
72 – Ramp function selection.
◊ Value range: 0.1–999.9 s Default: 5.0 s
This parameter defines the sources for the Start/Stop signal and the setpoint in the two op-
erating modes LOCAL and REMOTE. Switchover between LOCAL and REMOTE is per-
formed via terminal input PS3 if this has been programmed for function x06 with parameter
9B – PS3 input function selection. Operating mode LOCAL is displayed by LOC on the
standard display 1 and display REM is shown in REMOTE mode.
If you switch over from LOCAL mode to REMOTE mode (see also parameter 9B – PS3 in-
ATTENTION! put function selection), a Start command applied to the terminals is processed immedi-
ately if the motor is started. This may lead to death, injury or damage to equipment and in-
stallations.
With valences PS1 – 20, PS2 – 21, PS3 – 22, inputs PS1–PS3 form a numerical value
which is used as the selection parameter for the terminal setpoint. The corresponding
bit is set equal to 1 if the input is programmed for function x00 “Selection of a fixed fre-
quency” with the relevant parameter 99 to 9B “Function selection of input PS1/PS2/PS3”
and the input has been activated. If one of the two conditions is not met, the bit is set
equal to zero. The following setpoint sources (see Table 8.3) are assigned to the possi-
ble values of the selection parameter thus generated. If all three bits are equal to zero,
only parameter 31 – Setpoint selection (frequency setpoint) determines the setpoint
source.
5) In this mode, Start and Stop commands are preset only with terminals “FWD” and
“REV”. Parameters 71 – Start and Stop options and 91 – Function of inputs FWD
and REV define how these terminals respond precisely. Both parameters must be
adapted in order to achieve safe operation of the installation. The keypad's STOP key
is programmed as “Emergency-Stop” by default.
6) Jog mode in LOCAL mode:
The set value of fixed frequency 1 may also be used as a jog frequency. For this pur-
pose, the binary inputs R/J and PS3 must be activated, parameter 98 – Run/Jog input
function selection must be programmed for function x00 “Jog mode selected” and LO-
CAL mode must be activated with parameter 9B (setting x06). The motor operates at the
set fixed frequency 1 in the corresponding direction for as long as key FWD or REV is
now pressed.
(1) The frequency setpoint is determined by parameter 31 – Setpoint selection (frequency setpoint).
(2) The set value of fixed frequency 1 can be used as a jog frequency. For this purpose, the binary inputs R/J and PS3 must be activated,
parameter 98 (Selection function input Run/Jog) must be programmed for function “Jog mode selected” (setting x00) and LOCAL mode
must be activated with parameter 9B (setting x06). The motor operates at the set fixed frequency 1 in the corresponding direction for
as long as key FWD or REV is pressed.
(3) In the case of the fixed frequencies, parameters 41–46, only the setpoint which is not higher than the maximum frequency acts. In the
case of higher values, the maximum frequency is used.
(4) “0” means: the setting of the data code for parameters 99–9B is greater than 0 or active level is not applied to the input.
(5) “1” means: selection of a fixed frequency (data code “0” in parameters 99–9B) and input PS1–PS3 is assigned active level.
After successful execution of the relevant measurement, parameters are computed whose
values can be determined from the measurement results, e.g. the current controller param-
eters from the measured resistances and inductances.
A setting for 101 for the sensorless inverter (application 0), 104 for SLV2 and 109 or 119
for the EC/FO variant are recommended in order to achieve as precise coordination as pos-
sible between motor and inverter. At this point, it is also possible to determined what test is
to be performed how frequently. For example, a test can be defined as “to be performed
successfully once”, i.e. the measurements are normally conducted only one single time
(with the first Start command). Thereafter, the parameter is reset automatically to the value
zero. However, if an error occurs during the test (i.e. measurement unsuccessful), the test
request remains pending for the next Start command. The factory default setting 101 starts
a non-recurrent measurement of the stator resistance after the first Start command. The fol-
lowing functions may be selected:
Notes Description
0 No parameter determination
1 Measurement of the stator resistance after the first start command following
power-on
2 Measurement of the stator resistance after every start command
(1)
3 Measurement of the stator resistance after the first start command following
power-on and after execution of each stop command
4 Measurement of the stator resistance and of the leakage inductance after
the first start command following power-on (mainly for SLV2 mode)
(2) (3)
5 Determination of the installation offset and the direction of rotation of the
position encoder after the first start command following power-on (only for
applications with rotational speed feedback)
(2) (3)
6 Measurement of the stator resistance and determination of the installation
offset and the direction of rotation of the position encoder after the first start
command following power-on
(2) (3)
9 Measurement of the stator resistance and of the leakage inductance, deter-
mination of the installation offset and of the direction of rotation of the posi-
tion encoder after the first start command following power-on
(2) (4)
10 Search for the Zero pulse when using an encoder in Master Slave
(4)
11 Same as 1, 4, 5, 6 and 9, but with a search for the Zero pulse when using
(4)
14 an encoder
(2) (3) (4)
15
(2) (3) (4)
16
(2) (3) (4)
19
Notes Description
101 Like 1, 4, 5, 6, 9 (or 11, 14, 15, 16, 19) but as a singular performance, i.e.
104 that the parameter is automatically set to 0 after the selected test has been
(2) (3)
105 performed completely and without error message or warning.
106 (2) (3) After the next starting instruction and also after a software re-start (5), there
109 (2) (3) will be no further test run.
110 (2) (3)
The following remark is valid no matter whether the tests have been
started through starting instruction or key combination:
In case of errors or the user interrupting the test, the entered value is pre-
served until the autotuning function has been performed completely or until
the user changes the value.
(1) As the stator resistance is measured after the Stop command is issued in test mode 3, the drive is not immediately de-energized after
ATTENTION! braking! The inverter output stages are blocked only at the end of the resistance measurement.
(2) The motor must be able to turn freely during this test run.
(3) If application 10, 11 or 12 is selected (EC motor), the resolver's mounting offset relative to the rotor zero displacement angle is meas-
ured. A DC voltage vector which pulls the rotor magnet wheel to its zero position is connected in this case. This angle offset is important
as regards commutation control of the output stages.
(4) The zero pulse is sought with the frequency entered under parameter D2 – Zero pulse search frequency.
(5) The inverter software is re-started when the inverter is switched on and when the software has been reset with the aid of parameter 2D
– Software reset.
The stator resistance is measured by application of a fixed voltage vector for several sec-
onds. In doing so, the motor is 0 Hz.
Newly computed parameters:
Parameter F3 – Stator resistance R1
Parameter F8 – Current controller gain
Parameter F9 – Specific current controller reset time
The leakage inductance is measured by impressing an alternating field with the rated fre-
quency of the motor. In doing so, the motor is 0 Hz.
Newly computed parameters:
Parameter F4 – Rotor resistance R2
Parameter F5 – Leakage reactance Xσ
Parameter F7 – Main reactance Xh
Parameter F8 – Current controller gain
Parameter F9 – Specific current controller reset time
Determining the installation offset and the direction of rotation of the angle sensor
For operation with a encoder generator or angle sensor, the directions of rotation of the mo-
tor and angle sensor read in by the inverter must agree. The parameter BD – Angle sensor
direction of rotation serves to define this.
For the control of brushless servo motors, the rotor displacement angle of the motor must
be known to the inverter. To do this, the installation offset of the encoder (parameter BC) is
defined. This specifies the value measured by the angle sensor for the rotor displacement
angle 0°.
Both items of information are determined in one testing step. In doing so, the motor is ro-
tated by a total of 300°. The determined installation offset can be ignored if this testing step
is used to determine the direction of rotation of the angle sensor for an induction motor.
If an encoder is used as an angle or rotor displacement angle sensor, the encoder's Zero
pulse should be sought before determining the installation offset in order to arrive at a re-
producible value.
To carry out this testing step, the motor must be capable decoupled from the load. Discrep-
ancies may arise if this is not the case. In this case, the correct value must be determined
elsewhere and must be entered in the parameter BC – Angle sensor installation offset.
Newly computed parameters:
When using an encoder as the rotor position sensor for a brushless servo motor or as a
general angle sensor for operation of the inverter in position control mode (e.g. electronic
gearbox), the Zero pulse can be used to reproducibly define an absolute starting position.
During the search, the motor is rotated at a programmable frequency (parameter D2 – Zero
pulse search frequency) until the evaluation electronics registers the Zero pulse. The po-
sition of the front edge of the Zero pulse is determined with the parameter D3 – Zero angle.
Newly computed parameters:
None.
Application Examples
Application: Inverter
Test mode 4, with which the motor parameters are measured, is used for start up. For fur-
ther operation, the parameter is set to 0 (no parameter determination) or 1 (measurement
of the stator resistance as a highly temperature-dependent value after every power-on).
Test mode 9, with which the motor parameters and the installation offset are determined, is
used for start up. The parameters of the current controller are calculated on the basis of the
measured motor parameters. For further operation, the parameter is set to 0 (no parameter
determination).
Test mode 19, with which the motor parameters and the installation offset are determined,
is used for start up. The parameters of the current controller are calculated on the basis of
the measured motor parameters. Before determination of the installation offset, the Zero
pulse of the encoder is sought in order to have an absolute Zero point. For further operation,
the parameter is set to 10 (Zero pulse search). This is necessary because the absolute Zero
point to which the stored installation offset refers must be sought again after every power-
on.
Test mode 19, with which the motor parameters, the installation offset and the direction of
rotation of the encoder are determined, is used for start up. The parameters of the current
controller are calculated on the basis of the measured motor parameters. The installation
offset is irrelevant to the induction motor. As the encoder's direction of rotation is deter-
mined simultaneously, however, this function should be executed. Before determination of
the installation offset, the encoder's Zero pulse is sought in order to have an absolute Zero
point.
The setpoint for the “Electronic gearbox” function is specified through an encoder channel.
For this channel, the Zero pulse must also be sought in order to determine the Zero point
of the setpoint reference system. To do this, use the “Zero pulse search, master setpoint”
function, which is started by activating a binary input programmed to this function (param-
eters 98–9B). After activation, the master encoder must be rotated by at least one revolu-
tion so as to find the Zero point.
For further operation, the parameter is set to 10 (Zero pulse search). This is necessary be-
cause the absolute Zero point to which the stored installation offset refers has to be sought
anew after every power-on. The same applies to the master setpoint Zero pulse. This also
has to be sought anew after every power-on.
Test mode 4, with which the motor parameters are measured and on the basis of which the
controller parameters and other important variables for the SLV2 model are calculated, is
used for start up. For further operation, the parameter should be set to 0 (no parameter de-
termination), 1 (measurement of the stator resistance after every power-on) or 2 (measure-
ment of the stator resistance after every start command if the inverter is seldom isolated
from the line).
This parameter must be used to adapt the incoming setpoint level to the control (if, for in-
stance, the incoming setpoint level cannot be set to 0.0 or 10.0 V by an offset or by the set-
point potentiometer, this parameter is used to adjust the minimum and maximum setpoint).
This parameter and the measurements conducted at this point run only once after a power-
on and make no changes to the present state of the inverter. If the parameter is set to a
value specified in the table and the inverter is then switched off and then back on again or
a Software Reset (parameter 2D) is performed, the display shows “SET MIN”. After correc-
tion of the minimum and maximum value, the inverter must be switched off and back on
again so that the changed values take effect. The parameter is automatically set to value 0
in this case.
0 Normal operation
1 Adjustment of analog setpoint input (minimum and maximum) 1)
2C – Application SL / FO / SLV / EC
You are prompted for this parameter once after power-on. A change in the parameter
makes no changes to the present state of the inverter. The parameter must be set to the
corresponding value and the unit must then be switched off and back on again or a Software
Reset (parameter 2D) must be performed in order to select a different application.
If, when the prompt for this parameter occurs, it is determined that the option board required
for this application is not fitted, error message 11 “Option” is displayed. This represents a
fatal error which can be remedied in two possible ways:
1. By switching off the unit, by installing the necessary option board and by connecting the
unit again.
2. Acknowledge the error message with key PROG, SHIFT or ENTER. Select an applica-
tion which does not require an option card. Switch the inverter off and back on again or
perform a Software Reset (parameter 2D).
The UD 7000 features three equivalent parameter sets. The parameter sets may contain
diverse applications. If, in the event of a parameter set change-over, the unit detects that
the new set contains a different application, the inverter is restarted directly after the set
change-over in order to adapt the inverter environment see “Note 1 – Changing the custom-
er parameter sets:”, Page 2-97.
The UD 7000 features a wide variety of special applications offering solutions to special
HINT! problems of drive engineering. Our Sales Division will be more than willing to inform you of
applications available for the UD 7000. Never activate an application for which you do not
have an application description. All functions described in this Manual apply only to the ap-
plications listed in this Manual.
4) Sensorless speed control on the basis of the SLV2 method functions with standard mo-
tors within the frequency band 1 Hz through to twice the nominal motor frequency (pa-
rameter 12). The speed controller must be re-optimized if operating in the field-attenua-
tion range (frequencies above the break-point frequency (parameter 21)).
5) The sensorless torque control according to the SLV2 method functions reliably above
the slip frequency. To exclude problems in the range around 0 Hz, the minimum frequen-
cy (parameter 24) must be set to a value of around 3 Hz.
6) These applications are not described in further detail in this Manual. Special application
descriptions are available for these applications.
7) Any setpoint (parameter 31) with the exception of setting “7” or “9” may be selected for
application “Velocity control”. The control uses the LIM input which must be scaled using
parameter 36 – Pulse number of LIM input.
Applications
0 (Inverter)
FACTORY SETTING: the connected motor is controlled through a V/Hz ratio. Induction
motors (e.g. standard three-phase motors) can be connected.
The following setpoint source must be programmed for the “Brushless servo inverter run-
ning” application: parameter 31 – Setpoint selection (frequency setpoint) = 9 (LIM mas-
ter setpoint).
Angle-synchronous operation of the EC motor. The motor connected to the inverter follows
a two-phase reference signal angle-synchronously. The reference signal and the motor
feedback signal are connected to the resolver option card. Please refer to the description
of the resolver card for detailed information.
The illustration below shows a schematic representation of application “Electronic transmis-
sion”:
S1
Resolver
tor
mo rive) S0
EC ve d
a E
(Sl
Motor
feedback
ith
0 w on
7 00 opti
r
UD olve
res
0
700
UD
Figure 8.1
The motor follows the incoming control pulses phase-synchronously. Prior to commission-
ing, please follow the explanations for parameter 2A – Test mode.
For Master-Slave mode using a resolver or encoder option card, it is important that the set-
point source 8 is selected. Please check the setting in parameter 31 – Setpoint selection
(frequency setpoint). The rotational speed ratio between reference sensor and Slave
drive is assigned on the basis of parameter 36 – Pulse number of LIM input. The assign-
ment of the direction of rotation is made with parameter 37 – Direction of rotation, master
setpoint.
There are two types of electronic transmission:
1. Angle-synchronous operation with any angle setting of the Slave and Master drive.
After the drive has been switched on and the Start command has been issued, the Slave
drive follows the Master drive starting from its current position. It is not necessary to
evaluate a zero pulse.
2. Angle-synchronous operation with fixed angular position between Slave and Master
drive.
After the drive has been switched on, the zero pulse of the reference sensor must be
sought before the Start command is issued (drive in STOP state). For this purpose, one
of the PS inputs or the Run/Jog input is programmed for function 9 or 109 (Zero pulse
search Master setpoint). If the function is selected, the reference sensor must be turned
beyond the zero pulse. As of this point, the angle assignment between Master and Slave
drive is always retained. This means that the zero pulses of Master and Slave drive co-
incide.
The angle between the zero pulses can be adjusted with parameter D3 – Zero angle.
Moreover, this angle may be varied via two PS inputs (PS1 and PS2, setting 13).
A
B
N
r
r de
oto co
En
i o n m ive)
t dr
uc
Ind Slave
(
Motor
feedback
h
wit n
00 tio
70 er op
UD cod
en
00
70
UD
Figure 8.2
The motor follows the incoming control pulses phase-synchronously. Prior to commission-
ing, please follow the explanations for parameter 2A – Test mode.
For Master-Slave mode using a resolver or encoder option card, it is important that the set-
point source 8 is selected. Please check the setting in parameter 31 – Setpoint selection
(frequency setpoint). The rotational speed ratio between reference sensor and Slave
drive is assigned on the basis of parameter 36 – Pulse number of LIM input. The assign-
ment of the direction of rotation is made with parameter 37 – Direction of rotation, master
setpoint.
There are two types of electronic transmission:
1. Angle-synchronous operation with any angle setting of the Slave and Master drive.
After the drive has been switched on and the Start command has been issued, the Slave
drive follows the Master drive starting from its current position. It is not necessary to
evaluate a zero pulse.
2. Angle-synchronous operation with fixed angular position between Slave and Master
drive.
In the case of commissioning after connection of the line power supply and the Slave
drive, ensure that a test mode which includes an encoder zero pulse search is used. In
parameter 2A – Test mode, this corresponds to settings 10, 15, 16 and 19. When
searching for the zero pulse, the drive is rotated with the frequency entered in parameter
D2 – Zero pulse search frequency.
After the drive has been switched on, the zero pulse of the reference sensor must be
sought before the Start command is issued (drive in STOP state). For this purpose, one
of the PS inputs or the Run/Jog input is programmed for function 9 or 109 (Zero pulse
search Master setpoint). If the function is selected, the reference sensor must be turned
beyond the zero pulse. As of this point, the angle assignment between Master and Slave
drive is always retained. This means that the zero pulses of Master and Slave drive co-
incide.
The angle between two zero pulses (Master/Slave drive) can be adjusted using param-
eter D3 – Zero angle. Moreover, this angle may be varied via two PS inputs (PS1 and
PS2, setting 13).
Application 53 supplements the SLV2 variants with a solution for field-attenuation mode. If
frequencies up to above three times the nominal motor frequency are to be used, this ap-
plication offers advantages over application 50 owing to optimum utilisation of the voltage
in the field-attenuation range. This means that the drive can be accelerated through to the
field-attenuation range at the torque limit. As with application 52, this is a “single-controller
solution”.
This application is not described in greater detail in this Manual. Special application descrip-
tions are available for this application.
90 (Velocity control)
This application implements simple rotational speed feedback. This means that a rotational
speed or velocity-proportional frequency signal is connected as the actual value to the in-
verter LIM input. Any setpoint (apart from the LIM setpoints) which can be selected via pa-
rameter 31 – Setpoint selection (frequency setpoint) can be processed as the setpoint.
In this application, the motor is operated in V/f-controlled mode (in accordance with appli-
cation 0: Inverter).
The controller structure is shown in the illustration below:
Figure 8.3
Firstly, you must enter the number of pulses arriving at the LIM input, in parameter 36 –
Pulse number of LIM input. Input frequencies up to maximum 100 kHz are processed.
If the actual frequency is unknown, it is frequently helpful to initially place the drive into op-
HINT! eration with parameter 2C – Application = 0, to preset a frequency setpoint and then meas-
ure the actual frequency. On the basis of these measured values, it is possible to make an
initial setting of parameter 35. Precise adjustment is then performed in controlled operation
(application = 90).
The controller:
The rotational speed setpoint is compared with the actual value at the summing junction.
Depending on the sign of the result, either the maximum frequency fmax or 0 Hz is preset
for the setpoint generator. The ramp-function generator now changes the rotational speed
until the frequency setpoint is equal to the actual frequency. The controller is optimized sim-
ply via the ramp dataset (acceleration and deceleration times in group 2). The times must
be changed until the drive operates free of oscillation. In general, the same value should be
entered for the acceleration and deceleration times.
Certain parameter settings (for example, activation of a different application with parameter
2C) require a software restart. This is achieved by switching the supply voltage off and back
on again or by programming this parameter to value 1. When this value is saved, the soft-
ware restarts once and the parameter once again has the value 0.
0 No action
1 Software is rebooted
NOTE:
Normally, all parameter changes are processed by the inverter immediately they are en-
tered. If a restart of the software is required in order for the change to take effect, this is
expressly stated in the parameter description.
◊ Value range: see Table Default: 0
A number of possibilities is available for specifying the rotation frequency. Adapt to the ex-
isting signal source by means of this parameter.
10 Reserved N/A
11 External frequency setpoint 1 (parameter 3A)
12 External frequency setpoint 2 (parameter 3B)
13 Fixed frequency 1 (parameter 41) 2) 3) 6)
14 Fixed frequency 2 (parameter 42) 2) 6)
15 Fixed frequency 3 (parameter 43) 2) 6)
16 Fixed frequency 4 (parameter 44) 2) 6)
17 Fixed frequency 5 (parameter 45) 2) 6)
18 Fixed frequency 6 (parameter 46) 2) 6)
19 Maximum frequency (parameter 23)
20 f LIM
LIM master setpoint ----------- × K ; ZLIM = parameter 36
Z LIM
The frequency setpoint measured at the LIM input is also weighted with factor K
which is dependent on the voltage at the analogue input Vin and on parameter 34
4) 9)
21 f LIM
LIM master setpoint ----------- × K ; ZLIM = parameter 36
Z LIM
The frequency setpoint measured at the LIM input is also weighted with factor K
which is dependent on the voltage at the analogue input Vin and on parameter 34
5) 9)
Variant 1 Variant 2
It is possible to choose between the variants in the case of an analog setpoint input of
0–10 V or 0–20 mA. Only variant 2 is possible for all other setpoint sources. Both vari-
ants are equivalent if parameter 24 – Minimum frequency is programmed to the value
0.0 Hz.
2) Fixed frequencies 1–6 (frequency setpoint for selection via the binary inputs). The binary
inputs required (PS1/PS2/PS3) must be programmed for function “Selection of a fixed
frequency” (setting x00) with parameters 99, 9A and 9B and the selected control mode
(parameter 29) must use the setpoint from the terminals in the current operating mode
(LOCAL/REMOTE).
Apart from direct selection of a fixed frequency as a setpoint with values 13 to 18, it is
also possible to determine the fixed frequencies (regardless of the value of parameter
31) and the setpoint with the aid of the binary inputs. Please refer to the description of
the fixed frequencies (parameters 41 to 46) for details of this.
3) Fixed frequency 1 (parameter 41) is used as a jog frequency if the terminal input R/J has
been programmed for function “Jog mode selected” (setting x00) with parameter 98 and
the binary terminal input PS3 has been set to setting x06 (activation LOCAL mode) with
parameter 9B – PS3 input function selection. Both binary inputs must be activated
(High resp. Low signal). This switches over to LOCAL mode. Pressing key FWD or REV
key on the keypad causes the motor to operate with the fixed frequency determined by
parameter 41 for as long as the keys are pressed (acceleration and deceleration on the
basis of the set ramps). The STOP key has no function.
4) The frequency setpoint measured at the LIM input is weighted with factor K. Factor K is
as follows in the following cases:
VIN = 0 Volt ⇒ K = (100% minus parameter 34)
VIN = 5 Volt ⇒ K = 100%
VIN = 10 Volt ⇒ K = (100% plus parameter 34)
5) The frequency setpoint measured at the LIM input is weighted with factor K. Factor K is
as follows in the following cases:
VIN = 0 Volt ⇒ K = (100% plus parameter 34)
VIN = 5 Volt ⇒ K = 100%
VIN = 10 Volt ⇒ K = (100% minus parameter 34)
6) In the case of the fixed frequencies, parameters 41–46, only the setpoint which is not
higher than the maximum frequency acts. In the case of higher values, the maximum
frequency is used.
7) If the lower value is undershot, warning 27 “Set disconn” is displayed.
8) This selection offers the option of also entering the setpoint via the keypad in REMOTE
mode. The Start/Stop commands are supplied by the terminals (binary inputs FWD and
REV) or by the serial port. Key STOP is configured by default as EMERGENCY-STOP
in Remote mode (see parameter 71).
9) Input levels:
Low → Voltage at LIM input less than 5 VDC.
High → Voltage at LIM input greater than 5 VDC.
Maximum permitted voltage = 30 VDC.
Maximum frequency = 100 kHz.
The illustration below clearly shows the procedure when setting parameter 31:
Figure 8.4
2 × V LIM
f add = F max × A LIM × --------------------- – 1
10 V
by contrast, 10 V input voltage at input LIM (VLIM = 10 V) results in the positive maximum
compensation value +F max × A LIM .
V LIM
m limit = MF × ------------
10 V
3) Frequency setpoint compensation by multiplicative compensation value. LIM input is
configured as analogue input 0–10 V with zero point at 0 V.
The voltage VLIM (0–10 V) applied to the analogue input LIM is used to preset parameter
33 – Frequency factor (this parameter defines a factor in percent by which any frequen-
cy setpoint is multiplied). Parameters 38 – Low frequency factor limit (GU in [%]) and
39 – High frequency factor limit (GO in [%]) are included in the calculation. The result-
ant frequency factor is calculated as follows:
V LIM × ( G O – G U )
- + GU
Frequency factor [%] = ---------------------------------------------
10 V
The current frequency factor can be read under parameter E3. If this function is pro-
grammed, the frequency factor cannot be changed manually via parameter 33 – Fre-
quency factor.
V LIM
f add = F max × A LIM × ------------
10 V
This allows only positive setpoint compensations (frequency setpoint increases) to be
implemented:
A compensation value fadd = 0 Hz results for VLIM = 0 V; by contrast, VLIM = 10 V pro-
vides the maximum compensation value fadd = +Fmax × ALIM.
Scaling of the digital frequency setpoint input. The parameter defines the ratio of inverter
frequency setpoint to frequency at the LIM input in Hz/kHz. Input frequencies up to max.
100 kHz are processed. The inverter frequency setpoint is calculated as follows:
The parameter takes effect only when programming parameter 31 – Setpoint selection
(frequency setpoint) for function LIM frequency input (selection parameter 31 = 7).
EXAMPLE:
kLIM = 2.0 Hz/kHz → fLIM = 50 kHz → fInverter = 100 Hz.
◊ Value range: 0.1–1000.0 Hz/kHz Default: 2.0 Hz/kHz
EXAMPLE:
The Master (Master driver) outputs ten times the current output frequency at output ST4
(parameter 95 = 115). The Slave (Slave drive) should receive the same frequency as the
setpoint. For this purpose, the LIM input (parameter 32 = 3) with the setpoint source “LIM
Master setpoint” (parameter 31 = 9) is used and the number of pulses per revolution is set
to 10 in parameter 36 (ZLIM).
The output fre- 245 Hz is output at 254 Hz is meas- The frequency set-
quency of the Mas- the ST4 output of ured at the LIM in- point of the Salve
⇒ ⇒ ⇒
ter is 25.4 Hz and the Master drive. put of the Slave, drive is 25.4 Hz.
parameter 3E = 10. ZLIM = 10.
f Master
where i = ---------------
-
f Slave
owing to the value range of ZLIM (only integers in the range 1–16384) however, only spe-
cific rotational speed ratios can be implemented in this way. “Non-linear rotational speed
ratios” must be programmed with the aid of parameter 33 – Frequency factor.
EXAMPLE:
For the example described above, let us program ZLIM so that the Slave drive turns only
half as fast as the Master, i.e. the following applies:
f Master f Master
- or i = ---------------- = 2 .
f Slave = ---------------
2 f Slave
The output fre- 254 Hz is output at 254 Hz is meas- The frequency set-
quency of the Mas- output ST4 of the ured at the LIM in- point of the Slave
⇒ ⇒ ⇒
ter is 25.4 Hz, pa- Master drive. put of the Slave, drive is 12.7 Hz.
rameter 3E = 10. ZLIM = 20.
Figure 8.5
Frequency setpoints for setting through the serial interface. The selection is made in pa-
rameter 31 – Setpoint selection (frequency setpoint).
◊ Value range: –325.00–325.00 Hz Default: 0.00 Hz
Frequency setpoints for setting through the serial interface. The selection is made in pa-
rameter 31 – Setpoint selection (frequency setpoint).
◊ Value range: –325.00–325.00 Hz Default: 80.00 Hz
This parameter allows you to adapt the filtering time constant of the analog input VIN/CIN.
The shorter the chosen time is, the faster the inverter reacts to setpoint changes.
The value is represented exponentially in the form 2x ms.
◊ Value range: 0–10 Default: 4 (corresponds to 24 ms = 16 ms)
The filtering time constant of the input VIN can be adapted by means of this parameter. The
shorter the chosen time is, the faster the inverter reacts to changes. The time constant is
used for analog as well as for digital signals.
The value is represented exponentially in the form 2x ms.
◊ Value range: 0–10 Default: 4 (corresponds to 24 ms = 16 ms)
V Jitter-free signal
24 V
T 6∗T t
6∗T t
Figure 8.6
It can be seen that, after time 6 × T, the number of oscillations is the same but the flanks of
the individual pulses are not equally spaced in the case of the signal characterised by jitter.
The number of pulses, measured over a longer period, is identical in the case of both signal
traces.
The mark-to-space ratio in the case of the jitter-free signal is always 50:50.
HINT!
Figure 8.7
◊ Resolution: 0.1 Hz
Frequency setpoints for selection via the binary inputs (PS1–PS3; parameters 99, 9A and
9B). The required binary inputs must be programmed for function “Selection of a fixed fre-
quency” (setting x00) and the selected control mode (parameter 29) must use the setpoint
from the terminals in the current operating mode (LOCAL/REMOTE). Each fixed frequency
can also be stipulated directly (i.e. regardless of the state of the binary inputs) as a frequen-
cy setpoint with the aid of parameter 31.
The set value of fixed frequency 1 can also be used as a jog frequency. For this purpose,
the binary inputs R/J and PS3 must be activated, parameter 98 – Run/Jog input function
selection must be programmed for function “Selection Jog mode” (setting x00) and LOCAL
mode must be activated with parameter 9B (setting x06). For as long as key FWD or REV
is now pressed, the motor operates at the set fixed frequency 1 in the corresponding direc-
tion.
The frequency setpoint can also be determined by programming and wiring the inputs PS1,
PS2 and PS3 with parameters 99 to 9B apart from using parameter 31 – Setpoint selec-
tion (frequency setpoint). With valences PS1 – 20, PS2 – 21, PS3 – 22, inputs PS1–PS3
form a numerical value which is used as the selection parameter for the terminal setpoint.
The corresponding bit is set equal to 1 if the input is programmed for function x00 “Selection
of a fixed frequency” with the relevant parameter 99 to 9B “Selection function input PS1/
PS2/PS3” and the input has been activated. If one of the two conditions is not met, the bit
is set equal to zero. The following setpoint sources (see Table 8.5) are assigned to the pos-
sible values of the selection parameter thus generated. If all three bits are equal to zero,
only parameter 31 – Setpoint selection (frequency setpoint) determines the setpoint
source.
(1) The frequency setpoint is determined by parameter 31 – Setpoint selection (frequency setpoint).
(2) The set value of fixed frequency 1 can be used as a jog frequency. For this purpose, the binary inputs R/J and PS3 must be activated,
parameter 98 (Selection function input Run/Jog) must be programmed for function “Jog mode selected” (setting x00) and LOCAL mode
must be activated with parameter 9B (setting x06). The motor operates at the set fixed frequency 1 in the corresponding direction for
as long as key FWD or REV is pressed.
(3) In the case of the fixed frequencies, parameters 41–46, only the setpoint which is not higher than the maximum frequency acts. In the
case of higher values, the maximum frequency is used.
(4) “0” means: the setting of the data code for parameters 99–9B is greater than 0 or active level is not applied to the input.
(5) “1” means: selection of a fixed frequency (data code “0” in parameters 99–9B) and input PS1–PS3 is assigned active level.
Depending on the parameter setting, the individual fixed frequencies also have the follow-
ATTENTION! ing further meanings:
1. Fixed frequency 1 is also used as a jog frequency (see Table 8.5).
2. Fixed frequencies 4, 5 and 6 are used to stipulate the V/f characteristic if parameter 62
– V/Hz characteristic selection is programmed for “Specification of a fixed V/Hz char-
acteristic” (setting 2).
3. Certain fixed frequencies have functions for the alarm outputs (binary outputs and relay
outputs).
Figure 8.8
See further explanations under parameter 47 – Hysteresis band for blocking frequen-
cies.
◊ Value range: 0.0–875.0 Hz Default: 0.0 Hz
Parameters 51–54 define the control source from which the torque limit for the individual
quadrants can be set.
0 1.5 Mrated
1 LIM input (10 V = parameter 55) *)
*) The prerequisite for deriving the torque limit from the LIM input is that the parameter 32
must be set to “Torque limit”. If this is not the case, the value of the torque factor (pa-
rameter 55) is used as the torque limit (the voltage at the LIM input is assumed to be
10 V).
◊ Value range: see Table Default: 0
Scaling of the LIM input if “0–10 V torque limit” is selected as the function for the LIM input
(parameter 32). This parameter defines the percentage with regard to the rated motor
torque to which 10 V at the LIM input corresponds.
EXAMPLE:
Setting = 50%: a voltage of 10 V is applied at the LIM input. Then, the torque limit is 50%
of the rated motor torque.
◊ Value range: 0.0–400.0% Default: 100.0%
Torque limit for the quadrant when the respective parameter is selected as the source in
the affiliated selection parameter (parameters 51–54).
NOTE: these parameters are displayed only if parameters 51 to 54 have been set to 2.
◊ Value range: 0.0–400.0% Default: 100.0%
Torque limit when the external torque limit is selected as the source for the respective quad-
rant in the affiliated selection parameter (parameters 51–54).
This allows a uniform torque limit to be preset for all four quadrants (motor/generator/clock-
wise/anti-clockwise) either via the keypad or via the serial port.
◊ Value range: 0.0–400.0% Default: 100.0%
5D – Starting torque SL – OE
The value of this parameter with respect to the rated motor frequency is expected by the
inverter as the load torque in the starting command. It is necessary to specify this parameter
whenever a fast reaction to an applied load torque is to take place after the starting com-
mand in sensorless mode. If field build-up time (parameter 6D) is activated, the starting
torque is inoperable and parameter 5D is masked.
NOTE: this parameter is not relevant to operation with speed control and SLV2.
◊ Value range: 0.0–200.0% Default: 130.0%
Scaling of the VIN or CIN input when “Torque control” is programmed as the application (pa-
rameter 2C). The parameter defines the percentage with regard to the rated motor torque
to which +10 V at the input corresponds. A setpoint of -kT...+kT (kT – torque setpoint factor)
can be set when VIN or CIN is programmed to specification of a bipolar setpoint (parameter
31 – Setpoint selection (frequency setpoint)).
NOTE: this parameter is visible only in the case of application settings (parameter 2C) with
closed-loop torque control.
◊ Value range: 0.0–150.0% Default: 100.0%
fMotor
Minimal
load
Maximal
load
a max
t
Figure 8.9
Load-dependent operating profiles
The new ramp can be calculated on the basis of the following formula as a function of the
current torque:
M Limit – M
a = a max × V Rm × --------------------------
M Limit
61 – Autoboost SL – OE
0 Off
1 On
The “Autoboost” function produces constant excitation of the motor independently of the
load. The affect on the V/Hz characteristic is shown below:
The inverter computes the characteristic on the basis of the parameters in the “Motor data”
group and the stator resistance (parameter F3). The amount of the voltage at low frequen-
cies can be additionally influenced by the parameter 22 – Boost. A 100% value of the
“Boost” parameter corresponds to the characteristic determined by the inverter.
Setting excessive values may result in swift heating up of the motor at low speeds.
ATTENTION!
NOTE: this parameter is irrelevant during operation with speed control. It is not visible in
SLV2 applications.
◊ Value range: see Table Default: 1
NOTES:
1) No energy saving mode is possible for SLV2 applications. Any corresponding input is
ignored by the inverter and a V/Hz characteristic with constant excitation is realised (“0”
setting).
2) It is not possible to specify fixed V/Hz characteristics for FO, EC and SLV2 applications.
Any corresponding input is ignored by the inverter and a V/Hz characteristic is realised
with constant excitation up to the knee frequency (“3” setting). The voltage/frequency af-
filiation is defined by the following parameter relationships:
Magnitude of the current injected during “DC braking” state. The factory default setting of
the DC braking current is dependent on the nominal current of the motor specified in pa-
rameter group 1.
Important: if the value of the parameter 16 – Rated current is changed, this value (param-
eter 63) is also adapted:
Inverter 1.5 kW 2.2 kW 3.0 kW 4.0 kW 5.5 kW 7.5 kW 11.0 kW 15.0 kW 22.0 kW 30.0 kW 37.0 kW 45.0 kW 55.0 kW
Value range: 0.0 A ... 3.0 A 3.8 A 3.8 A 5.3 A 5.3 A 13.7 A 13.7 A 24.5 A 35.1 A 47.3 A 57.9 A 69.4 A 83.2 A
NOTE: this parameter has no relevance during operation with closed-loop speed control
(EC/FO).
◊ Value range: see Table
Duration for which DC braking operation is active. The time starts when the frequency falls
below the DC voltage on frequency (parameter 65) after a STOP command is issued. Dur-
ing the time of DC braking operation, the braking resistor is not used, i.e. the chopper tran-
sistor is generally not triggered.
◊ Value range: 0.0–60.0 s Default: 1.0 s
After issuing of a stop command, DC braking operation is activated when the frequency falls
below the frequency that has been defined with this parameter.
NOTE: this parameter is not relevant during operation with speed control (EC/FO).
◊ Value range: 0.0–875.0 Hz Default: 0.5 Hz
To activate the field build-up time set here, the parameter 6D must be set to “1”.
NOTE: this parameter has no significance in conjunction with EC applications (brushless
servo motor). If possible, the field build-up time should be activated for dynamic applica-
tions with SLV2 control.
◊ Value range: 0.1–10.0 s Default: 0.5 s
Together with the rated motor voltage Vnom (parameter 11) and the knee frequency fknee
(parameter 21), these parameters define a voltage/frequency characteristic that is used by
the inverter when the parameter 62 – V/Hz characteristic selection is programmed for
function 2. The characteristic consists of up to four lines and is defined by the points [0, V0],
[ffix, 4, V1], [ffix, 5, V2], [ffix, 6, V3] and [fknee, Vn]. See also the following table and figure.
Pay attention to the fact that the characteristic is generated from all participating parame-
ters. It is omitted to assign identical values to parameters (e.g. the number of line segments
is reduced by one with V1 = V2 and ffix, 5 = ffix, 6).
NOTE: these parameters have no significance on versions with closed-loop current control
(EC/FO/SLV2) and are visible only if parameter 62 – V/Hz characteristic selection is set
to 2 (presetting a fixed V/f characteristic).
Figure 8.10
6C – Minimum excitation OE
This parameter defines the minimum excitation with regard to the rated excitation for induc-
tion motors that the inverter does not fall below. The parameter is active during automatic
realization of the field attenuation range by the inverter and in the energy saving mode (pa-
rameter 62 – V/Hz characteristic selection programmed to “Realization of a V/Hz charac-
teristic with constant excitation” or “Energy saving mode”). The “Minimum excitation” pa-
rameter is not active for the other settings of parameter 62.
In the energy saving mode, excitation of the motor is reduced as a function of the current
load. Thus, a large part of the excited power is saved when operating the motor with a low
load. However, excitation is not reduced below the value with respect to the rated excitation
that is defined with this parameter.
As a certain time is needed when modifying the load before the field has build up again, and
thus before the full torque is available again, this operating mode is not suitable for high
dynamic requirements.
◊ Value range: 15.0–100.0% Default: 33.0%
0 Off
1 On
The output frequency is also included in the field preset calculation in applications 51 and
53. However, the output frequency is also routed via a PT1 filter and thus smoothed before
it is used for calculation. The filter's time constant is entered in this parameter. The param-
eter is required in order to be able to accelerate into the field-attenuation range dynamically
(with short ramps) in the specified applications. Higher values mean greater smoothing and
attenuate any oscillation (the drive behaves more steadily in the field-attenuation range).
NOTE: this parameter is displayed only if applications 51 or 53 are active.
◊ Value range: 0–2000 ms Default: 100 ms
6F – Increment SLV – OE
The parameter determines the increment with which the field to be preset is reduced or in-
creased when the voltage limit defined in parameter 6B is reached. The increment should
be increased only slowly.
This parameter defines the behaviour of the inverter after connection of the line and the
function of the stop command.
The entry for parameter 71 is routed via a filter which corrects illegally entered values so
HINT! that the next legal value down (see table) is accepted as the entry (legal digits are only 0 or
1). If, for instance, value 102 is entered, the inverter corrects this value automatically to val-
ue 101.
(1) Special significance in Closed-Loop Torque Control mode (application 11, 21 or 51):
In the case of a Stop command, the drive decelerates immediately with speed control at the set down ramp (parameter 26 resp. 28).
(2) The “Motor-speed detection and switch-off of frequency converter at detected point” function is not possible in the case of SLV2 appli-
cations. Entering xxx1x is ignored.
(3) Special significance in Closed-Loop-Torque Control mode (application 11, 21 or 51):
The motor is not braked by a speed controller in the event of a Stop command. If a Stop command is issued, the inverter waits to disable
the output stages until the actual rotational speed of the motor shaft has reached value 0 Hz. Until such time, the arriving torque set-
points are still fully processed, i.e. the motor must be decelerated with the aid of the torque setpoint (by a higher-level control).
This defines the function of the up/down ramps and the assignment of the ramp datasets 1
and 2 to the operating states described in the table below. The two parameters parameter
25 – Acceleration time 1 and 26 – Deceleration time 1, generate ramp dataset 1 and
ramp dataset 2 is programmed via 27 – Acceleration time 2 and 28 – Deceleration time 2.
NOTES:
1) Possible only with speed control. The ramp function can be deactivated (setting x3) so
that maximum dynamic response is achieved in applications FO, EC and SLV2. For
SLV2 applications, it is advisable to use short, non-S-shaped ramps (setting 0x).
2) Parameter 75 is used to optimise the DC link voltage controller linked in this way.
◊ Value range: see Table Default: 0
NOTE: this parameter is displayed only if using S-shaped ramps (parameter 72 is set to 1x).
◊ Value range: 0.1–5.0 s Default: 0.1 s
This parameter defines the behaviour of the inverter after a power failure.
0 Motor stop 1)
1 Optimum deceleration with control of the DC link voltage 1) 2)
2 Coast to stop
NOTES:
1) In this setting, parameter F2 – Power failure filter should be set to the minimum possi-
ble value so that braking of the motor can be commenced within the shortest possible
time after a line power failure.
2) Optimization of the DC link voltage controller related to this function is realised with pa-
rameter 75.
◊ Value range: see Table Default: 2
0 Off
1 On
When slip compensation is activated, the motor's rotor frequency is kept constantly at the
value of the frequency setpoint, i.e. the motor's speed is independent of its load.
f set
n = -------------------------------------------------------------------------------------------------------------
-
p (p – Number of pole pairs of the motor)
Good functioning of the speed controller is only guaranteed if the motor parameters have
been entered correctly in parameter group 1. Further optimization of the speed controller is
realised by way of parameter 77 – Slip compensation setting. The highest accuracy of
the controller can be achieved over a speed range of 1:10. Below this frequency, the speed
may increase between the relieved and loaded motor.
If the application 50 (SLV2 speed control) is active, the parameter has the following mean-
ing:
NOTE: this parameter is not relevant during operation with speed control (EC/FO).
◊ Value range: see Table Default: 0
This parameter for setting electronic slip compensation (without tacho) only appears when
the parameter 76 is set to 1.
The value defined by the inverter on the basis of the motor's rated data corresponds to
100% (default). If the drive should oscillate at this setting, this value must be reduced until
stable running is guaranteed under load and when idling.
Drive oscillations may lead to overloading of the braking chopper or the current limit may
ATTENTION! be exceeded. Therefore, this parameter must be optimized conscientiously and must be
checked for oscillation-free running over the entire speed and load range.
NOTE: this parameter is not relevant during operation with speed control and SLV2 appli-
cations. For these applications, the speed controller is adapted by way of the parameter F6
– Rotor time constant setting.
◊ Value range: 0.0–500.0% Default: 100.0%
78 – Language SL / FO / SLV / EC – OE
0 German
1 English
Continuous rating of the internal or external braking resistor. If the thermal limit is exceeded,
a warning is issued initially followed by an error message. Controlled deceleration occurs
as the response to the error.
As standard, the inverters are equipped with 75 Ω (Sizes II–III) and also 20 Ω (Sizes IV–
HINT! VI) braking resistors. The use of resistors with a lower resistance may lead to the “Overcur-
rent” fault. Resistors with a higher resistance do not make full use of the inverter's available
braking power.
A thermal model of the braking resistor runs in the microcontroller. This model can, howev-
er, protect the resistor effectively only if the data of parameters 7A, 7D and 7E has been
specified correctly. The thermal load limit (Wmax (maximum energy [W])) of the connected
resistor is calculated from parameter 7D – Permissible heating time of braking resistor
(Tmax), the DC link voltage (V_DClink = 565 VDC nominal) and the braking resistance (pa-
rameter 7E – Connected braking resistor (RB)).
2
V_DC nom
W max = ---------------------------- × T max
RB
The transistor On time and the current DC link voltage are allowed for calculating the energy
currently consumed.
The resistor must have the following minimum values for the individual inverter sizes:
If unrealistically high continuous power loss values are specified or if the protection function
ATTENTION! is deactivated with parameter 7E – Connected braking resistor despite the fact that a
braking resistor is present or the value is specified incorrectly, protection of the resistor is
not guaranteed and this entails the risk of overheating or fire.
◊ Value range: 0.00–50.00 kW Default: 0.08 kW
This parameter determines the rate of change of the frequency factor (parameter 33) if input
PS1 is programmed for one of the functions ×11 or ×12 (incrementing the frequency factor)
via parameter 99. If the value 10 s is programmed for the parameter, for example, the input
must be activated for 10 s in order to change the frequency factor by 100%.
◊ Value range: 0.1–640.0 s Default: 10.0 s
This parameter determines the rate of change of the frequency factor (parameter 33) if input
PS2 is programmed for one of the functions ×11 or ×12 (decrementing the frequency factor)
via parameter 9A. If the value 10 s is programmed for the parameter, for example, the input
must be activated for 10 s in order to change the frequency factor by 100%.
◊ Value range: 0.1–640.0 s Default: 10.0 s
Resistance value of the connected braking resistor. If no braking resistor is connected, the
maximum value must be entered so as to preclude the possibility of error messages. The
braking chopper monitoring function is then deactivated (see also description of parameter
7A – Braking resistor power).
If incorrect values are specified or if the protection function is deactivated for this parameter
ATTENTION! despite the fact that a braking resistor is present, this entails the risk of overheating or fire.
Setting 1000 Ohms corresponds to “braking resistor protection deactivated”.
NOTE: note the minimum values of the braking resistance (see parameter 7A).
◊ Value range: 15–1000 Ω Default: 75 Ω (for inverter power rating up to 11 kW)
20 Ω (for inverter power rating upwards of 15 kW)
0 Subharmonic method
1 Sine vector modulation
2 Trapezoidal control
At the MOL input, the resistance connected to it is evaluated by the processor in two ways.
On the one hand, the analog voltage drop is routed to an A/D converter input and, on the
other hand, the voltage drop is evaluated using a comparator with a fixed reference voltage.
This comparator then deactivates the output stages through hardware linking. To do this,
the resistance between the MOL+ and MOL– inputs must exceed a value of 4.1 kΩ.
0 Connection of relay:
The inverter is disabled (coast stop) when the relay is triggered. This disabling is re-
alised by the hardware through hardware linking. The voltage drop through the MOL
input is not evaluated by the program as an analog value (pure contact function).
NOTE:
1) If the resistance of 1.0 kΩ is exceeded, a warning message is always issued. Controlled
ATTENTION! deceleration occurs above 1.5 kΩ resp. 3.0 kΩ. If a resistance value of 4.1 kΩ is exceed-
ed, pure hardware switch-off always occurs.
◊ Value range: see Table Default Europe: 2
Default USA: 0
(see also parameter EA)
The voltage at the MOL input is displayed as a percentage of the maximum value. A 100%
display corresponds to a voltage drop of ≈25 V or 5 kΩ at the terminals.
◊ Value range: 0–100%
Stipulation as to what errors are to result in a restart of the inverter. A restart means auto-
matic restart of the inverter after an error occurs. For this purpose, the error which has oc-
curred must be identified as a restart-enabled error (with the aid of this parameter), the En-
able must have been issued (FWD resp. REV terminal is activated) and the maximum
number of restarts (parameter 84) may not yet have been reached. The Restart function is
possible only in REMOTE mode.
The notation is hexadecimal (see presetting example). Each fault is assigned one bit in the
parameter value. See Chapter 8.17, Page 2-121, for details of allocation of the fault number
and fault type.
8240
Display Hex 8 2 4 0
Binary Bin 1 0 0 0 0 0 1 0 0 1 0 0 0 0 0 0
Bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Fault 15
Fault 14
Fault 13
Fault 12
Fault 10
Fault 9
Fault 8
Fault 6
Fault 5
Fault 4
Fault 3
Fault 2
Fault 1
Fault 0
Fault 11 (1)
Fault 7 (1)
Function
(1) If these errors occur, no restart is possible. The corresponding bits should thus be set to zero.
PROGRAMMING EXAMPLE:
A restart is to be performed after error 6, 9 and 15. A “0” or a “1” must now be inserted for
each error (error 0 to error 15) in the order shown in the illustration above (starting at the
left). The digit “0” means “do not perform restart” and the digit “1” means “perform restart”.
Enter the hexadecimal value using a pocket calculator which can convert binary numbers
to hexadecimal values or using a table (see the conversion table on Page 2-123 in this de-
scription). In this example, the binary number “1000 0010 0100 0000” (the “1” at the 1st po-
sition from the left stands for error 15 (bit 15), at the 7th position for error 9 (bit 9) and at the
10th position (bit 6) for error 6) and the hexadecimal value to be entered is “8240”.
NOTE:
The values between FFFFHex and 8000Hex are reached by pushing the DOWN key ▼, de-
HINT! parting from “0”. The values in between 0 and 7FFFHex are reached with the UP key ▲.
◊ Value range: 8000H–FFFFH, 0000H–7FFFH Default: 0000H
Maximum number of restarts performed after occurrence of one of the errors stipulated in
parameter 83. Programming the value zero means that no restart is attempted under any
circumstances. The stored number of restarts performed to date is reset after 10 minutes
of error-free operation.
◊ Value range: 0–8 Default: 0
85 – Restart delay SL / FO / EC
If the Restart function is activated (see parameter 83) and the maximum permitted number
of restart attempts (parameter 84) has not yet been exceeded, an automatic restart of the
inverter is attempted after expiry of the time stipulated in this parameter if an error defined
in parameter 83 occurs.
◊ Value range: 0.1–60.0 s Default: 10.0 s
87 – Password SL / FO / SLV / EC
Entry of a password allows unauthorised access to the parameters to be prevented. After
entry of a password, the user is prompted to enter the password the first time the PROG
key is pressed after power-on – instead of reverting to Parameter Input mode. The pass-
word can now be set directly with keys UP/DOWN and acknowledged with key ENTER. If
the password has been entered correctly, you will see “ *** CODE OK. *** “ on the display.
Otherwise, you will see “ ** WRONG CODE ** “. Password zero deactivates the function.
If a password is entered (unequal to Zero), the character string ***** is displayed instead of
the value when the parameter is selected.
◊ Value range: 0–9999 Default: 0
With the aid of the time constant, the inverter computes a thermal motor model on the basis
of a delay element. A warning or an error message is triggered if the thresholds are exceed-
ed. Controlled slowing down is the reaction to the error message.
This function is unable to ensure 100 percent thermal motor protection since the individual
ATTENTION! ambient conditions are ignored. However, if this is required, use of a motor PTC thermistor
detector is recommended.
◊ Value range: 1–120 min Default: 15 min
To enhance operating reliability, a monitoring function has been integrated for the stop op-
eration which makes sure that a drive that has got out of control will stop after a finite time.
The inverter checks whether the drive has stopped within a parameterisable time, as oth-
erwise braking is initiated immediately after the expiry of this time by means of the DC brake
and then the output stages are deactivated. The stop monitoring function is configured by
way of this parameter.
• The ramp time tramp that is used for checking is always the greater of the two run down
times from ramp sets 1 and 2 (parameter 26 or 28).
• The current frequency setpoint is taken into account on calculation of the time-out tout.
Parameter 8B % f setpoint
t out = t ramp × -------------------------------------------- × ---------------------
100% f max
VALUE MEANING
0 Monitoring function off.
For example, the function can be deactivated for applications in which brak-
ing is to take place at the moment limit.
50–99% Only effective when the active ramp set contains the smaller of the two run
down times; otherwise 100% is calculated internally.
100–1000% Parameter 8B % f setpoint
Time-out t out = t ramp × -------------------------------------------- × ---------------------
100% f max
The time-out determined for the current setpoint can be checked in the pa-
rameter 8C.
NOTE: tout is calculated up to a time less than 31 seconds with a resolution
of 100 ms; in the event of higher values it is rounded up to full seconds.
It is possible that the motor can no longer be stopped if the monitoring function is deactivat-
ATTENTION! ed and the parameterisation is incorrect. In any case, the monitoring function should only
be deactivated at the end of a commissioning operation and, at the same time, an EMER-
GENCY STOP (inverter lock) should be wired at a binary input (parameter 98–9B) or the
MOL terminals (parameter 81).
EXAMPLE:
The drive is currently running with 10 Hz, the maximum frequency is 50 Hz, ramp extension
is set to 400%, the deceleration ramp 1 (parameter 26) is set to 2.5 s and the deceleration
ramp 2 (parameter 28) is set to 5 seconds. Under normal conditions (no load limit), for
coasting down from 10 Hz to standstill the drive needs
2.5 s × 10 Hz
Deceleration time 10 Hz = ------------------------------------ = 0.5 s
50 Hz
The “Maximum permissible ramp extension” is set to 400%, i.e. the drive is given four times
the time for stopping (but calculation is based on the longer ramp 2):
5 s × 400% × 10 Hz
t out = --------------------------------------------------- = 4 s
100% × 50 Hz
If the motor has not yet stopped at this time, the inverter switches off the output stages and
issues error message 12 (Auto-Stop).
Definitions
Error message
• The error message 12 “Auto-Stop” is issued after deactivation of the output stages by
the monitoring function.
Remedy
With this parameter, the user can choose whether error 8 (speed control) is caused only by
an excessive rotor speed or by as well an excessive speed as well as an excessive control
error.
0 Control of overspeed only, i.e. error 8 is caused only when the actual speed nist is
higher than the maximum permissible speed nmax. The maximum permissible
speed nmax results from the maximum frequency fmax (parameter 23) multiplied by
1.2, considering also the number of motor pole pairs zp:
f max
n max = 1.2 × ----------
zp
1 The overspeed (see selection 0) and the adherence to an adjustable control error
are monitored. 1)
NOTE:
1) Error “speed control” is caused when during speed control the control error between ref-
erence frequency and actual frequency is higher than a selected comparative value.
This comparative value can be either parameter 47 (Hysteresis band for blocking fre-
quencies) or (when parameter 47 is set to 0) the nominal slip sN of the motor multiplied
by 2. The nominal slip of the motor is calculated as follows:
nN
s N = f N – ---------------- × z p
s
60 ---------
min
sn = nominal slip.
fN = (motor) nominal frequency (parameter 12).
nN = nominal speed (parameter 14).
zp = number of pole pairs.
EXAMPLE:
A quadripole standard motor (zp = 2) with a nominal frequency fN = 50 Hz has a nominal
speed nN = 1425 min-1. The maximum frequency (parameter 23) is 100 Hz. The value
stored in parameter 8E is 1. Parameter 47 has been set to 0 Hz, i.e. the comparative value
is the double nominal slip. The nominal slip is calculated as follows:
–1
1425 min
s N = 50 Hz – ------------------------------ × 2 = 2.5 Hz
s
60 ---------
min
f max 100 Hz
n max = 1.2 × ---------- = 1.2 × ------------------- = 60 Hz
zp 2
Error 8 “speed control” is thus caused when the control error is higher than 5 Hz or when
the rotor speed is higher than 60 Hz.
Parameter 8E appears only in applications with speed control (parameter 2C) and with
HINT! ramps switched on (parameter 72, “Ramp function selection”). For synchronous motors, the
nominal slip sN is always 0. Therefore, the value stored in parameter 47 (Hysteresis band
for blocking frequencies) mustn't be 0 (for EC applications). Parameter 47 can also be used
for other functions, as long as this particular value can be used for any function.
◊ Value range: see table Default: 0
This parameter defines the functions of the FWD and REV terminal inputs.
0 FWD: start/stop.
REV: selection of the direction of rotation (active: left rotation).
1 FWD: start/stop, right rotation.
REV: start/stop, left rotation. (1)
(1) If both FWD and REV are active, this is interpreted as a STOP command.
x00 Inactive
x01 Inverter OK (Unit works faultless)
x02 ■ ● Inverter output frequency higher than rated motor slip frequency; calculated
on the basis of the rated speed specified in parameter 14
x03 ■ ● Inverter output frequency greater than 0.5 Hz in the left or right-hand direction
of rotation. Operation with feedback: motor shaft rotation frequency/motor
pole pair number >0.5 Hz
x04 ■ ● Inverter output frequency 0 Hz.
Operation with feedback: motor shaft rotation frequency/motor pole pair
number = 0 Hz
x05 ■ ● Stator frequency = frequency setpoint.
Operation with feedback: frequency setpoint = actual frequency
x06 ■ ● Inverter output frequency greater than fixed frequency 2 (parameter 42) in the
left or right-hand direction of rotation. Operation with feedback: motor shaft
rotation frequency/motor pole pair number >fixed frequency 2
x07 ■ ● Inverter output frequency higher than fixed frequency 3 (parameter 43) in the
left or right-hand direction of rotation. Operation with feedback: motor shaft
rotation frequency/motor pole pair number >fixed frequency 3
x08 ■ Set torque limit reached (parameters 58–5B)
x09 Output controlled through serial interface (SIO)
x10 Motor temperature exceeded (MOL open / i2t, error message 5)
x11 Warning: motor temperature exceeded (MOL contact, warning message 17)
x12 ■ ● Maximum frequency (parameter 23) reached
x13 ■ ● Minimum frequency (parameter 24) reached
x14 ■ Setpoint current loop has discontinuity (only in the case of setpoint input 2–
10 V or 4–20 mA; is signalled if 2 V resp. 4 mA is undershot, warning mes-
sage 27)
x15 The Digital frequency output function is possible only in conjunction with ST4.
In the case of applications without feedback:
The output frequency corresponds to the stator frequency (in Hz) × n (n = pa-
rameter 3E).
Operation with feedback:
The output frequency corresponds to the rotor rotational frequency (in Hz) ×
n (n = parameter 3E)
x16 The Digital Frequency Output function is possible only in conjunction with
ST4.
The output frequency corresponds to the frequency setpoint × n (n = param-
eter 3E)
x17 ■ Inverter is in LOCAL mode (LOC)
x18 ■ Inverter is operating in speed control mode.
Inactive: inverter is operating unregulated
x19 ■ ● Inverter generates REV rotation field
x20 The inverter is carrying out a test mode (see also parameter 2A and param-
eter 98–9B, Setting 9 “zero pulse search”)
x21 ■ ● Inverter output frequency greater than fixed frequency 3 (parameter 43) in
right-hand rotation direction. Operation with feedback: motor shaft rotation
frequency/motor pole number >fixed frequency 3 in right-hand direction of ro-
tation
x22 ■ ● Inverter output frequency is greater than fixed frequency 3 (parameter 43) in
counter-clockwise direction of rotation. Operation with feedback: motor shaft
rotation frequency/motor pole number >fixed frequency 3 in counter-clock-
wise direction of rotation
x23 Top frequency reached. Acceleration / deceleration integrator has reached
reference value
x24 Reserved N/A
x25 ■ ● Set inverter frequency after ramp generator higher than fixed frequency 2
(parameter 42) in the left or right direction of rotation
x26 Only for applications with a speed controller:
Control error between set and actual frequencies is higher than a selected
comparison value. (1)
x27 Output stage enabled
x28 Reserved N/A
x29 Reserved N/A
x30 Function for control of a holding brake. The output becomes active if 75% of
the field build-up time (parameter 66) has elapsed and it becomes inactive if
50% of the CD holding time has elapsed after a STOP command (parameter
64).
x31 ■ ● The output shows that a certain output torque has been exceeded. The pa-
rameter 8D – Reference value for load-dependent switching of control
outputs determines the output torque (in per cent of the rated torque) the out-
put switches at. For example, this function makes it possible to give the signal
that a certain motor torque has been reached to external control units.
0xx Low active level
1xx High active level
2xx Output indicates that the selected condition is satisfied and that the inverter
is OK; possible for all functions which are identified with ■ in the table (active
level Low)
3xx Output indicates that the selected condition is satisfied and that the inverter
is OK; possible for all functions which are identified with ■ in the table (active
level High)
NOTES:
● The control output is not set if the inverter is in the DC mode or in a test mode (cf. pa-
rameter 2A or parameter 98–9B “zero pulse search”), and in the field build-up time.
■ These functions of the control outputs can be logically combined with the condition “In-
verter OK”, i.e. the output is set if the selected condition (the last two digits) is satisfied
and if the inverter is functioning without faults. Enter 2xx or 3xx depending on the desired
active level.
(1) This comparison value is either parameter 47 – Hysteresis band for blocking fre-
quencies or, if parameter 47 has be set to zero, twice the nominal slip sN of the motor.
The nominal slip of the motor is calculated as follows:
nN
s N = f N – ----------------- × z p
s
60 ----------
min
EXAMPLE:
A four-pole standard motor (zp = 2) with a nominal frequency fnom = 50 Hz has a nominal
rotational speed nnom = 1425 rpm. Parameter 47 has been programmed to 0 Hz. The
nominal slip can be calculated as follows
1425 rpm
s nom = 50 Hz – ------------------------- × 2 = 2.5 Hz
s
60 ----------
min
This means that the output switches if the control error increases above 5 Hz.
EXAMPLE:
The value 225 is entered in parameter 96:
The relay output opens if the inverter is operating without faults and if the setpoint frequency
is greater than the “fixed frequency 2” entered in parameter 42. However, the output does
not open if a higher frequency is output by the inverter during measurement of the leakage
inductance.
◊ Value range: see Table Default: 101
12
Display Hex 1 2
Binary Bin 0 0 0 1 0 0 1 0
Bit No. 7 6 5 4 3 2 1 0
Not used
Not used
Not used
REL
ST4
ST3
ST2
ST1
Function
PROGRAMMING EXAMPLE:
The binary outputs REL (parameter 96) and ST2 (parameter 93) should be controlled via
the serial port. A “0” or a “1” must now be inserted for each selection option (bits 0–7) in the
order shown in the table above (starting at the left). Digit “0” corresponds to “not activated”
and digit “1” corresponds to “activated”. Value “0” must be inserted for bits 5 to 7 which are
not used. The hexadecimal value must be entered using a pocket calculator which can con-
vert binary numerical values to hexadecimal values or a table (see conversion table on
Page 2-123 of this description). In this example, the binary number “0001 0010” (the “1” at
the 4th position from the left stands for REL (bit 4) and at the 7th position stands for ST2
(bit 1)) and the hexadecimal value to be entered is “12”.
◊ Value range: 0H–FFH Default: 0H
x00 Selection Jog mode (fixed frequency 1). The set value of the fixed frequency 1 can
also be used as a Jog frequency. For this purpose, binary inputs R/J and PS3 must
be activated, parameter 98 – Run/Jog input function selection must be pro-
grammed for function “Selection Jog mode” (setting x00) and LOCAL mode must be
activated with parameter 9B (setting x06). The motor now runs in the corresponding
direction at the set frequency 1 for as long as key FWD or REV is pressed.
x01 Selection of ramp set 2 (acceleration and deceleration time 2); see also parameter
72
x02 Selection of customer parameter set 1 (see note 1, Page 2-97)
x03 Selection of customer parameter set 2 (see note 1, Page 2-97)
x04 Inverter disabled (coast to stop)
x05 DC braking. The inverter reverts to a mode in which it injects into the motor a DC
voltage which results in deceleration of the motor (DC braking). In this case, the cor-
responding direct current is monitored so that, at maximum, the current specified by
parameter 63 – DC brake current is able to flow. The DC brake functions only as
long as the output stages are enabled. This function may be selected only if param-
eter 2C – Application has been programmed to value “0” or “2”
x06 No function
x07 No function
x08 Deactivation of the position controller
x09 Zero pulse search master setpoint (only active in the stop state); see note 2, Page
2-98
x10 No function
x11 No function
x12 No function
x13 No function
x14 Deactivation of the master encoder for the synchronous system
x15 Suppression of positive counting pulses of the master encoder for the synchronous
system. Only negative counting pulses of the master are active
x16 Suppression of negative counting pulses of the master encoder for the synchronous
system. Only positive counting pulses of the master are active
x17 Inversion of the counting pulses of the master encoder
x18 Reserved N/A
x19 Acknowledge error state (see note 5, Page 2-99)
x20 Reserved N/A
0xx NO contact trips the selected function (see note 4, Page 2-99)
1xx NC contact trips the selected function (see note 4, Page 2-99)
NOTE:
The binary input R/J must not be triggered during execution of a test mode of operation (see
parameter 2A).
◊ Value range: see Table Default: 0
x00 Bit 0 for selection of a fixed frequency (0–7); if this function is not selected, the bit is
evaluated as Zero (see parameter 41–46)
x01 Selection of ramp set 2 (acceleration and deceleration time 2)
x02 Selection of customer parameter set 1 (see note 1, Page 2-97)
x03 Selection of customer parameter set 2 (see note 1, Page 2-97)
x04 Inverter disabling (coast to stop)
x05 DC braking. The inverter reverts to a mode in which it injects into the motor a DC
voltage which results in deceleration of the motor (DC braking). In this case, the cor-
responding direct current is monitored so that, at maximum, the current specified by
parameter 63 – DC brake current is able to flow. The DC brake functions only as
long as the output stages are enabled. This function may be selected only if param-
eter 2C – Application has been programmed to value “0” or “2”
x06 Incrementing of the frequency factor (parameter 33 or E3) with the active switching
edge; see note 3, Page 2-99
x07 Incrementing of the frequency factor (parameter 33 or E3) in the active switching
state every 64 ms; see note 3, Page 2-99
x08 Deactivation of the position control
x09 Zero pulse search master setpoint (only active in the STOP state); see note 2, Page
2-98
x10 No function
x11 Incrementing of the frequency factor (parameter 33 or E3) in an active switching
state (motor potentiometer). The rate of change is defined by the parameter 7B.
When a stop command is pending, the frequency factor is set to the low limit that is
set in the parameter 38
x12 Incrementing of the frequency factor (parameter 33 or E3) in the active switching
state (motor potentiometer). The rate of the change is defined by the parameter 7B;
see note 3, Page 2-99
x13 Incrementing the parameter D3 – Zero angle with the active control state. The rate
of change is determined by the parameter 7B. The zero angle is not stored in a non-
volatile manner
x14 Deactivation of the master encoder for the synchronous system
x15 Suppression of positive counting pulses of the master encoder for the synchronous
system. Only negative counting pulses of the master are active
x16 Suppression of negative counting pulses of the master encoder for the synchronous
system. Only positive counting pulses of the master are active
x17 Inversion of the counting pulses of the master encoder
x18 Reserved N/A
x19 Acknowledge error state (see note 5, Page 2-99)
x20 Reserved N/A
0xx NO contact trips the selected function (see note 4, Page 2-99)
1xx NC contact trips the selected function (see note 4, Page 2-99)
NOTE:
The binary input PS1 must not be triggered during execution of a test mode of operation
(see parameter 2A).
◊ Value range: see Table Default: 4
x00 Bit 1 for selection of a fixed frequency (0–7); if this function is not selected, the bit is
evaluated as Zero (see parameter 41–46)
x01 Selection of ramp set 2 (acceleration and deceleration time 2)
x02 Selection of customer parameter set 1 (see note 1, Page 2-97)
NOTE:
The binary input PS2 must not be triggered during execution of a test mode of operation
(see parameter 2A).
◊ Value range: see Table Default: 1
x00 Bit 2 for selection of a fixed frequency (0–7); when this function is not selected, the
bit is evaluated as Zero (see parameter 41–46)
x01 Selection of ramp set 2 (acceleration and deceleration time 2)
x02 Selection of customer parameter set 1 (see note 1, Page 2-97)
x03 Selection of customer parameter set 2 (see note 1, Page 2-97)
x04 Inverter disabling (coast to stop)
x05 DC braking. The inverter reverts to a mode in which it injects into the motor a DC
voltage which results in deceleration of the motor (DC braking). In this case, the cor-
responding direct current is monitored so that, at maximum, the current specified by
parameter 63 – DC brake current is able to flow. The DC brake functions only as
long as the output stages are enabled. This function may be selected only if param-
eter 2C – Application has been programmed to value “0” or “2”
x06 Activation of LOCAL mode (see note 6, Page 2-99)
x07 No function
x08 Deactivation of the position controller
x09 Zero pulse search master setpoint (only active in the STOP state); see note 2, Page
2-98
x10 No function
x11 No function
x12 No function
x13 No function
x14 Deactivation of the master encoder for the synchronous system
x15 Suppression of positive counting pulses of the master encoder for the synchronous
system. Only negative counting pulses of the master are active
x16 Suppression of negative counting pulses of the master encoder for the synchronous
system. Only positive counting pulses of the master are active
x17 Inversion of the counting pulses of the master encoder
x18 Reserved N/A
x19 Acknowledge error state (see note 5, Page 2-99)
x20 Reserved N/A
0xx NO contact trips the selected function (see note 4, Page 2-99)
1xx NC contact trips the selected function (see note 4, Page 2-99)
NOTE:
The binary input PS3 must not be triggered during execution of a test mode of operation
(see parameter 2A).
◊ Value range: see Table Default Europe: 6
Default USA: 106
The UD 7000 features three equivalent parameter sets. Entered parameters and the results
of measurements in the test mode are always only ever stored in the active parameter set
(parameter E9 – Customer parameter set). Set 1 is active by default.
The active parameter set can be changed over either with the parameter E9 – Customer
parameter set or with the aid of binary inputs. To this end, one of the binary inputs R/J,
PS1–PS3 must be programmed to the corresponding function (see parameters 98–9B). Pa-
rameter sets can only be changed over in the stop state.
As one parameter set will be adequate for the majority of applications, it is possible to use
the second or third one to back up the optimized settings. For further information, refer to
the description of the parameters E9 – Customer parameter set and EA – Application-
dependent defaults in Section 8.14 of this parameter description.
The parameter sets may contain diverse applications (parameter 2C). If, in the event of a
parameter set change-over, the unit detects that the new set contains a different applica-
tion, the inverter is restarted directly after the set change-over in order to adapt the inverter
environment.
If the change in the parameter set also results in a change in the motor data, the application
ATTENTION! number or other important motor quantities (stator and rotor resistance or controller param-
eters etc.), this may lead to a situation in which the inverter loses control of the motor. This
is why a safety function is integrated (parameter 8B) which deactivates the inverter output
stages in any case after a stop command once a certain time has elapsed.
It is recommended to adjust the actual set of parameters to the demands first and, if re-
HINT! quired, to switch from set of parameters 1 to set of parameters 2 and so on with the param-
eter E9 (do not use control inputs R/J, PS 1, PS 2, PS 3).
Only when all parameters in all needed set of parameters are set, the switch-over of the set
of parameters with the control inputs R/J, PS 1, PS 2, PS 3 can be done according to the
programming example of the following list.
2 of the 4 control inputs are needed for the call-up of the set of parameters (example R/J
and PS 1):
With smaller parameter differences between the single set of parameters, set 1 for example
can be copied with parameter E9 (code 12) to set 2.
A changement on the binary inputs regarding the switch-over of sets of parameters is only
passed on after 800 ms. This makes it possible to switch over from set 3 (both inputs active)
to “no changement” (both inputs inactive) even with a slow control hardware without set 1
or set 2 being recognized.
In this example, the binary input R/J is described. However this can be applied to any binary
input. The actual set of parameters has to be set of parameter 1.
In the “stop state”, the active parameter set is shown in the standard display 1:
When the parameters are displayed, the active parameter set is recognizable by the char-
acter between the parameter number and the value.
EXAMPLE:
The active parameter set is also correspondingly recognizable in standard display 2 (exam-
ple with parameter set 2 active):
This function is required for the “Electronic gearbox” application if the master setpoint has
been specified using an encoder channel (see parameter 2A – Test mode).
The respectively reached value in parameter 33 is retained both in the STOP state and also
on deactivation of the line.
The inputs are operated by means of switching contacts in conjunction with a certain refer-
ence potential. Whether the contact must be open or closed in order to trip the desired func-
tion is defined individually for the inputs R/J, PS1, PS2 and PS3 (the inputs FWD and REV
can be activated only by closing of the contact). The reference potential is selected jointly
for the inputs FWD, REV, R/J, PS1, PS2 and PS3 by means of parameter 9F, i.e. all con-
tacts must be connected to the same reference potential.
An error state can be acknowledged through this input (see Chapter 8.17, “Error States”).
If you switch over from LOCAL mode to REMOTE mode (see also parameter 9B – PS3 in-
ATTENTION! put function selection), a Start command applied to the terminals is processed immedi-
ately if the motor is started. This may lead to death, injury or damage to equipment and in-
stallations.
General note:
When several inputs are programmed to the same function, only the first of the applicable
HINT! inputs is evaluated in the order R/J, PS1, PS2 and PS3. An input must be connected to the
active level for at least 64 ms in order to ensure reliable activation of the selected function.
The current level of the logical input signal is displayed. If SIO mode is not programmed
(parameter 29 – Control mode), these signals are generated from the levels of the device
terminals, paying attention to the parameter 9F – High/Low active binary input selection.
If SIO mode is programmed, the virtual terminals that are operable using the serial interface
are used for this purpose (parameter AD – Inverter control commands in SIO mode).
The display is hexadecimal. Conversion to binary notation is illustrated with reference to the
following example:
0063
Display Hex 0 0 6 3
Binary Bin 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1
Bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Not used
PS3
PS2
PS1
FWD
R/J
REV
Acknowledge error
Each bit has the same significance as the physical terminal of the same name in SIO mode.
One exception is bit 3 “Acknowledge error” since there is no corresponding terminal on the
inverter. This bit allows error messages pending on the unit to be acknowledged, as with
keys PROG, SHIFT resp. ENTER on the display and operator-control unit (ABE).
◊ Value range: 0–FFFFH
00F9
Display Hex 0 0 F 9
Binary Bin 0 0 0 0 0 0 0 0 1 1 1 1 1 0 0 1
Bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Fan
Not used
REL
ST4
ST3
ST2
ST1
Binary inputs High-active (parameter 9F)
Function Bits 15-8 are reserved for
representing internal program
information
Change-over takes place jointly for the inputs FWD, REV, R/F, PS1–PS3. Active high is se-
lected if the switches are connected between the inputs and +24 Volt; Active low is selected
if switches are connected to COM. Pull-up and pull-down resistors produce a defined po-
tential at the terminals when the switch is open.
In the case of inputs R/J, PS1–PS3, it is possible to additionally select whether the desired
function is tripped when the switch is opened or closed.
◊ Value range: see Table Default: 1
MEANING REMARK
x0 Actual value 1 from standard display 2 re- Maximum value of parameter A6 ***)
ferred to parameter A6
x1 Output frequency f/fmax Maximum value fmax (parameter 23)
x2 Output voltage V/Vn Maximum value 100%
x3 Output current I/In Maximum value 200%
x4 Output torque T/Tn Maximum value 200%
x5 Output power P/Pn Maximum value 200%
x6 Line voltage Vline Maximum value 820 V
x7 DC link voltage VDC link Maximum value 820 V
x8 Field-generating current Id/In Maximum value 500%
x9 Torque-generating current Iq/In Maximum value 500%
0x Output 0–10 V *) MET 1
1x Output ±10 V MET 1
0x Output 0–10 V **) MET 2
**)
1x Output 0–20 mA MET 2
20 Inactive 0 V is output at the analog output
21 Reserved N/A See Application description
NOTES:
*) Negative values are output as an amount.
**) Negative values are output as Zero.
***) Each read-only parameter may be transferred to the standard display 2. The required
read-only parameter must be selected for this purpose. Pressing keyboard short-cut
SHIFT + ENTER (press key SHIFT first, hold it then press key ENTER) transfers the
parameter to the upper position of the standard display 2. This shifts the parameter
which was previously in the upper position to the lower position. The settings of
standard display 2 are stored automatically in power-failsafe manner. An example is
given for the parameter A6.
◊ Value range: see Table Default: 1
For example, if the inverter output current is displayed and this parameter is set to 50%, 10
V is output when the rated current is reached.
Select parameter 09 (read-only parameter). First press key SHIFT, keep it pressed and
then press key ENTER in order to display the actual frequency on the “standard display 2”.
Enter value 10 in parameter A1. Enter value “500” in parameter A6 for the required dis-
played maximum value of 50 Hz since fact. is displayed with a resolution of 0.1 Hz (see for-
mula). You can define whether the value to be output is also to be smoothed with parameter
A7 – Filtering time constant of displayed values in parameter group 0.
◊ Value range: 0–32766 Default: 500
This parameter should be entered before commissioning the serial interface (SIO) to en-
HINT! sure communication between the inverter and control.
x0 110 baud
x1 1200 baud
x2 2400 baud
x3 4800 baud
x4 9600 baud
x5 14400 baud
x6 19200 baud
x7 38400 baud
x8 57600 baud
x9 115200 baud
1x Same as x0, x1, x2, but only read operation allowed
NOTE: a change in this parameter value does not take effect until after the next power-on.
See also description: “UD 7000 – serial interface”.
◊ Value range: see Table Default: 4
Monitoring function (Watchdog function) for SIO communication. Each telegram received
sets the watchdog counter to zero. If the counter reaches the value programmed at this
point, error message “SIO timeout” is triggered.
The value 0 has the meaning: “No time-out monitoring”.
See also description: “UD 7000 – serial interface”.
◊ Value range: 0–60 s Default: 0 s
80
Display Hex 8 0
Binary Bin 1 0 0 0 0 0 0 0
Bit No. 7 6 5 4 3 2 1 0
Invalid write attempt (read only)
Unknown parameter
Inverter is busy
Invalid checksum
Reserved
Value range exceeded
Time-out
Not used
Function
EXAMPLE:
An 80 (hexadecimal value) is shown on the display. Determine the binary value using a
pocket calculator which can convert hexadecimal values to binary values or with a table
(see conversion table on Page 2-123 of this description). A “0” or a “1” must now be inserted
for each error message (bits 7–0) in the order shown in the table above (starting from the
left). Digit “0” corresponds to “no error occurred” and digit “1” corresponds to “error oc-
curred”. The binary number in this example “1000 0000” (the “1” at the 1st position from the
left (bit 7) stands for error message “Value range exceeded” (see table above). This means
that this error has occurred in SIO mode.
◊ Value range: 0–FFH
This parameter provides virtual terminals with which the inverter can be controlled in SIO
mode. In the SIO mode, each bit has the same function as a physical terminal.
See also description: “UD 7000 – serial interface”.
The display is shown in hexadecimal notation. Conversion to binary notation is shown by
way of the following example and explained analogously for parameter 97 (Page 2-92).
12
Display Hex 1 2
Binary Bin 0 0 0 1 0 0 1 0
Bit No. 7 6 5 4 3 2 1 0
Not used
Not used
PS3
PS2
PS1
FWD
JOG
REV
Function
A PI controller is implemented as the speed controller. The speed controller computes the
torque needed to reach the speed setpoint. The calculations are done with the frequency
instead of the speed.
Parameter B1 is the P component (P gain). Increasing this parameter increases the gain.
Parameter B2 is the I component (integral-action time resp. reciprocal of the I gain). In-
creasing it prolongs the integral-action time, i.e. the controller operates more slowly.
To be able to balance out disturbances more dynamically in the lower speed range, the con-
troller gain can be boosted in this range. Below the frequency value defined by the param-
eter B4, the controller gain is boosted, rising in linear fashion up to speed Zero. Attention
must be paid to the fact that the motor is subjected to a higher thermal load as the result of
boosting of the controller gain. It is therefore advisable to observe the temperature devel-
opment after boosting the gain.
The speed controller p-gain is boosted in the lower speed range from a frequency of 0 Hz
up to this frequency.
NOTES: in SLV2 applications in the field attenuation range, the parameter B4 can be pro-
grammed to the same value as the knee frequency in order to operate with lower gains in
the field attenuation range.
In V/Hz-controlled operation, this parameter is not visible.
◊ Value range: 0.0–100.0 Hz Default: 0.0 Hz
B5 – Holding control FO / EC
Holding control is activated and deactivated.
Holding control serves the purpose of drift-free holding of positions, particularly at low
speeds or at Zero speed in speed-controlled mode, regardless of the applicable load
torque.
0 Off
1 On
NOTE: this parameter is not visible during SLV2 and V/Hz-controlled operation.
◊ Value range: see Table Default: 0
Holding control
Angle control
NOTE: this parameter is not visible in the SLV2 and the V/Hz-controlled modes.
◊ Value range: 0.001–32.000% Default: 0.100%
tN tN tN tN
1 → ----- = 2 ; 2 → ----- = 4 ; 3 → ----- = 8 ; ... , 15 → ----- = 32768
tA tA tA tA
A position controller with an integral component tends to oscillate. This parameter should
ATTENTION! therefore preferably be set to Zero or 15 (215 = 32768) to either deactivate the function or
to operate with a very long reset time. Other values should only be selected if urgently
called for by the application.
NOTE: this parameter is not visible in the SLV2 and in the V/Hz-controlled modes.
◊ Value range: 0–15 Default: 0
Display of the motor shaft angle from 0–360°. The measured angle, the correctness of the
entries in the parameter BA – Resolver pole pair number and parameter BD – Angle sen-
sor direction of rotation can be checked with reference to this display. In the case of a
positive direction of rotation of the motor, the angle per revolution is counted once upwards
from 0–360°.
NOTE: this parameter is not visible in the SLV2 and in the V/Hz-controlled modes.
2. Determination by the inverter by setting the parameter 2A – Test mode to the “Deter-
mine installation offset” function. In this case, the value is entered automatically and per-
manently after completion of the measurement. The parameter 2A – Test mode can
then be set back to “normal operation” when using an absolute value sensor (e.g. a re-
solver with the suitable pole pair number). When using an encoder, it is generally nec-
essary to determine the value after every power-on.
NOTE: this parameter is not visible in the SLV2 and in the V/Hz-controlled modes.
◊ Value range: 8000–7FFFH Default: 0000H
The Berges inverter UD 7000 features a simple step-by-step control allowing simple func-
tion sequences to be implemented by the inverter itself as a function of programmable
boundary conditions (e.g. as a function of the status of the binary inputs).
The step-by-step control is a special application and is thus not described in greater detail
in this Manual.
This parameter contains the number of the option board detected by the inverter. The op-
tion is detected automatically when the unit starts.
NOTE: the options “Optical waveguide” and “I/O extension” do not appear in this parame-
ter.
This parameter defines the frequency that is used when programming the “Zero pulse
search” test mode (parameter 2A) for this function.
NOTE: the parameter is displayed only if an application with rotational speed feedback is
selected and an encoder option card is detected.
◊ Value range: 0.1–100.0 Hz Default: 0.5 Hz
D3 – Zero angle FO / EC
This parameter defines the angle that is assigned to the position of the front edge of an en-
coder's Zero pulse. Therefore, when using a position control, e.g. the “Electronic gearbox”
application, the Zero point of the reference system can be defined.
NOTE: the parameter is displayed only if an application with rotational speed feedback is
selected and an encoder option card is detected.
◊ Value range: –180.0–180.0° Default: 0.0°
D8–DF – (application-dependent)
Display of the times measuring during the last acceleration or deceleration operations. After
power-on, the values of ramp set 1 are displayed.
NOTE: these parameters are not displayed when operating with speed control.
This parameter defines a factor in percentage by which the frequency setpoint is multiplied.
This read-only parameter is identical with parameter 33 and creates the possibility of adopt-
ing the frequency factor in the standard display 2.
Amount of the lifetime during which the power output stage was enabled (start) in hours.
1007
Display Hex 1 0 0 7
Binary Bin 0 0 0 1 0 0 0 0 0 0 0 0 0 1 1 1
Bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Load limit
Trap motor
Slow-down
Start-up
Jog mode
DC brake
Test mode active
ST (1)
BB (2)
Function
EXAMPLE:
A 1007 (hexadecimal value) is shown on the display. Determine the binary value with the
aid of a pocket calculator which can convert hexadecimal numerical values to binary values
or with a table (see conversion table on Page 2-123 of this description). Now enter a “0” or
a “1” for each display option (bit 15 to bit 0) in the order shown in the table above (starting
from the left). Digit “0” corresponds to “function not activated” and digit “1” corresponds to
“function activated”. The binary number in this example “0001 0000 0000 0111” (the “1” at
4th position from the left stands for function “REMOTE mode”, at 14th position stands for
“Output stage enabled”, at 15th position stands for “ST” and at 16th position stands for “BB”
(see the table above). The means that the inverter is in REMOTE mode, the output stages
are activated, a Start command has been issued and the inverter is running trouble-free.
◊ Value range: 0–FFFFH
This parameter contains the number of the current parameter set (1, 2 or 3). Parameters
are always stored in the displayed parameter set in input mode. The parameter set is
changed after input of the changed number. Change-over by means of parameter input is
possible in stop condition only.
This parameter also permits copying of customer parameter sets into each other (1, 2 or 3).
If the change in the parameter set also results in a change in the motor data, the application
ATTENTION! number or other important motor quantities (stator and rotor resistance or controller param-
eters etc.), this may lead to a situation in which the inverter loses control of the motor. This
is why a safety function is integrated (parameter 8B) which deactivates the inverter output
stages in any case after a stop command once a certain time has elapsed.
1007
Display Hex 1 0 0 7
Binary Bin 0 0 0 1 0 0 0 0 0 0 0 0 0 1 1 1
Bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
R1 measurement running
FE (1)
AO (2)
Internal status signals
Rotor resistance in Ω.
The rotor resistance is measured by the inverter after the parameter 2A – Test mode has
been programmed to “Measure stator resistance and leakage inductance”. The previous
value of the parameter remains unchanged if measurement is unsuccessful.
When this parameter is entered and modified, the following parameters are recalculated:
Parameter F7 – Main reactance Xh
Parameter F8 – Current controller gain
Parameter F9 – Specific current controller reset time
Only a correct value that matches the motor used guarantees good leakage behaviour of
HINT! the inverter. For example, functioning of the BOOST, speed estimation or control dynamics
depends on this value.
◊ Value range: 0.00–50.00 Ω Default Europe: see Table 8.6
Default USA: see Table 8.7
(see also parameter EA)
NOTE:
The default values depend on the power of the inverter.
◊ Value range: 0.00–50.00 Ω Default Europe: see Table 8.6
Default USA: see Table 8.7
(see also parameter EA)
This parameter serves to adjust the rotor time constant within the scope of field-oriented
control of an induction motor. The value determined by the inverter on the basis of the mo-
tor's rated data corresponds to 100% (default).
If the manufacturer data or the measured motor data deviates excessively from the real mo-
tor parameters, this may lead to a situation in which the drive does not issue the full torque.
In this case, it may be necessary to adapt this parameter.
NOTE: this parameter is irrelevant when using a brushless servo motor.
◊ Value range: 0.0–250.0% Default: 100.0%
Main reactance Xh (unit: Ω) of the connected asynchronous motor at nominal motor fre-
quency.
The SLV2 applications use a motor model in which the main reactance Xh from the single-
phase equivalent circuit of the asynchronous motor is included. The main reactance Xh is
computed from the SLV2 model from the values for the stator resistance R1 (parameter
F3), the motor data (parameter group 1) and the measured results from Test mode. A
change of R1, R2, Xσ and the motor parameters (by parameter entry) results in re-compu-
tation of this parameter. If a Test mode is run, this parameter is recomputed only if a meas-
urement of the leakage inductance is also conducted.
This parameter influences the magnetisation current consumption of the machine. Correct
setting of this parameter can be checked with the drive operating by means of parameter
D5. This should be virtually 100% over the entire rotational speed range.
NOTE: this parameter is only display in SLV2 applications.
◊ Value range: 0.00–327.67 Ω Default: 30.00 Ω
V x, Set
Gain k p = ---------------
-
∆i
tN
Specific reset time k i = ----- sampling time t A = -------------
1 -
tA f PWM
One PI controller each for the d and q components is implemented as the current controller.
The current controller calculates the voltage needed to reach the respective current set-
point.
I(n – 1)
V Set = ∆i × k p + -------------------
ki
This parameter switches compensation of voltage errors resulting from switching dead
times on/off.
As the voltage emitted by the inverter drops clearly when dead time compensation is off, it
is advisable not to modify the default setting.
0 Off
1 Inverter, SLV2: On; EC/FO: Off
2 On
0 PWM frequency is not auto-adjust to the output frequency. The value in parameter
79 – PWM frequency is used as the PWM frequency.
1 PWM frequency is auto-adjust to the output frequency. This amounts to 1000 times
the frequency setpoint, but at least 2 kHz, and no more than the value selected in
parameter 79 – PWM frequency.
This parameter switches torque-dependent acceleration control of the frequency ramp on/
off. Acceleration control corresponds to dynamic torque limiting (see also parameter 5F –
Gain (VRm), acceleration control (ramp), torque.
0 Off
1 On
NOTE: this parameter is not relevant during operation with speed control and SLV2.
◊ Value range: see Table Default: 1
FD – Torque limiting SL
This parameter allows torque limitation to be activated or deactivated.
In V/f-controlled mode, there is not the option of direct torque limitation (reduction in cur-
rent), as in FO, SLV2 or EC operating mode (application), so that the system establishes a
rotational speed corresponding to the load. In application 0, the rotational speed is reduced
when the torque limit is reached (parameter setting) assuming that the load torque will also
drop as the rotational speed drops.
0 Off
1 On
NOTE: this parameter is not relevant during operation with speed control and SLV2.
◊ Value range: see Table Default: 1
Display of the current setpoint for the excitation of the motor in percent of its nominal exci-
tation. The value is always 100%. It is not reduced until entry into the field-attenuation
range.
Reference value: nominal excitation of the motor.
NOTE: the “Min.excitation” warning is issued if the field setpoint is controlled down to the
minimum value defined in parameter 6C – Minimum excitation.
Display of the actual rotor rotation frequency that has been measured or determined by the
motor model.
◊ Resolution: 0.1 Hz
If the PROG, SHIFT or ENTER key is pressed, the message is reset on the ABE (display
HINT! and operator-control unit). Acknowledgement of the error message does not cancel the
cause of the error. Errors may be also still be pending after reset.
In certain circumstances, the inverter may assume an error state. The occurrence of such
a state can be reported through relay or transistor outputs (parameters 92–96, setting x01).
The output is activated if an error occurs. When the cause of the error disappears, the error
signalling output becomes inactive with deactivation of drive enabling; the drive is ready for
operation.
8.17.2 Handling of Error States with the “Acknowledge Error State” Function
When a binary input R/J, PS1–PS3 is programmed with the “Acknowledge error state” func-
tion, an error state always continues to exist until the cause of the error has been remedied,
drive enabling has been cancelled and the binary input “Acknowledge error state” is acti-
vated. Thus, in a system with several inverters, it is possible to cancel all drive enabling sig-
nals in the event of a malfunction occurring and to nevertheless locate the defective inverter
through the relay or transistor output.
In the basic state, the binary input must be deactivated as otherwise the inverter cannot be
started. In the event of an error, drive enabling must first be cancelled and only then the
input activated. The binary input should not be cancelled until the error state is no longer
indicated by the inverter.
9 Annex
The following table shows the sixteen hexadecimal values and the corresponding binary
values.
Hex Binary
0 0 0 0 0
1 0 0 0 1
2 0 0 1 0
3 0 0 1 1
4 0 1 0 0
5 0 1 0 1
6 0 1 1 0
7 0 1 1 1
8 1 0 0 0
9 1 0 0 1
A 1 0 1 0
B 1 0 1 1
C 1 1 0 0
D 1 1 0 1
E 1 1 1 0
F 1 1 1 1
Figure 9.1
NOTES:(1)
Various parameters are only available as a function of the current mode.
r-o Read-only parameters are printed in italics and the reference in the tables is abbre-
viated to “r-o”.
[S-P] Selection parameter (for adaptation of the inverter functions).
◊ Value range and default values.
GROUP 4 – Frequencies
NO. DISPLAY DESCRIPTION RESOLUTION PAGE DEFAULT CUSTOMER
41 Preset speed #1 Fixed frequency 1 [0.1 Hz] 2-67 5.0
42 Preset speed #2 Fixed frequency 2 [0.1 Hz] 2-67 20.0
43 Preset speed #3 Fixed frequency 3 [0.1 Hz] 2-67 40.0
44 Preset speed #4 Fixed frequency 4 [0.1 Hz] 2-67 60.0
45 Preset speed #5 Fixed frequency 5 [0.1 Hz] 2-67 0.0
46 Preset speed #6 Fixed frequency 6 [0.1 Hz] 2-67 0.0
47 Skip band Hysteresis band for blocking frequencies [0.1 Hz] 2-69 1.0
48 Skip freq. #1 Blocking frequency 1 [0.1 Hz] 2-69 0.0
49 Skip freq. #2 Blocking frequency 2 [0.1 Hz] 2-69 0.0
4A Skip freq. #3 Blocking frequency 3 [0.1 Hz] 2-69 0.0
4B Skip freq. #4 Blocking frequency 4 [0.1 Hz] 2-69 0.0
GROUP 5 – Torque
NO. DISPLAY DESCRIPTION RESOLUTION PAGE DEFAULT CUSTOMER
51 Select.TLim.MFo Torque limit selection, right rotation, motor operation [S-P] 2-69 0
52 Select.TLim.MRe Torque limit selection, left rotation, motor operation [S-P] 2-69 0
53 Select.TLim.GFo Torque limit selection, right rotation, generator operation [S-P] 2-69 0
54 Select.TLim.GRe Torque limit selection, left rotation, generator operation [S-P] 2-69 0
55 Torque-lim(LIM) Torque factor LIM input [0.1%] 2-70 100.0
56 T-Offset-Acc. Additional acceleration torque [0.1%] 2-70 0.0
57 T-Offset-Dec. Additional deceleration torque [0.1%] 2-70 0.0
58 TLimit-Mot-FWD Torque limit, right rotation, motor operation [0.1%] 2-70 100.0
59 TLimit-Mot-REV Torque limit, left rotation, motor operation [0.1%] 2-70 100.0
5A TLimit-Gen-FWD Torque limit, right rotation, generator operation [0.1%] 2-70 100.0
5B TLimit-Gen-REV Torque limit, left rotation, generator operation [0.1%] 2-70 100.0
5C SIO-Torq.limit External torque limit [0.1%] 2-70 100.0
5D Start torque Starting torque [0.1%] 2-71 130.0
5E Ref.torque(VIN) Torque setpoint factor [0.1%] 2-71 100.0
5F Gain TCtrl-ramp Gain (VRm), acceleration control (ramp), torque [0.1%] 2-71 200.0
GROUP D – Options
NR. DISPLAY DESCRIPTION RESOLUTION PAGE DEFAULT CUSTOMER
D1 Option Option number [1] 2-110 r-o
D2 F-zero pulse Zero pulse search frequency [0.1 Hz] 2-110 0.5
D3 Zero angle Zero angle [0.1°] 2-110 0.0
D4 sigma Total stray factor σ [0.01%] 2-111 r-o
D5 id/Id,nom Actual value of the field-generating current component id [0.01%] 2-111 r-o
D6 iq/Iq,nom Actual value of the torque-generating current component iq [0.01%] 2-111 r-o
D7 iq,set/Iq,nom Setpoint of the torque-generating current component iq,set [0.01%] 2-111 r-o