GYROCOMPASS TG-8000 Check Sheet [Maintenance]

Ship's Name Which Gyro Single No.1 No.2

IMO No. M/C Ser. No.

Engineer S/E Ser. No.

Date

1. Parameter : (Standard value) Data record --> (Any changed data)

Press [SET]&[ACK/ENT]
1) A-1 1.1.U Damping gain : 00.75 1.1.U
2) 1.2.F Azimuth servo gain : 01.00 1.2.F
3) 1.3.S Horizontal servo gain : 01.00 1.3.S
4) 1.4.u Leveling servo gain ratio 00.50 ~ 01.00 1.4.u
5) 1.5.L Φ offset : 00.00 1.5.L
6) 1.6.t Θ offset : 00.00 1.6.t
7) 1.7.G X pickup gain 02.25 1.7.G
8) 1.8.c Ks/H : 1.300 1.8.c
9) 1.9.r Maximum rate of turn : * * *.* 1.9.r
10) 1.A.F Maximum deviation Azimuth servo : * *.* * 1.A.F
11) 1.b.S Maximum deviation horizontal servo : * *.* * 1.b.S

12) A-2 2.1.o Azimuth Offset A : * *.* * 2.1.o

13) 2.2.O Azimuth offset B : 00.00 (No use) 2.2.O
14) 2.3.h Zero cross Azimuth : 345.3 2.3.h
15) 2.4.E Zero cross error width : 002.0 2.4.E
16) 2.5.y Year : * * * * 2.5.y
17) 2.6.N Month, Day : mm.dd 2.6.N
18) 2.7.t Hour, minute : hh.mm 2.7.t
19) 2.8.d Total operating days : * * * * 2.8.d
20) 2.9.G Display/setting of GPS connection : * * 2.9.G be Non
21) 2.A.L Display/setting of LOG connection : * * 2.A.L be Non
22) 2.b.S Display/setting of LOG(serial) connection : * * 2.b.S be Non
23) 2.c.t Display/setting of "GGA" performance : * * 2.c.t be Non
24) 2.d.o Analog output offset for rate of turn : 000.0 2.d.o
25) 2.e.F Filter time constant for rate of turn : 002.0 2.e.F
26) 2.F.G Analog output gain for rate of turn : 01.00 2.F.G

27) A-3 3.1.E Alarm (Error) 3.1.E (Record to item 2)

28) 3.2.n Zero cross error number of occurrences : * * * * 3.2.n
29) 3.3.H Zero cross error maximum : * * *.* 3.3.H
30) 3.4.y Zero cross error occurrences year : * * * * 3.4.y
31) 3.5.N Zero cross error occurrences month day : * *.* * 3.5.N
32) 3.6.t Zero cross error occurrences hour minute : * *.* * 3.6.t
33) 3.7.n Encoder error number of occurrences : * * * * 3.7.n
34) 3.8.r SCC reset number of occurrences : * * * * 3.8.r

TKS FORM CSA-CK2056A TOKYO KEIKI INC. (1/3)

 Data record --> (Any changed data)
35) A-7 7.2.u SCC Software version : *.* * * 7.2.u
36) 7.3.u MCC Software version : *.* * * 7.3.u

37) A-8 8.3.L Rotor tilting angle monitor: * *.* * 8.3.L

38) 8.4.t Master compasses temperature: * * *.* 8.4.t

2. Error code check : A-3 3.1.E Alam(Error)

Record it more than most recent ten.
Year Month Day Hour Error code
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)

3. Step motor assembly check Result / Measures

1) Step motor axis should move smoothly. Good / Adjust / Replace
2) Phantom ring play (CW/CCW) should be about 0.1deg. Good / Adjust / Replace

4. Slip-ring and Brush check

1) Brush head should be firmly in contact with slip-ring rotor. Good / Adjust / Replace
2) Slip-ring and brush should be clean. Good / Adjust / Replace

5. Shock absorber check

1) Shock absorber should move smoothly. Good / Adjust / Replace

6. Sensitive element check

1) Sensitive element should not have oil leakage. Good / Adjust / Replace
2) Sensitive element connector should be firmly in contact. Good / Adjust / Replace
3) Sensitive element should tilt about 15 ~ 20 deg without power supply. Good / Adjust / Replace
4) Sensitive element should move smoothly until it hits the stopper Good / Adjust / Replace
in both directions(N-up, S-up).
5) Horizontal ring should move smoothly until it hits the stopper Good / Adjust / Replace
in both directions(E-up, W-up).
6) Phantom ring should turn smoothly while azimuth rotate for more Good / Adjust / Replace
than 360 deg.

TKS FORM CSA-CK2056A TOKYO KEIKI INC. (2/3)

7. Damper oil check Result / Measures
1) Damper oil should be filled in about half of the case. Good / Adjust / Replace

8. Fuse & Holder check

1) INV. PWB F1(12A) should not be debased, burnout, poor contact. Good / Adjust / Replace
2) F101(6.3A) and F102(20A) should not be debased, burnout, poor contact. Good / Adjust / Replace
3) GTERM PWB F1 ~ F14(1A) should not be debased, burnout, poor contact. Good / Adjust / Replace
4) GTERM PWB F15(15A) and F16(3.16A) should not be debased burnout, Good / Adjust / Replace
poor contact.

9. Output signals check

1) Step signal reception machinery (repeater compass) should follow-up . Good / Adjust / Replace
within +/-0.5deg.
2) Equipment which receive signal from the GYRO, should follow-up Good / Adjust / Replace
the azimuth within +/-0.5.
3) Brightness of the light should be adjusted on the repeater compass. Good / Adjust / Replace
4) ROTI output signal should follow-up within 0+/-0.5deg/min, Good / Adjust / Replace
P/S 18.5 ~ 21.5deg/min.

10. Start Up sequence check

1) Last azimuth ~ rotor rotaing ~ follow-up start should be normal. Good / Adjust / Replace

11. Operating panel check

1) POWER switch ON/OFF movement should be normal. Good / Adjust / Replace
2) LAMP TEST(▲ / ▼) should light up all LED. Good / Adjust / Replace
3) Brightness of LED light should be able to adjust by (▲ / ▼). Good / Adjust / Replace
4) [S.S.G/S.S.E/GYt/ESt], [C.P.S], [LA.n/LA.S], [G.Sd/H.Sd/L.Sd/S.Sd], [rt.] Good / Adjust / Replace
and [Err] should be able to indicate.

12. Performance check

1) True bearing should be steady (within 0.7deg) within about 3 ~ 4 hours Good / Adjust / Replace
after start.
2) Air bubble of horizontal ring levels should be almost the center. Good / Adjust / Replace
(guideline within +/-5 min)
3) Air bubble of rotor levels should be almost the center. Good / Adjust / Replace
(guideline within +/-14 min)
4) Phantom ring should not be vibration, when a shock is given to Shock Good / Adjust / Replace
absorber.

13. Voltage check

1) Main power supply should be AC100/220V +/-10%. Good / Adjust / Replace
2) Back-up power supply should be DC24V -20% ~ +30%. Good / Adjust / Replace
3) Master compass power supply (MTTRM PWB TB1-1/2) Good / Adjust / Replace
should be DC24V +/-2V.
4) Repeater compass power supply (GTERM PWB ST14/ST15) Good / Adjust / Replace
should be DC24V +/-4V.
5) Phantom ring Terminal 5/6(sensitive element) should be Good / Adjust / Replace
AC100Vrms +/-2Vrms (AC110V +/-2V avg).

TKS FORM CSA-CK2056A TOKYO KEIKI INC. (3/3)