SPARE PARTS BOOK

Front Axle
FSDP-09/10-S

Book No. 201 (12/2009)

Sisu Axles, Inc.

Autotehtaantie 1
PO Box 189
FIN-13101 Hameenlinna
Finland
Phone +358 204 55 2999
Fax +358 204 55 2900

1.12.2009 1
 Front Axle FSDP-09/10-
Axle
L577 Book No. 201 (12/2009)

14
8
10 13
9
12

11

"A" "B"

6 5

15

FSDP10FA.DS4

1.12.2009 2
 Front Axle FSDP-09/10-
Axle
L577 Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1 1 143-201-7053 Diff. Carrier Assembly FR 5.27, flange 1800S, diff. lock ind.switch
1 1 143-201-7063 Diff. Carrier Assembly FR 8.83, flange 1800S, diff. lock ind.switch
1 1 143-201-7813 Diff. Carrier Assembly FR 10.58, flange 1800 S, without lock
1 1 143-201-8023 Diff. Carrier Assembly FR 6.36, flange 1800S, diff. lock ind.switch
1 1 143-201-8043 Diff. Carrier Assembly FR 5.56, flange 1800S, diff. lock ind.switch
1 1 543-201-7816 Diff. Carrier Assembly FR 4.27, HS1800 flange, w/o lock
1 1 543-201-7823 Diff. Carrier Assembly FR 6.36, flange 1800 S, without lock
1 1 543-201-7827 Diff. Carrier Assembly FR 5.66, End Yoke 1710, w/o lock
1 1 543-201-7828 Diff. Carrier Assembly FR 5.66, HS1800 flange, w/o lock
1 1 543-201-7843 Diff. Carrier Assembly FR 5.56, flange 1800 S, without lock
1 1 543-201-7853 Diff. Carrier Assembly R 5.27, flange 1800S, W/o diff. lock
1 1 543-201-7863 Diff. Carrier Assembly FR 8.83, HS1800 flange, w/o lock
1 1 543-201-7893 Diff. Carrier Assembly FR 4.63, HS1800 flange, w/o lock
1 1 543-201-8073 Diff. Carrier Assembly FR 7.01, HS1800 flange, diff. lock ind. switch
1 1 543-203-5724 Diff. Carrier Assembly CW, FR 4.85, HS1800 flange, w/o lock
1 1 543-203-5734 Diff. Carrier Assembly FR 5.54, HS1800 flange, w/o lock
1 1 543-203-5854 Diff. Carrier Assembly FR 5.27, flange 1800S, diff. lock ind. in cover
2 11 90303-16407 Hex Screw M16x40, 10.9
3 1 101-0110-349 Axle housing 10t, W/o spring pads, Caster 1.5
3 1 141-113-0800 Axle housing 9t, W/o spring pads, Caster 1.5
3 1 541-113-1900 Axle housing Superceded by item 101-0110-349
3 1 541-113-3410 Axle housing 10t, W/o spring pads, Caster 4.5
3 1 541-113-4100 Axle housing 10t, Spring pads c/c 863.6, Caster 1.5
3 1 541-113-5710 Axle housing 10t, For CW diff head, Spring c/c 826, Caster 4.5
4 1 90831-24139 Oil plug R 3/4", Up to No. 00702, 2/2000
4 1 90873-22109 Oil plug M22x1.5, since No 00703, 2/2000
4 1 91201-22150 Seal ring Cu, since No 00703, 2/2000
5 4 90111-29054 Rivet D2.9x5
6 1 591600-20823 Name plate
7 30 90311-14508 Allen Screw M14x50, 12.9
8 1 179-842-0000 Breather Cover "A"
9 1 179-841-1000 Breather pipe "A"
10 1 90621-32253 Split pin "A"
11 2 590111-29064 Rivet "B"
12 1 143-227-0800 Mounting Plate "B"
13 1 95242-06010 Plastic Pipe "B", Ø9.5/15.5 L=350
14 1 592422-01603 Hose clamp "B"
14 1 91978-30901 Binding screw "B"
15 NLA 140-201-9711 Tie rod assy Sisu, Superseded by 540-201-9821
15 1 540-201-9821 Tie rod assy TRW, L=1630 mm, since S/N 11959 (6/2001)

1.12.2009 3
 Front Axle FSDP-09/10-
Tie Rod
L591 540-201-9821 Book No. 201 (12/2009)

7
4
2

3
8
9

4
5
6

2
3

TRW-TROD.DS4

1.12.2009 4
 Front Axle FSDP-09/10-
Tie Rod
L591 540-201-9821 Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1 1 540-201-9821 Tie rod assy TRW, L=1630 mm, supercedes item 140-201-9711
2 1 594-104-1110 Clamp 50 mm diameter
3 2 590321-14807 Hex Screw M14x1.5x80, DIN 960, 10.9
4 2 590556-14227 Nut M14x1.5, DIN 980, 10
5 1 540-216-0300 Adj. piece M38x1.5LH/M30x1.5RH
6 1 160-530-0183 Ball Joint Assembly RH, RH thread M30x1.5
7 1 560-530-0611 Ball Joint Assembly LH, RH thread M38x1.5
8 2 90546-24363 Nut Included in pos. 12 & 31
9 2 90621-50453 Split pin included in pos. 12 & 31

1.12.2009 5
 Front Axle FSDP-09/10-
Tie Rod
L167 140-201-9711 Book No. 201 (12/2009)

DEB_RAID.DS4

1.12.2009 6
 Front Axle FSDP-09/10-
Tie Rod
L167 140-201-9711 Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1 1 160-530-0035 Ball Joint Assembly M30x1.5 LH thread
2 1 160-530-0045 Ball Joint Assembly M30x1.5 RH Thread
3 1 140-211-4300 Tie rod
4 1 095-130-2031 Binding screw M30x1.5(LH)/M42x3
5 5 90301-14703 Hex Screw M14x70
6 5 90550-14227 Nut M14 self locking

1.12.2009 7
 Front Axle FSDP-09/10-
Ball Joint Assembly
L3 160-530-0035 & -0045 Book No. 201 (12/2009)

13
10
12
7

11

DEB_KNIV.DS4

1.12.2009 8
 Front Axle FSDP-09/10-
Ball Joint Assembly
L3 160-530-0035 & -0045 Book No. 201 (12/2009)

Item Qty. Order no. Description Note

0 1 160-530-0035 Ball Joint Assembly LH, LH Thread, includes all items
0 1 160-530-0045 Ball Joint Assembly RH, RH Thread, includes all items
1 1 140-227-0311 Cover
2 1 92055-25460 Disc spring D50/25.4x1.5
3 1 90700-29001 Spacer plate D29/50x2
4 2 140-225-0400 Ball seat
5 1 090-005-0390 Needle roller D3x25.4
6 1 140-229-1310 Ball stud D40
7 1 140-221-0810 Balljoint housing RH Thread (for 160-530-0045)
7 1 140-222-0810 Balljoint housing LH Thread (for 160-530-0035)
8 1 090-610-2610 Dust membrane
9 1 90546-24363 Nut M24x1.5
10 1 90621-50323 Split pin D5x32
11 1 90621-50453 Split pin D5x45
12 1 91402-10003 Grease nipple M10x1, Straight (for 160-530-0035)
12 1 91402-10453 Grease nipple M10x1, 45º (for 160-530-0045)
13 1 91421-06060 Shield hat
14 1 160-580-0011 Service kit Includes items 1 - 6 & 8 -12

1.12.2009 9
 Front Axle FSDP-09/10-
Hub/Drive Shaft
L578 Book No. 201 (12/2009)

1
2
3
4
5
6
7
8

9
10
11
12
13 15
14 16
17
18
19

20

21
22
35 23
36 24
25
37
38 26
39 27
37 28
40
41 29
30
31
32
33
34 34
35
43 36
44 37
42
38
39
40
41

DEB_NAPA.DS4

1.12.2009 10
 Front Axle FSDP-09/10-
Hub/Drive Shaft
L578 Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1 2 141-502-0181 Axle Shaft FSDP
1 1 541-502-0421 Axle Shaft LH, FSMP, L=1254
1 1 541-502-0431 Axle Shaft RH, FSMP, L=1089
2 2 099-250-8000 Lock nut M50x1.5
3 2 099-455-0000 Lock washer D50/74x1.25
4 2 099-455-0010 washer D50/75x4
5 2 090-010-5020 Deep groove ball bearing
6 2 91122-06001 Shaft seal D60/75x8
7 2 91121-06001 Seal ring With swivel head 141-117-0401/0910
7 2 91121-12070 Seal ring With swivel head 141-117-0900
8 2 141-533-0210 Shield ring With swivel head 141-117-0900
9 2 090-160-5020 Sleeve D50/60x50
10 2 092-953-5030 Retainer ring D50x2
11 2 092-957-8000 Retainer ring D80x2.5
12 2 141-533-0110 Shield ring For single shaft seal, pos. 13
12 2 141-533-0200 Shield ring For double shaft seals, pos. 13
13 2/4 91122-06001 Shaft seal D60/75x8
14 2 090-060-6040 Needle bush D60/72x25
15 2 91122-14003 Shaft seal D140/165x15
16 2 91744-01051 T. Roller bearing
17 20 140-911-2510 Wheel bolt L=93 mm
17 20 140-911-2700 Wheel bolt L=113 mm
18 2 141-411-0510 Wheel hub Without ABS
18 2 141-411-0600 Wheel hub With ABS
19 20 540-916-1610 Wheel nut M22x1.5
20 8 90303-12303 Hex Screw M12x30 - DIN 933 - 8.8
21 2 143-416-0010 Spacer ring D90/118x41
22 NLA 099-519-1001 Shim s=0.10 mm, D91/108, Ms
22 NLA 099-519-1002 Shim s=0.20 mm, D91/108, Ms
22 NLA 099-519-1003 Shim s=0.50 mm, D91/108, Ms
22 ar 590731-09020 Shim s=0.20 mm, D90x110, St
22 ar 590731-09030 Shim s=0.30 mm, D90x110, St
22 ar 590731-09050 Shim s=0.50 mm, D90x110, St
23 2 91744-01101 T. Roller bearing
24 2 91720-22001 Retainer ring D220x3
25 NLA 135-271-0110 Ring gear hub Superceded by 535-271-0800
25 2 535-271-0800 Ring gear hub
26 2 099-458-0010 washer D80/100x2
27 2 099-458-0000 Lock washer D80/112x1,75
28 2 90575-08040 Lock nut M80x2
29 2 135-261-1600 Ring gear
30 2 092-953-4710 Retainer ring D47x1.5
31 2 135-211-1000 Sun gear
32 2 092-953-4710 Retainer ring D47x1.5
33 2 090-512-6500 O-ring D265x2
34 10 90303-10203 Hex Screw M10 x 20 - DIN 933 - 8.8
35 2 135-259-0110 Lock plate
36 2 141-441-0810 Planet carrier
37 20 090-353-5020 Spacer plate D57/35x1.5
38 260 090-005-0530 Needle roller D4.762x28.5
39 10 135-241-1000 Planet gear
40 10 91100-76025 O-ring D76x2.5
41 10 135-251-1000 Planet gear shaft
42 2 141-404-0071 Planetary gear
43 2 91201-22150 Seal ring D22/27x1.5 Cu
44 2 90871-22193 Plug screw M22x1.5, hex head

1.12.2009 11
 Front Axle FSDP-09/10-
Steering Knuckle
L579 Book No. 201 (12/2009)

1
4
2 5

3
23 8
26, 27
9
24
10
11
6
12
13
7
14
18

15

28
16
29
17
30 19
31
20

21

25 22

33

34
32
35

36

37
38
39

40
41
5
4
FSOAFOSC.DS4

1.12.2009 12
 Front Axle FSDP-09/10-
Steering Knuckle
L579 Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1 8 90303-16307 Hex Screw M16x30
2 0 Not used
3 2 140-123-1110 King pin cover
4 6 91421-06060 Shield hat
5 6 91402-10003 Grease nipple M10x1, Straight
6 2 179-614-1110 Breather pipe l=0.5 m
7 2 91950-11010 Pipe joint M10x1, 6 mm
8 2 099-607-6050 Spacer ring D94/76.3x21.5
9 ar 099-518-0011 Shim (s=0.10 mm)
9 ar 099-518-0012 Shim (s=0.20 mm)
9 ar 099-518-0013 Shim (s=0.50 mm)
10 2 090-110-5130 Bearing inner race
11 2 090-120-9300 Bearing outer race
12 2 140-121-1200 King pin
13 2 090-721-7400 Protective cup D74/93.3x7
14 2 090-400-7000 Gamma-seal D70/90x5.5
15 2 090-511-2110 O-ring D120,0 x 2,0 NBR 70
16 NLA 141-117-0401 Swivel head 9 ton, Cast iron, superceded by 141-117-0910
16 2 141-117-0900 Swivel head 10 ton, Steel, R88x15x29.5deg, sealed
16 2 141-117-0910 Swivel head 9 ton, Steel, R85x15x30deg
17 2 90311-24808 Allen Screw M24x80, only with 140-241-5400/5410
17 2 90311-24908 Allen Screw M24x90
18 2 90311-24708 Allen Screw M24x70, only with 140-241-5400/5410
18 2 90311-24908 Allen Screw M24x90
19 1 140-241-5400 Tie rod arm RH, Superceded by 540-241-5401
19 1 140-241-5410 Tie rod arm LH, Superceded by 540-241-5411
19 1 540-241-5401 Tie rod arm RH, Up to No. 11958 (6/2001)
19 1 540-241-5411 Tie rod arm LH, Up to No. 11958 (6/2001)
19 1 540-241-6600 Tie rod arm RH, Since No. 11959 (6/2001)
19 1 540-241-6610 Tie rod arm LH, Since No. 11959 (6/2001)
20 2 140-249-1400 Stop screw Total L=80mm (lock angle 40 deg.)
20 2 140-249-1510 Stop screw Total L=45.5mm (lock angle 48 deg.)
21 ar 099-551-6001 Spacer ring s = 3.0
22 ar 099-551-6000 Spacer ring s = 2.0
23 2 140-249-1400 Stop screw Total L=80mm
24 2 90502-16243 Nut M16
25 1 141-141-0700 Steering knuckle RH
25 1 141-141-0710 Steering knuckle LH
26 1 140-261-5300 Steering arm LH, L=173.5, cone 1:8
26 ar 140-267-0100 Spacer plate s=24 mm, if steering arm not installed
26 1 540-261-7010 Steering arm LH, w/o taper hole
26 1 540-261-8100 Steering arm LH, L=198.5 mm, cone 1:8
27 1 140-261-5310 Steering arm RH, L=173.5, cone 1:8
27 1 540-261-7000 Steering arm RH, w/o taper hole
27 1 540-261-8110 Steering arm RH, L=198.5 mm, cone 1:8
28 2 591101-94230 O-ring 194.2x3, supercedes item 91101-90030
29 2 143-871-0100 Shield
30 2 91101-33026 O-ring 133x2.62
31 2 540-415-1100 Sliding Ring Supersession for 140-415-0712
32 4 90303-08123 Hex Screw M8x12
33 2 090-722-1100 Protective cup D70.5/109.6x5.5
34 2 090-551-9200 Seal plate D92/108x5, oil before installation
35 2 090-400-7000 Gamma-seal D70/90x5.5
36 2 090-722-1110 Protective cup D72/111.1x11.5
37 2 140-121-1200 King pin
38 2 090-110-5140 Bearing inner race
39 2 090-121-1110 Bearing outer race
40 2 140-123-1010 King pin cover
41 8 90303-16307 Hex Screw M16x30

1.12.2009 13
 Front Axle FSDP-09/10-
Differential Carrier Assy (1)
L170 Book No. 201 (12/2009)

1 57
2 58 49
3 59 48
4 47
5 60 46
61 45
62 44
43
6 63
7 52 42
8 51 50
9
38
64

55
56
14
41
39
40
36
37
35
50 10
16
15 11
17 12
18

13

28
22
23
24
25
26
20

29
30
31
32
33
34

14
15
16
27 21 17
18
19 19
20
26
25
24 DEB_VEMV.DS4
23
22

1.12.2009 14
 Front Axle FSDP-09/10-
Differential Carrier Assy (1)
L170 Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1 099-233-3000 Nut M33x1.5
2 1 90621-04503 Split pin D4x50
3 1 90705-33043 washer D33/56x3.5
4 1 138-916-1810 Flange HS1600
4 1 138-917-2400 Flange HS1800
4 1 138-946-0100 Flange DIN 165
4 1 538-916-2911 Flange ISO 8667 - T 150
4 1 538-967-0200 End Yoke Splined Yoke 1710
5 1 143-234-0210 Seal housing
6 1 090-500-6501 Shaft seal D65/90x10
7 1 090-110-5150 Bearing inner race
8 1 090-121-1310 Bearing outer race
9 ar 099-515-1066 Spacer ring (s=0.3 mm)
9 ar 099-515-1067 Spacer ring (s=0.4 mm)
9 ar 099-515-1068 Spacer ring (s=0.5 mm)
10 ar 143-261-0111 Spacer ring (l=30.20 mm)
10 ar 143-261-0113 Spacer ring (l=30.24 mm)
10 ar 143-261-0115 Spacer ring (l=30.28 mm)
11 1 090-121-2400 Bearing outer race
12 1 090-110-6600 Bearing inner race
13 1 143-240-2411 Ring and pinion gear set 22/28, Final Ratio 4.63
13 1 143-240-2419 Ring and pinion gear set 23/27, Final Ratio 4.27
13 1 143-240-2451 Ring and pinion gear set 20/29, Final Ratio 5.27
13 1 143-240-2461 Ring and pinion gear set 14/34, Final Ratio 8.83
13 1 143-240-2811 Ring and pinion gear set 11/32, Final Ratio 10.58
13 1 143-240-2812 Ring and pinion gear set 18/28, Final Ratio 5.66
13 1 143-240-2821 Ring and pinion gear set 16/28, Final Ratio 6.36
13 1 143-240-2831 Ring and pinion gear set 23/26, Final Ratio 4.11
13 1 143-240-2841 Ring and pinion gear set 17/26, Final Ratio 5,56
13 1 543-240-2871 Ring and pinion gear set 14/27, Final ratio 7.01
13 1 543-240-3821 Ring and pinion gear set 24/32, Final Ratio 4.85
13 1 543-240-3831 Ring and pinion gear set 22/33, Final Ratio 5.45
13 1 543-240-3841 Ring and pinion gear set 21/32, Final Ratio 5.54
14 4 90311-20218 Allen Screw M20x110, 12.9
15 1 143-211-1480 Diff. Carrier Housing Not servised separately
16 ar 144-239-1710 Shim (s=1.00 mm)
16 ar 144-239-1711 Shim (s=0.50 mm)
16 ar 144-239-1712 Shim (s=0.20 mm)
16 ar 144-239-1713 Shim (s=0.10 mm)
17 ar 144-239-1800 Shim (s=1.00 mm)
17 ar 144-239-1801 Shim (s=0.50 mm)
17 ar 144-239-1802 Shim (s=0.20 mm)
17 ar 144-239-1803 Shim (s=0.10 mm)
18 4 590604-08141 Pin Ø8x14
19 143-217-0080 Bearing housing Not servised separately
20 143-217-0180 Bearing housing Not servised separately
21 1 143-210-1311 Differential Carrier
22 4 90303-08103 Hex Screw M8x10
23 2 143-227-0202 Lock plate
24 2 143-226-1100 Adjusting nut D136x12 (5 11/32-12-2A)
25 2 090-121-3200 Bearing outer race
26 2 090-110-7610 Bearing inner race
27 12 90301-16118 Hex Screw Final ratios 4.11 & 4.27
27 12 90311-16908 Allen Screw Not for final ratios 4.11 & 4.27
28 1 143-310-1621 Diff. case assy
29 1 143-356-0310 Thrust washer D81/115x1.5
30 1 143-351-3110 Side gear
31 4 143-341-1600 Pinion gear
32 1 143-331-1601 Spider
33 1 143-351-2800 Side gear
34 1 090-356-7000 Thrust washer D66.5/100x1.5

1.12.2009 15
 Front Axle FSDP-09/10-
Differential Carrier Assy (2)
L171 Diff Lock Parts Book No. 201 (12/2009)

1 57
2 58 49
3 59 48
4 47
5 60 46
61 45
62 44
43
6 63
7 52 42
8 51 50
9
38
64

55
56
14
41
39
40
36
37
35
50 10
16
15 11
17 12
18

13

28
22
23
24
25
26
20

29
30
31
32
33
34

14
15
16
27 21 17
18
19 19
20
26
25
24 DEB_VEMV.DS4
23
22

1.12.2009 16
 Front Axle FSDP-09/10-
Differential Carrier Assy (2)
L171 Diff Lock Parts Book No. 201 (12/2009)

Item Qty. Order no. Description Note

35 1 144-341-1400 Sliding Gear
36 2 133-348-0710 Sliding shoe
37 1 144-751-1000 Control fork
38 1 90313-06208 Allen Screw M6x20
39 1 90335-05108 Stopping screw M5x10
40 1 144-348-0010 Sliding ring
41 1 91711-05600 Retainer ring D56x2
42 1 144-732-0200 Shaft housing
43 1 172-212-1410 Sliding Shaft
44 1 097-122-0100 Return spring
45 1 172-361-0410 Push plate
46 1 90319-08206 Screw M8x20
47 1 172-351-1202 Membrane
48 1 144-736-0300 Cover W/o diff lock
48 1 172-161-0700 Membrane cover M18x1.5, up to S/N 60200 (2/1996)
48 1 172-161-0701 Membrane cover M16x1.5, since S/N 60201 (2/1996)
48 1 572-161-1501 Membrane cover M16x1.5, side connection, since S/N 60201 (2/1996)
49 5 90303-08303 Hex Screw M8x30
50 2 91425-13120 Shield plug
51 2 91201-22150 Seal ring D22/27x1.5 Cu
52 2 90871-22193 Plug screw M22x1.5, hex head
55 1 91600-20811 Name plate
56 4 90111-29054 Rivet D2.9x5
57 1 186-490-0281 Signal Lamp Switch M12x1.5
58 1 91201-12150 Seal ring D12/18x1.5
59 1 141-812-0100 Control pin
60 1 141-812-0000 Binding screw M12x1.5/M18x1.5
60 1 90871-18173 Plug screw W/o diff lock indicator switch
60 1 91201-18150 Seal ring W/o diff lock indicator switch
61 1 91842-18243 Lock Nut M18x1.5
62 1 91838-18010 Pressure ring Ms DR/R 18x23
63 1 91838-18100 O-ring Ø16x2.5
64 1 141-812-0010 Guide plate

1.12.2009 17
 Front Axle FSDP-09/10-
Differential Carrier Assy (2)
L796 Diff Lock Parts Book No. 201 (12/2009)

1 49
2 48
3
4 47
5 46
45
44
43 57
6 54 58
7 53 42
8 52 50
9 51
38

55
56
14
41
39
40
36
37
35
50 10
16
15 11
17 12
18

13

28
22
23
24
25
26
20

29
30
31
32
33
34

14
15
16
27 21 17
18
19 19
20
26
25
24
23
22 DP265-MV.DS4

1.12.2009 18
 Front Axle FSDP-09/10-
Differential Carrier Assy (2)
L796 Diff Lock Parts Book No. 201 (12/2009)

Item Qty. Order no. Description Note

35 1 144-341-1400 Sliding Gear
36 2 133-348-0710 Sliding shoe
37 1 144-751-1000 Control fork
38 1 90313-06208 Allen Screw M6x20
39 1 90335-05108 Stopping screw M5x10
40 1 144-348-0010 Sliding ring
41 1 91711-05600 Retainer ring D56x2
42 1 144-732-0200 Shaft housing
43 1 172-212-1410 Sliding Shaft D18/20x105
44 1 097-122-0100 Return spring D29.5x43
45 1 172-361-0410 Push plate D70x12
46 1 90319-08206 Screw M8x20
47 1 172-351-1202 Membrane
48 1 572-161-1502 Membrane cover
49 5 90303-08303 Hex Screw M8x30
50 2 91425-13120 Shield plug
51 2 91201-22150 Seal ring D22/27x1.5 Cu
52 2 90871-22193 Plug screw M22x1.5, hex head
53 1 91201-18150 Seal ring D18/22x1.5 Cu
54 1 90871-18173 Plug screw M18x1.5
55 1 591600-20823 Name plate
56 4 90111-29054 Rivet D2.9x5
57 1 586-490-0381 Signal Lamp Switch M18x1.5, connection M27x1.5
57 1 586-490-0481 Signal Lamp Switch M18x1.5, connection DIN72585 bayonet
58 1 91201-18150 Seal ring D18/22x1.5 Cu

1.12.2009 19
 Front Axle FSDP-09/10-
Brakes
L581 Brake Offset 0 & 56 mm Book No. 201 (12/2009)

5
14 4
3
11
12
6
13 7 1
53 8
2
15 9
10
51

52

16
17
18

19

23
21
20
47
48
49 39
50 38
37 22

35,43
24
25 40
41 33
32

36
27
26 34,42
32
54
31
28 29 30
32
33
34
35
34 42 36 44
35 45 43 46 37
36 36 38
39 FSDP09JA.DS4

1.12.2009 20
 Front Axle FSDP-09/10-
Brakes
L581 Brake Offset 0 & 56 mm Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1 2 90550-16247 Nut M16 self locking
2 10592055-18330 Disc spring D18.3/35.5x0.9
3 2146-520-1811 Slack adjuster R145, offset 0, manual
3 2146-530-0611 Slack adjuster R145, offset 0, automatic
3 1546-530-3211 Slack adjuster RH, 165 mm, offset 56
3 1546-530-3221 Slack adjuster LH, 165 mm, offset 56
4 2 91402-08003 Grease nipple M8x1
5 2 91421-06060 Shield hat
6 2146-591-0270 Retainer sleeve
7 2 91122-04201 Shaft seal D42/55x8
8 2090-060-4220 Needle bush D52/42x20
9 2 90303-08203 Hex Screw M8x20
10 2 90705-08423 washer D8.4/17x1.6
11 2 90705-08423 washer D8.4/17x1.6
12 2 90502-08133 Nut M8
13 1146-592-0600 Lock plate RH, for slack adjuster -0611
13 1146-592-0610 Lock plate LH, for slack adjuster -0611
13 1146-592-1000 Lock plate RH, for slack adjuster -3211
13 1146-592-1010 Lock plate LH, for slack adjuster -3221
14 4 90303-08123 Hex Screw M8x12
15 2146-221-1010 Bearing housing
16 2090-060-4220 Needle bush D52/42x20
17 2 91122-04201 Shaft seal D42/55x8
18 2 91726-43065 Support ring D43/65x3
19 1146-211-7800 S-cam shaft RH
19 1146-211-7900 S-cam shaft LH
20 1146-131-6300 Dust Shield RH
20 1146-131-6310 Dust Shield LH
21 2590775-51550 Shield plug D15, w/o ABS, since S/N 152541 (6/2005)
21 2592234-14101 Rubber bushing ABS, D10/14, since S/N 152541 (6/2005)
21 2 90775-41015 Shield plug D10, w/o ABS, up to S/N 152540 (6/2005)
21 2 92234-10031 Rubber bushing ABS, D3/10, up to S/N 152540 (6/2005)
22 12 90303-08123 Hex Screw M8x12
23 4095-553-2000 Shield plug D33/44
24 6599-601-8900 Bush D12/20/25x36
25 4 92052-30002 Return spring D30x165.5
26 6 90303-12603 Hex Screw M12x60
27 6 90705-13023 washer D13/24x2.5
28 2 90311-16608 Allen Screw M16x60, up to S/N 152540 (6/2005)
29 4 90313-16308 Allen Screw M16x30
30 4 90303-10203 Hex Screw M10 x 20 - DIN 933 - 8.8
31 2146-331-0500 Anchor support
32 8590-313-2091 Sleeve D32/36x25
33 4146-351-4000 Brake shoe 180 mm, o-ring sealing
33 4546-351-4600 Brake shoe 180 mm, with grease nipple
36 96 91501-00819 Rivet Included in brake lining set
37 4146-371-0700 Roller
38 4 90602-05450 Spring cotter D5x40
39 4146-373-0201 Pin
40 4146-341-1210 Anchor bolt W/o grease nipple
40 4546-341-1300 Anchor bolt With grease boring
41 2146-311-7400 Brake drum
44 4546-306-0052 Brake shoe assy 180 mm, DB5010
44 4546-306-0252 Brake shoe assy 180 mm, DB5010, with grease nipple
45 2546-360-3012 Brake lining set 180mm, DB5010, for one wheel
47 2189-250-0071 Sensor Wabco, up to S/N 152540 (6/2005)
47 2589-250-0081 Sensor Knorr, protected wire, since S/N 152541 (6/2005)
48 2189-295-0000 Bush ABS
49 2189-931-0810 Bracket ABS
50 4 90313-08208 Allen Screw ABS, M8x20
51 N1 Note See separate pages
52 N1 Note See separate pages
53 2 172-101-2241 Brake chamber 20"
54 8 91106-36212 O-ring D36,2x3 Viton

1.12.2009 21
 Front Axle FSDP-09/10-
Brakes
L845 Brake Offset 28.5 mm Book No. 201 (12/2009)

5
54 4
3
13
14

6
7
8 2 1
15
10 9
53 12 11

52

16
17
18

19

23
21
20
48
49
50 39
51 38
37 22

35,43
24
25 40
47 33 41
32

36
27
26 34,42
32
41
31
28 29 30
32
33
34
35
34 42 36 44
35 45 43 46 37
36 36 38
FSDP10B2.DS4
39

1.12.2009 22
 Front Axle FSDP-09/10-
Brakes
L845 Brake Offset 28.5 mm Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1 2 90550-16247 Nut M16 self locking
2 10 592055-18330 Disc spring D18.3/35.5x0.9 (Supercedes item 92055-18323)
3 1 546-530-3511 Slack adjuster RH, 165 mm, offset 28.5
3 1 546-530-3521 Slack adjuster LH, 165 mm, offset 28.5
4 2 91402-08003 Grease nipple M8x1
5 2 91421-06060 Shield hat
6 2 146-591-0270 Retainer sleeve
7 2 91122-04201 Shaft seal D42/55x8
8 2 090-060-4220 Needle bush D52/42x20
9 2 90502-08133 Nut M8
10 2 90705-08423 washer D8.4/17x1.6
11 2 90705-08423 washer D8.4/17x1.6
12 2 90502-08133 Nut M8
13 2 90177-01203 Stud bolt M12/M8, L=94
14 4 90502-12193 Nut M12
15 2 146-221-1010 Bearing housing
16 2 090-060-4220 Needle bush D52/42x20
17 2 91122-04201 Shaft seal D42/55x8
18 2 91726-43065 Support ring D43/65x3
19 1 146-211-7800 S-cam shaft RH
19 1 146-211-7900 S-cam shaft LH
20 1 146-131-6300 Dust Shield RH
20 1 146-131-6310 Dust Shield LH
21 2 590775-51550 Shield plug D15, w/o ABS, since S/N 152541 (6/2005)
21 2 592234-14101 Rubber bushing ABS, D10/14, since S/N 152541 (6/2005)
21 2 90775-41015 Shield plug D10, w/o ABS, up to S/N 152540 (6/2005)
21 2 92234-10031 Rubber bushing ABS, D3/10, up to S/N 152540 (6/2005)
22 12 90303-08123 Hex Screw M8x12
23 4 095-553-2000 Shield plug D33/44
24 6 599-601-8900 Bush D12/20/25x36
25 4 92052-30002 Return spring D30x165.5
26 6 90303-12603 Hex Screw M12x60
27 6 90705-13023 washer D13/24x2.5
28 2 90311-16608 Allen Screw M16x60, up to S/N 152540 (6/2005)
29 4 90313-16308 Allen Screw M16x30
30 4 90303-10203 Hex Screw M10 x 20 - DIN 933 - 8.8
31 2 146-331-0500 Anchor support
32 8 590-313-2091 Sleeve D32/36x25
33 4 146-351-4000 Brake shoe 180 mm, o-ring sealing
33 4 546-351-4600 Brake shoe 180 mm, with grease nipple
36 96 91501-00819 Rivet Included in brake lining set
37 4 146-371-0700 Roller D25/54x28
38 4 90602-05450 Spring cotter D5x40
39 4 146-373-0201 Pin D25x50
40 4 146-341-1210 Anchor bolt W/o grease nipple
40 4 546-341-1300 Anchor bolt With grease boring
41 8 91106-36212 O-ring D36,2x3 Viton
44 4 546-306-0052 Brake shoe assy 180 mm, DB5010
44 4 546-306-0252 Brake shoe assy 180 mm, DB5010, with grease nipple
45 2 546-360-3012 Brake lining set 180mm, DB5010, for one wheel
47 2 146-311-7400 Brake drum
48 2 189-250-0071 Sensor Wabco, up to S/N 152540 (6/2005)
48 2 589-250-0081 Sensor Knorr, protected wire, since S/N 152541 (6/2005)
49 2 189-295-0000 Bush ABS
50 2 189-931-0810 Bracket ABS
51 4 90313-08208 Allen Screw ABS, M8x20
52 N1 Note See separate pages
53 N1 Note See separate pages

1.12.2009 23
 Front Axle FSDP-09/10-
Brake Shoe Assembly
L862 546-306-0252 Book No. 201 (12/2009)

7
6

8
5

4
3

4
10

BSHOE-OR.DS4

1.12.2009 24
 Front Axle FSDP-09/10-
Brake Shoe Assembly
L862 546-306-0252 Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1,2 ar 546-360-3012 Brake lining set 180mm, DB5010, for one wheel
3 1 546-351-4600 Brake shoe 180 mm, with grease nipple
4 2 590-313-2091 Sleeve D32/36x25
5 1 546-371-0710 Roller o-ring sealing
6 1 90602-05450 Spring cotter D5x40
7 24 91501-00819 Rivet Included in lining set (pos1,2)
8 1 146-373-0201 Pin D25x50
9 2 91106-25232 O-ring D25.2x3
10 1 91402-10003 Grease nipple M10x1, Straight

1.12.2009 25
 Front Axle FSDP-09/10-
Brake Cylinder Positioning
L983 Up to S/N 154124 (9/2005) Book No. 201 (12/2009)

M206-062.DS4

1.12.2009 26
 Front Axle FSDP-09/10-
Brake Cylinder Positioning
L983 Up to S/N 154124 (9/2005) Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1 1 146-711-2600 Chamber bracket RH, for 145 mm straight slack adjuster
1 1 146-711-2610 Chamber bracket LH, for 145 mm straight slack adjuster
1 1 546-711-4100 Chamber bracket RH, 165 mm, offset 56, 30 deg.
1 1 546-711-4110 Chamber bracket LH, 165 mm, offset 56, 30 deg.
1 1 546-711-4300 Chamber bracket RH, 165 mm, offset 28.5, 30 deg.
1 1 546-711-4310 Chamber bracket LH, 165 mm, offset 28.5, 30 deg.
2 2 90311-20708 Allen Screw M20x70, Rear
2 2 90311-20808 Allen Screw M20x80, Forward

1.12.2009 27
 Front Axle FSDP-09/10-
Brake Cylinder Positioning
L982 Since S/N 154125 (9/2005) Book No. 201 (12/2009)

M206-079.DS4

1.12.2009 28
 Front Axle FSDP-09/10-
Brake Cylinder Positioning
L982 Since S/N 154125 (9/2005) Book No. 201 (12/2009)

Item Qty. Order no. Description Note

1 1 546-711-4101 Chamber bracket RH, 165 mm, offset 56, 30 deg.
1 1 546-711-4111 Chamber bracket LH, 165 mm, offset 56, 30 deg.
1 1 546-711-4301 Chamber bracket RH, 165 mm, offset 28.5, 30 deg.
1 1 546-711-4311 Chamber bracket RH, 165 mm, offset 28.5, 30 deg.
2 4 90311-20708 Allen Screw M20x70
3 4 590710-21047 washer DIN 6916 21-37, HV10

1.12.2009 29