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Illustrated Spare Part List FOR: Kirloskar Oil Engines Limited

This document is an illustrated spare parts list for a 4R810TA engine for power generation applications with an application code of T4.8906. It contains 73 groups of spare parts for the engine organized by system and part number. Each group lists the part description, group number, quantity, and page number for the part illustration.

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Alfiya Anam
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© © All Rights Reserved
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100% found this document useful (2 votes)
708 views93 pages

Illustrated Spare Part List FOR: Kirloskar Oil Engines Limited

This document is an illustrated spare parts list for a 4R810TA engine for power generation applications with an application code of T4.8906. It contains 73 groups of spare parts for the engine organized by system and part number. Each group lists the part description, group number, quantity, and page number for the part illustration.

Uploaded by

Alfiya Anam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ILLUSTRATED SPARE PART LIST

FOR

4R810TA ENGINE
FOR POWER GENERATION
A/C - GOEM

APPLICATION CODE NO.


T4.8906

KIRLOSKAR OIL ENGINES LIMITED


A Kirloskar Group Company
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

MARCH - 2016 PUBLICATION NO.- T4.055.37.0.00

1
GROUP INDEX
APPLICATION CODE T4.8906

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 ACTUATOR AND LINKAGE ASSEMBLY T4.04PM.02 1 5, 6
T4.08PM.01..
2 AIR INTAKE SYSTEM LOOSE ITEM 1 7
MFG1
T4.08PM.01..
3 AIR INTAKE SYSTEM WITHOUT LOOSE ITEM 1 8
MFG2
4 ALTERNATOR COUPLING FASTNERS T4.09PK.02 1 9
5 AVM ASSEMBLY T4.12PM.01 1 10
6 BREATHER ASSEMBLY 4R810TA (62.5 KVA) T1.040.5 1 11
7 BREATHER HOSE T4.13PM.01 1 12
8 BREATHER HOSE AND CLAMP T4.13PM.02 1 13
9 CAC PIPE (FOR CPCB II COLD START) T4.207.4 1 14
10 CHARGING ALTERNATOR MOUNTING T4.07PM.01 1 15, 16
11 CLAMP ASSEMBLY T4.10PM.02 1 17
12 COLD START KIT T4.820.01 1 18
13 CONNECTING ROD (FOR CPCB II) T4.160.2 4 19
14 CONTROL PANEL CONNECTOR ASSEMBLY 4H.16PK.02 1 20
15 COOLING SYSTEM T4.10PM.03 1 21
16 COOLING SYSTEM T4.10PK.01 1 22, 23
17 CRANK SHAFT PULLEY 4PK 135.3 PCD T4.027.4 1 24
CRANKSHAFT (W/O PILOT BORE IN 39Cr5V
18 T4.159.2 1 25
MATERIAL)
CYLINDER HEAD
19 T4.215 1 26, 27
(LOW SWIRL WITH MLS GASKET)
20 CYLINDER LINER (FOR MLS GASKET) T1.058.1 4 28
21 DELIVERY TUBE T4.136 1 29
22 DIFFUSER ASSEMBLY T4.206.2 1 30
23 DIPSTICK (4R810TA) T4.209 1 31
24 ENGINE MTG FOOT T4.077.1 1 32
25 ENGINE WIRING HARNESS T4.27PM.08 1 33
26 EXHAUST MANIFOLD ASSEMBLY T4.122.4 1 34
27 EXHAUST SILENCER FOR 4R SET 4H.792.60.0.00 1 35
28 EXHAUST SYSTEM T4.11PK.01 1 36, 37
29 FAN AND SPACER ASSEMBLY T4.03PM.02 1 38
30 FLYWHEEL & FLYWHEEL HOUSING ( 4R810 ) T4.04PM.01 1 39
31 FLYWHEEL END FOOT (FOR SAE 3 HOUSING) 03.057.1 1 40
FUEL FILTER AND MTG
32 T4.174.2 1 41
(62.5 KVA CPCB STAGE1)
FUEL INJECTION PUMP FOR 83 HP @ 1500
33 T4.070.4 1 42, 43
RPM CPCB II
34 FUEL PIPING T4.15PM.01 1 44
35 FUEL PIPING (4R810TA 62.5 KVA) T4.201.3 1 45
36 FUEL PUMP GEAR T1.011 1 46
FUEL PUMP GEAR COVER ASSEMBLY
37 T4.182.2 1 47
(4R810T WITH INLINE FUEL PUMP) AL MAKE

2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
38 FUEL TANK UNIT ASSEMBLY 06.22PM.01 1 48
39 GEAR CASING T4.183.2 1 49
40 HIGH PRESSURE PIPE SET T4.013.5 1 50 TO 53
41 iEGR CAMSHAFT FOR 4R810TA CPCB II T4.128.3 1 54
42 INJECTOR FOR 4R810TA ENGINE T4.074.1 4 55
INLET MANIFOLD 4R810TA (SUITABLE FOR
43 T4.009.6 1 56
COLD START)
44 INTERMEDIATE GEAR FOR TURBO T4.153 1 57
45 K OIL PREMIUM 15 W 40 CI4 82.110.16.1.00 11.5 58
KIT GROUP S/F CANOPY
46 4H.104.4 1 59
(4RTA, 4K& 6K - CPCB II)
47 LEAK OF PIPE ASSEMBLY (62.5 KVA) T4.053.3 1 60
LEVEL 1 KG934 CONTROLLER AND
48 4H.16PK.16 1 61, 62
CONNECTOR ASSEMBLY
49 LIFTING HOOK T1.045.4 1 63
50 LUB OIL PIPING ASSEMBLY T4.118.5 1 64
LUB OIL PUMP (4R810 TURBO)
51 T4.067.3 1 65
(FOR 1500 RPM)
LUB OIL SUMP (SHEET METAL FOR PG
52 T4.054.2 1 66
APPLICATION)
LUBE OIL COOLER, HEADER & FILTER
53 T4.116.1 1 67, 68
(SUITABLE FOR 8 PLATE COOLER)
54 LUBE OIL DRAIN ARRANGEMENT T4.14PM.01 1 69
LUBE OIL SUCTION TUBE ASSEMBLY
55 T4.126.1 1 70
(4R810T)
4H.01PM.30.
56 MAGNETIC PICKUP ASSEMBLY 1 71
0.00
57 OIL SEAL HOUSING (FOR CR SEAL) T4.033 1 72
PISTON ASSEMBLY FOR 4R810TA CPCB II
58 T4.216 4 73
ENGINE
59 POLY V BELT (4PK EPDM) FOR 4R810TA T4.134.1 1 74
60 PUSH ROD AND TAPPET T1.020 8 75
61 RADIATOR ASSEMBLY T4.103.10.0.00 1 76
62 RELAY BOX MOUNTING T4.473.1 1 77
63 ROCKER COVER (CAST IRON) T4.015 1 78
64 SENSOR AND GAUGES 4H.01PM.06 1 79
65 SET OF STICKERS T4.23PM.02 1 80, 81
66 STARTER ASSEMBLY T4.06PM.01 1 82
67 SUCTION HOSE ASSY T4.08PM.02 1 83
68 SUCTION TUBE T4.130.1 1 84
69 TAIL PIPE & MOUNTING FASTENERS 3H.21PK.02 1 85
THERMOSTAT HOUSING & ASSLY
70 T4.132.5 1 86
( 4R810TA ENGINE)
TURBO BACKHOE 4R810 CRANKCASE
71 T4.203.3 1 87 TO 89
SUITABLE FOR INLINE FIP
72 TURBOCHARGER FOR 4R810TA CPCB II T4.187.1 1 90
73 VALVE ROCKER T4.012 1 91, 92

3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
WATER PUMP ASSEMBLY
74 T4.131.3 1 93
(4PK POLY V PULLEY 55 PCD MTG)

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION


AND DESCRIPTIONS ARE NOT BINDING.

4
TITLE: - ACTUATOR AND LINKAGE
GROUP: - T4.04PM.02
ASSEMBLY

19 1
4
21
20
15
16
6 24
13
2
14
7
17
3 23
10 11
9 5 26
6 25
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BRACKET FOR ACTUATOR & ECU
1 T4.472.01.0.PR 1
MTG.
2 T4.472.02.0.PR LEVER FOR ELE.ACTUATOR 1
3 T4.472.03.0.PR STUD COUPLER ( 55 MM LONG ) 1
4 F6.026.04.0.00 SPACER SLEEVE. 1
5 29.224.28.0.00 R.E.BEARING M6 RH THREADS 1
6 29.224.29.0.00 R.E.BEARING M6 L.H.THREADS 1
7 50.506.06.000. PLAIN MACHINED WASHER - M6 3
8 50.548.06.000. WASHER 2
9 4H.472.03.0.00 NUT M6 X 1 LH THREADS 1
10 50.006.06.000. NUT - M6X1 - GR.8 4
11 4H.472.05.0.00 SPACER 7ID, 13OD & 10 MM LONG 1
12 50.002.06.035. SET BOLT - M6X1X35 - 8.8 1
13 50.003.06.025. SET SCREW - M6X1X25 - 8.8 2
14 50.548.10.000. SPECIAL PLAIN WASHER - M10 1
15 50.548.08.000. SPL.PLAIN M/CED WASHER 2
16 50.003.08.022. SET SCREW - M8X1.25X22 - 8.8 2
17 50.002.10.055. SET BOLT - M10X1.5X55 - 8.8 1

5
TITLE: - ACTUATOR AND LINKAGE
GROUP: - T4.04PM.02
ASSEMBLY

19 1
4
21
20
15
16
6 24
13
2
14
7
17
3 23
10 11
9 5 26
6 25
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*18 T4.472.10.0.00 ACTUATOR ASSEMBLY 1 OF SR.NO.-
19 TO 21
ACTUATOR SEDEMAC MAKE
19 F6.942.02.0.PR 1
24VDC SL90
SOCKET HEAD SCREW - M6X1X20 -
20 50.011.06.020. 4
8.8
21 50.505.06.000. SPRING WASHER - M6 4
CONSISTING
*22 T4.472.20.0.00 ECU ASSEMBLY 1 OF SR.NO.-
23 TO 26
ECU FOR SEDEMAC MAKE
23 T4.472.04.0.PR 1
ELECTRONIC GOVERNOR B12
VOLTAGE SUPPRESSOR FOR
24 6H.1003.05.0.PR 1
SEDEMAC B12 ECU
SOCKET HEAD SCREW - M6X1X20 -
25 50.011.06.020. 6
8.8
26 50.505.06.000. SPRING WASHER - M6 6

6
TITLE: -AIR INTAKE SYSTEM LOOSE ITEM GROUP: - T4.08PM.01..MFG1

6 7

4
8
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.08PM.20.0.00 AIR CLEANER ASSEMBLY 1 OF SR.NO.-
2 TO 8
AIR CLEANER (WITHOUT SAFTY
2 6H.488.10.0.00 ELEMENT 6 M3 KFA 0117220 1
MAHLE DRG NO 299011720 02
1/8" NPT-24" RANGE RESTRICTION
3 F6.504.02.0.00 1
INDICATOR
4 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
5 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2
HOSE ( IN BETWEEN AIR CLEANER
6 T4.053.18.0.00 1
AND TURBO )
JUPITER T -BOLT CLAMP S/F 83MM
7 F6.377.16.0.00 1
O.D
HOSE CLIP (48 MM) For
8 50.519.09.000. 1
39.464.02.0.00

7
TITLE: - AIR INTAKE SYSTEM WITHOUT
GROUP: - T4.08PM.01..MFG2
LOOSE ITEM

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
AIR CLEARNER MOUNTING
*1 T4.08PM.10.0.00 1 OF SR.NO.-
BRACKET ASSEMBLY 2 TO 4
2 T4.191.14.0.00 BRACKET FOR AIR CLEANER 1
3 50.003.10.030 SET SCREW - M10X1.5X30 - 8.8 4
4 50.506.10.000 PLAIN MACHINED WASHER - M10 4

8
TITLE: - ALTERNATOR COUPLING FASTNERS GROUP: - T4.09PK.02

1
3 5

4
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2
2 50.548.12.000. SPL. PLAIN WASHER - M12 2
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12
HARD WASHER
4 02.438.23.0.00 20
(11 I.D. X 19 O.D. X 1.5 TH )
5 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 8

9
TITLE: - AVM ASSEMBLY GROUP: - T4.12PM.01

5 6

7 7

2
2

3 3
1 1

3 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ANTIVIBRATION MOUNTING (PGS-
1 2H.332.02.0.00 1C POLYBOND MAKE) FOR 4
2R/3R1040
2 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 8
3 50.506.12.000. PLAIN MACHINED WASHER - M12 16
4 50.006.12.000. NUT - M12X1.75 - GR.8 4
5 50.003.12.045. SET SCREW - M12X1.75X45 - 8.8 2
6 50.003.12.055. SET SCREW - M12X1.75X55 - 8.8 2
7 50.505.12.000. SPRING WASHER - M12 4

10
TITLE: - BREATHER ASSEMBLY 4R810TA
GROUP: - T1.040.5
(62.5 KVA)

2
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T1.040.30.0.00 BRATHER BOX ASSLY 1
JOINT FOR BRAETHER HOUSING
2 T1.040.07.0.00 1
( MP-15 Material)
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.002.08.050. SET BOLT - M8X1.25X50 - 8.8 4
WORM DRIVE HOSE CLIP (JUPITOR
5 2H.064.03.0.00 1
JW7B9, 20 - 25 DIA )

11
TITLE: - BREATHER HOSE GROUP: - T4.13PM.01

1
2

4 5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOSE FOR BREATHER
1 T4.053.08.0.PR 1
(CONNECTING TO BEND PIPE)
2 T4.053.06.0.PR BEND PIPE FOR BREATHER HOSE 1
HOSE CLIP (30 MM) For
3 50.519.06.000. 2
48.019.02.0.00, 40.149.02.0.00
4 T4.053.09.0.PR CLIP FOR BREATHER PIPE 1
5 50.506.12.000. PLAIN MACHINED WASHER - M12 1
6 50.003.12.025. SET SCREW - M12X1.75X25 - 8.8 1

12
TITLE: - BREATHER HOSE AND CLAMP GROUP: - T4.13PM.02

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOSE FOR BREATHER
1 T4.053.07.0.PR 1
(CONNECTING TO BASE PLATE)
2 50.519.06.0.00 WORM DRIVE HOSE CLIP (30 MM) 2

13
TITLE: -CAC PIPE (FOR CPCB II COLD START) GROUP: - T4.207.4

6
8 5
7 2
1 6
8

4
9
8
10
11
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CACPIPE COLD SIDE
1 T4.207.23.0.PR 1
(COLD START)
2 T4.207.08.0.00 CAC HOSE 1
3 T4.207.09.0.00 AIR PIPE (TURBO TO RADIATOR) 1
4 50.506.08.000 PLAIN MACHINED WASHER - M8 4
5 50.003.08.045 SET SCREW - M8X1.25X45 - 8.8 4
HOSE CLIP (48 MM) For
6 50.519.09.000 2
39.464.02.0.00
7 T4.207.12.0.PR CAC HOSE (HOT SIDE 4 PLIES) 1
JUPITER WORM DRIVE
8 48.305.07.0.00 CLAMP,TYPE 603,80mm DIA(S/F 4
80mm HOSE O.D.)
JOINT FOR AIR INLET PIPE
9 4H.223.11.0.00 1
( ARMSTRONG TS9013 )
10 4H.224.45.0.PR FLANGE HEATER 1
11 T4.207.13.0.PR CAC HOSE (COLD SIDE) 1

14
TITLE: - CHARGING ALTERNATOR
GROUP: - T4.07PM.01
MOUNTING

14
13 8
15 1
16
9 18
17
2

7
11

17
12
3
7
5
10 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CHARGING ALTERNATOR 35AMP,
1 T4.104.01.0.00 1
12V-BOSCH
2 T4.166.03.0.PR BELT GUARD 1
3 50.006.12.000. NUT - M12X1.75 - GR.8 3
4 50.003.08.100. SET SCREW - M8X1.25X100 - 8.8 1
5 50.006.08.000. NUT- M8X1.25 - GR.8 1
6 50.505.08.000. SPRING WASHER - M8 1
7 50.506.08.000. PLAIN MACHINED WASHER - M8 5
ALTERNATOR PULLEY
8 T4.027.17.0.PR 1
(PCD 56.5 4PK)
LEVER FOR CHARGINE
9 T4.104.04.0.PR 1
ALTERNATOR
10 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
11 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 2
BRACKET FOR ALTERNATOR
12 T4.107.08.0.PR 1
MOUNTING
13 50.506.10.000. PLAIN MACHINED WASHER - M10 1
14 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 1
15 02.022.06.0.00 WASHER 1

15
TITLE: - CHARGING ALTERNATOR
GROUP: - T4.07PM.01
MOUNTING

14
13 8
15 1
16
9 18
17
2

7
11

17
12
3
7
5
10 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


16 50.002.12.160. SET BOLT - M12X1.75X160 - 8.8 1
17 50.548.12.0.00 WASHERS 2
18 03.182.02.0.00 SPACER (BAR) 1

16
TITLE: - CLAMP ASSEMBLY GROUP: - T4.10PM.02

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LOWER CLAMP
1 T4.053.11.0.PR 1
(FOR RADIATOR PIPE)
UPPER CLAMP
2 T4.053.12.0.PR 1
(FOR RADIATOR PIPE)
3 50.506.08.000. PLAIN MACHINED WASHER - M8 2
4 50.002.08.105. SET BOLT - M8X1.25X105 - 8.8 2

17
TITLE: - COLD START KIT GROUP: - T4.820.01

D1
CONTROL
PANEL
1
D4
TO HEATER
REALY BOX

HEATER
FUSE D5
D2
FROM
STATER

D3
FLANGE
HEATER

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ENGINE HEATER WIRING
1 T4.820.20.0.PR 1 OF SR.NO.-
HARNESS 2 TO 5
ENGINE CONTROL & POWER DWG.
NOT
*2 3H.700.25.0.PR SF KG 934 UNIT WITH SEDEMAC 1 ILLUSTRATED
GOV FOR COLD START
BAGALA MAKE RELAY 12 VDC 100 NOT
*3 06.980.07.0.00 1
AMP. CAPACITY TYPE BGR 215 ILLUSTRATED
RELAY (BGLI MAKE 12 VDC NOT
*4 4H.1684.09.0.PR 1
0213)MOUNTING BOX ILLUSTRATED
LITTLEFUSE MAKE FUSE HOLDER
NOT
*5 06.1684.06.0.00 (FOR BF1 FUSE TYPE) WITH 100 1
ILLUSTRATED
AMP. FUSE

18
TITLE: - CONNECTING ROD (FOR CPCB II) GROUP: - T4.160.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CON ROD ASSSEMBLY(WITH
*1 T4.160.30.0.PR 1 OF SR. NO.
SMALL END BUSH) 2 TO 5
CONECTING ROD FOR TURBO NOT SUPPLIED
2 T4.160.01.0.00 1
ENGINE LOOSE
3 T1.004.03.0.00 CON ROD BOLT 2
4 T1.004.02.0.00 SMALL END BUSH 1
5 50.401.05.010. DOWEL PIN (BAR) 2
CONNECTING ROD BIG END NOT SUPPLIED
6 T4.160.03.0.PR 2
BEARING (TOP) LOOSE

19
TITLE: - CONTROL PANEL CONNECTOR
GROUP: - 4H.16PK.02
ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
TYCO/MSSL MAKE CONNECTOR
*1 DV0.853.60.0.00 1 OF SR. NO.
FOR PANEL SIDE 2 TO 6
4PIN CONNECTOR HOUSING TYCO NOT
*2 47.569.11.0.00 1
MAKE (MALE) TYPE-235304-1 ILLUSTRATED
50 AM. TERMINAL TYCO MAKE NOT
*3 47.569.12.0.00 4
(MALE) TYPE-280075-2 ILLUSTRATED
TPA FOR 4PIN CONNECTORTYCO NOT
*4 47.569.16.0.00 1
MAKE TYPE-72342-1- ILLUSTRATED
10PIN CONNECTOR HOUSING
NOT
*5 47.569.17.0.00 MSSL MAKE (MALE) TYPE- 250 1
ILLUSTRATED
SERIES
20AMP TERMINAL MSSL MAKE NOT
*6 47.569.18.0.00 10
(MALE) TYPE- 250 SERIES ILLUSTRATED

20
TITLE: - COOLING SYSTEM GROUP: - T4.10PM.03

8
7

6
3
6
6
4 2
9

6
6

5 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.10PM.20.0.00 WATER CONNECTION ASSEMBLY 1 OF SR.NO.
2 TO 9
HOSE FOR THERMOSTAT TO
2 T4.208.01.0.PR 1
RADIATOR INLET
HOSE (PIPE TO WATER PUMP)
3 4H.073.02.0.00 1
(45X45X80L)
4 T4.053.17.0.PR PIPE ( RADIATOR TO PUMP INLET ) 1
HOSE
5 T4.053.15.0.PR 1
(RADIATOR TO PUMP INLET PIPE )
6 4H.1712.24.0.00 HOSE T-BOLT CLAMP (DIA. 55-65) 6
HOSE ( FOR RADIATOR TO WATER
7 T4.053.16.0.PR 1
INLET PIPE )
8 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 1
HOSE CLIP (41 MM) For
9 50.519.08.000. 1
40.002.06.0.00

21
TITLE: - COOLING SYSTEM GROUP: - T4.10PK.01

6 8 7
9 6
9 5
8 8
5 9

12

15 2
14 3
11 13 16 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
RADIATOR AND MOUNTING
*1 T4.10PM.10.0.00 1 OF SR.NO.
ASSEMBLY 2 TO 9
ANTIVIBRATION MTG.-
2 48.213.08.0.00 2
BOTTOM,RADIATOR.
3 50.006.10.000. NUT - M10X1.5 - GR.8 2
4 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
5 6H.019.06.0.00 RUBBER BUSH 2
6 6H.019.07.0.00 BUSH STEEL 2
7 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 2
8 50.548.12.000. SPL. PLAIN WASHER - M12 4
9 50.006.12.000. NUT - M12X1.75 - GR.8 2
CONSISTING
*10 4H.10PM.30.0.00 RADIATOR DRAIN ASSEMBLY 1 OF SR.NO.
11 TO 16
ADAPTOR FOR DRAIN COCK (1/2"
11 3H.153.02.0.00 1
BSP MAIL)
12 50.506.14.000. PLAIN MACHINED WASHER - M14 2
13 50.009.14.000. LOCK NUT - M14X1.5 - GR.8 1

22
TITLE: - COOLING SYSTEM GROUP: - T4.10PK.01

6 8 7
9 6
9 5
8 8
5 9

12

15 2
14 3
11 13 16 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


14 3H.153.21.0.00 DRAIN COCK 1
15 3H.153.08.0.00 PLUG (1/2" BSP) FOR DRAIN COCK 1
SPRING BAND CLIP ( KLIPCO/
16 2H.112.01.0.00 1
NOMINAL DIA. 10 ) )

23
TITLE: - CRANK SHAFT PULLEY 4PK 135.3
GROUP: - T4.027.4
PCD

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CRANK PULLEY BOLT-UPDATED
1 03.016.02.0.00 1
(110MM)
WASHER (FOR CRANK PULLEY
2 03.016.03.0.00 1
BOLT) - UPDATED
CRANKSHAFT PULLEY (PCD 135.3 -
3 T4.027.07.0.PR 1
4PK)

24
TITLE: - CRNKSHAFT
GROUP: -T4.159.2
(WITH FILLET HARDENING)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRNKSHAFT ASSLY WITH GEAR
*1 T4.159.50.0.00 1 OF SR. NO. 2
(W/O PILOT BORE) & 4 TO 6
CRANKSHAFT (FINISH) NOT SUPPLIED
2 T4.159.04.0.00 1
(W/O PILOT BORE) LOOSE
3 T1.003.03.0.00 CRANKSHAFT GEAR 1
4 34.046.02.0.00 DOWEL 1
5 50.401.06.025. DOWEL PIN 1

25
TITLE: - CYLINDER HEAD
GROUP: - T4.215
(LOW SWIRL WITH MLS GASKET)

24 25
15 23 7
6 4
22
12

20
21 10
19 5
17
18
11
8
16
9
13
26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.215.30.0.PR CYLINDER HEAD ASSEMBLY 1 OF SR. NO. 2
& 15 TO 24
CONSISTING
SUB ASSEMBLY OF CYLINDER
*2 T4.215.20.0.PR 1 OF SR. NO. 3
HEAD (WITH VSI & VG) & 11 TO 13
CYLINDER HEAD ASSEMBLY CONSISTOF SR.
*3 T4.215.10.0.PR 1
WITH CORE PLUG NO. 4 TO 10
CYLINDER HEAD (FINISH) NOT SUPPLIED
4 T4.215.01.0.PR 1
(LOW SWIRL) LOOSE
5 F6.007.34.0.00 SEALING CAP 8
6 34.003.08.0.00 WASHER FOR ALU.PLUG. 4
CRANK SHAFT PLUG -
7 34.003.07.0.00 4
ALUMINIUM
8 50.508.29.000. COPPER WASHER (26X32) 3
9 50.602.24.000. PLUG 3
10 F6.001.54.0.00 SEALING CAP (26 DIN 443) 1
11 T1.016.02.9.00 VALVE GUIDE (S/F) 8
12 T1.057.02.9.00 VALVE SEAT INSERT INLET (S/F) 4

26
TITLE: - CYLINDER HEAD
GROUP: - T4.215
(LOW SWIRL WITH MLS GASKET)

24 25
15 23 7
6 4
22
12

20
21 10
19 5
17
18
11
8
16
9
13
26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


VALVE SEAT INSERT (S/F)
13 T1.057.03.9.00 4
EXHAUST (96DIA)
CONSISTING
*14 T1.057.90.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO.
15 & 16
15 T1.057.04.0.00 INLET VALVE (FOR 96 DIA) 4
16 T1.057.05.0.00 EXHAUST VALVE (FOR 96 DIA) 4
17 34.013.13.0.00 CUP FOR VALVE SPRING. 8
18 06.631.02.0.00 VALVE SEAL 8
19 02.022.13.0.00 VALVE SPRING 8
20 02.022.12.0.00 VALVE COLLET 8
21 02.022.11.0.00 VALVE CUP 8
22 50.506.10.000. PLAIN MACHINED WASHER - M10 4
23 50.010.10.075. STUD - M10X1.5X75 - 8.8 4
24 50.006.10.000. NUT - M10X1.5 - GR.8 4
25 T4.030.05.0.00 CYL. HEAD BOLT (GRADE :-12.9) 18
26 T4.030.09.0.00 CYLINDER HEAD GASKET (MLS) 1

27
TITLE: - CYLINDER LINER (FOR MLS GASKET) GROUP: - T1.058.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CYLINDER LINER ASSEMBLY
*1 T1.058.20.0.PR 1 OF SR.NO.
WITH O RING (MLS GASKET) 2 TO 3
CYLINDER LINER (FOR DIA 96 &
2 T1.058.02.0.00 1
MLS GASKET )
O RING FOR CYLINDER LINER
3 T1.002.04.0.00 2
(VITON)

28
TITLE: - DELIVERY TUBE GROUP: - T4.136

5
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.136.20.0.00 DELIVERY TUBE SUBASSEMBLY 1 OF SR. NO.
2&3
2 T4.136.01.0.00 DELIVERY TUBE 1
O RING - DELIVERY
3 03.012.02.0.00 2
TUBE(3X14,21508)
4 T4.136.02.0.00 CLAMP ( FOR DELIVERY TUBE) 1
5 50.003.08.010. SET SCREW - M8X1.25X10 - 8.8 1
6 50.506.08.000. PLAIN MACHINED WASHER - M8 1

29
TITLE: - DIFFUSER ASSEMBLY GROUP: -T4.206.2

10
6

5 7
8
8

7
3
9 1

8 2
4
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.206.11.0.00 EXHAUST DIFFUSER 1
BRACKET FOR EXHAUST
2 T4.206.12.0.00 1
DIFFUSER
3 T4.206.14.0.00 BRACKET FOR CAC PIPE 1
4 T4.122.34.0.00 SOCKET HEAD BOLT (M8X22) 3
5 F6.377.11.0.00 STUD M8 (COPPER COATED) 2
6 50.080.08.000. NUT (SS) - M8x1.25 2
7 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 6
8 50.506.08.000. PLAIN MACHINED WASHER - M8 13
JOINT (BETWEEN EXHAUST
9 T4.206.13.0.00 1
DIFFUSER & TURBO)
JOINT FOR ADAPTOR ON
10 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL

30
TITLE: - DIPSTICK (4R810TA) GROUP: - T4.209

1
.00
0.0
6.1
.03
03

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.209.10.0.PR DIPSTICK ASSEMBLY (4R810TA) 1
O RING - DIPSTICK (2X5,21515 OR
2 03.036.01.0.00 1
21511)

31
TITLE: - ENGINE MTG FOOT GROUP: - T4.077.1

3
3
4

1 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.077.01.0.00 ENGINE MTG. FOOT (ALT SIDE) 1
ENGINE MTG. FOOT
2 T4.077.02.0.00 1
(STARTER SIDE)
3 29.201.09.0.00 HARD WASHER (BAR) 4
4 50.052.20.060. SET BOLT-M20X60-10.9 4

32
TITLE: -ENGINE WIRING HARNESS GROUP: - T4.27PM.08

D6
D4
WATER TEMP.
FUEL LEVEL
SENSOR
SENSOR
E
ID
RS
EC D1
TO

D7
NN

LOP SWITCH
CO

SIGNAL
1
ENGINE
D9 CONTROL UNIT

4 STOP
D10 ST D3
SOLENOID AR
D8 TE
3 BODY
R
EARTHING
2 6 D5
CPS

5
8

OR
7

AT
TE 2
RN
AL D
SR.NO. PART NO. DESCRIPTION QTY. REMARKS
ENGINE WIRING HARNESS
1 T4.830.10.0.PR 1
ASSEMBLY.
2 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
3 50.506.08.000. PLAIN MACHINED WASHER - M8 5
CLIP FOR FLEXIBLE PIPE WITH
4 34.151.03.0.00 4
SLEEVE
5 22.118.01.0.00 RUBBER SLEEVE(12DIA) 2
6 24.083.01.0.00 RUBBER SLEEVE (20DIA) 2
RUBBER SLEEVE FOR
7 3H.905.05.0.00 1
TEMP.SWITCH / SENSOR
RUBBER SLEEVE 38X10 FOR PR
8 46.252.02.0.00 1
GAUGE SENDOR

33
TITLE: - EXHAUST MANIFOLD ASSEMBLY GROUP: - T4.122.4

4 6

5
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.122.23.0.PR EXHAUST MANIFOLD 1
2 T4.122.24.0.PR SOCKET HEAD BOLT (M8X50) 8
3 T4.122.31.0.PR STUD (M8 X 25) 3
JOINT ( FOR TURBO & EXHAUST
4 T4.122.12.0.00 1
MANIFOLD)
5 T1.026.03.0.00 SPACER (ID 8.5 X OD 13 X 29 L) 8
6 50.506.08.000. PLAIN MACHINED WASHER - M8 3
7 50.080.08.000. NUT (SS) - M8x1.25 3
GASKET (FOR EXHAUST
8 T1.026.02.0.00 4
MANIFOLD)

34
TITLE: - EXHAUST SILENCER FOR 4R SET GROUP: - 4H.792.60.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.792.60.0.PR EXHAUST SILENCER FOR 4R SET 1

35
TITLE: - EXHAUST SYSTEM GROUP: - T4.11PK.01

17
18
16
9
13
14
10
11
8
5
11 6

12 4
2
3

\\

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.11PM.10.0.00 EXPANSION BELLOW ASSEMBLY 1 OF SR.NO.
2 TO 6
2 2H.135.03.0.00 EXPANSION BELLOW (TWO PLY) 1
JOINT FOR ADAPTOR ON
3 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL
4 50.010.08.020. STUD - M8X1.25X20 - 8.8 2
5 50.006.08.000. NUT- M8X1.25 - GR.8 2
6 50.506.08.000. PLAIN MACHINED WASHER - M8 2
CONSISTING
FLANGES AND FASTENERS FOR
*7 T4.11PK.20.0.00 1 OF SR.NO.
EXHAUST PIPE 8 TO 14
JOINT FOR ADAPTOR ON
8 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL
9 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
10 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 2
11 50.548.08.000. SPL.PLAIN M/CED WASHER 4
12 50.006.08.000. NUT- M8X1.25 - GR.8 2
13 2H.154.04.0.00 SILENCER FLANGE VAVE 1

36
TITLE: - EXHAUST SYSTEM GROUP: - T4.11PK.01

17
18
16
9
13
14
10
11
8
5
11 6

12 4
2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FLANGE FOR 2.0" FLEXIBLE
14 34.265.03.0.00 1
EXHAUST PIPE
CONSISTING
*15 T4.11PM.30.0.00 EXHAUST SILENCER ASSEMBLY 1 OF SR.NO.
16 TO 18
16 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
17 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 4
18 50.548.10.000. SPECIAL PLAIN WASHER - M10 4

37
TITLE: -FAN AND SPACER ASSEMBLY GROUP: -T4.03PM.02

7
6

8
5 2

1
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


22 INCH PLASTIC FAN ASSLY
1 T4.101.03.0.00 1
(WITH ADAPTOR)
2 T4.131.11.0.00 FAN SPACER (70 mm) 1
SOCKET HEAD CAP SCREW -
3 50.076.06.040 5
M6X040 - 12.9
4 50.506.06.000 PLAIN MACHINED WASHER - M6 5
5 50.003.08.030 SET SCREW - M8X1.25X30 - 8.8 4
6 50.506.08.000 PLAIN MACHINED WASHER - M8 4
7 50.006.08.000 NUT- M8X1.25 - GR.8 4
8 50.505.08.000 SPRING WASHER - M8 4

38
TITLE: - FLYWHEEL & FLYWHEEL HOUSING
GROUP: - T4.04PM.01
(4R810)

7 6
8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
FLYWHEEL AND STARTER RING
*1 T4.075.50.0.00 1 OF SR. NO.
ASSEMBLY 2&3
2 T4.075.02.0.00 FLYWHEEL FOR PG APPLICATION 1
STARTER RING 121 TEETH, 3.175
3 03.035.02.0.00 1
MODULE
4 34.046.07.0.00 FLYWHEEL BOLT M14x1.5x45 (10.9) 6
5 34.046.02.0.00 DOWEL 1
6 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2
FLYWHEEL HOUSING FOR PG-
7 T4.076.02.0.00 1
SAE3
8 F6.508.03.0.00 HARD WASHER(12 ID) 8
SET SCREW
9 50.051.12.050. 8
M12 X 1.75 X 50 L 10.9 G

39
TITLE: - FLYWHEEL END FOOT
GROUP: - 03.057.1
(FOR SAE 3 HOUSING)

1 1
4 4

3 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 4
ENGINE MOUNTING FOOT FOR
2 02.532.03.0.00 1
FWE (STARTER SIDE)
ENGINE MOUNTING FOOT FOR
3 02.532.04.0.00 1
FWE (FUEL PUMP SIDE)
4 50.506.10.000. PLAIN MACHINED WASHER - M10 4

40
TITLE: - FUEL FILTER AND MTG
GROUP: - T4.174.2
(62.5 KVA CPCB STAGE1)

1 2 7
8

6
2
11

10
7 8

6 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BRACKET FOR SPINON FILTER
1 T4.174.01.0.00 1
MOUNTING (BSIII)
2 50.506.10.000. PLAIN MACHINED WASHER - M10 4
SPIN ON FUEL FILTER (TWIN CONSISTING
*3 3H.132.10.0.00 1
BOWL, 0.6 LIT.) OF 4 TO 8
4 3H.132.01.0.00 PRIMARY ELEMENT 1
5 3H.132.02.0.00 SECONDARY ELEMENT 1
6 3H.132.03.0.00 SEALING RING (FUEL FILTER) 2
7 50.504.04.000. BANJO BOLT - M14X1.5 2
8 50.508.12.000. COPPER WASHER (14X20) 4
9 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 2
10 50.006.10.000. NUT - M10X1.5 - GR.8 2
11 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2

41
TITLE: - FUEL INJECTION PUMP FOR 83 HP @
GROUP: - T4.070.4
1500 RPM CPCB II

6 5 1
18

19

8 4

3
2

16 6
13
7 4
11
12
14
15 11
17
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FIP FOR 4R810 TA 83 HP@1500RPM
1 T4.143.07.0.00 1
CPCBII (EA 40 2794 00 00 )
JOINT FOR FUEL PUMP
2 34.016.12.0.00 1
(NON ASBESTOS)
SPECIAL BANJO BOLT(L.O.SUPPLY
3 03.660.07.0.00 2
TO PUMP)
4 50.508.07.000 COPPER WASHER (10X14) 4
5 50.504.04.000 BANJO BOLT - M14X1.5 2
6 50.508.12.000 COPPER WASHER (14X20) 4
BANJO BOLT WITH STRAINER (2
7 34.016.15.0.00 1
443 456 900)
8 T4.070.02.0.00 OIL SUPPLY PIPE 1
ASSLY OF SPEED ADJUSTMENT CONSISTING
*9 03.065.30.0.00 UNIT S/F PUMP MOUNTED STOP 1 OF SR.NO.
SOLENOID 10 TO 13
10 4H.122.02.0.00 BAR FOR SPEED ADJUSTMENT 1
11 03.065.04.0.00 KNURLED NUT 2
12 03.065.05.0.00 SPHERICAL WASHER 2
13 50.006.06.000 NUT - M6X1 - GR.8 1
14 50.506.06.000 PLAIN MACHINED WASHER - M6 2

42
TITLE: - FUEL INJECTION PUMP FOR 83 HP @
GROUP: - T4.070.4
1500 RPM CPCB II

6 5 1
18

19

8 4

3
2

16 6
13
7 4
11
12
14
15 11
17
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


15 50.036.03.001 SPLIT COTTER PIN - 1/16"X1/2" 1
16 50.003.06.016 SET SCREW - M6X1X16 - 8.8 2
O RING - DIPSTICK (2X5,21515 OR
17 03.036.01.0.00 2
21511)
18 03.001.25.0.00 WASHER(FOR FUEL PUMP MTG) 4
19 50.006.10.000 NUT - M10X1.5 - GR.8 4

43
TITLE: - FUEL PIPING GROUP: - T4.15PM.01

10
9
6
13 15
7 11 3
14 12 4
6
4 1
8
3 4
3 4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PIPE
1 T4.241.01.0.PR 1
(PRE-FILTER TO TANK UNIT)
FUEL PIPE
2 T4.241.02.0.PR 1
(PRE FILETR TO FEED PUMP)
3 50.504.04.000. BANJO BOLT - M14X1.5 3
4 50.508.12.000. COPPER WASHER (14X20) 6
5 47.278.01.0.00 WATER SAPARATOR 1
SPACER FOR LEAK OFF
6 T4.053.22.0.PR 1
MOUNTING
7 T4.053.23.0.PR MUD FILTER BRACKET 1
8 T4.053.24.0.PR FUEL PIPE (MUD FILTER TO FIP) 1
9 50.003.08.050. SET SCREW - M8X1.25X50 - 8.8 1
10 50.506.08.000. PLAIN MACHINED WASHER - M8 1
11 50.506.10.000. PLAIN MACHINED WASHER - M10 2
12 50.506.12.000. PLAIN MACHINED WASHER - M12 2
13 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 2
14 50.006.12.000. NUT - M12X1.75 - GR.8 2
15 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 2

44
TITLE: - FUEL PIPING (4R810TA 62.5 KVA) GROUP: - T4.201.3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.201.05.0.PR FUEL PIPE (FUEL FILTER TO PUMP) 1
FUEL PIPE
2 T4.201.06.0.PR 1
(FEED PUMP TO FUEL FILTER )

45
TITLE: - FUEL PUMP GEAR GROUP: - T1.011

2
1

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T1.011.01.0.00 FUEL PUMP GEAR 1
2 T1.011.03.0.00 HUB FOR FUEL PUMP FEAR 1
3 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3
4 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3

46
TITLE: - FUEL PUMP GEAR COVER
ASSEMBLY (4R810T WITH INLINE GROUP: - T4.182.2
FUEL PUMP) AL MAKE

4
5

4
5

3
4

2
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ASSEMBLY OF FUEL PUMP COVER
*1 T4.182.50.0.PR 1 OF SR.NO.
(4R810T WITH INLINE FUEL PUMP) 2 TO 3
COVER PLATE (ALUMINIUM) FOR
2 T4.182.03.0.PR FUEL PUMP GEAR (FINISH) (4R810T 1
WITH INLINE FUEL PUMP)
3 4H.373.02.0.00 ORING FOR FUEL PUMP COVER 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 3
5 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
6 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1

47
TITLE: - FUEL TANK UNIT ASSEMBLY GROUP: - 06.22PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL TANK UNIT S/F 180
1 4H.1649.24.0.00 1
EFFECTIVE TANK HEIGHT
2 50.003.05.020. SET SCREW - M5X0.8X20 - 8.8 4
3 50.506.05.000. PLAIN MACHINED WASHER - M5 4

48
TITLE: - GEAR CASING GROUP: - T4.183.2

6
4
9
3

2
7
8

5
6
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


GEAR CASING (FINISH)
1 T4.183.05.0.PR 1
(W/O OIL FILLING BODY)
2 T4.183.06.0.PR TIMING POINTER 1
SEALING WASHER
3 F6.040.01.0.00 1
(FOR OIL FILLING CAP)
4 F6.040.04.0.00 OIL FILLER CAP 1
5 03.013.06.0.00 OIL SEAL (65X85X13)(CR MAKE) 1
6 50.506.08.000. PLAIN MACHINED WASHER - M8 12
7 50.506.06.000. PLAIN MACHINED WASHER - M6 2
8 50.003.06.010. SET SCREW - M6X1X10 - 8.8 2
9 50.002.08.065. SET BOLT - M8X1.25X65 - 8.8 8
10 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 4

49
TITLE: - HIGH PRESSURE PIPE SET GROUP: -T4.013.5

10 4

16
6
27 12

26
11 24
22
17 5
23
18

24
26 27
19

23
25 25
7
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.013.220.0.PR HIGH PRESSURE PIPE ASSEMBLY 1 OF SR.NO.-2, 8,
14, 20, 23 TO 25
CONSISTING
*2 T4.013.230.0.PR HIGH PRESSURE PIPE (CYL. 1) 1 OF SR.NO.-3
CONSISTING
*3 T4.013.210.0.00 H.P.PIPE (DIA 6.35x ID 1.8) 1 OF SR. NO.
4 TO 7
NOT SUPPLIED
4 DV0.021.102.0.00 HIGH PRESSURE PIPE (6.35 X 1.8) 1
LOOSE
NOT SUPPLIED
5 3H.101.13.0.00 SLEEVE (10 X 15) 2
LOOSE
UNION NUT M14 X 1.5 NOT SUPPLIED
6 3H.101.12.0.00 1
(INJECTOR SIDE) LOOSE
NOT SUPPLIED
7 3H.101.11.0.00 UNION NUT M12 X 1.5 (PUMP SIDE) 1
LOOSE
CONSISTING
*8 T4.013.150.0.00 HIGH PRESSURE PIPE (CYL. 2) 1
OF SR.NO.-9

50
TITLE: - HIGH PRESSURE PIPE SET GROUP: - T4.013.5

10 4

16
6
27 12

26
11 24
22
17 5
23
18

24
26 27
19

23
25 25
7
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*9 T4.013.210.0.00 H.P.PIPE (DIA 6.35x ID 1.8) 1 OF SR. NO.
10 TO 13
NOT SUPPLIED
10 DV0.021.102.0.00 HIGH PRESSURE PIPE (6.35 X 1.8) 1 LOOSE
NOT SUPPLIED
11 3H.101.13.0.00 SLEEVE (10 X 15) 2
LOOSE
UNION NUT M14 X 1.5 NOT SUPPLIED
12 3H.101.12.0.00 1
(INJECTOR SIDE) LOOSE
NOT SUPPLIED
13 3H.101.11.0.00 UNION NUT M12 X 1.5 (PUMP SIDE) 1 LOOSE
CONSISTING
*14 T4.013.160.0.00 HIGH PRESSURE PIPE (CYL. 3) 1 OF SR.NO.-15
CONSISTING
*15 T4.013.210.0.00 H.P.PIPE (DIA 6.35x ID 1.8) 1 OF SR. NO.
16 TO 16
NOT SUPPLIED
16 DV0.021.102.0.00 HIGH PRESSURE PIPE (6.35 X 1.8) 1
LOOSE
NOT SUPPLIED
17 3H.101.13.0.00 SLEEVE (10 X 15) 2
LOOSE

51
TITLE: - HIGH PRESSURE PIPE SET GROUP: - T4.013.5

10 4

16
6
27 12

26
11 24
22
17 5
23
18

24
26 27
19

23
25 25
7
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


UNION NUT M14 X 1.5 NOT SUPPLIED
18 3H.101.12.0.00 1
(INJECTOR SIDE) LOOSE
NOT SUPPLIED
19 3H.101.11.0.00 UNION NUT M12 X 1.5 (PUMP SIDE) 1 LOOSE
CONSISTING
*20 T4.013.170.0.00 HIGH PRESSURE PIPE (CYL. 4) 1 OF SR.NO.-21
CONSISTING
*21 T4.013.210.0.00 H.P.PIPE (DIA 6.35x ID 1.8) 1 OF SR. NO.
22 TO 25
NOT SUPPLIED
22 DV0.021.102.0.00 HIGH PRESSURE PIPE (6.35 X 1.8) 1 LOOSE
NOT SUPPLIED
23 3H.101.13.0.00 SLEEVE (10 X 15) 2 LOOSE
UNION NUT M14 X 1.5 NOT SUPPLIED
24 3H.101.12.0.00 1
(INJECTOR SIDE) LOOSE
NOT SUPPLIED
25 3H.101.11.0.00 UNION NUT M12 X 1.5 (PUMP SIDE) 1
LOOSE
H. P. PIPE CLAMP ASSEMBLY
23 T4.013.180.0.00 1
(F.W.E.)

52
TITLE: - HIGH PRESSURE PIPE SET GROUP: - T4.013.5

10 4

16
6
27 12

26
11 24
22
17 5
23
18

24
26 27
19

23
25 25
7
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


H. P. PIPE CLAMP ASSEMBLY
24 T4.013.190.0.00 1
(CENTER)
25 T4.013.200.0.00 H. P. PIPE CLAMP ASSEMBLY (G.E) 1
26 50.506.08.000 PLAIN MACHINED WASHER - M8 3
27 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 3

53
TITLE: - iEGR CAMSHAFT FOR 4R810TA
GROUP: - T4.128.3
CPCB II

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.128.40.0.PR CAMSHAFT SUB ASSLY 1 OF SR. NO.
2 TO 6
iEGR CAMSHAFT FOR 4R810TA
2 T4.128.04.0.PR CPCB-II (WITH 2 MM SECONDARY 1
LIFT)
3 T1.006.02.0.00 CAM GEAR 1
4 T1.006.03.0.00 THRUST PLATE 1
5 50.506.08.000. PLAIN MACHINED WASHER - M8 2
6 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2

54
TITLE: - INJECTOR FOR 4R810TA ENGINE GROUP: - T4.074.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INJECTOR FOR 4R810TA CPCB II -
1 4H.1429.18.0.PR NHA : E080 2436 00 00 (NOZZLE : B 1
433 391 932)

55
TITLE: -INLET MANIFOLD 4R810TA
GROUP: - T4.009.6
(SUITABLE FOR COLD START)

3 2
5

3 7
4 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.009.15.0.PR INLET MANIFOLD (COLD SIDE) 1
2 T1.025.02.0.00 JOINT FOR INLET MANIFOLD 4
3 50.506.08.000 PLAIN MACHINED WASHER - M8 8
4 50.002.08.095 SET BOLT - M8X1.25X95 - 8.8 7
5 50.002.08.060 SET BOLT - M8X1.25X60 - 8.8 1
6 F6.156.09.0.00 PLUG (HEXAGONAL SOCKET) 1
7 50.508.38.000 COPPER WASHER (38X44) 1
JOINT FOR AIR INLET PIPE
8 4H.223.11.0.00 1
( ARMSTRONG TS9013 )

56
TITLE: -INTERMEDIATE GEAR FOR TURBO GROUP: - T4.153

4
5

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.153.10.0.00 ASSLY OF INTERMEDIATE GEAR 1 OF SR. NO.
2&3
NOT SUPPLIED
2 T4.153.01.0.00 INTERMEDIATE GEAR FOR TURBO 1 LOOSE
BUSH ( INTERMEDIATE GEAR)
3 T1.010.02.0.00 1
(S/F)
4 T1.010.03.0.00 GEAR SUPPORT( FINISHED) 1
5 2H.038.02.0.00 THRUST WASHER 1
RETAINING PLATE
6 T1.010.04.0.00 1
INTERMEDIATE GEAR
7 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 3

57
TITLE: - K OIL PREMIUM 15 W 40 CI4 GROUP: - 82.110.16.1.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*1 82.110.16.1.00 K OIL PREMIUM 15 W 40 CI4 11.5
ILLUSTRATED

58
TITLE: - KIT GROUP S/F CANOPY
GROUP: - 4H.104.4
(4RTA - CPCB II)

3
1 2

4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SS LEFT HAND HINGE FOR
1 3H.408.90.0.00 4
CANOPY
LEFT HAND LOCK WITH CATCHER
2 6H.623.30.0.00 2
FOR 50MM THK FOAM CANOPY
SS RIGHT HAND HINGE FOR
3 3H.408.91.0.00 4
CANOPY
RIGHT HAND LOCK WITH
4 6H.623.25.0.00 CATCHER FOR 50MM THK FOAM 2
CANOPY
RAD WATER FILL CAP WITH
5 3H.408.31.0.00 1
RUBBER SEAL FOR CANOPY
HANDLE FOR DOOR NOT
*6 D3.331.09.0.00 1
(DARSHNA PART NO.DHP110) ILLUSTRATED

59
TITLE: - LEAK OF PIPE ASSEMBLY (62.5 KVA) GROUP: - T4.053.3

7
8

4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.053.21.0.PR LEAK OFF PIPE 1
LEAK OFF PIPE ASSEMBLY
2 T4.053.25.0.PR 1
(FWE)
CLAMP ASSEMBLY CONSISTING
*3 F6.4012.50.0.PR 1
(FOR 10 O.D. L.P. PIPE) OF SR. NO.4,5
4 4H.031.07.0.00 RUBBER SLEEVE 1
5 DV2.086.157.0.PR CLAMP FOR FUEL PIPE 1
MOUNTING CLAMP
6 DV0.073.31.0.00 1
FOR NORMA PIPE
7 50.506.08.000. PLAIN MACHINED WASHER - M8 2
8 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2

60
TITLE: -LEVEL 1 KG934 CONTROLLER AND
GROUP: - 4H.16PK.16
CONNECTOR ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


KG934 CONTROLLER WITH 4-20MA
1 02.026.04.0.PR 1
UPDATED VERSION IS 3.0.4G
CONNECTOR ASSEMBLY FOR CONSISTING
*2 2H.241.60.0.00 CONTROL PANEL WITH KG934 1 OF SR.NO.
UNIT 2 TO 9
6 PIN CONNECTOR MOLEX MAKE
NOT
*3 KV8.853.13.0.00 (TYPE MOLEX 5557- 06R) WITH 1 ILLUSTRATED
FEMALE PINS
2PIN CONNECTOR MOLEX MAKE
NOT
*4 KV8.853.11.0.00 (TYPE MOLEX 5557- 02R) WITH 1 ILLUSTRATED
FEMALE PINS
14 PIN CONNECTOR MOLEX MAKE
NOT
*5 KV8.853.17.0.00 (TYPE MOLEX 5557- 014R) WITH 1
ILLUSTRATED
FEMALE PINS
4 PIN CONNECTOR MOLEX MAKE
NOT
*6 KV8.853.14.0.00 (TYPE MOLEX 5557- 04R) WITH 1
ILLUSTRATED
FEMALE PINS
POWER MATE CONNECTOR 4 PIN
*7 4H.971.16.0.00 1
(MALE CONNECTOR FEMALE PINS)

61
TITLE: - LEVEL 1 KG934 CONTROLLER AND
GROUP: - 4H.16PK.16
CONNECTOR ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUGS SUITABLE FOR ALL MOLEX NOT
*8 2H.894.16.0.00 30
CONNECTORS OF KG934 UNIT ILLUSTRATED
LUG SUITABLE FOR POWERMATE NOT
*9 2H.894.17.0.00 4
CONNECTORS OF KG934 UNIT ILLUSTRATED

62
TITLE: - LIFTING HOOK GROUP: - T1.045.4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T1.045.01.0.00 LIFTING HOOK 2
2 50.002.12.025. SET BOLT - M12X1.75X25 - 8.8 2
3 50.506.12.000. PLAIN MACHINED WASHER - M12 2

63
TITLE: - LUB OIL PIPING ASSEMBLY GROUP: - T4.118.5

7
5
8 2
10
9 1

13

6
4
12
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


DRAIN PIPE ASSEMBLY
1 T4.118.39.0.PR 1
(FOR TURBO)
2 T4.118.38.0.PR LUB OIL SUPPLY PIPE FOR TURBO 1
ADAPTOR ASSEMBLY FOR TURBO
3 4H.132.13.0.00 1
DRAIN ( CRANKCASE SIDE )
JOINT FOR ADAPTOR
4 4H.132.31.0.00 1
CRANKCASE SIDE
5 T4.118.41.0.PR JOINT FOR TURBO DRAIN PIPE 1
HOSE CLIP (30 MM) For
6 50.519.06.000. 2
48.019.02.0.00, 40.149.02.0.00
ADAPTOR (M16 TO M12)
7 T4.119.11.0.00 1
FOR TURBO OIL INLET
8 50.508.10.000. COPPER WASHER (12X18) 1
9 50.003.06.025. SET SCREW - M6X1X25 - 8.8 2
10 50.506.06.000. PLAIN MACHINED WASHER - M6 2
11 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
12 50.506.08.000. PLAIN MACHINED WASHER - M8 2
13 T4.118.03.0.00 HOSE ( 21.5 ID X 32 OD, 50 LONG) 1

64
TITLE: - LUB OIL PUMP (4R810 TURBO)
GROUP: - T4.067.3
(FOR 1500 RPM)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.067.90.0.00 LUB OIL PUMP ASSEMBLY 1
2 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 2
3 50.506.08.000. PLAIN MACHINED WASHER - M8 2

65
TITLE: - LUB OIL SUMP (SHEET METAL FOR
GROUP: - T4.054.2
PG APPLICATION)

8 9
7 10

5
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUB OIL SUMP ASSEMBLY WITH CONSISTING
*1 T4.054.10.0.00 INFORCEMENT PLATE (SHEET 1 OF SR. NO.
METAL FOR PG APPLICATION) 2 TO 3,6
LUB OIL SUMP (PRESSED SHEET
2 T4.054.03.0.00 1
METAL)
CONSISTING
*3 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1 OF SR. NO.
4 TO 5
4 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
5 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
REINFORCEMENT PLATES ( 4R810
6 T4.054.04.0.00 1
SHEET METAL SUMP)
SOCKET HEAD SCREW -
7 50.011.08.020. 24
M8X1.25X20 - 8.8
WASHER(SHEET METAL
8 06.074.16.0.00 25
L.O.SUMP)
9 50.010.08.020. STUD - M8X1.25X20 - 8.8 1
10 50.006.08.000. NUT- M8X1.25 - GR.8 1

66
TITLE:-LUBE OIL COOLER, HEADER & FILTER
GROUP: - T4.116.1
(SUITABLE FOR 8 PLATE COOLER)

4
15
7

17
3
18
10
12
17
11 19 5

8
17
14 20 9
13
16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUBE OIL HEADER & ADAPTOR CONSISTING
*1 T4.116.60.0.00 SUB ASSLY (SUITABLE FOR 8 1 OF SR. NO.
PLATE COOLER) 2 & 15
LUBE OIL HEADER & COOLER SUB CONSISTING
*2 T4.116.50.0.00 ASSLY (SUITABLE FOR 8 PLATE 1 OF SR. NO.
COOLER) 3 TO 6
JOINT FOR LUB OIL COOLER (NON
3 3H.007.13.0.00 2
ASBESTOS GASKET)
4 4H.144.05.0.00 LUB OIL COOLER ( 8 PLATES ) 1
SOCKET HEAD SCREW -
5 50.011.08.035. 4
M8X1.25X35 - 8.8
CONSISTING
L.O. COOLER AND HEADER ASSLY
*6 T4.116.40.0.00 1 OF SR. NO.
(SUITABLE FOR 8 PLATE COOLER) 7 TO 14
HEADER FOR LUB OIL COOLER &
7 T4.116.09.0.00 FILTER (FINISH) (SUITABLE FOR 8 1
PLATE COOLER)
8 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
9 50.508.11.000. COPPER WASHER (14X18) 1
10 50.508.07.000. COPPER WASHER (10X14) 2

67
TITLE:-LUBE OIL COOLER, HEADER & FILTER
GROUP: - T4.116.1
(SUITABLE FOR 8 PLATE COOLER)

4
15
7

17
3
18
10
12
17
11 19 5

8
17
14 20 9
13
16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


11 50.508.18.000. COPPER WASHER (20X24) 1
12 50.602.10.000. CORE PLUG 2
13 50.602.14.000. PLUG (M14X1.5) 1
14 50.602.18.000. CORE PLUG 1
15 T4.116.07.0.00 JOINT FOR LUB. OIL HEADER 1
SPIN ON FILTER FOR
16 04.270.01.0.00 1
LUBRICATING OIL
17 50.506.08.000. PLAIN MACHINED WASHER - M8 6
18 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 3
19 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 2
20 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 1

68
TITLE: - LUBE OIL DRAIN ARRANGEMENT GROUP: - T4.14PM.01

10 8
9 7
4

3
11
1
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.508.17.000. COPPER WASHER (18X24) 2
2 50.504.06.000. BANJO BOLT - M18X1.5 1
3 3H.153.11.0.00 DRAIN COCK 1
4 50.519.04.000. WORM DRIVE HOSE CLIP (25 MM) 1
LUB. OIL DRAIN HAND PUMP
5 3H.345.10.0.00 ASSEMBLY (SAM INTEGRATION 1
PVT. LTD, PUNE)
ADAPTOR FOR OIL SUMP (MALE,
6 3H.147.04.0.00 1
BENJO TYPE)
ADAPTOR FOR OIL SUMP (MALE
7 3H.147.03.0.00 1
BOTH SIDE TYPE)
8 T4.241.03.0.PR DRAIN PIPE 1
9 50.506.08.000. PLAIN MACHINED WASHER - M8 1
10 50.003.08.018. SET SCREW - M8X1.25X18 - 8.8 1
11 2H.028.03.0.00 CLIP FOR BREATHER PIPE. 1

69
TITLE: - LUBE OIL SUCTION TUBE
GROUP: - T4.126.1
ASSEMBLY (4R810T)

11
2
3 7

10 8

6
5 11
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
SUCTION TUBE ASSLY COMPLETE
*1 T4.126.40.0.00 1 OF SR. NO.
(4R810T) 2 TO 7
SUCTION TUBE SUB ASSLY
2 T4.126.30.0.00 1
(4R810T)
CLAMP STRAP RH (4R810T
3 T4.126.08.0.00 1
SUCTION TUBE)
4 50.003.06.014. SET SCREW - M6X1X14 - 8.8 2
5 50.507.06.000. PLAIN PUNCHED WASHER - M6 4
6 50.006.06.000. NUT - M6X1 - GR.8.8 2
CLAMP STRAP LH (4R810T
7 T4.126.09.0.00 1
SUCTION TUBE)
GASKET (LUBE OIL PUMP &
8 T4.126.07.0.00 1
SUCTION TUBE)
9 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
10 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
11 50.507.08.000. PLAIN PUNCHED WASHER - M8 4

70
TITLE: -MAGNETIC PICKUP ASSEMBLY. GROUP: -4H.01PM.30.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


MAGNETIC PICK UP 16X1.5
THREADING (UNITCH MAKE) FOR
1 F6.741.16.0.00 1
250 KVA WITH 110 SERIES MSSL
CON.
2 50.506.16.000. PLAIN MACHINED WASHER - M16 1

71
TITLE: - OIL SEAL HOUSING (FOR CR SEAL) GROUP: - T4.033

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.033.01.0.00 OIL SEAL HOUSING (MACHINING) 1
2 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 8
3 50.506.08.000. PLAIN MACHINED WASHER - M8 8
4 T4.033.02.0.00 OIL SEAL (CR MAKE) 1

72
TITLE: - PISTON ASSEMBLY FOR 4R810TA
GROUP: - T4.216
CPCB II ENGINE

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
PISTON ASSEMBLY FOR 4R810TA
*1 T4.216.10.0.PR 1 OF SR.NO.
CPCB II ENGINE 2 TO 5
4R810 TA PISTON FOR CPCB II
2 T4.202.13.0.PR 1
PROPOSAL 2
4R810 TA PISTON PIN FOR CPCB II
3 T4.202.15.0.PR 1
PROPOSAL 1
4 50.502.32.000. CIRCLIP INTERNAL - 32 MM 2
CONSISTING
PISTON RING SET FOR 4R810TA
*5 T4.202.10.0.PR 1 OF SR.NO.
CPCB II ENGINE 6 TO 8
TOP COMPRESSION RING FOR
6 T4.202.11.0.PR 1
4R810T/TA CPCB II
PISTON TAPER COMPRESSION
7 T4.202.09.0.PR 1
RING (FOR 4R810 TA CPCB I)
CHROME COMFORMABLE OIL
8 T4.202.04.0.00 1
RING FOR 4R810 TC ENGINE

73
TITLE: - POLY V BELT (4PK EPDM) FOR
GROUP: - T4.134.1
4R810TA

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.134.03.0.PR POLY V BELT (4PK 1158 EPDM) 1

74
TITLE: -PUSH ROD AND TAPPET GROUP: - T1.020

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T1.020.01.0.00 PUSH ROD 1
2 02.024.01.0.00 VALVE TAPPET 1

75
TITLE: - RADIATOR ASSEMBLY GROUP: - T4.103.10.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.103.10.0.00 RADIATOR ASSEMBLY 1

76
TITLE: - RELAY BOX MOUNTING GROUP: - T4.473.1

1
4
3

2
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BRACKET FOR RELAY BOX
1 T4.473.01.0.PR 1
MOUNTING
2 50.506.08.000 PLAIN MACHINED WASHER - M8 6
3 50.003.08.015 SET SCREW - M8X1.25X15 - 8.8 2
4 50.003.08.020 SET SCREW - M8X1.25X20 - 8.8 2
5 50.006.08.000 NUT- M8X1.25 - GR.8 2

77
TITLE: -ROCKER COVER GROUP: - T4.015

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.015.01.0.00 ROCKER COVER 1
2 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 9
3 50.506.08.000. PLAIN MACHINED WASHER - M8 9
JOINT FOR ROCKER COVER
4 T4.015.03.0.00 1
(STEEL REINFORCED)

78
TITLE: - SENSOR AND GAUGES GROUP: -4H.01PM.06

3
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
WATER TEMPERATURE SENSOR
*1 4H.01PM.10.0.00 1 OF SR.NO.-
ASSEMBLY 2&3
SENSOR UNIT(FOR ELEC TEMP
2 46.085.02.0.00 1
GAUGE)
3 50.508.12.000. COPPER WASHER (14X20) 1
CONSISTING
GEMS LOP SENSOR WITH
*4 02.092.15.. 1 OF SR.NO.-
ADAPTOR 5 TO 7
4-20 mA LUBE OIL PRESSURE
5 DV0.812.11.0.00 SENSOR GEMS MAKE 3100 1
SERIES
ADAPTOR FOR L.O. PRESSURE
6 4H.235.01.0.00 1
SENSOR ( M10 X 1.5 X 1/8" NPTF)
7 50.508.08.000. COPPER WASHER (10X16) 1

79
TITLE: - SET OF STICKERS GROUP: - T4.23PM.02

2
3 4
KOEL 5
GREEN 6 7
BY
KIRLOSKAR
880 633 4433
1800 233 3344

8 10
9
11
! 12 13

14 16
15
18
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
SET OF STICKERS FOR WATER
*1 T4.075.20.0.00 1 OF SR.NO.
COOLED ENGINE 2 TO 16
STICKER FOR KOEL GREEN LOGO
2 2H.075.21.0.PR 2
-A
3 2H.075.23.0.PR KOEL (STICKER WORD)-A 3
4 2H.181.04.0.00 FLU GAS (STICKER WORD) 1
5 2H.181.08.0.00 STICKER FOR "COOLANT DRAIN" 1
6 2H.181.09.0.00 STICKER FOR "BREATHER" 1
7 2H.181.26.0.PR STICKER FOR "DO'S AND DON'T'S 1
8 2H.181.13.0.00 STICKER FOR "FRESH AIR" 1
9 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
CANOPY LIFTING
10 38.065.72.0.00 2
STICKER_SMALL
11 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
12 38.065.06.0.00 STICKER FOR "DIESEL'' 1
13 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
14 38.065.13.0.00 STICKER FOR "EARTHING" 2

80
TITLE: - SET OF STICKERS GROUP: - T4.23PM.02

2
3 4
KOEL 5
GREEN 6 7
BY
KIRLOSKAR
880 633 4433
1800 233 3344

8 10
9
11
! 12 13

14 16
15
18
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


15 38.065.09.0.00 STICKER FOR "WATER DRAIN'' 1
16 38.065.74.0.00 DANGER STICKER 1
17 2H.075.25.0.PR KOEL LOGO GREEN BAND-A (4.5M) 2
18 2H.075.41.0.PR RECOVERY BOTTEL STICKER 1

81
TITLE: - STARTER ASSEMBLY GROUP: - T4.06PM.01

2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


MICO STARTER 12VDC 2.7KW
1 2H.301.02.0.PR SUITABLE FOR - 20 deg. WITH 1
ALUMINIUM FLANGE
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3
3 50.506.10.000. PLAIN MACHINED WASHER - M10 3

82
TITLE: - SUCTION HOSE ASSY GROUP: - T4.08PM.02

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOSE / PVC PIPE FOR AIR
1 T4.191.12.0.PR CLEANER (AIR CLEANER TO 1
CANOPY PARTITION)
2 06.713.03.0.00 T- BOLT CLAMP ( 90 MM) 2
3 T4.191.16.0.PR HOSE FOR PVC PIPE 1

83
TITLE: - SUCTION TUBE GROUP: - T4.130.1

1
2
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.130.03.0.PR SUCTION PIPE FOR WATER PUMP 1
JOINT BET SUCTION PIPE & GEAR
2 T4.130.02.0.00 1
COVER
3 50.506.08.000. PLAIN MACHINED WASHER - M8 2
4 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 1
5 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1

84
TITLE: - TAIL PIPE & MOUNTING FASTENERS GROUP: - 3H.21PK.02

3
4

2
4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.775.06.0.PR SILENCER FLANGE TYPE D 1
2 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
3 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 4
4 50.548.10.000. SPECIAL PLAIN WASHER - M10 8
5 50.006.10.000. NUT - M10X1.5 - GR.8 4

85
TITLE: - THERMOSTAT HOUSING & ASSLY
GROUP: - T4.132.5
(4R810TA ENGINE)

7
5
8
3

12 9
10

14
6
13
11
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


THERMOSTAT & HOUSING CONSISITNG
*1 T4.132.60.0.PR ASSEMBLY (M14 TAPPING BOTH 1 OF SR. NO.
SIDES) 2 TO 10
THERMOSTAT HOUSING (M14
2 T4.132.02.0.PR 1
TAPPING BOTH SIDES)
THERMOSTAT ELEMENT(74 DEG) -
3 39.040.09.0.00 1
WTIL NO.DEV358
JOINT FOR THERMOSTAT COVER
4 4H.053.08.0.00 1
(METTALIC)
5 4H.096.03.0.00 THERMOSTAT COVER, TOP OPEN 1
6 T4.130.04.0.PR HOSE PIPE 1
7 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
8 50.506.08.000. PLAIN MACHINED WASHER - M8 4
9 4H.040.08.0.00 PLASTIC PLUG M14 1
10 50.508.11.000. COPPER WASHER (14X18) 1
11 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 2
12 T4.031.02.0.00 JOINT FOR THERMOSTAT HOUSING 1
13 50.506.08.000. PLAIN MACHINED WASHER - M8 2
14 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 2

86
TITLE: - TURBO BACKHOE 4R810 CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP

35
28
24 4 29
23 27
36 21

20
26 31
25 30
17

15 12 11
22
5 18

16 7
19 32
9

14 6 34
10 8 13 33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRANKCASE ASSEMBLY
*1 T4.203.100.0.00 1 OF SR. NO.2,
SUITABLE FOR INLINE FIP 20 TO 26
CRANK CASE WITH BUSH & CONSISTING
*2 T4.203.90.0.00 BEARINGS (SUITABLE FOR INLINE 1 OF SR. NO.3,
FIP) 15 TO 19
CONSISTING
CRANK CASE WITH BRG. CAPS
*3 T4.203.80.0.00 1 OF SR. NO.
(SUITABLE FOR INLINE FIP) 4 TO 14
CRANKCASE FINISH ( 4R810
NOT SUPPLIED
4 T4.203.02.0.00 TURBO BACKHOE SUITABLE FOR 1
LOOSE
INLINE FIP)
5 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 10
NOT SUPPLIED
6 T1.001.02.0.00 MAIN BEARING CAP ( FWE) 1 LOOSE
NOT SUPPLIED
7 T1.001.03.0.00 MAIN BEARING CAP (GE) 1 LOOSE
MAIN BEARING CAP NOT SUPPLIED
8 T1.001.04.0.00 3
( INTERMEDIATE) LOOSE
9 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 10

87
TITLE: - TURBO BACKHOE 4R810 CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP

35
28
24 4 29
23 27
36 21

20
26 31
25 30
17

15 12 11
22
5 18

16 7
19 32
9

14 6 34
10 8 13 33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BOLT FOR MB CAP(HEX HEAD)
10 03.001.22.0.00 10
M14X2X128
11 F6.007.34.0.00 SEALING CAP 5
12 02.001.13.0.00 DISC PLUG 1
13 F6.001.54.0.00 SEALING CAP (26 DIN 443) 3
14 F6.001.91.0.00 SEALING CAP.(30 DIN 443) 5
15 T4.119.03.0.00 MAIN BEARING(TOP) 5
16 T1.001.07.0.00 MAIN BEARING ( BOTTOM) 5
17 03.001.04.0.00 CAM BUSH 1
18 T1.001.09.0.00 THRUST WASHER (TOP WITH LUG) 2
THRUST WASHER ( BOTTOM
19 T1.001.11.0.00 2
WITHOUT LUG)
20 50.508.14.000 COPPER WASHER (16X22) 2
CORE PLUG-HEXAGONAL SOCKET
21 50.610.16.000. 2
HEAD(DIN-908)
22 02.037.04.0.00 DIPSTICK GUIDE 1
23 50.508.07.000 COPPER WASHER (10X14) 5

88
TITLE: - TURBO BACKHOE 4R810 CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP

35
28
24 4 29
23 27
36 21

20
26 31
25 30
17

15 12 11
22
5 18

16 7
19 32
9

14 6 34
10 8 13 33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PRECOATED PLUG (FOR OIL
24 34.001.35.0.00 5
GALLERY)
25 50.508.11.000 COPPER WASHER (14X18) 1
26 50.602.14.000 PLUG (M14X1.5) 1
27 50.401.08.014 DOWEL 2
28 34.001.23.0.00 DOWEL FOR GEAR CASING 2
29 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2
ADAPTOR FOR L.O. PRESSURE
30 4H.235.01.0.00 1
SENSOR ( M10 X 1.5 X 1/8" NPTF)
31 50.508.08.000 COPPER WASHER (10X16) 1
BUSH FOR CRANKCASE (OIL
32 T1.001.16.0.00 1
METERING)
33 T4.119.02.0.00 PISTON COOLING NOZZLE 4
ADAPTOR (M12 X 1.75 TO M16 X
34 T4.119.12.0.00 1
1.5)FOR TURBO OIL INLET
PRECOATED STUD (FOR FUEL
35 03.001.12.0.00 4
PUMP MOUNTING)
36 50.401.06.014 DOWEL PIN 2

89
TITLE: - TURBOCHARGER FOR 4R810TA
GROUP: - T4.187.1
CPCB II

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


TURBOCHARGER FOR 4R810TA
1 T4.187.02.0.PR CPCB STAGE II (TEL PART No. 1
10431 902 0514)
JOINT (BETWEEN EXHAUST
2 T4.206.13.0.PR 1
DIFFUSER & TURBO)

90
TITLE: -VALVE ROCKER GROUP: - T4.012

16 11

14 14 17 18
10 15
10
7 10
15 10
18

6
5

13
4
12
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ROCKER SUPPORT ASSEMBLY CONSISTING
*1 T4.012.30.0.00 1
(COMPLETE) OF SR. NO.2
CONSISTING
*2 T4.012.20.0.00 ROCKER SHAFT ASSEMBLY 1 OF SR. NO.
3 TO 5
ROCKER SHAFT (FOR E TYPE
3 T4.012.02.0.PR 1
CIRCLIP)
SOCKET HEAD GRUB SCREW -
4 50.022.12.010. 2
M12X10
5 4H.008.04.0.00 GROOVED SOCKET PIN 1
6 T1.021.03.0.00 ROCKER SUPPORT (FWE) 1
7 T1.021.02.0.00 ROCKER SUPPORT GEAR END 3
ROCKER LEVER ASSLY CONSISTING
*8 T1.021.30.0.00 8
COMPLETE OF SR. NO.9
CONSISTING
OF SR. NO.
*9 T1.021.40.0.00 ROCKER ARM ASSEMBLY 1 10,11
NOT SUPPLIED
LOOSE

91
TITLE: -VALVE ROCKER GROUP: - T4.012

16 11

14 14 17 18
10 15
10
7 10
15 10
18

6
5

13
4
12
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
10 T1.021.04.0.00 ROCKER ARM 1
LOOSE
NOT SUPPLIED
11 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
12 02.024.15.0.00 V.R.TOE 1
LOOSE
13 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
14 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
15 02.022.04.0.00 WASHER 8
16 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3
17 50.506.08.000. PLAIN MACHINED WASHER - M8 3
E TYPE CIRCLIP-EXTERNAL
18 50.513.15.000. 8
(15 DIA.)

92
TITLE: - WATER PUMP ASSEMBLY
GROUP: - T4.131.3
(4PK POLY V PULLEY 55 PCD MTG)

1
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WATER PUMP ASSLY (4PK POLY V
1 T4.131.60.0.00 1
PULLEY 55 PCD MTG)
JOINT BET WATER
2 T4.131.01.0.00 1
PUMP & GEAR COVER
3 50.506.10.000. PLAIN MACHINED WASHER - M10 6
4 50.002.10.030. SET BOLT - M10X1.5X30 - 8.8 2
5 50.002.10.085. SET BOLT - M10X1.5X85 - 8.8 4

93

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