Sabre VRN6a - TNB/SunSystem

Installation, Operation and Maintenance Manual

 LIST OF FIGURES
1 Validation ..........................................4 14.3.1 HV Insulation Resistance Testing ......................... 32
1.1 Validity ...........................................................4 14.3.2 Power Frequency Testing ..................................... 32
14.3.3 Test Schedules .................................................... 32
1.2 Safety .............................................................4
14.4 TLF Type Protection Tests ........................ 33
2 Document Symbols ..........................5 14.4.1 TLF Primary Injection Test - Overcurrent Test ...... 33
14.4.2 TLF Primary Injection Test - Earth Fault Test ....... 34
3 Safety ................................................6 14.4.3 TLF Secondary Injection Test - Overcurrent Test . 35
3.1 Distribution rules ..........................................6 14.4.4 TLF Secondary Injection Test - Earth Fault Test .. 36
4 Line Diagram ....................................7 14.5 Electrical Tests After Cabling or
Connection to Transformer ....................... 37
5 Front Panel Layout ...........................8 14.6 Voltage Indication System ......................... 37
6 Description .......................................9 14.7 Shunt Trip .................................................... 37
6.1 Unit Dimensions ...........................................9 14.8 Auxiliary Wiring Switch Testing ................ 37

7 Technical Data ................................10 15 Prior To Energising ....................... 38

7.1 Rating Plate .................................................11 16 Sabre Operation ............................ 39
7.1.1 Rating Plate Location ............................................ 11 16.1 Opening the Main Door .............................. 39
7.1.2 Unit Rating Plate Details ....................................... 11
16.2 Obtaining the Operating Handle &
7.2 Standards ....................................................12 Disengagement Boss ................................. 40
8 General Product Information ........13 16.3 Circuit Breaker Operation .......................... 40
8.1 Pressure Gauges ........................................14 16.3.1 Padlocking To Prevent Operation ......................... 40
8.1.1 Gas Pressure Gauge ............................................ 14 16.3.2 Circuit Breaker from ‘MOTORISED’ to ‘MANUAL’
operation (if available)............................................ 40
9 Handling ..........................................15 16.3.3 Operate CB/T-Off From ‘ON’ To ‘OFF’ ................. 41
9.1 Transport Conditions .................................15 16.3.4 Isolate CB/T-Off From ‘OFF’ Position ................... 42
9.2 Forklift Truck ...............................................15 16.3.5 Earth CB/T-Off From ‘ISOLATE’ Position ............. 43
9.3 Lifting Options ............................................16 16.3.6 Remove Earth From CB/T-Off .............................. 44
9.3.1 Slings .................................................................... 16 16.3.7 Operate CB/T-Off From ‘ISOLATE’ To ‘ON’ ......... 45
9.4 Symbols Guidance .....................................16 16.3.8 Close CB/T-Off To ‘SERVICE’ .............................. 46
9.5 Transportation ‘centre of gravity ..............17 16.4 Circuit Switch Operation ............................ 47
9.6 Lifting Label ................................................17 16.4.1 Padlocking to Prevent Operation .......................... 47
9.6.1 Lifting Label Location ........................................ 17 16.4.2 Switch from ‘MOTORISED’ to ‘MANUAL’
9.7 Removing Unit From Pallet ........................18 operation. .............................................................. 47
16.4.3 Circuit Switch ‘MAIN ON’ To ‘OFF’. ..................... 47
10 Installation Recommendation ........19 16.4.4 Circuit Switch ‘OFF’ To ‘MAIN ON’. ..................... 48
10.1 Operating Conditions .................................19 16.4.5 Circuit Switch From ‘OFF’ To ‘EARTH ON’. ........ 49
16.4.6 Circuit Switch From ‘EARTH ON’ To ‘OFF’ .......... 50
11 Unit Installation ..............................20 16.4.7 Switch from ‘MANUAL’ to ‘MOTORISED’ operation.51
11.1 Check SF6 Gas ............................................20 16.5 Testing Circuit Switch Cables .................. 52
11.2 Sabre Unit Floor Mounting Details ............21 16.5.1 Open Circuit Switch Test Access Covers ............. 52
11.2.1 Floor Fixing .......................................................... 21 16.5.2 Close Circuit Switch Test Access Covers ............. 53
11.2.2 Sabre VRN6a Floor Hole Position ........................ 21 16.6 Testing Circuit Breaker Cables ................ 54
11.2.3 Stand Cross Brace Removal ................................ 22 16.6.1 Open Circuit Breaker Test Access Cover ............. 54
11.2.4 Trench Details ....................................................... 22 16.6.2 Close Test Access Cover ...................................... 55
11.3 Earthing .......................................................23 16.7 Remote Operation ..................................... 56
11.4 Marshalling Box ..........................................23 16.7.1 Remote Operation Selector Switch ....................... 56
12 Substation Installation (Resistance to 16.7.2 Remote Operation Fault Indication ....................... 56
16.7.3 Remote Operation Reset ...................................... 56
Internal Arcing) ...............................24
12.1 Substation Position Clearance For Unit 17 Circuit Breaker Remote Actuator
Type (AF) .....................................................24 Option (If Fitted) .............................. 57
12.2 Internal Arc Gas Evacuation (AF) ..............25 17.1 Remote Operation Coknditions................. 57
17.2 Manual Operation ....................................... 57
13 Cable Boxes & Cable Termination 26
17.3 Remote Actuator Disengage...................... 57
13.1 Circuit Switch Cable Boxes .......................26
13.2 Circuit Breaker/T-Off Cable Box.................26 18 Maintenance ................................... 58
13.3 Cable Terminations ....................................27 18.1 Preventative Maintenance ......................... 58
13.4 Cable Connecting Recommendations ......29 18.2 Unit Maintenance ........................................ 58
18.2.1 Maintenance Warning .......................................... 58
14 Commissioning Tests ....................30 18.2.2 Operating conditions ............................................ 58
14.1 Main Circuit Resistance Tests ...................30 18.3 Maintenance Intervals ................................ 58
14.2 Secondary Wiring Insulation Resistance 18.4 Maintenance schedule ............................... 59
Testing .........................................................31 18.5 SF6 Issues ................................................... 59
14.2.1 1 kV Test. ............................................................. 31 18.5.1 SF6 Gas Leakage ................................................ 59
14.2.2 Removal Of The Earth Link .................................. 31
18.6 Maintenance Checklist ............................... 60
14.3 HV Tests Before Cabling or Connection To
Transformer .................................................31

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 2

 LIST OF FIGURES
Fig - 4.1 - Sabre VRN6a Line Diagram .................. 7 Fig - 16.1 - Operating Handle Location ................ 40
Fig - 16.2 - Remote Operation Controls Locations
Fig - 5.1 - Front Panel Layout ................................ 8
56
Fig - 6.1 - Unit Dimensions .................................... 9 Fig - 16.3 - Remote Operation Selector Switch ... 56
Fig - 16.4 - Remote Operation Fault Indication .... 56
Fig - 7.1 - Rating Plate Location ............................ 11
Fig - 16.5 - Remote Operation Reset Buttons ..... 56
Fig - 7.2 - Unit Rating Plate Details ....................... 11
Fig - 18.1 - Risk of High Pressure ......................... 58
Fig - 8.1 - Sabre VRN6a Front View ...................... 13
Fig - 18.2 - SF6 Gas Leakage Gauge .................... 59
Fig - 8.2 - Padlocked Operations .......................... 14
Fig - 18.3 - Unit Maintenance Checklist ................ 60
Fig - 8.3 - Gas pressure gauge .............................. 14
Fig - 9.1 - Keep Sabre VRN6a unit surfaces clear 15
Fig - 9.2 - Forklift Truck Handling ......................... 15
Fig - 9.3 - Forklift Truck Narrow Areas Lift .......... 15
Fig - 9.4 - Forklift Truck Standard Wide Lift ......... 15
Fig - 9.5 - Lifting Sling ............................................ 16
Fig - 9.6 - Handling Symbols ................................. 16
Fig - 9.7 - Sabre VRN6a Centre of Gravity ............ 17
Fig - 9.8 - Slinging Label ........................................ 17
Fig - 9.9 - Label Location ....................................... 17
Fig - 9.10 - Sabre VRN6a On Pallet ....................... 18
Fig - 10.1 - Operating Temperature ....................... 19
Fig - 11.1 - SF6 Gauge ............................................ 20
Fig - 11.2 - Floor Fixing - FAZ II 12 Anchor Bolts 21
Fig - 11.3 - Floor Mounting Hole Positions .......... 21
Fig - 11.4 - Stand Cross Brace .............................. 22
Fig - 11.5 - Trench Details ...................................... 22
Fig - 11.6 - Unit Earthing Locations ...................... 23
Fig - 11.7 - Marshalling Box ................................... 23
Fig - 12.1 - AF Substation Position Clearances ... 24
Fig - 12.2 - AF Tank Arcing .................................... 25
Fig - 13.1 - Circuit Switch Cable Box .................... 26
Fig - 13.2 - Circuit Breaker/T-Off Cable Box ......... 26
Fig - 13.3 - Plug-in and Cable - Correct ................ 29
Fig - 13.4 - Plug-in and Cable - Incorrect ............. 29
Fig - 14.1 - Resistance Test Values ...................... 30
Fig - 14.2 - Power Frequency Testing ................... 32
Fig - 14.3 - TLF Primary Injection -
Overcurrent Test .................................. 33
Fig - 14.4 - TLF Primary Injection -
Earth Fault Test ................................... 34
Fig - 14.5 - TLF Secondary -
Overcurrent Test .................................. 35
Fig - 14.6 - TLF Secondary -
Earth Fault Test ................................... 36
Fig - 14.7 - Voltage Indication System .................. 37
Fig - 15.1 - Prior To Energising - Front Panel ...... 38
Fig - 15.2 - Bushings with Connectors and
Insulating Caps .................................... 38
Fig - 15.3 - Rear Earth Point .................................. 38
Fig - 15.4 - Pressure Check Gauge ...................... 38

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 3

 1. Validation

1.1 Validity
This is not a commercial document, it is strictly a technical document provided by Lucy Electric Technical
Department.

The objective of this publication is to provide directives for correct installation and operation procedures for the
Sabre VRN6a TNB/Sun System units. Produced in April 2021, this manual applies to the Sabre VRN6a TNB/Sun
System units only.

Due to Lucy Electrics policy of continuous research and development, Lucy Electric reserves the right to change the
design and specification of products without prior notice.

1.2 Safety
Operators of this equipment must have experience and
expertise with switchgear.
To prevent personal injury or equipment damage, this
manual must be read carefully.
This manual MUST be readily available whenever the unit
is handled or operated.
If this equipment suffers from any fault or damage,
contact the manufacturer and/or supplier immediately.

• Before commencing any work, ensure that the necessary safety precautions, risk
assessments, and safety documents are in place.

• Installation must be carried out observing the Operational Safety Rules.

• Check substation earth is intact - if missing, seek advice.

• In all instances, risk assessments should be undertaken prior to undertaking any new
activity where potential hazards are concerned. This is particularly important in order to
identify the necessity for specific Personal Protective Equipment, that may be required and
that cannot be avoided even with safe systems of work in place.

• It is strongly recommended when undertaking any form of switching operation that the
appropriate PPE is worn. Many manufacturers provide Flash resistant or Arc Flash clothing
for this purpose.
This equipment contains the fluorinated greenhouse gas
sulphur hexafluoride (SF6) covered by the Kyoto Protocol with
a global warming potential. SF6 shall be recovered and not
released into the atmosphere.

For further information on use and handling of SF6, please refer to IEC 62271-303: High-voltage
switchgear and control-gear - Part 303 Use and handling of sulphur hexafluoride (SF6).

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 4

 2. Document Symbols
Caution: There are symbols shown below found throughout this document, indicating hazard
levels depending on the situation.

All symbols below are to ISO 3864-2.

DANGER: failure to follow this instruction will result in death or serious injury.

WARNING: failure to follow this instruction may result in death or serious injury.

CAUTION: failure to follow this instruction may result in injury.

INFORMATION: please pay special attention to this instruction

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 5

 3. Safety

Operators of this equipment must have experience and expertise with switchgear.
To prevent personal injury or equipment damage, this manual must be read carefully.

This manual MUST be readily available whenever the unit is handled or operated.

If this equipment suffers from any fault or damage, contact the manufacturer and/or supplier
immediately.

• Before commencing any work, ensure that the necessary safety precautions, risk
assessments and safety documents are in place.
• Installation must be carried out observing the Operational Safety Rules.
• Check substation earthing is intact - if missing, seek advice.

In all instances Risk assessments should be undertaken prior to undertaking any new activity where
potential hazards are concerned. This is particularly important in order to identify the necessity for
specific PPE, that may be required and that cannot be avoided even with safe systems of work in
place.
It is strongly recommended when undertaking any form of switching operation that the appropriate
PPE is worn. Many manufacturers provide flash resistant or arc flash clothing for this purpose.

3.1 Distribution rules

This document is not a commercial document, it is strictly a technical document provided by Lucy
Electric Technical Department

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 6

 4. Line Diagram

Figure 4.1 - Sabre VRN6a Line Diagram

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 7

 5. Front Panel Layout

21

1
3
4
2

5
8 20

19 6
7
18

17

24 23
25 15 9
16 11

22 10
14 26
13

12

Figure - 5.1 Front Panel Layout

Key:

1 : Front Fascia Panel 13 : VISRU Voltage Indication System

2 : CB Test Access Interlock 14 : Circuit Switch 1 Selector
3 : CB/T-Off Operation Slot 15 : Circuit Switch 1 Indicator
4 : CB/T-Off Indicator 16 : Circuit Switch 1 Operation Boss
5 : CB/T-Off Selector 17 : Circuit Labels
6 : Disconnector Operation Slot 18 : SF6 Top Up Valve - Hansen Coupling
7 : Disconnector Indicator (Service/Earth) 19 : Pressure Indicator
8 : Disconnector Padlock Flap 20 : CB Actuator
9 : Circuit Switch 2 Indicator 21 : CB Cable Test Access Cover
10 : Circuit Switch 2 Selector 22 : Marshalling Box
11 : Circuit Switch 2 Operation Boss 23 : Remote Reset Button
12 : Circuit Switch Cable Test Access 24 : Remote Reset Indication
Covers 25 : Remote Switches
26 : Local/Remote Selector Switches

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 8

 6. DESCRIPTION
6.1 Unit Dimensions

940mm 1040mm
1689mm

Figure 6.1 - Unit Dimensions

Weight (kg) 450

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 9

 7. Technical Data
General

Rated Voltage 12kV (15.5kV)

Impulse Withstand Voltage 75Hz (95kV)
Normal Current Ring Switches 630A
Tee-Off Circuit Breaker 630A
Short Circuit Peak Making Current Ring Switches 50kA
Tee-Off Circuit Breaker 50kA
Short Circuit Breaking Current Tee-Off Circuit Breaker 20kA RMS
3 Second Short Time Current Ring Switches 20kA
Tee-Off Circuit Breaker 20kA
Earth Switch Peak Making Current Ring Switches 50kA
Tee-Off Circuit Breaker 50kA
Internal Arc Rating Freestanding 20kA 1 Sec
Cable Boxes Internal Arc Rating Standard Type Up to 20kA 1 Sec
Gas Pressure Min Operating Pressure 0 Bar G
IP Rating Up To IP54
Earthing Circuit Rated Short Time Withstand Current 17.4kA
Rated Duration Of Short Circuit 4s
Rated Peak Withstand Current 43.5kA
Mechanical Endurance Class Circuit Breaker M2 (10,000)
Earth Switch M0 (3,000)
Electrical Endurance Class Circuit Breaker E2 (4 Times)
(Making)
Earth Switch E2 (5 Times)
Operating Mechanism Operating Sequence For Mechanism O-0.3s - CO 3min-CO
Local: Springs Charged by operating handle; close by close button; open by trip
button
Remote: Springs charged by motor; close with close coil; open by trip coil.
Motor Gear Box
Motor Type 7 Series
Voltage 24v DC
Input Power 3.35 Watts
Nominal Current At 24v - 0.15 Amps
Current @ Max. Efficiency 2.2 Amps
Output Torque @ Max. Efficiency 13.6Nm
No Load Speed At 24v DC - 12 RPM ±12%

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 10

 7.1 Rating Plate
Check that the rating plate information matches the unit ordered.

7.1.1 Rating Plate Location

The rating plates are located as shown.

Figure - 7.1 Rating Plate Location

7.1.2 Unit Rating Plate Details

Figure 7.2 - Unit Rating Plate Details

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 11

 7.2 Standards
Sabre VRN6a complies with the following latest standards:

IEC 62271 - 100 Alternating current circuit breakers

IEC 62271 - 102 Alternating current disconnectors and earthing switches
IEC 62271 - 103 Switches for rated voltages between 1kV and 52kV
IEC 62271 - 200 AC metal enclosed switchgear and control gear
IEC 62271 - 206 VPIS systems for rated voltages between 1kV and 52kV
IEC 62271 - 1 HV switchgear and control gear: Common specifications
IEC 61243 - 5 Voltage detecting systems (VDS)
IEC 60255 Measuring relays and protection equipment
IEC 60529 Degrees of Protection
GB 3906-2006 Alternating-current metal-enclosed switchgear and control gear for
rated voltages above 3.6kV and up to and including 40.5kV
GB/T 11022-2011 Common specification for High voltage switchgear and control gear
GB 1985-2014 High-voltage AC disconnectors and earthing switches
GB 3804-2004 High-voltage AC switches for rated voltages above 3.6kV and less
than 40.5kV
GB 1984-2014 High-voltage AC circuit breakers

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 12

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LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 13

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LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 14

 9. Handling
9.1 Transport Conditions

Keep Sabre VRN6a unit surfaces clear, Do not place/rest objects on top of
the unit.

Figure 9.1 - Keep Sabre VRN6a unit surfaces clear.

9.2 Forklift Truck

The handling solution (A) is to be used only for narrow areas where
handling solution (B) is impossible.
Make sure in case (A) the forks are considerably longer than half the length
of the pallet.

The truck’s forks must be engaged

underneath the entire width of the Sabre
unit.

Figure 9.2 - Forklift Truck Handling

A B

Figure 9.3 - Forklift Truck Narrow Areas Lift Figure 9.4 - Forklift Truck Standard Wide Lift

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 15

 9.3 Symbols Guidance

All symbols are to be taken as strict guidelines and are adhered too, as a
prevention of damage to the unit and injury to user.

Keep dry Handle with care This way up Keep away from direct
sunlight

Storage Temp Do not step on High centre of gravity Do not stack

Figure 9.5 - Handling Symbols

9.4 Lifting Options

9.4.1 Slings

The unit should always be lifted by using all four of the 'eye' hooks.
These are located on top of the unit as shown
70
0m
m
Ap
pro
x

90°
90° Max
Max

Figure 9.6 - Lifting Sling

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 9.5 Lifting Label

Figure 9.7 - Slinging Label

9.5.1 Lifting Label Location

Slinging label is located on the right hand side of the unit, as shown below.

Figure 9.8 - Label Location

’

9.6 Transportation ‘centre of gravity

Keep in upright position to avoid damage to the unit and/or injury to the user

The unit in Fig: 9.9 has a

high centre of gravity “(A)”

Figure 9.9 - Sabre VRN6a Centre of Gravity

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 9.7 Removing Unit From Pallet

The unit can be removed from the pallet by removing the four screws, nuts and washers as shown below:

Figure 9.10 - Sabre VRN6a On Pallet

After unpacking, the remaining materials (Plastic cover and wooden pallets) must be sorted and
recycled appropriately.

When unpacking, check the functioning of Sabre units.

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 10. Installation Recommendation
10.1 Operating Conditions

The operating ambient air temperature of the Sabre VRN6a

must be between -25°C and +40°C without de-rating or +55°C
at 400A.

Relative humidity over a period of 24 hours must be a

maximum of 95%.

Figure 10.1 - Operating Temperature

Condensation can cause problems with the Sabre VRN6a unit if present
inside a substation. This can be caused by the presence of water on the
floor or in the trench.

It is important to control heating that causes condensation problems in a

substation.

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 11.Unit Installation
Elelectrical testing is done during the commissioning phase of
installation is to be conducted by competent and responsible
electrical personnel only.

Acceptance of unit
• The original packaging must be in good condition covering the unit on arrival.
• On arrival carry out a visual inspection of the unit and it’s functional components.
• Verify that the rating plate data matches the original order.

DO NOT OPERATE THE UNIT IF IT IS DAMAGED.

11.1 Check SF6 Gas

Before installation and energising, check that the SF6 gas pressure gauge indicator is in the green zone.

If pressure indication is in the red zone, then DO NOT OPERATE and

contact Lucy Electric immediately.

Figure 11.1 - SF6 Gauge

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 11.2 Sabre Unit Floor Mounting Details

11.2.1 Floor Fixing

The unit must be fixed to a concrete plinth that must be of a high quality and flat.
The Sabre VRN6a units are designed to be bolted down to a concrete plinth using 4 x FAZ II 12 anchor
bolts.

For Floor fixing details please refer to the contract drawing.

Figure 11.2 - Floor Fixing - FAZ II 12 Anchor Bolts

The concrete plinth must have no evenness of greater than 7mm over
a length of 2m and a width of 1m.

The Sabre unit MUST BE bolted to the floor in all four fixing points
11.2.2 Sabre VRN6a Floor Hole Position
Prepare the ground for floor mounting by marking out, then drilling 4 holes to suit the M12 bolts supplied.
391 mm 391 mm
308 mm 308 mm

Front of unit

25 mm
314 mm
316 mm
482 mm

237 mm 379 mm

Figure 11.3 - Floor Mounting Hole Positions

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 11.2.3 Stand Cross Brace Removal
Once the Sabre VRN6a unit has been securely bolted to the floor as previously described or transformer
mounted, the two stand front cross braces can be removed to give more access to the cable test access
area.

These front cross braces

can be removed after
installation

Figure 11.4 - Stand Cross Brace

11.2.4 Trench Details
For trench fixing layout, refer to contract drawing
Cables can be routed from the left, right, front or rear via a trench. The size of the trench is determined
by which type of units are being installed.
For trench depth, contact cable supplier for information on the cable curvature.
If a trench is not used, then a raised plinth can be supplied as an option.

Depth is by
the cable size

Figure 11.5 - Trench Details

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 11.3 Earthing

The Sabre VRN6a unit should be earthed at either of the primary earth points. These earth points are
located at the rear of the unit, either side of the Cable Test Access Covers as shown.

Figure 11.6 - Unit Earthing Locations

11.4 Marshalling Box

The marshalling box located on the left hand side of the unit and houses the terminals for all customer
options including circuit switch actuators, pressure switch and EFI CT’s.

Figure 11.7 - Marshalling Box

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 12. Substation Installation (Resistance to Internal Arcing)
When an installation is requested with protection against internal arcing faults, consult the diagrams
below.
The parts to vent the gases towards the evacuation openings (Stacks) and the cooling walls are not part
of the switchgear supply, these components should be adapted to each type of use.

Classification according to IEC 62271-200:IAC AF

Arc Reaction AF - Max 20kA 1 sec.

Evacuation of the exhaust gases after ignition of the internal arc fault
must be catered for when installing.

12.1 Substation Position Clearance For Unit Type (AF)

* Consult Lucy Electric for a reduced ceiling height.

Figure 12.1 - AF Substation Position Clearances

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 12.2 Internal Arc Gas Evacuation (AF)

Indicates the evacuation direction of the Indicates the internal arc ignition
exhaust gases after ignition of the internal
arc.

AF Tank Arcing
Internal arc ignition inside the tank

Figure 12.2 - AF Tank Arcing

Internal arc Reaction - Max 20kV - 20kA 1 sec.

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 13.Cable Boxes & Cable Termination
Ensure the cable clamps are used to hold the weight of the cables and
therefore not causing stress on the bushings. See “13.3 Cable
Terminations” on page 27 for further information.
13.1 Circuit Switch Cable Boxes
Cables can be routed either side of the unit, via trenches, passages or ducts, depending on the type of
cable boxes and gland plates fitted. Shown below is a typical cable routing arrangement.

Cable Clamp

Figure 13.1 - Circuit Switch Cable Box

13.2 Circuit Breaker/T-Off Cable Box

Cables can be routed either side of the unit, via trenches, passages or ducts, depending on the type of
cable boxes and gland plates fitted. Shown below is a typical cable routing arrangement.

Cable Clamp

Figure 13.2 - Circuit Breaker/T-Off Cable Box

The stress relief collars on the T-Off bushings

MUST NOT BE REMOVED.

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 13.3 Cable Terminations
The bushings for each ring switch are located either side of the unit. Both sets of bushings are type ‘C’
with in-line bolted connections M16 threaded in accordance with EN50181. The tee-off bushings are
located at the rear of the unit and are in-line bolted connections M12 threaded. All tee-off bushings are
fitted with white stress relief collars and MUST NOT be removed unless a taper kit is being fitted (see
diagrams).
If cabling boxes are fitted, then the bushings are accessible by removing the cabling box side cover.
The maximum cable size that can be used is:
• 300mm² 3 - core
• 500mm² single - core.

The following type of cable termination can be used with the Sabre VRN6a:
Circuit Switch Bushings
Insulating Bushing Profile ‘C’ Bolted
Boot Seperable

Heat Shrink
Insulating Bushing
Boot

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 Tee-Off Bushings

Insulating Bushing Tee-Off Taper Kit

Boot (with white stress relief collar removed)

Contact Lucy Electric for further cable termination details

Torque Setting On Cable Bushings

M16 into copper - 75Nm
M12 copper thread or into copper - 35Nm
Cables can be routed either side of the unit, via trenches, passages or ducts, depending on the type of
cable boxes and gland plates fitted.
All the cable boxes have removable covers for accessibility.

To install the plug-in type sockets on to the end of each cable, comply with the socket manufacturer’s
instructions

If plug-in termination is being used, lubricate the bushing and inside of

the socket before fitting. Contact termination supplier for details of
correct lubricate to be used.

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 13.4 Cable Connecting Recommendations

The unit must be fixed to the floor before any cable connections are carried out
(refer to section “11.2 Sabre Unit Floor Mounting Details” on page 21).

No mechanical load must be exerted on the bushings during installation.

MV cable lengths are to be cut for each phase.
Cable ends must be prepared in accordance with the cable termination manufacturer’s instructions.
The terminal line must be perfectly aligned with the line of the bushing.

Once the MV cable has been installed correctly, ensure no load is exerted on the bushings by installing
the cable clamps.
The depth of the cable trenches must be compatible with the cables curvature radius.

Correct Assembly Incorrect Assembly

It is essential that the cable terminal is aligned The cable termination must not pull on the
correctly on the bushings. bushing, as this can damage the Sabre unit and
lead to gas leakage.

Figure 13.3 - Plug-in and Cable - Correct Figure 13.4 - Plug-in and Cable - Incorrect

Cable connections must be carried out with the unit de-energised.

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 14. Commissioning Tests
Commissioning Safety Notes
The tests described hereafter, unless otherwise stated assume the switchgear is in the unconnected state
and deenergised state. ie: cables are not connected to the RMU Ring Switches or T-Off bushings or circuit
is in such a state as would be considered safe.
Primary current injection should never be attempted while the switchgear is in an energised state. It could
result in serious injury and/or damage to the equipment.
Secondary current injection should not be undertaken on live equipment. CT ratio shorting link should not
be removed while the switchgear is in service or power is flowing through the CT primary.
In all instances the relevant protection and RMU schematics should be referenced prior to commencing
testing.

14.1 Main Circuit Resistance Tests

Note: It is recommended that Electrical Circuit Resistance readings are taken. This
is to ensure good working order of all moving parts inside the unit, and to make sure
the unit is safe to operate for testing.

Resistance readings should be taken for each of the following adjacent circuit paths for each phase:

1 : Ring switch 1 to ring switch 2

2 : Ring switch 1 to T-off Circuit Resistance Value
(microhms)
3 : Ring switch 2 to T-off
Ring Switch To Ring 260
These readings taken are to be compared with the Switch
following maximum values. Ring Switch To T-Off 265

Note: Values shown are the maximum permissible in (µΩ).

Any readings which are above these maximum values should be reported to
appropriate supervising personal for review.

Figure 14.1 - Resistance Test Values

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 14.2 Secondary Wiring Insulation Resistance Testing

Insulation resistance testing is conducted at 1kV in accordance with international standards

In addition to this, the Aegis unit is also tested at 2kV during the manufacturing process and is not required
to be re-tested at this voltage level.

It is recommended that sensitive electronic devices, motors and actuators, be detached from the unit prior
to testing (this includes any case earths found on relays etc). 1kV testing across auxiliary indication wiring
and contacts across EFI’s/FPI’s is not recommended, unless approved by the manufacturer. If testing is
conducted across such contacts, the applied test voltage must not exceed 1kV.

14.2.1 1 kV Test.
• Remove the earth link (see below).
• Where units are not fitted with a removable earth link,
ensure all earth are removed from the unit, both
internally and externally.
• If protection relays are fitted remove the relay from its
housing on the front of the unit before commencing
test.
• Attach the black (negative) lead of the test set to the
unit at any point where a bolted connection is present
(nut etc.).
• Using the red (positive) lead as a probe, test each of
the connections located on the terminal block in the
Marshalling box for approx 2 seconds.
• Any indication of continuity should be investigated and rectified

14.2.2 Removal Of The Earth Link

1. Position of earth link 2. Lift link with finger. 3. Rotate the link completely
away from the terminal.

14.3 HV Tests Before Cabling or Connection To Transformer

The following tests are to be undertaken AFTER ensuring the Main Circuit Resistance’ readings are within
specification (section “14.1 Main Circuit Resistance Tests” on page 30.).

For HV tests, the circuit breaker must be in the ‘ON’ position, and the following tests be taken through the
cable terminals.

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 14.3.1 HV Insulation Resistance Testing

Using a suitable insulation resistance test device (1kV or 5kV dc megger), measure the insulation
resistance to earth of each of the three terminals in turn, with the other two earthed. The readings should
not be less than 100 megohms, lower values may indicate damaged or dirty insulation.
WARNING: THE FOLLOWING TESTS SHOULD NOT BE UNDERTAKEN IF THESE
READINGS ARE LESS THAN 100 MEGOHMS.

14.3.2 Power Frequency Testing

These test values are to IEC 62271-1.

Conduct tests as follows:

• Ensure unit has correct gas pressure.
• Ensure the tripper is shorted out before
testing.
• Ensure the VPIS (if fitted) is shorted to
earth.
• Follow the test schedule below (see
diagram for labelling).
• Apply test voltages as per table below.
• The test is considered acceptable when
neither breakdown or flash-over has
occurred (where necessary, fit additional
insulation onto the bushings).

Figure 14.2 - Power Frequency Testing

14.3.3 Test Schedules

Test RH Ring Switch LH Ring Switch Disconnector CB Switch Apply Test Voltage Earth
To:
Test Phase To Phase And Phase To Earth
1 Closed Closed Service Closed U1, W1 Frame, V3
2 Closed Closed Service Closed V1 Frame, U3, W3
3 Closed Closed Service Open U1, V1, W1 U3, V3, W3
4 Open Open Service Closed U1, V1, W1, U2, V2, W2 U3, V3, W3

Test Voltages (Represent 80% of the routine factory test voltage)

Test 12Kv 15.5kV Duration Fit insulation caps & adaptors

1&2 22.4Kv 30.4kV 1 Minute Yes
2 22.4kV 30.4kV 1 Minute Yes
3 25.6kV 36kV 1 Minute Yes
4 25.6kV 36kV 1 Minute Yes

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 14.4 TLF Type Protection Tests

Refer to Commissioning Safety Notes in section “14. Commissioning Tests” on

page 30 before carrying out this test.
Please Note: The following test diagrams in this section are generic and for explanation purposes only
for TLF type systems. Although only 100/5 and 50/5 ratios have been used, all ratios must be tested using
diagram supplied with each unit.
14.4.1 TLF Primary Injection Test - Overcurrent Test
• Ensure the ring switch and circuit breaker are closed.
• Set-up test as shown below, ensuring the removable earth link & test link are fitted and
closed.
• Ensure three phase shorting link (100A rating) is fitted as shown and replace TLF on the
L1(R) and L3(B) phases with temp links.
• Inject current as shown below on each appropriate test phase, each time changing the short
links where appropriate, see table.
• Repeat for each phase.
• Repeat for each ratio - values to be recorded if necessary.

Figure 14.3 - TLF Primary Injection - Overcurrent Test

Test Phase TLF Shorting Link Circuit Breaker Action

In Removed
L1(R) - L2(Y) L1(R) L3(B) No Trip
L1(R) - L2(Y) L3(B) L1(R) Trip
L2(Y) - L3(B) L3(B) L1(R) No Trip
L2(Y) - L3(B) L1(R) L3(B) Trip
L1(R) - L3(B) L1(R) L3(B) Trip
L1(R) - L3(B) L3(B) L1(R) Trip

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 14.4.2 TLF Primary Injection Test - Earth Fault Test

Refer to Commissioning Safety Notes in section “14. Commissioning Tests” on

page 30 before carrying out this test.
• Ensure the ring switch and circuit breaker are closed.
• Setup test as shown, ensuring the removable earth link & test link are fitted and closed.
• Ensure TLF on L1(R) & L3(B) phases have shorting links fitted.
• Inject primary current on appropriate test phase (instantaneously), for appropriate trip
values given in the table below.
• Repeat for each phase.
• Repeat for each ratio - values to be recorded if necessary.

Figure 14.4 - TLF Primary Injection - Earth Fault Test

Test Phase CT Ratio Trip Level Shorting Circuit Breaker Action

Link
L1(R) 50/5 25 - 30A R&B Trip
L2(Y) 50/5 25 - 30A R&B Trip
L3(B) 50/5 25 - 30A R&B Trip
L1(R) 100/5 30 -40A max R&B Trip
L2(Y) 100/5 30 - 40A max R&B Trip
L3(B) 100/5 30 - 40A max R&B Trip

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 14.4.3 TLF Secondary Injection Test - Overcurrent Test

Refer to Commissioning Safety Notes in section “14. Commissioning Tests” on

page 30 before carrying out this test.
• Ensure the circuit breaker is closed.
• Setup test as shown, ensuring the removable earth link and test link are fitted and are both
closed.
• Ensure temp shorting links are fitted to the L1(R) & L3(B) TLF terminals.
• Select phase to be tested, L1(R)-L2(Y), L2(Y)-L3(B) or L3(B)-L1(R).
• Inject secondary current as shown on each appropriate test phase. This should be no more
than 5A, each time changing shorting links where appropriate, see table below. Please
ensure correct CB action occurs.
• Repeat for each phase.

Figure 14.5 - TLF Secondary - Overcurrent Test

Test Phase TLF Shorting Link Circuit Breaker Action

In Removed
L1(R) - L2(Y) L1(R) L3(B) No Trip
L1(R) - L2(Y) L3(B) L1(R) Trip
L2(Y) - L3(B) L3(B) L1(R) No Trip
L2(Y) - L3(B) L1(R) L3(B) Trip
L1(R) - L3(B) L1(R) L3(B) Trip
L1(R) - L3(B) L3(B) L1(R) Trip

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 14.4.4 TLF Secondary Injection Test - Earth Fault Test

Refer to Commissioning Safety Notes in section “14. Commissioning Tests” on

page 30 before carrying out this test.
• Ensure the circuit breaker is closed.
• Setup test as shown, ensuring the removable earth link & test link are fitted and closed.
• Ensure TLF on L1(R) & L3(B) phases has shorting links fitted.
• Inject secondary current on appropriate test phase (instantaneously). Please ensure correct
CB action occurs.
• Repeat for each phase.

Figure 14.6 - TLF Secondary - Earth Fault Test

14.4.5 Recommended TLF Settings

Voltage Transformer Rate Power (kVA)

(kV) 200 315 500 800 1000 1250 1600
3.3 10A
CT Ratio
6.6 5A 10A 15A
50/5
11 3A 5A 10A 15A
earth fault setting = 25A 13.8 3A 5A 10A 15A
(instantaneous trip)
CT Ratio 3.3 5A 10A 15A
100/5 6.6 5A 7.5A 12.5A 15A

earth fault setting = 30A 11 5A 7.5A 10A 12.5A 15A

(instantaneous trip) 13.8 5A 7.5A 10A 12.5A 15A

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 14.5 Electrical Tests After Cabling or Connection To Transformer

Switch one of the ring switches into the ‘EARTH ON’ position.

Apply a test voltage of 25kV DC (or as specified by network owner) to earth for 15 minutes. Repeat tests
on the other ring switch.
Note: It should be noted that for transformer connected units, the circuit breaker or selector should be in
the isolating position before proceeding to ensure the transformer does not suffer any damage.

14.6 Voltage Indication System

Voltage presence indicating systems are devices used to

provide information to operators about the voltage condition
of switchgear main circuit in which they are installed.
The LED’s will illuminate if there is voltage present.

The LED’s can be tested by pressing the red test button.

Figure 14.7 - Voltage Indication System

14.7 Shunt Trip

Where shunt trip terminals has been fitted in the marshalling box, the following procedure is to be followed
to ensure effective operation of the shunt trip device.

• Locate the shunt trip terminals on the marshalling box using the supplied wiring diagram to
confirm the terminal numbering.
• Using appropriate test set, apply voltage to the two previously identified terminals.
Note:
• If the unit is fitted with a DC shunt coil then tests should be done at 70% & 110% rated
voltage.
• If the unit has an AC coil fitted, then testing should be done at 85% & 110% of rated voltage.
• The unit should trip.
• The operation of the shunt trip device is thereby confirmed. Any unexpected tripping
operation during testing should be investigated and reported to the appropriate
responsible person/supervisor.

14.8 Auxiliary Wiring Switch Testing

Auxiliary wiring should be checked for continuity as well as various auxiliary switches and contacts.
Please refer to the supplied marshalling box wiring diagram.
The following are to be checked on the unit, to ensure correct operation, before completing installation:
• Ring switch auxiliary contacts.
• CB/T-Off auxiliary contacts.
Motorization indication circuits - operation of motor actuation should be checked if fitted/supplied with the
unit.

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 15. Prior To Energising

Figure 15.1 - Prior To Energising - Front Panel

Figure 15.2 - Bushings with Connectors and Insulating Figure 15.3 - Rear Earth Point
Caps
Check that the connection bushings are fitted with Check that the Sabre Unit is connected to the sub-
connectors or with insulating caps. station Earth.

Pressure check of the unit in operation

Sabre needle must be in the ‘GREEN’ zone.

If Sabre needle in the ‘Red’ zone the unit must not

be energised and should be replaced
immediately contact Lucy electric for further
information.

Figure 15.4 - Pressure Check Gauge

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 16. Sabre Operation
Check the pressure indicator on the front panel. Ensure
the pointer is in the green zone before any switching
operations are carried out.

Sabre VRN6a Unit

16.1 Opening the Main Door

1 : Open the door by turning the handle clockwise by 2 : When the door catch releases, open the door.
90°.

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 16.2 Obtaining the Operating Handle & Disengagement Boss

Operating handle is located inside the front door of the unit.

Detach handle by lifting up and out.

Figure 16.1 - Operating Handle Location

16.3 Circuit Breaker Operation

16.3.1 Padlocking To Prevent Operation

1 : Slide the 'Disconnector Padlock Flap' to the right 2 : Remove padlock from the 'Disconnector Padlock
to lock all CB/Tee-Off operations and lock flap Flap', then slide the selector left to the 'CB AND
using a padlock as shown. DISCONNECTOR FREE' position.

16.3.2 Circuit Breaker from ‘MOTORISED’ to ‘MANUAL’ operation (if available)

1 : Locate the Local/Remote switch on the marshalling box and Switch from ‘REMOTE to ‘LOCAL’.

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 16.3.3 Operate CB/T-Off From ‘ON’ To ‘OFF’
1 : Insert the operating handle into the 'Circuit 2 : Firmly lift the operating handle up from the 'ON' to
Breaker Operation Slot' as shown. the 'OFF & RESET' position.

The circuit breaker indicator will now show 'OFF' 3 : Remove the operating handle
as shown:

! Note: Ensure the ‘Disconnector Padlock Flap’ is in the ‘CB AND DISCONNECTOR FREE’
position before operation (see “16.3.1 Padlocking To Prevent Operation” on page 40).

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 16.3.4 Isolate CB/T-Off From ‘OFF’ Position
1 : With the circuit breaker in the 'OFF & RESET' 2 : Insert the operating handle into the
position (Section “16.3.3 Operate CB/T-Off From 'Disconnector Operation Slot' as shown.
‘ON’ To ‘OFF’” on page 41), slide the 'Circuit
Breaker/T-Off Selector' to the 'DISCONNECTOR'
(centre) position as shown.

3 : Firmly lift the operating handle up from the The CB/T-Off Disconnector indicator will now
'SERVICE' to the 'ISOLATE' position. show 'Isolated' and 'Earth Selected' as shown:

4 : Remove the operating handle

! Note: Ensure the ‘Disconnector Padlock Flap’ is in the ‘CB AND DISCONNECTOR FREE’
position before operation (see “16.3.1 Padlocking To Prevent Operation” on page 40).

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 16.3.5 Earth CB/T-Off From ‘ISOLATE’ Position

1 : With the circuit breaker 'OFF' and the 2 : Insert the operating handle into the 'Circuit
Disconnector in 'ISOLATE', slide the 'Circuit Breaker Operation Slot' as shown.
Breaker/T-Off Selector' left to the 'CB EARTH'
position as shown.

3 : Firmly pull the operating handle down from the The circuit breaker indicator will now show
'OFF’ & ‘RESET' to 'ON' position. 'EARTH ON' as shown:

4 : Remove the operating handle

! Note: Ensure the ‘Disconnector Padlock Flap’ is in the ‘CB AND DISCONNECTOR FREE’
position before operation (see “16.3.1 Padlocking To Prevent Operation” on page 40).

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 16.3.6 Remove Earth From CB/T-Off

1 : Insert the operating handle into the 'Circuit 2 : Firmly lift the operating handle up from the 'ON' to
Breaker Operation Slot' as shown. the 'OFF & RESET' position.

The circuit breaker indicator will now show

'OFF' as shown:

3 : Remove the operating handle

! Note: Ensure the ‘Disconnector Padlock Flap’ is in the ‘CB AND DISCONNECTOR FREE’
position before operation (see “16.3.1 Padlocking To Prevent Operation” on page 40).

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 16.3.7 Operate CB/T-Off From ‘ISOLATE’ To ‘ON’

1 : With the circuit breaker in the 'OFF & RESET' 2 : Insert the operating handle into the
position (Section “16.3.6 Remove Earth From 'Disconnector Operation Slot' as shown.
CB/T-Off” on page 44), slide the 'Circuit Breaker/
T-Off Selector' to the 'DISCONNECTOR' (centre)
position as shown.

3 : Firmly lift the operating handle up from the The CB/T-Off Disconnector indicator will now
'SERVICE' to the 'ISOLATE' position. show 'Isolated' and 'Earth Selected' as shown:

4 : Remove the operating handle

! Note: Ensure the ‘Disconnector Padlock Flap’ is in the ‘CB AND DISCONNECTOR FREE’
position before operation (see “16.3.1 Padlocking To Prevent Operation” on page 40).

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 16.3.8 Close CB/T-Off To ‘SERVICE’

1 : Slide the 'Circuit Breaker/T-Off Selector' to the 2 : Insert the operating handle into the 'Circuit
'CB SERVICE' position as shown. Breaker Operation Slot' as shown.

3 : Firmly pull the operating handle down from the The circuit breaker indicator will now show
'OFF’ & ‘RESET' to 'ON' position. 'ON' as shown:

4 : Remove the operating handle

! Note: Ensure the ‘Disconnector Padlock Flap’ is in the ‘CB AND DISCONNECTOR FREE’
position before operation (see “16.3.1 Padlocking To Prevent Operation” on page 40).

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 16.4 Circuit Switch Operation
The movement of the ‘Circuit Switch Selector’ can be restricted depending on the position of the ‘Ring
Switch’. Full ‘Ring Switch Selector’ movement is only available with the ‘Circuit Switch’ in the ‘OFF’
position.
16.4.1 Padlocking to Prevent Operation
1 : With either of the 'Circuit Switches' in any position, the corresponding 'Circuit Switch Selector' can be slid into
the centre position and padlocked, preventing any operation of the ring switch.

16.4.2 Switch from ‘MOTORISED’ to ‘MANUAL’ operation.

1 : Select the Local/ 2 : Locate the Local/ 3 : Insert the ‘Disengagement Boss’ handle as
Remote Switch from Remote operation shown. Push to ‘RESET’ the motor mechanism.
‘REMOTE to Switch on the unit’s
‘LOCAL’ position as front panel, Switch
shown. from ‘REMOTE to
‘LOCAL' position by
lifting and holding.

16.4.3 Circuit Switch ‘MAIN ON’ To ‘OFF’.

1 : Slide the 'Circuit Switch Selector' to the 'Main 2 : Confirm the handle slot pattern, Lift and hold the Switch
Switch' position as shown. from ‘REMOTE to ‘LOCAL' position by lifting and
holding - ensure the handle is properly inserted.

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 3 : Insert handle on to the ‘Circuit Switch’ Boss. 4 : Rotate the operating handle from the 'MAIN ON'
to the 'OFF' position as shown. Note the arrow
directions on the handle.

The 'Circuit Switch' indicator will now show 'OFF'

as shown:

5 : Padlock the 'Circuit Switch Selector' in the centre position to prevent operation (Section “16.4.1 Padlocking
to Prevent Operation” on page 47).

16.4.4 Circuit Switch ‘OFF’ To ‘MAIN ON’.

1 : Slide the 'Circuit Switch Selector' to the 'Main 2 : Confirm the handle slot pattern, Lift and hold the Switch
Switch' position as shown. from ‘REMOTE to ‘LOCAL' position by lifting and
holding - ensure the handle is properly inserted.

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 3 : Insert handle on to the ‘Circuit Switch’ Boss. 4 : Rotate the operating handle from the 'OFF' to the
'MAIN ON' position as shown. Note the arrow
directions on the handle.

The 'Circuit Switch' indicator will now

show 'MAIN ON' as shown:

5 : Padlock the 'Circuit Switch Selector' in the centre position to prevent operation (Section “16.4.1 Padlocking
to Prevent Operation” on page 47).
16.4.5 Circuit Switch From ‘OFF’ To ‘EARTH ON’.

1 : Slide the 'Circuit Switch Selector' to the 2 : Confirm the handle slot pattern, Lift and hold the Switch
'EARTHING SWITCH' position as shown. from ‘REMOTE to ‘LOCAL' position by lifting and
holding - ensure the handle is properly inserted.

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 3 : Insert handle on to the ‘Circuit Switch’ Boss. 4 : Rotate the operating handle from the 'OFF' to the
'EARTH ON' position as shown. Note the arrow
directions on the handle.

The 'Circuit Switch' indicator will now

show 'EARTH ON' as shown:

5 : Padlock the 'Circuit Switch Selector' in the centre

position to prevent operation (Section “16.4.1
Padlocking to Prevent Operation” on page 47).
16.4.6 Circuit Switch From ‘EARTH ON’ To ‘OFF’

1 : Slide the 'Circuit Switch Selector' to the 2 : Confirm the handle slot pattern, Lift and hold the Switch
'EARTHING SWITCH' position as shown. from ‘REMOTE to ‘LOCAL' position by lifting and
holding - ensure the handle is properly inserted.

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 3 : Insert handle on to the ‘Circuit Switch’ Boss. 4 : Rotate the operating handle from the 'EARTH ON'
to the 'OFF' position as shown. Note the arrow
directions on the handle.

The 'Circuit Switch' indicator will now

show 'OFF' as shown:

5 : Padlock the 'Circuit Switch Selector' in the centre

position to prevent operation (Section “16.4.1
Padlocking to Prevent Operation” on page 47).
16.4.7 Switch from ‘MANUAL’ to ‘MOTORISED’ operation.
1 : Confirm the ‘Circuit Switch Selector’ is in the 2 : Locate the Local/Remote on the marshalling box
‘Operation’ position. and Switch from ‘LOCAL’ to ‘REMOTE’.

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 16.5 Testing Circuit Switch Cables
Before either circuit cable test covers can be opened, first please ensure
the relevant switch is in the ‘EARTH ON’ position and the ‘Circuit Switch
Selector’ is in the centre position. A padlock can be fitted to the selector,
but is not essential as the cable test covers are interlocked.

16.5.1 Open Circuit Switch Test Access Covers

1 : Rotate the relevant test cover latch 90° clockwise 2 : Pull out the latch and gently lower the cover until it
until it stops. rests.

3 : Insert the round end of the operating handle into 4 : Carefully pull down the star bar to reveal access
the star bar. to the test bushings. Test connections can now be
made onto the bushings marked with the relevant
phase L1, L2 and L3.

Note: With the star bar removed, access to

operate the circuit switch is prevented.

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 16.5.2 Close Circuit Switch Test Access Covers

1 : Close the star point earth bar by pivoting it 2 : Close the 'Test Access Cover' by lifting and
towards the bushings by hand. insert the handle ensuring catch lock is located fully.
into the socket and drive the earth bar firmly onto
the bushings. Ensure full contact of the earth bar
onto the 3 bushing contacts.

3 : Rotate the test cover latch 90° anti-clockwise until 4 : Carefully pull down the star bar to reveal access
it stops. to the test bushings. Test connections can now be
made onto the bushings marked with the relevant
phase L1, L2 and L3.

Confirm the ring switch cable is dead by checking the Voltage

Indication System before re-installing the star bar.

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 16.6 Testing Circuit Breaker Cables

As the CB cable test access cover is interlocked, for this operation please ensure the CB/T-Off
Disconnector is selected to ‘ISOLATED’ (see Section “16.3.4 Isolate CB/T-Off From ‘OFF’ Position”
on page 42) and that the CB is closed to ‘EARTH’ (see Section “16.3.5 Earth CB/T-Off From
‘ISOLATE’ Position” on page 43).
16.6.1 Open Circuit Breaker Test Access Cover
1 : Slide the ‘Disconnector Padlock Flap’ to the right. 2 : Push the CB cable test access cover knob in and
rotate clockwise 60°.

3 : Rotate the handle anti-clockwise on top of the 4 : Rotate the handle access flap up.
access cover and lift up the cover.

5 : Insert the handle into the end of the removable 6 : Lift the handle up removing the star point earth
star point earth bar. bar from the bushings.

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 7 : Pivot the star point earth bar away from all the 8 : Test connections can be now made onto the
bushings as shown bushings with the relevant phases (L1, L2 & L3).

16.6.2 Close Test Access Cover

1 : Close the star point earth bar by pivoting it back 2 : Remove handle, rotate the handle access flap
down firmly onto the bushings. Ensure full contact back down and close the access cover.
of the earth bar onto the 3 bushings contacts.

3 : Rotate the handle clockwise to lock the access 4 : To fully interlock the cover, turn the CB cable test
cover. access cover knob anti-clockwise 60° to the
‘LOCKED’ position.

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 16.7 Remote Operation
The Sabre VRN6a can be operated remotely via a
SCADA system. This section details the additional
features for the remote operation sited on the
marshalling box.

Figure 16.2 - Remote Operation Controls Locations

16.7.1 Remote Operation Selector Switch

The ‘Remote’ selector switches determines how each circuit switch or circuit breaker (if
available) can be remotely operated.

OFF - the relevant circuit switch can be operated locally using the manual operating handle
only.

ON - the relevant circuit switch can be operated via a SCADA system only.

Figure 16.3 - Remote Operation Selector Switch

16.7.2 Remote Operation Fault Indication

When a circuit switch motor is initiated there is a 10 second limit within which it must operate. If the
motor has not completed the circuit switch operation within 10 seconds, then the control ‘times out’
and locks the motor from further operations. If this occurs then the indicator illuminates to indicate
a ‘lock out’ fault.

Figure 16.4 - Remote Operation Fault Indication

16.7.3 Remote Operation Reset

Press this button to reset the relevant circuit switch motor control ‘lock out’ and allows operations to
resume.

Figure 16.5 - Remote Operation Reset Buttons

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 17. Circuit Breaker Remote Actuator Option (If Fitted)
The circuit breaker remote actuator is located (if fitted) on the right hand side of
the unit as shown.
17.1 Remote Operation Conditions
The operation of the circuit breaker remote actuator can only be permitted when:-

i) the Local/Remote switch on the marshalling box and Switch from ‘LOCAL’ to
‘REMOTE’.
i) the disconnector is in the ‘SERVICE’ position (Section 16.3.7 Operate CB/T-
Off From ‘ISOLATE’ To ‘ON’ on page 45).
ii) the circuit breaker and disconnector operation shutters are closed (Section
16.3.1 Padlocking To Prevent Operation on page 40 and Section
16.3.8 Close CB/T-Off To ‘SERVICE’ on page 46).
17.2 Manual Operation
With the remote actuator fitted, the circuit breaker can be operated manually by
locating the Local/Remote switch on the marshalling box and Switch from ‘REMOTE’
to ‘LOCAL’, then opening the circuit breaker shutter and inserting the operating
handle. The circuit breaker can now be operated manually.
After manual operation, the remote actuator unit will automatically reset when remote
operation is again required.
17.3 Remote Actuator Disengage
If a power failure occurs during a circuit breaker ‘OFF & RESET’ to ‘ON’ remote
operation, it can be continued manually by opening the circuit breaker shutter and
inserting the operating handle.
If a power failure occurs during a circuit breaker ON’ to ‘OFF & RESET’ remote operation, it can be continued manually by:
1. Open the remote actuator unit cover by undoing the 2. Firmly push in the actuator boss to disengage the
captive screw. actuator gearbox.

Captive Screw

3. The circuit breaker operation can now continue

manually by opening the circuit breaker shutter and
inserting the operating handle.

When power is re-applied the remote actuator will automatically re-engage when remote
operation is again required.

Remote Actuator Unit Cover Padlock

Access to the circuit breaker remote actuator unit can be prevented by using a padlock on the
cover as shown.

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 18.Maintenance
18.1 Preventative Maintenance

Cleaning materials for specific areas of the Sabre unit

Panelling - Cleaning - Cloth.

Unit panelling
The risk of using high pressure cleaning processes are
damaging to the life of the Sabre unit. Lucy Electric cannot
therefore guarantee the reliability of the Sabre equipment that
have been cleaned in this manner.
Clean using a dry cloth.

Figure - 18.1 Risk of High Pressure

18.2 Unit Maintenance

18.2.1 Maintenance Warning

ENSURE A PROPER SAFETY MAINTENANCE CHECKLIST AS PER
INTERNATIONAL STANDARDS & SAFE PRACTICES OF SWITCHGEAR
OPERATION IS USED WITH ANY MAINTENANCE WORK.

LUCY ELECTRIC RECOMMENDS BELOW IN ADDITION TO THE ABOVE WORKING PRACTICES:

ISOLATE THE SUPPLY TO THE UNIT BEFORE ACCESSING IT AND CLEARLY PUT A TAG MENTIONING IT
ON BOTH ENDS OF THE CIRCUIT.
CHECK THE VPIS (Neon) TO RE-ENSURE THAT THERE IS NO POWER FLOW THROUGH THE UNIT. THIS
IS AN ADDITIONAL CHECKPOINT FOR UNITS WHICH HAVE VPIS.
DISCHARGE THE STATIC POWER IN THE CIRCUIT BY TOUCHING THE EARTH ROD TO THE BUSHING
COPPER CONNECTION AS WELL AS THE CABLE WHICH IS DISCONNECTED.

18.2.2 Operating conditions

‘Ideal’ in service conditions ‘Standard’ in-service conditions
• Unit is to be installed and commissioned in • Unit is to be installed and commissioned in
accordance with manufacturers accordance with manufacturers
instructions. instructions.
• Humidity to be below 40% with no dripping • Humidity to be below 60%.
water. • Unit to be used indoors or outdoors, but
• Indoors completely protected from the not subjected to extreme weather
weather (unless installed in a outdoor clad conditions eg: ice, snow, dust storms,
unit). heavy rain etc.
• Minimal dust and adequate air circulation. • Ambient temperature to be between -25°C
• Ambient temperature to be between -25°C and 40°C.
and 40°C. • No regular or thick covering of leaves or
• No contact with chemical agents. debris.
• No infestation of any animals. • No contact with chemical agents.
• No contact with any plant life. • No infestation of any animals.
• No foundation movements. • No contact with any plant life.
• No damage to the unit of any kind. • No foundation movements.
• No damage to the unit of any kind.

Aggressive conditions - are any other conditions not covered in the descriptions of ‘IDEAL’ and ‘Standard’
conditions

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 18.3 Maintenance Intervals
The following maintenance intervals should be adhered to for optimal operation of the unit.
Conditions
'Ideal' 'Standard' 'Aggressive'
Gas Enclosure No Attention No Attention No Attention
Housing Interior No Attention No Attention Every 5 Years
Housing Exterior No Attention Every 5 Years Every 2 Years

18.4 Maintenance schedule

The following is the recommended maintenance schedule for the Sabre unit.

Gas Enclosure: No routine maintenance required.

Unit Exterior: Outdoor clad units:

• Check all external fixings are present and • Check the condition of the door seal.
tight. • Check inside the door for:
• Check all labels are present. • - heavy dust deposits
• Check all earth connections are present. • - water ingress
• Check the operation of the unit (including • - contamination by animal, insects or plant
interlocks with the unit isolated). life.
• Clean the unit thoroughly. • Check all external fixings are present and
• Touch-up paint work as necessary. tight.
• Check that the SF6 gas indicator is in the • Check all labels are present.
green zone. If the indicator is in the red • Check all earth connections are present.
zone, then refer to See section “18.5.1 SF6
Gas Leakage” on page 59.

18.5 SF6 Issues

18.5.1 SF6 Gas Leakage
If the unit suffers a loss of gas pressure the gauge pointer will be in the
red zone. In this extremely unlikely event the unit should not be operated
and you should contact your local Lucy Electric office immediately.

Figure 18.2 - SF6 Gas Leakage Gauge

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 18.6 Maintenance Checklist

Figure 18.3 - Unit Maintenance Checklist

1 2
Marshalling Box Area Mechanical Operating Mechanisms
Check for rust on any electrical parts. Check for rust on moving parts.
Reasons: Reasons:
Condensation and humidity presence. Condensation and humidity presence.
Solutions: Solutions:
Dry the environment. Find and rectify the source of the condensation.
Replace any damaged parts. Replace the operating mechanism if required.

3 4
Cable Box Area Trench
Check cable connections for any damage. Check for presence of water in the trench.
Reasons: Reasons:
Presence of discharging. Water ingress presence.
Solutions: Solutions:
Fit new cable connections Pump out the water.
Drain the trench.
Note: Take care that no additional stress is added
to the bushings.

If a unit has not been operated for a considerable amount of time and it is practical to do so, operate the
unit a few times to ensure that the unit is functioning correctly.

LIOM01-059 Issue 1 Sabre VRN6a SunSystem/TNB IOM April 2021 60

Lucy Electric worldwide offices

Lucy Electric UK Limited Lucy Electric Arabia Co. Ltd Lucy Asia Pacific Sdn. Bhd
Howland road, Thame, Oxfordshire, OX9 3UJ, Novotel Business Centre, PO Box 35340 Unit 17-05-06, Level 17
United Kingdom. Dammam 31488, Saudi Arabia. PJX-HM Shah Tower,
Tel: +44 (0) 1844 267 267 Tel:+96 6138 147 910 No16A Jalan Persiaran Barat, 46050
Fax: +44 (0) 1844 267 223 Fax: +96 6138 147 914 Petaling Jaya, Selangor, Malaysia
E-mail: salesuk@lucyelectric.com E-mail: salesksa@lucyelectric.com Tel: +603 74910700
Aftersales: Fax: +603 79316923
contractmanagement@lucyelectric.com E-mail: salesmy@lucyelectric.com

Lucy Middle East F.Z.E. Lucy Electric South Africa (Proprietary) Lucy Electric India Private Ltd
Limited
PO Box 17335, Jebel Ali, Dubai, Unit 12 & 13,Block C, Honeydew Bussiness Park, 1503 H-21, MIDC
United Arab Emirates. Citrus Street, Laser Park, Honeydew, 2170, South Ambad
Tel: +9714 812 9999 Africa. Nasik 422010, India.
Fax: +9714 812 9900 Postal Address: P.O. Box 1078, Honeydew. Tel: +91 253 2381603
E-mail: salesme@lucyelectric.com Tel: +27 11 0257490 Fax: +91 253 2381247
Aftersales: customer.service@lucyelectric.com Fax: +27 11 7943277 E-mail:leindia@lucyelectric.com
E-mail: salesza@lucyelectric.com

Lucy Electric Thailand Limited Lucy Arteche Equipamentos Elétricos Ltda

388 Exchange Tower, 37th Flr Unit 3702 Av. das Araucárias 2558
Sukhumvit Road, Klongtoey Sub district Thomaz Coelho
Klongtoey District, Bangkok, 10110 CEP 83707-067
Thailand Araucária
Tel: +66 (02) 663 4290 Paraná State • Brazil
Fax: +66 (02) 663 4293 Tel: +55 (41) 2106 2801
E-mail: salesth@lucyelectric.com

www.lucyelectric.com