ENMAS EPC POWER PROJECTS LIMITED

CHENNAI - 600 008, INDIA.

QUALITY ASSURANCE PLAN

CUSTOMER : M/S JEFFERSON ENTERPRISE LLC JOB NO. : HC01S1
PROJECT : 1 X 160 TPH CFBC BOILER QAP NO. : EEPC/HC01S1/QAC/IC/333/S/0005
CONSULTANT : ---- REV. NO. : 01
COMPONENT : CONDENSATE COLLECTION TANK DATE : 30.03.2022
MANUFACTURER :

REV. DATE DESCRIPTION REVISED BY PREPARED REVIEWED APPROVED

01 29.07.2022 Surface prepn & Painting detail added JPR NAME M.VENUGOPAL J.PAVUL RAJ B.K.SAHU
SIGNATURE

DATE

ABBREVIATIONS:-
1 MANUFACTURER MT MAGNETIC PARTICLE TEST
2 ENMAS EPC MVR MATERIAL VERIFICATION REPORT
3 THIRD PARTY/CUSTOMER NDT NON DESTRUCTIVE TEST
ASME AMERICAN SOCIETY OF MECHANICAL ENGINEERS P PERFORM
AI/IA AUTHORSISED INSPECTOR/INSPECTING AUTHORITY PO PURCHASE ORDER
AWS AMERICAN WELDING SOCIETY PMI POSITIVE MATERIAL IDENTIFICATION
CC COMPLIANCE CERTIFICATE PQR PROCEDURE QUALIFICATION RECORD
DC DELIVERY CHALLAN QAP QUALITY ASSURANCE PLAN
DFT DRY FILM THICKNESS R REVIEW
DRG DRAWING RT RADIOGRAPHY REPORT
EP EDGE PREPARATION R/W RANDOM WITNESS
FOT FIRST OF TRIAL TDC TECHNICAL DELIVERY CONDITION
FICN FINAL INSPECTION CLEARANCE NOTE TC TEST CERTIFICATE
H HOLD(MANDATORY CLEARANCE WITHOUT WHICH NO FURTHER OPERATION PERMITTED) UT ULTRASONIC TEST
HT HEAT TREATMENT W WITNESS (TO BE INFORMED AND FURTHER OPERATION CAN CONTINUE)
HTR HYDRO TEST REPORT WPQ WELDER PERFORMANCE QUALIFICATION
IR INSPECTION REPORT WPS WELDING PERFORMANCE SPECIFICATION
LS&CS LONG SEAM & CIRCULAR SEAM
LPT LIQIUID PENTRANT TEST
MFR MANUFACTURER
 TYPE OF CHECK REFERENCE ACCEPTANCE FORMAT INSPECTION BY
SL.NO. OPERATION CHARACTERISTICS
& QUANTUM DOCUMENT NORM OF RECORD 1 2 3
1.0 Material Control
TC verification for
compliance To
TC verification,
specification, Dimension, TDC, P.O, specification Drawings, ASME Sec II
1.1 Raw Material inspection for pressure parts Visual - 100%, MVR,TC P H
Surface Condition, indicated in the drawings Part A
Dimension - 100%
Stamping / stenciling
details
Sizes, Specification & Dimension - 10%,
1.2 Material inspection for Non pressure parts DC, TC if any Drawings MVR,TC P R
Grade Visual - 100%
2.0 Welding control
Verification of applicable Verification documents
2.1 Review of WPS ,PQR Drawings, ASME SEC IX ASME SEC IX WPS, PQR P R
WPS / PQR – 100%
Verification /Qualification Verification documents
2.2 Review of WPQ Drawings, ASME SEC IX ASME SEC IX WPQ P R
of welders/welding – 100%
3.0 In process control
Dimension &
3.1 Marking of plates (Dished end, shell, Manhole ring) Dimension, Visual Drawings Drawings Plate Marking report P H
Visual – 100%
Profile Minimum
Dimension &
thickness, Ovality
Visual - 100%,
3.2 Examination of formed dished ends Dimensions HT chart PT Drawings ASME Sec. V Drawings, ASME Sec VIII IR & NDT report P H
HT chart Review,
on knuckle(Inside&
PT – 100%
outside)
Bevel angle, Land, Dimension & Visual,
3.3 Edge Preparation of plates (Shell, Manhole ring ) Drawings, ASME Sec V Drawings, ASME Sec VIII NDT report P W
Dimension, Visual LPI – 100%
Profile, Ovality, Dimension &
3.4 Forming of shell, Manhole ring Drawings Drawings IR P W
Dimensions Visual – 100%
3.5 Shell Fabrication
Root gap, Bevel angle,
Dimension &
3.5.1 Fit-up of long seam for Shell, Manhole ring Mismatch, Visual, Drawings, ASME Sec V Drawings, ASME Sec.VIII IR P H
Visual - 100%,
Dimension,
Visual - 100%,
3.5.2 Long seam welding for Shell, Manhole ring Weld soundness PT – 100% Drawings, ASME Sec V Drawings, ASME Sec.VIII NDT report P H
(Back Gouged Area)
Fit-up of circular seam for Root gap, Bevel angle,
Dimension &
3.5.3 Shell to shell Mismatch, Orientation of Drawings, ASME Sec V Drawings, ASME Sec.VIII IR P H
Visual - 100%,
Dished end to shell Seams, Visual
Circular seam welding for Visual - 100%,
3.5.4 Shell to shell Weld soundness PT – 100% Drawings, ASME Sec V Drawings, ASME Sec.VIII NDT report P H
Dished end to shell (Back Gouged Area)
100% RT for T joints
3.5.5 NDT on Butt welds Weld quality check Drawings, ASME Sec V Drawings, ASME Sec.VIII NDT report P R
10% RT for other joints
Alignment, Orientation Dimension &
3.6 Fit up of Manhole and Nozzle With shell and dished end Drawings Drawings IR P H
check, Dimensions Visual – 100%
Weld soundness, Dimension &
3.7 Welding of Manhole and nozzle with shell and dished end Drawings Drawings --- P --
Surface defect Visual – 100%

3.8 NDT on Nozzle welding Weld soundness PT –100% (root run) Drawings, ASME Sec V Drawings, ASME Sec.VIII NDT report P W
 TYPE OF CHECK REFERENCE ACCEPTANCE FORMAT INSPECTION BY
SL.NO. OPERATION CHARACTERISTICS
& QUANTUM DOCUMENT NORM OF RECORD 1 2 3
Weld soundness, weld Dimension &
4.0 Attachment welding profile, and surface Visual – 100% Drawings, ASME Sec V Drawings, ASME Sec.VIII NDT report P R
defects PT-100 %
5.0 Visual Inspection Surface Condition Visual 100 % Drawings Drawings IR P H

6.0 Heat treatment for nozzle (If required) Time / Temp. HT cycle Review of HT chart Drawings, Drawings, ASME Sec.VIII HT Chart P R

Equipment soundness
7.0 Hydro test Visual 100 % Drawings, Drawings, ASME Sec.VIII HTR report P H
and leakage check
Overall Dimensions, Dimension &
8.0 Final Dimensional Inspection Drawings Drawings IR P H
Surface Conditions Visual – 100%
Surface conditions , Visual 100 %, & Drawings, PO, TC & Drawings, PO, TC &
9.0 Surface preparation & painting Painting Report P H
Painting DFT Check Spec. Spec.
Review of Previous test
Verification – 100%
10.0 Final Inspection reports & stenciling Drawings, PO, QAP Drawings, PO, QAP FICN Report P H
Visual -100 %
Details, End cap Fixing

Note: 01 Blasting to SA 2.5 & Inorganic Zinc Rich Silicate - 75 Mic DFT - Grey colour shall be given 01