3D-MC2 for Graders

Installation and Calibration Manual

 3D-MC2
for Graders
Installation and Calibration
Manual

Part Number 7030-1468

Rev. E

©Copyright September, 2015

All contents in this manual are copyrighted by Topcon. All rights reserved. The information contained herein may not be
used, accessed, copied, stored, displayed, sold, modified, published, distributed, or otherwise reproduced without express
written consent from Topcon.
Table of Contents
•••••
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Required Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Required Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Required Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Install the 9063-1243 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wire Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Route the 9063-1242 Extension Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Upgrade MC-R3 Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install TRU on a Computer or GX-60 Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Upgrade Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Add an MC‐R3 as a Device   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Add Additional Devices (Optional)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Upgrade the Firmware   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Load 3D-MC2 for Graders OAF into the MC-R3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connect to the MC-R3 Using MC-R3 Programming Cable . . . . . . . . . . . . . . . . . . . . . . . . 10
Connect to the MC-R3 Using a GX-60 Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Load the OAF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Slope Sensor and IMU Install and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install IMU Sensor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install Slope Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Install L-Bar Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3D-MC2 Software Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Machine Measurements  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Initialization  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Blade Mainfall Slope Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulic Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Valve Offset Calibration   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Elevation Gains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Slope Gains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Sensor Calibration and Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Sensor Calibration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Slope Sensor Alignment   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
IMU Sensor Alignment   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Verifying IMU Sensor Alignment   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

P/N: 7030-1468 i
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

P/N: 7030-1468 ii
Preface
••••••

Thank you for purchasing this Topcon product. The materials available in this Manual (the “Manual”) have been prepared
by Topcon Positioning Systems, Inc. (“TPS”) for owners of Topcon products, and are designed to assist owners with the
use of the product and its use is subject to these terms and conditions (the “Terms and Conditions”).

Please read the terms and conditions carefully.

Terms and Conditions

Use
This product is designed to be used by a professional. The user should have a good knowledge of the safe use of the
product and implement the types of safety procedures recommended by the local government protection agency for
both private use and commercial job sites.

Copyrights
All information contained in this Manual is the intellectual property of, and copyrighted material of TPS. All rights are
reserved. Do not use, access, copy, store, display, create derivative works of, sell, modify, publish, distribute, or allow
any third party access to, any graphics, content, information or data in this Manual without TPS’ express written consent
and may only use such information for the care and operation of the product. The information and data in this Manual
are a valuable asset of TPS and are developed by the expenditure of considerable work, time and money, and are the
result of original selection, coordination and arrangement by TPS.

Trademarks
3D-MC2, Sonic Tracker II™, SAS™, 3DMC™, Topcon® and Topcon Positioning Systems™ are trademarks or registered
trademarks of TPS. Windows® is a registered trademark of Microsoft Corporation. The Bluetooth® word mark and logos
are owned by Bluetooth SIG, Inc. and any use of such marks by Topcon Positioning Systems, Inc. is used under license.
Other product and company names mentioned herein may be trademarks of their respective owners.

Disclaimer of Warranty
EXCEPT FOR ANY WARRANTIES IN AN APPENDIX OR A WARRANTY CARD ACCOMPANYING THE PRODUCT, THIS
MANUAL AND THE PRODUCT ARE PROVIDED “AS-IS.” THERE ARE NO OTHER WARRANTIES. TPS DISCLAIMS ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE. TPS AND ITS
DISTRIBUTORS SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN;
NOR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING, PERFORMANCE OR USE
OF THIS MATERIAL OR THE PRODUCT. SUCH DISCLAIMED DAMAGES INCLUDE BUT ARE NOT LIMITED TO LOSS OF
TIME, LOSS OR DESTRUCTION OF DATA, LOSS OF PROFIT, SAVINGS OR REVENUE, OR LOSS OF THE PRODUCT’S USE.
IN ADDITION TPS IS NOT RESPONSIBLE OR LIABLE FOR DAMAGES OR COSTS INCURRED IN CONNECTION WITH
OBTAINING SUBSTITUTE PRODUCTS OR SOFTWARE, CLAIMS BY OTHERS, INCONVENIENCE, OR ANY OTHER COSTS.
IN ANY EVENT, TPS SHALL HAVE NO LIABILITY FOR DAMAGES OR OTHERWISE TO YOU OR ANY OTHER PERSON OR
ENTITY IN EXCESS OF THE PURCHASE PRICE FOR THE PRODUCT.

Preface P/N: 7030-1468 iii

 License Agreement

Preface
Use of any computer programs or software supplied by TPS or downloaded from a TPS website (the “Software”) in
connection with the product constitutes acceptance of these Terms and Conditions in this Manual and an agreement
to abide by these Terms and Conditions. The user is granted a personal, non-exclusive, non-transferable license to
use such Software under the terms stated herein and in any case only with a single product or single computer. You
may not assign or transfer the Software or this license without the express written consent of TPS. This license is
effective until terminated. You may terminate the license at any time by destroying the Software and Manual. TPS
may terminate the license if you fail to comply with any of the Terms or Conditions. You agree to destroy the Software
and manual upon termination of the use of the product. All ownership, copyright and other intellectual property rights
in and to the Software belong to TPS. If these license terms are not acceptable, return any unused software and
manual.

Confidentiality
This Manual, its contents and the Software (collectively, the “Confidential Information”) are the confidential and
proprietary information of TPS. You agree to treat TPS’ Confidential Information with a degree of care no less stringent
that the degree of care you would use in safeguarding your own most valuable trade secrets. Nothing in this paragraph
shall restrict you from disclosing Confidential Information to your employees as may be necessary or appropriate to
operate or care for the product. Such employees must also keep the Confidentiality Information confidential. In the
event you become legally compelled to disclose any of the Confidential Information, you shall give TPS immediate
notice so that it may seek a protective order or other appropriate remedy.

Website; Other Statements

No statement contained at the TPS website (or any other website) or in any other advertisements or TPS literature
or made by an employee or independent contractor of TPS modifies these Terms and Conditions (including the
Software license, warranty and limitation of liability).

Safety
Improper use of the product can lead to injury to persons or property and/or malfunction of the product. The product
should only be repaired by authorized TPS warranty service centers. Users should review and heed the safety warnings
in an Appendix.

Miscellaneous
The above Terms and Conditions may be amended, modified, superseded, or canceled, at any time by TPS. The above
Terms and Conditions will be governed by, and construed in accordance with, the laws of the State of California,
without reference to conflict of laws.

Manual Conventions
This manual uses the following conventions:

Convention Description Example

Bold Menu, or drop-down menu selection FileExit (Click the File menu and click Exit)
Bold Name of a dialog box or screen From the Connection screen...
Bold Button or key commands Click Finish.
Mono User supplied text or variable Type guest, and click Enter.
Italic Reference to another manual or help document Refer to the Topcon Quick Guide.

P/N: 7030-1468 iv
 Preface
Further information to note about system configuration, maintenance, or setup.

Supplementary information that can have an adverse effect on system operation, system performance,
data integrity, measurements, or personal safety.

Notification that an action has the potential to result in system damage, loss of data, loss of warranty,
or personal injury.

P/N: 7030-1468 v
Introduction
••••••
3D-MC2 for Graders brings the high speed and flexibility of the MC2 Internal Measuring Sensor to motor graders. 3D-MC2
for Graders can be installed either as an add-on system to an existing MC-R3 based, GPS equipped machine, or at the
same time as a new installation.

Before You Begin

Be sure that you have followed all standard Topcon motor grader system installation steps, and have completed all
calibrations and measurements of the machine as you would with a standard motor grader installation.

Required Software
• 3DMC version 10.0.1 or later (3DMC 11.2 required for IMU alignment)
• OAFs enabling 3D-MC2 for Graders

Required Firmware
• GPS firmware 4.1D5 or later
• Controller firmware 3.01 or later (TRU 3.0)

Required Hardware
• MC-R3 with Euro 112 GPS Board(s)
• GX-60
GX-60

MC-R3 BREAKOUT "A"

CONTROLLER 40-PIN
CONNECTOR CABLE HARNESS
"A" +

BREAKOUT "B"
CABLE HARNESS
  -#Š3%.3/2
 0).$4
40-PIN #/..%#4/23
CONNECTOR
"B" 12-PIN DT  
CONNECTORS

MAINFALL SENSOR

MAINFALL-ROTATION CABLE

ROTATION SENSOR

SLOPE SENSOR

SLOPE SENSOR CABLE

Figure 1: 3D-MC2 Grader System Components

Introduction 3D-MC² for Graders P/N: 7030-1468 1

Installation and Calibration
••••••

Install the 9063-1243 Cable

1. Locate the Breakout B connector routed to the MC-R3, and pull back the rubber boot to expose the wire comb.

Wire Comb

Rubber Boot

Figure 2: MC-R3 Breakout B Cable

2. Remove the red sealing plugs 22, 2, 12, 21, and 24 from the wire comb with small needle nose pliers. If the
pliers cannot grip the plug, or you accidentally push the sealing plug into the connector, use a piece of stiff
wire or a paper clip to push the plug back out from the connecting end.

Wire Comb

Remove 6
Sealing Plugs

Figure 3: Remove Sealing Plugs

Installation and Calibration 3D-MC² for Graders P/N: 7030-1468 2

 3. Route the 9063-1243 cable through the Breakout B cable’s rubber boot.

Installation and Calibration

Connector (Existing)
Wire Comb (Existing)
Rubber Boot (Existing)

9063-1243

Figure 4: Cable Routed Through Boot

4. Push the wires from the 9063-1243 cable into the Breakout B cable pins until you hear a “click.”

BREAKOUT B 9063-1243
22 GROUND
BLK BLK 1
2 CAN 1 H
YEL YEL 2
12 CAN 1 L
GRN GRN 3
N/C 4
N/C 5
21 PPS -
BLU BLU 6
31 PPS +
ORG ORG 7
24 V SUPPLY OUT
RED RED 8
Figure 5: Connection Diagram
5. Gently pull on the wire to verify that it was fully inserted. If it did not click into place, it will pull back out.

Install the 9063-1243 Cable 3D-MC² for Graders P/N: 7030-1468 3

 Wire Removal

Installation and Calibration

If you make a mistake and insert a wire into the wrong pin, remove it using the red plastic Deutsch removal tool.

9060-1423
Removal Tool

Figure 6: Deutsch Removal Tool

1. To remove the wire, insert the red Deutsch removal tool into the wire’s cavity and slide it over the wire
until it is inside the connector as far as it will easily go.
2. Grip both the removal tool and the wire, and pull them from the connector. If it will not come out easily,
rotate the removal tool around the wire making sure it is holding open the clasps that hold the pin at the
end of the wire.

Route the 9063-1242 Extension Cable

The 9063-1242 extension cable routes from the 9063-1243 cable (now connected to the Breakout B cable) to the MC2
sensor. Route the 9063-1242 cable along the boom and back to the A-frame, along with the cables previously routed
to the mainfall sensor. Continue routing the cable to the MC2 sensor in the sensor bracket on the moldboard.
See Figure 22 on page 15 and Figure 24 on page 16 for more information.

Upgrade MC-R3 Controller Firmware

Install TRU on a Computer or GX-60 Control Box

The Topcon Receiver Utility (TRU) is a Windows® software application designed for configuring GNSS receivers (such
as the MC-R3). You can install TRU on either a GX-60 control box, or a computer running Microsoft® Windows®
XP/Vista/7 operating system, and an RS-232C port.
1. Extract the TRU.zip file to your computer from one of the following locations.
a. GPS+ Software CD (p/n: 7040-0031)
b. Topcon Total Care website (http://www.topconcare.com/)
3. Navigate to the TRU.zip file on your computer, and double-click the file to open it.
4. Extract the TRU.exe file to the TRU folder on your computer.
5. Double click the TRU.exe file to run the installer, and follow the on-screen instructions.
6. After installation, a shortcut appears on the computer desktop.

Figure 7: TRU Desktop Shortcut

Upgrade MC-R3 Controller Firmware 3D-MC² for Graders P/N: 7030-1468 4

 Upgrade Firmware

Installation and Calibration

Devices can be given a friendly name and added to a device list. Adding several devices allows for easier swapping
between boards.

Add an MC-R3 as a Device

1. Run TRU, and click DeviceConnect. The Connection Parameters screen appears (Figure 8).
2. Select Network from the Connect Using drop down list.
3. Click the button. the Network Connection screen appears (Figure 8).

Figure 8: Connection Parameters

4. Enter the following.
• Friendly Name – Enter a name for your MC-R3 MAIN GPS receiver
• IP Address – Enter 192.168.0.100
• TCP Port – Enter 8002
• Password – Enter TPS
Once the information has been added, the MC-R3 is added to the My Network Devices screen (Figure 9 on page 6),
which appears the next time you click the button.
5. Click OK to return to the Connection Parameters screen.
6. Click Connect to establish a connection.

Upgrade MC-R3 Controller Firmware 3D-MC² for Graders P/N: 7030-1468 5

 Add Additional Devices (Optional)

Installation and Calibration

1. In TRU, connect to the MC-R3.
2. Select Network from the Connect Using drop down list.
3. Click the button, The My Network Devices screen appears (Figure 9).

Figure 9: Add Additional Devices

4. Right-click in the My Network Devices screen, and click Add. The Network Connection screen
appears (Figure 9).
5. Enter the following.
• Friendly Name – Enter a name for your MC-R3 AUX GPS receiver
• IP Address – Enter 192.168.0.101
• TCP Port – Enter 8002
• Password – Enter TPS
6. Click OK to return to the Connection Parameters screen.

Upgrade MC-R3 Controller Firmware 3D-MC² for Graders P/N: 7030-1468 6

 Upgrade the Firmware

Installation and Calibration

1. In TRU, click DeviceApplication ModeFirmware Loading. TRU changes to Firmware Loading
mode.
2. Click DeviceConnect. The Connection Parameters screen appears (Figure 10).

Figure 10: Select COM1

3. Select Serial Port from the Connect Using drop down list.
4. Click the button, the Select Port screen appears (Figure 10).
5. Select Communications Port (COM1) and click OK to return to the Connection Parameters screen.
6. Click Connect to connect to the device.
7. Select MC Controller Board for the Device Type, and select Power On for the Capture Method
(Figure 11).

Figure 11: Select a Device Type

Upgrade MC-R3 Controller Firmware 3D-MC² for Graders P/N: 7030-1468 7

 8. Click Next. The Information screen appears, which provides general receiver information (Figure 12).

Installation and Calibration

Figure 12: Receiver Information
9. Click Next. The Select Files screen appears (Figure 13).

Figure 13: Select Files

10. Click the button and select the appropriate .ldr file for Loader, and .ldp file for Image.
11. Click Next. The Installation screen appears, and the firmware upload process begins.

Upgrade MC-R3 Controller Firmware 3D-MC² for Graders P/N: 7030-1468 8

 12. Power off the MC-R3 for approximately one second using one of the following methods:

Installation and Calibration

• Disconnect the GX-60 power cable, and then reconnect it.
• Turn the machine’s master switch to Off, and then On.
• Disconnect the MC-R3 Breakout Cable A, and then reconnect it.
While firmware is uploading, the progress bar of the Installation screen will fill with green (Figure 14). Once the
progress bar is full, click Finish and disconnect from the device in TRU.

Figure 14: Firmware Upload In Progress

Upgrade MC-R3 Controller Firmware 3D-MC² for Graders P/N: 7030-1468 9

 Load 3D-MC2 for Graders OAF into the MC-R3

Installation and Calibration

Use TRU to load the Option Authorization File (OAF) into the MC-R3. If TRU is not installed on your computer, see
“Install TRU on a Computer or GX-60 Control Box” on page 4.

Connect to the MC-R3 Using MC-R3 Programming Cable

1. Connect the MC-R3 to power.
2. Connect the MC-R3 to a computer using an MC-R3 programming cable with an RS-232 serial connector.
Use the Main cable for connecting.
3. Run TRU, and click DeviceApplication Mode Receiver Managing (Figure 15).

Figure 15: Set to Receiver Managing

4. Click DeviceConnect. The Connection Parameters screen appears (Figure 16).

Figure 16: Connection Parameters

5. Select Serial Port from the Connect Using drop down list.
6. Click the button and select a COM port under Port Name.
7. Click Connect to establish the connection with the main GPS board.
When connection to the MC-R3 has been made, the TRU main screen appears again.

Load 3D-MC2 for Graders OAF into the MC-R3 3D-MC² for Graders P/N: 7030-1468 10
 Connect to the MC-R3 Using a GX-60 Control Box

Installation and Calibration

If you are using a GX-60 Control Box for your connection to the MC-R3, do the following:
1. Connect the MC-R3 to the GX-60, and power on the control box.
2. Run TRU, and click DeviceApplication Mode Receiver Managing.
3. Click DeviceConnect. The Connection Parameters screen appears.
4. Select Network from the Connect Using drop down list, and set the following.
• IP Address – Enter 192.168.0.100
• TCP Port – Enter 8002
• Password – Enter TPS
5. Click Connect to establish the connection with the main GPS board.
When connection to the MC-R3 has been made, the TRU main screen appears again.

Load 3D-MC2 for Graders OAF into the MC-R3 3D-MC² for Graders P/N: 7030-1468 11
 Load the OAF

Installation and Calibration

Topcon dealers provide customers with OAF files. For any OAF related questions, e-mail Topcon at
options@topcon.com and include the MC-R3’s serial number located on the bottom of the unit.

1. Click Options in the TRU main screen (Figure 17). The Receiver Options screen appears.

Figure 17: TRU Options Icon

The Receiver Options screen displays the current authorization options, and enables you to upload
new OAF files.

2. Right-click in the Receiver Options screen, and click Upload OAF (Figure 18).

Figure 18: Receiver Options

Load 3D-MC2 for Graders OAF into the MC-R3 3D-MC² for Graders P/N: 7030-1468 12
 3. Navigate to the new OAF location on your computer, select the appropriate file, and click Open

Installation and Calibration

(Figure 19).

Figure 19: Select New OAF

4. Click Upload the File to the Receiver (Figure 20).

Figure 20: Upload New OAF

TRU initially verifies the selected OAF file is compatible with the MC-R3. If a file not intended for the
MC-R3 is selected, an error icon appears next to the Receiver ID and the Upload the File to the
Receiver button is disabled on the Upload OAF screen.

When the OAF file is loaded onto the MC-R3, a prompt appears to reset the MC-R3, which applies to the new OAF file.

Load 3D-MC2 for Graders OAF into the MC-R3 3D-MC² for Graders P/N: 7030-1468 13
 5. Click Yes at the prompt to upload the OAF to the receiver (Figure 21).

Installation and Calibration

Figure 21: Reset the MC-R3
Once uploading is complete, the receiver automatically disconnects and the Connection Parameters screen
appears. Reconnecting the MC-R3 is not necessary.

Load 3D-MC2 for Graders OAF into the MC-R3 3D-MC² for Graders P/N: 7030-1468 14
 Slope Sensor and IMU Install and Calibration

Installation and Calibration

Install IMU Sensor Bracket
The following tools are recommended for IMU bracket installation.
• Cutting torch
• Welder
• Open end wrench and socket
• 3/16in Hex Allen Wrench
1. Locate the machine’s moldboard. The moldboard is the portion of the blade assembly that tilts with the
blade in slope, rotation, and forward pitch. The moldboard does not move sideways with the blade.
Figure 22 shows a typical machine with the moldboard outlined in red.

The appearance of the moldboard is machine dependent, and varies significantly from machine to
machine. Check for the cylinder that pitches the moldboard forward and backward, which is useful
when locating the moldboard.

Figure 22: Example of Motor Grader Blade Moldboard

When the blade rolls forward, tilts sideways, rotates, or changes in elevation, the bracket moves with
the blade. However, the bracket does not move sideways with the blade.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 15
 2. Prepare the surface for the bracket.

Installation and Calibration

Blade Blade

Moldboard Moldboard
Bracket Bracket

Correct Installation Incorrect Installation

(Bracket Parallel with Blade) (Bracket Angled)

Figure 23: Bracket Position on Moldboard - Top View

3. Pitch the moldboard to a desired grading position. Using the supplied triangular gussets, weld the IMU
sensor bracket to the moldboard in a horizontal position, as parallel to the cutting edge as possible.

Sensor
Bracket

Triangular Gusset
Welded to Moldboard
Moldboard
Figure 24: Triangular Gussets

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 16
 Installation and Calibration
Bracket Welded to
Moldboard

Figure 25: Mounting Bracket on Back of Blade

4. Using the left or right pre-drilled sensor holes, mount the IMU Sensor in the bracket housing, and screw in
place.

Bracket

IMU Sensor mounted on

right side pre-drilled bolt holes

Figure 26: Bracket and IMU Sensor

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 17
 Install Slope Sensor

Installation and Calibration

1. Mount the slope sensor and bracket on the rear of the blade rotation circle.

Slope Sensor and Bracket

Figure 27: Slope Sensor Mounted on Back of Circle

The bracket should be mounted perpendicular to the cutting edge, and level/horizontal when the
blade is in the cutting position (Figure 30 on page 20).

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 18
 Install L-Bar Bracket

Installation and Calibration

1. Using the blade tilt lever, roll the blade back. Side shift the blade completely to the left for installation on
the right side of the blade, and then side shift the blade completely to the right for installation in the left
side of the blade.
2. Clamp the L-Bar bracket to the top edge of the blade, and check for clearance.
3. Tack weld the bracket in place and test fit the L-Bar, ensuring the bracket, bolts, and L-Bar clear the circle
side plat when sliding the blade left and right (Figure 28).

L-Bar
Bracket

Circle Side
Plate

Blade
Weld Pads (3)

Figure 28: Bracket Clearance

4. Weld the bracket securely in place (Figure 29).

End of End of
Clamp Blade
10”

Figure 29: Weld the Bracket in Place

The remaining bracket(s) are used as storage brackets, and can be mounted on the back of the
machine.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 19
 3D-MC2 Software Setup

Installation and Calibration

To utilize 3D-MC2 for Graders, create a new machine builder file and select MC-R3 w/ 3DMC2 as the Sensor Input
for the motor grader. If you are adding 3D-MC2 for Graders to an existing machine, use an existing machine builder
file, and change Sensor Input to MC-R3 w/ 3DMC2.

Machine Measurements
Measure the machine dimensions as shown in the machine builder of the 3DMC software. Measurements should be
as accurate as possible.
1. Place the blade on the ground, and pitch it to the most common grading position.
2. Loosen the bolts on the L-bar, and adjust the mast or vibration pole so the antenna mast is vertical.
3. Use a bubble level or plumb bob (or theodolite/total station) to ensure the antenna mast is vertical.

Figure 30: Blade Side View/Blade Front View

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 20
 Initialization

Installation and Calibration

There is an additional initialization step for 3D-MC2 for Graders. Ensure that the blade is in a relatively flat position
(cross slope and blade pitch) prior to starting the system.
Allow the system to sit still for 10 seconds while 3DMC² Initializing appears on the main screen (Figure 31).

Figure 31: 3DMC2 Initializing

The system initializes for the following reasons.
• After connecting or reconnecting the 3D-MC2 sensor.
• When a new machine builder file is opened.
• When the system is first powered on.

Blade Mainfall Slope Calibration

The blade mainfall slope (or blade pitch) must be set to 0.0% when the antenna mast is vertical, and the blade is in
the most common grading position.
1. Place the blade on the ground, and pitch it to the most common grading position.
2. Adjust the blade so the blade cross slope in 3DMC reads 0.0%.
3. Loosen the bolts on the L-bar, and adjust the mast or vibration pole so the antenna mast is vertical.
4. Use a bubble level or plumb bob (or theodolite/total station) to ensure the antenna mast is vertical.

Tightening the bolts at this step may skew the vertical accuracy. Adjust the machine measurements
if necessary.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 21
 5. In 3DMC, tap the Slope Control key. The Adjust Slope screen appears (Figure 32).

Installation and Calibration

Figure 32: Adjust Mainfall Slope
6. Tap Set for Blade Mainfall Slope and enter a 0.

Figure 33: Set Blade Mainfall Slope Value to Zero

7. Tap Set again to save the value.
8. Tap OK to return to the main screen.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 22
 Hydraulic Setup

Installation and Calibration

Valve Offset Calibration
For 3D-MC2 for Graders, set the offsets the same as a standard motor grader. If you are not familiar with setting the
offsets on a standard grader, begin by setting the offsets to where the blade just begins to move. If the blade seems
too reactive for small errors, reduce the offsets slightly. If it seems too sluggish to respond to small errors, slightly
increase the offsets.
1. Raise the machine blade so that both sides of the cutting edge rest a few inches above the ground.
2. In 3DMC, tap Topcon LogoControlBlade calibrationValve offsets. The Valve Offsets screen
appears (Figure 34).

Figure 34: Control Menu – Valve Offsets

3. Engage Auto.
4. Tap the Set button to change the current Valve Offset value.
5. Use the on-screen arrows to increase or decrease the value or tap on the numerical window to bring up
the on-screen keyboard.
6. Adjust the value of the offset until the blade just begins to move.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 23
 7. Tap Set again to save settings and stop the blade from moving (Figure 35).

Installation and Calibration

Figure 35: Raise Left Value Committed
8. Do the same for the other valve offsets and ensure the previous settings are accurate.
9. When all valve offsets are set, disengage Auto and tap OK to accept the new valve offset values.

Elevation Gains
Elevation gains remain the same as with standard grader systems.

Slope Gains
The slope gain setting with 3D-MC2 for Graders can be significantly higher than on a standard motor grader. This
allows the blade to move much faster and to stay on grade much more accurately.
Using slope gains that you normally use with a typical System 5 machine does not take advantage of the greater speed
of the 3D-MC2 for Graders system. Some tuning is required as all machines vary.

Hands and feet must be clear of the blade.

Entering a numerical value could cause the blade to move rapidly and unexpectedly. Use caution, and
make sure nobody is near the blade when performing the procedure.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 24
 Sensor Calibration and Alignment

Installation and Calibration

Sensor Calibration
1. Place the machine on a smooth surface.
2. Center the A-frame under the gooseneck, and rotate the blade so that it is square with the machine.
3. If not already provided, create chisel marks for visual reference (Figure 36).

Chisel Marks

Figure 36: Rotate Blade to Chisel Marks

If equipped with OEM sensors, follow the machine manufacturer’s sensor calibration guidelines.

4. In 3DMC, tap Topcon LogoControlBlade calibrationCalibrate sensors. The Blade Rotation

screen appears (Figure 37).

Figure 37: 3DMC - Control - Calibrate Sensors

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 25
 5. For each screen, follow the on-screen instructions, and tap Next. The Blade calibration complete

Installation and Calibration

screen appears (Figure 39).

Figure 38: 3DMC - Blade Calibration Sequence

6. From the Blade calibration complete screen, tap Finish. The main screen appears.

Figure 39: 3DMC - Blade Calibration Complete

Slope Sensor Alignment

1. Place the machine on a smooth surface.
2. In 3DMC, tap the Slope Control Key on the main screen. The Adjust Slope screen appears (Figure 40
on page 27).
3. Center the A-frame under the gooseneck, and rotate the blade so that it is square to the machine.
4. Place a level on the cutting edge, and level the blade to 0%.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 26
 5. From the Adjust Slope screen, verify the Blade slope value is 0%, as set in step 4 (Figure 40). If the

Installation and Calibration

Blade slope is greater than 0% ± 0.2%, tap Set and enter 0. Tap Set again to save.

Figure 40: Set Blade Slope to Zero

6. Raise the A-frame to maximum height.

Figure 41: A-frame Raised Position

7. Place a level on cutting edge. While the A-frame is in the raised position, level the blade to 0%.
8. From the Adjust Slope screen, verify the Blade slope is 0%.
a. If Blade Slope is within ±0.2% of the level reading, exit 3DMC, power cycle the GX-60, and
proceed to “IMU Sensor Alignment” on page 29.
b. If Blade Slope is greater than ±0.2% of the level reading, proceed to step 9.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 27
 9. Loosen the bolts on the slope sensor, and rotate standard slope sensor until Blade Slope in 3DMC is

Installation and Calibration

within ±0.2% of the level at 0% (Figure 42). The degree of rotation may be limited due to the angel of the
bracket installation holes.

Figure 42: Rotate the Slope Sensor

If you cannot adjust the slope sensor to be within ±0.2% tolerance, use a metal file or drill to
expand the bolt holes of the slope sensor bracket.

10. When finished, exit 3DMC and power cycle the GX-60.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 28
 IMU Sensor Alignment

Installation and Calibration

Controller firmware 3.01 or later must be installed on the MC-R3 prior to running the alignment
wizard for the IMU. If older firmware is installed, the Align IMU Sensor menu option will not be
available.

1. Place the machine on a smooth surface.

2. Center the A-frame under the gooseneck, and rotate the blade so that it is square to the machine.
3. In 3DMC, tap ControlBlade calibrationAlign IMU sensor (Figure 43).

Figure 43: Control Menu – Align IMU Sensor

4. Follow the on-screen instructions to complete the IMU alignment wizard (Figure 44). When finished, the
Calibration Results screen appears.

Figure 44: IMU Alignment Sequence

If IMU alignment was not successful, a popup warning displays. If you receive this warning, repeat
steps 3 and 4.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 29
 5. From the Calibration results screen, tap Finish to return to the main screen.

Installation and Calibration

Figure 45: IMU Alignment Completed

If IMU angle offset in the Calibration Result screen is greater than five degrees, realign the IMU.
Topcon recommends an angle offset of less than five degrees for the IMU.

Verifying IMU Sensor Alignment

1. Place the machine on a smooth surface.
2. In 3DMC, tap Topcon LogoControl3D/2D ControlSlope : Slope (2D).

Figure 46: 3DMC - Set Slope to 2D

3. Lift the blade in the air so that it can be pitched forward and backward without obstruction. Keep the blade
in the air.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 30
 4. In 3DMC, tap thew Slope Control Key. The Adjust Slope screen appears (Figure 47).

Installation and Calibration

Figure 47: Adjust Slope Screen
5. Tap Set and enter a cross slope value of 4% (Figure 47).
6. Tap Set again to save the value.
7. Tap OK to return the main screen.

If the machine is set to AUTO, the blade will move to the desired slope once you tap OK. Keep body,
hands, and feet clear of the underside of the blade.

The 4% cross slope value is displayed on the Slope Control Key (Figure 48).

Figure 48: Main Screen Showing 4% Cross Slope

Steps 8-10 describe how to verify that the IMU is aligned by pitching the blade forward. If there is minimal movement
(<0.01’) from the cylinder, the IMU is aligned.

Engage either the left or right Auto button to set the correct hydraulic position for the blade. If the
left Auto is engaged, mark the left cylinder for step 8. If the right Auto is engaged, mark the right
cylinder for step 8.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 31
 8. Pitch the blade all the way back and mark the cylinder.

Installation and Calibration

9. Pitch the blade all the way forward to see if the mark is in the same position (Figure 49).

Cylinder Measurement

Blade Pitch
Retracted

Figure 49: Measure the Cylinder Length when the Blade is Retracted
10. Pitch the blade back, and verify that the mark location is still in the same position (Figure 50).

Cylinder
Measurement

Blade Pitched
Forward

Figure 50: Measure the Cylinder While Pitched

If the cylinder moves more than 0.01’ while pitched, additional IMU alignment is needed. Repeat the
steps in “IMU Sensor Alignment” on page 29 to ensure the IMU is properly aligned. Successfully
aligning the IMU will improve grading performance, especially under conditions where the blade is
pitched.

Slope Sensor and IMU Install and Calibration 3D-MC² for Graders P/N: 7030-1468 32
 Safety Information
••••••

It is your responsibility to be completely familiar with the cautions described in these installation instructions.
These messages advise against the use of specific methods or procedures, which can result in personal injury,
damage to the equipment, or unsafe operating conditions. Remember, most accidents are caused by failure to
observe basic safety precautions.

General Precautions
1. Read and become familiar with the motor grader manufacturer’s operator’s manual, including safety
information, before installing or using Tocon components.
2. Use extreme caution on the job site. Working around heavy construction equipment can be dangerous.
3. DO NOT attach Topcon brackets, cables, or hose connections while the motor grader is running.
4. DO NOT allow any Topcon components to limit the visibility of the operator.
5. Use Ty-wraps to keep hoses and cables secured, and away from possible wear or pinch points.
6. Use eye protection when welding, cutting, or grinding on the machine.
7. Protect yourself at all times, and wear protective clothing when working on or near hydraulic lines. Hydraulic
lines can be under extreme pressure, even when the machine is turned off.

Relieve all pressure in the hydraulic lines before disconnecting or removing any lines, fittings, or related
components. If injury occurs, seek medical assistance immediately.

When welding, use appropriate precautions and practices. After welding, all affected areas should be
painted with a rust inhibitor.

Disconnect all Topcon system electrical cables prior to welding on the machine.

DO NOT weld near hydraulic lines or on any equipment when in operation.

All mounting bracket welds must be secure and strong to prevent the sensor equipment from vibrating
excessively, or from detaching at the weld during operation.

Safety Information P/N: 7030-1468 33

 Topcon Positioning Systems, Inc.
7400 National Drive, Livermore, CA 94550
800·443·4567 www.topconpositioning.com

ISO 9001:2000
FM 68448

3D-MC2 for Graders Installation Instructions

P/N: 7030-1468 Rev. E
©2015 Topcon Positioning Systems, Inc. All rights reserved. No unauthorized duplication.