1-Intoduction To Mining
1-Intoduction To Mining
MNC 200
ELEMENTS OF MINING (MNC 200)
Syllabus:
• Mining – definition and economic importance;
• Mine – definition, different types and classification;
• Mine life cycle;
• Mineral deposit – different types and their classification;
• Mineral resources of India;
• Modes of entry to a mine – shaft, incline, decline, adit and box-cut.
• Overview of surface mining: Types of surface mines, unit operations, basic
bench geometry, applicability & limitations and advantages &
disadvantages.
• Overview of underground mining:
- Different coal mining methods and their applicability & limitations;
- Different metal mining methods and their applicability & limitations;
• Basic concepts of transportation, ventilation, illumination and support in
underground mines.
Mining and Mining Engineering
• Mining consists of the processes, the occupation, and the industry
concerned with the extraction of minerals from the earth or any
terrestrial body.
• Mining engineering, on the other hand, is the art and the science
applied to the processes of mining and for the operation of mines.
• Access for extracting minerals from the earth is to ‘drive’ (construct)
an excavation or an ‘opening’ to serve as a means of ‘entry’ from the
existing surface to the mineral deposit. Whether the openings lie
near the surface or are placed underground this fixes the locale of
the mine.
• The mining method covers specific details of the procedure, layout,
equipment, and system used for mining. This is unique as determined
by the physical, geologic, environmental, economic, and legal
circumstances that prevail at the site.
In surface mining an open excavation is made to normally extract thick
deposits or near surface deposits. In surface mining or open cast mining
extraction of mineral is carried out strip by strip or in benches. It often
necessitates a large capital investment but generally results in high
productivity, low operating cost, and good safety conditions.
Underground mining is started with drivage of either vertical or
horizontal or inclined entries into the orebody which may extend up to
few hundred meters or kilometres depending upon depth of deposits.
Underground mining method may be by unsupported, supported, and
caving methods which are differentiated by the type of wall and roof
supports.
The trained professional who relates mining and mining engineering is
the mining engineer;
He/she is responsible
- for helping to locate and prove minerals in the mines,
- for designing and developing mines, and
- for exploiting and managing mines successfully
- for mine closure to make it sustainable
MINING TERMINOLOGY
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Mineral: a naturally occurring inorganic element or compound having an
orderly internal structure and a characteristic chemical composition,
crystal form, and physical properties. Examples:
Quartz - SiO2 (an oxide)
Hematite - Fe2O3 (another oxide)
Covelite - CuS (a sulphide)
Rock any naturally formed aggregate of one or more types of mineral
particles.
Ore: a mineral deposit that has sufficient utility and value to be mined at a
profit
Gangue– the valueless mineral particles within an ore deposit that must be
discarded
Waste – the material associated with an ore deposit that must be mined to
get at the ore and must then be discarded. Gangue is a particular type of
waste
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Hydrothermal Ore Deposits
• As magma cools, more abundant metals (silicon, aluminum)
deposit first
• Solidification of magma releases water - a hydrothermal solution
• Minerals precipitate from hydrothermal solution and deposit in
cracks or veins in rock
Sedimentary Ore Deposits
• Accumulation, burial and petrification of vegetation, e.g. Coal, Lime
stone Deposits etc.
• Deposition of dense, resistant minerals in streams, lakes etc (Alluvial
Deposits), e.g. Placer gold
• Precipitation of minerals from ancient oceans (Evaporite Deposits),
e.g. Potash and salt deposits
Metamorphic Ore Deposits
• Concentration of minerals caused by high temperature and
pressure near intrusions
Examples:
Lead-zinc deposits
Diamonds
Garnets
Metallic ores: those ores of ferrous metals (Iron, manganese,
molybdenum and tungsten), the base metals(copper, lead, zinc, and
tin), the precious metals (gold, silver, and the platinum group metals),
and the radioactive minerals(uranium, thorium and radium)
Nonmetallic Minerals(also know as industrial minerals): the non fuel
mineral ores that are not associated with the production of metals.
These include phosphate, potash, halite, Trona, sand, gravel, limestone,
sulphur and many others.
Fossil fuels also known as mineral fuels – the organic mineral
substances that can be utilised as fuels such as coal, petroleum, natural
gas, coal bed methane etc. Concentration
Metal (% by weight)
Economically important metal Aluminum 8.0
concentration in earth’s crust: Iron 5.8
Copper 0.0058
Nickel 0.0072
Note for comparison: Zinc 0.0082
Uranium 0.00016
Silicon 28% Lead 0.001
Oxygen 46% Silver 0.000008
Gold 0.0000002
What is ore grade?
Ore grade is the concentration of economic mineral or metal in an
ore deposit and is expressed in:
• Weight percentage (base metals)
• Grams/tonne or oz/ton (precious metals)
Cutoff Grade: It is the grade at which the gross value of the ore mined is
exactly equal to the cost of mining. Therefore mining becomes
uneconomical for ore body with grade below cutoff grade.
Cutoff grade = Cost /(Price x recovery)
If Price of copper in India is Rs.600/kg and Production cost of copper
ore(cost of mining together with milling cost) is Rs. 5000/Tonne,
Cutoff grade of ore will be 8.33kg of copper per tonne of ore and if
recovery is 90% the cut off grade will be slightly higher i.e. 9.26Kg/tonne
of ore or can also be expressed as 0.925% by weight.
Economically Important Metals: Typical Grades of Ore Deposits
which is economically extractable:
Typical Grade
Metal (% by weight)
Aluminum 30
Iron 53
Copper 0.5-4
Nickel 1
Zinc 4
Uranium 0.3
Lead 5
Silver 0.01
Gold 0.0001-0.001
Coal Rank
Coal Color Moisture Fixed Heating
Carbon Value
Lignite Brown 70% 7,000
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Entry through a shaft
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Layout of Underground Mine and terms Used
Footwall: Wall or rock below the orebody
Vein or lode: It is a natural crack in the earth’s crust filled with minerals.
Sometimes, mineralized zone is more or less regularly developed in length,
width and depth to give it a shape of tabular deposit.
Stage/
(Project Name) Procedure Time Cos
(Project Name) Procedure Precursors to Mining Time Cost/
1. Prospecting Search for ore Precursors to Mining 1 — 3 yr $0.2 — 1
(Mineral deposit) a. Prospecting methods Precursors to Mining or $0.0
1. Prospecting Direct: physical
Search for ore 1 — 3 yr $0.2
($0.05 —
1. Prospecting (Mineral deposit)
Search for
geologic ore
a. Prospecting methods 1 — 3 yr or —$
$0.2
(Mineral deposit) a.Indirect:
Prospecting methods
geophysical, or $0
Direct: physical ($0.
8 INTRODUCTION Direct:
TO MINING
geochemicalphysical ($0.0
geologic geologic
b. Locate favorable
Indirect:loci
geophysical,
Indirect: geophysical,
(maps, literature, old mines)
TABLE 1.3 Stages geochemical geochemical
c. Air:inaerial
the Life of a Mine
photography,
b. Locateb.favorable
Locate favorable
loci loci
airborne geophysics,
(maps, literature, old mines)
(maps, literature, old mines)
Stage/ satellite
c. Air: aerial photography,
(Project Name) d. Surface: c. Air: aerial photography,
ground
Procedure Time C
airborne geophysics,
geophysics,airborne
geologygeophysics,
satellite
e. d.Spot anomaly,
Surface: analyze,
satellite
ground
evaluate d. Surface:
geophysics, geologyPrecursors to Mining
ground
2. Exploration Defining
e. Spot extent andanalyze,
value
geophysics,
anomaly, of
geology 2 — 5 yr $1 — 15
1. Prospecting
(Ore body) ore Search for ore
(examination/evaluation
evaluate
1 — 3 or
yr $0.2
$0
e. Spot anomaly, analyze,
(Mineral deposit)
2. Exploration a.Defining
Samplea. Prospecting
(drilling
extent andor methods
value of 2 — 5 yr ($0.22$1 —or
—
1
excavation),
evaluate
assay, test
(Ore body) Direct: physical
ore (examination/evaluation ($
2. Exploration
b.a.Estimate Defining
tonnage extent
and and
gradevalue of 2 — 5 yr or$1$0
—
geologic or
Sample (drilling ($0.2
(Ore body)
c. Valuate ore (examination/evaluation
deposit
excavation), (Hoskold
assay, test or $
Indirect: geophysical,
b.formula
Estimate a.
or Sample
discount
tonnage (drilling or
and grade ($0.
geochemical
c.method): excavation),
Valuate present
deposit assay, test
(Hoskold
value b. Locate
! income favorable
" cost loci
formula b. or
Estimate
discount tonnage and grade
Feasibility
method): (maps,
study: literature,
make
present old mines)
c. Valuate deposit (Hoskold
decision c.to!
value Air: aerial photography,
abandon
income orcost
develop.
formula" or discount
value ! income " cost
Stage/ Feasibility study: make
(Project Name) decision to abandon or develop.
Procedure Time
Mining Proper
Precursors to Mining
3. Prospecting
1. Development Opening
Search forup ore deposit for
ore 12——35 yr
yr
(Prospect)deposit)
(Mineral production
a. Prospecting methods
a. Direct:
Acquirephysical
mining rights
geologic or lease), if
(purchase
Indirect:
not donegeophysical,
in stage 2
geochemical
b. File environmental impact
b. Locate favorable loci
statement, technology
(maps, literature, old mines)
assessment,
c. Air: permit
aerial photography,
c. airborne
Constructgeophysics,
access roads,
transport system
satellite
d. Surface:
d. Locate surface
groundplant,
geophysics, geology
construct facilities
e.
e. Spot anomaly,
Excavate analyze,
deposit (strip
evaluate
or sink shaft)
2. Exploration Defining extent and value of 2 — 5 yr
(Ore body) ore (examination/evaluation
Stage/
(Project Name) Procedure Time
Post-mining
5. Reclamation Restoration of site 1 — 10 yr
(Real estate) a. Removal of plant and
buildings
b. Reclamation of waste
and tailings dumps
c. Monitoring of discharges
Stages and Schemes of Mineral Exploration:
- Favourable areas identified by prospecting must be delineated by
exploration techniques
- once located the mineral deposits are sampled thoroughly and
impartially and the samples analyzed for grades etc.
- the sampling data are utilized to prepare an estimate of tonnage with
extent of deposit, as well grade from which the present worth of the
deposit can be calculated and recommendations made regarding the
economic feasibility of mining
Resource: It is a concentration or occurrence of mineral in such a form and
quantity that there are reasonable prospects for eventual economic extraction
A mineral Reserve is the economically minable part of a measured or indicated
mineral resource that are economically minable at a given time.
It is to note that these two terms have the same relationship as mineral
deposit and ore deposit: that is all reserves are resources just as all ore deposits
are mineral deposits.
A reserve can become resource overnight if the market price for the
mineral in the deposit drops suddenly.
Measured/Proved mineral reserve: That part of a mineral resource for
which tonnage, densities, shape, physical characteristics, grade, and
mineral content can be estimated with a high level of confidence. The
data must be based on detailed and reliable information from outcrops,
trenches, pits, workings, and drill holes. The location of the data points
must be spaced closely enough to confirm geological and or grade
continuity
Indicated Mineral Resource: That part of a mineral resource for which the
tonnage, densities, shape, physical characteristics, grade, and mineral
content can be measured with reasonable level of confidence. Data are
gathered from similar points but locations are widely spaced to confirm
geological and or grade continuity.
https://yearbook.enerdata.net/coal-lignite/coal-world-consumption-data.html
Total Mineral Resources in India:
Mineral Million Tonnes Location
Coal 301564 Jharkhand(27%), Odisha(25%), Chhattisgarh (17%),
West Bengal(10%), Madhya Pradesh (8.5%),
(As on Telangana & AP(7.5%), Maharashtra (3.6%). Also
1.4.2014) present in UP, Meghalaya, Assam, Nagaland, Bihar
Sikkim & Arunachal Pradesh
Characteristics:
• Excavation of normally rectangular cross section
• Suitable for shallow to medium depth deposit
• Long life
• Trackless and noncyclic continuous mining is possible in straight
slopes. As such, high production capacity mine can be built up with
conveyors installed at 16%(9.10) gradient.
• In declines even trucks can be deployed at a gradient of 12 to
14%(6.80 to 80)
Adit or Drift:
Characteristics:
• Hilly terrain
• Level drift from foot of hill to
intersect the deposit
• Outcrop above loading level
• Sufficient space available at mouth
of adit for surface infrastructure
• Cheapest mode of entry
• Can be equipped with locomotive
haulage(cyclic) or conveyor(non
cyclic) for high Production capacity
Vertical Shaft Vs inclined shaft:
The main deciding factors are:
(i) type of mineral deposit and
(ii) depth of the deposit.
• For coal or other flat-lying formations, generally the depth is the
deciding factor. When an ore deposit lies at a depth not exceeding
300-400m, Inclines/slopes are usually driven.
• But at greater depths, Shafts are the usual choice.
• If the ore-body is vertical or very steep, obviously Vertical Shaft is
a natural choice. We can have the shaft in the ore body itself if the
ore body is strong because shaft has to be a stable and long
lasting. But this may lock up a lot of the mineral for the protection
of the shaft.
• For inclined deposits, the choice will depend upon the dip of the
ore body. Vertical Shafts require cross-cuts to be driven to the ore
body. As such, at a greater depth the total length of the cross-cuts
increases as the depth of the shat increases.
• So, to minimize the aggregate length of the cross-cuts we can sink a
inclined shaft in the footwall parallel to the ore body. such a shaft
has the advantage of short length of x-cuts, stable, quick access, less
expenditure on the short x-cuts
• If the deposit has a uniform dip, the vertical shaft should intersect
the deposit at half the ultimate depth of the mine so that the
aggregate length of the X-cuts is the shortest. (Say 500 m is the
ultimate depth – shaft should intersect the vein at 250 m depth). In
this case the upper part of the shaft is in the hangwall but extraction
of the ore body may damage the shaft. Because the shaft has to last
till the full life of the mine. So, we have to keep a safe margin
between the workings and the shaft or we have to adopt a suitable
method of mining so that the shaft is not affected by the workings.
• When the dip of the ore body is not uniform the inclined shaft can
not be parallel to the orebody because this will reduce hoisting
capacity and increase the cost of operation. For the most
economical hoisting, inclined shafts should be straight. A few bends
of slight curvature may not have serious effects but a shaft cannot
afford to follow the deposit of irregular dip.
Location of Vertical or Inclined Shaft: