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2020-2021 Indexable Tools Catalog

1. Kyocera's 2020-2021 Indexable Tools Catalog introduces safety notes for handling cutting tools and provides basic information on cutting tool materials. 2. Cutting tools can be sharp and break during operation, so protective equipment like gloves and eye protection should always be worn. Tools may also spark or generate heat and chips during cutting. 3. The catalog outlines precautions for different cutting tools and notes that misuse or improper conditions could cause tool breakage or injury from hot chips or sparks. Proper safety equipment and operating within recommended conditions are emphasized.
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0% found this document useful (0 votes)
456 views1,059 pages

2020-2021 Indexable Tools Catalog

1. Kyocera's 2020-2021 Indexable Tools Catalog introduces safety notes for handling cutting tools and provides basic information on cutting tool materials. 2. Cutting tools can be sharp and break during operation, so protective equipment like gloves and eye protection should always be worn. Tools may also spark or generate heat and chips during cutting. 3. The catalog outlines precautions for different cutting tools and notes that misuse or improper conditions could cause tool breakage or injury from hot chips or sparks. Proper safety equipment and operating within recommended conditions are emphasized.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 1059

2020-2021

KYOCERA
Indexable Tools Catalog

2020 - 2021
KYOCERA Indexable Tools Catalog

https://asia.kyocera.com/products/cuttingtools/
IS09001JMI-0036
IS09001 JMI-0036 EMS 635470
EMS 635470 / ISO 14001
/ ISO 14001
Advancing your productivity
through efficient cutting tool products
and advanced tooling solutions

Kyocera is the global and comprehensive cutting tool manufacturer


who provides innovative materials and tool designs as well as
proposes solutions for technological improvements.

Kyocera contributes to a world manufacturing by the innovative


products and technology.

Kyocera's Management aims to be focused on the User's Perspective.

We promise to be a Comprehensive Value-Added Manufacturer.


Insert Grades A

Index 2020-2021
KYOCERA Indexable Tools Catalog
Insert (Turning) B

CBN & PCD C


New Product Highlight 1~6
External D
Introduction 7~10

Small Tools E
Insert Grades A1~A21

Turning Boring F
Insert (Turning) B1~B115

CBN & PCD Tools C1~C36 Grooving G


External D1~D39

Small Tools E1~E54


Cut-Off H

Boring F1~F94
Threading J
Grooving G1~G120

Cut-off H1~H48 Drilling K


Threading J1~J54
Milling M
Drilling K1~K99

Tools for
(※1) Turning Mill N
Solid Tools

Milling M1~M228 Spare Parts P

Tools for Turning Mill N1~N28


Technical
Information R
Spare Parts P1~P34
Index T
Technical Information R1~R55

Index T1~T21

See the front page of each section for details.


(※1) Please refer to KYOCERA Round Tools Catalog.
Introduction ! CAUTION

Safety Notes for Cutting Tools


1. Introduction

Kyocera has put a “caution” or a “warning” label on the package of the cutting tool products, but it is not on the tool itself.
Before using and handling any cutting tool products and cutting tool materials, be sure to read this guideline so they are used
correctly.
Also, as part of your safety education, please make sure to familiarize all of your actual operators with the contents of this guideline.

2. Basic Information
for Cutting Tool Materials

2-1. Technical Terms


Cutting Tool Material: Terminology for cutting tool materials, such as Cemented Carbide, Coated Carbide, Cermet,
Coated Cermet, Ceramics, CBN and PCD
Carbide Material : Cemented Carbide with WC (Tungsten Carbide) as the main component

2-2 Physical Properties
Appearance: Depends on materials. (e.g. Gray, Black, Gold, etc.)
Smell : None
Hardness : Carbide / Cermet 5 ~ 30GPaHV, Ceramic 10 ~ 40GPaHV
CBN 20 ~ 50GPaHV, PCD 80 ~ 120GPaHV
Sp. Gr. : Carbide 9 ~ 16, Cermet 5 ~ 9, Ceramic 2 ~ 7, CBN / PCD 3 ~ 5

2-3 Composition
Carbide, Nitride, Carbon-nitride and Oxide with W, Ti, Al, Si, Ta, B, etc. and additionally, metals such as Co, Ni, Cr, Mo are
included in some cutting materials.


3. Notes for Handling Cutting Tool Materials

• These cutting tool materials are very hard, but also brittle. Therefore, they may brake by shock or excessive clamp force.
• Carbide base material, in particular, can be very heavy. Handle with care when transferring and storing large size products or
large quantities as heavy load.
• Carbide base material has a different rate of thermal expansion to that of normal metals. When brazing the cutting tool
material, use the proper temperature to prevent the tool from breaking.

4. Notes for Cutting Tools


• The cutting edge is very sharp; wear gloves when handling or installing tools to prevent injury.
• When cutting, cutting tools may brake due to shock, excessive tool wear or improper conditions.
It is essential to wear protective clothing such as safe guards, safety eyeglasses, and gloves to prevent injury.
• Depending on workpiece material and cutting conditions, sparks or fire may occur. Use protective material such as safe
guards, safety eyeglasses and gloves.
• When cutting, flying chips or metal pieces may be dangerous. Use protective materials such as safe guards and safety
eyeglasses to prevent injury.

7
! CAUTION

Safety Notes for Cutting Tools


Precaution for using cutting tools
Target Products Precariousness Countermeasures
General Cutting 0 Direct touch to a sharp cutting edge may cause injury. * When you set up tools to the machine or take tools out of the
case, please wear protective gloves.
Tools
0 Misuse or inappropriate working conditions may cause tool * Please use safety items, such as safety glasses and protective
breakage or dispersion of broken pieces. gloves.
* Please use in the range of our recommended cutting condition.
See our catalog or instruction manuals.
0 Excessive impact or heavy wear will increase cutting force and * Please use safety items, such as safety glasses and protective
may cause tool breakage and dispersion of broken pieces. gloves.
* Early exchanging tools is prefereable.
0 Dispersion of heated or prolonged chips may cause injury or * Please use safety items, such as safety glasses and protective
burn. gloves.
* For chips removal, please stop the machine beforehand and
use safety items, such as safety glasses and protective gloves.
0 Tools and materials reach high temperatures during cutting * Please prepare safety items, such as safety glasses and
operation. Direct touch to the tools and materials shortly after protective gloves.
cutting may cause burn.

0 Sparks, generation of heat or chips in high temperature during * Please do not operate around Hazardous zone, in which there
operation may cause fire. is some possibility of fire or explosion.
* In case of using oil-coolant, please make sure there is sufficient
fire-protection equipment.
0 Lack of dynamic balance during high-speed revolutions leads to * Please use safety items, such as safety glasses and protective
vibrations which can make the tool break. gloves.
* Please conduct test-operation before cutting, and confirm that
there is no vibration or unusual sound.
0 Direct touch to burrs which were generated on the rough sur- * Do not touch workpiece with bare hand.
face of the workpiece may cause injury.
Indexable Cutting 0 If the inserts or other tool parts are not installed properly, they * Please clean up insert pockets or clamping parts before setting
Tools can fall down or break which may cause injuries. insert.
* Please set up inserts with supplied wrench only, and confirm
that the inserts or parts are clamped completely. Never use
inserts or parts other than those prescribed.
0 If inserts are clamped too tightly by supplementary tools like * Do not use aids such as pipes. Please set up using supplied
pipe etc, inserts or body may brake. wrench only.
0 When tools are used in high-speed revolution, inserts or parts * Please use in the range of our recommended cutting conditions.
may burst out of the body due to centrifugal force. See our catalog or instruction manuals.
When handling, please pay special attention to safety.

Milling Cutters 0 Since milling cutters have sharp edges, direct contact with bare * Please use safety items, such as safety glasses and protective
and other Milling hands may cause injury. gloves.

Tools 0 If a cutter lacks balance, the tool can start to vibrate. * Please use in the range of our recommended cutting condition.
The dispersion of broken pieces can cause injuries. * Accuracy and balance of machine spindle should be checked
and adjusted regularly to prevent wear of the bearings due to
eccentric rotation.
Drilling 0 When drilling a through-bore, it is possible that a disc is created * Please use safety items, such as safety glasses and protective
during the drilling procedure that can fly out of the workpiece at gloves.
a high speed. Also attach a cover on a chuck part.
This is very dangerous since the disc has sharp edges.
Brazed Tools 0 Dispersion or falling down of broken inserts may cause injury. * Please check that the cutting inserts are brazed firmly before
use.
* Please do not use brazed tools in the condition that requires
high cutting temperature.

Others 0 If brazing is carried out many times, the strength of carbide insert * Please do not use tools that have been brazed several times.
is deteriorated and can break easily during cutting. The quality of the tool deteriorates.
0 The tools can only be used for the appropriate application. It * Please follow our recommended usage for the tools.
may damage tools and machines.

8
Introduction

Preface
Thank you very much for using “2020-2021 Kyocera Cutting Tools”.

This General Catalog contains major Kyocera cutting tools.


This General Catalog is as of October, 2020.
The stock status of products will be shown as follows:

 …Standard Item O …Check Availability


R …Right-hand Only MTO…Made to order
L …Left-hand Only None…No Stock
▲ : To be replaced by a new product

The specifications of products in this catalog may be changed due to research / development / modification without prior notice.
Also conventional products might be integrated or centralized due to new material or new product development.

Kyocera Cutting Tools will continue to improve product quality and safety.
1) For handling and usage of Kyocera Cutting Tool Products, please carefully read
“Safety Notes of Cutting Tools” in the previous page.
2) For Safety Data Sheet (SDS) of each Insert Grade, please refer to our machine tool homepage,
https://www.kyocera.co.jp/prdct/tool/sds/

 Quantities for inventory sales


1) Toolholder Body / Parts
Type Sales piece per one box Remarks
Toolholder 1 piece/box
Milling 1 piece/box
Parts 1 piece/box Light weight parts (Clamp screws) are in a plastic bag

2) Insert / Solid End Mill / Fine Micro Drill


Type Sales piece per one box Remarks
Twin Bars 5 pieces/box TWB / TWBT / TWFG / TWFGT Insert
System Tip-Bars 5 pieces/box VNB / VNBT / VNFG / VNG / VNT Insert
EZ Bars 1 piece/box EZB / EZVB / EZFG / EZG / EZT Insert
CBN Inserts 1 piece/box Insert Grades: KBN···
PCD Inserts 1 piece/box Insert Grades: KPD···
Threading Inserts 5 pieces/box Insert Grades: PR1215 / PR1515 / PR1535 / PR1115 / GW15 only
DA…M… type Insert 1 piece/box Inserts for “MagicDrill DRA”
DC…M-SC type Insert 1 piece/box Inserts for “MagicDrill DRC”
GC Inserts 5 pieces/box Insert for “SIGC”
SEEN-W Inserts 5 pieces/box Insert Grades: TN100M / KW10 only
PNEG-W Inserts 5 pieces/box MFK Insert with wiper Edge
PNEU-W Inserts 5 pieces/box MFPN Insert with wiper Edge
RDFG Type Insert 2 pieces/box MRF / MRFW Ball End Mill Insert
RBG Type Insert 1 piece/box
Fine Micro Drill 1 piece/box Fine Micro Drill are sold in 1 piece boxes
Solid Tools 1 piece/box
Other than above inserts 10 pieces/box

9
Introduction
 Change to New Label

Indication of Cutting Conditions


To improve usability, cutting conditions are indicated in the label.
* This will apply to only new insert grades temporarily.

Indication of Cutting Conditions

P For Carbon Steel / Alloy Steel


M For Stainless Steel / Cast Iron
K For Gray Cast Iron /
Nodular Cast Iron

N For Aluminum / Non-


ferrous Metals / Non-Metals ANSI

S For Titanium Alloy / Ni Alloy


H For Heat Resistant Steel /
Chilled Cast Iron

Corner R Usage Classification according to Materials

Cutting Speed
For 1st Recommendation materials, round
mark and down-arrow are shown and Depth of Cut
recommended cutting conditions are indicated Feed

* Upper is Metric (meter)


For Continuous Cutting= Cont. Lower is Inch

For Light Interruption= Light Int.


For Interruption= Heavy Int.
Rough=For Heavy Cutting
Upper and Lower limits of Middle=For Medium Cutting
Center Values of Recommended Cutting Conditions Recommended Cutting Conditions Finish=For Light Cutting

10
New Product Highlight
Insert
Hybrid Cermet for Steel Machining
PV720/PV730
 B16~
PV730
The Toughest Cermets in the History of
Kyocera
High Stability and Excellent Finish

New PVD Coated Carbide


PR1725/PR1705
 B19~
PR1725
Great for Machining Steel and other
Materials
Wide Range of Machining Applications
with Various Lineup Available
PR1705
Excellent Wear Resistance and High
Precision Machining of Free-Cutting Steel

Molded Sharp Edge Chipbreaker


SKS Chipbreaker
 B53, B62, B92, B94
1st Recommendation for Finishing
Excellent Chip Control with Good
Surface Finish

1
CBN and PCD
Molded PCD Chipbreaker Molded PCD Chipbreaker for KTKF holders

APD Chipbreaker AGT Chipbreaker


 C25, C28  C32, E20
APD Chipbreaker shows good chip Unique chipbreaker design provides excellent chip
control from small to large D.O.C. control

External Turning Toolholders


Toolholders for High Pressure Coolant
JCT Series
Excellent Chip Control and Long
Tool Life

Lineup Expansion for Double


Clamp-JCT Series
DTGN type
DVLN type
DVPN type
DVVN type

External Shallow
External Grooving External Grooving Threading
Double Clamp-JCT KGBA-JCT KGD-JCT KTN-JCT
 D8~  G10  G26  J21

2
New Product Highlight
Small Parts Machining

EZ Bars
Added to Lineup
90˚ Lead Angle EZBF type
 F19

KTKF for Small Part Machining Applications


GTP Chipbreaker
 E18, E19
Reduce Cycle Time with Grooving and
Turning Capabilities
Stable Chip Control for Wide Range of
Machining Applications

Improved Chip Control


Y-axis Toolholder
 E12~, H8~, J24~
Excellent Chip Evacuation with Y-axis Tuning
Prevents Chip Entanglement

For Back Turning,


Threading and Cut-off

For External Turning

3
Grooving
High precision Small Dia. Internal Grooving
SIGC
 G54~G57
Newly Developed Clamping System Ensures
a Firm Insert Hold
High-Precision Machining
Minimum Cutting Diameter ø8mm

Excellent Bars and Carbide Shank Bars


Added to the Lineup

Cut-off
High-Performance Cut-Off Solutions
KPK Series
 H36~H43
Easy Insert Replacement
Strong Clamping Mechanism for Added
Safety and Security
Long Tool Life and Stable Machining
with Unique Chipbreaker Designs
Jet Coolant-Through Styles Available
(JCT)

Drilling
High Efficiency Modular Drill
MagicDrill DRA
High Precision Insert for Steel Machining
HQP
 K6, K7
Improved Centripetal Forces with Special
Two-step Bottom
Excellent Cylindricity, Roundness and
Surface Finish in Steel Machining

4
New Product Highlight
Milling

High Performance Milling


MEV
 M78~M85
Newly Developed Triangle Inserts Provide Numerous
Solutions to Machining Challenges
High Performance - Low cutting forces and Higher
Rigidity for Excellent Chatter Resistance
Economical - Longer Insert and Holder Tool Life
Multi-functional - Can be Used in Shouldering, Slotting,
and Ramping Applications

4-edge Face Mills with Vertical Inserts for Heavy Milling


MFLN
 M38~M43, M114~M117
Tough 4-edge Vertical Inserts Provide
High Reliability on Heavy Milling at Large
Depths of Cut and High Feed Rates
Three Cutting Edge Angles Optimized for
Various Machining Applications

Helical End Mill for Titanium Alloy Machining


MECHT
 M98, M99
Unique Design for Stable Titanium Alloy Milling
Insert combination for increased stability
Special holder design for increased reliability
Excellent chip evacuation

Low Cutting Force 90˚ Milling Cutter with Double-sided 6-Edge Inserts
MFWN Mini
 M106~M109
MFWN Mini Uses Cost-Efficient 6-Edge Inserts
(Depth of cut ~ 5mm)
Additional Fine Pitch, Small Diameter Toolholders
Available

5
High Efficiency and High Feed Cutter
MFH Series
MFH Harrier MFH Mini
 M20  M15
GH Chipbreaker and PR015S Added to Lineup

High-Precision Cutter for Finishing Applications


MFF
 M168~M173
Enhanced Cutter Design for a Better Finishing
Solution
Molded Wiper Inserts Increases Machining
Efficiency

6
Insert Grades

Insert Grades Indexable


A

A1~A21

Turning
B

Inserts
CBN & PCD Tools
Summary of Insert Grades A2~A5 C
Turning A2~A3
Small Parts Machining A3

External
Grooving / Cut-off / Threading A4 D
Drilling A5
Milling A5

Small Parts
Machining
E
Insert Grades A6~A21
Cermet A6

Boring
CVD Coated Carbide (Turning) A8 F
PVD Coated Carbide (Turning) A10
PVD / CVD Coated Carbide (Milling / Drilling) A12

Grooving
Carbide A14 G
DLC Coated Carbide A14
Ceramic A15

Cut-off
CBN (Cubic Boron Nitride) A16
H
PCD (Polycrystalline Diamond) A17

Threading
Honeycomb structure CBN / Ceramic A18
J
Insert Material Selection Table A19
Grade Properties A20

Drilling
K

Milling
M

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

A1
Summary of Insert Grades
Kyocera promotes research and development to help improve customers' productivity and profitability.
Kyocera provides high-quality inserts in various grades including Cermet, Coated Carbide, Coated Super Micro Grain Carbide, Carbide, Ceramic, PCD and CBN.
A
Turning
Steel Cast Iron
Insert Grades

Workpiece Material Stainless Steel / Cast Steel


(Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30

TN610 TN610
TN620 TN620
Uncoated

TN Series
TN60 TN60 TN60
TN90 TN90

TC Series TC60M TC60M


Cermet

CCX
CVD CCX CCX
(CVD Coated)

PV Series PV90 PV90

MEGACOAT
PV7005
PVD (PV Series)
MEGACOAT PV710 PV710
NANO PV720 PV720
(PV Series) PV730 PV730

CA510 CA310
CA515 CA6515 CA315
CA025P CA6525 CA320
CA525 CA4505

CVD CA Series CA530 CA4515


CA5505
CA5515
CA5525
Coated Carbide

CA5535

PR930 PR930
PR Series
PR1025 PR1025

MEGACOAT
PR1225 PR1225
(PR Series)
PVD MEGACOAT
NANO PR1535 PR1535
(PR Series)
PR1705
MEGACOAT
NANO PLUS PR1725 PR1725
(PR Series)

KA30
KT66
A66N
Ceramic PT600M
KS6015
KS6050
CS7050

Carbide KW10

KBN475
CBN KBN60M
KBN900

A2
Insert Grades Indexable
A
Turning
Non-ferrous Metals Difficult-to-cut Materials Hard Materials
Workpiece Material Sintered Steel
(Aluminum / Non-ferrous metals / Non-metals) (Heat-resistant alloys / Ni-base heat-resistant alloys) (Hardened steel / Chilled cast iron)

Turning
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
B

Inserts
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30

CBN & PCD Tools


CA6515
CVD CA Series
CA6525 C
Coated Carbide

MEGACOAT PR005S
HARD
(PR Series) PR015S

External
PVD
MEGACOAT D
NANO PR1535
(PR Series)

Small Parts
Machining
TN610
Cermet
TN60 E
CF1 KT66
Ceramic KS6030 A66N

Boring
KS6040 PT600M
KBN510
F
CBN KBN525
KBN900

Grooving
KBN05M G
KBN10M
MEGACOAT
KBN25M KBN70M
KBN35M KBN570

Cut-off
H
Non-ferrous Metals Difficult-to-cut Materials Hard Materials
Workpiece Material Sintered Steel
(Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) (Hardened steel / Chilled cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing

Threading
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30 J
Coated Carbide

MEGACOAT
PVD NANO PR1535
(PR Series)

Drilling
SW05 K
SW10
Carbide
GW05 SW25
KW10 KW10

Milling
PDL010
M
DLC Coated Carbide
PDL025

Turning Mill Spare Parts Information


KPD001 KPD001

Tools for
PCD
KPD010 KPD010 N
KPD230
KPD250

Small Parts Machining P


Steel Cast Iron
Workpiece Material Stainless Steel / Cast Steel
(Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Technical

Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing R


Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
PR930 PR930
PR Series
PR1025 PR1025
Index

T
Coated Carbide

MEGACOAT PR1225 PR1225


(PR Series)
PVD MEGACOAT
NANO PR1535 PR1535
(PR Series)
MEGACOAT PR1705
NANO PLUS
(PR Series) PR1725 PR1725

Non-ferrous Metals Difficult-to-cut Materials Hard Materials


Workpiece Material Sintered Steel
(Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) (Hardened steel / Chilled cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
Carbide GW05

A3
Summary of Insert Grades
Grooving / Cut-off / Threading
A Workpiece Material
Steel
Stainless Steel / Cast Steel
Cast Iron
(Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Insert Grades

Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30

MEGACOAT
PVD PV7040 PV7040
(PV Series)

TN620 TN620
Cermet

TN6020 TN6020
Uncoated

TN Series
TN60 TN60 TN60
TN90 TN90
TC40N TC40N
TC Series
TC60M TC60M
CVD CR Series CR9025 CR9025
PR915 PR915 PR905
PR930 PR930
PR Series
Coated Carbide

PR1025 PR1025
PR1115
PR1215 PR1215 PR1215
PVD MEGACOAT
(PR Series) PR1225 PR1225

PR1515
MEGACOAT
NANO PR1535 PR1535
(PR Series) PR1625 PR1625

A65
Ceramic A66N
PT600M
KW10
Carbide
GW15

Non-ferrous Metals Difficult-to-cut Materials Hard Materials


Workpiece Material Sintered Steel
(Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) (Hardened steel / Chilled cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
Coated Carbide

MEGACOAT PR1215
PVD
(PR Series) PR1225

Cermet TN60
A65
Ceramic A66N
PT600M
KW10 KW10
Carbide GW05
GW15 GW15
DLC Coated Carbide PDL025
KBN510
CBN KBN570
KBN525
KPD001 KPD001
PCD
KPD010 KPD010

A4
Drilling

Insert Grades Indexable


Workpiece Material
Steel
Stainless Steel / Cast Steel
Cast Iron A
(Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30

Turning
CVD CA Series CA520D CA6535 CA415D B
Coated Carbide

Inserts
MEGACOAT PR1225 PR1225
PR1210
(PR Series) PR1230

CBN & PCD Tools


PVD MEGACOAT
NANO PR1535 PR1535
C
(PR Series)
KW10
Carbide

External
GW15
D
Non-ferrous Metals Difficult-to-cut Materials Hard Materials
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) (Hardened steel / Chilled cast iron)

Small Parts
Machining
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 E
Coated Carbide

MEGACOAT
PVD PR1230
(PR Series)

Boring
KW10 KW10
Carbide F
GW15 GW15

Milling

Grooving
G
Steel Cast Iron
Workpiece Material Stainless Steel / Cast Steel
(Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

Cut-off
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30 H
Uncoated

TN620M
TN Series TN60 TN60

Threading
Cermet

TN100M TN100M
J
MEGACOAT
PVD NANO PV60M
(PV Series)

Drilling
CVD CA Series CA6535 CA420M K
Coated Carbide

MEGACOAT PR1225 PR1225


PR1210
(PR Series) PR1230

Milling
PVD MEGACOAT
PR1525 PR1525 M
NANO PR1510
PR1535
(PR Series)

Turning Mill Spare Parts Information


KW10

Tools for
Carbide
GW25 N
Non-ferrous Metals Difficult-to-cut Materials Difficult-to-cut Materials Hard Materials
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) (Heat-resistant alloys / Ni-base heat-resistant alloys) (Titanium / Titanium alloys) (Hardened steel / Chilled cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 S01 S10 S20 S30 H01 H10 H20 H30 P
CVD CA Series CA6535 CA6535
MEGACOAT
Technical

PR1210
Coated Carbide

(PR Series)
R
MEGACOAT
HARD PR015S
PVD (PR Series)
Index

MEGACOAT T
NANO PR1535 PR1535
(PR Series)
KW10 KW10
Carbide
GW25 GW25
DLC Coated Carbide PDL025
KPD001 KPD001
KPD010 KPD010
PCD
KPD230
KPD250

A5
Insert Grades

A Cermet
Cermet
Insert Grades

KYOCERA is known as one of the leading manufacturers of cermets.


Cermets combine toughness with superior wear resistance, and provide longer tool
life and excellent surface finishes.
Typical materials used in cermets are TiC, TiN, TiCN and NbC.

PVD Coated Cermet (MEGACOAT / MEGACOAT NANO Cermet)


PVD Coated Cermet is coated on cermet substrate with a thin layer of high wear resistance and high adhesion
resistance by PVD (Physical Vapor Deposition) technology. Generally because of the low processing temperature
of PVD compared with CVD, PVD coated cermet features less deterioration and more bending strength.

Features of Cermet and PVD Coated Cermet


Main Component
Classification Symbol Color Advantages and Applications
(Coated Composition)
· High wear resistant cermet due to three types of special reinforcement technology
TN610 Gray TiCN · Application : Cermet for steel machining, long tool life in high speed and continuous
· Three types of special reinforcement technology realized the superior fracture resistance and wear resistance
TN620 Gray TiCN · Application : Stable machining of steel
TN60 Gray TiCN+NbC · Application : Machining of steel, continuous to interruption
Cermet

TN6020
(Super Micro-Grain)
Gray TiCN · Application : Uncoated cermet for grooving of steel
· Tough cermet for milling with excellent balance of wear resistance and toughness
TN620M Gray TiCN · Application : Milling of steel with high quality surface finish and long tool life
· Tough cermet with improved oxidation resistance and thermal shock resistance
TN100M Gray TiCN+NbC · Application : Milling of steel at high speed

P TC40N Gray TiC+TiN


· Good balance of wear resistance and toughness
· Application : Grooving and threading of steel
Steel · Specialized high-strength micro grain cermet base material with superior wear-resistant thick CVD coating
Coated

TiCN
MEGACOAT Cermet MEGACOAT NANO Cermet CVDCermet

CCX Gold Excellent wear resistance leads long tool life in high speed machining
(TiCN+Al2O3+Tin) · Application : High speed finishing to light interrupted machining of steel
TiCN · Superior wear and adhesion resistant MEGACOAT NANO on the high wear resistant cermet
PV710 Gold
(MEGACOAT NANO) · Application : Long tool life and stability in high speed continuous machining of steel, excellent surface
TiCN · Superior wear and adhesion resistant MEGACOAT NANO on the special reinforcement cermet
PV720 Gold
(MEGACOAT NANO) · Application : The 1st choice PVD coated cermet for steel machining provides high efficient machining and high quality surface finish
TiCN · Specialized high-strength micro grain cermet with MEGACOAT NANO coating technology with wear and adhesion resistance
PV730 Gold
(MEGACOAT NANO) · Application : Stable machining and high quality surface finish of steel machining
TiCN+NbC · Improved stable grade for milling by MEGACOAT NANO coating technology
PV60M Gold
(MEGACOAT NANO) · Application : Milling of steel with high quality surface finish and stable machining
Blackish TiC+TiN · MEGACOAT cermet for grooving
PV7040
Red (MEGACOAT) · Application : Excellent surface finish and longer tool life in steel grooving

K PV7005
Blackish
Red
TiC+TiN · Heat-resistant MEGACOAT on cermet with excellent wear resistance
(MEGACOAT) · Application : High speed finishing of gray and nodular cast iron
Cast Iron

Application Map (Hybrid Cermet) Application Map


(Image)
High

PV7005
PV710
1(:
TN610 High Efficiency and Long Tool Life Oriented
↓ Cutting speed

PV720
1(:
TN620 PV730
Good Balance
↑ Low

PVD Coated
Coated Carbide
CCX Cermet
Cutting speed

Low←Fracture resistance (Toughness)→High


Continuous Light interruption Interruption

Cermet
TN Series
(Uncoated Cermet)
TN610 : Superior wear resistant cermet
TN620 : Superior fracture and wear resistance

PV Series
(MEGACOAT NANO Cermet) Surface-Finish Oriented
PV710 : Long tool life and stable machining of steel at
high speed and continuous
PV720 : High efficiency and excellent surface finish
(1st choice) Surface finish
PV730 : Stable machining and high quality surface finish

A6
Uncoated Cermet MEGACOAT NANO Cermet

Insert Grades Indexable


1(:
A
TN610 / TN620 PV710 / PV720 / PV730

Turning
B

Inserts
Special Reinforcement Technology (Hybrid Technology)

CBN & PCD Tools


Realized the Superior Surface Finish and Stability
C

1 Excellent Surface Finish

External
D
Surface finish comparison
(Internal evaluation) Cutting Conditions : Vc=180 ~ 0 m/min (Constant rate), ap = 0.5 mm
Combining the conventional cermet bonded phase (nickel, cobalt) 
f = 0.1 mm/rev, Wet, CNMG120404 type Workpiece Material : S10C

Small Parts
Machining
and the special high melting point metallic bonded phase
PV720 Competitor A E
Minimizing softening bonded phase at cutting and high deposition
resistance and excellent finishing surface quality

Boring
Surface Finish F
Special reinforcement technology ø49 ø0
High melting point “Hybrid Bonded Phase” High
speed

Grooving
Conventional bonded phase Low
speed Good Bad
G
[µm] [µm]
10 10
Surface Roughness 5 5
(ø4~ø15) 0 0

Cut-off
-5 -5
High melting point
metallic bonded phase
(Vc = 15~55 m/min)
-10
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
-10
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
H
[mm] [mm]

Threading
J
For Finishing

CCX

Drilling
K

Milling
Kyocera's New Insert Grade Technology. Excellent High Speed Finishing Leads to Greater Productivity. Applicable to a Wide Range of M
Cutting Conditions from General to High Speed Machining. Maintains Long Tool Life in Soft Steel, Carbon Steel and Cast Iron Machining.

Turning Mill Spare Parts Information


Tools for
Excellent High Speed Finishing Leads to Unique Cermet Base Material N
1 Greater Productivity 2 with Thick CVD Coating
P
3 Superior Wear Resistance to PVD Coated Cermets
Technical

Alloy Steel (SCM435) High Speed Comparison : Vc = 400 m/min R


CCX provided better tool life than competitor's CVD cermets by greatly reducing the amount of wear
Wear Resistance Comparison (Internal evaluation)
Index

Cutting Edge (After Machining 35 min) T


0.25 CCX CCX Competitor A (PVD Coated Cermet) Competitor B (PVD Coated Cermet)
Competitor A (PVD Coated Cermet)
0.20 Competitor B (PVD Coated Cermet)
Corner Wear (mm)

Wear
Competitor C (PVD Coated Cermet)
0.15 Competitor D (PVD Coated Cermet) Reduced
0.10
Competitor C (PVD Coated Cermet) Competitor D (PVD Coated Cermet)
0.05

0 10 20 30 40
Cutting Time (min)
*Picture shows 30 min after machining
Cutting Conditions : Vc = 400 m/min, ap = 0.3 mm, f = 0.12 mm/rev, Wet CNMG120408 type External Turning due to a large amount of wear.

A7
Insert Grades

A CVD Coated Carbide (Turning)


CVD Coated Carbide CVD (Chemical Vapor Deposition)
Insert Grades

Using Chemical Vapor Deposition coating technology, CVD coated Reactor

Heater
carbide grades provide stable, efficient machining at high speeds Products (Inserts)

or for heavy interrupted applications. N2

CH4

Features Vacuum pump

H2
· Applicable from low to high speed machining and from finishing to roughing TiCl4
Trap

· Stable machining is achieved due to the superior toughness and crack resistance
· Cutting times are reduced due to good chip control from effective chipbreakers Features
1 ) Equally deposited on face
2) Easy application for multilayer deposition
3) Enabling thick coating

Processing temperature : 900~1100ºC

Features of CVD Coated Carbide


Classification Symbol Color Coated Composition Advantages and Applications

· Special substrate with thermal deformation resistance along with a thick and tough coating
CA510 Gold TiCN+Al2O3+TiN layer providing high wear resistance
· Application : High speed and high efficiency steel machining
· Improved wear resistance and stability due to special substrate with heat deformation resistance
CA515 Gold TiCN+Al2O3+TiN and hard and tough coating layer with reinforced interface
· Application : Light interrupted machining of steel
· Tough CVD coating and substrate with excellent wear resistance, improved fracture resistance,
CA025P Gold TiCN+Al2O3+TiN deposition resistance and chipping resistance
· Application : Stable machining of steel for continuous to interrupted machining
· Stable and long tool life machining due to special substrate with heat deformation resistance
CA525 Gold TiCN+Al2O3+TiN and tougher coating layer and reinforced interface
P · Application : Interrupted to general machining of steel
· Special tough substrate and tough coating layer providing high stability and wear resistance
Steel CA530 Gold TiCN+Al2O3+TiN · Application : General to heavy interrupted machining (stability oriented)

CA5505 Gold TiCN+Al2O3+TiN ·A


 pplication : High speed continuous machining of steel, continuous to light interrupted machining of cast iron

CA5515 Gold TiCN+Al2O3+TiN · Application : Machining of steel, continuous to light interruption

CA5525 Gold TiCN+Al2O3+TiN · Application : For general machining of steel, roughing to interruption

CA5535 Gold TiCN+Al2O3+TiN · Application : Roughing to heavy interrupted machining of steel

· Improved toughness and stability due to specialized carbide substrate with plastic deformation resistance
CR9025 Gold TiCN+TiN · Application : Cut-off, grooving and multi-function machining of steel
· Specialized carbide substrate for machining stainless steel, excellent wear resistance
CA6515 Gold TiCN+Al2O3+TiN · Application : Continuous machining of stainless steel
M · Specialized carbide substrate for machining stainless steel, excellent notching resistance and
toughness
Stainless Steel CA6525 Gold TiCN+Al2O3+TiN · Application : The 1st choice for general machining of stainless steel, from finishing to roughing,
continuous to interruption
· Grade for high-speed continuous machining and improved tool life through the deposition of a
Rose
CA310 TiCN+Al2O3+Ti base thickened Al2O3 coating layer
Gold · Application : For finishing to roughing of gray cast iron
· High efficiency and long tool life
Rose For continuous to interrupted machining with a good balance of wear resistance and stability
CA315 TiCN+Al2O3+Ti base
Gold · Excellent performance for machining gray and nodular cast iron
For machining of nodular cast iron

K CA320
Rose
TiCN+Al2O3+Ti base
· Improved stability with CVD layer structure with high adhesion
· Application : Heavily interrupted or High-speed machining for Nodular Cast Iron.
Gold The 1st recommendation for the FCD500 or higher application
Cast Iron
· Stable, longer tool life due to improved bonding strength of coating layers and special treatment of the surface
Blackish
CA4505 TiCN+Al2O3 of the top coating layer
Gray · Application : For gray cast iron and nodular cast iron at high speed in continuous to light interrupted machining
· Stable, longer tool life due to improved bonding strength of coating layers and special treatment
Blackish of the surface of the top coating layer
CA4515 TiCN+Al2O3
Gray · Application : The 1st choice for gray cast iron and nodular cast iron in light to heavy interrupted
machining

A8
CVD Coated Carbide Grade for Steel

Insert Grades Indexable


A

CA025P

Turning
B

Inserts
Next Generation CVD Coating for Longer Tool Life

CBN & PCD Tools


C

External
D
1 Improved Wear Resistance with New CVD Grade for Steel

Small Parts
Machining
Thickened alumina with good thermal resistance (Twice as thick as conventional coating) E
Improved plastic deformation resistance by increased temperature strength

Boring
Wear Resistance Comparison (Internal evaluation) F
0.30
CA025P (50.4 min) Competitor A (29.4 min) Competitor B (42 min)
CA025P
0.25

Grooving
Competitor A
0.20 Competitor B G
Wear (mm)

0.15

0.10 Good Surface Condition

Cut-off
H
0.05 Cutting Conditions : Vc = 300 m/min, ap = 1.5 mm, f = 0.3 mm/rev, Wet
Workpiece Material : SCM435
0 10 20 30 40 50

Threading
Cutting Time (min)
J
Wear Comparison (Internal evaluation) Cutting Time 25.2 min Plastic Deformation Comparison under High Temperature (Internal evaluation)
Comparison with Competitor A
CA025P maintains smooth and flat surface with stable tool life

Drilling
K
CA025P Competitor A CA025P

Milling
Competitor A
M
0 25 50 75 100
Stable Wear on Surface Unstable Wear Pattern

Turning Mill Spare Parts Information


Tools for
Small Deformation Amount Large
Cutting Conditions : Vc = 300 m/min, ap = 1.5 mm, f = 0.3 mm/rev, Wet N
Workpiece Material : SCM435

P
Excellent Adhesion Resistance
2 Excellent Fracture Resistance 3 and Chipping Resistance
Technical

R
New substrate with high stability provides excellent chipping resistance Specialized post-coating process prevents adhesion

Fracture Resistance Comparison (Internal evaluation) Average of 5 times Adhesion on the Edge after Cutting (Internal evaluation)
Index

T
Specialized post-coating Not Specialized post-coating
CA025P

Competitor A

Competitor B

0 2,000 4,000 6,000 8,000 10,000 12,000


Number of Impacts Less Adhesion Wide area of adhesion
* Adhesion area appears white

Cutting Conditions : Vc = 250 m/min, ap = 1.5 mm, f = 0.35 mm/rev, Wet Cutting Conditions : Vc = 270 m/min, ap = 1.0 mm, f = 0.1 mm/rev, Wet
Workpiece Material : SCM440 (with 4 slots) Workpiece Material : SCM440 (with 4 slots)

A9
Insert Grades

A PVD Coated Carbide (Turning)


PVD Coated Carbide
Insert Grades

Using a Physical Vapor Deposition coating technology, generally because of the low
processing temperature of PVD compared with CVD, PVD coated carbide features
less deterioration and more bending strength.
PVD coated carbide grades are coated on a very tough carbide substrate and suitable
for turning.

PVD Coated Super Micro-Grain Carbide


· Smooth fine surface of PVD coated carbide provides good surface finish and high
precision machining
· Stable machining with excellent toughness

Features of PVD Coated Carbide


Coated
Classification Symbol Color Advantages and Applications
Composition
PR915 Bluish
TiAlN · Application : Stable and reliable high precision machining of steel
(Super Micro-Grain) Violet
PR930 Reddish
TiCN · Application : Low machining speed, precise machining with sharp edge
(Super Micro-Grain) Gray
Reddish
PR1025 TiCN · Application : General machining of steel and stainless steel, stable and longer tool life
Gray
Purple · Superior oxidation resistance with well balanced wear resistance and toughness
PR1115 TiAlN
P Red
Blackish
· Application : Machining of steel and stainless steel, for grooving, cut-off and threading
· Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
PR1215 MEGACOAT
Steel Red · Application : Superior adhesion resistance and longer tool life for steel and stainless steel machining
Reddish MEGACOAT · Nano thin multi-layer coating, [MEGACOAT NANO] provides superior wear resistance and high lubrication
PR1625
Green NANO · Stable machining and long tool life for grooving of steel and stainless
· High-hardness ultrafine particle carbide substrates with special multilayer nano coating MEGACOAT NANO
MEGACOAT
PR1705 Silver PLUS offer excellent wear resistance and high precision machining.
NANO PLUS
· Application : For free-cutting steel turning. Long tool life with excellent wear resistance and high-precision machining.
MEGACOAT · New coating technology [MEGACOAT NANO PLUS] with superior wear resistance and adhesion resistance
PR1725 Silver
NANO PLUS · Application : General grade for steel and stainless steel machining provides stability and longer tool life
Blackish · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
PR1225 MEGACOAT
Red · Application : Light interrupted to interrupted machining of stainless steel
M PR1515
Reddish MEGACOAT
Green NANO
· Nano thin multi-layer coating [MEGACOAT NANO] on micro-grain carbide substrate improved wear resistance and stability
· Application : Threading of stainless steel
Stainless Steel
Reddish MEGACOAT · Nano thin multi-layer coating [MEGACOAT NANO] improved wear resistance and stability
PR1535
Green NANO · Application : Medium to roughing of stainless steel and heat-resistant alloys, cut-off of stainless steel

K PR905
Bluish
Violet
TiAlN
· Smooth fine surface PVD coated hard carbide with plastic deformation resistance
· Application : Suitable for machining gray and nodular cast iron
Cast Iron

· Superior high temperature properties of special carbide substrate and excellent heat-resistance of
Blackish MEGACOAT
PR005S
S Gray HARD
MEGACOAT HARD enables high wear resistance
· Application : Finishing and high speed machining of heat-resistant alloys
Heat-resistant alloys Blackish MEGACOAT · Superior high temperature properties of special carbide substrate and MEGACOAT HARD improved heat-resistance and stability
PR015S
Gray HARD · Application : Recommended for continuous to light interruption machining and finishing of heat-resistant alloys

Properties of PVD Coating


40
MEGACOAT HARD
35
Hardness (GPa)

30
TiCN MEGACOAT NANO / MEGACOAT NANO PLUS
TiAIN MEGACOAT
25

20
TiN

15

10
400 600 800 1,000 1,200 1,400
Oxidation temperature (˚C)

Low Oxidation resistance High

A10
従来P30

Application Map

Insert Grades Indexable


Steel Stainless Steel A
PR1705
高速
High speed PR1725
PR1725 High speed
High speed
PR1425 PR1725
PR1725

Turning
中速
Medium Medium B

Inserts
Medium

Low低速

CBN & PCD Tools


speed Low speed
PR930
PR930 PR1535

Low speed
C
連続
Continuous Light軽断続 強断続
interruption Heavy interruption Continuous Light interruption Heavy interruption PR1535

External
New PVD Coating
Continuous Light interruption Heavy interruption D
Excellent surface

PR1725
finish

Small Parts
Machining
Cost Reduction with
Customer Integrating Tools E
Longer Tool Life
Challenges for Steel and
Stainless Steel

1st Recommendation for Steel Machining. Excellent Surface Finish and Long

Boring
PR1725 F
Tool Life. Great Performance in Small Parts Machining Applications. MEGACOAT NANO PLUS
Provides Better Solutions

Grooving
MEGACOAT NANO PLUS Maintains Long
1 Tool Life and Excellent Surface Finish
G

One solution can be used in various Applicable to a Wide Range


2 3

Cut-off
H
workpiece materials of Machining Applications

MEGACOAT NANO PLUS

Threading
J
AlTiN/AlCrN Nano laminated film with superior wear resistance and adhesion resistance. Excellent surface finish and long tool life

Drilling
High-lubricity unique surface layer Wear Coefficient Comparison (Internal evaluation) K
<Reduces cracking> High aluminum content AlTiN layer 0.8
Reduces abnormal damages such High hardness/Oxidation resistance 0.7
37%

Milling
as chipping because of increased
M
Wear Coefficient

0.6
lamination layer with a thinner gap
DOWN
0.5
than conventional coatings Optimized AlCrN layer
Superior adhesion resistance 0.4

Turning Mill Spare Parts Information


0.3

Tools for
Tough micro-grain carbide substrate
0.2 N
0.1
High stability 0
PR1725 Conventional A Conventional B

Superior wear and chipping resistance Excellent surface finish P


High hardness with nano laminated film layer properties
Special surface layer with great lubricity reduces adhesion
Internal stress optimization reduces chipping
Technical

R
Applicable to various workpiece materials High machining stability
Excellent oxidation resistance. Superior high temperature properties
Tough micro-grain carbide substrate provides stable machining
maintains good performance in steel, stainless steel and free-cutting steel
Index

Features of PR005S / PR015S Fracture Resistance Comparison (Internal evaluation)

1) Improved thermal properties help to reduce sudden fracture and decrease edge wear
Improved thermal conductivity by optimum distribution of WC coarse grains PR015S
Resists heat concentration at the cutting edge to promote stable machining
Competitor A
2) Improved wear resistance with MEGACOAT HARD coating
Excellent wear resistance with high-hardness and resists boundary damage with Competitor B
improved thermal properties
0 20 40 60 80 100
Number of impacts Average value of 4 corners

Cutting Conditions : Vc = 25m/min, ap = 1.0 mm, f = 0.10 mm/rev, Wet


CNMG120408 type Workpiece Material : Ni-based Superalloy Cylindrical workpiece with 1 flat face

A11
Insert Grades

A PVD / CVD Coated Carbide (Milling / Drilling)


PVD Coated Carbide (MEGACOAT/MEGACOAT NANO)
Insert Grades

PVD coated carbide grades for milling and drilling are coated
on a very tough carbide substrate.
Because of the low processing temperature of PVD compared
with CVD, it features less deterioration and more bending
strength.

CVD Coated Carbide


CVD coated carbide grades provide stable, efficient machining at high
speeds or for heavy interrupted applications.
Ti-base (TiN, TiCN) coating with superior hardness and wear resistance
or ceramic-base (Al2O3) coating with high-thermal stability is applied on a
tough carbide substrate. Superior fracture resistance and wear resistance.
Features of PVD / CVD Coated Carbide
Coated
Classification Symbol Color Advantages and Applications
Composition
Blackish · Superior wear and oxidation-resistant MEGACOAT on a special tough carbide substrate
PR1230 MEGACOAT
Red · Application : Stable and high feed milling and drilling of steel
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs
Reddish
PR1525 MEGACOAT NANO superior wear resistance and high oxidation resistance
P Green
· Application : Stable and longer tool life for milling of steel and stainless steel

Steel · Combination of High toughness substrate, Coating crystal control technology and advanced layer
TiCN+Al2O3+TiN
CA520D Gold adhesion coating allow both wear and fracture resistance
(CVD)
· Application : 1st Recommendation for drilling of steel (at high speed application)

M PR1225
Blackish
Red
MEGACOAT
· Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
· Application : General machining and high feed milling and drilling of steel and stainless steel
Stainless Steel

Blackish · Superior wear and oxidation-resistant MEGACOAT coated on special carbide substrate
PR1210 MEGACOAT
Red · Application : Highly efficient stable milling and drilling of gray and nodular cast iron
· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs
Reddish
PR1510 MEGACOAT NANO superior wear resistance and high oxidation resistance
Green
· Application : Highly fracture resistance and wear resistance for gray and nodular cast iron
K · Special carbide substrate for cast iron, coating crystal control technology and advanced layer
TiCN+Al2O3+TiN
Cast Iron CA415D Gold adhesion coating enable superior wear resistance
(CVD)
· Application : 1st Recommendation for drilling cast iron (at high speed application)
· Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior
TiCN+Al2O3+TiN
CA420M Gold wear resistance and toughness
(CVD)
· Application : Milling of gray and nodular cast iron

S PR1535
Reddish
Green
MEGACOAT NANO
· Nano thin multi-layer coating [MEGACOAT NANO] improved wear resistance and stability
· Application : For milling of Ni-base heat-resistant alloys, titanium alloys and precipitation hardened stainless steel
Heat-resistant alloys Titanium alloys

S CA6535 Gold
TiCN+Al2O3+TiN · High heat-resistance and wear resistance with CVD coating
(CVD) · Application : For milling of Ni-base heat-resistant alloys and martensitic stainless steel
Heat-resistant alloys

· Substrate with improved thermal properties reduces sudden fracture and decrease edge wear.
H PR015S
Blackish
Gray
MEGACOAT HARD
MEGACOAT HARD coating technology delivers the high hardness and superior wear resistance
 Excellent wear and chipping resistance maintains stable machining for high hard materials
Hard Materials
· Application : Difficult-to-cut materials and high hard (less than 60HRC) machining

A12
 rade for Heat-resistant Alloys and
G

Insert Grades Indexable


A

Difficult-to-cut Materials

Turning
B

Inserts
CBN & PCD Tools
C
CA6535 (CVD) For martensitic stainless steel and Ni-base heat-resistant alloys

External
D
PR1535 (PVD) For Ni-base heat-resistant alloys, titanium alloys and precipitation hardened stainless steel

Small Parts
Machining
E
Suitable for variety of workpiece materials New Development
High Toughness
Stable machining by preventing sudden insert fracture

Boring
Substrate F
Suitable for high-efficiency machining
For martensitic stainless steel and Ni-base

Grooving
heat-resistant alloys Smooth TiN layer G
Smooth & less adhesion improved stability
High heat resistance and wear resistance Tough α-Al 2 O 3 layer
with CVD coating Prevents oxidation and wear of coating layer

Cut-off
due to high heat-resistance of aluminum oxide
Improved stability due to thin layer coating H
Special interlayer
CA6535 technology Prevents peeling of coating layer

Threading
Ultra fine TiCN layer
High aspect ratio and micro columnar TiCN
J
coating layer improves abrasive wear resistance

Drilling
K
For Ni-base heat-resistant alloys, titanium alloys and MEGACOAT base
multi-layer composition
precipitation hardened stainless steel

Milling
Stable machining and longer tool life in milling by special M
nano thin multi-layer coating [MEGACOAT NANO]
PR1535

Turning Mill Spare Parts Information


Tools for
N
Tool Life Comparison
Ni-base heat-resistant alloys Martensitic stainless steel P
0.40 0.40
Competitor B (CVD) Competitor A (CVD)
0.35 0.35
Technical

0.30 0.30
Fracture Competitor B (CVD) R
Wear (mm)

Wear (mm)

0.25 0.25
0.20 0.20
Competitor A (CVD) KYOCERA
CA6535
0.15 0.15
Index

0.10 0.10
KYOCERA
CA6535 T
0.05 0.05

0.00 0.00
0 5 10 15 20 25 0 5 10 15 20 25

Cutting Time (min) Cutting Time (min)


<Cutting Conditions> Vc=50m/min,ap=1.0mm,fz=0.15mm/t,Wet <Cutting Conditions> Vc=300m/min,ap=2.0mm,fz=0.2mm/t,Wet

(Internal evaluation) (Internal evaluation)

Longer tool life and more stable machining than competitors!

A13
Insert Grades

A Carbide
Carbide
Insert Grades

Uncoated tungsten carbide grade is used in a variety of applications due to its


superior mechanical properties.

Features
· KW10 : Suitable for machining cast iron with high hardness and toughness
· GW05,GW15,GW25 : Suitable for machining of cast iron, non-ferrous metals and non-metals
· SW series : Suitable for machining of titanium and titanium alloy

Features of Carbide
Classification Symbol Color Main Component Advantages and Applications

· ISO identification symbol K carbide (K10 relevant)


KW10 Gray WC+Co
· Application : Machining cast iron, non-ferrous materials and non-metals
· ISO identification symbol K carbide (K05 relevant)
GW05 Gray WC+Co
N · Application : Excellent wear resistance for machining of cast iron and non-ferrous metal
· ISO identification symbol K carbide (K10 relevant), tough micro-grain carbide
Non-ferrous Metals GW15 Gray WC+Co
· Application : Machining cast iron, non-ferrous materials and non-metals
· ISO identification symbol K carbide (K30 relevant)
GW25 Gray WC+Co
· Application : Milling operations of aluminum
· ISO identification symbol K carbide (K05 relevant)
SW05 Gray WC+Co
· Application : Titanium alloys for continuous machining and finishing
S SW10
(Made to order) Gray WC+Co
· ISO identification symbol K carbide (K10 relevant)
· Application : Titanium alloys for continuous and light interrupted machining
Heat-resistant alloys
SW25 Gray WC+Co
· ISO identification symbol K carbide (K25 relevant)
(Made to order) · Application : Titanium alloys for interrupted and light interrupted machining

DLC Coated Carbide


DLC Coated Carbide
DLC (Diamond-Like Carbon) Coated Carbide is coated on carbide substrate with a thin
layer of amorphous carbon.

Features
· High hardness with Kyocera's proprietary hydrogen-free DLC coating delivers hardness
close to that of diamond provides longer tool life for aluminum alloys machining
· Excellent surface finish achieved through anti-adhesion performance

Features of DLC Coated Carbide


Coated
Classification Symbol Color Advantages and Applications
Composition
Rainbow · High hardness with Kyocera's proprietary hydrogen-free DLC coating provides excellent adhesion and peeling resistance
PDL010 C
N Color · Application: Long tool life machining and stable surface finishing for aluminum alloys
Rainbow · High hardness with Kyocera's proprietary hydrogen-free DLC coating provides excellent adhesion and peeling resistance
Non-ferrous Metals PDL025 C
Color · Application : Long tool life and stable interrupted machining of aluminum alloys

Properties of DLC Coating Superior adhesion resistance


High hardness with Kyocera's proprietary hydrogen-free
DLC coating delivers hardness close to that of diamond Adhesion
120
Minute adhesion

100 Diamond
Hardness (GPa)

80 PDL010 / PDL025 PDL025 Competitor A

60
Cutting Conditions : Vc = 800 m/min, fz = 0.1 mm/t, ap X ae = 3 X 5 mm, Dry
40 Competitor B
Cutter Dia. ø25 mm Workpiece Material : A5052
Hydrogen-free DLC Coating Cutting length : 57 m (Internal evaluation)
20 Competitor A
DLC Coating with Hydrogen
0
200 400 600 800 1,000
Young's Modulus (GPa)

A14
Insert Grades Indexable
Ceramic A

Ceramic
Ceramics inserts are capable of machining at high speeds. Recommended for hard

Turning
B
turning of hardened steel or rough to finish turning of cast iron and heat-resistant alloys.

Inserts
CBN & PCD Tools
Features
· Excellent wear resistance provides high speed machining of cast iron C
· C eramic maintains good surface finishes due to the low affinity to
workpiece materials

External
· Silicon nitride ceramic can machine cast iron with coolant due to its
superior thermal shock resistance D

Small Parts
Machining
Features of Ceramic E
Main Component Coating Hardness of Substrate Fracture Toughness Transverse Strength
Classification Symbol Color Advantages and Applications
(Coated Composition) Layer (GPa) (MPa∙m1/2) (MPa)

Boring
KA30 White Al2O3 - 17.5 4.0 750
· Aluminum oxide ceramic (Al2O3) F
· Application : Finishing of cast iron at high cutting speeds without coolant
· Silicon nitride ceramic with superior wear resistance reduces heat at the cutting edge.
KS6015 Gray Si3N4 - 15.2 7.8 1,000
· Application : Roughing and high speed machining of cast iron (with or without coolant)

Grooving
K · Silicon nitride ceramic (Si3N4) G
KS6050 Gray Si3N4 - 15.6 8.0 1,200 · Application : Roughing and interrupted machining of cast iron.
Cast Iron
Focusing on stability. (with or without coolant)
· Silicon nitride ceramic (Si3N4) + CVD Coating (Special Al2O3 COAT)
Grayish Si3N4 Thin

Cut-off
CS7050 15.6 8.0 1,200 · Application : Finishing and continuous machining, and high speed
White (Special Al2O3 COAT) coating
and high efficient machining (with or without coolant)
H
· Aluminum oxide and Titanium carbide ceramic (Al2O3+TiC)
K KT66 Black Al2O3+TiC - 20.1 4.1 980
· Application : Semi-roughing to finishing of cast iron, and hard materials

Threading
Cast Iron
Al2O3+TiC Thin · TiN PVD coated Aluminum oxide and Titanium carbide ceramic (TiN coated Al2O3+TiC) J
A66N Gold 20.1 4.1 980
(TiN COAT) coating · Application : Semi-roughing to finishing of hard materials
H Blackish Al2O3+TiC Thin · Heat-resistant MEGACOAT on Aluminum oxide and Titanium carbide ceramic (MEGACOAT Al2O3+TiC)
PT600M 20.1 4.1 980

Drilling
Hard Materials Red (MEGACOAT) coating · Application : Semi-roughing to finishing of cast iron, hard materials and hardened roll materials
K
· SiAlON ceramic with superior wear resistance and high resistance against boundary wear
KS6030
S Gray SiAlON - 15.2 6.0 600
· Application : Finishing to medium machining of heat-resistant alloys
· High stability SiAlON ceramic with wear resistance and fracture resistance
KS6040 Brown SiAlON - 16.7 7.0 900

Milling
Heat-resistant alloys
· Application : Roughing of heat-resistant alloys
M
Application Map

Turning Mill Spare Parts Information


Cast Iron Hard Materials Heat-resistant alloys

Tools for
N
KA30
KS6015
High

High

High

CS7050
PT600M
CF1

PT600M A66N
P
Cutting speed

Cutting speed

Cutting speed

KS6030
KT66 KS6050
Technical

KT66
KS6040 R
Low

Low

Low

Low Fracture resistance (Toughness) High Low Fracture resistance (Toughness) High Low Fracture resistance (Toughness) High
Continuous Light interruption Interruption Continuous Light interruption Interruption Continuous Light interruption Interruption
Index

T
High-Temperature Hardness Properties of PVD Coating
(Hv)
40
2800
35
Hardness (GPa)

Al2O3+TiC Ceramic
2400 30
TiCN
2000
Al2O3 Ceramic TiAIN MEGACOAT
Hardness

25

1600 20
TiN
Carbide 15
1200
High Speed Steel Cermet
800 10
400 600 800 1,000 1.200 1,400
400 Oxidation temperature (˚C)
0
200 600 1,000 1,400 Low Oxidation resistance High
Temperature (˚C)

A15
Insert Grades

A CBN (Cubic Boron Nitride)


CBN
Insert Grades

CBN (Cubic Boron Nitride) is second only to diamond in hardness, and is a synthetically
produced material with high thermal conductivity.

Features
· Superior wear resistance when machining hard materials
· Suitable for high speed machining of hard materials, sintered steel and cast iron
· High thermal conductivity provides stable machining

Features of CBN
Ave. grain size Hardness of Substrate Transverse Strength
Classification Symbol Color Advantages and Applications
(μm) (GPa) (MPa)
· Excellent wear resistance and crack resistance, non-coated CBN
KBN510 Black 2 28 1,000 · Application : Finishing and continuous machining of hardened die steel

KBN525 Black 1 or less 25 1,250 · Application : General purpose for hardened steel

H KBN05M
(MEGACOAT)
Blackish
Red 0.5-1.5 27 1,000
· Heat-resistant MEGACOAT on highly heat-resistant CBN substrate
· Application : High speed finishing of hardened steel
Hard Materials
KBN10M Blackish 2 28 1,000 · Application : High speed finishing of hardened die steel
(MEGACOAT) Red
KBN25M Blackish 1 or less 25 1,250
· Heat-resistant MEGACOAT on micro-grain CBN with heat-resistant binder phase
(MEGACOAT) Red · Application : Stable machining of hardened steel at high cutting speeds
· High CBN content ratio
KBN570 Black 2-4 34 1,350
Sintered · Application : Machining of sintered steel (preventing burr formation)
Steel KBN70M Blackish · Heat-resistant MEGACOAT on CBN rich substrate
(MEGACOAT) Red 2-4 34 1,350 · Application : Stable machining of sintered steel (ferrous sintered alloys)
· Excellent wear resistance due to high CBN content and special binder
KBN475 Black 2 39 1,400 · Application : High speed machining of gray cast iron

K KBN60M
(MEGACOAT)
Blackish
Red 0.5-6 33 1,250
· Heat-resistant MEGACOAT on CBN rich substrate with hard binder phase
· Application : High speed finishing of gray cast iron
Cast Iron · TiN coated solid CBN
KBN900 Gold 9 31 630 · Application : Heavy duty, interrupted machining and finishing of hardened
(TiN COAT)
steel, hardened roll steel and cast iron
· For KBN35M , see page A18

MEGACOAT CBN
Properties of PVD Coating Advantages of MEGACOAT
40

35
· Longer tool life and high speed machining due to superior heat
Hardness (GPa)

TiCN
30 resistance and hardness
TiAIN MEGACOAT
25

20
TiN · Stability improvement through prevention of crater wear (oxidation,
15 diffusional wear)
10
400 600 800 1,000 1.200 1,400 · High thermal stability and surface smoothness provide excellent
Oxidation temperature (˚C)
surface finish
Low Oxidation resistance High

Application Map
Hard Materials Sintered Steel Cast Iron
High

High

High

KBN05M KBN70M KBN475


Cutting speed

Cutting speed

Cutting speed

KBN900
KBN25M

KBN570 KBN60M
KBN10M KBN65B
KBN35M
Low

Low

Low

Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing


Continuous Light interruption Interruption Heavy interruption Continuous Light interruption Interruption Continuous Light interruption Interruption

A16
Insert Grades Indexable
PCD (Polycrystalline Diamond) A

PCD (Polycrystalline Diamond)


PCD (Polycrystalline Diamond) is a synthetic diamond sintered under high

Turning
B
temperatures and pressures.

Inserts
CBN & PCD Tools
Features C
· Applicable for milling of non-ferrous metals and non-metals
· No edge build-up provides high precision machining

External
· Diversified applications for machining of non-ferrous metals and non-metals
· Finished surface will be rainbow colored D
(Because of polycrystalline diamond, a mirror-like finished surface will not be
obtained)

Small Parts
Machining
E
Features of PCD
Ave. grain size
Classification Symbol Advantages and Applications

Boring
(μm) F
· Super micro-grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening
performance and longer, stable tool life
KPD001 0.5

Grooving
· Application : High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics,
and carbide G
N KPD010 10
· Good wear resistance and toughness, good grindability
· Application : High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, and carbide
Non-ferrous Metals

Cut-off
· Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains
KPD230 2-30
· Application : High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics H
KPD250 · Superior wear resistance due to rough grain PCD (25µm)
25
(Made to order) · Application : High speed machining of high silicon aluminum alloy and machining of carbide

Threading
J
Applications
Non-ferrous Metals Difficult-to-cut Materials

Drilling
Workpiece Material
(Aluminum / Non-ferrous metals / Non-metals) (Titanium / Titanium alloys) K
Cutting Range Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30

Milling
KPD001 KPD001 M
KPD010 KPD010
Turning
PCD

Turning Mill Spare Parts Information


Milling

Tools for
KPD230
N
KPD250

Application Map Surface Finish Roughness Comparison of Aluminum Machining P


(Internal evaluation)
2
KPD230 Excellent surface finish provided by
Technical
High

Super Micro-Grain KPD001 R


Ave. grain size : 0.5µm
Surface roughness Ra (µm)

1.5
Wear resistance

Index

KPD001 T

1
Surface finish of conventional PCD

KPD010 0.5
Low

Ave. grain size : 10µm

Low Fracture resistance (Toughness) High


Continuous Light interruption Interruption
0
Conventional A Conventional B Competitor C KPD001

(Grain size affects surface finish quality)

A17
Insert Grades

A Honeycomb structure CBN / Ceramic


Honeycomb structure CBN / Ceramic
Insert Grades

Honeycomb structure is the high structural controlled Core


composite material consisting of a hard and superior wear-
resistance core (gray portion) and a tough shell (white portion).

Features
· Honeycomb structure CBN / Ceramic combine a hard,
wear-resistant core and a tough shell into one insert.
· The tough shell stops cracks that form in the core.
· CBN is suitable for interrupted machining of exceptionally
hard materials and ceramic is suitable for heat- Shell
resistant alloys

Features of Honeycomb structure CBN / Ceramic


Main
Classification Symbol Color Advantages and Applications
Component
· Honeycomb structure CBN composite material consisting of wear resistant CBN (core) and
H KBN35M Blackish
(MEGACOAT) Red
CBN
tough CBN (shell)
· Heat-resistant MEGACOAT on tough Honeycomb structure CBN
Hard Materials
· Application : Stable machining of hardened steel at interrupted machining

S CF1 Gray Ceramic


· Honeycomb structure ceramic composite material consisting of wear resistant ceramic (core)
and tough ceramic (shell)
Heat-resistant alloys · Application : Machining of heat-resistant alloys like Ni-base heat-resistant alloys

KBN35M (MEGACOAT Honeycomb structure CBN)


Tough CBN (shell) prevents crack growth

Wear-resistant CBN (core)


KBN35M

Conventional CBN A

Competitor CBN B

Conventional CBN A
Competitor CBN C

0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000


Tough CBN (shell) Number of impacts (Internal evaluation)

Application Map
Hard Materials Heat-resistant alloys
High

High

KBN05M CF1
Cutting speed

Cutting speed

KBN25M
KS6030

KBN10M KS6040
Low

Low

KBN35M
Low Fracture resistance (Toughness) High Low Fracture resistance (Toughness) High
Continuous Light interruption Interruption Heavy interruption Continuous Light interruption Interruption

A18
Insert Material Selection Table

Insert Grades Indexable


P M K N S H Sintered A
Applications Cutting Range
Steel Stainless Steel Gray Cast Iron Nodular Cast Iron Non-ferrous Metals Heat-resistant alloys Titanium alloys Hard Materials Steel
Finishing
TN610 TN610 KBN475

Turning
CCX TN620 KBN60M CF1 KT66 B

Inserts
TN620 TN60 KA30 TN60 KS6040 A66N TN610
Turning

TN60 PV720 PV7005 PV7005 KPD001 KW10 PT600M TN60

CBN & PCD Tools


PV710 CA6515 CA5505 CA5505 KPD010 CA6515 KPD001 KBN05M
PV720 CA6525 CA310 CA310 PDL010 CA6525 KPD010 KBN10M KBN570
C
PV730 PR1535 CA315 CA315 PDL025 PR005S SW05 KBN25M KBN70M
CA510 CA320 KW10 PR015S SW10 KBN35M
CA515 PR1535 SW25 KBN900

External
CA025P
Roughing CA530 D
Finishing
Small Parts Machining

TN610

Small Parts
Machining
TN620 TN610
PV710 TN620 TN610 E
PV720 PV720 CA310 CA310 KPD001 CA6515 KPD001 KBN05M TN60
PR1705 PR1725 CA315 CA315 KPD010 PR1125 KPD010 KBN10M
PR1725 PR930 KW10 CA320 PDL010 PR1225 KW10 KBN25M KBN570

Boring
PR930 PR1025 KW10 PDL025 PR1535 PR1535 KBN70M
PR1025 PR1225 GW05 F
PR1535 PR1535 KW10

Roughing

Grooving
Large G
TN610
TN620 TN60 KBN475

Cut-off
PV710 CA6515 KBN60M PT600M TN610
PV720 CA6525 PV7005 PV7005 KPD001 CA6515 KPD001 KBN05M TN60
H
Bore Dia.

PV730 PR1725 CA310 CA310 KPD010 CA6525 KPD010 KBN10M


Boring

CA515 PR1025 CA315 CA315 PDL010 PR1125 KW10 KBN25M KBN570

Threading
CA025P PR1225 KW10 CA320 PDL025 PR1225 SW05 KBN70M
CA530 PR930 KW10 GW05 PR1535 PR1535 J
PR1705 PR1535 KW10
PR1725
PR1025

Drilling
Small
PR930
PR1535
K
Large CR9025 CR9025
PR930 PR930
Cutting Dia.

PR915 PR915 KW10 KW10 PDL025 KW10 KW10


Cut-off

Milling
PR1215 PR1215 PR1215 PR1215 KW10 PR1225 - - M
PR1225 PR1225 PR660
PR1535 PR1535

Turning Mill Spare Parts Information


Small

Tools for
(Depends on N
Cut-off

PR1025 PR1025 KW10 KW10 PDL025 KW10 KW10


the workpiece - -
PR1225 PR1225 KW10 PR1025
material)
PR1535 PR1535 PR1225
Glossy finish TC40N TC40N
TN620 TN620 P
TN90 TN90 PR905 PR905 KPD001 PR915 KPD001 KBN510 TC40N
Grooving

PV7040 PV7040 PR1215 PR1215 PDL025 KW10 KW10 KBN525


Technical

PR930 PR930 KW10 KW10 KW10 PR1215 PT600M KBN570


PR1115 PR1115 GW15 GW15 GW15 PR1225 R
PR1215 PR1215 PR1535 PR1535
PR1225 PR1225
Stable PR1625 PR1625
Index

Glossy finish
T
Threading

TC60M TC60M KW10 KW10 KW10 KW10 KW10 PR1515


PR1215 PR1515 GW15 GW15 GW15 GW15 GW15 PR1115
-
PR1115 PR1115
PR930 PR930
Stable
Wear Resistance CA520D CA415D
Drilling

PR1225 PR1225 PR1210 PR1210 KW10 PR1225 KW10


PR1230 PR1535 KW10 KW10 GW15 KW10 - -
PR1535 GW15
Toughness
Finishing KPD230 CA6535 KPD230
TN100M CA6535 KPD001 PR1225 KPD001
Milling

TN620M PR1225 PR1210 PR1210 KPD010 PR1535 KW10 PR015S


-
PV60M PR1525 PR1510 PR1510 PDL025 PR905
PR1225 PR1535 KW10 KW10 KW10 PR1210
Roughing PR1230 GW25 PR1535
· Highlighted materials are recommended choice.

A19
Grade Properties
Cermet
Hardness of Substrate Fracture Transverse
A Symbol Color Main Component
Coating
Ratio Toughness Strength
Layer (HV) (GPa) (MPa∙m1/2) (MPa)
TN610 Gray TiCN - 6.6 1,750 17.2 6.0 2,100
Insert Grades

TN620 Gray TiCN - 6.9 1,550 15.2 9.0 2,500

TN620M Gray TiCN - 6.9 1,550 15.2 9.0 2,500

TN6020 Gray TiCN - 6.4 1,500 14.7 10.0 2,500

TN60 Gray TiCN+NbC - 6.6 1,600 15.7 9.0 1,760

TN90 Gray TiCN+NbC - 6.4 1,450 14.2 10.0 1,960

TN100M Gray TiCN+NbC - 6.7 1,520 14.9 10.5 1,860

TC40N Gray TiC+TiN - 6.0 1,650 16.2 9.0 1,570

TC60M Gray NbC - 8.1 1,500 14.7 10.5 1,670

CVD Coated Cermet


Coating Hardness of Substrate Fracture Transverse
Symbol Color Coated Composition Ratio Toughness Strength
Layer (HV) (GPa) (MPa∙m1/2) (MPa)
CCX Gold TiCN+Al2O3+TiN Thick Coating 7.0 1,500 14.7 10.0 2,600

PVD Coated Cermet


Coating Hardness of Substrate Fracture Transverse
Symbol Color Coated Composition Ratio Toughness Strength
Layer (HV) (GPa) (MPa∙m1/2) (MPa)
PV710 Gold MEGACOAT NANO Thin Coating 6.6 1,750 17.2 6.0 2,100

PV720 Gold MEGACOAT NANO Thin Coating 6.9 1,550 15.2 9.0 2,500

PV730 Gold MEGACOAT NANO Thin Coating 7.0 1,450 14.2 10.0 2,500

PV7005 Blackish Red MEGACOAT Thin Coating 6.0 1,650 16.2 8.5 1,470

PV7040 Blackish Red MEGACOAT Thin Coating 6.0 1,650 16.2 9.0 1,570

PV90 Gold TiN Thin Coating 6.4 1,450 14.2 10.0 1,960

PV60M Gold MEGACOAT NANO Thin Coating 6.6 1,600 15.7 9.0 1,760

CVD Coated Carbide


Coating Hardness of Substrate Fracture Transverse
Symbol Color Coated Composition Ratio Toughness Strength
Layer (HV) (GPa) (MPa∙m1/2) (MPa)
CA310 Rose Gold TiCN+Al2O3+Ti base Thick Coating 15.0 1,570 15.4 12.0 2,780

CA315 Rose Gold TiCN+Al2O3+Ti base Thick Coating 15.0 1,570 15.4 12.0 2,780

CA320 Rose Gold TiCN+Al2O3+Ti base Thick Coating 15.0 1,570 15.4 12.0 2,780

CA415D Gold TiCN+Al2O3+TiN Thick Coating 15.0 1,570 15.4 12.0 2,780

CA420M Gold TiCN+Al2O3+TiN Thick Coating 14.5 1,600 15.8 13.0 3,400

CA4505 Blackish Gray TiCN+Al2O3 Thick Coating 15.0 1,790 17.5 9.5 2,350

CA4515 Blackish Gray TiCN+Al2O3 Thick Coating 15.0 1,570 15.4 12.0 2,780

CA510 Gold TiCN+Al2O3+TiN Thick Coating 14.5 1,470 14.4 11.5 2,500

CA515 Gold TiCN+Al2O3+TiN Thick Coating 14.4 1,440 14.1 12.5 2,650

CA520D Gold TiCN+Al2O3+TiN Thick Coating 14.7 1,370 13.4 16.0 3,100

CA025P Gold TiCN+Al2O3+TiN Thick Coating 14.2 1,400 13.7 13.5 2,800

CA525 Gold TiCN+Al2O3+TiN Thick Coating 14.2 1,360 13.3 13.5 2,750

CA530 Gold TiCN+Al2O3+TiN Thick Coating 13.9 1,340 13.1 14.5 2,850

CA5505 Gold TiCN+Al2O3+TiN Thick Coating 14.7 1,730 17.0 10.0 2,540

CA5515 Gold TiCN+Al2O3+TiN Thick Coating 14.7 1,550 15.2 12.0 2,750

CA5525 Gold TiCN+Al2O3+TiN Thick Coating 14.5 1,400 13.7 12.0 2,780

CA5535 Gold TiCN+Al2O3+TiN Thick Coating 14.1 1,340 13.1 16.5 2,970

CA6515 Gold TiCN+Al2O3+TiN Thin Coating 14.7 1,530 15.0 12.0 2,780

CA6525 Gold TiCN+Al2O3+TiN Thin Coating 14.7 1,370 13.4 16.0 3,100

CA6535 Gold TiCN+Al2O3+TiN Thin Coating 14.3 1,320 12.9 16.0 3,700

CR9025 Gold TiCN+TiN Thick Coating 14.5 1,400 13.7 12.0 2,780

A20
PVD Coated Carbide

Insert Grades Indexable


Hardness of Substrate Fracture Transverse
Symbol Color Coated Composition
Coating
Ratio Toughness Strength A
Layer (HV) (GPa) (MPa∙m1/2) (MPa)
PR005S Blackish Gray MEGACOAT HARD Thin Coating 15.0 1,750 17.2 8.0 2,000

Turning
PR015S Blackish Gray MEGACOAT HARD Thin Coating 14.9 1,680 16.5 9.0 2,400 B

Inserts
PR905 Bluish Violet TiAlN Thin Coating 14.8 1,720 16.8 9.0 2,450

PR915 Bluish Violet TiAlN Thin Coating 14.1 1,700 16.7 11.0 4,140

CBN & PCD Tools


PR930 Reddish Gray TiCN Thin Coating 14.1 1,700 16.7 11.0 4,140 C
PR1025 Reddish Gray TiCN Thin Coating 14.5 1,600 15.8 13.0 3,400

PR1115 Purple Red TiAlN Thin Coating 14.7 1,700 16.7 11.0 3,000

External
PR1210 Blackish Red MEGACOAT Thin Coating 14.8 1,720 16.8 9.0 2,450 D
PR1215 Blackish Red MEGACOAT Thin Coating 14.7 1,700 16.7 11.0 3,000

Small Parts
Machining
PR1225 Blackish Red MEGACOAT Thin Coating 14.5 1,600 15.8 13.0 3,400

PR1230 Blackish Red MEGACOAT Thin Coating 13.7 1,450 14.2 13.0 2,250 E
PR1510 Reddish Green MEGACOAT NANO Thin Coating 14.8 1,720 16.8 9.0 2,450

PR1515 Reddish Green MEGACOAT NANO Thin Coating 14.7 1,700 16.7 11.0 3,000

Boring
PR1525 Reddish Green MEGACOAT NANO Thin Coating 14.5 1,600 15.8 13.0 3,400 F
PR1535 Reddish Green MEGACOAT NANO Thin Coating 14.3 1,320 12.9 16.0 3,700

Grooving
PR1625 Reddish Green MEGACOAT NANO Thin Coating 14.5 1,600 15.8 13.0 3,400

PR1705 Silver MEGACOAT NANO PLUS Thin Coating 14.9 1,800 17.6 10.0 3,300
G
PR1725 Silver MEGACOAT NANO PLUS Thin Coating 14.5 1,600 15.8 13.0 3,400

Cut-off
Carbide H
Hardness of Substrate Fracture Transverse
Symbol Color Main Component Ratio Toughness Strength
(HV) (GPa) (MPa∙m1/2) (MPa)

Threading
KW10 Gray WC+Co 15.0 1,650 16.2 10.0 1,470
J
GW05 Gray WC+Co 14.9 1,800 17.6 10.0 3,300

GW15 Gray WC+Co 14.7 1,700 16.7 11.0 3,000

Drilling
GW25 Gray WC+Co 14.5 1,600 15.8 13.0 3,400 K
SW05 Gray WC+Co 15.0 1,790 17.5 9.5 2,350

SW10 Gray WC+Co 14.8 1,720 16.8 9.0 2,450

Milling
SW25 Gray WC+Co 14.7 1,370 13.4 16.0 3,100 M
DLC Coated Carbide

Turning Mill Spare Parts Information


Hardness of Substrate Fracture Transverse

Tools for
Coating
Symbol Color Coated Composition Ratio Toughness Strength N
Layer (HV) (GPa) (MPa∙m1/2) (MPa)
PDL010 Rainbow Color C Thin Coating 15.0 1,650 16.2 10.0 1,470
PDL025 Rainbow Color C Thin Coating 14.5 1,600 15.8 13.0 3,400
Technical
P

R
Index

A21
Turning Indexable Inserts
B1~B115
Turning Indexable Inserts Identification System B2
Insert Color B3
Chipbreaker Selection B4~B14
Chipbreaker shape of Negative Inserts B4
Chipbreaker shape of Positive Inserts B12

How to read pages of “Turning Inserts” B15


Cermet / Coated Carbide / Carbide Lineup B16~B104
Turning Negative Inserts CN 80˚ Rhombic B16
DN 55˚ Rhombic B23
KN 55˚ Parallelogram B31
RN Round B31
SN 90˚ Square B32
TN 60˚ Triangle B36
VN 35˚ Rhombic B44
WN 80˚ Trigon B46
Small Double Sided Tools B50
Turning Positive Inserts CC , CP 80˚ Rhombic B53
DC , DP 55˚ Rhombic B62
JC 70˚ Rhombic B73
RC Round B74
SC , SP 90˚ Square B75
TB , TC , TP 60˚ Triangle B76
VB , VC , VP 35˚ Rhombic B89
WB , WP 80˚ Trigon B97
Inserts for Back Turning TKFB B100
ABS15 / ABW15 / ABW23 B102
Bearing Machining R MT-BB / SNMF B103
Solid Tip-Bars B104

Ceramic Inserts Identification System B105


Ceramic Lineup B106~B115
Turning Negative Inserts CN 80˚ Rhombic B106
DN 55˚ Rhombic B107
EN 75˚ Rhombic B107
RN Round B108
SN 90˚ Square B109
TN 60˚ Triangle B111
VN 35˚ Rhombic B112
Turning Positive Inserts RP Round B113
SP 90˚ Square B113
TB , TC , TP 60˚ Triangle B113
Inserts for Hardened Roll Materials RBG / RCGX / RPGX B114
Grooving Inserts GH B115

B1
Turning Indexable Inserts Identification System
Symbol Shape

H Hexagon
O Octagon
P Pentagon Symbol Tolerance (mm)
S Square (Class) Corner Height Thickness I.C. Size
B T Triangle A ±0.025 Symbol Hole Hole Shape Chipbreaker Shape
±0.005
C 80˚ Rhombic F ±0.013 N No
D 55˚ Rhombic Symbol Relief Angle C ±0.025 ±0.025
Turning Indexable Inserts

±0.013 R No - Single-sided
E 75˚ Rhombic H ±0.013
3° F Double-sided
F 50˚ Rhombic A
E A No
±0.025 ±0.025
M 86˚ Rhombic B 5° G ±0.13 M With Hole Single-sided
V 35˚ Rhombic J ±0.005
C 7° G Double-sided
W 80˚ Trigon K* ±0.013 ±0.025 With Hole and
W No
L Rectangle D 15° L* ±0.025 ±0.05~±0.15
One Countersink
T 40°~60° Single-sided
A 85˚ Parallelogram M* ±0.13 With Hole and
E 20° ±0.08~±0.18 Q Yes No
B 82˚ Parallelogram Two Countersink
N* ±0.025 U Double-sided
40°~60°
K 55˚ Parallelogram F 25° U* ±0.13~±0.38 ±0.13 ±0.08~±0.25 B With Hole and No
R Round One Countersink
G 30° H 70°~90° Single-sided
* Insert's periphery is as fired.
Shown angle stands for Tolerance difference is depending on insert C With Hole and No
acute angle for rhombic N 0° Two Countersink
size. J Double-sided
and parallelogram inserts. 70°~90°
P 11° X - - - -
(1) Shape (2) Relief Angle (3) Tolerance (4) Hole / Chipbreaker

ISO
(metric)
C N M G 12 04 08 PG
(1) (2) (3) (4) (5) (6) (7) (8)

ANSI (inch)
C N M G 4 3 2 PG
(1) (2) (3) (4) (5) (6) (7) (8)

(5) Edge Length (5) I.C. Size (6) Thickness (7) Corner-R(RE) (8) Manufacturer's Option
(ISO) I.C. Size
(ANSI) ISO ANSI ISO ANSI Hand Symbol
(mm) Chipbreaker
C D R S V IC Size Symbol Thickness Symbol Thickness Symbol Corner-R (RE) Symbol Corner-R (RE) Symbol
T W Symbol, etc.
(inch) (mm) (inch) (mm) (inch)
03 04 03 06 3.97 5/32 12 1.59 01 1/16 1 Sharp Corner 00 .000 00
04 05 04 08 08 4.76 3/16 15 1.98 T1 5/64 12 0.03 003 .001 01
05 5 2.38 02 3/32 15 0.05 005 .002 013
05 06 05 09 03 5.56 7/32 18 2.78 T2 0.1 01 .004 02
06 6 3.18 03 1/8 2 0.2 02 .008 05
06 07 06 11 11 04 6.35 1/4 2 3.97 T3 5/32 25 0.4 04 1/64 1
08 09 07 13 05 7.94 5/16 25 4.76 04 3/16 3 0.8 08 1/32 2
08 8 5.56 05 7/32 35 1.2 12 3/64 3
09 11 09 09 16 16 06 9.525 3/8 3 6.35 06 1/4 4 1.6 16 1/16 4
12 10 10 7.94 07 5/16 5 2.0 20 5/64 5
12 12 9.525 09 3/8 6 2.4 24 3/32 6
12 15 12 12 22 22 08 12.7 1/2 4 2.8 28 7/64 7
16 19 15 15 27 27 10 15.875 5/8 5 S 3.2 32 1/8 8
16 16 00
19 23 19 19 33 33 13 19.05 3/4 6 (inch)
Round insert or Round insert 0
20 20 M0
S
22 27 22 38 22.225 7/8 7 (metric)
25 25 Thickness displayed as the distance between
25 31 25 25 44 44 17 25.4 1 8 bottom surface and highest point on cutting edge.
32 38 31 31 54 54 21 31.75 1-1/4 10
32 32
· Expressed as edge length for ISO.
· ANSI expresses the inscribed circle diameter in inches.

Positive Inserts Identification System When a minus tolerance is specified for the corner-R(RE)
If a minus tolerance is specified for the corner-R(RE) as shown in
CCGT060201M F P - SK CCET060201M F R - U SF the Fig. 1, using an insert with corner-R(RE)=0.2 mm may result
Minus tolerance Minus tolerance in larger radius than specified.
on Corner-R(RE) on Corner-R(RE) Use an insert the corner of which R(RE) has a minus tolerance.
Sharp edge Sharp edge

Polished Super Fine


Chipbreakers Insert Hand Chipbreakers
(High Quality Ground Insert)

R0.2 or less

Fig. 1 Example of a specified corner-R in the drawing

B2
Insert Color

Insert Grades Indexable


Cermet, CVD Coated Cermet, MEGACOAT NANO Cermet, MEGACOAT Cermet and PVD Coated Cermet A
CVD MEGACOAT MEGACOAT PVD
Cermet
Coated Cermet NANO Cermet Cermet Coated Cermet
Grades

Turning
TN620M B

TN100M
TN6020

PV7005

PV7040
TC60M

PV60M
TC40N
TN620

PV720

PV730
TN610

PV710
TN60

TN90

PV90
CCX

Inserts
CBN & PCD Tools
C
Insert Color

External
D

CVD Coated Carbide

Small Parts
Machining
CVD Coated Carbide E
Grades

CA420M
CA520D
CA415D

CA025P

CR9025
CA320

CA510

CA515

CA525

CA530
CA315
CA310

series

series

series
CA45

CA55

CA65

Boring
F
Insert Color

Grooving
G

Cut-off
H
PVD Coated Carbide
MEGACOAT MEGACOAT
MEGACOAT NANO MEGACOAT PVD Coated Carbide

Threading
NANO PLUS HARD
J
Grades

PR005S

PR015S
PR1510
PR1515
PR1525
PR1535
PR1625

PR1210
PR1215
PR1225
PR1230

PR1025

PR1115
PR1705
PR1725

PR905

PR915

PR930

Drilling
K
Insert Color

Milling
M

Turning Mill Spare Parts Information


Ceramic

Tools for
PVD Coated MEGACOAT Silicon Nitride CVD Coated Silicon SiAlON Honeycomb
N
Aluminum Oxide Ceramic
Ceramic Ceramic Ceramic Nitride Ceramic Ceramic structure Ceramic
Grades

PT600M

KS6050

CS7050

KS6030

KS6040
KS6015
KA30

A66N

P
KT66

CF1
A65

Technical
Insert Color

R
Index

T
CBN and PCD DLC Coated Carbide Carbide
MEGACOAT DLC Coated
CBN PCD PVD Coated CBN Carbide
CBN Carbide
Grades

Grades
Grades
KBN475
KBN510
KBN525
KBN570

KBN900
KPD001
KPD010
KPD230

PDL010
PDL025
KBN..M

GW05
GW15
GW25
KW10
SW05
Insert Color

Insert Color
Insert Color

CBN and PCD

B3
Chipbreaker Selection (Negative Inserts)
Steel
1 Molded Chipbreaker
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages

·3-step dot
B
Finishing (With Wiper Edge)

structure
·Wiper insert
realizes stable
·Good chip control in
chip control at
Turning Indexable Inserts

finishing operations
a wide range of

Finishing
0.13 ·Excellent surface 10˚
3° feed rate
WF roughness by PP
21° ·Less cutting
controlling adhesion
force due to
·Less cutting force
sharp cutting
due to sharp cutting
edge and
edge
Chip smooth rake
breakers face
Finishing (With Wiper Edge)

·Stable chip
control in a wide

Finishing - Medium
0.16
feed rate range
0.09 ·Wiper insert
by breaking
·Good chip 3˚
WP 5˚ PQ 15˚ chips effectively
20˚ control at small
·The well-
machining
balanced edge
sharpness and
toughness
Finishing - Medium (With Wiper Edge) Finishing - Medium (With Wiper Edge)

·Finishing to
Finishing

·Wiper insert
10˚ light machining
·Good surface GP ·Good chip
finish at high
control
feed machining
0.30 20°
WE ·High productivity
Finishing - Medium

with smooth ·Sharp cutting


chip control in 0.1
performance
a wide range of HQ 15˚ with 3-D rake
applications angle and double
projection design

0.16 ·Wiper insert 0.1


Finishing - Medium

·Double feed rate


8˚ 7˚ ·Good chip control
possible while
for varied ap
maintaining a
WQ CQ such as copying
0.3 smooth finish 0.12
·Applicable to up
·High efficiency
4˚ 12˚ facing
and good chip
control

Applicable Chipbreaker Range (ap indicates radius)

(Steel) (Steel) (Steel / Edge Length=12, 16) (Steel / Edge Length=16)


5 5 10
5
WE 8
4 4 WQ 4 PS
Corner-R(RE)=1.2
Corner-R(RE)=1.2
GP
ap (mm)

CQ
ap (mm)

6
ap (mm)

ap (mm)

3 3 3
PQ Standard
WE CJ
2 2 2 4
PP
1 1 WQ 1 2
CQ
WF WP
HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

B4
Insert Grades Indexable
A
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages

Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate
Finishing - Medium (Up Facing)

Turning
·Improved chip
B

Inserts
0.1 0.28
curing at small
machining and ·Low cutting

CBN & PCD Tools


7˚ 21˚
high feed rate force at high
CJ
20˚
machining PT feed machining
C
0.2 0.36
·Improved chip ·Land support
15˚ evacuation at 13˚ structure

External
copying and
up facing D

Small Parts
Machining
·Stable machining
with good balance
E
of edge sharpness 0.1
Medium - Roughing

·Strong edge
and strength 20°
12° chipbreaker

Boring
0.08 ·Prevent chip 5°
5˚ 15˚ clogging at high
·Wide land design F
PG GT and smooth chip
feed rate 0.1 control even at
·Good chip control 20°
12° high feed rate

Grooving
at low feed rate 5°
·Stable machining
machining G
with wide chip
control range

Cut-off
H
Standard (Without Indication)

0.12
Medium - Roughing

·Strong edge

Threading
27˚ chipbreaker
8˚ 0.25 ·Low cutting force J
Roughing

·Stable for
14° and applicable
GS continuous 5°
0.12 to large ap
machining and
roughing
light interrupted

Drilling
27˚ 8˚
machining K

Milling
M

0.25

Turning Mill Spare Parts Information


Medium - Roughing

Tools for
15˚
5˚ ·General purpose N
chipbreaker
PS ·More stable due
0.25 to large contact
15˚
surface
5˚ Technical
P

R
Index

Applicable Chipbreaker Range (ap indicates radius) T

(Steel / Edge Length=12, 16) (Steel / Edge Length=12) (Steel / Edge Length=16)
5 5 10
Standard
4 4 PG GT 8 PS
GP PS
CQ
ap (mm)

ap (mm)

3
ap (mm)

3 6
PQ
CJ Standard
2 2 4
PP
1 1 2
GS PT CQ
HQ
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)

B5
Chipbreaker Selection (Negative Inserts)
Steel
1 Molded Chipbreaker
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages

Single-sided Roughing (High Feed Rate)


·For roughing
B of steel
0.37
·Suitable 5˚ 22˚ ·Roughing and
Turning Indexable Inserts

for heavy
0.4 high feed rate
Roughing

20˚ interrupted
operation
PH machining PX ·Low cutting
and for 0.34
22˚ force
workpieces 0˚
chipbreaker
with scale
due to strong
Chip
cutting edge
breakers

Applicable Chipbreaker Range (ap indicates radius)

(Steel / Edge Length=12, 16, 19) (Steel / Edge Length=12, 16, 19)
12 12
PH(19) PX(19)
10 10
PH(16) PX(16)
8 8
ap (mm)
ap (mm)

6 6
4 4
PH(12)
2 2 PX(12)

0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)

Steel (Copying / Undercutting , Varied ap)


Cutting
Range
Name Design Advantages
Finishing - Medium

15˚ ·Handed chipbreaker


for copying
·Good chip control at
VC varied ap because of
15˚ the large space on the
main cutting edge side
Finishing - Medium

13˚ ·Good chip control


at varied ap such
VF as copying and
3˚ undercutting

Applicable Chipbreaker Range (ap indicates radius)

(Steel) (Steel)
4 4

3 3
ap (mm)

ap (mm)

2 2

1 1
VC VF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

B6
Low Carbon Steel (Pipe / Rolled Plate / Rolled Steel)

Insert Grades Indexable


Cutting
Name Design Advantages
Cutting
Name Design Advantages A
Range Range
0.15 0.2
·Excellent chip ·Consistent
15° control at chip breaking

Turning

B
Finishing

Medium
high speed at medium

Inserts
XF and small ap XQ machining due
0.16 0.17
machining of to moderate

CBN & PCD Tools


low carbon 7˚ rake face and
11°
steel 3˚ special design
C

0.18

External
0.2 ·Consistent
4˚ ·Short chips chip breaking
D

Roughing
Finishing

when finishing when roughing


XP due to sharp XS due to special

Small Parts
0.11

Machining
cutting and rake face and
8˚ special design

rake angle E
design

Boring
Applicable Chipbreaker Range (ap indicates radius) F
(Low Carbon Steel)
2

Grooving
XS G
ap (mm)

1 XF XP
XQ

Cut-off
H

Threading
0.1 0.2 0.3 0.4 0.5
f (mm/rev) J

Steel / Stainless Steel (for automatic lathe)

Drilling
Cutting
Range
Name Design Advantages Applicable Chipbreaker Range (ap indicates radius) K
(Steel) (Stainless Steel)
·For finishing to medium 5 5
Finishing - Medium

14˚ machining in automatic

Milling
4 4
lathes M
·Sharp cutting performance
ap (mm)

ap (mm)

3 3
SK equivalent to positive inserts FP-TK FP-TK
13˚ 2 2

Turning Mill Spare Parts Information


·2-step dot design provides

Tools for
FP-SK : Polished reliable chip control at
Sharp Edge 1 1 N
-SK : Honed
various ap FP-SK,SK FP-SK,SK
·For medium to large ap in 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
automatic lathes (When f (mm/rev) f (mm/rev)
machining workpieces of P
Medium - Roughing

medium to large dia.) (Steel)


13˚
·Superior cutting 12
Technical

performance achieved by
FP-TK 11


sharp edge and polished R
surface 10
·Smooth chipbreaker
geometry improves chip
9 LD-D type
Index

flow with less adhesion 8 T


·Large curled chips
7
ap (mm)

·Available for greater depths of cut 6


20˚
than many conventional chipbreakers
Large D.O.C.

·Achieves high-precision 5

LD
machining in a single pass
4 LD-T type
·Chipbreaker shape optimized
20˚ for various depths of cut 3
·Stable chip control in a wide
2
range of machining applications
1

0.05 0.1 0.15 0.2 0.25


f (mm/rev)

B7
Chipbreaker Selection (Negative Inserts)
Stainless Steel / Heat-Resistant Alloys / Titanium Alloy
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages

Medium - Roughing
·Smooth
23˚ 13˚ chipbreaker
·Large rake angle
B
Finishing

geometry
·Low cutting force
MQ TK improves chip flow
and good chip
with less adhesion
Turning Indexable Inserts

15˚ control 9˚
·Large curled
chips

0.25
Medium - Roughing Medium - Roughing

Medium - Roughing
19˚ ·Superior cutting
·Less cutting
12˚ edge sharpness and
force due to
strength achieved by 14˚
large rake angle
Chip MS a positive land ST
0.25 ·Less notching
breakers 19˚ ·Extra strength of cutting
by special
9˚ edge inhibits damage
design
from wall shouldering

15˚ ·Large rake angle


reduces cutting force
·Less burring
MU achieved by
15˚
diminishing damage
from notching

Stainless Steel Heat-Resistant Alloys Titanium Alloys


Applicable Chipbreaker Range (ap indicates radius) Applicable Chipbreaker Range (ap indicates radius) Applicable Chipbreaker Range (ap indicates radius)

(Stainless Steel)
(Heat-Resistant Alloys)
(Heat-Resistant Alloys) (Titanium Alloys)
(Titanium Alloys)
5
TK 4 4 4 4
ST TKTK
4 TKTK
3 3 3 3
MU MU
MU
ap (mm)

ap (mm)
ap (mm)

ap (mm)
ap (mm)

3 MU
MU
2 2 2 2 MQ
MQ
MQ
MQ MS
MS
2 MS
MS
1 1 1 1
1
MQ MS
0.10.1 0.20.2 0.30.3 0.40.4 0.50.5 0.10.1 0.20.2 0.30.3 0.40.4 0.50.5
0.1 0.2 0.3 0.4 0.5 f (mm/rev)
f (mm/rev) f (mm/rev)
f (mm/rev)
f (mm/rev)
■耐熱合金用(PR1
■耐熱合金用 3シリーズ)
(PR13シリーズ) ■チタン合金用(SWシリーズ)
■チタン合金用(SWシリーズ)

Heat-Resistant Alloys (Heat-Resistant Alloys) (Heat-Resistant Alloys)


7 7
Cutting SQ(12) SX(12)
Range
Name Design Advantages
6 6
SQ SX(19)
·Effective for burr
Finishing - Medium

5 (19) 5
suppression
ap (mm)

ap (mm)
°
21

and reducing 4 4

SQ notching by 3 3 SX
slant cutting (16)
SQ(16)
2 2
edge (inclined in
(-) direction) 1 1

·Provides well-balanced 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
edge strength and cutting f (mm/rev) f (mm/rev)
force reduction to maintain
Roughing

0.55
stable machining at high- (Heat-Resistant Alloys)
10°

SG 10
load cutting
9
·Shallow and gently SG
8 (19)
curved breaker controls SG
7 (12)
chips smoothly
ap (mm)

6
SG
·Slant cutting 5
(16)
edge reduces 4
°
20 3
Roughing

cutting force
25°

·Less burring 2
SX
achieved by 1
unique cutting
0.1 0.2 0.3 0.4 0.5 0.6
edge design
f (mm/rev)
B8
Cast Iron (K series)

Insert Grades Indexable


Cutting
Name Design Advantages Applicable Chipbreaker Range (ap indicates radius)
A
Range
Sharp Cutting Oriented

·Sharp cutting
(Cast Iron)

Turning
0.18

chipbreaker 10 B

Inserts
18° ·Edge geometry is
KQ suitable for workpieces 8

CBN & PCD Tools


that require sharpness
KQ
such as thin-walled
C

ap (mm)
6
KH
4

External
·Excellent balance
0.28 KG D
Roughing

3° 14° of sharpness and 2


KG strength
·Realized stability at

Small Parts
Machining
continuous machining 0.2 0.4 0.6 0.8 1.0
E
f (mm/rev)
·Good for heavily
interrupted machining

Boring
0.4 F
Roughing

15° ·Strong edge chipbreaker


KH ·Improved locating /
seating in the toolholder

Grooving
pocket, high reliability
achieved G

Cut-off
H

Threading
J
Cast Iron
Cutting Cutting
Name Design Advantages Name Design Advantages

Drilling
Range Range
K
Standard (Without Indication)

·Standard
·Chipbreaker
chipbreaker for
0.25 for heavy
continuous to 0.3
interrupted

Milling
light interrupted

14˚
machining of
GC 14˚ machining M
of cast iron
Sharp Cutting Oriented

cast iron
Stability Oriented

(Tough edge
(Low cutting

Turning Mill Spare Parts Information


chipbreaker)

Tools for
force)
·Chipbreaker for
N
·High feed rate roughing of cast iron
0.18 chipbreaker for ·Suitable for
0.4
continuous to 20˚ heavy interrupted
C 15˚
light interrupted
PH machining and for P
Sharp Cutting Oriented

machining of workpieces with


Stability Oriented

cast iron scale due to strong


Technical

cutting edge
0.42
R
·Standard Chipbreaker Selection (Negative Inserts)
15˚ chipbreaker for
light interrupted
High

Index

ZS 0.42 to interrupted Without Chipbreaker T


machining of cast (**MA type) PH
15˚ iron
Feed Rate

(Stability oriented)
C
Without Chipbreaker

·High feed rate ZS


chipbreaker for
light interrupted GC
Low

to interrupted
machining of
Standard (Without Indication)
cast iron
Continuous Light Interruption Interruption Heavy interruption

B9
Chipbreaker Selection (Negative Inserts)
Non-ferrous Metals
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages

Medium - Roughing
Finishing - Medium

13˚
B ·Large rake
·Polished
angle and
chipbreaker
25˚ smooth surface
A3 AH ·Smooth chip
Turning Indexable Inserts

·Good chip 9˚
control and
control and
less adhesion
less adhesion
G Class : Sharp Edge
M Class : Horned Edge Prep.

Applicable Chipbreaker Range (ap indicates radius)


Chip
breakers
(Non-ferrous Metals)
5 A3 Chipbreaker AH Chipbreaker
4 ap=2mm
d=2mm ap=2mm
d=3mm
f=0.2mm/rev f=0.2mm/rev
ap (mm)

2
AH
ap=2mm
d=2mm ap=2mm
d=3mm
A3
1
f=0.3mm/rev f=0.3mm/rev
0.1 0.2 0.3 0.4 0.5
f (mm/rev)

B10
Steel

Insert Grades Indexable


2 Ground Chipbreaker A
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages

Turning
B

Inserts
Medium - Roughing
·Sharp edge and
·Suitable for

CBN & PCD Tools


less cutting force 2.2
Finishing

15˚ general purpose


S
·Good chip
C
0.2
machining at
C
control and 14˚ feed rate 0.20 to
smooth chip
0.35mm/rev
evacuation

External
D

Small Parts
Machining
Medium - Roughing / Low Cutting Force
E
·Applicable to
Finishing - Medium

1.5
·Suitable for 3.2 sticky material

Boring
0.2 general purpose 37˚ such as low F
B machining at 25R carbon steel

R2.5
14˚
feed rate 0.15 to ·Large rake angle
0.25mm/rev and suitable for

Grooving
stainless steel G

Cut-off
Effectiveness of ground chipbreaker H
(1) Lower cutting force and improve edge
(2) Improved adhesion resistance

Threading
(3) Improved dimension accuracy and finishing surface accuracy J
(4) Controlled chip evacuation direction

Drilling
K

Specification of B, C and parallel ground chipbreaker

Milling
LBB Insert Type Size Chipbreaker Name LBB GAN R M
0.1~0.2 R CNGG 09,12 Without Indication (Similar to C) 2.2 14° 1.0
GAN WNGG 06 Without Indication (Similar to C) 2.2 14° 1.0

Turning Mill Spare Parts Information


Tools for
11,16 B 1.5 14° 0.5
TNGG
16,22 C 2.2 14° 1.0 N
ブレーカ W α R
DNGG 11,15 Without Indication (Similar to C) 2.5 14° 2.0
B 1.5 14゜ 0.5
VNGG 16 Without Indication (Similar to B) 1.5 14° 0.5
C 2.2 14゜ 1.0 09,12 B 1.5 14° 0.5
D 2.8 10゜ 1.5 SNGG
12 C 2.2 14° 1.0
Technical
P

Applicable Chipbreaker Range (ap indicates radius)


Index

T
(Steel / Edge Length=11) (Steel / Edge Length=16) (Steel / Edge Length=22)
5 5 10

4 4 8
C
B
ap (mm)
ap (mm)

ap (mm)

3 3 6

2 2 4 D
B S
C
1 S 1 2
25R

0.1 0.2 0.3 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8
f (mm/rev) f (mm/rev) f (mm/rev)

B11
Chipbreaker Selection (Positive Inserts)
Steel
1 Molded Chipbreaker
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages

Finishing - Medium
0.1
·Available for ·Good chip
Minute ap

B 20˚
minute ap
17˚
evacuation at
CF wide range by
(0.02 to 0.2mm) GK 0.1
finishing breaker dot and
Turning Indexable Inserts

17˚
wide chip pocket

·Chipbreaker for 0.05 1st. Recommendation at steel finishing


Finishing

15˚
finishing boring 10° ·Stable chip control in a wide

Finishing
PF available from feed rate range
ap 0.15~0.6mm PP ·Stable tool life due to special

Chip edge design with sharpness
breakers ·Chips fragmented and improved strength
Finishing

7.5° in small pieces


GF in machining of ·Consistent

Finishing
small ap 14˚
chip breaking
DP performance
Finishing - Medium

·Enables machining over a for finishing


5° wide range of conditions
GQ by using the optimum
chipbreaker width according
to the cutting depth Finishing 20˚
·Good chip
GP control
·Chipbreaker for finishing
Finishing

available from 0.2~1.5mm


11°
SKS ·Rake face, bottom face and
·Good chip
chipbreaker face provide control for
13˚
Finishing

stable chip control. varied ap


VF such as
·Sharp cutting performance 3˚ copying and
Finishing

18˚ due to large rake angle undercutting


SK ·Large dot to the corner edge
Finishing - Medium

0.2
improved chip control in a 15˚ ·General

wide feed rate range purpose
HQ chipbreaker
0.2
15˚
13˚ ·Good cutting for medium

performance machining
Finishing

·Applicable without
CK hand for two 0.15
20˚
·Chipbreaker
direction machining
Medium

5˚ for short chips


on automatic lathe G 10˚
at medium
·Wiper insert machining
Finishing

0° 10˚ ·Good surface finish and


Standard (Without Indication)

WP good chip control at


·Strong edge
high feed machining 0.2
Medium

chipbreaker
·Reduces surface finish galling 6˚ for medium
machining
range

Applicable Chipbreaker Range (ap indicates radius)


(Steel) (Steel) (Steel)
2.0
5 5 (Steel / Edge Length=07, 11)
SKS 4
Finishing
4 1.5 4
CK (Steel) 3
3
ap (mm)

General purpose
ap (mm)

ap (mm)

3 3
ap (mm)

GQ 1.0
GF 2 2
ap (mm)

2 2 GK
0.5 PF SK
1 1 Finishing 1 1
GF CF WP
CF
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

(Steel / Edge Length=08, 09) (Steel / Edge Length=11) (Steel / Edge Length=11)
(Steel) 0.4 4 4
4
XP
(GP) (Steel) Standard
0.3 3 3 3
3
G
ap (mm)

ap (mm)
ap (mm)

XQ
ap (mm)

PP 0.2 2 2 2
ap (mm)

2 (Edge Length=11) VF(Edge Length=16)


PP HQ
(Edge Length=07) VF HQ
1 0.1 CF 1 (Edge Length=11) 1 1
XP (DP)
GP
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
0.05 0.1 0.15
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

B12
Steel

Insert Grades Indexable


2 Ground Chipbreaker A
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
Lead (Without Indication)

·Good chip

Turning
control at
0.2
1 ·Large rake angle B

Inserts
Finishing

Finishing
14˚ finishing and low cutting force
to light A 17˚ ·Narrow chipbreaker

CBN & PCD Tools


machining width and consistent
with low chip control C
cutting force

·Good chip ·General purpose

Finishing - Medium
control at

External
1.5 chipbreaker for
D
Finishing

15˚ finishing 0.2 medium machining


F to light ·Good balance
B 14˚
machining between chip

Small Parts
Machining
with low control and sharp
cutting force cutting E

1.5 ·Flows chips ·Applicable


2.2
Finishing

to high load

Boring
towards the 0.2
F

Medium
P machining
18˚ inlet of hole C 14˚ ·Good chip
·Sharp edge
flow and less

Grooving
resistance
G
·Sharp cutting
Medium

14˚
performance ·Sharp cutting
Y
Medium

Cut-off
and good 3˚ performance
surface finish
H
and small
H
curled chips

Threading
·Slant chipbreaker J
width and chip
Low Feed

14˚ Specification of A, B, C and parallel ground chipbreaker


control at various
J ap

Drilling
LBB
·Applicable to K
0.15∼0.2 R
automatic lathes
GAN

Milling
M
·Good chip
Insert Type Size Chipbreaker Name LBB GAN R
control at low
Low Feed

30˚ 11 A 1.0 17° 0.5


feed rate and

Turning Mill Spare Parts Information


TPGR 11,16 B 1.5 14° 0.5

Tools for
U varied ap with
low cutting
16 C 2.2 14° 1.0 N
09 Without Indication (Similar to B) 1.5 14° 0.5
force SPGR
12 Without Indication (Similar to C) 2.2 14° 1.0

P
Applicable Chipbreaker Range (ap indicates radius)
Technical

(Steel / Edge Length=08, 09) (Steel)


2 2 R
ap (mm)

ap (mm)

(Steel / Edge Length=03)


0.5 1 & 1
ap (mm)

F / FSF P
Index

0
0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0.05 0.1 0.15 0.2
T
f (mm/rev) f (mm/rev) f (mm/rev)

(Steel / Edge Length=07) (Steel / Edge Length=11) (Steel) (Steel / Edge Length=11, 16)
4 4 4 4

H(11)
3 3 U / USF 3 3
H(16)
U / USF
ap (mm)

ap (mm)
ap (mm)

ap (mm)

2 2 2 2
J J / JSF B
A C
1 1 1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

B13
Chipbreaker Selection (Positive Inserts)
Low Carbon Steel (Pipe / Rolled Plate / Rolled Steel)
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages

0.05
·Consistent ·Wide chip control

Finishing - Medium
B chip breaking 20˚ range and
Finishing

20˚ performance sharp cutting


XP even for low XQ performance
Turning Indexable Inserts

carbon steel 20˚ ·Suitable for low


and sticky carbon steel and
material sticky material

Applicable Chipbreaker Range (ap indicates radius)


Chip
breakers
(Low Carbon Steel) XP Chipbreaker XQ Chipbreaker
4

1.0 2.5
3
ap (mm)

0.75
ap (mm)

2.0
2

ap (mm)
0.5 1.5
XQ
1 0.3 1.0
XP
0.1 0.15 0.2 0.25 0.7
f (mm/rev)
0.1 0.2 0.3 0.4
0.5
f (mm/rev)
0.1 0.15 0.2 0.25
f (mm/rev)

Stainless Steel
Cutting
Name Design Advantages Applicable Chipbreaker Range (ap indicates radius)
Range

(Stainless Steel)
0° ·Good chip 2
evacuation at
ap (mm)

internal turning 1
Finishing

·Small curled chips MQ


MQ 0.2 ·Prevents chip
entanglement with 0.1 0.2 0.3 0.4
7° toolholder and
f (mm/rev)
stabilizes surface
roughness

Non-ferrous Metals
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
·Curved edge and ·Large rake
Finishing - Medium

shape of chipbreaker angle, smooth


lead good chip control chip flow and
Finishing

30˚
27˚ for finishing less adhesion

AP A3
·Sharp cutting edge ·Superior cutting
provides excellent performance
surface finish achieved by
·Polished chipbreaker sharp edge

·Positive chip
Finishing - Medium

Applicable Chipbreaker Range (ap indicates radius)


groove and good
25˚
chip control with (Non-ferrous Metals)
4
AH low cutting force
·Polished AH Chipbreaker
surface reduces 3
AH
ap (mm)

adhesion
2
A3
1

AP

0.1 0.2 0.3 0.4


f (mm/rev)

B14
How to read pages of “Turning Inserts”
How to read pages of “Turning Inserts”

Insert Grades Indexable


A
· Ref. to below for page contents of “Turning Inserts” Classification of usage Recommended grades
T: Interruption / 1st Choice for each applications are
· Some contents are same in Chapter C shown here.
S: Interruption / 2nd Choice

Turning
Q:Light Interruption / 1st Choice B

Inserts
P:Light Interruption / 2nd Choice
N:Continuous / 1st Choice

CBN & PCD Tools


O:Continuous / 2nd Choice
(In case hardness is 45HRC or under)
C

Insert's ISO Classification of usage Insert Grades

External
(Workpiece materials are written on the right side) Insert Dimensions (Red characters mean new)
D

Turning Indexable Inserts

Small Parts
Machining
How to read pages of “Turning Inserts” See Page B15

80˚ Rhombic / Negative with Hole Description IC S


(mm)
D1 Description IC S
(mm)
D1
E
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
Insert Corner-R(RE) CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
Free-cutting steel
P
NQ NNQP ONQPT PS Carbon Steel / Alloy Steel

Boring
B M NQ Q Stainless Steel
F
RE

S NQS Gray Cast Iron


K
Insert Shape P OQT Nodular Cast Iron
D1
IC
Turning Indexable Inserts

N Non-ferrous Metals

S OP Q Heat-resistant Alloys
80

Grooving
Q
˚

Titanium Alloys

Insert descriptions
H
CVD PVD Coated
Hard Materials
G

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description
CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE
Explanation for inserts

Cut-off
C
H
With Wiper Edge With Wiper Edge With Wiper Edge

Example D
CNMG 120404WF
120408WF
0.4 N N
0.8 N N
N N
N N
N N N N N
N N N N N
1

Handed Insert Handed Insert Finishing


R
shows Right-hand shows Left-hand CNMG 120404WP 0.4 N N N N N N N N N N N N

Threading
120408WP 0.8 N N
2
S N N N N N N N N N

J
Finishing

T CNMG 120404WE 0.4 N N N N N N N N N D8


120408WE 0.8 N N N N N N N N N D9 1
V 120412WE 1.2 N N N N N N N N N F65
Finishing - Medium F69
F70
With Wiper Edge

W
CNMG 120404WQ 0.4 N N N N N N N N N N N N

Drilling
120408WQ 0.8 N N N N N N N N N N N N N N N N N 2
Ceramic
Finishing - Medium
120412WQ 1.2 N N N N N N N N N N N N K
CNMG 120402PP 0.2 N N N N N N N N N N N N
Finishing

120404PP 0.4 N N N N N N N N N N N N
3
120408PP 0.8 N N N N N N N N N N N N
120412PP 1.2 N N N N N N N N N

Milling
CNMG 090404GP 0.4 N N N N D9
M
4
090408GP 0.8 N N N F70
Application / Recommended workpiece material
Finishing

CNMG 120402GP 0.2 N N N N N N N N N N N

Turning Mill Spare Parts Information


120404GP 0.4 N N N N N N N N N N N N

Tools for
120408GP 0.8 N N N N N N N N N N N N N D8
D9
F65
F69 3
N
Finishing - Medium

0.4 N N N N N N N N N N N N N
Insert Appearance Image CNMG 120404PQ
120408PQ 0.8 N N N N N N N N N N N N N
F70

See Page B3 for insert color 120412PQ 1.2 N N N N N N N N N N N N N

CNMG 090404HQ 0.4 N N N N N N N N N N N D9


P
090408HQ 0.8 N N N N N N N N N N N N F70
4
Finishing - Medium

CNMG 120404HQ 0.4 N N N N N N N N N N N N N N N N N N N


120408HQ 0.8 N N N N N N N N N N N N N N N N N N N D8
120412HQ 1.2 N N N N N N N N N N N N D9
F65 3
Technical

F69
CNGG 120408HQ 0.8 N N F70
120412HQ 1.2 N N
R
See "Precautions when Using Wiper Inserts" in the R34 and R35 for WF/WE chipbreakers.

Applicable chipbreaker range map No.


Applicable Chipbreaker Range

1 2 3 (Steel / Edge Length=12, 16) 4


5
(Steel) (Steel)
5 5
4
Index
ap indicates radius

GP

T
WE
4 Corner-R(RE)=1.2 4 WQ
(Steel / Edge Length=09)
ap (mm)

Corner-R(RE)=1.2 3 CQ
PQ 3
ap (mm)

ap (mm)

3 3
CJ GS
WE 2 PP
ap (mm)

2 2 2
GP HQ
1 1 WQ
1 1
WF WP HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B16 : Std. Item :To be replaced by a new product

Purchase unit Stock

Applicable Toolholder

Applicable chipbreaker range map No.

B15
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
Free-cutting steel
P
NQ NNQP ONQPT PS Carbon Steel / Alloy Steel

B M NQ Q Stainless Steel
RE

S NQS Gray Cast Iron


K
P OQT Nodular Cast Iron

D1
IC
Turning Indexable Inserts

N Non-ferrous Metals

S OP Q Heat-resistant Alloys
80

S
Q
˚

Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE

C
With Wiper Edge With Wiper Edge With Wiper Edge

CNMG 120404WF 0.4 N N N N N N N N N


0.8 N N
1
D 120408WF N N N N N N N
Finishing
R
CNMG 120404WP 0.4 N N N N N N N N N N N N
120408WP 0.8 N N
2
S N N N N N N N N N
Finishing

T CNMG 120404WE 0.4 N N N N N N N N N D8


120408WE 0.8 N N N N N N N N N D9 1
V 120412WE 1.2 N N N N N N N N N F65
Finishing - Medium F69
F70
With Wiper Edge

W
CNMG 120404WQ 0.4 N N N N N N N N N N N N
120408WQ 0.8 N N N N N N N N N N N N N N N N N 2
Ceramic 120412WQ 1.2 N N N N N N N N N N N N
Finishing - Medium

CNMG 120402PP 0.2 N N N N N N N N N N N N


Finishing

120404PP 0.4 N N N N N N N N N N N N
3
120408PP 0.8 N N N N N N N N N N N N
120412PP 1.2 N N N N N N N N N

CNMG 090404GP 0.4 N N N N D9


4
090408GP 0.8 N N N F70
Finishing

CNMG 120402GP 0.2 N N N N N N N N N N N


120404GP 0.4 N N N N N N N N N N N N
120408GP 0.8 N N N N N N N N N N N N N D8
D9
F65
F69 3
Finishing - Medium

CNMG 120404PQ 0.4 N N N N N N N N N N N N N F70


120408PQ 0.8 N N N N N N N N N N N N N
120412PQ 1.2 N N N N N N N N N N N N N

CNMG 090404HQ 0.4 N N N N N N N N N N N D9


090408HQ 0.8 N N N N N N N N N N N N F70
4
Finishing - Medium

CNMG 120404HQ 0.4 N N N N N N N N N N N N N N N N N N N


120408HQ 0.8 N N N N N N N N N N N N N N N N N N N D8
120412HQ 1.2 N N N N N N N N N N N N D9
F65 3
F69
CNGG 120408HQ 0.8 N N F70
120412HQ 1.2 N N

See "Precautions when Using Wiper Inserts" in the R34 and R35 for WF/WE chipbreakers.
Applicable Chipbreaker Range

1 2 3 (Steel / Edge Length=12, 16) 4


5
(Steel) (Steel)
5 5
4
ap indicates radius

WE GP
4 Corner-R(RE)=1.2 4 WQ
(Steel / Edge Length=09)
ap (mm)

Corner-R(RE)=1.2 3 CQ
PQ 3
ap (mm)

ap (mm)

3 3
CJ GS
WE 2 PP
ap (mm)

2 2 2
GP HQ
1 1 WQ
1 1
WF WP HQ
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B16 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94 A
Free-cutting steel
P
NQ NQP ONQPT PS Carbon Steel / Alloy Steel

Turning
M NQ Q Stainless Steel
B
RE

Inserts
S Gray Cast Iron
K
P Nodular Cast Iron
D1
IC

CBN & PCD Tools


N Non-ferrous Metals

S OP Q Heat-resistant Alloys C
80

S
Q
˚

Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
E
D8
Finishing - Medium / Up Facing Finishing - Medium / Up Facing

CNMG 120404CQ 0.4 N N N N N N N N N N N N N            D9


120408CQ 0.8 N N N N N N N N N N N N N N N            F65

Boring
120412CQ 1.2 N N N N N N N N N            F69
F70 F
CNMG 160608CQ 0.8 N N N N N N N          
D9
160612CQ 1.2 N N N N N          

Grooving
D8
1 G
CNMG 120408CJ 0.8 N N N N N N N N N D9
F65
120412CJ 1.2 N N N N N N N N            F69
F70

Cut-off
H
CNMG 160612CJ 1.2 N N N N          
D9
160616CJ 1.6 N N N N N          

Threading
D8
N            D9 J
Medium

CNMG 120404TN-V 0.4


F65 2
120408TN-V 0.8 N            F69
F70

N N N N N N N N N            D9 B16

Drilling
CNMG 090404GS 0.4
N N N N N N N N N N N            F70 4 K
Medium - Roughing

090408GS 0.8

CNMG 120404GS 0.4 N N N N N N N N N          

Milling
120408GS 0.8 N N N N N N N N N N          
120412GS 1.2 N N N N N N           M
Medium - Roughing

CNMG 120404PG 0.4 N N N N N N N N N N N

Turning Mill Spare Parts Information


D8

Tools for
120408PG 0.8 N N N N N N N N N N N D9
120412PG 1.2 N N N N N N N N N F65 N
120416PG 1.6 N N N N F69
F70 3

CNMG 120404PS 0.4 N N N N N N N N N N N N N N


120408PS 0.8 N N N N N N N N N N N N N N P
Medium - Roughing

120412PS 1.2 N N N N N N N N N N
120416PS 1.6 N N N N N N N N
Technical

CNMG 160612PS 1.2 N N N N N N N N N N          


D9
R
160616PS 1.6 N N N N N N N N N          
Index

T
Applicable Chipbreaker Range

1 (Steel / Edge Length=12, 16) 2 3 (Steel / Edge Length=16)


5
(Steel / Edge Length=12) 10
5
Standard GT
4 PG 8 PT
ap indicates radius

GP 4
(Steel)
3 PS
ap (mm)

PS
ap (mm)
ap (mm)

3 CQ TN-V 3 6
PQ
ap (mm)

CJ 2 Standard
2 PP 2 4

1 2
1 1 GS
PT CQ
HQ
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
0.1 0.2 0.3 0.4 0.5
f (mm/rev)
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B17
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
Free-cutting steel
P
NQ NNQP ONQPT PS Carbon Steel / Alloy Steel

B M NQ Q Stainless Steel
RE

N N S NQS Gray Cast Iron


K
O O P OQT Nodular Cast Iron

D1
IC
Turning Indexable Inserts

N Non-ferrous Metals

S OP Q Heat-resistant Alloys
80

S
Q
˚

Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE

C D8
CNMG 120408PT 0.8 N N N N N N N N N N N D9
F65
Medium - Roughing / High Feed Rate

D 120412PT 1.2 N N N N N N N N N N F69


F70
R CNMG 160608PT 0.8 N N N N N N N N N N N
160612PT 1.2 N N N N N N N N D9
S 160616PT 1.6 N N N N N N N N

1
T
CNMG 120408GT 0.8 N N N N N N N
120412GT 1.2 N N N N N
V D8
D9
F65
W CNMG 120404 0.4 N N N N N N N N N N N N N N N N N N N N N N N F69
120408 0.8 N N N N N N N N N N N N N N N N N N N N N N N N N F70
Ceramic 120412 1.2 N N N N N N N N N N N N N N N N N N N
120416 1.6 N N N N N
Roughing

CNMG 160608 0.8 N N N N


160612 1.2 N N N N N N N N N N N
160616 1.6 N N N N N
D9 2
CNMG 190608 0.8 N N N N N N
190612 1.2 N N N N N N N N N N N N N
190616 1.6 N N N N N N N N N

D8
CNMG 120408PH 0.8 N N N N N N N N N N N N N D9
120412PH 1.2 N N N N N N N N N N N N N F65
120416PH 1.6 N N N N N N N N N N F69
F70

CNMG 160608PH 0.8 N N N N N N


Roughing

160612PH 1.2 N N N N N N N N N N N N N
3
160616PH 1.6 N N N N N N N N N N N N

D9
CNMG 190608PH 0.8 N N N N N N N
190612PH 1.2 N N N N N N N N
190616PH 1.6 N N N N N N
190624PH 2.4 N N N
Applicable Chipbreaker Range

1 2 3 (Steel / Edge Length=12, 16, 19)


(Steel / Edge Length=16)
(Steel 12
(Steel / Edge Length=12) 10
10 (Steel / Edge Length=16,19)
5 10 PH(19)
Standard GT Standard (19) 10
PT
ap indicates radius

4 PG 88 PH(16)
8
PS 8
PS PS
ap (mm)

(mm)

ap (mm)
ap (mm)

66
ap (mm)

3 6 6
Standard
44
ap

2 4 4
PH(12)
1 GS 22 2 2
CQ
CQ
PT Standard (16)
0.1 0.2 0.3 0.4 0.5 0.2
0.2 0.4
0.4 0.6
0.6 0.8
0.8 1.0
1.0 0.2 0.4 0.6 0.8 1.0
0.2 0.4 0.6 0.8 1.0
f (mm/rev)
f (mm/rev) ff (mm/rev)
(mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B18 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94 A
Free-cutting steel
P
NQ NNQP ONQPT PS Q P Carbon Steel / Alloy Steel

Turning
M NQ P P Q Stainless Steel
B
RE

Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC

CBN & PCD Tools


N Non-ferrous Metals

S OP Q Heat-resistant Alloys C
80

S
Q P
˚

Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
E
D8
CNMM 120408PX 0.8 N N N N N N N N D9
120412PX 1.2 N N N N N N N F65
Single-sided / Roughing / High Feed Rate

Boring
120416PX 1.6 N N F69
F70 F
CNMM 160608PX 0.8 N N N
160612PX 1.2 N N N N N N

Grooving
1
160616PX 1.6 N N N N N N N G
D9
CNMM 190608PX 0.8 N N N
190612PX 1.2 N N N N N N N

Cut-off
190616PX 1.6 N N N N N N N H
190624PX 2.4 N N N N
Stainless Steel / Heat-Resistant Alloys Medium - Roughing Finishing - Medium Low Carbon Steel Low Carbon Steel Low Carbon Steel Low Carbon Steel

Threading
CNMG 120404XF 0.4 N N N N N N
120408XF 0.8 N N N N N N J
Finishing / Small ap

CNMG 120404XP 0.4 N N N N N N N N N N N N


120408XP 0.8 N N N N N N N N N N N N N D8

Drilling
Finishing
D9 K
F65 2
F69
CNMG 120404XQ 0.4 N N N N N N N N N N N N N N F70
120408XQ 0.8 N N N N N N N N N N N N N N

Milling
Medium
M
CNMG 120408XS 0.8 N N N N N N N N N N N N N

Turning Mill Spare Parts Information


Roughing

Tools for
CNGG 120402MFP-SK <0.2 N N N N
N
D8
120404MFP-SK <0.4 N N N N D9
Sharp Edge / Polished E48
F65
3
F69
CNGG 120404FP-TK 0.4 N N N
F70
P
120408FP-TK 0.8 N N N
Sharp Edge / Polished
Technical

CNGG 120404TK 0.4 N


120408TK 0.8 N D8 R
Medium - Roughing / Sharp Edge
D9 B20
F65
F69 1
CNMG 120404TK 0.4 N N N F70
120408TK 0.8 N N N
Index

Medium - Roughing T
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g.<0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 (Steel / Edge Length=12, 16, 19) 2 3


12 (Low Carbon Steel) (Steel) (Stainless Steel)
PX(19) 5
5 5
10
ap indicates radius

PX(16) 4 4 4
8
ap (mm)

ap (mm)

ap (mm)

3 3
ap (mm)

3
6 FP-TK
2 2 FP-TK
2
4 XS 1 1
1 XF XP XQ FP-SK FP-SK
2 PX(12)
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
0.1 0.2 0.3 0.4 0.5 f (mm/rev) f (mm/rev)
0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B19
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
Free-cutting steel
P
Carbon Steel / Alloy Steel

B M NQ Q Stainless Steel
RE

Gray Cast Iron


K
Nodular Cast Iron

D1
IC
Turning Indexable Inserts

N Non-ferrous Metals

S OP NQQ Heat-resistant Alloys


80

S
Q P
˚

Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE

C
Heat-Resistant Alloys
Stainless Steel /

CNMG 120404MQ 0.4 N N N N N N


1
D 120408MQ 0.8 N N N N N N D8
Finishing - Medium D9
F65
R F69
CNMG 120404SQ 0.4 N N
120408SQ 0.8 N N F70
S 120412SQ 1.2 N N
Heat-resistant Alloys

T
CNMG 160612SQ 1.2 N N 2
160616SQ 1.6 N N
V
D9
W CNMG 190612SQ 1.2 N N
190616SQ 1.6 N N
Finishing - Medium
Ceramic
Stainless Steel / Heat-Resistant Alloys

CNMG 120404MS 0.4 N N N N N N


120408MS 0.8 N N N N N N
120412MS 1.2 N N N N N N D8
120416MS 1.6 N N N N D9
Medium - Roughing F65
F69
CNMG 120404MU 0.4 N N N N N N F70
120408MU 0.8 N N N N N N
Stainless Steel / Heat-Resistant Alloys

120412MU 1.2 N N N N N
1

CNMG 160608MU 0.8 N N N N N


160612MU 1.2 N N N N N
160616MU 1.6 N N N N
D9

CNMG 190612MU 1.2 N N N


190616MU 1.6 N N N
Medium - Roughing
D8
CNMG 120408SG 0.8 N N N N D9
F65
120412SG 1.2 N N N N F69
F70
Heat-resistant Alloys

CNMG 160612SG 1.2 N N N N


3
160616SG 1.6 N N N N
D9
CNMG 190612SG 1.2 N N N N
190616SG 1.6 N N N N
Roughing
Applicable Chipbreaker Range

1 2 3
(Heat-Resistant Alloys) (Heat-Resistant Alloys)
(Stainless Steel) (Stainless Steel) 7 10
5 SQ(12) 9
TK 5 6 SG(19)
ap indicates radius

SQ(19) 8
4 5 7
4 SG(12)
ap (mm)

MU
ap (mm)

ap (mm)

6
ap (mm)

3 4 SG(16)
3 5
3 4
2 2 (19)
MU SQ(16) 3
2
1 1 2
1
MQ MS 1

Heat-Resistant Alloys 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.6

Titanium Alloys f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

See Page B8

Inserts are sold in 10 piece boxes


B20 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
* S Dimension : ( ) indicates SX Chipbreaker(mm) (mm)
80˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35(5.96) 6.35
CN_1204_ 12.70 4.76(4.42) 5.16 CN_1906_ 19.05 6.35(5.93) 7.94 A
Free-cutting steel
P
Carbon Steel / Alloy Steel

Turning
M Stainless Steel
B
RE

Inserts
N N S NQS S Gray Cast Iron
K
O O P OQT Nodular Cast Iron

D1
IC

CBN & PCD Tools


N Non-ferrous Metals

S NQ Heat-resistant Alloys C
80

S
˚

Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Right-hand E
CNMM 1204XR-SX - N N
Single-sided / Heat-Resistant Alloys

1204XL-SX - N N

Boring
F
CNMM 1606XR-SX - N N D8
1
1606XL-SX - N N D9

Grooving
G
CNMM 1906XR-SX - N N
1906XL-SX - N N
Roughing

Cut-off
CNMG 120404KQ 0.4 N N N H
Cast Iron

120408KQ 0.8 N N N
120412KQ 1.2 N N N
Sharp Cutting Oriented

Threading
CNMG 120404KG 0.4 N N N J
Cast Iron

120408KG 0.8 N N N 2
120412KG 1.2 N N N D8
Roughing D9
F65

Drilling
CNMG 120408KH 0.8 N N N
F69 K
Cast Iron

F70
120412KH 1.2 N N N
120416KH 1.6 N N N
Roughing

Milling
CNMG 120404C 0.4 N N N N N M
120408C 0.8 N N N N N
120412C N N N N N
Cast Iron

1.2
120416C 1.6 N N N N N

Turning Mill Spare Parts Information


Tools for
CNMG 160612C 1.2 N N N N D9
N
Roughing
3
Cast Iron

CNMG 120408ZS 0.8 N N N N N N


120412ZS 1.2 N N N N N N
Roughing P
Cast Iron

CNMG 120408GC 0.8 N N N N N N


120412GC 1.2 N N N N N D8
Technical

D9
Roughing
F65 R
CNGA 120404 0.4 N N F69
120408 0.8 N N F70
Cast Iron

Index

-
CNMA 120404 0.4 N N N N N N N N N T
120408 0.8 N N N N N N N N N
120412 1.2 N N N N N N
120416 1.6 N N N N
Without Chipbreaker
Applicable Chipbreaker Range

1 2 3
(Heat-Resistant Alloys)
7 (Cast Iron) (Cast Iron)
10 10
SX(12)
6
ap indicates radius

SX(19) 8 8
5 C (Standard)
KQ PH
ap (mm)

ap (mm)
ap (mm)

6 6 GC
4 KH (Interruption / Heavy Interruption)
3 SX ZS
(16) 4 4
2 KG
2 2
1

0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B21
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1
CN_0904_ 9.525 4.76 3.81 CN_1606_ 15.875 6.35 6.35
CN_1204_ 12.70 4.76 5.16 CN_1906_ 19.05 6.35 7.94
Free-cutting steel
P
NQ NQP Carbon Steel / Alloy Steel

B M Stainless Steel
RE

S Gray Cast Iron


K
Nodular Cast Iron
D1
IC
Turning Indexable Inserts

N NQ T Non-ferrous Metals

S Heat-resistant Alloys
80

S
S
˚

Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE
Handed Insert
shows Right-hand
C
Non-ferrous Metals

CNGG 120404R-A3 0.4 N N N


D 120404L-A3 0.4 N N N
120408R-A3 0.8 N N N
120408L-A3 0.8 N N N
R Finishing - Medium / Sharp Edge
D8
Non-ferrous Metals Non-ferrous Metals

S D9
CNGG 120404AH 0.4 N N N F65 1
120408AH 0.8 N N N F69
T F70
Medium - Roughing / Sharp Edge

V
CNMG 120404AH 0.4 N N N
120408AH 0.8 N N N
W
Medium - Roughing

Ceramic
CNGG 090402R-S 0.2 N N N N N
090402L-S 0.2 N N N N N
Finishing

090404R-S 0.4 N N N N N
090404L-S 0.4 N N N N N N
090408R-S 0.8 N N D9
090408L-S 0.8 N N F70
Surface Roughness Oriented / Sharp Edge

CNGG 090404L 0.4 N


090408L 0.8 N
Medium

CNGG 120404R 0.4 N N N N N N


120404L 0.4 N N N N N N 2
120408R 0.8 N N N N N N
120408L 0.8 N N N N N N

D8
Medium - Roughing Medium - Roughing

CNGG 120404R-25R 0.4 N N N N N N D9


120404L-25R 0.4 N N N N N N F65
120408R-25R 0.8 N N N N N N F69
120408L-25R 0.8 N N N N N N F70
Low cutting force

CNGG 120404Z 0.4 N


Applicable Chipbreaker Range

1 2
(Non-ferrous Metals) (Steel / Edge Length=09) (Steel / Edge Length=12)
5 5 5

4
&(Without Indication)
4 & 4
ap indicates radius

AH
ap (mm)

(Without Indication)
ap (mm)

3
ap (mm)

3 3
Z
2
2 2
1 A3
1 S 1
0.1 0.2 0.3 0.4 0.5 25R
f (mm/rev) 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B22 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
55˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16 A
Free-cutting steel
P
NQ NNQP ONQPT P Carbon Steel / Alloy Steel
RE

Turning
M Stainless Steel
B

Inserts
S Gray Cast Iron
K

D1
IC

P Nodular Cast Iron

CBN & PCD Tools


N Non-ferrous Metals

55°
S
Heat-resistant Alloys C
S
Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
E
D12
DNMX 150404WF 0.4 N N N N N N N N N D13
150408WF 0.8 N N N N N N N N N F66

Boring
With Wiper Edge

150412WF 1.2 N N N N N N N N N F72


F73 F
1
DNMX 150604WF 0.4 N N N N N N N N N D12
150608WF 0.8 N N N N N N N N N D13

Grooving
Finishing
150612WF 1.2 N N N N N N N N N F66
G

DNMG 150402PP 0.2 N N N N N N N N N N N D12


D13
150404PP 0.4 N N N N N N N N N N N N N

Cut-off
F66
150408PP 0.8 N N N N N N N N N N N N N F72 H
150412PP 1.2 N N N N N N N N N N N F73
Finishing

Threading
DNMG 150602PP 0.2 N N N N N N N N N
150604PP 0.4 N N N N N N N N N N N
D12
D13
J
150608PP 0.8 N N N N N N N N N N F66
150612PP 1.2 N N N N N N N N

Drilling
DNMG 110404GP 0.4 N N N N N N N N N N D13 K
110408GP 0.8 N N N N N N N N N F71

D12

Milling
DNMG 150402GP 0.2 N N N N N N N N N N N N D13
2 M
Finishing

150404GP 0.4 N N N N N N N N N N N N N F66


150408GP 0.8 N N N N N N N N N N N N N N F72
F73

Turning Mill Spare Parts Information


Tools for
DNMG 150602GP 0.2 N N
150604GP 0.4 N N
D12
D13
N
150608GP 0.8 N N F66

D12
DNMG 150404PQ 0.4 N N N N N N N N N N N N N D13 P
150408PQ 0.8 N N N N N N N N N N N N N F66
Finishing - Medium

150412PQ 1.2 N N N N N N N N N N N N N F72


F73
Technical

DNMG 150604PQ 0.4 N N N N N N N N N N N D12 R


150608PQ 0.8 N N N N N N N N N N N N D13
150612PQ 1.2 N N N N N N N N N F66

See "Precautions when Using Wiper Inserts" in the R34 and R35 for WF chipbreaker.
Index

T
Applicable Chipbreaker Range

1 2
(Steel / Edge Length=15)
(Steel) 5
5
4
ap indicates radius

4 (Steel / Edge Length=11) GP PQ


ap (mm)

3 3 CQ
ap (mm)

3
HQ CJ
ap (mm)

2 2
2 PP
HQ
1 1
1
WF GP
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
0.1 0.2 0.3 0.4 0.5 0.6 0.7
f (mm/rev) f (mm/rev)
f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B23
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
55˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
Free-cutting steel
P
NQ NNQP ONQPT PS Carbon Steel / Alloy Steel
RE NQ Q
B M Stainless Steel

S Gray Cast Iron


K

D1
IC

P Nodular Cast Iron


Turning Indexable Inserts

N Non-ferrous Metals
S
55° OP Q Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE

C
DNMG 110402HQ 0.2 N N N N N N N N N N N D13
D 110404HQ 0.4 N N N N N N N N N N N F71

D12
Finishing - Medium

R DNMG 150404HQ 0.4 N N N N N N N N N N N N N N N N N N D13


150408HQ 0.8 N N N N N N N N N N N N N N N N N N N F66
S 150412HQ 1.2 N N N N N N N N N N N N N N F72
F73

T
DNMG 150604HQ 0.4 N N N N N N N N N N N N N N D12
150608HQ 0.8 N N N N N N N N N N N D13
V F66
150612HQ 1.2 N N N N N N N N

W D12
DNMG 150404CQ 0.4 N N N N N N N N N N N N N N N D13 B23
Finishing - Medium / Up Facing

Ceramic 150408CQ 0.8 N N N N N N N N N N N N N N N F66 2


150412CQ 1.2 N N N N N N N N N N N N N F72
F73

DNMG 150604CQ 0.4 N N N N N N N D12


150608CQ 0.8 N N N N N N N N D13
150612CQ 1.2 N N N N N N N F66

D12
Finishing - Medium / Up Facing

DNMG 150408CJ 0.8 N N N N N D13


F66
150412CJ 1.2 N N N N N F72
F73
D12
DNMG 150608CJ 0.8 N N N N N
D13
150612CJ 1.2 N N N N N N F66
D12
DNMG 150404TN-V 0.4 N D13
Medium

F66 1
150408TN-V 0.8 N F72
F73

DNMG 110404GS 0.4 N N N N N N N N N N D13


110408GS 0.8 N N N N N N N N N N N F71
Medium - Roughing

D12
DNMG 150404GS 0.4 N N N N N N N N D13
150408GS 0.8 N N N N N N N N N F66 2
150412GS 1.2 N N N N N F72
F73

D12
DNMG 150604GS 0.4 N N
D13
150608GS 0.8 N N F66
Applicable Chipbreaker Range

1 2
(Steel)
5
Standard GT
PG
ap indicates radius

4
(Steel) PS
ap (mm)

3 3
TN-V
2 2
ap (mm)

GS
1 1
GS (11) PT

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B24 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
55˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16 A
Free-cutting steel
P
NQ NQP ONQPT PS Carbon Steel / Alloy Steel
RE

Turning
M NQ Q Stainless Steel
B

Inserts
S Gray Cast Iron
K

D1
IC

P Nodular Cast Iron

CBN & PCD Tools


N Non-ferrous Metals

55°
S
OP Q Heat-resistant Alloys C
S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
E
DNMG 150404PG 0.4 N N N N N N N N N N D12
0.8 N N D13
150408PG N N N N N N N N N
F66

Boring
150412PG 1.2 N N N N N N N N N F72 F
Medium - Roughing

150416PG 1.6 N N F73

DNMG 150604PG 0.4 N N N N N N N N N N N

Grooving
D12
150608PG 0.8 N N N N N N N N N N N
D13 G
150612PG 1.2 N N N N N N N N F66
150616PG 1.6 N

Cut-off
D12
DNMG 150404PS 0.4 N N N N N N N N N N N N N
D13 H
150408PS 0.8 N N N N N N N N N N N N N N
F66
150412PS 1.2 N N N N N N N N F72
Medium - Roughing

150416PS 1.6 N N F73

Threading
J
DNMG 150604PS 0.4 N N N N N N N N N
D12 1
150608PS 0.8 N N N N N N N N N N
D13
150612PS 1.2 N N N N N N N N N F66
N N N N N N

Drilling
150616PS 1.6
K
D12
Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate

DNMG 150408PT 0.8 N N N N N N N N N D13


F66
150412PT 1.2 N N N N N N N N F72

Milling
F73
M
D12
DNMG 150608PT 0.8 N N N N N N N N N N
D13
150612PT 1.2 N N N N N N N N N N F66

Turning Mill Spare Parts Information


Tools for
D12
DNMG 150408GT 0.8 N N N N N N D13 N
F66
150412GT 1.2 N N N F72
F73
D12
DNMG 150608GT 0.8 N N N N N N N
D13 P
150612GT 1.2 N N N N N N F66
Technical

R
Index

T
Applicable Chipbreaker Range

1
(Steel)
5
Standard GT
ap indicates radius

4 PG
PS
ap (mm)

2
GS
1
GS (11) PT

0.1 0.2 0.3 0.4 0.5


f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B25
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
55˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
Free-cutting steel
P
NQ NNQP ONQPT PS Carbon Steel / Alloy Steel
RE
B M Stainless Steel

N S NQS Gray Cast Iron


K

D1
IC

O P OQT Nodular Cast Iron


Turning Indexable Inserts

N Non-ferrous Metals
S
55˚ Heat-resistant Alloys
S
Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE

C D12
DNMG 150404 0.4 N N N N N N N N N N N N N N N N D13
D 150408 0.8 N N N N N N N N N N N N N N N N N N N N N F66
150412 1.2 N N N N N N F72
Roughing

F73
R 1
DNMG 150604 0.4 N N N N N D12
S 150608 0.8 N N N N N N N N N N N D13
150612 1.2 N N N N N N N N N F66
T
D12
DNMG 150408PH 0.8 N N N N N N N N N N N D13
V 150412PH 1.2 N N N N N N N N N N F66
150416PH 1.6 N N N F72
Roughing

W F73

Ceramic DNMG 150608PH 0.8 N N N N N N N N N D12


150612PH 1.2 N N N N N N N N D13
150616PH 1.6 N N N N N F66
2
Low Carbon Steel Single-sided / Roughing / High Feed Rate

D12
DNMM 150408PX 0.8 N N N D13
150412PX 1.2 N N N N F66
150416PX 1.6 N F72
F73

DNMM 150608PX 0.8 N N N N D12


150612PX 1.2 N N N N N N N D13
150616PX 1.6 N N F66

DNMG 150404XF 0.4 N N N N N N


150408XF 0.8 N N N N N N D12
Finishing / Small ap
D13
F66
F72
DNMG 150404XP 0.4 N N N N N N N N N N N N N N F73
Low Carbon Steel

150408XP 0.8 N N N N N N N N N N N N N N N

0.4 N D12
DNMG 150604XP N N
D13 3
150608XP 0.8 N N N F66
Finishing
Low Carbon Steel Low Carbon Steel

DNMG 150404XQ 0.4 N N N N N N N N N N N N N


150408XQ 0.8 N N N N N N N N N N N N N D12
Medium D13
F66
F72
DNMG 150408XS 0.8 N N N N N N N N N N N F73

Roughing
Applicable Chipbreaker Range

1 2 3
(Steel) (Steel) (Low Carbon Steel)
5 10 5
Standard GT
ap indicates radius

4 PG 8 4
PS
ap (mm)

ap (mm)

(HS) 3
ap (mm)

3 6
PH
2 4 2
GS XS
PX
1 2 1 XF XP XQ
GS (11) PT

0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B26 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
55˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16 A
Free-cutting steel
P
Q Q P Carbon Steel / Alloy Steel
RE

Turning
M NQ P P Q Stainless Steel
B

Inserts
Gray Cast Iron
K

D1
IC

Nodular Cast Iron

CBN & PCD Tools


N Non-ferrous Metals

55˚
S
OP NQQ Heat-resistant Alloys C
S
Q P Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Right-hand E
Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Medium - Roughing Large D.O.C. Finishing - Medium

DNGG 150402MFP-SK <0.2 N N N N


1
150404MFP-SK <0.4 N N N N

Boring
Sharp Edge / Polished
F
DNMG 150402R-LD 0.2 N N
150404R-LD 0.4 N N D12 2
D13

Grooving
F66
F72 G
DNGG 150404FP-TK 0.4 N N N F73 1
150408FP-TK 0.8 N N N
Sharp Edge / Polished

Cut-off
DNGG 150404TK 0.4 N H
150408TK 0.8 N

Threading
D12
DNGG 150604TK 0.4 N
D13
150608TK 0.8 N F66 J
Medium - Roughing / Sharp Edge
D12
DNMG 150404TK 0.4 N N N D13
F66
N N N

Drilling
150408TK 0.8 F72
F73 K
3
D12
DNMG 150604TK 0.4 N N N
D13
150608TK 0.8 N N N F66

Milling
Medium - Roughing
D12 M
DNMG 150404MQ 0.4 N N N N N N D13
F66
150408MQ 0.8 N N N N N N F72

Turning Mill Spare Parts Information


F73

Tools for
DNMG 150604MQ 0.4 N N N N N N
D12 N
D13
150608MQ 0.8 N N N N N N F66
Finishing - Medium

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE). Technical
P

R
Index

T
Applicable Chipbreaker Range

(Steel)
1 2 12
3
(Steel) (Stainless Steel) (Stainless Steel)
11
5 5
10 5
TK
ap indicates radius

4 4 9
4
ap (mm)

8 LD
MU
ap (mm)

ap (mm)

3 3 7 3
ap (mm)

FP-TK
2 2 FP-TK 6
2
5
1 1 4 1
FP-SK FP-SK 3 MQ MS
2 0.1 0.2 0.3 0.4 0.5
0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25 Heat-Resistant Alloys
f (mm/rev) f (mm/rev) 1 f (mm/rev)
Titanium Alloys
0.05 0.1 0.15 0.2 0.25
f (mm/rev) See Page B8

Inserts are sold in 10 piece boxes


: Std. Item B27
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
55˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
Free-cutting steel
P
Carbon Steel / Alloy Steel
RE NQ Q
B M Stainless Steel
Gray Cast Iron
K

D1
IC

Nodular Cast Iron


Turning Indexable Inserts

N Non-ferrous Metals
S
55˚ OP NQQ Heat-resistant Alloys
S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE

C
D12
DNMG 150404SQ 0.4 N N D13
D 150408SQ 0.8 N N F66
Heat-resistant Alloys

150412SQ 1.2 N N F72


F73
R 1
DNMG 150604SQ 0.4 N N D12
S 150608SQ 0.8 N N D13
150612SQ 1.2 N N F66
Finishing - Medium
T
Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys

D12
DNMG 150404MS 0.4 N N N N N N D13
V 150408MS 0.8 N N N N N N F66
150412MS 1.2 N N N N N N F72
F73
W

Ceramic DNMG 150604MS 0.4 N N N N N D12


150608MS 0.8 N N N N N D13
150612MS 1.2 N N N N N F66
Medium - Roughing
2
D12
DNMG 150404MU 0.4 N N N N N N D13
F66
150408MU 0.8 N N N N N N F72
F73
D12
DNMG 150604MU 0.4 N N N N N N
D13
150608MU 0.8 N N N N N N F66
Medium - Roughing
D12
DNMG 150408SG 0.8 N N N N D13
Heat-resistant Alloys

F66
150412SG 1.2 N N N N F72
F73
3
D12
DNMG 150608SG 0.8 N N N N
D13
150612SG 1.2 N N N N F66
Roughing
Applicable Chipbreaker Range

1 2 3
(Heat-Resistant Alloys) (Stainless Steel) (Heat-Resistant Alloys)
5 5 5
TK
ap indicates radius

4 4 4
ap (mm)

MU
ap (mm)

3
ap (mm)

3 3

2 2 2 SG

1 SQ 1 1
MQ MS

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
Heat-Resistant Alloys f (mm/rev)
0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)
Titanium Alloys
See Page B8

Inserts are sold in 10 piece boxes


B28 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
55˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16 A
Free-cutting steel
P
Carbon Steel / Alloy Steel
RE

Turning
M Stainless Steel
B

Inserts
NQS Gray Cast Iron
K

D1
IC

OQT Nodular Cast Iron

CBN & PCD Tools


N Non-ferrous Metals

55˚
S
Heat-resistant Alloys C
S
Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
E
D12
DNMG 150404KQ 0.4 N N N D13
F66
150408KQ 0.8 N N N F72

Boring
Cast Iron

F73
F
D12
DNMG 150604KQ 0.4 N N N
D13
150608KQ 0.8 N N N F66

Grooving
Sharp Cutting Oriented

DNMG 150404KG 0.4 N N N


D12 G
D13
150408KG 0.8 N N N F66
150412KG 1.2 N N N F72
F73
Cast Iron

Cut-off
DNMG 150604KG 0.4 N N N D12
H
150608KG 0.8 N N N D13
150612KG 1.2 N N N F66

Threading
Roughing
D12
D13 J
DNMG 150408KH 0.8 N N N
F66
150412KH 1.2 N N N F72
Cast Iron

F73

Drilling
D12
DNMG 150608KH 0.8 N N N
D13 K
150612KH 1.2 N N N F66
Roughing

D12
DNMG 150404C 0.4 N N N N N D13

Milling
150408C 0.8 N N N N N F66
F72
M
150412C 1.2 N N N N
F73
Cast Iron

Turning Mill Spare Parts Information


Tools for
DNMG 150604C 0.4 N N N N D12
150608C 0.8 N N N N D13 N
150612C 1.2 N N N F66
Roughing
D12
DNMG 150408ZS 0.8 N N N N N D13
F66
150412ZS 1.2 N N N N N F72 2 P
Cast Iron

F73
D12
DNMG 150608ZS 0.8 N N N N N
D13
Technical

150612ZS 1.2 N N N N N F66


Roughing R
D12
DNMG 150408GC 0.8 N N N N D13
F66
150412GC 1.2 N N N N F72
Cast Iron

F73
Index

T
D12
DNMG 150608GC 0.8 N N N N
D13
150612GC 1.2 N N N F66
Roughing
Applicable Chipbreaker Range

1 2
(Cast Iron) (Cast Iron)
10 10
ap indicates radius

8 8
GC PH (Interruption /
ap (mm)

ap (mm)

6 KQ 6 Heavy Interruption)
ZS
KH
4 4
KG
2 2
C (Standard)
0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B29
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
55˚ Rhombic / Negative with Hole Description IC S D1 Description IC S D1
DN_1104_ 9.525 4.76 3.81 DN_1506_ 12.70 6.35 5.16
DN_1504_ 12.70 4.76 5.16
Free-cutting steel
P
NQ NQP P Carbon Steel / Alloy Steel
RE P
B M Stainless Steel

N N S NQS S Gray Cast Iron


K

D1
IC

O O P OQT Nodular Cast Iron


Turning Indexable Inserts

N NQ T Non-ferrous Metals
S
55˚ Heat-resistant Alloys
S
T Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE
Handed Insert
shows Right-hand
C D12
DNMA 150404 0.4 N N N N N N N D13
F66
D 150408 0.8 N N N N N N N N N F72
Cast Iron

F73
-
R D12
DNMA 150604 0.4 N N N
D13
150608 0.8 N N N N N F66
S Without Chipbreaker
Non-ferrous Metals

DNGG 150404R-A3 0.4 N N N


T
150404L-A3 0.4 N N N
150408R-A3 0.8 N N N D12
V D13
150408L-A3 0.8 N N N
F66
Finishing - Medium / Sharp Edge
F72
W F73
DNGG 150404AH 0.4 N N N
Ceramic 150408AH 0.8 N N N
1
Non-ferrous Metals

D12
DNGG 150604AH 0.4 N
D13
150608AH 0.8 N F66
Medium - Roughing / Sharp Edge
D12
DNMG 150404AH 0.4 N N N D13
F66
150408AH 0.8 N N N F72
Medium - Roughing F73

DNGG 110402R-S 0.2 N N


110402L-S 0.2 N N
Finishing

110404R-S 0.4 N N
110404L-S 0.4 N N
110408R-S 0.8 N
D13
110408L-S 0.8 N F71
Surface-Finish Oriented / Sharp Edge

DNGG 110404R 0.4 N N 2


110404L 0.4 N N
110408R 0.8 N
Medium

DNGG 150404R 0.4 N N N N N N N N N D12


D13
150404L 0.4 N N N N N N N N N
F66
150408R 0.8 N N N N N N N N F72
150408L 0.8 N N N N N N N N F73
Applicable Chipbreaker Range

1 2
(Non-ferrous Metals) (Steel)
5 5
&
(15)
ap indicates radius

4 4
&
(11)
ap (mm)

ap (mm)

3 AH 3

2 2

1 1 S
A3

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B30 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15

55˚ Parallelogram / Negative without Hole (mm)

Insert Grades Indexable


Description IC S D1
KNMX1604_ 9.525 4.76 - A
Free-cutting steel
P
NT Carbon Steel / Alloy Steel

Turning
M Stainless Steel
B
RE

Inserts
Gray Cast Iron
K
IC

Nodular Cast Iron

CBN & PCD Tools


N Non-ferrous Metals

55˚
S
Heat-resistant Alloys C
S
Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Right-hand E
Medium - Roughing

KNMX 160405R-1 0.5 N N


160405L-1 0.5 N N
- 1

Boring
160410R-1 1.0 N N
160410L-1 1.0 N N
F

Grooving
G

(mm) (mm)

Round / Negative with Hole

Cut-off
Description IC S D1 Description IC S D1
RN_0903_ 9.525 3.18 3.81 RN_1506_ 15.875 6.35 6.35 H
RN_1204_ 12.70 4.76 5.16

Threading
Free-cutting steel
P
Q Q NQPT P Carbon Steel / Alloy Steel J
M Stainless Steel

N NQS Gray Cast Iron


D1
IC

K
O OQT

Drilling
Nodular Cast Iron
N Non-ferrous Metals
K
S
Heat-resistant Alloys
S
Titanium Alloys

Milling
H Hard Materials
M
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide

Turning Mill Spare Parts Information


Insert Description

Tools for
CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

N
KW10
SW05
TN60

PV90
CCX

RE

RNMG 090300 - N N N N N N N
P
Medium - Roughing

D23
RNMG 120400 - N N N N N N N N N N N N N 2
Technical

RNMG 150600 - N N N N N N - R
Index

T
Applicable Chipbreaker Range

1 2
(Steel) (Steel)
4 4
ap indicates radius

3 3
ap (mm)

ap (mm)

(12)
2 2 (15)

1 1
(09)
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B31
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
90˚ Square / Negative with Hole Description IC S D1 Description IC S D1
SN_0903_ 9.525 3.18 3.81 SN_1506_ 15.875 6.35 6.35
SN_1204_ 12.70 4.76 5.16 SN_1906_ 19.05 6.35 7.94
Free-cutting steel
P
NQ NNQP ONQPT PS Carbon Steel / Alloy Steel

B M NQ Q Stainless Steel

N S NQS Gray Cast Iron

D1
IC

K
O P OQT Nodular Cast Iron
Turning Indexable Inserts

RE N Non-ferrous Metals
S
OP Q Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE

C
Medium - Roughing / High Feed Rate Medium - Roughing Medium - Roughing Finishing - Medium Finishing - Medium

SNMG 120404PQ 0.4 N N N N N N N N N N


D 120408PQ 0.8 N N N N N N N N N N N
120412PQ 1.2 N N N N
R
SNMG 120404HQ 0.4 N N N N N N N N N N N N N
S 120408HQ 0.8 N N N N N N N N N N N N N N N N N N N
120412HQ 1.2 N N N N N N N N N N N N
T
D14
SNMG 120408PG 0.8 N N N N N N N N N N N D15
V 120412PG 1.2 N N N N N N N N N F75
120416PG 1.6 N N N N
W

Ceramic SNMG 120408PS 0.8 N N N N N N N N N N N


120412PS 1.2 N N N N N N N N N 1
120416PS 1.6 N N N N N N

SNMG 120408PT 0.8 N N N N N N N N N


120412PT 1.2 N N N N N N N

SNMG 090304 0.4 N N N N N N N N N D14


090308 0.8 N N N N N N N N N N N N N D15

SNMG 120404 0.4 N N N N N N N N N N N


120408 0.8 N N N N N N N N N N N N N N N N N N N N N N N N N D14
Roughing

120412 1.2 N N N N N N N N N N N N N N N N N N D15


120416 1.6 N N N N N N N N N N N N N F75
120420 2.0 N N N N N N N N

SNMG 190612 1.2 N


- 2
190616 1.6 N
Applicable Chipbreaker Range

1 2
(Steel / Edge Length=09, 12) (Steel / Edge Length=12) (Steel / Edge Length=19)
5 5 10
Standard
PG
Standard
ap indicates radius

4 4 8
PS
ap (mm)

ap (mm)
ap (mm)

3 Standard (09) 3 6

2 PQ 2 4
HQ
1 1 2
PT

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B32 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
90˚ Square / Negative with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


SN_0903_ 9.525 3.18 3.81 SN_1506_ 15.875 6.35 6.35
SN_1204_ 12.70 4.76 5.16 SN_1906_ 19.05 6.35 7.94 A
Free-cutting steel
P
NQ NNQP ONQPT PS Carbon Steel / Alloy Steel

Turning
M Stainless Steel
B

Inserts
NQS Gray Cast Iron

D1
IC

K
OQT Nodular Cast Iron

CBN & PCD Tools


RE N Non-ferrous Metals
S
Heat-resistant Alloys C
S
Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
E
SNMG 120408PH 0.8 N N N N N N N N N N N D14
120412PH 1.2 N N N N N N N N N N N N D15

Boring
120416PH 1.6 N N N N N N N N N N F75
F
Roughing

SNMG 150612PH 1.2 N N N N N N N N N


150616PH 1.6 N N N N N N

Grooving
- G
SNMG 190612PH 1.2 N N N N N
190616PH 1.6 N N N N N

Cut-off
1 H
SNMM 120408PX 0.8 N N N N N D14
Single-sided / Roughing / High Feed Rate

120412PX 1.2 N N N N N D15


120416PX 1.6 N F75

Threading
J
SNMM 150612PX 1.2 N N N
150616PX 1.6 N

Drilling
-
SNMM 190612PX 1.2 N N N N K
190616PX 1.6 N N N N N N
190624PX 2.4 N N N N

Milling
Low Carbon Steel Low Carbon Steel Low Carbon Steel

M
SNMG 120408XP 0.8 N N N N N N N N N N N

Turning Mill Spare Parts Information


Finishing

Tools for
D14
N
SNMG 120408XQ 0.8 N N N N N N N N N N N N D15 2
F75
Medium

P
SNMG 120408XS 0.8 N N N N N N N N N N N
Technical

Roughing

R
Index

T
Applicable Chipbreaker Range

1 (Steel / Edge Length=12, 15, 19)


2
12 (Steel / Edge Length=12, 15, 19)
12
PH(19) (Low Carbon Steel)
PX(19) 5
10 10
ap indicates radius

PH(15) PX(15) 4
8 8
ap (mm)
ap (mm)

ap (mm)

6 3
6

4 4 2 XQ XS
PH(12)
2 2 1
PX(12) XP

0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B33
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
90˚ Square / Negative with Hole Description IC S D1 Description IC S D1
SN_1204_ 12.70 4.76 5.16 SN_1906_ 19.05 6.35 7.94
SN_1506_ 15.875 6.35 6.35 SNMN1204_ 12.70 4.76 -
Free-cutting steel
P
Carbon Steel / Alloy Steel

B M NQ Q Stainless Steel

NQS Gray Cast Iron

D1
IC

K
P OQT Nodular Cast Iron
Turning Indexable Inserts

RE N Non-ferrous Metals
S
OP NQQ Heat-resistant Alloys
S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE

C
SNMG 120404MQ 0.4 N N N N N N
D 120408MQ 0.8 N N N N N N
Stainless Steel / Heat-Resistant Alloys

Finishing - Medium D14


R
D15
SNMG 120404MS 0.4 N N N N N N F75
S 120408MS 0.8 N N N N N N
1
120412MS 1.2 N N N N N N
120416MS 1.6 N N N N N
T
Medium - Roughing

V
SNMG 190612MU 1.2 N N N
-
190616MU 1.6 N N N
W
Medium - Roughing

Ceramic
SNMG 120408SG 0.8 N N N N D14
D15
Heat-resistant Alloys

120412SG 1.2 N N N N F75

2
SNMG 190612SG 1.2 N N N N
-
190616SG 1.6 N N N N
Roughing

N N N
Cast Iron

SNMG 120408KG 0.8


120412KG 1.2 N N N
Roughing
3
SNMG 120408KH 0.8 N N N
Cast Iron

120412KH 1.2 N N N
120416KH 1.6 N N N
Roughing

N N N N D14
Cast Iron

SNMG 120408C 0.8


D15
120412C 1.2 N N N N F75
Roughing

N N N N N N
Cast Iron

SNMG 120408ZS 0.8


4
120412ZS 1.2 N N N N
Roughing

N N N N
Cast Iron

SNMG 120408GC 0.8


120412GC 1.2 N N N N N
Roughing
Applicable Chipbreaker Range

1 (Stainless Steel)
2 3 4
(Heat-Resistant Alloys) (Cast Iron) (Cast Iron)
MU(19) 10 10 10
5 SG(19)
9
ap indicates radius

8 8 8
4
PH (Interruption /
ap (mm)

7
ap (mm)

MS SG
ap (mm)

(12) 6 6 Heavy Interruption)


ap (mm)

3 6
KH ZS
5
2 4 4 4
3 GC
2 KG 2
1 2
Heat-Resistant Alloys MQ 1 C (Standard)

Titanium Alloys 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.6 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)
See Page B8

Inserts are sold in 10 piece boxes


B34 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
90˚ Square / Negative with Hole (mm) Description IC S D1

Insert Grades Indexable


Description IC S D1 SN_1204_ 12.70 4.76 5.16
90˚ Square / Negative without Hole SN_0903_ 9.525 3.18 3.81 SNMN1204_ 12.70 4.76 - A
Free-cutting steel
P
NQ NQ

D1
IC

Carbon Steel / Alloy Steel

Turning
RE
S
M Stainless Steel
B

Inserts
N S NQS S Gray Cast Iron
K
O P OQT Nodular Cast Iron

CBN & PCD Tools


N T Non-ferrous Metals
Heat-resistant Alloys C
IC

S
RE
S Titanium Alloys
S
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Right-hand E
SNGA 120404 0.4 N
120408 0.8 N N

Boring
D14
F
Cast Iron

SNMA 120404 0.4 N N N N D15


120408 0.8 N N N N N N F75
120412 1.2 N N N N N N

Grooving
-
120416 1.6 N N N N N G
120420 2.0 N N N N
Without Chipbreaker

D29
N N N

Cut-off
Cast Iron

SNMN 120408 0.8 D34


120412 1.2 N N N D35 H
F81
Without Chipbreaker

Threading
SNGG 090304R-B 0.4 N N N N N N
090304L-B 0.4 N N N N N N D14 J
090308R-B 0.8 N N N N N D15
Finishing - Medium / Medium - Roughing

090308L-B 0.8 N N N N N

Drilling
SNGG 120404R-C 0.4 N N N N N N K
120404L-C 0.4 N N N N N N
120408R-C 0.8 N N N N N N N
120408L-C 0.8 N N N N N N

Milling
1 M
SNMG 120404R-C 0.4 N N N N N
D14
120404L-C 0.4 N N N N N
D15

Turning Mill Spare Parts Information


120408R-C 0.8 N N N N N

Tools for
F75
120408L-C 0.8 N N N N N
-B : Finishing - Medium
-C : Medium-Roughing
N
Medium - Roughing

SNGG 120404R-25R 0.4 N N N N N


120404L-25R 0.4 N N N N N
120408R-25R 0.8 N N N N N P
120408L-25R 0.8 N N N N N
Low cutting force
Technical

R
Index

T
Applicable Chipbreaker Range

1
(Steel / Edge Length=09, 12)
5
ap indicates radius

4
ap (mm)

3 C

2 B

1
25R

0.1 0.2 0.3 0.4 0.5


f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B35
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)

60˚ Triangle / Negative with Hole Description IC S


(mm)
D1
Description
TN_1603_
IC
9.525
S
3.18
D1
3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16

Free-cutting steel
P
B NQ NNQP ONQPT PS Carbon Steel / Alloy Steel
60˚
M NQ Q Stainless Steel

S Gray Cast Iron


Turning Indexable Inserts

K
D1 P Nodular Cast Iron
IC

N Non-ferrous Metals

RE OP Q Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Chip Cermet Coated CVD Coated Carbide DLC Carbide
breakers (mm) Cermet Cermet Carbide
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
Negative

CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE
C
With Wiper Edge

D
TNMX 160404WF 0.4 N N N N N N N N N D16
160408WF 0.8 N N N N N N N N N D17 1
160412WF 1.2 N N N N N N N N N F76
R Finishing
D16
TNMG 160402PP 0.2 N N N N N N N N N N N N D17
S
Finishing

160404PP 0.4 N N N N N N N N N N N N D18


160408PP 0.8 N N N N N N N N N N N F66
160412PP 1.2 N N N N N N N N N N F76
T F77

V TNMG 110404GP 0.4 N N N N D17


110408GP 0.8 N N N N F77
Finishing

W
TNMG 160402GP 0.2 N N N N N N N N N N N N N N
160404GP 0.4 N N N N N N N N N N N N N N D16
Ceramic D17
160408GP 0.8 N N N N N N N N N N N N N
D18
F66
Finishing - Medium

TNMG 160404PQ 0.4 N N N N N N N N N N N N F76 2


160408PQ 0.8 N N N N N N N N N N N N N F77
160412PQ 1.2 N N N N N N N N N N

TNMG 110404HQ 0.4 N N N N N N N N N D17


Finishing - Medium

110408HQ 0.8 N N N N N N N N N N N N F77

TNMG 160404HQ 0.4 N N N N N N N N N N N N N N N N N N N


160408HQ 0.8 N N N N N N N N N N N N N N N N N N N D16
160412HQ 1.2 N N N N N N N N N N N N D17
D18
F66
Finishing - Medium / Up Facing

TNMG 160404CQ 0.4 N N N N N N N N N N N N N N F76


160408CQ 0.8 N N N N N N N N N N N N N N N F77
160412CQ 1.2 N N N N N N N N N N N N

TNMG 220408CQ 0.8 N N N N N N N D17


220412CQ 1.2 N N N N F76

TNMG 110404GS 0.4 N N N N N N N D17


Medium - Roughing

110408GS 0.8 N N N F77

3
TNMG 160404GS 0.4 N N N N N N N N N N D16
160408GS 0.8 N N N N N N N N N N D17
D18
Medium - Roughing

TNMG 160404PG 0.4 N N N N N N N N N N N F66


160408PG 0.8 N N N N N N N N N N N F76
F77
160412PG 1.2 N N N N N N N N N

See "Precautions when Using Wiper Inserts" in the R34 and R35 for WF chipbreaker.
Applicable Chipbreaker Range

1 2 3
(Steel / Edge Length=16) (Steel / Edge Length=16) (Steel / Edge Length=22)
5 5 10
(Steel)
Standard
5
ap indicates radius

4 4 PG GT 8 Standard
4 PS
(Steel / Edge Length=11) CQ PS
ap (mm)
ap (mm)

6
ap (mm)

3 3 3
ap (mm)

3 HQ
GS CJ
PQ
ap (mm)

2 2 2 4
2 PP
GP HQ GS
1 1 1 1 2
WF GP PT CQ
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B36 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)

60˚ Triangle / Negative with Hole (mm) Description IC S D1

Insert Grades Indexable


Description IC S D1 TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81 A
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16

Free-cutting steel
P
NQ NNQP ONQPT PS

Turning
60˚
Carbon Steel / Alloy Steel
B
NQ Q

Inserts
M Stainless Steel

N N S NQS Gray Cast Iron


K

CBN & PCD Tools


O O P OQT Nodular Cast Iron
C
D1
IC

N Non-ferrous Metals

RE OP Q Heat-resistant Alloys
S S
Q Titanium Alloys

External
H Hard Materials
CVD PVD Coated D

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide

Small Parts
Insert Description

Machining
CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE E
D16
TNMG 160404PS 0.4 N N N N N N N N N N N N N N D17
D18

Boring
160408PS 0.8 N N N N N N N N N N N N N N F66 F
Medium - Roughing

160412PS 1.2 N N N N N N N N F76


F77
TNMG 220404PS 0.4 N N N N N N N N

Grooving
220408PS 0.8 N N N N N N N N N N D16
220412PS 1.2 N N N N N N N N D17 G
F76
220416PS 1.6 N N N N N
Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate

Cut-off
TNMG 160408PT 0.8 N N N N N N N N N N H
160412PT 1.2 N N N N N N

D16 1

Threading
TNMG 160408GT 0.8 N N N N N N N
160412GT 1.2 N N N
D17 J
D18
F66
F76
0.4 N N N N N N N F77
TNMG 160404 N N N N N N N N N N N N N N N

Drilling
160408 0.8 N N N N N N N N N N N N N N N N N N N N N N N K
160412 1.2 N N N N N N N N N N N N N N
160416 1.6 N N N N N
Roughing

160420 2.0 N N N N N

Milling
M
TNMG 220404 0.4 N N N N N
D17
220408 0.8 N N N N N N N N N N N N N N N F76
N N N N N N N N N N N

Turning Mill Spare Parts Information


220412 1.2

Tools for
D16 N
D17
TNMG 160408PH 0.8 N N N N N N N N N N N D18
F66
160412PH 1.2 N N N N N N N N N N F76
Roughing

F77
2
TNMG 220408PH 0.8 N N N N N N
P
220412PH 1.2 N N N N N N N D17
F76
220416PH 1.6 N N
Technical

R
Index

T
Applicable Chipbreaker Range

1 2 3
(Steel / Edge Length=16) (Steel / Edge Length=22) (Steel) (Steel)
5 10 10 10
Standard
PH(22)
ap indicates radius

4 PG GT 8 Standard 8 8
PH(16)
PS
ap (mm)

ap (mm)

PS
ap (mm)

6 6 PX(22)
ap (mm)

3 6

2 4 4 4

GS 2
1 2 2 PX(16)
PT
CQ
0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev)
f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B37
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Negative with Hole (mm) Description IC S D1
Description IC S D1 TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16
Free-cutting steel
P
B NQ NNQP ONQPT P Q P Carbon Steel / Alloy Steel
60˚
M P P Q Stainless Steel

S Gray Cast Iron


Turning Indexable Inserts

K
D1 P Nodular Cast Iron
IC

N Non-ferrous Metals
RE Q Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Chip Cermet Coated CVD Coated Carbide DLC Carbide
breakers (mm) Cermet Cermet Carbide

Negative Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE
Handed Insert
C shows Right-hand
D16
Low Carbon Steel Single-sided / Roughing / High Feed Rate

D D17
TNMM 160408PX 0.8 N N N D18
160412PX 1.2 N N N F66
R F76
F77 B37

S 3
TNMM 220408PX 0.8 N N N
D17
220412PX 1.2 N N N F76
T 220416PX 1.6 N N N

TNMG 160404XF 0.4 N N N N N N


W 160408XF 0.8 N N N N N N
Finishing / Small ap
Ceramic
Low Carbon Steel

TNMG 160404XP 0.4 N N N N N N N N N N N N


160408XP 0.8 N N N N N N N N N N N N N N D16
D17
Finishing D18
F66
1
Low Carbon Steel

F76
TNMG 160404XQ 0.4 N N N N N N N N N N N N N F77
160408XQ 0.8 N N N N N N N N N N N N N N
Medium
Finishing - Medium Finishing - Medium Low Carbon Steel

TNMG 160408XS 0.8 N N N N N N N N N N

Roughing

TNGG 160401MFP-SK <0.1 N N N N


160402MFP-SK <0.2 N N N N
160404MFP-SK <0.4 N N N N
Sharp Edge / Polished
D16 2
D17
TNGG 160402M-SK <0.2 N N D18
E49
160404M-SK <0.4 N N F66
F76
F77
Large D.O.C.

TNMG 160402R-LD 0.2 N N


3
160404R-LD 0.4 N N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 2 3 (Steel)
(Low Carbon Steel) (Steel) (Stainless Steel) 10
5 5 5
9
ap indicates radius

8
4 4 4
7
ap (mm)
ap (mm)

3 3
ap (mm)

ap (mm)

3 6

FP-TK 5
LD
2 2 2 FP-TK 4
XS 3
XP 1 1
1 XF XQ 2
FP-SK(SK) FP-SK 1

0.1 0.2 0.3 0.4 0.5 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2 0.25
0.05 0.1 0.15 0.2 0.25
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B38 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Negative with Hole (mm) Description IC S D1

Insert Grades Indexable


Description IC S D1 TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81 A
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16

Free-cutting steel
P

Turning
NQ NQ ONQPT P Q P Carbon Steel / Alloy Steel
B
60˚

Inserts
M NQ P P Q Stainless Steel
Gray Cast Iron
K

CBN & PCD Tools


Nodular Cast Iron
C
D1
IC

N Non-ferrous Metals
RE OP NQQ Heat-resistant Alloys
S S
Q P Titanium Alloys

External
H Hard Materials
CVD PVD Coated
D

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide

Small Parts
Insert

Machining
Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
E
CCX

RE
Handed Insert
shows Right-hand
D16
Medium - Roughing

D17

Boring
TNGG 160404FP-TK N N N D18
0.4
E49 F
160408FP-TK 0.8 N N N F66
F76
Sharp Edge / Polished F77

Grooving
TNGG 160404TK 0.4 N G
160408TK 0.8 N
Medium - Roughing / Sharp Edge

Cut-off
H
TNMG 160404TK 0.4 N N N
160408TK 0.8 N N N
Stainless Steel / Heat-Resistant Alloys

Threading
Medium - Roughing
J
TNMG 160404MQ 0.4 N N N N N N
160408MQ 0.8 N N N N N N 1

Drilling
Finishing - Medium
D16
K
D17
TNMG 160404MS 0.4 N N N N N N D18
160408MS 0.8 N N N N N N F66

Milling
160412MS 1.2 N N N N N N F76 M
F77
Medium - Roughing

Turning Mill Spare Parts Information


N N N N N N

Tools for
TNMG 160404MU 0.4
160408MU 0.8 N N N N N N N
Medium - Roughing

TNMG 160404R-ST 0.4 N N N N N N N N N N N N N N N


Stainless Steel

160404L-ST 0.4 N N N N N N N N N N N N N N P
160408R-ST 0.8 N N N N N N N N N N N N N
160408L-ST 0.8 N N N N N N N N N N N N N
Technical

Medium - Roughing

TNMG 160408SG 0.8 N N N N


R
Heat-resistant Alloys

160412SG 1.2 N N N N
2
TNMG 220408SG 0.8 N N N N D17
Index

Roughing
220412SG 1.2 N N N N F76 T
Applicable Chipbreaker Range

1 (Stainless Steel) 2 (Heat-Resistant Alloys)


(Stainless Steel)
5 5 5 SG
TK
(22)
ap indicates radius

4 4 ST 4
ap (mm)
ap (mm)

MU
3 3
ap (mm)

2 2 2

Heat-Resistant Alloys 1 1 1
SG
(16)
Titanium Alloys MQ MS

See Page B8 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B39
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Negative with Hole (mm) Description IC S D1
Description IC S D1 TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16
Free-cutting steel
P
B Q Q Carbon Steel / Alloy Steel
60˚
M Stainless Steel

N N S NQS S Gray Cast Iron


Turning Indexable Inserts

K
D1 O O P OQT Nodular Cast Iron
IC

N Non-ferrous Metals
RE Heat-resistant Alloys
S S
Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Chip Cermet Coated CVD Coated Carbide DLC Carbide
breakers (mm) Cermet Cermet Carbide

Negative Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE
C

D
TNMG 160404KQ 0.4 N N N
Cast Iron

R 160408KQ 0.8 N N N
Sharp Cutting Oriented
S
TNMG 160404KG 0.4 N N N
Cast Iron

T 160408KG 0.8 N N N 1
160412KG 1.2 N N N
V Roughing

W TNMG 160408KH 0.8 N N N


Cast Iron

160412KH 1.2 N N N
D16
Ceramic 160416KH 1.6 N N N D17
Roughing D18
F66
TNMG 160404C 0.4 N N N N N F76
Cast Iron

F77
160408C 0.8 N N N N N N
160412C 1.2 N N N N
Roughing

N N N N N N
Cast Iron

TNMG 160408ZS 0.8


160412ZS 1.2 N N N N
Roughing

N N N N N
Cast Iron

TNMG 160408GC 0.8


160412GC 1.2 N N N N N
2
Roughing

TNGA 110304 0.4 N D17

TNGA 160404 0.4 N N


160408 0.8 N N
D16
Cast Iron

D17
D18
TNMA 160404 0.4 N N N N N N N N N N F66
160408 0.8 N N N N N N N N N N N F76
160412 1.2 N N N N N F77
160416 1.6 N N N N
160420 2.0 N N N N
Without Chipbreaker
Applicable Chipbreaker Range

1 2
(Cast Iron) (Cast Iron)
10 10
ap indicates radius

8 KQ 8
C(Standard)
PH (Interruption /
GC
ap (mm)
ap (mm)

6 6 Heavy Interruption)
KH ZS
4 4
KG
2 2

0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B40 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Negative with Hole (mm) Description IC S D1

Insert Grades Indexable


Description IC S D1 TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81 A
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16

Free-cutting steel
P

Turning
60˚
Carbon Steel / Alloy Steel
B

Inserts
M Stainless Steel

S Gray Cast Iron


K

CBN & PCD Tools


Nodular Cast Iron
C
D1
IC

N NQ T Non-ferrous Metals
RE Heat-resistant Alloys
S S
S Titanium Alloys

External
H Hard Materials
CVD PVD Coated
D

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide

Small Parts
Insert

Machining
Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
E
CCX

RE
Handed Insert
shows Right-hand
Non-ferrous Metals

TNGG 160404R-A3 0.4 N N N

Boring
160404L-A3 0.4 N N N F
160408R-A3 0.8 N N N
160408L-A3 0.8 N N N

Grooving
Finishing - Medium / Sharp Edge
D16
G
Non-ferrous Metals

D17
TNGG 160404AH 0.4 N N N D18
F66
1
160408AH 0.8 N N N F76
F77

Cut-off
Medium - Roughing / Sharp Edge
H
Non-ferrous Metals

TNMG 160404AH 0.4 N N N


N N N

Threading
160408AH 0.8

Medium - Roughing J

Drilling
K

Milling
M

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

T
Applicable Chipbreaker Range

(Non-ferrous Metals)
ap indicates radius

4
AH
3
ap (mm)

1 A3

0.1 0.2 0.3 0.4 0.5


f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B41
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Negative with Hole (mm) Description IC S D1
Description IC S D1 TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16

Free-cutting steel
P
B NQ NQP QP Carbon Steel / Alloy Steel
60˚
M PP Q Stainless Steel

N S Gray Cast Iron


Turning Indexable Inserts

K
D1 O Nodular Cast Iron
IC

N T Non-ferrous Metals
RE Q Heat-resistant Alloys
S S
Q S Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Chip Cermet Coated CVD Coated Carbide DLC Carbide
breakers (mm) Cermet Cermet Carbide

Negative Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE
Handed Insert
C shows Right-hand
Super Fine D16
D TNEG 160402R-SSF 0.2 N N N N N N N D17
Finishing

160402L-SSF 0.2 N N N N N N N D18


R 160404R-SSF 0.4 N N N N N N N F66
160404L-SSF 0.4 N N N N N N N F76
Sharp Edge / Precision F77
S
TNGG 110402R-S 0.2 N N
T 110402L-S 0.2 N N
110404R-S 0.4 N D17
V 110404L-S 0.4 N F77
110408R-S 0.8 N
110408L-S 0.8 N
W
Finishing

Ceramic TNGG 160401R-S 0.1 N N N


160401L-S 0.1 N N N D16
160402R-S 0.2 N N N N N N N N N N D17
160402L-S 0.2 N N N N N N N N N N D18
160404R-S 0.4 N N N N N N N N N N F66
160404L-S 0.4 N N N N N N N N N N F76
160408R-S 0.8 N N N N N N N N N F77 1
Surface Roughness Oriented / 160408L-S 0.8 N N N N N N N N N
Sharp Edge

TNGG 110302R-B 0.2 N N N N N N


110302L-B 0.2 N N N N N N
D17
110304R-B 0.4 N N N N N N
110304L-B 0.4 N N N N N N
Finishing - Medium

TNGG 160304R-B 0.4 N


-
160304L-B 0.4 N

TNGG 160402R-B 0.2 N N N N N N N N D16


160402L-B 0.2 N N N N N N N N D17
160404R-B 0.4 N N N N N N N N D18
160404L-B 0.4 N N N N N N N N F66
160408R-B 0.8 N N N N N N F76
160408L-B 0.8 N N N N N N F77
Applicable Chipbreaker Range

1
(Steel / Edge Length=11) (Steel / Edge Length=16)
5 5
ap indicates radius

4 4
C
B
ap (mm)
ap (mm)

3 3

2 2
B S
1 S 1
25R

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B42 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Negative with Hole (mm) Description IC S D1

Insert Grades Indexable


Description IC S D1 TN_1603_ 9.525 3.18 3.81
TN_1103_ 6.35 3.18 2.26 TN_1604_ 9.525 4.76 3.81 A
TN_1104_ 6.35 4.76 2.26 TN_2204_ 12.70 4.76 5.16

Free-cutting steel
P

Turning
NQ NQP P Carbon Steel / Alloy Steel
B
60˚

Inserts
M P Stainless Steel

N S Gray Cast Iron


K

CBN & PCD Tools


O Nodular Cast Iron
C
D1
IC

N T Non-ferrous Metals
RE Heat-resistant Alloys
S S
S Titanium Alloys

External
H Hard Materials
CVD PVD Coated
D

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide

Small Parts
Insert

Machining
Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
E
CCX

RE
Handed Insert
shows Right-hand

TNGG 160402R-C 0.2 N N N

Boring
160402L-C 0.2 N N N D16 F
160404R-C 0.4 N N N N N N N N N D17
160404L-C 0.4 N N N N N N N N N D18
160408R-C 0.8 N N N N N N N N N F66

Grooving
160408L-C 0.8 N N N N N N N N N F76
160412R-C 1.2 N N N N N N N F77 G
160412L-C 1.2 N N N N N N N

TNGG 220404R-C N N N

Cut-off
0.4
220404L-C 0.4 N N N D17 H
Medium - Roughing

220408R-C 0.8 N N N F76


220408L-C 0.8 N N N

Threading
TNGG 110402R 0.2 N J
1
110402L 0.2 N
D17
110404R 0.4 N F77
110404L 0.4 N

Drilling
110408R 0.8 N
K
TNMG 160404R-C 0.4 N N N N N N
160404L-C 0.4 N N N N N N

Milling
160408R-C 0.8 N N N N N N
D16 M
160408L-C 0.8 N N N N N N
D17
160412R-C 1.2 N
D18
F66

Turning Mill Spare Parts Information


Tools for
F76
Medium - Roughing

TNGG 160404R-25R 0.4 N N N N N N N N N F77 N


160404L-25R 0.4 N N N N N N N N N
160408R-25R 0.8 N N N N N N N N N
160408L-25R 0.8 N N N N N N N N N
Low cutting force
Technical
P

R
Index

T
Applicable Chipbreaker Range

1
(Steel / Edge Length=16) (Steel / Edge Length=22)
5 10
ap indicates radius

4 8
C
B
ap (mm)
ap (mm)

3 6

2 4
S C
1 2
25R

0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B43
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15

35˚ Rhombic / Negative with Hole (mm)


Description IC S D1
VN_1604_ 9.525 4.76 3.81
Free-cutting steel
P
NQ NNQP ONQPT PS Q P Carbon Steel / Alloy Steel

B M NQ P P Q Stainless Steel
RE
N S NQS Gray Cast Iron
K
O P OQT Nodular Cast Iron
D1
IC
Turning Indexable Inserts

N Non-ferrous Metals
35° S
OP Q Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE
Handed Insert
shows Right-hand
C
VNMG 160402PP 0.2 N N N N N N N N N N N N
Finishing

D 160404PP 0.4 N N N N N N N N N N N N
160408PP 0.8 N N N N N N N N N N N N
160412PP 1.2 N N N N N N N N
R

S VNMG 160402GP 0.2 N N N N N N N N N N N N


Finishing

160404GP 0.4 N N N N N N N N N N N N N
160408GP 0.8 N N N N N N N N N N N N N
T

V VNMG 160404R-VC 0.4 N N N N N N N N N N N


Finishing - Medium

160404L -VC 0.4 N N N N N N N N N N N


W
160408R-VC 0.8 N N N N N N N N N N N
160408L -VC 0.8 N N N N N N N N N N N
160412R-VC 1.2 N N N N N N N N N N N
Ceramic 160412L -VC 1.2 N N N N N N N N N N N
Finishing - Medium Finishing - Medium Finishing - Medium

VNMG 160404VF 0.4 N N N N N N N N N N N N N


160408VF 0.8 N N N N N N N N N N N N N 1
160412VF 1.2 N N N N N N N N N

D19
VNMG 160404PQ 0.4 N N N N N N N N N N N N D20
160408PQ 0.8 N N N N N N N N N N N N N D21
160412PQ 1.2 N N N N N N N N N N N N D22

VNMG 160404HQ 0.4 N N N N N N N N N N N N N N N N


160408HQ 0.8 N N N N N N N N N N N N N N N N
160412HQ 1.2 N N N N N N N N N N N N N N

VNMG 160404TN-V 0.4 N


Medium

160408TN-V 0.8 N
160412TN-V 1.2 N
Roughing

VNMG 160404 0.4 N N N N N N N N N N N N N N N N N N N N N


160408 0.8 N N N N N N N N N N N N N N N N N N N N N N N N
Finishing - Medium Finishing - Medium

VNGG 160402MFP-SK <0.2 N N N N


160404MFP-SK <0.4 N N N N
Sharp Edge / Polished
2
VNGG 160402M-SK <0.2 N N N N N
160404M-SK <0.4 N N N N N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 2 (mm) (ステンレス
(Steel) (Steel) 5 5
5 5
(Steel)
4 4
ap indicates radius

4 4
切込み

4
Standard
ap (mm)
ap (mm)

3 3
ap (mm)

3 3
3
ap (mm)

GP FP-SK,SK
2 (Stainless Steel)
2
PQ 2 2 ap 2
HQ
1 PP 1 1 1 1
VC VF FP-SK,SK(Steel)

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.5 0.05 0.1 0.15 0.2 0.25 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) 送り f (mm/rev

Inserts are sold in 10 piece boxes


B44 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15

35˚ Rhombic / Negative with Hole (mm)

Insert Grades Indexable


Description IC S D1
VN_1604_ 9.525 4.76 3.81 A
Free-cutting steel
P
NQ NQP P Carbon Steel / Alloy Steel

Turning
M NQ P Q Stainless Steel
B
RE

Inserts
N NQS S Gray Cast Iron
K
O OQT Nodular Cast Iron
D1
IC

CBN & PCD Tools


N T Non-ferrous Metals
35° S
OP NQQ Heat-resistant Alloys C
S
Q SQ Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
RE

Machining
Handed Insert
shows Right-hand E
Heat-resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys

VNMG 160404MQ 0.4 N N N N N N


160408MQ 0.8 N N N N N N

Boring
Finishing - Medium
F
VNMG 160404MS 0.4 N N N N N N
160408MS 0.8 N N N N N N 1

Grooving
Medium - Roughing
160412MS 1.2 N N N N N G

VNMG 160404MU 0.4 N N N N N N

Cut-off
160408MU 0.8 N N N N N N
H
Medium - Roughing

VNMG 160404SG 0.4 N N N N

Threading
2
160408SG 0.8 N N N N J
Roughing

N N N
Cast Iron

VNMG 160408KG 0.8

Drilling
160412KG 1.2 N N N D19 K
D20
Roughing
D21 3
D22
N N N
Cast Iron

VNMG 160408KH 0.8

Milling
160412KH 1.2 N N N M
Roughing

Turning Mill Spare Parts Information


N N
Cast Iron

Tools for
VNGA 160404 0.4
- N
160408 0.8 N N
Without Chipbreaker

VNGG 160402R-S 0.2 N N N N


Finishing

160402L-S 0.2 N N N N P
160404R-S 0.4 N N N N
160404L-S 0.4 N N N N
Surface Roughness Oriented / Sharp Edge
Technical

4
VNGG 160402R 0.2 N N N N N N N R
160402L 0.2 N N N N N N N
N N N N N N N N
Medium

160404R 0.4
160404L 0.4 N N N N N N N N
160408R 0.8 N N N N N N N N
Index

160408L 0.8 N N N N N N N T
Applicable Chipbreaker Range

1 2 3 4
(Heat-Resistant Alloys) (Steel) (Steel)
5 6 5
(Stainless Steel)
5
ap indicates radius

4 4 KH 4
4 &(Without Indication)
ap (mm)

ap (mm)

ap (mm)

3 3 3
MU
ap (mm)

3
2 2 SG 2
MQ
2
1 1 1 S
1 KG
MS
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B45
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Trigon / Negative with Hole Description IC S D1 Description IC S D1
WN_06T3_ 9.525 3.97 3.81 WN_0804_ 12.70 4.76 5.16
WN_0604_ 9.525 4.76 3.81
Free-cutting steel
P
80˚ NQ NNQP ONQPT PS Carbon Steel / Alloy Steel

B M NQ Q Stainless Steel

S Gray Cast Iron


K
P Nodular Cast Iron
Turning Indexable Inserts

D1
IC

N Non-ferrous Metals
RE
OP Q Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE

C
With Wiper Edge

WNMG 080404WF 0.4 N N N N N N N N N


D 1
080408WF 0.8 N N N N N N N N N
Finishing
R
With Wiper Edge

WNMG 080404WP 0.4 N N N N N N N N N N N


S 2
080408WP 0.8 N N N N N N N N N N N N
Finishing
T
With Wiper Edge

WNMG 080404WE 0.4 N N N N N N N N N D24


V 080408WE 0.8 N N N N N N N N N D25 1
080412WE 1.2 N N N N N N N N N F79
W Finishing - Medium F80
With Wiper Edge

Ceramic WNMG 080404WQ 0.4 N N N N N N N N N N


080408WQ 0.8 N N N N N N N N N N N N 2
080412WQ 1.2 N N N N N N N N N N
Finishing - Medium

WNMG 080402PP 0.2 N N N N N N N N N N N


Finishing

080404PP 0.4 N N N N N N N N N N N
080408PP 0.8 N N N N N N N N N N N
080412PP 1.2 N N N N N N N N N N

WNMG 060404GP 0.4 N N N N D25


060408GP 0.8 N N N N F78
Finishing

WNMG 080404GP 0.4 N N N N N N


080408GP 0.8 N N N N N N
D24
D25
Finishing - Medium

WNMG 080404PQ 0.4 N N N N N N N N N N N N F79


F80 3
080408PQ 0.8 N N N N N N N N N N N N N
080412PQ 1.2 N N N N N N

WNMG 06T304HQ 0.4 N N N N N N N N -


06T308HQ 0.8 N N N N
Finishing - Medium

WNMG 060404HQ 0.4 N N N N N N N N N N N N D25


060408HQ 0.8 N N N N N N N N N N N N F78

WNMG 080404HQ 0.4 N N N N N N N N N N N N N N N N N N N D24


080408HQ 0.8 N N N N N N N N N N N N N N N N N N N D25
1.2 N N N N N N N F79
080412HQ N N N N N N N
F80

See "Precautions when Using Wiper Inserts" in the R34 and R35 for WF/WE chipbreakers.
Applicable Chipbreaker Range

1 2 3
(Steel) (Steel)
5 5 (Steel / Edge Length=08)
4
ap indicates radius

WE
4 Corner-R(RE)=1.2 4 WQ
Corner-R(RE)=1.2
(Steel / Edge Length=06) CQ
3 3
PQ
ap (mm)

3 3
ap (mm)

ap (mm)

GP HQ CJ
WE
ap (mm)

2 2 2 2 PP
HQ
1 1 WQ 1 1
GP
WF WP

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B46 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Trigon / Negative with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


WN_06T3_ 9.525 3.97 3.81 WN_0804_ 12.70 4.76 5.16
WN_0604_ 9.525 4.76 3.81 A
Free-cutting steel
P
80˚ NQ NNQP ONQPT PS Carbon Steel / Alloy Steel

Turning
M NQ Q Stainless Steel
B

Inserts
N N S NQS Gray Cast Iron
K
O O P OQT Nodular Cast Iron
D1
IC

CBN & PCD Tools


N Non-ferrous Metals
RE C
OP Q Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
E
Finishing - Medium / Up Facing Finishing - Medium / Up Facing

WNMG 080404CQ 0.4 N N N N N N N N N N N


080408CQ 0.8 N N N N N N N N N N N N N N N

Boring
080412CQ 1.2 N N N N N N N N N N N N D24
D25
F
F79
1
F80
WNMG 080408CJ 0.8 N N N N N N

Grooving
080412CJ 1.2 N N N N N N
G

WNMG 060404GS 0.4 N N N N N N N N N N D25


N N N N N N N N N N N F78
Medium - Roughing

060408GS 0.8

Cut-off
H
WNMG 080404GS 0.4 N N N N N N N N
080408GS 0.8 N N N N N N N N N N

Threading
080412GS 1.2 N N N N N N
J
Medium - Roughing

WNMG 080404PG 0.4 N N N N N N N N N N N


080408PG 0.8 N N N N N N N N N N N
N N N N N N

Drilling
080412PG 1.2
080416PG 1.6 N N N N N K
Medium - Roughing

WNMG 080404PS 0.4 N N N N N N N N N N N N N

Milling
080408PS 0.8 N N N N N N N N N N N N N N
080412PS 1.2 N N N N N N N N N N D24
2 M
080416PS 1.6 N N N N N D25
F79

Turning Mill Spare Parts Information


F80
Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate

Tools for
WNMG 080408PT 0.8 N N N N N N N N N N N N
080412PT 1.2 N N N N N N N N N

WNMG 080408GT 0.8 N N N N N N N P


080412GT 1.2 N N N N N N N
Technical

WNMG 080404 0.4 N N N N N N N N N N N N N N N N N N R


Roughing

080408 0.8 N N N N N N N N N N N N N N N N N N N N N N N N
080412 1.2 N N N N N N N N N N N N N N N
Index

T
Applicable Chipbreaker Range

1 2 3
(Steel / Edge Length=08) (Steel) (Steel)
5 10 10
(Steel / Edge Length=08) Standard
ap indicates radius

4 4 PG 8 8
PS
3 CQ
ap (mm)

ap (mm)

ap (mm)

PQ 3 6 Standard 6
ap (mm)

HQ CJ
2 PP 2 4 4
PH
GS
1 1 2 2
GP GT
PT PS
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B47
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Trigon / Negative with Hole Description IC S D1 Description IC S D1
WN_06T3_ 9.525 3.97 3.81 WN_0804_ 12.70 4.76 5.16
WN_0604_ 9.525 4.76 3.81
Free-cutting steel
P
80˚ NQ NNQP ONQPT P Carbon Steel / Alloy Steel

B M NQ Q Stainless Steel

NQS Gray Cast Iron


K
OQT Nodular Cast Iron
Turning Indexable Inserts

D1
IC

N Non-ferrous Metals
RE
OP NQQ Heat-resistant Alloys
S S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE

C
B47
Roughing

WNMG 080408PH 0.8 N N N N N N N N N N 3


D 080412PH 1.2 N N N N N N N N N
1
R
Heat-resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Low Carbon Steel Low Carbon Steel Low Carbon Steel

WNMG 080404XP 0.4 N N N N N N N N N N N N N


S
080408XP 0.8 N N N N N N N N N N N N
Finishing
T

V WNMG 080404XQ 0.4 N N N N N N N N N N N N


2
080408XQ 0.8 N N N N N N N N N N N N N
W Medium

Ceramic
WNMG 080408XS 0.8 N N N N N N N N N

Roughing

WNGG 080404TK 0.4 N


080408TK 0.8 N
D24
Medium - Roughing / Sharp Edge D25
F79
F80
WNMG 080404TK 0.4 N N N
080408TK 0.8 N N N
Medium - Roughing

WNMG 080404MQ 0.4 N N N N N N


3
080408MQ 0.8 N N N N N N
Finishing - Medium

WNMG 080404MS 0.4 N N N N N N


080408MS 0.8 N N N N N N
080412MS 1.2 N N N N N N
Medium - Roughing

WNMG 080404MU 0.4 N N N N N N


080408MU 0.8 N N N N N N
Medium - Roughing

WNMG 080408SG 0.8 N N N N


4
080412SG 1.2 N N N N
Roughing
Applicable Chipbreaker Range

1 2 3 (Stainless Steel)
4
(Cast Iron) (Low Carbon Steel) (Heat-Resistant Alloys)
10 5 5 5
TK
ap indicates radius

8 4 4 4
C (Standard)
PH (Interruption / MU
ap (mm)

GC
ap (mm)
ap (mm)

ap (mm)

6 Heavy Interruption) 3 3 3
ZS
SG
4 2 2 2
XS
XP 1
2 1 XQ 1
Heat-Resistant Alloys MQ MS

0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5 Titanium Alloys 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) See Page B8 f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B48 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Trigon / Negative with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


WN_06T3_ 9.525 3.97 3.81 WN_0804_ 12.70 4.76 5.16
WN_0604_ 9.525 4.76 3.81 A
Free-cutting steel
P
Carbon Steel / Alloy Steel
80˚

Turning
M Stainless Steel
B

Inserts
N S NQS S Gray Cast Iron
K
O P OQT Nodular Cast Iron
D1
IC

CBN & PCD Tools


N NQ T Non-ferrous Metals
RE C
Heat-resistant Alloys
S S
S Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Right-hand E
WNMG 080404KQ 0.4 N N N
Cast Iron

080408KQ 0.8 N N N

Boring
080412KQ 1.2 N N N
Sharp Cutting Oriented F
WNMG 080404KG 0.4 N N N
Cast Iron

080408KG 0.8 N N N 1

Grooving
080412KG 1.2 N N N
Roughing G
WNMG 080408KH 0.8 N N N
Cast Iron

080412KH 1.2 N N N
080416KH 1.6 N N N

Cut-off
Roughing H
WNMG 080404C 0.4 N N N N N
Cast Iron

080408C 0.8 N N N N N N

Threading
080412C 1.2 N N N N D24
Roughing D25
F79
J
F80
Cast Iron

WNMG 080408ZS 0.8 N N N N N N


2
080412ZS 1.2 N N N N N

Drilling
Roughing
K
Cast Iron

WNMG 080408GC 0.8 N N N N N


080412GC 1.2 N N N N

Milling
Roughing
M
Cast Iron

WNMA 080408 0.8 N N N N N N N


-
080412 1.2 N N N N N N

Turning Mill Spare Parts Information


Tools for
Without Chipbreaker
N
Non-ferrous Metals

WNGG 080404AH 0.4 N N N


3
080408AH 0.8 N N N
Medium - Roughing / Sharp Edge
P
WNGG 060402R-S 0.2 N N
060402L-S 0.2 N N
Finishing

060404R-S 0.4 N N
Technical

060404L-S 0.4 N N
060408R-S 0.8 N D25
R
060408L-S 0.8 F78
4
Surface Roughness Oriented / Sharp Edge
Index

WNGG 060404R 0.4 N N T


Medium

060404L 0.4 N N
Applicable Chipbreaker Range

1 2 3 4
(Cast Iron) (Cast Iron) (Non-ferrous Metals)
10 10 5
(Steel)
ap indicates radius

8 8 4
C (Standard) 4
KQ PH (Interruption /
GC 3
ap (mm)

ap (mm)

6 6
ap (mm)

KH Heavy Interruption) 3
ap (mm)

4 4
ZS
2
AH
2 &
(Without
KG Indication)
2 2 1 S
1

0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.1 0.2 0.3 0.4 0.5
0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev) f (mm/rev)
f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B49
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15

Small Double Sided Tools / 80˚ Rhombic (mm)


Description IC S D1
CN_U0703_ 7.5 3.18 3.6
Q Free-cutting steel
P
Q P Carbon Steel / Alloy Steel

B RE M P P Q Stainless Steel
Gray Cast Iron
K

D1
IC

Nodular Cast Iron


Turning Indexable Inserts

N Non-ferrous Metals
S Q
80

Heat-resistant Alloys
˚

S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE
Handed Insert
shows Right-hand
C
Medium - Roughing Finishing - Medium

CNGU 070301MFP-SK <0.1 N N N


D 070302MFP-SK <0.2 N N N
Sharp Edge / Polished
R

CNMU 070302E-GK 0.2 N N N


S
070304E-GK 0.4 N N N
With Honing
T B52
E46
CNGU 0703005MFR-F <0.05 N N 1
V
Finishing

070301MFR-F <0.1 N N N N
070302MFR-F <0.2 N N N N
W 070304MFR-F <0.4 N N N
Sharp Edge

Ceramic
CNGU 0703005MFR-U <0.05 N N
Low Feed

070301MFR-U <0.1 N N N N
070302MFR-U <0.2 N N N N
070304MFR-U <0.4 N N N N
Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).

Small Double Sided Tools Identification System When a minus tolerance is specified for the corner-R(RE)
If a minus tolerance is specified for the corner-R(RE) as shown
CNGU070301M F P - SK in the Fig. 1, using an insert with corner-R(RE)=0.2 mm may
Minus tolerance on result in larger radius than specified.
Corner-R(RE)
Use an insert the corner of which R(RE) has a minus tolerance.
Sharp edge

Polished Chipbreakers

CNGU070301M F R - U DNGU080301M E R - U
Minus tolerance Minus tolerance
on Corner-R(RE) on Corner-R(RE)

R0.2 or less
Sharp edge With Honing

Fig. 1 Example of a specified corner-R in the drawing


Insert Hand Chipbreakers Insert Hand Chipbreakers

Inserts are sold in 10 piece boxes


B50 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15

Small Double Sided Tools / 55˚ Rhombic (mm)

Insert Grades Indexable


Description IC S D1
DN_U0803_ 7.0 3.18 3.6 A
Q Free-cutting steel
P
Q P Carbon Steel / Alloy Steel

Turning
M P P Q Stainless Steel
B
RE

Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC

CBN & PCD Tools


N Non-ferrous Metals

55˚ S Q Heat-resistant Alloys C


S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Right-hand E
Medium - Roughing Finishing - Medium

DNGU 080301MFP-SK <0.1 N N N


080302MFP-SK <0.2 N N N

Boring
080304MFP-SK <0.4 N N N F
Sharp Edge / Polished

N N N

Grooving
DNMU 080302E-GK 0.2
080304E-GK 0.4 N N N G
With Honing

DNGU 080301MFR-F <0.1 N N N B52

Cut-off
Finishing

080302MFR-F <0.2 N N N N E46


2
H
080304MFR-F <0.4 N N N
Sharp Edge

Threading
DNGU 080301MFR-U <0.1 N N N N
J
Low Feed

080302MFR-U <0.2 N N N N
080304MFR-U <0.4 N N N
Sharp Edge

Drilling
DNGU 080301MER-U <0.1 N N K
Low Feed

080302MER-U <0.2 N N
080304MER-U <0.4 N N
With Honing

Milling
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE). M

Chipbreaker Selection (Negative Inserts)

Turning Mill Spare Parts Information


Tools for
Cutting Range Name Cross-section Advantages N

16° A low cutting force chipbreaker designed for chip control in steel
Finishing - Medium SK and stainless steel.
13°
Cutting performance is similar to comparable sized positive inserts. P
0.06

17°
Technical

Medium - Roughing GK 0.06 Good chip evacuation at wide range by breaker dot and wide chip pocket. R
17°
Index

18°
Finishing F Good chip control at finishing with low cutting force. T

35°
Low Feed U Good chip control at low feed rate and varied ap with low cutting force.

Inserts are sold in 10 piece boxes


: Std. Item B51
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15

Small Double Sided Tools / 60˚ Triangle (mm)


Description IC S D1
TN_U0903_ 5.56 3.18 3.0
Q Free-cutting steel
P
Q P Carbon Steel / Alloy Steel
60˚
B M P P Q Stainless Steel
Gray Cast Iron
K
Nodular Cast Iron
Turning Indexable Inserts

D1
IC

N Non-ferrous Metals
RE Q Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Negative RE
Positive Handed Insert
shows Right-hand
C
TNGU 0903005MFR-F <0.05 N
Finishing

D 090301MFR-F <0.1 N N N N
090302MFR-F <0.2 N N N N
090304MFR-F <0.4 N N N N
R Sharp Edge

S TNGU 0903005MFR-U <0.05 N


Low Feed

090301MFR-U <0.1 N N N E47 3


090302MFR-U <0.2 N N N N
T
090304MFR-U <0.4 N N N N
Sharp Edge
V
Low Feed

N N
W TNGU 090304MER-U <0.4

Ceramic With Honing

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 2 3
(C type, Steel) (D type, Steel) (T type, Steel)
4 4 4
ap indicates radius

U U U
3 3 3
ap (mm)

ap (mm)

ap (mm)

2 2 2
SK GK SK GK
1 1 1
F F F
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B52 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15 (mm)
*Thickness of CC_0301_ and CC_0401_ are different (mm) Description IC S D1
80˚ Rhombic / Positive with Hole Description IC S D1 CC_0602_ 6.35 2.38 2.8

Insert Grades Indexable


*CC_0301_ 3.5 1.4 1.9 CC_09T3_ 9.525 3.97 4.4
*CC_0401_ 4.3 1.8 2.3 CC_1204_ 12.7 4.76 5.5 A
Q Free-cutting steel
P
Q Q P Carbon Steel / Alloy Steel

RE

Turning
M P P Q Stainless Steel
B

Inserts
Gray Cast Iron
K
D1
IC

Nodular Cast Iron

CBN & PCD Tools


N NQ Non-ferrous Metals
S 7˚
Q C
80

Heat-resistant Alloys
˚

S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
E
*CCGT 030101MP-CF <0.1 N N N N N N
030102MP-CF <0.2 N N N N N N
Minute ap

*CCGT 040101MP-CF <0.1 N N N N N N

Boring
Sharp Edge / Polished 040102MP-CF <0.2 N N N N N N F23 F
*CCGT 030101MFP-PF <0.1 N N F41
030102MFP-PF <0.2 N N

Grooving
*CCGT 040101MFP-PF <0.1 N N
Finishing

040102MFP-PF <0.2 N N G
CCGT 060201MFP-PF <0.1 N N
060202MFP-PF <0.2 N N
Sharp Edge / Polished 060204MFP-PF <0.4 N N

Cut-off
CCGT 060201MFP-GF <0.1 N N N N H
060202MFP-GF <0.2 N N N N
060204MFP-GF <0.4 N N N N
Finishing

CCGT 09T301MFP-GF <0.1 N N N N

Threading
09T302MFP-GF <0.2 N N N N
Sharp Edge / Polished 09T304MFP-GF <0.4 N N N N J
CCGT 0602005MFP-SKS <0.05 N N N N
060201MFP-SKS <0.1 N N N N
060202MFP-SKS <0.2 N N N N 1
Finishing

Drilling
Ref. to the table below
CCGT 09T3005MFP-SKS
09T301MFP-SKS
<0.05
<0.1
N
N
N
N
N
N
N
N
K
09T302MFP-SKS <0.2 N N N N
Sharp Edge / Polished 09T304MFP-SKS <0.4 N N N N
CCGT 060201MFP-SK <0.1 N N N N N N N

Milling
060202MFP-SK <0.2
060204MFP-SK <0.4
N
N
N N
N N
N
N
N N N
N N N
M
Finishing

CCGT 09T301MFP-SK <0.1 N N N N N N N


09T302MFP-SK <0.2 N N N N N N N

Turning Mill Spare Parts Information


Tools for
Sharp Edge / Polished 09T304MFP-SK <0.4 N N N N N N N
CCGT 060201MP-CK <0.1 N N N N N
N
060202MP-CK <0.2 N N N N N
Finishing

CCGT 09T301MP-CK <0.1 N N N N N


Sharp Edge / Polished 09T302MP-CK <0.2 N N N N N
CCGT 060201MFP-GQ <0.1 N N N N
P
Finishing - Medium

060202MFP-GQ <0.2 N N N N
060204MFP-GQ <0.4 N N N N
Technical

CCGT 09T301MFP-GQ <0.1 N N N N


09T302MFP-GQ <0.2
09T304MFP-GQ <0.4
N N
N N
N
N
N
N
R
Sharp Edge / Polished

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Index

T
Insert Description See Page for Applicable Toolholders Insert Description See Page for Applicable Toolholders
CC..0602 type E26,E27,E43,F23,F41 CC..09T3 type E26,E27,E43,F41,F67
Applicable Chipbreaker Range

·Chip control oriented ·Low cutting force


1
(Steel) (Stainless Steel) (Steel) (Stainless Steel)
5 5 5 5
ap indicates radius

(Steel / Edge Length=03, 04) 4 4 4 4


0.3 CK
CK
ap (mm)

ap (mm)

ap (mm)

ap (mm)

General purpose
3 3 3 3 General purpose
0.2 GQ
ap (mm)

GQ SK SK
2 2 2 Finishing 2 Finishing
GF SKS SKS
0.1 CF Finishing Finishing
1 1 GF 1 1
PF PF
CF CF
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B53
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15 (mm)
Description IC S D1
80˚ Rhombic / Positive with Hole CC_0602_ 6.35 2.38 2.8
CC_09T3_ 9.525 3.97 4.4
CC_1204_ 12.7 4.76 5.5
Free-cutting steel
P
NQ NQP ONQPT PS QPP Carbon Steel / Alloy Steel

B RE M NQ PPP Q Stainless Steel

N S NQS Gray Cast Iron


K
O P OQT
D1
IC

Nodular Cast Iron


Turning Indexable Inserts

N Non-ferrous Metals
S 7˚
OP Q
80

Heat-resistant Alloys
˚

S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE

C CCMT 060202WP 0.2 N N N N N N N N N N N


060204WP 0.4 N N N N N N N N N N N
With Wiper Edge

D 060208WP 0.8 N N N N N N N N N N N
1

Ref. to the table below B53


CCMT 09T302WP 0.2 N N N N N N N N N N N
R 09T304WP 0.4 N N N N N N N N N N N
Finishing 09T308WP 0.8 N N N N N N N N N N N
S CCMT 060202PP 0.2 N N N N N N N N N N N N N
060204PP 0.4 N N N N N N N N N N N N N N
Finishing

T CCMT 09T302PP 0.2 N N N N N N N N N N N N


09T304PP 0.4 N N N N N N N N N N N N N N
V 09T308PP 0.8 N N N N N N N N N N N N N N
CCMT 060202GK 0.2 N N N N N N N N N N N N N N N N N N N
060204GK 0.4 N N N N N N N N N N N N N N N N N N N N N N N
Finishing - Medium

W
CCMT 09T302GK 0.2 N N N N N N N N N N N N N N N N N N
Ceramic 09T304GK 0.4 N N N N N N N N N N N N N N N N N N N N N N N
CCMT 120404GK 0.4 N N N N N N N N N N N N N N N N N N N N N N
120408GK 0.8 N N N N N N N N N N N N N N N N N N N N N N E27
120412GK 1.2 N N N N N N N N N
2
CCMT 060202HQ 0.2 N N N N N N N N N N N N N N N N N N N
Finishing - Medium

060204HQ 0.4 N N N N N N N N N N N N N N N N N N N N N

Ref. to the table below B53


CCMT 09T302HQ 0.2 N N N N N N N N N N N N N N N N N N N
09T304HQ 0.4 N N N N N N N N N N N N N N N N N N N N N
09T308HQ 0.8 N N N N N N N N N N N N N N N N N N N N
CCGT 060201 0.1 N N N N N N N
060202 0.2 N N N N N N N
060204 0.4 N N N N N N N
Medium

CCGT 09T301 0.1 N N N N N N N


09T302 0.2 N N N N N N N
09T304 0.4 N N N N N N N
CCMT 09T308 0.8 N N N N N N N N N N N N N N N N N N N N N N N N N N
·See "Precautions when Using Wiper Inserts" in the R36 and R37 for WP chipbreaker.
Applicable Chipbreaker Range

1 2
(Steel / Edge Length=09)
4

(Steel) Standard
ap indicates radius

3 3
GK
ap (mm)

2 2
ap (mm)

HQ
1 1
WP
PP
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B54 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15 (mm)
*Thickness of CC_0301_ and CC_0401_ are different(mm) Description IC S D1
80˚ Rhombic / Positive with Hole Description IC S D1 CC_0602_ 6.35 2.38 2.8

Insert Grades Indexable


*CC_0301_ 3.5 1.4 1.9 CC_09T3_ 9.525 3.97 4.4
*CC_0401_ 4.3 1.8 2.3 CC_1204_ 12.7 4.76 5.5 A
Q Free-cutting steel
P
QPP Carbon Steel / Alloy Steel

RE

Turning
M NQ PPP Q Stainless Steel
B

Inserts
Gray Cast Iron
K
D1
IC

Nodular Cast Iron

CBN & PCD Tools


N Non-ferrous Metals
S 7˚
OP NQQ C
80

Heat-resistant Alloys
˚

S
Q Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
CCGT 0602005MF <0.05 N N N
060201MF <0.1 N N N

Ref. to the table below B53


060202MF <0.2 N N N N

Boring
060204MF <0.4 N N N N B54 F
Medium

CCGT 09T3005MF <0.05 N N N 2


09T301MF <0.1 N N N N
09T302MF <0.2 N N N N

Grooving
Sharp Edge 09T304MF <0.4 N N N N G
Stainless Steel / Heat-Resistant Alloys

CCMT 09T304MQ 0.4 N N N N N N


1
09T308MQ 0.8 N N N N N N

Cut-off
Finishing - Medium
Super Fine *CCET 0301003R-FSF 0.03 N
H
0301003L-FSF 0.03 N
030101R-FSF 0.1 N

Threading
030101L-FSF 0.1 N N
030102R-FSF 0.2 N N J
030102L-FSF 0.2 N N
030104R-FSF 0.4 N
030104L-FSF 0.4 N N

Drilling
*CCET 0401003L-FSF 0.03 N K
040101R-FSF 0.1 N
040101L-FSF 0.1 N N
040102R-FSF 0.2 N N

Milling
040102L-FSF 0.2 N N M
040104R-FSF 0.4 N
Finishing

040104L-FSF 0.4 N N F23


F41
2
*CCET 0301005MR-FSF <0.05 N

Turning Mill Spare Parts Information


Tools for
0301005ML-FSF <0.05 N
030101MR-FSF <0.1 N
N
030101ML-FSF <0.1 N
030102MR-FSF <0.2 N
030102ML-FSF <0.2 N
030104MR-FSF <0.4 N P
030104ML-FSF <0.4 N
*CCET 0401005ML-FSF <0.05 N
N
Technical

040101MR-FSF <0.1
040101ML-FSF <0.1 N R
040102MR-FSF <0.2 N
040102ML-FSF <0.2 N
040104MR-FSF <0.4 N
Index

040104ML-FSF <0.4 N
Sharp Edge / Precision
T
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 2
ap indicates radius

(Stainless Steel)
2
ap (mm)

(Steel / Edge Length=03) (Steel / Edge Length=04)


1 0.5 0.5
ap (mm)

ap (mm)

MQ
F / FSF F / FSF
0 0
0.1 0.2 0.3 0.4 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B55
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
*Thickness of CC_0301_ and CC_0401_ are different (mm)

80˚ Rhombic / Positive with Hole Description IC S D1


*CC_0301_ 3.5 1.4 1.9
*CC_0401_ 4.3 1.8 2.3
Q Free-cutting steel
P
NQ NQP QPP Carbon Steel / Alloy Steel

B RE M PPQ Q Stainless Steel


Gray Cast Iron
K

D1
IC

Nodular Cast Iron


Turning Indexable Inserts

N NQP Non-ferrous Metals


S 7˚
Q
80

Heat-resistant Alloys
˚

S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C *CCET 0301005MR-F <0.05 N N
0301005ML-F <0.05 N N N
D 030101MR-F <0.1 N N N N
030101ML-F <0.1 N N N N N N N N N
R 030102MR-F <0.2 N N N N
030102ML-F <0.2 N N N N N N N N N N
Finishing

S 030104MR-F <0.4 N N N N
030104ML-F <0.4 N N N N N N N N N N
*CCET 040101MR-F <0.1 N N N N
T 040101ML-F <0.1 N N N N N N N N N
040102MR-F <0.2 N N N N N
V
040102ML-F <0.2 N N N N N N N N N N
040104MR-F <0.4 N N N N
W Sharp Edge 040104ML-F <0.4 N N N N N N N N N N
*CCGT 0301003R-F 0.03 N
Ceramic 0301003L-F 0.03 N
030101R-F 0.1 N N N
030101L-F 0.1 N N N
030102R-F 0.2 N N N
030102L-F 0.2 N N N
030104R-F 0.4 N N N
030104L-F 0.4 N N N F23
1
*CCGT 0401003L-F 0.03 N F41
040101R-F 0.1 N N
040101L-F 0.1 N N N
040102R-F 0.2 N N N
040102L-F 0.2 N N N
040104R-F 0.4 N N N
Finishing

040104L-F 0.4 N N N
*CCGT 0301005MR-F <0.05 N
0301005ML-F <0.05 N
030101MR-F <0.1 N
030101ML-F <0.1 N
030102MR-F <0.2 N
030102ML-F <0.2 N
030104MR-F <0.4 N
030104ML-F <0.4 N
*CCGT 0401005ML-F <0.05 N
040101MR-F <0.1 N
040101ML-F <0.1 N
040102MR-F <0.2 N
040102ML-F <0.2 N
040104MR-F <0.4 N
Sharp Edge 040104ML-F <0.4 N
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1
ap indicates radius

(Steel / Edge Length=03) (Steel / Edge Length=04)


0.5 0.5
ap (mm)
ap (mm)

F / FSF F / FSF
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B56 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15 (mm)
Description IC S D1
80˚ Rhombic / Positive with Hole CC_0602_ 6.35 2.38 2.8

Insert Grades Indexable


CC_09T3_ 9.525 3.97 4.4
CC_1204_ 12.7 4.76 5.5 A
Q Free-cutting steel
P
NQ NQP QPP Carbon Steel / Alloy Steel

RE

Turning
M PPQ Q Stainless Steel
B

Inserts
Gray Cast Iron
K
D1
IC

Nodular Cast Iron

CBN & PCD Tools


N NQ Non-ferrous Metals
S 7˚
Q C
80

Heat-resistant Alloys
˚

S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
CCET 09T301MR-P <0.1 N N
09T301ML-P <0.1 N N
Finishing

09T302MR-P <0.2 N N

Boring
1
09T302ML-P <0.2 N N F
09T304MR-P <0.4 N N
Sharp Edge 09T304ML-P <0.4 N N
Super Fine CCET 0602003FR-USF 0.03 N

Grooving
0602003FL-USF 0.03 N
060201FR-USF 0.1 N N G
060201FL-USF 0.1 N
060202FR-USF 0.2 N N
060202FL-USF 0.2 N N

Cut-off
CCET 09T3003FR-USF 0.03 N N H
09T3003FL-USF 0.03 N
09T301FR-USF 0.1 N N
09T301FL-USF 0.1 N

Threading
09T302FR-USF 0.2 N N
J
Low Feed

Ref. to the table below B53


09T302FL-USF 0.2 N N
CCET 0602005MFR-USF <0.05 N
0602005MFL-USF <0.05 N
060201MFR-USF <0.1 N

Drilling
060201MFL-USF <0.1 N K
060202MFR-USF <0.2 N
060202MFL-USF <0.2 N
CCET 09T3005MFR-USF <0.05 N
2

Milling
09T3005MFL-USF <0.05 N
09T301MFR-USF <0.1 N
M
09T301MFL-USF <0.1 N
09T302MFR-USF <0.2 N

Turning Mill Spare Parts Information


Tools for
Sharp Edge / Precision 09T302MFL-USF <0.2 N
CCET 0602005MFR-U <0.05 N N N N N
0602005MFL-U <0.05 N N N
060201MFR-U <0.1 N N N N N N N N N N
060201MFL-U <0.1 N N N N N N N N N
060202MFR-U <0.2 N N N N N N N N N N
060202MFL-U <0.2 N N N N N N N N N N
P
Low Feed

CCET 09T3005MFR-U <0.05 N N N N


09T3005MFL-U <0.05 N N N
Technical

09T301MFR-U <0.1 N N N N N N N N N N
09T301MFL-U <0.1 N N N N N N N N N N R
09T302MFR-U <0.2 N N N N N N N N N N
09T302MFL-U <0.2 N N N N N N N N N N
09T304MFR-U <0.4 N N N N
Index

Sharp Edge 09T304MFL-U <0.4 N N N N T


· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 2 (Steel / Edge Length=09)


4
ap indicates radius

(Steel) (Steel / Edge Length=06)


3 3
2
ap (mm)

U / USF
2 2
ap (mm)

ap (mm)

U / USF
1
1 1
P

0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B57
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15 (mm)
Description IC S D1
80˚ Rhombic / Positive with Hole CC_0602_ 6.35 2.38 2.8
CC_09T3_ 9.525 3.97 4.4
CC_1204_ 12.7 4.76 5.5
Free-cutting steel
P
PP Carbon Steel / Alloy Steel

B RE M PQ Stainless Steel
Gray Cast Iron
K

D1
IC

Nodular Cast Iron


Turning Indexable Inserts

N P Non-ferrous Metals
S 7˚
80

Heat-resistant Alloys
˚

S
P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C
CCGT 0602003FR-U 0.03 N N
D 0602003FL-U 0.03 N N
060201FR-U 0.1 N N N
060201FL-U 0.1 N N N
R
060202FR-U 0.2 N N N
060202FL-U 0.2 N N N
S

CCGT 09T3003FR-U 0.03 N N N


T
09T3003FL-U 0.03 N N
09T301FR-U 0.1 N N N
V 09T301FL-U 0.1 N N N

Ref. to the table below B53


09T302FR-U 0.2 N N N
W 09T302FL-U 0.2 N N N

Ceramic
Low Feed

CCGT 0602005MFR-U <0.05 N


1
0602005MFL-U <0.05 N
060201MFR-U <0.1 N
060201MFL-U <0.1 N
060202MFR-U <0.2 N
060202MFL-U <0.2 N
060204MFR-U <0.4 N
060204MFL-U <0.4 N

CCGT 09T3005MFR-U <0.05 N


09T3005MFL-U <0.05 N
09T301MFR-U <0.1 N
09T301MFL-U <0.1 N
09T302MFR-U <0.2 N
09T302MFL-U <0.2 N
09T304MFR-U <0.4 N
09T304MFL-U <0.4 N
Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 (Steel / Edge Length=09)


4
ap indicates radius

(Steel / Edge Length=06)


3 3
ap (mm)

U / USF
ap (mm)

2 2
U / USF

1 1

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B58 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15 (mm)
Description IC S D1
80˚ Rhombic / Positive with Hole CC_0602_ 6.35 2.38 2.8

Insert Grades Indexable


CC_09T3_ 9.525 3.97 4.4
CC_1204_ 12.7 4.76 5.5 A
Free-cutting steel
P
NQ NQP QPP Carbon Steel / Alloy Steel

RE

Turning
M PPP Q Stainless Steel
B

Inserts
Gray Cast Iron
K
D1
IC

Nodular Cast Iron

CBN & PCD Tools


N Non-ferrous Metals
S 7˚
Q C
80

Heat-resistant Alloys
˚

S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
CCGT 060201ER-U 0.1 N N N
060201EL-U 0.1 N N N N N N N

Boring
060202ER-U 0.2 N N N N N N N
060202EL-U 0.2 N N N N N N N
F
060204ER-U 0.4 N N N N N N N
060204EL-U 0.4 N N N N N N N

Grooving
G
CCGT 09T301ER-U 0.1 N N N N N N N
09T301EL-U 0.1 N N N N N N N
09T302ER-U 0.2 N N N N N N N
09T302EL-U 0.2 N N N N N N N

Cut-off
09T304ER-U 0.4 N N N N N N N H
Low Feed

09T304EL-U 0.4 N N N N N N N 1

Ref. to the table below B53

Threading
CCGT 060202MER-U <0.2 N
060202MEL-U <0.2 N J
060204MER-U <0.4 N
060204MEL-U <0.4 N

Drilling
CCGT 09T301MER-U <0.1 N K
09T302MER-U <0.2 N
09T302MEL-U <0.2 N
09T304MER-U <0.4 N

Milling
09T304MEL-U <0.4 N
With Honing M
CCET 0602005MFR-J <0.05 N N

Turning Mill Spare Parts Information


060201MFR-J <0.1 N N N

Tools for
060201MFL-J <0.1 N N N
060202MFR-J <0.2 N N N
N
060202MFL-J <0.2 N N N
Low Feed

2
CCET 09T301MFR-J <0.1 N N N P
09T301MFL-J <0.1 N N N
09T302MFR-J <0.2 N N N
09T302MFL-J <0.2 N N N
Technical

09T304MFR-J <0.4 N N N
09T304MFL-J <0.4 N N N R
Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Index

T
Applicable Chipbreaker Range

1 (Steel / Edge Length=09)


2
(Steel)
4 4
ap indicates radius

(Steel / Edge Length=06)


3 3 3 J (09)
ap (mm)

ap (mm)

U / USF
ap (mm)

2 2 2
U / USF
J (06)
1 1 1

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B59
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15 (mm)
Description IC S D1
80˚ Rhombic / Positive with Hole CC_0602_ 6.35 2.38 2.8
CC_09T3_ 9.525 3.97 4.4
CC_1204_ 12.7 4.76 5.5
Free-cutting steel
P
Carbon Steel / Alloy Steel

B RE M Stainless Steel

S Gray Cast Iron


K
D1
IC

Nodular Cast Iron


Turning Indexable Inserts

N NQP Non-ferrous Metals


S 7˚
80

Heat-resistant Alloys
˚

S
P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C
CCGT 060202AP 0.2 N N
060204AP 0.4 N N
Non-ferrous Metals

Ref. to the table below B53


1
R CCGT 09T302AP 0.2 N N
09T304AP 0.4 N N
S 09T308AP 0.8 N N
Finishing / Sharp Edge

T
CCGT 09T302R-A3 0.2 N N N
09T302L-A3 0.2 N N N
V
09T304R-A3 0.4 N N N
09T304L-A3 0.4 N N N
W 09T308R-A3 0.8 N N N
Non-ferrous Metals

09T308L-A3 0.8 N N N
Ceramic
CCGT 120402R-A3 0.2 N N
120402L-A3 0.2 N N 2
120404R-A3 0.4 N N
E27
120404L-A3 0.4 N N
120408R-A3 0.8 N N
120408L-A3 0.8 N
Finishing - Medium / Sharp Edge
Non-ferrous Metals

CCGT 09T304AH 0.4 N N N

Ref. to the table below B53


09T308AH 0.8 N N N
Finishing - Medium / Sharp Edge

CCGW 060201 0.1 N


060202 0.2 N
Cast Iron

-
CCGW 09T300 0.0 N
09T301 0.1 N
09T302 0.2 N
09T304 0.4 N
Without Chipbreaker
Applicable Chipbreaker Range

1 2
(Non-ferrous Metals) (Non-ferrous Metals)
4 4
ap indicates radius

3 3
ap (mm)
ap (mm)

AH
2 2
(09) (06)
A3
1 1
AP

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B60 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Rhombic / Positive with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


CPMT0802_ 7.94 2.38 3.3 CP_0802_ 7.94 2.38 3.5
CPMT0903_ 9.525 3.18 4.4 CP_0903_ 9.525 3.18 4.5 A
Free-cutting steel
P
NQ NQP ONQPT PS QPP Carbon Steel / Alloy Steel

Turning
RE M NQ PPP Q Stainless Steel
B

Inserts
N S NQS S Gray Cast Iron
K
O P OQT
D1
Nodular Cast Iron
IC

CBN & PCD Tools


N Q Non-ferrous Metals

S 11˚ OP Q Heat-resistant Alloys C


80

S
˚

Q P Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
CPMT 080202PP 0.2 N N N N N N N N N N N N
080204PP 0.4 N N N N N N N N N N N N N
Finishing

Boring
CPMT 090302PP 0.2 N N N N N N N N N N N N F
090304PP 0.4 N N N N N N N N N N N N
090308PP 0.8 N N N N N N N N N N N

Grooving
CPMT 080204GP 0.4 N N N N N N N N N N N N N N
G
Finishing

CPMT 090304GP 0.4 N N N N N N N N N N N N N N


090308GP 0.8 N N N N N N N N N N N N N N N

Cut-off
CPMH 080204HQ 0.4 N N N N N N N N N N N N N N N N N N N
Finishing - Medium

080208HQ 0.8 N N N N N N N N N N N N N N N N N N N N H
CPMH 090304HQ 0.4 N N N N N N N N N N N N N N N N N N N N
0.8 N N N N N N N
1
090308HQ N N N N N N N N N N N N N

Threading
CPMH 080204 0.4 N N N N N N N N N N N N N N N N N N N N N N
J
080208 0.8 N N N N N N N N N N N N N N N N N N N N N N N
Medium

CPMH 090304 0.4 N N N N N N N N N N N N N N N N N N N N N N N N

Drilling
090308 0.8 N N N N N N N N N N N N N N N N N N N N N N N N N N K
Low Carbon Steel Low Carbon Steel

CPMT 080204XP 0.4 N N N N N N N N N N N N N N F43

CPMT 090304XP 0.4 N N N N N N N N N N N N N N

Milling
Finishing
090308XP 0.8 N N N N N N N N N N N N N N N N M
CPMT 090304XQ 0.4 N N N N N N N N N N N N N

Turning Mill Spare Parts Information


090308XQ 0.8 N N N N N N N N N N N N N

Tools for
Finishing - Medium
N
CPMH 080204R-Y 0.4 N N N N N N N N N
080204L-Y 0.4 N N N N N N N N N
Finishing - Medium

080208L-Y 0.8 N

CPMH 090304R-Y 0.4 N N N N N N N N N


2 P
090304L-Y 0.4 N N N N N N N N N
090308R-Y 0.8 N
090308L-Y 0.8 N N N
Technical

CPMB 080202 0.2 N R


080204 0.4 N
080208 0.8 N
Cast Iron

-
Index

CPMB 090302 0.2 N


090304 0.4 N
T
090308 0.8 N
Without Chipbreaker
Applicable Chipbreaker Range

1 2
(Steel) (Low Carbon Steel) (Steel)
4 4 4
Standard
ap indicates radius

3 3 3
XQ XQ
ap (mm)

ap (mm)

ap (mm)

2 HQ 2 2
Y
1 1 1
XP
PP (GP) XP

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B61
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1
DC..07 type E28,E29,E32,E33,E44,F45~F47 DC_0702_ 6.35 2.38 2.8
DC..11 type E24,E28~E30,E32,E33,E44,F45~F47,F67 DC_11T3_ 9.525 3.97 4.4
Q Free-cutting steel
P
Q QPP Carbon Steel / Alloy Steel

B M PPP Q Stainless Steel


RE

Gray Cast Iron


K
Nodular Cast Iron
D1
IC
Turning Indexable Inserts

N NQP Non-ferrous Metals

55˚ S 7˚ Q Heat-resistant Alloys


S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE

C
DCGT 070201MP-CF <0.1 N N N N N
070202MP-CF <0.2 N N N N N N
Minute ap

DCGT 11T301MP-CF <0.1 N N N N N N


R 11T302MP-CF <0.2 N N N N N N
Sharp Edge / Polished

S DCGT 070202CF 0.2 N


Minute ap

T DCGT 11T302CF 0.2 N


Sharp Edge

V DCGT 070201MFP-GF <0.1 N N N N


070202MFP-GF <0.2 N N N N
W 070204MFP-GF <0.4 N N N N
Finishing

DCGT 11T301MFP-GF <0.1 N N N N


Ceramic
11T302MFP-GF <0.2 N N N N
11T304MFP-GF <0.4 N N N N
Sharp Edge / Polished

Ref. to the table above


DCGT 0702005MFP-SKS <0.05 N N N N
070201MFP-SKS <0.1 N N N N
070202MFP-SKS <0.2 N N N N
Finishing

DCGT 11T3005MFP-SKS <0.05 N N N N 1


11T301MFP-SKS <0.1 N N N N
11T302MFP-SKS <0.2 N N N N
11T304MFP-SKS <0.4 N N N N
Sharp Edge / Polished

DCGT 070201MFP-SK <0.1 N N N N N N N


070202MFP-SK <0.2 N N N N N N N
070204MFP-SK <0.4 N N N N N N N
Finishing

DCGT 11T301MFP-SK <0.1 N N N N N N N


11T302MFP-SK <0.2 N N N N N N N
11T304MFP-SK <0.4 N N N N N N N
Sharp Edge / Polished

DCGT 070201MP-CK <0.1 N N N N N N


070202MP-CK <0.2 N N N N N N
Finishing

DCGT 11T301MP-CK <0.1 N N N N N N N


11T302MP-CK <0.2 N N N N N N N
Sharp Edge / Polished

DCGT 070201CK 0.1 N


070202CK 0.2 N
Finishing

DCGT 11T301CK 0.1 N


11T302CK 0.2 N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 · Chip control oriented · Low cutting force


(Steel) (Stainless Steel) (Steel) (Stainless Steel)
5 5 5 SKS 5 SKS
Finishing Finishing
ap indicates radius

(11) (11)
SKS SKS
4 4 4 Finishing 4 Finishing
(07) (07)
CK
ap (mm)

ap (mm)

ap (mm)

ap (mm)

3 3 3 General purpose 3 CK
GQ General purpose
GQ SK
2 2 2 SK 2 Finishing
Finishing

1 GF 1 GF 1 1
CF CF
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B62 : Std. Item
[サーメッ
[Cermet ト・Carbide
/ Coated コーティング ・超硬]
/ Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1

Insert Grades Indexable


DC..07 type E28,E29,E32,E33,E44,F45~F47 DC_0702_ 6.35 2.38 2.8
DC..11 type E24,E28~E30,E32,E33,E44,F45~F47,F67 DC_11T3_ 9.525 3.97 4.4 A
Q Free-cutting steel
P
NQ NQP ONQPT P QPP Carbon Steel / Alloy Steel

Turning
M PPP Q Stainless Steel
B
RE

Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC

CBN & PCD Tools


N Non-ferrous Metals

55˚ S 7˚ Q Heat-resistant Alloys C


S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
DCGT 070201MFP-GQ <0.1 N N N N
070202MFP-GQ <0.2 N N N N
Finishing - Medium

070204MFP-GQ <0.4 N N N N

Boring
B62
F
DCGT 11T301MFP-GQ <0.1 N N N N 1
11T302MFP-GQ <0.2 N N N N
11T304MFP-GQ <0.4 N N N N

Grooving
Sharp Edge / Polished

DCMX 070202WP 0.2 N N N N N N N N N N N G


070204WP 0.4 N N N N N N N N N N N
With Wiper Edge

070208WP 0.8 N N N N N N N N N N N

Cut-off
DCMX 11T302WP 0.2 N N N N N N N N N N N
H

Ref. to the table above


11T304WP 0.4 N N N N N N N N N N N
11T308WP 0.8 N N N N N N N N N N N
Finishing

DCMX 070204R-WP 0.4 N N N

Threading
With Wiper Edge

070204L-WP 0.4 N N N
J
DCMX 11T304R-WP 0.4 N N N
11T304L-WP 0.4 N N N
Finishing 1

Drilling
DCMT 070202PP 0.2 N N N N N N N N N N N N N N K
070204PP 0.4 N N N N N N N N N N N N N N
Finishing

DCMT 11T302PP 0.2 N N N N N N N N N N N N N N


11T304PP 0.4 N N N N N N N N N N N N N N

Milling
11T308PP 0.8 N N N N N N N N N N N N N N M
DCMT 070202GP 0.2 N N N N N N N N N N N N N
070204GP 0.4 N N N N N N N N N N N N N N

Turning Mill Spare Parts Information


Finishing

Tools for
DCMT 11T304GP 0.4 N N N N N N N N N N N N N N N N
11T308GP 0.8 N N N N N N N N N N N N N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
· See "Precautions when Using Wiper Inserts" in the R36 and R37 for WP chipbreaker. Technical
P

R
Index

T
Applicable Chipbreaker Range

1
(Steel)
(Steel) 4 (Steel / Edge Length=11)
4 4
ap indicates radius

(Steel) 3 (Steel / Edge Length=07)


3 3 Standard
3 3
ap (mm)
ap (mm)

ap (mm)

Standard
2 PP 2 2 HQ
ap (mm)

ap (mm)

2 (11) GK 2
PP
(07)
1 1 1 1 1
WP HQ XQ
XP(GP) XP(GP)
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B63
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1
DC..07 type E28,E29,E32,E33,E44,F45~F47 DC_0702_ 6.35 2.38 2.8
DC..11 type E24,E28~E30,E32,E33,E44,F45~F47,F67 DC_11T3_ 9.525 3.97 4.4
Q Free-cutting steel
P
NQ NQP ONQPT PS QPP Carbon Steel / Alloy Steel

B M NQ PPP Q Stainless Steel


RE

N S NQS Gray Cast Iron


K
O P OQT Nodular Cast Iron
D1
IC
Turning Indexable Inserts

N Non-ferrous Metals

55˚ S 7˚ OP Q Heat-resistant Alloys


S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE

C
DCMT 070202GK 0.2 N N N N N N N N N N N N N N N N N
070204GK 0.4 N N N N N N N N N N N N N N N N N N N N N N N
Finishing - Medium

D 070208GK 0.8 N N N N N N N N N N N N N N N N N N N N N

R DCMT 11T302GK 0.2 N N N N N N N N N N N N N N N N N


11T304GK 0.4 N N N N N N N N N N N N N N N N N N N N N N N
11T308GK 0.8 N N N N N N N N N N N N N N N N N N N N N N N B63
S
DCMT 070202HQ 0.2 N N N N N N N N N N N N N N N N 1
T 070204HQ 0.4 N N N N N N N N N N N N N N N N N N N N N
Finishing - Medium

070208HQ 0.8 N N N N N N N N N N N N N N N N N N N N N
V
DCMT 11T302HQ 0.2 N N N N N N N N N N N N N N N N N N N N
11T304HQ 0.4 N N N N N N N N N N N N N N N N N N N N N
W 11T308HQ 0.8 N N N N N N N N N N N N N N N N N N N N N

Ceramic DCGT 070201 0.1 N N N N N N N


070202 0.2 N N N N N N N
070204 0.4 N N N N N N N

Ref. to the table above


DCGT 11T301 0.1 N N N N N N N
11T302 0.2 N N N N N N N
11T304 0.4 N N N N N N N

DCMT 11T308 0.8 N N N N N N N N N N N N N N N N


Medium

DCGT 0702005M <0.05 N


070201M <0.1 N
070202M <0.2 N
070204M <0.4 N
1
DCGT 11T3005M <0.05 N
11T301M <0.1 N
11T302M <0.2 N
11T304M <0.4 N

DCGT 0702005MF <0.05 N N N


070201MF <0.1 N N N N
070202MF <0.2 N N N N
070204MF <0.4 N N N N
Medium

DCGT 11T3005MF <0.05 N N N


11T301MF <0.1 N N N N
11T302MF <0.2 N N N N
11T304MF <0.4 N N N N
Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 (Steel / Edge Length=07, 11)


4

Standard (11)
ap indicates radius

3
ap (mm)

Standard
1 (07)

0.1 0.2 0.3 0.4


f (mm/rev)

Inserts are sold in 10 piece boxes


B64 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1

Insert Grades Indexable


DC..07 type E28,E29,E32,E33,E44,F45~F47 DC_0702_ 6.35 2.38 2.8
DC..11 type E24,E28~E30,E32,E33,E44,F45~F47,F67 DC_11T3_ 9.525 3.97 4.4 A
Free-cutting steel
P
NQ NQP ONQPT P QP Carbon Steel / Alloy Steel

Turning
M NQ PP Q Stainless Steel
B
RE

Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC

CBN & PCD Tools


N Non-ferrous Metals

55˚ S 7˚ OP NQQ Heat-resistant Alloys C


S
Q Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
E
DCMT 070204XP 0.4 N N N N N N N N N N N N N N
Low Carbon Steel

Boring
DCMT 11T302XP 0.2 N N N N N N N N N N N N N N
F
11T304XP 0.4 N N N N N N N N N N N N N N N N
11T308XP 0.8 N N N N N N N N N N N N N N N 1

Ref. to the table above

Grooving
Finishing

G
Stainless Steel / Heat-Resistant Alloys Low Carbon Steel

DCMT 11T304XQ 0.4 N N N N N N N N N N N N N


11T308XQ 0.8 N N N N N N N N N N N N N
Finishing - Medium

Cut-off
H
DCMT 070202MQ 0.2 N N N N N N
070204MQ 0.4 N N N N N N

Threading
2
DCMT 11T302MQ 0.2 N N N J
11T304MQ 0.4 N N N N N N
11T308MQ 0.8 N N N N
Finishing - Medium

Drilling
K

Milling
M

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

T
Applicable Chipbreaker Range

1 2
(Low Carbon Steel)
4
ap indicates radius

3
XQ (11)
ap (mm)

XP (07) (Stainless Steel)


2 2
ap (mm)

1 1
MQ
XP (11)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B65
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1
DC..07 type E28,E29,E32,E33,E44,F45~F47 DC_0702_ 6.35 2.38 2.8
DC..11 type E24,E28~E30,E32,E33,E44,F45~F47,F67 DC_11T3_ 9.525 3.97 4.4
Q Free-cutting steel
P
NQ NQP QPP Carbon Steel / Alloy Steel

B M PPQ Q Stainless Steel


RE

Gray Cast Iron


K
Nodular Cast Iron
D1
IC
Turning Indexable Inserts

N NQ Non-ferrous Metals

S 7˚ Q Heat-resistant Alloys
55˚ S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C Super Fine
DCET 0702003R-FSF 0.03 N
0702003L-FSF 0.03 N
D 070201R-FSF 0.1 N
070201L-FSF 0.1 N
R 070202R-FSF 0.2 N N
070202L-FSF 0.2 N N
070204R-FSF 0.4 N N
S 070204L-FSF 0.4 N N
DCET 11T3003R-FSF 0.03 N
T 11T3003L-FSF 0.03 N
11T301R-FSF 0.1 N N
V 11T301L-FSF 0.1 N
11T302R-FSF 0.2 N N
W 11T302L-FSF 0.2 N N
11T304R-FSF 0.4 N N
11T304L-FSF 0.4 N N
Finishing

Ceramic
DCET 0702005MR-FSF <0.05 N
0702005ML-FSF <0.05 N
070201MR-FSF <0.1 N
070201ML-FSF <0.1 N

Ref. to the table above


070202MR-FSF <0.2 N
070202ML-FSF <0.2 N
070204MR-FSF <0.4 N
070204ML-FSF <0.4 N 1
DCET 11T3005MR-FSF <0.05 N
11T3005ML-FSF <0.05 N
11T301MR-FSF <0.1 N
11T301ML-FSF <0.1 N
11T302MR-FSF <0.2 N
11T302ML-FSF <0.2 N
11T304MR-FSF <0.4 N
Sharp Edge / Precision
11T304ML-FSF <0.4 N
DCET 0702005MR-F <0.05 N N N N
0702005ML-F <0.05 N
070201MR-F <0.1 N N N N N N N N N
070201ML-F <0.1 N N N N N N N N N
070202MR-F <0.2 N N N N N N N N N
070202ML-F <0.2 N N N N N N N N N
070204MR-F <0.4 N N N N N N N N N
Finishing

070204ML-F <0.4 N N N N N N N N N
DCET 11T3005MR-F <0.05 N N N N
11T301MR-F <0.1 N N N N N N N N N
11T301ML-F <0.1 N N N N N N N N N
11T302MR-F <0.2 N N N N N N N N N N
11T302ML-F <0.2 N N N N N N N N N N
11T304MR-F <0.4 N N N N N N N N N N
Sharp Edge
11T304ML-F <0.4 N N N N N N N N N N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 (Steel / Edge Length=07) (Steel / Edge Length=11)


4 4
ap indicates radius

3 3 U / USF
ap (mm)
ap (mm)

U / USF
2 2
J J / JSF
1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B66 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1

Insert Grades Indexable


DC..07 type E28,E29,E32,E33,E44,F45~F47 DC_0702_ 6.35 2.38 2.8
DC..11 type E24,E28~E30,E32,E33,E44,F45~F47,F67 DC_11T3_ 9.525 3.97 4.4 A
Free-cutting steel
P
PP Carbon Steel / Alloy Steel

Turning
M PQ Stainless Steel
B
RE

Inserts
Gray Cast Iron
K
Nodular Cast Iron
D1
IC

CBN & PCD Tools


N P Non-ferrous Metals

55˚ S 7˚ Heat-resistant Alloys C


S
P Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
DCGT 0702003R-F 0.03 N
0702003L-F 0.03 N

Boring
070201R-F 0.1 N N N
070201L-F 0.1 N N
F
070202R-F 0.2 N N N
070202L-F 0.2 N N N
070204R-F 0.4 N N N

Grooving
070204L-F 0.4 N N N G

DCGT 11T3003R-F 0.03 N N


11T3003L-F 0.03 N

Cut-off
11T301R-F 0.1 N N N H
11T301L-F 0.1 N N
11T302R-F 0.2 N N N

Ref. to the table above


11T302L-F 0.2 N N N

Threading
11T304R-F 0.4 N N N
11T304L-F 0.4 N N N J
Finishing

1
DCGT 0702005MR-F <0.05 N
N

Drilling
0702005ML-F <0.05
070201MR-F <0.1 N K
070201ML-F <0.1 N
070202MR-F <0.2 N
070202ML-F <0.2 N

Milling
070204MR-F <0.4 N
070204ML-F <0.4 N M

Turning Mill Spare Parts Information


DCGT 11T3005MR-F <0.05 N

Tools for
11T3005ML-F <0.05 N
11T301MR-F <0.1 N
N
11T301ML-F <0.1 N
11T302MR-F <0.2 N
11T302ML-F <0.2 N
11T304MR-F <0.4 N P
11T304ML-F <0.4 N
Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Technical

R
Index

T
Applicable Chipbreaker Range

1 (Steel / Edge Length=07) (Steel / Edge Length=11)


4 4
ap indicates radius

3 3 U / USF
ap (mm)
ap (mm)

U / USF
2 2
J J / JSF
1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B67
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1
DC..07 type E28,E29,E32,E33,E44,F45~F47 DC_0702_ 6.35 2.38 2.8
DC..11 type E24,E28~E30,E32,E33,E44,F45~F47,F67 DC_11T3_ 9.525 3.97 4.4
Q Free-cutting steel
P
NQ NQP QPP Carbon Steel / Alloy Steel

B M PPQ Q Stainless Steel


RE

Gray Cast Iron


K
Nodular Cast Iron
D1
IC
Turning Indexable Inserts

N NQP Non-ferrous Metals

S 7˚ Q Heat-resistant Alloys
55˚ S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C Super Fine
DCET 0702003FR-USF 0.03 N
0702003FL-USF 0.03 N
D 070201FR-USF 0.1 N
070201FL-USF 0.1 N
R
070202FR-USF 0.2 N N
070202FL-USF 0.2 N N

S DCET 11T3003FR-USF 0.03 N


11T3003FL-USF 0.03 N
11T301FR-USF 0.1 N N
T 11T301FL-USF 0.1 N
11T302FR-USF 0.2 N N
Low Feed

V 11T302FL-USF 0.2 N N
DCET 0702005MFR-USF <0.05 N
W 070201MFR-USF <0.1 N
070201MFL-USF <0.1 N
Ceramic 070202MFR-USF <0.2 N
070202MFL-USF <0.2 N
DCET 11T3005MFR-USF <0.05 N
11T3005MFL-USF <0.05 N
11T301MFR-USF <0.1 N

Ref. to the table above


11T301MFL-USF <0.1 N
11T302MFR-USF <0.2 N
Sharp Edge / Precision 11T302MFL-USF <0.2 N
DCET 0702003FR-U 0.03 N 1
DCET 0702005MFR-U <0.05 N N N
070201MFR-U <0.1 N N N N N N N
070201MFL-U <0.1 N N N N N N
070202MFR-U <0.2 N N N N N N N N N N
070202MFL-U <0.2 N N N N N N N N N
Low Feed

DCET 11T3005MFR-U <0.05 N N N N


11T301MFR-U <0.1 N N N N N N N
11T301MFL-U <0.1 N N N N N N
11T302MFR-U <0.2 N N N N N N N N N N
11T302MFL-U <0.2 N N N N N N N N N N
Sharp Edge 11T304MFR-U <0.4 N N N N N
DCGT 0702003FR-U 0.03 N N
0702003FL-U 0.03 N
070201FR-U 0.1 N N N
070201FL-U 0.1 N N N
070202FR-U 0.2 N N
070202FL-U 0.2 N N
Low Feed

DCGT 11T3003FR-U 0.03 N N N


11T3003FL-U 0.03 N N
11T301FR-U 0.1 N N N
11T301FL-U 0.1 N N N
11T302FR-U 0.2 N N N
Sharp Edge 11T302FL-U 0.2 N N N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 (Steel / Edge Length=07) (Steel / Edge Length=11)


4 4
ap indicates radius

3 3 U / USF
ap (mm)
ap (mm)

U / USF
2 2
J J / JSF
1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B68 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)

55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1

Insert Grades Indexable


DC..07 type E28,E29,E32,E33,E44,F45~F47 DC_0702_ 6.35 2.38 2.8
DC..11 type E24,E28~E30,E32,E33,E44,F45~F47,F67 DC_11T3_ 9.525 3.97 4.4 A
Free-cutting steel
P
NQ NQP QPP Carbon Steel / Alloy Steel

Turning
M PPQ Stainless Steel
B
RE

Inserts
Gray Cast Iron
K
D1
Nodular Cast Iron
IC

CBN & PCD Tools


N Non-ferrous Metals

55˚ S 7˚ Heat-resistant Alloys C


S
Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
DCGT 0702005MFR-U <0.05 N
0702005MFL-U <0.05 N
070201MFR-U <0.1 N

Boring
070201MFL-U <0.1 N F
070202MFR-U <0.2 N
070202MFL-U <0.2 N
070204MFR-U <0.4 N

Grooving
070204MFL-U <0.4 N
G
Low Feed

DCGT 11T3005MFR-U <0.05 N


11T3005MFL-U <0.05 N
11T301MFR-U <0.1 N

Cut-off
11T301MFL-U <0.1 N H
11T302MFR-U <0.2 N
11T302MFL-U <0.2 N
11T304MFR-U <0.4 N

Threading
11T304MFL-U <0.4 N
Sharp Edge
J

Ref. to the table above


DCGT 070201ER-U 0.1 N N N
070201EL-U 0.1 N N
070202ER-U 0.2 N N N N N N N

Drilling
070202EL-U 0.2 N N N N N N N
070204ER-U 0.4 N N N N N N N 1 K
070204EL-U 0.4 N N N N N N N

DCGT 11T301ER-U 0.1 N N N N N N N

Milling
11T301EL-U 0.1 N N N M
11T302ER-U 0.2 N N N N N N N
11T302EL-U 0.2 N N N N N N N
11T304ER-U 0.4 N N N N N N N

Turning Mill Spare Parts Information


Tools for
11T304EL-U 0.4 N N N N N N N
Low Feed

N
DCGT 070201MER-U <0.1 N
070202MER-U <0.2 N
070202MEL-U <0.2 N
070204MER-U <0.4 N P
070204MEL-U <0.4 N

DCGT 11T301MER-U <0.1 N


Technical

11T301MEL-U <0.1 N
11T302MER-U <0.2 N R
11T302MEL-U <0.2 N
11T304MER-U <0.4 N
11T304MEL-U <0.4 N
Index

With Honing
T
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 (Steel / Edge Length=07) (Steel / Edge Length=11)


4 4
ap indicates radius

3 3 U / USF
U / USF
ap (mm)

ap (mm)

2 2
J
J / JSF
1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B69
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1
DC..07 type E28,E29,E32,E33,E44,F45~F47 DC_0702_ 6.35 2.38 2.8
DC..11 type E24,E28~E30,E32,E33,E44,F45~F47,F67 DC_11T3_ 9.525 3.97 4.4
Q Free-cutting steel
P
N N QPP Carbon Steel / Alloy Steel

B M PPQ Q Stainless Steel


RE

Gray Cast Iron


K
D1
Nodular Cast Iron
IC
Turning Indexable Inserts

N Q Non-ferrous Metals

55˚ S Q Heat-resistant Alloys
S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C Super Fine
DCET 11T3003FR-JSF 0.03 N
D 11T3003FL-JSF 0.03 N
11T301FR-JSF 0.1 N
11T301FL-JSF 0.1 N
R
11T302FR-JSF 0.2 N
11T302FL-JSF 0.2 N
Low Feed

DCET 11T3005MFR-JSF <0.05 N


T
11T3005MFL-JSF <0.05 N
11T301MFR-JSF <0.1 N
V 11T301MFL-JSF <0.1 N
11T302MFR-JSF <0.2 N
W 11T302MFL-JSF <0.2 N
Sharp Edge / Precision

Ceramic
DCET 0702005MFR-J <0.05 N N N
070201MFR-J <0.1 N N N
070201MFL-J <0.1 N N
070202MFR-J N N N

Ref. to the table above


<0.2
070202MFL-J <0.2 N N N
Low Feed

DCET 11T3005MFR-J <0.05 N N 1


11T301MFR-J <0.1 N N N N N
11T301MFL-J <0.1 N N N N
11T302MFR-J <0.2 N N N N N
11T302MFL-J <0.2 N N N N
11T304MFR-J <0.4 N N N
11T304MFL-J <0.4 N
Sharp Edge

DCGT 11T3003FR-J 0.03 N


11T301FR-J 0.1 N N N
11T301FL-J 0.1 N
11T302FR-J 0.2 N N N
11T302FL-J 0.2 N N N
Low Feed

DCGT 11T3005MFR-J <0.05 N


11T3005MFL-J <0.05 N
11T301MFR-J <0.1 N
11T301MFL-J <0.1 N
11T302MFR-J <0.2 N
11T302MFL-J <0.2 N
11T304MFR-J <0.4 N
11T304MFL-J <0.4 N
Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 (Steel / Edge Length=07) (Steel / Edge Length=11)


4 4

U / USF
ap indicates radius

3 3
U / USF
ap (mm)
ap (mm)

2 2
J J / JSF
1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B70 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive with Hole Insert Description See Page for Applicable Toolholders Description IC S D1

Insert Grades Indexable


DC..07 type E28,E29,E32,E33,E44,F45~F47 DC_0702_ 6.35 2.38 2.8
DC..11 type E24,E28~E30,E32,E33,E44,F45~F47,F67 DC_11T3_ 9.525 3.97 4.4 A
Free-cutting steel
P
NQ NQP QP Carbon Steel / Alloy Steel

Turning
M PP Stainless Steel
B
RE

Inserts
S Gray Cast Iron
K
D1
Nodular Cast Iron
IC

CBN & PCD Tools


N NQP Non-ferrous Metals

55˚ S 7˚ Heat-resistant Alloys C


S
P Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
DCGT 11T3003ER-J 0.03 N
11T301ER-J 0.1 N N N N N N N N

Boring
11T301EL-J 0.1 N N
11T302ER-J 0.2 N N N N N N N N
F
11T302EL-J 0.2 N N N N
11T304ER-J 0.4 N N N N N N N N
Low Feed

11T304EL-J 0.4 N N N N N N N N

Grooving
1
G
DCGT 11T3005MER-J <0.05 N
11T301MER-J <0.1 N
11T302MER-J <0.2 N

Cut-off
11T304MER-J <0.4 N H
11T304MEL-J <0.4 N
With Honing

Threading
DCGT 070202AP 0.2 N N
070204AP 0.4 N N J
Non-ferrous Metals

Ref. to the table above


2
DCGT 11T302AP 0.2 N N
N N

Drilling
11T304AP 0.4
11T308AP 0.8 N N K
Finishing / Sharp Edge

DCGT 11T302R-A3 0.2 N N N


Non-ferrous Metals

Milling
11T302L-A3 0.2 N N N
11T304R-A3 0.4 N N N M
11T304L-A3 0.4 N N N
11T308R-A3 0.8 N N

Turning Mill Spare Parts Information


11T308L-A3 0.8 N N 3

Tools for
Finishing - Medium / Sharp Edge
N
Non-ferrous Metals

DCGT 11T304AH 0.4 N N N


11T308AH 0.8 N N N
Finishing - Medium / Sharp Edge
P
DCGW 070201 0.1 N
070202 0.2 N
Technical
Cast Iron

- R
DCGW 11T301 0.1 N
11T302 0.2 N
11T304 0.4 N
Without Chipbreaker
Index

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE). T
Applicable Chipbreaker Range

1 (Steel / Edge Length=07) (Steel / Edge Length=11) 2 (Non-ferrous Metals) 3 (Non-ferrous Metals)
4 4 4 4

U / USF
ap indicates radius

3 3 3 3
U / USF AH
ap (mm)
ap (mm)

ap (mm)

ap (mm)

2 2 2 2
J (11)
J / JSF (07)
A3
1 1 1 1
F / FSF AP
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B71
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive with Hole Description IC S D1
DP_0702_ 6.35 2.38 2.8
DP_11T3_ 9.525 3.97 4.4
Free-cutting steel
P
QP Carbon Steel / Alloy Steel

B M PP Stainless Steel
RE

Gray Cast Iron


K
D1
Nodular Cast Iron
IC
Turning Indexable Inserts

N Non-ferrous Metals
S 11˚ Heat-resistant Alloys
55˚
S
Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C Super Fine
DPET 0702003R-FSF 0.03 N
D 070201R-FSF 0.1 N
070202R-FSF 0.2 N
070202L-FSF 0.2 N
R

S DPET 11T3003R-FSF 0.03 N


11T301R-FSF 0.1 N
11T302R-FSF 0.2 N N
Finishing

T
11T302L-FSF 0.2 N N
V
DPET 070202MR-FSF <0.2 N
W 070202ML-FSF <0.2 N

Ceramic
DPET 11T3005MR-FSF <0.05 N
11T301MR-FSF <0.1 N
11T302MR-FSF <0.2 N
Sharp Edge / Precision
Super Fine
DPET 0702003FR-USF 0.03 N E34 1
070201FR-USF 0.1 N
070201FL-USF 0.1 N
070202FR-USF 0.2 N
070202FL-USF 0.2 N

DPET 11T3003FR-USF 0.03 N


11T301FR-USF 0.1 N
11T301FL-USF 0.1 N
Low Feed

11T302FR-USF 0.2 N N
11T302FL-USF 0.2 N N

DPET 0702005MFR-USF <0.05 N


070201MFR-USF <0.1 N
070202MFR-USF <0.2 N

DPET 11T3005MFR-USF <0.05 N


11T301MFR-USF <0.1 N
11T302MFR-USF <0.2 N
Sharp Edge / Precision

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 (Steel / Edge Length=07) (Steel / Edge Length=11)


4 4

U / USF
ap indicates radius

3 3
ap (mm)
ap (mm)

2 2
U / USF
1 1
F / FSF
F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B72 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
70˚ Rhombic / Positive with Hole Description IC S D1

Insert Grades Indexable


JC_0301_ 3.5 1.4 1.9
A
Free-cutting steel
P
QP Carbon Steel / Alloy Steel

RE M PP Q Stainless Steel

Turning
Gray Cast Iron B
K

Inserts
D1
IC

Nodular Cast Iron


N Q Non-ferrous Metals

CBN & PCD Tools



70˚

S Q Heat-resistant Alloys
S
Q P Titanium Alloys
C
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range

External
Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide D
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE

Small Parts
Handed Insert

Machining
shows Left-hand
Super Fine E
JCET 030101R-FSF 0.1 N
030101L-FSF 0.1 N
030102R-FSF 0.2 N N

Boring
030102L-FSF 0.2 N N
F
Finishing

030104L-FSF 0.4 N

JCET 030101MR-FSF <0.1 N

Grooving
Sharp Edge / Precision
030101ML-FSF <0.1 N G

JCET 030102MR-F <0.2 N N F48 1


Finishing

030102ML-F <0.2 N N

Cut-off
030104MR-F <0.4 N N H
030104ML-F <0.4 N N
Sharp Edge

Threading
JCGT 030101R-F 0.1 N
030101L-F 0.1 N N N J
Finishing

030102R-F 0.2 N N N
030102L-F 0.2 N N N
030104R-F 0.4 N N
N N

Drilling
030104L-F 0.4
Sharp Edge K
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).

Milling
M

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

T
Applicable Chipbreaker Range

1 (Steel)
2
ap indicates radius

1.5
ap (mm)

F / FSF
0.5

0.05 0.1 0.15 0.2


f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B73
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)

Round / Positive with Hole Description


RC_1003_
IC
10.0
S
3.18
D1
3.6
RC_1204_ 12.0 4.76 4.2
Free-cutting steel
P
Q QP ONQPT P Carbon Steel / Alloy Steel

B M Q Stainless Steel

NQS Gray Cast Iron

D1
IC

K
OQT Nodular Cast Iron
Turning Indexable Inserts

7° N Q Non-ferrous Metals
S
P Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE

C
RCMX 1003M0 - N N N N N N N N N N N N
Medium

D 1
RCMX 1204M0 - N N N N N N N N N N N N N N N
R D23
Non-ferrous Metals

S
RCGX 1003M0-AQ - N 2
T
Finishing - Medium

V *Chipbreaker shape of RCMX... varies by grade (cermet / PVD coated cermet / CVD coated carbide)

W
Applicable Chipbreaker Range

1 (Steel) 2
5
Ceramic
4 (12)
ap indicates radius

(10) (Non-ferrous Metals)


ap (mm)

3 3
ap (mm)

2 2
AQ
1 1

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B74 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
90˚ Square / Positive with Hole (mm) Description IC S D1 AN

Insert Grades Indexable


Description IC S D1 AN SP_0903_ 9.525 3.18 - 11°
90˚ Square / Positive without Hole SC_09T3_ 9.525 3.97 4.4 7° SP_1203_ 12.7 3.18 - 11° A
SP_0903_ 9.525 3.18 4.5 11° SP_1204_ 12.7 4.76 - 11°

Free-cutting steel
P
D1
IC

Turning
NQ NQP ONQPT PS Carbon Steel / Alloy Steel
B

Inserts
RE S
AN M Q Q Stainless Steel

N S NQS S Gray Cast Iron


K

CBN & PCD Tools


O P OQT Nodular Cast Iron
N Q Non-ferrous Metals C
P Q Heat-resistant Alloys
IC

S
Q Q Titanium Alloys
RE AN

External
S H Hard Materials
CVD PVD Coated
D

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide

Small Parts
Machining
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
E
CCX

RE
Handed Insert
shows Left-hand
Finishing - Medium

SCMT 09T304HQ 0.4 N N N N N N N N N N N N N N

Boring
- 1
09T308HQ 0.8 N N N N N N N N N N N N N F
Finishing

SPGH 090304L 0.4 N

Grooving
G
SPMR 090304G 0.4 N N N N
090308G 0.8 N N N N
Medium

Cut-off
SPMR 120304G 0.4 N N N N H
120308G 0.8 N N N N

Threading
SPMR 090304 0.4 N N N N N N N
090308 0.8 N N N N N N N J
Medium

2
SPMR 120304 0.4 N N N N N N N N
120308 0.8 N N N N N N N

Drilling
SPGR 090304R 0.4 N N N N N
K
090304L 0.4 N N N N N
090308R 0.8 N N N N N
090308L 0.8 N N N N N F62
Finishing

Milling
M
SPGR 120304R 0.4 N N N N N
120304L 0.4 N N N N N
120308R 0.8 N N N N N

Turning Mill Spare Parts Information


Tools for
120308L 0.8 N N N N N
N
SPGN 090304 0.4 N
090308 0.8 N

SPGN 120304 0.4 N P


120308 0.8 N N
Cast Iron

-
SPMN 120304 0.4 N N N N
Technical

120308 0.8 N N N N N N N N N N
120312 1.2 N N N N N N
R

SPMN 120408 0.8 N N N N


120412 1.2 N N N
Index

Without Chipbreaker
T
Applicable Chipbreaker Range

1 2 (Steel / Edge Length=12)


4

(Steel) (Steel / Edge Length=09)


3 Standard
ap indicates radius

3 3
G
Standard
ap (mm)

G
2 2 2
ap (mm)

ap (mm)

&
1 HQ 1 1
&
(Without Indication) &(Without Indication)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B75
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15

60˚ Triangle / Positive with Hole (mm)


Description IC S D1
TB_0601_ 3.97 1.59 2.3
Q Free-cutting steel
P
NQ NQP ONQPT P QPP Carbon Steel / Alloy Steel
60˚
B M PPP Q Stainless Steel

S Gray Cast Iron


K
Nodular Cast Iron
Turning Indexable Inserts

D1
IC

N Q Non-ferrous Metals
RE Q Heat-resistant Alloys
S 5˚
S
Q Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C
Minute ap

TBGT 060101MP-CF <0.1 N N N


D
060102MP-CF <0.2 N N N N

R Sharp Edge / Polished


1
Minute ap

S
TBGT 060102CF 0.2 N

T Sharp Edge

V TBGT 060101MFP-PF <0.1 N N


Finishing

060102MFP-PF <0.2 N N 2
060104MFP-PF <0.4 N N
W Sharp Edge / Polished

Ceramic
Finishing

TBMT 060102DP 0.2 N N N N N N N N N N N N N N


060104DP 0.4 N N N N N N N N N N N N N N

F24
TBET 0601005MR <0.05 N N F51
0601005ML <0.05 N N F53
060101MR <0.1 N N
060101ML <0.1 N N
060102MR <0.2 N N
060102ML <0.2 N N N 3
060104MR <0.4 N N N
Finishing

060104ML <0.4 N N N

TBGT 0601003L 0.03 N


060101R 0.1 N N
060101L 0.1 N N N
060102R 0.2 N N N N N N N N
060102L 0.2 N N N N N N N N
060104R 0.4 N N N N N N N N
060104L 0.4 N N N N N N N N
Cast Iron

TBGW 060102 0.2 N N


-
060104 0.4 N N
Without Chipbreaker

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 (Steel / Edge Length=06) 2 (Steel) 3 (Steel / Edge Length=06)


0.4 0.8 2

0.3 0.6 1.5


ap indicates radius

ap (mm)
ap (mm)
ap (mm)

0.2 0.4 1
PF
DP (& Without Indication)
0.1 CF 0.2 0.5

0.05 0.1 0.15 0.2 0.05 0.10 0.15 0.20 0.05 0.1 0.15 0.2
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B76 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Positive with Hole (mm) Description IC S D1

Insert Grades Indexable


Description IC S D1 TC_1102_ 6.35 2.38 2.8
TC_0802_ 4.76 2.38 2.3 TC_1103_ 6.35 3.18 2.8 A
TC_0902_ 5.56 2.38 2.5 TC_16T3_ 9.525 3.97 4.4
Free-cutting steel
P
60˚ NQ NQP ONQPT OS QPP Carbon Steel / Alloy Steel

Turning
M PPQ Stainless Steel B

Inserts
NQS Gray Cast Iron
K
OQT Nodular Cast Iron

CBN & PCD Tools


D1
IC

N Non-ferrous Metals
C
RE Heat-resistant Alloys
S 7˚ S
Titanium Alloys
H Hard Materials

External
CVD PVD Coated D

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide
Insert Description

CA025P

PR005S
PR015S

Small Parts
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005

Machining
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE
Handed Insert E
shows Left-hand
With Wiper Edge

TCMX 090204WP 0.4 N N N N N N N N N N N

Boring
1 F
TCMX 110204WP 0.4 N N N N N N N N N N N
Finishing

Grooving
TCMT 090202HQ 0.2 N N N N N N N F49
090204HQ 0.4 N N N N N N N G
Finishing - Medium

TCMT 110202HQ 0.2 N N N N N N N

Cut-off
110204HQ 0.4 N N N N N N N N N N N N N N N N N N N
110208HQ 0.8 N N N N N N N N N N N N N N N N N N
H

Threading
TCMT 16T304HQ 0.4 N N N N
16T308HQ 0.8 N N N N N N N N - J
16T312HQ 1.2 N N N N N

Super Fine
TCET 0802003FR-USF 0.03 N

Drilling
0802003FL-USF 0.03 N 2 K
080201FR-USF 0.1 N
080202FR-USF 0.2 N

Milling
TCET 1103003FR-USF 0.03 N M
1103003FL-USF 0.03 N
Low Feed

110301FR-USF 0.1 N N E35


110301FL-USF 0.1 N

Turning Mill Spare Parts Information


Tools for
110302FR-USF 0.2 N N
110302FL-USF 0.2 N N

TCET 1103005MFR-USF <0.05 N


110301MFR-USF <0.1 N
110302MFR-USF <0.2 N P
Sharp Edge / Precision

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Technical

· See "Precautions when Using Wiper Inserts" in the R36 and R37 for WP chipbreaker.
R
Index

T
Applicable Chipbreaker Range

1 2 (Steel / Edge Length=08, 09, 11)


4

U / USF (11)
(Steel) 3
ap indicates radius

3
ap (mm)

U / USF (08)
2 2
ap (mm)

HQ
1 1
WP

0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B77
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Positive with Hole Description IC S D1
TC_0802_ 4.76 2.38 2.3
TC_1103_ 6.35 3.18 2.8
Free-cutting steel
P
60˚ QPP Carbon Steel / Alloy Steel

B M PPQ Stainless Steel


Gray Cast Iron
K
Nodular Cast Iron
Turning Indexable Inserts

D1
IC

N Q Non-ferrous Metals
RE Heat-resistant Alloys
S 7˚ S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C
TCGT 080201FR-U 0.1 N N
D 080201FL-U 0.1 N
080202FR-U 0.2 N N N
080202FL-U 0.2 N N N
R

TCGT 1103003FR-U 0.03 N N


S
110301FR-U 0.1 N N N
110301FL-U 0.1 N N
T 110302FR-U 0.2 N N N
110302FL-U 0.2 N N N
V
Low Feed

TCGT 080201MFR-U <0.1 N


080202MFR-U <0.2 N
W
080202MFL-U <0.2 N
Ceramic
TCGT 1103005MFR-U <0.05 N
1103005MFL-U <0.05 N
110301MFR-U <0.1 N
110301MFL-U <0.1 N
110302MFR-U <0.2 N E35 1
110302MFL-U <0.2 N
110304MFR-U <0.4 N
110304MFL-U <0.4 N
Sharp Edge

TCGT 080202ER-U 0.2 N N


080202EL-U 0.2 N N

TCGT 110301ER-U 0.1 N


110302ER-U 0.2 N N
110302EL-U 0.2 N N
Low Feed

110304ER-U 0.4 N N
110304EL-U 0.4 N N

TCGT 080202MER-U <0.2 N

TCGT 110302MER-U <0.2 N


110302MEL-U <0.2 N
110304MER-U <0.4 N
With Honing

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 (Steel / Edge Length=08, 09, 11)


4

U / USF (11)
3
ap indicates radius

ap (mm)

U / USF (08)
2

HQ
1

0.1 0.2 0.3 0.4


f (mm/rev)

Inserts are sold in 10 piece boxes


B78 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)

60˚ Triangle / Positive with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


TCG_0601_ 3.97 1.59 - TC_1103_ 6.35 3.18 2.8
60˚ Triangle / Positive without Hole TC_0802_ 4.76 2.38 2.3 A
60˚ Free-cutting steel
P
Carbon Steel / Alloy Steel

Turning
M Stainless Steel
B
D1
IC

Inserts
RE
S 7˚ S Gray Cast Iron
K
Nodular Cast Iron

CBN & PCD Tools


60˚
N NQP Non-ferrous Metals
Heat-resistant Alloys C
S
Q
IC

Titanium Alloys
RE

S
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
TCGT 110302R-A3 0.2 N N N
Non-ferrous Metals

110302L-A3 0.2 N N N

Boring
110304R-A3 0.4 N N N
110304L-A3 0.4 N N N
1 F
110308R-A3 0.8 N N
110308L-A3 0.8 N N

Grooving
Finishing - Medium / Sharp Edge
E35 G
TCGW 080201 0.1 N
080202 0.2 N
Cast Iron

Cut-off
TCGW 110301 0.1 N H
110302 0.2 N
110304 0.4 N
Without Chipbreaker

Threading
J
Finishing

TCGR 060102L-F 0.2 N


- 2
060104L-F 0.4 N
Sharp Edge

Drilling
K
Cast Iron

TCGN 060104 0.4 N - -

Without Chipbreaker

Milling
M

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

T
Applicable Chipbreaker Range

1 2
ap indicates radius

(Non-ferrous Metals) (Steel)


2 1
ap (mm)

ap (mm)

A3
1 0.5
F

0.1 0.2 0.3 0.4 0.05 0.1 0.15 0.2


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B79
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Positive with Hole (mm) Description IC S D1
Description IC S D1 TP_H0902_ 5.56 2.38 3.2
TP_0802_ 4.76 2.38 2.3 TP_1103_ 6.35 3.18 3.3
TP_T(X)0902_ 5.56 2.38 2.8 TPMT1603_ 9.525 3.18 4.4
Q Free-cutting steel
P
B 60˚ NQ NQP ONQPT QPP Carbon Steel / Alloy Steel
M PPP Q Stainless Steel
Gray Cast Iron
Turning Indexable Inserts

K
D1 Nodular Cast Iron
IC

N Non-ferrous Metals
RE Q Heat-resistant Alloys
S 11˚
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Chip Cermet Coated CVD Coated Carbide DLC Carbide
breakers (mm) Cermet Cermet Carbide

Positive Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE
Handed Insert
C shows Left-hand

D
TPGT 080201MP-CF <0.1 ◦ N N
080202MP-CF <0.2 N N N N
Minute ap

R TPGT 090201MP-CF <0.1 N N N


090202MP-CF <0.2 N N N N
Sharp Edge / Polished
S
TPGT 080202CF 0.2 N
Minute ap

T
TPGT 090202CF 0.2 N
Sharp Edge
V

TPGT 090201MFP-PF <0.1 N N


Finishing

W 090202MFP-PF <0.2 N N

Ref. to the table below


090204MFP-PF <0.4 N N
Ceramic Sharp Edge / Polished

TPMX 090202WP 0.2 N N N N N N N N N N N


090204WP 0.4 N N N N N N N N N N N 1
With Wiper Edge

090208WP 0.8 N N N N N N N N N N N

TPMX 110302WP 0.2 N N N N N N N N N N N


110304WP 0.4 N N N N N N N N N N N
110308WP 0.8 N N N N N N N N N N N
Finishing
With Wiper Edge

TPMX 110304R-WP 0.4 N N N


110304L-WP 0.4 N N N
Finishing

TPMT 090202PP 0.2 N N N N N N N N N N N N


090204PP 0.4 N N N N N N N N N N N N N N
Finishing

TPMT 110302PP 0.2 N N N N N N N N N N N N


110304PP 0.4 N N N N N N N N N N N N N N
110308PP 0.8 N N N N N N N N N N N N N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
· See "Precautions when Using Wiper Inserts" in the R36 and R37 for WP chipbreaker.

Insert Description See Page for Applicable Toolholders Insert Description See Page for Applicable Toolholders
TP..0802 type E35,F51,F53 TP..1103 type E35,F51,F52
TP..0902 type F24,F51,F53 TP..1603 type F51,F52
Applicable Chipbreaker Range

(Steel)
0.8
ap indicates radius

(Steel / Edge Length=08, 09) (Steel) (Steel / Edge Length=08, 09) (Steel / Edge Length=11) (Steel / Edge Length=16)
0.3 0.6 3 3 3 3
XP
ap (mm)

(GP) XQ XQ
0.2 0.4 2 2 2 2
ap (mm)
ap (mm)

ap (mm)

ap (mm)
ap (mm)

PF XP XP
(GP) HQ (GP) HQ
HQ
0.1 CF 0.2 1 1 1 1
WP XP
PP PP (GP)

0.05 0.1 0.15 0.2 0.05 0.10 0.15 0.20 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B80 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Positive with Hole (mm) Description IC S D1

Insert Grades Indexable


Description IC S D1 TP_H0902_ 5.56 2.38 3.2
TP_0802_ 4.76 2.38 2.3 TP_1103_ 6.35 3.18 3.3 A
TP_T(X)0902_ 5.56 2.38 2.8 TPMT1603_ 9.525 3.18 4.4
Free-cutting steel
P

Turning
60˚ NQ NQP ONQPT PS QP Carbon Steel / Alloy Steel
B

Inserts
M NQ PP Q Stainless Steel

N NQS Gray Cast Iron


K

CBN & PCD Tools


O OQT Nodular Cast Iron
C
D1
IC

N Non-ferrous Metals
RE Q Heat-resistant Alloys
S 11˚ S
Q Titanium Alloys

External
H Hard Materials
CVD PVD Coated
D

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide

Small Parts
Machining
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
E
CCX

RE

TPMT 090202GP 0.2 N N N N N N N N N

Boring
090204GP 0.4 N N N N N N N N N N N N N F
Finishing

TPMT 110304GP 0.4 N N N N N N N N N N N N N N N

Grooving
110308GP 0.8 N N N N N N N N N N N N N N
G
TPMT 160304GP 0.4 N N N N N N N N N N N N N N

Cut-off
TPMT 090202HQ 0.2 N N N N N N N N N N N N N N N N H
090204HQ 0.4 N N N N N N N N N N N N N N N N N N N N N

Threading
Finishing - Medium

TPMT 110302HQ 0.2 N N N N N N N N N N N N N N N


J

Ref. to the table below B80


110304HQ 0.4 N N N N N N N N N N N N N N N N N N N N N N N N N N
110308HQ 0.8 N N N N N N N N N N N N N N N N N N N N N N N N N

Drilling
TPMT 160302HQ 0.2 N N N N N N N N N N B80
160304HQ 0.4 N N N N N N N N N N N N N N N N N N N N N N N
K
1
160308HQ 0.8 N N N N N N N N N N N N N N N N N N N N N N N

Milling
TPMT 090204XP 0.4 N N N N N N N N N N N N M
Low Carbon Steel

TPMT 110304XP 0.4 N N N N N N N N N N N N N N N N

Turning Mill Spare Parts Information


110308XP 0.8 N N N N N N N N N N N N N N N

Tools for
N
TPMT 160304XP 0.4 N N N N N N N N N N N N N N
160308XP 0.8 N N N N N N N N N N N N N N
Finishing
P
TPMT 110304XQ 0.4 N N N N N N N N N N N N N
Low Carbon Steel

110308XQ 0.8 N N N N N N N N N N N N N
Technical

TPMT 160304XQ 0.4 N N N N N N N N N N N R


160308XQ 0.8 N N N N N N N N N N N
Finishing - Medium
Index

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B81
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
60˚ Triangle / Positive with Hole Description IC S D1 Description IC S D1
TP_0802_ 4.76 2.38 2.3 TP_1103_ 6.35 3.18 3.3
TP_H0902_ 5.56 2.38 3.2 TP_1603_ 9.525 3.18 4.7
TP_1102_ 6.35 2.38 3.7 TPGT1604_ 9.525 4.76 4.5

Q Free-cutting steel
P
B 60˚ NQ NQP QP Carbon Steel / Alloy Steel
M PP Q Stainless Steel

N S Gray Cast Iron


Turning Indexable Inserts

K
D1 O Nodular Cast Iron
IC

N Q Non-ferrous Metals
RE Q Heat-resistant Alloys
S 11˚ S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Chip Cermet Coated CVD Coated Carbide DLC Carbide
breakers (mm) Cermet Cermet Carbide

Positive Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE
Handed Insert
C shows Left-hand

D TPGH 080201R 0.1 N N


080201L 0.1 N N N N N

Ref. to the table below B80


R 080202R 0.2 N N N N N N N N N
080202L 0.2 N N N N N N N N N N N N
080204R 0.4 N N N N N N N N N
S 0.4 N N N
080204L N N N N N N N N N

T
TPGH 090201R 0.1 N N N N
V 090201L 0.1 N N N N N
090202R 0.2 N N N N N N N N N
090202L 0.2 N N N N N N N N N N N N
W 090204R 0.4 N N N N N N N N N N
090204L 0.4 N N N N N N N N N N N N
Ceramic

TPGH 110202R 0.2 N N N


Finishing

110202L 0.2 N N N N N N N N N N N
F52 1
110204R 0.4 N N N N N
110204L 0.4 N N N N N N N N N N N N

TPGH 110302R 0.2 N N N N N N N N N


110302L 0.2 N N N N N N N N N N N N
110304R N N N N N N N N N N

Ref. to the table below B80


0.4
110304L 0.4 N N N N N N N N N N N N
110308R 0.8 N N N N N N N N N N
110308L 0.8 N N N N N N N N N N N

TPGH 160302R 0.2 N N N N N N N N N N


160302L 0.2 N N N N N N N N N N
160304R 0.4 N N N N N N N N N N
160304L 0.4 N N N N N N N N N N N N
160308R 0.8 N N N
160308L 0.8 N N N N N N N N N N N
Applicable Chipbreaker Range

1
(Steel / Edge Length=11, 16)
3
ap indicates radius

(Steel / Edge Length=08, 09)


2 2 & (11)
ap (mm)

& (16)
ap (mm)

1 & 1

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B82 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
60˚ Triangle / Positive with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


TP_0802_ 4.76 2.38 2.3 TP_1103_ 6.35 3.18 3.3
TP_H0902_ 5.56 2.38 3.2 TP_1603_ 9.525 3.18 4.7 A
TP_1102_ 6.35 2.38 3.7 TPGT1604_ 9.525 4.76 4.5

Q Free-cutting steel
P

Turning
60˚ Q Carbon Steel / Alloy Steel
B

Inserts
M P Stainless Steel
Gray Cast Iron
K

CBN & PCD Tools


Nodular Cast Iron
C
D1
IC

N Non-ferrous Metals
RE Heat-resistant Alloys
S 11˚ S
Titanium Alloys

External
H Hard Materials
CVD PVD Coated
D

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide

Small Parts
Machining
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
E
CCX

RE
Handed Insert
shows Left-hand

TPGH 080201ML <0.1 N

Boring
Ref. to the table below B80
080202MR <0.2 N N F
080202ML <0.2 N N
080204MR <0.4 N N
080204ML <0.4 N N

Grooving
G
TPGH 090201ML <0.1 N
090202MR <0.2 N
090202ML <0.2 N N
090204MR N N

Cut-off
<0.4
090204ML <0.4 N N H
Finishing

TPGH 110202ML <0.2 N 1

Threading
F52
110204ML <0.4 N
J
TPGH 110302MR N N

Ref. to the table below B80


<0.2
110302ML <0.2 N N

Drilling
110304MR <0.4 N N
110304ML <0.4 N N
K
110308ML <0.8 N N

Milling
TPGH 160302ML <0.2 N M
160304MR <0.4 N
160304ML <0.4 N N
160308ML <0.8 N

Turning Mill Spare Parts Information


Tools for
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE). N

Technical
P

R
Index

T
Applicable Chipbreaker Range

1
(Steel / Edge Length=11, 16)
3
ap indicates radius

(Steel / Edge Length=08, 09)


2 2 & (11)
ap (mm)

& (16)
ap (mm)

1 & 1

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B83
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
60˚ Triangle / Positive with Hole Description IC S D1 Description IC S D1
TP_0802_ 4.76 2.38 2.3 TP_1103_ 6.35 3.18 3.3
TP_H0902_ 5.56 2.38 3.2 TP_1603_ 9.525 3.18 4.7
TP_1102_ 6.35 2.38 3.7 TPGT1604_ 9.525 4.76 4.5
Free-cutting steel
P
B 60˚ NQ NQP QP Carbon Steel / Alloy Steel
M PP Q Stainless Steel

S Gray Cast Iron


Turning Indexable Inserts

K
D1 Nodular Cast Iron
IC

N Q Non-ferrous Metals
RE Q Heat-resistant Alloys
S 11˚
S
Q Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Chip Cermet Coated CVD Coated Carbide DLC Carbide
breakers (mm) Cermet Cermet Carbide

Positive Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE
Handed Insert
C shows Left-hand

D TPGH 090201L-H 0.1 N N


090202L-H 0.2 N N
R 090204L-H 0.4 N N

Ref. to the table below B80


S TPGH 110302R-H 0.2 N N N N
110302L-H 0.2 N N N N N N N N N N
T 110304R-H 0.4 N N N N N N N N
110304L-H 0.4 N N N N N N N N N N
V 110308R-H 0.8 N N N N
110308L-H 0.8 N N N N N N N N N N

W
TPGH 160304R-H 0.4 N N N N
Medium

Ceramic 160304L-H 0.4 N N N N N N N N N N 1


160308R-H 0.8 N N N
160308L-H 0.8 N N N N

TPGT 160402L-H 0.2 N N N N N N


160404L-H 0.4 N N N N N N -
160408L-H 0.8 N

Ref. to the table below B80


TPGH 110302ML-H <0.2 N
110304ML-H <0.4 N

TPGH 160304ML-H <0.4 N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1
ap indicates radius

(Steel)
3
H (16)
2
ap (mm)

1
H
(09/11)
0.1 0.2 0.3 0.4
f (mm/rev)

Inserts are sold in 10 piece boxes


B84 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
60˚ Triangle / Positive with Hole Description IC S D1 Description IC S D1

Insert Grades Indexable


TP_0802_ 4.76 2.38 2.3 TP_1103_ 6.35 3.18 3.3
TP_H0902_ 5.56 2.38 3.2 TP_1603_ 9.525 3.18 4.7 A
TP_1102_ 6.35 2.38 3.7 TPGT1604_ 9.525 4.76 4.5
Free-cutting steel
P

Turning
60˚ QP Carbon Steel / Alloy Steel
B

Inserts
M PP Q Stainless Steel
Gray Cast Iron
K

CBN & PCD Tools


Nodular Cast Iron
C
D1
IC

N Non-ferrous Metals
RE Q Heat-resistant Alloys
S 11˚ S
Q Titanium Alloys

External
H Hard Materials
CVD PVD Coated
D

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide

Small Parts
Machining
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
E
CCX

RE
Handed Insert
shows Left-hand
Super Fine
TPET 0802003L-FSF 0.03 N

Boring
080201R-FSF 0.1 N F
080201L-FSF 0.1 N
080202R-FSF 0.2 N N
080202L-FSF 0.2 N N N

Grooving
G
TPET 1103003R-FSF 0.03 N
1103003L-FSF 0.03 N
1103005L-FSF 0.05 N
110301R-FSF 0.1 N N N

Cut-off
H
Finishing

110301L-FSF 0.1 N N N
1
110302R-FSF 0.2 N N N
110302L-FSF 0.2 N N N

Threading
TPET 080202ML-FSF <0.2 N J

Ref. to the table below B80


TPET 1103005ML-FSF <0.05 N
110301MR-FSF <0.1 N

Drilling
110301ML-FSF <0.1 N K
110302MR-FSF <0.2 N
110302ML-FSF <0.2 N
Sharp Edge / Precision

Milling
TPEH 080201MR-P <0.1 N N M
080201ML-P <0.1 N N
080202MR-P <0.2 N N
080202ML-P <0.2 N N

Turning Mill Spare Parts Information


Tools for
080204MR-P <0.4 N N
080204ML-P <0.4 N N N

TPEH 090201MR-P <0.1 N N


090201ML-P <0.1 N N
P
Finishing

090202MR-P <0.2 N N
2
090202ML-P <0.2 N N
090204MR-P <0.4 N N
090204ML-P <0.4 N N
Technical

R
TPEH 110301MR-P <0.1 N N
110301ML-P <0.1 N N
110302MR-P <0.2 N N
110302ML-P <0.2 N N
Index

110304MR-P <0.4 N N T
110304ML-P <0.4 N N
Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 2 3
(Steel / Edge Length=11) (Non-ferrous Metals)
4 4
ap indicates radius

(Steel / Edge Length=08) (Steel)


3 3 3
2
ap (mm)

ap (mm)

USF
2 2 2
ap (mm)

ap (mm)

USF
1
1 1 1
FSF P
FSF AP

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B85
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
60˚ Triangle / Positive with Hole Description IC S D1 Description IC S D1
TP_0802_ 4.76 2.38 2.3 TPGT1102_ 6.35 2.38 3.7
TP_0902_ 5.56 2.38 2.8 TP_1103_ 6.35 3.18 3.3
TPGB0902_ 5.56 2.38 3.2 TP_1603_ 9.525 3.18 4.7
Free-cutting steel
P
B 60˚ NQ NQP QP Carbon Steel / Alloy Steel
M PP Stainless Steel

N S Gray Cast Iron


Turning Indexable Inserts

K
D1 O Nodular Cast Iron
IC

N N Non-ferrous Metals
RE Heat-resistant Alloys
S 11˚
S
Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Chip Cermet Coated CVD Coated Carbide DLC Carbide
breakers (mm) Cermet Cermet Carbide

Positive Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE
Handed Insert
C shows Left-hand
Super Fine
D TPET 080201FL-USF 0.1 N
080202FR-USF 0.2 N N N
R 080202FL-USF 0.2 N N N

S TPET 1103003FL-USF 0.03 N


110301FR-USF 0.1 N N
T 110301FL-USF 0.1 N N N
110302FR-USF 0.2 N N N B85
Low Feed

V 110302FL-USF 0.2 N N N
1

W TPET 080202MFR-USF <0.2 N


080202MFL-USF <0.2 N

Ref. to the table below B80


Ceramic

TPET 110301MFL-USF <0.1 N


110302MFR-USF <0.2 N
110302MFL-USF <0.2 N
Sharp Edge / Precision

TPGT 090202AP 0.2 N N


090204AP 0.4 N N
Non-ferrous Metals

090208AP 0.8 N N
B85
3
TPGT 110302AP 0.2 N N
110304AP 0.4 N N
110308AP 0.8 N N
Finishing / Sharp Edge

TPGB 080202 0.2 N N


080204 0.4 N N N N N N
080208 0.8 N

TPGB 090202 0.2 N N


090204 0.4 N N N N N N

TPGB 1102005 0.05 N N


110201 0.1 N N
F52
Cast Iron

110202 0.2 N N
0.4 N N
-
110204 N N N N N
Ref. to the table below B80

TPGB 1103005 0.05 N N


110301 0.1 N N
110302 0.2 N N N N N N N
110304 0.4 N N N N N N N N
110308 0.8 N N N N N N N N

TPGB 160304 0.4 N N N N N N N N


160308 0.8 N N N N N N N
Without Chipbreaker

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).

Inserts are sold in 10 piece boxes


B86 : Std. Item
[サーメッ
[Cermet ト・Carbide
/ Coated コーティング ・超硬]
/ Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)

60˚ Triangle / Positive without Hole Description IC S D1

Insert Grades Indexable


TP_0902_ 5.56 2.38 -
TP_1103_ 6.35 3.18 - A
TP_1603_ 9.525 3.18 -
Free-cutting steel
P
NQ NQP ONQPT PS Carbon Steel / Alloy Steel

Turning
60° B
M Q Q Stainless Steel

Inserts
N S NQS Gray Cast Iron
K

CBN & PCD Tools


O P OQT Nodular Cast Iron
IC

N Non-ferrous Metals C
RE 11° P Q Heat-resistant Alloys
S S
Q Titanium Alloys

External
H Hard Materials
CVD PVD Coated D

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
(mm) Cermet Cermet Carbide
Insert Description

Small Parts
Machining
CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE E
Handed Insert
shows Left-hand

TPMR 110304DP 0.4 N

Boring
110308DP 0.8 N
F
Finishing

TPMR 160304DP 0.4 N


160308DP 0.8 N

Grooving
G
TPMR 110304GP 0.4 N N N N
Finishing

Cut-off
TPMR 160304GP 0.4 N N N N N N N N N N H

TPMR 110304HQ 0.4 N N N N N N N N N N N N

Threading
Finishing - Medium

110308HQ 0.8 N N N N N N N N N N N N
J
TPMR 160304HQ 0.4 N N N N N N N N N N N N N N N
160308HQ 0.8 N N N N N N N N N N N N N N N N

Drilling
K
TPMR 090202G 0.2 N
F63 1
090204G 0.4 N N N

Milling
N N N N M
Medium

TPMR 110304G 0.4


110308G 0.8 N

Turning Mill Spare Parts Information


Tools for
TPMR 160304G 0.4 N N N N
160308G 0.8 N N N N
N

TPMR 110304 0.4 N N N N N N N N N N N N N N N N


110308 0.8 N N N N N N N N N N N N N N N N N N P
Medium

TPMR 160304 0.4 N N N N N N N N N N N N N N N N N N N N


Technical

160308 0.8 N N N N N N N N N N N N N N N N N N N N N
R
TPGR 090202L-F 0.2 N
Finishing

090204R-F 0.4 N
Index

090204L-F 0.4 N
T
Sharp Edge
Applicable Chipbreaker Range

1
(Steel / Edge Length=09) (Steel / Edge Length=11) (Steel / Edge Length=16)
4 4 4
ap indicates radius

Standard Standard
3 3 3
G G
ap (mm)

ap (mm)

ap (mm)

2 2 2
HQ HQ
1 G 1 1
F GP(DP)
GP(DP)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B87
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)

60˚ Triangle / Positive without Hole Description


TP_0902_
IC S
5.56 2.38
D1
-
TP_1103_ 6.35 3.18 -
TP_1603_ 9.525 3.18 -
Free-cutting steel
P
NQ NQP Carbon Steel / Alloy Steel
B 60˚
M Stainless Steel

N S NQS S Gray Cast Iron


K
Turning Indexable Inserts

O P OQT Nodular Cast Iron


IC

N Q Non-ferrous Metals
RE 11˚ Heat-resistant Alloys
S S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Chip Cermet Coated CVD Coated Carbide DLC Carbide
breakers (mm) Cermet Cermet Carbide
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
Positive
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

RE
Handed Insert
C shows Left-hand

TPGR 110302R-A 0.2 N


D 0.2 N N
110302L-A N N N N
110304R-A 0.4 N N
R 110304L-A 0.4 N N N N N N N

S TPGR 110304R-B 0.4 N


Finishing / Finishing - Medium / Medium

110304L-B 0.4 N N N N N N
110308R-B 0.8 N
T
110308L-B 0.8 N N N N N N
V
TPGR 160302R-B 0.2 N N N N N N 1
160302L-B 0.2 N N N N N N
W 160304R-B 0.4 N N N N N N N
160304L-B 0.4 N N N N N N N N
Ceramic 160308R-B 0.8 N N N N N N N
160308L-B 0.8 N N N N N N N

TPGR 160304R-C 0.4 N N N N N N


160304L-C 0.4 N N N N N N
-A : Finishing 160308R-C 0.8 N N N N N N F63
-B : Finishing - Medium 160308L-C 0.8 N N N N N N
-C : Medium

TPGN 090202 0.2 N


090204 0.4 N N
090208 0.8 N

TPGN 110302 0.2 N


110304 0.4 N N N N N N N
110308 0.8 N N N N N N N
Cast Iron

TPGN 160304 0.4 N N N N N N N -


160308 0.8 N N N N N N N

TPMN 110304 0.4 N N N N N


110308 0.8 N N N N N N N

TPMN 160304 0.4 N N N N N N


160308 0.8 N N N N N N N
160312 1.2 N N N N
Without Chipbreaker
Applicable Chipbreaker Range

(Steel / Edge Length=16)


3
ap indicates radius

(Steel / Edge Length=11) C


2 2
ap (mm)

B B
ap (mm)

A
1 1

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B88 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
35˚ Rhombic / Positive with Hole Description IC S D1

Insert Grades Indexable


VB_1103_ 6.35 3.18 2.8
VB_1604_ 9.525 4.76 4.4 A
Free-cutting steel
P
NQ NQP ONQPT PS QPP Carbon Steel / Alloy Steel

Turning
M NQ PPQ Q Stainless Steel
B
RE

Inserts
N S Gray Cast Iron
K
O P
D1
IC

Nodular Cast Iron

CBN & PCD Tools


35˚ 5˚ N Non-ferrous Metals
S OP Q Heat-resistant Alloys C
S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
VBMT 110302PP 0.2 N N N N N N N N N N N N N N
110304PP 0.4 N N N N N N N N N N N N N N
110308PP 0.8 N N N N N N N N N N N N N N

Boring
Finishing

F
VBMT 160404PP 0.4 N N N N N N N N N N N N N N
160408PP 0.8 N N N N N N N N N N N N N N
160412PP 1.2 N N N N N N N N N N N N N

Grooving
VBMT 110304GP 0.4 N N N N N N N N N N N N N N N N G
Finishing

VBMT 160404GP 0.4 N N N N N N N N N N N N N N N


160408GP 0.8 N N N N N N N N N N N N N N

Cut-off
VBMT 110302VF 0.2 N N N N N N N N N N N N N N N H
0.4 N N
1
110304VF N N N N N N N N N N N N N N N N
110308VF 0.8 N N N N N N N N N N N N N N N N N
Finishing

Threading
Ref. to the table below
VBMT 160402VF 0.2 N N N N N N N N N N N N N N N N
160404VF 0.4 N N N N N N N N N N N N N N N N N
J
160408VF 0.8 N N N N N N N N N N N N N N N N N
160412VF 1.2 N N N N N N N N N N N N N

Drilling
VBMT 110304HQ 0.4 N N N N N N N N N N N N N N N N N N N N N K
Finishing - Medium

110308HQ 0.8 N N N N N N N N N N N N N N N N N N N N N

VBMT 160404HQ 0.4 N N N N N N N N N N N N N N N N N N N N


160408HQ 0.8 N N N N N N N N N N N N N N N N N N N N

Milling
160412HQ 1.2 N N N N N N N N N N N N N N N N M
Super Fine
VBET 1103003R-FSF 0.03 N N
1103003L-FSF 0.03 N

Turning Mill Spare Parts Information


Tools for
110301R-FSF 0.1 N N
110301L-FSF 0.1 N N N
110302R-FSF 0.2 N N
110302L-FSF 0.2 N N
Finishing

2
VBET 1103005MR-FSF <0.05 N
1103005ML-FSF <0.05 N P
110301MR-FSF <0.1 N
110301ML-FSF <0.1 N
110302MR-FSF <0.2 N
Technical

110302ML-FSF <0.2 N
Sharp Edge / Precision R
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).

Insert Description See Page for Applicable Toolholders


Index

VB..1103 type E36,E37,E38,E45,F54,F56,F59


T
VB..1604 type E37,E38,F54,F56,F59
Applicable Chipbreaker Range

1 2
(Steel / Edge Length=11, 16)
4
ap indicates radius

(Steel / Edge Length=11) (Steel / Edge Length=16)


3 3 3
ap (mm)

HQ Y (16)
2 2 2
ap (mm)

ap (mm)

HQ
PP VF
VF
1 1 PP 1 Y (11)
GP GP F / FSF
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item :To be replaced by a new product B89
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
35˚ Rhombic / Positive with Hole Description IC S D1
VB_1103_ 6.35 3.18 2.8
VB_1604_ 9.525 4.76 4.4

Q Free-cutting steel
P
NQ NQP QPP Carbon Steel / Alloy Steel

B RE
M PPQ Q Stainless Steel
Gray Cast Iron
K
D1
IC

Nodular Cast Iron


Turning Indexable Inserts

35˚ 5˚ N Q Non-ferrous Metals


S Q Heat-resistant Alloys
S
Q P Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C
VBET 1103005MR-F <0.05 N N
D 1103005ML-F <0.05 N N
Finishing

110301MR-F <0.1 N N N N N N
110301ML-F <0.1 N N N N N
R
110302MR-F <0.2 N N N N N N N N
110302ML-F <0.2 N N N N N N N N
S Sharp Edge

VBGT 1103003R-F 0.03 N N


T
1103003L-F 0.03 N
110301R-F 0.1 N N N N N N
V 110301L-F 0.1 N N N

Ref. to the table below


110302R-F 0.2 N N N N N N
W 110302L-F 0.2 N N N
Finishing

Ceramic 1
VBGT 1103005MR-F <0.05 N
1103005ML-F <0.05 N
110301MR-F <0.1 N
110301ML-F <0.1 N
110302MR-F <0.2 N
110302ML-F <0.2 N
Sharp Edge

VBET 1103005MR-Y <0.05 N N


1103005ML-Y <0.05 N N
Finishing - Medium

110301MR-Y <0.1 N N
110301ML-Y <0.1 N N
110302MR-Y <0.2 N N N N N N N
110302ML-Y <0.2 N N N N N N N
110304MR-Y <0.4 N N N N N N N
110304ML-Y <0.4 N N N N N N N
Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).

Insert Description See Page for Applicable Toolholders


VB..1103 type E36,E37,E38,E45,F54,F56,F59
VB..1604 type E37,E38,F54,F56,F59
Applicable Chipbreaker Range

1
(Steel / Edge Length=11, 16)
4
ap indicates radius

3
ap (mm)

Y (16)
2

1 Y (11)
F / FSF
0.1 0.2 0.3 0.4
f (mm/rev)

Inserts are sold in 10 piece boxes


B90 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
35˚ Rhombic / Positive with Hole Description IC S D1

Insert Grades Indexable


VB_1103_ 6.35 3.18 2.8
VB_1604_ 9.525 4.76 4.4 A
Q Free-cutting steel
P
NQ NQP PP Carbon Steel / Alloy Steel

Turning
RE
M PQ Stainless Steel
B

Inserts
S Gray Cast Iron
K
D1
IC

Nodular Cast Iron

CBN & PCD Tools


35˚ 5˚ N Q Non-ferrous Metals
S Heat-resistant Alloys C
S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
VBGT 1103003R-Y 0.03 N N
1103003L-Y 0.03 N

Boring
110301R-Y 0.1 N N N N N N
110301L-Y 0.1 N N N
F
110302R-Y 0.2 N N N N N N
110302L-Y 0.2 N N N N N N
110304R-Y 0.4 N N N N N N

Grooving
110304L-Y 0.4 N N N N N N G
110308R-Y 0.8 N N N
110308L-Y 0.8 N N N

Cut-off
VBGT 160402R-Y 0.2 N N N N N N N N H
160402L-Y 0.2 N N N N N N N N
160404R-Y 0.4 N N N N N N N N

Ref. to the table below


160404L-Y 0.4 N N N N N N N N

Threading
160408R-Y 0.8 N N N
Finishing - Medium

160408L-Y 0.8 N N N J
1
VBGT 1103005MR-Y <0.05 N N
N

Drilling
1103005ML-Y <0.05
110301MR-Y <0.1 N N K
110301ML-Y <0.1 N
110302MR-Y <0.2 N N
110302ML-Y <0.2 N N

Milling
110304MR-Y <0.4 N N
110304ML-Y <0.4 N N M
110308MR-Y <0.8 N
110308ML-Y <0.8 N

Turning Mill Spare Parts Information


Tools for
VBGT 160402MR-Y <0.2 N N
N
160402ML-Y <0.2 N
160404MR-Y <0.4 N N
160404ML-Y <0.4 N
160408MR-Y <0.8 N P
160408ML-Y <0.8 N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Technical

Insert Description See Page for Applicable Toolholders


Index

VB..1103 type E36,E37,E38,E45,F54,F56,F59 T


VB..1604 type E37,E38,F54,F56,F59
Applicable Chipbreaker Range

1
(Steel / Edge Length=11, 16)
4
ap indicates radius

3
ap (mm)

Y (16)
2

1 Y (11)
F / FSF
0.1 0.2 0.3 0.4
f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B91
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
35˚ Rhombic / Positive with Hole (mm) Description IC S D1
Description IC S D1 VC_1103_ 6.35 3.18 2.8
VC_0802_ 4.76 2.38 2.3 VC_1604_ 9.525 4.76 4.4
Q Free-cutting steel
P
NQ NQP ONQPT PS QPP Carbon Steel / Alloy Steel

B RE
M NQ PPQ Q Stainless Steel

S Gray Cast Iron


K
P
D1
IC

Nodular Cast Iron


Turning Indexable Inserts

35˚ 7˚ N Non-ferrous Metals


S OP Q Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE

C
Minute ap

VCGT 110301MP-CF <0.1 N N


1
D 110302MP-CF <0.2 N N
Sharp Edge / Polished
R
Finishing

VCGT 110301MFP-GF <0.1 N N N E39 2


S 110302MFP-GF <0.2 N N N E40
Sharp Edge / Polished E45
T
VCGT 110301MFP-SKS <0.1 N N N
Finishing

V 110302MFP-SKS <0.2 N N N 3
110304MFP-SKS <0.4 N N N
W Sharp Edge / Polished

E45
Ceramic VCMT 080202PP 0.2 N N N N N N N N N N N N N N F54
080204PP 0.4 N N N N N N N N N N N N N N F56
F59
Finishing

VCMT 160404PP 0.4 N N N N N N N N N N N N N N


160408PP 0.8 N N
-
N N N N N N N N N N N N

4
Finishing

VCMT 080202VF 0.2 N N N N N N N N N N N N N N


080204VF 0.4 N N N N N N N N N N N N N N N N N
E45
F54
F56
Finishing - Medium

F59
VCMT 080202HQ 0.2 N N N N N N N N N N N N N N N
080204HQ 0.4 N N N N N N N N N N N N N N N N N N N N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 2 3 4
(Steel) (Steel)
4 4

(Steel)
ap indicates radius

(Steel)
0.3 3 3 3
ap (mm)

ap (mm)

0.2 2 2 2 PP(16)
ap (mm)
ap (mm)

VF HQ
CF
0.1 1 1 1
GF SKS
PP(08)

0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.10 0.15 0.20 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B92 : Std. Item :To be replaced by a new product
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
35˚ Rhombic / Positive with Hole (mm) Description IC S D1

Insert Grades Indexable


Description IC S D1 VC_1103_ 6.35 3.18 2.8
VC_0802_ 4.76 2.38 2.3 VC_1604_ 9.525 4.76 4.4 A
Free-cutting steel
P
Q Carbon Steel / Alloy Steel

Turning
RE
M P Q Stainless Steel
B

Inserts
S Gray Cast Iron
K
D1
IC

Nodular Cast Iron

CBN & PCD Tools


35˚ 7˚ N NQP Non-ferrous Metals
S Q Heat-resistant Alloys C
S
Q Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E

VCET 110301MR-F <0.1 N N


110301ML-F <0.1 N N

Boring
F
Finishing

110302MR-F <0.2 N N
110302ML-F <0.2 N N
110304MR-F <0.4 N N
110304ML-F <0.4 N N

Grooving
Sharp Edge
E39 G
E40 1
VCET 1103005MR-Y <0.05 N N E45
1103005ML-Y <0.05 N N
Finishing - Medium

110301MR-Y <0.1 N N

Cut-off
110301ML-Y <0.1 N N H
110302MR-Y <0.2 N N
110302ML-Y <0.2 N N
110304MR-Y <0.4 N N

Threading
110304ML-Y <0.4 N N
Sharp Edge J
Non-ferrous Metals

VCGT 160404AP 0.4 N N 2

Drilling
Finishing / Sharp Edge
K
Non-ferrous Metals

VCGT 160404R-A3 0.4 N N N E37


E38
160404L-A3 0.4 N N N

Milling
F54
160408R-A3 0.8 N N N F56 M
160408L-A3 0.8 N N N F59
Finishing - Medium / Sharp Edge 3

Turning Mill Spare Parts Information


Non-ferrous Metals

Tools for
VCGT 160404AH 0.4 N N N
N
Finishing - Medium / Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE). Technical
P

R
Index

T
Applicable Chipbreaker Range

1 2 3
(Steel) (Non-ferrous Metals) (Non-ferrous Metals)
4 4 4
ap indicates radius

3 3 3
ap (mm)
ap (mm)

ap (mm)

AH
2 2 2

1 Y 1 1 A3

AP
F
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B93
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
35˚ Rhombic / Positive with Hole Description IC S D1
VP_0802_ 4.76 2.38 2.3
VP_1103_ 6.35 3.18 2.8
Q Free-cutting steel
P
QPP Carbon Steel / Alloy Steel

B RE
M PPQ Q Stainless Steel
Gray Cast Iron
K
D1
IC

Nodular Cast Iron


Turning Indexable Inserts

35˚ 11˚ N NQ Non-ferrous Metals


S Q Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE

C
Minute ap

VPGT 110301MP-CF <0.1 N N N N N N


D 110302MP-CF <0.2 N N N N N N
Sharp Edge / Polished 1
Minute ap

R
VPGT 110302CF 0.2 N
Sharp Edge
S
Finishing

VPGT 110301MFP-GF <0.1 N N N N


2
T 110302MFP-GF <0.2 N N N N
Sharp Edge / Polished

Ref. to the table below


VPGT 110301MFP-SKS <0.1 N N N
Finishing

110302MFP-SKS <0.2 N N N 3
W 110304MFP-SKS <0.4 N N N
Sharp Edge / Polished
Ceramic
VPGT 080201MP-CK <0.1 N N N N N N
080202MP-CK <0.2 N N N N N N
Finishing

VPGT 110301MP-CK <0.1 N N N N N N


110302MP-CK <0.2 N N N N N N
Sharp Edge / Polished
4
VPGT 080201CK 0.1 N
080202CK 0.2 N
Finishing

VPGT 110301CK 0.1 N


110302CK 0.2 N

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).

Insert Description See Page for Applicable Toolholders


VP..0802 type E41,E42,F54
VP..1103 type E25,E41,E42
Applicable Chipbreaker Range

1 2 3 4
(Steel)
4
(Steel) (Steel) (Steel / Edge Length=08, 11)
0.3 3 3
ap indicates radius

3
ap (mm)

0.2 2 2
ap (mm)

ap (mm)
ap (mm)

2
CF
0.1 1 1
GF 1 CK
SKS

0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.1 0.2 0.3 0.4
0.05 0.10 0.15 0.20
f (mm/rev) f (mm/rev) f (mm/rev)
f (mm/rev)

Inserts are sold in 10 piece boxes


B94 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
35˚ Rhombic / Positive with Hole Description IC S D1

Insert Grades Indexable


VP_0802_ 4.76 2.38 2.3
VP_1103_ 6.35 3.18 2.8 A
Free-cutting steel
P
QPP Carbon Steel / Alloy Steel

Turning
RE
M PPQ Q Stainless Steel
B

Inserts
Gray Cast Iron
K
D1
IC

Nodular Cast Iron

CBN & PCD Tools


35˚ 11˚ N Non-ferrous Metals
S Q Heat-resistant Alloys C
S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
Super Fine
VPET 080201R-FSF 0.1 N N
080201L-FSF 0.1 N N

Boring
080202R-FSF 0.2 N N
080202L-FSF 0.2 N N
F

VPET 1103003R-FSF 0.03 N

Grooving
110301R-FSF 0.1 N N G
110301L-FSF 0.1 N N
110302R-FSF 0.2 N N
110302L-FSF 0.2 N N

Cut-off
Finishing

H
VPET 080201MR-FSF <0.1 N

Ref. to the table below B94


080201ML-FSF <0.1 N
080202MR-FSF <0.2 N

Threading
080202ML-FSF <0.2 N
J
1
VPET 1103005MR-FSF <0.05 N
1103005ML-FSF <0.05 N
N

Drilling
110301MR-FSF <0.1
110301ML-FSF <0.1 N K
110302MR-FSF <0.2 N
110302ML-FSF <0.2 N
Sharp Edge / Precision

Milling
VPET 080201MR-F <0.1 N N M
080201ML-F <0.1 N N
080202MR-F <0.2 N N

Turning Mill Spare Parts Information


080202ML-F <0.2 N N

Tools for
Finishing

N
VPET 1103005MR-F <0.05 N N
110301MR-F <0.1 N N
110302MR-F <0.2 N N

Sharp Edge
110302ML-F <0.2 N N P
· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Technical

R
Index

T
Applicable Chipbreaker Range

(Steel / Edge Length=08) (Steel / Edge Length=11)


3 3
ap indicates radius

2 2
ap (mm)

ap (mm)

U / USF
U / USF J
1 1
F / FSF F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B95
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
35˚ Rhombic / Positive with Hole Description IC S D1
VP_0802_ 4.76 2.38 2.3
VP_1103_ 6.35 3.18 2.8
Free-cutting steel
P
QPP Carbon Steel / Alloy Steel

B RE
M PPQ Q Stainless Steel
Gray Cast Iron
K
D1
IC

Nodular Cast Iron


Turning Indexable Inserts

35˚ 11˚ N Non-ferrous Metals


S Q Heat-resistant Alloys
S
Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C Super Fine
VPET 080201FR-USF 0.1 N
D 080201FL-USF 0.1 N
080202FR-USF 0.2 N N
080202FL-USF 0.2 N N
R

S VPET 1103003FR-USF 0.03 N


1103003FL-USF 0.03 N
110301FR-USF 0.1 N N
T
110301FL-USF 0.1 N
110302FR-USF 0.2 N N
V 110302FL-USF 0.2 N N
Low Feed

W
VPET 080201MFR-USF <0.1 N
Ceramic 080202MFR-USF <0.2 N
080202MFL-USF <0.2 N

Ref. to the table below B94


VPET 1103005MFR-USF <0.05 N
1103005MFL-USF <0.05 N
110301MFR-USF <0.1 N
110301MFL-USF <0.1 N
1
110302MFR-USF <0.2 N
110302MFL-USF <0.2 N
Sharp Edge / Precision

VPET 080201MFR-U <0.1 N N


080201MFL-U <0.1 N N
080202MFR-U <0.2 N N
080202MFL-U <0.2 N N
Low Feed

VPET 1103005MFR-U <0.05 N N


1103005MFL-U <0.05 N N
110301MFR-U <0.1 N N
110301MFL-U <0.1 N N
110302MFR-U <0.2 N N
110302MFL-U <0.2 N N
Sharp Edge

VPET 1103005MFR-J <0.05 N N N


110301MFR-J <0.1 N N N
Low Feed

110301MFL-J <0.1 N N N
110302MFR-J <0.2 N N N
110302MFL-J <0.2 N N N
Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

(Steel / Edge Length=08) (Steel / Edge Length=11)


3 3
ap indicates radius

2 2
ap (mm)

ap (mm)

U / USF
U / USF J
1 1
F / FSF F / FSF

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B96 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
80˚ Trigon / Positive with Hole Description IC S D1

Insert Grades Indexable


WB_0601_ 3.97 1.59 2.3
WB_0802_ 4.76 2.38 2.3 A
Q Free-cutting steel
P
80˚ NQ NQP ONQPT P QPP Carbon Steel / Alloy Steel

Turning
M PPP Q Stainless Steel
B

Inserts
Gray Cast Iron
K
Nodular Cast Iron

D1
IC

CBN & PCD Tools


N Non-ferrous Metals
RE Q Heat-resistant Alloys C
S 5˚
S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
WBGT 060101MPR-CF <0.1 N N
Minute ap

060101MPL-CF <0.1 N N N
1

Boring
060102MPR-CF <0.2 N N N
060102MPL-CF <0.2 N N N N F
Sharp Edge / Polished

WBGT 060101MFPR-PF <0.1 N N

Grooving
060101MFPL-PF <0.1 N N
060102MFPR-PF <0.2 N N G
060102MFPL-PF <0.2 N N
Finishing

2
WBGT 080201MFPR-PF <0.1 N N

Cut-off
080201MFPL-PF <0.1 N N H
080202MFPR-PF <0.2 N N
080202MFPL-PF <0.2 N N
Sharp Edge / Polished

Threading
WBMT 060102R-DP 0.2 N N N N N N N N J
060102L-DP 0.2 N N N N N N N N N N N N N N N N
060104R-DP 0.4 N N N N N N N N
060104L-DP 0.4 N N N N N N N N N N N N N N N
F25
Finishing

Drilling
F61
K
WBMT 080202R-DP 0.2 N N N N N N N N N
080202L-DP 0.2 N N N N N N N N N N N N N N N
080204R-DP 0.4 N N N N N N N N N N
080204L-DP 0.4 N N N N N N N N N N N N N N N N N

Milling
M
WBET 0601005ML-F <0.05 N N
060101MR-F <0.1 N N 3

Turning Mill Spare Parts Information


060101ML-F <0.1 N N N

Tools for
060102MR-F <0.2 N N N N N
060102ML-F <0.2 N N N N N N N N
060104MR-F <0.4 N N N N
060104ML-F <0.4 N N N N N N N N
Finishing

WBET 080201MR-F <0.1 N N


P
080201ML-F <0.1 N N N N
080202MR-F <0.2 N N
080202ML-F N N N N N N N
Technical

<0.2
080204MR-F <0.4 N N N N R
080204ML-F <0.4 N N N N N N N
Sharp Edge

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Index

T
Applicable Chipbreaker Range

1 2 3
(Steel) (Steel / Edge Length=06, 08)
0.8 4
ap indicates radius

(Steel / Edge Length=06)


0.3 0.6 3
ap (mm)

ap (mm)

0.2 0.4 2
ap (mm)

PF
F
0.1 CF 0.2 1 DP

0.05 0.1 0.15 0.2 0.05 0.10 0.15 0.20 0.1 0.2 0.3 0.4
f (mm/rev) f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B97
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm)
80˚ Trigon / Positive with Hole Description IC S D1
WB_0601_ 3.97 1.59 2.3
WB_0802_ 4.76 2.38 2.3
Free-cutting steel
P
80˚ QP Carbon Steel / Alloy Steel

B M PP Q Stainless Steel

S Gray Cast Iron


K
Nodular Cast Iron
Turning Indexable Inserts

D1
IC

N Q Non-ferrous Metals
RE Q Heat-resistant Alloys
S 5˚
S
Q Q Titanium Alloys
H Hard Materials
CVD PVD Coated

See Page for Applicable Toolholders


Dimension PVD Coated

Applicable Chipbreaker Range


Cermet Coated CVD Coated Carbide DLC Carbide
Chip (mm) Cermet Cermet Carbide
breakers Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Positive RE
Handed Insert
shows Left-hand
C
WBGT 0601003L-F 0.03 N N
D 060101R-F 0.1 N
060101L-F 0.1 N N N
060102R-F 0.2 N N N
R 060102L-F 0.2 N N N
060104R-F 0.4 N N N
S 060104L-F 0.4 N N N
Finishing

1
T
WBGT 0802003L-F 0.03 N
080201L-F 0.1 N N
V
080202R-F 0.2 N N N
080202L-F 0.2 N N N
W 080204R-F 0.4 N N N
080204L-F 0.4 N N N
F25
Sharp Edge
Ceramic F61
WBET 080201MR-P <0.1 N N
080201ML-P <0.1 N N
Finishing

080202MR-P <0.2 N N
2
080202ML-P <0.2 N N
080204MR-P <0.4 N N
080204ML-P <0.4 N N
Sharp Edge

WBGW 060102L 0.2 N N


060104L 0.4 N
Cast Iron

-
WBGW 080202L 0.2 N N
080204L 0.4 N
Without Chipbreaker

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. <0.05, <0.1, <0.2 etc.) indicate models with minus tolerance on corner-R(RE).
Applicable Chipbreaker Range

1 2
(Steel / Edge Length=06, 08)
4
ap indicates radius

(Steel)
3
2
ap (mm)

2
ap (mm)

F 1
1 DP
P

0.1 0.2 0.3 0.4 0.05 0.1 0.15 0.2


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


B98 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15
(mm)
80˚ Trigon / Positive with Hole Description IC S D1

Insert Grades Indexable


WP_1102_ 6.35 2.38 2.8
WP_1603_ 9.525 3.18 4.4 A
Q Free-cutting steel
P
80°
NQ NQP ONQPT PS QP Carbon Steel / Alloy Steel

Turning
M NQ PPP Stainless Steel
B

Inserts
S Gray Cast Iron
K
Nodular Cast Iron

D1

CBN & PCD Tools


IC

N Q Non-ferrous Metals
RE
S 11° P Heat-resistant Alloys C
S
Q Titanium Alloys
H Hard Materials

External
CVD PVD Coated

See Page for Applicable Toolholders


Applicable Chipbreaker Range
Dimension PVD Coated
(mm)
Cermet Coated
Cermet
CVD Coated Carbide
Carbide
DLC Carbide D
Cermet
Insert Description

CA025P

PR005S
PR015S
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525

CA4505
CA4515

PDL010
PDL025
PR1705
PR1725

PR1225

PR1535
PV7005
CA510
CA515

CA525
CA530

CA310
CA315
CA320

PR930
TN610
TN620

PV710
PV720
PV730

KW10
SW05
TN60

PV90
CCX

Small Parts
Machining
RE
Handed Insert
shows Left-hand E
WPMT 110204GP 0.4 N N N N N N N N N
Finishing

Boring
WPMT 160304GP 0.4 N N N N N N N N N N
F

WPMT 110202HQ 0.2 N N N N N N N N N N N

Grooving
Finishing - Medium

110204HQ 0.4 N N N N N N N N N N N N N N N N G

WPMT 160304HQ 0.4 N N N N N N N N N N N N N N N N


160308HQ 0.8 N N N N N N N N N N N N N N N N N N

Cut-off
1 H
WPGT 110202L-Y 0.2 N N N
110204R-Y 0.4 N

Threading
110204L-Y 0.4 N N N
F61
J
Finishing - Medium

WPGT 160304R-Y 0.4 N


160304L-Y 0.4 N N N
N N

Drilling
160308L-Y 0.8
K
WPGT 110204MR-Y <0.4 N
110204ML-Y <0.4 N N

Milling
M
WPGW 110202 0.2 N
110204 0.4 N

Turning Mill Spare Parts Information


Cast Iron

Tools for
-
WPGW 160304 0.4 N
N
160308 0.8 N
Without Chipbreaker

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance on corner-R(RE). Technical
P

R
Index

T
Applicable Chipbreaker Range

1
(Steel / Edge Length=16)
4
ap indicates radius

(Steel / Edge Length=11)


3 3
Y
ap (mm)

2 HQ 2
ap (mm)

Y
1 GP 1
HQ
GP

0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B99
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15

Inserts for Back Turning (Small Parts Machining)

Free-cutting steel
P
Carbon Steel / Alloy Steel Q P P

See Page for Applicable Toolholders


B M Stainless Steel P Q P
Gray Cast Iron Q
K
Nodular Cast Iron P
Turning Indexable Inserts

N Non-ferrous Metals Q
Heat-resistant Alloys P Q P
S
Titanium Alloys Q P
For KTKF toolholder H Hard Materials

MEGACOAT MEGACOAT
Dimension (mm) Carbide
NANO PLUS MEGACOAT NANO
Insert Description

PR1725

PR1535

PR1225

KW10
CW a CDX RE W1 S D1
Photo shows Right-hand

TKFB 12R15005M 1.5 0.25 2.6 <0.05 N N N N


a RE

CDX D1

12R28005M <0.05 3.0 8.7 5.2 N N N N


CW

W1

4° 60
° 2.8 0.3 4.6
12R28010M <0.1 N N N N
TKFB 16R38005M <0.05 N N N N
S

3.8 0.3 6.3 4.0 9.5 5.2


Right-hand shown 16R38010M <0.1 N N N N
CDX
E13
a RE

TKFB 12L28005MR <0.05 N N


2.8 0.3 4.6 3.0 8.7 5.2
W1
CW

4° °
60 D1 12L28010MR <0.1 N N

TKFB 16L38005MR <0.05 N N


S

3.8 0.3 6.3 4.0 9.5 5.2


16L38010MR <0.1 N N
Left-hand shown

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance on corner-R(RE).

Table 1
Inserts Identification System (Ref. to Tables 1 and 2)
Small machining General purpose Large machining

TKFB 12 R 15 005 M R 1.5 2.8 3.8


2.6

Insert Type Insert Size Corner-R(RE)


4.6

6.3

Insert Hand Indicates the corner-R(RE)


Insert width
R : Right-hand has a minus tolerance

L : Left-hand TKFB12R15.. TKFB12R28.. TKFB16R38..


Hand of Cutting Lead Angle
R : Right-hand

Table 2
Toolholder Right-hand Toolholder Left-hand
Insert Right-hand Insert Left-hand
Lead angle Right-hand Lead angle Right-hand

Inserts are sold in 10 piece boxes


B100 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15

Free-cutting steel

Insert Grades Indexable


P
Carbon Steel / Alloy Steel Q P P

See Page for Applicable Toolholders


A
M Stainless Steel P Q P
Gray Cast Iron
K
Nodular Cast Iron

Turning
N Non-ferrous Metals B

Inserts
Heat-resistant Alloys P Q P
S
Titanium Alloys Q

CBN & PCD Tools


For KTKF toolholder (GQ Chipbreaker) H Hard Materials

MEGACOAT MEGACOAT C
Dimension (mm)
NANO PLUS MEGACOAT NANO
Insert Description

PR1725

PR1535

PR1225

External
CW a CDX RE W1 S D1 θ D
Handed Insert shows Right-hand

Small Parts
N N N

Machining
TKFB 12R28005P-GQ 0.05
CDX D1 2.8 1.5 4.6 3.0 8.7 5.2 74° E
0.4 RE
CW

W1
a


12R28015P-GQ 0.15 N N N
15°

Boring
TKFB 16R38005P-GQ 0.05 N N N
F
S

3.8 1.8 6.3 4.0 9.5 5.2 72°

Grooving
16R38015P-GQ 0.15 N N N
Polished G
E13
TKFB 12R28005-GQ 0.05 N N N
2.8 1.5 4.6 3.0 8.7 5.2 74°

Cut-off
CDX D1
RE

H
0.4
CW

W1
a


12R28015-GQ 0.15 N N N
15°

Threading
TKFB 16R38005-GQ 0.05 N N N
J
S

3.8 1.8 6.3 4.0 9.5 5.2 72°


16R38015-GQ 0.15 N N N

Drilling
K

Milling
 Inserts Identification System M

TKFB 12 R 28 005 P -GQ

Turning Mill Spare Parts Information


Tools for
N
Insert Type Insert Size Corner-R(RE) GQ Chipbreaker

Insert Hand
P
Insert width Polished
R : Right-hand
Technical

 Applicable Chipbreaker Range


Index

T
TKFB12R28...GQ TKFB16R38...GQ
(Steel) (Steel)
6 6

5 5

4 4
ap (mm)

ap (mm)

3 3

2 2

1 1

0.1 0.2 0.1 0.2


f (mm/rev) f (mm/rev)

Inserts are sold in 10 piece boxes


: Std. Item B101
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15

Inserts for Back Turning (Small Parts Machining)

Free-cutting steel Q
P
Carbon Steel / Alloy Steel Q P P

See Page for Applicable Toolholders


B M Stainless Steel P Q P
Gray Cast Iron Q
K
Nodular Cast Iron P
Turning Indexable Inserts

N Non-ferrous Metals Q
Heat-resistant Alloys P Q
S
Titanium Alloys Q
For AABS / SABS / AABW / SABW toolholders H Hard Materials

Dimension MEGACOAT PVD


Cermet MEGACOAT Carbide
(mm) NANO PLUS Coated Carbide
Insert Description

PR1705

PR1725

PR1225
TC60M

PR930

KW10
RE
Handed Insert shows Right-hand

7.0
2.8
ABS 15R4005 0.05 N N N
0.4
15° 15R4015 0.15 N N N
4.2

4.2

E21
15.4

30°
ABS 15R4005M <0.05 N N N
15R4015M <0.15 N N N
RE 3.97

7.0
4.7 ABW 15R4005 0.05 N N N
15° 0.6
15R4015 0.15 N N N
4.2

4.2

E22
15.4

45°
ABW 15R4005M <0.05 N N N
15R4015M <0.15 N N N
RE 3.97

7.0
4.7
15° 0.5 ABW 23R5005 0.05 N N N
23R5015 0.15 N N N
5.1

8.2

E23
23.4

40°

ABW 23R5005M <0.05 N N


23R5015M <0.15 N N N
RE 3.97

· Insert whose corner-R(RE) dimension expressed with less than sign (e.g. < 0.05, < 0.1, < 0.2 etc.) indicate models with minus tolerance on corner-R(RE).

Inserts are sold in 10 piece boxes


B102 : Std. Item
[Cermet / Coated Carbide / Carbide]
How to read pages of “Turning Inserts” See Page B15

Bearing Machining

Insert Grades Indexable


A

Cermet
Relief Angle

Applicable Toolholders
Dimension (mm)

See Page for


Insert Description

Turning
B

TN90

Inserts
IC S D1 RE AN

CBN & PCD Tools


External/Boring/Facing
RCMT 1204M0-BB 12.0 4.76 4.2 N C
- 7° D37
1606M0-BB 16.0 6.35 5.5 N

D1
IC

External
AN RPMT 1203M0-BB 12.0 3.18 4.4
- 11°
N
F64
D
S
1604M0-BB 16.0 4.76 5.5 N

Small Parts
Machining
Round Chamfering INSL S CDX RE
CDX
E
21˚
SNMF 120406-21 1.5 0.6 N
N D37
INSL

120410-21 3.0 1.0


CDX

RE

120416-21 12.70 4.76 3.1 1.6 - N F64


120421-21 3.2 2.1 N

Boring
S
21˚ 120426-21 3.3 2.6 N F

Grooving
Tooling for Bearing Machining
G

Cut-off
Internal Round H
Chamfering
CBSN-B
(F64)

Threading
Boring
SRCP-B
(F64)
J

Drilling
K

Milling
External
PRGC-BE
M
External Round
Chamfering (D37)
CBSN

Turning Mill Spare Parts Information


(D37)

Tools for
N

Technical
P

R
Index

Inserts are sold in 10 piece boxes


: Std. Item B103
[Cermet / Coated Carbide / Carbide]
Turning Indexable Inserts
 Micro Boring
Twin-Bars

Micro Boring Micro Face Grooving


TWB Twin-Bars F38 TWFG Twin-Bars G82
B
Turning Indexable Inserts

TWBT Twin-Bars F39 TWFGT Twin-Bars G83


Chip
breakers
Negative

D
EZ Bars / System Tip-Bars
R
Micro Boring Micro Back Boring
S
EZB EZ Bars F14 EZVB EZ Bars F20 EZBT EZ Bars F22

W VNB-S / VNB System Tip-Bars F32 VNBX-S System Tip-Bars F36 VNBT System Tip-Bars F33

Ceramic

Micro Boring(90°Lead Angle)


EZBF EZ Bars F19

Solid Tip-Bars [Grooving / Threading]


Micro Grooving Micro Face Grooving Micro Internal Threading
EZG EZ Bars G51 EZFG EZ Bars G78 EZT EZ Bars J32

VNG System Tip-Bars G53 VNFG System Tip-Bars G80 VNT System Tip-Bars J36

B104
High Speed Machining for Cast Iron KS6015/KS6050/CS7050

KS6015 Application Map

Insert Grades Indexable


Crystallization of Grain Boundary Phase Improves Thermal Conductivity A

High
Excellent Wear Resistance with Reduced Heat at the Cutting Edge
Improved fracture resistance by high aspect ratio constituents
Anti-chipping in scale processing and interrupted machining
KS6015

Turning
B

Cutting speed

Inserts
KS6050 Bridging Deflected crack

CS7050

CBN & PCD Tools


L

C
Crack

KS6050
d
Large aspect ratio=L/d KS6050

Low
Conventional product A KS6050 has a higher aspect ratio Propagation of cracks
compared with the conventional Large aspect ratio restrains propagation of cracks
product A. Improved fracture resistance Finishing Medium Roughing
CS7050 (Coated Si3N4)

External
Continuous Light Interruption Interruption

Superior wear resistance attained with strong coating adherence


D
Applicable to high speed machining

Small Parts
Machining
Heat-Resistant Alloys Machining SiAlON Ceramic KS6030/KS6040 E

Improved wear and fracture resistance Superior balance in heat resistant Application Map

Boring
due to the mixture of the hard and acicular alloys machining Heat-Resistant Alloys Machining F
particles achieves optimum balance between
wear and fracture resistance

High
CF1

Grooving
Hard Particle G
(Improved wear resistance)

Cutting speed
KS6030

Cut-off
Acicular Particle H
(Improved fracture resistance)
Low KS6040

Threading
Low Fracture resistance High
Continuous Light Interruption Interruption J

Heat-Resistant Alloys Machining Honeycomb structure Ceramic CF1

Drilling
K

What is Honeycomb structure Ceramic? Wear Resistance Comparison(Internal evaluation)

Milling
Honeycomb structure Ceramic is a composite material 0.4 M
consisting of a core (gray portion) and shell (white
portion) 0.3
Nose Wear (mm)

Turning Mill Spare Parts Information


Prolonged tool life and acceleration of machining of heat Notching Flank wear Notching Flank wear

Tools for
resistant alloys such as Ni-base heat resistant alloys 0.2 N
Core
CF1 Competitor C
0.1 <Cutting Conditions>
Workpiece Material Ni-base heat-resistant alloys
0 Tool geometry : RNGN120400 P
CF1 Competitor C CF1 Competitor C Vc =150m/min, ap =1mm
Shell Notching Flank wear f =0.15mm/rev Wet
Technical

C
 eramic Inserts Identification System R
Identification System

C N G A 12 04 04 S01525
Index

“Turning Indexable Inserts Identification System” See Page B2 Edge Prep.


(Ref. to the Table 1)

Edge Preparation Identification System Table 1


Symbol Cutting Edge Spec. Example Shape
0.15
Edge Prep.

Chamfered and
S01525 0.15mm x 25˚
S 25˚
Honed Cutting Edge Chamfered and Honed Cutting Edge Honed

0.20

Chamfered 0.20mm x 25˚


T T02025 Chamfered Cutting Edge
Cutting Edge 25˚

See Page B3 for insert color


B105
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
80˚ Rhombic / Negative Description IC S D1 Description IC S D1
CN_A 1204_ 12.70 4.76 5.16 CNGN1607_ 15.875 7.94 -
CN_N 1204_ 4.76 CNGX1207_ 12.70 7.94 -
12.70 -
1207_ 7.94

Edge Prep. Gray Cast Iron (With Scale) N T P

See Page for Applicable Toolholders


B Symbol Cutting Edge Spec. Example
K
Gray Cast Iron (Without Scale) N P P P P Q
0.15mm x 25° Nodular Cast Iron (With Scale) P
S Chamfered and Honed Cutting Edge S01525
Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P
Turning Indexable Inserts

0.15mm x 25° S Heat-resistant Alloys T Q


T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N P

Silicon Nitride

Silicon Nitride Ceramic


PVD Coated

MEGACOAT

Honeycomb structure
Dimension Aluminum Oxide

Ceramic
Ceramic

Ceramic

SiAlON
Ceramic

CVD Coated
(mm) Ceramic

Ceramic
Edge
Insert Description

PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Chip Prep.

KA30

A66N
KT66

CF1
A65
breakers RE

Negative
CNGA 120412S01025 S01025 1.2 N
C CNGA 120404S01525 0.4 N
120408S01525 S01525 0.8 N
120412S01525 1.2 N
D
CNGA 120404S02025 0.4 N
120408S02025 S02025 0.8 N D8
R RE
120412S02025 1.2 N D9
CNGA 120404S03030 0.4 N
F65
D1

S
IC

120408S03030 S03030 0.8 N


120412S03030 1.2 N F69
80

S
T CNGA 120404T02025 0.4 N F70
°

120408T02025 T02025 0.8 N N N N N


V 120412T02025 1.2 N N N N N
CNMA 120408S01525 S01525 0.8 N
W CNMA 120408S03030 0.8 N
S03030
120412S03030 1.2 N
Ceramic CNGN 120408S01025 0.8 N
S01025
120412S01025 1.2 N
CNGN 120408T01020 0.8 N
T01020
120412T01020 1.2
CNGN 120408T02025 0.8 N N N
120412T02025 T02025 1.2 N N N
120416T02025 1.6 N
CNGN 120708S01525 0.8 N
RE S01525
120712S01525 1.2 N
CNGN 120708T01020 0.8 D26
T01020
IC

120712T01020 1.2
CNGN 120704T02025 0.4 N
80

S
120708T02025 0.8 N
°

T02025
120712T02025 1.2 N
120716T02025 1.6 N
CNGN 160708T02025 0.8 N
160712T02025 T02025 1.2 N
160716T02025 1.6 N
CNMN 120708T02025 0.8 N
T02025
120712T02025 1.2 N

Inserts are sold in 10 piece boxes


B106 : Std. Item : To be replaced by a new product
[Ceramic]
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
55˚ Rhombic / 75˚ Rhombic / Negative Description IC S D1 Description IC S D1

Insert Grades Indexable


DNGA 1504_ 4.76 DNGX 1207_ 10.00 7.94 -
1506_
12.70
6.35
5.16
DNGX 1507_ 12.70 7.94 - A
DNGN 1504_ 4.76 ENGN 1307_ 12.70 7.94 -
12.70 -
1507_ 7.94

Edge Prep.

Turning
Gray Cast Iron (With Scale)
B

See Page for Applicable Toolholders


N P P P

Inserts
Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale)
K
0.12mm x 25° Nodular Cast Iron (With Scale)
S Chamfered and Honed Cutting Edge S01225

CBN & PCD Tools


Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale)

0.12mm x 15° S Heat-resistant Alloys C


T Chamfered Cutting Edge T01215
Chamfered Cutting Edge H Hard Materials O N

Silicon Nitride

Silicon Nitride Ceramic


PVD Coated

MEGACOAT

Honeycomb structure
Dimension Aluminum Oxide

Ceramic

External
Ceramic

Ceramic

SiAlON
Ceramic

CVD Coated
(mm) Ceramic
D

Ceramic
Edge
Insert Description

PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65
RE

Small Parts
Machining
E
DNGA 150408S01025 S01025 0.8 N
DNGA 150404S01525 0.4 N
S01525 D12
150408S01525 0.8 N

Boring
DNGA 150404S02025 0.4 N D13
RE S02025 F
150408S02025 0.8 N F66
DNGA 150408S03030 S03030 0.8 N F72
D1
IC

DNGA 150404T02025 0.4 N N F73

Grooving
55° 150408T02025 T02025 0.8 N N
S
150412T02025 1.2 N
G
DNGA 150604T02025 0.4 N D12
150608T02025 T02025 0.8 N D13
150612T02025 1.2 N F66

Cut-off
DNGN 150704S01525 0.4 N
H
150708S01525 S01525 0.8 N
RE
150712S01525 1.2 N

Threading
DNGN 150708S02025 S02025 0.8 N
D27 J
IC

DNGN 150704T02025 0.4 N


55˚ 150708T02025 0.8 N
S T02025
150712T02025 1.2 N
150716T02025 1.6 N

Drilling
ENGN 130708S01525
S01525
0.8 N K
RE 130712S01525 1.2 N
ENGN 130704T02025 0.4 N D27
130708T02025 0.8 N
IC

F81

Milling
130712T02025 T02025 1.2 N N M
130716T02025 1.6 N
75

S
˚

130720T02025 2.0 N

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

Inserts are sold in 10 piece boxes


: Std. Item : To be replaced by a new product B107
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
Round / Negative Description IC S D1 Description IC S D1
RNGN 0903_ 3.18 RNGN 1207_ 12.70
0904_ 9.525 4.76 1507_ 15.875
- 7.94 -
0907_ 7.94 1907_ 19.05
1204_ 12.70 4.76 2507_ 25.40

B Edge Prep. Gray Cast Iron (With Scale) N T P

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) P P P P Q
K
0.12mm x 25° Nodular Cast Iron (With Scale) P
Turning Indexable Inserts

S Chamfered and Honed Cutting Edge S01225


Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P
0.12mm x 15° S Heat-resistant Alloys Q T P
T Chamfered Cutting Edge T01215
Chamfered Cutting Edge H Hard Materials O N

Silicon Nitride

Silicon Nitride Ceramic


PVD Coated

MEGACOAT

Honeycomb structure
Dimension Aluminum Oxide

Ceramic
Ceramic

Ceramic

SiAlON
Ceramic

CVD Coated
(mm) Ceramic

Ceramic
Chip
*Edge
Insert Description

PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
breakers Prep.

KA30

A66N
KT66

CF1
A65
RE
Negative

C RNGN 090300E003 E003 - N


090300T01020 T01020 - N
D
RNGN 090400S01525 S01525 - N
D33
R 090400S02025 S02025 - N
090400T01020 T01020 -
S
090400T02025 T02025 - N N
T RNGN 090700T01020 T01020 - -

V RNGN 120400E003 E003 - N


120400S01525 S01525 - N
W
120400S02025 S02025 - N
Ceramic 120400T01020 T01020 - N
120400T02025 T02025 - N N N N N
IC

RNGN 120700E003 E003 - N D31


S 120700E005 E005 - N D33
120700K15015 K15015 - N
120700S01525 S01525 - N
120700S02025 S02025 - N
120700T01020 T01020 - N N
120700T02025 T02025 - N N N N
RNGN 150700S01525 S01525 - N
150700S02025 S02025 - N D31
150700T02025 T02025 - N
RNGN 190700E003 E003 - N
-
190700T01020 T01020 - N N

*For cutting edge “E” and “K”, please refer to the table below.
Edge Prep.
Symbol Cutting Edge Spec. Example
E R-honed Cutting Edge E005 R0.05mm Honed
K Double Chamfered Cutting Edges K15015 1.5mm x 15°Chamfered Cutting Edge
· Note : Symbol “K” describe only the largest chamfer width and its angle.

Inserts are sold in 10 piece boxes


B108 : Std. Item : To be replaced by a new product
[Ceramic]
How to read pages of “Turning Inserts” See Page B15
(mm)
90˚ Square / Negative Description IC S D1

Insert Grades Indexable


SN_A1204_ 5.16
SNGN1204_ 12.70
4.76 A
-
SNGN1207_ 7.94

Edge Prep. Gray Cast Iron (With Scale) N T P

See Page for Applicable Toolholders

Turning
Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) N P P P P Q B
K

Inserts
0.12mm x 25° Nodular Cast Iron (With Scale) P
S Chamfered and Honed Cutting Edge S01225
Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P

CBN & PCD Tools


0.12mm x 15° S Heat-resistant Alloys T Q
T Chamfered Cutting Edge T01215
Chamfered Cutting Edge H Hard Materials O N P C

Silicon Nitride

Silicon Nitride Ceramic


PVD Coated

MEGACOAT

Honeycomb structure
Dimension Aluminum Oxide

Ceramic
Ceramic

Ceramic

SiAlON
Ceramic

CVD Coated
(mm) Ceramic

Ceramic

External
Edge
Insert Description D

PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65
RE

Small Parts
Machining
SNGA 120408S01525
S01525
0.8 N E
120412S01525 1.2 N

SNGA 120408S02025 0.8 N


S02025

Boring
N D14
120412S02025 1.2 F
D1
IC

D15
RE
S
SNGA 120408T02025 0.8 N N N N F75
120412T02025 T02025 1.2 N N N N

Grooving
120416T02025 1.6 N N N N
G
SNMA 120408S03030 S03030 0.8 N

SNGN 120408S01025 0.8 N

Cut-off
120412S01025
S01025
1.2 N H
120416S01025 1.6 N
120420S01025 2.0 N

Threading
SNGN 120408S01525 0.8 N
120412S01525 S01525 1.2 N
J
120416S01525 1.6 N

SNGN 120408S02025 0.8 N

Drilling
120412S02025 S02025 1.2 N K
120416S02025 1.6 N

SNGN 120416S03030 S03030 1.6 N

Milling
M
SNGN 120408T00520 T00520 0.8 N

SNGN 120408T01020 0.8

Turning Mill Spare Parts Information


Tools for
120412T01020 1.2 N
120416T01020
T01020
1.6 N
120420T01020 2.0
D29
IC

SNGN 120404T02025 0.4 N N D34


RE 120408T02025 0.8 N N N D35 P
S
120412T02025 T02025 1.2 N N N N N
120416T02025 1.6 N N N N
120420T02025 2.0 N N N
Technical

SNGN 120708S01025 0.8 N R


120712S01025 S01025 1.2 N
120716S01025 1.6 N
Index

SNGN 120704S01525 0.4 N T


120708S01525 0.8 N
120712S01525 S01525 1.2 N
120716S01525 1.6 N
120720S01525 2.0 N
SNGN 120708S02025 0.8 N
120712S02025 1.2 N
S02025
120716S02025 1.6 N
120720S02025 2.0 N
SNGN 120708T01020 0.8
120712T01020 1.2
T01020
120716T01020 1.6
120720T01020 2.0

Inserts are sold in 10 piece boxes


: Std. Item : To be replaced by a new product B109
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15

90˚ Square / Negative (mm) (mm)


Description IC S D1 Description IC S D1
SN_N1207_ 12.70 7.94 SNGX1207_ 12.70 7.94
- -
SNGN1507_ 15.875 7.94 SNGX1507_ 15.875 7.94

Edge Prep. Gray Cast Iron (With Scale) N T

See Page for Applicable Toolholders


B Symbol Cutting Edge Spec. Example
K
Gray Cast Iron (Without Scale) P P P
0.12mm x 25° Nodular Cast Iron (With Scale)
S Chamfered and Honed Cutting Edge S01225
Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale)
Turning Indexable Inserts

0.12mm x 15° S Heat-resistant Alloys


T Chamfered Cutting Edge T01215
Chamfered Cutting Edge H Hard Materials N

Silicon Nitride

Silicon Nitride Ceramic


PVD Coated

MEGACOAT

Honeycomb structure
Dimension Aluminum Oxide

Ceramic
Ceramic

Ceramic

SiAlON
Ceramic

CVD Coated
(mm) Ceramic

Ceramic
Edge
Insert Description

PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Chip Prep.

KA30

A66N
KT66

CF1
A65
breakers RE

Negative
SNGN 120704T02025 0.4 N
C 120708T02025 0.8 N N D29
120712T02025 T02025 1.2 N N D34
D
120716T02025 1.6 N N N N
120720T02025 2.0 N N D35
IC

F81
R RE
S SNMN 120716T02025 T02025 1.6 N
S
SNGN 150712T02025 1.2 N N
T02025 D29
150716T02025 1.6 N
T

Ceramic

Inserts are sold in 10 piece boxes


B110 : Std. Item
[Ceramic]
How to read pages of “Turning Inserts” See Page B15

60˚ Triangle / Negative (mm) (mm)

Insert Grades Indexable


Description IC S D1 Description IC S D1
TNGA 1604_ 9.525 4.76 3.81 TNGN 1604_ 4.76 A
9.525 -
TNGN 1103_ 6.35 3.18 - 1607_ 7.94

Edge Prep. Gray Cast Iron (With Scale) N T P

See Page for Applicable Toolholders

Turning
Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) N P P P P Q B
K

Inserts
0.15mm x 25° Nodular Cast Iron (With Scale) P
S Chamfered and Honed Cutting Edge S01525
Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) P

CBN & PCD Tools


0.15mm x 25° S Heat-resistant Alloys
T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N C

Silicon Nitride

Silicon Nitride Ceramic


PVD Coated

MEGACOAT

Honeycomb structure
Dimension Aluminum Oxide

Ceramic
Ceramic

Ceramic

SiAlON
Ceramic

CVD Coated
(mm) Ceramic

Ceramic

External
Edge
Insert Description D

PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65
RE

Small Parts
Machining
TNGA 160408S01025 S01025 0.8 N E
TNGA 160404S01525 0.4 N
160408S01525 S01525 0.8 N

Boring
160412S01525 1.2 N F
60° D16
RE TNGA 160404S02025 0.4 N D17
160408S02025 S02025 0.8 N D18

Grooving
160412S02025 1.2 N
G
D1

F66
IC S TNGA 160408S03030 S03030 0.8 N F76
F77
TNGA 160408T00520 T00520 0.8 N

Cut-off
H
TNGA 160404T02025 0.4 N N
160408T02025 T02025 0.8 N N N N
160412T02025 1.2 N N N N

Threading
J
TNGN 110304T00520 0.4 N N D36
110308T00520 T00520 0.8 N N
110312T00520 1.2 N F81

Drilling
TNGN 160404S01025 0.4 N K
160408S01025 0.8 N
160412S01025 S01025 1.2 N
160416S01025 1.6 N

Milling
160420S01025 2.0 N M
TNGN 160404S01525 0.4 N
160408S01525 S01525 0.8 N

Turning Mill Spare Parts Information


N

Tools for
60° 160412S01525 1.2
RE

N
TNGN 160404S02025 0.4 N
160408S02025 S02025 0.8 N
160412S02025 1.2 N
D30 P
IC S TNGN 160404T00520 0.4 N
160408T00520 T00520 0.8 N
160412T00520 1.2 N
Technical

TNGN 160404T02025 0.4 N N R


160408T02025 T02025 0.8 N N N N
160412T02025 1.2 N N
Index

TNGN 160704T02025 0.4 N N T


160708T02025 0.8 N N
160712T02025 T02025 1.2 N
160716T02025 1.6 N
160720T02025 2.0 N

Inserts are sold in 10 piece boxes


: Std. Item : To be replaced by a new product B111
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15

35˚ Rhombic / Negative (mm)


Description IC S D1
VN_A1604_ 9.525 4.76 3.81

Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


B Symbol Cutting Edge Spec. Example
K
Gray Cast Iron (Without Scale) P P Q
0.15mm x 25° Nodular Cast Iron (With Scale)
S Chamfered and Honed Cutting Edge S01525
Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale)
Turning Indexable Inserts

0.15mm x 25° S Heat-resistant Alloys


T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N

Silicon Nitride

Silicon Nitride Ceramic


PVD Coated

MEGACOAT

Honeycomb structure
Dimension Aluminum Oxide

Ceramic
Ceramic

Ceramic

SiAlON
Ceramic

CVD Coated
(mm) Ceramic

Ceramic
Edge
Insert Description

PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Chip Prep.

KA30

A66N
KT66

CF1
A65
breakers RE
Negative
Positive
VNGA 160404S01525 0.4 N
S01525
C 160408S01525 0.8 N

D VNGA 160404S02025 0.4 N D19


RE S02025
160408S02025 0.8 N D20
D1

R
IC

D21
VNGA 160404T02025 0.4 N N
S
35° 160408T02025 T02025 0.8 N N D22
S
160412T02025 1.2 N

T VNMA 160408S01525 S01525 0.8 N


V

Ceramic

Inserts are sold in 10 piece boxes


B112 : Std. Item : To be replaced by a new product
[Ceramic]
How to read pages of “Turning Inserts” See Page B15
(mm)
 Positive (mm) Description IC S AN

Insert Grades Indexable


Description IC S AN TBGN 0601_ 3.97 1.59 5°
RPGN 0903_ 9.525 3.18 TCGN 1604_ 9.525 4.76 7° A
RPGN 1204_ 12.70 4.76 TPGN 0902_ 5.56 2.38
11°
SPGN 0903_ 9.525 3.18 1103_ 6.35 11°
3.18
SPGN 1203_ 12.70 3.18 1603_ 9.525

Turning
B
Edge Prep. Gray Cast Iron (With Scale)

Inserts
See Page for Applicable Toolholders
Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) P P Q
K

CBN & PCD Tools


0.15mm x 25° Nodular Cast Iron (With Scale)
S Chamfered and Honed Cutting Edge S01525
Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale) C
0.15mm x 25° S Heat-resistant Alloys Q T
T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N

External
Silicon Nitride

Silicon Nitride Ceramic


PVD Coated

MEGACOAT

Honeycomb structure
Dimension Aluminum Oxide D

Ceramic
Ceramic

Ceramic

SiAlON
Ceramic

CVD Coated
(mm) Ceramic

Ceramic
*Edge
Insert Description

PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.

Small Parts
KA30

A66N
KT66

Machining
CF1
A65
RE
E
RPGN 090300E003 E003 - N

Boring
090300T01020 T01020 - N F
IC

-
AN
S
RPGN 120400E003 E003 - N

Grooving
120400T01020 T01020 - N N G
SPGN 090308T00820 T00820 0.8 N N

Cut-off
SPGN 120308S00820 S00820 0.8 N N H
IC

F62
AN
RE
S SPGN 120308T00820 0.8 N
T00820
120312T00820 1.2 N

Threading
TBGN 060104S00820 0.4 N N J
S00820
060108S00820 0.8 N N
-

Drilling
TCGN 160408T00820 T00820 0.8 N
K
TPGN 090204T00820 0.4 N
T00820
090208T00820 0.8 N

Milling
60°
RE M
TPGN 110304S00820 0.4 N N
S00820
110308S00820 0.8 N N

Turning Mill Spare Parts Information


Tools for
AN TPGN 110304T00820 0.4 N N
IC S
110308T00820
T00820
0.8 N N N
F63
TPGN 160304S00820 0.4 N N
160308S00820 S00820 0.8 N N
160312S00820 1.2 N P
TPGN 160304T00820 0.4 N N
160308T00820 T00820 0.8 N N
Technical

160312T00820 1.2 N
R
*For cutting edge “E”, please refer to the table below.
Edge Prep.
Index

Symbol Cutting Edge Spec. Example T


E R-honed Cutting Edge E005 R0.05mm Honed

Inserts are sold in 10 piece boxes


: Std. Item : To be replaced by a new product B113
Turning Indexable Inserts How to read pages of “Turning Inserts” See Page B15

Inserts for Hardened Roll


Edge Prep. Gray Cast Iron (With Scale) T

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale)
K
0.15mm x 25° Nodular Cast Iron (With Scale)
S Chamfered and Honed Cutting Edge S01525
Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale)
B 0.15mm x 25° S Heat-resistant Alloys Q T P
T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials P Q
Turning Indexable Inserts

Silicon Nitride

Silicon Nitride Ceramic


PVD Coated

MEGACOAT

Honeycomb structure
Aluminum Oxide

Ceramic
Dimension (mm)

Ceramic

Ceramic

SiAlON
Ceramic

CVD Coated
Ceramic

Ceramic
*Edge
Insert Description

PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65
IC DCON S S2 CHW

Chip 2
CHW
breakers
IC

Positive
RBG 16K20003 K20003 16 8 8 5 0.2 N -
S±0.1


C
S2

DCONh7
D
RCGX 060600E003 E003 N
R 060600E005 E005 6.35 - 6.35 - - N
060600T01020 T01020 N N

S 090700E003 E003 N
120°

090700P20015 P20015 N
IC

9.525 - 8 - -
T 090700S01020 S01020 -
S
090700T01020 T01020 N N
2

V
120700E003 E003 N
0.15

15°
25° e.g.) P20015
W
120700P20015 P20015 N
12.7 - 8 - -
120700S01020 S01020
Ceramic 120700T01020 T01020 N
RPGX 060600E003 E003 N
6.35 - 6.35 - -
11°

060600T01020 T01020 N
090700E003 E003 N
120°

9.525 - 8 - - -
IC

090700T01020 T01020 N
S 120700E003 E003 N
12.7 - 8 - -
120700T01020 T01020 N N

*For cutting edge “E”, “K” and “P” please refer to the table below.
Edge Prep.
Symbol Cutting Edge Spec. Example
E R-honed Cutting Edge E005 R0.05mm Honed
K Double Chamfered Cutting Edges K20003 2.00mm x 3°Chamfered Cutting Edge
P Double Chamfered and Honed Cutting Edge P20015 2.00mm x 15°Chamfered and Honed Cutting Edge
· Note : Symbol “K” and “P” describe only the largest chamfer width and its angle.

RBG Inserts are sold in 1 piece boxes Inserts are sold in 10 piece boxes
B114 : Std. Item : To be replaced by a new product
[Ceramic]
How to read pages of “Turning Inserts” See Page B15

Grooving Inserts

Insert Grades Indexable


Edge Prep. Gray Cast Iron (With Scale) A

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example Gray Cast Iron (Without Scale) O N
K
0.15mm x 25° Nodular Cast Iron (With Scale)
S Chamfered and Honed Cutting Edge S01525
Chamfered and Honed Cutting Edge Nodular Cast Iron (Without Scale)

Turning
S Heat-resistant Alloys
B
0.15mm x 25°

Inserts
T Chamfered Cutting Edge T01525
Chamfered Cutting Edge H Hard Materials O N

CBN & PCD Tools


Silicon Nitride

Silicon Nitride Ceramic


PVD Coated

MEGACOAT

Honeycomb structure
Aluminum Oxide

Ceramic
Dimension (mm)

Ceramic

Ceramic

SiAlON
C

Ceramic

CVD Coated
Ceramic

Ceramic
Edge
Insert Description

PT600M
KS6015
KS6050
CS7050
KS6030
KS6040
Prep.

KA30

A66N
KT66

CF1
A65
CW RE INSL S

External
D
GH 4020-05 S01020 N
4.0

3˚ CW ±0.05

4020-05 T01020 N N

Small Parts
Machining
5020-05 S01020 N G46
INSL RE
5020-05 T01020
5.0 0.5 20 7.5
N N G70 E
S

6020-05 T01020 6.0 N N


5˚ 120˚
7020-05 T01020 7.0 N

Boring
F

Grooving
G

Cut-off
H

Threading
J

Drilling
K

Milling
M

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

Inserts are sold in 10 piece boxes


: Std. Item B115
CBN & PCD Tools
C1~C36
CBN Tools C2~C21
Identification System C2
Edge Preparation Identification System C2
MEGACOAT CBN C3
Application Map C4
Recommended Cutting Conditions C4
Case Studies C5
Turning Negative Inserts C6~C13
Turning Positive Inserts C14~C18
Turning Negative Inserts (Solid) C19
Grooving Inserts C20
Solid Tip-Bars for Micro Boring EZ Bars C21

PCDTools
PCD Tools C22~C36
PCD Grades and Features C22
Identification System C22
Recommended Cutting Conditions C22
Turning Negative Inserts C23
Turning Positive Inserts C24~C29
Grooving Inserts C30~C31
For Aluminum Wheel C31
Turning / Grooving C32~C33
Solid Tip-Bars for Micro Boring EZ Bars / System Tip-Bars C34~C35
Milling Inserts C36

C1
CBN Tools
CBN Tools

Extended Tool Life Improved Stability High Speed Machining

C Kyocera's innovative CBN tools


CBN Variation and Features See Page A16
CBN & PCD Tools

Various lineup applicable from machining Hard materials to Sintered steel

Identification System (Turning Insert)


CBN

PCD
C N G A 12 04 04 S01225 ME
“Turning Indexable Inserts Identification System” See Page B2

Insert Type Description Edge Prep. Manufacture's Option Edge Length No. of Edges Regrinding About Regrinding
CNGA120404MEF F MEF 2 1) Regrinding is possible for inserts
CNGA120404ME4 ME4 4(Double-sided) without any indication in
S01225 Short Not manufacturer's option.
CNGA120404S01225ME ME 2
Negative (Small Edge) Recommended Regrinding cannot be available
CNGA120404S00545MEP S00545 MEP 2
depending on the edge condition.
CNGA120404S01225SE S01225 SE 1
2) Regrinding is not recommended for
CNMN120404S02020 S02020 Without Indication (Only KBN900) Long Plural edge Possible
inserts with manufacturer's symbol
CCMW09T304MEF F MEF 2
like “ME” or “SE”.
CCMW09T304T00815ME T00815 ME Short 2 Not
Positive
CCMW09T304S01225MES S01225 MES (Small Edge) 2 Recommended
CCMW09T304T00815SE T00815 SE 1
Note) 1. See Page B3 for insert color.

Edge Preparation Identification System Features of chamfer width and angle


Edge Prep. Chamfer width and angle
Symbol Cutting Edge Spec. Example Shape Small Large

Cutting
F Sharp Edge F Sharp Edge Sharp Edge
force ×
R-honed Width
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Wear Angle
×
Cutting Edge

0.12
resistance
T Chamfered Cutting Edge T01215 0.12mm x 15˚Chamfered Cutting Edge
Fracture
×
15°

resistance
0.12 Chamfered Cutting Edge Prep.
Chamfered and 0.12mm x 25˚Chamfered and (Chamfered Cutting Edge,
S S01225 25° Application Continuous Interruption
R-honed Cutting Edge R-honed Cutting Edge Honed Chamfered and R-honed Cutting Edge)

(1) Standard cutting edge prep. of negative inserts (Machining of hard materials) (2) Standard cutting edge prep. of positive inserts (Machining of hard materials)
Good MEP Good
R-honed
Cutting Edge
Cutting force / Sharp-cutting

Cutting force / Sharp-cutting

S00545
(0.05x45° R-honed ME(SE) T00815 R-honed
Cutting Edge
+R-honed Cutting Edge
Cutting Edge) (0.08x15°)
S01225
S01225 MET(SET) (0.12x25°
(0.12x25°
R-honed
Cutting Edge
ME (SE) +R-honed R-honed
Cutting Edge
+R-honed MEH Cutting Edge)
Cutting Edge) S01730 S01035
(0.17x30°
R-honed
Cutting Edge MES (0.10x35°
+R-honed +R-honed
Cutting Edge) S04030 Cutting Edge)
(0.40x30°
+R-honed
Cutting Edge)
MET (SET)
Fracture resistance and cutting edge strength
Fracture resistance and cutting edge strength Good
Good

Manufacture's Option Edge Prep. Application and Features Manufacture's Option Edge Prep. Application and Features
High speed, Continuous Chamfered Sharp-cutting
MEP S00545 0.05mm x 45˚+R-honed Cutting Edge
Excellent crater wear resistance ME T00815 0.08mm x 15˚
oriented, less burring
ME S01225 0.12mm x 25˚+R-honed Cutting Edge General purpose MES S01225 0.12mm x 25˚+R-honed Cutting Edge General purpose
MET S01730 0.17mm x 30˚+R-honed Cutting Edge Superior fracture resistance MET
Interrupted machining
S01035 0.10mm x 35˚+R-honed Cutting Edge Stable machining oriented
Interrupted high feed machining
MEH S04030 0.40mm x 30˚+R-honed Cutting Edge Prevention of flaking

C2
CBN Inserts for Machining Hard Materials

Insert Grades Indexable


H Chipbreaker Series
A

Turning
B

Inserts
Unique Molded Chipbreaker Provides Excellent Chip Control when Machining Hard Materials

CBN & PCD Tools


3 Chipbreaker Styles for a Wide Range of Machining Applications
C

Chipbreaker Applications Recommended Cutting Range

External
Twin Dots D
Breaks chips into small pieces

HH

Small Parts
Machining
Hardened Steel Finishing
55HRC or more
E
1st Choice
Wide Bump
Provides stable chip curls

Boring
Small D.O.C. F
(ap = 0.1~0.3 mm)

Wide Bump

Grooving
G
Hardened Steel Finishing
HL Rake Surface 55HRC or less
Stable chip control for softer

Cut-off
interior of hard materials H

Threading
Wide Bump
J
Multi-step Structure
Removing the Carburized Layer
HD Good for a wide range of
(From Carburized Layer to
Large D.O.C.

Drilling
conditions (ap = 0.3~0.7 mm)
Unhardened Layer) K
Rake Surface
Stable chip control for softer
interior of hard materials

Milling
M

Turning Mill Spare Parts Information


MEGACOAT CBN

Tools for
N
Properties of PVD Coating Advantages of MEGACOAT
40
· Long tool life and stable machining due to superior heat-
35
resistance and hardness
Hardness (GPa)

TiCN
30

25 TiAIN MEGACOAT · S tability improvement through prevention of crater wear P


20
TiN (oxidation, diffusional wear)
15 · H igh thermal stability and surface smoothness provide
Technical

excellent surface finish


10
400 600 800 1,000 1.200 1,400 R
Oxidation temperature (˚C)

Low Oxidation resistance High


Index

C3
CBN Tools
Application Map
Hard Materials Hybrid Grain Structure (KBN05M)
High

Mixed structure of micro grain CBN and coarse grain CBN


KBN05M CBN that possess high hardness, toughness and thermal resistance characteristics
Cutting speed

CBN structure
KBN25M

C KBN10M
KBN35M
Low

Coarse grain
CBN
CBN & PCD Tools

Finishing Medium Roughing Micro grain Heat diffusion is promoted by coarse grain CBN
Continuous Light interruption Interruption Heavy interruption CBN High thermal conductivity

KBN25M : High stability for general machining


KBN05M is 1st recommended grade for a wide
KBN35M : Honeycomb structure CBN
CBN range of applications from continuous (high
Superior fracture resistance in heavy
speed finishing) to interrupted machining.
PCD interrupted machining

Roll Materials (Chilled Cast Iron) Sintered Steel Cast Iron


High

High

High
KBN70M KBN475
KBN25M
Cutting speed

Cutting speed

Cutting speed
KBN900
KBN900
KBN570 KBN60M
Low

Low

Low

Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing


Continuous Light interruption Interruption Heavy interruption Continuous Light interruption Interruption Continuous Light interruption Interruption

Recommended Cutting Conditions


Cutting Conditions
Workpiece Recommended
Hardness Applications Vc ap f
Material Insert Grade
(m/min) (mm) (mm/rev)

General Finishing Continuous~Interruption KBN05M 100 - 150 - 200 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1

HH Chipbreaker for Hardened Steel Finishing Continuous~Interruption KBN05M 100 - 150 - 200 0.1 - 0.2 - 0.3 0.1 - 0.15 - 0.25
55HRC or
High Efficient Stable Machining Light interruption~Interruption KBN25M 80 - 120 - 160 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
more
Interruption (Small ap) Interruption~Heavy interruption KBN35M 60 - 100 - 150 0.05 - 0.2 - 0.4 0.05 - 0.08 - 0.1
Hard Materials
Heavy Machining Continuous~Interruption KBN900 70 - 90 - 110 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.2

55HRC or HL Chipbreaker for Hardened Steel Finishing Continuous~Interruption KBN05M 100 - 150 - 200 0.1 - 0.2 - 0.3 0.1 - 0.15 - 0.25
less Finishing Continuous *PT600M 60 - 80 - 120 0.2 - 0.5 - 0.7 0.05 - 0.1 - 0.15

Removing the Carburized Layer HD Chipbreaker for Removing the Carburized Layer Continuous~Interruption KBN05M 100 - 150 - 200 0.3 - 0.5 - 0.7 0.1 - 0.15 - 0.25

Finishing Continuous~Light interruption KBN475 400 - 800 - 1,200 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3

250HB or Finishing Continuous~Light interruption KBN60M 300 - 500 - 700 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3
Gray Cast Iron less High Efficient Finishing Continuous~Light interruption KBN900 500 - 900 - 1,200 0.1 - 0.5 - 1.0 0.05 - 0.1 - 0.2

Heavy Machining Continuous~Interruption KBN900 500 - 700 - 900 0.5 - 1.5 - 3.0 0.1 - 0.3 - 0.5

Roll Materials 55HRC or Finishing Continuous~Interruption KBN25M 80 - 120 - 160 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
(Chilled Cast Iron) more Heavy Machining Continuous~Interruption KBN900 70 - 90 - 110 0.3 - 0.7 - 1.0 0.05 - 0.1 - 0.15

- Finishing Continuous~Light interruption KBN570 50 - 150 - 250 0.05 - 0.15 - 0.25 0.03 - 0.1 - 0.2
Sintered Steel
- Finishing Continuous~Interruption KBN70M 100 - 200 - 250 0.05 - 0.2 - 0.3 0.05 - 0.15 - 0.25
*PT600M : MEGACOAT on Al2O3+TiC ceramic

C4
Case Studies

Insert Grades Indexable


A
SCr420H(58HRC) SCM415(55HRC)
4 2
50
· Gear · Stator
· External , Facing and Chamfering · Boring

Turning
· Vc=130 m/min · Vc=170 m/min B

Inserts
· ap=0.6 mm · ap=0.4 mm

ø76
ø68
· f=0.12 mm/rev · f=0.1 mm/rev
· Wet · Wet

CBN & PCD Tools


· CNGA120408S01225ME · CNGA120408S01225ME
C

ø72

ø76

ø80
(KBN05M) (KBN05M)

KBN05M 300 pcs/edge KBN05M 600 pcs/edge

External
Competitor C 200 pcs/edge Competitor D 300 pcs/edge D
· KBN05M achieved 1.5 times longer tool life than competitor C. · KBN05M achieved twice longer tool life than competitor D.

Small Parts
Machining
Its longer tool life contributes to cost-cutting. Its longer tool life contributes to cost-cutting.

(User Evaluation) (User Evaluation)


E

SCr420H(58HRC) SCr20(61~65HRC)

Boring
40
F
· Pulley · Gear
· Facing (Continuous) · External and Facing (Interrupted)

Grooving
· Vc=120 m/min
· ap=0.15~0.2 mm
· Vc=120 m/min
· ap=0.15 mm
G
· f=0.24 mm/rev · f=0.1~0.15mm/rev (External)
· Wet · Wet
· DNGA120408S00545MEP · CNGA120408S04030MEH

ø60

Cut-off
(KBN05M) (KBN05M) H

KBN05M-MEP KBN05M-MEH

Threading
150 pcs/edge 150 pcs/edge
(Edge Prep. : 0.05 x 45˚) (Edge Prep. : 0.40 x 30˚) J
KBN05M-ME 100 pcs/edge Competitor F 100 pcs/edge
(Edge Prep. : 0.12 x 25˚)

Drilling
Competitor E
· Compared to competitor F, KBN05M-MEH type (Edge prep.: 0.40 x 30˚Chamfered +
R-honed) achieved 1.5 times longer tool life. K
100 pcs/edge
· No chipping in interrupted machining, and improved productivity.
(Competitor F's cutting edge got many chipping)
· Tool life of KBN05M-ME type (Edge prep. : 0.12 x 25˚Chamfered + R-honed) is the
same as competitor E's. · Feed rate could be increased from 0.15 to 0.25 mm/rev in facing.

Milling
· KBN05M-MEP type (Edge prep. : 0.05 x 45˚Chamfered + R-honed) achieved 1.5 times
longer tool life, preventing crater wear.
Achieved cycle time and cost reduction.
(User Evaluation)
M

Turning Mill Spare Parts Information


Tools for
N
KBN05M-MEP KBN05M-ME Competitor E
(User Evaluation)

P
SCM420(60HRC) SCM420(58HRC)
Technical

· Gear · Sleeve
40
R
· Facing (Interrupted) · Boring (Heavy interruption)
· Vc=90 m/min · Vc=100 m/min
· ap=0.5 mm · ap=0.5 mm
ø120

· f=0.12 mm/rev · f=0.1 mm/rev


ø20

Index

· Wet Dry · Wet T


· CNGA120412S01225ME · TPGB110308S01035MET
(KBN25M) (KBN35M)

KBN25M 70 pcs/edge KBN35M 115 pcs/edge

Competitor G 30 pcs/edge (Unstable) Competitor H 100 pcs/edge

KBN25M improved tool life up to 70 pcs/edge that is two times more than competitor G (CBN · KBN35M achieved 15% Longer tool life in heavy interrupted machining compared with competitor H.
tool). Also, KBN25M has increased its tool life up to 250 pcs/edge by changing from wet ·F  urthermore, it still keeps the insert in a good condition and provides stable machining result.
machining to dry machining. Its longer tool life and capability of providing stable result can contribute to cost-cutting
(User Evaluation) and improved efficiency in machining. (User Evaluation)

C5
CBN Tools How to read pages of “Turning Inserts” See Page B15
(mm)
80˚ Rhombic / Negative Description IC S D1
CNGA 1204_
12.70 4.76 5.16
CNGM 1204_
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E R-honed Cutting Edge E R-honed Cutting Edge Hard Materials (Roughing) T
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control) N Q
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel T Q
C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN & PCD Tools

Prep. RE LE

LE
S
80

RE CNGA 120404S01215MEW 0.4 2.6 N N N N


˚

120408S01215MEW S01215 0.8 2.5 2 N N N N N


D1
IC

CBN 120412S01215MEW 1.2 2.5 N N


Multi Edge / With Wiper Edge
PCD
CNGA 120404S00545MEP 0.4 2.6 N
LE
S 120408S00545MEP 0.8 2.6 N
80

Negative
Negative RE
˚

120412S00545MEP 1.2 2.5 N


S00545 2
N
D1

120416S00545MEP 1.6 3.4


IC

C
120420S00545MEP 2.0 3.4 N
D Multi Edge / Finishing 120424S00545MEP 2.4 3.3 N

LE
S S
80

RE CNGA 120404MEF 0.4 2.6 N N


˚

120408MEF F 0.8 2.6 2 N N


D1
IC

T
120412MEF 1.2 2.5 N
V Multi Edge / Sharp Edge

W LE
S
80

RE CNGA 120404ME4 0.4 2.6 N


˚

Solid 120408ME4 S01225 0.8 2.6 4 N D8


D1
IC

120412ME4 1.2 2.5 N D9


Grooving
Grooving
Multi Edge (Double-sided) F65
CNGA 120402S01225ME 0.2 2.6 N N N N F69
120404S01225ME 0.4 2.6 N N N N N N N F70
120408S01225ME 0.8 2.6 N N N N N N N
LE
S 120412S01225ME S01225 1.2 2.5 2 N N N N N N
80

RE
˚

120416S01225ME 1.6 3.4 N


D1

120420S01225ME 2.0 3.4 N


IC

120424S01225ME 2.4 3.3 N


CNGA 120404T01215ME 0.4 2.6 N N
120408T01215ME T01215 0.8 2.6 2 N N
Multi Edge 120412T01215ME 1.2 2.5 N N
CNGA 120404S01730MET 0.4 2.6 N N N N
LE
S 120408S01730MET 0.8 2.6 N N N N
80

RE
˚

120412S01730MET 1.2 2.5 N N N


S01730 2
N
D1

120416S01730MET 1.6 3.4


IC

120420S01730MET 2.0 3.4 N


Multi Edge / Tough 120424S01730MET 2.4 3.3 N
CNGA 120404S04030MEH 0.4 2.6 N
N
LE
S 120408S04030MEH 0.8 2.6
80

RE
˚

120412S04030MEH 1.2 2.5 N


S04030 2
N
D1

120416S04030MEH 1.6 3.4


IC

120420S04030MEH 2.0 3.4 N


Multi Edge / Interruption 120424S04030MEH 2.4 3.3 N

CBN & PCD Inserts are


C6 sold in 1 piece boxes : Std. Item (1 pc boxes) : To be replaced by a new product
How to read pages of “Turning Inserts” See Page B15
(mm)
80˚ Rhombic / Negative Description IC S D1

Insert Grades Indexable


CNGA 1204_
CNGM 1204_
12.70 4.76 5.16 A
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)

Turning
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
B
E R-honed Cutting Edge E R-honed Cutting Edge Hard Materials (Roughing)

Inserts
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N Q
Hard Materials (Chip Control) N Q

CBN & PCD Tools


Chamfered and R-honed 0.12mm x 25°
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel
C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep.

External
RE LE
D

CNGM 120408S00825BB1 0.8 2.0 N

Small Parts
Machining
S00825 1
120412S00825BB1 1.2 2.2 N
LE
E
S
80

RE
CNGM 120404S01225BB2 0.4 2.2 N
˚

S01225 1
120408S01225BB2 0.8 2.4 N
D1
IC

Boring
CNGM 120404S01625BB3 0.4 2.6 N
F
120408S01625BB3 S01625 0.8 2.8 1 N
Chip Control 120412S01625BB3 1.2 3.0 N

Grooving
LE G
CNGM 120404ME-HH N D8
80

RE S 0.4 2.6
˚

120408ME-HH E 0.8 2.6 2 N D9


D1
IC

120412ME-HH 1.2 2.5 N F65

Cut-off
Hardened Steel Finishing (55HRC or more)
F69 H
F70
LE
CNGM 120404ME-HL N
80

S
0.4 2.6

Threading
RE
˚

120408ME-HL E 0.8 2.6 2 N J


D1
IC

120412ME-HL 1.2 2.5 N


Hardened Steel Finishing (55HRC or less)

Drilling
LE
K
CNGM 120404ME-HD N
80

RE S 0.4 2.6
˚

120408ME-HD S01235 0.8 2.6 2 N


D1
IC

120412ME-HD 1.2 2.5 N

Milling
Removing the Carburized Layer M

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

CBN & PCD Inserts are


: Std. Item (1 pc boxes) sold in 1 piece boxes C7
CBN Tools How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Negative Description IC S D1
DNGA 1504_ 4.76
12.70 5.16
1506_ 6.35
DNGM 1504_ 12.70 4.76 5.16
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E R-honed Cutting Edge E R-honed Cutting Edge Hard Materials (Roughing) T
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control) N Q
C S
Cutting Edge
S01225
Chamfered and R-honed Cutting Edge Sintered Steel T Q
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
CBN & PCD Tools

Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep. RE LE

DNGA 150404S00545MEP 0.4 2.6 N


LE
S
150408S00545MEP 0.8 2.2 N
55˚

RE
150412S00545MEP 1.2 1.9 N
CBN S00545 2
150416S00545MEP 1.6 3.8 N
D1
IC

PCD
150420S00545MEP 2.0 3.5 N
Multi Edge / Finishing 150424S00545MEP 2.4 3.1 N
Negative
LE
S DNGA 150404MEF 0.4 2.6 N N
55˚

RE
C 150408MEF F 0.8 2.2 2 N N
D1
IC

150412MEF 1.2 1.9 N


D
Multi Edge / Sharp Edge

S D12
LE
S DNGA 150404ME4 0.4 2.6 N D13
55˚

RE
T 150408ME4 S01225 0.8 2.2 4 N F66
D1
IC

150412ME4 1.2 1.9 N F72


V F73
Multi Edge (Double-sided)

DNGA 150401S01225ME 0.1 2.8 N N


W
150402S01225ME 0.2 2.7 N N N N N
Solid 150404S01225ME 0.4 2.6 N N N N N N N
150408S01225ME 0.8 2.2 N N N N N N N
S01225 2
Grooving 150412S01225ME 1.2 1.9 N N N
150416S01225ME 1.6 3.8 N
LE 150420S01225ME 2.0 3.5 N
S
N
55˚

RE 150424S01225ME 2.4 3.1


DNGA 150404T01215ME 0.4 2.6 N N
D1
IC

150408T01215ME T01215 0.8 2.2 2 N N


150412T01215ME 1.2 1.9 N
DNGA 150604S01225ME 0.4 2.6 N N N
150608S01225ME S01225 0.8 2.2 2 N N N N N D12
150612S01225ME 1.2 1.9 N N D13
DNGA 150604T01215ME 0.4 2.6 N F66
T01215 2
Multi Edge 150608T01215ME 0.8 2.2 N
DNGA 150404S01730MET 0.4 2.6 N N N N
D12
150408S01730MET 0.8 2.2 N N N N
D13
150412S01730MET 1.2 1.9 N N N N
S01730 2 F66
LE
S 150416S01730MET 1.6 3.8 N
55˚

RE F72
150420S01730MET 2.0 3.5 N
F73
D1
IC

150424S01730MET 2.4 3.1 N


DNGA 150604S01730MET 0.4 2.6 N N N D12
150608S01730MET S01730 0.8 1.9 2 N N N N D13
Multi Edge / Tough 150612S01730MET 1.2 1.9 N N F66
DNGA 150404S04030MEH 0.4 2.6 N D12
LE 150408S04030MEH 0.8 2.2 N
S D13
55˚

RE
150412S04030MEH 1.2 1.9 N
S04030 2 F66
150416S04030MEH 1.6 3.8 N
D1
IC

F72
150420S04030MEH 2.0 3.5 N
F73
Multi Edge / Interruption 150424S04030MEH 2.4 3.1 N

CBN & PCD Inserts are


C8 sold in 1 piece boxes : Std. Item (1 pc boxes) : To be replaced by a new product
How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Negative Description IC S D1

Insert Grades Indexable


DNGA 1504_ 4.76
1506_
12.70
6.35
5.16 A
DNGM 1504_ 12.70 4.76 5.16
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)

Turning
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
B

Inserts
E R-honed Cutting Edge E R-honed Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N Q

CBN & PCD Tools


Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control) N Q
S
Cutting Edge
S01225
Chamfered and R-honed Cutting Edge Sintered Steel C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

External
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep. RE LE D

Small Parts
Machining
LE DNGM 150408S00825BB1 S00825 0.8 1.6 1 N
E
S
55˚

RE
D1
IC

DNGM 150412S01225BB2 S01225 1.2 2.1 1 N

Boring
Chip Control
F
N
LE
DNGM 150404ME-HH 0.4 2.6
55˚

RE S

150408ME-HH E 0.8 2.2 2 N

Grooving
D1
IC

D12
150412ME-HH 1.2 1.9 N
D13
G
Hardened Steel Finishing (55HRC or more)
F66
F72
N
LE

Cut-off
DNGM 150404ME-HL 0.4 2.6
55˚

H
S
RE
F73
150408ME-HL E 0.8 2.2 2 N
D1
IC

150412ME-HL 1.2 1.9 N

Threading
Hardened Steel Finishing (55HRC or less)

J
LE
DNGM 150404ME-HD 0.4 2.6 N
55˚

RE S

150408ME-HD S01235 0.8 2.2 2 N


D1
IC

Drilling
150412ME-HD 1.2 1.9 N
K
Removing the Carburized Layer

Milling
M

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

CBN & PCD Inserts are


: Std. Item (1 pc boxes) sold in 1 piece boxes C9
CBN Tools How to read pages of “Turning Inserts” See Page B15
(mm)
90˚ Square / Negative Description IC S D1
SNGA 1204_ 12.70 4.76 5.16
TNGA 1604_ 9.525 4.76 3.81
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N Q P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control) Q
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel
C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN & PCD Tools

Prep. RE LE

LE S

RE

SNGA 120408S00545MEP 0.8 1.8 N


S00545 2
D1

120412S00545MEP 1.2 2.2 N


CBN
IC
Multi Edge / Finishing
PCD
LE S

RE
Negative SNGA 120408MEF 0.8 1.8 N
F 2
D1

120412MEF 1.2 2.2 N


C
IC
Multi Edge / Sharp Edge
D
LE S SNGA 120404S01225ME 0.4 1.8 N N

RE
120408S01225ME S01225 0.8 1.8 2 N N N N D14
S
120412S01225ME 1.2 1.8 N D15
D1

T SNGA 120408T01215ME 0.8 1.8 N F75


IC T01215 2
Multi Edge 120412T01215ME 1.2 1.8 N
V
LE S

RE
SNGA 120404S01730MET 0.4 1.8 N N
W
120408S01730MET S01730 0.8 1.8 2 N N N N
D1

Solid 120412S01730MET 1.2 2.2 N N N


IC
Multi Edge / Tough
Grooving
LE S

RE

SNGA 120408S04030MEH 0.8 1.8 N


S04030 2
D1

120412S04030MEH 1.2 2.2 N


IC
Multi Edge / Interruption

CBN & PCD Inserts are


C10 sold in 1 piece boxes : Std. Item (1 pc boxes)
How to read pages of “Turning Inserts” See Page B15
(mm)
60˚ Triangle / Negative Description IC S D1

Insert Grades Indexable


TNGA 1604_
TNGM 1604_
9.525 4.76 3.81 A
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)

Turning
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
B

Inserts
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control) N Q

CBN & PCD Tools


S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel T Q
C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep.

External
RE LE
D
60˚
RE

Small Parts
N

Machining
TNGA 160404S00545MEP 0.4 2.7
LE

160408S00545MEP S00545 0.8 2.4 3 N E


D1

160412S00545MEP 1.2 2.1 N


IC
Multi Edge / Finishing

Boring
60˚
F
RE

S
TNGA 160404MEF 0.4 2.7 N N
LE

160408MEF F 0.8 2.4 3 N N


D1

160412MEF 1.2 2.1 N

Grooving
Multi Edge / Sharp Edge
IC
G
60˚
RE

S TNGA 160404ME6 0.4 2.7 N


LE

Cut-off
160408ME6 S01225 0.8 2.4 6 N
H
D1

160412ME6 1.2 2.1 N


IC
Multi Edge (Double-sided)

Threading
TNGA 160401S01225ME 0.1 2.9 N N
160402S01225ME 0.2 2.8 N N N N N N D16
J
60˚
RE

S 160404S01225ME S01225 0.4 2.7 3 N N N N N N N D17


LE

160408S01225ME 0.8 2.4 N N N N N N N D18


N N N N N

Drilling
160412S01225ME 1.2 2.1
K
D1

F66
IC
TNGA 160404T01215ME 0.4 2.7 N N F76
160408T01215ME T01215 0.8 2.4 3 N N F77
Multi Edge 160412T01215ME 1.2 2.1 N N

Milling
60˚ M
RE

S
TNGA 160404S01730MET 0.4 2.7 N N N N
LE

160408S01730MET S01730 0.8 2.4 3 N N N N

Turning Mill Spare Parts Information


D1

Tools for
160412S01730MET 1.2 2.1 N N N N
Multi Edge / Tough
IC N
60˚
RE

S
TNGA 160404S04030MEH 0.4 2.7 N
LE

160408S04030MEH S04030 0.8 2.4 3 N P


D1

160412S04030MEH 1.2 2.1 N


IC
Multi Edge / Interruption
Technical

60˚
R
RE
S TNGM 160408S00825BB1 S00825 0.8 1.7 1 N
LE

D1

Index

IC
TNGM 160408S01225BB2 S01225 0.8 2.1 1 N T
Chip Control

CBN & PCD Inserts are


: Std. Item (1 pc boxes) : To be replaced by a new product sold in 1 piece boxes C11
CBN Tools How to read pages of “Turning Inserts” See Page B15

35˚ Rhombic / Negative (mm)


Description IC S D1
VNGA 1604_ 9.525 4.76 3.81
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel T Q
C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN & PCD Tools

Prep. RE LE

LE S
RE
35˚
VNGA 160404S00545MEP 0.4 2.0 N
S00545 2
D1

160408S00545MEP 0.8 1.8 N


Multi Edge / Finishing IC
CBN
LE S
RE
35˚
VNGA 160404MEF 0.4 2.0 N N
PCD F 2
D1

160408MEF 0.8 1.8 N


Multi Edge / Sharp Edge IC
Negative
LE S
RE
35˚
C VNGA 160404ME4 0.4 2.0 N
S01225 4
D1

160408ME4 0.8 1.8 N


IC
D Multi Edge (Double-sided)
D19
VNGA 160401S01225ME 0.1 2.6 N D20
S LE S 160402S01225ME 0.2 2.3 N N N N N N
RE D21
35˚ S01225 2
160404S01225ME 0.4 2.0 N N N N N N N D22
D1

T 160408S01225ME 0.8 1.8 N N N N N


N N
IC
VNGA 160404T01215ME 0.4 2.0
V T01215 2
Multi Edge 160408T01215ME 0.8 1.8 N N
LE S
RE
W 35˚
VNGA 160404S01730MET 0.4 2.0 N N N N
S01730 2
D1

Solid 160408S01730MET 0.8 1.8 N N N N


Multi Edge / Tough IC

Grooving LE S
RE
35˚
VNGA 160404S04030MEH 0.4 2.0 N
S04030 2
D1

160408S04030MEH 0.8 1.8 N


IC
Multi Edge / Interruption

CBN & PCD Inserts are


C12 sold in 1 piece boxes : Std. Item (1 pc boxes) : To be replaced by a new product
How to read pages of “Turning Inserts” See Page B15

80˚ Trigon / Negative (mm)

Insert Grades Indexable


Description IC S D1
WNGA 0804_ 12.70 4.76 5.16 A
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)

Turning
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
B

Inserts
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N Q P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)

CBN & PCD Tools


S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel T
C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep.

External
RE LE
D
80˚
RE

S
LE

Small Parts
Machining
WNGA 080404MEF 0.4 2.0 N
F 3
080408MEF 0.8 2.6 N E
D1

Multi Edge / Sharp Edge IC

80˚ WNGA 080404S01225ME 0.4 2.0 N N N N N N


RE

S D24
LE

Boring
080408S01225ME S01225 0.8 2.6 3 N N N N N N F
D25
080412S01225ME 1.2 2.5 N N
D1

F79
WNGA 080404T01215ME 0.4 2.0 N
IC T01215 3 F80
Multi Edge 080408T01215ME 0.8 2.6 N N

Grooving
80˚ G
RE

S
WNGA 080404S01730MET 0.4 2.0 N N
LE

080408S01730MET S01730 0.8 2.6 3 N N


D1

080412S01730MET 1.2 2.5 N

Cut-off
IC
Multi Edge / Tough
H

Threading
J

Drilling
K

Milling
M

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

CBN & PCD Inserts are


: Std. Item (1 pc boxes) sold in 1 piece boxes C13
CBN Tools How to read pages of “Turning Inserts” See Page B15

*Thickness of CC_0301_ and CC_0401_ are different(mm) (mm)


80˚ Rhombic / Positive Description IC S D1 Description IC S D1
CCMW *0301_ 3.5 1.4 1.9 CPGB 0802_ 7.94 2.38 3.5
*0401_ 4.3 1.8 2.3 0903_ 9.525 3.18 4.5
0602_ 6.35 2.38 2.8
09T3_ 9.525 3.97 4.4

Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
C T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel T Q
CBN & PCD Tools

Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep. RE LE

LE S
CBN
80

RE

N N
˚

CCMW 09T304MEF 0.4 1.9


F 2
09T308MEF 0.8 1.8 N
D1
IC

PCD

Multi Edge / Sharp Edge


Positive
N N N N N

Ref. to the table below C15


CCMW 060202T00815ME 0.2 2.0
LE S 060204T00815ME T00815 0.4 1.9 2 N N N N N N N
C
80

RE

N N N N N N
˚

060208T00815ME 0.8 1.8


CCMW 09T302T00815ME 0.2 2.0 N N N N N
D1
IC

D 09T304T00815ME T00815 0.4 1.9 2 N N N N N N N N


Multi Edge 09T308T00815ME 0.8 1.8 N N N N N N N N
S
LE
CCMW 060204S01225MES 0.4 1.9 N
S
S01225 2
80

RE
N

060208S01225MES 0.8 1.8


˚

T
CCMW 09T304S01225MES 0.4 1.9 N N
D1
IC

S01225 2
V Multi Edge / General Purpose 09T308S01225MES 0.8 1.8 N N
LE S
80

RE
W CCMW 09T304S01035MET 0.4 1.9 N N N N

˚

S01035 2
09T308S01035MET 0.8 1.8 N N N
D1
IC

Solid
Multi Edge / Tough
*CCMW 030102T00815SE 0.2 1.4 N N N
Grooving T00815 1 F23
030104T00815SE 0.4 1.4 N N N
LE S *CCMW 040102T00815SE 0.2 1.4 N N N F41
T00815 1
80

RE

N N N
˚

040104T00815SE 0.4 1.4


CCMW 060202T00815SE 0.2 2.0 N N

table below C15


D1
IC

T00815 1

Ref. to the
060204T00815SE 0.4 1.9 N N N
CCMW 09T302T00815SE 0.2 2.0 N N
T00815 1
Small Edge 09T304T00815SE 0.4 1.9 N N
*CCMW 030102S01035SET 0.2 1.4 N
S01035 1 F23
LE S 030104S01035SET 0.4 1.4 N N
80

RE

*CCMW 040102S01035SET 0.2 1.4 N


˚

S01035 1 F41
040104S01035SET 0.4 1.4 N N
D1
IC

CCMW 060204S01035SET S01035 0.4 1.9 1 N


Ref. to the table
below C15

Small Edge / Tough CCMW 09T304S01035SET S01035 0.4 1.9 1 N


LE CPGB 080204T00815ME T00815 0.4 1.9 2 N N N N N
80

RE S
11˚
˚

CPGB 090302T00815ME 0.2 1.9 N N N


090304T00815ME T00815 0.4 1.9 2 N N N N N N N
D1
IC

Multi Edge 090308T00815ME 0.8 2.5 N


LE
80

RE S
11˚

CPGB 090304S01225MES 0.4 1.9 N


˚

S01225 2
090308S01225MES 0.8 2.5 N
D1
IC

Multi Edge / General Purpose

LE CPGB 080204S01035MET 0.4 1.9 N N


S01035 2
80

RE S
N
11˚

080208S01035MET 0.8 2.2


˚

F43
CPGB 090304S01035MET 0.4 1.9 N N N
D1
IC

S01035 2
Multi Edge / Tough 090308S01035MET 0.8 2.5 N N N
LE CPGB 080202T00815SE 0.2 1.9 N N
S T00815 1
80

RE
080204T00815SE 0.4 1.9 N N
11˚
˚

CPGB 090302T00815SE 0.2 1.9 N N


D1
IC

T00815 1
Small Edge 090304T00815SE 0.4 1.9 N N
LE
S
80

RE
11˚
˚

CPGB 090304S01035SET S01035 0.4 1.9 1 N


D1
IC

Small Edge / Tough

CBN & PCD Inserts are


C14 sold in 1 piece boxes : Std. Item (1 pc boxes) : To be replaced by a new product
How to read pages of “Turning Inserts” See Page B15
(mm)
55˚ Rhombic / Positive Description IC S D1

Insert Grades Indexable


DCMW 0702_ 6.35 2.38 2.8
11T3_ 9.525 3.97 4.4 A
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)

Turning
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
B

Inserts
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)

CBN & PCD Tools


S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel T Q
C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep.

External
RE LE
D
LE S
55

RE

˚

Small Parts
DCMW 11T304MEF 0.4 1.7 N N

Machining
F 2
E
D1

11T308MEF 0.8 1.9 N N


IC
Multi Edge / Sharp Edge

DCMW 070202T00815ME 0.2 1.9 N N N N N N N


070204T00815ME T00815 0.4 1.7 2 N N N N N N N

Boring
LE S
N N N N
F
55

RE 070208T00815ME 0.8 1.9



˚

DCMW 11T302T00815ME 0.2 1.9 N N N N N N


D1

11T304T00815ME 0.4 1.7 N N N N N N N N

Grooving
IC T00815 2
11T308T00815ME 0.8 1.9 N N N N N N N N G
Multi Edge 11T312T00815ME 1.2 1.9 N N
LE S
DCMW 11T302S01225MES N
55

RE 0.2 1.9

˚

Cut-off
H

Ref. to the table below


11T304S01225MES S01225 0.4 1.7 2 N N
D1

IC
11T308S01225MES 0.8 1.9 N N
Multi Edge / General Purpose

N N

Threading
DCMW 070202S01035MET 0.2 1.9
LE S
070204S01035MET S01035 0.4 1.7 2 N N J
N
55

RE 070208S01035MET 0.8 1.9



˚

DCMW 11T302S01035MET 0.2 1.9 N N N N


D1

11T304S01035MET 0.4 1.7 N N N N

Drilling
IC
11T308S01035MET
S01035
0.8 1.9
2
N N N
K
Multi Edge / Tough 11T312S01035MET 1.2 1.9 N
DCMW 070202T00815SE 0.2 1.9 N N N
LE T00815 1

Milling
S
N N N M
55

RE 070204T00815SE 0.4 1.7


˚

DCMW 11T302T00815SE 0.2 1.9 N N


D1

IC
11T304T00815SE T00815 0.4 1.7 1 N N

Turning Mill Spare Parts Information


11T308T00815SE 0.8 1.9 N N

Tools for
Small Edge

LE
DCMW 070204S01035SET S01035 0.4 1.7 1 N N
S
55

RE

˚

DCMW 11T302S01035SET 0.2 1.9 N


D1

11T304S01035SET S01035 0.4 1.7 1 N


Small Edge / Tough
IC
11T308S01035SET 0.8 1.9 N P

Insert Description See Page for Applicable Toolholders


Technical

DC..07 type E28,E29,E32,E33,E44,F45~F47 R


DC..11 type E24,E28,E29,E30,E32,E33,E44,F45~F47,F67
Index

CC type / TP type T
Insert Description See Page for Applicable Toolholders
CC..0602 type E26,E27,E43,F23,F41
CC..09T3 type E26,E27,E43,F41,F67

Insert Description See Page for Applicable Toolholders Insert Description See Page for Applicable Toolholders
TP..0802 type E35,F51,F53 TP..1103 type E35,F51,F52
TP..0902 type F24,F51,F53 TP..1603 type F51,F52

CBN & PCD Inserts are


: Std. Item (1 pc boxes) : To be replaced by a new product sold in 1 piece boxes C15
CBN Tools How to read pages of “Turning Inserts” See Page B15 (mm)
(mm) Description IC S D1
60˚ Triangle / Positive Description IC S D1 TPGB 1103_ 6.35
3.18
3.5
TPGB 0802_ 4.76 2.5 1603_ 9.525 4.5
2.38
0902_ 5.56 3.0 TPGW 1604_ 9.525 4.76 4.4
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel Q
C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
CBN & PCD Tools

Prep. RE LE

S
RE
LE

11˚
TPGB 110304MEF 0.4 2.1 N N
F 3
110308MEF 0.8 1.8 N N
D1

CBN IC
Multi Edge / Sharp Edge

PCD S TPGB 110302T00815ME 0.2 2.3 N N N N N N


RE
LE

11˚ 110304T00815ME T00815 0.4 2.1 3 N N N N N N N


Positive 110308T00815ME 0.8 1.8 N N N N N N
D1

TPGB 160304T00815ME 0.4 1.8 N N N N N


IC T00815 3
C Multi Edge 160308T00815ME 0.8 1.5 N N N N
S
RE
LE

D 11˚
TPGB 110304S01225MES 0.4 2.1 N N
S01225 3
110308S01225MES 0.8 1.8 N N
D1

Ref. to the table below C15


IC
Multi Edge / General Purpose

T S TPGB 110302S01035MET 0.2 2.3 N N


RE

N N N
LE

11˚ 110304S01035MET S01035 0.4 2.1 3


V 110308S01035MET 0.8 1.8 N N N
D1

TPGB 160304S01035MET 0.4 1.8 N N


IC S01035 3
W Multi Edge / Tough 160308S01035MET 0.8 1.5 N N
TPGB 080202T00815SE 0.2 1.8 N N N
T00815 1
Solid 080204T00815SE 0.4 1.6 N N N
S TPGB 090202T00815SE 0.2 1.8 N N N
T00815 1
RE

Grooving
LE

11˚ 090204T00815SE 0.4 1.6 N N N


TPGB 110302T00815SE 0.2 1.9 N N
D1

110304T00815SE T00815 0.4 1.8 1 N N


IC
110308T00815SE 0.8 1.5 N
TPGB 160302T00815SE 0.2 1.9 N N
T00815 1
Small Edge 160304T00815SE 0.4 1.8 N N
TPGB 080202S01035SET 0.2 1.8 N
S01035 1
080204S01035SET 0.4 1.6 N N
S
TPGB 090202S01035SET 0.2 1.8 N
RE
LE

11˚ S01035 1
090204S01035SET 0.4 1.6 N N
TPGB 110304S01035SET 0.4 1.8 N
D1

S01035 1
IC 110308S01035SET 0.8 1.5 N

Small Edge / Tough


TPGB 160304S01035SET S01035 0.4 1.8 1 N

S
RE
LE

11˚
TPGW 160404T00815ME 0.4 1.8 N
T00815 3
160408T00815ME 0.8 1.5 N
D1

IC
Multi Edge

S
RE
LE

11˚
TPGW 160404S01035MET 0.4 1.8 N N
S01035 3 -
160408S01035MET 0.8 1.5 N
D1

IC
Multi Edge / Tough

S
RE
LE

11˚

TPGW 160404T00815SE T00815 0.4 1.8 1 N


D1

IC
Small Edge

CBN & PCD Inserts are


C16 sold in 1 piece boxes : Std. Item (1 pc boxes) : To be replaced by a new product
How to read pages of “Turning Inserts” See Page B15
(mm)
35˚ Rhombic / Positive Description IC S D1

Insert Grades Indexable


VBGW 1103_ 6.35 3.18 2.8
1604_ 9.525 4.76 4.4 A
VCGW 0802_ 4.76 2.38 2.3
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) Q N

Turning
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
B

Inserts
E R-honed Cutting Edge E008 R0.08mm Honed Cutting Edge Hard Materials (Roughing) T
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O Q O P

CBN & PCD Tools


Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S
Cutting Edge
S01225
Chamfered and R-honed Cutting Edge Sintered Steel T Q C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

External
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep. RE LE D

VBGW 110304MEF N N

Small Parts
0.4 2.0

Machining
LE S
F 2

RE
110308MEF 0.8 1.7 N N E
35˚

D1

VBGW 160404MEF 0.4 2.0 N N


IC F 2
Multi Edge / Sharp Edge 160408MEF 0.8 1.7 N N
VBGW 110302T00815ME 0.2 2.4 N N N N N N N

Boring
LE S 110304T00815ME T00815 0.4 2.0 2 N N N N N N N
F

RE
110308T00815ME 0.8 1.7 N N N N
35˚

N N N N N
D1

VBGW 160402T00815ME 0.2 2.4

Grooving
N N N N N N N N
IC
160404T00815ME T00815 0.4 2.0 2 G
Multi Edge 160408T00815ME 0.8 1.7 N N N N N N
LE S VBGW 110304S01225MES 0.4 2.0 N N
S01225 2

110308S01225MES

Ref. to the table below


RE 0.8 1.7 N
35˚

Cut-off
N H
D1

VBGW 160404S01225MES 0.4 2.0 N


S01225 2
Multi Edge / General Purpose
IC
160408S01225MES 0.8 1.7 N
VBGW 110302S01035MET 0.2 2.4 N N

Threading
110304S01035MET S01035 0.4 2.0 2 N N N N
LE S
J

RE
110308S01035MET 0.8 1.7 N N
35˚

VBGW 160402S01035MET N N
D1

0.2 2.4
IC
160404S01035MET S01035 0.4 2.0 2 N N N N

Drilling
Multi Edge / Tough 160408S01035MET 0.8 1.7 N N K
VBGW 110302T00815SE 0.2 2.8 N N N
LE S T00815 1
110304T00815SE 0.4 2.4 N N N

RE
35˚

VBGW 160402T00815SE 0.2 2.4 N N

Milling
M
D1

IC 160404T00815SE T00815 0.4 2.0 1 N N


Small Edge 160408T00815SE 0.8 1.7 N N
VBGW 110304S01035SET 0.4 2.0 N

Turning Mill Spare Parts Information


LE S
S01035

Tools for
1

RE
110308S01035SET 0.8 1.7 N N
35˚

VBGW 160404S01035SET 0.4 2.0 N


D1

S01035 1
Small Edge / Tough
IC
160408S01035SET 0.8 1.7 N
LE S
VCGW 080202T00815ME 0.2 2.0 N N N N N N
P

RE
35˚

080204T00815ME T00815 0.4 2.0 2 N N N N N N


D1

Multi Edge IC 080208T00815ME 0.8 1.7 N N


Technical

LE S
VCGW 080202S01035MET 0.2 2.0 N
R

RE
35˚

080204S01035MET S01035 0.4 2.0 2 N E45


D1

Multi Edge / Tough IC 080208S01035MET 0.8 1.7 N F54


LE S F56
Index

T

RE
VCGW 080202T00815SE 0.2 2.4 N N N
35˚

F59
T00815 1
N N
D1

080204T00815SE 0.4 2.0


Small Edge IC

LE S

RE
VCGW 080204S01035SET 0.4 2.0 N
35˚

S01035 1
N
D1

080208S01035SET 0.8 1.8


Small Edge / Tough IC

Insert Description See Page for Applicable Toolholders


VB..1103 type E36,E37,E38,E45,F54,F56,F59
VB..1604 type E37,E38,F54,F56,F59

CBN & PCD Inserts are


: Std. Item (1 pc boxes) : To be replaced by a new product sold in 1 piece boxes C17
CBN Tools How to read pages of “Turning Inserts” See Page B15
(mm)
80˚ Trigon / Positive Description IC S D1
WBGW 0601_ 3.97 1.59
2.3
0802_ 4.76 2.38
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E R-honed Cutting Edge E008 R0.08mmHoned Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N Q O P
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel
C
Dimension (mm) MEGACOAT CBN CBN

No. of Edges
Edge

KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert *Description
CBN & PCD Tools

Prep. RE LE
Left-hand Shown

80˚ WBGW 060102T00815L-SE 0.2 1.9 N N N


RE

S
T00815 1

LE

060104T00815L-SE 0.4 1.9 N N N


WBGW 080202T00815L-SE 0.2 2.3 N N N
D1

CBN T00815 1
Small Edge
IC 080204T00815L-SE 0.4 2.3 N N N F25
PCD
80˚ WBGW 060102S01035LSET 0.2 1.9 N F61
RE

S
S01035 1

LE

Negative 060104S01035LSET 0.4 1.9 N N


Positive
N
D1

WBGW 080202S01035LSET 0.2 2.3


C S01035 1
Small Edge / Tough
IC 080204S01035LSET 0.4 2.3 N N
* Left-hand (L) Only
D (mm)
60˚ Triangle / Positive without Hole Description IC S D1
S TBGN 0601_ 3.97 1.59
TPGN 1103_ 6.35 -
3.18
T 1603_ 9.525
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


V
Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
W E R-honed Cutting Edge E008 R0.08mmHoned Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N O P
Solid
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel
Grooving
Dimension (mm) MEGACOAT CBN CBN
No. of Edges

Edge
KBN05M
KBN10M
KBN25M
KBN35M
KBN60M
KBN70M
KBN510
KBN525
KBN475
KBN570
Insert Description
Prep. RE LE

S
RE

5˚ TBGN 060102T00815 0.2 - N


060104T00815 T00815 0.4 - 3 N N -
060108T00815 0.8 - N
IC
CBN surface type

S
RE
LE

11˚
TPGN 110302T00815ME 0.2 2.6 N
T00815 3
110304T00815ME 0.4 2.5 N
IC
Multi Edge

S TPGN 110304T00815SE T00815 0.4 2.5 1 N


RE
LE

11˚

TPGN 160302T00815SE 0.2 2.6 N F63


IC
160304T00815SE T00815 0.4 2.4 1 N N
Small Edge 160308T00815SE 0.8 2.1 N

S
TPGN 110304S01035SET S01035 0.4 2.5 1 N
RE
LE

11˚

IC TPGN 160304S01035SET S01035 0.4 2.4 1 N


Small Edge / Tough

CBN & PCD Inserts are


C18 sold in 1 piece boxes : Std. Item (1 pc boxes) :To be replaced by a new product
How to read pages of “Turning Inserts” See Page B15
(mm) (mm)
Negative (Solid) Description IC S Description IC S

Insert Grades Indexable


CNMN 0903_ 9.525 3.18 SNMN 0903_ 9.525 3.18
1204_ 12.70 4.76 1203_ 3.18 A
12.70
RNMN 0903_ 9.525 3.18 1204_ 4.76
1203_ 3.18 TNMN 1103_ 6.35 3.18
12.70
1204_ 4.76 1604_ 9.525 4.76

Turning
B
Edge Prep. Gray Cast Iron (With Scale) T

Inserts
See Page for Applicable Toolholders
Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale) T
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)

CBN & PCD Tools


E R-honed Cutting Edge E008 R0.08mmHoned Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) Q
C
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel

External
PVD Coated
Dimension (mm) D

No. of Edges
CBN
Edge

KBN900
Insert Description
Prep. RE

Small Parts
Machining
E
CNMN 090308S02020 0.8 N
80

RE S02020 D32
˚

090312S02020 1.2 N
4

Boring
IC

CNMN 120412S02020 1.2 N F


S02020 D26
Solid
S 120416S02020 1.6 N

Grooving
RNMN 090300S02020 S02020 N G
D33
Depends
IC

RNMN 120300S02020 S02020 - N


on ap

Cut-off
S
D31 H
RNMN 120400S02020 S02020 N
Solid D33
SNMN 090308S02020 0.8 N

Threading
S02020
090312S02020 1.2 N D34 J
RE SNMN 120308S02020 0.8 N D35
S02020
120312S02020 1.2 N
8
N

Drilling
SNMN 120408S02020 0.8
D29 K
IC S 120412S02020 1.2 N
S02020 D34
120416S02020 1.6 N
D35
Solid 120420S02020 2.0 N

Milling
D36
M
60˚ TNMN 110308S02020 S02020 N
RE

0.8
F81

Turning Mill Spare Parts Information


6

Tools for
TNMN 160408S02020 0.8 N
S02020 D30 N
IC S 160412S02020 1.2 N
Solid

Technical
P

R
Index

CBN & PCD Inserts are


: Std. Item (1 pc boxes) sold in 1 piece boxes C19
CBN Tools How to read pages of “Turning Inserts” See Page B15

Grooving Inserts (1-edge)


Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E R-honed Cutting Edge E008 R0.08mmHoned Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) O N
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel

Dimension (mm) CBN


C

No. of Edges

KBN510

KBN525
Edge
Insert Description
Prep. CW CDX RE IC S D1 LE
CBN & PCD Tools

Handed Insert shows Right-hand R L R L


CW±0.03 GBA43& 125-020 E008 1.25 2.0
IC RE RE
150-020 E008 1.50 3.5 G9

CDX

~
LE

200-020 E008 2.00 3.5 0.2 12.70 4.76 5.5 1.9 1 G11
D1

250-020 E008 2.50 4.0 G66


CBN
External / Internal Grooving
S 300-020 E008 3.00 4.0
PCD

Positive
Deep Grooving Inserts (1-edge)
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Toolholders


C Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
D E R-honed Cutting Edge E008 R0.08mmHoned Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N
S Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel N
T MEGA
Dimension (mm) COAT CBN

No. of Edges
V CBN
Edge
Insert Description

KBN570
KBN05M
Prep. CW
W RE INSL S LE
Tolerance
Solid
E008 N
Grooving GDGS 2020N-020NB 2.0 0.2
E002 N
E008 N G24
3020N-040NB 3.0

~
E002 N G31

CW

LE E008 N

INSL
RE
4020N-040NB 4.0 ±0.03 20 4.3 2.9 1
0° E002 N
0.4
N
S

E008
5020N-040NB 5.0 G24
E002 N
G30
6020N-040NB E008 6.0 N G31
External Deep Grooving

Deep Grooving Inserts (1-edge)


Edge Prep. Gray Cast Iron (With Scale)
See Page for Applicable Toolholders

Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)
E R-honed Cutting Edge E008 R0.08mmHoned Cutting Edge Hard Materials (Roughing)
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) O N
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel

Dimension (mm) CBN


No. of Edges

Edge
Insert Description
KBN510
KBN525

Prep.
CW RE INSL S LE

LE GMN 2 E008 2.0 0.2 G42,G43


CW±0.05

3 E008 3.0 G42


4 E008 4.0 20 4.3 2.9 1 G43

RE
INSL
0.4
5 E008 5.0 G44
S

External Deep Grooving


6 E008 6.0 G42,G43

CBN & PCD Inserts are


C20 sold in 1 piece boxes : Std. Item (1 pc boxes) :To be replaced by a new product
How to read pages of “Turning Inserts” See Page B15

EZ Bars (EZB-NB · CBN)

Insert Grades Indexable


A

IN
5° 5°

DM

WF

WF2

ON

RE

DC
LU

Turning
LF B

Inserts
EZBR030 type
30°

CBN & PCD Tools


H
Right-hand shown EZBR040~EZBR070 type C

External
EZ Bars Dimensions
D
Edge Prep. Gray Cast Iron (With Scale)

See Page for Applicable Sleeves


Symbol Cutting Edge Spec. Example K Gray Cast Iron (Without Scale)

Small Parts
F Sharp Edge F Sharp Edge Nodular Cast Iron (With Scale)

Machining
E R-honed Cutting Edge E008 R0.08mmHoned Cutting Edge Hard Materials (Roughing)
E
T Chamfered Cutting Edge T01215 0.12mm x 15°Chamfered Cutting Edge H Hard Materials (Finishing) N
Chamfered and R-honed 0.12mm x 25° Hard Materials (Chip Control)
S S01225
Cutting Edge Chamfered and R-honed Cutting Edge Sintered Steel

Boring
Min.
Dimension (mm)
MEGACOAT F

No. of Edges
Bore Dia. CBN
Edge
Description

KBN05M
Prep.

Grooving
DMIN DCON H LF LU WF WF2 RE G
EZBR 030030-003NB T00815 3 3 2.6 38.8 13 1.25 0.3 N
040040-003NB T00815 4 4 3.6 48.8 20 1.75 0.5 N F26

Cut-off
050050-003NB T00815 5 5 4.6 58.1 25 2.25 0.5 0.035
±0.015
1 N
H

~
060060-003NB T00815 6 6 5.6 66.1 30 2.75 0.5 N F31
N

Threading
070070-003NB T00815 7 7 6.6 74.1 35 3.25 0.5
J

Drilling
K

Milling
M

Turning Mill Spare Parts Information


Tools for
N

Technical
P

R
Index

CBN & PCD Inserts are


: Std. Item (1 pc boxes) sold in 1 piece boxes C21
PCD Tools
Application Map About Insert Grades
KPD230 Grades Applications Features
High

High speed machining of The world highest level




non-ferrous metals and brass micro-grain diamond


KPD001 High speed machining of High edge strength, and superior to
(Ave. Grain Size under 0.5µm)
Wear resistance

plastics wear resistance, fracture resistance


KPD001 Machining of carbide and edge sharpening performance

High speed machining of Good balance of wear




C KPD010
non-ferrous metals and brass
High speed machining of
resistance and flexural strength
General purpose
(Ave. Grain Size 10µm)
plastics
Machining of carbide
CBN & PCD Tools

KPD010
Low

 igh speed machining of


H  igh density PCD with mixture of
H
KPD230 non-ferrous metals and brass coarse and fine grains features
Low Fracture resistance (Toughness) High Mixture of fine grain with the Ave. High speed machining of excellent abrasive wear
grain size 2~30 µm and rough grain
Continuous Light interruption Interruption plastics resistance and fracture resistance

CBN
KPD250 High speed machining of high
 Coarse grain PCD


(Ave. Grain Size 25µm) silicon aluminum alloy (Ave. Grain Size 25µm)
(Made to order) Machining of carbide Superior to wear resistance

PCD
Identification System (Turning Insert)
Negative
C N M M 12 04 02 M SE
C
C C G W 04 01 01 SE
D

S
“Turning Indexable Inserts Identification System” See Page B2

V Insert Type Description Manufacture's Option 1 Manufacture's Option 2 Series Name Edge Length No. of Edges Regrinding
CNMM120402M-SE M SE Small Edge Short (Small Edge) 1 Not Recommended
W Negative CNMM120402M-NE (Indicates the tool is for NE New Value Edge Long (85% length compared with no Indication's cutting edge) 1
Possible
CNMM120402M negative toolholders) No Indication - Long 1
Solid CCGW040101SE SE Small Edge Short (Small Edge) 1 Not Recommended
Positive CCGW040101NE - NE New Value Edge Long (85% length compared with no Indication's cutting edge) 1
Grooving Possible
CCGW040101 No Indication - Long 1
Note) 1. No edge preparation symbols for PCD inserts. Most of the PCD inserts' edge prep. are sharp edge.
2. “M” in manufacturer's option 1 indicates the inserts are applicable to negative toolholders.
3. See page B3 for insert color.

About Regrinding
1) Regrinding is possible with the inserts with “NE” and no symbol in manufacturer's option 2.
Regrinding cannot be available depending on the edge condition.
2) Regrinding is not recommended for inserts with “SE” in manufacturer's option 2.

Recommended Cutting Conditions (Turning)


Insert Grades Cutting Conditions
KPD001

KPD010

ap(mm)
Workpiece Material Vc f Remarks
(m/min) Small Edge and Negative (mm/rev)
Positive (Inserts) (Inserts)
Aluminum alloys
300~1,500 ~1.0 ~2.0 0.03~0.5
Zinc alloys
Copper, Brass, Bronze 300~1,000 ~1.0 ~2.0 0.03~0.5 Both Dry
and
Magnesium Alloys 400~1,200 ~1.0 ~2.0 0.03~0.5 Coolant

Carbide 10~30 ~0.3 ~0.3 0.03~0.1

Titanium Alloys 100~200 ~1.0 ~2.0 0.05~0.2 Coolant


Glass fiber reinforced plastics
100~600 ~1.0 ~2.0 0.05~0.5
Carbon fiber
Dry
Silica Filling Plastic
400~800 ~1.0 ~2.0 0.05~0.5
Particle Board
: 1st Recommendation : 2nd Recommendation

C22
How to read pages of “Turning Inserts” See Page B15

Negative Non-ferrous Metals (With interruption) Q

See Page for Applicable Toolholders

Insert Grades Indexable


N
Non-ferrous Metals (Without interruption) N
A
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD

No. of Edges

Turning
B

Inserts
Insert Description

KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE

CBN & PCD Tools


C
LE
10 ˚ S
80

RE CNMM 120402M-SE 0.2 2.8 N N


˚

120404M-SE 12.70 4.76 5.16 0.4 2.8 1 N N

External
D1
D
IC

120408M-SE 0.8 2.7 N N


D8
Small Edge
D9
CNMM 120402M-NE 0.2 5.1 N
F65

Small Parts
Machining
120404M-NE 0.4 5.0 N
10 ˚ S F69
LE
E
80

RE 120408M-NE 0.8 4.9 N



˚

F70
CNMM 120402M 12.70 4.76 5.16 0.2 5.8 1 N N
D1

N N
IC

120404M 0.4 5.8


N N

Boring
120408M 0.8 5.7
F
120412M 1.2 5.6 N N
LE 55˚ ˚ S
10 DNMM 150402M-SE 0.2 2.8 N N

Grooving
RE

150404M-SE 12.70 4.76 5.16 0.4 2.6 1 N N G


D1

D12
IC

150408M-SE 0.8 2.2 N N


Small Edge D13
DNMM 150402M-NE 0.2 5.2 N F66

Cut-off
LE 55˚
10 ˚ S
150404M-NE 0.4 5.0 N F72 H
RE 150408M-NE 0.8 4.6 N

F73
12.70 4.76 5.16 1
DNMM 150402M 0.2 5.9 N N
D1
IC

Threading
150404M 0.4 5.8 N N
150408M 0.8 5.4 N N J
60˚
RE

10 ˚ S
TNMM 160402M-SE 0.2 2.7 N N

LE

Drilling
160404M-SE 9.525 4.76 3.81 0.4 2.6 1 N N
K
D1

160408M-SE 0.8 2.3 N N D16


Small Edge
IC D17
TNMM 160402M-NE 0.2 3.2 N D18

Milling
60˚ 160404M-NE 0.4 3.1 N F66 M
RE

10 ˚ S
160408M-NE 0.8 2.8 N F76
LE

TNMM 160402M 9.525 4.76 3.81 0.2 3.8 1 N N F77

Turning Mill Spare Parts Information


D1

160404M N N

Tools for
0.4 3.6
IC 160408M 0.8 3.3 N N N
160412M 1.2 3.0 N
LE 10 ˚ S
RE
VNMM 160402M-SE 0.2 2.9 N N

160404M-SE N N
P
35˚

9.525 4.76 3.81 0.4 2.5 1


D1

160408M-SE 0.8 1.6 N N


IC D19
Small Edge
Technical

D20
VNMM 160402M-NE 0.2 4.7 N R
D21
LE
RE
10 ˚ S 160404M-NE 0.4 4.2 N

35˚ D22
160408M-NE 0.8 3.4 N
9.525 4.76 3.81 1
N N
D1

VNMM 160402M 0.2 5.3


Index

IC 160404M 0.4 4.8 N N T


160408M 0.8 4.0 N N
80˚ 10 ˚ S
RE
LE

WNMM 080402M-SE 0.2 2.8 N N


080404M-SE 12.70 4.76 5.16 0.4 2.8 1 N N


D1

080408M-SE 0.8 2.7 N D24


IC
Small Edge D25
80˚ 10 ˚ S WNMM 080402M-NE 0.2 5.0 N F79
RE


LE

080404M-NE 0.4 5.0 N F80


12.70 4.76 5.16 1
D1

WNMM 080404M 0.4 5.8 N


IC

· SE : Small Edge / NE : New Value Edge

CBN & PCD Inserts are


: Std. Item (1 pc boxes) sold in 1 piece boxes C23
PCD Tools How to read pages of “Turning Inserts” See Page B15

Positive Non-ferrous Metals (With interruption) Q

See Page for Applicable Toolholders


N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD

No. of Edges
Insert Description

KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE

C
CCGW 040101SE 0.1 1.3 N
F23
040102SE 4.3 1.8 2.3 0.2 1.3 N
F41
CBN & PCD Tools

040104SE 0.4 1.3 N


LE S
N
80

RE CCGW 060201SE 0.1 2.3

Ref. to the table below



°

060202SE 6.35 2.38 2.8 0.2 2.3 1 N


IC

D1

060204SE 0.4 2.3 N


CCGW 09T302SE 0.2 2.7 N
09T304SE 9.525 3.97 4.4 0.4 2.7 N
CBN 09T308SE 0.8 2.7 N
CCGW 040101NE 0.1 1.7 N
PCD F23
040102NE 4.3 1.8 2.3 0.2 1.6 N
F41
Positive
040104NE 0.4 1.6 N
CCGW 060201NE 0.1 3.1 N

Ref. to the table below


C 060202NE 6.35 2.38 2.8 0.2 3.0 N
1
060204NE 0.4 3.0 N
D CCGW 09T301NE 0.1 3.4 N
09T302NE 0.2 3.4 N
S LE 9.525 3.97 4.4
RE
S 09T304NE 0.4 3.4 N
80


˚

09T308NE 0.8 3.3 N


T
D1

N
IC

CCGW 040101 0.1 1.9


F23
V 040102 4.3 1.8 2.3 0.2 1.9 N N
F41
040104 0.4 1.9 N N
W CCGW 060201 0.1 3.5 N
060202 6.35 2.38 2.8 0.2 3.5 N
Solid 1
060204 0.4 3.5 N
Grooving
CCGW 09T301 0.1 3.8 N
09T302 0.2 3.8 N N
9.525 3.97 4.4
09T304 0.4 3.7 N N
09T308 0.8 3.6 N
CCMT 060202SE 0.2 2.2 N
6.35 2.38 2.8
LE
80
˚ 10˚ S 060204SE 0.4 2.2 N
RE

CCMT 09T301SE 0.1 2.7 N


1
N
Ref. to the table below
09T302SE 0.2 2.7
IC

D1

9.525 3.97 4.4


09T304SE 0.4 2.7 N
09T308SE 0.8 2.7 N
CCMT 060201NE 0.1 2.8 N
060202NE 6.35 2.38 2.8 0.2 2.8 N
060204NE 0.4 2.8 N
CCMT 09T301NE 0.1 3.4 1 N
09T302NE 0.2 3.4 N
80 9.525 3.97 4.4
LE ° 10° S 09T304NE 0.4 3.4 N
RE

09T308NE 0.8 3.3 N


CCMT 060201 0.1 3.3 N N
D1
IC

060202 6.35 2.38 2.8 0.2 3.3 N N


060204 0.4 3.2 N N
CCMT 09T301 0.1 3.9 1 N N
09T302 0.2 3.9 N N
9.525 3.97 4.4
09T304 0.4 3.9 N N
09T308 0.8 3.8 N
· SE : Small Edge / NE : New Value Edge

Insert Description See Page for Applicable Toolholders


CC..0602 type E26,E27,E43,F23,F41
CC..09T3 type E26,E27,E43,F41,F67

CBN & PCD Inserts are


C24 sold in 1 piece boxes : Std. Item (1 pc boxes)
How to read pages of “Turning Inserts” See Page B15

Positive Non-ferrous Metals (With interruption) Q

Ref. to the table below C24 See Page for Applicable Toolholders

Insert Grades Indexable


N
Non-ferrous Metals (Without interruption) N
A
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD

No. of Edges

Turning
B

Inserts
Insert Description

KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE

CBN & PCD Tools


Handed Insert shows Left-hand
C
1(: LE 80° S
RE CCMT 09T302APD 0.2 2.7 N
7° 09T304APD 9.525 3.97 4.4 0.4 2.7 1 N

External
D1

D
IC

09T308APD 0.8 2.7 N

Small Parts
LE 10° S

Machining
80

RE
11°
°

CPMH 090302SE 0.2 2.7 N E


9.525 3.18 4.5 1
090304SE 0.4 2.7 N
IC

D1

Boring
CPMH 080202NE 0.2 3.2 N F
7.94 2.38 3.5
080204NE 0.4 3.2 N
CPMH 090301NE 0.1 3.4 N
1
090302NE 0.2 3.4 N

Grooving
9.525 3.18 4.5 F43
090304NE 0.4 3.4 N G
LE 10° S
80

090308NE 0.8 3.3 N


11°

RE
°

CPMH 080201 0.1 3.7 N


D1
IC

080202 7.94 2.38 3.5 0.2 3.7 N N

Cut-off
080204 0.4 3.7 N N
H
CPMH 090301 0.1 4.0 1 N
090302 0.2 3.9 N N

Threading
9.525 3.18 4.5
090304 0.4 3.9 N N J
090308 0.8 3.8 N
DCMT 070201SE 0.1 2.7 N
10° S 070202SE 6.35 2.38 2.8 0.2 2.7 N

Drilling
LE
070204SE 0.4 2.7 N K
55°

RE

DCMT 11T301SE 0.1 2.7 1 N


D1

11T302SE 0.2 2.7 N


9.525 3.97 4.4
N

Milling
11T304SE 0.4 2.7
IC
M
11T308SE 0.8 2.7 N
DCMT 070201NE 0.1 3.4 N

Turning Mill Spare Parts Information


070202NE 6.35 2.38 2.8 0.2 3.4 N

Tools for
070204NE 0.4 3.2 N N
DCMT 11T301NE 0.1 3.4 1 N
11T302NE 0.2 3.3 N
10˚ S 9.525 3.97 4.4
LE
N
Ref. to the table below

11T304NE 0.4 3.2


P
55˚

RE

11T308NE 0.8 2.8 N


DCMT 070201 0.1 4.0 N N
D1

070202 6.35 2.38 2.8 0.2 3.9 N N


Technical

IC
070204 0.4 3.7 N N R
DCMT 11T301 0.1 4.0 1 N N
11T302 0.2 3.9 N N
9.525 3.97 4.4
11T304 0.4 3.7 N N
Index

11T308 0.8 3.3 N N T


0.5xLE 10° S DCMT 070202&-NE 0.2 3.3 N
6.35 2.38 2.8
55°

RE

070204&-NE 0.4 3.2 N


1
N
LE

DCMT 11T302&-NE 0.2 3.3


9.525 3.97 4.4
D1

IC 11T304&-NE 0.4 3.2 N


1(: LE S
55°
RE DCMT 11T302APD 0.2 2.7 N

11T304APD 9.525 3.97 4.4 0.4 2.7 1 N


D1

IC
11T308APD 0.8 2.7 N

· SE : Small Edge / NE : New Value Edge


Insert Description See Page for Applicable Toolholders
DC..07 type E28,E29,E32,E33,E44,F45~F47
CBN & PCD Inserts are
DC..11 type E24,E28,E29,E30,E32,E33,E44,F45~F47,F67
: Std. Item (1 pc boxes)
sold in 1 piece boxes C25
PCD Tools How to read pages of “Turning Inserts” See Page B15

Positive Non-ferrous Metals (With interruption) Q

See Page for Applicable Toolholders


N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD

No. of Edges
Insert Description

KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE

C
60゜ TBGW 060102NE 0.2 2.1 N
RE

S
N
LE

5゜ 060104NE 0.4 1.9


CBN & PCD Tools

3.97 1.59 2.4 1


TBGW 060102 0.2 2.4 N N
D1

IC 060104 0.4 2.2 N


F24
TBMT 060101NE 0.1 2.2 N F51
60゜ 060102NE 0.2 2.1 N F53
RE

5゜ S
060104NE 0.4 2.0 N
LE

CBN 5゜
060108NE 3.97 1.59 2.4 0.8 1.7 1 N
D1

PCD TBMT 060102 0.2 2.5 N N


IC 060104 0.4 2.3 N
Positive 060108 0.8 2.0 N
60゜
RE

C S
LE

7゜ TCGW 110302SE 0.2 2.5 N


D
1
110304SE 0.4 2.4 N
D1

S IC
6.35 3.18 2.8
60゜
RE

S TCGW 110302NE 0.2 3.3 N


T 1
LE

7゜
110304NE 0.4 3.2 N
V
D1

IC
TCGW 110302 0.2 3.9 1 N
W
60゜ E35
RE

10゜ S
TCMT 110301SE 0.1 2.6 N
LE

Solid 7゜
110302SE 6.35 3.18 2.8 0.2 2.5 1 N
D1

Grooving 110304SE 0.4 2.4 N


IC

60゜
TCMT 080202NE 4.76 2.38 2.5 0.2 2.1 N
RE

10゜ S TCMT 110302NE 0.2 3.4 1 N


6.35 3.18 2.8
LE

7゜ 110304NE 0.4 3.3 N


TCMT 080202 0.2 2.4 N
D1

4.76 2.38 2.5


080204 0.4 2.2 1 N
IC
TCMT 110302 6.35 3.18 2.8 0.2 3.9 N
TPGB 090202SE 0.2 2.1 N Ref. to the table below
60゜ 090204SE 5.56 2.38 3.2 0.4 2.1 N
RE

S
090208SE 0.8 2.1 N
LE

11゜
TPGB 110301SE 0.1 2.7 N N
1
110302SE 6.35 3.18 3.3 0.2 2.6 N N
D1

110304SE 0.4 2.5 N N


IC
TPGB 160302SE 0.2 2.6 N N
9.525 3.18 4.7
160304SE 0.4 2.4 N N
· SE : Small Edge / NE : New Value Edge

Insert Description See Page for Applicable Toolholders Insert Description See Page for Applicable Toolholders
TP..0802 type E35,F51,F53 TP..1103 type E35,F51,F52
TP..0902 type F24,F51,F53 TP..1603 type F51,F52

CBN & PCD Inserts are


C26 sold in 1 piece boxes : Std. Item (1 pc boxes)
How to read pages of “Turning Inserts” See Page B15

Positive Non-ferrous Metals (With interruption) Q

See Page for Applicable Toolholders

Insert Grades Indexable


N
Non-ferrous Metals (Without interruption) N
A
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD

No. of Edges

Turning
B

Inserts
Insert Description

KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE

CBN & PCD Tools


C
TPGB 080202NE 0.2 2.2 N
080204NE 4.76 2.38 2.3 0.4 2.1 N
080208NE 0.8 1.8 N

External
TPGB 090202NE 0.2 2.7 N D
090204NE 5.56 2.38 3.2 0.4 2.6 N
090208NE 0.8 2.3 1 N

Small Parts
TPGB 110302NE N

Machining
0.2 3.4
60゜ 110304NE 6.35 3.18 3.3 0.4 3.3 N E
RE

S
110308NE 0.8 3.0 N
LE

11゜
TPGB 160304NE 0.4 3.2 N
9.525 3.18 4.7
160308NE 0.8 2.9 N
D1

Boring
TPGB 080202 0.2 2.6 N N F
IC 4.76 2.38 2.3
080204 0.4 2.4 N N
TPGB 090202 0.2 3.2 N N
5.56 2.38 3.2

Grooving
090204 0.4 3.0 1 N N
G
TPGB 110302 0.2 3.9 N N
110304 6.35 3.18 3.3 0.4 3.7 N N
110308 0.8 3.4 N

Cut-off
TPMH 080202SE 0.2 2.0 N H
4.76 2.38 2.3
080204SE 0.4 1.8 N
60゜ 1
10゜ S
RE

TPMH 090202SE 0.2 2.4 N

Threading
5.56 2.38 3.2
LE

11゜
090204SE 0.4 2.2 N J

Ref. to the table below C26


TPMH 110301SE 0.1 2.7 N
D1

IC
110302SE 6.35 3.18 3.3 0.2 2.6 N N

Drilling
110304SE 0.4 2.5 1 N N
K
TPMH 160302SE 0.2 2.6 N
9.525 3.18 4.7
160304SE 0.4 2.4 N N
TPMH 080201NE 0.1 2.3 N

Milling
080202NE 4.76 2.38 2.3 0.2 2.2 N M
080204NE 0.4 2.1 N
TPMH 090201NE 0.1 2.7 N

Turning Mill Spare Parts Information


090202NE 0.2 2.6 N

Tools for
5.56 2.38 3.2
090204NE 0.4 2.5 N N
090208NE 0.8 2.2 1 N
TPMH 110301NE 0.1 3.4 N
110302NE 0.2 3.3 N
110304NE
6.35 3.18 3.3
0.4 3.2 N P
60゜ 110308NE 0.8 2.9 N
10゜ S
RE

TPMH 160304NE 0.4 3.3 N


LE

9.525 3.18 4.7


Technical

11゜
160308NE 0.8 3.0 N
TPMH 080202 0.2 2.5 N N
R
D1

4.76 2.38 2.3


IC
080204 0.4 2.3 N N
TPMH 090201 0.1 3.0 N N
N N
Index

090202 0.2 2.9


5.56 2.38 3.2 T
090204 0.4 2.8 N N
090208 0.8 2.5 N
TPMH 110301 0.1 3.9 1 N N
110302 0.2 3.9 N N
6.35 3.18 3.3
110304 0.4 3.7 N N
110308 0.8 3.4 N
TPMH 160302 0.2 4.0 N N
160304 9.525 3.18 4.7 0.4 3.8 N N
160308 0.8 3.6 N
· SE : Small Edge / NE : New Value Edge

CBN & PCD Inserts are


: Std. Item (1 pc boxes) sold in 1 piece boxes C27
PCD Tools How to read pages of “Turning Inserts” See Page B15

Positive Non-ferrous Metals (With interruption) Q

See Page for Applicable Toolholders


N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD

No. of Edges
Insert Description

KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE
Handed Insert shows Left-hand
C
60゜
RE

10° S
LE

Ref. to the table below C26


x

LE
0.5

11゜ TPMH 110302L-NE 0.2 3.8 N


CBN & PCD Tools

6.35 3.18 3.3 1


110304L-NE 0.4 3.6 N
D1

IC

1(:
60° S
11゜

RE
LE TPMT 110302APD 0.2 2.6 N
110304APD 6.35 3.18 3.3 0.4 2.5 1 N
D1

CBN 110308APD 0.8 2.5 N


IC
PCD
VBMT 110301SE 0.1 2.5 N
Positive 110302SE 0.2 2.3 N
S
10゜ 6.35 3.18 2.8
110304SE 0.4 1.9 N
5゜

LE RE

C 35゜
110308SE 0.8 1.9 N
1
D1

VBMT 160401SE 0.1 2.7 N


D IC
160402SE 0.2 2.5 N
9.525 4.76 4.4
S
160404SE 0.4 2.1 N
160408SE 0.8 2.0 N
T VBMT 110301NE 0.1 2.6 N

Ref. to the table below


110302NE 0.2 2.4 N
V 6.35 3.18 2.8
110304NE 0.4 2.0 N
110308NE 0.8 3.1 N
W 1
VBMT 160401NE 0.1 2.8 N
Solid 160402NE 0.2 2.6 N
9.525 4.76 4.4
10° S
160404NE 0.4 2.2 N
LE RE

Grooving 160408NE 0.8 3.0 N


35°
VBMT 110301 0.1 3.0 N N
D1

IC 110302 0.2 2.8 N N


6.35 3.18 2.8
110304 0.4 2.4 N N
110308 0.8 3.5 N N
1
VBMT 160401 0.1 3.2 N
160402 0.2 3.0 N N
9.525 4.76 4.4
160404 0.4 2.6 N N
160408 0.8 3.5 N N
S
10゜
7゜

LE RE
VCMT 080202SE 0.2 1.4 N
35゜ 080204SE 0.4 1.4 1 N
D1

080208SE 0.8 1.4 N


IC

E45
VCMT 080201NE 0.1 1.7 N
F54
080202NE 4.76 2.38 2.3 0.2 1.7 N
1 F56
10° S 080204NE 0.4 1.8 N
LE RE F59

080208NE 0.8 1.9 N


35°
VCMT 080201 0.1 2.0 N
D1

IC
080202 0.2 2.0 N N
1
080204 0.4 2.1 N N
080208 0.8 2.2 N N
· SE : Small Edge / NE : New Value Edge

Insert Description See Page for Applicable Toolholders


VB..1103 type E36,E37,E38,E45,F54,F56,F59
VB..1604 type E37,E38,F54,F56,F59

CBN & PCD Inserts are


C28 sold in 1 piece boxes : Std. Item (1 pc boxes)
How to read pages of “Turning Inserts” See Page B15

Positive Non-ferrous Metals (With interruption) Q

See Page for Applicable Toolholders

Insert Grades Indexable


N
Non-ferrous Metals (Without interruption) N
A
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) Angle PCD

No. of Edges

Turning
B

Inserts
Insert Description

KPD001
KPD010
KPD230
KPD250
IC S D1 RE LE GAN

CBN & PCD Tools


Handed Insert shows Left-hand
C
80°
RE
GA
N S
WBMT 060102L-SE 3.97 1.59 2.3 0.2 1.3 5° 1 N

LE

External
D
D1

IC WBMT 080202L-SE 4.76 2.38 2.3 0.2 1.6 10° 1 N

Small Parts
Machining
WBMT 060101L-NE 0.1 1.7 N
E
060102L-NE 3.97 1.59 2.3 0.2 1.6 5° 1 N
060104L-NE 0.4 1.6 N
80゜ N S WBMT 080202L-NE 0.2 2.1 N
RE

Boring
GA
5゜

4.76 2.38 2.3 10° 1 F25 F


LE

080204L-NE 0.4 2.1 N


F61
WBMT 060101L 0.1 1.9 N
D1

IC 060102L 3.97 1.59 2.3 0.2 1.9 5° 1 N N

Grooving
060104L 0.4 1.9 N N G
WBMT 080202L 0.2 2.4 N N
4.76 2.38 2.3 10° 1
080204L 0.4 2.3 N N

Cut-off
80゜RE 10゜S WPMT 110202SE 0.2 2.1 N H
LE

11゜
WPMT 110202NE 6.35 2.38 2.8 0.2 2.7 - 1 N
D1

Threading
IC WPMT 110202 0.2 3.1 N J
S
LE
RE
11゜
SPGN 120304NE 3.6 N
F62

Drilling
12.70 3.18 - 0.4 - 1
K
SPGN 120304 4.2 N
IC

TPGN 110301SE 0.1 2.6 N

Milling
60゜
110302SE 6.35 3.18 0.2 2.5 N N M
RE

S
LE

11゜ 110304SE 0.4 2.4 N N


- - 1
TPGN 160301SE 0.1 2.6 N

Turning Mill Spare Parts Information


Tools for
IC 160302SE 9.525 3.18 0.2 2.6 N N N
160304SE 0.4 2.4 N N
TPGN 160304NE 0.4 3.2 N F63
9.525 3.18
160308NE 0.8 2.9 N
60゜
P
RE

S
TPGN 110302 0.2 3.9 N N
LE

11゜
110304 6.35 3.18 - 0.4 3.7 - 1 N N
Technical

110308 0.8 3.4 N


IC
TPGN 160304 0.4 3.7 N N
R
9.525 3.18
160308 0.8 3.4 N
· SE : Small Edge / NE : New Value Edge
Index

CBN & PCD Inserts are


: Std. Item (1 pc boxes) sold in 1 piece boxes C29
PCD Tools How to read pages of “Turning Inserts” See Page B15

Grooving Inserts (1-edge)


N
Non-ferrous Metals (With interruption) Q
N

Applicable Toolholders
Non-ferrous Metals (Without interruption)

Edge Prep. Titanium Alloys (With interruption) Q

See Page for


S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD

No. of Edges

KPD001

KPD010
Insert Description
CW CDX RE IC S D1 LE
C
Handed Insert shows Right-hand R L R L
GBA32R 125-010 1.25 N
2.0 0.1 9.525 3.18 4.4 1.7
CBN & PCD Tools

IC
CW±0.03
RE RE 2゜
150-010 1.50 N N
CDX GBA43& 125-010 1.25 2.0 N N G9

~
N N N N
LE

150-010 1.50 1 G11


D1

3.5
200-010 2.00 0.1 12.70 4.76 5.5 1.9 N N N N G66
S 250-010 2.50 N N N N
4.0
External / Internal Grooving 300-010 3.00 N N N N
CBN
IC
CW±0.03
RE
TGF32R 125-010 1.25 N
2゜

RE
PCD 2.0 1.7
CDX

G18
N
LE

150-010 1.50 0.1 9.525 3.18 4.5 1


G19
D1

Positive

C
S 200-010 2.00 2.5 1.9 N
External Grooving

Dimension (mm) PCD

See Page for


D

No. of Edges

Toolholders
Applicable
KPD001

KPD010
S Insert Description
CW CDX RE W1 INSL S
T Handed Insert shows Right-hand R L R L

V CDX 2°RE GV& 145-020A 1.45 N


2.3 0.2 4.0 12 5.0
W1

RE 200-020A 2.00 N
W INSL 1 G65
CW±0.03 GV& 200-020B 2.00 N
Solid 3.2 0.2 4.5 15 5.5
250-020B 2.50 N
S

Internal Grooving

Grooving RE
GVF& 250-020B 2.50 4.8 N N
RE
W1

G100
CDX 2゜ 300-020B 3.00 4.8 0.2 5.8 20 5.0 N N

~
1 G103
INSL CW±0.03 400-020B 4.00 5.3 MTO MTO
G110
GVF& 350-040C 3.50 6.8 0.4 7.0 27 7.0 MTO
S

Face Grooving

Dimension (mm) PCD


See Page for
No. of Edges

Toolholders
Applicable
Insert Description
KPD001

KPD010

CW RE INSL S LE

LE GMN 2 2.0 G42,G43


CW±0.05
2゜

3 3.0 G42
2゜

INSL
RE 4 4.0 0.2 20 4.3 2.9 1 G43
5 5.0 G44
S

External Deep Grooving 6 6.0 G42,G43

CBN & PCD Inserts are


C30 sold in 1 piece boxes : Std. Item (1 pc boxes) :To be replaced by a new product MTO : Made to order
How to read pages of “Turning Inserts” See Page B15

Deep Grooving Inserts (1-edge) Non-ferrous Metals (With interruption) Q

Insert Grades Indexable


N
N A

Applicable Toolholders
Non-ferrous Metals (Without interruption)

Edge Prep. Titanium Alloys (With interruption) Q

See Page for


S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Turning
Dimension (mm) PCD
B

No. of Edges

Inserts
Insert Description

KPD001
CW

CBN & PCD Tools


RE INSL S LE
Tolerance C

GDGS 2020N-020NB 2.0 N

External
D
G24
3020N-020NB 3.0 N

Small Parts
Machining
G31

E
CW

LE

INSL RE
4020N-020NB 4.0 ±0.03 0.2 20 4.3 2.9 1 N
10°
S

Boring
F
5020N-020NB 5.0 N
G24
G30

Grooving
G31
6020N-020NB 6.0 N G
External Deep Grooving

Cut-off
H
For Aluminum Wheel (1-edge)
N
Non-ferrous Metals (With interruption) Q
N

Applicable Toolholders
Non-ferrous Metals (Without interruption)

Threading
Edge Prep. Titanium Alloys (With interruption) Q

See Page for


S J
GMGW R-honed Cutting Edge Titanium Alloys (Without interruption) N

Dimension (mm) PCD

No. of Edges

Drilling
Insert Description K

KPD001
CW RE INSL S LE

Milling
M
CW±0.03

GMGW 6030-30R 6 3 4.5 N


CW±0.03

LE RE
INSL
LE RE
30 5.5
INSL

Turning Mill Spare Parts Information


8030-40R 8 4 6 N
S

Tools for
N
S

1 G48
5゚

CW±0.03
5゚

CW±0.03
5゚

LE

N
INSL RE
GMGW 8030-40R-HR 8 4 30 5.5 5
5゚

LE
INSL RE

P
S
S

Technical

R
Index

CBN & PCD Inserts are


: Std. Item (1 pc boxes) sold in 1 piece boxes C31
PCD Tools How to read pages of “Turning Inserts” See Page B15

Turning / Grooving (1-edge)


N
Non-ferrous Metals (With interruption) Q
N

Applicable Toolholders
Non-ferrous Metals (Without interruption)

Edge Prep. Titanium Alloys (With interruption) Q

See Page for


S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Dimension (mm) Angle PCD

No. of Edges

KPD001
Insert Description
CW CDX RE W1 S S1 D1 LE PSIRR
C
Handed Insert shows Right-hand R L

1(:
CBN & PCD Tools

RE CDX D1
W1 TKF12R 200-AGT 2.0 4.8 N
RE CW ±0.03

+0
LE -0.05

0.1 3.0 8.7 8.3 5.0 4.2 0° 1 E13


S1

250-AGT 2.5 4.8 N

CBN
* Lead angle (Front cutting edge angle: PSIRR) shows the angle when installed in toolholder.
* PCD Inserts of TKF type only for Turning and Grooving.
PCD
* When using in cut-off machining, maximum cut-off diameter is ø8.Set the feed rate less than 0.08mm/rev.
Positive * CDX shows available grooving depth.

D Inserts Identification System Applicable Range


S TKF 12 R 200 - AGT TKF-AGT
TKF 12 R 250 - AGT 5
T
4
Insert Insert Width
V
Type Size (Edge Width)
ap (mm)

3
Insert Hand Name of Chipbreaker
W 2
R : Right-hand AGT : AGT Chipbreaker
Solid 1

Grooving 0.05 0.10 0.15 0.20


f (mm/rev)

CBN & PCD Inserts are


C32 sold in 1 piece boxes : Std. Item (1 pc boxes)
How to read pages of “Turning Inserts” See Page B15

Turning / Grooving (1-edge) Q

Insert Grades Indexable


Non-ferrous Metals (With interruption)
N
N A

Applicable Toolholders
Non-ferrous Metals (Without interruption)

Edge Prep. Titanium Alloys (With interruption) Q

See Page for


S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Turning
B
Dimension (mm) Angle PCD

No. of Edges

Inserts
KPD001
Insert Description

CBN & PCD Tools


CW CDX RE W1 S S1 D1 LE PSIRR/L
C
Handed Insert shows Right-hand R L
PSIRR CDX
N N
D1
RE TKF12& 200-AS 2.0 5
±0.03

External
W1
CW

RE +0 3 8.7 7.3 5.3 D


LE -0.05

250-AS 2.5 5 0.1 5 0° 1 N

Small Parts
Machining
S
S1

TKF16& 250-AS 2.5 8 4 9.5 8.0 6.3 N N


E
RE
±0.03
CW

W1
RE

LE

Boring
PSIRR CDX D1
+0
-0.05 F
TKF16L 250-ASR 2.5 8 0.1 4 9.5 8.0 5 6.3 0° 1 N
E13
S
S1

Grooving
Insert hand : Left-hand /
Turning / Grooving PCD edge hand: Right-hand G

TKF12& 150-NB 1.5 3.5 2.0 N N


CDX

Cut-off
PSIRR D1

H
RE
±0.03

N N
CW

W1

200-NB 2.0 4 +0
RE -0.05
LE
0.1 3 8.7 8.3 5 3.0 0° 1

Threading
250-NB 2.5 4 N
J
S1

External Grooving 250-NB4.5 2.5 5 4.5 N


(Turning is possible)

Drilling
* Lead angle (Front cutting edge angle: PSIRR/L) shows the angle when installed in toolholder.
K
* PCD Inserts of TKF type only for Turning and Grooving.
* Cut-off is not recommended.
* CDX shows available grooving depth.

Milling
M
Inserts Identification System Applicable Range
TKF 12 R 200 - AS TKF12-AS TKF16-AS/-ASR

Turning Mill Spare Parts Information


Tools for
TKF 12 L 200 - AS R 6 6 N
5 5
Insert Insert Width PCD insert hand
4 4
Type Size (Edge Width) Without Indication :
ap (mm)

ap (mm)

The edge hand is same as 3 3


Insert Hand Name of Chipbreaker the insert hand
2 2
P
R : Right-hand AS : AS Chipbreaker R : Right-hand
L : Left-hand NB : Without Chipbreaker 1 1
Technical

0.1 0.2 0.1 0.2


f (mm/rev) f (mm/rev) R
* PCD Inserts of TKF only for Turning and Grooving.
* Cut-off is not recommended.
Index

T
Note 1) The cutting edge of the TKF-AS/-ASR will be 1mm KTKF toolholder

lower than the center line when attached to the


1

KTKF toolholder (See Fig. 1).


HF

Adjust the height by making NC lathe parameter


settings or inserting a plate.
2) If the 1mm adjustment is not possible on your Fig. 1 When a TKF-AS/-ASR insert is attached
(The cutting edge is 1mm lower than the center line)
automatic lathe, use the TKF-AGT or the TKF-NB
(See Fig. 2). KTKF toolholder
HF

Fig. 2 When a TKF-AGT or a TKF-NB insert is attached

CBN & PCD Inserts are


: Std. Item (1 pc boxes) sold in 1 piece boxes C33
PCD Tools How to read pages of “Turning Inserts” See Page B15

EZ Bars (EZB-NB PCD)

IN

DM

WF

ON

WF2

DC
RE
LU
LF

EZBR030タイプ
30°

H
C Right-hand shown
CBN & PCD Tools

EZ Bars Dimensions Non-ferrous Metals (With interruption) Q

See Page for Applicable Sleeves


N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N
Min.
Dimension (mm) PCD

No. of Edges
CBN Bore Dia.
Description

KPD001
PCD
DMIN DCON H LF LU WF WF2 RE

EZBR 040040-003NB 4 4 3.6 48.8 20 1.75 N


F27
050050-003NB 5 5 4.6 58.1 25 2.25 ±0.015 N
0.5 0.035 1

~
060060-003NB 6 6 5.6 66.1 30 2.75 N F31
070070-003NB 7 7 6.6 74.1 35 3.25 N

CBN & PCD Inserts are


C34 sold in 1 piece boxes : Std. Item (1 pc boxes)
How to read pages of “Turning Inserts” See Page B15

System Tip-Bars Q

Insert Grades Indexable


See Page for Applicable Toolholders
Non-ferrous Metals (With interruption)
N
Non-ferrous Metals (Without interruption) N A
Edge Prep. Titanium Alloys (With interruption) Q
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N

Turning
Min.
Dimension (mm) PCD
B

No. of Edges

Inserts
Bore Dia.
Insert Description

KPD001

KPD010

CBN & PCD Tools


DMIN H LF LU WF WF2 RE
Handed Insert shows Right-hand
C
VNBR 0411-02NB 30.8 11 N N
LU 1 4 3.9 3.5 0.5 0.2
0420-02NB 39.8 20 N N

External
IN
DM

10°
WF

VNBR 0511-02NB
5 3.9
30.8 11
4.5 0.7 0.2
N N D
0520-02NB 39.8 20 N N F34
WF2

1
RE

VNBR 0620-02NB 39.8 20 N N F35


15°

LF
6 3.9 5.3 1.0 0.2

Small Parts
H

Machining
0630-02NB 49.8 30 N N
−NBタイプ(ブレーカなし) VNBR 0720-02NB 39.8 20 N N E
7 3.9 6.2 1.0 0.2
Micro Boring 0730-02NB 49.8 30 N

Boring
System Tip-Bars Q F

See Page for Applicable Toolholders


Non-ferrous Metals (With interruption)
N
Non-ferrous Metals (Without interruption) N
Edge Prep. Titanium Alloys (With interruption) Q

Grooving
S
PCD all items Sharp Edge Titanium Alloys (Without interruption) N G
Min.
Dimension (mm) PCD

No. of Edges
Bore Dia.

Cut-off
Insert Description H

KPD001

KPD010
DMIN
CW RE H LF LU WF WF2 CDX
DAXN
Handed Insert shows Right-hand

Threading
VNGR 0410-11NB 1.0 0.05 MTO
4 3.9 30.8 11 3.5 0.1 0.8
LU 1 0420-11NB 2.0 0.10 MTO J
WF N
I
DM

VNGR 0510-11NB 1.0 0.05 MTO


2° 5 3.9 30.8 11 4.4 0.1 1.0

0520-11NB 2.0 0.10 MTO
1
CDX

CW

Drilling
VNGR 0610-20NB 1.0 0.05 MTO
LF
6 3.9 39.8 20 5.2 0.3 1.8 K
WF2
RE
RE

0620-20NB 2.0 0.10 MTO


H

CW±0.03 VNGR 0710-20NB 1.0 0.05 MTO MTO


7 3.9 39.8 20 6.2 0.3 2.0
Micro Grooving 0720-20NB 2.0 0.10 MTO F34

Milling
LU 1
F35 M
XN

RE CDX VNFGR 0820-10NB 8 2.0 2.0 MTO MTO


DA

Turning Mill Spare Parts Information


WF
CW

Tools for
0.05 3.9 39.8 10 7.3 - 1 N
RE

LF

0830-10NB 8 3.0 3.0 MTO


H

Micro Face Grooving Technical


P

R
Index

CBN & PCD Inserts are


: Std. Item (1 pc boxes) MTO : Made to order sold in 1 piece boxes C35
PCD Tools How to read pages of “Turning Inserts” See Page B15

Milling Inserts

Edge Prep. N Non-ferrous Metals (With interruption) P Q

Applicable Toolholders
PCD all items Sharp Edge S Titanium Alloys (With interruption) P Q

See Page for


Dimension (mm) Angle PCD

No. of Edges
KPD001

KPD010

KPD230
Insert Description IC
S BCH BS LE W1 ANN AS
C INSL

BC
AS H
CBN & PCD Tools

BS

45°
SDKN 1203AUFN-NE 3.1 N
BC

ANN
12.70 3.18 0.5 1.2 - 15° 23° 1 -
H

1203AUFN 3.6 N N
LE

IC S

AS BCH
SEEN 1203AFFN-NE 3.0 N
BS

45°
CBN
BCH

ANN
12.70 3.18 0.5 1.4 - 20° 25° 1 -
PCD 1203AFFN 3.5 N N
LE

IC S

AS
45˚
BS

ANN
SEEN 1203AFFR-W 12.50 3.18 - 3.5 1.7 14.56 20° 25° 1 N -
INSL

LE

W1 S
0
10

With Wiper Edge


RE

AS BCH
BS

45°
BCH

ANN
SOKN 13T3AXFN-NE 13.494 3.97 0.4 1.1 3.0 - 27° 32° 1 -
LE

IC S

AS BCH BS TEEN 1603PTFR-NE 4.1 N N


9.525 3.18 0.6 1.4 - 20° 22° 1 -
N N
LE

ANN 1603PTFR 4.7


30°
TEKN 2204PTFR-NE 4.2 N N
12.70 4.76 0.7 1.8 - 20° 22° 1 -
IC S 2204PTFR 4.8 N N

See Page for


Dimension (mm) Angle PCD
No. of Edges

Toolholders
Applicable
KPD001

KPD010

KPD230
Insert Description
W1 S D1 INSL RE LE AS AN

BDGT 11T302FR 0.2 N N

11T304FR 0.4 3.8 1 N N


INSL

D1

11T308FR 0.8 N N
LE

10° AS

W1
2.3 RE
6.5°
S
6.7 3.8 2.8 11.5 18° 13° M64
BDGT 11T302FR-LE 0.2 N N M65
M66
AN 11T304FR-LE 0.4 5.2 1 N N
M67
11T308FR-LE 0.8 N N

BDMT 11T302FR 0.2 N N


INSL

6.7 3.8 2.8 11.0 3.6 18° 13° 1


D1

11T304FR 0.4 N N
LE

10° AS
RE S
W1

BDMT 170402FR 0.2 N N M65


9.6 4.9 4.4 17.0 4.4 18° 13° 1 M66
AN 170404FR 0.4 N N M67

NDCW 150302FRX-NE 5.1 N N


INSL

D1

M132
LE

9.525 3.18 4.4 15.0 0.2 15° - 1



AS

W1
RE

10° S 150302FRX 5.7 N N

CBN & PCD Inserts are


C36 sold in 1 piece boxes : Std. Item (1 pc boxes) :To be replaced by a new product
External
D1~D39
External Turning Toolholders Identification System D3
Product Lineup D4~D5
Clamping System D6~D7
External Turning Toolholders D8~D25
CN Insert DCLN / DCLN-JCT D8
PCLN D9
DN Insert DDJN / DDJN-JCT / DDHN D12
PDJN / PDHN D13
SN Insert DSBN / PSBN / PSKN D14
PSSN / PSDN D15
TN Insert DTGN / DTGN-JCT D16
PTGN / PTFN D17
WTJN-N / WTKN-N / WTEN-N D18
VN Insert DVLN / DVPN / DVVN D19
DVLN-JCT / DVPN-JCT / DVVN-JCT D20
MVLN / MVVN D21
PVLN / PVPN / PVVN D22
RC Insert PRGC / PRXC D23
RN Insert PRGN D23
WN Insert DWLN / DWLN-JCT D24
PWLN / WWLN D25

Toolholders for Ceramic Tools D26~D31


CN Insert CCLN D26
DN Insert CDJN D27
EN Insert CELN D27
SN Insert CSRN / CS-N / CSKN / CSYN / CSSN / CSDN D29
TN Insert CTJN / CTUN D30
RN Insert CRSN / CRDN D31

Toolholders for Solid CBN Tools D32~D36


CNMN Insert CCRN-A / CCLN-A D32
RNMN Insert CRSN-A / CRDN-A D33
SNMN Insert CSRN-A / CSKN-A D34
CSSN-A / CSDN-A D35
TNMN Insert CTJN-A D36

Toolholders for Bearing Machining D37


RCMT Insert / SNMF Insert PRGC-BE / CBSN D37

Technical Information D38~D39


Recommended Cutting Conditions D38

Parts Compatibility of Lever Lock Toolholders R55

D1
Coolant-through Holders
Great for High Pressure Coolant Turning Toolholders

Double Clamp-JCT
Improved Chip Control and Longer Tool Life for a Wide Variety of Workpieces including
Steel, Hardened Material and Difficult-to-Cut Material

D Special Coolant Hole Design : Coolant Hole

Special coolant-through structure designed by careful simulation and analysis technology


External

Double Clamp
Firm insert clamp and easy to use in single operations
High-density coolant supply close to the cutting edge

Unique Nozzle Shape


Provides coolant to a wide area of the insert surface
Discharges Coolant in Three Directions
The Cutting Edge Stays Cool

*The coolant supply system depends on the type


DTGN-JCT,DVLN/DVPN-JCT : Two directions, DVVN-JCT : One direction

DTGN-JCT DVVN-JCT

Internal Coolant Benefits


Discharges Coolant towards the Cutting Edge
Internal Coolant Provides Longer Tool Life and Excellent Chip Control

Longer Tool Life Improved Chip Control


Wear Resistance Comparison (Internal evaluation) Chip Control Comparison (Internal evaluation)
Internal coolant (7MPa) External coolant (0.4MPa)
Internal coolant (7MPa) External coolant (0.4MPa)

Cutting Conditions : Vc = 200 m/min, ap = 0.5 mm, f = 0.05 mm/rev, Wet


DNMG150408type Workpiece Material : SCM415 External

Cutting Conditions : Vc = 250 m/min, ap = 2 mm, f = 0.3 mm/rev, Wet


CNMG120408type Workpiece Material : SCM435
External After Machining 42.2 min

D2
外径加工用ホルダの表示方法(角シャンク)
External Turning Toolholders Identification System (Square Shank)

Insert Grades Indexable


A : Back Clamp C : 80˚ Rhombic
A
C : Top Clamp D : 55˚ Rhombic
D : Double Clamp
R : Round

Turning
M : Multi Lock B
S : 90˚ Square

Inserts
P : Pin Lock or Manufacture's Option
Lever Lock T : 60˚ Triangle R : Right-hand

CBN & PCD Tools


S : Screw Clamp L : Left-hand Shank Height Shank Width C
V : 35˚ Rhombic Optional Mark
(mm) (mm)
W : Wedge Lock N : Neutral
or Number
W : 80˚ Trigon

External
D
Clamping System Insert Shape Hand of Tool Shank Height Shank Width Others

Small Parts
Machining
E

D C L N R 20 20 K 12

Boring
F

Grooving
G
Cutting Edge Angle Insert Relief Angle Toolholder Length Insert Size

Cut-off
A B C D H
90° 75° 90° 45°

LF R S

Threading
AN (mm) J
L L
E F G H
B : 5˚ Positive A : 32 J : 110 R : 200
B : 40 JX : 120 S : 250

Drilling
60° 90° 90°
107.5° C : 7˚ Positive K
C : 50 K : 125 T : 300
D : 15˚ Positive D : 60 L : 140 U : 350
E : 20˚ Positive E : 70 M : 150 V : 400

Milling
J K L N
T
C
M
75° 95° 63° F : 80 N : 160 W : 450
93°
N : 0˚ Negative L L
95° G : 90 P : 170 Y : 500

Turning Mill Spare Parts Information


P : 11˚Positive

Tools for
H : 100 Q : 180 X : Special
N
P R S T L
75° 45° 60°
117.5°
D
V P
L
Technical

U V W Y
93° 60° 85°
R
72.5°
Index

104

京セラ '99総合カタログ A4(297×210)
D3
Product Lineup
External Turning Toolholders
CN.. WN.. TN.. DN.. RC.. RN.. VN..

Applicable
Insert Shape

External / Facing / Copying /


Applications External / Facing External / Facing / Copying Undercutting
Cutting Edge Angle 95° 105° 107.5° Special 117.5°

Lever Lock
D (Pin Lock)

PVPN
PCLN PWLN PDHN PRGC PRXC PRGN (Pin Lock)
See Page D9 D25 D13 D23 D23 D23 D22
External

Wedge Lock
Multi Lock

WWLN WTKN-N
See Page D25 D18

Double Clamp
(Coolant-through Holders)

DCLN (-JCT) DWLN (-JCT) DDHN DVPN (-JCT)


See Page D8 D24 D12 D19 / D20

Toolholders for Ceramic Tools


Applications External / Facing External / Copying External / Chamfering External / Facing / Chamfering
Cutting Edge Angle 95° 97.5° Special 93° Special 45° 45°

Top Clamp

CCLN CELN CRSN CDJN CRDN CSDN CSSN


See Page D26 D27 D31 D27 D31 D29 D29

Toolholders for Solid CBN Tools


Applications External / Facing External / Copying External / Chamfering External / Facing / Chamfering External
Cutting Edge Angle 95° Special Special 45° 45° 75° 93°

Top Clamp

CCLN-A CRSN-A CRDN-A CSDN-A CSSN-A CCRN-A CSRN-A CTJN-A


See Page D32 D33 D33 D35 D35 D32 D34 D36

D4
Insert Grades Indexable
VN.. DN.. SN.. TN.. SN.. SN.. TN.. SN.. TN.. A

TN..

Turning
B

Inserts
External / Facing /

CBN & PCD Tools


External / Copying External / Chamfering Chamfering External Facing
72.5° 95° 93° 45° 60° 45° 75° 91° 15° -1° C

External
D
PVVN PVLN

Small Parts
(Pin Lock) (Pin Lock) PDJN PSDN PSSN PSBN PTGN PSKN PTFN

Machining
D22 D22 D13 D15 D15 D14 D17 D14 D17 E

Boring
F

MVVN MVLN WTJN-N WTEN-N

Grooving
D21 D21 D18 D18
G

Cut-off
H
DVVN (-JCT) DVLN (-JCT) DDJN (-JCT) DSBN DTGN (-JCT)

Threading
D19 / D20 D19 / D20 D12 D14 D16
J

External Facing

Drilling
K
75° 85° 93° 5° 15° -3°

Milling
M

Turning Mill Spare Parts Information


CSRN CS-N CTJN CSYN CSKN CTUN

Tools for
D29 D29 D30 D29 D29 D30 N

Toolholders for Bearing Machining


P
Facing Applications External Applications Round Chamfering
15° Cutting Edge Angle Special Cutting Edge Angle Special
Technical

R
Lever Lock Top Clamp
Index

CSKN-A PRGC-BE CBSN


T
D34 See Page D37 See Page D37

D5
Clamping System
Clamping System
Series Design Features Series Design Features

· Rigid Clamping
·N egative Insert : Medium · Combination of Top Clamp
Top Clamp to Heavy Machining Multi Lock and Pin Lock
(C) (Mainly for Ceramic Insert) (M) · Rigid Clamping
·P ositive Insert : · Heavy Machining
Low Cutting Force

D Double
·F
 irmly clamp the insert in two Lever Lock · Easy Insert Replacement
Clamp
directions with one action (P) · General Use
(D)
External

Wedge
Pin Lock · Rigid Clamping
· Easy Insert Replacement Lock
(P) · Heavy Machining
(W)

· Simple Mechanism
Screw
· Fewer Parts
Clamp
·F inishing to Medium
(S)
Machining

Lever Lock PCLN


PWLN
PTGN / PTFN / PTLN
Punch
(To install Shim Pin) PDJN / PDHN
PSBN / PSKN / PSSN / PSDN
PRGN
PRGC / PRXC

Insert

Insert
Shim Pin

Shim
Lock Lock
Screw Screw
Lever Shim Pin

Lever

With Shim Without Shim

PTGN-11 / PTFN-11

D6
Double Clamp

Insert Grades Indexable


A
Screw

Turning
Clamp
DCLN B
Insert

Inserts
DDJN / DDHN
DSBN

CBN & PCD Tools


Shim Screw Spring DTGN
DVLN / DVPN / DVVN C
Shim DWLN

External
D

DDJN

Small Parts
Machining
E

Wedge Lock

Boring
F

Insert

Grooving
Clamp Set Insert Spacer (To keep chips out) G
Shim Pin
Shim Pin
Clamp

Cut-off
Set H
Shim
Shim

Threading
J

Drilling
K

WTJN-N
WTKN-N

Milling
WWLN M
WTEN-N
Shim Nut Shim Nut

Turning Mill Spare Parts Information


Tools for
N
Multi Lock Top Clamp

Insert Clamp
Set P
Insert
Clamp Set
Technical

Lock Clamp Screw R


Pin
Shim
Chipbreaker
Shim
Index

CCLN
CTJN / CTUN
CDHN / CDJN
MVLN CELN
MVVN CSRN / CS-N / CSKN
CSYN / CSSN / CSDN
*CRSN / *CRDN

* A chipbreaker is not included with CRSN / CRDN.

D7
Double Clamp / Lever Lock
External Turning Toolholders [CN Insert]
DCLN (External / Facing)
Side Rake Angle : -6˚
Angle of Inclination : -6˚

B
WF

°
95
LH
LF
Applicable Inserts
95°
Toolholder Description Insert Description

HF

H
CN A
DCLN &...-12 CN G 1204..
Right-hand shown CN M

D Toolholder Dimensions
Spare Parts

Std. Corner-R(RE)
Stock Dimension (mm) Wrench
Clamp Screw Spring Shim Shim Screw Wrench
(sold separately)
Description
External

R L H HF B LF LH WF
For Clamp For Shim

DCLN& 2020K -12 20 20 20 125 33 25 *1DC-44


0.8 CP-3D CS-3D SP-3D 2
* DC-44-C
SB-4085TR LW-3 FT-15
2525M -12 25 25 25 150 32 32
*1. When using inserts whose corner-R(RE) is greater than 1.6mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
*2. When using the inserts with SX chipbreaker, prepare a shim separately.
· Recommended tightening torque 3.9N·m

DCLN-JCT (External / Facing and Coolant-through Holders) Pressure Resistance : ~30MPa


27 Side Rake Angle : -6˚

7
Angle of Inclination : -6˚

B
WF
B
WF

WF

Coolant supply: 3 directions

°
°

LH 95°LH
95

93 LH
LF LF

Applicable Inserts
HF

95°
Toolholder Description Insert Description
HF

H
HF

G1/8
G1/8 MHD G1/8 MHD CN A
2020K-12JCT DCLN &...-12 CN G 1204..
Right-hand shown CN M

Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm) Pipe Connection


Clamp (*1 with O-ring)
Screw Spring Shim Shim Screw Wrench
Description
R L H HF B LF LH WF MHD

DCLN& 2020K -12JCT 20 20 20 125 25 109


0.8 CP-3D- DC-44 SB-4085TR
FP-12 CS-3D-TR SP-3D **3DC-44-C
2
27 &-JCT
FT-15
2525M -12JCT 25 25 25 150 32 134
Please see page D10 and D11 for piping parts of coolant-through holders.
*1 It is possible to order just an O-ring (SS-035).
*2. When using inserts whose corner-R(RE) is greater than 1.6mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
*3. When using the inserts with SX chipbreaker, prepare a shim separately.
· Recommended tightening torque 3.9N·m

: Std. Item

D8
PCLN

Insert Grades Indexable


(External / Facing)
Side Rake Angle : -6˚ A
Angle of Inclination : -6˚
Applicable Inserts

B
WF
Toolholder Description Insert Description

Turning
B

Inserts
95°
LH PCLN&...-09 CN G 0904..
LF

CBN & PCD Tools


95°
PCLN&...-12 1204..
CN A
C

HF

H
PCLN&...-16 CN G 1606..
CN M

External
PCLN&...-19 1906..
Right-hand shown D
Toolholder Dimensions

Small Parts
Machining
Spare Parts

Std. Corner-R(RE)
Stock Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
E
Description FH

R L H HF B LF LH WF

Boring
LW F
PCLN& 1616H -09 16 16 16 100 20
2020K -09 20 20 20 125 22 25 0.8 LL-1N LS-1N LC-32N LSP-1 PC-1 FH-2.5

Grooving
2525M-09 25 25 25 150 32 G
2020H -12*1 100
20 20 20 25 LC-42N
2020K -12 125
27 0.8 LL-2N LS-2N *2LC-42N-20 LSP-2 PC-2 LW-3
2525M-12 25 25 150

Cut-off
25 32 *3LC-42N-C
3225P -12 32 32 170 H
2525M-16 25 25 25 150 32 LC-53N
32 0.8 LL-5N LS-4N
*3LC-53N-C
LSP-3 - LW-3
3232P -16 32 32 32 170 40

Threading
LC-63 J
3232P -19 32 32 32 170 40 40 1.6 LL-6 LS-5
*3LC-63-C
LSP-4 - LW-4

*1. Indicates short shank type


*2. When using inserts whose corner-R(RE) is greater than 1.6mm, please purchase a shim and use it in order to prevent workpiece and shim from interfering each other.
*3. When using the inserts with SX chipbreaker, prepare a shim separately.

Drilling
K
Applicable Inserts
Applications Finishing Finishing - Medium Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing
WF(Wiper) WE(Wiper) PP PQ CQ CJ GS PG PS

Milling
M
Insert

Turning Mill Spare Parts Information


Tools for
Size 12 12 12 12 12,16 12,16 09,12 12 12,16
Page B16 B16 B16 B16 B17 B17 B17 B17 B17 N
Applications Medium - Roughing / High Feed Rate Roughing Roughing Single-sided / Roughing / High Feed Rate Finishing Medium Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium
PT Standard PH PX &-S & XF XP XQ

Insert
P

Size 12,16 12,16,19 12,16,19 12,16,19 09 09,12 12 12 12


Technical

Page B18 B18 B18 B19 B22 B22 B19 B19 B19
Applications Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron R
XS MQ MS MU KQ KG KH C ZS

Insert
Index

T
Size 12 12 12 12,16,19 12 12 12 12,16 12
Page B19 B20 B20 B20 B21 B21 B21 B21 B21
Applications Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Heat-resistant Alloys Heat-resistant Alloys Hard Materials
GC Without Chipbreaker Ceramic A3 AH PCD SQ &-SX CBN

Insert

Size 12 12 12 12 12 12 12,16,19 12,16,19 12


Page B21 B21 B106 B22 B22 C23 B20 B21 C6, C7
Recommended Cutting Conditions D38~D39

: Std. Item

D9
Piping Parts for Coolant-through Holders
Easy Coolant Connections

Easy Connection with High Pressure Hose and Joint

(2) Washer · Even without a high pressure pump,


internal coolant can be used at a normal pressure.
(1) Banjo bolt · Banjo bolt available for angled hose connection.
Can be used in a variety of machines.

(2) Washer (1) Joint


External

(3) Hose

<Piping Installation Guide>

(1) Joint / Banjo bolt (3) Hose (1) Joint / Banjo bolt
(2) Washer (2) Washer
(2) (1) (3) (1) (2)
Machine

UNF3/8 ST ST UNF3/8

G1/8 UNF3/8 UNF3/8 G1/8


M10
G1/8

(2) (1) (1) (2) JCT Toolholder


Machine

AN AN

G1/8 G1/8
M10
(3)

Internal Coolant Benefits (Reference)

Coolant Pressure (MPa) Tool Life Chip Control Remarks

~ 2 (Low Pressure) - Longer tool life under 1MPa

2 ~ 7 (Medium Pressure) Longer tool life and Improved chip control

7 ~ 15 (High Pressure) Fine chip breaking

15 ~ 30 (Extra-high Pressure) Fine chip breaking. High speed machining for heat-resistant alloys
Internal coolant under low pressure provides improved performance and stable machining

D10
Piping Parts

Insert Grades Indexable


A
Optional Piping Parts Available (sold separately)
Choose among (1)(2)(3) based on the machine spec and piping configuration.
(1) Joint / Banjo bolt x 2 (2) Washer x 2-4 (3) Hose x 1

Turning
B

Inserts
(1) Joint / Banjo bolt Pressure Resistance : ~30MPa

CBN & PCD Tools


Thread Standard
Shape Description Stock C
Thread connection to the machine
UNF3/8 G1/8 (M10)

J-G1/8-UNF3/8 N G1/8

External
D
25 (29)
J-M10X1.5-UNF3/8 N M10X1.5

Small Parts
Banjo bolt

Machining
G1/8 (M10)
(for angled hose) BB-G1/8 N G1/8
E
24.3 BB-M10X1.5 N M10X1.5

Boring
F
(2) Washer Pressure Resistance : ~30MPa

Grooving
Shape Description Stock G
1.28

WS-10 N

Cut-off
ø10
ø15 H
*Use 2 washers for a banjo bolt

Threading
(3) Hose J
Pressure Resistance : ~30MPa
Dimension (mm)
Shape Description Stock Thread Standard

Drilling
L K
HS-ST-ST-200 N 200
UNF3/8 UNF3/8
HS-ST-ST-250 N 250

Milling
ST ST M
HS-ST-AN-200 N -
200
AN AN UNF3/8
(Banjo bolt)
HS-ST-AN-250 N 250

Turning Mill Spare Parts Information


L

Tools for
HS-AN-AN-200 N - -
200 N
(Banjo bolt) (Banjo bolt)
HS-AN-AN-250 N 250

Cautions
P
1. Make sure machine door is completely closed before use of these parts.
2. Use appropriate seal for the male thread of the piping parts and make sure the connection is secure.
Use plugs to seal off unused coolant holes.
Technical

3. Connect and fasten the coolant hose firmly. R


4. The use of copper washers may cause leakage but will have no effect on the performance.
5. Commercial piping parts can be used if the thread standards are same. Check the pressure resistance before use.
6. Regularly changing the coolant filter is recommended.
Index

: Std. Item

D11
Double Clamp
External Turning Toolholders [DN Insert]
DDJN (External / Copying)
Side Rake Angle : -6˚
Angle of Inclination : -6˚

B
WF
Applicable Inserts

°
93
LH
93° 29° LF
Toolholder Description Insert Description
DN A 1504..
DDJN&...-1504 (1506..)

HF
DN G

H
DN M 1506..
DDJN&...-1506
Right-hand shown DNMX (1504..)
D
DDJN -JCT (External / Copying / Coolant-through Holders) Pressure Resistance : ~30MPa
37 Side Rake Angle : -6˚

B
Angle of Inclination : -7˚
WF
B

7
External

Coolant supply: 3 directions

WF
°

LH
93

LH
LF

°
LF

93
LH Applicable Inserts
93° 29°
Toolholder Description Insert Description
DN A

HF
HF

H
H

DN G 1504..

5
G1/8 G1/8 DDJN&...-15JCT
G1/8 MHD MHD DN M (1506..)
2020K-15JCT
Right-hand shown DNMX

DDHN (External / Facing / Copying)


Side Rake Angle : -6˚
Angle of Inclination : -6˚
WF

107.5°
LH Applicable Inserts
15° LF
Toolholder Description Insert Description
107.5°
1504..
DDHN&...-1504 DN A (1506..)
HF

DN G
DN M 1506..
DDHN&...-1506
Right-hand shown (1504..)

Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm) Pipe Connection


Clamp (*1 with O-ring)
Screw Spring Shim Shim Screw Wrench Wrench
Description
R L H HF B LF LH WF MHD

DDJN& 2020K -1504 N N 20 20 20 125 25


*2DD-44
(DD-43)
2525M-1504 N N 25 25 25 150 32 FT-15
LW-3
39 - CP-3D - CS-3D
(For Clamp)
(For Shim
DDJN& 2020K -1506 N N 20 20 20 125 25 sold separately)
DD-43
(*2DD-44)
2525M-1506 N N 25 25 25 150 32

DDJN& 2020K -15JCT N N 20 20 20 125 25 101


CP-4D- CS-3D
37 0.8 FP-12
2
DD-44 SB-4085TR
SP-3D *(DD-43) - FT-15
&-JCT -TR
2525M-15JCT N N 25 25 25 150 32 126

DDHN& 2020K -1504 N N 20 20 20 125 25


*2DD-44
(DD-43)
2525M-1504 N N 25 25 25 150 32 FT-15
LW-3
37 - CP-3D - CS-3D
(For Clamp)
(For Shim
DDHN& 2020K -1506 N N 20 20 20 125 25 sold separately)
DD-43
(*2DD-44)
2525M-1506 N 25 25 25 150 32
Please see page D10 and D11 for piping parts of coolant-through holders.
Shims indicated within brackets ( ) are not included with the toolholder. To change insert thickness, please purchase it separately.
*1 It is possible to order just an O-ring (SS-035).
*2. When using inserts whose corner-R(RE) is greater than 1.6mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
· Recommended tightening torque 3.9N·m : Std. Item

D12
Lever Lock

PDJN (External / Copying)

Insert Grades Indexable


横すくい角:−6° Side Rake Angle : -6˚ A
切刃傾き角:−7° Angle of Inclination : -7˚
Applicable Inserts

WF

B
Toolholder Description Insert Description

Turning
93° LH B
DN A

Inserts
29° LF
93° PDJN&...-11 1104..
DN G
DN A

CBN & PCD Tools


PDJN&...-15 1504..

HF

H
DN G
DN M 1506..
C
Right-hand shown PDJN&...-15U (1504..)
DNMX

External
PDHN (External / Facing / Copying) D
横すくい角:−6° Side Rake Angle : -6˚
切刃傾き角:−6° Angle of Inclination : -6˚

Small Parts
Machining
Applicable Inserts

B
WF

E
15° 107.5° Toolholder Description Insert Description
LH LF
107.5° DN A

Boring
1504..
PDHN&...15 DN G F
HF

H
(1506..)
DN M
Right-hand shown

Grooving
Toolholder Dimensions
G
Spare Parts
Std. Corner-R(RE)
Stock Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH

Cut-off
R L H HF B LF LH WF H
LW

PDJN& 1616H -11 16 16 16 100 20

Threading
2020K -11 20 20 20 125 28 25 0.4 LL-1DN LS-1N LD-32N LSP-1 PC-1 FH-2.5 J
2525M -11 25 25 25 150 32
2020H -15*1 100
20 20 20 25
2020K -15 125 LD-42
36 0.8 LL-3N LS-2N LSP-2 PC-2 LW-3

Drilling
2525M -15 25 25 150 *2LD-42-20
25 32 K
3225P -15 32 32 170
LD-42
2525M -15U 25 25 25 150 34 32 *2LD-42-20
0.8 LL-4 LS-3 (LD-43) LSP-2 PC-2 LW-3
3232P -15U 32 32 32 170 36 40

Milling
(*2LD-43-20)
LD-43
M
PDHN& 2020K -15 20 20 20 125 35 25 *2LD-43-20
0.8 LL-4 LS-3 (LD-42) LSP-2 PC-2 LW-3
2525M -15 25 25 25 150 34 32 (*2LD-42-20)

Turning Mill Spare Parts Information


Tools for
*1. Indicates short shank type
· Shim : PDJN&-15U …LD-42 is attached to PDJN&-15U. When using DN 1504 type insert, please purchase LD-43 separately. N
PDHN …LD-43 is attached to PDHN. When using DN 1506 type Insert, please purchase LD-42 separately.
· When using inserts whose corner-R(RE) is greater than 1.6mm, please purchase a shim*2 and use it in order to prevent workpiece and shim from interfering each other.

Applicable Inserts
Applications * Finishing Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Roughing Roughing P
WF(Wiper) PP PQ CQ CJ GS PG PS PT Standard PH

Insert
Technical

R
Size 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1104,1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506
Page B23 B23 B23 B24 B24 B24 B25 B25 B25 B26 B26
Applications Single-sided / Roughing / High Feed Rate Finishing Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron
Index

PX &-S & XP XQ XS MQ MS MU TK C T
Insert

Size 1504,1506 1104 1104,1504 1504,1506 1504 1504 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506
Page B26 B30 B30 B26 B26 B26 B27 B28 B28 B27 B29
Applications Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Heat-resistant Alloys Hard Materials
KQ KG KH ZS GC Ceramic &-A3 AH PCD SQ CBN

Insert

Size 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504,1506 1504 1504,1506 1504 1504,1506 1504,1506
Page B29 B29 B29 B29 B29 B107 B30 B30 C23 B28 C8, C9
* When using the insert with WF chipbreaker, tool edge offset or program corrections are required. R35 Recommended Cutting Conditions D38~D39
The insert with WF chipbreaker is not applicable for DDHN type and PDHN type toolholder.
: Std. Item

D13
Double Clamp / Lever Lock
External Turning Toolholders [SN Insert]
DSBN (External)

Side Rake Angle : -4˚

2.5

WF
Angle of Inclination : -7˚
2.5

WF

WF
75°

B
LH
WF

75°
2020K-12 type LF
LH
75° 2020K-12 type LF
Applicable Inserts

Toolholder Description Insert Description

HF
HF
SN A

H
DSBN&...-12 SN G 1204..
D Right-hand shown SN M

Toolholder Dimensions
Spare Parts

Std. Corner-R(RE)
Stock Dimension (mm)
External

Clamp Screw Spring Shim Shim Screw Wrench Wrench (sold separately)
Description
R L H HF B LF LH WF
For Clamp For Shim

DSBN& 2020K -12 20 20 20 125 17


34 0.8 CP-3D CS-3D SP-3D DS-44 SB-4085TR LW-3 FT-15
2525M -12 25 25 25 150 22
· Recommended tightening torque 3.9N·m

PSBN (External)
Side Rake Angle : -4˚
Angle of Inclination : -7˚
WF

B
75°
LH
75° LF
HF

Right-hand shown

PSKN (Facing)
Side Rake Angle : -4˚
Angle of Inclination : -7˚
WF

75°
75°

LH
LF
HF

Right-hand shown

Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm)


Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH

R L H HF B LF LH WF
LW

PSBN& 1616H -09 16 16 16 100 21 13 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 20 20 20 125 27 17
0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M -12 25 25 25 150 24 22
PSKN& 1616H -09 16 16 16 100 19 20 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 20 20 20 125 25
22.5 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M -12 25 25 25 150 32
· PSKN& : L
 eft-hand Insert for Right-hand Toolholder,
Right-hand Insert for Left-hand Toolholder.
· When using inserts whose corner-R(RE) is greater than 1.6 mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other. : Std. Item

D14
Lever Lock

PSSN (External / Facing / Chamfering)

Insert Grades Indexable


Side Rake Angle : -8˚ A
Angle of Inclination : 0˚

WFS
WF

Turning
45°LH
B

Inserts
LF
45°

CBN & PCD Tools


C

HF

H
Right-hand shown

External
D
PSDN (External / Chamfering)
Back Rake Angle : -8.5˚

Small Parts
Machining
WF
E

B
45°
LH
45° LF

Boring
F
HF

Grooving
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm)

Cut-off
Lever Lock Screw Shim Shim Pin Punch Wrench H
Description FH

R N L H HF B LF LH WF WFS

Threading
LW
J
PSSN& 1616H -09 16 16 16 100 22 20 13.6 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 20 20 20 125 25 16.4
29 0.8 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3

Drilling
2525M-12 25 25 25 150 32 23.4 K
PSDNN 1616H -09 16 16 16 100 21 8 - 0.8 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
2020K -12 20 20 20 125 10
30 - 0.8

Milling
LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
2525M-12 25 25 25 150 12.5 M
· When using inserts whose corner-R(RE) is greater than 1.6 mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.

Turning Mill Spare Parts Information


Applicable Inserts

Tools for
Toolholder Description Insert Description Applications Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Roughing Roughing Single-sided / Roughing / High Feed Rate Finishing - Roughing N
PQ PG PS PT Standard PH PX &-
PSBN&…-09
Insert
PSKN&…-09
SN G 0903.. P
PSSN&…-09
Size 12 12 12 12 09, 12 12 12 09, 12
PSDNN…-09 Page B32 B32 B32 B32 B32 B33 B33 B35
Technical

PSBN&…-12 Applications Medium~Roughing / Low Cutting Force Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Cast Iron Cast Iron

PSKN&…-12 SN A
&-25R XP XQ XS MQ MS C KG R
SN G 1204.. Insert
PSSN&…-12 SN M
PSDNN…-12
Index

Size 12 12 12 12 12 12 12 12 T
Page B35 B33 B33 B33 B34 B34 B34 B34
Applications Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Hard Materials
KH ZS GC Without Chipbreaker Ceramic CBN

Insert

Size 12 12 12 12 12 12
Page B34 B34 B34 B35 B109 C10
· PSSN& : When u sing handed inserts, Recommended Cutting Conditions
For External Turning, Right-hand Insert for Right-hand Toolholder,
D38~D39
Left-hand Insert for Left-hand Toolholder.
For Facing, Left-hand Insert for Right-hand Toolholder,
Right-hand Insert for Left-hand Toolholder.

: Std. Item

D15
Double Clamp
External Turning Toolholders [TN Insert]
DTGN (External)
Side Rake Angle : -6˚

BB
WF
Angle of Inclination : -6˚

WF

° °
Applicable Inserts

9191
LH
LH LF
LF
Toolholder Description Insert Description
91° TN A
TN G

HF
DTGN&...-16 1604..

HH
HF
TN M
Right-hand shown TN M X

Toolholder Dimensions
D Spare Parts

Std. Corner-R(RE)
Stock Dimension (mm) Wrench
Clamp Screw Spring Shim Shim Screw Wrench (sold separately)
Description
External

R L H HF B LF LH WF
For Clamp For Shim

DTGN& 2020K -16 20 20 20 125 25


25 0.8 CP-2D CS-2D SP-2D *DT-32 SB-3080TR LW-2.5 FT-10
2525M -16 25 25 25 150 32
· When using inserts whose corner-R(RE) is greater than 1.6mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
· When using the insert with WF chipbreaker (wiper insert), tool edge offset or program corrections are required. R35
· Recommended tightening torque 1.7N·m

DTGN-JCT (External / Coolant-through Holders) NEW Pressure Resistance : ~ 30MPa


29

2 2
29 Side Rake Angle : -6˚
Angle of Inclination : -6˚
WFWF
B
WF

Coolant supply: 2 directions


°
° 91 LH
91 °
LH
LF
91 LH Applicable Inserts
91 Toolholder Description Insert Description
°
HFHF

TN A
HF

TN G
5 5

G1/8 29 G1/8 DTGN&...-16JCT 1604..


MHD 29 MHD
G1/8 TN M
MHD
Right-hand shown 2020K-16JCT TN M X

Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm) Pipe Connection Wrench


Clamp Screw Spring Shim Shim Screw Wrench (sold separately)
(with O-ring)
Description
R L H HF B LF LH WF MHD
For Clamp For Shim

DTGN& 2020K-16JCT 20 20 20 125 25 104


27 0.8 CP-2D-&-JCT FP-12 CS-3D-TR SP-3D DT-32 SB-3080TR FT-15 FT-10
2525M-16JCT 25 25 25 150 32 129
· When using inserts whose corner-R(RE) is greater than 1.6mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
· When using the insert with WF chipbreaker (wiper insert), tool edge offset or program corrections are required. R35
· Please see page D10 and D11 for piping parts of coolant-through holders.
· O-ring (SS-035) is available to order.
· Recommended tightening torque 3.9N·m

: Std. Item

D16
Lever Lock

PTGN (External)

Insert Grades Indexable


Side Rake Angle : -6˚ A
Angle of Inclination : -6˚

WF

Turning
91°
B

Inserts
LH LF

CBN & PCD Tools


91°
C

HF

H
Right-hand shown

External
D
PTFN (Facing)
Side Rake Angle : -6˚

Small Parts
Machining
Angle of Inclination : -6˚
E

WF

B
91° 91°

LH
LF

Boring
F
HF

Grooving
Right-hand shown
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm)

Cut-off
Lever Lock Screw Shim Shim Pin Punch Wrench H
P
Description FH
R L H HF B LF LH WF

Threading
LW
LSP
J
PTGN& 1212F -11 12 12 12 80 18 16 0.8 LL-03N LS-03N - P-03 - FH-2
1616H -11 16 16 16 100 20
2020K -11 20 20 20 125 22 25 0.8 LL-03TN LS-03SN - P-03S - FH-2.5

Drilling
2525M -11 25 25 25 150 32 K
1616H -16 16 16 16 20
100
2020H -16*1 LT-32N
20 20 20 24 25 0.8 LL-1N LS-1N
*2LT-32N-20
LSP-1 PC-1 FH-2.5
2020K -16 125
2525M -16 25 25 25 150 32

Milling
LT-42N
M
2525M -22 25 25 25 150 29 32 0.8 LL-2N LS-2N
*2LT-42N-20
LSP-2 PC-2 LW-3
PTFN& 1212F -11 12 12 12 80 15 16 0.8 LL-03N LS-03N - P-03 - FH-2

Turning Mill Spare Parts Information


1616H -11 16 16 16 100 20

Tools for
2020K -11 20 20 20 125 22.5 25 0.8 LL-03TN LS-03SN - P-03S - FH-2.5 N
2525M -11 25 25 25 150 32
2020K -16 20 20 20 125 22 25 LT-32N
0.8 LL-1N LS-1N
*2LT-32N-20
LSP-1 PC-1 FH-2.5
2525M -16 25 25 25 150 23 32
2525M -22 25 25 25 150 28 32 0.8 LL-2N LS-2N LT-42N LSP-2 PC-2 LW-3 P
*2LT-42N-20
*1. Indicates short shank type
· When using inserts whose corner-R(RE) is greater than 1.6mm, please purchase a shim*2 and use it in order to prevent workpiece and shim from interfering each other.
Technical

· When using the insert with WF chipbreaker (wiper insert), tool edge offset or program corrections are required. R35
R
Applicable Inserts
PTGN&1212F-11
Toolholder Description Insert Description Toolholder Description Insert Description Insert applicable for above TN 1103 type Insert is applicable.
PTFN&1212F-11
Index

TN A
PT N&12...-11 1103.. PT N&...-16
TN G
1604.. T
TN
TN M
PT N&...-11 1104.. PT N&...-22 *3
TNMX 2204..
*3. TNMX type insert is not applicable for PT N&...-22 toolholder.
· PTFN& : L
 eft-hand Insert for Right-hand Toolholder,
Right-hand Insert for Left-hand Toolholder.

: Std. Item

D17
Wedge Lock
External Turning Toolholders [TN Insert]
WTJN-N (External / Copying)
Side Rake Angle : -6˚
Angle of Inclination : -6˚

B
WF
WTJN&2020K types,
Shim Nut sticks out as
24° 93° LH shown below.
93°
LF

4.5 20
HF

H
Right-hand shown

WTKN-N (External / Facing / Copying)


D Side Rake Angle : -6˚
Angle of Inclination : -6˚

B
WF
WTKN&2020K types,
12° Shim Nut sticks out as
105°
External

LH shown below.
LF
105°

4.5 20
HF

H
Right-hand shown

WTEN-N (External / Chamfering)


Back Rake Angle : -8.5˚
WF

WTENN2020K types,

B
Shim Nut sticks out as
57° 60°LH shown below.
LF
60°

4.5 20
HF

H
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm)


Clamp Set Shim Shim Pin Shim Nut Wrench Spacer
Description
R N L H HF B LF LH WF

WTJN& 2020K -16N 20 20 20 125 25


32
2525M-16N 25 25 25 150 32
WTN-33
WTKN& 2020K -16N 20 20 20 125 25
32 0.8 WCS-1N *WTN WP-1S WN-1 LW-3 WSP-1
2525M-16N 25 25 25 150 32 -33-20
WTENN 2020K -16N 20 20 20 125 10
32
2525M-16N 25 25 25 150 12.5
· When using inserts whose corner-R(RE) is greater than 1.6mm, please purchase a shim (WTN-33-20) with * mark and use it in order to prevent workpiece and shim from interfering with each other.

Applicable Inserts
Applications Finishing Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate Roughing
Toolholder Description Insert Description
PP PQ CQ GS PG PS PT GT PH

WTJN&...-16N Insert
TN A
WTKN&...-16N TN G 1604..
Size 16 16 16,22 1104,16 16 16,22 16 16 16,22
TN M Page B36 B36 B36 B36 B36 B37 B37 B37 B37
WTENN...-16N Applications Single-sided / Roughing / High Feed Rate Roughing Finishing Finishing - Roughing Medium~Roughing / Low Cutting Force Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing
PX Standard &-S &- &-25R XF XP XQ XS

Insert

Size 16,22 16,22 1104,16 1103,1104,16,22 16 16 16 16 16


Page B38 B37 B42 B42,B43 B43 B38 B38 B38 B38
Applications Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
MQ MS MU KQ KG KH ZS Ceramic &-A3 AH PCD CBN

Insert

Size 16 16 16 16 16 16 16 16 16 16 16 16
Page B39 B39 B39 B40 B40 B40 B40 B111 B41 B41 C23 C11
· In wedge lock, use of ceramic insert other than silicon nitride insert is not recommended due to strong restrain force.
 Recommended Cutting Conditions D38~D39
: Std. Item

D18
Double Clamp
External Turning Toolholders [VN Insert]
DVLN (External / Copying)

Insert Grades Indexable


Side Rake Angle : -6˚ A
Angle of Inclination : -9˚

B
WF

Turning
B

°
95

Inserts
LH
95° 47° LF
Applicable Inserts

CBN & PCD Tools


Toolholder Description Insert Description C

HF

H
VN A
DVLN&...-16 VN G 1604..
Right-hand shown

External
VN M
D
DVPN (External / Facing / Copying / Undercutting)

Small Parts
Machining
Side Rake Angle : -13˚
E

WF 5
Angle of Inclination : -10˚
WF

Boring
LH 2020K-16 type F
25° LF
Applicable Inserts

Grooving
Toolholder Description Insert Description G
HF

H
VN A
DVPN&...-16 VN G 1604..
Right-hand shown VN M

Cut-off
H
DVVN (External / Copying)

Threading
Back Rake Angle : -11˚
J
WF

.5˚
72

Drilling
LH
70° LF K
Applicable Inserts
Toolholder Description Insert Description

Milling
VN A
HF

M
H

DVVNN...-16 VN G 1604..
VN M

Turning Mill Spare Parts Information


Toolholder Dimensions

Tools for
Spare Parts N
Std. Corner-R(RE)

Stock Dimension (mm) Shim Wrench


Clamp Screw Spring Shim Wrench (sold separately)
Screw
Description
R N L H HF B LF LH WF P
For Clamp For Shim
Technical

DVLN& 2020K -16 20 20 20 125 25


45 R
2525M-16 25 25 25 150 32

DVPN& 2020K -16 20 20 20 125 27


Index

40 0.8 CP-5D CS-5D SP-5D DV-33 SB-4085TR LW-3 FT-15 T


2525M-16 25 25 25 150 32

DVVNN 2020K -16 20 20 20 125 10


46
2525M-16 25 25 25 150 12.5
· When using inserts whose corner-R(RE) is greater than 1.2 mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
· Recommended tightening torque 3.0N·m

: Std. Item

D19
Double Clamp
External Turning Toolholders [VN Insert]
DVLN -JCT (External / Copying / Coolant-through Holders) NEW Pressure Resistance : ~30MPa
Side Rake Angle : -6˚
Ramping depth : Less than 20mm 45
Angle of Inclination : -9˚

4
Coolant supply: 2 directions

B
WF

WF
95°

°
°

95
95
LH

47 °
LH
LF

HF
HF

H
Ramping depth : 20mm or more G1/8

5
MHD 45
D G1/8
MHD

2020K-16JCT
95°
Applicable Inserts
External

Toolholder Description Insert Description


44°

VN A
DVLN &...-16JCT VN G 1604..
Right-hand shown VN M

DVPN -JCT(External / Facing / Copying / Undercutting / Coolant-through Holders)


40
NEW Pressure Resistance : ~30MPa
40
Side Rake Angle : -13˚
7

14 14
40 40
7

Angle of Inclination : -10˚


B
WF WF

WF WF
Coolant supply: 2 directions
B

LH
LH
LF
LH
LH
LF

Applicable Inserts
25°

HF HF

HF HF

Toolholder Description Insert Description


H

G1/8
MHD
40
5

G1/8
MHD
40
G1/8
VN A
5

MHD
G1/8
MHD DVPN &...-16JCT VN G 1604..
Right-hand shown 2020K-16JCT
VN M

DVVN -JCT (External / Copying / Coolant-through Holders) NEW


46
Pressure Resistance : ~30MPa
2.5 2.5

Back Rake Angle : -11˚


WF WF

46
WF WF

Coolant supply: 1 direction


B

° °
72.5 72.5
LH
B

° LH °
72.5 LF 72.5
LH
LH
LF
70°

Applicable Inserts
HF HF

HF HF

G1/8 Toolholder Description Insert Description


H

46
5

MHD G1/8
G1/8
MHD VN A
46
5

MHD G1/8 DVVNN...-16JCT VN G 1604..


2020K-16JCTMHD
VN M
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm) Pipe Connection Shim


Clamp Screw Spring Shim Wrench
(with O-ring) Screw
Description
R N L H HF B LF LH WF MHD

DVLNR 2020K-16JCT 20 20 20 125 25 92.5


2525M-16JCT 25 25 25 150 32 117.5
45
DVLNL 2020K-16JCT 20 20 20 125 25 88.5
2525M-16JCT 25 25 25 150 32 113.5
DVPNR 2020K-16JCT 20 20 20 125 25 101.5
0.8 CP-5D-JCT FP-12 CS-3D-TR SP-3D DV-33 SB-4085TR FT-15
2525M-16JCT 25 25 25 150 32 126.5
40
DVPNL 2020K-16JCT 20 20 20 125 25 93.5
2525M-16JCT 25 25 25 150 32 118.5
DVVNN 2020K-16JCT 20 20 20 125 10 87.0
48
2525M-16JCT 25 25 25 150 12.5 112.0
· When using inserts whose corner-R(RE) is greater than 1.2 mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
· The washer may protrude from the holder. To prevent interference, additional modifications to the washer may be required.
· O-ring (SS-035) is available to order.
· Please see page D10 and D11 for piping parts of coolant-through holders.
· Recommended tightening torque 3.9N·m

: Std. Item

D20
Multi Lock

MVLN (External / Copying)

Insert Grades Indexable


横すくい角:−6°
Side Rake Angle
切刃傾き角:− 9° : -6˚ A
Angle of Inclination : -9˚

WF

B
95° 95°LH

Turning
LF B

Inserts
47°

CBN & PCD Tools


HF

H
C
Right-hand shown

External
D
MVVN (External / Copying)
バックレーキ角:−11°

Small Parts
Back Rake Angle : -11˚

Machining
WF E

B
72.5°
70° LH

Boring
LF
F
HF

Grooving
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Cut-off
Stock Dimension (mm)
Clamp Set Wrench Shim Lock Pin Wrench H
Description
R N L H HF B LF LH WF

Threading
J
MVLN& 2020K -16 20 20 20 125 25
38 0.8 CPS-5& FH-2.5 MVN-32 TS-3S FH-2
2525M-16 25 25 25 150 32
MVVNN 2020K -16 20 20 20 125 10

Drilling
39 0.8 CPS-5R FH-2.5 MVN-32 TS-3S FH-2 K
2525M-16 25 25 25 150 12.5
· Clamp Set : CPS-5R for Right-hand Toolholder, CPS-5L for Left-hand Toolholder.
· When using inserts whose corner-R(RE) is greater than 1.2 mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.

Milling
Applicable Inserts M
Applications Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium Roughing Finishing - Medium Stainless Steel / Finishing
Toolholder Description Insert Description
PP & -VC VF PQ TN-V Standard & MQ

Turning Mill Spare Parts Information


MVLN&...-16 VN A

Tools for
VN G 1604..
MVVNN...-16 VN M
Insert
N

Size 16 16 16 16 16 16 16 16
Page B44 B44 B44 B44 B44 B44 B45 B45
Applications Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Hard Materials P
MS MU KG KH Without Chipbreaker Ceramic PCD CBN

Insert
Technical

R
Size 16 16 16 16 16 16 16 16
Page B45 B45 B45 B45 B45 B112 C23 C12

D38~D39
Index

Regarding rotation directions of the clamp set Recommended Cutting Conditions T

MVVNN type MVLNR type MVLNL type


(Neutral) (Right-hand Toolholder) (Left-hand Toolholder)

Clamp set : (CPS-5R) has Right-hand thread. Clamp set : (CPS-5L) has Left-hand thread.
When clamping the insert, turn the screw in the arrow direction (clockwise). When clamping the insert, turn the screw in the arrow direction (counterclockwise).
When removing the insert, turn the screw away from the arrow (counterclockwise). When removing the insert, turn the screw away from the arrow (clockwise).

: Std. Item

D21
Pin Lock
External Turning Toolholders [VN Insert]
PVLN (External / Copying)
Lock Screw can be operated from this direction Side Rake Angle : -6˚
Angle of Inclination : -9˚

B
WF
95°LH
LF
95° 47°

HF

H
Right-hand shown

D
PVPN (External / Facing / Copying / Undercutting)
Lock Screw can be operated from this direction Side Rake Angle : -13˚
Angle of Inclination : -10˚
External

B
WF
25°
LH
LF
HF

H
Right-hand shown

PVVN (External / Copying)


Back Rake Angle : -11˚
Lock Screw can be operated from this direction
WF

B
°
.5
72
LH
LF
70°
HF

Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm)


Lock Pin Lock Screw Shim Wrench
Description
R N L H HF B LF LH WF

PVLN& 2525M-16Q 25 25 25 150 37 32 0.8 LP-6S LS-15 KVN-32 LW-3


PVPN& 2020K -16Q 20 20 20 125 25 LP-2S
30 0.8 LS-11 KVN-32 LW-3
2525M-16Q 25 25 25 150 32 LP-6S
PVVNN 2020K -16Q 20 20 20 125 35 10 LP-2S
0.8 LS-15 KVN-32 LW-3
2525M-16Q 25 25 25 150 40 12.5 LP-6S
· When using inserts whose corner-R(RE) is greater than 1.2 mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.

Applicable Inserts
Applications Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium Roughing Finishing - Medium Stainless Steel / Finishing
Toolholder Description Insert Description
PP & -VC VF PQ TN-V Standard & MQ
PVLN&...-16Q VN A
Insert
PVPN&...-16Q VN G 1604..

PVVNN...-16Q VN M Size 16 16 16 16 16 16 16 16
Page B44 B44 B44 B44 B44 B44 B45 B45
Applications Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Hard Materials
MS MU KG KH Without Chipbreaker Ceramic PCD CBN

Insert

Size 16 16 16 16 16 16 16 16
Page B45 B45 B45 B45 B45 B112 C23 C12
Recommended Cutting Conditions D38~D39
: Std. Item

D22
Lever Lock
External Turning Toolholders [RC / RN Insert]
PRGC / PRXC / PRGN (External / Facing / Copying)

Insert Grades Indexable


PRGC Side Rake Angle : 0˚ A
60°
Angle of Inclination : 0˚

B
WF

Turning
B

Inserts
30° LH
0° LF

CBN & PCD Tools


C

HF

H
Right-hand shown

PRXC LH 45° Side Rake Angle : 0˚

External
Angle of Inclination : 0˚
D

WF

Small Parts
Machining

LF E
HF

H
Right-hand shown

Boring
F
PRGN Side Rake Angle : -6˚
Angle of Inclination : -6˚
45°

B
WF

Grooving
G
LH
LF

40°

Cut-off
H
HF

H
Right-hand shown

Threading
Toolholder Dimensions
J
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm)


Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH

Drilling
R L H HF B LF LH WF K
LW
PRGC& 2020K -10 20 20 20 125 25
15 - LL-05C LS-05 LR-10C LSP-1 PC-1 FH-2
2525M-10 25 25 25 150 32

Milling
2020K -12 20 20 20 125 14 25
- LL-1CN LS-1N LR-12C LSP-1 PC-1 FH-2.5
M
2525M-12 25 25 25 150 17 32
PRXC& 2020K -10 20 20 20 125 25 20.5

Turning Mill Spare Parts Information


Tools for
2525M-10 150 - LL-05C LS-05 LR-10C LSP-1 PC-1 FH-2
2525Q -10
25 25 25
180
30 25.5 N
2525M-12 25 25 25 150 30 25.7 - LL-1CN LS-1N LR-12C LSP-1 PC-1 FH-2.5

PRGN& 2020K -09 20 20 20 125 19 25 - LL-1N LS-1N LR-80 LSP-1 PC-1 FH-2.5 P

2525M-12 25 25 25 150 26 32 - LL-2N LS-2N LR-81 LSP-2 PC-2 LW-3


Technical

R
Applicable Inserts
Applications Medium Non-ferrous Metals
Toolholder Description Insert Description
Standard AQ
PRGC&…-10 1003M0
Index

Insert
T
PRGC&…-12 RCGX 1204M0
PRXC&…-10 RCMX 1003M0
Size 10, 12 10
PRXC&…-12 1204M0 Page B74 B74
PRGN&…-09 090300 Applications Medium - Roughing
RNMG Standard
PRGN&…-12 120400
Insert

Size 09, 12
Page B31
Recommended Cutting Conditions D38~D39

: Std. Item

D23
External Turning Toolholders [WN Insert]
DWLN (External / Facing)
Side Rake Angle : -6˚

B B
WFWF
Angle of Inclination : -6˚

° °
95 95
LH
LH LF
LF
Applicable Inserts
95°
Toolholder Description Insert Description
WN A

HFHF

H H
DWLN&...-08 WN G 0804...
Right-hand shown WN M
D Spare Parts

Std. Corner-R(RE)
Stock Dimension (mm)
Clamp Screw Spring Shim Shim Screw Wrench Wrench (sold separately)
Description
External

R L H HF B LF LH WF
For Clamp For Shim

DWLN& 2020K -08 20 20 20 125 25


34 0.8 CP-3D CS-3D SP-3D DW-44 SB-4085TR LW-3 FT-15
2525M -08 25 25 25 150 32
· Recommended tightening torque 3.9N·m

DWLN-JCT (External / Facing and Coolant-through Holders)


27 Side Rake Angle : -6˚
Angle of Inclination : -6˚

7
Coolant supply: 3 directions

B
WF

WF
95° LH

°
95
LH
LF HF 2020K-08JCT
HF

H
95

95°
°

5
G1/8 G1/8
MHD

Applicable Inserts
Toolholder Description Insert Description
WN A
DWLN&...-08JCT WN G 0804...
Right-hand shown WN M
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm) Pipe Connection


Clamp (*1 with O-ring)
Screw Spring Shim Shim Screw Wrench
Description
R L H HF B LF LH WF MHD

DWLN& 2020K -08JCT 20 20 20 125 25 109


27 0.8 CP-3D-
&-JCT
FP-12 CS-3D-TR SP-3D DW-44 SB-4085TR FT-15
2525M -08JCT 25 25 25 150 32 134
Please see page D10 and D11 for piping parts of coolant-through holders.
*1 It is possible to order just an O-ring (SS-035).
· Recommended tightening torque 3.9N·m

: Std. Item

D24
Double Clamp / Lever Lock / Wedge Lock

PWLN (External / Facing)

Insert Grades Indexable


Side Rake Angle : -6˚ A
Angle of Inclination : -6˚

B
WF

Turning
95°
LH
B

Inserts
LF
Applicable Inserts
95°

CBN & PCD Tools


Toolholder Description Insert Description
WN A C

HF

H
PWLN&...-06 0604..
WN G
Right-hand shown PWLN&...-08 WN M 0804..

External
Spare Parts

Std. Corner-R(RE)
Stock Dimension (mm) D
Lever Lock Screw Shim Shim Pin Punch Wrench
Description FH

Small Parts
Machining
R L H HF B LF LH WF E
LW

PWLN& 1616H -06 16 16 16 100 20


2020K -06 20 20 20 125 22 25 0.8 LL-1N LS-1N LW-32N LSP-1 PC-1 FH-2.5

Boring
2525M -06 25 25 25 150 32 F
2020K -08 20 20 20 125 25
26 0.8 LL-2N LS-2N LW-42N LSP-2 PC-2 LW-3
2525M -08 25 25 25 150 32

Grooving
· When using inserts whose corner-R(RE) is greater than 1.6mm, additional modifications to the shim are necessary in order to prevent workpiece and shim from interfering each other.
G
WWLN (External / Facing)
Side Rake Angle : -6˚

Cut-off
Angle of Inclination : -6˚
H
WF

WWLN&2020K types,
Shim Nut sticks out as
95° shown below.
LH

Threading
LF
95° Applicable Inserts J
Toolholder Description Insert Description
4.5 20
HF

WN A

Drilling
WWLN&...-08 WN G 0804.. K
Right-hand shown WN M
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm)


Clamp Set Shim Shim Pin Shim Nut Wrench

Milling
Description
M
R L H HF B LF LH WF

Turning Mill Spare Parts Information


Tools for
WWLN& 2020K -08 20 20 20 125 25 N
30 1.2 WCS-8 WWN-42 WP5X15 WN-1 LW-3
2525M -08 25 25 25 150 32

Applicable Inserts
Applications Finishing Finishing - Medium Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing P
WF(Wiper) WE(Wiper) PP PQ CQ CJ GS PG PS

Insert
Technical

R
Size 08 08 08 08 08 08 06,08 08 08
Page B46 B46 B46 B46 B47 B47 B47 B47 B47
Applications Medium - Roughing / High Feed Rate Roughing Finishing Medium Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing
Index

PT Standard &-S & XP XQ XS MQ MS T


Insert

Size 08 08 06 06 08 08 08 08 08
Page B47 B47 B49 B49 B48 B48 B48 B48 B48
Applications Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Hard Materials
MU KQ KG KH ZS GC AH PCD CBN

Insert

Size 08 08 08 08 08 08 08 08 08
Page B48 B49 B49 B49 B49 B49 B49 C23 C13
· In wedge lock, use of ceramic insert other than silicon nitride insert is not
recommended due to strong restrain force.
Recommended Cutting Conditions D38~D39

: Std. Item

D25
Top Clamp
Toolholders for Ceramic Tools [CN Insert]
CCLN (External / Facing)
LH Side Rake Angle : -6˚

HBKW
Angle of Inclination : -6˚

WF

B
95° 95°
LF

HF

H
Right-hand shown

Toolholder Dimensions
D
Spare Parts

Std. Corner-R(RE)
Stock Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw
Description
External

R L H HF B LF LH WF HBKW

CCLN& 2020K -12 20 20 20 125 27 5 SP-441 M3X8


32 0.8 CB-16 CE-010 LW-4
(SP-443) (M3X12)
2525M-12 25 25 25 150 32 -
3225P -16 32 32 25 170 35 32 - 0.8 CB-17 CE-220 LW-4 SP-454 M4X10
· Shim & Shim Screw : When using CN 1204 Insert, please purchase spare parts in ( ) separately.

Applicable Inserts
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron
See Page B106 C19
Ceramic CBN (KBN900)
Insert
Toolholder Description

CNGN1207..(CNGN1204..)
CCLN&…-12 CNMN1207 (CNMN1204)

CCLN&…-16 CNGN1607.. -

Recommended Cutting Conditions D38~D39


 Selection of Ceramic Insert
Select the suitable Ceramic Insert and Specifications (Corner-R(RE), Feed Rate, Chamfer, etc.) from the table below.
 (FC250, Cutting Edge Angle: 0˚~15˚)

Corner-R f (mm/rev)
Insert Shape ap (mm)
(RE) 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.60

RN - 0.3~4

2.0

SN 1.6

1.2 0.3~4
EN
0.8
CN
0.4

1.6
TN
1.2 0.3~2
DN
0.8

Chamfer 0.05mm x 20° (0.1~0.2)mm x (20°~ 25°) 0.3mm x 30°


-
Insert Thickness 7.94mm

: Std. Item

D26
Top Clamp
Toolholders for Ceramic Tools [DN / EN Insert]
CDJN (External / Copying / Back Turning)

Insert Grades Indexable


LH Side Rake Angle : -5˚ A
Angle of Inclination : -8˚

B
WF

Turning
29°
B

Inserts
93° LF
93°

CBN & PCD Tools


C

HF

H
Right-hand shown

External
Toolholder Dimensions
D
Spare Parts

Std. Corner-R(RE)
Stock Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw

Small Parts
Machining
Description
R L H HF B LF LH WF E

CDJN& 2525M-15 25 25 150


25 32 32 0.8 CB-14/15 CE-010 LW-4 556C& HH5X16

Boring
3225P -15 32 32 170 F
· Chipbreaker : CB-14 for Right-hand Toolholder, CB-15 for Left-hand Toolholder.
· Shim : 556CR for Right-hand Toolholder, 556CL for Left-hand Toolholder.

Applicable Inserts

Grooving
Applications Cast Iron / Hard Materials G
See Page B107
Ceramic
Insert

Cut-off
Toolholder Description H
CDJN&…-15 DNGN1507..

Threading
Recommended Cutting Conditions D38~D39
J
CELN (External / Facing)

Drilling
LH Side Rake Angle : -6˚
Angle of Inclination : -6˚
K
B
WF

Milling
M
97.5° 97.5° LF

Turning Mill Spare Parts Information


Tools for
N
HF

Right-hand shown

Toolholder Dimensions
Spare Parts P
Std. Corner-R(RE)

Stock Dimension (mm)


Chipbreaker Clamp Set Wrench Shim Shim Screw
Description
Technical

R L H HF B LF LH WF
R
CELN& 2525M-13 25 25 25 150 32 32 0.8 CB-16 CE-010 LW-4 SP-342 M3X8

Applicable Inserts
Index

T
Applications Cast Iron / Hard Materials
See Page B107
Ceramic
Insert
Toolholder Description

CELN&…-13 ENGN1307..

Recommended Cutting Conditions D38~D39

: Std. Item

D27
Top Clamp
Toolholders for Ceramic Tools [SN Insert]
CSRN (External)
LH

HBKW
Side Rake Angle : -6˚
Angle of Inclination : -4˚

WF

B
75°
LF
75°

HF

H
Right-hand shown

D
CS-N (External)
LH Side Rake Angle : -6˚

HBKW
Angle of Inclination : -4˚
External

WF

B
85°
LF
85°
HF

H
Right-hand shown

CSKN (Facing)
Side Rake Angle : -6˚
Angle of Inclination : -4˚
WF

B
75°
75°
LH
LF
HF

Right-hand shown

CSYN (Facing)
Side Rake Angle : -6˚
Angle of Inclination : -4˚
WF

85°
85°

LH
LF
HF

Right-hand shown

CSSN (External / Facing / Chamfering)


LH Side Rake Angle : -6˚
Angle of Inclination : 0˚
WFS
WF

45° 45°
LF
HF

Right-hand shown

D28
Top Clamp

CSDN (External / Chamfering)

Insert Grades Indexable


LH Back Rake Angle : -8.5˚ A

WF

Turning
B

Inserts
45° 45° LF

CBN & PCD Tools


C

HF

External
Toolholder Dimensions
D
Spare Parts

Std. Corner-R(RE)
Stock Dimension (mm)
Chipbreaker Clamp Set Wrench Shim Shim Screw

Small Parts
Machining
Description
R N L H HF B LF LH WF HBKW WFS E
020 220 040

CSRN& 2020K -12 20 20 20 125 22 2 -


SP-141 M3X8

Boring
2525M-12 25 25 150 22 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12) F
25 27 - -
3225P -12 32 32 170
3225P -15 32 32 25 170 32.4
30 - - 1.2 CB-51 CE-220 LW-4 SP-162 M4X10
4040R -15 40 40 40 200 43

Grooving
SP-141 M3X8 G
CS-N& 2525M-12 25 25 25 150 20 32 - - 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)
CSKN& 2020K -12 20 20 20 125 25 SP-141 M3X8
27 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)
2525M-12 25 25 25 150 32 - -

Cut-off
3225P -15 32 32 25 170 37 32 1.2 CB-51 CE-220 LW-4 SP-162 M4X10
H
SP-141 M3X8
CSYN& 2525M-12 25 25 25 150 27 32 - - 0.8 CB-11 CE-020 LW-4
(SP-143) (M3X12)

Threading
CSSN& 2020K -12 20 20 20 125
26
25
-
16
0.8 CB-11 CE-020 LW-4
SP-141 M3X8 J
2525M-12 25 25 25 150 32 23 (SP-143) (M3X12)
CSDNN 2020K -12 20 20 20 125 10
SP-141 M3X8
2525M-12 25 25 150 32 - - 0.8 - CE-040 LW-4

Drilling
25 12.5 (SP-143) (M3X12)
3225P -12 32 32 170 K
· Shim & Shim Screw : When using SN 1204 Insert, please purchase spare parts in ( ) separately.

Applicable Inserts

Milling
Applications Cast Iron / Hard Materials Cast Iron Hard Materials / Cast Iron When using as toolholder for CBN tools (KBN900), M
See Page B109,B110 B35 C19 please purchase spare parts below separately.
Ceramic Coated Carbide CBN (KBN900) Clamp Set Shim Shim Screw
Insert

Turning Mill Spare Parts Information


Tools for
Toolholder Description
N
SNGN1207..(SNGN1204..)
CSRN& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12

CSRN& ...-15 SNGN1507.. - - -


P
SNGN1207..(SNGN1204..)
CS-N& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12
SNGN1207..(SNGN1204..)
CSKN& ...-12 (SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12
Technical

SNMN1207..
R
CSKN& ...-15 SNGN1507.. - - -
SNGN1207..(SNGN1204..)
CSYN& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12
Index

SNGN1207..(SNGN1204..)
CSSN& ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) CE-030A SP-143 M3X12 T
SNGN1207..(SNGN1204..)
CSDNN ...-12 SNMN1207..
(SNMN1204..) (SNMN1204..) *- SP-143 M3X12
* CSDNN...-12 : Clamp Set CE-040 is used continuously.
Recommended Cutting Conditions D38~D39

: Std. Item

D29
Top Clamp
Toolholders for Ceramic Tools [TN Insert]
CTJN (External)
LH Side Rake Angle : -6˚

HBKW
Angle of Inclination : -4˚

B
WF
93° LF
93°

HF

H
Right-hand shown

D
CTUN (Facing)
Side Rake Angle : -6˚
Angle of Inclination : -4˚
External

B
WF
93°
93°

LH
HF LF

H
Right-hand shown

Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm)


Chipbreaker Clamp Set Wrench Shim Shim Screw
Description
R L H HF B LF LH WF HBKW

CTJN& 2020K -16 20 20 20 125 25 2 SP-221 M3X8


21 0.8 CB-12/13 CE-020 LW-4
(SP-223) (M3X12)
2525M-16 25 25 25 150 32 -
CTUN& 2020K -16 20 20 20 125 25 SP-221 M3X8
27 - 0.8 CB-13/12 CE-020 LW-4
(SP-223) (M3X12)
2525M-16 25 25 25 150 32
· CTJN (Chipbreaker) : CB-12 for Right-hand Toolholder, CB-13 for Left-hand Toolholder.
· CTUN (Chipbreaker) : CB-13 for Right-hand Toolholder, CB-12 for Left-hand Toolholder.
· Shim & Shim Screw : When using TN 1604 Insert, please purchase spare parts in ( ) separately.

Applicable Inserts
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron
See Page B111 C19
Ceramic CBN (KBN900)
Insert
Toolholder Description

CTJN&…-16 TNGN1607.. (TNGN1604..)


(TNMN1604..)
(TNMN1604..)
CTUN&…-16
Recommended Cutting Conditions D38~D39

: Std. Item

D30
Top Clamp
Toolholders for Ceramic Tools [RN Insert]
CRSN (External / Facing)

Insert Grades Indexable


Side Rake Angle : -6˚ A
Angle of Inclination : -6˚

B
WF

Turning
B
LH

Inserts
LF

CBN & PCD Tools


C

HF

H
Right-hand shown

External
D
CRDN (External / Copying)
Back Rake Angle : -8.5˚

Small Parts
Machining
E

WF

B
LH
LF

Boring
F
HF

Grooving
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Cut-off
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw H
Description
R N L H HF B LF LH WF

Threading
J
CRSN& 2020K -12 20 20 20 125 25
SP-841 M3X8
2525M-12 25 25 150 26 - CE-030 LW-4
(SP-843) (M3X12)
25 32
3225P -12 32 32 170

Drilling
CRDNN 2020K -12 20 20 20 125 10 K
SP-841 M3X8
2525M-12 25 25 150 28 - CE-030 LW-4
(SP-843) (M3X12)
25 12.5
3225P -12 32 32 170
3232P -15 32 32 32 170 16

Milling
4040R -15 40 40 40 200
35
20
- CE-040 LW-4 SP-861 M4X10 M
· Shim & Shim Screw : When using RN 1204 Insert, please purchase spare parts in ( ) separately.

Turning Mill Spare Parts Information


Applicable Inserts

Tools for
Applications Cast Iron / Hard Materials Hard Materials / Cast Iron When using as toolholder for CBN tools (KBN900), N
See Page B108 C19 please purchase spare parts below separately.
Ceramic CBN (KBN900) Clamp Set Shim Shim Screw
Insert
Toolholder Description P
CRSN& ...-12 RNGN120700(RNGN120400) (RNMN120400) CE-030A SP-843 M3X12
Technical

CRDNN ...-12 RNGN120700(RNGN120400) (RNMN120400) CE-030A SP-843 M3X12 R


CRDNN ...-15 RNGN150700 - -
Recommended Cutting Conditions D38~D39
Index

: Std. Item

D31
Top Clamp
Toolholders for Solid CBN Tools [CNMN Insert]
CCRN-A (External)
LH Side Rake Angle : -6˚
Angle of Inclination : -6˚

WF

B
75° LF
75
°

HF

H
Right-hand shown

D
CCLN-A (External / Facing)
LH Side Rake Angle : -5˚
Angle of Inclination : -5˚
External

WF

B
95° LF
95°
HF

H
Right-hand shown

Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm)


Clamp Set Wrench Shim Shim Screw
Description
R L H HF B LF LH WF

CCRN& 2525M-09A 25 25 25 150 27 27 0.8 CE-030A LW-4 SP-429 HH3X12


CCLN& 2525M-09A 25 25 25 150 28 32 0.8 CE-030A LW-4 SP-429 HH3X12

Applicable Inserts
Applications Hard Materials / Cast Iron
See Page C19
CBN (KBN900)
Insert
Toolholder Description

CCRN&...-09A
CNMN0903..
CCLN&...-09A
* For CNMN1204 Insert toolholder, see page D26

Recommended Cutting Conditions D38~D39

: Std. Item

D32
Top Clamp
Toolholders for Solid CBN Tools [RNMN Insert]
CRSN-A (External / Facing)

Insert Grades Indexable


Side Rake Angle : -6˚ A
Angle of Inclination : -6˚

B
WF

Turning
LH B
LF

Inserts
CBN & PCD Tools
C

HF

H
Right-hand shown

External
D
CRDN-A (External / Copying)
Back Rake Angle : -8.5˚

Small Parts
Machining
WF
E

B
LH
LF

Boring
F
HF

Grooving
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Cut-off
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw H
Description
R N L H HF B LF LH WF

Threading
HH BH
J
CRSN& 2525M-09A 25 25 150
25 26 32 - SP-829 - HH3X12
3225P -09A 32 32 170
CE-030A LW-4
2525M-12A 25 25 150 SP-849

Drilling
25 26 32 - - BH3X12
3225P -12A 32 32 170 (SP-843) K
CRDNN 2525M-09A 25 25 150
25 29 12.5 - SP-829 - HH3X12
3225P -09A 32 32 170
CE-030A LW-4
2525M-12A 25 25 150

Milling
SP-849
3225P -12A 32 32
25
170
28 12.5 - -
(SP-843)
BH3X12 M
· -12A toolholder Shim : When using RN 1204 Insert, please purchase spare parts : SP-843 in ( ) separately.

Turning Mill Spare Parts Information


Applicable Inserts

Tools for
Applications Hard Materials / Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools, N
See Page C19 B108 please purchase spare parts below separately.
CBN (KBN900) Ceramic Shim Shim Screw
Insert
Toolholder Description P
CRSN&...-09A RNMN090300 (RNGN090400) SP-826 -
RNMN120300 (RNGN120400) SP-843 M3X12
Technical

CRSN&...-12A (RNMN120400) (RNGN120700) SP-841 M3X8 R


CRDNN...-09A RNMN090300 (RNGN090400) SP-826 -
RNMN120300 (RNGN120400) SP-843 M3X12
CRDNN...-12A (RNMN120400) (RNGN120700) SP-841 M3X8
Index

D38~D39
T
Recommended Cutting Conditions

: Std. Item

D33
Top Clamp
Toolholders for Solid CBN Tools [SNMN Insert]
CSRN-A (External)
LH
Side Rake Angle : -6˚
Angle of Inclination : -4˚

WF

B
75° LF
75°

HF

H
Right-hand shown

D
CSKN-A (Facing)
Side Rake Angle : -6˚
Angle of Inclination : -4˚

B
WF
75° 75°
External

LH
LF
HF

H
Right-hand shown

Toolholder Dimensions
Std. Corner-R(RE) Spare Parts
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw
Description
R L H HF B LF LH WF
HH BH

CSRN& 2525M -12A 25 25 25 150 22 27 0.8 CE-030A LW-4 - SP-148 BH3X12


(SP-143)
CSKNR 2525M -09A 25 25 25 150 27 32 0.8 CE-030A LW-4 SP-129 - HH3X12
· -12A toolholder Shim : When using SN 1204 Insert, please purchase spare parts : SP-143 in ( ) separately.

Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools, please purchase
See Page C19 B35 B109,B110 spare parts below separately.
CBN (KBN900) Coated Carbide Ceramic Chipbreaker Clamp Set Shim Shim Screw
Insert
Toolholder Description

SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12


CSRN&...-12A (SNMN1204..) CB-11 CE-020
(SNMN1204..) (SNGN1207..) (SNMN1207..) SP-141 M3X8
CSKN&...-09A SNMN0903.. - - -
Recommended Cutting Conditions D38~D39

: Std. Item

D34
Top Clamp

CSSN-A (External / Facing / Chamfering)

Insert Grades Indexable


LH Side Rake Angle : -6˚ A
Angle of Inclination : 0˚

WFS

B
WF

Turning
B

Inserts
45° 45°
LF

CBN & PCD Tools


C

HF

H
Right-hand shown

External
D
CSDN-A (External / Chamfering)

LH Back Rake Angle : -8.5˚

Small Parts
Machining
E
WF

B
45° 45° LF

Boring
F
HF

Grooving
G
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Cut-off
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw H
Description
R N L H HF B LF LH WF WFS

Threading
030A 040 HH BH
J
CSSN& 2525M-09A 25 SP-129 - HH3X12
25 25 25 150 26 32 0.8 CE-030A LW-4
SP-148

Drilling
2525M-12A 23 - BH3X12
(SP-143) K
CSDNN 2525M-09A SP-129 - HH3X12
25 25 25 150 32 12.5 - 0.8 CE-040 LW-4
SP-148

Milling
2525M-12A -
(SP-143)
BH3X12 M
· -12A toolholder Shim: When using SN 1204 Insert, please purchase spare parts : SP-143 in ( ) separately.

Turning Mill Spare Parts Information


Applicable Inserts

Tools for
Applications Hard Materials / Cast Iron Cast Iron Cast Iron / Hard Materials When using as toolholder for ceramic tools, N
See Page C19 B35 B109,B110 please purchase spare parts below separately.
CBN (KBN900) Coated Carbide Ceramic Chipbreaker Clamp Set Shim Shim Screw
Insert
Toolholder Description P
CSSN&...-09A SNMN0903.. - - -
Technical

SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12


CSSN&...-12A (SNMN1204..)
(SNMN1204..) CB-11 CE-020
R
(SNGN1207..) (SNMN1207..) SP-141 M3X8
CSDNN...-09A SNMN0903.. - - -
SNMN1203.. (SNGN1204..) (SNMN1204..) SP-143 M3X12
CSDNN...-12A (SNMN1204..) (SNMN1204..)
- -
(SNGN1207..) (SNMN1207..) SP-141 M3X8
Index

T
Recommended Cutting Conditions D38~D39

: Std. Item

D35
Top Clamp
Toolholders for Solid CBN Tools [TNMN Insert]
CTJN-A (External)
LH Side Rake Angle : -6˚
Angle of Inclination : -4˚

B
WF
93° LF
93°

HF

H
Right-hand shown

Toolholder Dimensions
D
Spare Parts

Std. Corner-R(RE)
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw
Description
External

R L H HF B LF LH WF

CTJN& 2525M-11A 25 25 25 150 22 32 0.8 CE-030A LW-4 SP-219 HH3X12

Applicable Inserts
Applications Hard Materials / Cast Iron Cast Iron / Hard Materials
See Page C19
C13 B111
CBN (KBN900) Ceramic
Insert
Toolholder Description

CTJN&...-11A TNMN1103.. TNGN1103..


* TNMN1604 Insert toolholder is described in D30.
Recommended Cutting Conditions D38~D39

: Std. Item

D36
Toolholders for Bearing Machining
PRGC-BE (External)

Insert Grades Indexable


A

B
WF

Turning
LH
LF
B

Inserts
CBN & PCD Tools
HF

H
C
Right-hand shown

External
Toolholder Dimensions
D
Spare Parts
Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Applicable Inserts

Small Parts
Machining
Description Stock
H HF B LF LH WF
B103 E

RCMT
PRGCR 2525M-12BE 25 25 25 150 25 32 LL-1CN LS-1N LR-12C LSP-1 PC-1 FH-2.5
1204M0-BB

Boring
F
Recommended Cutting Conditions D38~D39

CBSN

Grooving
(External Round-Chamfering)
G
WF

Cut-off
B
12° H
LH

LF

Threading
30° J
HF

H
Right-hand shown

Drilling
Toolholder Dimensions K
Spare Parts
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw
Applicable Inserts

Milling
Description M
B103
R L H HF B LF LH WF

Turning Mill Spare Parts Information


Tools for
CBSN& 2020K -12 20 20 20 125 20 N
32 CP-RC& LW-5 SP-RC SP3X8 SNMF1204 -21
2525M-12 25 25 25 150 25
· Clamp Set : CP-RCR for Right-hand Toolholder, CP-RCL for Left-hand Toolholder. Recommended Cutting Conditions D38~D39
Tooling for Bearing Machining
P
Internal Round Chamfering
CBSN-B
Technical

F64
Boring R
SRCP-B
F64
Index

External
External Round Chamfering PRGC-BE
CBSN

: Std. Item

D37
Recommended Cutting Conditions
Recommended Cutting Conditions - External Turning (Negative Insert) [ap indicates radius]

Lower Limit - Recommendation - Upper Limit


ISO Recommended Recommended Corner-R
Workpiece Material Hardness Cutting Range Applications
Classification Chipbreaker Insert Grade (RE)
Vc (m/min) ap (mm) f (mm/rev)
Finishing
(High Speed Machining)
Continuous XP CCX 0.8 300 - 600 - 800 0.2 - 0.5 - 0.7 0.07 - 0.12 - 0.2
Finishing Continuous PV710 0.4 250 - 350 - 520 0.05 - 0.12 - 0.6 0.03 - 0.1 - 0.22
XF
(Small ap) Interruption PV720 0.8 240 - 320 - 480 0.05 - 0.15 - 0.6 0.04 - 0.12 - 0.25
Finishing Continuous TN610 0.4 250 - 320 - 400 0.2 - 0.5 - 0.7 0.07 - 0.12 - 0.2
XP
(Gloss Oriented) Interruption TN620 0.8 240 - 310 - 370 0.2 - 0.5 - 0.7 0.07 - 0.12 - 0.2
Finishing Continuous PV710 0.4 250 - 300 - 370 0.2 - 0.5 - 0.7 0.07 - 0.12 - 0.2
XP
(Tool Life Oriented) Interruption PV720 0.8 240 - 290 - 340 0.2 - 0.5 - 0.7 0.07 - 0.12 - 0.2
D Finishing - Medium Continuous TN610 0.4 250 - 320 - 400 0.5 - 1.0 - 1.5 0.17 - 0.25 - 0.3
XQ
(Gloss Oriented) Interruption TN620 0.8 240 - 280 - 340 0.5 - 1.0 - 1.5 0.17 - 0.25 - 0.3
Low Carbon Steel HB
Finishing - Medium Continuous PV710 0.8 250 - 300 - 370 0.5 - 1.0 - 1.5 0.17 - 0.25 - 0.3
≤ XQ
Low Carbon Alloy 300 (Tool Life Oriented) Interruption PV720 0.8 240 - 280 - 340 0.5 - 1.0 - 1.5 0.17 - 0.25 - 0.3
Continuous PV720 0.8 220 - 260 - 320 0.8 - 1.5 - 2.0 0.25 - 0.3 - 0.4
Medium - Roughing XS
External

Interruption CA515 0.8 160 - 210 - 260 0.8 - 1.5 - 2.0 0.25 - 0.3 - 0.4
Continuous CA515 0.8 180 - 220 - 260 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Roughing PG
Interruption CA025P 1.2 150 - 200 - 240 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Medium - Roughing Continuous CA515 0.8 150 - 200 - 240 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA025P 1.2 120 - 180 - 220 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 150 - 200 - 240 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA025P 1.6 120 - 180 - 220 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 150 - 200 - 240 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single-sided) CA025P 1.6 120 - 180 - 220 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Finishing Continuous WF PV710 0.8 200 - 250 - 320 0.3 - 0.5 - 1.0 0.2 - 0.3 - 0.4
(Time Oriented) Interruption (Wiper) CA515 0.8 160 - 220 - 280 0.3 - 0.5 - 1.0 0.2 - 0.3 - 0.4
Finishing - Medium Continuous WE PV710 0.8 180 - 220 - 280 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
(Time Oriented) Interruption (Wiper) CA025P 0.8 130 - 180 - 240 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
Finishing
(High Speed Machining)
Continuous PP CCX 0.8 200 - 300 - 450 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
Finishing Continuous 0.4 200 - 250 - 320 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP TN610
P (Gloss Oriented)
Finishing
Interruption
Continuous
PP
PV710
0.8
0.4
180 -
200 -
230
250
-
-
300
320
0.2
0.2
- 0.5 -
- 0.5 -
1.5
1.5
0.05 - 0.2
0.04 - 0.16
- 0.35
- 0.28
(Tool Life Oriented) Interruption PV720 0.8 200 - 240 - 290 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
Medium Carbon Steel HB
Finishing - Medium Continuous TN610 0.8 180 - 230 - 300 0.5 - 1.5 - 2.5 0.1 - 0.2 - 0.3
≤ PQ
Medium Carbon Alloy 300 (Gloss Oriented) Interruption TN620 1.2 160 - 220 - 260 0.5 - 1.5 - 2.5 0.1 - 0.17 - 0.25
Finishing - Medium Continuous PV710 0.8 160 - 210 - 280 0.5 - 1.5 - 2.5 0.1 - 0.2 - 0.3
PQ
(Tool Life Oriented) Interruption CA025P 0.8 140 - 200 - 240 0.5 - 1.5 - 2.5 0.1 - 0.17 - 0.25
Continuous CA515 0.8 150 - 200 - 240 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Medium - Roughing PG
Interruption CA025P 1.2 120 - 160 - 200 1.0 - 2.5 - 3.5 0.2 - 0.3 - 0.4
Medium - Roughing Continuous CA515 0.8 120 - 180 - 230 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA025P 1.2 100 - 150 - 200 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 120 - 180 - 230 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA025P 1.6 100 - 150 - 200 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 120 - 180 - 230 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single-sided) CA025P 1.6 100 - 150 - 200 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Finishing
Continuous PP CCX 0.8 200 - 300 - 400 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
(High Speed Machining)
Finishing Continuous TN610 0.4 150 - 200 - 280 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP
(Gloss Oriented) Interruption TN620 0.8 140 - 180 - 240 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
Finishing Continuous PV710 0.4 120 - 180 - 260 0.2 - 0.5 - 1.5 0.04 - 0.16 - 0.28
PP
(Tool Life Oriented) Interruption CA515 0.8 100 - 150 - 200 0.2 - 0.5 - 1.5 0.05 - 0.2 - 0.35
Continuous CA515 0.8 120 - 160 - 220 0.5 - 1.5 - 2.5 0.15 - 0.25 - 0.3
HB Finishing - Medium PQ
Interruption CA025P 0.8 100 - 140 - 180 0.5 - 1.5 - 2.5 0.15 - 0.2 - 0.25
High Carbon Alloy ≤
280 Continuous CA515 0.8 120 - 150 - 200 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.5
Medium - Roughing PG
Interruption CA025P 0.8 100 - 130 - 180 1.0 - 2.0 - 3.0 0.15 - 0.2 - 0.3
Medium - Roughing Continuous CA515 0.8 100 - 140 - 180 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
PT
High Feed Rate Interruption CA025P 1.2 80 - 120 - 160 1.5 - 3.0 - 4.5 0.25 - 0.35 - 0.45
Roughing Continuous CA515 1.2 100 - 140 - 180 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
PH
High Feed Rate Interruption CA025P 1.6 80 - 120 - 160 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7
Roughing Continuous PX CA515 1.2 100 - 140 - 180 2.0 - 5.0 - 8.0 0.4 - 0.6 - 0.8
(Low Cutting Force) Interruption (Single-sided) CA025P 1.6 80 - 120 - 160 2.0 - 5.0 - 8.0 0.3 - 0.5 - 0.7

D38
Recommended Cutting Conditions - External Turning (Negative Insert) [ap indicates radius]

Insert Grades Indexable


Lower Limit - Recommendation - Upper Limit
A
ISO Recommended Recommended Corner-R
Workpiece Material Hardness Cutting Range Applications
Classification Chipbreaker Insert Grade (RE)
Vc (m/min) ap (mm) f (mm/rev)

Turning
Finishing Continuous
PQ TN620
0.8 120 - 160 - 200 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2 B

Inserts
(Gloss Oriented) Interruption 0.8 100 - 120 - 150 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
Continuous CA6515 0.4 120 - 180 - 240 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Finishing MQ

CBN & PCD Tools


Interruption CA6525 0.8 100 - 160 - 220 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
Stainless Steel HB

Medium - Roughing Continuous
MS
CA6515 0.4 120 - 160 - 200 1.0 - 2.0 - 3.0 0.1 - 0.2 - 0.3 C
(Austenitic related) 220 (Chip Control Oriented) Interruption CA6525 0.8 80 - 140 - 180 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
Medium - Roughing Continuous CA6515 0.4 120 - 160 - 200 1.0 - 2.0 - 3.0 0.15 - 0.25 - 0.35
MU
(Sharpness Oriented) Interruption CA6525 0.8 80 - 140 - 180 1.0 - 2.0 - 3.0 0.15 - 0.25 - 0.3

External
Continuous CA6515 0.8 100 - 140 - 180 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4 D
Roughing Standard

M Finishing
Interruption
Continuous
PQ
CA6525
TN620
1.2
0.8
80
100
-
-
120
120
- 150
- 150
1.0
0.5
- 2.0 -
- 1.0 -
4.0
1.5
0.2
0.05
- 0.3 - 0.4
- 0.1 - 0.15
(Gloss Oriented) Interruption 0.8 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.08 - 0.1

Small Parts
Machining
Continuous CA6515 0.4 100 - 120 - 150 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Finishing
Interruption
MQ
CA6525 0.8 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
E
Stainless Steel HB
Medium - Roughing Continuous CA6515 0.4 100 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.25
≤ MS
(Precipitation Hardening) 300 (Chip Control Oriented) Interruption CA6525 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.1 - 0.15 - 0.2
Medium - Roughing Continuous CA6515 0.4 100 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.25

Boring
(Sharpness Oriented) Interruption
MU
CA6525 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.1 - 0.15 - 0.2 F
Continuous CA6515 0.8 80 - 100 - 120 1.0 - 2.0 - 3.0 0.2 - 0.3 - 0.4
Roughing Standard
Interruption CA6525 1.2 60 - 80 - 100 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4

Grooving
Continuous KBN475 0.8 400 - 800 -1,200 0.05 - 0.2 - 0.5 0.1 - 0.2 - 0.3
High Speed Machining Continuous Without Chipbreaker KBN900 1.2 500 - 900 -1,200 0.1 - 0.5 - 1.0 0.05 - 0.1 - 0.2 G
Interruption KBN900 1.2 500 - 700 - 900 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2
Finishing Continuous
Standard
PV7005 0.8 300 - 350 - 400 0.5 - 1.0 - 1.5 0.1 - 0.2 - 0.3
(Gloss Oriented) Interruption PV720 0.8 150 - 200 - 300 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2

Cut-off
HB Finishing Continuous KA30 1.2 300 - 500 - 700 0.3 - 0.5 - 1.0 0.1 - 0.2 - 0.3 H
Gray Cast Iron ≤ (Ceramic) Continuous
Without Chipbreaker
PT600M 0.8 300 - 450 - 600 0.3 - 0.5 - 1.0 0.1 - 0.2 - 0.3
250 Medium Continuous CS7050 1.2 300 - 450 - 550 1.0 - 2.0 - 3.0 0.15 - 0.25 - 0.35

Threading
(Ceramic) Interruption KS6050 1.2 250 - 400 - 500 1.0 - 2.0 - 3.0 0.15 - 0.2 - 0.3
Continuous CA310 0.8 200 - 250 - 300 0.5 - 2.0 - 2.5 0.1 - 0.2 - 0.3 J
K Medium
Interruption
Continuous
KH
CA315
CA310
1.2
0.8
150
200
-
-
200
250
- 250
- 300
0.5
1.0
- 2.0 -
- 2.0 -
2.5
4.0
0.08
0.2
- 0.15 - 0.2
- 0.3 - 0.4
Roughing KH
Interruption CA315 1.2 150 - 200 - 250 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4

Drilling
High Speed Machining
Continuous
Without Chipbreaker
KBN60M 0.4 200 - 300 - 400 0.1 - 0.3 - 0.5 0.1 - 0.15 - 0.2 K
Continuous PT600M 0.8 200 - 250 - 350 0.1 - 0.5 - 1.0 0.1 - 0.2 - 0.4
Finishing Continuous
Standard
PV7005 0.8 150 - 250 - 300 0.5 - 1.0 - 1.5 0.1 - 0.2 - 0.3
HB
(Gloss Oriented) Interruption PV720 0.8 120 - 200 - 250 0.5 - 1.0 - 1.5 0.08 - 0.15 - 0.2
Nodular Cast Iron ≤

Milling
270 Continuous CA310 0.8 150 - 200 - 250 0.5 - 2.0 - 2.5 0.1 - 0.2 - 0.3 M
Medium KG
Interruption CA315 1.2 120 - 180 - 220 0.5 - 2.0 - 2.5 0.08 - 0.15 - 0.2
Continuous KG CA315 0.8 150 - 200 - 250 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4
Roughing
Interruption KH CA320 1.2 120 - 180 - 220 1.0 - 2.0 - 4.0 0.2 - 0.3 - 0.4

Turning Mill Spare Parts Information


Tools for
High Speed Machining
(Rainbow Surface Gross)
Continuous Without Chipbreaker KPD001 0.4 300 - 800 -2,000 0.05 - 0.5 - 1.0 0.05 - 0.1 - 0.15 N
Non-ferrous Metals Finishing Continuous 0.4 400 - 500 - 700 0.5 - 1.0 - 2.0 0.1 - 0.2 - 0.25
HB A3 PDL025
N Copper Alloy
Aluminum

100
(Long Tool Life) Interruption
Finishing
Continuous
A3 KW10
0.8
0.8
400
400
-
-
500
500
-
-
700
700
0.5
0.5
- 1.0 -
- 1.0 -
2.0
2.0
0.1
0.1
- 0.2 - 0.25
- 0.2 - 0.25
P
Aluminum Alloys Interruption 0.8 400 - 500 - 700 0.5 - 1.0 - 2.0 0.1 - 0.2 - 0.25
Continuous 0.8 200 - 300 - 500 1.0 - 2.0 - 3.5 0.1 - 0.3 - 0.4
Medium AH KW10
Interruption 0.8 200 - 300 - 500 1.0 - 2.0 - 3.5 0.1 - 0.3 - 0.4
Technical

Precision Finishing Continuous


Without Chipbreaker KPD001
0.4 100 - 150 - 180 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
(Rainbow Surface Gross) Interruption 0.4 70 - 120 - 150 0.05 - 0.3 - 0.5 0.03 - 0.07 - 0.1 R
HB
Continuous 0.4 40 - 70 - 100 0.2 - 0.5 - 1.0 0.05 - 0.2 - 0.3
Titanium Alloys ≤ Finishing MQ SW05
400 Interruption 0.4 40 - 70 - 100 0.2 - 0.5 - 1.0 0.05 - 0.15 - 0.2
Continuous 0.8 40 - 60 - 80 0.5 - 1.0 - 3.0 0.1 - 0.25 - 0.35
MU SW05
Index

Medium
T
S Finishing
Interruption
Continuous
MQ
PR005S
0.8
0.4
40
30
-
-
60
55
-
-
80
90
0.5
0.2
- 1.0 -
- 0.3 -
3.0
1.0
0.1
0.05
- 0.2 - 0.3
- 0.08 - 0.15
Interruption PR015S 0.8 25 - 45 - 70 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
HB
Continuous PR005S 0.8 30 - 55 - 90 0.3 - 0.5 - 1.5 0.1 - 0.17 - 0.35
Heat-resistant Alloys ≤ Medium SQ
350 Interruption PR015S 0.8 25 - 45 - 70 0.3 - 0.5 - 1.5 0.1 - 0.17 - 0.35
Continuous PR005S 30 - 55 - 90 0.5 - 2.0 - 4.0 0.15 - 0.3 - 0.45
Roughing SX -
Interruption PR015S 25 - 45 - 70 0.5 - 2.0 - 4.0 0.15 - 0.3 - 0.45
40~50 Continuous PQ 0.8 60 - 100 - 120 0.1 - 0.3 - 0.5 0.05 - 0.08 - 0.1
Finishing CA515
HRC Interruption Standard 0.8 30 - 50 - 70 0.1 - 0.3 - 0.5 0.05 - 0.08 - 0.1
40 50 HRC Continuous
Without Chipbreaker PT600M
0.8 60 - 80 - 100 0.2 - 0.5 - 0.7 0.05 - 0.1 - 0.15
Finishing
H
Hardened Steel 50 65 HRC Continuous 1.2 30 - 40 - 60 0.2 - 0.5 - 0.7 0.05 - 0.1 - 0.15
Hard Materials Continuous ME 0.8 100 - 150 - 200 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
Finishing KBN05M
50~68 Interruption MET 1.2 90 - 140 - 180 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
HRC
Medium
Continuous
Without Chipbreaker KBN900
1.2 80 - 100 - 120 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.2
Interruption Radius 70 - 90 - 110 0.3 - 0.7 - 1.0 0.05 - 0.1 - 0.15

D39
Small Parts Machining (External)
E1~E54
Summary of External Turning E2~E10
Small Parts Machining Identification System E11
Toolholders for Back Turning E12~E23
TKFB Insert (Back Turning, Goose-neck Holder, Y-axis Toolholder) E12
TKF-GTP E18
TKF-AGT / TKF-AS E20
ABS Insert (Back Turning) E21
ABW Insert (Back Turning) E22

Goose-neck Holder E24~E25


DC Insert (Goose-neck Holder) E24
VP Insert (Goose-neck Holder) E25

Toolholders for External Turning (Back Clamp / Screw Clamp) E26~E42


CC Insert (Without Offset, For High Pressure Coolant / With Offset) E26
DC Insert (Without Offset, For High Pressure Coolant / With Offset / Y-axis Toolholder ) E28
DP Insert (Without Offset) E34
TC / TP Insert E35
VB Insert (Without Offset, For High Pressure Coolant / With Offset) E36
VC Insert (Without Offset) E39
VP Insert (Without Offset, For High Pressure Coolant / With Offset) E41

External Sleeve Holder E43~E45


CC Insert E43
DC Insert E44
VB / VC Insert E45

Toolholders for Small Double Sided Tooling (Screw Clamp) E46~E47


CN U Insert (Without Offset) E46
DN U Insert (Without Offset) E46
TN U Insert (Without Offset) E47

Toolholder for Double Sided Tooling for Automatic Lathe (Lever Lock) E48~E49
CN Insert (Without Offset) E48
TN Insert (Without Offset) E49

Technical Information E50~E51


Recommended Cutting Conditions E50

Alternative Toolholder Reference Table for Small Parts Machining E52~E54

E1
Summary of External Turning
External / Copying
93° 93° 93° 95° 95° 62.5° 62.5°

SDJC-FF(JCT) SDLC-FF
ADJC-FF SDJC-FF-Y SDJC SDLP-FF SDLN-FF SDNC-F SDNC
Back Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp
Without Offset Without Offset Without Offset Without Offset
E28 E28~E30 E29 E32, E34 E46 E33 E33

E
Small Parts Machining

External
External / Facing External Sleeve Holder
95° 95° 95° 95° 91° 95°
95°

S-SDLC
ACLC-FF SCLC-FF(JCT) SCLC SCLN-FF STGC(P) STLN-FF Screw Clamp
Back Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Shank Dia.
Without Offset Without Offset Without Offset Without Offset ø12~ø25.4
E26 E26, E27 E27 E46 E35 E47 E44

Tooling example (1) CNC Automatic lathe (Gang Type)

Cut-off Back Grooving External Threading Boring


(Chapter H) Turning (Chapter G) (Chapter J) (Chapter F)

Tools installed on gang tool post

E2
Back Turning

Insert Grades Indexable


4.7 4.7 A
2.8 2.8 4.7 4.7

8.2

8.2
4.2

4.2

4.2
4.2

Turning
B

Inserts
CBN & PCD Tools
C
AABS-40F SABS-40F AABW-40F SABW-40F AABW-50F SABW-50F KTKF
Back Clamp Screw Clamp Back Clamp Screw Clamp Back Clamp Screw Clamp Screw Clamp

External
Edge Width : 2.8 Edge Width : 2.8 Edge Width : 4.7 Edge Width : 4.7 Edge Width : 4.7 Edge Width : 4.7 Edge Width : 1.5~3.8
ap : ~4.0 ap : ~4.0 ap : ~4.0 ap : ~4.0 ap : ~5.0 ap : ~5.0 Max. ap : 1.8~5.5 D
E21 E21 E22 E22 E23 E23 E12

Small Parts
Machining
E
External / Facing / Copying / Undercutting

Boring
117.5° 117.5° F

Grooving
G

SVPB SVPP-FF

Cut-off
Screw Clamp Screw Clamp H
Without Offset
E37 E42

Threading
J
Tooling example (2) CNC Automatic lathe (Gang Type)

Drilling
K

Milling
Solid End Mill M
(Chapter L)

Turning Mill Spare Parts Information


Tools for
Boring N
(Chapter F)

Drilling
(Chapter K)
Technical
P

R
Index

T
Tools installed on gang tool post + milling toolholder
Cut-off Back Grooving External External Threading
(Chapter H) Turning (Chapter G) (Chapter J)

E3
Summary of External Turning

For Swiss tool automatic lathe (Gang type tool post)

How to use Goose-neck Holder


Swiss tool automatic lathe (Guide bush system)

Goose-neck holder is applicable to automatic lathes whose toolholder does not move to longitudinal direction (Z-axis direction)
In case of machining with the conventional toolholder

Guide bush
E
Bar material Goose-neck holder is applicable to automatic
(X-axis direction)

(Workpiece) lathe that toolholder does not move to longitudinal


Small Parts Machining

direction (Z-axis direction)

(Z-axis direction) Toolholder motion


Movement of
the workpiece
Short distance (Close to guide bush)

Problems of machining with the conventional toolholder

Problems of machining with the conventional toolholder Problems of Toolholder Installation

<Case 1> When using a conventional toolholder,


During multiple passes,
when bar material returns 1) Additional space is required for an
into guide bush, the burr adapter.
contacts and breaks
guide bush. 2) Toolholder's handling is difficult due
to limited space.
<Case 2> 3) Necessary to buy an adapter.
The workpiece burr
contacts the guide 4) An adapter may interfere with the
bush and causes next tool post.
dimensional variation.

<Case 3>
Adapter Tool post
During multiple passes,
when bar material returns
into guide bush, the chips
contact and break guide
bush.

<Case 4>
Bar material deviation
from the guide bush
disables machining.

E4
Advantages of Goose-neck Holder

Insert Grades Indexable


A

Advantages of Using Goose-neck Holder

Turning
B

Inserts
When using Goose-neck Holder

CBN & PCD Tools


C
1) Machining precision improves by additional finishing process
2) Chips do not come into the guide bush

External
D
3) Better chip control due to large chip evacuation space

Small Parts
Machining
E
Available for machining after Available for roughing and finishing with one Goose-neck Holder.
roughing without returning

Boring
Pattern 2 F
bar material into guide bush,
preventing damages and

Grooving
improving precision. G

Pattern 1

Cut-off
H
Roughing-Finishing

Threading
J

For better chip control

Drilling
K
Roughing
Optimum cutting edge

Milling
position and large
M
space for efficient chip

Turning Mill Spare Parts Information


evacuation.

Tools for
N

* With conventional
threading toolholders, P
chip biting into guide
bush can cause
Technical

Finishing
damages on threads. R
Threading
Index

Advantages of Toolholder Installation Goose-neck Holder Tool post

When using a Goose-neck Holder

1) Maximum number of toolholders can be attached

2) No interference with next tool post

E5
Summary of External Turning
External Sleeve Holder

More tools attachable to CNC Automatic Lathe !


Limit to attachable tools at intricate part machining Use External Sleeve Holders

95° 93° 95° 93°

S-SCLC S-SDUC S-SDLC S-SVUB(C)


Screw Clamp Screw Clamp Screw Clamp Screw Clamp
Shank Dia. ø12~ø25.4 Shank Dia. ø14~ø25.4 Shank Dia. ø12~ø25.4 Shank Dia. ø12~ø25.4
E E43 E44 E44 E45
For Tooling Layout and Automatic Lathe List by Manufacturer, See Page R46~R54
Small Parts Machining

Finishing by Sleeve Holder

1) Roughing by grooving toolholder


2) Finishing by Sleeve Holder improves chip control
and reduces cutting time

Tooling Example (3) CNC Automatic lathe (Opposed Gang Type)

External / Facing

External / Copying

Grooving

(Chapter G)

Threading

(Chapter J)

Boring

(Chapter F)

For Tooling Layout and Automatic Lathe List by Manufacturer, See Page R46~R54

E6
Toolholders for Small Double Sided Tooling (Screw Clamp)

Insert Grades Indexable


Applications External / Facing External / Up Facing External / Copying A
Cutting Edge Angle 95° 95° 95°

Turning
B

Inserts
Screw Clamp 27°
95° 95° 95°

(Without Offset)

CBN & PCD Tools


SCLN STLN SDLN C
See Page E46 E47 E46

External
Newly designed negative inserts (double-sided) enable high productivity and stability by economical doubled insert edge numbers D
Sharp cutting equivalent to positive inserts (single-sided)

Small Parts
Machining
E
Toolholder for Double Sided Tooling for Automatic Lathe (Lever Lock, Without Offset) Applications External / Facing External / Up Facing
Cutting Edge Angle 95° 95°

Boring
PCLNR1620JX-12FF PTLNR1620JX-16FF


F

F1

F1

B
Lever Lock

Grooving
95° 95°

S
95° L2 95° L2

(Without Offset) L1

H1
PCLN-FF PTLN-FF
See Page E48 E49

Cut-off
H
The lever lock type is available for small parts machining for external machining

Threading
Tooling Example (4) J

Drilling
K

Boring
(Chapter F)

Milling
M
Drilling
(Chapter K)

Turning Mill Spare Parts Information


Tools for
N

Cut-off Back External External Grooving Threading


Technical

(Chapter H) Turning (Chapter G) (Chapter J)


R
Index

T
For Tooling Layout and Automatic Lathe List by Manufacturer, See Page R46~R54

E7
Turning Holders with Coolant Holes for Small Parts Machining

Screw Clamp-JCT
Double-coolant hole design delivers an ample supply of coolant to the tool edge
Excellent Chip Control and Long Tool Life

Sufficient cooling of the cutting


1 Excellent Chip Control 2 edge leads to longer tool life

E Double-coolant hole design provides coolant to the insert


cutting edge surface
Small Parts Machining

Double Coolant Holes

Stable chip curls


Excellent chip control

The cutting edge stays cool


Long tool life

Insert cross-section

Coolant System Comparison (Internal evaluation)


(Image)

Screw Clamp-JCT Competitor A

Coolant discharges towards the chips Discharges coolant down onto the chip forcing the chip into the part

Chip evacuation direction

Coolant System

Chip evacuation direction

Chip Control Performance Stable chip curls Chip becomes unstable

Coolant Effects The cutting edge stays cool Chip can cause interference with the workpiece

E8
Toolholder with Coolant Holes Chip Control Comparison (Internal evaluation)

Insert Grades Indexable


SDJC-JCT toolholder allows excellent chip control in a wide variety of cutting conditions
A

SDJC-JCT toolholder Competitor A

Turning
B

Inserts
2.0

CBN & PCD Tools


C

1.5

External
D
ap (mm)

Unstable and irregular chips


hi
1.0

Small Parts
Machining
E

0.5

Boring
F
0.03 0.05 0.07 0.10 0.03 0.05 0.07 0.10
f (mm/rev) f (mm/rev)

Grooving
Cutting Conditions : Vc = 80 m/min, DCGT11T302MP-CK PR1535 (Same inserts were used) Workpiece Material : TAB6400 (Ti-6Al-4V) External coolant + Internal coolant (1.5MPa) External
G

Cut-off
Toolholder with Coolant Holes Wear Resistance Comparison (Internal evaluation)
H
0.20
Cutting edge condition
SDJC-JCT toolholder SDJC-JCT toolholder (after machining 150min)

Threading
Competitor A
J
Corner Wear Amount (mm)

0.15

Drilling
0.10
K
0.05 Competitor A (after machining 105min)

Milling
0.00
M
0 30 60 90 120 150 180
Cutting Time (min) Fracture

Turning Mill Spare Parts Information


Tools for
Cutting Conditions : Vc = 200 m/min, External : ap = 2.0 mm, f = 0.05 mm/rev, Facing : ap = 0.2 mm, f = 0.03 mm/rev
DCGT11T302MFP-GQ PR1535 (Same inserts were used) Workpiece Material : SUS304 External coolant + Internal coolant (1.5MPa) External / Facing
N

P
Case Studies
Technical

Pipe SUS304 Pin SKS93 R


Vc = 160 m/min Vc = 180 m/min
ap = 0.9 / 1.2 mm ap = 1.4 mm
ø6
ø12

f = 0.18 mm/rev f = 0.13 mm/rev


Index

Wet (Internal Coolant : 14MPa) Wet T


DCMT11T304 type DCMT11T304 type

Chip Control Chip Control

SDJC-JCT toolholder Competitor B SDJC-JCT toolholder Conventional toolholder


(Internal coolant) (Internal coolant) (Internal Coolant : 2.5MPa) (External coolant)

1.5
Good倍 1.5
Good倍
Chip Chip
Control Control
Changes to SDJC-JCT improved chip control and tool life. SDJC-JCT toolholder with internal coolant improved chip control.
Reduced chip entanglement.
(User Evaluation) (User Evaluation)

E9
Summary of External Turning
Cutting tool for small workpiece Inserts for back turning

KTKF See Page E12 TKFB See Page E12

Excellent Chip Control with Molded


Chipbreaker(GQ Chipbreaker)
New Insert Grades for Steel Machining
GQ Chipbreaker
PR1725
Insert Grades for Stainless Steel Machining
Inserts and toolholders are compatible
PR1535
E
Small Dia. Cut-off Back Turning Threading
Small Parts Machining

KTKF is applicable to back turning, threading and cut-off with one toolholder

Tooling example of KTKF toolholder


Solid End Mill
(Chapter L)

Boring
(Chapter F) Boring
(Chapter F)

Drilling Drilling
(Chapter K) (Chapter K)

Cut-off Back External External Grooving Threading


Cut-off Back Grooving External External Threading (Chapter H) Turning (Chapter G) (Chapter J)
(Chapter H) Turning (Chapter G) (Chapter J)

Details of cutting edge


Small machining General purpose Large machining

3.8

1.5 2.8
(6.3)
L
(2.6)
L

(4.6)
L

Cutting Edge Length Cutting Edge Length Cutting Edge Length


Description Description Description
L L L
TKFB12R15.. 2.1 TKFB12R28.. 4.2 TKFB16R38.. 5.8
- - TKFB12L28.. 4.4 TKFB16L38.. 6.2
For small diameter and short length workpiece For general purpose Large ap at one pass
Stable machining with minimum overhang Good chip control

E10
Small Parts Machining Identification System
Square Shank Identification System

Insert Grades Indexable


Manufacture's Option A
A : Back Clamp C : 80˚Rhombic R : Right-hand
C : Top Clamp D : 55˚Rhombic Optional Mark or
S : 90˚Square L : Left-hand Shank Height Shank Width Number
P : Lever Lock

Turning
(mm) (mm) B
S : Screw Clamp T : 60˚Triangle N : Neutral e.g.)

Inserts
V : 35˚Rhombic FF : Without Offset

CBN & PCD Tools


Clamping System Insert Shape Hand of Tool Shank Height Shank Width Others C

External
D
S C L C R 12 12 JX 09 FF

Small Parts
Machining
E

Cutting Edge Angle Insert Relief Angle Toolholder Length Insert Size

Boring
F
A B D F G
45° 90° 90° C
90° 75° T

Grooving
LF
L L G
AN (mm)
L
J K L N P B : 5˚Positive F : 80 JX : 120

Cut-off
93° 75° 63° (85) K : 125 D H
117.5° C : 7˚Positive V
95° H : 100 M : 150
L
N : 0˚Negative

Threading
S T V P : 11˚Positive J
S
45° 60°
72.5°
L

Drilling
K
Some back turning toolholders are Kyocera's original products, therefore their descriptions are not accordant with international standards.

External Sleeve Holder Identification System

Milling
M
C : 80˚Rhombic
F : 80 H : 100

Turning Mill Spare Parts Information


(85) K : 125 D : 55˚Rhombic

Tools for
S Steel G : 90 (120) S : Screw Clamp L : Left-hand N
V : 35˚Rhombic

Shank Toolholder Length Clamping System Insert Shape Hand of Tool


Technical
P

S 20 K S C L C L 09
R
Index

Shank Diameter Cutting Edge Angle Insert Relief Angle Insert Size

L U
95°
93° C D

AN L L

B : 5˚Positive V
C : 7˚Positive L

Specification may change without any prior notice.


Due to the installation size contrains on the machine, the toolholder length of some products may not match with the symbol.
E11
Screw Clamp
Toolholders for Back Turning [TKFB Insert]
NEW
KTKF / KTKF Goose-neck Holder / KTKF Y-axis Toolholder
LU

WF

WF

B

KTKFR/L1616JX- °
KTKFR/L2020JX- 60
shows above figure
Fig. 1

HF

HF

H
KTKFR/L2020
LH

2
shows above figure KTKFR/L1010JX- LF
shows above figure

LU

E Fig. 2
Small Parts Machining

Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.

<Goose-neck Holder>
LU

8
WF

WF
B

LU


LU
LF

8
WF

Fig. 3


WF
B

LU KTKFL1620JX-12
shows above figure

LF


HF
H

HF
H

Left-hand shown Left-hand Insert for Left-hand Toolholder.

<Y-axis Toolholder> * HBKW KTKFR1216JX-12-Y:15mm


KTKFR1616JX-12-Y:11mm
*
LU

X-axis

Y-axis
Fig. 4

Right-hand Insert for Right-hand Toolholder.

E12
Insert Grades Indexable
Toolholder Dimensions
Spare Parts A
Stock Dimension (mm)
Clamp Screw Wrench

Drawing
Applicable
Description
Inserts
R L H HF B LF LH WF LU

Turning
B

Inserts
KTKF& 1010JX-12 10 10 10 15 10

CBN & PCD Tools


1212JX-12 12 12 12 12 C
120 Fig. 1 TKFB12& …
1616JX-12 16 16 16 16 6 SB-4590TRWN FT-10
-
2020JX-12 20 20 20 20

External
KTKFR 2525M-12 25 25 25 150 30 Fig. 2 TKFB12R … D
KTKF& 1010JX-16 10 10 10 20 10
1212JX-16 12 12 12 12

Small Parts
Machining
120 Fig. 1 TKFB16& …
1616JX-16 16 16 16 16 8 SB-4590TRWN FT-10 E
-
2020JX-16 20 20 20 20
KTKFR 2525M-16 25 25 25 150 30 Fig. 2 TKFB16R …

Boring
KTKF& 1212F-12 6 TKFB12& … F
12 12 12 85 - 12 Fig. 1 SB-4590TRWN FT-10
1212F-16 8 TKFB16& …
KTKFL 1216JX-12 12 12 16 16

Grooving
120 - 6 Fig. 3 SB-4590TRWN FT-10 TKFB12L …
1620JX-12 16 16 20 20 G
KTKFR 1216JX-12-Y 12 12 20
16 120 16 6 Fig. 4 SB-4590TRWN FT-10 TKFB12R …
NEW 1616JX-12-Y 16 16 25

Cut-off
· LU shows the distance from the toolholder to the cutting edge. H
· See Page H13 for internal coolant type (coolant-through holders)
· Please see the precautions in E15 when using Y-axis toolholder.

Threading
Applicable Inserts (See Page B100) Applicable Inserts (Molded Chipbreaker, P: Polished edge, See Page B101)
J
Corner-R(RE) Corner-R(RE)
Insert Description Insert Description
(mm) (mm)
Photo shows Right-hand

Drilling
CDX D1
K
RE

TKFB 12R15005M 0.05 TKFB 12R28005(P)-GQ 0.05


0.4
CW

W1
a


CW RE

CDX D1
12R28005M 0.05 15°
θ
12R28015(P)-GQ 0.15
a

W1


60° 12R28010M 0.1 TKFB 16R38005(P)-GQ 0.05
S

Milling
M
TKFB 16R38005M 0.05 16R38015(P)-GQ 0.15
S

Right-hand shown

Right-hand shown 16R38010M 0.1 Recommended Cutting Conditions E51

Turning Mill Spare Parts Information


Tools for
φd CDX
Combination of Toolholders and Inserts
a RE

TKFB 12L28005MR 0.05 N


ε

CW

W1
T

4° °
60
60° D1
12L28010MR 0.1 Toolholder Right-hand Toolholder Left-hand
Insert Right-hand Insert Left-hand
TKFB 16L38005MR 0.05
S
H

Left-hand shown 16L38010MR 0.1 P


TKFB12L
TKFB12R
Recommended Cutting Conditions E51
Technical

R
Index

: Std. Item

E13
Toolholders for Back Turning [TKFB Insert]

TKFB type GQ Chipbreaker for back Turning

Solution for problems in the conventional back-turning tools


Unique molded chipbreaker provides excellent surface finish with smooth chip control

Point 1 Unique double-function chipbreaker for


improved chip control

E
Function 1 : External
Small Parts Machining

Preventing chip
entanglement
Stable chip
control
GQ Chipbreaker

Function 2 : Grooving
Competitor A (Ground Chipbreaker)
Preventing chip
biting Good surface
roughness

GQ Chipbreaker Competitor A
(Ground Chipbreaker)

Point 2 Excellent surface finish by preventing chip biting and clogging


Cutting Conditions : Vc=100m/min ap=3.0mm f=0.02mm/rev (Grooving) 0.05mm/rev (External)
Surface finish comparison Workpiece Material : S45C Wet

TKFB GQ Chipbreaker Competitor B (Ground Chipbreaker)

Facing External Facing External

Workpiece
surface
Excellent surface Chip biting
2.9μmRz 3.8μmRz 31.2μmRz 7.6μmRz

GQ Chipbreaker realizes excellent surface finish with single pass. Suitable for cycle time reduction.

E14
Precautions for using Y-axis toolholder

Insert Grades Indexable


Do not use Y-axis toolholders side by side to prevent interference. ( Only two Y-axis holder can be used at the same time ) A

With interference Without interference

Turning
B

Inserts
CBN & PCD Tools
C

External
D
Standard toolholders may be mounted between two Y-axis toolholders

Small Parts
When changing the tool, set the retracted position with reference to the cutting edge of the Y-axis holder. (When exchanging from tool B to D)

Machining
E

Boring
F
A B C D A B C D
A B C D A B C D

Grooving
G

Cut-off
H
Release the tool turret with reference to the overhang amount of the Y-axis toolholder Tool Turret Direction

Threading
Note that using other toolholders together will result in dierent outside diameters (Unit : mm) J
Y-axis Toolholder Overhang Amount
Examples L 20 22 25
Overhang Available Outside Cutting Diameter (ø)

Drilling
K
Y-axis Toolholder Overhang

Y-axis Toolholder Overhang


Y-axis Toolholder Overhang

Overhang Amount : L

Overhang Amount : L

Without Without Without


Y-axis Toolholder Overhang

Y-axis Toolholder Overhang


Y-axis Toolholder Overhang

Overhang Amount : L

Overhang Amount : L

A
Clearance Restriction Restriction Restriction
Clearance

Milling
20 B 13.0 13.0 13.0 M

A B C

Turning Mill Spare Parts Information


A B C

Tools for
Without Without Without
C
Restriction Restriction Restriction
N
Overhang Amount : L

Overhang Amount : L
Y-axis Toolholder Overhang

Y-axis Toolholder Overhang


Overhang Amount : L

Overhang Amount : L
Y-axis Toolholder Overhang

Y-axis Toolholder Overhang

Without
A 38.0 58.0 P
Clearance
Clearance Restriction
Clearance
Clearance
Technical

25 B 14.9 13.6 13.0


R
A B C
A B C
Without
C 45.0 60.0
Index

Restriction
T

E15
Toolholders for Back Turning [TKFB Insert]
Details of cutting edge and how to select
Details of cutting edge Selection
Small machining General purpose Large machining

3.8

1.5 2.8
Small machining
TKFB12R15..

(6.3)
L
(2.6)
L

(4.6)
L

Cutting Edge Length Cutting Edge Length Cutting Edge Length


Description L Description L Description L
General purpose
TKFB12R15.. 2.1 TKFB12R28.. 4.2 TKFB16R38.. 5.8 TKFB12R28..
E - - TKFB12L28.. 4.4 TKFB16L38.. 6.2
For small diameter and short length For general purpose Large ap at one pass In case ap is same, if the insert with narrower edge width is
workpiece Good chip control used, overhang length from the guide bush is shorter, which
Small Parts Machining

Stable machining with minimum overhang enables better stability due to less workpiece deflection.
High precision machining
How to select back turning toolholder hand

Machining near the guide bush is possible


Right-hand Narrow cutting edge width of TKFB12R15005M (1.5mm) allows it.
Guide Optimum for small parts and high precision machining
bush

The workpiece burrs do not


contact the guide bush.
burrs
Machining with a distance from guide bush
Good chip control due to large space between the guide bush and the tool
Excellent chip control in roughing and finishing (plural passes)
Left-hand Stable accuracy of external diameter dimension :
When burrs occur, if a Left-hand toolholder is used, it is not necessary to return
Guide workpiece into guide bush in finishing.
bush Also, Left-hand toolholders prevent guide bush wear caused by chip biting.

Workpiece movement and tool hand selection


In roughing and finishing

Roughing Workpiece position after roughing Finishing

burrs burrs

Right-hand

Guide
bush

burrs burrs

Left-hand

Guide
bush

* Good dimension accuracy : If a Left-hand toolholder is used, burrs on workpiece generated in roughing do not damage the guide bush in finishing.

E16
Chip control improvement in back turning

Insert Grades Indexable


A
Chip control improvement by tool pass changes I Chip control improvement by tool pass changes II
Roughing with grooving tools Pre-Stage machining is processed with solid end mill

Turning
(1) GMM2420-020MW (Grooving) (1) 2FESW040-040-04 (Solid End Mill) B

Inserts
CBN & PCD Tools
Roughing C

External
D

Small Parts
(1) When using TKFB12R28010M (for back turning / right hand) (1) When using TKFB12R28010M (for back turning / right hand)

Machining
E

Boring
Finishing F
(Countermeasures 1)
Use Right-hand
toolholder

Grooving
G
Advantages : Good surface roughness Advantages : 1. Minimal deflection in long machining passes
Disadvantages : If a machining pass is long, the guide 2. C hips are broken into small pieces, though the workpiece material is sticky
bush cannot support the workpiece Disadvantages : The pre-stage machining may cause

Cut-off
fractures, because of interrupted machining
H
(2) When using TKFB12L28010M (for back turning / left hand) (2) When using TKFB12L28010M (for back turning / left hand)

Threading
J

Finishing

Drilling
(Countermeasures 2) K
Use Left-hand
toolholder
Advantages : 1. Good surface roughness Advantages : 1. Minimal deflection in long machining passes

Milling
2. High precision machining if the machined 2. Chips are broken into small pieces, though the workpiece material is sticky M
portion does not contact the guide bush 3. High precision machining if the machined portion
does not contact the guide bush
Disadvantages : If a machining pass is long, the guide

Turning Mill Spare Parts Information


Disadvantages : The pre-stage machining may cause fractures,

Tools for
bush cannot support the workpiece because of interrupted machining N

Countermeasure against peeled surface in face back turning


When peeled surface occurs on the workpiece face, please apply the countermeasures below. P
Countermeasures 1 Countermeasures 2
Technical

Face finishing Face finishing after grooving


R
Index

External External T
(1) Machining by grooving toolholder

(2) Face finishing


(1) Plunging

(2) Face finishing

E17
External Insert for KTKF Small Part Machining Applications
KTKF for Small Part Machining Applications

GTP Chipbreaker
Grooving and Turning Possible
Cutting Time Reduction

Grooving and Turning Available

E Cutting Time Comparison (Internal evaluation)


Competitor A TKF12R200-GTP
Small Parts Machining

Multiple Grooves and a Finishing Pass Grooving and Turning


Workpiece Material : S45C(ø25) Workpiece Material : S45C(ø25)
1 2 6
7 8 1 2
ø25

ø25

12 12

Cutting Conditions: Multiple Grooves Cutting Conditions: Finishing Cutting Conditions: Grooving and Turning
Vc=100m/min Vc=100m/min Vc=100m/min
ap=3.5mm, f=0.10mm/rev ap=0.5mm, f=0.05mm/rev ap=4mm, f=0.05mm/rev

GTP chipbreaker required fewer


GTP Chipbreaker 11.5 (sec)
machining paths than Competitor

40%
Competitor A 18.2 (sec)
Cutting Time Reduction
0 5 10 15 20
Cutting Time (sec)

Solution Solution to Integrate Tools Workpiece example

A GTP Chipbreaker provides integration of front turning, grooving and back turning

Conventional Tools GTP Chipbreaker

2. Grooving 3. Back Turning

1. Front Turning 1. GTP Chipbreaker


4
3
6
1 2 5

*Maximum grooving width and cutting depth. (Max.grooving width/Max. D.O.C.) TKF12R200-GTP (2.0mm/4.0mm), TKF16R300-GTP (3.0mm/5.5mm)

E18
Standard Stock Description

Insert Grades Indexable


MEGACOAT MEGACOAT
A
Dimension (mm) Angle Applicable
NANO PLUS NANO
Insert Description
CW CDX RE W1 S D1 PSIRR PR1725 PR1535 Toolholders

Turning
NEW B
D1
RE CDX

TKF12R200-GTP KTKFR…12

Inserts
2.0 4.3 3.0 8.7

W1
RE CW

PSIRR
0.08 5.0 0°

CBN & PCD Tools


TKF16R300-GTP 3.0 5.8 4.0 9.5 KTKFR…16
C
S

External
Recommended Cutting Conditions : 1st Recommendation : 2nd Recommendation D

Recommended Insert Grade

Small Parts
Machining
MEGACOAT NANO PLUS MEGACOAT NANO
Workpiece Material E
PR1725 PR1535
Grooving Turning Grooving Turning

Vc (m/min) 60~200 60~150

Boring
Carbon Steel / Alloy Steel F
f (mm/rev) 0.03~0.07 0.05~0.15 0.03~0.07 0.05~0.15

Vc (m/min) 60~150 60~130

Grooving
Stainless Steel
f (mm/rev) 0.02~0.05 0.03~0.10 0.02~0.05 0.03~0.10 G

Cut-off
H
Chip Control Comparison (Internal evaluation) Recommended Chipbreaker Range (Steel) Recommended Chipbreaker Range (SUS)
Grooving

Threading
J

Drilling
K

Milling
Competitor M
B

Turning Mill Spare Parts Information


Tools for
Cutting Conditions : N
Workpiece Material :

Caution for machining


Technical

R
Ramping Tips for Ramping
Ramping is not recommended Step grooving is required before ramping. (Refer to the gure below)
if the workpiece is not pre-machined
Index

as shown in the right gures T

Back Turning *The width of the groove must be smaller than


When back turning is used for nishing,
the edge width to overlap the previous groove
make sure that the side cutting edge
(back) of the tool is within 1mm Edge Back turning is not recommended
width on the tapered surface.

: Std. Item

E19
External Inserts [For KTKF Toolholder]

When using TKF-AGT / TKF-AS type Inserts


The KTKF toolholder can be used as a multi-functional tooling for non-ferrous metals and non-metals when combined with a TKF-AGT / TKF-AS insert. (Fig. 1)

Applicable Inserts (See Page C32·C33)


Example of spool machining
Insert Description
Photo shows Right-hand

NEW
RE D1

W1
CDX
±0.03

TKF12R 200-AGT
CW

LE
RE
S1

S
250-AGT

Right-hand shown
CDX
PSIRR D1
E RE TKF12& 200-AS
±0.03

W1
CW

RE LE

TKF12R 250-AS
Small Parts Machining

Fig. 1 Example of the pass of KTKF toolholder + TKF-AGT / TKF-AS insert


S
S1

TKF16& 250-AS
Right-hand shown
RE
Applicable Range
±0.03
CW

W1

TKF12-AS
LE
RE

PSIRR D1
TKF12R-AGT
CDX

TKF16-AS/-ASR
TKF16L 250-ASR
S
S1

5 6

Insert hand: Left-hand / 4 5 TKF16-AS/-ASR


TKF-AGT
Turning / Grooving PCD edge hand: Right-hand shown 4
3
ap (mm)

ap (mm)
3
CDX
TKF12& 150-NB 2
PSIRR D1 2
RE
±0.03

1
W1
CW

1 TKF12-AS
RE LE 200-NB 0
0.05 0.10 0.15 0.20 0.1 0.2
f (mm/rev) f (mm/rev)

250-NB
S1

* PCD Inserts for turning and grooving


250-NB4.5 * Not recommended for cut-off
Grooving
(Turning is possible) Right-hand shown

Applicable Toolholders E12


Recommended Cutting Conditions E51
Inserts Identification System
TKF 12 R 200 -   AGT 
Note 1) The cutting edge of the TKF-AS / -ASR will be 1 mm lower than the TKF 12 L 200 - AS R
center line when attached to the KTKF toolholder (Ref. to Fig. 2).
Adjust the height by making NC lathe parameter settings or inserting Insert Insert Width PCD insert hand
Type Size (Edge Width)
a plate. Without Indication :
2) If the 1 mm adjustment is not possible, use the TKF..-AGT/TKF..-NB. Insert Hand Name of Chipbreaker The edge hand is same
R : Right-hand AGT : AGT Chipbreaker as the insert hand
(Ref. to Fig. 3) R : Right-hand
L : Left-hand AS : AS Chipbreaker
NB : Without Chipbreaker
KTKF toolholder
1
HF

Fig. 2 When a TKF-AS / -ASR insert is attached (The cutting edge is 1mm lower than the center line)

KTKF toolholder
HF

Fig. 3 When a TKF-NB insert is attached

E20
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABS15 Insert]
AABS-40F (Edge Width : 2.8mm, MAX. Depth : 4mm)

Insert Grades Indexable


A
4.2 * Lock Screw is operated from this direction

WF

Turning
B

Inserts
30˚ LF

CBN & PCD Tools


HF

H
C
Right-hand shown

External
D
SABS-40F (Edge Width : 2.8mm, MAX. Depth : 4mm)

Small Parts
Machining
4.2

WF
E

B
30˚
LF

Boring
F
HF

Grooving
Right-hand shown G
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)

Dimension (mm)

Cut-off
Anchor Pin Lock Screw Clamp Screw Wrench H
Description Stock
H HF B LF WF

Threading
AABSR 1010JX-40F 10 10 10 10.2 LPA-11
J
1212JX-40F 12 12 12 120 12.2 0.15 LPA-13 HSB4X8R - FH-2
1616JX-40F 16 16 16 16.2 LPA-17

Drilling
SABSR 1010JX-40F 10 10 10 10.2 K
1212JX-40F 12 12 12 120 12.2 0.15 - - SB-3080TR FT-10
1616JX-40F 16 16 16 16.2
SABSR 1212F -40F 12 12 12 85 12.2

Milling
0.15 - - SB-3080TR FT-10 M
2020K -40F 20 20 20 125 20.2

Applicable Inserts

Turning Mill Spare Parts Information


Tools for
Insert Corner-R (RE) See Applicable Range
Description
(mm) Page (Steel)
N
6

5
7.0
2.8 ABS15R4005 0.05
0.4 15R4015 0.15
4
P
ap (mm)

15˚
3
4.2

4.2

ABS15
B102 2
15.4

Technical

30˚
ABS15R4005M 0.05 1 R
RE 3.97 15R4015M 0.15 0
0.1 0.2
f (mm/rev)
Index

Recommended Cutting Conditions E51 T

: Std. Item

E21
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABW15 Insert]
AABW-40F (Edge Width : 4.7mm, MAX. Depth : 4mm)

4.2 * Lock Screw is operated from this direction

WF

B
45˚ LF

HF

H
Right-hand shown

SABW-40F (Edge Width : 4.7mm, MAX. Depth : 4mm)

4.2
E WF

B
Small Parts Machining

45˚ LF
HF

H
Right-hand shown

Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)

Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description Stock
H HF B LF WF

AABWR 1010JX-40F 10 10 10 10.2 LPA-11


1212JX-40F 12 12 12 120 12.2 0.15 LPA-13 HSB4X8R - FH-2
1616JX-40F 16 16 16 16.2 LPA-17
SABWR 1010JX-40F 10 10 10 10.2
1212JX-40F 12 12 12 120 12.2 0.15 - - SB-3080TR FT-10
1616JX-40F 16 16 16 16.2
SABWR 2020K -40F 20 20 20 125 20.2 0.15 - - SB-3080TR FT-10
Applicable Inserts

Insert Corner-R (RE) See Applicable Range


Description
(mm) Page (Steel)
6

5
7.0
4.7 ABW15R4005 0.05
4
15° 0.6 15R4015 0.15
ap (mm)
4.2

4.2

3
ABW15
B102
15.4

2
45°
ABW15R4005M 0.05 1

RE 3.97 15R4015M 0.15 0


0.1 0.2
f (mm/rev)

Recommended Cutting Conditions E51

: Std. Item

E22
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABW23 Insert]
AABW-50F (Edge Width : 4.7mm, MAX. Depth : 5mm)

Insert Grades Indexable


8.2 * Lock Screw is operated from this direction
A

WF

Turning
B

Inserts
40˚ LF

CBN & PCD Tools


HF

H
C
Right-hand shown

External
D
SABW-50F (Edge Width : 4.7mm, MAX. Depth : 5mm)

Small Parts
8.2

Machining
E
WF

B
40˚ LF

Boring
F
HF

Grooving
Right-hand shown G
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)

Cut-off
Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench H
Description Stock
H HF B LF WF

Threading
J
AABWR 1010JX-50F 10 10 10 10.2 LPA-11
1212JX-50F 12 12 12 120 12.2 0.15 LPA-13 HSB4X8R - FH-2
1616JX-50F 16 16 16 16.2 LPA-17

Drilling
SABWR 1010JX-50F 10 10 10 10.2 K
1212JX-50F 12 12 12 120 12.2 0.15 - - SB-3080TR FT-10
1616JX-50F 16 16 16 16.2
SABWR 2020K -50F 20 20 20 125 20.2 0.15 - - SB-3080TR FT-10

Milling
M
Applicable Inserts
Corner-R (RE) See Applicable Range

Turning Mill Spare Parts Information


Insert Description

Tools for
(mm) Page (Steel)
6 N
7.0 5
4.7
15° 0.5 ABW23R5005 0.05
4
ABW23R5015 0.15
5.1

P
ap (mm)
8.2

3
ABW23
B102
23.4

2
40°
Technical

ABW23R5005M 0.05 1

ABW23R5015M 0.15 0
R
3.97 0.1 0.2
RE
f (mm/rev)

Recommended Cutting Conditions E51


Index

: Std. Item

E23
Screw Clamp
Goose-neck Holder [DC Insert]
SDJC (External / Copying)

27
27

HBKW
HBKW
OAH
OAH

OAH
OAH
WF
WF

°°
9393
WF
°
93

BB
WF
°
93
SDJCR1620JX-11-F05

707°0°
shows above figure LU
LU LF
LF

HF

HH
HF
Right-hand shown
E
Toolholder Dimensions
Spare Parts
Small Parts Machining

Std. Corner-R (RE)


Dimension (mm)
Clamp Screw Wrench
Description Stock
H HF B LF LU OAH HBKW WF

SDJCR 1216JX-11-F05 18 2 5
12 12 16
1216JX-11-F15 28 12 15
120 12.6 0.2 SB-4085TR FT-15
1620JX-11-F05 20 - 5
16 16 20
1620JX-11-F15 28 8 15

Applicable Inserts
Applications Minute ap Finishing Finishing Finishing * Finishing Finishing Finishing - Medium Finishing - Medium Finishing Finishing / Precision
See Page B62 B62 B62 B62 B63 B63 B64 B63 B67 B66
CF GF SKS SK WP (Wiper) PP GK GQ R-F R-FSF
Insert
Toolholder Description
SDJCR..-11-F.. DCGT11T3.. DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMX11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3..
Applications Low Feed Low Feed / Precision Low Feed Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals
See Page B68,B69 B68 B70,B71 B70 B65 B65 B65 B71 B71 B71
(E/F)R-U FR-USF (E/F)R-J FR-JSF XP XQ MQ Without Chipbreaker AH R-A3
Insert
Toolholder Description
SDJCR..-11-F.. DCGT11T3.. DCET11T3.. DCGT11T3.. DCET11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3..
Applications Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page C25 C25 C15
PCD APD CBN
Insert
Toolholder Description
SDJCR..-11-F.. DCMT11T3.. DCMT11T3.. DCMW11T3..

* For WP chipbreaker, cutting edge offsets or program corrections are required. R37 Recommended Cutting Conditions E50

Goose-neck holder is available for multiple passes at roughing and finishing !

<Solution 1>
The workpiece burr does
not contact the guide
bush and no breakage
will be caused !

<Solution 2>
Longitudinal dimension will be stable.
External diameter will be stable owing <Solution 3>
to multiple pass machining (roughing Large space for chip evacuation !
and finishing). Better and smooth chip control.

: Std. Item

E24
Screw Clamp
Goose-neck Holder [VP Insert]
SVLP (External / Copying)

Insert Grades Indexable


A
27

Turning
B

HBKW

Inserts
OAH

°
95

CBN & PCD Tools


WF

B
C
LU

°
70
LF

External

D

HF

Small Parts
Machining
Right-hand shown
E
Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Dimension (mm)

Boring
Clamp Screw Wrench F
Description Stock
H HF B LF LU OAH HBKW WF

Grooving
SVLPR 1216JX-11-F15 12 12 16 10
G
120 12 26 15 0.2 SB-2570TR FT-8
1620JX-11-F15 16 16 20 6

Cut-off
Applicable Inserts H
Applications Minute ap Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
See Page B94 B94 B94 B95 B96 B96
CF CK GF R-FSF FR-U FR-USF

Threading
Insert
J
Toolholder Description

SVLPR...-11-F.. VPGT1103.. VPGT1103.. VPGT1103.. VPET1103.. VPET1103.. VPET1103..

Drilling
Recommended Cutting Conditions E50 K

One toolholder for complex shape workpiece

Milling
M

Turning Mill Spare Parts Information


Tools for
N
Toolholder for VP type insert is available !
Complex shape workpiece can be processed with one
toolholder. P
It can be used for undercutting and external / face
finishing.
Technical

R
Index

: Std. Item

E25
Back Clamp / Screw Clamp
External Toolholders [CC Insert]
ACLC-FF (Without Offset) (External / Facing)

* Lock Screw is operated from this direction

2
16

WF
WF

B
95˚
95˚

WF2
WF2
95˚ 0˚ LF

ACLC&1010JX-09FF

HF

H
shows above figure

HBL

HBH
Right-hand shown

Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Stock Dimension (mm)
Anchor Pin Lock Screw Wrench
Description
E R L H HF HBH B LF HBL WF WF2

ACLC& 1010JX-06FF 10 10 - 10 120 - 10 LPF-11


Small Parts Machining

1010JX-09FF 10 10 2 10 16 10
0 0.2 LPF-13 HSB4X8& FH-2
1212JX-09FF 12 12 12 120 12
- -
1616JX-09FF 16 16 16 16 LPF-17
· Lock Screw : HSB4X8R for Right-hand Toolholder, HSB4X8L for Left-hand Toolholder.

Applicable Inserts
Applications Finishing Finishing Finishing - Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B53 B53 B54 B58,B59 B55 B60 B60 B60 C24 C14
SKS SK GK (E/F)&-U MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description

CCMT0602..
ACLC&...-06FF CCGT0602.. CCGT0602.. CCMT0602.. CCGT0602.. - CCGW0602..
CCGW0602.. CCMW0602.. - -

ACLC&...-09FF CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3.. CCMT09T3.. CCMW09T3..
CCGW09T3..
Recommended Cutting Conditions E50
SCLC-FF (Without Offset) (External / Facing)
LH
2.5

95
WF
WF2 WF

B
˚
WF2

95˚ 95˚
LF
SCLC&1010JX-09FF 0˚
shows above figure
HF

Right-hand shown

Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)

Stock Dimension (mm)


Clamp Screw Wrench
Description
R L H HF B LF LH WF WF2

SCLC& 0808F-06FF 8 8 8 8 SB-2570TR FT-8


85 - 0 0.2
1212F-09FF 12 12 12 12 SB-4085TR FT-15
SCLC& 1010JX-06FF 10 10 10 - 10 0.2 SB-2570TR FT-8
1010JX-09FF 10 10 10 15 10
1212JX-09FF 12 12 12 120 12 0
0.2 SB-4085TR FT-15
1616JX-09FF 16 16 16 - 16
2020JX-09FF 20 20 20 20

: Std. Item

E26
Screw Clamp
External Toolholders [CC Insert]
SCLC-FFJCT (Without Offset) (External / Facing / Coolant-through holders)

Insert Grades Indexable


LN
MHD2
*SCLCR1220…: 2-Rc1/8 A
*3-Rc1/8 MHD

95

WF
˚

Turning
B

Inserts
WF2
LF

CBN & PCD Tools


C

HF

H
Right-hand shown

External
Toolholder Dimensions
D
Spare Parts

Std. Corner-R (RE)


Stock Dimension (mm)
Clamp Screw Wrench Plug

Small Parts
Machining
Description
R L H HF B LF LN WF WF2 MHD MHD2 E

SCLCR 1220H-09FFJCT 12 12 20 100 28 20 35 -

Boring
1625H-09FFJCT 16 16 25 100 40 25 0 25 46 0.2 SB-4085TR FT-15 GP-1
F
2025H-09FFJCT 20 20 25 100 40 25 25 46
Please see page H14 and H15 for piping parts of coolant-through holders.

Grooving
G

SCLC (External / Facing)

Cut-off
H
16
2

Threading
B
WF

J
WF

95˚ 95˚
95˚ LH
LF

Drilling
SCLC&1010F-09 0˚ K
shows above figure
HF

H
Right-hand shown

Milling
Toolholder Dimensions M
Spare Parts
Std. Corner-R (RE)

Stock Dimension (mm)


Clamp Screw Wrench Wrench

Turning Mill Spare Parts Information


Tools for
Description N
R L H HF B LF LH WF

SCLC& 1010F -06 10 10 10 80 9 12 0.2 SB-2570TR FT-8 -


1010F -09 10 10 10 80 14 P
14
1212H -09 12 12 12 16
100
1616H -09 16 16 16 15 20 0.2 SB-4085TR FT-15 -
Technical

2020K -09 20 20 20 125 20 25


R
2525M -09 25 25 25 150 22 32
1616H -12 16 16 16 100 20 20
2020K -12 20 20 20 125 25 0.4 SB-5090TR - LTW-20
22
Index

2525M -12 25 25 25 150 32 T


Applicable Inserts (SCLC-FF / SCLC-FFJCT /SCLC)
Applications Finishing Finishing Finishing - Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B53 B53 B54 B58,B59 B55 B60 B60 B60 C24 C14
SKS SK GK (E/F)&-U MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description

CCMT0602..
SCLC&...-06FF/-06 CCGT0602.. CCGT0602.. CCMT0602.. CCGT0602.. - CCGW0602..
CCGW0602..
CCMW0602.. - -
CCMT09T3..
SCLC&...-09FF(JCT)/-09 CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3..
CCGW09T3..
CCMW09T3..

SCLC&...-12 - - CCMT1204.. - - - - CCGT1204.. - -

Recommended Cutting Conditions E50

: Std. Item

E27
Back Clamp / Screw Clamp
External Toolholders [DC Insert]
ADJC-FF (Without Offset) (External / Copying)
* Lock
* Lock Screw Screw is from
is operated operated from this direction
this direction
LH LH * LockisScrew
* Lock Screw is operated
operated from this direction
from this direction

HBKW
HBKW

WF

WF

B
93 93

WF2
WF

WF2
WF
˚ ˚ 30˚ 30˚ 93˚
0˚ 93˚ LF
0˚ LF

WF2

WF2
93˚ 93˚

HF

H
HF
ADJC&1010JX-11FF

H
ADJC&1010JX-11FF
ADJC&1212JX-11FF
ADJC&1212JX-11FF
shows above figure

HBH
shows above figure

HBH
HBL
Right-hand shown HBL

Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Stock Dimension (mm)
Anchor Pin Lock Screw Wrench
Description
LH
E R L H HF HBH B LF WF HBKW WF2
HBL

ADJC& 1010JX-07FF 10 10 - 10 - 10 - 0.2 LPF-11


Small Parts Machining

1010JX-11FF 10 10 2 10 10 3
120 20 0 LPF-13 HSB4X8& FH-2
1212JX-11FF 12 12 12 12 1 0.2
-
1616JX-11FF 16 16 16 - 16 - LPF-17
· Lock Screw : HSB4X8R for Right-hand Toolholder, HSB4X8L for Left-hand Toolholder.

SDJC-FF (Without Offset) (External / Copying)

LH
HBKW

WF

B
93
WF2

˚ 30˚
WF

93˚
LF

WF2

93˚ SDJC&0808F-07FF
SDJC&1010JX-11FF
HF

H
SDJC&1212..-11FF
shows above figure

Right-hand shown

Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)

Stock Dimension (mm)


Clamp Screw Wrench
Description
R L H HF B LF LH WF HBKW WF2

SDJC& 0808F -07FF 8 8 8 14 8 0.5 SB-2570TR FT-8


85 0 0.2
1212F -11FF 12 12 12 20 12 1 SB-4085TR FT-15
SDJC& 1010JX-07FF 10 10 10 - 10 - 0.2 SB-2570TR FT-8
1010JX-11FF 10 10 10 10 3
20
1212JX-11FF 12 12 12 120 12 1 0
0.2 SB-4085TR FT-15
1616JX-11FF 16 16 16 16
- -
2020JX-11FF 20 20 20 20

: Std. Item

E28
Screw Clamp
External Toolholders [DC Insert]
SDJC-JCT (External / Copying , Coolant-through Holders)

Insert Grades Indexable


MHD2 *SDJCR1220… : A
*3-Rc1/8
LN LN MHD 2-Rc1/8

WF
93

WF
WF

Turning
B
˚ 30˚
B

Inserts
WF2

WF2

˚
LF

70

WF2
SDJCR1225H-11-F05JCT

CBN & PCD Tools


SDJCR1625H-11-F05JCT
SDJCR1235H-11-F15JCT
SDJCR1635H-11-F15JCT
shows above figure
shows above figure
C

HF

H
Right-hand shown

Toolholder Dimensions

External
Spare Parts
D

Std. Corner-R (RE)


Stock Dimension (mm)
Clamp Screw Wrench Plug
Description

Small Parts
Machining
R L H HF B LF LN WF WF2 MHD MHD2
E
SDJCR 1220H-11FFJCT 12 12 20 28 20 35 -
1625H-11FFJCT 16 16 25 100 40 25 0 25 46 0.2

Boring
2025H-11FFJCT 20 20 25 40 25 25 46
F
SDJCR 1225H-11-F05JCT 12 12 25 28 20 5 35 - SB-4085TR FT-15 GP-1
100 0.2
1235H-11-F15JCT 12 12 35 28 20 15 35 -
SDJCR 1625H-11-F05JCT 16 16 25 - 20 5 25 46

Grooving
100 0.2
1635H-11-F15JCT 16 16 35 - 20 15 25 46 G
Please see page H14 and H15 for piping parts of coolant-through holders.

SDJC (External / Copying)

Cut-off
H

B
WF

Threading
30˚ J
93˚ 93˚
LH LF

Drilling
K
HF

Right-hand shown H

Toolholder Dimensions

Milling
Spare Parts M
Std. Corner-R (RE)

Stock Dimension (mm)


Clamp Screw Wrench
Description

Turning Mill Spare Parts Information


Tools for
R L H HF B LF LH WF N
SDJC& 1010F -07 10 10 10 80 12 12 0.2 SB-2570TR FT-8
SDJC& 1010F -11 10 10 10 80 12
1212H -11 12 12 12 16 P
100 18
1616H -11 16 16 16 20 0.2 SB-4085TR FT-15
2020K -11 20 20 20 125 25
Technical

2525M -11 25 25 25 150 23 32


R
Applicable Inserts
Applications Minute ap Finishing Finishing * Finishing Finishing Finishing - Medium Finishing - Medium Finishing Finishing / Precision Low Feed
Index

See Page B62 B62 B62 B63 B63 B64 B63 B67 B66 B68,B69 T
CF SKS SK WP (Wiper) PP GK GQ &-F &-FSF (E/F)&-U
Insert
Toolholder Description

DJC&...-07FF/-07 DCGT0702.. DCGT0702.. DCGT0702.. DCMX0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702..
DJC&...-11FF/-11...JCT/-11 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMX11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3..
Applications Low Feed / Precision Low Feed Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B68 B70,B71 B65 B65 B65 B71 B71 B71 C25 C15
F&-USF (E/F)&-J XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description

DJC&...-07FF/-07 DCET0702.. DCET0702.. DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..


DJC&...-11FF/-11...JCT/-11 DCET11T3.. DC_T11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..

* For WP chipbreaker, cutting edge offsets or program corrections are required. R37 Recommended Cutting Conditions E50
: Std. Item
E29
Screw Clamp
External Toolholders [DC Insert]
SDJC-FF-Y (Y-axis Toolholder) NEW

Fig. 1

X-axis

E Y-axis
Small Parts Machining

Fig. 2

Right-hand Insert for Right-hand Toolholder.

Toolholder Dimensions
Stock Dimension (mm) Spare Parts
Clamp Screw Wrench
Applicable
Description Drawing
R L H HF B LF LH WF HBKW HBL HBH Inserts

SDJCR 1212JX-11FF-Y 12 12 12 20 14 8 22 2 Fig.1 DC


120 SB-4085TR FT-15
1616JX-11FF-Y 16 16 16 25 16 10 - - Fig.2 11T3...
Please see the precautions in E31 when using Y-axis toolholder.

Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing * Finishing Finishing Finishing - Medium Finishing - Medium Finishing
See Page B62 B62 B62 B62 B62 B63 B63 B64 B63 B67
CF GF SKS SK CK WP (Wiper) PP GK GQ &-F
Insert
Toolholder Description

SDJCR...-11FF-Y DCGT11T3.. DCGT11T3.. DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMX11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3..
Applications Finishing / Precision Low Feed Low Feed / Precision Low Feed Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals
See Page B66 B68,B69 B68 B70,B71 B65 B65 B65 B71 B71 B71
&-FSF (E/F)&-U F&-USF (E/F)&-J XP XQ MQ Without Chipbreaker AH &-A3
Insert
Toolholder Description

SDJCR...-11FF-Y DCET11T3.. DCGT11T3.. DCET11T3.. DC_T11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3..
Applications Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page C25 C25 C15
PCD APD CBN
Insert
Toolholder Description

SDJCR...-11FF-Y DCMT11T3.. DCMT11T3.. DCMW11T3..

* For WP chipbreaker, cutting edge offsets or program corrections are required. R37 Recommended Cutting Conditions E50

: Std. Item

E30
Precautions for using Y-axis toolholder

Insert Grades Indexable


A
Do not use Y-axis toolholders side by side to prevent interference. ( Only two Y-axis holder can be used at the same time )

With interference Without interference

Turning
B

Inserts
CBN & PCD Tools
C

External
D
Standard toolholders may be mounted between two Y-axis toolholders

Small Parts
Machining
When changing the tool, set the retracted position with reference to the cutting edge of the Y-axis holder. (When exchanging from tool B to D)
E

Boring
F
A B C D A B C D
A B C D A B C D

Grooving
G

Cut-off
H
Release the tool turret with reference to the overhang amount of the Y-axis toolholder Tool Turret Direction

Threading
J
Note that using other toolholders together will result in dierent outside diameters (Unit : mm)

Y-axis Toolholder Overhang Amount


Examples L 20 22 25

Drilling
Overhang Avai l a bl e Outsi d e Cutti n g Di a meter (ø)
K
Y-axis Toolholder Overhang

Y-axis Toolholder Overhang

Y-axis Toolholder Overhang


Y-axis Toolholder Overhang

Y-axis Toolholder Overhang

Y-axis Toolholder Overhang


Overhang Amount : L

Overhang Amount : L
Overhang Amount : L

Overhang Amount : L

Without Without Without


A
Restriction Restriction Restriction
Clearance
Clearance

Milling
M
20 B 13.0 13.0 13.0

Turning Mill Spare Parts Information


Tools for
AA BB CC Without Without Without
N
C
Restriction Restriction Restriction

P
Y-axis Toolholder Overhang

Y-axis Toolholder Overhang


Y-axis Toolholder Overhang

Y-axis Toolholder Overhang


Overhang Amount : L

Overhang Amount : L
Overhang Amount : L

Overhang Amount : L

Without
A 38.0 58.0
Restriction
Clearance
Clearance
Clearance
Clearance
Technical

25 B 14.9 13.6 13.0


R

AA BB CC
Index

Without
C 45.0 60.0 T
Restriction

E31
Screw Clamp
External Toolholders [DC Insert]
SDLC-FF (Without Offset) (External / Copying)

HBKW
20

WF

B
WF
28˚
95˚

WF2
WF2
95˚
0˚ 95˚ LF
SDLC&1010..-11FF
SDLC&1212..-11FF
shows above figure

HF

H
Right-hand shown

Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Stock Dimension (mm)
Clamp Screw Wrench
Description
R L H HF B LF WF HBKW WF2
E
SDLC& 1010JX-07FF 10 10 10 10
1212JX-07FF 12 12 12 120 12 - 0 0.2 SB-2570TR FT-8
Small Parts Machining

1616JX-07FF 16 16 16 16
SDLC& 1010JX-11FF 10 10 10 10 4
1212JX-11FF 12 12 12 120 12 2 0 0.2 SB-4085TR FT-15
1616JX-11FF 16 16 16 16 -
SDLC& 1212F -07FF 12 12 12 85 12 - 0 0.2 SB-2570TR FT-8
SDLC& 1010F -11FF 10 10 10 80 10 4
1212F -11FF 12 12 12 85 12 2 0 0.2 SB-4085TR FT-15
1616H -11FF 16 16 16 100 16 -

SDXC (External / Facing / Copying)


20

B
4

WF
WF

18˚

10

10

0˚ LF
SDXC&1010JX-11
shows above figure
HF

H
Right-hand shown

Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)

Stock Dimension (mm)


Clamp Screw Wrench
Description
R L H HF B LF WF

SDXC& 1010JX-07 10 10 10 12 0.2 SB-2570TR FT-8


1010JX-11 10 10 10 12
120
1212JX-11 12 12 12 16 0.2 SB-4085TR FT-15
1616JX-11 16 16 16 20
Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing Finishing - Medium Finishing - Medium Finishing Finishing / Precision Low Feed
See Page B62 B62 B62 - B63 B64 B63 B67 B66 B68,B69
CF SKS SK WP (Wiper) PP GK GQ &-F &-FSF (E/F)&-U
Insert
Toolholder Description
SDLC&...-07FF
DCGT0702.. DCGT0702.. DCGT0702.. - DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702..
SDXC&...-07
SDLC&...-11FF
DCGT11T3.. DCGT11T3.. DCGT11T3.. - DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3..
SDXC&...-11
Applications Low Feed / Precision Low Feed Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B68 B70,B71 B65 B65 B65 B71 B71 B71 C25 C15
F&-USF (E/F)&-J XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Insert
Toolholder Description
SDLC&...-07FF
DCET0702.. DCET0702.. DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..
SDXC&...-07
SDLC&...-11FF
DCET11T3.. DC_T11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
SDXC&...-11
 Recommended Cutting Conditions E50
E32 : Std. Item
Screw Clamp
External Toolholders [DC Insert]
SDNC-F (External / Copying)

Insert Grades Indexable


A

2.5
25 62.5˚

WF
F1

B
F2

Turning
60˚ B

Inserts
62.5˚ 62.5˚
LF

SDNC&1010F-11F

CBN & PCD Tools


のみ上記形状となります

HF

H
C
Right-hand shown

SDNC

External
(External / Copying)
D
62.5˚

WF

Small Parts
Machining
B
E
62.5˚
60˚
LF

Boring
F
HF

Grooving
Toolholder Dimensions G
Spare Parts
Std. Corner-R (RE)
Stock Dimension (mm)
Clamp Screw Wrench
Description

Cut-off
R N L H HF B LF WF H

SDNC& 1010JX-07F 10 10 10 120 7 0.2 SB-2570TR FT-8

Threading
SDNCN 1010JX-07 10 10 10 5
0.2 SB-2570TR FT-8 J
1212JX-07 12 12 12 6
1010JX-11 10 10 10 120 5
1212JX-11 12 12 12 6 0.2 SB-4085TR FT-15

Drilling
1616JX-11 16 16 16 8 K
SDNCN 0808F -07 8 8 8 85 4 0.2 SB-2570TR FT-8
SDNCN 1010F -11 10 10 10 80 5

Milling
1212F -11 12 12 12 85 6 0.2 SB-4085TR FT-15
M
1616H -11 16 16 16 100 8

Applicable Inserts

Turning Mill Spare Parts Information


Tools for
Applications Minute ap Finishing Finishing Finishing Finishing Finishing - Medium Finishing - Medium Finishing Finishing / Precision Low Feed
See Page B62 B62 B62 - B63 B64 B63 B67 B66 B68,B69 N
CF SKS SK WP (Wiper) PP GK GQ &-F &-FSF (E/F)&-U
Insert
Toolholder Description
P
SDNC&...-07F
DCGT0702.. DCGT0702.. DCGT0702.. - DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702..
SDNCN...-07
Technical

SDNCN...-11 DCGT11T3.. DCGT11T3.. DCGT11T3.. - DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3.. R
Applications Low Feed / Precision Low Feed Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B68 B70,B71 B65 B65 B65 B71 B71 B71 C25 C15
F&-USF (E/F)&-J XP XQ MQ Without Chipbreaker AH &-A3 PCD CBN
Index

Insert T
Toolholder Description

SDNC&...-07F
DCET0702.. DCET0702.. DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..
SDNCN...-07
SDNCN...-11 DCET11T3.. DC_T11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..

 Recommended Cutting Conditions E50

: Std. Item

E33
Screw Clamp
External Toolholders [DP Insert]
SDLP-FF (Without Offset) (External / Copying)

HBKW
LH

WF

B
WF2 WF
28°

WF2
95˚
95˚
0˚ 95˚ LF
SDLP&0808F-07FF
SDLP&1212F-11FF
SDLP&1010JX-11FF

HF

H
SDLP&1212JX-11FF
shows above figure
Right-hand shown

Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Stock Dimension (mm)
Clamp Screw Wrench

E Description
R L H HF B LF LH WF HBKW WF2
Small Parts Machining

SDLP& 0808F -07FF 8 8 8 85 14 8 0.5 0 0.2 SB-2570TR FT-8


SDLP& 1010JX-07FF 10 10 10 - 10 - 0.2 SB-2570TR FT-8
1010JX-11FF 10 10 10 10 4
120 20 0
1212JX-11FF 12 12 12 12 2 0.2 SB-4085TR FT-15
1616JX-11FF 16 16 16 - 16 -

Applicable Inserts
Applications Finishing / Precision Low Feed / Precision
See Page B72 B72
&-FSF F&-USF
Insert
Toolholder Description
SDLP&...-07FF DPET0702.. DPET0702..
SDLP&...-11FF DPET11T3.. DPET11T3..

Recommended Cutting Conditions E50

: Std. Item

E34
Screw Clamp
External Toolholders [TC / TP Insert]
STGC(P) (External)

Insert Grades Indexable


A

2.5
15

B
WF
WF

Turning
B

Inserts
91˚
91˚ 91˚
LH

CBN & PCD Tools


LF
STGC(P)&1010F-11 0˚
shows above figure C

HF

H
Right-hand shown

External
Toolholder Dimensions
D
Spare Parts

Std. Corner-R (RE)


Stock Dimension (mm)
Clamp Screw Wrench

Small Parts
Machining
Description
R L H HF B LF LH WF E

STGC& 0808E -08 8 8 8 70 10


12 0.2 SB-2050TR FT-6

Boring
1010F -08 10 10 10 80 12 F
STGC& 1010F -11 10 10 10 80 14
1212H -11 12 12 12 16
100 15
1616H -11 16 16 16 20 0.4 SB-2570TR FT-8

Grooving
2020K -11 20 20 20 125 25 G
2525M -11 25 25 25 150 20 32
STGP& 0808E -08 8 8 8 70 12 10 0.2 SB-2050TR FT-6
STGP& 1010F -11 10 10 10 80 14

Cut-off
1212H -11 12 12 12 15 16 0.2 SB-3080TR FT-10
H
100
1616H -11 16 16 16 20

Threading
Applicable Inserts (STGC)
Applications Low Feed Low Feed / Precision Cast Iron Non-ferrous Metals Non-ferrous Metals J
See Page B78 B77 B79 B79 C26
(E/F)&-U F&-USF Without Chipbreaker &-A3 PCD
Insert

Drilling
Toolholder Description K
STGC&...-08 TCGT0802.. TCET0802.. TCGW0802.. - TCMT0802..

Milling
STGC&...-11 TCGT1103.. TCET1103.. TCGW1103.. TCGT1103.. TCMT1103.. M
TCGW1103..

Applicable Inserts (STGP)

Turning Mill Spare Parts Information


Applications Minute ap Finishing Finishing - Medium Finishing Finishing / Precision Low Feed / Precision Medium Soft Steel / Finishing Soft Steel / Finishing - Medium Cast Iron

Tools for
See Page B80 B80 B81 B82,B83 B85 B86 B84 B81 B81 B86
N
CF PP HQ & &-FSF F&-USF &-H XP XQ Without Chipbreaker
Insert
Toolholder Description
P
STGP&...-08 TPGT0802.. - - TPGH0802.. TPET0802.. TPET0802.. - - - TPGB0802..

STGP&...-11 - TPMT1103.. TPMT1103.. TPGH1103.. TPET1103.. TPET1103.. TPGH1103.. TPMT1103.. TPMT1103.. TPGB1103..
Technical

Applications Non-ferrous Metals Non-ferrous Metals Hard Materials


See Page C26~C28 C28 C16
R
PCD APD CBN
Insert
Index

Toolholder Description
T
TPMH0802..
STGP&...-08 TPGB0802..
- TPGB0802..
TPMH1103..
STGP&...-11 TPGB1103..
TPMT1103.. TPGB1103..

 Recommended Cutting Conditions E50

: Std. Item

E35
Back Clamp / Screw Clamp
External Toolholders [VB / VC Insert]
AVJB-FF (Without Offset) (External / Copying)
* Lock Screw is operated from this direction

WF2 WF

B
93˚
50° LF
93°

HF

H
Right-hand shown

SVJB-FF (Without Offset) (External / Copying)

WF2 WF

B
93°
LF
50°
E 93° 0°

HF

H
Small Parts Machining

Right-hand shown

Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Stock Dimension (mm)
Anchor Pin Lock Screw Clamp Screw Wrench
Description
R L H HF B LF WF WF2

AVJB& 1010JX-11FF 10 10 10 10 LPF-11


1212JX-11FF 12 12 12 120 12 0 0.4 LPF-1113 HSB4X8& - FH-2
1616JX-11FF 16 16 16 16 LPF-1117
SVJB& 1010JX-11FF 10 10 10 10
1212JX-11FF 12 12 12 12
120 0 0.4 - - SB-2570TR FT-8
1616JX-11FF 16 16 16 16
2020JX-11FF 20 20 20 20
· Lock Screw : HSB4X8R for Right-hand Toolholder, HSB4X8L for Left-hand Toolholder.

SVJB-FFJCT
MHD2

MHD
LN 3-Rc1/8
WF

50°
93°
WF2

LF
HF

Right-hand shown

Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)

Stock Dimension (mm)


Clamp Screw Wrench Plug
Description
R L H HF B LF LN WF WF2 MHD MHD2

SVJBR 1220H-11FFJCT 12 12 20 28 20 35 -
1625H-11FFJCT 16 16 25 100 40 25 0 25 46 0.4 SB-2570TR FT-8 GP-1
2025H-11FFJCT 20 20 25 40 25 25 46
Please see page H14 and H15 for piping parts of coolant-through holders.

: Std. Item

E36
Screw Clamp
External Toolholders [VB / VC Insert]
SVJB (External / Copying)

Insert Grades Indexable


A

WF

B
93˚

Turning
50˚ LH
LF B

Inserts
93˚

HF

CBN & PCD Tools


Right-hand shown
C
Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Stock Dimension (mm)

External
Clamp Screw Wrench Shim Shim Screw Wrench
Description
D
R L H HF B LF LH WF

Small Parts
Machining
SVJB& 2020K-11 20 20 20 125 30 25 E
0.4 SB-2570TR FT-8 - - -
2525M-11 25 25 25 150 35 32
SVJB& 2020K-16N 20 20 20 125 25 SVN-32N
30 0.8 SB-40125TRN FT-15 SS-4N LW-4
2525M-16N 25 25 25 150 32 (SVN-32S)

Boring
· For insert with corner-R(RE) 0.2 or 0.4mm, shim of marked * is recommended (sold separately). F
SVPB (External / Facing / Copying / Undercutting) Undercutting diameter of SVPB

Grooving
G

(MIN.)
DCN
WF

B
Corner-R ap DCN

ap
Corner-R(RE)
25˚ (RE) (mm) (MIN.)

Cut-off
117.5˚ LF
0˚ ap
0.5 ø25 H
0.4
1 ø30
HF

0.5 ø45

Threading
0.8
1 ø55
Right-hand shown
J
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)

Stock Dimension (mm)

Drilling
Clamp Screw Wrench Shim Shim Screw Wrench K
Description
R L H HF B LF WF

Milling
SVPB& 1010JX-11 10 10 10 14.5 M
1212JX-11 12 12 12 120 16.5 0.4 SB-2570TR FT-8 - - -
1616JX-11 16 16 16 20.5

Turning Mill Spare Parts Information


Tools for
SVPB& 2020K-11 20 20 20 125 25 N
0.4 SB-2570TR FT-8 - - -
2525M-11 25 25 25 150 32
SVPB& 2020K-16N 20 20 20 125 25 SVN-32N
0.8 SB-40125TRN FT-15 SS-4N LW-4
2525M-16N 25 25 25 150 32 (SVN-32S)
· For insert with corner-R(RE) 0.2 or 0.4mm, shim of marked * is recommended (sold separately). P
Applicable Inserts
Applications Finishing Finishing Finishing - Medium Finishing Finishing / Precision Finishing - Medium Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Technical

See Page B89 B89 B89 B90 B89 B91 B93 B93 C28 C17 R
GP VF HQ &-F &-FSF &-Y AH &-A3 PCD CBN
Insert
Toolholder Description
Index

VJB& ...-11FF(JCT)/-11
T
VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - - VBMT1103.. VBGW1103..
SVPB& ...-11
SVJB& ...-16 N
VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. VCGT1604.. VCGT1604.. VBMT1604.. VBGW1604..
SVPB& ...-16N
Recommended Cutting Conditions E50

: Std. Item

E37
Screw Clamp
External Toolholders [VB / VC Insert]
SVVB (External / Copying)

72.5˚

WF

B
72.5˚
70˚ LF

HF

H
Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Dimension (mm)
Clamp Screw Wrench Shim Shim Screw Wrench
Description Stock
E H HF B LF WF

SVVBN 1010JX-11 10 10 10 5
Small Parts Machining

1212JX-11 12 12 12 120 6 0.4 SB-2570TR FT-8 - - -


1616JX-11 16 16 16 8
SVVBN 1010F-11 10 10 10 80 5
1212F-11 12 12 12 85 6
1616H-11 16 16 16 100 8 0.4 SB-2570TR FT-8 - - -
2020K-11 20 20 20 125 10
2525M-11 25 25 25 150 12.5
SVVBN 2020K-16N 20 20 20 125 10 SVN-32N
0.8 SB-40125TRN FT-15 SS-4N LW-4
2525M-16N 25 25 25 150 12.5 (SVN-32S)
· For insert with corner-R(RE) 0.2 or 0.4mm, shim of marked * is recommended (sold separately).

Applicable Inserts
Applications Finishing Finishing Finishing - Medium Finishing Finishing / Precision Finishing - Medium Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B89 B89 B89 B90 B89 B91 B93 B93 C28 C17
GP VF HQ &-F &-FSF &-Y AH &-A3 PCD CBN
Insert
Toolholder Description

SVVBN...-11 VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103.. - - VBMT1103.. VBGW1103..


SVVBN...-16N VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. VCGT1604.. VCGT1604.. VBMT1604.. VBGW1604..

Recommended Cutting Conditions E50

: Std. Item

E38
Screw Clamp
External Toolholders [VC Insert]
SVJC-FF (Without Offset) (External / Copying)

Insert Grades Indexable


A

WF

Turning
WF2
B

Inserts
93˚
LF
93˚ 50˚ 0˚

CBN & PCD Tools


C

HF

H
Right-hand shown

External
SVLC-FF (Without Offset) (External / Copying) D

Small Parts
Machining
WF E

B
WF2

95˚
95˚ 48˚ LF

Boring

F
HF

Grooving
Right-hand shown
G
Toolholder Dimensions
Std. Corner-R (RE) Spare Parts
Stock Dimension (mm)

Cut-off
Clamp Screw Wrench
H
Description
R L H HF B LF WF WF2

Threading
SVJC& 1010JX-11FF 10 10 10 120 10 J
1212F-11FF 12 12 12 85 12
1212JX-11FF 12 12 12 12 0 0.2 SB-2570TR FT-8

Drilling
1616JX-11FF 16 16 16 120 16
K
2020JX-11FF 20 20 20 20
SVLC& 1212F-11FF 12 12 12 85 12
1212JX-11FF 12 12 12 120 12 0 0.2 SB-2570TR FT-8

Milling
1616JX-11FF 16 16 16 120 16 M
Applicable Inserts

Turning Mill Spare Parts Information


Applications Minute ap Finishing Finishing Finishing Finishing - Medium

Tools for
See Page B92 B92 B92 B93 B93 N
CF GF SKS &-F &-Y
Insert
Toolholder Description
P
SVJC&...11FF
VCGT1103.. VCGT1103.. VCGT1103.. VCET1103.. VCET1103..
SVLC&...11FF
Technical

Recommended Cutting Conditions E50 R


Index

: Std. Item

E39
Screw Clamp
External Toolholders [VC Insert]
SVPC-FF (Without Offset) (External / Facing / Copying / Undercutting)
LH

HBKW
WF
25˚

B
117.5˚

45˚
WF2
LU
LF
SVPPR1616..-08FF 0˚
のみ上記形状となります。

HF

H
Right-hand shown

Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Dimension (mm)
Clamp Screw Wrench
Description Stock
E H HF B LF LU LH WF HBKW WF2
Small Parts Machining

SVPCR 1010JX-11FF 10 10 10 120 10 8


1212F-11FF 12 12 12 85 16
20 12 6 0 0.2 SB-2570TR FT-8
1212JX-11FF 12 12 12
120
1616JX-11FF 16 16 16 20 16 2

SVVC (External / Copying)

72.5˚
WF

B
72.5˚
70˚ LF

HF

H
Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)

Dimension (mm)
Clamp Screw Wrench
Description Stock
H HF B LF WF

SVVCN 1010JX-11 10 10 10 5
1212JX-11 12 12 12 120 6 0.2 SB-2570TR FT-8
1616JX-11 16 16 16 8

Applicable Inserts Undercutting diameter of


SVPC-FF
Applications Minute ap Finishing Finishing Finishing Finishing - Medium
See Page B92 B92 B92 B93 B93
(MIN.)
DCN

CF GF SKS &-F &-Y


Insert
ap

Corner-R(RE)
Toolholder Description
ap

SVPCR...11FF VCET1103..R-F VCET1103..R-Y


VCGT1103.. VCGT1103.. VCGT1103..
SVVCN...11 VCET1103..&-F VCET1103..&-Y

Recommended Cutting Conditions E50

Corner-R ap DCN
(RE) (mm) (MIN.)
0.5 ø20
0.2
0.7 ø25

: Std. Item

E40
Screw Clamp
External Toolholders [VP Insert]
SVJP-FF (Without Offset) (External / Copying)

Insert Grades Indexable


A

WF

B
WF2

Turning
93˚ B
LF

Inserts
93˚ 50˚ 0˚

CBN & PCD Tools


HF

H
C
Right-hand shown

SVJP-FFJCT (Without Offset) (External / Copying , Coolant-through Holders)

External
MHD2 D
MHD
*SVJPR1220…: 2-Rc1/8
LN *3-Rc1/8

Small Parts
Machining
E

WF

B
50°
93°

WF2
LF

Boring
F
HF

H
Right-hand shown

SVLP-FF (Without Offset) (External / Copying)

Grooving
G
WF

Cut-off
WF2

H
95˚
LF
95˚ 48˚ 0˚

Threading
HF

H
Right-hand shown

Drilling
Toolholder Dimensions
K
Spare Parts
Std. Corner-R (RE)

Stock Dimension (mm)


Clamp Screw Wrench Plug
Description

Milling
R L H HF B LF LN WF WF2 MHD MHD2 M

SVJP& 1212F -11FF 12 12 12 85 12

Turning Mill Spare Parts Information


Tools for
1212JX -11FF 12 12 12 12
- 0 - - 0.2 SB-2570TR FT-8 - N
1616JX -11FF 16 16 16 120 16
2020JX -11FF 20 20 20 20
SVJPR 1220H-11FFJCT 12 12 20 28 20 35 -
1625H-11FFJCT 16 16 25 100 40 25 0 25 46 0.2 SB-2570TR FT-8 GP-1 P
2025H-11FFJCT 20 20 25 40 25 25 46
SVLP& 1010JX -08FF 10 10 10 10
Technical

1212JX -08FF 12 12 12 120 - 12 0 - - 0.1 SB-2050TR FT-6 -


1616JX -08FF 16 16 16 16
R
SVLP& 1212JX -11FF 12 12 12 12
120 - 0 - - 0.2 SB-2570TR FT-8 -
1616JX -11FF 16 16 16 16
Index

SVLP& 1212F -08FF 12 12 12 85 12 0 0.1 SB-2050TR FT-6 T


- - - -
1212F -11FF 12 12 12 85 12 0 0.2 SB-2570TR FT-8
Please see page H14 and H15 for piping parts of coolant-through holders.

Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
See Page B94 B94 B94 B94 B95 B96 B96
CF SKS CK GF &-FSF F&-U F&-USF
Insert
Toolholder Description

SVLP&...-08FF - - VPGT0802.. - VPET0802.. - VPET0802..


SV P&...-11FF VPGT1103.. VPGT1103.. VPGT1103.. VPGT1103.. VPET1103.. VPET1103.. VPET1103..

Recommended Cutting Conditions E50

: Std. Item

E41
Screw Clamp
External Toolholders [VP Insert]
SVPP-FF (Without Offset) (External / Facing / Copying / Undercutting)

LH

HBKW
WF

B
25˚

117.5˚

45˚
WF2
LU
LF
SVPPR1616..-08FF 0˚
shows above figure

HF

H
Right-hand shown

Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


E Dimension (mm)
Clamp Screw Wrench
Description Stock
Small Parts Machining

H HF B LF LU LH WF HBKW WF2

SVPPR 1010JX-08FF 10 10 10 10 4
16
1212JX-08FF 12 12 12 120 12 12 2 0 0.1 SB-2050TR FT-6
1616JX-08FF 16 16 16 - 16 -
SVPPR 1010JX-11FF 10 10 10 10 8
1212JX-11FF 12 12 12 120 16 20 12 6 0 0.2 SB-2570TR FT-8
1616JX-11FF 16 16 16 16 2
SVPPR 1212F -08FF 12 12 12 85 12 16 12 2 0 0.1 SB-2050TR FT-6
1212F -11FF 12 12 12 85 16 20 12 6 0 0.2 SB-2570TR FT-8

Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
See Page B94 B94 B94 B94 B95 B96 B96
CF SKS CK GF &-FSF F&-U F&-USF
Insert
Toolholder Description

SVPPR...-08FF - - VPGT0802.. - VPET0802.. - VPET0802..

SVPPR...-11FF VPGT1103.. VPGT1103.. VPGT1103.. VPGT1103.. VPET1103.. VPET1103.. VPET1103..

Recommended Cutting Conditions E50

Undercutting diameter of
SVPP-FF
(MIN.)
DCN
ap

Corner-R(RE)

ap

Corner-R ap DCN
(RE) (mm) (MIN.)
0.5 ø20
0.2
1 ø25

: Std. Item

E42
Screw Clamp
External Sleeve Holders [CC Insert]
S-SCLC (External / Facing)

Insert Grades Indexable


A

Turning
16 H B

Inserts
LF
20
95˚

CBN & PCD Tools


0˚ 80˚ H
C

WF

External

ON
D

BD

DC
Left-hand shown Right-hand Insert for Left-hand Toolholder.

Small Parts
Toolholder Dimensions

Machining
Spare Parts E

Std. Corner-R (RE)


Dimension (mm)
Clamp Screw Wrench
Description Stock

Boring
DCON LF WF BD H
F
S12F -SCLCL06 12 80 11
13.4 SB-2560TR
S14H -SCLCL06 14 100 13

Grooving
S15F -SCLCL06 15.875 G
85 15.4 15
S16F -SCLCL06 16
6 0.4 FT-8
S19G -SCLCL06 90
19.05 18.4 17 SB-2570TR
S19K -SCLCL06 120

Cut-off
S20G -SCLCL06 90
H
20 19.4 18
S20K -SCLCL06 120
S19G -SCLCL09 90

Threading
19.05 18.4 17
S19K -SCLCL09 120 J
S20G -SCLCL09 90
20 10 19.4 18 0.4 SB-4065TR FT-15
S20K -SCLCL09 120
S25.0H-SCLCL09 25 100 24.4

Drilling
23
S25K -SCLCL09 25.4 120 24.8 K
Applicable Inserts
Applications Finishing Finishing Finishing - Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials

Milling
See Page B53 B53 B54 B58,B59 B55 B60 B60 B60 C24 C14 M
SKS SK GK (E/F)R-U MQ Without Chipbreaker AH R-A3 PCD CBN
Insert

Turning Mill Spare Parts Information


Tools for
Toolholder Description

CCMT0602..
N
S-SCLCL06 CCGT0602.. CCGT0602.. CCMT0602.. CCGT0602.. - CCGW0602..
CCGW0602..
CCMW0602.. - -
CCMT09T3..
S-SCLCL09 CCGT09T3.. CCGT09T3.. CCMT09T3.. CCGT09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3..
CCGW09T3..
CCMW09T3..

Recommended Cutting Conditions E50 P

Finishing by Sleeve Holder


Technical

1) Roughing by grooving toolholder


Index

2) Finishing by Sleeve Holder improves chip control T


and reduces cutting time

: Std. Item

E43
Screw Clamp
External Sleeve Holder [DC Insert]
S-SDUC (External / Copying) / S-SDLC (External / Copying)

16 H
LF
θ 55˚
0˚ 20 H H
KAPR

WF2
WF
KAPR =93˚ (S-SDUC)
KAPR =95˚ (S-SDLC)

ON

ON
(S-SDUC) 3˚

BD

DC

DC
θ =30˚ (S-SDUC)
(S-SDLC) 5˚ Fig. 1 Fig. 2
θ =28˚ (S-SDLC)
Left-hand shown Right-hand Insert for Left-hand Toolholder.

Toolholder Dimensions
E Spare Parts

Std. Corner-R (RE)


Dimension (mm)
Clamp Screw Wrench
Description Stock Drawing
Small Parts Machining

DCON LF WF BD H WF2

S14H -SDUCL07 14 100 13.4 13


S15F -SDUCL07 15.875 85 15.4 15
S19G -SDUCL07 90
19.05 6 18.4 17 3.8 0.4 SB-2560TR FT-8
S19K -SDUCL07 120
S20G -SDUCL07 90
20 19.4 18
S20K -SDUCL07 120
S19G -SDUCL11 90
19.05 18.4 17 Fig. 1
S19K -SDUCL11 120
S20G -SDUCL11 90
20 19.4 18
S20K -SDUCL11 120 10 5.8 0.4 SB-4085TR FT-15
S22K -SDUCL11 22 120 21.4 20
S25.0H-SDUCL11 25 100 24.4
23
S25K -SDUCL11 25.4 120 24.8
S12F -SDLCL07 12 80 11
13.4
S14H -SDLCL07 14 100 13
S15F -SDLCL07 15.875
85 15.4 15
S16F -SDLCL07 16
6 3.8 0.4 SB-2560TR FT-8
S19G -SDLCL07 90
19.05 18.4 17
S19K -SDLCL07 120
S20G -SDLCL07 90
20 19.4 18
S20K -SDLCL07 120
Fig. 2
S19G -SDLCL11 90
19.05 18.4 17
S19K -SDLCL11 120
S20G -SDLCL11 90
20 19.4 18
S20K -SDLCL11 120 10 5.8 0.4 SB-4085TR FT-15
S22K -SDLCL11 22 120 21.4 20
S25.0H-SDLCL11 25 100 24.4
23
S25K -SDLCL11 25.4 120 24.8
Applicable Inserts
Applications Minute ap Finishing Finishing * Finishing Finishing Finishing - Medium Finishing - Medium Finishing Finishing / Precision Low Feed
See Page B62 B62 B62 B63 B63 B64 B63 B67 B66 B68,B69
CF SKS SK WP (Wiper) PP GK GQ R-F R-FSF (E/F)R-U
Insert
Toolholder Description

S-SD CL07 DCGT0702.. DCGT0702.. DCGT0702.. DCMX0702.. DCMT0702.. DCMT0702.. DCGT0702.. DCGT0702.. DCET0702.. DCGT0702..

S-SD CL11 DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMX11T3.. DCMT11T3.. DCMT11T3.. DCGT11T3.. DCGT11T3.. DCET11T3.. DCGT11T3..
Applications Low Feed / Precision Low Feed Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B68 B70,B71 B65 B65 B65 B71 B71 B71 C25 C15
FR-USF (E/F)R-J XP XQ MQ Without Chipbreaker AH R-A3 PCD CBN
Insert
Toolholder Description

S-SD CL07 DCET0702.. DCET0702.. DCMT0702.. - DCMT0702.. DCGW0702.. - - DCMT0702.. DCMW0702..

S-SD CL11 DCET11T3.. DC_T11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..

* For WP chipbreaker, cutting edge offsets or program corrections are required. (S-SDLC cannot be used) R37 Recommended Cutting Conditions E50
E44 : Std. Item
Screw Clamp
External Sleeve Holder [VB / VC Insert]
S-SVUB(C) (External / Copying)

Insert Grades Indexable


A

Turning
16 H B

Inserts
LF
93˚ 50˚ 35˚ 20

CBN & PCD Tools


0˚ H

WF2
C

WF
93˚

External
ON
BD
D

DC
Left-hand shown Right-hand Insert for Left-hand Toolholder.

Small Parts
Machining
Toolholder Dimensions E
Spare Parts

Std. Corner-R (RE)


Dimension (mm)
Clamp Screw Wrench
Description Stock

Boring
DCON LF WF BD H WF2
F

S19G -SVUBL11 90

Grooving
19.05 18.4 17
S19K -SVUBL11 120 G
S20G -SVUBL11 90
20 10.5 19.4 18 8 0.4 SB-2570TR FT-8
S20K -SVUBL11 120
S25.0H-SVUBL11 25 100 24.4

Cut-off
S25K -SVUBL11 25.4 120 24.8
23 H
S12F -SVUCL08 12 80 11
7.5 13.4
S14H -SVUCL08 14 100 13

Threading
5.5 0.4 SB-2050TR FT-6
S15F -SVUCL08 15.875 J
85 8 15.4 15
S16F -SVUCL08 16
S19G -SVUCL11 90
19.05 18.4 17
S19K -SVUCL11 120

Drilling
S20G -SVUCL11 90 K
20 10.5 19.4 18 8 0.2 SB-2570TR FT-8
S20K -SVUCL11 120
S25.0H-SVUCL11 25 100 24.4
23
S25K -SVUCL11 25.4 120 24.8

Milling
M
Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing Finishing - Medium Finishing Finishing / Precision Finishing - Medium

Turning Mill Spare Parts Information


Tools for
See Page B92 B92 B92 B89 B89,B92 B89,B92 B90,B93 B89 B91,B93
CF GF SKS GP VF HQ R-F R-FSF R-Y N
Insert
Toolholder Description

S-SVUCL08 - - - - VCMT0802.. VCMT0802.. - - - P


S-SVUBL11 - - - VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VBGT1103..
S-SVUCL11 VCGT1103.. VCGT1103.. VCGT1103.. - - - VCET1103.. - VCET1103..
Technical

Applications Non-ferrous Metals Hard Materials


See Page C28 C17 R
PCD CBN
Insert
Toolholder Description
Index

T
S-SVUCL08 VCMT0802.. VCGW0802..
S-SVUBL11 VBMT1103.. VBGW1103..
S-SVUCL11 - -

Recommended Cutting Conditions E50

: Std. Item

E45
Screw Clamp
Toolholders for Small Double Sided Tooling
SCLN (Without Offset) (External / Facing)

Side Rake Angle : -6˚


Angle of Inclination : -6˚

WF

B
95°

WF2
LH
LF
95˚
90°

HF

H
Right-hand shown

Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Dimension (mm)
Clamp Screw Wrench Applicable
Description Stock
Inserts
H HF B LF LH WF WF2
E
SCLNR 1010K-07FF 10 10 10 120 10
1212F-07FF 85 CNGU0703..
Small Parts Machining

12 12 12 15 12 0 0.2 SB-3080TR LTW-10SS


1212K-07FF CNMU0703..
120
1616K-07FF 16 16 16 16

Applicable Inserts
Applications Finishing - Medium Medium - Roughing Finishing Low Feed

See Page B50 B50 B50 B50


SK GK FR-F FR-U
Insert
Toolholder Description

SCLNR...-07FF CNGU0703.. CNMU0703.. CNGU0703.. CNGU0703..

SDLN (Without Offset) (External / Copying)

Side Rake Angle : -6˚


Angle of Inclination : -7˚
WF

95°
95˚
WF2

LH
27˚ LF

90°
HF

Right-hand shown

Toolholder Dimensions
Spare Parts
Std. Corner-R (RE)

Dimension (mm)
Clamp Screw Wrench Applicable
Description Stock
Inserts
H HF B LF LH WF WF2

SDLNR 1010K-08FF N 10 10 10 120 10


1212F-08FF N 85 DNGU0803..
12 12 12 18 12 0 0.2 SB-3080TR LTW-10SS
1212K-08FF N DNMU0803..
120
1616K-08FF N 16 16 16 16

Applicable Inserts
Applications Finishing - Medium Medium - Roughing Finishing Low Feed

See Page B51 B51 B51 B51


SK GK FR-F (F/E)R-U
Insert
Toolholder Description

SDLNR...-08FF DNGU0803.. DNMU0803.. DNGU0803.. DNGU0803..

: Std. Item

E46
Screw Clamp

STLN (Without Offset) (External / Up Facing)

Insert Grades Indexable


Side Rake Angle : -6˚ A

WF
Angle of Inclination : -7˚

B
95°

WF2

Turning
95˚
LH
LF B

Inserts
90°

CBN & PCD Tools


HF

H
Right-hand shown C
Toolholder Dimensions
Spare Parts

External
Std. Corner-R (RE)
Dimension (mm)
Clamp Screw Wrench
D
Applicable
Description Stock
Inserts
H HF B LF LH WF WF2

Small Parts
Machining
E
STLNR 1010K-09FF 10 10 10 120 10
1212F-09FF 85
12 12 12 15 12 0 0.2 SB-2570TR LTW-8SS TNGU0903..
1212K-09FF
120

Boring
1616K-09FF 16 16 16 16 F
Applicable Inserts
Applications

Grooving
Finishing Low Feed

See Page B52 B52 G


FR-F (E/F)R-U
Insert
Toolholder Description

Cut-off
H
STLNR...-09FF TNGU0903.. TNGU0903..

Threading
J
Double-sided design allows all edges to be used. Compared to the positive type, this offers less cost per insert and more stability.

Comparison of surface roughness (Sharp edge)

Drilling
K
2.0
Negative Insert
Surface roughness Ra (µm)

DNGU080302MFR-U
1.5

Milling
1.0
M
Positive Insert

Turning Mill Spare Parts Information


0.5
DCGT11T302MFR-U

Tools for
N
0
10 20 30 40 50
Cutting Time (min)
<Cutting Conditions>
Workpiece Material : S45C Vc=100m/min, ap=1.5mm, f=0.03mm/rev, Wet
(Internal evaluation)
Technical
P

R
Recommended Cutting Conditions
Index

Insert Grades T
Workpiece
Material
PR1225 PR1535 PR1705 PR1725
Free-cutting - - Vc=100m/min Vc=100m/min
Steel
(60~150) (60~150)

Carbon Steel /
Alloy Steel Vc=100m/min Vc=100m/min Vc=130m/min Vc=130m/min
(60~150) (60~150) (60~220) (60~200)

Stainless Steel Vc=80m/min Vc=100m/min - Vc=100m/min : Continuous to Light interruption / 1st Choice
(50~150) (60~180) (80~150) : Continuous to Light interruption / 2nd Choice

: Std. Item

E47
Lever Lock
Toolholder for Double Sided Tooling for Automatic Lathe
PCLNR1620JX-12FF
PCLN-FF (Without Offset) (External / Facing)
PCLNR1620JX-12FF

Side Rake Angle : -6˚


Angle of Inclination : -6˚

WF
WF

B
B
95˚

WF2
95˚

WF2
95˚
95˚ LH
LF LH
LF

HF

H
HF

H
Right-hand shown

Toolholder Dimensions
Spare Parts

Std. Corner-R (RE)


Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Description Stock
E
H HF B LF LH WF WF2
Small Parts Machining

PCLNR 1620JX-12FF 16 16
20 120 26 20 0 0.8 LL-2N LS-2N LC-42N LSP-2 PC-2 LW-3
2020JX-12FF 20 20

Applicable Inserts (1st Choice)


Applications Finishing - Medium Medium - Roughing
See Page B19 B19
FP-SK FP-TK

Insert
Toolholder Description

PCLNR...-12FF CNGG1204..FP-SK CNGG1204..FP-TK

Recommended Cutting Conditions E47

Applicable Inserts (Optional)


Applications Finishing Finishing - Medium Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing
WF (Wiper) WF (Wiper) PP PQ CQ CJ GS PG PS

Insert

Size 12 12 12 12 12 12 12 12 12
Page B16 B16 B16 B16 B17 B17 B17 B17 B17
Applications Medium - Roughing / High Feed Rate Roughing Roughing Single-sided / Roughing / High Feed Rate Finishing Medium Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium
PT Standard PH PX &-S & XF XP XQ

Insert

Size 12 12 12 12 - 12 12 12 12
Page B18 B18 B18 B19 - B22 B19 B19 B19
Applications Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
XS MQ MS MU KQ KG KH C ZS

Insert

Size 12 12 12 12 12 12 12 12 12
Page B19 B20 B20 B20 B21 B21 B21 B21 B21
Applications Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Heat-resistant Alloys Heat-resistant Alloys Hard Materials
GC Without Chipbreaker Ceramic AH A3 PCD SQ &-SX CBN

Insert

Size 12 12 12 12 12 12 12 12 12
Page B21 B21 B106 B22 B22 C23 B20 B21 C6, C7

: Std. Item

E48
Lever Lock
Toolholder for Double Sided Tooling for Automatic Lathe
PTLNR1620JX-16FF

PTLN-FF (WithoutPTLNR1620JX-16FF
Offset) (External / Up Facing)

Insert Grades Indexable


Side Rake Angle : -6˚ A
Angle of Inclination : -6˚

WF

B
WF

Turning
95˚ B

WF2
95˚

WF2

Inserts
95˚ 95˚
LH LH
LF LF

CBN & PCD Tools


C

HF

H
HF

H
Right-hand shown

External
Toolholder Dimensions
D
Spare Parts

Std. Corner-R (RE)


Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench

Small Parts
Machining
Description Stock
E
H HF B LF LH WF WF2

Boring
PTLNR 1620JX-16FF 16 16 LT-32N F
20 120 24 20 0 0.8 LL-1N LS-1N LSP-1 PC-1 FH-2.5
2020JX-16FF 20 20 LT-32N-20

· When using inserts whose corner-R(RE) is greater than 1.6mm, please purchase a shim with * mark and use it in order to prevent workpiece and shim from interfering each other.

Grooving
G
Applicable Inserts (1st Choice)
Applications Finishing - Medium Medium - Roughing Large D.O.C.
See Page B38 B39 B38

Cut-off
FP-SK FP-TK R-LD
H
Insert
Toolholder Description

Threading
PTLNR...-16FF TNGG1604..FP-SK TNGG1604..FP-TK TNMG1604..R-LD
J
Recommended Cutting Conditions E47

Applicable Inserts (Optional)

Drilling
Applications Finishing Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate Roughing K
PP PQ CQ GS PG PS PT GT PH

Insert

Milling
M
Size 16 16 16 16 16 16 16 16 16
Page B36 B36 B36 B36 B36 B37 B37 B37 B37

Turning Mill Spare Parts Information


Applications Single-sided / Roughing / High Feed Rate Roughing Finishing Finishing - Roughing Medium~Roughing / Low Cutting Force Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing

Tools for
PX Standard R-S R- R-25R XF XP XQ XS N
Insert

Size 16 16 16 16 16 16 16 16 16
P
Page B38 B37 B42 B42,B43 B43 B38 B38 B38 B38
Applications Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
MQ MS MU KQ KG KH C ZS GC
Technical

Insert R

Size 16 16 16 16 16 16 16 16 16
Page B39 B39 B39 B40 B40 B40 B40 B40 B40
Index

Applications Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
T
Without Chipbreaker Ceramic AH R-A3 PCD CBN

Insert

Size 16 16 16 16 16 16
Page B40 B111 B41 B41 C23 C11

: Std. Item

E49
Cutting Dia. ø16mm or less
Recommended Cutting Conditions
Recommended Cutting Conditions - External Turning (Positive Insert) [ap indicates radius]

ISO Workpiece Cutting Recommended Recommended Corner-R Lower Limit - Recommendation - Upper Limit
Hardness Applications
Classification Material Range Chipbreaker Insert Grade (RE) Vc (m/min) ap (mm) f (mm/rev)
Continuous PR1725 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1725 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1725 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
(Molded Chipbreaker)
HB
Low Carbon Steel Continuous PR1725 0.2 100 - 140 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Finishing SKS
Low Carbon Alloy 300 Interruption PR1725 0.4 80 - 120 - 160 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Continuous PR1725 0.2 80 - 120 - 160 0.8 - 3.0 - 5.0 0.03 - 0.05 - 0.1
Finishing - Medium SK
Interruption PR1725 0.4 60 - 100 - 140 0.8 - 2.0 - 3.0 0.03 - 0.05 - 0.1
Low Feed
Continuous J,U PR1725 0.2 80 - 100 - 140 0.5 - 2.0 - 3.5 0.02 - 0.05 - 0.1
& Large D.O.C.
Continuous PR1725 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1725 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1725 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
E (Molded Chipbreaker)
* HB
P Medium Carbon Steel
Medium Carbon Alloy 330
Finishing
Continuous
Interruption
SKS
PR1725
PR1725
0.2
0.4
100
80
-
-
140
120
-
-
180
160
0.2
0.2
-
-
0.5
0.5
-
-
1.0
1.0
0.05 - 0.1
0.05 - 0.1
-
-
0.2
0.2
120 3.0 0.03 - 0.05
Small Parts Machining

Continuous PR1725 0.2 80 - - 160 0.8 - - 5.0 - 0.1


Finishing - Medium SK
Interruption PR1725 0.4 60 - 100 - 140 0.8 - 2.0 - 3.0 0.03 - 0.05 - 0.1
Low Feed
Continuous J,U PR1725 0.2 80 - 100 - 140 0.5 - 2.0 - 3.5 0.02 - 0.05 - 0.1
& Large D.O.C.
Continuous PR1725 0.05 100 - 150 - 200 0.05 - 0.07 - 0.15 0.03 - 0.05 - 0.1
Precision Finishing F
Interruption PR1725 0.2 80 - 120 - 160 0.05 - 0.1 - 0.2 0.03 - 0.1 - 0.15
Precision Finishing
Continuous CF PR1725 0.2 100 - 150 - 200 0.02 - 0.05 - 0.1 0.02 - 0.05 - 0.12
(Molded Chipbreaker)
HB
Continuous PR1725 0.2 100 - 140 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
High Carbon Alloy Finishing SKS
280 Interruption PR1725 0.4 80 - 120 - 160 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Continuous PR1725 0.2 80 - 120 - 160 0.3 - 1.5 - 3.0 0.03 - 0.05 - 0.1
Finishing - Medium SK
Interruption PR1725 0.4 60 - 100 - 140 0.3 - 1.0 - 2.0 0.03 - 0.05 - 0.1
Low Feed
Continuous J,U PR1725 0.2 80 - 100 - 140 0.5 - 2.0 - 3.5 0.02 - 0.05 - 0.1
& Large D.O.C.
Continuous PR1225 0.2 80 - 100 - 120 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
HB Finishing SKS
Stainless Steel Interruption PR1535 0.4 60 - 80 - 100 0.3 - 0.5 - 1.0 0.05 - 0.1 - 0.15
(Austenitic related) 220 Continuous PR1225 0.2 80 - 100 - 120 0.5 - 1.5 - 3.0 0.03 - 0.08 - 0.12
Medium SK
M Stainless Steel HB Finishing
Interruption
Continuous
SKS
PR1535
PR1225
0.4
0.2
60
40
-
-
80
60
-
-
100
80
0.5
0.1
-
-
1.0
0.3
-
-
2.0
0.5
0.05 - 0.1
0.03 - 0.05
- 0.15
- 0.1
Interruption PR1535 0.4 30 - 50 - 70 0.3 - 0.5 - 1.0 0.05 - 0.1 - 0.15
(Precipitation
300 Continuous PR1225 0.2 40 - 60 - 80 0.5 - 1.0 - 2.0 0.03 - 0.08 - 0.12
Hardening) Medium SK
Interruption PR1535 0.4 30 - 50 - 70 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.15
Continuous CA310 0.4 100 - 120 - 150 0.2 - 0.5 - 1.0 0.1 - 0.15 - 0.2
HB Finishing Standard
Interruption CA315 0.4 80 - 100 - 120 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Gray Cast Iron
250 Continuous CA310 0.4 100 - 120 - 150 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2
Medium Standard
K HB Finishing
Interruption
Continuous
Standard
CA315
CA310
0.8
0.4
80
80
-
-
100
100
-
-
120
120
0.5
0.2
-
-
1.0
0.5
-
-
2.0
1.0
0.05 - 0.1
0.1 - 0.15
- 0.15
- 0.2
Interruption CA315 0.4 60 - 80 - 100 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Nodular Cast Iron
270 Continuous CA315 0.4 80 - 100 - 120 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2
Medium Standard
Interruption CA320 0.8 60 - 80 - 100 0.5 - 1.0 - 2.0 0.05 - 0.1 - 0.15
High Speed Machining
Continuous Without Chipbreaker KPD001 0.2 150 - 250 - 350 0.05 - 0.1 - 0.3 0.05 - 0.1 - 0.15
(Rainbow Surface Gloss)
Non-ferrous Metals Finishing Continuous PDL025 0.2 100 - 150 - 200 0.05 - 0.3 - 0.5 0.02 - 0.07 - 0.1
Copper Alloy HB F
N Aluminum
Aluminum Alloys 100
(Long Tool Life) Interruption
Finishing
Continuous
F
PDL025
KW10
0.4
0.2
100
100
-
-
150
150
-
-
200
200
0.05 -
0.05 -
0.3
0.3
-
-
0.5
0.5
0.02 - 0.07
0.02 - 0.07
-
-
0.1
0.1
Interruption KW10 0.4 100 - 150 - 200 0.05 - 0.3 - 0.5 0.02 - 0.07 - 0.1
(Si10% or less) etc.
Continuous KW10 0.2 100 - 150 - 200 0.2 - 0.5 - 1.5 0.03 - 0.1 - 0.2
Medium U
Interruption KW10 0.4 100 - 150 - 200 0.2 - 0.5 - 1.5 0.03 - 0.1 - 0.2
Precision Finishing Continuous KPD001 0.2 100 - 120 - 150 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
HB Without Chipbreaker
(Rainbow Surface Gloss) Interruption KPD001 0.4 70 - 100 - 120 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
Titanium Alloys
400 Continuous KW10 0.4 30 - 50 - 70 0.1 - 0.5 - 1.0 0.03 - 0.1 - 0.2
Medium F,U
S HB Finishing
Interruption
Continuous F,U
KW10
KW10
0.4
0.4
30
10
-
-
50
30
-
-
70
50
0.1 -
0.1 -
0.5
0.3
-
-
1.0
0.5
0.03 - 0.1
0.03 - 0.05
-
-
0.2
0.1
Heat-resistant Interruption Without Chipbreaker KW10 0.8 10 - 30 - 50 0.2 - 0.5 - 0.7 0.03 - 0.05 - 0.1
Alloys 350 Continuous PR1535 0.4 40 - 60 - 80 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
Finishing MQ
Interruption PR1535 0.8 40 - 60 - 80 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
40~50 Continuous PR1425 0.2 40 - 60 - 80 0.1 - 0.3 - 0.5 0.02 - 0.07 - 0.1
Finishing GK
H Hardened Steel
Hard Materials
HRC
50~68
Finishing
Interruption
Continuous ME
PR1425
KBN05M
0.4
0.2
40
80
-
-
60
120
-
-
80
150
0.1 -
0.1 -
0.3
0.3
-
-
0.5
0.5
0.02 - 0.07
0.02 - 0.07
-
-
0.1
0.1
HRC Interruption MET KBN05M 0.4 60 - 100 - 120 0.1 - 0.3 - 0.5 0.02 - 0.07 - 0.1
* For machining free-cutting steels, such as SUM, etc., use PR1705 at Vc=200m/min or less. For ap and f, refer to specs for low carbon steels.

E50
Cutting Dia. ø16mm or less

Recommended Cutting Conditions - Back Turning

Insert Grades Indexable


KTKF E13 A
MEGACOAT NANO PLUS MEGACOAT NANO MEGACOAT
Workpiece Material PR1725 PR1535 PR1225 Remarks
Grooving Turning Grooving Turning Grooving Turning

Turning
B
Vc (m/min)

Inserts
60 ~ 200 60 ~ 150 60 ~ 150
Carbon Steel / Alloy Steel
f (mm/rev) 0.01 ~ 0.03 0.02 ~ 0.15 0.01 ~ 0.03 0.02 ~ 0.15 0.01 ~ 0.03 0.02 ~ 0.15
Coolant

CBN & PCD Tools


Vc (m/min) 60 ~ 150 60 ~ 130 60 ~ 130
Stainless Steel C
f (mm/rev) 0.01 ~ 0.02 0.02 ~ 0.1 0.01 ~ 0.02 0.02 ~ 0.1 0.01 ~ 0.02 0.02 ~ 0.1
: 1st Recommendation
: 2nd Recommendation

External
D
Carbide PCD
Workpiece Material KW10 KPD001 Remarks

Small Parts
Machining
Grooving Turning Grooving Turning
Vc (m/min) 50 ~ 100 - E
Cast Iron
f (mm/rev) 0.01 ~ 0.02 0.02 ~ 0.15 -
Vc (m/min) 200 ~ 450 200 ~ 500 Coolant

Boring
Aluminum Alloys F
f (mm/rev) 0.01 ~ 0.03 0.02 ~ 0.15 0.01 ~ 0.03 0.02 ~ 0.12
Vc (m/min) 100 ~ 200 100 ~ 350
Brass
f (mm/rev) 0.01 ~ 0.05 0.02 ~ 0.2 0.01 ~ 0.05 0.02 ~ 0.15

Grooving
G

KTKF (GQ Chipbreaker) E13

Cut-off
MEGACOAT NANO PLUS MEGACOAT NANO MEGACOAT
H
Workpiece Material PR1725 PR1535 PR1225 Remarks
Grooving Turning Grooving Turning Grooving Turning

Threading
Carbon Steel / Alloy Steel
Vc (m/min) 60 ~ 200 60 ~ 150 60 ~ 150 J
f (mm/rev) 0.01 ~ 0.04 0.02 ~ 0.15 0.01 ~ 0.04 0.02 ~ 0.15 0.01 ~ 0.04 0.02 ~ 0.15
Coolant
Vc (m/min) 60 ~ 150 60 ~ 130 60 ~ 130
Stainless Steel

Drilling
f (mm/rev) 0.01 ~ 0.03 0.02 ~ 0.1 0.01 ~ 0.03 0.02 ~ 0.1 0.01 ~ 0.03 0.02 ~ 0.1
K
: 1st Recommendation
: 2nd Recommendation

Milling
ABS15, ABW15, ABW23 E21~E23 M
MEGACOAT NANO PLUS MEGACOAT PVD Coated Carbide
Workpiece Material PR1725 PR1705 PR1225 PR930 Remarks

Turning Mill Spare Parts Information


Tools for
Grooving Turning Grooving Turning Grooving Turning Grooving Turning N
Vc (m/min) 60 ~ 180 80 ~ 200 60 ~ 150 80 ~ 100
Carbon Steel / Alloy Steel
f (mm/rev) 0.02 0.02 ~ 0.07 0.02 0.02 ~ 0.07 0.02 0.02 ~ 0.07 0.02 0.02 ~ 0.07
Coolant
Vc (m/min) 30 ~ 130 40 ~ 150 40 ~ 120 30 ~ 50
Stainless Steel
f (mm/rev) 0.02 0.02 ~ 0.05 0.02 0.02 ~ 0.05 0.02 0.02 ~ 0.05 0.02 0.02 ~ 0.05 P
: 1st Recommendation

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