CUSTOM PACKAGED

ELECTRONIC
AIR CLEANER

Air Boss
Model 75 Series Units
Accepted For Use
City of New York
Department of Buildings
PARTS MANUAL MEA 288-01-E and 88-99-E

Electrostatic Precipitators for

Commercial & Industrial
Applications

101 McNeill Road • Sanford, NC 27330

(919) 775-2201 • Fax: (919) 774-8771 • (800) 884-0002
www.trioninc.com
MANUAL PART NO. 154023-001• December 2002
MODEL 75 CABINET ASSEMBLY – Figure 1.

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

Pre and After Metal Mesh Filters, Models ending in –01, -02, -03, -04.
1. 240550-009 1” Nominal – 22”w X 23”H x 0.88”D (2ft Wide)
240550-011 1” Nominal – 33”w X 23”H x 0.88”D (3ft Wide)
240550-010 2” Nominal – 22”w X 23”H x 1.88”D (2ft Wide)
240550-012 2” Nominal – 33”w X 23”H x 1.88”D (3ft Wide)

Quantity Per Unit (1” and 2” quantities are the same)

2ft Wide 3ft Wide
75-102-XX 2
75-103-XX 2
75-104-XX 4
75-105-XX 2 2
75-106-XX 4
75-107-XX 4 2
75-108-XX 2 4
75-109-XX 6
75-110-XX 4 4
75-203-XX 4
75-204-XX 8
75-205-XX 4 4
75-206-XX 8
75-207-XX 8 4
75-208-XX 4 8
75-209-XX 12
75-210-XX 8 8
75-303-XX 6
75-304-XX 12
75-305-XX 6 6
75-306-XX 12
75-307-XX 12 6
75-308-XX 6 12
75-309-XX 18
75-310-XX 12 12

Pre and After Perforated Plate Filters, Models ending in –01, -02, -03, -04.
2. 344601-002 2” Nominal, 40% Open – 22”w X 23”H x 1.88”D (2ft Wide)
344601-003 2” Nominal, 40% Open – 33”w X 23”H x 1.88”D (3ft Wide)

Quantity Per Unit

2ft Wide 3ft Wide
75-102-XX 2
75-103-XX 2
75-104-XX 4
75-105-XX 2 2
75-106-XX 4
75-107-XX 4 2
75-108-XX 2 4
75-109-XX 6
75-110-XX 4 4
75-203-XX 4
75-204-XX 8
75-205-XX 4 4
75-206-XX 8
75-207-XX 8 4
75-208-XX 4 8
75-209-XX 12
75-210-XX 8 8
75-303-XX 6
75-304-XX 12
MODEL 75 CABINET ASSEMBLY – Figure 1 - Continued

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

75-305-XX 6 6
75-306-XX 12
75-307-XX 12 6
75-308-XX 6 12
75-309-XX 18

3. 144271-001 High Voltage Cable, Red (per foot) As Req’d.

4. 144271-002 High Voltage Cable, Red (per foot) As Req’d.
5. 235448-005 Actuator Screw Assembly 1
6. 453918-002 Electrical Junction Box (3 Tier Units) 1
453918-003 Electrical Junction Box (2 Tier Units) 1
453918-004 Electrical Junction Box (1 Tier Units) 1
7. 235893-001 Electrical Interlock Switch 1
8. 244214-001 Standoff Insulator 3 Tier Units- 6
2 Tier Units- 4
1 Tier Units- 2
9. Access Door Assemblies
(Assemblies include Items 10 thru 13)
455823-001 75-102-XX thru 75-110-XX 1
455823-002 75-203-XX thru 75-210-XX 1
455823-003 75-303-XX thru 75-310-XX 1
10. 126926-001 Access Door Handle As Req’d.
11. 244895-003 Tube Bar Assembly As Req’d.
12. Not Used
13. 220062-155 Access Door Gasket, ¾ ” x 5/8” (Not Shown) 1 Tier Units 91 inches
2 Tier Units 140 inches
3 Tier Units 190 inches
Filter Access Door Assemblies
(Assemblies include Items 10,16 and 17)
14. Filter Access Door Assemblies – Right Hand
444939-101 75-102-XX thru 75-110-XX 1
444939-102 75-203-XX thru 75-210-XX 1
444939-103 75-303-XX thru 75-310-XX 1
15. Filter Access Door Assemblies – Left Hand
444939-104 75-102-XX thru 75-110-XX 1
444939-105 75-203-XX thru 75-210-XX 1
444939-106 75-303-XX thru 75-310-XX 1
16. 144891-002 Filter Access Door Latching Bar As Req’d.
17. 224779-005 Filter Access Door Gasket (Not Shown) 1 Tier Units 25 inches
2 Tier Units 50 inches
3 Tier Units 75 inches
18. 127183-001 Manifold Drive Motor 2
19. 132849-001 Swivel Assembly
75-102-XX thru 75-110-XX 2
75-203-XX thru 75-210-XX 4
75-303-XX thru 75-310-XX 6
20. Header Assembly
354022-002 75-203-XX thru 75-210-XX 2
354022-003 75-303-XX thru 75-310-XX 2
MODEL 75 IONIZER / COLLECTOR CELL – Figure 2.

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

1. 422733-514N 2 FT. Cell Assembly, Standoff Insulators

422733-515N 3 FT. Cell Assembly, Standoff Insulators
Quantity of Cells Per Unit
Unit Model No. 2 FT Cells 3 FT Cells
75-102-XX 1
75-103-XX 1
75-104-XX 2
75-105-XX 1 1
75-106-XX 2
75-107-XX 2 1
75-108-XX 1 2
75-109-XX 3
75-110-XX 2 2
75-203-XX 2
75-204-XX 4
75-205-XX 2 2
75-206-XX 4
75-207-XX 4 2
75-208-XX 2 4
75-209-XX 6
75-210-XX 4 4
75-303-XX 3
75-304-XX 6
75-305-XX 3 3
75-306-XX 6
75-307-XX 6 3
75-308-XX 3 6
75-309-XX 9
75-310-XX 6 6
2. 340671-001 Spiked Ionizer Blade
2 FT Cell 8
3 FT Cell 13
3. 352212-001 Standoff Insulator 14
4. 225546-016 End Spacer 12
5. 147704-003 Plunger Contact 2
6. 120456-007 Washer, Nylon 3/8” 16
7. 121800-014 Nut, Lockwasher, External Tooth, 3/8-16 22
8. 450299-002 End Plates 2
9. 150461-001 Long Nut 4
10. 150592-001 Warning Label 2
11. 150615-001 Stop Label 1
12. Back Braces
222758-001 2 FT Cell 2
222758-002 3 FT Cell 2
13. Top Front Brace
227316-003 2 FT Cell 1
227316-004 3 FT Cell 1
14. Bottom Front Brace
227316-001 2 FT Cell 1
227316-002 3 FT Cell 1
15. 222780-001 Collector Plate (High Voltage & Ground)
2 FT Cell 49
3 FT Cell 81
16. 225546-041 Spacer – Cell Core
2 FT Cell 245
3 FT Cell 405
17. 222777-001 Ionizer Ground Electrode
2 FT Cell 7
3 FT Cell 12
MODEL 75 IONIZER / COLLECTOR CELL – Figure 2. - Continued

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

18. 220107-098 Spacer- Ionizer Ground Electrode

2 FT Cell 16
3 FT Cell 26
19. Top Frame – Ionizer Ground Electrode
222772-001 2 FT Cell 2
222772-002 3 FT Cell 2
20. Tie Rod – Ground 3/8”
222785-002 2 FT Cell 5
222785-004 3 FT Cell 5
21. Tie Rod – Ionizer Ground Electrode ¼”
222794-035 2 FT Cell 2
222794-002 3 FT Cell 2
22. Tie Rod – High Voltage Contact 3/8”
222785-015 2 FT Cell 2
222785-016 3 FT Cell 2
23. Tie Rod – High Voltage – W/O Contacts 3/8”
222785-013 2 FT Cell 5
222785-014 3 FT Cell 5
24. 121800-008 Nut-Lockwasher, External Tooth, ¼-20 4
25. 222781-048 Spacer – Spiked Ionizer Blade
2 FT Cell 14
3 FT Cell 24
26. 222781-049 End Spacer – Spiked Ionizer Blade 4
27. 225255-001 Handle 2
28. 120591-002 Rivet, Stainless Steel 40
29. 121144-002 Rivet, Dome Head
2 FT Cell 22
3 FT Cell 32
30. NOT USED
MODEL 75 WATER WASH SYSTEM – Figure 3.

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

1. Manifold Assembly
344593-002 75-102-XX 2
344593-003 75-103-XX 2
344593-004 75-104-XX 2
344593-005 75-105-XX 2
344593-006 75-106-XX 2
344593-007 75-107-XX 2
344593-008 75-108-XX 2
344593-009 75-109-XX 2
344593-010 75-110-XX 2
344593-003 75-203-XX 4
344593-004 75-204-XX 4
344593-005 75-205-XX 4
344593-006 75-206-XX 4
344593-007 75-207-XX 4
344593-008 75-208-XX 4
344593-009 75-209-XX 4
344593-010 75-210-XX 4
344593-003 75-303-XX 6
344593-004 75-304-XX 6
344593-005 75-305-XX 6
344593-006 75-306-XX 6
344593-007 75-307-XX 6
344593-008 75-308-XX 6
344593-009 75-309-XX 6
344593-010 75-310-XX 6
2. 221072-002 Spray Nozzle
Manifold Number
344593-002 4
344593-003 6
344593-004 8
344593-005 10
344593-006 12
344593-007 14
344593-008 16
344593-009 18
344593-010 20
3. 130124-001 Pipe Plug, Nylon Qty 2 Per Manifold
4. 132849-001 Swivel Assembly Qty 1 Per Manifold
5. 220105-045 Manifold Bushing, Idler End Qty 1 Per Manifold
6. 125366-001 Manifold Bushing, Center Support
75-107-XX thru 75-110-XX 2
75-207-XX thru 75-210-XX 4
75-307-XX thru 75-310-XX 6
7. 127183-001 Manifold Drive Motor 2
8. 126403-001 Manifold Motor Mounting Plate Assembly 2
9. 221087-008 Manifold Motor Drive Arm Assembly 2
10. 227189-001 Manifold Drive Top Connecting Link 2
11. Manifold Drive Main Link:
227188-001 2 cell High Unit 2
227188-002 3 cell High Unit 2
12. 221101-002 Bushing, Manifold Linkage 5/8” 2
13. 221101-001 Bushing, Manifold Linkage 7/16”
75-102-XX thru 75-110-XX 2
75-203-XX thru 75-210-XX 4
75-303-XX thru 75-310-XX 6
MODEL 75 WATER WASH SYSTEM – Figure 3. - Continued

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

14. 120456-007 Nylon Spacer Washer, Manifold

75-102-XX thru 75-110-XX 12
75-203-XX thru 75-210-XX 20
75-303-XX thru 75-310-XX 26
15. NOT USED
16. Solenoid Valve, (Wash Water Supply) Slow Close (see below) 1
Solenoid Valve Sizes
355158-003 75-102-XX to 75-106-XX ‘3/4” NPT
355158-005 75-107-XX to 75-206-XX 1” NPT
355158-007 75-207-XX to 75-208-XX & 75-305-XX 1-1/4” NPT
355158-008 75-209-XX to 75-210-XX 1-1/2” NPT
355158-005 75-303-XX to 75-304-XX 1” NPT
355158-008 75-306-XX to 75-310-XX 1-1/2” NPT

17. 125766-003 Strainer, 2” (Wash Water Supply) 1

125766-004 Strainer, 1” (Wash Water Supply) 1
125766-001 Strainer, 1-1/4” (Wash Water Supply) 1
125766-002 Strainer, 1-1/2” (Wash Water Supply) 1

18. NOT USED

19. Manifold Support
344986-001 75-107-XX thru 75-110-XX 2
344986-002 75-207-XX thru 75-210-XX 2
344986-003 75-307-XX thru 75-310-XX 2
MODEL 75 DETERGENT FEEDER ASSEMBLY – Figure 4.

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

1. Detergent Feeder Assembly – Complete 1

(Includes Items 2 thru 10)
437702-001 16 gal. Capacity
437702-002 30 gal. Capacity
437702-003 55 gal. Capacity
2. Stand Assembly 1
320983-002 16 gal.
320983-007 30 gal.
320983-008 55 gal.
3. Tank (Does not include lid – Item #4) 1
329267-001 16 gal.
329267-002 30 gal.
329267-003 55 gal.
4. Tank Lid 1
121019-003 16 gal.
121019-004 30 gal.
121019-005 55 gal.
5. 129797-001 Strainer 1
6. Check Valve 1
121021-003 16 and 30 gal. Systems
121021-004 55 gal. Systems
7. 125476-001 Control Valve 1
8. Pump-Motor Assembly 1
(includes Items 9 & 10)
435608-001 3/8 Pump w/ 1/2HP motor, 16 & 30 gal. Systems
** ½ Pump w/ 3/4HP motor, 55 gal. Systems- Not available as assembly
(Must be ordered as individual items 9 & 10.)
9. Pump 1
435608-101 3/8 Pump
335612-001 ‘1/2 Pump
10. Pump Motor 1
435608-107 ‘1/2HP, 115V Motor
129490-001 ‘3/4HP, 115V Motor
MODEL 75 ATS CONTROL STANDARD – Figure 5.

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

1. 454960-001 Enclosure Assembly 1

2. 354961-001 Component Panel 1
3. 225546-038 Spacer 4
4. 248947-001 Mounting Track 2
5. 123327-003 Rivet 6
6. 254774-003 Disconnect Switch 1
7. 348844-002 Programmable Controller 1
8. NOT USED
9. 244342-005 Relay 2
10. 245798-001 Socket Relay 2
11. 255206-001 Terminal Kit 1
12. 144631-002 Hold Down Spring 1
13. 147294-001 PB Switch w/light 1
14. 142685-009 Fuse 10A 1
15. 142675-007 Fuse 3.15A 2
16. 248951-001 Pictorial Layout Label 1
17. 338002-XXX Data Label 1
18. 448949 Schematic 1
19. NOT USED
20. NOT USED
21. N/A PLC Program 1
22. 349774-001 ATS Door Label 1
23. NOT USED
24. 247298-101 Knob Operator 1
25. 247298-201 Lamp Module 1
26. 247298-301 Contact Block 2
27. 247298-401 Lamp Bulb 1
28. 143685-003 Wire Marker 50
29. 149599-001 Ground Label 1
30. NOT USED
31. 254774-302 Disconnect Shaft 1
32. 255203-002 Relay Assembly 1
33. 255204-001 Clock Assembly 1
34. 120279-002 Push On Receptacle 8
35. 120704-015 Ring Terminal 1
36. 120028-002 Wire 14 GA Red 25ft
37. 120028-009 Wire 14 GA White 50ft
38. 120027-002 Wire 16 GA Red 50ft
39. NOT USED
40. 120027-006 Wire 16 GA Blue 100ft
41. 120028-005 Wire 14 GA Green 25ft
101. 244342-101 Relay 1
102. 245798-001 Socket Relay 1
103. 144631-002 Hold Down Spring 1
104. 242682-034 Fuse Terminal 2
105. 142675-007 Fuse 3.15A 2
106. 242682-042 Jumper 1
107. 143685-003 Wire Marker 10

Quantity of Power Supplies Used For Each Model:

75-103-XX to 75-105-XX 1
75-106-XX to 75-110-XX 2
75-203-XX to 75-205-XX 2
75-303-XX to 75-305-XX 3
75-206-XX to 75-210-XX 4
75-306-XX to 75310-XX 6
MODEL 75 ATS CONTROL STANDARD – Figure 5. - Continued

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

201. 348816-001 Power Supply Bracket 1 per Power Supply

202. 123327-003 Rivet As Req’d.
203. 123480-001 Circuit Board Guide 2 per Power Supply
204. 448740-001 PWM Power Supply See Guide Above
205. 248987-001 High Voltage Wire Assembly
75-103-XX to 75-105-XX 0
75-106-XX to 75-110-XX 0
75-203-XX to 75-205-XX 2
75-303-XX to 75-305-XX 4
75-206-XX to 75-210-XX 6
75-306-XX to 75310-XX 10
206. 241101-007 LED Assembly 1 per Power Supply
207. 220107-040 Spacer 1 per Power Supply
208. 120034-110 Screw Pan Head 1 per Power Supply
209. 120031-007 Washer 1 per Power Supply
210. 120033-005 Lockwasher 1 per Power Supply
211. 120036-004 Hex Nut 1 per Power Supply
212. 120096-006 Hole Plugs As Req’d.
213. 143685-003 Wire Markers 10 per Power Supply
214. 120279-002 Push On Receptacle 2 per Power Supply

301. 142685-010 Fuse 12A (16/30 gal. Detergent systems) 1

302. 142685-012 Fuse 20A (55 gal. Detergent systems) 1

401 to 410. Contact Factory for part numbers and quantities

MODEL 75 ATS PWM REMOTE (OPTIONAL) – Figure 6.

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

1. 454960-001 Enclosure 1
2. 354961-001 Panel 1
3. 225546-038 Spacer 4
4. 248947-007 Mounting Track 1
5. 123327-003 Rivet 3
6. 254774-003 Disconnect Switch 1
7. 120096-013 Hole Plug – 0.875” 3
8. 120096-016 Hole Plug – 1.125” 1
9. 254205-001 Terminal Kit 1
10. 149599-001 Ground Label 1
11. 338002-XXX Data Label 1
12. 349774-001 ATS Door Label 1
13. NOT USED
14. NOT USED
15. PC-4 Trion Part Number ID Tag 1
16. 254774-302 Disconnect Shaft 1
17. 120704-015 Ring Terminal 1
18. 120028-002 Wire 14 GA Red 25ft
19. 120028-009 Wire 14 GA White 25ft
20. 120028-005 Wire 14 GA Green 15ft
21. 120028-006 Wire 14 GA Blue 5ft
22. 143685-003 Wire Marker 35

101. 244342-005 Relay 1 per Model 75 Unit

102. 245798-001 Socket Relay 1 per Model 75 Unit
103. NOT USED
104. 454201 Schematic 1
106. 254204-001 Pictorial Label For Multiple Units 1
107. 254204-002 Pictorial Label For Single Unit 1
108. 454203 Field Wiring Single Unit 1
109. 255203-001 Relay Assembly – Single Model 75 1
110. 255203-002 Relay Assembly – 2 Model 75 1
111. 255203-003 Relay Assembly – 3 Model 75 1
112. 120279-002 Push On Receptacles 4 per unit

201. 348816-001 Power Supply Bracket 1 per Power Supply

202. 123327-003 Rivet 3 per Power Supply
203. 123480-001 Circuit Board Guide 2 per Power Supply
204. 448740-001 PWM Power Supply See ATS Table
205. 248987-001 High Voltage Wire Assembly 2 per Power Supply
206. 241101-007 LED Assembly 1 per Power Supply
207. 220107-040 Spacer 1 per Power Supply
208. 120034-110 Screw 6/32 x ¾ lg 1 per Power Supply
209. 120031-007 Washer #6 1 per Power Supply
210. 120033-005 Lock Washer #6 1 per Power Supply
211. 120036-004 Hex Nut 6/32” 1 per Power Supply
212. 120096-006 Hole Plug 0.5 Dia. As Req’d.
213. 120279-002 Push On Receptacle ¼” 2 per Power Supply
MODEL 75 AIR BOSS CONTROL (OPTIONAL) – Figure 7.

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

1. 452205-001 Enclosure Assembly 1

2. 353408-001 Panel 1
3. 252380-104 Shaft 1
4. NOT USED
5. 248947-003 Mounting Track 24” Long 2
6. 123327-003 Rivet 38
7. 252380-001 Disconnect Switch 1
8. 348844-005 Programmable Controller Siemens 1
9. 348844-011 PLC Extension Module 1
10. 252331-001 Terminal Kit 1
11. 152210-001 Push Button Switch 1
12. 142685-009 Fuse 10A 1
13. 452196-001 Control Label 1
14. 253410-001 Pictorial Layout Label 1
15. 338002-XXX Data Label 1
16. 453406 Schematic 1
17. 453407 Field Wiring 1
18. NOT USED
19. N/A PLC Program 1
20. 252361-001 Plastic Wiring Duct with Cover 2
21. 252361-002 Plastic Wiring Duct with Cover 3
22. 351019-001 Display Assembly 3
23. 252207-001 Digital Voltmeter 2
24. 120033-009 Split Lockwasher 1
25. 120036-008 Hex Nut 1
26. 120975-001 Washer 38
27. 242682-032 End Stops 4
28. 252616-001 Power Supply Label 1
29. 120300-001 Standoff 6
30. 120034-102 Pan Head Screw 6
31. 124098-013 Threaded Stud 6
32. NOT USED
33. 247298-101 Knob Operator 1
34. 247928-201 Lamp Module 1
35. 247928-301 Contact Block 1
36. 247928-401 Lamp Bulb 1
37. 253409 Wire Run List 1
38. NOT USED
39. 149599-001 Ground Label 1
40. 143685-003 Wire Markers 60
41. NOT USED
42. 120027-002 Wire 16 GA Red 50ft
43. 120027-006 Wire 16 GA Blue 100ft
44. 120028-002 Wire 14 GA RED 25ft
45. 120028-009 Wire 14 GA White 50ft
46. 120028-005 Wire 14 GA Green 25ft
47. 120279-002 Push On Terminal 8

Quantity of Power Supplies Used For Each Model:

75-103-XX to 75-105-XX 1
75-106-XX to 75-110-XX 2
75-203-XX to 75-205-XX 2
75-303-XX to 75-305-XX 3
75-206-XX to 75-210-XX 4
75-306-XX to 75310-XX 6

101. 348816-001 Power Supply Bracket 1 per Power Supply

102. 123327-003 Rivet 2 per Power Supply
103. 123480-001 Circuit Board Guide 1 per Power Supply
MODEL 75 AIR BOSS CONTROL (OPTIONAL) – Figure 7. – Continued

KEY PART NUMBER PART DESCRIPTION QTY/UNIT

104. 448740-001 PWM Power Supply See Table Above

105. 248987-001 High Voltage Wire Assembly 1 per Tier
106. 220107-040 Spacer 2 per Power Supply
107. 120034-110 Screw, Pan Head 1 per Power Supply
108. 120031-007 Washer 1 per Power Supply
109. 120033-005 Lock Washer 1 per Power Supply
110. 120036-004 Hex Nut 1 per Power Supply
111. 135954-084 Self Tapping Screw 1 per Power Supply
112. 143685-003 Wire Markers 10 per Power Supply
113. 255203-001 Relay Mounting Assembly Single Tier 1
114. 255203-002 Relay Mounting Assembly 2 Tiers 1
115. 255203-003 Relay Mounting Assembly 3 Tiers 1
116. 120279-002 Push On Terminal Single Tier 4
117. 120279-002 Push On Terminal 2 Tiers 8
118. 120279-002 Push On Terminal 3 Tiers 12

201. 142685-010 Fuse 12A 16-30 gal. detergent system 1

202. 142685-012 Fuse 20A 55 gal. detergent system 1
203. 244342-002 Relay 1 per wash section
204. 245798-002 Socket, Relay 1 per wash section
206. 142675-007 Fuse 3.15A 2 per wash section
207. 142675-002 Fuse 1.0A 2 per wash section
208. 120096-013 Hole Plug 1
209. 144631-002 Relay Hold Down Spring 1 per wash section
210. 147294-001 PB Switch with Light 1
211. 248840-001 Clock/Relay Assembly 1