2020-2021 Indexable Tools Catalog
2020-2021 Indexable Tools Catalog
KYOCERA
Indexable Tools Catalog
2020 - 2021
KYOCERA Indexable Tools Catalog
https://asia.kyocera.com/products/cuttingtools/
IS09001JMI-0036
IS09001 JMI-0036 EMS 635470
EMS 635470 / ISO 14001
/ ISO 14001
Advancing your productivity
through efficient cutting tool products
and advanced tooling solutions
Index 2020-2021
KYOCERA Indexable Tools Catalog
Insert (Turning) B
Small Tools E
Insert Grades A1~A21
Turning Boring F
Insert (Turning) B1~B115
Boring F1~F94
Threading J
Grooving G1~G120
Tools for
(※1) Turning Mill N
Solid Tools
Index T1~T21
Kyocera has put a “caution” or a “warning” label on the package of the cutting tool products, but it is not on the tool itself.
Before using and handling any cutting tool products and cutting tool materials, be sure to read this guideline so they are used
correctly.
Also, as part of your safety education, please make sure to familiarize all of your actual operators with the contents of this guideline.
2. Basic Information
for Cutting Tool Materials
3. Notes for Handling Cutting Tool Materials
• These cutting tool materials are very hard, but also brittle. Therefore, they may brake by shock or excessive clamp force.
• Carbide base material, in particular, can be very heavy. Handle with care when transferring and storing large size products or
large quantities as heavy load.
• Carbide base material has a different rate of thermal expansion to that of normal metals. When brazing the cutting tool
material, use the proper temperature to prevent the tool from breaking.
7
! CAUTION
0 Sparks, generation of heat or chips in high temperature during * Please do not operate around Hazardous zone, in which there
operation may cause fire. is some possibility of fire or explosion.
* In case of using oil-coolant, please make sure there is sufficient
fire-protection equipment.
0 Lack of dynamic balance during high-speed revolutions leads to * Please use safety items, such as safety glasses and protective
vibrations which can make the tool break. gloves.
* Please conduct test-operation before cutting, and confirm that
there is no vibration or unusual sound.
0 Direct touch to burrs which were generated on the rough sur- * Do not touch workpiece with bare hand.
face of the workpiece may cause injury.
Indexable Cutting 0 If the inserts or other tool parts are not installed properly, they * Please clean up insert pockets or clamping parts before setting
Tools can fall down or break which may cause injuries. insert.
* Please set up inserts with supplied wrench only, and confirm
that the inserts or parts are clamped completely. Never use
inserts or parts other than those prescribed.
0 If inserts are clamped too tightly by supplementary tools like * Do not use aids such as pipes. Please set up using supplied
pipe etc, inserts or body may brake. wrench only.
0 When tools are used in high-speed revolution, inserts or parts * Please use in the range of our recommended cutting conditions.
may burst out of the body due to centrifugal force. See our catalog or instruction manuals.
When handling, please pay special attention to safety.
Milling Cutters 0 Since milling cutters have sharp edges, direct contact with bare * Please use safety items, such as safety glasses and protective
and other Milling hands may cause injury. gloves.
Tools 0 If a cutter lacks balance, the tool can start to vibrate. * Please use in the range of our recommended cutting condition.
The dispersion of broken pieces can cause injuries. * Accuracy and balance of machine spindle should be checked
and adjusted regularly to prevent wear of the bearings due to
eccentric rotation.
Drilling 0 When drilling a through-bore, it is possible that a disc is created * Please use safety items, such as safety glasses and protective
during the drilling procedure that can fly out of the workpiece at gloves.
a high speed. Also attach a cover on a chuck part.
This is very dangerous since the disc has sharp edges.
Brazed Tools 0 Dispersion or falling down of broken inserts may cause injury. * Please check that the cutting inserts are brazed firmly before
use.
* Please do not use brazed tools in the condition that requires
high cutting temperature.
Others 0 If brazing is carried out many times, the strength of carbide insert * Please do not use tools that have been brazed several times.
is deteriorated and can break easily during cutting. The quality of the tool deteriorates.
0 The tools can only be used for the appropriate application. It * Please follow our recommended usage for the tools.
may damage tools and machines.
8
Introduction
Preface
Thank you very much for using “2020-2021 Kyocera Cutting Tools”.
9
Introduction
Change to New Label
Cutting Speed
For 1st Recommendation materials, round
mark and down-arrow are shown and Depth of Cut
recommended cutting conditions are indicated Feed
10
New Product Highlight
Insert
Hybrid Cermet for Steel Machining
PV720/PV730
B16~
PV730
The Toughest Cermets in the History of
Kyocera
High Stability and Excellent Finish
1
CBN and PCD
Molded PCD Chipbreaker Molded PCD Chipbreaker for KTKF holders
External Shallow
External Grooving External Grooving Threading
Double Clamp-JCT KGBA-JCT KGD-JCT KTN-JCT
D8~ G10 G26 J21
2
New Product Highlight
Small Parts Machining
EZ Bars
Added to Lineup
90˚ Lead Angle EZBF type
F19
3
Grooving
High precision Small Dia. Internal Grooving
SIGC
G54~G57
Newly Developed Clamping System Ensures
a Firm Insert Hold
High-Precision Machining
Minimum Cutting Diameter ø8mm
Cut-off
High-Performance Cut-Off Solutions
KPK Series
H36~H43
Easy Insert Replacement
Strong Clamping Mechanism for Added
Safety and Security
Long Tool Life and Stable Machining
with Unique Chipbreaker Designs
Jet Coolant-Through Styles Available
(JCT)
Drilling
High Efficiency Modular Drill
MagicDrill DRA
High Precision Insert for Steel Machining
HQP
K6, K7
Improved Centripetal Forces with Special
Two-step Bottom
Excellent Cylindricity, Roundness and
Surface Finish in Steel Machining
4
New Product Highlight
Milling
Low Cutting Force 90˚ Milling Cutter with Double-sided 6-Edge Inserts
MFWN Mini
M106~M109
MFWN Mini Uses Cost-Efficient 6-Edge Inserts
(Depth of cut ~ 5mm)
Additional Fine Pitch, Small Diameter Toolholders
Available
5
High Efficiency and High Feed Cutter
MFH Series
MFH Harrier MFH Mini
M20 M15
GH Chipbreaker and PR015S Added to Lineup
6
Insert Grades
A1~A21
Turning
B
Inserts
CBN & PCD Tools
Summary of Insert Grades A2~A5 C
Turning A2~A3
Small Parts Machining A3
External
Grooving / Cut-off / Threading A4 D
Drilling A5
Milling A5
Small Parts
Machining
E
Insert Grades A6~A21
Cermet A6
Boring
CVD Coated Carbide (Turning) A8 F
PVD Coated Carbide (Turning) A10
PVD / CVD Coated Carbide (Milling / Drilling) A12
Grooving
Carbide A14 G
DLC Coated Carbide A14
Ceramic A15
Cut-off
CBN (Cubic Boron Nitride) A16
H
PCD (Polycrystalline Diamond) A17
Threading
Honeycomb structure CBN / Ceramic A18
J
Insert Material Selection Table A19
Grade Properties A20
Drilling
K
Milling
M
Technical
P
R
Index
A1
Summary of Insert Grades
Kyocera promotes research and development to help improve customers' productivity and profitability.
Kyocera provides high-quality inserts in various grades including Cermet, Coated Carbide, Coated Super Micro Grain Carbide, Carbide, Ceramic, PCD and CBN.
A
Turning
Steel Cast Iron
Insert Grades
TN610 TN610
TN620 TN620
Uncoated
TN Series
TN60 TN60 TN60
TN90 TN90
CCX
CVD CCX CCX
(CVD Coated)
MEGACOAT
PV7005
PVD (PV Series)
MEGACOAT PV710 PV710
NANO PV720 PV720
(PV Series) PV730 PV730
CA510 CA310
CA515 CA6515 CA315
CA025P CA6525 CA320
CA525 CA4505
CA5535
PR930 PR930
PR Series
PR1025 PR1025
MEGACOAT
PR1225 PR1225
(PR Series)
PVD MEGACOAT
NANO PR1535 PR1535
(PR Series)
PR1705
MEGACOAT
NANO PLUS PR1725 PR1725
(PR Series)
KA30
KT66
A66N
Ceramic PT600M
KS6015
KS6050
CS7050
Carbide KW10
KBN475
CBN KBN60M
KBN900
A2
Insert Grades Indexable
A
Turning
Non-ferrous Metals Difficult-to-cut Materials Hard Materials
Workpiece Material Sintered Steel
(Aluminum / Non-ferrous metals / Non-metals) (Heat-resistant alloys / Ni-base heat-resistant alloys) (Hardened steel / Chilled cast iron)
Turning
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
B
Inserts
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
MEGACOAT PR005S
HARD
(PR Series) PR015S
External
PVD
MEGACOAT D
NANO PR1535
(PR Series)
Small Parts
Machining
TN610
Cermet
TN60 E
CF1 KT66
Ceramic KS6030 A66N
Boring
KS6040 PT600M
KBN510
F
CBN KBN525
KBN900
Grooving
KBN05M G
KBN10M
MEGACOAT
KBN25M KBN70M
KBN35M KBN570
Cut-off
H
Non-ferrous Metals Difficult-to-cut Materials Hard Materials
Workpiece Material Sintered Steel
(Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) (Hardened steel / Chilled cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Threading
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30 J
Coated Carbide
MEGACOAT
PVD NANO PR1535
(PR Series)
Drilling
SW05 K
SW10
Carbide
GW05 SW25
KW10 KW10
Milling
PDL010
M
DLC Coated Carbide
PDL025
Tools for
PCD
KPD010 KPD010 N
KPD230
KPD250
T
Coated Carbide
A3
Summary of Insert Grades
Grooving / Cut-off / Threading
A Workpiece Material
Steel
Stainless Steel / Cast Steel
Cast Iron
(Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Insert Grades
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
MEGACOAT
PVD PV7040 PV7040
(PV Series)
TN620 TN620
Cermet
TN6020 TN6020
Uncoated
TN Series
TN60 TN60 TN60
TN90 TN90
TC40N TC40N
TC Series
TC60M TC60M
CVD CR Series CR9025 CR9025
PR915 PR915 PR905
PR930 PR930
PR Series
Coated Carbide
PR1025 PR1025
PR1115
PR1215 PR1215 PR1215
PVD MEGACOAT
(PR Series) PR1225 PR1225
PR1515
MEGACOAT
NANO PR1535 PR1535
(PR Series) PR1625 PR1625
A65
Ceramic A66N
PT600M
KW10
Carbide
GW15
MEGACOAT PR1215
PVD
(PR Series) PR1225
Cermet TN60
A65
Ceramic A66N
PT600M
KW10 KW10
Carbide GW05
GW15 GW15
DLC Coated Carbide PDL025
KBN510
CBN KBN570
KBN525
KPD001 KPD001
PCD
KPD010 KPD010
A4
Drilling
Turning
CVD CA Series CA520D CA6535 CA415D B
Coated Carbide
Inserts
MEGACOAT PR1225 PR1225
PR1210
(PR Series) PR1230
External
GW15
D
Non-ferrous Metals Difficult-to-cut Materials Hard Materials
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) (Hardened steel / Chilled cast iron)
Small Parts
Machining
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 E
Coated Carbide
MEGACOAT
PVD PR1230
(PR Series)
Boring
KW10 KW10
Carbide F
GW15 GW15
Milling
Grooving
G
Steel Cast Iron
Workpiece Material Stainless Steel / Cast Steel
(Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Cut-off
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30 H
Uncoated
TN620M
TN Series TN60 TN60
Threading
Cermet
TN100M TN100M
J
MEGACOAT
PVD NANO PV60M
(PV Series)
Drilling
CVD CA Series CA6535 CA420M K
Coated Carbide
Milling
PVD MEGACOAT
PR1525 PR1525 M
NANO PR1510
PR1535
(PR Series)
Tools for
Carbide
GW25 N
Non-ferrous Metals Difficult-to-cut Materials Difficult-to-cut Materials Hard Materials
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) (Heat-resistant alloys / Ni-base heat-resistant alloys) (Titanium / Titanium alloys) (Hardened steel / Chilled cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 S01 S10 S20 S30 H01 H10 H20 H30 P
CVD CA Series CA6535 CA6535
MEGACOAT
Technical
PR1210
Coated Carbide
(PR Series)
R
MEGACOAT
HARD PR015S
PVD (PR Series)
Index
MEGACOAT T
NANO PR1535 PR1535
(PR Series)
KW10 KW10
Carbide
GW25 GW25
DLC Coated Carbide PDL025
KPD001 KPD001
KPD010 KPD010
PCD
KPD230
KPD250
A5
Insert Grades
A Cermet
Cermet
Insert Grades
TN6020
(Super Micro-Grain)
Gray TiCN · Application : Uncoated cermet for grooving of steel
· Tough cermet for milling with excellent balance of wear resistance and toughness
TN620M Gray TiCN · Application : Milling of steel with high quality surface finish and long tool life
· Tough cermet with improved oxidation resistance and thermal shock resistance
TN100M Gray TiCN+NbC · Application : Milling of steel at high speed
TiCN
MEGACOAT Cermet MEGACOAT NANO Cermet CVDCermet
CCX Gold Excellent wear resistance leads long tool life in high speed machining
(TiCN+Al2O3+Tin) · Application : High speed finishing to light interrupted machining of steel
TiCN · Superior wear and adhesion resistant MEGACOAT NANO on the high wear resistant cermet
PV710 Gold
(MEGACOAT NANO) · Application : Long tool life and stability in high speed continuous machining of steel, excellent surface
TiCN · Superior wear and adhesion resistant MEGACOAT NANO on the special reinforcement cermet
PV720 Gold
(MEGACOAT NANO) · Application : The 1st choice PVD coated cermet for steel machining provides high efficient machining and high quality surface finish
TiCN · Specialized high-strength micro grain cermet with MEGACOAT NANO coating technology with wear and adhesion resistance
PV730 Gold
(MEGACOAT NANO) · Application : Stable machining and high quality surface finish of steel machining
TiCN+NbC · Improved stable grade for milling by MEGACOAT NANO coating technology
PV60M Gold
(MEGACOAT NANO) · Application : Milling of steel with high quality surface finish and stable machining
Blackish TiC+TiN · MEGACOAT cermet for grooving
PV7040
Red (MEGACOAT) · Application : Excellent surface finish and longer tool life in steel grooving
K PV7005
Blackish
Red
TiC+TiN · Heat-resistant MEGACOAT on cermet with excellent wear resistance
(MEGACOAT) · Application : High speed finishing of gray and nodular cast iron
Cast Iron
PV7005
PV710
1(:
TN610 High Efficiency and Long Tool Life Oriented
↓ Cutting speed
PV720
1(:
TN620 PV730
Good Balance
↑ Low
PVD Coated
Coated Carbide
CCX Cermet
Cutting speed
Cermet
TN Series
(Uncoated Cermet)
TN610 : Superior wear resistant cermet
TN620 : Superior fracture and wear resistance
PV Series
(MEGACOAT NANO Cermet) Surface-Finish Oriented
PV710 : Long tool life and stable machining of steel at
high speed and continuous
PV720 : High efficiency and excellent surface finish
(1st choice) Surface finish
PV730 : Stable machining and high quality surface finish
A6
Uncoated Cermet MEGACOAT NANO Cermet
Turning
B
Inserts
Special Reinforcement Technology (Hybrid Technology)
External
D
Surface finish comparison
(Internal evaluation) Cutting Conditions : Vc=180 ~ 0 m/min (Constant rate), ap = 0.5 mm
Combining the conventional cermet bonded phase (nickel, cobalt)
f = 0.1 mm/rev, Wet, CNMG120404 type Workpiece Material : S10C
Small Parts
Machining
and the special high melting point metallic bonded phase
PV720 Competitor A E
Minimizing softening bonded phase at cutting and high deposition
resistance and excellent finishing surface quality
Boring
Surface Finish F
Special reinforcement technology ø49 ø0
High melting point “Hybrid Bonded Phase” High
speed
Grooving
Conventional bonded phase Low
speed Good Bad
G
[µm] [µm]
10 10
Surface Roughness 5 5
(ø4~ø15) 0 0
Cut-off
-5 -5
High melting point
metallic bonded phase
(Vc = 15~55 m/min)
-10
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
-10
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
H
[mm] [mm]
Threading
J
For Finishing
CCX
Drilling
K
Milling
Kyocera's New Insert Grade Technology. Excellent High Speed Finishing Leads to Greater Productivity. Applicable to a Wide Range of M
Cutting Conditions from General to High Speed Machining. Maintains Long Tool Life in Soft Steel, Carbon Steel and Cast Iron Machining.
Wear
Competitor C (PVD Coated Cermet)
0.15 Competitor D (PVD Coated Cermet) Reduced
0.10
Competitor C (PVD Coated Cermet) Competitor D (PVD Coated Cermet)
0.05
0 10 20 30 40
Cutting Time (min)
*Picture shows 30 min after machining
Cutting Conditions : Vc = 400 m/min, ap = 0.3 mm, f = 0.12 mm/rev, Wet CNMG120408 type External Turning due to a large amount of wear.
A7
Insert Grades
Heater
carbide grades provide stable, efficient machining at high speeds Products (Inserts)
CH4
H2
· Applicable from low to high speed machining and from finishing to roughing TiCl4
Trap
· Stable machining is achieved due to the superior toughness and crack resistance
· Cutting times are reduced due to good chip control from effective chipbreakers Features
1 ) Equally deposited on face
2) Easy application for multilayer deposition
3) Enabling thick coating
· Special substrate with thermal deformation resistance along with a thick and tough coating
CA510 Gold TiCN+Al2O3+TiN layer providing high wear resistance
· Application : High speed and high efficiency steel machining
· Improved wear resistance and stability due to special substrate with heat deformation resistance
CA515 Gold TiCN+Al2O3+TiN and hard and tough coating layer with reinforced interface
· Application : Light interrupted machining of steel
· Tough CVD coating and substrate with excellent wear resistance, improved fracture resistance,
CA025P Gold TiCN+Al2O3+TiN deposition resistance and chipping resistance
· Application : Stable machining of steel for continuous to interrupted machining
· Stable and long tool life machining due to special substrate with heat deformation resistance
CA525 Gold TiCN+Al2O3+TiN and tougher coating layer and reinforced interface
P · Application : Interrupted to general machining of steel
· Special tough substrate and tough coating layer providing high stability and wear resistance
Steel CA530 Gold TiCN+Al2O3+TiN · Application : General to heavy interrupted machining (stability oriented)
CA5525 Gold TiCN+Al2O3+TiN · Application : For general machining of steel, roughing to interruption
· Improved toughness and stability due to specialized carbide substrate with plastic deformation resistance
CR9025 Gold TiCN+TiN · Application : Cut-off, grooving and multi-function machining of steel
· Specialized carbide substrate for machining stainless steel, excellent wear resistance
CA6515 Gold TiCN+Al2O3+TiN · Application : Continuous machining of stainless steel
M · Specialized carbide substrate for machining stainless steel, excellent notching resistance and
toughness
Stainless Steel CA6525 Gold TiCN+Al2O3+TiN · Application : The 1st choice for general machining of stainless steel, from finishing to roughing,
continuous to interruption
· Grade for high-speed continuous machining and improved tool life through the deposition of a
Rose
CA310 TiCN+Al2O3+Ti base thickened Al2O3 coating layer
Gold · Application : For finishing to roughing of gray cast iron
· High efficiency and long tool life
Rose For continuous to interrupted machining with a good balance of wear resistance and stability
CA315 TiCN+Al2O3+Ti base
Gold · Excellent performance for machining gray and nodular cast iron
For machining of nodular cast iron
K CA320
Rose
TiCN+Al2O3+Ti base
· Improved stability with CVD layer structure with high adhesion
· Application : Heavily interrupted or High-speed machining for Nodular Cast Iron.
Gold The 1st recommendation for the FCD500 or higher application
Cast Iron
· Stable, longer tool life due to improved bonding strength of coating layers and special treatment of the surface
Blackish
CA4505 TiCN+Al2O3 of the top coating layer
Gray · Application : For gray cast iron and nodular cast iron at high speed in continuous to light interrupted machining
· Stable, longer tool life due to improved bonding strength of coating layers and special treatment
Blackish of the surface of the top coating layer
CA4515 TiCN+Al2O3
Gray · Application : The 1st choice for gray cast iron and nodular cast iron in light to heavy interrupted
machining
A8
CVD Coated Carbide Grade for Steel
CA025P
Turning
B
Inserts
Next Generation CVD Coating for Longer Tool Life
External
D
1 Improved Wear Resistance with New CVD Grade for Steel
Small Parts
Machining
Thickened alumina with good thermal resistance (Twice as thick as conventional coating) E
Improved plastic deformation resistance by increased temperature strength
Boring
Wear Resistance Comparison (Internal evaluation) F
0.30
CA025P (50.4 min) Competitor A (29.4 min) Competitor B (42 min)
CA025P
0.25
Grooving
Competitor A
0.20 Competitor B G
Wear (mm)
0.15
Cut-off
H
0.05 Cutting Conditions : Vc = 300 m/min, ap = 1.5 mm, f = 0.3 mm/rev, Wet
Workpiece Material : SCM435
0 10 20 30 40 50
Threading
Cutting Time (min)
J
Wear Comparison (Internal evaluation) Cutting Time 25.2 min Plastic Deformation Comparison under High Temperature (Internal evaluation)
Comparison with Competitor A
CA025P maintains smooth and flat surface with stable tool life
Drilling
K
CA025P Competitor A CA025P
Milling
Competitor A
M
0 25 50 75 100
Stable Wear on Surface Unstable Wear Pattern
P
Excellent Adhesion Resistance
2 Excellent Fracture Resistance 3 and Chipping Resistance
Technical
R
New substrate with high stability provides excellent chipping resistance Specialized post-coating process prevents adhesion
Fracture Resistance Comparison (Internal evaluation) Average of 5 times Adhesion on the Edge after Cutting (Internal evaluation)
Index
T
Specialized post-coating Not Specialized post-coating
CA025P
Competitor A
Competitor B
Cutting Conditions : Vc = 250 m/min, ap = 1.5 mm, f = 0.35 mm/rev, Wet Cutting Conditions : Vc = 270 m/min, ap = 1.0 mm, f = 0.1 mm/rev, Wet
Workpiece Material : SCM440 (with 4 slots) Workpiece Material : SCM440 (with 4 slots)
A9
Insert Grades
Using a Physical Vapor Deposition coating technology, generally because of the low
processing temperature of PVD compared with CVD, PVD coated carbide features
less deterioration and more bending strength.
PVD coated carbide grades are coated on a very tough carbide substrate and suitable
for turning.
K PR905
Bluish
Violet
TiAlN
· Smooth fine surface PVD coated hard carbide with plastic deformation resistance
· Application : Suitable for machining gray and nodular cast iron
Cast Iron
· Superior high temperature properties of special carbide substrate and excellent heat-resistance of
Blackish MEGACOAT
PR005S
S Gray HARD
MEGACOAT HARD enables high wear resistance
· Application : Finishing and high speed machining of heat-resistant alloys
Heat-resistant alloys Blackish MEGACOAT · Superior high temperature properties of special carbide substrate and MEGACOAT HARD improved heat-resistance and stability
PR015S
Gray HARD · Application : Recommended for continuous to light interruption machining and finishing of heat-resistant alloys
30
TiCN MEGACOAT NANO / MEGACOAT NANO PLUS
TiAIN MEGACOAT
25
20
TiN
15
10
400 600 800 1,000 1,200 1,400
Oxidation temperature (˚C)
A10
従来P30
Application Map
Turning
中速
Medium Medium B
Inserts
Medium
Low低速
Low speed
C
連続
Continuous Light軽断続 強断続
interruption Heavy interruption Continuous Light interruption Heavy interruption PR1535
External
New PVD Coating
Continuous Light interruption Heavy interruption D
Excellent surface
PR1725
finish
Small Parts
Machining
Cost Reduction with
Customer Integrating Tools E
Longer Tool Life
Challenges for Steel and
Stainless Steel
1st Recommendation for Steel Machining. Excellent Surface Finish and Long
Boring
PR1725 F
Tool Life. Great Performance in Small Parts Machining Applications. MEGACOAT NANO PLUS
Provides Better Solutions
Grooving
MEGACOAT NANO PLUS Maintains Long
1 Tool Life and Excellent Surface Finish
G
Cut-off
H
workpiece materials of Machining Applications
Threading
J
AlTiN/AlCrN Nano laminated film with superior wear resistance and adhesion resistance. Excellent surface finish and long tool life
Drilling
High-lubricity unique surface layer Wear Coefficient Comparison (Internal evaluation) K
<Reduces cracking> High aluminum content AlTiN layer 0.8
Reduces abnormal damages such High hardness/Oxidation resistance 0.7
37%
Milling
as chipping because of increased
M
Wear Coefficient
0.6
lamination layer with a thinner gap
DOWN
0.5
than conventional coatings Optimized AlCrN layer
Superior adhesion resistance 0.4
Tools for
Tough micro-grain carbide substrate
0.2 N
0.1
High stability 0
PR1725 Conventional A Conventional B
R
Applicable to various workpiece materials High machining stability
Excellent oxidation resistance. Superior high temperature properties
Tough micro-grain carbide substrate provides stable machining
maintains good performance in steel, stainless steel and free-cutting steel
Index
1) Improved thermal properties help to reduce sudden fracture and decrease edge wear
Improved thermal conductivity by optimum distribution of WC coarse grains PR015S
Resists heat concentration at the cutting edge to promote stable machining
Competitor A
2) Improved wear resistance with MEGACOAT HARD coating
Excellent wear resistance with high-hardness and resists boundary damage with Competitor B
improved thermal properties
0 20 40 60 80 100
Number of impacts Average value of 4 corners
A11
Insert Grades
PVD coated carbide grades for milling and drilling are coated
on a very tough carbide substrate.
Because of the low processing temperature of PVD compared
with CVD, it features less deterioration and more bending
strength.
Steel · Combination of High toughness substrate, Coating crystal control technology and advanced layer
TiCN+Al2O3+TiN
CA520D Gold adhesion coating allow both wear and fracture resistance
(CVD)
· Application : 1st Recommendation for drilling of steel (at high speed application)
M PR1225
Blackish
Red
MEGACOAT
· Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
· Application : General machining and high feed milling and drilling of steel and stainless steel
Stainless Steel
Blackish · Superior wear and oxidation-resistant MEGACOAT coated on special carbide substrate
PR1210 MEGACOAT
Red · Application : Highly efficient stable milling and drilling of gray and nodular cast iron
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs
Reddish
PR1510 MEGACOAT NANO superior wear resistance and high oxidation resistance
Green
· Application : Highly fracture resistance and wear resistance for gray and nodular cast iron
K · Special carbide substrate for cast iron, coating crystal control technology and advanced layer
TiCN+Al2O3+TiN
Cast Iron CA415D Gold adhesion coating enable superior wear resistance
(CVD)
· Application : 1st Recommendation for drilling cast iron (at high speed application)
· Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior
TiCN+Al2O3+TiN
CA420M Gold wear resistance and toughness
(CVD)
· Application : Milling of gray and nodular cast iron
S PR1535
Reddish
Green
MEGACOAT NANO
· Nano thin multi-layer coating [MEGACOAT NANO] improved wear resistance and stability
· Application : For milling of Ni-base heat-resistant alloys, titanium alloys and precipitation hardened stainless steel
Heat-resistant alloys Titanium alloys
S CA6535 Gold
TiCN+Al2O3+TiN · High heat-resistance and wear resistance with CVD coating
(CVD) · Application : For milling of Ni-base heat-resistant alloys and martensitic stainless steel
Heat-resistant alloys
· Substrate with improved thermal properties reduces sudden fracture and decrease edge wear.
H PR015S
Blackish
Gray
MEGACOAT HARD
MEGACOAT HARD coating technology delivers the high hardness and superior wear resistance
Excellent wear and chipping resistance maintains stable machining for high hard materials
Hard Materials
· Application : Difficult-to-cut materials and high hard (less than 60HRC) machining
A12
rade for Heat-resistant Alloys and
G
Difficult-to-cut Materials
Turning
B
Inserts
CBN & PCD Tools
C
CA6535 (CVD) For martensitic stainless steel and Ni-base heat-resistant alloys
External
D
PR1535 (PVD) For Ni-base heat-resistant alloys, titanium alloys and precipitation hardened stainless steel
Small Parts
Machining
E
Suitable for variety of workpiece materials New Development
High Toughness
Stable machining by preventing sudden insert fracture
Boring
Substrate F
Suitable for high-efficiency machining
For martensitic stainless steel and Ni-base
Grooving
heat-resistant alloys Smooth TiN layer G
Smooth & less adhesion improved stability
High heat resistance and wear resistance Tough α-Al 2 O 3 layer
with CVD coating Prevents oxidation and wear of coating layer
Cut-off
due to high heat-resistance of aluminum oxide
Improved stability due to thin layer coating H
Special interlayer
CA6535 technology Prevents peeling of coating layer
Threading
Ultra fine TiCN layer
High aspect ratio and micro columnar TiCN
J
coating layer improves abrasive wear resistance
Drilling
K
For Ni-base heat-resistant alloys, titanium alloys and MEGACOAT base
multi-layer composition
precipitation hardened stainless steel
Milling
Stable machining and longer tool life in milling by special M
nano thin multi-layer coating [MEGACOAT NANO]
PR1535
0.30 0.30
Fracture Competitor B (CVD) R
Wear (mm)
Wear (mm)
0.25 0.25
0.20 0.20
Competitor A (CVD) KYOCERA
CA6535
0.15 0.15
Index
0.10 0.10
KYOCERA
CA6535 T
0.05 0.05
0.00 0.00
0 5 10 15 20 25 0 5 10 15 20 25
A13
Insert Grades
A Carbide
Carbide
Insert Grades
Features
· KW10 : Suitable for machining cast iron with high hardness and toughness
· GW05,GW15,GW25 : Suitable for machining of cast iron, non-ferrous metals and non-metals
· SW series : Suitable for machining of titanium and titanium alloy
Features of Carbide
Classification Symbol Color Main Component Advantages and Applications
Features
· High hardness with Kyocera's proprietary hydrogen-free DLC coating delivers hardness
close to that of diamond provides longer tool life for aluminum alloys machining
· Excellent surface finish achieved through anti-adhesion performance
100 Diamond
Hardness (GPa)
60
Cutting Conditions : Vc = 800 m/min, fz = 0.1 mm/t, ap X ae = 3 X 5 mm, Dry
40 Competitor B
Cutter Dia. ø25 mm Workpiece Material : A5052
Hydrogen-free DLC Coating Cutting length : 57 m (Internal evaluation)
20 Competitor A
DLC Coating with Hydrogen
0
200 400 600 800 1,000
Young's Modulus (GPa)
A14
Insert Grades Indexable
Ceramic A
Ceramic
Ceramics inserts are capable of machining at high speeds. Recommended for hard
Turning
B
turning of hardened steel or rough to finish turning of cast iron and heat-resistant alloys.
Inserts
CBN & PCD Tools
Features
· Excellent wear resistance provides high speed machining of cast iron C
· C eramic maintains good surface finishes due to the low affinity to
workpiece materials
External
· Silicon nitride ceramic can machine cast iron with coolant due to its
superior thermal shock resistance D
Small Parts
Machining
Features of Ceramic E
Main Component Coating Hardness of Substrate Fracture Toughness Transverse Strength
Classification Symbol Color Advantages and Applications
(Coated Composition) Layer (GPa) (MPa∙m1/2) (MPa)
Boring
KA30 White Al2O3 - 17.5 4.0 750
· Aluminum oxide ceramic (Al2O3) F
· Application : Finishing of cast iron at high cutting speeds without coolant
· Silicon nitride ceramic with superior wear resistance reduces heat at the cutting edge.
KS6015 Gray Si3N4 - 15.2 7.8 1,000
· Application : Roughing and high speed machining of cast iron (with or without coolant)
Grooving
K · Silicon nitride ceramic (Si3N4) G
KS6050 Gray Si3N4 - 15.6 8.0 1,200 · Application : Roughing and interrupted machining of cast iron.
Cast Iron
Focusing on stability. (with or without coolant)
· Silicon nitride ceramic (Si3N4) + CVD Coating (Special Al2O3 COAT)
Grayish Si3N4 Thin
Cut-off
CS7050 15.6 8.0 1,200 · Application : Finishing and continuous machining, and high speed
White (Special Al2O3 COAT) coating
and high efficient machining (with or without coolant)
H
· Aluminum oxide and Titanium carbide ceramic (Al2O3+TiC)
K KT66 Black Al2O3+TiC - 20.1 4.1 980
· Application : Semi-roughing to finishing of cast iron, and hard materials
Threading
Cast Iron
Al2O3+TiC Thin · TiN PVD coated Aluminum oxide and Titanium carbide ceramic (TiN coated Al2O3+TiC) J
A66N Gold 20.1 4.1 980
(TiN COAT) coating · Application : Semi-roughing to finishing of hard materials
H Blackish Al2O3+TiC Thin · Heat-resistant MEGACOAT on Aluminum oxide and Titanium carbide ceramic (MEGACOAT Al2O3+TiC)
PT600M 20.1 4.1 980
Drilling
Hard Materials Red (MEGACOAT) coating · Application : Semi-roughing to finishing of cast iron, hard materials and hardened roll materials
K
· SiAlON ceramic with superior wear resistance and high resistance against boundary wear
KS6030
S Gray SiAlON - 15.2 6.0 600
· Application : Finishing to medium machining of heat-resistant alloys
· High stability SiAlON ceramic with wear resistance and fracture resistance
KS6040 Brown SiAlON - 16.7 7.0 900
Milling
Heat-resistant alloys
· Application : Roughing of heat-resistant alloys
M
Application Map
Tools for
N
KA30
KS6015
High
High
High
CS7050
PT600M
CF1
PT600M A66N
P
Cutting speed
Cutting speed
Cutting speed
KS6030
KT66 KS6050
Technical
KT66
KS6040 R
Low
Low
Low
Low Fracture resistance (Toughness) High Low Fracture resistance (Toughness) High Low Fracture resistance (Toughness) High
Continuous Light interruption Interruption Continuous Light interruption Interruption Continuous Light interruption Interruption
Index
T
High-Temperature Hardness Properties of PVD Coating
(Hv)
40
2800
35
Hardness (GPa)
Al2O3+TiC Ceramic
2400 30
TiCN
2000
Al2O3 Ceramic TiAIN MEGACOAT
Hardness
25
1600 20
TiN
Carbide 15
1200
High Speed Steel Cermet
800 10
400 600 800 1,000 1.200 1,400
400 Oxidation temperature (˚C)
0
200 600 1,000 1,400 Low Oxidation resistance High
Temperature (˚C)
A15
Insert Grades
CBN (Cubic Boron Nitride) is second only to diamond in hardness, and is a synthetically
produced material with high thermal conductivity.
Features
· Superior wear resistance when machining hard materials
· Suitable for high speed machining of hard materials, sintered steel and cast iron
· High thermal conductivity provides stable machining
Features of CBN
Ave. grain size Hardness of Substrate Transverse Strength
Classification Symbol Color Advantages and Applications
(μm) (GPa) (MPa)
· Excellent wear resistance and crack resistance, non-coated CBN
KBN510 Black 2 28 1,000 · Application : Finishing and continuous machining of hardened die steel
KBN525 Black 1 or less 25 1,250 · Application : General purpose for hardened steel
H KBN05M
(MEGACOAT)
Blackish
Red 0.5-1.5 27 1,000
· Heat-resistant MEGACOAT on highly heat-resistant CBN substrate
· Application : High speed finishing of hardened steel
Hard Materials
KBN10M Blackish 2 28 1,000 · Application : High speed finishing of hardened die steel
(MEGACOAT) Red
KBN25M Blackish 1 or less 25 1,250
· Heat-resistant MEGACOAT on micro-grain CBN with heat-resistant binder phase
(MEGACOAT) Red · Application : Stable machining of hardened steel at high cutting speeds
· High CBN content ratio
KBN570 Black 2-4 34 1,350
Sintered · Application : Machining of sintered steel (preventing burr formation)
Steel KBN70M Blackish · Heat-resistant MEGACOAT on CBN rich substrate
(MEGACOAT) Red 2-4 34 1,350 · Application : Stable machining of sintered steel (ferrous sintered alloys)
· Excellent wear resistance due to high CBN content and special binder
KBN475 Black 2 39 1,400 · Application : High speed machining of gray cast iron
K KBN60M
(MEGACOAT)
Blackish
Red 0.5-6 33 1,250
· Heat-resistant MEGACOAT on CBN rich substrate with hard binder phase
· Application : High speed finishing of gray cast iron
Cast Iron · TiN coated solid CBN
KBN900 Gold 9 31 630 · Application : Heavy duty, interrupted machining and finishing of hardened
(TiN COAT)
steel, hardened roll steel and cast iron
· For KBN35M , see page A18
MEGACOAT CBN
Properties of PVD Coating Advantages of MEGACOAT
40
35
· Longer tool life and high speed machining due to superior heat
Hardness (GPa)
TiCN
30 resistance and hardness
TiAIN MEGACOAT
25
20
TiN · Stability improvement through prevention of crater wear (oxidation,
15 diffusional wear)
10
400 600 800 1,000 1.200 1,400 · High thermal stability and surface smoothness provide excellent
Oxidation temperature (˚C)
surface finish
Low Oxidation resistance High
Application Map
Hard Materials Sintered Steel Cast Iron
High
High
High
Cutting speed
Cutting speed
KBN900
KBN25M
KBN570 KBN60M
KBN10M KBN65B
KBN35M
Low
Low
Low
A16
Insert Grades Indexable
PCD (Polycrystalline Diamond) A
Turning
B
temperatures and pressures.
Inserts
CBN & PCD Tools
Features C
· Applicable for milling of non-ferrous metals and non-metals
· No edge build-up provides high precision machining
External
· Diversified applications for machining of non-ferrous metals and non-metals
· Finished surface will be rainbow colored D
(Because of polycrystalline diamond, a mirror-like finished surface will not be
obtained)
Small Parts
Machining
E
Features of PCD
Ave. grain size
Classification Symbol Advantages and Applications
Boring
(μm) F
· Super micro-grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening
performance and longer, stable tool life
KPD001 0.5
Grooving
· Application : High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics,
and carbide G
N KPD010 10
· Good wear resistance and toughness, good grindability
· Application : High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, and carbide
Non-ferrous Metals
Cut-off
· Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains
KPD230 2-30
· Application : High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics H
KPD250 · Superior wear resistance due to rough grain PCD (25µm)
25
(Made to order) · Application : High speed machining of high silicon aluminum alloy and machining of carbide
Threading
J
Applications
Non-ferrous Metals Difficult-to-cut Materials
Drilling
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) K
Cutting Range Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30
Milling
KPD001 KPD001 M
KPD010 KPD010
Turning
PCD
Tools for
KPD230
N
KPD250
1.5
Wear resistance
Index
KPD001 T
1
Surface finish of conventional PCD
KPD010 0.5
Low
A17
Insert Grades
Features
· Honeycomb structure CBN / Ceramic combine a hard,
wear-resistant core and a tough shell into one insert.
· The tough shell stops cracks that form in the core.
· CBN is suitable for interrupted machining of exceptionally
hard materials and ceramic is suitable for heat- Shell
resistant alloys
Conventional CBN A
Competitor CBN B
Conventional CBN A
Competitor CBN C
Application Map
Hard Materials Heat-resistant alloys
High
High
KBN05M CF1
Cutting speed
Cutting speed
KBN25M
KS6030
KBN10M KS6040
Low
Low
KBN35M
Low Fracture resistance (Toughness) High Low Fracture resistance (Toughness) High
Continuous Light interruption Interruption Heavy interruption Continuous Light interruption Interruption
A18
Insert Material Selection Table
Turning
CCX TN620 KBN60M CF1 KT66 B
Inserts
TN620 TN60 KA30 TN60 KS6040 A66N TN610
Turning
External
CA025P
Roughing CA530 D
Finishing
Small Parts Machining
TN610
Small Parts
Machining
TN620 TN610
PV710 TN620 TN610 E
PV720 PV720 CA310 CA310 KPD001 CA6515 KPD001 KBN05M TN60
PR1705 PR1725 CA315 CA315 KPD010 PR1125 KPD010 KBN10M
PR1725 PR930 KW10 CA320 PDL010 PR1225 KW10 KBN25M KBN570
Boring
PR930 PR1025 KW10 PDL025 PR1535 PR1535 KBN70M
PR1025 PR1225 GW05 F
PR1535 PR1535 KW10
Roughing
Grooving
Large G
TN610
TN620 TN60 KBN475
Cut-off
PV710 CA6515 KBN60M PT600M TN610
PV720 CA6525 PV7005 PV7005 KPD001 CA6515 KPD001 KBN05M TN60
H
Bore Dia.
Threading
CA025P PR1225 KW10 CA320 PDL025 PR1225 SW05 KBN70M
CA530 PR930 KW10 GW05 PR1535 PR1535 J
PR1705 PR1535 KW10
PR1725
PR1025
Drilling
Small
PR930
PR1535
K
Large CR9025 CR9025
PR930 PR930
Cutting Dia.
Milling
PR1215 PR1215 PR1215 PR1215 KW10 PR1225 - - M
PR1225 PR1225 PR660
PR1535 PR1535
Tools for
(Depends on N
Cut-off
Glossy finish
T
Threading
A19
Grade Properties
Cermet
Hardness of Substrate Fracture Transverse
A Symbol Color Main Component
Coating
Ratio Toughness Strength
Layer (HV) (GPa) (MPa∙m1/2) (MPa)
TN610 Gray TiCN - 6.6 1,750 17.2 6.0 2,100
Insert Grades
PV720 Gold MEGACOAT NANO Thin Coating 6.9 1,550 15.2 9.0 2,500
PV730 Gold MEGACOAT NANO Thin Coating 7.0 1,450 14.2 10.0 2,500
PV7005 Blackish Red MEGACOAT Thin Coating 6.0 1,650 16.2 8.5 1,470
PV7040 Blackish Red MEGACOAT Thin Coating 6.0 1,650 16.2 9.0 1,570
PV90 Gold TiN Thin Coating 6.4 1,450 14.2 10.0 1,960
PV60M Gold MEGACOAT NANO Thin Coating 6.6 1,600 15.7 9.0 1,760
CA315 Rose Gold TiCN+Al2O3+Ti base Thick Coating 15.0 1,570 15.4 12.0 2,780
CA320 Rose Gold TiCN+Al2O3+Ti base Thick Coating 15.0 1,570 15.4 12.0 2,780
CA415D Gold TiCN+Al2O3+TiN Thick Coating 15.0 1,570 15.4 12.0 2,780
CA420M Gold TiCN+Al2O3+TiN Thick Coating 14.5 1,600 15.8 13.0 3,400
CA4505 Blackish Gray TiCN+Al2O3 Thick Coating 15.0 1,790 17.5 9.5 2,350
CA4515 Blackish Gray TiCN+Al2O3 Thick Coating 15.0 1,570 15.4 12.0 2,780
CA510 Gold TiCN+Al2O3+TiN Thick Coating 14.5 1,470 14.4 11.5 2,500
CA515 Gold TiCN+Al2O3+TiN Thick Coating 14.4 1,440 14.1 12.5 2,650
CA520D Gold TiCN+Al2O3+TiN Thick Coating 14.7 1,370 13.4 16.0 3,100
CA025P Gold TiCN+Al2O3+TiN Thick Coating 14.2 1,400 13.7 13.5 2,800
CA525 Gold TiCN+Al2O3+TiN Thick Coating 14.2 1,360 13.3 13.5 2,750
CA530 Gold TiCN+Al2O3+TiN Thick Coating 13.9 1,340 13.1 14.5 2,850
CA5505 Gold TiCN+Al2O3+TiN Thick Coating 14.7 1,730 17.0 10.0 2,540
CA5515 Gold TiCN+Al2O3+TiN Thick Coating 14.7 1,550 15.2 12.0 2,750
CA5525 Gold TiCN+Al2O3+TiN Thick Coating 14.5 1,400 13.7 12.0 2,780
CA5535 Gold TiCN+Al2O3+TiN Thick Coating 14.1 1,340 13.1 16.5 2,970
CA6515 Gold TiCN+Al2O3+TiN Thin Coating 14.7 1,530 15.0 12.0 2,780
CA6525 Gold TiCN+Al2O3+TiN Thin Coating 14.7 1,370 13.4 16.0 3,100
CA6535 Gold TiCN+Al2O3+TiN Thin Coating 14.3 1,320 12.9 16.0 3,700
CR9025 Gold TiCN+TiN Thick Coating 14.5 1,400 13.7 12.0 2,780
A20
PVD Coated Carbide
Turning
PR015S Blackish Gray MEGACOAT HARD Thin Coating 14.9 1,680 16.5 9.0 2,400 B
Inserts
PR905 Bluish Violet TiAlN Thin Coating 14.8 1,720 16.8 9.0 2,450
PR915 Bluish Violet TiAlN Thin Coating 14.1 1,700 16.7 11.0 4,140
PR1115 Purple Red TiAlN Thin Coating 14.7 1,700 16.7 11.0 3,000
External
PR1210 Blackish Red MEGACOAT Thin Coating 14.8 1,720 16.8 9.0 2,450 D
PR1215 Blackish Red MEGACOAT Thin Coating 14.7 1,700 16.7 11.0 3,000
Small Parts
Machining
PR1225 Blackish Red MEGACOAT Thin Coating 14.5 1,600 15.8 13.0 3,400
PR1230 Blackish Red MEGACOAT Thin Coating 13.7 1,450 14.2 13.0 2,250 E
PR1510 Reddish Green MEGACOAT NANO Thin Coating 14.8 1,720 16.8 9.0 2,450
PR1515 Reddish Green MEGACOAT NANO Thin Coating 14.7 1,700 16.7 11.0 3,000
Boring
PR1525 Reddish Green MEGACOAT NANO Thin Coating 14.5 1,600 15.8 13.0 3,400 F
PR1535 Reddish Green MEGACOAT NANO Thin Coating 14.3 1,320 12.9 16.0 3,700
Grooving
PR1625 Reddish Green MEGACOAT NANO Thin Coating 14.5 1,600 15.8 13.0 3,400
PR1705 Silver MEGACOAT NANO PLUS Thin Coating 14.9 1,800 17.6 10.0 3,300
G
PR1725 Silver MEGACOAT NANO PLUS Thin Coating 14.5 1,600 15.8 13.0 3,400
Cut-off
Carbide H
Hardness of Substrate Fracture Transverse
Symbol Color Main Component Ratio Toughness Strength
(HV) (GPa) (MPa∙m1/2) (MPa)
Threading
KW10 Gray WC+Co 15.0 1,650 16.2 10.0 1,470
J
GW05 Gray WC+Co 14.9 1,800 17.6 10.0 3,300
Drilling
GW25 Gray WC+Co 14.5 1,600 15.8 13.0 3,400 K
SW05 Gray WC+Co 15.0 1,790 17.5 9.5 2,350
Milling
SW25 Gray WC+Co 14.7 1,370 13.4 16.0 3,100 M
DLC Coated Carbide
Tools for
Coating
Symbol Color Coated Composition Ratio Toughness Strength N
Layer (HV) (GPa) (MPa∙m1/2) (MPa)
PDL010 Rainbow Color C Thin Coating 15.0 1,650 16.2 10.0 1,470
PDL025 Rainbow Color C Thin Coating 14.5 1,600 15.8 13.0 3,400
Technical
P
R
Index
A21
Turning Indexable Inserts
B1~B115
Turning Indexable Inserts Identification System B2
Insert Color B3
Chipbreaker Selection B4~B14
Chipbreaker shape of Negative Inserts B4
Chipbreaker shape of Positive Inserts B12
B1
Turning Indexable Inserts Identification System
Symbol Shape
H Hexagon
O Octagon
P Pentagon Symbol Tolerance (mm)
S Square (Class) Corner Height Thickness I.C. Size
B T Triangle A ±0.025 Symbol Hole Hole Shape Chipbreaker Shape
±0.005
C 80˚ Rhombic F ±0.013 N No
D 55˚ Rhombic Symbol Relief Angle C ±0.025 ±0.025
Turning Indexable Inserts
±0.013 R No - Single-sided
E 75˚ Rhombic H ±0.013
3° F Double-sided
F 50˚ Rhombic A
E A No
±0.025 ±0.025
M 86˚ Rhombic B 5° G ±0.13 M With Hole Single-sided
V 35˚ Rhombic J ±0.005
C 7° G Double-sided
W 80˚ Trigon K* ±0.013 ±0.025 With Hole and
W No
L Rectangle D 15° L* ±0.025 ±0.05~±0.15
One Countersink
T 40°~60° Single-sided
A 85˚ Parallelogram M* ±0.13 With Hole and
E 20° ±0.08~±0.18 Q Yes No
B 82˚ Parallelogram Two Countersink
N* ±0.025 U Double-sided
40°~60°
K 55˚ Parallelogram F 25° U* ±0.13~±0.38 ±0.13 ±0.08~±0.25 B With Hole and No
R Round One Countersink
G 30° H 70°~90° Single-sided
* Insert's periphery is as fired.
Shown angle stands for Tolerance difference is depending on insert C With Hole and No
acute angle for rhombic N 0° Two Countersink
size. J Double-sided
and parallelogram inserts. 70°~90°
P 11° X - - - -
(1) Shape (2) Relief Angle (3) Tolerance (4) Hole / Chipbreaker
ISO
(metric)
C N M G 12 04 08 PG
(1) (2) (3) (4) (5) (6) (7) (8)
ANSI (inch)
C N M G 4 3 2 PG
(1) (2) (3) (4) (5) (6) (7) (8)
(5) Edge Length (5) I.C. Size (6) Thickness (7) Corner-R(RE) (8) Manufacturer's Option
(ISO) I.C. Size
(ANSI) ISO ANSI ISO ANSI Hand Symbol
(mm) Chipbreaker
C D R S V IC Size Symbol Thickness Symbol Thickness Symbol Corner-R (RE) Symbol Corner-R (RE) Symbol
T W Symbol, etc.
(inch) (mm) (inch) (mm) (inch)
03 04 03 06 3.97 5/32 12 1.59 01 1/16 1 Sharp Corner 00 .000 00
04 05 04 08 08 4.76 3/16 15 1.98 T1 5/64 12 0.03 003 .001 01
05 5 2.38 02 3/32 15 0.05 005 .002 013
05 06 05 09 03 5.56 7/32 18 2.78 T2 0.1 01 .004 02
06 6 3.18 03 1/8 2 0.2 02 .008 05
06 07 06 11 11 04 6.35 1/4 2 3.97 T3 5/32 25 0.4 04 1/64 1
08 09 07 13 05 7.94 5/16 25 4.76 04 3/16 3 0.8 08 1/32 2
08 8 5.56 05 7/32 35 1.2 12 3/64 3
09 11 09 09 16 16 06 9.525 3/8 3 6.35 06 1/4 4 1.6 16 1/16 4
12 10 10 7.94 07 5/16 5 2.0 20 5/64 5
12 12 9.525 09 3/8 6 2.4 24 3/32 6
12 15 12 12 22 22 08 12.7 1/2 4 2.8 28 7/64 7
16 19 15 15 27 27 10 15.875 5/8 5 S 3.2 32 1/8 8
16 16 00
19 23 19 19 33 33 13 19.05 3/4 6 (inch)
Round insert or Round insert 0
20 20 M0
S
22 27 22 38 22.225 7/8 7 (metric)
25 25 Thickness displayed as the distance between
25 31 25 25 44 44 17 25.4 1 8 bottom surface and highest point on cutting edge.
32 38 31 31 54 54 21 31.75 1-1/4 10
32 32
· Expressed as edge length for ISO.
· ANSI expresses the inscribed circle diameter in inches.
Positive Inserts Identification System When a minus tolerance is specified for the corner-R(RE)
If a minus tolerance is specified for the corner-R(RE) as shown in
CCGT060201M F P - SK CCET060201M F R - U SF the Fig. 1, using an insert with corner-R(RE)=0.2 mm may result
Minus tolerance Minus tolerance in larger radius than specified.
on Corner-R(RE) on Corner-R(RE) Use an insert the corner of which R(RE) has a minus tolerance.
Sharp edge Sharp edge
R0.2 or less
B2
Insert Color
Turning
TN620M B
TN100M
TN6020
PV7005
PV7040
TC60M
PV60M
TC40N
TN620
PV720
PV730
TN610
PV710
TN60
TN90
PV90
CCX
Inserts
CBN & PCD Tools
C
Insert Color
External
D
Small Parts
Machining
CVD Coated Carbide E
Grades
CA420M
CA520D
CA415D
CA025P
CR9025
CA320
CA510
CA515
CA525
CA530
CA315
CA310
series
series
series
CA45
CA55
CA65
Boring
F
Insert Color
Grooving
G
Cut-off
H
PVD Coated Carbide
MEGACOAT MEGACOAT
MEGACOAT NANO MEGACOAT PVD Coated Carbide
Threading
NANO PLUS HARD
J
Grades
PR005S
PR015S
PR1510
PR1515
PR1525
PR1535
PR1625
PR1210
PR1215
PR1225
PR1230
PR1025
PR1115
PR1705
PR1725
PR905
PR915
PR930
Drilling
K
Insert Color
Milling
M
Tools for
PVD Coated MEGACOAT Silicon Nitride CVD Coated Silicon SiAlON Honeycomb
N
Aluminum Oxide Ceramic
Ceramic Ceramic Ceramic Nitride Ceramic Ceramic structure Ceramic
Grades
PT600M
KS6050
CS7050
KS6030
KS6040
KS6015
KA30
A66N
P
KT66
CF1
A65
Technical
Insert Color
R
Index
T
CBN and PCD DLC Coated Carbide Carbide
MEGACOAT DLC Coated
CBN PCD PVD Coated CBN Carbide
CBN Carbide
Grades
Grades
Grades
KBN475
KBN510
KBN525
KBN570
KBN900
KPD001
KPD010
KPD230
PDL010
PDL025
KBN..M
GW05
GW15
GW25
KW10
SW05
Insert Color
Insert Color
Insert Color
B3
Chipbreaker Selection (Negative Inserts)
Steel
1 Molded Chipbreaker
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
·3-step dot
B
Finishing (With Wiper Edge)
structure
·Wiper insert
realizes stable
·Good chip control in
chip control at
Turning Indexable Inserts
finishing operations
a wide range of
Finishing
0.13 ·Excellent surface 10˚
3° feed rate
WF roughness by PP
21° ·Less cutting
controlling adhesion
force due to
·Less cutting force
sharp cutting
due to sharp cutting
edge and
edge
Chip smooth rake
breakers face
Finishing (With Wiper Edge)
·Stable chip
control in a wide
Finishing - Medium
0.16
feed rate range
0.09 ·Wiper insert
by breaking
·Good chip 3˚
WP 5˚ PQ 15˚ chips effectively
20˚ control at small
·The well-
machining
balanced edge
sharpness and
toughness
Finishing - Medium (With Wiper Edge) Finishing - Medium (With Wiper Edge)
·Finishing to
Finishing
·Wiper insert
10˚ light machining
·Good surface GP ·Good chip
finish at high
control
feed machining
0.30 20°
WE ·High productivity
Finishing - Medium
CQ
ap (mm)
6
ap (mm)
ap (mm)
3 3 3
PQ Standard
WE CJ
2 2 2 4
PP
1 1 WQ 1 2
CQ
WF WP
HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
B4
Insert Grades Indexable
A
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate
Finishing - Medium (Up Facing)
Turning
·Improved chip
B
Inserts
0.1 0.28
curing at small
machining and ·Low cutting
External
copying and
up facing D
Small Parts
Machining
·Stable machining
with good balance
E
of edge sharpness 0.1
Medium - Roughing
·Strong edge
and strength 20°
12° chipbreaker
Boring
0.08 ·Prevent chip 5°
5˚ 15˚ clogging at high
·Wide land design F
PG GT and smooth chip
feed rate 0.1 control even at
·Good chip control 20°
12° high feed rate
Grooving
at low feed rate 5°
·Stable machining
machining G
with wide chip
control range
Cut-off
H
Standard (Without Indication)
0.12
Medium - Roughing
·Strong edge
Threading
27˚ chipbreaker
8˚ 0.25 ·Low cutting force J
Roughing
·Stable for
14° and applicable
GS continuous 5°
0.12 to large ap
machining and
roughing
light interrupted
Drilling
27˚ 8˚
machining K
Milling
M
0.25
Tools for
15˚
5˚ ·General purpose N
chipbreaker
PS ·More stable due
0.25 to large contact
15˚
surface
5˚ Technical
P
R
Index
(Steel / Edge Length=12, 16) (Steel / Edge Length=12) (Steel / Edge Length=16)
5 5 10
Standard
4 4 PG GT 8 PS
GP PS
CQ
ap (mm)
ap (mm)
3
ap (mm)
3 6
PQ
CJ Standard
2 2 4
PP
1 1 2
GS PT CQ
HQ
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
B5
Chipbreaker Selection (Negative Inserts)
Steel
1 Molded Chipbreaker
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
for heavy
0.4 high feed rate
Roughing
20˚ interrupted
operation
PH machining PX ·Low cutting
and for 0.34
22˚ force
workpieces 0˚
chipbreaker
with scale
due to strong
Chip
cutting edge
breakers
(Steel / Edge Length=12, 16, 19) (Steel / Edge Length=12, 16, 19)
12 12
PH(19) PX(19)
10 10
PH(16) PX(16)
8 8
ap (mm)
ap (mm)
6 6
4 4
PH(12)
2 2 PX(12)
0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)
(Steel) (Steel)
4 4
3 3
ap (mm)
ap (mm)
2 2
1 1
VC VF
B6
Low Carbon Steel (Pipe / Rolled Plate / Rolled Steel)
Turning
9˚
B
Finishing
Medium
high speed at medium
Inserts
XF and small ap XQ machining due
0.16 0.17
machining of to moderate
0.18
External
0.2 ·Consistent
4˚ ·Short chips chip breaking
D
7˚
Roughing
Finishing
Small Parts
0.11
Machining
cutting and rake face and
8˚ special design
3˚
rake angle E
design
Boring
Applicable Chipbreaker Range (ap indicates radius) F
(Low Carbon Steel)
2
Grooving
XS G
ap (mm)
1 XF XP
XQ
Cut-off
H
Threading
0.1 0.2 0.3 0.4 0.5
f (mm/rev) J
Drilling
Cutting
Range
Name Design Advantages Applicable Chipbreaker Range (ap indicates radius) K
(Steel) (Stainless Steel)
·For finishing to medium 5 5
Finishing - Medium
Milling
4 4
lathes M
·Sharp cutting performance
ap (mm)
ap (mm)
3 3
SK equivalent to positive inserts FP-TK FP-TK
13˚ 2 2
Tools for
FP-SK : Polished reliable chip control at
Sharp Edge 1 1 N
-SK : Honed
various ap FP-SK,SK FP-SK,SK
·For medium to large ap in 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
automatic lathes (When f (mm/rev) f (mm/rev)
machining workpieces of P
Medium - Roughing
performance achieved by
FP-TK 11
9˚
sharp edge and polished R
surface 10
·Smooth chipbreaker
geometry improves chip
9 LD-D type
Index
·Achieves high-precision 5
LD
machining in a single pass
4 LD-T type
·Chipbreaker shape optimized
20˚ for various depths of cut 3
·Stable chip control in a wide
2
range of machining applications
1
B7
Chipbreaker Selection (Negative Inserts)
Stainless Steel / Heat-Resistant Alloys / Titanium Alloy
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
Medium - Roughing
·Smooth
23˚ 13˚ chipbreaker
·Large rake angle
B
Finishing
geometry
·Low cutting force
MQ TK improves chip flow
and good chip
with less adhesion
Turning Indexable Inserts
15˚ control 9˚
·Large curled
chips
0.25
Medium - Roughing Medium - Roughing
Medium - Roughing
19˚ ·Superior cutting
·Less cutting
12˚ edge sharpness and
force due to
strength achieved by 14˚
large rake angle
Chip MS a positive land ST
0.25 ·Less notching
breakers 19˚ ·Extra strength of cutting
by special
9˚ edge inhibits damage
design
from wall shouldering
(Stainless Steel)
(Heat-Resistant Alloys)
(Heat-Resistant Alloys) (Titanium Alloys)
(Titanium Alloys)
5
TK 4 4 4 4
ST TKTK
4 TKTK
3 3 3 3
MU MU
MU
ap (mm)
ap (mm)
ap (mm)
ap (mm)
ap (mm)
3 MU
MU
2 2 2 2 MQ
MQ
MQ
MQ MS
MS
2 MS
MS
1 1 1 1
1
MQ MS
0.10.1 0.20.2 0.30.3 0.40.4 0.50.5 0.10.1 0.20.2 0.30.3 0.40.4 0.50.5
0.1 0.2 0.3 0.4 0.5 f (mm/rev)
f (mm/rev) f (mm/rev)
f (mm/rev)
f (mm/rev)
■耐熱合金用(PR1
■耐熱合金用 3シリーズ)
(PR13シリーズ) ■チタン合金用(SWシリーズ)
■チタン合金用(SWシリーズ)
5 (19) 5
suppression
ap (mm)
ap (mm)
°
21
and reducing 4 4
SQ notching by 3 3 SX
slant cutting (16)
SQ(16)
2 2
edge (inclined in
(-) direction) 1 1
·Provides well-balanced 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
edge strength and cutting f (mm/rev) f (mm/rev)
force reduction to maintain
Roughing
0.55
stable machining at high- (Heat-Resistant Alloys)
10°
SG 10
load cutting
9
·Shallow and gently SG
8 (19)
curved breaker controls SG
7 (12)
chips smoothly
ap (mm)
6
SG
·Slant cutting 5
(16)
edge reduces 4
°
20 3
Roughing
cutting force
25°
·Less burring 2
SX
achieved by 1
unique cutting
0.1 0.2 0.3 0.4 0.5 0.6
edge design
f (mm/rev)
B8
Cast Iron (K series)
·Sharp cutting
(Cast Iron)
Turning
0.18
5°
chipbreaker 10 B
Inserts
18° ·Edge geometry is
KQ suitable for workpieces 8
ap (mm)
6
KH
4
External
·Excellent balance
0.28 KG D
Roughing
Small Parts
Machining
continuous machining 0.2 0.4 0.6 0.8 1.0
E
f (mm/rev)
·Good for heavily
interrupted machining
Boring
0.4 F
Roughing
Grooving
pocket, high reliability
achieved G
Cut-off
H
Threading
J
Cast Iron
Cutting Cutting
Name Design Advantages Name Design Advantages
Drilling
Range Range
K
Standard (Without Indication)
·Standard
·Chipbreaker
chipbreaker for
0.25 for heavy
continuous to 0.3
interrupted
Milling
light interrupted
5˚
14˚
machining of
GC 14˚ machining M
of cast iron
Sharp Cutting Oriented
cast iron
Stability Oriented
(Tough edge
(Low cutting
Tools for
force)
·Chipbreaker for
N
·High feed rate roughing of cast iron
0.18 chipbreaker for ·Suitable for
0.4
continuous to 20˚ heavy interrupted
C 15˚
light interrupted
PH machining and for P
Sharp Cutting Oriented
cutting edge
0.42
R
·Standard Chipbreaker Selection (Negative Inserts)
15˚ chipbreaker for
light interrupted
High
Index
(Stability oriented)
C
Without Chipbreaker
to interrupted
machining of
Standard (Without Indication)
cast iron
Continuous Light Interruption Interruption Heavy interruption
B9
Chipbreaker Selection (Negative Inserts)
Non-ferrous Metals
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
Medium - Roughing
Finishing - Medium
13˚
B ·Large rake
·Polished
angle and
chipbreaker
25˚ smooth surface
A3 AH ·Smooth chip
Turning Indexable Inserts
·Good chip 9˚
control and
control and
less adhesion
less adhesion
G Class : Sharp Edge
M Class : Horned Edge Prep.
2
AH
ap=2mm
d=2mm ap=2mm
d=3mm
A3
1
f=0.3mm/rev f=0.3mm/rev
0.1 0.2 0.3 0.4 0.5
f (mm/rev)
B10
Steel
Turning
B
Inserts
Medium - Roughing
·Sharp edge and
·Suitable for
External
D
Small Parts
Machining
Medium - Roughing / Low Cutting Force
E
·Applicable to
Finishing - Medium
1.5
·Suitable for 3.2 sticky material
Boring
0.2 general purpose 37˚ such as low F
B machining at 25R carbon steel
R2.5
14˚
feed rate 0.15 to ·Large rake angle
0.25mm/rev and suitable for
Grooving
stainless steel G
Cut-off
Effectiveness of ground chipbreaker H
(1) Lower cutting force and improve edge
(2) Improved adhesion resistance
Threading
(3) Improved dimension accuracy and finishing surface accuracy J
(4) Controlled chip evacuation direction
Drilling
K
Milling
LBB Insert Type Size Chipbreaker Name LBB GAN R M
0.1~0.2 R CNGG 09,12 Without Indication (Similar to C) 2.2 14° 1.0
GAN WNGG 06 Without Indication (Similar to C) 2.2 14° 1.0
T
(Steel / Edge Length=11) (Steel / Edge Length=16) (Steel / Edge Length=22)
5 5 10
4 4 8
C
B
ap (mm)
ap (mm)
ap (mm)
3 3 6
2 2 4 D
B S
C
1 S 1 2
25R
0.1 0.2 0.3 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8
f (mm/rev) f (mm/rev) f (mm/rev)
B11
Chipbreaker Selection (Positive Inserts)
Steel
1 Molded Chipbreaker
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
Finishing - Medium
0.1
·Available for ·Good chip
Minute ap
B 20˚
minute ap
17˚
evacuation at
CF wide range by
(0.02 to 0.2mm) GK 0.1
finishing breaker dot and
Turning Indexable Inserts
17˚
wide chip pocket
15˚
finishing boring 10° ·Stable chip control in a wide
Finishing
PF available from feed rate range
ap 0.15~0.6mm PP ·Stable tool life due to special
5°
Chip edge design with sharpness
breakers ·Chips fragmented and improved strength
Finishing
Finishing
small ap 14˚
chip breaking
DP performance
Finishing - Medium
0.2
improved chip control in a 15˚ ·General
5˚
wide feed rate range purpose
HQ chipbreaker
0.2
15˚
13˚ ·Good cutting for medium
5˚
performance machining
Finishing
·Applicable without
CK hand for two 0.15
20˚
·Chipbreaker
direction machining
Medium
chipbreaker
·Reduces surface finish galling 6˚ for medium
machining
range
General purpose
ap (mm)
ap (mm)
3 3
ap (mm)
GQ 1.0
GF 2 2
ap (mm)
2 2 GK
0.5 PF SK
1 1 Finishing 1 1
GF CF WP
CF
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
(Steel / Edge Length=08, 09) (Steel / Edge Length=11) (Steel / Edge Length=11)
(Steel) 0.4 4 4
4
XP
(GP) (Steel) Standard
0.3 3 3 3
3
G
ap (mm)
ap (mm)
ap (mm)
XQ
ap (mm)
PP 0.2 2 2 2
ap (mm)
B12
Steel
·Good chip
Turning
control at
0.2
1 ·Large rake angle B
Inserts
Finishing
Finishing
14˚ finishing and low cutting force
to light A 17˚ ·Narrow chipbreaker
Finishing - Medium
control at
External
1.5 chipbreaker for
D
Finishing
Small Parts
Machining
with low control and sharp
cutting force cutting E
to high load
Boring
towards the 0.2
F
Medium
P machining
18˚ inlet of hole C 14˚ ·Good chip
·Sharp edge
flow and less
Grooving
resistance
G
·Sharp cutting
Medium
14˚
performance ·Sharp cutting
Y
Medium
Cut-off
and good 3˚ performance
surface finish
H
and small
H
curled chips
Threading
·Slant chipbreaker J
width and chip
Low Feed
Drilling
LBB
·Applicable to K
0.15∼0.2 R
automatic lathes
GAN
Milling
M
·Good chip
Insert Type Size Chipbreaker Name LBB GAN R
control at low
Low Feed
Tools for
U varied ap with
low cutting
16 C 2.2 14° 1.0 N
09 Without Indication (Similar to B) 1.5 14° 0.5
force SPGR
12 Without Indication (Similar to C) 2.2 14° 1.0
P
Applicable Chipbreaker Range (ap indicates radius)
Technical
ap (mm)
F / FSF P
Index
0
0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0.05 0.1 0.15 0.2
T
f (mm/rev) f (mm/rev) f (mm/rev)
(Steel / Edge Length=07) (Steel / Edge Length=11) (Steel) (Steel / Edge Length=11, 16)
4 4 4 4
H(11)
3 3 U / USF 3 3
H(16)
U / USF
ap (mm)
ap (mm)
ap (mm)
ap (mm)
2 2 2 2
J J / JSF B
A C
1 1 1 1
F / FSF
F / FSF
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
B13
Chipbreaker Selection (Positive Inserts)
Low Carbon Steel (Pipe / Rolled Plate / Rolled Steel)
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
0.05
·Consistent ·Wide chip control
Finishing - Medium
B chip breaking 20˚ range and
Finishing
1.0 2.5
3
ap (mm)
0.75
ap (mm)
2.0
2
ap (mm)
0.5 1.5
XQ
1 0.3 1.0
XP
0.1 0.15 0.2 0.25 0.7
f (mm/rev)
0.1 0.2 0.3 0.4
0.5
f (mm/rev)
0.1 0.15 0.2 0.25
f (mm/rev)
Stainless Steel
Cutting
Name Design Advantages Applicable Chipbreaker Range (ap indicates radius)
Range
(Stainless Steel)
0° ·Good chip 2
evacuation at
ap (mm)
internal turning 1
Finishing
Non-ferrous Metals
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
·Curved edge and ·Large rake
Finishing - Medium
30˚
27˚ for finishing less adhesion
5˚
AP A3
·Sharp cutting edge ·Superior cutting
provides excellent performance
surface finish achieved by
·Polished chipbreaker sharp edge
·Positive chip
Finishing - Medium
adhesion
2
A3
1
AP
B14
How to read pages of “Turning Inserts”
How to read pages of “Turning Inserts”
Turning
Q:Light Interruption / 1st Choice B
Inserts
P:Light Interruption / 2nd Choice
N:Continuous / 1st Choice
External
(Workpiece materials are written on the right side) Insert Dimensions (Red characters mean new)
D
Small Parts
Machining
How to read pages of “Turning Inserts” See Page B15
Boring
B M NQ Q Stainless Steel
F
RE
N Non-ferrous Metals
S OP Q Heat-resistant Alloys
80
Grooving
Q
˚
Titanium Alloys
Insert descriptions
H
CVD PVD Coated
Hard Materials
G
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
Explanation for inserts
Cut-off
C
H
With Wiper Edge With Wiper Edge With Wiper Edge
Example D
CNMG 120404WF
120408WF
0.4 N N
0.8 N N
N N
N N
N N N N N
N N N N N
1
Threading
120408WP 0.8 N N
2
S N N N N N N N N N
J
Finishing
W
CNMG 120404WQ 0.4 N N N N N N N N N N N N
Drilling
120408WQ 0.8 N N N N N N N N N N N N N N N N N 2
Ceramic
Finishing - Medium
120412WQ 1.2 N N N N N N N N N N N N K
CNMG 120402PP 0.2 N N N N N N N N N N N N
Finishing
120404PP 0.4 N N N N N N N N N N N N
3
120408PP 0.8 N N N N N N N N N N N N
120412PP 1.2 N N N N N N N N N
Milling
CNMG 090404GP 0.4 N N N N D9
M
4
090408GP 0.8 N N N F70
Application / Recommended workpiece material
Finishing
Tools for
120408GP 0.8 N N N N N N N N N N N N N D8
D9
F65
F69 3
N
Finishing - Medium
0.4 N N N N N N N N N N N N N
Insert Appearance Image CNMG 120404PQ
120408PQ 0.8 N N N N N N N N N N N N N
F70
F69
CNGG 120408HQ 0.8 N N F70
120412HQ 1.2 N N
R
See "Precautions when Using Wiper Inserts" in the R34 and R35 for WF/WE chipbreakers.
GP
T
WE
4 Corner-R(RE)=1.2 4 WQ
(Steel / Edge Length=09)
ap (mm)
Corner-R(RE)=1.2 3 CQ
PQ 3
ap (mm)
ap (mm)
3 3
CJ GS
WE 2 PP
ap (mm)
2 2 2
GP HQ
1 1 WQ
1 1
WF WP HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Applicable Toolholder
B15
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
Free-cutting steel
P
NQ NNQP ONQPT PS Carbon Steel / Alloy Steel
B M NQ Q Stainless Steel
RE
D1
IC
Turning Indexable Inserts
N Non-ferrous Metals
S OP Q Heat-resistant Alloys
80
S
Q
˚
Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
C
With Wiper Edge With Wiper Edge With Wiper Edge
W
CNMG 120404WQ 0.4 N N N N N N N N N N N N
120408WQ 0.8 N N N N N N N N N N N N N N N N N 2
Ceramic 120412WQ 1.2 N N N N N N N N N N N N
Finishing - Medium
120404PP 0.4 N N N N N N N N N N N N
3
120408PP 0.8 N N N N N N N N N N N N
120412PP 1.2 N N N N N N N N N
See "Precautions when Using Wiper Inserts" in the R34 and R35 for WF/WE chipbreakers.
Applicable Chipbreaker Range
WE GP
4 Corner-R(RE)=1.2 4 WQ
(Steel / Edge Length=09)
ap (mm)
Corner-R(RE)=1.2 3 CQ
PQ 3
ap (mm)
ap (mm)
3 3
CJ GS
WE 2 PP
ap (mm)
2 2 2
GP HQ
1 1 WQ
1 1
WF WP HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Turning
M NQ Q Stainless Steel
B
RE
Inserts
S Gray Cast Iron
K
P Nodular Cast Iron
D1
IC
S OP Q Heat-resistant Alloys C
80
S
Q
˚
Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
E
D8
Finishing - Medium / Up Facing Finishing - Medium / Up Facing
Boring
120412CQ 1.2 N N N N N N N N N F69
F70 F
CNMG 160608CQ 0.8 N N N N N N N
D9
160612CQ 1.2 N N N N N
Grooving
D8
1 G
CNMG 120408CJ 0.8 N N N N N N N N N D9
F65
120412CJ 1.2 N N N N N N N N F69
F70
Cut-off
H
CNMG 160612CJ 1.2 N N N N
D9
160616CJ 1.6 N N N N N
Threading
D8
N D9 J
Medium
N N N N N N N N N D9 B16
Drilling
CNMG 090404GS 0.4
N N N N N N N N N N N F70 4 K
Medium - Roughing
090408GS 0.8
Milling
120408GS 0.8 N N N N N N N N N N
120412GS 1.2 N N N N N N M
Medium - Roughing
Tools for
120408PG 0.8 N N N N N N N N N N N D9
120412PG 1.2 N N N N N N N N N F65 N
120416PG 1.6 N N N N F69
F70 3
120412PS 1.2 N N N N N N N N N N
120416PS 1.6 N N N N N N N N
Technical
T
Applicable Chipbreaker Range
GP 4
(Steel)
3 PS
ap (mm)
PS
ap (mm)
ap (mm)
3 CQ TN-V 3 6
PQ
ap (mm)
CJ 2 Standard
2 PP 2 4
1 2
1 1 GS
PT CQ
HQ
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
0.1 0.2 0.3 0.4 0.5
f (mm/rev)
f (mm/rev) f (mm/rev) f (mm/rev)
B M NQ Q Stainless Steel
RE
D1
IC
Turning Indexable Inserts
N Non-ferrous Metals
S OP Q Heat-resistant Alloys
80
S
Q
˚
Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
C D8
CNMG 120408PT 0.8 N N N N N N N N N N N D9
F65
Medium - Roughing / High Feed Rate
1
T
CNMG 120408GT 0.8 N N N N N N N
120412GT 1.2 N N N N N
V D8
D9
F65
W CNMG 120404 0.4 N N N N N N N N N N N N N N N N N N N N N N N F69
120408 0.8 N N N N N N N N N N N N N N N N N N N N N N N N N F70
Ceramic 120412 1.2 N N N N N N N N N N N N N N N N N N N
120416 1.6 N N N N N
Roughing
D8
CNMG 120408PH 0.8 N N N N N N N N N N N N N D9
120412PH 1.2 N N N N N N N N N N N N N F65
120416PH 1.6 N N N N N N N N N N F69
F70
160612PH 1.2 N N N N N N N N N N N N N
3
160616PH 1.6 N N N N N N N N N N N N
D9
CNMG 190608PH 0.8 N N N N N N N
190612PH 1.2 N N N N N N N N
190616PH 1.6 N N N N N N
190624PH 2.4 N N N
Applicable Chipbreaker Range
4 PG 88 PH(16)
8
PS 8
PS PS
ap (mm)
(mm)
ap (mm)
ap (mm)
66
ap (mm)
3 6 6
Standard
44
ap
2 4 4
PH(12)
1 GS 22 2 2
CQ
CQ
PT Standard (16)
0.1 0.2 0.3 0.4 0.5 0.2
0.2 0.4
0.4 0.6
0.6 0.8
0.8 1.0
1.0 0.2 0.4 0.6 0.8 1.0
0.2 0.4 0.6 0.8 1.0
f (mm/rev)
f (mm/rev) ff (mm/rev)
(mm/rev) f (mm/rev)
Turning
M NQ P P Q Stainless Steel
B
RE
Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC
S OP Q Heat-resistant Alloys C
80
S
Q P
˚
Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
E
D8
CNMM 120408PX 0.8 N N N N N N N N D9
120412PX 1.2 N N N N N N N F65
Single-sided / Roughing / High Feed Rate
Boring
120416PX 1.6 N N F69
F70 F
CNMM 160608PX 0.8 N N N
160612PX 1.2 N N N N N N
Grooving
1
160616PX 1.6 N N N N N N N G
D9
CNMM 190608PX 0.8 N N N
190612PX 1.2 N N N N N N N
Cut-off
190616PX 1.6 N N N N N N N H
190624PX 2.4 N N N N
Stainless Steel / Heat-Resistant Alloys Medium - Roughing Finishing - Medium Low Carbon Steel Low Carbon Steel Low Carbon Steel Low Carbon Steel
Threading
CNMG 120404XF 0.4 N N N N N N
120408XF 0.8 N N N N N N J
Finishing / Small ap
Drilling
Finishing
D9 K
F65 2
F69
CNMG 120404XQ 0.4 N N N N N N N N N N N N N N F70
120408XQ 0.8 N N N N N N N N N N N N N N
Milling
Medium
M
CNMG 120408XS 0.8 N N N N N N N N N N N N N
Tools for
CNGG 120402MFP-SK <0.2 N N N N
N
D8
120404MFP-SK <0.4 N N N N D9
Sharp Edge / Polished E48
F65
3
F69
CNGG 120404FP-TK 0.4 N N N
F70
P
120408FP-TK 0.8 N N N
Sharp Edge / Polished
Technical
Medium - Roughing T
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g.<0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
PX(16) 4 4 4
8
ap (mm)
ap (mm)
ap (mm)
3 3
ap (mm)
3
6 FP-TK
2 2 FP-TK
2
4 XS 1 1
1 XF XP XQ FP-SK FP-SK
2 PX(12)
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
0.1 0.2 0.3 0.4 0.5 f (mm/rev) f (mm/rev)
0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)
B M NQ Q Stainless Steel
RE
D1
IC
Turning Indexable Inserts
N Non-ferrous Metals
S
Q P
˚
Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
C
Heat-Resistant Alloys
Stainless Steel /
T
CNMG 160612SQ 1.2 N N 2
160616SQ 1.6 N N
V
D9
W CNMG 190612SQ 1.2 N N
190616SQ 1.6 N N
Finishing - Medium
Ceramic
Stainless Steel / Heat-Resistant Alloys
120412MU 1.2 N N N N N
1
1 2 3
(Heat-Resistant Alloys) (Heat-Resistant Alloys)
(Stainless Steel) (Stainless Steel) 7 10
5 SQ(12) 9
TK 5 6 SG(19)
ap indicates radius
SQ(19) 8
4 5 7
4 SG(12)
ap (mm)
MU
ap (mm)
ap (mm)
6
ap (mm)
3 4 SG(16)
3 5
3 4
2 2 (19)
MU SQ(16) 3
2
1 1 2
1
MQ MS 1
Heat-Resistant Alloys 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.6
See Page B8
Turning
M Stainless Steel
B
RE
Inserts
N N S NQS S Gray Cast Iron
K
O O P OQT Nodular Cast Iron
D1
IC
S NQ Heat-resistant Alloys C
80
S
˚
Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Right-hand E
CNMM 1204XR-SX - N N
Single-sided / Heat-Resistant Alloys
1204XL-SX - N N
Boring
F
CNMM 1606XR-SX - N N D8
1
1606XL-SX - N N D9
Grooving
G
CNMM 1906XR-SX - N N
1906XL-SX - N N
Roughing
Cut-off
CNMG 120404KQ 0.4 N N N H
Cast Iron
120408KQ 0.8 N N N
120412KQ 1.2 N N N
Sharp Cutting Oriented
Threading
CNMG 120404KG 0.4 N N N J
Cast Iron
120408KG 0.8 N N N 2
120412KG 1.2 N N N D8
Roughing D9
F65
Drilling
CNMG 120408KH 0.8 N N N
F69 K
Cast Iron
F70
120412KH 1.2 N N N
120416KH 1.6 N N N
Roughing
Milling
CNMG 120404C 0.4 N N N N N M
120408C 0.8 N N N N N
120412C N N N N N
Cast Iron
1.2
120416C 1.6 N N N N N
D9
Roughing
F65 R
CNGA 120404 0.4 N N F69
120408 0.8 N N F70
Cast Iron
Index
-
CNMA 120404 0.4 N N N N N N N N N T
120408 0.8 N N N N N N N N N
120412 1.2 N N N N N N
120416 1.6 N N N N
Without Chipbreaker
Applicable Chipbreaker Range
1 2 3
(Heat-Resistant Alloys)
7 (Cast Iron) (Cast Iron)
10 10
SX(12)
6
ap indicates radius
SX(19) 8 8
5 C (Standard)
KQ PH
ap (mm)
ap (mm)
ap (mm)
6 6 GC
4 KH (Interruption / Heavy Interruption)
3 SX ZS
(16) 4 4
2 KG
2 2
1
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
B M Stainless Steel
RE
N NQ T Non-ferrous Metals
S Heat-resistant Alloys
80
S
S
˚
Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
Handed Insert
shows Right-hand
C
Non-ferrous Metals
S D9
CNGG 120404AH 0.4 N N N F65 1
120408AH 0.8 N N N F69
T F70
Medium - Roughing / Sharp Edge
V
CNMG 120404AH 0.4 N N N
120408AH 0.8 N N N
W
Medium - Roughing
Ceramic
CNGG 090402R-S 0.2 N N N N N
090402L-S 0.2 N N N N N
Finishing
090404R-S 0.4 N N N N N
090404L-S 0.4 N N N N N N
090408R-S 0.8 N N D9
090408L-S 0.8 N N F70
Surface Roughness Oriented / Sharp Edge
D8
Medium - Roughing Medium - Roughing
1 2
(Non-ferrous Metals) (Steel / Edge Length=09) (Steel / Edge Length=12)
5 5 5
4
&(Without Indication)
4 & 4
ap indicates radius
AH
ap (mm)
(Without Indication)
ap (mm)
3
ap (mm)
3 3
Z
2
2 2
1 A3
1 S 1
0.1 0.2 0.3 0.4 0.5 25R
f (mm/rev) 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
Turning
M Stainless Steel
B
Inserts
S Gray Cast Iron
K
D1
IC
55°
S
Heat-resistant Alloys C
S
Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
E
D12
DNMX 150404WF 0.4 N N N N N N N N N D13
150408WF 0.8 N N N N N N N N N F66
Boring
With Wiper Edge
Grooving
Finishing
150612WF 1.2 N N N N N N N N N F66
G
Cut-off
F66
150408PP 0.8 N N N N N N N N N N N N N F72 H
150412PP 1.2 N N N N N N N N N N N F73
Finishing
Threading
DNMG 150602PP 0.2 N N N N N N N N N
150604PP 0.4 N N N N N N N N N N N
D12
D13
J
150608PP 0.8 N N N N N N N N N N F66
150612PP 1.2 N N N N N N N N
Drilling
DNMG 110404GP 0.4 N N N N N N N N N N D13 K
110408GP 0.8 N N N N N N N N N F71
D12
Milling
DNMG 150402GP 0.2 N N N N N N N N N N N N D13
2 M
Finishing
D12
DNMG 150404PQ 0.4 N N N N N N N N N N N N N D13 P
150408PQ 0.8 N N N N N N N N N N N N N F66
Finishing - Medium
See "Precautions when Using Wiper Inserts" in the R34 and R35 for WF chipbreaker.
Index
T
Applicable Chipbreaker Range
1 2
(Steel / Edge Length=15)
(Steel) 5
5
4
ap indicates radius
3 3 CQ
ap (mm)
3
HQ CJ
ap (mm)
2 2
2 PP
HQ
1 1
1
WF GP
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
0.1 0.2 0.3 0.4 0.5 0.6 0.7
f (mm/rev) f (mm/rev)
f (mm/rev)
D1
IC
N Non-ferrous Metals
S
55° OP Q Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
C
DNMG 110402HQ 0.2 N N N N N N N N N N N D13
D 110404HQ 0.4 N N N N N N N N N N N F71
D12
Finishing - Medium
T
DNMG 150604HQ 0.4 N N N N N N N N N N N N N N D12
150608HQ 0.8 N N N N N N N N N N N D13
V F66
150612HQ 1.2 N N N N N N N N
W D12
DNMG 150404CQ 0.4 N N N N N N N N N N N N N N N D13 B23
Finishing - Medium / Up Facing
D12
Finishing - Medium / Up Facing
F66 1
150408TN-V 0.8 N F72
F73
D12
DNMG 150404GS 0.4 N N N N N N N N D13
150408GS 0.8 N N N N N N N N N F66 2
150412GS 1.2 N N N N N F72
F73
D12
DNMG 150604GS 0.4 N N
D13
150608GS 0.8 N N F66
Applicable Chipbreaker Range
1 2
(Steel)
5
Standard GT
PG
ap indicates radius
4
(Steel) PS
ap (mm)
3 3
TN-V
2 2
ap (mm)
GS
1 1
GS (11) PT
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
Turning
M NQ Q Stainless Steel
B
Inserts
S Gray Cast Iron
K
D1
IC
55°
S
OP Q Heat-resistant Alloys C
S
Q Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
E
DNMG 150404PG 0.4 N N N N N N N N N N D12
0.8 N N D13
150408PG N N N N N N N N N
F66
Boring
150412PG 1.2 N N N N N N N N N F72 F
Medium - Roughing
Grooving
D12
150608PG 0.8 N N N N N N N N N N N
D13 G
150612PG 1.2 N N N N N N N N F66
150616PG 1.6 N
Cut-off
D12
DNMG 150404PS 0.4 N N N N N N N N N N N N N
D13 H
150408PS 0.8 N N N N N N N N N N N N N N
F66
150412PS 1.2 N N N N N N N N F72
Medium - Roughing
Threading
J
DNMG 150604PS 0.4 N N N N N N N N N
D12 1
150608PS 0.8 N N N N N N N N N N
D13
150612PS 1.2 N N N N N N N N N F66
N N N N N N
Drilling
150616PS 1.6
K
D12
Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate
Milling
F73
M
D12
DNMG 150608PT 0.8 N N N N N N N N N N
D13
150612PT 1.2 N N N N N N N N N N F66
R
Index
T
Applicable Chipbreaker Range
1
(Steel)
5
Standard GT
ap indicates radius
4 PG
PS
ap (mm)
2
GS
1
GS (11) PT
D1
IC
N Non-ferrous Metals
S
55˚ Heat-resistant Alloys
S
Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
C D12
DNMG 150404 0.4 N N N N N N N N N N N N N N N N D13
D 150408 0.8 N N N N N N N N N N N N N N N N N N N N N F66
150412 1.2 N N N N N N F72
Roughing
F73
R 1
DNMG 150604 0.4 N N N N N D12
S 150608 0.8 N N N N N N N N N N N D13
150612 1.2 N N N N N N N N N F66
T
D12
DNMG 150408PH 0.8 N N N N N N N N N N N D13
V 150412PH 1.2 N N N N N N N N N N F66
150416PH 1.6 N N N F72
Roughing
W F73
D12
DNMM 150408PX 0.8 N N N D13
150412PX 1.2 N N N N F66
150416PX 1.6 N F72
F73
150408XP 0.8 N N N N N N N N N N N N N N N
0.4 N D12
DNMG 150604XP N N
D13 3
150608XP 0.8 N N N F66
Finishing
Low Carbon Steel Low Carbon Steel
Roughing
Applicable Chipbreaker Range
1 2 3
(Steel) (Steel) (Low Carbon Steel)
5 10 5
Standard GT
ap indicates radius
4 PG 8 4
PS
ap (mm)
ap (mm)
(HS) 3
ap (mm)
3 6
PH
2 4 2
GS XS
PX
1 2 1 XF XP XQ
GS (11) PT
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
Turning
M NQ P P Q Stainless Steel
B
Inserts
Gray Cast Iron
K
D1
IC
55˚
S
OP NQQ Heat-resistant Alloys C
S
Q P Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Right-hand E
Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Medium - Roughing Large D.O.C. Finishing - Medium
Boring
Sharp Edge / Polished
F
DNMG 150402R-LD 0.2 N N
150404R-LD 0.4 N N D12 2
D13
Grooving
F66
F72 G
DNGG 150404FP-TK 0.4 N N N F73 1
150408FP-TK 0.8 N N N
Sharp Edge / Polished
Cut-off
DNGG 150404TK 0.4 N H
150408TK 0.8 N
Threading
D12
DNGG 150604TK 0.4 N
D13
150608TK 0.8 N F66 J
Medium - Roughing / Sharp Edge
D12
DNMG 150404TK 0.4 N N N D13
F66
N N N
Drilling
150408TK 0.8 F72
F73 K
3
D12
DNMG 150604TK 0.4 N N N
D13
150608TK 0.8 N N N F66
Milling
Medium - Roughing
D12 M
DNMG 150404MQ 0.4 N N N N N N D13
F66
150408MQ 0.8 N N N N N N F72
Tools for
DNMG 150604MQ 0.4 N N N N N N
D12 N
D13
150608MQ 0.8 N N N N N N F66
Finishing - Medium
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE). Technical
P
R
Index
T
Applicable Chipbreaker Range
(Steel)
1 2 12
3
(Steel) (Stainless Steel) (Stainless Steel)
11
5 5
10 5
TK
ap indicates radius
4 4 9
4
ap (mm)
8 LD
MU
ap (mm)
ap (mm)
3 3 7 3
ap (mm)
FP-TK
2 2 FP-TK 6
2
5
1 1 4 1
FP-SK FP-SK 3 MQ MS
2 0.1 0.2 0.3 0.4 0.5
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25 Heat-Resistant Alloys
f (mm/rev) f (mm/rev) 1 f (mm/rev)
Titanium Alloys
0.05 0.1 0.15 0.2 0.25
f (mm/rev) See Page B8
D1
IC
N Non-ferrous Metals
S
55˚ OP NQQ Heat-resistant Alloys
S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
C
D12
DNMG 150404SQ 0.4 N N D13
D 150408SQ 0.8 N N F66
Heat-resistant Alloys
D12
DNMG 150404MS 0.4 N N N N N N D13
V 150408MS 0.8 N N N N N N F66
150412MS 1.2 N N N N N N F72
F73
W
F66
150412SG 1.2 N N N N F72
F73
3
D12
DNMG 150608SG 0.8 N N N N
D13
150612SG 1.2 N N N N F66
Roughing
Applicable Chipbreaker Range
1 2 3
(Heat-Resistant Alloys) (Stainless Steel) (Heat-Resistant Alloys)
5 5 5
TK
ap indicates radius
4 4 4
ap (mm)
MU
ap (mm)
3
ap (mm)
3 3
2 2 2 SG
1 SQ 1 1
MQ MS
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
Heat-Resistant Alloys f (mm/rev)
0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
Titanium Alloys
See Page B8
Turning
M Stainless Steel
B
Inserts
NQS Gray Cast Iron
K
D1
IC
55˚
S
Heat-resistant Alloys C
S
Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
E
D12
DNMG 150404KQ 0.4 N N N D13
F66
150408KQ 0.8 N N N F72
Boring
Cast Iron
F73
F
D12
DNMG 150604KQ 0.4 N N N
D13
150608KQ 0.8 N N N F66
Grooving
Sharp Cutting Oriented
Cut-off
DNMG 150604KG 0.4 N N N D12
H
150608KG 0.8 N N N D13
150612KG 1.2 N N N F66
Threading
Roughing
D12
D13 J
DNMG 150408KH 0.8 N N N
F66
150412KH 1.2 N N N F72
Cast Iron
F73
Drilling
D12
DNMG 150608KH 0.8 N N N
D13 K
150612KH 1.2 N N N F66
Roughing
D12
DNMG 150404C 0.4 N N N N N D13
Milling
150408C 0.8 N N N N N F66
F72
M
150412C 1.2 N N N N
F73
Cast Iron
F73
D12
DNMG 150608ZS 0.8 N N N N N
D13
Technical
F73
Index
T
D12
DNMG 150608GC 0.8 N N N N
D13
150612GC 1.2 N N N F66
Roughing
Applicable Chipbreaker Range
1 2
(Cast Iron) (Cast Iron)
10 10
ap indicates radius
8 8
GC PH (Interruption /
ap (mm)
ap (mm)
6 KQ 6 Heavy Interruption)
ZS
KH
4 4
KG
2 2
C (Standard)
0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)
D1
IC
N NQ T Non-ferrous Metals
S
55˚ Heat-resistant Alloys
S
T Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
Handed Insert
shows Right-hand
C D12
DNMA 150404 0.4 N N N N N N N D13
F66
D 150408 0.8 N N N N N N N N N F72
Cast Iron
F73
-
R D12
DNMA 150604 0.4 N N N
D13
150608 0.8 N N N N N F66
S Without Chipbreaker
Non-ferrous Metals
D12
DNGG 150604AH 0.4 N
D13
150608AH 0.8 N F66
Medium - Roughing / Sharp Edge
D12
DNMG 150404AH 0.4 N N N D13
F66
150408AH 0.8 N N N F72
Medium - Roughing F73
110404R-S 0.4 N N
110404L-S 0.4 N N
110408R-S 0.8 N
D13
110408L-S 0.8 N F71
Surface-Finish Oriented / Sharp Edge
1 2
(Non-ferrous Metals) (Steel)
5 5
&
(15)
ap indicates radius
4 4
&
(11)
ap (mm)
ap (mm)
3 AH 3
2 2
1 1 S
A3
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
Turning
M Stainless Steel
B
RE
Inserts
Gray Cast Iron
K
IC
55˚
S
Heat-resistant Alloys C
S
Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Right-hand E
Medium - Roughing
Boring
160410R-1 1.0 N N
160410L-1 1.0 N N
F
Grooving
G
(mm) (mm)
Cut-off
Description IC S D1 Description IC S D1
RN_0903_ 9.525 3.18 3.81 RN_1506_ 15.875 6.35 6.35 H
RN_1204_ 12.70 4.76 5.16
Threading
Free-cutting steel
P
Q Q NQPT P Carbon Steel / Alloy Steel J
M Stainless Steel
K
O OQT
Drilling
Nodular Cast Iron
N Non-ferrous Metals
K
S
Heat-resistant Alloys
S
Titanium Alloys
Milling
H Hard Materials
M
CVD PVD Coated
Tools for
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
N
KW10
SW05
TN60
PV90
CCX
RE
RNMG 090300 - N N N N N N N
P
Medium - Roughing
D23
RNMG 120400 - N N N N N N N N N N N N N 2
Technical
RNMG 150600 - N N N N N N - R
Index
T
Applicable Chipbreaker Range
1 2
(Steel) (Steel)
4 4
ap indicates radius
3 3
ap (mm)
ap (mm)
(12)
2 2 (15)
1 1
(09)
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)
B M NQ Q Stainless Steel
D1
IC
K
O P OQT Nodular Cast Iron
Turning Indexable Inserts
RE N Non-ferrous Metals
S
OP Q Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
C
Medium - Roughing / High Feed Rate Medium - Roughing Medium - Roughing Finishing - Medium Finishing - Medium
1 2
(Steel / Edge Length=09, 12) (Steel / Edge Length=12) (Steel / Edge Length=19)
5 5 10
Standard
PG
Standard
ap indicates radius
4 4 8
PS
ap (mm)
ap (mm)
ap (mm)
3 Standard (09) 3 6
2 PQ 2 4
HQ
1 1 2
PT
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
Turning
M Stainless Steel
B
Inserts
NQS Gray Cast Iron
D1
IC
K
OQT Nodular Cast Iron
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
E
SNMG 120408PH 0.8 N N N N N N N N N N N D14
120412PH 1.2 N N N N N N N N N N N N D15
Boring
120416PH 1.6 N N N N N N N N N N F75
F
Roughing
Grooving
- G
SNMG 190612PH 1.2 N N N N N
190616PH 1.6 N N N N N
Cut-off
1 H
SNMM 120408PX 0.8 N N N N N D14
Single-sided / Roughing / High Feed Rate
Threading
J
SNMM 150612PX 1.2 N N N
150616PX 1.6 N
Drilling
-
SNMM 190612PX 1.2 N N N N K
190616PX 1.6 N N N N N N
190624PX 2.4 N N N N
Milling
Low Carbon Steel Low Carbon Steel Low Carbon Steel
M
SNMG 120408XP 0.8 N N N N N N N N N N N
Tools for
D14
N
SNMG 120408XQ 0.8 N N N N N N N N N N N N D15 2
F75
Medium
P
SNMG 120408XS 0.8 N N N N N N N N N N N
Technical
Roughing
R
Index
T
Applicable Chipbreaker Range
PH(15) PX(15) 4
8 8
ap (mm)
ap (mm)
ap (mm)
6 3
6
4 4 2 XQ XS
PH(12)
2 2 1
PX(12) XP
0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
B M NQ Q Stainless Steel
D1
IC
K
P OQT Nodular Cast Iron
Turning Indexable Inserts
RE N Non-ferrous Metals
S
OP NQQ Heat-resistant Alloys
S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
C
SNMG 120404MQ 0.4 N N N N N N
D 120408MQ 0.8 N N N N N N
Stainless Steel / Heat-Resistant Alloys
V
SNMG 190612MU 1.2 N N N
-
190616MU 1.6 N N N
W
Medium - Roughing
Ceramic
SNMG 120408SG 0.8 N N N N D14
D15
Heat-resistant Alloys
2
SNMG 190612SG 1.2 N N N N
-
190616SG 1.6 N N N N
Roughing
N N N
Cast Iron
120412KH 1.2 N N N
120416KH 1.6 N N N
Roughing
N N N N D14
Cast Iron
N N N N N N
Cast Iron
N N N N
Cast Iron
1 (Stainless Steel)
2 3 4
(Heat-Resistant Alloys) (Cast Iron) (Cast Iron)
MU(19) 10 10 10
5 SG(19)
9
ap indicates radius
8 8 8
4
PH (Interruption /
ap (mm)
7
ap (mm)
MS SG
ap (mm)
3 6
KH ZS
5
2 4 4 4
3 GC
2 KG 2
1 2
Heat-Resistant Alloys MQ 1 C (Standard)
Titanium Alloys 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.6 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
See Page B8
D1
IC
Turning
RE
S
M Stainless Steel
B
Inserts
N S NQS S Gray Cast Iron
K
O P OQT Nodular Cast Iron
S
RE
S Titanium Alloys
S
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Right-hand E
SNGA 120404 0.4 N
120408 0.8 N N
Boring
D14
F
Cast Iron
Grooving
-
120416 1.6 N N N N N G
120420 2.0 N N N N
Without Chipbreaker
D29
N N N
Cut-off
Cast Iron
Threading
SNGG 090304R-B 0.4 N N N N N N
090304L-B 0.4 N N N N N N D14 J
090308R-B 0.8 N N N N N D15
Finishing - Medium / Medium - Roughing
090308L-B 0.8 N N N N N
Drilling
SNGG 120404R-C 0.4 N N N N N N K
120404L-C 0.4 N N N N N N
120408R-C 0.8 N N N N N N N
120408L-C 0.8 N N N N N N
Milling
1 M
SNMG 120404R-C 0.4 N N N N N
D14
120404L-C 0.4 N N N N N
D15
Tools for
F75
120408L-C 0.8 N N N N N
-B : Finishing - Medium
-C : Medium-Roughing
N
Medium - Roughing
R
Index
T
Applicable Chipbreaker Range
1
(Steel / Edge Length=09, 12)
5
ap indicates radius
4
ap (mm)
3 C
2 B
1
25R
Free-cutting steel
P
B NQ NNQP ONQPT PS Carbon Steel / Alloy Steel
60˚
M NQ Q Stainless Steel
K
D1 P Nodular Cast Iron
IC
N Non-ferrous Metals
RE OP Q Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
Negative
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
C
With Wiper Edge
D
TNMX 160404WF 0.4 N N N N N N N N N D16
160408WF 0.8 N N N N N N N N N D17 1
160412WF 1.2 N N N N N N N N N F76
R Finishing
D16
TNMG 160402PP 0.2 N N N N N N N N N N N N D17
S
Finishing
W
TNMG 160402GP 0.2 N N N N N N N N N N N N N N
160404GP 0.4 N N N N N N N N N N N N N N D16
Ceramic D17
160408GP 0.8 N N N N N N N N N N N N N
D18
F66
Finishing - Medium
3
TNMG 160404GS 0.4 N N N N N N N N N N D16
160408GS 0.8 N N N N N N N N N N D17
D18
Medium - Roughing
See "Precautions when Using Wiper Inserts" in the R34 and R35 for WF chipbreaker.
Applicable Chipbreaker Range
1 2 3
(Steel / Edge Length=16) (Steel / Edge Length=16) (Steel / Edge Length=22)
5 5 10
(Steel)
Standard
5
ap indicates radius
4 4 PG GT 8 Standard
4 PS
(Steel / Edge Length=11) CQ PS
ap (mm)
ap (mm)
6
ap (mm)
3 3 3
ap (mm)
3 HQ
GS CJ
PQ
ap (mm)
2 2 2 4
2 PP
GP HQ GS
1 1 1 1 2
WF GP PT CQ
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Free-cutting steel
P
NQ NNQP ONQPT PS
Turning
60˚
Carbon Steel / Alloy Steel
B
NQ Q
Inserts
M Stainless Steel
N Non-ferrous Metals
RE OP Q Heat-resistant Alloys
S S
Q Titanium Alloys
External
H Hard Materials
CVD PVD Coated D
Small Parts
Insert Description
Machining
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE E
D16
TNMG 160404PS 0.4 N N N N N N N N N N N N N N D17
D18
Boring
160408PS 0.8 N N N N N N N N N N N N N N F66 F
Medium - Roughing
Grooving
220408PS 0.8 N N N N N N N N N N D16
220412PS 1.2 N N N N N N N N D17 G
F76
220416PS 1.6 N N N N N
Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate
Cut-off
TNMG 160408PT 0.8 N N N N N N N N N N H
160412PT 1.2 N N N N N N
D16 1
Threading
TNMG 160408GT 0.8 N N N N N N N
160412GT 1.2 N N N
D17 J
D18
F66
F76
0.4 N N N N N N N F77
TNMG 160404 N N N N N N N N N N N N N N N
Drilling
160408 0.8 N N N N N N N N N N N N N N N N N N N N N N N K
160412 1.2 N N N N N N N N N N N N N N
160416 1.6 N N N N N
Roughing
160420 2.0 N N N N N
Milling
M
TNMG 220404 0.4 N N N N N
D17
220408 0.8 N N N N N N N N N N N N N N N F76
N N N N N N N N N N N
Tools for
D16 N
D17
TNMG 160408PH 0.8 N N N N N N N N N N N D18
F66
160412PH 1.2 N N N N N N N N N N F76
Roughing
F77
2
TNMG 220408PH 0.8 N N N N N N
P
220412PH 1.2 N N N N N N N D17
F76
220416PH 1.6 N N
Technical
R
Index
T
Applicable Chipbreaker Range
1 2 3
(Steel / Edge Length=16) (Steel / Edge Length=22) (Steel) (Steel)
5 10 10 10
Standard
PH(22)
ap indicates radius
4 PG GT 8 Standard 8 8
PH(16)
PS
ap (mm)
ap (mm)
PS
ap (mm)
6 6 PX(22)
ap (mm)
3 6
2 4 4 4
GS 2
1 2 2 PX(16)
PT
CQ
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
f (mm/rev)
K
D1 P Nodular Cast Iron
IC
N Non-ferrous Metals
RE Q Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
Handed Insert
C shows Right-hand
D16
Low Carbon Steel Single-sided / Roughing / High Feed Rate
D D17
TNMM 160408PX 0.8 N N N D18
160412PX 1.2 N N N F66
R F76
F77 B37
S 3
TNMM 220408PX 0.8 N N N
D17
220412PX 1.2 N N N F76
T 220416PX 1.6 N N N
F76
TNMG 160404XQ 0.4 N N N N N N N N N N N N N F77
160408XQ 0.8 N N N N N N N N N N N N N N
Medium
Finishing - Medium Finishing - Medium Low Carbon Steel
Roughing
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
1 2 3 (Steel)
(Low Carbon Steel) (Steel) (Stainless Steel) 10
5 5 5
9
ap indicates radius
8
4 4 4
7
ap (mm)
ap (mm)
3 3
ap (mm)
ap (mm)
3 6
FP-TK 5
LD
2 2 2 FP-TK 4
XS 3
XP 1 1
1 XF XQ 2
FP-SK(SK) FP-SK 1
0.1 0.2 0.3 0.4 0.5 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
0.05 0.1 0.15 0.2 0.25
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Free-cutting steel
P
Turning
NQ NQ ONQPT P Q P Carbon Steel / Alloy Steel
B
60˚
Inserts
M NQ P P Q Stainless Steel
Gray Cast Iron
K
N Non-ferrous Metals
RE OP NQQ Heat-resistant Alloys
S S
Q P Titanium Alloys
External
H Hard Materials
CVD PVD Coated
D
Small Parts
Insert
Machining
Description
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
E
CCX
RE
Handed Insert
shows Right-hand
D16
Medium - Roughing
D17
Boring
TNGG 160404FP-TK N N N D18
0.4
E49 F
160408FP-TK 0.8 N N N F66
F76
Sharp Edge / Polished F77
Grooving
TNGG 160404TK 0.4 N G
160408TK 0.8 N
Medium - Roughing / Sharp Edge
Cut-off
H
TNMG 160404TK 0.4 N N N
160408TK 0.8 N N N
Stainless Steel / Heat-Resistant Alloys
Threading
Medium - Roughing
J
TNMG 160404MQ 0.4 N N N N N N
160408MQ 0.8 N N N N N N 1
Drilling
Finishing - Medium
D16
K
D17
TNMG 160404MS 0.4 N N N N N N D18
160408MS 0.8 N N N N N N F66
Milling
160412MS 1.2 N N N N N N F76 M
F77
Medium - Roughing
Tools for
TNMG 160404MU 0.4
160408MU 0.8 N N N N N N N
Medium - Roughing
160404L-ST 0.4 N N N N N N N N N N N N N N P
160408R-ST 0.8 N N N N N N N N N N N N N
160408L-ST 0.8 N N N N N N N N N N N N N
Technical
Medium - Roughing
160412SG 1.2 N N N N
2
TNMG 220408SG 0.8 N N N N D17
Index
Roughing
220412SG 1.2 N N N N F76 T
Applicable Chipbreaker Range
4 4 ST 4
ap (mm)
ap (mm)
MU
3 3
ap (mm)
2 2 2
Heat-Resistant Alloys 1 1 1
SG
(16)
Titanium Alloys MQ MS
See Page B8 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
K
D1 O O P OQT Nodular Cast Iron
IC
N Non-ferrous Metals
RE Heat-resistant Alloys
S S
Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
C
D
TNMG 160404KQ 0.4 N N N
Cast Iron
R 160408KQ 0.8 N N N
Sharp Cutting Oriented
S
TNMG 160404KG 0.4 N N N
Cast Iron
T 160408KG 0.8 N N N 1
160412KG 1.2 N N N
V Roughing
160412KH 1.2 N N N
D16
Ceramic 160416KH 1.6 N N N D17
Roughing D18
F66
TNMG 160404C 0.4 N N N N N F76
Cast Iron
F77
160408C 0.8 N N N N N N
160412C 1.2 N N N N
Roughing
N N N N N N
Cast Iron
N N N N N
Cast Iron
D17
D18
TNMA 160404 0.4 N N N N N N N N N N F66
160408 0.8 N N N N N N N N N N N F76
160412 1.2 N N N N N F77
160416 1.6 N N N N
160420 2.0 N N N N
Without Chipbreaker
Applicable Chipbreaker Range
1 2
(Cast Iron) (Cast Iron)
10 10
ap indicates radius
8 KQ 8
C(Standard)
PH (Interruption /
GC
ap (mm)
ap (mm)
6 6 Heavy Interruption)
KH ZS
4 4
KG
2 2
0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)
Free-cutting steel
P
Turning
60˚
Carbon Steel / Alloy Steel
B
Inserts
M Stainless Steel
N NQ T Non-ferrous Metals
RE Heat-resistant Alloys
S S
S Titanium Alloys
External
H Hard Materials
CVD PVD Coated
D
Small Parts
Insert
Machining
Description
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
E
CCX
RE
Handed Insert
shows Right-hand
Non-ferrous Metals
Boring
160404L-A3 0.4 N N N F
160408R-A3 0.8 N N N
160408L-A3 0.8 N N N
Grooving
Finishing - Medium / Sharp Edge
D16
G
Non-ferrous Metals
D17
TNGG 160404AH 0.4 N N N D18
F66
1
160408AH 0.8 N N N F76
F77
Cut-off
Medium - Roughing / Sharp Edge
H
Non-ferrous Metals
Threading
160408AH 0.8
Medium - Roughing J
Drilling
K
Milling
M
Technical
P
R
Index
T
Applicable Chipbreaker Range
(Non-ferrous Metals)
ap indicates radius
4
AH
3
ap (mm)
1 A3
Free-cutting steel
P
B NQ NQP QP Carbon Steel / Alloy Steel
60˚
M PP Q Stainless Steel
K
D1 O Nodular Cast Iron
IC
N T Non-ferrous Metals
RE Q Heat-resistant Alloys
S S
Q S Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
Handed Insert
C shows Right-hand
Super Fine D16
D TNEG 160402R-SSF 0.2 N N N N N N N D17
Finishing
1
(Steel / Edge Length=11) (Steel / Edge Length=16)
5 5
ap indicates radius
4 4
C
B
ap (mm)
ap (mm)
3 3
2 2
B S
1 S 1
25R
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
Free-cutting steel
P
Turning
NQ NQP P Carbon Steel / Alloy Steel
B
60˚
Inserts
M P Stainless Steel
N T Non-ferrous Metals
RE Heat-resistant Alloys
S S
S Titanium Alloys
External
H Hard Materials
CVD PVD Coated
D
Small Parts
Insert
Machining
Description
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
E
CCX
RE
Handed Insert
shows Right-hand
Boring
160402L-C 0.2 N N N D16 F
160404R-C 0.4 N N N N N N N N N D17
160404L-C 0.4 N N N N N N N N N D18
160408R-C 0.8 N N N N N N N N N F66
Grooving
160408L-C 0.8 N N N N N N N N N F76
160412R-C 1.2 N N N N N N N F77 G
160412L-C 1.2 N N N N N N N
TNGG 220404R-C N N N
Cut-off
0.4
220404L-C 0.4 N N N D17 H
Medium - Roughing
Threading
TNGG 110402R 0.2 N J
1
110402L 0.2 N
D17
110404R 0.4 N F77
110404L 0.4 N
Drilling
110408R 0.8 N
K
TNMG 160404R-C 0.4 N N N N N N
160404L-C 0.4 N N N N N N
Milling
160408R-C 0.8 N N N N N N
D16 M
160408L-C 0.8 N N N N N N
D17
160412R-C 1.2 N
D18
F66
R
Index
T
Applicable Chipbreaker Range
1
(Steel / Edge Length=16) (Steel / Edge Length=22)
5 10
ap indicates radius
4 8
C
B
ap (mm)
ap (mm)
3 6
2 4
S C
1 2
25R
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)
B M NQ P P Q Stainless Steel
RE
N S NQS Gray Cast Iron
K
O P OQT Nodular Cast Iron
D1
IC
Turning Indexable Inserts
N Non-ferrous Metals
35° S
OP Q Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
Handed Insert
shows Right-hand
C
VNMG 160402PP 0.2 N N N N N N N N N N N N
Finishing
D 160404PP 0.4 N N N N N N N N N N N N
160408PP 0.8 N N N N N N N N N N N N
160412PP 1.2 N N N N N N N N
R
160404GP 0.4 N N N N N N N N N N N N N
160408GP 0.8 N N N N N N N N N N N N N
T
D19
VNMG 160404PQ 0.4 N N N N N N N N N N N N D20
160408PQ 0.8 N N N N N N N N N N N N N D21
160412PQ 1.2 N N N N N N N N N N N N D22
160408TN-V 0.8 N
160412TN-V 1.2 N
Roughing
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
1 2 (mm) (ステンレス
(Steel) (Steel) 5 5
5 5
(Steel)
4 4
ap indicates radius
4 4
切込み
4
Standard
ap (mm)
ap (mm)
3 3
ap (mm)
3 3
3
ap (mm)
GP FP-SK,SK
2 (Stainless Steel)
2
PQ 2 2 ap 2
HQ
1 PP 1 1 1 1
VC VF FP-SK,SK(Steel)
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.5 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) 送り f (mm/rev
Turning
M NQ P Q Stainless Steel
B
RE
Inserts
N NQS S Gray Cast Iron
K
O OQT Nodular Cast Iron
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
RE
Machining
Handed Insert
shows Right-hand E
Heat-resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys
Boring
Finishing - Medium
F
VNMG 160404MS 0.4 N N N N N N
160408MS 0.8 N N N N N N 1
Grooving
Medium - Roughing
160412MS 1.2 N N N N N G
Cut-off
160408MU 0.8 N N N N N N
H
Medium - Roughing
Threading
2
160408SG 0.8 N N N N J
Roughing
N N N
Cast Iron
Drilling
160412KG 1.2 N N N D19 K
D20
Roughing
D21 3
D22
N N N
Cast Iron
Milling
160412KH 1.2 N N N M
Roughing
Tools for
VNGA 160404 0.4
- N
160408 0.8 N N
Without Chipbreaker
160402L-S 0.2 N N N N P
160404R-S 0.4 N N N N
160404L-S 0.4 N N N N
Surface Roughness Oriented / Sharp Edge
Technical
4
VNGG 160402R 0.2 N N N N N N N R
160402L 0.2 N N N N N N N
N N N N N N N N
Medium
160404R 0.4
160404L 0.4 N N N N N N N N
160408R 0.8 N N N N N N N N
Index
160408L 0.8 N N N N N N N T
Applicable Chipbreaker Range
1 2 3 4
(Heat-Resistant Alloys) (Steel) (Steel)
5 6 5
(Stainless Steel)
5
ap indicates radius
4 4 KH 4
4 &(Without Indication)
ap (mm)
ap (mm)
ap (mm)
3 3 3
MU
ap (mm)
3
2 2 SG 2
MQ
2
1 1 1 S
1 KG
MS
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
B M NQ Q Stainless Steel
D1
IC
N Non-ferrous Metals
RE
OP Q Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
C
With Wiper Edge
080404PP 0.4 N N N N N N N N N N N
080408PP 0.8 N N N N N N N N N N N
080412PP 1.2 N N N N N N N N N N
See "Precautions when Using Wiper Inserts" in the R34 and R35 for WF/WE chipbreakers.
Applicable Chipbreaker Range
1 2 3
(Steel) (Steel)
5 5 (Steel / Edge Length=08)
4
ap indicates radius
WE
4 Corner-R(RE)=1.2 4 WQ
Corner-R(RE)=1.2
(Steel / Edge Length=06) CQ
3 3
PQ
ap (mm)
3 3
ap (mm)
ap (mm)
GP HQ CJ
WE
ap (mm)
2 2 2 2 PP
HQ
1 1 WQ 1 1
GP
WF WP
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Turning
M NQ Q Stainless Steel
B
Inserts
N N S NQS Gray Cast Iron
K
O O P OQT Nodular Cast Iron
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
E
Finishing - Medium / Up Facing Finishing - Medium / Up Facing
Boring
080412CQ 1.2 N N N N N N N N N N N N D24
D25
F
F79
1
F80
WNMG 080408CJ 0.8 N N N N N N
Grooving
080412CJ 1.2 N N N N N N
G
060408GS 0.8
Cut-off
H
WNMG 080404GS 0.4 N N N N N N N N
080408GS 0.8 N N N N N N N N N N
Threading
080412GS 1.2 N N N N N N
J
Medium - Roughing
Drilling
080412PG 1.2
080416PG 1.6 N N N N N K
Medium - Roughing
Milling
080408PS 0.8 N N N N N N N N N N N N N N
080412PS 1.2 N N N N N N N N N N D24
2 M
080416PS 1.6 N N N N N D25
F79
Tools for
WNMG 080408PT 0.8 N N N N N N N N N N N N
080412PT 1.2 N N N N N N N N N
080408 0.8 N N N N N N N N N N N N N N N N N N N N N N N N
080412 1.2 N N N N N N N N N N N N N N N
Index
T
Applicable Chipbreaker Range
1 2 3
(Steel / Edge Length=08) (Steel) (Steel)
5 10 10
(Steel / Edge Length=08) Standard
ap indicates radius
4 4 PG 8 8
PS
3 CQ
ap (mm)
ap (mm)
ap (mm)
PQ 3 6 Standard 6
ap (mm)
HQ CJ
2 PP 2 4 4
PH
GS
1 1 2 2
GP GT
PT PS
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
B M NQ Q Stainless Steel
D1
IC
N Non-ferrous Metals
RE
OP NQQ Heat-resistant Alloys
S S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
C
B47
Roughing
Ceramic
WNMG 080408XS 0.8 N N N N N N N N N
Roughing
1 2 3 (Stainless Steel)
4
(Cast Iron) (Low Carbon Steel) (Heat-Resistant Alloys)
10 5 5 5
TK
ap indicates radius
8 4 4 4
C (Standard)
PH (Interruption / MU
ap (mm)
GC
ap (mm)
ap (mm)
ap (mm)
6 Heavy Interruption) 3 3 3
ZS
SG
4 2 2 2
XS
XP 1
2 1 XQ 1
Heat-Resistant Alloys MQ MS
0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5 Titanium Alloys 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) See Page B8 f (mm/rev) f (mm/rev)
Turning
M Stainless Steel
B
Inserts
N S NQS S Gray Cast Iron
K
O P OQT Nodular Cast Iron
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Right-hand E
WNMG 080404KQ 0.4 N N N
Cast Iron
080408KQ 0.8 N N N
Boring
080412KQ 1.2 N N N
Sharp Cutting Oriented F
WNMG 080404KG 0.4 N N N
Cast Iron
080408KG 0.8 N N N 1
Grooving
080412KG 1.2 N N N
Roughing G
WNMG 080408KH 0.8 N N N
Cast Iron
080412KH 1.2 N N N
080416KH 1.6 N N N
Cut-off
Roughing H
WNMG 080404C 0.4 N N N N N
Cast Iron
080408C 0.8 N N N N N N
Threading
080412C 1.2 N N N N D24
Roughing D25
F79
J
F80
Cast Iron
Drilling
Roughing
K
Cast Iron
Milling
Roughing
M
Cast Iron
060404R-S 0.4 N N
Technical
060404L-S 0.4 N N
060408R-S 0.8 N D25
R
060408L-S 0.8 F78
4
Surface Roughness Oriented / Sharp Edge
Index
060404L 0.4 N N
Applicable Chipbreaker Range
1 2 3 4
(Cast Iron) (Cast Iron) (Non-ferrous Metals)
10 10 5
(Steel)
ap indicates radius
8 8 4
C (Standard) 4
KQ PH (Interruption /
GC 3
ap (mm)
ap (mm)
6 6
ap (mm)
KH Heavy Interruption) 3
ap (mm)
4 4
ZS
2
AH
2 &
(Without
KG Indication)
2 2 1 S
1
0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
f (mm/rev)
B RE M P P Q Stainless Steel
Gray Cast Iron
K
D1
IC
N Non-ferrous Metals
S Q
80
Heat-resistant Alloys
˚
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
Handed Insert
shows Right-hand
C
Medium - Roughing Finishing - Medium
070301MFR-F <0.1 N N N N
070302MFR-F <0.2 N N N N
W 070304MFR-F <0.4 N N N
Sharp Edge
Ceramic
CNGU 0703005MFR-U <0.05 N N
Low Feed
070301MFR-U <0.1 N N N N
070302MFR-U <0.2 N N N N
070304MFR-U <0.4 N N N N
Sharp Edge
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Small Double Sided Tools Identification System When a minus tolerance is specified for the corner-R(RE)
If a minus tolerance is specified for the corner-R(RE) as shown
CNGU070301M F P - SK in the Fig. 1, using an insert with corner-R(RE)=0.2 mm may
Minus tolerance on result in larger radius than specified.
Corner-R(RE)
Use an insert the corner of which R(RE) has a minus tolerance.
Sharp edge
Polished Chipbreakers
CNGU070301M F R - U DNGU080301M E R - U
Minus tolerance Minus tolerance
on Corner-R(RE) on Corner-R(RE)
R0.2 or less
Sharp edge With Honing
Turning
M P P Q Stainless Steel
B
RE
Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Right-hand E
Medium - Roughing Finishing - Medium
Boring
080304MFP-SK <0.4 N N N F
Sharp Edge / Polished
N N N
Grooving
DNMU 080302E-GK 0.2
080304E-GK 0.4 N N N G
With Honing
Cut-off
Finishing
Threading
DNGU 080301MFR-U <0.1 N N N N
J
Low Feed
080302MFR-U <0.2 N N N N
080304MFR-U <0.4 N N N
Sharp Edge
Drilling
DNGU 080301MER-U <0.1 N N K
Low Feed
080302MER-U <0.2 N N
080304MER-U <0.4 N N
With Honing
Milling
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE). M
16° A low cutting force chipbreaker designed for chip control in steel
Finishing - Medium SK and stainless steel.
13°
Cutting performance is similar to comparable sized positive inserts. P
0.06
17°
Technical
Medium - Roughing GK 0.06 Good chip evacuation at wide range by breaker dot and wide chip pocket. R
17°
Index
18°
Finishing F Good chip control at finishing with low cutting force. T
35°
Low Feed U Good chip control at low feed rate and varied ap with low cutting force.
D1
IC
N Non-ferrous Metals
RE Q Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Negative RE
Positive Handed Insert
shows Right-hand
C
TNGU 0903005MFR-F <0.05 N
Finishing
D 090301MFR-F <0.1 N N N N
090302MFR-F <0.2 N N N N
090304MFR-F <0.4 N N N N
R Sharp Edge
N N
W TNGU 090304MER-U <0.4
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
1 2 3
(C type, Steel) (D type, Steel) (T type, Steel)
4 4 4
ap indicates radius
U U U
3 3 3
ap (mm)
ap (mm)
ap (mm)
2 2 2
SK GK SK GK
1 1 1
F F F
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev)
RE
Turning
M P P Q Stainless Steel
B
Inserts
Gray Cast Iron
K
D1
IC
Heat-resistant Alloys
˚
S
Q Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
E
*CCGT 030101MP-CF <0.1 N N N N N N
030102MP-CF <0.2 N N N N N N
Minute ap
Boring
Sharp Edge / Polished 040102MP-CF <0.2 N N N N N N F23 F
*CCGT 030101MFP-PF <0.1 N N F41
030102MFP-PF <0.2 N N
Grooving
*CCGT 040101MFP-PF <0.1 N N
Finishing
040102MFP-PF <0.2 N N G
CCGT 060201MFP-PF <0.1 N N
060202MFP-PF <0.2 N N
Sharp Edge / Polished 060204MFP-PF <0.4 N N
Cut-off
CCGT 060201MFP-GF <0.1 N N N N H
060202MFP-GF <0.2 N N N N
060204MFP-GF <0.4 N N N N
Finishing
Threading
09T302MFP-GF <0.2 N N N N
Sharp Edge / Polished 09T304MFP-GF <0.4 N N N N J
CCGT 0602005MFP-SKS <0.05 N N N N
060201MFP-SKS <0.1 N N N N
060202MFP-SKS <0.2 N N N N 1
Finishing
Drilling
Ref. to the table below
CCGT 09T3005MFP-SKS
09T301MFP-SKS
<0.05
<0.1
N
N
N
N
N
N
N
N
K
09T302MFP-SKS <0.2 N N N N
Sharp Edge / Polished 09T304MFP-SKS <0.4 N N N N
CCGT 060201MFP-SK <0.1 N N N N N N N
Milling
060202MFP-SK <0.2
060204MFP-SK <0.4
N
N
N N
N N
N
N
N N N
N N N
M
Finishing
060202MFP-GQ <0.2 N N N N
060204MFP-GQ <0.4 N N N N
Technical
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Index
T
Insert Description See Page for Applicable Toolholders Insert Description See Page for Applicable Toolholders
CC..0602 type E26,E27,E43,F23,F41 CC..09T3 type E26,E27,E43,F41,F67
Applicable Chipbreaker Range
ap (mm)
ap (mm)
ap (mm)
General purpose
3 3 3 3 General purpose
0.2 GQ
ap (mm)
GQ SK SK
2 2 2 Finishing 2 Finishing
GF SKS SKS
0.1 CF Finishing Finishing
1 1 GF 1 1
PF PF
CF CF
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
N Non-ferrous Metals
S 7˚
OP Q
80
Heat-resistant Alloys
˚
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
D 060208WP 0.8 N N N N N N N N N N N
1
W
CCMT 09T302GK 0.2 N N N N N N N N N N N N N N N N N N
Ceramic 09T304GK 0.4 N N N N N N N N N N N N N N N N N N N N N N N
CCMT 120404GK 0.4 N N N N N N N N N N N N N N N N N N N N N N
120408GK 0.8 N N N N N N N N N N N N N N N N N N N N N N E27
120412GK 1.2 N N N N N N N N N
2
CCMT 060202HQ 0.2 N N N N N N N N N N N N N N N N N N N
Finishing - Medium
060204HQ 0.4 N N N N N N N N N N N N N N N N N N N N N
1 2
(Steel / Edge Length=09)
4
(Steel) Standard
ap indicates radius
3 3
GK
ap (mm)
2 2
ap (mm)
HQ
1 1
WP
PP
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev)
RE
Turning
M NQ PPP Q Stainless Steel
B
Inserts
Gray Cast Iron
K
D1
IC
Heat-resistant Alloys
˚
S
Q Q Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
CCGT 0602005MF <0.05 N N N
060201MF <0.1 N N N
Boring
060204MF <0.4 N N N N B54 F
Medium
Grooving
Sharp Edge 09T304MF <0.4 N N N N G
Stainless Steel / Heat-Resistant Alloys
Cut-off
Finishing - Medium
Super Fine *CCET 0301003R-FSF 0.03 N
H
0301003L-FSF 0.03 N
030101R-FSF 0.1 N
Threading
030101L-FSF 0.1 N N
030102R-FSF 0.2 N N J
030102L-FSF 0.2 N N
030104R-FSF 0.4 N
030104L-FSF 0.4 N N
Drilling
*CCET 0401003L-FSF 0.03 N K
040101R-FSF 0.1 N
040101L-FSF 0.1 N N
040102R-FSF 0.2 N N
Milling
040102L-FSF 0.2 N N M
040104R-FSF 0.4 N
Finishing
040101MR-FSF <0.1
040101ML-FSF <0.1 N R
040102MR-FSF <0.2 N
040102ML-FSF <0.2 N
040104MR-FSF <0.4 N
Index
040104ML-FSF <0.4 N
Sharp Edge / Precision
T
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
1 2
ap indicates radius
(Stainless Steel)
2
ap (mm)
ap (mm)
MQ
F / FSF F / FSF
0 0
0.1 0.2 0.3 0.4 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev)
D1
IC
Heat-resistant Alloys
˚
S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C *CCET 0301005MR-F <0.05 N N
0301005ML-F <0.05 N N N
D 030101MR-F <0.1 N N N N
030101ML-F <0.1 N N N N N N N N N
R 030102MR-F <0.2 N N N N
030102ML-F <0.2 N N N N N N N N N N
Finishing
S 030104MR-F <0.4 N N N N
030104ML-F <0.4 N N N N N N N N N N
*CCET 040101MR-F <0.1 N N N N
T 040101ML-F <0.1 N N N N N N N N N
040102MR-F <0.2 N N N N N
V
040102ML-F <0.2 N N N N N N N N N N
040104MR-F <0.4 N N N N
W Sharp Edge 040104ML-F <0.4 N N N N N N N N N N
*CCGT 0301003R-F 0.03 N
Ceramic 0301003L-F 0.03 N
030101R-F 0.1 N N N
030101L-F 0.1 N N N
030102R-F 0.2 N N N
030102L-F 0.2 N N N
030104R-F 0.4 N N N
030104L-F 0.4 N N N F23
1
*CCGT 0401003L-F 0.03 N F41
040101R-F 0.1 N N
040101L-F 0.1 N N N
040102R-F 0.2 N N N
040102L-F 0.2 N N N
040104R-F 0.4 N N N
Finishing
040104L-F 0.4 N N N
*CCGT 0301005MR-F <0.05 N
0301005ML-F <0.05 N
030101MR-F <0.1 N
030101ML-F <0.1 N
030102MR-F <0.2 N
030102ML-F <0.2 N
030104MR-F <0.4 N
030104ML-F <0.4 N
*CCGT 0401005ML-F <0.05 N
040101MR-F <0.1 N
040101ML-F <0.1 N
040102MR-F <0.2 N
040102ML-F <0.2 N
040104MR-F <0.4 N
Sharp Edge 040104ML-F <0.4 N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
1
ap indicates radius
F / FSF F / FSF
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev)
RE
Turning
M PPQ Q Stainless Steel
B
Inserts
Gray Cast Iron
K
D1
IC
Heat-resistant Alloys
˚
S
Q Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
CCET 09T301MR-P <0.1 N N
09T301ML-P <0.1 N N
Finishing
09T302MR-P <0.2 N N
Boring
1
09T302ML-P <0.2 N N F
09T304MR-P <0.4 N N
Sharp Edge 09T304ML-P <0.4 N N
Super Fine CCET 0602003FR-USF 0.03 N
Grooving
0602003FL-USF 0.03 N
060201FR-USF 0.1 N N G
060201FL-USF 0.1 N
060202FR-USF 0.2 N N
060202FL-USF 0.2 N N
Cut-off
CCET 09T3003FR-USF 0.03 N N H
09T3003FL-USF 0.03 N
09T301FR-USF 0.1 N N
09T301FL-USF 0.1 N
Threading
09T302FR-USF 0.2 N N
J
Low Feed
Drilling
060201MFL-USF <0.1 N K
060202MFR-USF <0.2 N
060202MFL-USF <0.2 N
CCET 09T3005MFR-USF <0.05 N
2
Milling
09T3005MFL-USF <0.05 N
09T301MFR-USF <0.1 N
M
09T301MFL-USF <0.1 N
09T302MFR-USF <0.2 N
09T301MFR-U <0.1 N N N N N N N N N N
09T301MFL-U <0.1 N N N N N N N N N N R
09T302MFR-U <0.2 N N N N N N N N N N
09T302MFL-U <0.2 N N N N N N N N N N
09T304MFR-U <0.4 N N N N
Index
U / USF
2 2
ap (mm)
ap (mm)
U / USF
1
1 1
P
0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
B RE M PQ Stainless Steel
Gray Cast Iron
K
D1
IC
N P Non-ferrous Metals
S 7˚
80
Heat-resistant Alloys
˚
S
P Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C
CCGT 0602003FR-U 0.03 N N
D 0602003FL-U 0.03 N N
060201FR-U 0.1 N N N
060201FL-U 0.1 N N N
R
060202FR-U 0.2 N N N
060202FL-U 0.2 N N N
S
Ceramic
Low Feed
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
U / USF
ap (mm)
2 2
U / USF
1 1
RE
Turning
M PPP Q Stainless Steel
B
Inserts
Gray Cast Iron
K
D1
IC
Heat-resistant Alloys
˚
S
Q Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
CCGT 060201ER-U 0.1 N N N
060201EL-U 0.1 N N N N N N N
Boring
060202ER-U 0.2 N N N N N N N
060202EL-U 0.2 N N N N N N N
F
060204ER-U 0.4 N N N N N N N
060204EL-U 0.4 N N N N N N N
Grooving
G
CCGT 09T301ER-U 0.1 N N N N N N N
09T301EL-U 0.1 N N N N N N N
09T302ER-U 0.2 N N N N N N N
09T302EL-U 0.2 N N N N N N N
Cut-off
09T304ER-U 0.4 N N N N N N N H
Low Feed
09T304EL-U 0.4 N N N N N N N 1
Threading
CCGT 060202MER-U <0.2 N
060202MEL-U <0.2 N J
060204MER-U <0.4 N
060204MEL-U <0.4 N
Drilling
CCGT 09T301MER-U <0.1 N K
09T302MER-U <0.2 N
09T302MEL-U <0.2 N
09T304MER-U <0.4 N
Milling
09T304MEL-U <0.4 N
With Honing M
CCET 0602005MFR-J <0.05 N N
Tools for
060201MFL-J <0.1 N N N
060202MFR-J <0.2 N N N
N
060202MFL-J <0.2 N N N
Low Feed
2
CCET 09T301MFR-J <0.1 N N N P
09T301MFL-J <0.1 N N N
09T302MFR-J <0.2 N N N
09T302MFL-J <0.2 N N N
Technical
09T304MFR-J <0.4 N N N
09T304MFL-J <0.4 N N N R
Sharp Edge
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Index
T
Applicable Chipbreaker Range
ap (mm)
U / USF
ap (mm)
2 2 2
U / USF
J (06)
1 1 1
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
B RE M Stainless Steel
Heat-resistant Alloys
˚
S
P Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C
CCGT 060202AP 0.2 N N
060204AP 0.4 N N
Non-ferrous Metals
T
CCGT 09T302R-A3 0.2 N N N
09T302L-A3 0.2 N N N
V
09T304R-A3 0.4 N N N
09T304L-A3 0.4 N N N
W 09T308R-A3 0.8 N N N
Non-ferrous Metals
09T308L-A3 0.8 N N N
Ceramic
CCGT 120402R-A3 0.2 N N
120402L-A3 0.2 N N 2
120404R-A3 0.4 N N
E27
120404L-A3 0.4 N N
120408R-A3 0.8 N N
120408L-A3 0.8 N
Finishing - Medium / Sharp Edge
Non-ferrous Metals
-
CCGW 09T300 0.0 N
09T301 0.1 N
09T302 0.2 N
09T304 0.4 N
Without Chipbreaker
Applicable Chipbreaker Range
1 2
(Non-ferrous Metals) (Non-ferrous Metals)
4 4
ap indicates radius
3 3
ap (mm)
ap (mm)
AH
2 2
(09) (06)
A3
1 1
AP
Turning
RE M NQ PPP Q Stainless Steel
B
Inserts
N S NQS S Gray Cast Iron
K
O P OQT
D1
Nodular Cast Iron
IC
S
˚
Q P Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
CPMT 080202PP 0.2 N N N N N N N N N N N N
080204PP 0.4 N N N N N N N N N N N N N
Finishing
Boring
CPMT 090302PP 0.2 N N N N N N N N N N N N F
090304PP 0.4 N N N N N N N N N N N N
090308PP 0.8 N N N N N N N N N N N
Grooving
CPMT 080204GP 0.4 N N N N N N N N N N N N N N
G
Finishing
Cut-off
CPMH 080204HQ 0.4 N N N N N N N N N N N N N N N N N N N
Finishing - Medium
080208HQ 0.8 N N N N N N N N N N N N N N N N N N N N H
CPMH 090304HQ 0.4 N N N N N N N N N N N N N N N N N N N N
0.8 N N N N N N N
1
090308HQ N N N N N N N N N N N N N
Threading
CPMH 080204 0.4 N N N N N N N N N N N N N N N N N N N N N N
J
080208 0.8 N N N N N N N N N N N N N N N N N N N N N N N
Medium
Drilling
090308 0.8 N N N N N N N N N N N N N N N N N N N N N N N N N N K
Low Carbon Steel Low Carbon Steel
Milling
Finishing
090308XP 0.8 N N N N N N N N N N N N N N N N M
CPMT 090304XQ 0.4 N N N N N N N N N N N N N
Tools for
Finishing - Medium
N
CPMH 080204R-Y 0.4 N N N N N N N N N
080204L-Y 0.4 N N N N N N N N N
Finishing - Medium
080208L-Y 0.8 N
-
Index
1 2
(Steel) (Low Carbon Steel) (Steel)
4 4 4
Standard
ap indicates radius
3 3 3
XQ XQ
ap (mm)
ap (mm)
ap (mm)
2 HQ 2 2
Y
1 1 1
XP
PP (GP) XP
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
C
DCGT 070201MP-CF <0.1 N N N N N
070202MP-CF <0.2 N N N N N N
Minute ap
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
(11) (11)
SKS SKS
4 4 4 Finishing 4 Finishing
(07) (07)
CK
ap (mm)
ap (mm)
ap (mm)
ap (mm)
3 3 3 General purpose 3 CK
GQ General purpose
GQ SK
2 2 2 SK 2 Finishing
Finishing
1 GF 1 GF 1 1
CF CF
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Turning
M PPP Q Stainless Steel
B
RE
Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
DCGT 070201MFP-GQ <0.1 N N N N
070202MFP-GQ <0.2 N N N N
Finishing - Medium
070204MFP-GQ <0.4 N N N N
Boring
B62
F
DCGT 11T301MFP-GQ <0.1 N N N N 1
11T302MFP-GQ <0.2 N N N N
11T304MFP-GQ <0.4 N N N N
Grooving
Sharp Edge / Polished
070208WP 0.8 N N N N N N N N N N N
Cut-off
DCMX 11T302WP 0.2 N N N N N N N N N N N
H
Threading
With Wiper Edge
070204L-WP 0.4 N N N
J
DCMX 11T304R-WP 0.4 N N N
11T304L-WP 0.4 N N N
Finishing 1
Drilling
DCMT 070202PP 0.2 N N N N N N N N N N N N N N K
070204PP 0.4 N N N N N N N N N N N N N N
Finishing
Milling
11T308PP 0.8 N N N N N N N N N N N N N N M
DCMT 070202GP 0.2 N N N N N N N N N N N N N
070204GP 0.4 N N N N N N N N N N N N N N
Tools for
DCMT 11T304GP 0.4 N N N N N N N N N N N N N N N N
11T308GP 0.8 N N N N N N N N N N N N N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
· See "Precautions when Using Wiper Inserts" in the R36 and R37 for WP chipbreaker. Technical
P
R
Index
T
Applicable Chipbreaker Range
1
(Steel)
(Steel) 4 (Steel / Edge Length=11)
4 4
ap indicates radius
ap (mm)
Standard
2 PP 2 2 HQ
ap (mm)
ap (mm)
2 (11) GK 2
PP
(07)
1 1 1 1 1
WP HQ XQ
XP(GP) XP(GP)
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
N Non-ferrous Metals
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
C
DCMT 070202GK 0.2 N N N N N N N N N N N N N N N N N
070204GK 0.4 N N N N N N N N N N N N N N N N N N N N N N N
Finishing - Medium
D 070208GK 0.8 N N N N N N N N N N N N N N N N N N N N N
070208HQ 0.8 N N N N N N N N N N N N N N N N N N N N N
V
DCMT 11T302HQ 0.2 N N N N N N N N N N N N N N N N N N N N
11T304HQ 0.4 N N N N N N N N N N N N N N N N N N N N N
W 11T308HQ 0.8 N N N N N N N N N N N N N N N N N N N N N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
Standard (11)
ap indicates radius
3
ap (mm)
Standard
1 (07)
Turning
M NQ PP Q Stainless Steel
B
RE
Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
E
DCMT 070204XP 0.4 N N N N N N N N N N N N N N
Low Carbon Steel
Boring
DCMT 11T302XP 0.2 N N N N N N N N N N N N N N
F
11T304XP 0.4 N N N N N N N N N N N N N N N N
11T308XP 0.8 N N N N N N N N N N N N N N N 1
Grooving
Finishing
G
Stainless Steel / Heat-Resistant Alloys Low Carbon Steel
Cut-off
H
DCMT 070202MQ 0.2 N N N N N N
070204MQ 0.4 N N N N N N
Threading
2
DCMT 11T302MQ 0.2 N N N J
11T304MQ 0.4 N N N N N N
11T308MQ 0.8 N N N N
Finishing - Medium
Drilling
K
Milling
M
Technical
P
R
Index
T
Applicable Chipbreaker Range
1 2
(Low Carbon Steel)
4
ap indicates radius
3
XQ (11)
ap (mm)
1 1
MQ
XP (11)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev)
N NQ Non-ferrous Metals
S 7˚ Q Heat-resistant Alloys
55˚ S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C Super Fine
DCET 0702003R-FSF 0.03 N
0702003L-FSF 0.03 N
D 070201R-FSF 0.1 N
070201L-FSF 0.1 N
R 070202R-FSF 0.2 N N
070202L-FSF 0.2 N N
070204R-FSF 0.4 N N
S 070204L-FSF 0.4 N N
DCET 11T3003R-FSF 0.03 N
T 11T3003L-FSF 0.03 N
11T301R-FSF 0.1 N N
V 11T301L-FSF 0.1 N
11T302R-FSF 0.2 N N
W 11T302L-FSF 0.2 N N
11T304R-FSF 0.4 N N
11T304L-FSF 0.4 N N
Finishing
Ceramic
DCET 0702005MR-FSF <0.05 N
0702005ML-FSF <0.05 N
070201MR-FSF <0.1 N
070201ML-FSF <0.1 N
070204ML-F <0.4 N N N N N N N N N
DCET 11T3005MR-F <0.05 N N N N
11T301MR-F <0.1 N N N N N N N N N
11T301ML-F <0.1 N N N N N N N N N
11T302MR-F <0.2 N N N N N N N N N N
11T302ML-F <0.2 N N N N N N N N N N
11T304MR-F <0.4 N N N N N N N N N N
Sharp Edge
11T304ML-F <0.4 N N N N N N N N N N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
3 3 U / USF
ap (mm)
ap (mm)
U / USF
2 2
J J / JSF
1 1
F / FSF
F / FSF
Turning
M PQ Stainless Steel
B
RE
Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
DCGT 0702003R-F 0.03 N
0702003L-F 0.03 N
Boring
070201R-F 0.1 N N N
070201L-F 0.1 N N
F
070202R-F 0.2 N N N
070202L-F 0.2 N N N
070204R-F 0.4 N N N
Grooving
070204L-F 0.4 N N N G
Cut-off
11T301R-F 0.1 N N N H
11T301L-F 0.1 N N
11T302R-F 0.2 N N N
Threading
11T304R-F 0.4 N N N
11T304L-F 0.4 N N N J
Finishing
1
DCGT 0702005MR-F <0.05 N
N
Drilling
0702005ML-F <0.05
070201MR-F <0.1 N K
070201ML-F <0.1 N
070202MR-F <0.2 N
070202ML-F <0.2 N
Milling
070204MR-F <0.4 N
070204ML-F <0.4 N M
Tools for
11T3005ML-F <0.05 N
11T301MR-F <0.1 N
N
11T301ML-F <0.1 N
11T302MR-F <0.2 N
11T302ML-F <0.2 N
11T304MR-F <0.4 N P
11T304ML-F <0.4 N
Sharp Edge
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Technical
R
Index
T
Applicable Chipbreaker Range
3 3 U / USF
ap (mm)
ap (mm)
U / USF
2 2
J J / JSF
1 1
F / FSF
F / FSF
S 7˚ Q Heat-resistant Alloys
55˚ S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C Super Fine
DCET 0702003FR-USF 0.03 N
0702003FL-USF 0.03 N
D 070201FR-USF 0.1 N
070201FL-USF 0.1 N
R
070202FR-USF 0.2 N N
070202FL-USF 0.2 N N
V 11T302FL-USF 0.2 N N
DCET 0702005MFR-USF <0.05 N
W 070201MFR-USF <0.1 N
070201MFL-USF <0.1 N
Ceramic 070202MFR-USF <0.2 N
070202MFL-USF <0.2 N
DCET 11T3005MFR-USF <0.05 N
11T3005MFL-USF <0.05 N
11T301MFR-USF <0.1 N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
3 3 U / USF
ap (mm)
ap (mm)
U / USF
2 2
J J / JSF
1 1
F / FSF
F / FSF
55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1
Turning
M PPQ Stainless Steel
B
RE
Inserts
Gray Cast Iron
K
D1
Nodular Cast Iron
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
DCGT 0702005MFR-U <0.05 N
0702005MFL-U <0.05 N
070201MFR-U <0.1 N
Boring
070201MFL-U <0.1 N F
070202MFR-U <0.2 N
070202MFL-U <0.2 N
070204MFR-U <0.4 N
Grooving
070204MFL-U <0.4 N
G
Low Feed
Cut-off
11T301MFL-U <0.1 N H
11T302MFR-U <0.2 N
11T302MFL-U <0.2 N
11T304MFR-U <0.4 N
Threading
11T304MFL-U <0.4 N
Sharp Edge
J
Drilling
070202EL-U 0.2 N N N N N N N
070204ER-U 0.4 N N N N N N N 1 K
070204EL-U 0.4 N N N N N N N
Milling
11T301EL-U 0.1 N N N M
11T302ER-U 0.2 N N N N N N N
11T302EL-U 0.2 N N N N N N N
11T304ER-U 0.4 N N N N N N N
N
DCGT 070201MER-U <0.1 N
070202MER-U <0.2 N
070202MEL-U <0.2 N
070204MER-U <0.4 N P
070204MEL-U <0.4 N
11T301MEL-U <0.1 N
11T302MER-U <0.2 N R
11T302MEL-U <0.2 N
11T304MER-U <0.4 N
11T304MEL-U <0.4 N
Index
With Honing
T
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
3 3 U / USF
U / USF
ap (mm)
ap (mm)
2 2
J
J / JSF
1 1
F / FSF
F / FSF
N Q Non-ferrous Metals
7˚
55˚ S Q Heat-resistant Alloys
S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C Super Fine
DCET 11T3003FR-JSF 0.03 N
D 11T3003FL-JSF 0.03 N
11T301FR-JSF 0.1 N
11T301FL-JSF 0.1 N
R
11T302FR-JSF 0.2 N
11T302FL-JSF 0.2 N
Low Feed
Ceramic
DCET 0702005MFR-J <0.05 N N N
070201MFR-J <0.1 N N N
070201MFL-J <0.1 N N
070202MFR-J N N N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
U / USF
ap indicates radius
3 3
U / USF
ap (mm)
ap (mm)
2 2
J J / JSF
1 1
F / FSF
F / FSF
Turning
M PP Stainless Steel
B
RE
Inserts
S Gray Cast Iron
K
D1
Nodular Cast Iron
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
DCGT 11T3003ER-J 0.03 N
11T301ER-J 0.1 N N N N N N N N
Boring
11T301EL-J 0.1 N N
11T302ER-J 0.2 N N N N N N N N
F
11T302EL-J 0.2 N N N N
11T304ER-J 0.4 N N N N N N N N
Low Feed
11T304EL-J 0.4 N N N N N N N N
Grooving
1
G
DCGT 11T3005MER-J <0.05 N
11T301MER-J <0.1 N
11T302MER-J <0.2 N
Cut-off
11T304MER-J <0.4 N H
11T304MEL-J <0.4 N
With Honing
Threading
DCGT 070202AP 0.2 N N
070204AP 0.4 N N J
Non-ferrous Metals
Drilling
11T304AP 0.4
11T308AP 0.8 N N K
Finishing / Sharp Edge
Milling
11T302L-A3 0.2 N N N
11T304R-A3 0.4 N N N M
11T304L-A3 0.4 N N N
11T308R-A3 0.8 N N
Tools for
Finishing - Medium / Sharp Edge
N
Non-ferrous Metals
- R
DCGW 11T301 0.1 N
11T302 0.2 N
11T304 0.4 N
Without Chipbreaker
Index
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE). T
Applicable Chipbreaker Range
1 (Steel / Edge Length=07) (Steel / Edge Length=11) 2 (Non-ferrous Metals) 3 (Non-ferrous Metals)
4 4 4 4
U / USF
ap indicates radius
3 3 3 3
U / USF AH
ap (mm)
ap (mm)
ap (mm)
ap (mm)
2 2 2 2
J (11)
J / JSF (07)
A3
1 1 1 1
F / FSF AP
F / FSF
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
B M PP Stainless Steel
RE
N Non-ferrous Metals
S 11˚ Heat-resistant Alloys
55˚
S
Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C Super Fine
DPET 0702003R-FSF 0.03 N
D 070201R-FSF 0.1 N
070202R-FSF 0.2 N
070202L-FSF 0.2 N
R
T
11T302L-FSF 0.2 N N
V
DPET 070202MR-FSF <0.2 N
W 070202ML-FSF <0.2 N
Ceramic
DPET 11T3005MR-FSF <0.05 N
11T301MR-FSF <0.1 N
11T302MR-FSF <0.2 N
Sharp Edge / Precision
Super Fine
DPET 0702003FR-USF 0.03 N E34 1
070201FR-USF 0.1 N
070201FL-USF 0.1 N
070202FR-USF 0.2 N
070202FL-USF 0.2 N
11T302FR-USF 0.2 N N
11T302FL-USF 0.2 N N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
U / USF
ap indicates radius
3 3
ap (mm)
ap (mm)
2 2
U / USF
1 1
F / FSF
F / FSF
RE M PP Q Stainless Steel
Turning
Gray Cast Iron B
K
Inserts
D1
IC
S Q Heat-resistant Alloys
S
Q P Titanium Alloys
C
H Hard Materials
CVD PVD Coated
External
Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide D
Insert Description
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
Small Parts
Handed Insert
Machining
shows Left-hand
Super Fine E
JCET 030101R-FSF 0.1 N
030101L-FSF 0.1 N
030102R-FSF 0.2 N N
Boring
030102L-FSF 0.2 N N
F
Finishing
030104L-FSF 0.4 N
Grooving
Sharp Edge / Precision
030101ML-FSF <0.1 N G
030102ML-F <0.2 N N
Cut-off
030104MR-F <0.4 N N H
030104ML-F <0.4 N N
Sharp Edge
Threading
JCGT 030101R-F 0.1 N
030101L-F 0.1 N N N J
Finishing
030102R-F 0.2 N N N
030102L-F 0.2 N N N
030104R-F 0.4 N N
N N
Drilling
030104L-F 0.4
Sharp Edge K
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Milling
M
Technical
P
R
Index
T
Applicable Chipbreaker Range
1 (Steel)
2
ap indicates radius
1.5
ap (mm)
F / FSF
0.5
B M Q Stainless Steel
D1
IC
K
OQT Nodular Cast Iron
Turning Indexable Inserts
7° N Q Non-ferrous Metals
S
P Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
C
RCMX 1003M0 - N N N N N N N N N N N N
Medium
D 1
RCMX 1204M0 - N N N N N N N N N N N N N N N
R D23
Non-ferrous Metals
S
RCGX 1003M0-AQ - N 2
T
Finishing - Medium
V *Chipbreaker shape of RCMX... varies by grade (cermet / PVD coated cermet / CVD coated carbide)
W
Applicable Chipbreaker Range
1 (Steel) 2
5
Ceramic
4 (12)
ap indicates radius
3 3
ap (mm)
2 2
AQ
1 1
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
Free-cutting steel
P
D1
IC
Turning
NQ NQP ONQPT PS Carbon Steel / Alloy Steel
B
Inserts
RE S
AN M Q Q Stainless Steel
S
Q Q Titanium Alloys
RE AN
External
S H Hard Materials
CVD PVD Coated
D
Small Parts
Machining
Insert Description
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
E
CCX
RE
Handed Insert
shows Left-hand
Finishing - Medium
Boring
- 1
09T308HQ 0.8 N N N N N N N N N N N N N F
Finishing
Grooving
G
SPMR 090304G 0.4 N N N N
090308G 0.8 N N N N
Medium
Cut-off
SPMR 120304G 0.4 N N N N H
120308G 0.8 N N N N
Threading
SPMR 090304 0.4 N N N N N N N
090308 0.8 N N N N N N N J
Medium
2
SPMR 120304 0.4 N N N N N N N N
120308 0.8 N N N N N N N
Drilling
SPGR 090304R 0.4 N N N N N
K
090304L 0.4 N N N N N
090308R 0.8 N N N N N
090308L 0.8 N N N N N F62
Finishing
Milling
M
SPGR 120304R 0.4 N N N N N
120304L 0.4 N N N N N
120308R 0.8 N N N N N
-
SPMN 120304 0.4 N N N N
Technical
120308 0.8 N N N N N N N N N N
120312 1.2 N N N N N N
R
Without Chipbreaker
T
Applicable Chipbreaker Range
3 3
G
Standard
ap (mm)
G
2 2 2
ap (mm)
ap (mm)
&
1 HQ 1 1
&
(Without Indication) &(Without Indication)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
D1
IC
N Q Non-ferrous Metals
RE Q Heat-resistant Alloys
S 5˚
S
Q Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C
Minute ap
S
TBGT 060102CF 0.2 N
T Sharp Edge
060102MFP-PF <0.2 N N 2
060104MFP-PF <0.4 N N
W Sharp Edge / Polished
Ceramic
Finishing
F24
TBET 0601005MR <0.05 N N F51
0601005ML <0.05 N N F53
060101MR <0.1 N N
060101ML <0.1 N N
060102MR <0.2 N N
060102ML <0.2 N N N 3
060104MR <0.4 N N N
Finishing
060104ML <0.4 N N N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
ap (mm)
ap (mm)
ap (mm)
0.2 0.4 1
PF
DP (& Without Indication)
0.1 CF 0.2 0.5
0.05 0.1 0.15 0.2 0.05 0.10 0.15 0.20 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev)
Turning
M PPQ Stainless Steel B
Inserts
NQS Gray Cast Iron
K
OQT Nodular Cast Iron
N Non-ferrous Metals
C
RE Heat-resistant Alloys
S 7˚ S
Titanium Alloys
H Hard Materials
External
CVD PVD Coated D
CA025P
PR005S
PR015S
Small Parts
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
Machining
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
Handed Insert E
shows Left-hand
With Wiper Edge
Boring
1 F
TCMX 110204WP 0.4 N N N N N N N N N N N
Finishing
Grooving
TCMT 090202HQ 0.2 N N N N N N N F49
090204HQ 0.4 N N N N N N N G
Finishing - Medium
Cut-off
110204HQ 0.4 N N N N N N N N N N N N N N N N N N N
110208HQ 0.8 N N N N N N N N N N N N N N N N N N
H
Threading
TCMT 16T304HQ 0.4 N N N N
16T308HQ 0.8 N N N N N N N N - J
16T312HQ 1.2 N N N N N
Super Fine
TCET 0802003FR-USF 0.03 N
Drilling
0802003FL-USF 0.03 N 2 K
080201FR-USF 0.1 N
080202FR-USF 0.2 N
Milling
TCET 1103003FR-USF 0.03 N M
1103003FL-USF 0.03 N
Low Feed
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Technical
· See "Precautions when Using Wiper Inserts" in the R36 and R37 for WP chipbreaker.
R
Index
T
Applicable Chipbreaker Range
U / USF (11)
(Steel) 3
ap indicates radius
3
ap (mm)
U / USF (08)
2 2
ap (mm)
HQ
1 1
WP
D1
IC
N Q Non-ferrous Metals
RE Heat-resistant Alloys
S 7˚ S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C
TCGT 080201FR-U 0.1 N N
D 080201FL-U 0.1 N
080202FR-U 0.2 N N N
080202FL-U 0.2 N N N
R
110304ER-U 0.4 N N
110304EL-U 0.4 N N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
U / USF (11)
3
ap indicates radius
ap (mm)
U / USF (08)
2
HQ
1
Turning
M Stainless Steel
B
D1
IC
Inserts
RE
S 7˚ S Gray Cast Iron
K
Nodular Cast Iron
Titanium Alloys
RE
7˚
S
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
TCGT 110302R-A3 0.2 N N N
Non-ferrous Metals
110302L-A3 0.2 N N N
Boring
110304R-A3 0.4 N N N
110304L-A3 0.4 N N N
1 F
110308R-A3 0.8 N N
110308L-A3 0.8 N N
Grooving
Finishing - Medium / Sharp Edge
E35 G
TCGW 080201 0.1 N
080202 0.2 N
Cast Iron
Cut-off
TCGW 110301 0.1 N H
110302 0.2 N
110304 0.4 N
Without Chipbreaker
Threading
J
Finishing
Drilling
K
Cast Iron
Without Chipbreaker
Milling
M
Technical
P
R
Index
T
Applicable Chipbreaker Range
1 2
ap indicates radius
ap (mm)
A3
1 0.5
F
K
D1 Nodular Cast Iron
IC
N Non-ferrous Metals
RE Q Heat-resistant Alloys
S 11˚
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
Handed Insert
C shows Left-hand
D
TPGT 080201MP-CF <0.1 ◦ N N
080202MP-CF <0.2 N N N N
Minute ap
T
TPGT 090202CF 0.2 N
Sharp Edge
V
W 090202MFP-PF <0.2 N N
090208WP 0.8 N N N N N N N N N N N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
· See "Precautions when Using Wiper Inserts" in the R36 and R37 for WP chipbreaker.
Insert Description See Page for Applicable Toolholders Insert Description See Page for Applicable Toolholders
TP..0802 type E35,F51,F53 TP..1103 type E35,F51,F52
TP..0902 type F24,F51,F53 TP..1603 type F51,F52
Applicable Chipbreaker Range
(Steel)
0.8
ap indicates radius
(Steel / Edge Length=08, 09) (Steel) (Steel / Edge Length=08, 09) (Steel / Edge Length=11) (Steel / Edge Length=16)
0.3 0.6 3 3 3 3
XP
ap (mm)
(GP) XQ XQ
0.2 0.4 2 2 2 2
ap (mm)
ap (mm)
ap (mm)
ap (mm)
ap (mm)
PF XP XP
(GP) HQ (GP) HQ
HQ
0.1 CF 0.2 1 1 1 1
WP XP
PP PP (GP)
0.05 0.1 0.15 0.2 0.05 0.10 0.15 0.20 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Turning
60˚ NQ NQP ONQPT PS QP Carbon Steel / Alloy Steel
B
Inserts
M NQ PP Q Stainless Steel
N Non-ferrous Metals
RE Q Heat-resistant Alloys
S 11˚ S
Q Titanium Alloys
External
H Hard Materials
CVD PVD Coated
D
Small Parts
Machining
Insert Description
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
E
CCX
RE
Boring
090204GP 0.4 N N N N N N N N N N N N N F
Finishing
Grooving
110308GP 0.8 N N N N N N N N N N N N N N
G
TPMT 160304GP 0.4 N N N N N N N N N N N N N N
Cut-off
TPMT 090202HQ 0.2 N N N N N N N N N N N N N N N N H
090204HQ 0.4 N N N N N N N N N N N N N N N N N N N N N
Threading
Finishing - Medium
Drilling
TPMT 160302HQ 0.2 N N N N N N N N N N B80
160304HQ 0.4 N N N N N N N N N N N N N N N N N N N N N N N
K
1
160308HQ 0.8 N N N N N N N N N N N N N N N N N N N N N N N
Milling
TPMT 090204XP 0.4 N N N N N N N N N N N N M
Low Carbon Steel
Tools for
N
TPMT 160304XP 0.4 N N N N N N N N N N N N N N
160308XP 0.8 N N N N N N N N N N N N N N
Finishing
P
TPMT 110304XQ 0.4 N N N N N N N N N N N N N
Low Carbon Steel
110308XQ 0.8 N N N N N N N N N N N N N
Technical
Q Free-cutting steel
P
B 60˚ NQ NQP QP Carbon Steel / Alloy Steel
M PP Q Stainless Steel
K
D1 O Nodular Cast Iron
IC
N Q Non-ferrous Metals
RE Q Heat-resistant Alloys
S 11˚ S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
Handed Insert
C shows Left-hand
T
TPGH 090201R 0.1 N N N N
V 090201L 0.1 N N N N N
090202R 0.2 N N N N N N N N N
090202L 0.2 N N N N N N N N N N N N
W 090204R 0.4 N N N N N N N N N N
090204L 0.4 N N N N N N N N N N N N
Ceramic
110202L 0.2 N N N N N N N N N N N
F52 1
110204R 0.4 N N N N N
110204L 0.4 N N N N N N N N N N N N
1
(Steel / Edge Length=11, 16)
3
ap indicates radius
& (16)
ap (mm)
1 & 1
Q Free-cutting steel
P
Turning
60˚ Q Carbon Steel / Alloy Steel
B
Inserts
M P Stainless Steel
Gray Cast Iron
K
N Non-ferrous Metals
RE Heat-resistant Alloys
S 11˚ S
Titanium Alloys
External
H Hard Materials
CVD PVD Coated
D
Small Parts
Machining
Insert Description
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
E
CCX
RE
Handed Insert
shows Left-hand
Boring
Ref. to the table below B80
080202MR <0.2 N N F
080202ML <0.2 N N
080204MR <0.4 N N
080204ML <0.4 N N
Grooving
G
TPGH 090201ML <0.1 N
090202MR <0.2 N
090202ML <0.2 N N
090204MR N N
Cut-off
<0.4
090204ML <0.4 N N H
Finishing
Threading
F52
110204ML <0.4 N
J
TPGH 110302MR N N
Drilling
110304MR <0.4 N N
110304ML <0.4 N N
K
110308ML <0.8 N N
Milling
TPGH 160302ML <0.2 N M
160304MR <0.4 N
160304ML <0.4 N N
160308ML <0.8 N
Technical
P
R
Index
T
Applicable Chipbreaker Range
1
(Steel / Edge Length=11, 16)
3
ap indicates radius
& (16)
ap (mm)
1 & 1
K
D1 Nodular Cast Iron
IC
N Q Non-ferrous Metals
RE Q Heat-resistant Alloys
S 11˚
S
Q Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
Handed Insert
C shows Left-hand
W
TPGH 160304R-H 0.4 N N N N
Medium
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
1
ap indicates radius
(Steel)
3
H (16)
2
ap (mm)
1
H
(09/11)
0.1 0.2 0.3 0.4
f (mm/rev)
Turning
60˚ QP Carbon Steel / Alloy Steel
B
Inserts
M PP Q Stainless Steel
Gray Cast Iron
K
N Non-ferrous Metals
RE Q Heat-resistant Alloys
S 11˚ S
Q Titanium Alloys
External
H Hard Materials
CVD PVD Coated
D
Small Parts
Machining
Insert Description
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
E
CCX
RE
Handed Insert
shows Left-hand
Super Fine
TPET 0802003L-FSF 0.03 N
Boring
080201R-FSF 0.1 N F
080201L-FSF 0.1 N
080202R-FSF 0.2 N N
080202L-FSF 0.2 N N N
Grooving
G
TPET 1103003R-FSF 0.03 N
1103003L-FSF 0.03 N
1103005L-FSF 0.05 N
110301R-FSF 0.1 N N N
Cut-off
H
Finishing
110301L-FSF 0.1 N N N
1
110302R-FSF 0.2 N N N
110302L-FSF 0.2 N N N
Threading
TPET 080202ML-FSF <0.2 N J
Drilling
110301ML-FSF <0.1 N K
110302MR-FSF <0.2 N
110302ML-FSF <0.2 N
Sharp Edge / Precision
Milling
TPEH 080201MR-P <0.1 N N M
080201ML-P <0.1 N N
080202MR-P <0.2 N N
080202ML-P <0.2 N N
090202MR-P <0.2 N N
2
090202ML-P <0.2 N N
090204MR-P <0.4 N N
090204ML-P <0.4 N N
Technical
R
TPEH 110301MR-P <0.1 N N
110301ML-P <0.1 N N
110302MR-P <0.2 N N
110302ML-P <0.2 N N
Index
110304MR-P <0.4 N N T
110304ML-P <0.4 N N
Sharp Edge
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
1 2 3
(Steel / Edge Length=11) (Non-ferrous Metals)
4 4
ap indicates radius
ap (mm)
USF
2 2 2
ap (mm)
ap (mm)
USF
1
1 1 1
FSF P
FSF AP
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
K
D1 O Nodular Cast Iron
IC
N N Non-ferrous Metals
RE Heat-resistant Alloys
S 11˚
S
Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
Handed Insert
C shows Left-hand
Super Fine
D TPET 080201FL-USF 0.1 N
080202FR-USF 0.2 N N N
R 080202FL-USF 0.2 N N N
V 110302FL-USF 0.2 N N N
1
090208AP 0.8 N N
B85
3
TPGT 110302AP 0.2 N N
110304AP 0.4 N N
110308AP 0.8 N N
Finishing / Sharp Edge
110202 0.2 N N
0.4 N N
-
110204 N N N N N
Ref. to the table below B80
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Turning
60° B
M Q Q Stainless Steel
Inserts
N S NQS Gray Cast Iron
K
N Non-ferrous Metals C
RE 11° P Q Heat-resistant Alloys
S S
Q Titanium Alloys
External
H Hard Materials
CVD PVD Coated D
Small Parts
Machining
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE E
Handed Insert
shows Left-hand
Boring
110308DP 0.8 N
F
Finishing
Grooving
G
TPMR 110304GP 0.4 N N N N
Finishing
Cut-off
TPMR 160304GP 0.4 N N N N N N N N N N H
Threading
Finishing - Medium
110308HQ 0.8 N N N N N N N N N N N N
J
TPMR 160304HQ 0.4 N N N N N N N N N N N N N N N
160308HQ 0.8 N N N N N N N N N N N N N N N N
Drilling
K
TPMR 090202G 0.2 N
F63 1
090204G 0.4 N N N
Milling
N N N N M
Medium
160308 0.8 N N N N N N N N N N N N N N N N N N N N N
R
TPGR 090202L-F 0.2 N
Finishing
090204R-F 0.4 N
Index
090204L-F 0.4 N
T
Sharp Edge
Applicable Chipbreaker Range
1
(Steel / Edge Length=09) (Steel / Edge Length=11) (Steel / Edge Length=16)
4 4 4
ap indicates radius
Standard Standard
3 3 3
G G
ap (mm)
ap (mm)
ap (mm)
2 2 2
HQ HQ
1 G 1 1
F GP(DP)
GP(DP)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
N Q Non-ferrous Metals
RE 11˚ Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
Positive
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
RE
Handed Insert
C shows Left-hand
110304L-B 0.4 N N N N N N
110308R-B 0.8 N
T
110308L-B 0.8 N N N N N N
V
TPGR 160302R-B 0.2 N N N N N N 1
160302L-B 0.2 N N N N N N
W 160304R-B 0.4 N N N N N N N
160304L-B 0.4 N N N N N N N N
Ceramic 160308R-B 0.8 N N N N N N N
160308L-B 0.8 N N N N N N N
B B
ap (mm)
A
1 1
Turning
M NQ PPQ Q Stainless Steel
B
RE
Inserts
N S Gray Cast Iron
K
O P
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
VBMT 110302PP 0.2 N N N N N N N N N N N N N N
110304PP 0.4 N N N N N N N N N N N N N N
110308PP 0.8 N N N N N N N N N N N N N N
Boring
Finishing
F
VBMT 160404PP 0.4 N N N N N N N N N N N N N N
160408PP 0.8 N N N N N N N N N N N N N N
160412PP 1.2 N N N N N N N N N N N N N
Grooving
VBMT 110304GP 0.4 N N N N N N N N N N N N N N N N G
Finishing
Cut-off
VBMT 110302VF 0.2 N N N N N N N N N N N N N N N H
0.4 N N
1
110304VF N N N N N N N N N N N N N N N N
110308VF 0.8 N N N N N N N N N N N N N N N N N
Finishing
Threading
Ref. to the table below
VBMT 160402VF 0.2 N N N N N N N N N N N N N N N N
160404VF 0.4 N N N N N N N N N N N N N N N N N
J
160408VF 0.8 N N N N N N N N N N N N N N N N N
160412VF 1.2 N N N N N N N N N N N N N
Drilling
VBMT 110304HQ 0.4 N N N N N N N N N N N N N N N N N N N N N K
Finishing - Medium
110308HQ 0.8 N N N N N N N N N N N N N N N N N N N N N
Milling
160412HQ 1.2 N N N N N N N N N N N N N N N N M
Super Fine
VBET 1103003R-FSF 0.03 N N
1103003L-FSF 0.03 N
2
VBET 1103005MR-FSF <0.05 N
1103005ML-FSF <0.05 N P
110301MR-FSF <0.1 N
110301ML-FSF <0.1 N
110302MR-FSF <0.2 N
Technical
110302ML-FSF <0.2 N
Sharp Edge / Precision R
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
1 2
(Steel / Edge Length=11, 16)
4
ap indicates radius
HQ Y (16)
2 2 2
ap (mm)
ap (mm)
HQ
PP VF
VF
1 1 PP 1 Y (11)
GP GP F / FSF
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
Q Free-cutting steel
P
NQ NQP QPP Carbon Steel / Alloy Steel
B RE
M PPQ Q Stainless Steel
Gray Cast Iron
K
D1
IC
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C
VBET 1103005MR-F <0.05 N N
D 1103005ML-F <0.05 N N
Finishing
110301MR-F <0.1 N N N N N N
110301ML-F <0.1 N N N N N
R
110302MR-F <0.2 N N N N N N N N
110302ML-F <0.2 N N N N N N N N
S Sharp Edge
Ceramic 1
VBGT 1103005MR-F <0.05 N
1103005ML-F <0.05 N
110301MR-F <0.1 N
110301ML-F <0.1 N
110302MR-F <0.2 N
110302ML-F <0.2 N
Sharp Edge
110301MR-Y <0.1 N N
110301ML-Y <0.1 N N
110302MR-Y <0.2 N N N N N N N
110302ML-Y <0.2 N N N N N N N
110304MR-Y <0.4 N N N N N N N
110304ML-Y <0.4 N N N N N N N
Sharp Edge
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
1
(Steel / Edge Length=11, 16)
4
ap indicates radius
3
ap (mm)
Y (16)
2
1 Y (11)
F / FSF
0.1 0.2 0.3 0.4
f (mm/rev)
Turning
RE
M PQ Stainless Steel
B
Inserts
S Gray Cast Iron
K
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
VBGT 1103003R-Y 0.03 N N
1103003L-Y 0.03 N
Boring
110301R-Y 0.1 N N N N N N
110301L-Y 0.1 N N N
F
110302R-Y 0.2 N N N N N N
110302L-Y 0.2 N N N N N N
110304R-Y 0.4 N N N N N N
Grooving
110304L-Y 0.4 N N N N N N G
110308R-Y 0.8 N N N
110308L-Y 0.8 N N N
Cut-off
VBGT 160402R-Y 0.2 N N N N N N N N H
160402L-Y 0.2 N N N N N N N N
160404R-Y 0.4 N N N N N N N N
Threading
160408R-Y 0.8 N N N
Finishing - Medium
160408L-Y 0.8 N N N J
1
VBGT 1103005MR-Y <0.05 N N
N
Drilling
1103005ML-Y <0.05
110301MR-Y <0.1 N N K
110301ML-Y <0.1 N
110302MR-Y <0.2 N N
110302ML-Y <0.2 N N
Milling
110304MR-Y <0.4 N N
110304ML-Y <0.4 N N M
110308MR-Y <0.8 N
110308ML-Y <0.8 N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Technical
1
(Steel / Edge Length=11, 16)
4
ap indicates radius
3
ap (mm)
Y (16)
2
1 Y (11)
F / FSF
0.1 0.2 0.3 0.4
f (mm/rev)
B RE
M NQ PPQ Q Stainless Steel
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
C
Minute ap
V 110302MFP-SKS <0.2 N N N 3
110304MFP-SKS <0.4 N N N
W Sharp Edge / Polished
E45
Ceramic VCMT 080202PP 0.2 N N N N N N N N N N N N N N F54
080204PP 0.4 N N N N N N N N N N N N N N F56
F59
Finishing
4
Finishing
F59
VCMT 080202HQ 0.2 N N N N N N N N N N N N N N N
080204HQ 0.4 N N N N N N N N N N N N N N N N N N N N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
1 2 3 4
(Steel) (Steel)
4 4
(Steel)
ap indicates radius
(Steel)
0.3 3 3 3
ap (mm)
ap (mm)
0.2 2 2 2 PP(16)
ap (mm)
ap (mm)
VF HQ
CF
0.1 1 1 1
GF SKS
PP(08)
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.10 0.15 0.20 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
Turning
RE
M P Q Stainless Steel
B
Inserts
S Gray Cast Iron
K
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
Boring
F
Finishing
110302MR-F <0.2 N N
110302ML-F <0.2 N N
110304MR-F <0.4 N N
110304ML-F <0.4 N N
Grooving
Sharp Edge
E39 G
E40 1
VCET 1103005MR-Y <0.05 N N E45
1103005ML-Y <0.05 N N
Finishing - Medium
110301MR-Y <0.1 N N
Cut-off
110301ML-Y <0.1 N N H
110302MR-Y <0.2 N N
110302ML-Y <0.2 N N
110304MR-Y <0.4 N N
Threading
110304ML-Y <0.4 N N
Sharp Edge J
Non-ferrous Metals
Drilling
Finishing / Sharp Edge
K
Non-ferrous Metals
Milling
F54
160408R-A3 0.8 N N N F56 M
160408L-A3 0.8 N N N F59
Finishing - Medium / Sharp Edge 3
Tools for
VCGT 160404AH 0.4 N N N
N
Finishing - Medium / Sharp Edge
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE). Technical
P
R
Index
T
Applicable Chipbreaker Range
1 2 3
(Steel) (Non-ferrous Metals) (Non-ferrous Metals)
4 4 4
ap indicates radius
3 3 3
ap (mm)
ap (mm)
ap (mm)
AH
2 2 2
1 Y 1 1 A3
AP
F
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
B RE
M PPQ Q Stainless Steel
Gray Cast Iron
K
D1
IC
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
C
Minute ap
R
VPGT 110302CF 0.2 N
Sharp Edge
S
Finishing
110302MFP-SKS <0.2 N N N 3
W 110304MFP-SKS <0.4 N N N
Sharp Edge / Polished
Ceramic
VPGT 080201MP-CK <0.1 N N N N N N
080202MP-CK <0.2 N N N N N N
Finishing
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
1 2 3 4
(Steel)
4
(Steel) (Steel) (Steel / Edge Length=08, 11)
0.3 3 3
ap indicates radius
3
ap (mm)
0.2 2 2
ap (mm)
ap (mm)
ap (mm)
2
CF
0.1 1 1
GF 1 CK
SKS
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4
0.05 0.10 0.15 0.20
f (mm/rev) f (mm/rev) f (mm/rev)
f (mm/rev)
Turning
RE
M PPQ Q Stainless Steel
B
Inserts
Gray Cast Iron
K
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
Super Fine
VPET 080201R-FSF 0.1 N N
080201L-FSF 0.1 N N
Boring
080202R-FSF 0.2 N N
080202L-FSF 0.2 N N
F
Grooving
110301R-FSF 0.1 N N G
110301L-FSF 0.1 N N
110302R-FSF 0.2 N N
110302L-FSF 0.2 N N
Cut-off
Finishing
H
VPET 080201MR-FSF <0.1 N
Threading
080202ML-FSF <0.2 N
J
1
VPET 1103005MR-FSF <0.05 N
1103005ML-FSF <0.05 N
N
Drilling
110301MR-FSF <0.1
110301ML-FSF <0.1 N K
110302MR-FSF <0.2 N
110302ML-FSF <0.2 N
Sharp Edge / Precision
Milling
VPET 080201MR-F <0.1 N N M
080201ML-F <0.1 N N
080202MR-F <0.2 N N
Tools for
Finishing
N
VPET 1103005MR-F <0.05 N N
110301MR-F <0.1 N N
110302MR-F <0.2 N N
Sharp Edge
110302ML-F <0.2 N N P
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Technical
R
Index
T
Applicable Chipbreaker Range
2 2
ap (mm)
ap (mm)
U / USF
U / USF J
1 1
F / FSF F / FSF
B RE
M PPQ Q Stainless Steel
Gray Cast Iron
K
D1
IC
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C Super Fine
VPET 080201FR-USF 0.1 N
D 080201FL-USF 0.1 N
080202FR-USF 0.2 N N
080202FL-USF 0.2 N N
R
W
VPET 080201MFR-USF <0.1 N
Ceramic 080202MFR-USF <0.2 N
080202MFL-USF <0.2 N
110301MFL-J <0.1 N N N
110302MFR-J <0.2 N N N
110302MFL-J <0.2 N N N
Sharp Edge
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
2 2
ap (mm)
ap (mm)
U / USF
U / USF J
1 1
F / FSF F / FSF
Turning
M PPP Q Stainless Steel
B
Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
WBGT 060101MPR-CF <0.1 N N
Minute ap
060101MPL-CF <0.1 N N N
1
Boring
060102MPR-CF <0.2 N N N
060102MPL-CF <0.2 N N N N F
Sharp Edge / Polished
Grooving
060101MFPL-PF <0.1 N N
060102MFPR-PF <0.2 N N G
060102MFPL-PF <0.2 N N
Finishing
2
WBGT 080201MFPR-PF <0.1 N N
Cut-off
080201MFPL-PF <0.1 N N H
080202MFPR-PF <0.2 N N
080202MFPL-PF <0.2 N N
Sharp Edge / Polished
Threading
WBMT 060102R-DP 0.2 N N N N N N N N J
060102L-DP 0.2 N N N N N N N N N N N N N N N N
060104R-DP 0.4 N N N N N N N N
060104L-DP 0.4 N N N N N N N N N N N N N N N
F25
Finishing
Drilling
F61
K
WBMT 080202R-DP 0.2 N N N N N N N N N
080202L-DP 0.2 N N N N N N N N N N N N N N N
080204R-DP 0.4 N N N N N N N N N N
080204L-DP 0.4 N N N N N N N N N N N N N N N N N
Milling
M
WBET 0601005ML-F <0.05 N N
060101MR-F <0.1 N N 3
Tools for
060102MR-F <0.2 N N N N N
060102ML-F <0.2 N N N N N N N N
060104MR-F <0.4 N N N N
060104ML-F <0.4 N N N N N N N N
Finishing
<0.2
080204MR-F <0.4 N N N N R
080204ML-F <0.4 N N N N N N N
Sharp Edge
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Index
T
Applicable Chipbreaker Range
1 2 3
(Steel) (Steel / Edge Length=06, 08)
0.8 4
ap indicates radius
ap (mm)
0.2 0.4 2
ap (mm)
PF
F
0.1 CF 0.2 1 DP
0.05 0.1 0.15 0.2 0.05 0.10 0.15 0.20 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)
B M PP Q Stainless Steel
D1
IC
N Q Non-ferrous Metals
RE Q Heat-resistant Alloys
S 5˚
S
Q Q Titanium Alloys
H Hard Materials
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Positive RE
Handed Insert
shows Left-hand
C
WBGT 0601003L-F 0.03 N N
D 060101R-F 0.1 N
060101L-F 0.1 N N N
060102R-F 0.2 N N N
R 060102L-F 0.2 N N N
060104R-F 0.4 N N N
S 060104L-F 0.4 N N N
Finishing
1
T
WBGT 0802003L-F 0.03 N
080201L-F 0.1 N N
V
080202R-F 0.2 N N N
080202L-F 0.2 N N N
W 080204R-F 0.4 N N N
080204L-F 0.4 N N N
F25
Sharp Edge
Ceramic F61
WBET 080201MR-P <0.1 N N
080201ML-P <0.1 N N
Finishing
080202MR-P <0.2 N N
2
080202ML-P <0.2 N N
080204MR-P <0.4 N N
080204ML-P <0.4 N N
Sharp Edge
-
WBGW 080202L 0.2 N N
080204L 0.4 N
Without Chipbreaker
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range
1 2
(Steel / Edge Length=06, 08)
4
ap indicates radius
(Steel)
3
2
ap (mm)
2
ap (mm)
F 1
1 DP
P
Turning
M NQ PPP Stainless Steel
B
Inserts
S Gray Cast Iron
K
Nodular Cast Iron
D1
N Q Non-ferrous Metals
RE
S 11° P Heat-resistant Alloys C
S
Q Titanium Alloys
H Hard Materials
External
CVD PVD Coated
CA025P
PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PDL010
PDL025
PR1705
PR1725
PR1225
PR1535
PV7005
CA510
CA515
CA525
CA530
CA310
CA315
CA320
PR930
TN610
TN620
PV710
PV720
PV730
KW10
SW05
TN60
PV90
CCX
Small Parts
Machining
RE
Handed Insert
shows Left-hand E
WPMT 110204GP 0.4 N N N N N N N N N
Finishing
Boring
WPMT 160304GP 0.4 N N N N N N N N N N
F
Grooving
Finishing - Medium
110204HQ 0.4 N N N N N N N N N N N N N N N N G
Cut-off
1 H
WPGT 110202L-Y 0.2 N N N
110204R-Y 0.4 N
Threading
110204L-Y 0.4 N N N
F61
J
Finishing - Medium
Drilling
160308L-Y 0.8
K
WPGT 110204MR-Y <0.4 N
110204ML-Y <0.4 N N
Milling
M
WPGW 110202 0.2 N
110204 0.4 N
Tools for
-
WPGW 160304 0.4 N
N
160308 0.8 N
Without Chipbreaker
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance on corner-R(RE). Technical
P
R
Index
T
Applicable Chipbreaker Range
1
(Steel / Edge Length=16)
4
ap indicates radius
2 HQ 2
ap (mm)
Y
1 GP 1
HQ
GP
Free-cutting steel
P
Carbon Steel / Alloy Steel Q P P
N Non-ferrous Metals Q
Heat-resistant Alloys P Q P
S
Titanium Alloys Q P
For KTKF toolholder H Hard Materials
MEGACOAT MEGACOAT
Dimension (mm) Carbide
NANO PLUS MEGACOAT NANO
Insert Description
PR1725
PR1535
PR1225
KW10
CW a CDX RE W1 S D1
Photo shows Right-hand
CDX D1
W1
4° 60
° 2.8 0.3 4.6
12R28010M <0.1 N N N N
TKFB 16R38005M <0.05 N N N N
S
4° °
60 D1 12L28010MR <0.1 N N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Table 1
Inserts Identification System (Ref. to Tables 1 and 2)
Small machining General purpose Large machining
6.3
Table 2
Toolholder Right-hand Toolholder Left-hand
Insert Right-hand Insert Left-hand
Lead angle Right-hand Lead angle Right-hand
Free-cutting steel
Turning
N Non-ferrous Metals B
Inserts
Heat-resistant Alloys P Q P
S
Titanium Alloys Q
MEGACOAT MEGACOAT C
Dimension (mm)
NANO PLUS MEGACOAT NANO
Insert Description
PR1725
PR1535
PR1225
External
CW a CDX RE W1 S D1 θ D
Handed Insert shows Right-hand
Small Parts
N N N
Machining
TKFB 12R28005P-GQ 0.05
CDX D1 2.8 1.5 4.6 3.0 8.7 5.2 74° E
0.4 RE
CW
W1
a
4°
12R28015P-GQ 0.15 N N N
15°
Boring
TKFB 16R38005P-GQ 0.05 N N N
F
S
Grooving
16R38015P-GQ 0.15 N N N
Polished G
E13
TKFB 12R28005-GQ 0.05 N N N
2.8 1.5 4.6 3.0 8.7 5.2 74°
Cut-off
CDX D1
RE
H
0.4
CW
W1
a
4°
12R28015-GQ 0.15 N N N
15°
Threading
TKFB 16R38005-GQ 0.05 N N N
J
S
Drilling
K
Milling
Inserts Identification System M
Insert Hand
P
Insert width Polished
R : Right-hand
Technical
T
TKFB12R28...GQ TKFB16R38...GQ
(Steel) (Steel)
6 6
5 5
4 4
ap (mm)
ap (mm)
3 3
2 2
1 1
Free-cutting steel Q
P
Carbon Steel / Alloy Steel Q P P
N Non-ferrous Metals Q
Heat-resistant Alloys P Q
S
Titanium Alloys Q
For AABS / SABS / AABW / SABW toolholders H Hard Materials
PR1705
PR1725
PR1225
TC60M
PR930
KW10
RE
Handed Insert shows Right-hand
7.0
2.8
ABS 15R4005 0.05 N N N
0.4
15° 15R4015 0.15 N N N
4.2
4.2
E21
15.4
30°
ABS 15R4005M <0.05 N N N
15R4015M <0.15 N N N
RE 3.97
7.0
4.7 ABW 15R4005 0.05 N N N
15° 0.6
15R4015 0.15 N N N
4.2
4.2
E22
15.4
45°
ABW 15R4005M <0.05 N N N
15R4015M <0.15 N N N
RE 3.97
7.0
4.7
15° 0.5 ABW 23R5005 0.05 N N N
23R5015 0.15 N N N
5.1
8.2
E23
23.4
40°
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Bearing Machining
Cermet
Relief Angle
Applicable Toolholders
Dimension (mm)
Turning
B
TN90
Inserts
IC S D1 RE AN
D1
IC
External
AN RPMT 1203M0-BB 12.0 3.18 4.4
- 11°
N
F64
D
S
1604M0-BB 16.0 4.76 5.5 N
Small Parts
Machining
Round Chamfering INSL S CDX RE
CDX
E
21˚
SNMF 120406-21 1.5 0.6 N
N D37
INSL
RE
Boring
S
21˚ 120426-21 3.3 2.6 N F
Grooving
Tooling for Bearing Machining
G
Cut-off
Internal Round H
Chamfering
CBSN-B
(F64)
Threading
Boring
SRCP-B
(F64)
J
Drilling
K
Milling
External
PRGC-BE
M
External Round
Chamfering (D37)
CBSN
Tools for
N
Technical
P
R
Index
D
EZ Bars / System Tip-Bars
R
Micro Boring Micro Back Boring
S
EZB EZ Bars F14 EZVB EZ Bars F20 EZBT EZ Bars F22
W VNB-S / VNB System Tip-Bars F32 VNBX-S System Tip-Bars F36 VNBT System Tip-Bars F33
Ceramic
VNG System Tip-Bars G53 VNFG System Tip-Bars G80 VNT System Tip-Bars J36
B104
High Speed Machining for Cast Iron KS6015/KS6050/CS7050
High
Excellent Wear Resistance with Reduced Heat at the Cutting Edge
Improved fracture resistance by high aspect ratio constituents
Anti-chipping in scale processing and interrupted machining
KS6015
Turning
B
Cutting speed
Inserts
KS6050 Bridging Deflected crack
CS7050
C
Crack
KS6050
d
Large aspect ratio=L/d KS6050
Low
Conventional product A KS6050 has a higher aspect ratio Propagation of cracks
compared with the conventional Large aspect ratio restrains propagation of cracks
product A. Improved fracture resistance Finishing Medium Roughing
CS7050 (Coated Si3N4)
External
Continuous Light Interruption Interruption
Small Parts
Machining
Heat-Resistant Alloys Machining SiAlON Ceramic KS6030/KS6040 E
Improved wear and fracture resistance Superior balance in heat resistant Application Map
Boring
due to the mixture of the hard and acicular alloys machining Heat-Resistant Alloys Machining F
particles achieves optimum balance between
wear and fracture resistance
High
CF1
Grooving
Hard Particle G
(Improved wear resistance)
Cutting speed
KS6030
Cut-off
Acicular Particle H
(Improved fracture resistance)
Low KS6040
Threading
Low Fracture resistance High
Continuous Light Interruption Interruption J
Drilling
K
Milling
Honeycomb structure Ceramic is a composite material 0.4 M
consisting of a core (gray portion) and shell (white
portion) 0.3
Nose Wear (mm)
Tools for
resistant alloys such as Ni-base heat resistant alloys 0.2 N
Core
CF1 Competitor C
0.1 <Cutting Conditions>
Workpiece Material Ni-base heat-resistant alloys
0 Tool geometry : RNGN120400 P
CF1 Competitor C CF1 Competitor C Vc =150m/min, ap =1mm
Shell Notching Flank wear f =0.15mm/rev Wet
Technical
C
eramic Inserts Identification System R
Identification System
C N G A 12 04 04 S01525
Index
Chamfered and
S01525 0.15mm x 25˚
S 25˚
Honed Cutting Edge Chamfered and Honed Cutting Edge Honed
0.20
Silicon Nitride
MEGACOAT
Honeycomb structure
Dimension Aluminum Oxide
Ceramic
Ceramic
Ceramic
SiAlON
Ceramic
CVD Coated
(mm) Ceramic
Ceramic
Edge
Insert Description
PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Chip Prep.
KA30
A66N
KT66
CF1
A65
breakers RE
Negative
CNGA 120412S01025 S01025 1.2 N
C CNGA 120404S01525 0.4 N
120408S01525 S01525 0.8 N
120412S01525 1.2 N
D
CNGA 120404S02025 0.4 N
120408S02025 S02025 0.8 N D8
R RE
120412S02025 1.2 N D9
CNGA 120404S03030 0.4 N
F65
D1
S
IC
S
T CNGA 120404T02025 0.4 N F70
°
120712T01020 1.2
CNGN 120704T02025 0.4 N
80
S
120708T02025 0.8 N
°
T02025
120712T02025 1.2 N
120716T02025 1.6 N
CNGN 160708T02025 0.8 N
160712T02025 T02025 1.2 N
160716T02025 1.6 N
CNMN 120708T02025 0.8 N
T02025
120712T02025 1.2 N
Edge Prep.
Turning
Gray Cast Iron (With Scale)
B
Inserts
Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale)
K
0.12mm x 25° Nodular Cast Iron (With Scale)
S Chamfered and Honed Cutting Edge S01225
Silicon Nitride
MEGACOAT
Honeycomb structure
Dimension Aluminum Oxide
Ceramic
External
Ceramic
Ceramic
SiAlON
Ceramic
CVD Coated
(mm) Ceramic
D
Ceramic
Edge
Insert Description
PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
RE
Small Parts
Machining
E
DNGA 150408S01025 S01025 0.8 N
DNGA 150404S01525 0.4 N
S01525 D12
150408S01525 0.8 N
Boring
DNGA 150404S02025 0.4 N D13
RE S02025 F
150408S02025 0.8 N F66
DNGA 150408S03030 S03030 0.8 N F72
D1
IC
Grooving
55° 150408T02025 T02025 0.8 N N
S
150412T02025 1.2 N
G
DNGA 150604T02025 0.4 N D12
150608T02025 T02025 0.8 N D13
150612T02025 1.2 N F66
Cut-off
DNGN 150704S01525 0.4 N
H
150708S01525 S01525 0.8 N
RE
150712S01525 1.2 N
Threading
DNGN 150708S02025 S02025 0.8 N
D27 J
IC
Drilling
ENGN 130708S01525
S01525
0.8 N K
RE 130712S01525 1.2 N
ENGN 130704T02025 0.4 N D27
130708T02025 0.8 N
IC
F81
Milling
130712T02025 T02025 1.2 N N M
130716T02025 1.6 N
75
S
˚
130720T02025 2.0 N
Technical
P
R
Index
Silicon Nitride
MEGACOAT
Honeycomb structure
Dimension Aluminum Oxide
Ceramic
Ceramic
Ceramic
SiAlON
Ceramic
CVD Coated
(mm) Ceramic
Ceramic
Chip
*Edge
Insert Description
PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
breakers Prep.
KA30
A66N
KT66
CF1
A65
RE
Negative
*For cutting edge “E” and “K”, please refer to the table below.
Edge Prep.
Symbol Cutting Edge Spec. Example
E R-honed Cutting Edge E005 R0.05mm Honed
K Double Chamfered Cutting Edges K15015 1.5mm x 15°Chamfered Cutting Edge
· Note : Symbol “K” describe only the largest chamfer width and its angle.
Turning
Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) N P P P P Q B
K
Inserts
0.12mm x 25° Nodular Cast Iron (With Scale) P
S Chamfered and Honed Cutting Edge S01225
Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P
Silicon Nitride
MEGACOAT
Honeycomb structure
Dimension Aluminum Oxide
Ceramic
Ceramic
Ceramic
SiAlON
Ceramic
CVD Coated
(mm) Ceramic
Ceramic
External
Edge
Insert Description D
PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
RE
Small Parts
Machining
SNGA 120408S01525
S01525
0.8 N E
120412S01525 1.2 N
Boring
N D14
120412S02025 1.2 F
D1
IC
D15
RE
S
SNGA 120408T02025 0.8 N N N N F75
120412T02025 T02025 1.2 N N N N
Grooving
120416T02025 1.6 N N N N
G
SNMA 120408S03030 S03030 0.8 N
Cut-off
120412S01025
S01025
1.2 N H
120416S01025 1.6 N
120420S01025 2.0 N
Threading
SNGN 120408S01525 0.8 N
120412S01525 S01525 1.2 N
J
120416S01525 1.6 N
Drilling
120412S02025 S02025 1.2 N K
120416S02025 1.6 N
Milling
M
SNGN 120408T00520 T00520 0.8 N
Silicon Nitride
MEGACOAT
Honeycomb structure
Dimension Aluminum Oxide
Ceramic
Ceramic
Ceramic
SiAlON
Ceramic
CVD Coated
(mm) Ceramic
Ceramic
Edge
Insert Description
PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Chip Prep.
KA30
A66N
KT66
CF1
A65
breakers RE
Negative
SNGN 120704T02025 0.4 N
C 120708T02025 0.8 N N D29
120712T02025 T02025 1.2 N N D34
D
120716T02025 1.6 N N N N
120720T02025 2.0 N N D35
IC
F81
R RE
S SNMN 120716T02025 T02025 1.6 N
S
SNGN 150712T02025 1.2 N N
T02025 D29
150716T02025 1.6 N
T
Ceramic
Turning
Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) N P P P P Q B
K
Inserts
0.15mm x 25° Nodular Cast Iron (With Scale) P
S Chamfered and Honed Cutting Edge S01525
Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P
Silicon Nitride
MEGACOAT
Honeycomb structure
Dimension Aluminum Oxide
Ceramic
Ceramic
Ceramic
SiAlON
Ceramic
CVD Coated
(mm) Ceramic
Ceramic
External
Edge
Insert Description D
PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
RE
Small Parts
Machining
TNGA 160408S01025 S01025 0.8 N E
TNGA 160404S01525 0.4 N
160408S01525 S01525 0.8 N
Boring
160412S01525 1.2 N F
60° D16
RE TNGA 160404S02025 0.4 N D17
160408S02025 S02025 0.8 N D18
Grooving
160412S02025 1.2 N
G
D1
F66
IC S TNGA 160408S03030 S03030 0.8 N F76
F77
TNGA 160408T00520 T00520 0.8 N
Cut-off
H
TNGA 160404T02025 0.4 N N
160408T02025 T02025 0.8 N N N N
160412T02025 1.2 N N N N
Threading
J
TNGN 110304T00520 0.4 N N D36
110308T00520 T00520 0.8 N N
110312T00520 1.2 N F81
Drilling
TNGN 160404S01025 0.4 N K
160408S01025 0.8 N
160412S01025 S01025 1.2 N
160416S01025 1.6 N
Milling
160420S01025 2.0 N M
TNGN 160404S01525 0.4 N
160408S01525 S01525 0.8 N
Tools for
60° 160412S01525 1.2
RE
N
TNGN 160404S02025 0.4 N
160408S02025 S02025 0.8 N
160412S02025 1.2 N
D30 P
IC S TNGN 160404T00520 0.4 N
160408T00520 T00520 0.8 N
160412T00520 1.2 N
Technical
Silicon Nitride
MEGACOAT
Honeycomb structure
Dimension Aluminum Oxide
Ceramic
Ceramic
Ceramic
SiAlON
Ceramic
CVD Coated
(mm) Ceramic
Ceramic
Edge
Insert Description
PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Chip Prep.
KA30
A66N
KT66
CF1
A65
breakers RE
Negative
Positive
VNGA 160404S01525 0.4 N
S01525
C 160408S01525 0.8 N
R
IC
D21
VNGA 160404T02025 0.4 N N
S
35° 160408T02025 T02025 0.8 N N D22
S
160412T02025 1.2 N
Ceramic
Turning
B
Edge Prep. Gray Cast Iron (With Scale)
Inserts
See Page for Applicable Toolholders
Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) P P Q
K
External
Silicon Nitride
MEGACOAT
Honeycomb structure
Dimension Aluminum Oxide D
Ceramic
Ceramic
Ceramic
SiAlON
Ceramic
CVD Coated
(mm) Ceramic
Ceramic
*Edge
Insert Description
PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.
Small Parts
KA30
A66N
KT66
Machining
CF1
A65
RE
E
RPGN 090300E003 E003 - N
Boring
090300T01020 T01020 - N F
IC
-
AN
S
RPGN 120400E003 E003 - N
Grooving
120400T01020 T01020 - N N G
SPGN 090308T00820 T00820 0.8 N N
Cut-off
SPGN 120308S00820 S00820 0.8 N N H
IC
F62
AN
RE
S SPGN 120308T00820 0.8 N
T00820
120312T00820 1.2 N
Threading
TBGN 060104S00820 0.4 N N J
S00820
060108S00820 0.8 N N
-
Drilling
TCGN 160408T00820 T00820 0.8 N
K
TPGN 090204T00820 0.4 N
T00820
090208T00820 0.8 N
Milling
60°
RE M
TPGN 110304S00820 0.4 N N
S00820
110308S00820 0.8 N N
160312T00820 1.2 N
R
*For cutting edge “E”, please refer to the table below.
Edge Prep.
Index
Silicon Nitride
MEGACOAT
Honeycomb structure
Aluminum Oxide
Ceramic
Dimension (mm)
Ceramic
Ceramic
SiAlON
Ceramic
CVD Coated
Ceramic
Ceramic
*Edge
Insert Description
PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
IC DCON S S2 CHW
Chip 2
CHW
breakers
IC
Positive
RBG 16K20003 K20003 16 8 8 5 0.2 N -
S±0.1
5°
C
S2
DCONh7
D
RCGX 060600E003 E003 N
R 060600E005 E005 6.35 - 6.35 - - N
060600T01020 T01020 N N
7°
S 090700E003 E003 N
120°
090700P20015 P20015 N
IC
9.525 - 8 - -
T 090700S01020 S01020 -
S
090700T01020 T01020 N N
2
V
120700E003 E003 N
0.15
15°
25° e.g.) P20015
W
120700P20015 P20015 N
12.7 - 8 - -
120700S01020 S01020
Ceramic 120700T01020 T01020 N
RPGX 060600E003 E003 N
6.35 - 6.35 - -
11°
060600T01020 T01020 N
090700E003 E003 N
120°
9.525 - 8 - - -
IC
090700T01020 T01020 N
S 120700E003 E003 N
12.7 - 8 - -
120700T01020 T01020 N N
*For cutting edge “E”, “K” and “P” please refer to the table below.
Edge Prep.
Symbol Cutting Edge Spec. Example
E R-honed Cutting Edge E005 R0.05mm Honed
K Double Chamfered Cutting Edges K20003 2.00mm x 3°Chamfered Cutting Edge
P Double Chamfered and Honed Cutting Edge P20015 2.00mm x 15°Chamfered and Honed Cutting Edge
· Note : Symbol “K” and “P” describe only the largest chamfer width and its angle.
RBG Inserts are sold in 1 piece boxes Inserts are sold in 10 piece boxes
B114 : Std. Item : To be replaced by a new product
[Ceramic]
How to read pages of “Turning Inserts” See Page B15
Grooving Inserts
Turning
S Heat-resistant Alloys
B
0.15mm x 25°
Inserts
T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N
MEGACOAT
Honeycomb structure
Aluminum Oxide
Ceramic
Dimension (mm)
Ceramic
Ceramic
SiAlON
C
Ceramic
CVD Coated
Ceramic
Ceramic
Edge
Insert Description
PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.
KA30
A66N
KT66
CF1
A65
CW RE INSL S
External
D
GH 4020-05 S01020 N
4.0
3˚
3˚ CW ±0.05
4020-05 T01020 N N
Small Parts
Machining
5020-05 S01020 N G46
INSL RE
5020-05 T01020
5.0 0.5 20 7.5
N N G70 E
S
Boring
F
Grooving
G
Cut-off
H
Threading
J
Drilling
K
Milling
M
Technical
P
R
Index
PCDTools
PCD Tools C22~C36
PCD Grades and Features C22
Identification System C22
Recommended Cutting Conditions C22
Turning Negative Inserts C23
Turning Positive Inserts C24~C29
Grooving Inserts C30~C31
For Aluminum Wheel C31
Turning / Grooving C32~C33
Solid Tip-Bars for Micro Boring EZ Bars / System Tip-Bars C34~C35
Milling Inserts C36
C1
CBN Tools
CBN Tools
PCD
C N G A 12 04 04 S01225 ME
“Turning Indexable Inserts Identification System” See Page B2
Insert Type Description Edge Prep. Manufacture's Option Edge Length No. of Edges Regrinding About Regrinding
CNGA120404MEF F MEF 2 1) Regrinding is possible for inserts
CNGA120404ME4 ME4 4(Double-sided) without any indication in
S01225 Short Not manufacturer's option.
CNGA120404S01225ME ME 2
Negative (Small Edge) Recommended Regrinding cannot be available
CNGA120404S00545MEP S00545 MEP 2
depending on the edge condition.
CNGA120404S01225SE S01225 SE 1
2) Regrinding is not recommended for
CNMN120404S02020 S02020 Without Indication (Only KBN900) Long Plural edge Possible
inserts with manufacturer's symbol
CCMW09T304MEF F MEF 2
like “ME” or “SE”.
CCMW09T304T00815ME T00815 ME Short 2 Not
Positive
CCMW09T304S01225MES S01225 MES (Small Edge) 2 Recommended
CCMW09T304T00815SE T00815 SE 1
Note) 1. See Page B3 for insert color.
Cutting
F Sharp Edge F Sharp Edge Sharp Edge
force ×
R-honed Width
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Wear Angle
×
Cutting Edge
0.12
resistance
T Chamfered Cutting Edge T01215 0.12mm x 15˚Chamfered Cutting Edge
Fracture
×
15°
resistance
0.12 Chamfered Cutting Edge Prep.
Chamfered and 0.12mm x 25˚Chamfered and (Chamfered Cutting Edge,
S S01225 25° Application Continuous Interruption
R-honed Cutting Edge R-honed Cutting Edge Honed Chamfered and R-honed Cutting Edge)
(1) Standard cutting edge prep. of negative inserts (Machining of hard materials) (2) Standard cutting edge prep. of positive inserts (Machining of hard materials)
Good MEP Good
R-honed
Cutting Edge
Cutting force / Sharp-cutting
S00545
(0.05x45° R-honed ME(SE) T00815 R-honed
Cutting Edge
+R-honed Cutting Edge
Cutting Edge) (0.08x15°)
S01225
S01225 MET(SET) (0.12x25°
(0.12x25°
R-honed
Cutting Edge
ME (SE) +R-honed R-honed
Cutting Edge
+R-honed MEH Cutting Edge)
Cutting Edge) S01730 S01035
(0.17x30°
R-honed
Cutting Edge MES (0.10x35°
+R-honed +R-honed
Cutting Edge) S04030 Cutting Edge)
(0.40x30°
+R-honed
Cutting Edge)
MET (SET)
Fracture resistance and cutting edge strength
Fracture resistance and cutting edge strength Good
Good
Manufacture's Option Edge Prep. Application and Features Manufacture's Option Edge Prep. Application and Features
High speed, Continuous Chamfered Sharp-cutting
MEP S00545 0.05mm x 45˚+R-honed Cutting Edge
Excellent crater wear resistance ME T00815 0.08mm x 15˚
oriented, less burring
ME S01225 0.12mm x 25˚+R-honed Cutting Edge General purpose MES S01225 0.12mm x 25˚+R-honed Cutting Edge General purpose
MET S01730 0.17mm x 30˚+R-honed Cutting Edge Superior fracture resistance MET
Interrupted machining
S01035 0.10mm x 35˚+R-honed Cutting Edge Stable machining oriented
Interrupted high feed machining
MEH S04030 0.40mm x 30˚+R-honed Cutting Edge Prevention of flaking
C2
CBN Inserts for Machining Hard Materials
Turning
B
Inserts
Unique Molded Chipbreaker Provides Excellent Chip Control when Machining Hard Materials
External
Twin Dots D
Breaks chips into small pieces
HH
Small Parts
Machining
Hardened Steel Finishing
55HRC or more
E
1st Choice
Wide Bump
Provides stable chip curls
Boring
Small D.O.C. F
(ap = 0.1~0.3 mm)
Wide Bump
Grooving
G
Hardened Steel Finishing
HL Rake Surface 55HRC or less
Stable chip control for softer
Cut-off
interior of hard materials H
Threading
Wide Bump
J
Multi-step Structure
Removing the Carburized Layer
HD Good for a wide range of
(From Carburized Layer to
Large D.O.C.
Drilling
conditions (ap = 0.3~0.7 mm)
Unhardened Layer) K
Rake Surface
Stable chip control for softer
interior of hard materials
Milling
M
Tools for
N
Properties of PVD Coating Advantages of MEGACOAT
40
· Long tool life and stable machining due to superior heat-
35
resistance and hardness
Hardness (GPa)
TiCN
30
C3
CBN Tools
Application Map
Hard Materials Hybrid Grain Structure (KBN05M)
High
CBN structure
KBN25M
C KBN10M
KBN35M
Low
Coarse grain
CBN
CBN & PCD Tools
Finishing Medium Roughing Micro grain Heat diffusion is promoted by coarse grain CBN
Continuous Light interruption Interruption Heavy interruption CBN High thermal conductivity
High
High
KBN70M KBN475
KBN25M
Cutting speed
Cutting speed
Cutting speed
KBN900
KBN900
KBN570 KBN60M
Low
Low
Low
General Finishing Continuous~Interruption KBN05M 100 - 150 - 200 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
HH Chipbreaker for Hardened Steel Finishing Continuous~Interruption KBN05M 100 - 150 - 200 0.1 - 0.2 - 0.3 0.1 - 0.15 - 0.25
55HRC or
High Efficient Stable Machining Light interruption~Interruption KBN25M 80 - 120 - 160 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
more
Interruption (Small ap) Interruption~Heavy interruption KBN35M 60 - 100 - 150 0.05 - 0.2 - 0.4 0.05 - 0.08 - 0.1
Hard Materials
Heavy Machining Continuous~Interruption KBN900 70 - 90 - 110 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.2
55HRC or HL Chipbreaker for Hardened Steel Finishing Continuous~Interruption KBN05M 100 - 150 - 200 0.1 - 0.2 - 0.3 0.1 - 0.15 - 0.25
less Finishing Continuous *PT600M 60 - 80 - 120 0.2 - 0.5 - 0.7 0.05 - 0.1 - 0.15
Removing the Carburized Layer HD Chipbreaker for Removing the Carburized Layer Continuous~Interruption KBN05M 100 - 150 - 200 0.3 - 0.5 - 0.7 0.1 - 0.15 - 0.25
Finishing Continuous~Light interruption KBN475 400 - 800 - 1,200 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3
250HB or Finishing Continuous~Light interruption KBN60M 300 - 500 - 700 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3
Gray Cast Iron less High Efficient Finishing Continuous~Light interruption KBN900 500 - 900 - 1,200 0.1 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Heavy Machining Continuous~Interruption KBN900 500 - 700 - 900 0.5 - 1.5 - 3.0 0.1 - 0.3 - 0.5
Roll Materials 55HRC or Finishing Continuous~Interruption KBN25M 80 - 120 - 160 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
(Chilled Cast Iron) more Heavy Machining Continuous~Interruption KBN900 70 - 90 - 110 0.3 - 0.7 - 1.0 0.05 - 0.1 - 0.15
- Finishing Continuous~Light interruption KBN570 50 - 150 - 250 0.05 - 0.15 - 0.25 0.03 - 0.1 - 0.2
Sintered Steel
- Finishing Continuous~Interruption KBN70M 100 - 200 - 250 0.05 - 0.2 - 0.3 0.05 - 0.15 - 0.25
*PT600M : MEGACOAT on Al2O3+TiC ceramic
C4
Case Studies
Turning
· Vc=130 m/min · Vc=170 m/min B
Inserts
· ap=0.6 mm · ap=0.4 mm
ø76
ø68
· f=0.12 mm/rev · f=0.1 mm/rev
· Wet · Wet
ø72
ø76
ø80
(KBN05M) (KBN05M)
External
Competitor C 200 pcs/edge Competitor D 300 pcs/edge D
· KBN05M achieved 1.5 times longer tool life than competitor C. · KBN05M achieved twice longer tool life than competitor D.
Small Parts
Machining
Its longer tool life contributes to cost-cutting. Its longer tool life contributes to cost-cutting.
SCr420H(58HRC) SCr20(61~65HRC)
Boring
40
F
· Pulley · Gear
· Facing (Continuous) · External and Facing (Interrupted)
Grooving
· Vc=120 m/min
· ap=0.15~0.2 mm
· Vc=120 m/min
· ap=0.15 mm
G
· f=0.24 mm/rev · f=0.1~0.15mm/rev (External)
· Wet · Wet
· DNGA120408S00545MEP · CNGA120408S04030MEH
ø60
Cut-off
(KBN05M) (KBN05M) H
KBN05M-MEP KBN05M-MEH
Threading
150 pcs/edge 150 pcs/edge
(Edge Prep. : 0.05 x 45˚) (Edge Prep. : 0.40 x 30˚) J
KBN05M-ME 100 pcs/edge Competitor F 100 pcs/edge
(Edge Prep. : 0.12 x 25˚)
Drilling
Competitor E
· Compared to competitor F, KBN05M-MEH type (Edge prep.: 0.40 x 30˚Chamfered +
R-honed) achieved 1.5 times longer tool life. K
100 pcs/edge
· No chipping in interrupted machining, and improved productivity.
(Competitor F's cutting edge got many chipping)
· Tool life of KBN05M-ME type (Edge prep. : 0.12 x 25˚Chamfered + R-honed) is the
same as competitor E's. · Feed rate could be increased from 0.15 to 0.25 mm/rev in facing.
Milling
· KBN05M-MEP type (Edge prep. : 0.05 x 45˚Chamfered + R-honed) achieved 1.5 times
longer tool life, preventing crater wear.
Achieved cycle time and cost reduction.
(User Evaluation)
M
P
SCM420(60HRC) SCM420(58HRC)
Technical
· Gear · Sleeve
40
R
· Facing (Interrupted) · Boring (Heavy interruption)
· Vc=90 m/min · Vc=100 m/min
· ap=0.5 mm · ap=0.5 mm
ø120
Index
KBN25M improved tool life up to 70 pcs/edge that is two times more than competitor G (CBN · KBN35M achieved 15% Longer tool life in heavy interrupted machining compared with competitor H.
tool). Also, KBN25M has increased its tool life up to 250 pcs/edge by changing from wet ·F urthermore, it still keeps the insert in a good condition and provides stable machining result.
machining to dry machining. Its longer tool life and capability of providing stable result can contribute to cost-cutting
(User Evaluation) and improved efficiency in machining. (User Evaluation)
C5
CBN Tools How to read pages of “Turning Inserts” See Page B15
(mm)
80˚ Rhombic / Negative Description IC S D1
CNGA 1204_
12.70 4.76 5.16
CNGM 1204_
Edge Prep. Gray Cast Iron (With Scale)
No. of Edges
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN & PCD Tools
Prep. RE LE
LE
S
80
Negative
Negative RE
˚
C
120420S00545MEP 2.0 3.4 N
D Multi Edge / Finishing 120424S00545MEP 2.4 3.3 N
LE
S S
80
T
120412MEF 1.2 2.5 N
V Multi Edge / Sharp Edge
W LE
S
80
RE
˚
RE
˚
RE
˚
Turning
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
B
E R-honed Cutting Edge E R-honed Cutting Edge Hard Materials (Roughing)
Inserts
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N Q
Hard Materials (Chip Control) N Q
No. of Edges
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep.
External
RE LE
D
Small Parts
Machining
S00825 1
120412S00825BB1 1.2 2.2 N
LE
E
S
80
RE
CNGM 120404S01225BB2 0.4 2.2 N
˚
S01225 1
120408S01225BB2 0.8 2.4 N
D1
IC
Boring
CNGM 120404S01625BB3 0.4 2.6 N
F
120408S01625BB3 S01625 0.8 2.8 1 N
Chip Control 120412S01625BB3 1.2 3.0 N
Grooving
LE G
CNGM 120404ME-HH N D8
80
RE S 0.4 2.6
˚
Cut-off
Hardened Steel Finishing (55HRC or more)
F69 H
F70
LE
CNGM 120404ME-HL N
80
S
0.4 2.6
Threading
RE
˚
Drilling
LE
K
CNGM 120404ME-HD N
80
RE S 0.4 2.6
˚
Milling
Removing the Carburized Layer M
Technical
P
R
Index
No. of Edges
CBN & PCD Tools
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep. RE LE
RE
150412S00545MEP 1.2 1.9 N
CBN S00545 2
150416S00545MEP 1.6 3.8 N
D1
IC
PCD
150420S00545MEP 2.0 3.5 N
Multi Edge / Finishing 150424S00545MEP 2.4 3.1 N
Negative
LE
S DNGA 150404MEF 0.4 2.6 N N
55˚
RE
C 150408MEF F 0.8 2.2 2 N N
D1
IC
S D12
LE
S DNGA 150404ME4 0.4 2.6 N D13
55˚
RE
T 150408ME4 S01225 0.8 2.2 4 N F66
D1
IC
RE F72
150420S01730MET 2.0 3.5 N
F73
D1
IC
RE
150412S04030MEH 1.2 1.9 N
S04030 2 F66
150416S04030MEH 1.6 3.8 N
D1
IC
F72
150420S04030MEH 2.0 3.5 N
F73
Multi Edge / Interruption 150424S04030MEH 2.4 3.1 N
Turning
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
B
Inserts
E R-honed Cutting Edge E R-honed Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N Q
No. of Edges
Edge
External
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep. RE LE D
Small Parts
Machining
LE DNGM 150408S00825BB1 S00825 0.8 1.6 1 N
E
S
55˚
RE
D1
IC
Boring
Chip Control
F
N
LE
DNGM 150404ME-HH 0.4 2.6
55˚
RE S
Grooving
D1
IC
D12
150412ME-HH 1.2 1.9 N
D13
G
Hardened Steel Finishing (55HRC or more)
F66
F72
N
LE
Cut-off
DNGM 150404ME-HL 0.4 2.6
55˚
H
S
RE
F73
150408ME-HL E 0.8 2.2 2 N
D1
IC
Threading
Hardened Steel Finishing (55HRC or less)
J
LE
DNGM 150404ME-HD 0.4 2.6 N
55˚
RE S
Drilling
150412ME-HD 1.2 1.9 N
K
Removing the Carburized Layer
Milling
M
Technical
P
R
Index
No. of Edges
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN & PCD Tools
Prep. RE LE
LE S
●
RE
Turning
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
B
Inserts
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control) N Q
No. of Edges
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep.
External
RE LE
D
60˚
RE
Small Parts
N
Machining
TNGA 160404S00545MEP 0.4 2.7
LE
Boring
60˚
F
RE
S
TNGA 160404MEF 0.4 2.7 N N
LE
Grooving
Multi Edge / Sharp Edge
IC
G
60˚
RE
Cut-off
160408ME6 S01225 0.8 2.4 6 N
H
D1
Threading
TNGA 160401S01225ME 0.1 2.9 N N
160402S01225ME 0.2 2.8 N N N N N N D16
J
60˚
RE
Drilling
160412S01225ME 1.2 2.1
K
D1
F66
IC
TNGA 160404T01215ME 0.4 2.7 N N F76
160408T01215ME T01215 0.8 2.4 3 N N F77
Multi Edge 160412T01215ME 1.2 2.1 N N
Milling
60˚ M
RE
S
TNGA 160404S01730MET 0.4 2.7 N N N N
LE
Tools for
160412S01730MET 1.2 2.1 N N N N
Multi Edge / Tough
IC N
60˚
RE
S
TNGA 160404S04030MEH 0.4 2.7 N
LE
60˚
R
RE
S TNGM 160408S00825BB1 S00825 0.8 1.7 1 N
LE
D1
Index
IC
TNGM 160408S01225BB2 S01225 0.8 2.1 1 N T
Chip Control
No. of Edges
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN & PCD Tools
Prep. RE LE
LE S
RE
35˚
VNGA 160404S00545MEP 0.4 2.0 N
S00545 2
D1
Grooving LE S
RE
35˚
VNGA 160404S04030MEH 0.4 2.0 N
S04030 2
D1
Turning
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
B
Inserts
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N Q P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
No. of Edges
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep.
External
RE LE
D
80˚
RE
S
LE
Small Parts
Machining
WNGA 080404MEF 0.4 2.0 N
F 3
080408MEF 0.8 2.6 N E
D1
S D24
LE
Boring
080408S01225ME S01225 0.8 2.6 3 N N N N N N F
D25
080412S01225ME 1.2 2.5 N N
D1
F79
WNGA 080404T01215ME 0.4 2.0 N
IC T01215 3 F80
Multi Edge 080408T01215ME 0.8 2.6 N N
Grooving
80˚ G
RE
S
WNGA 080404S01730MET 0.4 2.0 N N
LE
Cut-off
IC
Multi Edge / Tough
H
Threading
J
Drilling
K
Milling
M
Technical
P
R
Index
No. of Edges
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep. RE LE
LE S
CBN
80
RE
7˚
N N
˚
PCD
RE
7˚
N N N N N N
˚
RE
N
7˚
T
CCMW 09T304S01225MES 0.4 1.9 N N
D1
IC
S01225 2
V Multi Edge / General Purpose 09T308S01225MES 0.8 1.8 N N
LE S
80
RE
W CCMW 09T304S01035MET 0.4 1.9 N N N N
7˚
˚
S01035 2
09T308S01035MET 0.8 1.8 N N N
D1
IC
Solid
Multi Edge / Tough
*CCMW 030102T00815SE 0.2 1.4 N N N
Grooving T00815 1 F23
030104T00815SE 0.4 1.4 N N N
LE S *CCMW 040102T00815SE 0.2 1.4 N N N F41
T00815 1
80
RE
7˚
N N N
˚
T00815 1
Ref. to the
060204T00815SE 0.4 1.9 N N N
CCMW 09T302T00815SE 0.2 2.0 N N
T00815 1
Small Edge 09T304T00815SE 0.4 1.9 N N
*CCMW 030102S01035SET 0.2 1.4 N
S01035 1 F23
LE S 030104S01035SET 0.4 1.4 N N
80
RE
7˚
S01035 1 F41
040104S01035SET 0.4 1.4 N N
D1
IC
RE S
11˚
˚
RE S
11˚
S01225 2
090308S01225MES 0.8 2.5 N
D1
IC
RE S
N
11˚
F43
CPGB 090304S01035MET 0.4 1.9 N N N
D1
IC
S01035 2
Multi Edge / Tough 090308S01035MET 0.8 2.5 N N N
LE CPGB 080202T00815SE 0.2 1.9 N N
S T00815 1
80
RE
080204T00815SE 0.4 1.9 N N
11˚
˚
T00815 1
Small Edge 090304T00815SE 0.4 1.9 N N
LE
S
80
RE
11˚
˚
Turning
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
B
Inserts
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
No. of Edges
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep.
External
RE LE
D
LE S
55
RE
7˚
˚
Small Parts
DCMW 11T304MEF 0.4 1.7 N N
Machining
F 2
E
D1
Boring
LE S
N N N N
F
55
Grooving
IC T00815 2
11T308T00815ME 0.8 1.9 N N N N N N N N G
Multi Edge 11T312T00815ME 1.2 1.9 N N
LE S
DCMW 11T302S01225MES N
55
RE 0.2 1.9
7˚
˚
Cut-off
H
IC
11T308S01225MES 0.8 1.9 N N
Multi Edge / General Purpose
N N
Threading
DCMW 070202S01035MET 0.2 1.9
LE S
070204S01035MET S01035 0.4 1.7 2 N N J
N
55
Drilling
IC
11T308S01035MET
S01035
0.8 1.9
2
N N N
K
Multi Edge / Tough 11T312S01035MET 1.2 1.9 N
DCMW 070202T00815SE 0.2 1.9 N N N
LE T00815 1
Milling
S
N N N M
55
7˚
IC
11T304T00815SE T00815 0.4 1.7 1 N N
Tools for
Small Edge
LE
DCMW 070204S01035SET S01035 0.4 1.7 1 N N
S
55
RE
7˚
˚
CC type / TP type T
Insert Description See Page for Applicable Toolholders
CC..0602 type E26,E27,E43,F23,F41
CC..09T3 type E26,E27,E43,F41,F67
Insert Description See Page for Applicable Toolholders Insert Description See Page for Applicable Toolholders
TP..0802 type E35,F51,F53 TP..1103 type E35,F51,F52
TP..0902 type F24,F51,F53 TP..1603 type F51,F52
No. of Edges
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN & PCD Tools
Prep. RE LE
S
RE
LE
11˚
TPGB 110304MEF 0.4 2.1 N N
F 3
110308MEF 0.8 1.8 N N
D1
CBN IC
Multi Edge / Sharp Edge
D 11˚
TPGB 110304S01225MES 0.4 2.1 N N
S01225 3
110308S01225MES 0.8 1.8 N N
D1
N N N
LE
Grooving
LE
11˚ S01035 1
090204S01035SET 0.4 1.6 N N
TPGB 110304S01035SET 0.4 1.8 N
D1
S01035 1
IC 110308S01035SET 0.8 1.5 N
S
RE
LE
11˚
TPGW 160404T00815ME 0.4 1.8 N
T00815 3
160408T00815ME 0.8 1.5 N
D1
IC
Multi Edge
S
RE
LE
11˚
TPGW 160404S01035MET 0.4 1.8 N N
S01035 3 -
160408S01035MET 0.8 1.5 N
D1
IC
Multi Edge / Tough
S
RE
LE
11˚
IC
Small Edge
Turning
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
B
Inserts
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P
No. of Edges
Edge
External
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep. RE LE D
VBGW 110304MEF N N
Small Parts
0.4 2.0
Machining
LE S
F 2
5˚
RE
110308MEF 0.8 1.7 N N E
35˚
D1
Boring
LE S 110304T00815ME T00815 0.4 2.0 2 N N N N N N N
F
5˚
RE
110308T00815ME 0.8 1.7 N N N N
35˚
N N N N N
D1
Grooving
N N N N N N N N
IC
160404T00815ME T00815 0.4 2.0 2 G
Multi Edge 160408T00815ME 0.8 1.7 N N N N N N
LE S VBGW 110304S01225MES 0.4 2.0 N N
S01225 2
5˚
110308S01225MES
Cut-off
N H
D1
Threading
110304S01035MET S01035 0.4 2.0 2 N N N N
LE S
J
5˚
RE
110308S01035MET 0.8 1.7 N N
35˚
VBGW 160402S01035MET N N
D1
0.2 2.4
IC
160404S01035MET S01035 0.4 2.0 2 N N N N
Drilling
Multi Edge / Tough 160408S01035MET 0.8 1.7 N N K
VBGW 110302T00815SE 0.2 2.8 N N N
LE S T00815 1
110304T00815SE 0.4 2.4 N N N
5˚
RE
35˚
Milling
M
D1
Tools for
1
5˚
RE
110308S01035SET 0.8 1.7 N N
35˚
S01035 1
Small Edge / Tough
IC
160408S01035SET 0.8 1.7 N
LE S
VCGW 080202T00815ME 0.2 2.0 N N N N N N
P
7˚
RE
35˚
LE S
VCGW 080202S01035MET 0.2 2.0 N
R
7˚
RE
35˚
T
7˚
RE
VCGW 080202T00815SE 0.2 2.4 N N N
35˚
F59
T00815 1
N N
D1
LE S
7˚
RE
VCGW 080204S01035SET 0.4 2.0 N
35˚
S01035 1
N
D1
No. of Edges
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert *Description
CBN & PCD Tools
Prep. RE LE
Left-hand Shown
S
T00815 1
5˚
LE
CBN T00815 1
Small Edge
IC 080204T00815L-SE 0.4 2.3 N N N F25
PCD
80˚ WBGW 060102S01035LSET 0.2 1.9 N F61
RE
S
S01035 1
5˚
LE
Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep. RE LE
S
RE
S
RE
LE
11˚
TPGN 110302T00815ME 0.2 2.6 N
T00815 3
110304T00815ME 0.4 2.5 N
IC
Multi Edge
11˚
S
TPGN 110304S01035SET S01035 0.4 2.5 1 N
RE
LE
11˚
Turning
B
Edge Prep. Gray Cast Iron (With Scale) T
Inserts
See Page for Applicable Toolholders
Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) T
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
External
PVD Coated
Dimension (mm) D
No. of Edges
CBN
Edge
KBN900
Insert Description
Prep. RE
Small Parts
Machining
E
CNMN 090308S02020 0.8 N
80
RE S02020 D32
˚
090312S02020 1.2 N
4
Boring
IC
Grooving
RNMN 090300S02020 S02020 N G
D33
Depends
IC
Cut-off
S
D31 H
RNMN 120400S02020 S02020 N
Solid D33
SNMN 090308S02020 0.8 N
Threading
S02020
090312S02020 1.2 N D34 J
RE SNMN 120308S02020 0.8 N D35
S02020
120312S02020 1.2 N
8
N
Drilling
SNMN 120408S02020 0.8
D29 K
IC S 120412S02020 1.2 N
S02020 D34
120416S02020 1.6 N
D35
Solid 120420S02020 2.0 N
Milling
D36
M
60˚ TNMN 110308S02020 S02020 N
RE
0.8
F81
Tools for
TNMN 160408S02020 0.8 N
S02020 D30 N
IC S 160412S02020 1.2 N
Solid
Technical
P
R
Index
No. of Edges
KBN510
KBN525
Edge
Insert Description
Prep. CW CDX RE IC S D1 LE
CBN & PCD Tools
~
LE
200-020 E008 2.00 3.5 0.2 12.70 4.76 5.5 1.9 1 G11
D1
Positive
Deep Grooving Inserts (1-edge)
Edge Prep. Gray Cast Iron (With Scale)
No. of Edges
V CBN
Edge
Insert Description
KBN570
KBN05M
Prep. CW
W RE INSL S LE
Tolerance
Solid
E008 N
Grooving GDGS 2020N-020NB 2.0 0.2
E002 N
E008 N G24
3020N-040NB 3.0
~
E002 N G31
2°
CW
LE E008 N
2°
INSL
RE
4020N-040NB 4.0 ±0.03 20 4.3 2.9 1
0° E002 N
0.4
N
S
E008
5020N-040NB 5.0 G24
E002 N
G30
6020N-040NB E008 6.0 N G31
External Deep Grooving
Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E R-honed Cutting Edge E008 R0.08mmHoned Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) O N
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel
Edge
Insert Description
KBN510
KBN525
Prep.
CW RE INSL S LE
RE
INSL
0.4
5 E008 5.0 G44
S
IN
5° 5°
DM
WF
5°
7°
WF2
ON
0°
RE
DC
LU
Turning
LF B
Inserts
EZBR030 type
30°
External
EZ Bars Dimensions
D
Edge Prep. Gray Cast Iron (With Scale)
Small Parts
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
Machining
E R-honed Cutting Edge E008 R0.08mmHoned Cutting Edge Hard Materials (Roughing)
E
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel
Boring
Min.
Dimension (mm)
MEGACOAT F
No. of Edges
Bore Dia. CBN
Edge
Description
KBN05M
Prep.
Grooving
DMIN DCON H LF LU WF WF2 RE G
EZBR 030030-003NB T00815 3 3 2.6 38.8 13 1.25 0.3 N
040040-003NB T00815 4 4 3.6 48.8 20 1.75 0.5 N F26
Cut-off
050050-003NB T00815 5 5 4.6 58.1 25 2.25 0.5 0.035
±0.015
1 N
H
~
060060-003NB T00815 6 6 5.6 66.1 30 2.75 0.5 N F31
N
Threading
070070-003NB T00815 7 7 6.6 74.1 35 3.25 0.5
J
Drilling
K
Milling
M
Technical
P
R
Index
C KPD010
non-ferrous metals and brass
High speed machining of
resistance and flexural strength
General purpose
(Ave. Grain Size 10µm)
plastics
Machining of carbide
CBN & PCD Tools
KPD010
Low
CBN
KPD250 High speed machining of high
Coarse grain PCD
(Ave. Grain Size 25µm) silicon aluminum alloy (Ave. Grain Size 25µm)
(Made to order) Machining of carbide Superior to wear resistance
PCD
Identification System (Turning Insert)
Negative
C N M M 12 04 02 M SE
C
C C G W 04 01 01 SE
D
S
“Turning Indexable Inserts Identification System” See Page B2
V Insert Type Description Manufacture's Option 1 Manufacture's Option 2 Series Name Edge Length No. of Edges Regrinding
CNMM120402M-SE M SE Small Edge Short (Small Edge) 1 Not Recommended
W Negative CNMM120402M-NE (Indicates the tool is for NE New Value Edge Long (85% length compared with no Indication's cutting edge) 1
Possible
CNMM120402M negative toolholders) No Indication - Long 1
Solid CCGW040101SE SE Small Edge Short (Small Edge) 1 Not Recommended
Positive CCGW040101NE - NE New Value Edge Long (85% length compared with no Indication's cutting edge) 1
Grooving Possible
CCGW040101 No Indication - Long 1
Note) 1. No edge preparation symbols for PCD inserts. Most of the PCD inserts' edge prep. are sharp edge.
2. “M” in manufacturer's option 1 indicates the inserts are applicable to negative toolholders.
3. See page B3 for insert color.
About Regrinding
1) Regrinding is possible with the inserts with “NE” and no symbol in manufacturer's option 2.
Regrinding cannot be available depending on the edge condition.
2) Regrinding is not recommended for inserts with “SE” in manufacturer's option 2.
KPD010
ap(mm)
Workpiece Material Vc f Remarks
(m/min) Small Edge and Negative (mm/rev)
Positive (Inserts) (Inserts)
Aluminum alloys
300~1,500 ~1.0 ~2.0 0.03~0.5
Zinc alloys
Copper, Brass, Bronze 300~1,000 ~1.0 ~2.0 0.03~0.5 Both Dry
and
Magnesium Alloys 400~1,200 ~1.0 ~2.0 0.03~0.5 Coolant
C22
How to read pages of “Turning Inserts” See Page B15
No. of Edges
Turning
B
Inserts
Insert Description
KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE
5˚
˚
External
D1
D
IC
Small Parts
Machining
120404M-NE 0.4 5.0 N
10 ˚ S F69
LE
E
80
F70
CNMM 120402M 12.70 4.76 5.16 0.2 5.8 1 N N
D1
N N
IC
Boring
120408M 0.8 5.7
F
120412M 1.2 5.6 N N
LE 55˚ ˚ S
10 DNMM 150402M-SE 0.2 2.8 N N
Grooving
RE
5˚
D12
IC
Cut-off
LE 55˚
10 ˚ S
150404M-NE 0.4 5.0 N F72 H
RE 150408M-NE 0.8 4.6 N
5˚
F73
12.70 4.76 5.16 1
DNMM 150402M 0.2 5.9 N N
D1
IC
Threading
150404M 0.4 5.8 N N
150408M 0.8 5.4 N N J
60˚
RE
10 ˚ S
TNMM 160402M-SE 0.2 2.7 N N
5˚
LE
Drilling
160404M-SE 9.525 4.76 3.81 0.4 2.6 1 N N
K
D1
Milling
60˚ 160404M-NE 0.4 3.1 N F66 M
RE
10 ˚ S
160408M-NE 0.8 2.8 N F76
LE
5˚
160404M N N
Tools for
0.4 3.6
IC 160408M 0.8 3.3 N N N
160412M 1.2 3.0 N
LE 10 ˚ S
RE
VNMM 160402M-SE 0.2 2.9 N N
5˚
160404M-SE N N
P
35˚
D20
VNMM 160402M-NE 0.2 4.7 N R
D21
LE
RE
10 ˚ S 160404M-NE 0.4 4.2 N
5˚
35˚ D22
160408M-NE 0.8 3.4 N
9.525 4.76 3.81 1
N N
D1
5˚
LE
No. of Edges
Insert Description
KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE
C
CCGW 040101SE 0.1 1.3 N
F23
040102SE 4.3 1.8 2.3 0.2 1.3 N
F41
CBN & PCD Tools
D1
7˚
˚
N
IC
D1
Ref. to the table below C24 See Page for Applicable Toolholders
No. of Edges
Turning
B
Inserts
Insert Description
KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE
External
D1
D
IC
Small Parts
LE 10° S
Machining
80
RE
11°
°
D1
Boring
CPMH 080202NE 0.2 3.2 N F
7.94 2.38 3.5
080204NE 0.4 3.2 N
CPMH 090301NE 0.1 3.4 N
1
090302NE 0.2 3.4 N
Grooving
9.525 3.18 4.5 F43
090304NE 0.4 3.4 N G
LE 10° S
80
RE
°
Cut-off
080204 0.4 3.7 N N
H
CPMH 090301 0.1 4.0 1 N
090302 0.2 3.9 N N
Threading
9.525 3.18 4.5
090304 0.4 3.9 N N J
090308 0.8 3.8 N
DCMT 070201SE 0.1 2.7 N
10° S 070202SE 6.35 2.38 2.8 0.2 2.7 N
Drilling
LE
070204SE 0.4 2.7 N K
55°
RE
7°
Milling
11T304SE 0.4 2.7
IC
M
11T308SE 0.8 2.7 N
DCMT 070201NE 0.1 3.4 N
Tools for
070204NE 0.4 3.2 N N
DCMT 11T301NE 0.1 3.4 1 N
11T302NE 0.2 3.3 N
10˚ S 9.525 3.97 4.4
LE
N
Ref. to the table below
RE
7˚
IC
070204 0.4 3.7 N N R
DCMT 11T301 0.1 4.0 1 N N
11T302 0.2 3.9 N N
9.525 3.97 4.4
11T304 0.4 3.7 N N
Index
RE
7°
IC
11T308APD 0.8 2.7 N
No. of Edges
Insert Description
KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE
C
60゜ TBGW 060102NE 0.2 2.1 N
RE
S
N
LE
5゜ S
060104NE 0.4 2.0 N
LE
CBN 5゜
060108NE 3.97 1.59 2.4 0.8 1.7 1 N
D1
C S
LE
S IC
6.35 3.18 2.8
60゜
RE
7゜
110304NE 0.4 3.2 N
V
D1
IC
TCGW 110302 0.2 3.9 1 N
W
60゜ E35
RE
10゜ S
TCMT 110301SE 0.1 2.6 N
LE
Solid 7゜
110302SE 6.35 3.18 2.8 0.2 2.5 1 N
D1
60゜
TCMT 080202NE 4.76 2.38 2.5 0.2 2.1 N
RE
S
090208SE 0.8 2.1 N
LE
11゜
TPGB 110301SE 0.1 2.7 N N
1
110302SE 6.35 3.18 3.3 0.2 2.6 N N
D1
Insert Description See Page for Applicable Toolholders Insert Description See Page for Applicable Toolholders
TP..0802 type E35,F51,F53 TP..1103 type E35,F51,F52
TP..0902 type F24,F51,F53 TP..1603 type F51,F52
No. of Edges
Turning
B
Inserts
Insert Description
KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE
External
TPGB 090202NE 0.2 2.7 N D
090204NE 5.56 2.38 3.2 0.4 2.6 N
090208NE 0.8 2.3 1 N
Small Parts
TPGB 110302NE N
Machining
0.2 3.4
60゜ 110304NE 6.35 3.18 3.3 0.4 3.3 N E
RE
S
110308NE 0.8 3.0 N
LE
11゜
TPGB 160304NE 0.4 3.2 N
9.525 3.18 4.7
160308NE 0.8 2.9 N
D1
Boring
TPGB 080202 0.2 2.6 N N F
IC 4.76 2.38 2.3
080204 0.4 2.4 N N
TPGB 090202 0.2 3.2 N N
5.56 2.38 3.2
Grooving
090204 0.4 3.0 1 N N
G
TPGB 110302 0.2 3.9 N N
110304 6.35 3.18 3.3 0.4 3.7 N N
110308 0.8 3.4 N
Cut-off
TPMH 080202SE 0.2 2.0 N H
4.76 2.38 2.3
080204SE 0.4 1.8 N
60゜ 1
10゜ S
RE
Threading
5.56 2.38 3.2
LE
11゜
090204SE 0.4 2.2 N J
IC
110302SE 6.35 3.18 3.3 0.2 2.6 N N
Drilling
110304SE 0.4 2.5 1 N N
K
TPMH 160302SE 0.2 2.6 N
9.525 3.18 4.7
160304SE 0.4 2.4 N N
TPMH 080201NE 0.1 2.3 N
Milling
080202NE 4.76 2.38 2.3 0.2 2.2 N M
080204NE 0.4 2.1 N
TPMH 090201NE 0.1 2.7 N
Tools for
5.56 2.38 3.2
090204NE 0.4 2.5 N N
090208NE 0.8 2.2 1 N
TPMH 110301NE 0.1 3.4 N
110302NE 0.2 3.3 N
110304NE
6.35 3.18 3.3
0.4 3.2 N P
60゜ 110308NE 0.8 2.9 N
10゜ S
RE
11゜
160308NE 0.8 3.0 N
TPMH 080202 0.2 2.5 N N
R
D1
No. of Edges
Insert Description
KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE
Handed Insert shows Left-hand
C
60゜
RE
10° S
LE
LE
0.5
IC
1(:
60° S
11゜
RE
LE TPMT 110302APD 0.2 2.6 N
110304APD 6.35 3.18 3.3 0.4 2.5 1 N
D1
LE RE
C 35゜
110308SE 0.8 1.9 N
1
D1
LE RE
VCMT 080202SE 0.2 1.4 N
35゜ 080204SE 0.4 1.4 1 N
D1
E45
VCMT 080201NE 0.1 1.7 N
F54
080202NE 4.76 2.38 2.3 0.2 1.7 N
1 F56
10° S 080204NE 0.4 1.8 N
LE RE F59
7°
IC
080202 0.2 2.0 N N
1
080204 0.4 2.1 N N
080208 0.8 2.2 N N
· SE : Small Edge / NE : New Value Edge
No. of Edges
Turning
B
Inserts
Insert Description
KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE GAN
External
D
D1
Small Parts
Machining
WBMT 060101L-NE 0.1 1.7 N
E
060102L-NE 3.97 1.59 2.3 0.2 1.6 5° 1 N
060104L-NE 0.4 1.6 N
80゜ N S WBMT 080202L-NE 0.2 2.1 N
RE
Boring
GA
5゜
Grooving
060104L 0.4 1.9 N N G
WBMT 080202L 0.2 2.4 N N
4.76 2.38 2.3 10° 1
080204L 0.4 2.3 N N
Cut-off
80゜RE 10゜S WPMT 110202SE 0.2 2.1 N H
LE
11゜
WPMT 110202NE 6.35 2.38 2.8 0.2 2.7 - 1 N
D1
Threading
IC WPMT 110202 0.2 3.1 N J
S
LE
RE
11゜
SPGN 120304NE 3.6 N
F62
Drilling
12.70 3.18 - 0.4 - 1
K
SPGN 120304 4.2 N
IC
Milling
60゜
110302SE 6.35 3.18 0.2 2.5 N N M
RE
S
LE
S
TPGN 110302 0.2 3.9 N N
LE
11゜
110304 6.35 3.18 - 0.4 3.7 - 1 N N
Technical
Applicable Toolholders
Non-ferrous Metals (Without interruption)
No. of Edges
KPD001
KPD010
Insert Description
CW CDX RE IC S D1 LE
C
Handed Insert shows Right-hand R L R L
GBA32R 125-010 1.25 N
2.0 0.1 9.525 3.18 4.4 1.7
CBN & PCD Tools
IC
CW±0.03
RE RE 2゜
150-010 1.50 N N
CDX GBA43& 125-010 1.25 2.0 N N G9
~
N N N N
LE
3.5
200-010 2.00 0.1 12.70 4.76 5.5 1.9 N N N N G66
S 250-010 2.50 N N N N
4.0
External / Internal Grooving 300-010 3.00 N N N N
CBN
IC
CW±0.03
RE
TGF32R 125-010 1.25 N
2゜
RE
PCD 2.0 1.7
CDX
G18
N
LE
Positive
C
S 200-010 2.00 2.5 1.9 N
External Grooving
No. of Edges
Toolholders
Applicable
KPD001
KPD010
S Insert Description
CW CDX RE W1 INSL S
T Handed Insert shows Right-hand R L R L
RE 200-020A 2.00 N
W INSL 1 G65
CW±0.03 GV& 200-020B 2.00 N
Solid 3.2 0.2 4.5 15 5.5
250-020B 2.50 N
S
Internal Grooving
Grooving RE
GVF& 250-020B 2.50 4.8 N N
RE
W1
G100
CDX 2゜ 300-020B 3.00 4.8 0.2 5.8 20 5.0 N N
~
1 G103
INSL CW±0.03 400-020B 4.00 5.3 MTO MTO
G110
GVF& 350-040C 3.50 6.8 0.4 7.0 27 7.0 MTO
S
Face Grooving
Toolholders
Applicable
Insert Description
KPD001
KPD010
CW RE INSL S LE
3 3.0 G42
2゜
INSL
RE 4 4.0 0.2 20 4.3 2.9 1 G43
5 5.0 G44
S
Applicable Toolholders
Non-ferrous Metals (Without interruption)
Turning
Dimension (mm) PCD
B
No. of Edges
Inserts
Insert Description
KPD001
CW
External
D
G24
3020N-020NB 3.0 N
Small Parts
Machining
G31
2°
E
CW
LE
2°
INSL RE
4020N-020NB 4.0 ±0.03 0.2 20 4.3 2.9 1 N
10°
S
Boring
F
5020N-020NB 5.0 N
G24
G30
Grooving
G31
6020N-020NB 6.0 N G
External Deep Grooving
Cut-off
H
For Aluminum Wheel (1-edge)
N
Non-ferrous Metals (With interruption) Q
N
Applicable Toolholders
Non-ferrous Metals (Without interruption)
Threading
Edge Prep. Titanium Alloys (With interruption) Q
No. of Edges
Drilling
Insert Description K
KPD001
CW RE INSL S LE
Milling
M
CW±0.03
LE RE
INSL
LE RE
30 5.5
INSL
Tools for
N
S
1 G48
5゚
CW±0.03
5゚
CW±0.03
5゚
LE
N
INSL RE
GMGW 8030-40R-HR 8 4 30 5.5 5
5゚
LE
INSL RE
P
S
S
Technical
R
Index
Applicable Toolholders
Non-ferrous Metals (Without interruption)
No. of Edges
KPD001
Insert Description
CW CDX RE W1 S S1 D1 LE PSIRR
C
Handed Insert shows Right-hand R L
1(:
CBN & PCD Tools
RE CDX D1
W1 TKF12R 200-AGT 2.0 4.8 N
RE CW ±0.03
+0
LE -0.05
CBN
* Lead angle (Front cutting edge angle: PSIRR) shows the angle when installed in toolholder.
* PCD Inserts of TKF type only for Turning and Grooving.
PCD
* When using in cut-off machining, maximum cut-off diameter is ø8.Set the feed rate less than 0.08mm/rev.
Positive * CDX shows available grooving depth.
3
Insert Hand Name of Chipbreaker
W 2
R : Right-hand AGT : AGT Chipbreaker
Solid 1
Applicable Toolholders
Non-ferrous Metals (Without interruption)
Turning
B
Dimension (mm) Angle PCD
No. of Edges
Inserts
KPD001
Insert Description
External
W1
CW
Small Parts
Machining
S
S1
W1
RE
LE
Boring
PSIRR CDX D1
+0
-0.05 F
TKF16L 250-ASR 2.5 8 0.1 4 9.5 8.0 5 6.3 0° 1 N
E13
S
S1
Grooving
Insert hand : Left-hand /
Turning / Grooving PCD edge hand: Right-hand G
Cut-off
PSIRR D1
H
RE
±0.03
N N
CW
W1
200-NB 2.0 4 +0
RE -0.05
LE
0.1 3 8.7 8.3 5 3.0 0° 1
Threading
250-NB 2.5 4 N
J
S1
Drilling
* Lead angle (Front cutting edge angle: PSIRR/L) shows the angle when installed in toolholder.
K
* PCD Inserts of TKF type only for Turning and Grooving.
* Cut-off is not recommended.
* CDX shows available grooving depth.
Milling
M
Inserts Identification System Applicable Range
TKF 12 R 200 - AS TKF12-AS TKF16-AS/-ASR
ap (mm)
T
Note 1) The cutting edge of the TKF-AS/-ASR will be 1mm KTKF toolholder
IN
5°
5°
DM
WF
ON
7°
WF2
0°
DC
RE
LU
LF
EZBR030タイプ
30°
H
C Right-hand shown
CBN & PCD Tools
No. of Edges
CBN Bore Dia.
Description
KPD001
PCD
DMIN DCON H LF LU WF WF2 RE
~
060060-003NB 6 6 5.6 66.1 30 2.75 N F31
070070-003NB 7 7 6.6 74.1 35 3.25 N
System Tip-Bars Q
Turning
Min.
Dimension (mm) PCD
B
No. of Edges
Inserts
Bore Dia.
Insert Description
KPD001
KPD010
External
IN
DM
10°
WF
VNBR 0511-02NB
5 3.9
30.8 11
4.5 0.7 0.2
N N D
0520-02NB 39.8 20 N N F34
WF2
1
RE
LF
6 3.9 5.3 1.0 0.2
Small Parts
H
Machining
0630-02NB 49.8 30 N N
−NBタイプ(ブレーカなし) VNBR 0720-02NB 39.8 20 N N E
7 3.9 6.2 1.0 0.2
Micro Boring 0730-02NB 49.8 30 N
Boring
System Tip-Bars Q F
Grooving
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N G
Min.
Dimension (mm) PCD
No. of Edges
Bore Dia.
Cut-off
Insert Description H
KPD001
KPD010
DMIN
CW RE H LF LU WF WF2 CDX
DAXN
Handed Insert shows Right-hand
Threading
VNGR 0410-11NB 1.0 0.05 MTO
4 3.9 30.8 11 3.5 0.1 0.8
LU 1 0420-11NB 2.0 0.10 MTO J
WF N
I
DM
CW
Drilling
VNGR 0610-20NB 1.0 0.05 MTO
LF
6 3.9 39.8 20 5.2 0.3 1.8 K
WF2
RE
RE
Milling
LU 1
F35 M
XN
Tools for
0.05 3.9 39.8 10 7.3 - 1 N
RE
LF
R
Index
Milling Inserts
Applicable Toolholders
PCD all items Sharp Edge S Titanium Alloys (With interruption) P Q
No. of Edges
KPD001
KPD010
KPD230
Insert Description IC
S BCH BS LE W1 ANN AS
C INSL
BC
AS H
CBN & PCD Tools
BS
45°
SDKN 1203AUFN-NE 3.1 N
BC
ANN
12.70 3.18 0.5 1.2 - 15° 23° 1 -
H
1203AUFN 3.6 N N
LE
IC S
AS BCH
SEEN 1203AFFN-NE 3.0 N
BS
45°
CBN
BCH
ANN
12.70 3.18 0.5 1.4 - 20° 25° 1 -
PCD 1203AFFN 3.5 N N
LE
IC S
AS
45˚
BS
ANN
SEEN 1203AFFR-W 12.50 3.18 - 3.5 1.7 14.56 20° 25° 1 N -
INSL
LE
W1 S
0
10
AS BCH
BS
45°
BCH
ANN
SOKN 13T3AXFN-NE 13.494 3.97 0.4 1.1 3.0 - 27° 32° 1 -
LE
IC S
Toolholders
Applicable
KPD001
KPD010
KPD230
Insert Description
W1 S D1 INSL RE LE AS AN
D1
11T308FR 0.8 N N
LE
10° AS
W1
2.3 RE
6.5°
S
6.7 3.8 2.8 11.5 18° 13° M64
BDGT 11T302FR-LE 0.2 N N M65
M66
AN 11T304FR-LE 0.4 5.2 1 N N
M67
11T308FR-LE 0.8 N N
11T304FR 0.4 N N
LE
10° AS
RE S
W1
D1
4°
M132
LE
W1
RE
D1
Coolant-through Holders
Great for High Pressure Coolant Turning Toolholders
Double Clamp-JCT
Improved Chip Control and Longer Tool Life for a Wide Variety of Workpieces including
Steel, Hardened Material and Difficult-to-Cut Material
Double Clamp
Firm insert clamp and easy to use in single operations
High-density coolant supply close to the cutting edge
DTGN-JCT DVVN-JCT
D2
外径加工用ホルダの表示方法(角シャンク)
External Turning Toolholders Identification System (Square Shank)
Turning
M : Multi Lock B
S : 90˚ Square
Inserts
P : Pin Lock or Manufacture's Option
Lever Lock T : 60˚ Triangle R : Right-hand
External
D
Clamping System Insert Shape Hand of Tool Shank Height Shank Width Others
Small Parts
Machining
E
D C L N R 20 20 K 12
Boring
F
Grooving
G
Cutting Edge Angle Insert Relief Angle Toolholder Length Insert Size
Cut-off
A B C D H
90° 75° 90° 45°
LF R S
Threading
AN (mm) J
L L
E F G H
B : 5˚ Positive A : 32 J : 110 R : 200
B : 40 JX : 120 S : 250
Drilling
60° 90° 90°
107.5° C : 7˚ Positive K
C : 50 K : 125 T : 300
D : 15˚ Positive D : 60 L : 140 U : 350
E : 20˚ Positive E : 70 M : 150 V : 400
Milling
J K L N
T
C
M
75° 95° 63° F : 80 N : 160 W : 450
93°
N : 0˚ Negative L L
95° G : 90 P : 170 Y : 500
Tools for
H : 100 Q : 180 X : Special
N
P R S T L
75° 45° 60°
117.5°
D
V P
L
Technical
U V W Y
93° 60° 85°
R
72.5°
Index
104
京セラ '99総合カタログ A4(297×210)
D3
Product Lineup
External Turning Toolholders
CN.. WN.. TN.. DN.. RC.. RN.. VN..
Applicable
Insert Shape
Lever Lock
D (Pin Lock)
PVPN
PCLN PWLN PDHN PRGC PRXC PRGN (Pin Lock)
See Page D9 D25 D13 D23 D23 D23 D22
External
Wedge Lock
Multi Lock
WWLN WTKN-N
See Page D25 D18
Double Clamp
(Coolant-through Holders)
Top Clamp
Top Clamp
D4
Insert Grades Indexable
VN.. DN.. SN.. TN.. SN.. SN.. TN.. SN.. TN.. A
TN..
Turning
B
Inserts
External / Facing /
External
D
PVVN PVLN
Small Parts
(Pin Lock) (Pin Lock) PDJN PSDN PSSN PSBN PTGN PSKN PTFN
Machining
D22 D22 D13 D15 D15 D14 D17 D14 D17 E
Boring
F
Grooving
D21 D21 D18 D18
G
Cut-off
H
DVVN (-JCT) DVLN (-JCT) DDJN (-JCT) DSBN DTGN (-JCT)
Threading
D19 / D20 D19 / D20 D12 D14 D16
J
External Facing
Drilling
K
75° 85° 93° 5° 15° -3°
Milling
M
Tools for
D29 D29 D30 D29 D29 D30 N
R
Lever Lock Top Clamp
Index
D5
Clamping System
Clamping System
Series Design Features Series Design Features
· Rigid Clamping
·N egative Insert : Medium · Combination of Top Clamp
Top Clamp to Heavy Machining Multi Lock and Pin Lock
(C) (Mainly for Ceramic Insert) (M) · Rigid Clamping
·P ositive Insert : · Heavy Machining
Low Cutting Force
D Double
·F
irmly clamp the insert in two Lever Lock · Easy Insert Replacement
Clamp
directions with one action (P) · General Use
(D)
External
Wedge
Pin Lock · Rigid Clamping
· Easy Insert Replacement Lock
(P) · Heavy Machining
(W)
· Simple Mechanism
Screw
· Fewer Parts
Clamp
·F inishing to Medium
(S)
Machining
Insert
Insert
Shim Pin
Shim
Lock Lock
Screw Screw
Lever Shim Pin
Lever
PTGN-11 / PTFN-11
D6
Double Clamp
Turning
Clamp
DCLN B
Insert
Inserts
DDJN / DDHN
DSBN
External
D
DDJN
Small Parts
Machining
E
Wedge Lock
Boring
F
Insert
Grooving
Clamp Set Insert Spacer (To keep chips out) G
Shim Pin
Shim Pin
Clamp
Cut-off
Set H
Shim
Shim
Threading
J
Drilling
K
WTJN-N
WTKN-N
Milling
WWLN M
WTEN-N
Shim Nut Shim Nut
Insert Clamp
Set P
Insert
Clamp Set
Technical
CCLN
CTJN / CTUN
CDHN / CDJN
MVLN CELN
MVVN CSRN / CS-N / CSKN
CSYN / CSSN / CSDN
*CRSN / *CRDN
D7
Double Clamp / Lever Lock
External Turning Toolholders [CN Insert]
DCLN (External / Facing)
Side Rake Angle : -6˚
Angle of Inclination : -6˚
B
WF
°
95
LH
LF
Applicable Inserts
95°
Toolholder Description Insert Description
HF
H
CN A
DCLN &...-12 CN G 1204..
Right-hand shown CN M
D Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm) Wrench
Clamp Screw Spring Shim Shim Screw Wrench
(sold separately)
Description
External
R L H HF B LF LH WF
For Clamp For Shim
7
Angle of Inclination : -6˚
B
WF
B
WF
WF
°
°
LH 95°LH
95
93 LH
LF LF
Applicable Inserts
HF
95°
Toolholder Description Insert Description
HF
H
HF
G1/8
G1/8 MHD G1/8 MHD CN A
2020K-12JCT DCLN &...-12 CN G 1204..
Right-hand shown CN M
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
: Std. Item
D8
PCLN
B
WF
Toolholder Description Insert Description
Turning
B
Inserts
95°
LH PCLN&...-09 CN G 0904..
LF
HF
H
PCLN&...-16 CN G 1606..
CN M
External
PCLN&...-19 1906..
Right-hand shown D
Toolholder Dimensions
Small Parts
Machining
Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
E
Description FH
R L H HF B LF LH WF
Boring
LW F
PCLN& 1616H -09 16 16 16 100 20
2020K -09 20 20 20 125 22 25 0.8 LL-1N LS-1N LC-32N LSP-1 PC-1 FH-2.5
Grooving
2525M-09 25 25 25 150 32 G
2020H -12*1 100
20 20 20 25 LC-42N
2020K -12 125
27 0.8 LL-2N LS-2N *2LC-42N-20 LSP-2 PC-2 LW-3
2525M-12 25 25 150
Cut-off
25 32 *3LC-42N-C
3225P -12 32 32 170 H
2525M-16 25 25 25 150 32 LC-53N
32 0.8 LL-5N LS-4N
*3LC-53N-C
LSP-3 - LW-3
3232P -16 32 32 32 170 40
Threading
LC-63 J
3232P -19 32 32 32 170 40 40 1.6 LL-6 LS-5
*3LC-63-C
LSP-4 - LW-4
Drilling
K
Applicable Inserts
Applications Finishing Finishing - Medium Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing
WF(Wiper) WE(Wiper) PP PQ CQ CJ GS PG PS
Milling
M
Insert
Insert
P
Page B18 B18 B18 B19 B22 B22 B19 B19 B19
Applications Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron R
XS MQ MS MU KQ KG KH C ZS
Insert
Index
T
Size 12 12 12 12,16,19 12 12 12 12,16 12
Page B19 B20 B20 B20 B21 B21 B21 B21 B21
Applications Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Heat-resistant Alloys Heat-resistant Alloys Hard Materials
GC Without Chipbreaker Ceramic A3 AH PCD SQ &-SX CBN
Insert
: Std. Item
D9
Piping Parts for Coolant-through Holders
Easy Coolant Connections
(3) Hose
(1) Joint / Banjo bolt (3) Hose (1) Joint / Banjo bolt
(2) Washer (2) Washer
(2) (1) (3) (1) (2)
Machine
UNF3/8 ST ST UNF3/8
AN AN
G1/8 G1/8
M10
(3)
15 ~ 30 (Extra-high Pressure) Fine chip breaking. High speed machining for heat-resistant alloys
Internal coolant under low pressure provides improved performance and stable machining
D10
Piping Parts
Turning
B
Inserts
(1) Joint / Banjo bolt Pressure Resistance : ~30MPa
J-G1/8-UNF3/8 N G1/8
External
D
25 (29)
J-M10X1.5-UNF3/8 N M10X1.5
Small Parts
Banjo bolt
Machining
G1/8 (M10)
(for angled hose) BB-G1/8 N G1/8
E
24.3 BB-M10X1.5 N M10X1.5
Boring
F
(2) Washer Pressure Resistance : ~30MPa
Grooving
Shape Description Stock G
1.28
WS-10 N
Cut-off
ø10
ø15 H
*Use 2 washers for a banjo bolt
Threading
(3) Hose J
Pressure Resistance : ~30MPa
Dimension (mm)
Shape Description Stock Thread Standard
Drilling
L K
HS-ST-ST-200 N 200
UNF3/8 UNF3/8
HS-ST-ST-250 N 250
Milling
ST ST M
HS-ST-AN-200 N -
200
AN AN UNF3/8
(Banjo bolt)
HS-ST-AN-250 N 250
Tools for
HS-AN-AN-200 N - -
200 N
(Banjo bolt) (Banjo bolt)
HS-AN-AN-250 N 250
Cautions
P
1. Make sure machine door is completely closed before use of these parts.
2. Use appropriate seal for the male thread of the piping parts and make sure the connection is secure.
Use plugs to seal off unused coolant holes.
Technical
: Std. Item
D11
Double Clamp
External Turning Toolholders [DN Insert]
DDJN (External / Copying)
Side Rake Angle : -6˚
Angle of Inclination : -6˚
B
WF
Applicable Inserts
°
93
LH
93° 29° LF
Toolholder Description Insert Description
DN A 1504..
DDJN&...-1504 (1506..)
HF
DN G
H
DN M 1506..
DDJN&...-1506
Right-hand shown DNMX (1504..)
D
DDJN -JCT (External / Copying / Coolant-through Holders) Pressure Resistance : ~30MPa
37 Side Rake Angle : -6˚
B
Angle of Inclination : -7˚
WF
B
7
External
WF
°
LH
93
LH
LF
°
LF
93
LH Applicable Inserts
93° 29°
Toolholder Description Insert Description
DN A
HF
HF
H
H
DN G 1504..
5
G1/8 G1/8 DDJN&...-15JCT
G1/8 MHD MHD DN M (1506..)
2020K-15JCT
Right-hand shown DNMX
107.5°
LH Applicable Inserts
15° LF
Toolholder Description Insert Description
107.5°
1504..
DDHN&...-1504 DN A (1506..)
HF
DN G
DN M 1506..
DDHN&...-1506
Right-hand shown (1504..)
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
D12
Lever Lock
WF
B
Toolholder Description Insert Description
Turning
93° LH B
DN A
Inserts
29° LF
93° PDJN&...-11 1104..
DN G
DN A
HF
H
DN G
DN M 1506..
C
Right-hand shown PDJN&...-15U (1504..)
DNMX
External
PDHN (External / Facing / Copying) D
横すくい角:−6° Side Rake Angle : -6˚
切刃傾き角:−6° Angle of Inclination : -6˚
Small Parts
Machining
Applicable Inserts
B
WF
E
15° 107.5° Toolholder Description Insert Description
LH LF
107.5° DN A
Boring
1504..
PDHN&...15 DN G F
HF
H
(1506..)
DN M
Right-hand shown
Grooving
Toolholder Dimensions
G
Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH
Cut-off
R L H HF B LF LH WF H
LW
Threading
2020K -11 20 20 20 125 28 25 0.4 LL-1DN LS-1N LD-32N LSP-1 PC-1 FH-2.5 J
2525M -11 25 25 25 150 32
2020H -15*1 100
20 20 20 25
2020K -15 125 LD-42
36 0.8 LL-3N LS-2N LSP-2 PC-2 LW-3
Drilling
2525M -15 25 25 150 *2LD-42-20
25 32 K
3225P -15 32 32 170
LD-42
2525M -15U 25 25 25 150 34 32 *2LD-42-20
0.8 LL-4 LS-3 (LD-43) LSP-2 PC-2 LW-3
3232P -15U 32 32 32 170 36 40
Milling
(*2LD-43-20)
LD-43
M
PDHN& 2020K -15 20 20 20 125 35 25 *2LD-43-20
0.8 LL-4 LS-3 (LD-42) LSP-2 PC-2 LW-3
2525M -15 25 25 25 150 34 32 (*2LD-42-20)
Applicable Inserts
Applications * Finishing Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Roughing Roughing P
WF(Wiper) PP PQ CQ CJ GS PG PS PT Standard PH
Insert
Technical
R
Size 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1104,1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506
Page B23 B23 B23 B24 B24 B24 B25 B25 B25 B26 B26
Applications Single-sided / Roughing / High Feed Rate Finishing Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron
Index
PX &-S & XP XQ XS MQ MS MU TK C T
Insert
Size 1504,1506 1104 1104,1504 1504,1506 1504 1504 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506
Page B26 B30 B30 B26 B26 B26 B27 B28 B28 B27 B29
Applications Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Heat-resistant Alloys Hard Materials
KQ KG KH ZS GC Ceramic &-A3 AH PCD SQ CBN
Insert
Size 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504 1504,1506 1504 1504,1506 1504,1506
Page B29 B29 B29 B29 B29 B107 B30 B30 C23 B28 C8, C9
* When using the insert with WF chipbreaker, tool edge offset or program corrections are required. R35 Recommended Cutting Conditions D38~D39
The insert with WF chipbreaker is not applicable for DDHN type and PDHN type toolholder.
: Std. Item
D13
Double Clamp / Lever Lock
External Turning Toolholders [SN Insert]
DSBN (External)
2.5
WF
Angle of Inclination : -7˚
2.5
WF
WF
75°
B
LH
WF
75°
2020K-12 type LF
LH
75° 2020K-12 type LF
Applicable Inserts
HF
HF
SN A
H
DSBN&...-12 SN G 1204..
D Right-hand shown SN M
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm)
External
Clamp Screw Spring Shim Shim Screw Wrench Wrench (sold separately)
Description
R L H HF B LF LH WF
For Clamp For Shim
PSBN (External)
Side Rake Angle : -4˚
Angle of Inclination : -7˚
WF
B
75°
LH
75° LF
HF
Right-hand shown
PSKN (Facing)
Side Rake Angle : -4˚
Angle of Inclination : -7˚
WF
75°
75°
LH
LF
HF
Right-hand shown
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
R L H HF B LF LH WF
LW
PSBN& 1616H -09 16 16 16 100 21 13 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 20 20 20 125 27 17
0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M -12 25 25 25 150 24 22
PSKN& 1616H -09 16 16 16 100 19 20 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 20 20 20 125 25
22.5 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M -12 25 25 25 150 32
· PSKN& : L
eft-hand Insert for Right-hand Toolholder,
Right-hand Insert for Left-hand Toolholder.
· When using inserts whose corner-R(RE) is greater than 1.6 mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other. : Std. Item
D14
Lever Lock
WFS
WF
Turning
45°LH
B
Inserts
LF
45°
HF
H
Right-hand shown
External
D
PSDN (External / Chamfering)
Back Rake Angle : -8.5˚
Small Parts
Machining
WF
E
B
45°
LH
45° LF
Boring
F
HF
Grooving
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Cut-off
Lever Lock Screw Shim Shim Pin Punch Wrench H
Description FH
R N L H HF B LF LH WF WFS
Threading
LW
J
PSSN& 1616H -09 16 16 16 100 22 20 13.6 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 20 20 20 125 25 16.4
29 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
Drilling
2525M-12 25 25 25 150 32 23.4 K
PSDNN 1616H -09 16 16 16 100 21 8 - 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 20 20 20 125 10
30 - 0.8
Milling
LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M-12 25 25 25 150 12.5 M
· When using inserts whose corner-R(RE) is greater than 1.6 mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
Tools for
Toolholder Description Insert Description Applications Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Roughing Roughing Single-sided / Roughing / High Feed Rate Finishing - Roughing N
PQ PG PS PT Standard PH PX &-
PSBN&…-09
Insert
PSKN&…-09
SN G 0903.. P
PSSN&…-09
Size 12 12 12 12 09, 12 12 12 09, 12
PSDNN…-09 Page B32 B32 B32 B32 B32 B33 B33 B35
Technical
PSBN&…-12 Applications Medium~Roughing / Low Cutting Force Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Cast Iron Cast Iron
PSKN&…-12 SN A
&-25R XP XQ XS MQ MS C KG R
SN G 1204.. Insert
PSSN&…-12 SN M
PSDNN…-12
Index
Size 12 12 12 12 12 12 12 12 T
Page B35 B33 B33 B33 B34 B34 B34 B34
Applications Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Hard Materials
KH ZS GC Without Chipbreaker Ceramic CBN
Insert
Size 12 12 12 12 12 12
Page B34 B34 B34 B35 B109 C10
· PSSN& : When u sing handed inserts, Recommended Cutting Conditions
For External Turning, Right-hand Insert for Right-hand Toolholder,
D38~D39
Left-hand Insert for Left-hand Toolholder.
For Facing, Left-hand Insert for Right-hand Toolholder,
Right-hand Insert for Left-hand Toolholder.
: Std. Item
D15
Double Clamp
External Turning Toolholders [TN Insert]
DTGN (External)
Side Rake Angle : -6˚
BB
WF
Angle of Inclination : -6˚
WF
° °
Applicable Inserts
9191
LH
LH LF
LF
Toolholder Description Insert Description
91° TN A
TN G
HF
DTGN&...-16 1604..
HH
HF
TN M
Right-hand shown TN M X
Toolholder Dimensions
D Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm) Wrench
Clamp Screw Spring Shim Shim Screw Wrench (sold separately)
Description
External
R L H HF B LF LH WF
For Clamp For Shim
2 2
29 Side Rake Angle : -6˚
Angle of Inclination : -6˚
WFWF
B
WF
TN A
HF
TN G
5 5
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
: Std. Item
D16
Lever Lock
PTGN (External)
WF
Turning
91°
B
Inserts
LH LF
HF
H
Right-hand shown
External
D
PTFN (Facing)
Side Rake Angle : -6˚
Small Parts
Machining
Angle of Inclination : -6˚
E
WF
B
91° 91°
LH
LF
Boring
F
HF
Grooving
Right-hand shown
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Cut-off
Lever Lock Screw Shim Shim Pin Punch Wrench H
P
Description FH
R L H HF B LF LH WF
Threading
LW
LSP
J
PTGN& 1212F -11 12 12 12 80 18 16 0.8 LL-03N LS-03N - P-03 - FH-2
1616H -11 16 16 16 100 20
2020K -11 20 20 20 125 22 25 0.8 LL-03TN LS-03SN - P-03S - FH-2.5
Drilling
2525M -11 25 25 25 150 32 K
1616H -16 16 16 16 20
100
2020H -16*1 LT-32N
20 20 20 24 25 0.8 LL-1N LS-1N
*2LT-32N-20
LSP-1 PC-1 FH-2.5
2020K -16 125
2525M -16 25 25 25 150 32
Milling
LT-42N
M
2525M -22 25 25 25 150 29 32 0.8 LL-2N LS-2N
*2LT-42N-20
LSP-2 PC-2 LW-3
PTFN& 1212F -11 12 12 12 80 15 16 0.8 LL-03N LS-03N - P-03 - FH-2
Tools for
2020K -11 20 20 20 125 22.5 25 0.8 LL-03TN LS-03SN - P-03S - FH-2.5 N
2525M -11 25 25 25 150 32
2020K -16 20 20 20 125 22 25 LT-32N
0.8 LL-1N LS-1N
*2LT-32N-20
LSP-1 PC-1 FH-2.5
2525M -16 25 25 25 150 23 32
2525M -22 25 25 25 150 28 32 0.8 LL-2N LS-2N LT-42N LSP-2 PC-2 LW-3 P
*2LT-42N-20
*1. Indicates short shank type
· When using inserts whose corner-R(RE) is greater than 1.6mm, please purchase a shim*2 and use it in order to prevent workpiece and shim from interfering each other.
Technical
· When using the insert with WF chipbreaker (wiper insert), tool edge offset or program corrections are required. R35
R
Applicable Inserts
PTGN&1212F-11
Toolholder Description Insert Description Toolholder Description Insert Description Insert applicable for above TN 1103 type Insert is applicable.
PTFN&1212F-11
Index
TN A
PT N&12...-11 1103.. PT N&...-16
TN G
1604.. T
TN
TN M
PT N&...-11 1104.. PT N&...-22 *3
TNMX 2204..
*3. TNMX type insert is not applicable for PT N&...-22 toolholder.
· PTFN& : L
eft-hand Insert for Right-hand Toolholder,
Right-hand Insert for Left-hand Toolholder.
: Std. Item
D17
Wedge Lock
External Turning Toolholders [TN Insert]
WTJN-N (External / Copying)
Side Rake Angle : -6˚
Angle of Inclination : -6˚
B
WF
WTJN&2020K types,
Shim Nut sticks out as
24° 93° LH shown below.
93°
LF
4.5 20
HF
H
Right-hand shown
B
WF
WTKN&2020K types,
12° Shim Nut sticks out as
105°
External
LH shown below.
LF
105°
4.5 20
HF
H
Right-hand shown
WTENN2020K types,
B
Shim Nut sticks out as
57° 60°LH shown below.
LF
60°
4.5 20
HF
H
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Applicable Inserts
Applications Finishing Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate Roughing
Toolholder Description Insert Description
PP PQ CQ GS PG PS PT GT PH
WTJN&...-16N Insert
TN A
WTKN&...-16N TN G 1604..
Size 16 16 16,22 1104,16 16 16,22 16 16 16,22
TN M Page B36 B36 B36 B36 B36 B37 B37 B37 B37
WTENN...-16N Applications Single-sided / Roughing / High Feed Rate Roughing Finishing Finishing - Roughing Medium~Roughing / Low Cutting Force Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing
PX Standard &-S &- &-25R XF XP XQ XS
Insert
Insert
Size 16 16 16 16 16 16 16 16 16 16 16 16
Page B39 B39 B39 B40 B40 B40 B40 B111 B41 B41 C23 C11
· In wedge lock, use of ceramic insert other than silicon nitride insert is not recommended due to strong restrain force.
Recommended Cutting Conditions D38~D39
: Std. Item
D18
Double Clamp
External Turning Toolholders [VN Insert]
DVLN (External / Copying)
B
WF
Turning
B
°
95
Inserts
LH
95° 47° LF
Applicable Inserts
HF
H
VN A
DVLN&...-16 VN G 1604..
Right-hand shown
External
VN M
D
DVPN (External / Facing / Copying / Undercutting)
Small Parts
Machining
Side Rake Angle : -13˚
E
WF 5
Angle of Inclination : -10˚
WF
Boring
LH 2020K-16 type F
25° LF
Applicable Inserts
Grooving
Toolholder Description Insert Description G
HF
H
VN A
DVPN&...-16 VN G 1604..
Right-hand shown VN M
Cut-off
H
DVVN (External / Copying)
Threading
Back Rake Angle : -11˚
J
WF
.5˚
72
Drilling
LH
70° LF K
Applicable Inserts
Toolholder Description Insert Description
Milling
VN A
HF
M
H
DVVNN...-16 VN G 1604..
VN M
Tools for
Spare Parts N
Std. Corner-R(RE)
: Std. Item
D19
Double Clamp
External Turning Toolholders [VN Insert]
DVLN -JCT (External / Copying / Coolant-through Holders) NEW Pressure Resistance : ~30MPa
Side Rake Angle : -6˚
Ramping depth : Less than 20mm 45
Angle of Inclination : -9˚
4
Coolant supply: 2 directions
B
WF
WF
95°
°
°
95
95
LH
47 °
LH
LF
HF
HF
H
Ramping depth : 20mm or more G1/8
5
MHD 45
D G1/8
MHD
2020K-16JCT
95°
Applicable Inserts
External
VN A
DVLN &...-16JCT VN G 1604..
Right-hand shown VN M
14 14
40 40
7
WF WF
Coolant supply: 2 directions
B
LH
LH
LF
LH
LH
LF
Applicable Inserts
25°
HF HF
HF HF
G1/8
MHD
40
5
G1/8
MHD
40
G1/8
VN A
5
MHD
G1/8
MHD DVPN &...-16JCT VN G 1604..
Right-hand shown 2020K-16JCT
VN M
46
WF WF
° °
72.5 72.5
LH
B
° LH °
72.5 LF 72.5
LH
LH
LF
70°
Applicable Inserts
HF HF
HF HF
46
5
MHD G1/8
G1/8
MHD VN A
46
5
: Std. Item
D20
Multi Lock
WF
B
95° 95°LH
Turning
LF B
Inserts
47°
H
C
Right-hand shown
External
D
MVVN (External / Copying)
バックレーキ角:−11°
Small Parts
Back Rake Angle : -11˚
Machining
WF E
B
72.5°
70° LH
Boring
LF
F
HF
Grooving
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Cut-off
Stock Dimension (mm)
Clamp Set Wrench Shim Lock Pin Wrench H
Description
R N L H HF B LF LH WF
Threading
J
MVLN& 2020K -16 20 20 20 125 25
38 0.8 CPS-5& FH-2.5 MVN-32 TS-3S FH-2
2525M-16 25 25 25 150 32
MVVNN 2020K -16 20 20 20 125 10
Drilling
39 0.8 CPS-5R FH-2.5 MVN-32 TS-3S FH-2 K
2525M-16 25 25 25 150 12.5
· Clamp Set : CPS-5R for Right-hand Toolholder, CPS-5L for Left-hand Toolholder.
· When using inserts whose corner-R(RE) is greater than 1.2 mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
Milling
Applicable Inserts M
Applications Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium Roughing Finishing - Medium Stainless Steel / Finishing
Toolholder Description Insert Description
PP & -VC VF PQ TN-V Standard & MQ
Tools for
VN G 1604..
MVVNN...-16 VN M
Insert
N
Size 16 16 16 16 16 16 16 16
Page B44 B44 B44 B44 B44 B44 B45 B45
Applications Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Hard Materials P
MS MU KG KH Without Chipbreaker Ceramic PCD CBN
Insert
Technical
R
Size 16 16 16 16 16 16 16 16
Page B45 B45 B45 B45 B45 B112 C23 C12
D38~D39
Index
Clamp set : (CPS-5R) has Right-hand thread. Clamp set : (CPS-5L) has Left-hand thread.
When clamping the insert, turn the screw in the arrow direction (clockwise). When clamping the insert, turn the screw in the arrow direction (counterclockwise).
When removing the insert, turn the screw away from the arrow (counterclockwise). When removing the insert, turn the screw away from the arrow (clockwise).
: Std. Item
D21
Pin Lock
External Turning Toolholders [VN Insert]
PVLN (External / Copying)
Lock Screw can be operated from this direction Side Rake Angle : -6˚
Angle of Inclination : -9˚
B
WF
95°LH
LF
95° 47°
HF
H
Right-hand shown
D
PVPN (External / Facing / Copying / Undercutting)
Lock Screw can be operated from this direction Side Rake Angle : -13˚
Angle of Inclination : -10˚
External
B
WF
25°
LH
LF
HF
H
Right-hand shown
B
°
.5
72
LH
LF
70°
HF
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Applicable Inserts
Applications Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium Roughing Finishing - Medium Stainless Steel / Finishing
Toolholder Description Insert Description
PP & -VC VF PQ TN-V Standard & MQ
PVLN&...-16Q VN A
Insert
PVPN&...-16Q VN G 1604..
PVVNN...-16Q VN M Size 16 16 16 16 16 16 16 16
Page B44 B44 B44 B44 B44 B44 B45 B45
Applications Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Hard Materials
MS MU KG KH Without Chipbreaker Ceramic PCD CBN
Insert
Size 16 16 16 16 16 16 16 16
Page B45 B45 B45 B45 B45 B112 C23 C12
Recommended Cutting Conditions D38~D39
: Std. Item
D22
Lever Lock
External Turning Toolholders [RC / RN Insert]
PRGC / PRXC / PRGN (External / Facing / Copying)
B
WF
Turning
B
Inserts
30° LH
0° LF
HF
H
Right-hand shown
External
Angle of Inclination : 0˚
D
WF
Small Parts
Machining
0°
LF E
HF
H
Right-hand shown
Boring
F
PRGN Side Rake Angle : -6˚
Angle of Inclination : -6˚
45°
B
WF
Grooving
G
LH
LF
40°
Cut-off
H
HF
H
Right-hand shown
Threading
Toolholder Dimensions
J
Spare Parts
Std. Corner-R(RE)
Drilling
R L H HF B LF LH WF K
LW
PRGC& 2020K -10 20 20 20 125 25
15 - LL-05C LS-05 LR-10C LSP-1 PC-1 FH-2
2525M-10 25 25 25 150 32
Milling
2020K -12 20 20 20 125 14 25
- LL-1CN LS-1N LR-12C LSP-1 PC-1 FH-2.5
M
2525M-12 25 25 25 150 17 32
PRXC& 2020K -10 20 20 20 125 25 20.5
PRGN& 2020K -09 20 20 20 125 19 25 - LL-1N LS-1N LR-80 LSP-1 PC-1 FH-2.5 P
R
Applicable Inserts
Applications Medium Non-ferrous Metals
Toolholder Description Insert Description
Standard AQ
PRGC&…-10 1003M0
Index
Insert
T
PRGC&…-12 RCGX 1204M0
PRXC&…-10 RCMX 1003M0
Size 10, 12 10
PRXC&…-12 1204M0 Page B74 B74
PRGN&…-09 090300 Applications Medium - Roughing
RNMG Standard
PRGN&…-12 120400
Insert
Size 09, 12
Page B31
Recommended Cutting Conditions D38~D39
: Std. Item
D23
External Turning Toolholders [WN Insert]
DWLN (External / Facing)
Side Rake Angle : -6˚
B B
WFWF
Angle of Inclination : -6˚
° °
95 95
LH
LH LF
LF
Applicable Inserts
95°
Toolholder Description Insert Description
WN A
HFHF
H H
DWLN&...-08 WN G 0804...
Right-hand shown WN M
D Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm)
Clamp Screw Spring Shim Shim Screw Wrench Wrench (sold separately)
Description
External
R L H HF B LF LH WF
For Clamp For Shim
7
Coolant supply: 3 directions
B
WF
WF
95° LH
°
95
LH
LF HF 2020K-08JCT
HF
H
95
95°
°
5
G1/8 G1/8
MHD
Applicable Inserts
Toolholder Description Insert Description
WN A
DWLN&...-08JCT WN G 0804...
Right-hand shown WN M
Spare Parts
Std. Corner-R(RE)
: Std. Item
D24
Double Clamp / Lever Lock / Wedge Lock
B
WF
Turning
95°
LH
B
Inserts
LF
Applicable Inserts
95°
HF
H
PWLN&...-06 0604..
WN G
Right-hand shown PWLN&...-08 WN M 0804..
External
Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm) D
Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH
Small Parts
Machining
R L H HF B LF LH WF E
LW
Boring
2525M -06 25 25 25 150 32 F
2020K -08 20 20 20 125 25
26 0.8 LL-2N LS-2N LW-42N LSP-2 PC-2 LW-3
2525M -08 25 25 25 150 32
Grooving
· When using inserts whose corner-R(RE) is greater than 1.6mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
G
WWLN (External / Facing)
Side Rake Angle : -6˚
Cut-off
Angle of Inclination : -6˚
H
WF
WWLN&2020K types,
Shim Nut sticks out as
95° shown below.
LH
Threading
LF
95° Applicable Inserts J
Toolholder Description Insert Description
4.5 20
HF
WN A
Drilling
WWLN&...-08 WN G 0804.. K
Right-hand shown WN M
Spare Parts
Std. Corner-R(RE)
Milling
Description
M
R L H HF B LF LH WF
Applicable Inserts
Applications Finishing Finishing - Medium Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing P
WF(Wiper) WE(Wiper) PP PQ CQ CJ GS PG PS
Insert
Technical
R
Size 08 08 08 08 08 08 06,08 08 08
Page B46 B46 B46 B46 B47 B47 B47 B47 B47
Applications Medium - Roughing / High Feed Rate Roughing Finishing Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing
Index
Size 08 08 06 06 08 08 08 08 08
Page B47 B47 B49 B49 B48 B48 B48 B48 B48
Applications Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Hard Materials
MU KQ KG KH ZS GC AH PCD CBN
Insert
Size 08 08 08 08 08 08 08 08 08
Page B48 B49 B49 B49 B49 B49 B49 C23 C13
· In wedge lock, use of ceramic insert other than silicon nitride insert is not
recommended due to strong restrain force.
Recommended Cutting Conditions D38~D39
: Std. Item
D25
Top Clamp
Toolholders for Ceramic Tools [CN Insert]
CCLN (External / Facing)
LH Side Rake Angle : -6˚
HBKW
Angle of Inclination : -6˚
WF
B
95° 95°
LF
HF
H
Right-hand shown
Toolholder Dimensions
D
Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw
Description
External
R L H HF B LF LH WF HBKW
Applicable Inserts
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron
See Page B106 C19
Ceramic CBN (KBN900)
Insert
Toolholder Description
CNGN1207..(CNGN1204..)
CCLN&…-12 CNMN1207 (CNMN1204)
CCLN&…-16 CNGN1607.. -
Corner-R f (mm/rev)
Insert Shape ap (mm)
(RE) 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.60
RN - 0.3~4
2.0
SN 1.6
1.2 0.3~4
EN
0.8
CN
0.4
1.6
TN
1.2 0.3~2
DN
0.8
: Std. Item
D26
Top Clamp
Toolholders for Ceramic Tools [DN / EN Insert]
CDJN (External / Copying / Back Turning)
B
WF
Turning
29°
B
Inserts
93° LF
93°
HF
H
Right-hand shown
External
Toolholder Dimensions
D
Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw
Small Parts
Machining
Description
R L H HF B LF LH WF E
Boring
3225P -15 32 32 170 F
· Chipbreaker : CB-14 for Right-hand Toolholder, CB-15 for Left-hand Toolholder.
· Shim : 556CR for Right-hand Toolholder, 556CL for Left-hand Toolholder.
Applicable Inserts
Grooving
Applications Cast Iron / Hard Materials G
See Page B107
Ceramic
Insert
Cut-off
Toolholder Description H
CDJN&…-15 DNGN1507..
Threading
Recommended Cutting Conditions D38~D39
J
CELN (External / Facing)
Drilling
LH Side Rake Angle : -6˚
Angle of Inclination : -6˚
K
B
WF
Milling
M
97.5° 97.5° LF
Right-hand shown
Toolholder Dimensions
Spare Parts P
Std. Corner-R(RE)
R L H HF B LF LH WF
R
CELN& 2525M-13 25 25 25 150 32 32 0.8 CB-16 CE-010 LW-4 SP-342 M3X8
Applicable Inserts
Index
T
Applications Cast Iron / Hard Materials
See Page B107
Ceramic
Insert
Toolholder Description
CELN&…-13 ENGN1307..
: Std. Item
D27
Top Clamp
Toolholders for Ceramic Tools [SN Insert]
CSRN (External)
LH
HBKW
Side Rake Angle : -6˚
Angle of Inclination : -4˚
WF
B
75°
LF
75°
HF
H
Right-hand shown
D
CS-N (External)
LH Side Rake Angle : -6˚
HBKW
Angle of Inclination : -4˚
External
WF
B
85°
LF
85°
HF
H
Right-hand shown
CSKN (Facing)
Side Rake Angle : -6˚
Angle of Inclination : -4˚
WF
B
75°
75°
LH
LF
HF
Right-hand shown
CSYN (Facing)
Side Rake Angle : -6˚
Angle of Inclination : -4˚
WF
85°
85°
LH
LF
HF
Right-hand shown
45° 45°
LF
HF
Right-hand shown
D28
Top Clamp
WF
Turning
B
Inserts
45° 45° LF
HF
External
Toolholder Dimensions
D
Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw
Small Parts
Machining
Description
R N L H HF B LF LH WF HBKW WFS E
020 220 040
Boring
2525M-12 25 25 150 22 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12) F
25 27 - -
3225P -12 32 32 170
3225P -15 32 32 25 170 32.4
30 - - 1.2 CB-51 CE-220 LW-4 SP-162 M4X10
4040R -15 40 40 40 200 43
Grooving
SP-141 M3X8 G
CS-N& 2525M-12 25 25 25 150 20 32 - - 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)
CSKN& 2020K -12 20 20 20 125 25 SP-141 M3X8
27 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)
2525M-12 25 25 25 150 32 - -
Cut-off
3225P -15 32 32 25 170 37 32 1.2 CB-51 CE-220 LW-4 SP-162 M4X10
H
SP-141 M3X8
CSYN& 2525M-12 25 25 25 150 27 32 - - 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)
Threading
CSSN& 2020K -12 20 20 20 125
26
25
-
16
0.8 CB-11 CE-020 LW-4
SP-141 M3X8 J
2525M-12 25 25 25 150 32 23 (SP-143) (M3X12)
CSDNN 2020K -12 20 20 20 125 10
SP-141 M3X8
2525M-12 25 25 150 32 - - 0.8 - CE-040 LW-4
Drilling
25 12.5 (SP-143) (M3X12)
3225P -12 32 32 170 K
· Shim & Shim Screw : When using SN 1204 Insert, please purchase spare parts in ( ) separately.
Applicable Inserts
Milling
Applications Cast Iron / Hard Materials Cast Iron Hard Materials / Cast Iron When using as toolholder for CBN tools (KBN900), M
See Page B109,B110 B35 C19 please purchase spare parts below separately.
Ceramic Coated Carbide CBN (KBN900) Clamp Set Shim Shim Screw
Insert
SNMN1207..
R
CSKN& ...-15 SNGN1507.. - - -
SNGN1207..(SNGN1204..)
CSYN& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12
Index
SNGN1207..(SNGN1204..)
CSSN& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12 T
SNGN1207..(SNGN1204..)
CSDNN ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) *- SP-143 M3X12
* CSDNN...-12 : Clamp Set CE-040 is used continuously.
Recommended Cutting Conditions D38~D39
: Std. Item
D29
Top Clamp
Toolholders for Ceramic Tools [TN Insert]
CTJN (External)
LH Side Rake Angle : -6˚
HBKW
Angle of Inclination : -4˚
B
WF
93° LF
93°
HF
H
Right-hand shown
D
CTUN (Facing)
Side Rake Angle : -6˚
Angle of Inclination : -4˚
External
B
WF
93°
93°
LH
HF LF
H
Right-hand shown
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Applicable Inserts
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron
See Page B111 C19
Ceramic CBN (KBN900)
Insert
Toolholder Description
: Std. Item
D30
Top Clamp
Toolholders for Ceramic Tools [RN Insert]
CRSN (External / Facing)
B
WF
Turning
B
LH
Inserts
LF
HF
H
Right-hand shown
External
D
CRDN (External / Copying)
Back Rake Angle : -8.5˚
Small Parts
Machining
E
WF
B
LH
LF
Boring
F
HF
Grooving
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Cut-off
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw H
Description
R N L H HF B LF LH WF
Threading
J
CRSN& 2020K -12 20 20 20 125 25
SP-841 M3X8
2525M-12 25 25 150 26 - CE-030 LW-4
(SP-843) (M3X12)
25 32
3225P -12 32 32 170
Drilling
CRDNN 2020K -12 20 20 20 125 10 K
SP-841 M3X8
2525M-12 25 25 150 28 - CE-030 LW-4
(SP-843) (M3X12)
25 12.5
3225P -12 32 32 170
3232P -15 32 32 32 170 16
Milling
4040R -15 40 40 40 200
35
20
- CE-040 LW-4 SP-861 M4X10 M
· Shim & Shim Screw : When using RN 1204 Insert, please purchase spare parts in ( ) separately.
Tools for
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron When using as toolholder for CBN tools (KBN900), N
See Page B108 C19 please purchase spare parts below separately.
Ceramic CBN (KBN900) Clamp Set Shim Shim Screw
Insert
Toolholder Description P
CRSN& ...-12 RNGN120700(RNGN120400) (RNMN120400) CE-030A SP-843 M3X12
Technical
: Std. Item
D31
Top Clamp
Toolholders for Solid CBN Tools [CNMN Insert]
CCRN-A (External)
LH Side Rake Angle : -6˚
Angle of Inclination : -6˚
WF
B
75° LF
75
°
HF
H
Right-hand shown
D
CCLN-A (External / Facing)
LH Side Rake Angle : -5˚
Angle of Inclination : -5˚
External
WF
B
95° LF
95°
HF
H
Right-hand shown
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Applicable Inserts
Applications Hard Materials / Cast Iron
See Page C19
CBN (KBN900)
Insert
Toolholder Description
CCRN&...-09A
CNMN0903..
CCLN&...-09A
* For CNMN1204 Insert toolholder, see page D26
: Std. Item
D32
Top Clamp
Toolholders for Solid CBN Tools [RNMN Insert]
CRSN-A (External / Facing)
B
WF
Turning
LH B
LF
Inserts
CBN & PCD Tools
C
HF
H
Right-hand shown
External
D
CRDN-A (External / Copying)
Back Rake Angle : -8.5˚
Small Parts
Machining
WF
E
B
LH
LF
Boring
F
HF
Grooving
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Cut-off
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw H
Description
R N L H HF B LF LH WF
Threading
HH BH
J
CRSN& 2525M-09A 25 25 150
25 26 32 - SP-829 - HH3X12
3225P -09A 32 32 170
CE-030A LW-4
2525M-12A 25 25 150 SP-849
Drilling
25 26 32 - - BH3X12
3225P -12A 32 32 170 (SP-843) K
CRDNN 2525M-09A 25 25 150
25 29 12.5 - SP-829 - HH3X12
3225P -09A 32 32 170
CE-030A LW-4
2525M-12A 25 25 150
Milling
SP-849
3225P -12A 32 32
25
170
28 12.5 - -
(SP-843)
BH3X12 M
· -12A toolholder Shim : When using RN 1204 Insert, please purchase spare parts : SP-843 in ( ) separately.
Tools for
Applications Hard Materials / Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools, N
See Page C19 B108 please purchase spare parts below separately.
CBN (KBN900) Ceramic Shim Shim Screw
Insert
Toolholder Description P
CRSN&...-09A RNMN090300 (RNGN090400) SP-826 -
RNMN120300 (RNGN120400) SP-843 M3X12
Technical
D38~D39
T
Recommended Cutting Conditions
: Std. Item
D33
Top Clamp
Toolholders for Solid CBN Tools [SNMN Insert]
CSRN-A (External)
LH
Side Rake Angle : -6˚
Angle of Inclination : -4˚
WF
B
75° LF
75°
HF
H
Right-hand shown
D
CSKN-A (Facing)
Side Rake Angle : -6˚
Angle of Inclination : -4˚
B
WF
75° 75°
External
LH
LF
HF
H
Right-hand shown
Toolholder Dimensions
Std. Corner-R(RE) Spare Parts
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw
Description
R L H HF B LF LH WF
HH BH
Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools, please purchase
See Page C19 B35 B109,B110 spare parts below separately.
CBN (KBN900) Coated Carbide Ceramic Chipbreaker Clamp Set Shim Shim Screw
Insert
Toolholder Description
: Std. Item
D34
Top Clamp
WFS
B
WF
Turning
B
Inserts
45° 45°
LF
HF
H
Right-hand shown
External
D
CSDN-A (External / Chamfering)
Small Parts
Machining
E
WF
B
45° 45° LF
Boring
F
HF
Grooving
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Cut-off
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw H
Description
R N L H HF B LF LH WF WFS
Threading
030A 040 HH BH
J
CSSN& 2525M-09A 25 SP-129 - HH3X12
25 25 25 150 26 32 0.8 CE-030A LW-4
SP-148
Drilling
2525M-12A 23 - BH3X12
(SP-143) K
CSDNN 2525M-09A SP-129 - HH3X12
25 25 25 150 32 12.5 - 0.8 CE-040 LW-4
SP-148
Milling
2525M-12A -
(SP-143)
BH3X12 M
· -12A toolholder Shim: When using SN 1204 Insert, please purchase spare parts : SP-143 in ( ) separately.
Tools for
Applications Hard Materials / Cast Iron Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools, N
See Page C19 B35 B109,B110 please purchase spare parts below separately.
CBN (KBN900) Coated Carbide Ceramic Chipbreaker Clamp Set Shim Shim Screw
Insert
Toolholder Description P
CSSN&...-09A SNMN0903.. - - -
Technical
T
Recommended Cutting Conditions D38~D39
: Std. Item
D35
Top Clamp
Toolholders for Solid CBN Tools [TNMN Insert]
CTJN-A (External)
LH Side Rake Angle : -6˚
Angle of Inclination : -4˚
B
WF
93° LF
93°
HF
H
Right-hand shown
Toolholder Dimensions
D
Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw
Description
External
R L H HF B LF LH WF
Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron / Hard Materials
See Page C19
C13 B111
CBN (KBN900) Ceramic
Insert
Toolholder Description
: Std. Item
D36
Toolholders for Bearing Machining
PRGC-BE (External)
B
WF
Turning
LH
LF
B
Inserts
CBN & PCD Tools
HF
H
C
Right-hand shown
External
Toolholder Dimensions
D
Spare Parts
Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Applicable Inserts
Small Parts
Machining
Description Stock
H HF B LF LH WF
B103 E
RCMT
PRGCR 2525M-12BE 25 25 25 150 25 32 LL-1CN LS-1N LR-12C LSP-1 PC-1 FH-2.5
1204M0-BB
Boring
F
Recommended Cutting Conditions D38~D39
CBSN
Grooving
(External Round-Chamfering)
G
WF
Cut-off
B
12° H
LH
9°
LF
Threading
30° J
HF
H
Right-hand shown
Drilling
Toolholder Dimensions K
Spare Parts
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw
Applicable Inserts
Milling
Description M
B103
R L H HF B LF LH WF
F64
Boring R
SRCP-B
F64
Index
External
External Round Chamfering PRGC-BE
CBSN
: Std. Item
D37
Recommended Cutting Conditions
Recommended Cutting Conditions - External Turning (Negative Insert) [ap indicates radius]
Interruption CA515 0.8 160 - 210 - 260 0.8 - 1.5 - 2.0 0.25 - 0.3 - 0.4
Continuous CA515 0.8 180 - 220 - 260 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Roughing PG
Interruption CA025P 1.2 150 - 200 - 240 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Medium - Roughing Continuous CA515 0.8 150 - 200 - 240 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA025P 1.2 120 - 180 - 220 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 150 - 200 - 240 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA025P 1.6 120 - 180 - 220 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 150 - 200 - 240 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single-sided) CA025P 1.6 120 - 180 - 220 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Finishing Continuous WF PV710 0.8 200 - 250 - 320 0.3 - 0.5 - 1.0 0.2 - 0.3 - 0.4
(Time Oriented) Interruption (Wiper) CA515 0.8 160 - 220 - 280 0.3 - 0.5 - 1.0 0.2 - 0.3 - 0.4
Finishing - Medium Continuous WE PV710 0.8 180 - 220 - 280 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
(Time Oriented) Interruption (Wiper) CA025P 0.8 130 - 180 - 240 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
Finishing
(High Speed Machining)
Continuous PP CCX 0.8 200 - 300 - 450 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
Finishing Continuous 0.4 200 - 250 - 320 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP TN610
P (Gloss Oriented)
Finishing
Interruption
Continuous
PP
PV710
0.8
0.4
180 -
200 -
230
250
-
-
300
320
0.2
0.2
- 0.5 -
- 0.5 -
1.5
1.5
0.05 - 0.2
0.04 - 0.16
- 0.35
- 0.28
(Tool Life Oriented) Interruption PV720 0.8 200 - 240 - 290 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
Medium Carbon Steel HB
Finishing - Medium Continuous TN610 0.8 180 - 230 - 300 0.5 - 1.5 - 2.5 0.1 - 0.2 - 0.3
≤ PQ
Medium Carbon Alloy 300 (Gloss Oriented) Interruption TN620 1.2 160 - 220 - 260 0.5 - 1.5 - 2.5 0.1 - 0.17 - 0.25
Finishing - Medium Continuous PV710 0.8 160 - 210 - 280 0.5 - 1.5 - 2.5 0.1 - 0.2 - 0.3
PQ
(Tool Life Oriented) Interruption CA025P 0.8 140 - 200 - 240 0.5 - 1.5 - 2.5 0.1 - 0.17 - 0.25
Continuous CA515 0.8 150 - 200 - 240 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Medium - Roughing PG
Interruption CA025P 1.2 120 - 160 - 200 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Medium - Roughing Continuous CA515 0.8 120 - 180 - 230 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA025P 1.2 100 - 150 - 200 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 120 - 180 - 230 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA025P 1.6 100 - 150 - 200 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 120 - 180 - 230 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single-sided) CA025P 1.6 100 - 150 - 200 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Finishing
Continuous PP CCX 0.8 200 - 300 - 400 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
(High Speed Machining)
Finishing Continuous TN610 0.4 150 - 200 - 280 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP
(Gloss Oriented) Interruption TN620 0.8 140 - 180 - 240 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
Finishing Continuous PV710 0.4 120 - 180 - 260 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP
(Tool Life Oriented) Interruption CA515 0.8 100 - 150 - 200 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
Continuous CA515 0.8 120 - 160 - 220 0.5 - 1.5 - 2.5 0.15 - 0.25 - 0.3
HB Finishing - Medium PQ
Interruption CA025P 0.8 100 - 140 - 180 0.5 - 1.5 - 2.5 0.15 - 0.2 - 0.25
High Carbon Alloy ≤
280 Continuous CA515 0.8 120 - 150 - 200 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.5
Medium - Roughing PG
Interruption CA025P 0.8 100 - 130 - 180 1.0 - 2.0 - 3.0 0.15 - 0.2 - 0.3
Medium - Roughing Continuous CA515 0.8 100 - 140 - 180 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA025P 1.2 80 - 120 - 160 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 100 - 140 - 180 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA025P 1.6 80 - 120 - 160 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 100 - 140 - 180 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single-sided) CA025P 1.6 80 - 120 - 160 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
D38
Recommended Cutting Conditions - External Turning (Negative Insert) [ap indicates radius]
Turning
Finishing Continuous
PQ TN620
0.8 120 - 160 - 200 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2 B
Inserts
(Gloss Oriented) Interruption 0.8 100 - 120 - 150 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
Continuous CA6515 0.4 120 - 180 - 240 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Finishing MQ
External
Continuous CA6515 0.8 100 - 140 - 180 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4 D
Roughing Standard
M Finishing
Interruption
Continuous
PQ
CA6525
TN620
1.2
0.8
80
100
-
-
120
120
- 150
- 150
1.0
0.5
- 2.0 -
- 1.0 -
4.0
1.5
0.2
0.05
- 0.3 - 0.4
- 0.1 - 0.15
(Gloss Oriented) Interruption 0.8 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.08 - 0.1
Small Parts
Machining
Continuous CA6515 0.4 100 - 120 - 150 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Finishing
Interruption
MQ
CA6525 0.8 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
E
Stainless Steel HB
Medium - Roughing Continuous CA6515 0.4 100 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.25
≤ MS
(Precipitation Hardening) 300 (Chip Control Oriented) Interruption CA6525 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.1 - 0.15 - 0.2
Medium - Roughing Continuous CA6515 0.4 100 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.25
Boring
(Sharpness Oriented) Interruption
MU
CA6525 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.1 - 0.15 - 0.2 F
Continuous CA6515 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
Roughing Standard
Interruption CA6525 1.2 60 - 80 - 100 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
Grooving
Continuous KBN475 0.8 400 - 800 -1,200 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3
High Speed Machining Continuous Without Chipbreaker KBN900 1.2 500 - 900 -1,200 0.1 - 0.5 - 1.0 0.05 - 0.1 - 0.2 G
Interruption KBN900 1.2 500 - 700 - 900 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2
Finishing Continuous
Standard
PV7005 0.8 300 - 350 - 400 0.5 - 1.0 - 1.5 0.1 - 0.2 - 0.3
(Gloss Oriented) Interruption PV720 0.8 150 - 200 - 300 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Cut-off
HB Finishing Continuous KA30 1.2 300 - 500 - 700 0.3 - 0.5 - 1.0 0.1 - 0.2 - 0.3 H
Gray Cast Iron ≤ (Ceramic) Continuous
Without Chipbreaker
PT600M 0.8 300 - 450 - 600 0.3 - 0.5 - 1.0 0.1 - 0.2 - 0.3
250 Medium Continuous CS7050 1.2 300 - 450 - 550 1.0 - 2.0 - 3.0 0.15 - 0.25 - 0.35
Threading
(Ceramic) Interruption KS6050 1.2 250 - 400 - 500 1.0 - 2.0 - 3.0 0.15 - 0.2 - 0.3
Continuous CA310 0.8 200 - 250 - 300 0.5 - 2.0 - 2.5 0.1 - 0.2 - 0.3 J
K Medium
Interruption
Continuous
KH
CA315
CA310
1.2
0.8
150
200
-
-
200
250
- 250
- 300
0.5
1.0
- 2.0 -
- 2.0 -
2.5
4.0
0.08
0.2
- 0.15 - 0.2
- 0.3 - 0.4
Roughing KH
Interruption CA315 1.2 150 - 200 - 250 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
Drilling
High Speed Machining
Continuous
Without Chipbreaker
KBN60M 0.4 200 - 300 - 400 0.1 - 0.3 - 0.5 0.1 - 0.15 - 0.2 K
Continuous PT600M 0.8 200 - 250 - 350 0.1 - 0.5 - 1.0 0.1 - 0.2 - 0.4
Finishing Continuous
Standard
PV7005 0.8 150 - 250 - 300 0.5 - 1.0 - 1.5 0.1 - 0.2 - 0.3
HB
(Gloss Oriented) Interruption PV720 0.8 120 - 200 - 250 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Nodular Cast Iron ≤
Milling
270 Continuous CA310 0.8 150 - 200 - 250 0.5 - 2.0 - 2.5 0.1 - 0.2 - 0.3 M
Medium KG
Interruption CA315 1.2 120 - 180 - 220 0.5 - 2.0 - 2.5 0.08 - 0.15 - 0.2
Continuous KG CA315 0.8 150 - 200 - 250 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
Roughing
Interruption KH CA320 1.2 120 - 180 - 220 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
Medium
T
S Finishing
Interruption
Continuous
MQ
PR005S
0.8
0.4
40
30
-
-
60
55
-
-
80
90
0.5
0.2
- 1.0 -
- 0.3 -
3.0
1.0
0.1
0.05
- 0.2 - 0.3
- 0.08 - 0.15
Interruption PR015S 0.8 25 - 45 - 70 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
HB
Continuous PR005S 0.8 30 - 55 - 90 0.3 - 0.5 - 1.5 0.1 - 0.17 - 0.35
Heat-resistant Alloys ≤ Medium SQ
350 Interruption PR015S 0.8 25 - 45 - 70 0.3 - 0.5 - 1.5 0.1 - 0.17 - 0.35
Continuous PR005S 30 - 55 - 90 0.5 - 2.0 - 4.0 0.15 - 0.3 - 0.45
Roughing SX -
Interruption PR015S 25 - 45 - 70 0.5 - 2.0 - 4.0 0.15 - 0.3 - 0.45
40~50 Continuous PQ 0.8 60 - 100 - 120 0.1 - 0.3 - 0.5 0.05 - 0.08 - 0.1
Finishing CA515
HRC Interruption Standard 0.8 30 - 50 - 70 0.1 - 0.3 - 0.5 0.05 - 0.08 - 0.1
40 50 HRC Continuous
Without Chipbreaker PT600M
0.8 60 - 80 - 100 0.2 - 0.5 - 0.7 0.05 - 0.1 - 0.15
Finishing
H
Hardened Steel 50 65 HRC Continuous 1.2 30 - 40 - 60 0.2 - 0.5 - 0.7 0.05 - 0.1 - 0.15
Hard Materials Continuous ME 0.8 100 - 150 - 200 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
Finishing KBN05M
50~68 Interruption MET 1.2 90 - 140 - 180 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
HRC
Medium
Continuous
Without Chipbreaker KBN900
1.2 80 - 100 - 120 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.2
Interruption Radius 70 - 90 - 110 0.3 - 0.7 - 1.0 0.05 - 0.1 - 0.15
D39
Small Parts Machining (External)
E1~E54
Summary of External Turning E2~E10
Small Parts Machining Identification System E11
Toolholders for Back Turning E12~E23
TKFB Insert (Back Turning, Goose-neck Holder, Y-axis Toolholder) E12
TKF-GTP E18
TKF-AGT / TKF-AS E20
ABS Insert (Back Turning) E21
ABW Insert (Back Turning) E22
Toolholder for Double Sided Tooling for Automatic Lathe (Lever Lock) E48~E49
CN Insert (Without Offset) E48
TN Insert (Without Offset) E49
E1
Summary of External Turning
External / Copying
93° 93° 93° 95° 95° 62.5° 62.5°
SDJC-FF(JCT) SDLC-FF
ADJC-FF SDJC-FF-Y SDJC SDLP-FF SDLN-FF SDNC-F SDNC
Back Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp
Without Offset Without Offset Without Offset Without Offset
E28 E28~E30 E29 E32, E34 E46 E33 E33
E
Small Parts Machining
External
External / Facing External Sleeve Holder
95° 95° 95° 95° 91° 95°
95°
S-SDLC
ACLC-FF SCLC-FF(JCT) SCLC SCLN-FF STGC(P) STLN-FF Screw Clamp
Back Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Shank Dia.
Without Offset Without Offset Without Offset Without Offset ø12~ø25.4
E26 E26, E27 E27 E46 E35 E47 E44
E2
Back Turning
8.2
8.2
4.2
4.2
4.2
4.2
Turning
B
Inserts
CBN & PCD Tools
C
AABS-40F SABS-40F AABW-40F SABW-40F AABW-50F SABW-50F KTKF
Back Clamp Screw Clamp Back Clamp Screw Clamp Back Clamp Screw Clamp Screw Clamp
External
Edge Width : 2.8 Edge Width : 2.8 Edge Width : 4.7 Edge Width : 4.7 Edge Width : 4.7 Edge Width : 4.7 Edge Width : 1.5~3.8
ap : ~4.0 ap : ~4.0 ap : ~4.0 ap : ~4.0 ap : ~5.0 ap : ~5.0 Max. ap : 1.8~5.5 D
E21 E21 E22 E22 E23 E23 E12
Small Parts
Machining
E
External / Facing / Copying / Undercutting
Boring
117.5° 117.5° F
Grooving
G
SVPB SVPP-FF
Cut-off
Screw Clamp Screw Clamp H
Without Offset
E37 E42
Threading
J
Tooling example (2) CNC Automatic lathe (Gang Type)
Drilling
K
Milling
Solid End Mill M
(Chapter L)
Drilling
(Chapter K)
Technical
P
R
Index
T
Tools installed on gang tool post + milling toolholder
Cut-off Back Grooving External External Threading
(Chapter H) Turning (Chapter G) (Chapter J)
E3
Summary of External Turning
Goose-neck holder is applicable to automatic lathes whose toolholder does not move to longitudinal direction (Z-axis direction)
In case of machining with the conventional toolholder
Guide bush
E
Bar material Goose-neck holder is applicable to automatic
(X-axis direction)
<Case 3>
Adapter Tool post
During multiple passes,
when bar material returns
into guide bush, the chips
contact and break guide
bush.
<Case 4>
Bar material deviation
from the guide bush
disables machining.
E4
Advantages of Goose-neck Holder
Turning
B
Inserts
When using Goose-neck Holder
External
D
3) Better chip control due to large chip evacuation space
Small Parts
Machining
E
Available for machining after Available for roughing and finishing with one Goose-neck Holder.
roughing without returning
Boring
Pattern 2 F
bar material into guide bush,
preventing damages and
Grooving
improving precision. G
Pattern 1
Cut-off
H
Roughing-Finishing
Threading
J
Drilling
K
Roughing
Optimum cutting edge
Milling
position and large
M
space for efficient chip
Tools for
N
* With conventional
threading toolholders, P
chip biting into guide
bush can cause
Technical
Finishing
damages on threads. R
Threading
Index
E5
Summary of External Turning
External Sleeve Holder
External / Facing
External / Copying
Grooving
(Chapter G)
Threading
(Chapter J)
Boring
(Chapter F)
For Tooling Layout and Automatic Lathe List by Manufacturer, See Page R46~R54
E6
Toolholders for Small Double Sided Tooling (Screw Clamp)
Turning
B
Inserts
Screw Clamp 27°
95° 95° 95°
(Without Offset)
External
Newly designed negative inserts (double-sided) enable high productivity and stability by economical doubled insert edge numbers D
Sharp cutting equivalent to positive inserts (single-sided)
Small Parts
Machining
E
Toolholder for Double Sided Tooling for Automatic Lathe (Lever Lock, Without Offset) Applications External / Facing External / Up Facing
Cutting Edge Angle 95° 95°
Boring
PCLNR1620JX-12FF PTLNR1620JX-16FF
5°
F
F1
F1
B
Lever Lock
Grooving
95° 95°
S
95° L2 95° L2
(Without Offset) L1
H1
PCLN-FF PTLN-FF
See Page E48 E49
Cut-off
H
The lever lock type is available for small parts machining for external machining
Threading
Tooling Example (4) J
Drilling
K
Boring
(Chapter F)
Milling
M
Drilling
(Chapter K)
T
For Tooling Layout and Automatic Lathe List by Manufacturer, See Page R46~R54
E7
Turning Holders with Coolant Holes for Small Parts Machining
Screw Clamp-JCT
Double-coolant hole design delivers an ample supply of coolant to the tool edge
Excellent Chip Control and Long Tool Life
Insert cross-section
Coolant discharges towards the chips Discharges coolant down onto the chip forcing the chip into the part
Coolant System
Coolant Effects The cutting edge stays cool Chip can cause interference with the workpiece
E8
Toolholder with Coolant Holes Chip Control Comparison (Internal evaluation)
Turning
B
Inserts
2.0
1.5
External
D
ap (mm)
Small Parts
Machining
E
0.5
Boring
F
0.03 0.05 0.07 0.10 0.03 0.05 0.07 0.10
f (mm/rev) f (mm/rev)
Grooving
Cutting Conditions : Vc = 80 m/min, DCGT11T302MP-CK PR1535 (Same inserts were used) Workpiece Material : TAB6400 (Ti-6Al-4V) External coolant + Internal coolant (1.5MPa) External
G
Cut-off
Toolholder with Coolant Holes Wear Resistance Comparison (Internal evaluation)
H
0.20
Cutting edge condition
SDJC-JCT toolholder SDJC-JCT toolholder (after machining 150min)
Threading
Competitor A
J
Corner Wear Amount (mm)
0.15
Drilling
0.10
K
0.05 Competitor A (after machining 105min)
Milling
0.00
M
0 30 60 90 120 150 180
Cutting Time (min) Fracture
P
Case Studies
Technical
1.5
Good倍 1.5
Good倍
Chip Chip
Control Control
Changes to SDJC-JCT improved chip control and tool life. SDJC-JCT toolholder with internal coolant improved chip control.
Reduced chip entanglement.
(User Evaluation) (User Evaluation)
E9
Summary of External Turning
Cutting tool for small workpiece Inserts for back turning
KTKF is applicable to back turning, threading and cut-off with one toolholder
Boring
(Chapter F) Boring
(Chapter F)
Drilling Drilling
(Chapter K) (Chapter K)
3.8
1.5 2.8
(6.3)
L
(2.6)
L
(4.6)
L
E10
Small Parts Machining Identification System
Square Shank Identification System
Turning
(mm) (mm) B
S : Screw Clamp T : 60˚Triangle N : Neutral e.g.)
Inserts
V : 35˚Rhombic FF : Without Offset
External
D
S C L C R 12 12 JX 09 FF
Small Parts
Machining
E
Cutting Edge Angle Insert Relief Angle Toolholder Length Insert Size
Boring
F
A B D F G
45° 90° 90° C
90° 75° T
Grooving
LF
L L G
AN (mm)
L
J K L N P B : 5˚Positive F : 80 JX : 120
Cut-off
93° 75° 63° (85) K : 125 D H
117.5° C : 7˚Positive V
95° H : 100 M : 150
L
N : 0˚Negative
Threading
S T V P : 11˚Positive J
S
45° 60°
72.5°
L
Drilling
K
Some back turning toolholders are Kyocera's original products, therefore their descriptions are not accordant with international standards.
Milling
M
C : 80˚Rhombic
F : 80 H : 100
Tools for
S Steel G : 90 (120) S : Screw Clamp L : Left-hand N
V : 35˚Rhombic
S 20 K S C L C L 09
R
Index
Shank Diameter Cutting Edge Angle Insert Relief Angle Insert Size
L U
95°
93° C D
AN L L
B : 5˚Positive V
C : 7˚Positive L
WF
WF
B
2°
KTKFR/L1616JX- °
KTKFR/L2020JX- 60
shows above figure
Fig. 1
HF
HF
H
KTKFR/L2020
LH
2
shows above figure KTKFR/L1010JX- LF
shows above figure
LU
E Fig. 2
Small Parts Machining
Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
<Goose-neck Holder>
LU
8
WF
WF
B
LU
1°
LU
LF
8
WF
Fig. 3
1°
WF
B
LU KTKFL1620JX-12
shows above figure
1°
LF
1°
HF
H
HF
H
X-axis
Y-axis
Fig. 4
E12
Insert Grades Indexable
Toolholder Dimensions
Spare Parts A
Stock Dimension (mm)
Clamp Screw Wrench
Drawing
Applicable
Description
Inserts
R L H HF B LF LH WF LU
Turning
B
Inserts
KTKF& 1010JX-12 10 10 10 15 10
External
KTKFR 2525M-12 25 25 25 150 30 Fig. 2 TKFB12R … D
KTKF& 1010JX-16 10 10 10 20 10
1212JX-16 12 12 12 12
Small Parts
Machining
120 Fig. 1 TKFB16& …
1616JX-16 16 16 16 16 8 SB-4590TRWN FT-10 E
-
2020JX-16 20 20 20 20
KTKFR 2525M-16 25 25 25 150 30 Fig. 2 TKFB16R …
Boring
KTKF& 1212F-12 6 TKFB12& … F
12 12 12 85 - 12 Fig. 1 SB-4590TRWN FT-10
1212F-16 8 TKFB16& …
KTKFL 1216JX-12 12 12 16 16
Grooving
120 - 6 Fig. 3 SB-4590TRWN FT-10 TKFB12L …
1620JX-12 16 16 20 20 G
KTKFR 1216JX-12-Y 12 12 20
16 120 16 6 Fig. 4 SB-4590TRWN FT-10 TKFB12R …
NEW 1616JX-12-Y 16 16 25
Cut-off
· LU shows the distance from the toolholder to the cutting edge. H
· See Page H13 for internal coolant type (coolant-through holders)
· Please see the precautions in E15 when using Y-axis toolholder.
Threading
Applicable Inserts (See Page B100) Applicable Inserts (Molded Chipbreaker, P: Polished edge, See Page B101)
J
Corner-R(RE) Corner-R(RE)
Insert Description Insert Description
(mm) (mm)
Photo shows Right-hand
Drilling
CDX D1
K
RE
W1
a
4°
CW RE
CDX D1
12R28005M 0.05 15°
θ
12R28015(P)-GQ 0.15
a
W1
4°
60° 12R28010M 0.1 TKFB 16R38005(P)-GQ 0.05
S
Milling
M
TKFB 16R38005M 0.05 16R38015(P)-GQ 0.15
S
Right-hand shown
CW
W1
T
4° °
60
60° D1
12L28010MR 0.1 Toolholder Right-hand Toolholder Left-hand
Insert Right-hand Insert Left-hand
TKFB 16L38005MR 0.05
S
H
R
Index
: Std. Item
E13
Toolholders for Back Turning [TKFB Insert]
E
Function 1 : External
Small Parts Machining
Preventing chip
entanglement
Stable chip
control
GQ Chipbreaker
Function 2 : Grooving
Competitor A (Ground Chipbreaker)
Preventing chip
biting Good surface
roughness
GQ Chipbreaker Competitor A
(Ground Chipbreaker)
Workpiece
surface
Excellent surface Chip biting
2.9μmRz 3.8μmRz 31.2μmRz 7.6μmRz
GQ Chipbreaker realizes excellent surface finish with single pass. Suitable for cycle time reduction.
E14
Precautions for using Y-axis toolholder
Turning
B
Inserts
CBN & PCD Tools
C
External
D
Standard toolholders may be mounted between two Y-axis toolholders
Small Parts
When changing the tool, set the retracted position with reference to the cutting edge of the Y-axis holder. (When exchanging from tool B to D)
Machining
E
Boring
F
A B C D A B C D
A B C D A B C D
Grooving
G
Cut-off
H
Release the tool turret with reference to the overhang amount of the Y-axis toolholder Tool Turret Direction
Threading
Note that using other toolholders together will result in dierent outside diameters (Unit : mm) J
Y-axis Toolholder Overhang Amount
Examples L 20 22 25
Overhang Available Outside Cutting Diameter (ø)
Drilling
K
Y-axis Toolholder Overhang
Overhang Amount : L
Overhang Amount : L
Overhang Amount : L
Overhang Amount : L
A
Clearance Restriction Restriction Restriction
Clearance
Milling
20 B 13.0 13.0 13.0 M
A B C
Tools for
Without Without Without
C
Restriction Restriction Restriction
N
Overhang Amount : L
Overhang Amount : L
Y-axis Toolholder Overhang
Overhang Amount : L
Y-axis Toolholder Overhang
Without
A 38.0 58.0 P
Clearance
Clearance Restriction
Clearance
Clearance
Technical
Restriction
T
E15
Toolholders for Back Turning [TKFB Insert]
Details of cutting edge and how to select
Details of cutting edge Selection
Small machining General purpose Large machining
3.8
1.5 2.8
Small machining
TKFB12R15..
(6.3)
L
(2.6)
L
(4.6)
L
Stable machining with minimum overhang enables better stability due to less workpiece deflection.
High precision machining
How to select back turning toolholder hand
burrs burrs
Right-hand
Guide
bush
burrs burrs
Left-hand
Guide
bush
* Good dimension accuracy : If a Left-hand toolholder is used, burrs on workpiece generated in roughing do not damage the guide bush in finishing.
E16
Chip control improvement in back turning
Turning
(1) GMM2420-020MW (Grooving) (1) 2FESW040-040-04 (Solid End Mill) B
Inserts
CBN & PCD Tools
Roughing C
External
D
Small Parts
(1) When using TKFB12R28010M (for back turning / right hand) (1) When using TKFB12R28010M (for back turning / right hand)
Machining
E
Boring
Finishing F
(Countermeasures 1)
Use Right-hand
toolholder
Grooving
G
Advantages : Good surface roughness Advantages : 1. Minimal deflection in long machining passes
Disadvantages : If a machining pass is long, the guide 2. C hips are broken into small pieces, though the workpiece material is sticky
bush cannot support the workpiece Disadvantages : The pre-stage machining may cause
Cut-off
fractures, because of interrupted machining
H
(2) When using TKFB12L28010M (for back turning / left hand) (2) When using TKFB12L28010M (for back turning / left hand)
Threading
J
Finishing
Drilling
(Countermeasures 2) K
Use Left-hand
toolholder
Advantages : 1. Good surface roughness Advantages : 1. Minimal deflection in long machining passes
Milling
2. High precision machining if the machined 2. Chips are broken into small pieces, though the workpiece material is sticky M
portion does not contact the guide bush 3. High precision machining if the machined portion
does not contact the guide bush
Disadvantages : If a machining pass is long, the guide
Tools for
bush cannot support the workpiece because of interrupted machining N
External External T
(1) Machining by grooving toolholder
E17
External Insert for KTKF Small Part Machining Applications
KTKF for Small Part Machining Applications
GTP Chipbreaker
Grooving and Turning Possible
Cutting Time Reduction
ø25
12 12
Cutting Conditions: Multiple Grooves Cutting Conditions: Finishing Cutting Conditions: Grooving and Turning
Vc=100m/min Vc=100m/min Vc=100m/min
ap=3.5mm, f=0.10mm/rev ap=0.5mm, f=0.05mm/rev ap=4mm, f=0.05mm/rev
40%
Competitor A 18.2 (sec)
Cutting Time Reduction
0 5 10 15 20
Cutting Time (sec)
A GTP Chipbreaker provides integration of front turning, grooving and back turning
*Maximum grooving width and cutting depth. (Max.grooving width/Max. D.O.C.) TKF12R200-GTP (2.0mm/4.0mm), TKF16R300-GTP (3.0mm/5.5mm)
E18
Standard Stock Description
Turning
NEW B
D1
RE CDX
TKF12R200-GTP KTKFR…12
Inserts
2.0 4.3 3.0 8.7
W1
RE CW
PSIRR
0.08 5.0 0°
External
Recommended Cutting Conditions : 1st Recommendation : 2nd Recommendation D
Small Parts
Machining
MEGACOAT NANO PLUS MEGACOAT NANO
Workpiece Material E
PR1725 PR1535
Grooving Turning Grooving Turning
Boring
Carbon Steel / Alloy Steel F
f (mm/rev) 0.03~0.07 0.05~0.15 0.03~0.07 0.05~0.15
Grooving
Stainless Steel
f (mm/rev) 0.02~0.05 0.03~0.10 0.02~0.05 0.03~0.10 G
Cut-off
H
Chip Control Comparison (Internal evaluation) Recommended Chipbreaker Range (Steel) Recommended Chipbreaker Range (SUS)
Grooving
Threading
J
Drilling
K
Milling
Competitor M
B
R
Ramping Tips for Ramping
Ramping is not recommended Step grooving is required before ramping. (Refer to the gure below)
if the workpiece is not pre-machined
Index
: Std. Item
E19
External Inserts [For KTKF Toolholder]
NEW
RE D1
W1
CDX
±0.03
TKF12R 200-AGT
CW
LE
RE
S1
S
250-AGT
Right-hand shown
CDX
PSIRR D1
E RE TKF12& 200-AS
±0.03
W1
CW
RE LE
TKF12R 250-AS
Small Parts Machining
TKF16& 250-AS
Right-hand shown
RE
Applicable Range
±0.03
CW
W1
TKF12-AS
LE
RE
PSIRR D1
TKF12R-AGT
CDX
TKF16-AS/-ASR
TKF16L 250-ASR
S
S1
5 6
ap (mm)
3
CDX
TKF12& 150-NB 2
PSIRR D1 2
RE
±0.03
1
W1
CW
1 TKF12-AS
RE LE 200-NB 0
0.05 0.10 0.15 0.20 0.1 0.2
f (mm/rev) f (mm/rev)
250-NB
S1
Fig. 2 When a TKF-AS / -ASR insert is attached (The cutting edge is 1mm lower than the center line)
KTKF toolholder
HF
E20
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABS15 Insert]
AABS-40F (Edge Width : 2.8mm, MAX. Depth : 4mm)
WF
Turning
B
Inserts
30˚ LF
H
C
Right-hand shown
External
D
SABS-40F (Edge Width : 2.8mm, MAX. Depth : 4mm)
Small Parts
Machining
4.2
WF
E
B
30˚
LF
Boring
F
HF
Grooving
Right-hand shown G
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)
Dimension (mm)
Cut-off
Anchor Pin Lock Screw Clamp Screw Wrench H
Description Stock
H HF B LF WF
Threading
AABSR 1010JX-40F 10 10 10 10.2 LPA-11
J
1212JX-40F 12 12 12 120 12.2 0.15 LPA-13 HSB4X8R - FH-2
1616JX-40F 16 16 16 16.2 LPA-17
Drilling
SABSR 1010JX-40F 10 10 10 10.2 K
1212JX-40F 12 12 12 120 12.2 0.15 - - SB-3080TR FT-10
1616JX-40F 16 16 16 16.2
SABSR 1212F -40F 12 12 12 85 12.2
Milling
0.15 - - SB-3080TR FT-10 M
2020K -40F 20 20 20 125 20.2
Applicable Inserts
5
7.0
2.8 ABS15R4005 0.05
0.4 15R4015 0.15
4
P
ap (mm)
15˚
3
4.2
4.2
ABS15
B102 2
15.4
Technical
30˚
ABS15R4005M 0.05 1 R
RE 3.97 15R4015M 0.15 0
0.1 0.2
f (mm/rev)
Index
: Std. Item
E21
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABW15 Insert]
AABW-40F (Edge Width : 4.7mm, MAX. Depth : 4mm)
WF
B
45˚ LF
HF
H
Right-hand shown
4.2
E WF
B
Small Parts Machining
45˚ LF
HF
H
Right-hand shown
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)
Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description Stock
H HF B LF WF
5
7.0
4.7 ABW15R4005 0.05
4
15° 0.6 15R4015 0.15
ap (mm)
4.2
4.2
3
ABW15
B102
15.4
2
45°
ABW15R4005M 0.05 1
: Std. Item
E22
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABW23 Insert]
AABW-50F (Edge Width : 4.7mm, MAX. Depth : 5mm)
WF
Turning
B
Inserts
40˚ LF
H
C
Right-hand shown
External
D
SABW-50F (Edge Width : 4.7mm, MAX. Depth : 5mm)
Small Parts
8.2
Machining
E
WF
B
40˚ LF
Boring
F
HF
Grooving
Right-hand shown G
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)
Cut-off
Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench H
Description Stock
H HF B LF WF
Threading
J
AABWR 1010JX-50F 10 10 10 10.2 LPA-11
1212JX-50F 12 12 12 120 12.2 0.15 LPA-13 HSB4X8R - FH-2
1616JX-50F 16 16 16 16.2 LPA-17
Drilling
SABWR 1010JX-50F 10 10 10 10.2 K
1212JX-50F 12 12 12 120 12.2 0.15 - - SB-3080TR FT-10
1616JX-50F 16 16 16 16.2
SABWR 2020K -50F 20 20 20 125 20.2 0.15 - - SB-3080TR FT-10
Milling
M
Applicable Inserts
Corner-R (RE) See Applicable Range
Tools for
(mm) Page (Steel)
6 N
7.0 5
4.7
15° 0.5 ABW23R5005 0.05
4
ABW23R5015 0.15
5.1
P
ap (mm)
8.2
3
ABW23
B102
23.4
2
40°
Technical
ABW23R5005M 0.05 1
ABW23R5015M 0.15 0
R
3.97 0.1 0.2
RE
f (mm/rev)
: Std. Item
E23
Screw Clamp
Goose-neck Holder [DC Insert]
SDJC (External / Copying)
27
27
HBKW
HBKW
OAH
OAH
OAH
OAH
WF
WF
°°
9393
WF
°
93
BB
WF
°
93
SDJCR1620JX-11-F05
707°0°
shows above figure LU
LU LF
LF
0°
0°
HF
HH
HF
Right-hand shown
E
Toolholder Dimensions
Spare Parts
Small Parts Machining
SDJCR 1216JX-11-F05 18 2 5
12 12 16
1216JX-11-F15 28 12 15
120 12.6 0.2 SB-4085TR FT-15
1620JX-11-F05 20 - 5
16 16 20
1620JX-11-F15 28 8 15
Applicable Inserts
Applications Minute ap Finishing Finishing Finishing * Finishing Finishing Finishing - Medium Finishing - Medium Finishing Finishing / Precision
See Page B62 B62 B62 B62 B63 B63 B64 B63 B67 B66
CF GF SKS SK WP (Wiper) PP GK GQ R-F R-FSF
Insert
Toolholder Description
SDJCR..-11-F.. DCGT11T3.. DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMX11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3..
Applications Low Feed Low Feed / Precision Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals
See Page B68,B69 B68 B70,B71 B70 B65 B65 B65 B71 B71 B71
(E/F)R-U FR-USF (E/F)R-J FR-JSF XP XQ MQ Without Chipbreaker AH R-A3
Insert
Toolholder Description
SDJCR..-11-F.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3..
Applications Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page C25 C25 C15
PCD APD CBN
Insert
Toolholder Description
SDJCR..-11-F.. DCMT11T3.. DCMT11T3.. DCMW11T3..
* For WP chipbreaker, cutting edge offsets or program corrections are required. R37 Recommended Cutting Conditions E50
<Solution 1>
The workpiece burr does
not contact the guide
bush and no breakage
will be caused !
<Solution 2>
Longitudinal dimension will be stable.
External diameter will be stable owing <Solution 3>
to multiple pass machining (roughing Large space for chip evacuation !
and finishing). Better and smooth chip control.
: Std. Item
E24
Screw Clamp
Goose-neck Holder [VP Insert]
SVLP (External / Copying)
Turning
B
HBKW
Inserts
OAH
°
95
B
C
LU
°
70
LF
External
0°
D
HF
Small Parts
Machining
Right-hand shown
E
Toolholder Dimensions
Spare Parts
Boring
Clamp Screw Wrench F
Description Stock
H HF B LF LU OAH HBKW WF
Grooving
SVLPR 1216JX-11-F15 12 12 16 10
G
120 12 26 15 0.2 SB-2570TR FT-8
1620JX-11-F15 16 16 20 6
Cut-off
Applicable Inserts H
Applications Minute ap Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
See Page B94 B94 B94 B95 B96 B96
CF CK GF R-FSF FR-U FR-USF
Threading
Insert
J
Toolholder Description
Drilling
Recommended Cutting Conditions E50 K
Milling
M
R
Index
: Std. Item
E25
Back Clamp / Screw Clamp
External Toolholders [CC Insert]
ACLC-FF (Without Offset) (External / Facing)
2
16
WF
WF
B
95˚
95˚
WF2
WF2
95˚ 0˚ LF
ACLC&1010JX-09FF
HF
H
shows above figure
HBL
HBH
Right-hand shown
Toolholder Dimensions
Spare Parts
1010JX-09FF 10 10 2 10 16 10
0 0.2 LPF-13 HSB4X8& FH-2
1212JX-09FF 12 12 12 120 12
- -
1616JX-09FF 16 16 16 16 LPF-17
· Lock Screw : HSB4X8R for Right-hand Toolholder, HSB4X8L for Left-hand Toolholder.
Applicable Inserts
Applications Finishing Finishing Finishing - Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B53 B53 B54 B58,B59 B55 B60 B60 B60 C24 C14
SKS SK GK (E/F)&-U MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description
CCMT0602..
ACLC&...-06FF CCGT0602.. CCGT0602.. CCMT0602.. CCGT0602.. - CCGW0602..
CCGW0602.. CCMW0602.. - -
ACLC&...-09FF CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCMW09T3..
CCGW09T3..
Recommended Cutting Conditions E50
SCLC-FF (Without Offset) (External / Facing)
LH
2.5
95
WF
WF2 WF
B
˚
WF2
95˚ 95˚
LF
SCLC&1010JX-09FF 0˚
shows above figure
HF
Right-hand shown
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)
: Std. Item
E26
Screw Clamp
External Toolholders [CC Insert]
SCLC-FFJCT (Without Offset) (External / Facing / Coolant-through holders)
95
WF
˚
Turning
B
Inserts
WF2
LF
HF
H
Right-hand shown
External
Toolholder Dimensions
D
Spare Parts
Small Parts
Machining
Description
R L H HF B LF LN WF WF2 MHD MHD2 E
Boring
1625H-09FFJCT 16 16 25 100 40 25 0 25 46 0.2 SB-4085TR FT-15 GP-1
F
2025H-09FFJCT 20 20 25 100 40 25 25 46
Please see page H14 and H15 for piping parts of coolant-through holders.
Grooving
G
Cut-off
H
16
2
Threading
B
WF
J
WF
95˚ 95˚
95˚ LH
LF
Drilling
SCLC&1010F-09 0˚ K
shows above figure
HF
H
Right-hand shown
Milling
Toolholder Dimensions M
Spare Parts
Std. Corner-R (RE)
CCMT0602..
SCLC&...-06FF/-06 CCGT0602.. CCGT0602.. CCMT0602.. CCGT0602.. - CCGW0602..
CCGW0602..
CCMW0602.. - -
CCMT09T3..
SCLC&...-09FF(JCT)/-09 CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3..
CCGW09T3..
CCMW09T3..
: Std. Item
E27
Back Clamp / Screw Clamp
External Toolholders [DC Insert]
ADJC-FF (Without Offset) (External / Copying)
* Lock
* Lock Screw Screw is from
is operated operated from this direction
this direction
LH LH * LockisScrew
* Lock Screw is operated
operated from this direction
from this direction
HBKW
HBKW
WF
WF
B
93 93
WF2
WF
WF2
WF
˚ ˚ 30˚ 30˚ 93˚
0˚ 93˚ LF
0˚ LF
WF2
WF2
93˚ 93˚
HF
H
HF
ADJC&1010JX-11FF
H
ADJC&1010JX-11FF
ADJC&1212JX-11FF
ADJC&1212JX-11FF
shows above figure
HBH
shows above figure
HBH
HBL
Right-hand shown HBL
Toolholder Dimensions
Spare Parts
1010JX-11FF 10 10 2 10 10 3
120 20 0 LPF-13 HSB4X8& FH-2
1212JX-11FF 12 12 12 12 1 0.2
-
1616JX-11FF 16 16 16 - 16 - LPF-17
· Lock Screw : HSB4X8R for Right-hand Toolholder, HSB4X8L for Left-hand Toolholder.
LH
HBKW
WF
B
93
WF2
˚ 30˚
WF
93˚
LF
0˚
WF2
93˚ SDJC&0808F-07FF
SDJC&1010JX-11FF
HF
H
SDJC&1212..-11FF
shows above figure
Right-hand shown
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)
: Std. Item
E28
Screw Clamp
External Toolholders [DC Insert]
SDJC-JCT (External / Copying , Coolant-through Holders)
WF
93
WF
WF
Turning
B
˚ 30˚
B
Inserts
WF2
WF2
˚
LF
70
WF2
SDJCR1225H-11-F05JCT
HF
H
Right-hand shown
Toolholder Dimensions
External
Spare Parts
D
Small Parts
Machining
R L H HF B LF LN WF WF2 MHD MHD2
E
SDJCR 1220H-11FFJCT 12 12 20 28 20 35 -
1625H-11FFJCT 16 16 25 100 40 25 0 25 46 0.2
Boring
2025H-11FFJCT 20 20 25 40 25 25 46
F
SDJCR 1225H-11-F05JCT 12 12 25 28 20 5 35 - SB-4085TR FT-15 GP-1
100 0.2
1235H-11-F15JCT 12 12 35 28 20 15 35 -
SDJCR 1625H-11-F05JCT 16 16 25 - 20 5 25 46
Grooving
100 0.2
1635H-11-F15JCT 16 16 35 - 20 15 25 46 G
Please see page H14 and H15 for piping parts of coolant-through holders.
Cut-off
H
B
WF
Threading
30˚ J
93˚ 93˚
LH LF
0˚
Drilling
K
HF
Right-hand shown H
Toolholder Dimensions
Milling
Spare Parts M
Std. Corner-R (RE)
See Page B62 B62 B62 B63 B63 B64 B63 B67 B66 B68,B69 T
CF SKS SK WP (Wiper) PP GK GQ &-F &-FSF (E/F)&-U
Insert
Toolholder Description
DJC&...-07FF/-07 DCGT0702.. DCGT0702.. DCGT0702.. DCMX0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702..
DJC&...-11FF/-11...JCT/-11 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMX11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3..
Applications Low Feed / Precision Low Feed Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B68 B70,B71 B65 B65 B65 B71 B71 B71 C25 C15
F&-USF (E/F)&-J XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description
* For WP chipbreaker, cutting edge offsets or program corrections are required. R37 Recommended Cutting Conditions E50
: Std. Item
E29
Screw Clamp
External Toolholders [DC Insert]
SDJC-FF-Y (Y-axis Toolholder) NEW
Fig. 1
X-axis
E Y-axis
Small Parts Machining
Fig. 2
Toolholder Dimensions
Stock Dimension (mm) Spare Parts
Clamp Screw Wrench
Applicable
Description Drawing
R L H HF B LF LH WF HBKW HBL HBH Inserts
Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing * Finishing Finishing Finishing - Medium Finishing - Medium Finishing
See Page B62 B62 B62 B62 B62 B63 B63 B64 B63 B67
CF GF SKS SK CK WP (Wiper) PP GK GQ &-F
Insert
Toolholder Description
SDJCR...-11FF-Y DCGT11T3.. DCGT11T3.. DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMX11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3..
Applications Finishing / Precision Low Feed Low Feed / Precision Low Feed Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals
See Page B66 B68,B69 B68 B70,B71 B65 B65 B65 B71 B71 B71
&-FSF (E/F)&-U F&-USF (E/F)&-J XP XQ MQ Without Chipbreaker AH &-A3
Insert
Toolholder Description
SDJCR...-11FF-Y DCET11T3.. DCGT11T3.. DCET11T3.. DC_T11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3..
Applications Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page C25 C25 C15
PCD APD CBN
Insert
Toolholder Description
* For WP chipbreaker, cutting edge offsets or program corrections are required. R37 Recommended Cutting Conditions E50
: Std. Item
E30
Precautions for using Y-axis toolholder
Turning
B
Inserts
CBN & PCD Tools
C
External
D
Standard toolholders may be mounted between two Y-axis toolholders
Small Parts
Machining
When changing the tool, set the retracted position with reference to the cutting edge of the Y-axis holder. (When exchanging from tool B to D)
E
Boring
F
A B C D A B C D
A B C D A B C D
Grooving
G
Cut-off
H
Release the tool turret with reference to the overhang amount of the Y-axis toolholder Tool Turret Direction
Threading
J
Note that using other toolholders together will result in dierent outside diameters (Unit : mm)
Drilling
Overhang Avai l a bl e Outsi d e Cutti n g Di a meter (ø)
K
Y-axis Toolholder Overhang
Overhang Amount : L
Overhang Amount : L
Overhang Amount : L
Milling
M
20 B 13.0 13.0 13.0
P
Y-axis Toolholder Overhang
Overhang Amount : L
Overhang Amount : L
Overhang Amount : L
Without
A 38.0 58.0
Restriction
Clearance
Clearance
Clearance
Clearance
Technical
AA BB CC
Index
Without
C 45.0 60.0 T
Restriction
E31
Screw Clamp
External Toolholders [DC Insert]
SDLC-FF (Without Offset) (External / Copying)
HBKW
20
WF
B
WF
28˚
95˚
WF2
WF2
95˚
0˚ 95˚ LF
SDLC&1010..-11FF
SDLC&1212..-11FF
shows above figure
HF
H
Right-hand shown
Toolholder Dimensions
Spare Parts
1616JX-07FF 16 16 16 16
SDLC& 1010JX-11FF 10 10 10 10 4
1212JX-11FF 12 12 12 120 12 2 0 0.2 SB-4085TR FT-15
1616JX-11FF 16 16 16 16 -
SDLC& 1212F -07FF 12 12 12 85 12 - 0 0.2 SB-2570TR FT-8
SDLC& 1010F -11FF 10 10 10 80 10 4
1212F -11FF 12 12 12 85 12 2 0 0.2 SB-4085TR FT-15
1616H -11FF 16 16 16 100 16 -
B
4
WF
WF
18˚
5˚
10
5˚
10
0˚ LF
SDXC&1010JX-11
shows above figure
HF
H
Right-hand shown
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
2.5
25 62.5˚
WF
F1
B
F2
Turning
60˚ B
Inserts
62.5˚ 62.5˚
LF
0˚
SDNC&1010F-11F
HF
H
C
Right-hand shown
SDNC
External
(External / Copying)
D
62.5˚
WF
Small Parts
Machining
B
E
62.5˚
60˚
LF
0˚
Boring
F
HF
Grooving
Toolholder Dimensions G
Spare Parts
Std. Corner-R (RE)
Stock Dimension (mm)
Clamp Screw Wrench
Description
Cut-off
R N L H HF B LF WF H
Threading
SDNCN 1010JX-07 10 10 10 5
0.2 SB-2570TR FT-8 J
1212JX-07 12 12 12 6
1010JX-11 10 10 10 120 5
1212JX-11 12 12 12 6 0.2 SB-4085TR FT-15
Drilling
1616JX-11 16 16 16 8 K
SDNCN 0808F -07 8 8 8 85 4 0.2 SB-2570TR FT-8
SDNCN 1010F -11 10 10 10 80 5
Milling
1212F -11 12 12 12 85 6 0.2 SB-4085TR FT-15
M
1616H -11 16 16 16 100 8
Applicable Inserts
SDNCN...-11 DCGT11T3.. DCGT11T3.. DCGT11T3.. - DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. R
Applications Low Feed / Precision Low Feed Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B68 B70,B71 B65 B65 B65 B71 B71 B71 C25 C15
F&-USF (E/F)&-J XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Index
Insert T
Toolholder Description
SDNC&...-07F
DCET0702.. DCET0702.. DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..
SDNCN...-07
SDNCN...-11 DCET11T3.. DC_T11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
: Std. Item
E33
Screw Clamp
External Toolholders [DP Insert]
SDLP-FF (Without Offset) (External / Copying)
HBKW
LH
WF
B
WF2 WF
28°
WF2
95˚
95˚
0˚ 95˚ LF
SDLP&0808F-07FF
SDLP&1212F-11FF
SDLP&1010JX-11FF
HF
H
SDLP&1212JX-11FF
shows above figure
Right-hand shown
Toolholder Dimensions
Spare Parts
E Description
R L H HF B LF LH WF HBKW WF2
Small Parts Machining
Applicable Inserts
Applications Finishing / Precision Low Feed / Precision
See Page B72 B72
&-FSF F&-USF
Insert
Toolholder Description
SDLP&...-07FF DPET0702.. DPET0702..
SDLP&...-11FF DPET11T3.. DPET11T3..
: Std. Item
E34
Screw Clamp
External Toolholders [TC / TP Insert]
STGC(P) (External)
2.5
15
B
WF
WF
Turning
B
Inserts
91˚
91˚ 91˚
LH
HF
H
Right-hand shown
External
Toolholder Dimensions
D
Spare Parts
Small Parts
Machining
Description
R L H HF B LF LH WF E
Boring
1010F -08 10 10 10 80 12 F
STGC& 1010F -11 10 10 10 80 14
1212H -11 12 12 12 16
100 15
1616H -11 16 16 16 20 0.4 SB-2570TR FT-8
Grooving
2020K -11 20 20 20 125 25 G
2525M -11 25 25 25 150 20 32
STGP& 0808E -08 8 8 8 70 12 10 0.2 SB-2050TR FT-6
STGP& 1010F -11 10 10 10 80 14
Cut-off
1212H -11 12 12 12 15 16 0.2 SB-3080TR FT-10
H
100
1616H -11 16 16 16 20
Threading
Applicable Inserts (STGC)
Applications Low Feed Low Feed / Precision Cast Iron Non-ferrous Metals Non-ferrous Metals J
See Page B78 B77 B79 B79 C26
(E/F)&-U F&-USF Without Chipbreaker &-A3 PCD
Insert
Drilling
Toolholder Description K
STGC&...-08 TCGT0802.. TCET0802.. TCGW0802.. - TCMT0802..
Milling
STGC&...-11 TCGT1103.. TCET1103.. TCGW1103.. TCGT1103.. TCMT1103.. M
TCGW1103..
Tools for
See Page B80 B80 B81 B82,B83 B85 B86 B84 B81 B81 B86
N
CF PP HQ & &-FSF F&-USF &-H XP XQ Without Chipbreaker
Insert
Toolholder Description
P
STGP&...-08 TPGT0802.. - - TPGH0802.. TPET0802.. TPET0802.. - - - TPGB0802..
STGP&...-11 - TPMT1103.. TPMT1103.. TPGH1103.. TPET1103.. TPET1103.. TPGH1103.. TPMT1103.. TPMT1103.. TPGB1103..
Technical
Toolholder Description
T
TPMH0802..
STGP&...-08 TPGB0802..
- TPGB0802..
TPMH1103..
STGP&...-11 TPGB1103..
TPMT1103.. TPGB1103..
: Std. Item
E35
Back Clamp / Screw Clamp
External Toolholders [VB / VC Insert]
AVJB-FF (Without Offset) (External / Copying)
* Lock Screw is operated from this direction
WF2 WF
B
93˚
50° LF
93°
0˚
HF
H
Right-hand shown
WF2 WF
B
93°
LF
50°
E 93° 0°
HF
H
Small Parts Machining
Right-hand shown
Toolholder Dimensions
Spare Parts
SVJB-FFJCT
MHD2
MHD
LN 3-Rc1/8
WF
50°
93°
WF2
LF
HF
Right-hand shown
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)
SVJBR 1220H-11FFJCT 12 12 20 28 20 35 -
1625H-11FFJCT 16 16 25 100 40 25 0 25 46 0.4 SB-2570TR FT-8 GP-1
2025H-11FFJCT 20 20 25 40 25 25 46
Please see page H14 and H15 for piping parts of coolant-through holders.
: Std. Item
E36
Screw Clamp
External Toolholders [VB / VC Insert]
SVJB (External / Copying)
WF
B
93˚
Turning
50˚ LH
LF B
0˚
Inserts
93˚
HF
External
Clamp Screw Wrench Shim Shim Screw Wrench
Description
D
R L H HF B LF LH WF
Small Parts
Machining
SVJB& 2020K-11 20 20 20 125 30 25 E
0.4 SB-2570TR FT-8 - - -
2525M-11 25 25 25 150 35 32
SVJB& 2020K-16N 20 20 20 125 25 SVN-32N
30 0.8 SB-40125TRN FT-15 SS-4N LW-4
2525M-16N 25 25 25 150 32 (SVN-32S)
Boring
· For insert with corner-R(RE) 0.2 or 0.4mm, shim of marked * is recommended (sold separately). F
SVPB (External / Facing / Copying / Undercutting) Undercutting diameter of SVPB
Grooving
G
(MIN.)
DCN
WF
B
Corner-R ap DCN
ap
Corner-R(RE)
25˚ (RE) (mm) (MIN.)
Cut-off
117.5˚ LF
0˚ ap
0.5 ø25 H
0.4
1 ø30
HF
0.5 ø45
Threading
0.8
1 ø55
Right-hand shown
J
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)
Drilling
Clamp Screw Wrench Shim Shim Screw Wrench K
Description
R L H HF B LF WF
Milling
SVPB& 1010JX-11 10 10 10 14.5 M
1212JX-11 12 12 12 120 16.5 0.4 SB-2570TR FT-8 - - -
1616JX-11 16 16 16 20.5
See Page B89 B89 B89 B90 B89 B91 B93 B93 C28 C17 R
GP VF HQ &-F &-FSF &-Y AH &-A3 PCD CBN
Insert
Toolholder Description
Index
VJB& ...-11FF(JCT)/-11
T
VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - - VBMT1103.. VBGW1103..
SVPB& ...-11
SVJB& ...-16 N
VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. VCGT1604.. VCGT1604.. VBMT1604.. VBGW1604..
SVPB& ...-16N
Recommended Cutting Conditions E50
: Std. Item
E37
Screw Clamp
External Toolholders [VB / VC Insert]
SVVB (External / Copying)
72.5˚
WF
B
72.5˚
70˚ LF
0˚
HF
H
Toolholder Dimensions
Spare Parts
SVVBN 1010JX-11 10 10 10 5
Small Parts Machining
Applicable Inserts
Applications Finishing Finishing Finishing - Medium Finishing Finishing / Precision Finishing - Medium Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B89 B89 B89 B90 B89 B91 B93 B93 C28 C17
GP VF HQ &-F &-FSF &-Y AH &-A3 PCD CBN
Insert
Toolholder Description
: Std. Item
E38
Screw Clamp
External Toolholders [VC Insert]
SVJC-FF (Without Offset) (External / Copying)
WF
Turning
WF2
B
Inserts
93˚
LF
93˚ 50˚ 0˚
HF
H
Right-hand shown
External
SVLC-FF (Without Offset) (External / Copying) D
Small Parts
Machining
WF E
B
WF2
95˚
95˚ 48˚ LF
Boring
0˚
F
HF
Grooving
Right-hand shown
G
Toolholder Dimensions
Std. Corner-R (RE) Spare Parts
Stock Dimension (mm)
Cut-off
Clamp Screw Wrench
H
Description
R L H HF B LF WF WF2
Threading
SVJC& 1010JX-11FF 10 10 10 120 10 J
1212F-11FF 12 12 12 85 12
1212JX-11FF 12 12 12 12 0 0.2 SB-2570TR FT-8
Drilling
1616JX-11FF 16 16 16 120 16
K
2020JX-11FF 20 20 20 20
SVLC& 1212F-11FF 12 12 12 85 12
1212JX-11FF 12 12 12 120 12 0 0.2 SB-2570TR FT-8
Milling
1616JX-11FF 16 16 16 120 16 M
Applicable Inserts
Tools for
See Page B92 B92 B92 B93 B93 N
CF GF SKS &-F &-Y
Insert
Toolholder Description
P
SVJC&...11FF
VCGT1103.. VCGT1103.. VCGT1103.. VCET1103.. VCET1103..
SVLC&...11FF
Technical
: Std. Item
E39
Screw Clamp
External Toolholders [VC Insert]
SVPC-FF (Without Offset) (External / Facing / Copying / Undercutting)
LH
HBKW
WF
25˚
B
117.5˚
45˚
WF2
LU
LF
SVPPR1616..-08FF 0˚
のみ上記形状となります。
HF
H
Right-hand shown
Toolholder Dimensions
Spare Parts
72.5˚
WF
B
72.5˚
70˚ LF
0˚
HF
H
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)
Dimension (mm)
Clamp Screw Wrench
Description Stock
H HF B LF WF
SVVCN 1010JX-11 10 10 10 5
1212JX-11 12 12 12 120 6 0.2 SB-2570TR FT-8
1616JX-11 16 16 16 8
Corner-R(RE)
Toolholder Description
ap
Corner-R ap DCN
(RE) (mm) (MIN.)
0.5 ø20
0.2
0.7 ø25
: Std. Item
E40
Screw Clamp
External Toolholders [VP Insert]
SVJP-FF (Without Offset) (External / Copying)
WF
B
WF2
Turning
93˚ B
LF
Inserts
93˚ 50˚ 0˚
H
C
Right-hand shown
External
MHD2 D
MHD
*SVJPR1220…: 2-Rc1/8
LN *3-Rc1/8
Small Parts
Machining
E
WF
B
50°
93°
WF2
LF
Boring
F
HF
H
Right-hand shown
Grooving
G
WF
Cut-off
WF2
H
95˚
LF
95˚ 48˚ 0˚
Threading
HF
H
Right-hand shown
Drilling
Toolholder Dimensions
K
Spare Parts
Std. Corner-R (RE)
Milling
R L H HF B LF LN WF WF2 MHD MHD2 M
Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
See Page B94 B94 B94 B94 B95 B96 B96
CF SKS CK GF &-FSF F&-U F&-USF
Insert
Toolholder Description
: Std. Item
E41
Screw Clamp
External Toolholders [VP Insert]
SVPP-FF (Without Offset) (External / Facing / Copying / Undercutting)
LH
HBKW
WF
B
25˚
117.5˚
45˚
WF2
LU
LF
SVPPR1616..-08FF 0˚
shows above figure
HF
H
Right-hand shown
Toolholder Dimensions
Spare Parts
H HF B LF LU LH WF HBKW WF2
SVPPR 1010JX-08FF 10 10 10 10 4
16
1212JX-08FF 12 12 12 120 12 12 2 0 0.1 SB-2050TR FT-6
1616JX-08FF 16 16 16 - 16 -
SVPPR 1010JX-11FF 10 10 10 10 8
1212JX-11FF 12 12 12 120 16 20 12 6 0 0.2 SB-2570TR FT-8
1616JX-11FF 16 16 16 16 2
SVPPR 1212F -08FF 12 12 12 85 12 16 12 2 0 0.1 SB-2050TR FT-6
1212F -11FF 12 12 12 85 16 20 12 6 0 0.2 SB-2570TR FT-8
Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
See Page B94 B94 B94 B94 B95 B96 B96
CF SKS CK GF &-FSF F&-U F&-USF
Insert
Toolholder Description
Undercutting diameter of
SVPP-FF
(MIN.)
DCN
ap
Corner-R(RE)
ap
Corner-R ap DCN
(RE) (mm) (MIN.)
0.5 ø20
0.2
1 ø25
: Std. Item
E42
Screw Clamp
External Sleeve Holders [CC Insert]
S-SCLC (External / Facing)
Turning
16 H B
Inserts
LF
20
95˚
WF
External
5˚
ON
D
BD
DC
Left-hand shown Right-hand Insert for Left-hand Toolholder.
Small Parts
Toolholder Dimensions
Machining
Spare Parts E
Boring
DCON LF WF BD H
F
S12F -SCLCL06 12 80 11
13.4 SB-2560TR
S14H -SCLCL06 14 100 13
Grooving
S15F -SCLCL06 15.875 G
85 15.4 15
S16F -SCLCL06 16
6 0.4 FT-8
S19G -SCLCL06 90
19.05 18.4 17 SB-2570TR
S19K -SCLCL06 120
Cut-off
S20G -SCLCL06 90
H
20 19.4 18
S20K -SCLCL06 120
S19G -SCLCL09 90
Threading
19.05 18.4 17
S19K -SCLCL09 120 J
S20G -SCLCL09 90
20 10 19.4 18 0.4 SB-4065TR FT-15
S20K -SCLCL09 120
S25.0H-SCLCL09 25 100 24.4
Drilling
23
S25K -SCLCL09 25.4 120 24.8 K
Applicable Inserts
Applications Finishing Finishing Finishing - Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Milling
See Page B53 B53 B54 B58,B59 B55 B60 B60 B60 C24 C14 M
SKS SK GK (E/F)R-U MQ Without Chipbreaker AH R-A3 PCD CBN
Insert
CCMT0602..
N
S-SCLCL06 CCGT0602.. CCGT0602.. CCMT0602.. CCGT0602.. - CCGW0602..
CCGW0602..
CCMW0602.. - -
CCMT09T3..
S-SCLCL09 CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3..
CCGW09T3..
CCMW09T3..
: Std. Item
E43
Screw Clamp
External Sleeve Holder [DC Insert]
S-SDUC (External / Copying) / S-SDLC (External / Copying)
16 H
LF
θ 55˚
0˚ 20 H H
KAPR
WF2
WF
KAPR =93˚ (S-SDUC)
KAPR =95˚ (S-SDLC)
ON
ON
(S-SDUC) 3˚
BD
DC
DC
θ =30˚ (S-SDUC)
(S-SDLC) 5˚ Fig. 1 Fig. 2
θ =28˚ (S-SDLC)
Left-hand shown Right-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
E Spare Parts
DCON LF WF BD H WF2
S-SD CL07 DCGT0702.. DCGT0702.. DCGT0702.. DCMX0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702..
S-SD CL11 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMX11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3..
Applications Low Feed / Precision Low Feed Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B68 B70,B71 B65 B65 B65 B71 B71 B71 C25 C15
FR-USF (E/F)R-J XP XQ MQ Without Chipbreaker AH R-A3 PCD CBN
Insert
Toolholder Description
S-SD CL11 DCET11T3.. DC_T11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
* For WP chipbreaker, cutting edge offsets or program corrections are required. (S-SDLC cannot be used) R37 Recommended Cutting Conditions E50
E44 : Std. Item
Screw Clamp
External Sleeve Holder [VB / VC Insert]
S-SVUB(C) (External / Copying)
Turning
16 H B
Inserts
LF
93˚ 50˚ 35˚ 20
WF2
C
WF
93˚
External
ON
BD
D
DC
Left-hand shown Right-hand Insert for Left-hand Toolholder.
Small Parts
Machining
Toolholder Dimensions E
Spare Parts
Boring
DCON LF WF BD H WF2
F
S19G -SVUBL11 90
Grooving
19.05 18.4 17
S19K -SVUBL11 120 G
S20G -SVUBL11 90
20 10.5 19.4 18 8 0.4 SB-2570TR FT-8
S20K -SVUBL11 120
S25.0H-SVUBL11 25 100 24.4
Cut-off
S25K -SVUBL11 25.4 120 24.8
23 H
S12F -SVUCL08 12 80 11
7.5 13.4
S14H -SVUCL08 14 100 13
Threading
5.5 0.4 SB-2050TR FT-6
S15F -SVUCL08 15.875 J
85 8 15.4 15
S16F -SVUCL08 16
S19G -SVUCL11 90
19.05 18.4 17
S19K -SVUCL11 120
Drilling
S20G -SVUCL11 90 K
20 10.5 19.4 18 8 0.2 SB-2570TR FT-8
S20K -SVUCL11 120
S25.0H-SVUCL11 25 100 24.4
23
S25K -SVUCL11 25.4 120 24.8
Milling
M
Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing Finishing - Medium Finishing Finishing / Precision Finishing - Medium
T
S-SVUCL08 VCMT0802.. VCGW0802..
S-SVUBL11 VBMT1103.. VBGW1103..
S-SVUCL11 - -
: Std. Item
E45
Screw Clamp
Toolholders for Small Double Sided Tooling
SCLN (Without Offset) (External / Facing)
WF
B
95°
WF2
LH
LF
95˚
90°
HF
H
Right-hand shown
Toolholder Dimensions
Spare Parts
Applicable Inserts
Applications Finishing - Medium Medium - Roughing Finishing Low Feed
95°
95˚
WF2
LH
27˚ LF
90°
HF
Right-hand shown
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)
Dimension (mm)
Clamp Screw Wrench Applicable
Description Stock
Inserts
H HF B LF LH WF WF2
Applicable Inserts
Applications Finishing - Medium Medium - Roughing Finishing Low Feed
: Std. Item
E46
Screw Clamp
WF
Angle of Inclination : -7˚
B
95°
WF2
Turning
95˚
LH
LF B
Inserts
90°
H
Right-hand shown C
Toolholder Dimensions
Spare Parts
External
Std. Corner-R (RE)
Dimension (mm)
Clamp Screw Wrench
D
Applicable
Description Stock
Inserts
H HF B LF LH WF WF2
Small Parts
Machining
E
STLNR 1010K-09FF 10 10 10 120 10
1212F-09FF 85
12 12 12 15 12 0 0.2 SB-2570TR LTW-8SS TNGU0903..
1212K-09FF
120
Boring
1616K-09FF 16 16 16 16 F
Applicable Inserts
Applications
Grooving
Finishing Low Feed
Cut-off
H
STLNR...-09FF TNGU0903.. TNGU0903..
Threading
J
Double-sided design allows all edges to be used. Compared to the positive type, this offers less cost per insert and more stability.
Drilling
K
2.0
Negative Insert
Surface roughness Ra (µm)
DNGU080302MFR-U
1.5
Milling
1.0
M
Positive Insert
Tools for
N
0
10 20 30 40 50
Cutting Time (min)
<Cutting Conditions>
Workpiece Material : S45C Vc=100m/min, ap=1.5mm, f=0.03mm/rev, Wet
(Internal evaluation)
Technical
P
R
Recommended Cutting Conditions
Index
Insert Grades T
Workpiece
Material
PR1225 PR1535 PR1705 PR1725
Free-cutting - - Vc=100m/min Vc=100m/min
Steel
(60~150) (60~150)
Carbon Steel /
Alloy Steel Vc=100m/min Vc=100m/min Vc=130m/min Vc=130m/min
(60~150) (60~150) (60~220) (60~200)
Stainless Steel Vc=80m/min Vc=100m/min - Vc=100m/min : Continuous to Light interruption / 1st Choice
(50~150) (60~180) (80~150) : Continuous to Light interruption / 2nd Choice
: Std. Item
E47
Lever Lock
Toolholder for Double Sided Tooling for Automatic Lathe
PCLNR1620JX-12FF
PCLN-FF (Without Offset) (External / Facing)
PCLNR1620JX-12FF
WF
WF
B
B
95˚
WF2
95˚
WF2
95˚
95˚ LH
LF LH
LF
HF
H
HF
H
Right-hand shown
Toolholder Dimensions
Spare Parts
PCLNR 1620JX-12FF 16 16
20 120 26 20 0 0.8 LL-2N LS-2N LC-42N LSP-2 PC-2 LW-3
2020JX-12FF 20 20
Insert
Toolholder Description
Insert
Size 12 12 12 12 12 12 12 12 12
Page B16 B16 B16 B16 B17 B17 B17 B17 B17
Applications Medium - Roughing / High Feed Rate Roughing Roughing Single-sided / Roughing / High Feed Rate Finishing Medium Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium
PT Standard PH PX &-S & XF XP XQ
Insert
Size 12 12 12 12 - 12 12 12 12
Page B18 B18 B18 B19 - B22 B19 B19 B19
Applications Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
XS MQ MS MU KQ KG KH C ZS
Insert
Size 12 12 12 12 12 12 12 12 12
Page B19 B20 B20 B20 B21 B21 B21 B21 B21
Applications Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Heat-resistant Alloys Heat-resistant Alloys Hard Materials
GC Without Chipbreaker Ceramic AH A3 PCD SQ &-SX CBN
Insert
Size 12 12 12 12 12 12 12 12 12
Page B21 B21 B106 B22 B22 C23 B20 B21 C6, C7
: Std. Item
E48
Lever Lock
Toolholder for Double Sided Tooling for Automatic Lathe
PTLNR1620JX-16FF
PTLN-FF (WithoutPTLNR1620JX-16FF
Offset) (External / Up Facing)
WF
B
WF
Turning
95˚ B
WF2
95˚
WF2
Inserts
95˚ 95˚
LH LH
LF LF
HF
H
HF
H
Right-hand shown
External
Toolholder Dimensions
D
Spare Parts
Small Parts
Machining
Description Stock
E
H HF B LF LH WF WF2
Boring
PTLNR 1620JX-16FF 16 16 LT-32N F
20 120 24 20 0 0.8 LL-1N LS-1N LSP-1 PC-1 FH-2.5
2020JX-16FF 20 20 LT-32N-20
· When using inserts whose corner-R(RE) is greater than 1.6mm, please purchase a shim with * mark and use it in order to prevent workpiece and shim from interfering each other.
Grooving
G
Applicable Inserts (1st Choice)
Applications Finishing - Medium Medium - Roughing Large D.O.C.
See Page B38 B39 B38
Cut-off
FP-SK FP-TK R-LD
H
Insert
Toolholder Description
Threading
PTLNR...-16FF TNGG1604..FP-SK TNGG1604..FP-TK TNMG1604..R-LD
J
Recommended Cutting Conditions E47
Drilling
Applications Finishing Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate Roughing K
PP PQ CQ GS PG PS PT GT PH
Insert
Milling
M
Size 16 16 16 16 16 16 16 16 16
Page B36 B36 B36 B36 B36 B37 B37 B37 B37
Tools for
PX Standard R-S R- R-25R XF XP XQ XS N
Insert
Size 16 16 16 16 16 16 16 16 16
P
Page B38 B37 B42 B42,B43 B43 B38 B38 B38 B38
Applications Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
MQ MS MU KQ KG KH C ZS GC
Technical
Insert R
Size 16 16 16 16 16 16 16 16 16
Page B39 B39 B39 B40 B40 B40 B40 B40 B40
Index
Applications Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
T
Without Chipbreaker Ceramic AH R-A3 PCD CBN
Insert
Size 16 16 16 16 16 16
Page B40 B111 B41 B41 C23 C11
: Std. Item
E49
Cutting Dia. ø16mm or less
Recommended Cutting Conditions
Recommended Cutting Conditions - External Turning (Positive Insert) [ap indicates radius]
ISO Workpiece Cutting Recommended Recommended Corner-R Lower Limit - Recommendation - Upper Limit
Hardness Applications
Classification Material Range Chipbreaker Insert Grade (RE) Vc (m/min) ap (mm) f (mm/rev)
Continuous PR1725 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1725 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1725 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
(Molded Chipbreaker)
HB
Low Carbon Steel Continuous PR1725 0.2 100 - 140 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Finishing SKS
Low Carbon Alloy 300 Interruption PR1725 0.4 80 - 120 - 160 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Continuous PR1725 0.2 80 - 120 - 160 0.8 - 3.0 - 5.0 0.03 - 0.05 - 0.1
Finishing - Medium SK
Interruption PR1725 0.4 60 - 100 - 140 0.8 - 2.0 - 3.0 0.03 - 0.05 - 0.1
Low Feed
Continuous J,U PR1725 0.2 80 - 100 - 140 0.5 - 2.0 - 3.5 0.02 - 0.05 - 0.1
& Large D.O.C.
Continuous PR1725 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1725 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1725 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
E (Molded Chipbreaker)
* HB
P Medium Carbon Steel
Medium Carbon Alloy 330
Finishing
Continuous
Interruption
SKS
PR1725
PR1725
0.2
0.4
100
80
-
-
140
120
-
-
180
160
0.2
0.2
-
-
0.5
0.5
-
-
1.0
1.0
0.05 - 0.1
0.05 - 0.1
-
-
0.2
0.2
120 3.0 0.03 - 0.05
Small Parts Machining
E50
Cutting Dia. ø16mm or less
Turning
B
Vc (m/min)
Inserts
60 ~ 200 60 ~ 150 60 ~ 150
Carbon Steel / Alloy Steel
f (mm/rev) 0.01 ~ 0.03 0.02 ~ 0.15 0.01 ~ 0.03 0.02 ~ 0.15 0.01 ~ 0.03 0.02 ~ 0.15
Coolant
External
D
Carbide PCD
Workpiece Material KW10 KPD001 Remarks
Small Parts
Machining
Grooving Turning Grooving Turning
Vc (m/min) 50 ~ 100 - E
Cast Iron
f (mm/rev) 0.01 ~ 0.02 0.02 ~ 0.15 -
Vc (m/min) 200 ~ 450 200 ~ 500 Coolant
Boring
Aluminum Alloys F
f (mm/rev) 0.01 ~ 0.03 0.02 ~ 0.15 0.01 ~ 0.03 0.02 ~ 0.12
Vc (m/min) 100 ~ 200 100 ~ 350
Brass
f (mm/rev) 0.01 ~ 0.05 0.02 ~ 0.2 0.01 ~ 0.05 0.02 ~ 0.15
Grooving
G
Cut-off
MEGACOAT NANO PLUS MEGACOAT NANO MEGACOAT
H
Workpiece Material PR1725 PR1535 PR1225 Remarks
Grooving Turning Grooving Turning Grooving Turning
Threading
Carbon Steel / Alloy Steel
Vc (m/min) 60 ~ 200 60 ~ 150 60 ~ 150 J
f (mm/rev) 0.01 ~ 0.04 0.02 ~ 0.15 0.01 ~ 0.04 0.02 ~ 0.15 0.01 ~ 0.04 0.02 ~ 0.15
Coolant
Vc (m/min) 60 ~ 150 60 ~ 130 60 ~ 130
Stainless Steel
Drilling
f (mm/rev) 0.01 ~ 0.03 0.02 ~ 0.1 0.01 ~ 0.03 0.02 ~ 0.1 0.01 ~ 0.03 0.02 ~ 0.1
K
: 1st Recommendation
: 2nd Recommendation
Milling
ABS15, ABW15, ABW23 E21~E23 M
MEGACOAT NANO PLUS MEGACOAT PVD Coated Carbide
Workpiece Material PR1725 PR1705 PR1225 PR930 Remarks