Harmony™ control stations

and enclosures

Catalog
2011
Contents Harmony™ control stations
and enclosures

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

XAL 22 mm control stations:

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

XAP 22 mm enclosures:
Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

9001B standard duty control stations:

References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9001KY/SKY 30 mm control stations:

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3
 Selection guide Harmony™ control stations
and enclosures

Family XAL XAP

6 XALD02 XAPA1100 XAPA1104

Type of Product/Material XALD – Polycarbonate XAPA – glass filled polyester

XALK – Polycarbonate XAPG – die cast zinc
XAPE – anodized aluminum

7 Number of holes 1 to 3 0 to 16

Type of Operators XB5 (22mm) XB5 (22mm)

Available without Operators Yes Yes

8 Available with Operators Yes No

Approvals UL File E164353    UL File E164353   

CCN NKCR CCN NKCR
CSA File LR 44087    CSA File LR 44087   
Class 3211-03 Class 3211-03

Conforming to Standards CE Marked CE Marked

9 EN/IEC 60947-1,
EN/IEC 60947-5-1,
EN/IEC 60947-1,
EN/IEC 60947-5-1,
EN/IEC 60947-5-4, EN/IEC 60947-5-4,
JIS C 4520 JIS C 4520
UL 508 UL 508
CSA C22.2 No.14 CSA C22.2 No.14

10 Cable Entry No. 13 knock out XAPA – undrilled

XAPG – Tapped 3/4NPT
XAPE – flush mount (n/a)
XAPE – fiber pull box

Page 7 14

4
Family 9001B 9001KY/SKY

9001KYSS3 9001KY3
NEMA 1 Surface
Mounting 9001BG••
NEMA 1 Flush
Mounting 9001BF•• 4

NEMA 4 9001BW•• NEMA 7 and 9 9001BR•• 9001KYAF3 9001SKY2 6

Type of Product/Material 9001BG – plastic cover KYAF – sheet steel
9001BF – stainless steel KYSS – stainless steel
9001BW – die cast zinc KY – die cast zinc
9001BR – cast aluminum SKY – plastic

Number of holes 1 to 3 1 to 6
7
Type of Operators Built in 9001K/SK (30mm)

Available without Operators No Yes

Available with Operators Yes Yes

8
Approvals UL File E78403    UL File E78403   
CCN NKCR CCN NKCR
CSA File LR 25490    CSA File LR 25490   
Class 3211-03 Class 3211-03

Conforming to Standards CE Marked CE Marked

EN/IEC 60947-1,
EN/IEC 60947-5-1,
EN/IEC 60947-1,
EN/IEC 60947-5-1, 9
EN/IEC 60947-5-4, EN/IEC 60947-5-4,
JIS C 4520 JIS C 4520
UL 508 UL 508
CSA C22.2 No.14 CSA C22.2 No.14

Cable Entry 9001BG – 1/2" and 3/4" knockouts

9001BF – none
9001BW – 1/2 - 14 NPT
9001KYAF – undrilled
9001KYSS – 3/4 - 14 NPT
9001KY – 3/4 -14 NPT
10
9001BR – 1/2 - 14 NPT 9001SKY – 3/4 - 14 NPT

Page 20 24

5
 Introduction Harmony™ control stations
and enclosures

Introduction
XAL 22 mm polycarbonate control stations
1 XAL enclosures are available as empty enclosures with 22 mm diameter holes or as
control stations with installed XB5 plastic operators.

XAP 22 mm empty enclosures

2 XAPA glass-reinforced polyester enclosures, XAPG die-cast zinc enclosures, and

XAPE anodized aluminum flush mount enclosures are available with or without 22
mm holes for use with XB4 metal and XB5 plastic operators.

9001B standard duty control stations

3 9001B control stations are fully assembled units with one, two or three product-
specific operators. Various enclosure options include NEMA 1, flush plate, NEMA 4,
and NEMA 7/9.

9001KY/SKY control stations

4 9001KY and 9001SKY enclosures are available as empty enclosures with 30 mm
diameter holes or as control stations with installed 9001K or 9001SK operators.

10

6
Components Harmony™ control stations
and enclosures
XAL 22 mm control stations

Components

1
7 1

2
7

7
1

3
1

7
4
2
7

5
2

6
7
3
8

7
3
7
XALD and XALK control stations
are available in two forms:
b Pre-assembled control stations 4

8
b Empty enclosures
These control stations use push
buttons and pilot lights from the
XB5 plastic operator range.
5
Control stations may include:
1 - Non-illuminated operators.
2 - Mushroom head operators.
3 - Selector switches.
9
4 - Pilot lights.
5 - Illuminated operators.
6 - Base of enclosure (with
mounting plate).
7 - Contact block and light module
combinations. 10
8 - Legends.

Specifications: References: Dimensions:

page 8 page 10 page 12

7
 Specifications Harmony™ control stations
and enclosures
XAL 22 mm control stations

Environmental Specifications
Protective treatment “TH”
1 standard version
Ambient air temperature Storage -40 to +158 °F (- 40 to +70 °C)
around the device
Operation -13 to +158 °F (- 25 to +70 °C) unless otherwise stated
Electric shock protection Conforming to IEC 60536 Class II
Degree of protection Conforming to IEC 60529 IP 65, unless otherwise stated
IP 66, for booted push button heads

2 Resistance to high pressure cleaner

Conforming to UL 50, CSA C22.2 No. 94 Type 1, 4X, 12, and 13, unless otherwise stated
1,015 psi (70 x 105 Pa-70 bars); distance: 3.94 in (0.1 m)
Temperature: 131 °F (55 °C)
Mechanical shock protection Conforming to EN 50102 Non-illuminated heads: IK 03
Illuminated heads: IK 05
Conforming to standards IEC 60947-1, IEC/EN 60947-5-1, IEC 60947-5-4,

3
EN 60947-1, JIS C 4520,
Marked
UL 508, CSA C22.2 No. 14

Product certifications UL Listed, CSA Certified Standard single contacts with screw clamp terminals: A600; R300
File E164353 File LR 44087 Light blocks with screw clamp terminals
® CCN NKCR Class 3211 03

Terminal identification Conforming to EN 50005 and

EN 50013
4 Material and colors XALD: polycarbonate, light grey RAL 7035 and dark grey RAL 7016
XALK: polycarbonate, light grey RAL 7035 and yellow RAL 1012
Cable entries Cable entries: ‘knock-outs’ for No. 13 (CM 12, PG 13.5) cable glands and
tapped ISO 20
Cover Screws Stainless steel, tightening torque 2 Nm (18 lb-in)

5 Contact Block Specifications – ZENL••

Mechanical Specifications
Contact operation N/C or N/O Slow break
Positive operation Conforming to IEC/EN 60947-5-1 All functions incorporating a N/C contact are positive opening operation
Appendix K
Operating travel Push button Changing N/C state: 0.06 in (1.5 mm)
(to change electrical state) Changing N/O state: 0.11 in (2.6 mm)
6 Total travel: 0.17 in (4.3 mm)

Operating force Push button Changing N/C state: 0.79 lbf (3.5 N)
Changing N/O state: 0.85 lbf (3.8 N)
Additional contact only Single N/C contact: 0.45 lbf (2 N)
Single N/O contact: 0.52 lbf (2.3 N)
Emergency stop with N/C + N/O Standard push-pull: 10.12 lbf (45 N)

7 Trigger action push-pull: 11.24 lbf (50 N)

Standard turn to release and key release: 8.99 lbf (40 N)
Trigger action turn to release and key release: 9.89 lbf (44 N)
Operating torque Selector switches N/O contact: 1.24 lb-in (0.14 N•m)
(to change electrical state)
Additional contact only N/O contact: 0.44 lb-in (0.05 N•m)
Mechanical durability Push button Momentary 5 million

8 (in operating cycles)

Selector switches Non-illuminated
Illuminated
3 million
1 million
Toggle switches 500,000
Emergency stop push button 100,000
Vibration resistance Conforming to IEC 60068-2-6 Frequency (2 to 500 Hz): 5 gn
Shock resistance Conforming to IEC 60068-2-27 All functions except mushroom head push buttons–
9 Half sine wave acceleration 11 ms: 50 gn
Half sine wave acceleration 18 ms: 30 gn

Mushroom head push buttons–

Half sine wave acceleration 11 ms: 10 gn

10

Components: References: Dimensions:

page 7 page 10 page 12

8
Specifications (continued) Harmony™ control stations
and enclosures
XAL 22 mm control stations

Contact Block Specifications – ZENL•• (continued)

Electrical Specifications
Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals
Min: 1 x 24 AWG (0.22 mm2) without cable end
1
1 x 22 AWG (0.34 mm2) for linking
Max: 2 x 16 AWG (1.5 mm2) with cable end
Cross headed screw (Pozidrive type 1) slotted for flat 4 and 5.5 mm
screwdriver
Typical torque: 0.8 N•m (8.55 lb-in)
Maximum torque: 1.2 N•m (10.7 lb-in)
Contact material Silver alloy (Ag/Ni) 2
Short-circuit protection Conforming to IEC/EN 60947-5-1 Standard blocks with screw clamp terminals: 10 A
(gG cartridge fuse conforming to IEC 60269-1)
Rated insulation voltage Conforming to IEC 60947-1 Standard blocks with screw clamp terminals:
Ui = 600 V, degree of pollution 3
Rated impulse withstand voltage Conforming to IEC 60947-1 Standard block with screw clamp terminals: Uimp = 6 kV
Rated operational specifications
Conforming to IEC/EN 60947-5-1
AC supply:
Utilization category AC-15
A600: Ue = 600 Vac and le = 1.2 A or Ue = 240 Vac and le = 3 A
or Ue = 120 Vac and le = 6 A 3
DC supply: R300: Ue = 250 Vdc and le = 0.1 A or Ue = 125 Vdc and le = 0.22 A
Utilization category DC-13
Electrical durability AC supply for 1 million operating cycles, 24 Vac 120 Vac 230 Vac
Conforming to IEC/EN 60947-5-1 utilization category AC-15
4A 3A 2A
Appendix C
Operating rate 3600 operating cycles/ DC supply for 1 million operating cycles, 24 Vdc 110 Vdc
hour. Load factor: 0.5 utilization category DC-13
0.4 A 0.15 A 4
Electrical reliability Failure rate Standard blocks:
Conforming to IEC 947-5-4 - at 17 V and 5 mA, l < 10-8
- at 5 V and 1 mA, l < 10-6

Light Module Specifications– ZALVpp

Mechanical Specifications
Vibration resistance Conforming to IEC 60068-2-6 Frequency (2 to 500 Hz): 15 gn 5
Shock resistance Conforming to IEC 60068-2-27 Half sine wave acceleration 11 ms: 50 gn
Half sine wave acceleration 18 ms: 30 gn

Electrical Specifications
Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals
Min: 1 x 24 AWG (0.22 mm2) without cable end
1 x 22 AWG (0.34 mm2) for linking
Max: 2 x 16 AWG (1.5 mm2) with cable end
6
Cross headed screw (Pozidrive type 1) slotted for flat 4 and 5.5 mm
screwdriver
Typical torque: 0.8 N•m (8.55 lb-in)
Maximum torque: 1.2 N•m (10.7 lb-in)
Rated insulation voltage Conforming to IEC 60947-1 Pilot light blocks with protected LED:
Ui = 250 V, degree of pollution 3
Rated impulse withstand voltage Conforming to IEC 60947-1 Pilot light blocks with protected LED: Uimp = 4 kV 7
Voltage limits Nominal voltage 24 V: 21.6 to 24.6 Vac; 19.2 to 30 Vdc
120V: 102 to 132 Vac
240V: 195 to 264 Vac

Current consumption Applicable to all colors 24 Vac/Vdc supply blocks: 18 mA

120 Vac supply blocks: 14 mA

8
240 Vac supply blocks: 14 mA

Service life At nominal voltage and at an ambient 100,000 hours

temperature of 77 °F (25 °C)
Surge withstand Conforming to IEC 61000-4-5 2/1 kV
Resistance to fast transients Conforming to IEC 61000-4-4 2 kV
Resistance to electromagnetic fields Conforming to IEC 61000-4-3 10 V/m
Resistance to electrostatic discharges Conforming to IEC 61000-4-2
Electromagnetic emission Conforming to EN 55011
8/6 kV
Class B
9

10

Components: References: Dimensions:

page 7 page 10 page 12

9
 References Harmony™ control stations
and enclosures
XAL 22 mm control stations

Start or Stop Function

Polycarbonate; Light gray base, RAL7035; Dark gray lid, RAL7016
1 Description Type of Push Type of Contact
N.O. N.C.
Marking Reference

Marking on Legend Holder

1 momentary Flush black 1 — Start XALD101
push button Flush red — 1 Stop XALD111
XALD101 Marking on Legend Holder

2
1 mushroom head Red — 1 Emergency stop XALD164
push button 40 mm, on red legend
momentary

Emergency Stop or Emergency Off Function

Polycarbonate; Light gray base, RAL7035; Yellow lid, RAL1012
Description Type Type of Contact Reference

3 1 mushroom head Standard (1)

N.O.
—
N.C.
1 XALK174
push button 40 mm, red
Turn-to-release Trigger action (2) — 1 XALK178

1 mushroom head Standard (1) — 1 XALK184

XALK174
push button 40 mm, red
Key release (Key No. 455) Trigger action (2) — 1 XALK188

4 1 mushroom head
push button 40 mm, red
Push-pull
Standard (1) — 1 XALK194

(1) Emergency Off (IEC 60364-5-53)

(2) Emergency Stop (EN / IEC 13850)

Start-Stop Function
Polycarbonate; Light gray base, RAL7035; Dark gray lid, RAL7016
5 Description Type of Push Type of Contact
N.O. N.C.
Text Reference

2 momentary 1 flush black 1 — Start XALD211

push buttons 1 flush red — 1 Stop

1 flush black 1 — Forward XALD221

6
1 flush black 1 — Reverse
XALD211

Three Function
Polycarbonate; Light gray base, RAL7035; Dark gray lid, RAL7016
Description Type of Push Type of Contact Text Reference
N.O. N.C.
3 momentary 1 flush black 1 — Open XALD341
7 push buttons
(no markings)
1 flush red
1 flush black
—
1
1
—
Stop
Close

1 — Forward XALD311
— 1 Stop
1 — Reverse

8 XALD321
1
—
—
1
Up
Stop
XALD321

1 — Down

10

Components: Specifications: Dimensions:

page 7 page 8 page 12

10
References (continued) Harmony™ control stations
and enclosures
XAL 22 mm control stations

Empty Enclosures – Polycarbonate

(for use with XB5 plastic push buttons, pilot lights, selector switches,
mushroom head operators, legend plates and accessories)
Description Number of Holes Reference
1
For normal environments, CSA approved and UL Listed (with stainless steel lid mounting screws)
Light gray base RAL7035 1 XALD01
Dark gray lid RAL7016 2 XALD02
3 XALD03
4 XALD04

XALD02 Light gray base RAL7035, Yellow lid RAL1012

5
1
XALD05
XALK01 2
Electrical Block and Accessories
(for mounting on metal plate at back of enclosure)
Description Type Color Reference
Electrical blocks with screw clamp terminal connections
Metal-plate-mounting
contact blocks
N.O. contact
N.C. contact
—
—
ZENL1111
ZENL1121 3
Light blocks with 24 Vac/Vdc White ZALVB1
ZENL1111
Green ZALVB3
Red ZALVB4
Yellow ZALVB5
Blue ZALVB6
120 Vac White ZALVG1
Green
Red
ZALVG3
ZALVG4 4
ZALV•• Yellow ZALVG5
Blue ZALVG6
230 Vac White ZALVM1
Green ZALVM3
Red ZALVM4
Yellow ZALVM5
Blue ZALVM6
5
Accessories
ZB5SZ3
Description Application Reference
Plastic blanking plug, round-shape XALDpp enclosures ZB5SZ3
(must order mounting nut ZB5AZ901)
Plastic blanking plug, square-shape XALDpp enclosures ZB5SZ5
(must order mounting nut ZB5AZ901)
Mounting nut ZB5SZp blanking plug ZB5AZ901 6
Grounding terminal XALDpp enclosures XALZ09
Tightening tool Tightening head mounting nut ZB5AZ901 ZB5AZ905
ZB5AZ905

10

Components: Specifications: Dimensions:

page 7 page 8 page 12

11
 Dimensions Harmony™ control stations
and enclosures
XAL 22 mm control stations

Dimensions Single-way control stations XALD1••, K1••, D01

Single-way control stations XALD1••, K1••, D01
1
(1) (2) 2 x Ø 0.17
2 x Ø 4.3

=
0.87
(22)
2

(68)
2.68
=

=
2.09 = = = =
(53) 2.68 = 2.13 =
(3) (4) (68) (54)
3 (5) (6)
(7) (8)

Two-XALD2••,
Two-way control stations way coK2••,
ntroD02
l stations XALD2••, K2••, D02

4 (1) (2) 2 x Ø 0.17

2 x Ø 4.3
=

=
= 1.18

5
(30)

2.91

2.68
(74)

(68)
(106)
4.17
=

=
=

2.09 = = = =
(53) 2.68 = 2.13 =
6 (3) (4) (68) (54)

Three-way control stations XALD3••, K3••, D03

Three-way control stations XALD3••, K3••, D03
(1) (2) 2 x Ø 0.17
2 x Ø 4.3

7
=

=
= 1.18
(30)

(136)
5.35

3.86
(104)

(98)
4.09
(30)
1.18

8
=

=
=

2.09 = = = =
(53) 2.68 = 2.13 =
(3) (4) (68) (54)
(9)
9 (1) 2 knock-outs for PG 13.5 cable glands, maximum capacity 0.47 in (12 mm).
(2) Knock-out for cable entry, maximum capacity 0.55 in (14 mm).

Examples:
(3) 2.44 in (62 mm) for full guard buttons.
(4) 2.59 in (66 mm) for no guard buttons.
(5) 3.58 in (91 mm) for latching mushroom head push buttons.

10 (6) 2.91 in (74 mm) for key switches.

(7) 4.45 in (113 mm) for latching mushroom head push buttons with key release.
(8) 3.78 in (96 mm) for key switches with key.
(9) 2.52 in (64 mm) for pilot lights. Dual Dimensions: in (mm)

Components: Specifications: References:

page 7 page 8 page 10

12
Dimensions (continued) Harmony™ control stations
and enclosures
XAL 22 mm control stations

Dimensions (continued)
FourXALD4••,
Four-way control stations -way coK4••,
ntroD04
l stations XALD4••, K4••, D04
(1) (2) 2 x Ø 0.17
1
2 x Ø 4.3

=
=
2

1.18
(30)
1.18
(30)

(166)

(134)

(128)
6.54

5.28

5.04
3

(30)
1.18
=

=
=
2.04 = = = =
(53)
(3) (4)
(5)
2.68
(68)
= 2.13
(54)
=
4
(6) (7)

Five-way control stations Five-way control

XALD5••, K5••, D05 stations XALD5••, K5••, D05
(1) 2 x Ø 0.17
5
(2)
2 x Ø 4.3
=

=
=
1.18
(30)

6
1.18
(30)

(196)
7.72

(164)

(158)
6.46

6.22
1.18
(30)

7
(30)
1.18
=

=
=

2.09
(53)
=
2.68
=
=
=
2.13
=
=
8
(3) (4) (68) (54)
(5)
(6) (7)

9
(1) 2 knock-outs for PG 13.5 cable glands, maximum capacity 0.47 in (12 mm).
(2) Knock-out for cable entry, maximum capacity 0.55 in (14 mm).

Examples:
(3) 2.44 in (62 mm) for full guard buttons.
(4) 2.59 in (66 mm) for no guard buttons.
(5) 2.52 in (64 mm) for pilot lights. 10
(6) 3.43 in (87 mm) for mushroom head push buttons.
(7) 3.07 in (78 mm) for selector switches. Dual Dimensions: in (mm)

Components: Specifications: References:

page 7 page 8 page 10

13
 Components Harmony™ control stations
and enclosures
XAP 22 mm enclosures

Components

1
1

2
1

3
1

4
2

6
5 7

7 2

6
8
7 3

7 3

XAPA, XAPG and XAPE control

stations are available in two forms: 4

8 b Pre-assembled control stations

b Empty enclosures
These control stations use push
buttons and pilot lights from the XB4
metal or XB5 plastic operator range. 5

Control stations may include:

9 1 - Non-illuminated operators.
2 - Mushroom operators.
3 - Selector switches.
4 - Pilot lights.
5 - Illuminated operators.
6 - Enclosure.
10 7 - Contact blocks and light modules.
8 - Mounting collar.

Specifications: References: Dimensions:

page 15 page 16 page 16

14
Specifications Harmony™ control stations
and enclosures
XAP 22 mm enclosures

XAPA Glass-reinforced polyester insulated enclosures

Material Glass-reinforced polyester.
Approvals Special version: CSA Type 4 and 5 (undrilled version) 1
Protective treatment Standard version: “TC” and “TH” treatments.
Ambient temperature Operation: -25 °C to +70 °C (-13 °F to +158 °F). Storage: -40 °C to +70 °C (-40 °F to +158 °F).
Degree of protection IP 65 conforming to IEC 60529 and IP 657 conforming to NF C 20-010. Type 4, 4X, 12.
Electric shock protection Class II conforming to IEC 60536 and NF C 20-030.

2
Flame resistance CSTB: M3, NF C 20-455: 850°C, IEC 60092: 960 °C, UL 94: VO.
Chemical resistance High degree of resistance to acids, bases, sea water, mineral salts, all solvents, gasoline, diesel, oils and greases.
Cable entry Undrilled

XAPG Die Cast metal enclosures

Material Zinc alloy (XAPG1-XAP4) Aluminum (XAPG5)
Approvals Special version: CSA Type 4 and 5 (undrilled version); UL Type 1, 2, 4, and 12; Standard CSA Type 1, 4, 4X, and 12.
Protective treatment
Ambient temperature
Standard version: “TC” treatment. Special version: “TH” treatment.
Operation: -25 °C to +70 °C (-13 °F to +158 °F). Storage: -40 °C to +70 °C (-40 °F to +158 °F).
3
Degree of protection IP 65 conforming to IEC 60529 and IP 657 conforming to NF C 20-010. UL Type 4, 12.
Electric shock protection Class I conforming to IEC 60536 and NF C 20-030.
Chemical resistance Special treatments on request.
Cable entry Tapped entries for cable glands, see dimensions on page 19

XAPE Flush mount enclosures 4

Material and color Anodized aluminum front plate. Insulated protective rear cover.
Protective treatment Standard version: “TC” and “TH” treatments.
Ambient temperature Operation: -25 °C to +70 °C (-13 °F to +158 °F).Storage: -40 °C to +70 °C. (-40 °F to +158 °F).
Degree of protection IP 65 conforming to IEC 60529 and IP 657 conforming to NF C 20-010. CSA Type 1, 4, 4X, and 12.
Electric shock protection
Chemical resistance
Class I conforming to IEC 60536 and NF C 20-030.
High degree of resistance to organic acids, diluted mineral acids, salts, alcohol, acetone, chloride and fluoride solvents,
5
oils and gasoline.
Cable entry Fiber pull box

File E164353 File LR 44087

CCN NKCR Marked
® Class 3211 03
(XAPG only)

10

Components: References: Dimensions:

page 14 page 16 page 16

15
 References, Harmony™ control stations
dimensions and enclosures
XAP 22 mm enclosures
Glass-reinforced polyester enclosures

Undrilled Enclosures, Glass-Reinforced Polyester

Type H x W Dimensions: in (mm) References
1 NEMA 4, 4X, 13
Usable depth 3.27 in (83 mm)
without hinges 3.34 x 5.75 (85 x 146)
3.34 x 8.90 (85 x 226)
XAPA1100
XAPA2100
5.95 x 9.49 (151 x 241) XAPA3100
with hinges 5.95 x 9.49 (151 x 241) XAPA4100
Undrilled Grounding Plate Sheet steel with For XAPA1100 XAPZ100
ground screw For XAPA2100 XAPZ200

2
For XAPA3100 and 4100 XAPZ300

Undrilled Insulated enclosures Mounting XAPA3100, XAPA4100

XAPA1100, XAP2100
XAPA1100

=
3 P=83
b
(2)

b
=
3.43 a = g =
(87)

4 Cable entries not drilled

(1) 0.43 in (11 mm) for XAPA4••• stations with hinges
(2) 2 x 0.22 in (5.6 mm) untapped holes, depth 0.47 in (12 mm) (1) a

XAP a b g h
A1100 3.35 in (85 mm) 5.75 in (146 mm) 2.76 in (70 mm) 4.13 in (105 mm)
A2100 3.35 in (85 mm) 8.90 in (226 mm) 2.76 in (70 mm) 7.09 in (180 mm)

5 XAPA2100
A3100
A4100
5.94 in (151 mm)
5.94 in (151 mm)
9.49 in (241 mm)
9.49 in (241 mm)
5.31in (135 mm)
5.31 in (135 mm)
7.87 in (200 mm)
7.87 in (200 mm)

10

Components: Specifications:
page 14 page 15

16
References (continued), Harmony™ control stations
dimensions (continued) and enclosures
XAP 22 mm enclosures
Glass-reinforced polyester enclosures

Drilled Insulated Enclosures, Glass-Reinforced Polyester

Type Number of Number of Rows References
Knock-outs
22 mm
Vertical Horizontal 1
NEMA 4, 4X, 13 1 1 1 XAPA1110
Usable depth 2 1 2 XAPA1120
3.27 in (83 mm)
4 2 2 XAPA1104
1.58 in (40 mm) centerline
spacing of holes 8 2 4 XAPA2108
16 4 4 XAPA3116

Drilled Grounding Plate Sheet steel with ground screw For XAPA1110 XAPZ110
2
For XAPA1120 XAPZ120
XAPA1104 For XAPA1104 XAPZ104
For XAPA2108 XAPZ208
For XAPA3116 XAPZ316

Insulated enclosures with cut-outs Mounting

3
XAPA

=
=
b1
4
p=83

h
b (2)
b1

XAPA2108

5
=

=
3.43 = = = g =
b2 b2
(87)

Cable entries not drilled

(2) 2 x 0.22 in (5.6 mm) untapped holes, depth 0.47 in (12 mm)

For 22 mm control and signaling units 6

XAP a b b1 b2 g h
A1110 3.35 in (85 mm) 5.75 in (146 mm) – – 2.76 in (70 mm) 4.13 in (105 mm)
A1120 3.35 in (85 mm) 5.75 in (146 mm) 1.57 in (40 mm) – 2.76 in (70 mm) 4.13 in (105 mm)
A1104 3.35 in (85 mm) 5.75 in (146 mm) 1.57 in (40 mm) 1.18 in (30 mm) 2.76 in (70 mm) 4.13 in (105 mm)
A2108 3.35 in (85 mm) 8.90 in (226 mm) 1.57 in (40 mm) 1.18 in (30 mm) 2.76 in (70 mm) 7.09 in (180 mm)
A3116 5.94 in (151 mm) 9.49 in (241 mm) 1.57 in (40 mm) 1.18 in (30 mm) 5.31 in (135 mm) 7.87 in (200 mm)
7

10

Components: Specifications:
page 14 page 15

17
 References (continued), Harmony™ control stations
dimensions (continued) and enclosures
XAP 22 mm enclosures
Die cast enclosures

Undrilled Die Cast Zinc Enclosures (Painted Grey RAL 7032)

Type Material Usable Depth H x W x D   References
1 NEMA Type 4, 13 Zinc 1.93 in (49 mm)
Dimensions
3.15 x 3.15 x 2.03 in XAPG19100
(80 x 80 x 51.5 mm)
5.12 x 3.15 x 2.03 in XAPG29100
(130 x 80 x 51.5 mm)
6.89 x 3.15 x 2.03 in XAPG39100
(175 x 80 x 51.5 mm)
2 2.93 (74.5 mm) 3.15 x 3.15 x 3.03 in
(80 x 80 x 77 mm)
XAPG19400

5.12 x 3.15 x 3.03 in XAPG29400

XAPG39400 (130 x 80 x 77 mm)
6.89 x 3.15 x 3.03 in XAPG39400
(175 x 80 x 77 mm)

3
8.66 x 3.15 x 3.03 in XAPG49400
(220 x 80 x 77 mm)
Aluminum 2.93 (74.5 mm) 12.20 x 3.35 x 3.03 in XAPG59400
(310 x 85 x 77 mm)

Drilled Die Cast Zinc Enclosures (Painted Grey RAL 7032)

Type Material Usable Depth Number of References

4
22 mm knock-outs
XAPG29703 NEMA Type 4, 13 Zinc 1.93 in (49 mm) 2 XAPG19702
1.18 in (30 mm) 3 XAPG29703
centerline
4 XAPG39704
spacing of holes
2.93 (74.5 mm) 2 XAPG19802
3 XAPG29803
4 XAPG39804

5 NEMA Type 4, 13
1.58 in (40 mm)
Zinc 1.93 in (49 mm) 1
2
XAPG19201
XAPG29202
centerline
3 XAPG39203
spacing of holes
2.93 (74.5 mm) 1 XAPG19501
2 XAPG29502
3 XAPG39503
4 XAPG49504

6 Aluminum 2.93 (74.5 mm) 5 XAPG59505

References a b c g h Conduit
in (mm) in (mm) in (mm) in (mm) in (mm) opening
supplied
XAPG19201 3.15 (80) 3.15 (80) 2.03 (51.5) 1.97 (50) 2.56 (65) 3
⁄4" NPT
XAPG29202 3.15 (80) 5.12 (130) 2.03 (51.5) 1.97 (50) 4.53 (115) 3
⁄4" NPT

7 XAPG39203 3.15 (80) 6.90 (175) 2.03 (51.5) 1.97 (50) 6.30 (160) ⁄4" NPT
3

XAPG19501 3.15 (80) 3.15 (80) 3.03 (77) 1.97 (50) 2.56 (65) 3
⁄4" NPT
XAPG29502 3.15 (80) 5.12 (130) 3.03 (77) 1.97 (50) 4.53 (115) 3
⁄4" NPT
XAPG39503 3.15 (80) 6.90 (175) 3.03 (77) 1.97 (50) 6.30 (160) 3
⁄4" NPT
b

XAPG49504 3.15 (80) 8.66 (220) 3.03 (77) 1.97 (50) 8.07 (205) 3
⁄4" NPT
XAPG59505 3.35 (85) 12.20 (310) 3.03 (77) 2.16 (55) 11.60 (295) 3
⁄4" NPT
XAPG19702 3.15 (80) 3.15 (80) 2.03 (51.5) 1.97 (50) 2.56 (65) 3
⁄4" NPT

8 XAPG29703
XAPG39704
3.15 (80)
3.15 (80)
5.12 (130)
6.90 (175)
2.03 (51.5)
2.03 (51.5)
1.97 (50)
1.97 (50)
4.53 (115)
6.30 (160)
3

3
⁄4" NPT
⁄4" NPT
XAPG19802 3.15 (80) 3.15 (80) 3.03 (77)
c 1.97 (50) a
2.56 (65) 3
⁄4" NPT
XAPG29803 3.15 (80) 5.12 (130) 3.03 (77) 1.97 (50) 4.53 (115) 3
⁄4" NPT
XAPG39804 3.15 (80) 6.90 (175) 3.03 (77) 1.97 (50) 6.30 (160) 3
⁄4" NPT

9
h
b

10 g
c a

Components: Specifications:
page 14 page 15

18
References (continued), Harmony™ control stations
dimensions (continued) and enclosures
XAP 22 mm enclosures
Flush plates

Drilled Anodized Aluminum Flush Plates

(for use with XB4 metal push buttons, pilot lights, selector switches,
mushroom head operators, legend plates and accessories)
Type Material Number of HxW References
1
22mm holes Dimensions: in (mm)
NEMA Type 4, 13 Anodized 1 2.83 x 2.83 (72 x 72) XAPE301
XAPE301 1.18 in (30) Aluminum 2 4.13 x 2.83 (105 x 72) XAPE302
centerline spacing
3 5.43 x 2.83 (138 x 72) XAPE303
of holes

2
4 6.73 x 2.83 (171 x 72) XAPE304
5 8.03 x 2.83 (204 x 72) XAPE305

Optional Fiberglass Back Box (for finger protection, if required)

Type Material References
Protective rear covers Insulating For flush plate XAPE301 XAPE901
Fiberglass For flush plate XAPE302 XAPE902
For flush plate XAPE303
For flush plate XAPE304
XAPE903
XAPE904
3
XAPE302 For flush plate XAPE305 XAPE905

Flush mounting enclosures

Front plate with cut-outs for 22 mm XB4 and XB5 operators
XAPE30k
0.57
(14.5)
4 x 04.2 2.36 4 x M4
4
(60)
=

1.18 1.18 1.18 =

0.57

1.18 1.18 1.18 = (30) (30)(30)

(14.5)
4 x 04.2 2.36

b1
H

4 x M4
5

h
b
(60)
=

XAPE303
0.2 (5) = =
=

(30) (30)(30)

2.2 = = 2.2
(56) (56)
2.83

b1
H

h
b

(72)

6
Front plate with cut-outs for 22 mm XB4 and XB5 operators
XAP b b1 h
=

0.2 (5) in=(mm) = in (mm) in (mm)

=

2.2 = = 2.2
E301 2.83 (72)
(56) 1.73 (44) 2.20 (56)
(56)
E302 4.13 (105) 3.03 (77)2.83 3.50 (89)
(72)
E303 5.43 (138) 4.33 (110) 4.80 (122)
E304 6.73 (171) 5.63 (143) 6.10 (155)

7
E305 8.03 (204) 6.93 (176) 7.40 (188)
p
b

Mounting of front plate and protective rear cover

3.15 = =
p=Usable depth (80)
2.32
XAPE305 p (59)
8
b

3.15 = =
p=Usable depth (80)
2.32
(59)
9
Protective rear cover for front plate XAPE30k
XAP b p
in (mm) in (mm)
E901 2.05 (52) 3.25 (82.5)
E902 3.35 (85) 3.25 (82.5)
E903
E904
4.65 (118)
5.94 (151)
3.25 (82.5)
3.25 (82.5) 10
E905 7.24 (184) 3.25 (82.5)

Components: Specifications:
page 14 page 15

19
 References Harmony™ control stations
and enclosures
9001B standard duty control stations
Note: When ordering, add prefix “9001” to the reference.

Control Stations
No. of Nameplate Markings and Features Contact Surface
Stainless Watertight For
1 Buttons Symbol
(1)
Mounting
Steel Flush and
NEMA 1
Plate (2)
Hazardous
Dusttight Locations
NEMA 4 NEMA 7 & 9 (3)
References References References References
1 Start 1 BG101 BF101 BW146 BR101
Stop 3 BG102 BF102 BW147 —
Stop (Mushroom Button) 3 BG103 — BW151 BR103

2
Stop (Lockout) 3 BG104 — BW148 BR104
Universal (w/o legend insert) 16 BG107 BF107 BW159 BR107
NEMA 1 Off-On (Selector Switch) 19 BG111 — — —
Surface Mounting Hand-Off-Auto (Selector Switch) 17 BG112 — — —
9001BG201
Universal Selector Switch (w/o legend insert) 19 or 17 BG114 — — —
2 Start-Stop 145 BG201 BF201 BW240 BR204
Start-Stop (for latching Applications) 146 BG202 — BW252 BR202
Start-Stop (Mushroom on Stop) 145 BG203 — BW250 BR203
3 Start-Stop (Lockout on Stop)
Start-Stop (Mushroom on both)
145
145
BG204
BG205
—
—
BW241
BW246
BR204
BR205
Forward-Reverse 146 BG206 — BW242 —
Open-Close 146 BG207 — BW244 —
Up-Down 146 BG208 BF208 BW243 BR208
Raise-Lower 146 BG209 — BW253 —
On-Off 145 BG210 BF210 BW245 —

4 On-Off
Universal (w/o legend inserts)
146
25
BG211
BG214
BF211
—
BW254
BW260
—
BR214
Start-Stop (Maintained Contact) 10 BG215 BF215 BW255 BR215
On -Off (Maintained Contact) 10 BG216 BF216 BW256 BR216
Universal (Maintained contact w/o legend inserts) 10 BG218 — — BR218
3 Fast-Slow-Stop 109 BG301 — — —
Forward-Reverse-Stop 109 BG302 — — —

5 NEMA 1
Flush Mounting
Open-Close-Stop
Raise-Lower-Stop
109
109
BG303
BG304
BF303
—
—
—
—
—
(w/o pullbox) Up-Down-Stop 109 BG305 BF305 — —
9001BF201 Start-Jog-Stop 109 BG316 — — —
Universal (w/o legend inserts) 8 BG307 — — —
Start-Stop, Red Pilot Light: 120Vac/dc 145 & 121 BG308 BF308 — —
(1) See Contact Symbols on page 21.

6
(2) Uses standard 2.0 or 2.13 in. deep wall boxes, single gang for Types BF1 and BF2, two gang for Type BF3
(3) Also rated for Class l, Division l and ll, Groups B, C, or D; Class ll, Division l and ll, Groups E, F, or G

Accessories Interchangeable Push Button Legend Inserts

Description Color References Marking For For For For
(for use with 9001BGppp 9001BGppp 9001BRppp 9001BWppp 9001BWppp
control stations) (Round (Mushroom
Button) Button)

7 NEMA 4
Mushroom Caps for NEMA 1
Mushroom Caps for NEMA 4
Red
Red
B301
B303
Start
Stop
B101
B102
B161
B162
B259
B260
B282
B283
Lockout Kit for NEMA 1 — B321 Fast B103 — — —
9001BW243
Pilot Light Lenses, NEMA 1 Red B331 Slow B104 — — —
Surface Mount Forward B105 — B255 —
Pilot Light Lenses, NEMA 1 Green B332 Reverse B106 — B256 —
Surface Mount Open B107 — B263 —
Pilot Light Lenses, NEMA 1 Red B341 Close B108 — B264 —
8 Flush Mount
Pilot Light Lenses, NEMA 1 Green B342
Raise
Lower
B109
B110
—
—
B261
B262
—

Flush Mount Up B111 — B253 B276

Down B112 — B254 B277
Replacement Covers On B115 B175 B257 —
Description References Off B116 B176 B258 —
Hand B117 — B265 —
Replacement Covers for BWD219
9
Auto B118 — B266 —
BW240 Jog B119 — — —
Replacement Covers for BWD220 Blank (Black) B129 B189 B251 B251
BW241 (4)
NEMA 7 and 9 Replacement Covers for BWD219 Blank (Red) B129R B189R B252 B252
9001BR103 BW242-BW260
Replacement Covers for N/A “C” Shaped Mounting Bracket for
Type BR devices
9001BRppp Interior
10 (4) Includes factory installed lockout on the cover.
For Replacement Interiors, see page 21.
Reference
3110112001 (Do not add prefix “9001” to this reference.)
For Electrical Contact Ratings, see page 21.

Dimensions:
page 22

20
References (continued) Harmony™ control stations
and enclosures
9001B standard duty control stations
Note: When ordering, add prefix “9001” to the reference.

Replacement Interiors For Type B Standard Duty Push Button Stations

For Control Station Types Contact Symbol (see below) Contact Block Terminal Block Wiring

BF101–BF107 16
Assembly Type
BOC107
Receptacle Type
BFB107
1
BF111–BF114 19 or 17 BOC114 BFB114
BF121–BF123 121 BOC123 BFB123
BF201–BF214 25 BOC214 BFB214
BF215–BF218 10 BOC218 BFB214
BF221–BF224 7 or 19 & 121 BOC224 BFB224
BF225–BF226
BF301–BF307
17 or 19 & 16
8
BOC226
BOC214
BFB226
BFB214
2
BOC107 BFB107
BF308–BF309 25 & 121 BOC214 BFB214
BOC123 BFB123
BF310–BF313 10 & 121 BOC218 BFB214
BOC123 BFB123
9001BGC214
(Type BGC contact block
assemblies include cover.)
BF314–BF315 17 or 19 & 25 BOC214
BOC114
BFB214
BFB114 3
BG101–BG107 16 BGC107 BGB107
BG111–BG114 17 or 19 BGC114 BGB114
BG121–BG123 121 BGC123 BGB123
BG201–BG214 25 BGC214 BGB214
BG215–BG218 10 BGC218 BGB214
BG221–BG224
BG225–BG226
17 or 19 & 121
17 or 19 & 16
BGC224
BGC226
BGB224
BGB226 4
BG301–BG307 8 BGC307 BGB307
BG316–BG326
BG308–BG309 25 & 121 BGC309 BGB309
BG310–BG313 10 & 121 BGC313 BGB309
BG314–BG315 17 or 19 & 25 BGC315 BGB315

9001BGB214
BR101–BR107
BR202–BR214
16
25
BOC107
BOC214
BFB107
BFB214 5
BR215–BR219 10 BOC218 BFB214
BW101–BW107 16 BOC107 BFB107
BW202–BW214 25 BOC214 BFB214
BW215–BW218 10 BOC218 BFB214
BW146–BW159 16 BOC360
BW240–BW260
BW255–BW258
25
10
BOC361
BOC362
6
Notes: Contact block assemblies for all Type BG stations include cover and contact block. Replacement contact block
assemblies and terminal block wiring receptacles for push buttons have provision for 1 N.O. & 1 N.C. circuit on each
button. Unneeded circuits need not be wired. Order separate legend plates, if required, from listing on page 20.
9001BOC361 Electrical Contact Ratings
(OSHA Regulation, Section 1910.70, Overhead and Gantry Cranes, limits the
voltage of pendant push buttons to 150 Vac or 300 Vdc.) 7
AC—NEMA B600 DC—NEMA P600
Volts Inductive Resistive Volts Inductive and Resistive
35% Power Factor 75% Power Factor
Make Break Continuous Make, Break and Make and Break Continuous
Carrying Continuous Amperes Carrying
A VA A VA
Amperes Carrying Amperes

120 30.5 3600 3.75 360 5

Amperes
5 120 1.1  5
8
240 15 3600 1.5  360 5 5 240 0.55 5
480   7.5 3600   .75 360 5 5 600 0.2  5
600 6 3600   .6  360 5 5

Contact Symbols

120 V Com
9
121

10
1 17

10
3 8 16 19 25 109 145 146
Dimensions:
page 22

21
 Dimensions Harmony™ control stations
and enclosures
9001B standard duty control stations

Approximate
Approximate
Dimensions
Dimensions
Dimensions
Surface Surface
Mount TypeMount BG Type BG
Surface Mount Type BG, Glass Filled Polyester Cover
1 Glass FilledGlass
Polyester
FilledCover
Polyester Cover
0.45 0.45
0.47 0.47 (12) (12)
(12) (12)

2 2.76 3.692.76 3.69

4.09 5.00 4.09 5.00
(70) (94)(70) (94)
(104) (127) (104) (127)

3 0.72 0.72 0.48 0.48

0.34 0.34 2.34 2.34
(9) (18)
(9) (18) (12) (12) (60) (60)
1.38 1.38 0.19 0.19 0.72 0.720.48
(2) 0.34 0.34 0.482.34 2.34
(35) (35) (5)
Dia(2)
Mtg(5)
Holes
Dia Mtg Holes
(9) (16)
(9) (16)(12) (12) (60) (60)

1.38 1.38 (2) 0.19 Mtg0.19

4
Dia(2) Holes
Dia Mtg Holes
2.06 2.06 (35) (35) (5) (5)
1.03 (52) 1.03 (52)
0.17 0.17
(26) (26) (4) (4) 2.06 2.06
1.03 (52) 1.03 (52)
0.17 0.17
(26) (26) (4) (4)
2.53 2.53
(64) (64)
5 0.88
(22)
0.88
(22)
2.19 2.41 2.19
(56) (61) (56)
2.41
(61)
0.88 0.88
with with
(22) mushroom
(22) mushroom
K.O. for 1/2-3/4
K.O.cond.
for 1/2-3/4 cond. button button
both ends both ends
K.O. for 1/2-3/4
K.O.cond.
for 1/2-3/4 cond.
both ends both ends

6FlushFlush
MountMount
Type Type
BF BF
Flush Mount Type BF, Stainless Steel
Stainless
Stainless
Steel Steel

0.61 0.61 0.61 0.61

(15) (15) (15) (15)

7
4.50 4.50 4.50 4.50
(114) (114) (114) (114)
3.28 3.28 3.28 3.28
(83) (83) (83) (83)

8 1.63 1.63 1.63 1.63

(41) (41) (41) (41)
2.13 2.13 2.13 2.13
1.81 1.811.38 1.38 1.38 1.38
(54) (54) (54) (54)
(46) (46) (35) (35) (35) (35)
4.56 4.56 0.16 0.16 2.75 2.75 0.16 0.16
(4) (4) Holes
Dia Mtg Dia Mtg Holes (2) (2) Holes
Dia Mtg Dia Mtg Holes
2.28 2.28(116) (116) (4) (4) (70) (70) (4) (4)
(58) (58)

9 2.25
(57)
2.25
(57)
2.44
(62)
2.44
(62)
3.38 3.38 3.54 3.54
(86) (86) (90) (90)

10
Dual Dimensions: in (mm)
References:
page 20

22
 Dimensions (continued) Harmony™ control stations
and enclosures
9001B standard duty control stations

Hazardous Location
Hazardous Location Type BR
Dimensions
Cast Aluminum Enclosure
Hazardous Location Type BR, Cast Aluminum Enclosure
1
3.95 0.30
1.37 (100) (8) 2X 4.35
(35) (110)

6.36
2
(162)
ON

5.75
(146)
3
OFF

0.28 Padlock Hole

(7)
conduit centerline
1/2-14 NPT Pipe Tap
0.31 Mtg Holes Bottom Only 1.19

4
2X 1.37 0.70
(8) (30)
(35) (18)

Watertight & Dusttight Type BW

Watertight
Cast Zinc & Dusttight Type BW, Cast Zinc Enclosure
Enclosure

2.76 3.60
.218 Dia.
(70) (91)

5
Mtg. Hole
(2) Plcs. 2.25
(57)

4.25 3.75
(95)
(108) 4.89
(124)
6
.38
(10)
1.38 1/2 - 14 NPT
(35)
3.75
(95)
7

10
Dual Dimensions: in (mm)
References:
page 20

23
 Components Harmony™ control stations
and enclosures
9001KY/SKY 30 mm control stations

Components

3
1

5
3
5

6
3

7
4

8
9001KY and 9001SKY 30 mm control 4
stations are available in two forms:
b Pre-assembled control stations
b Empty enclosures
These control stations use push buttons
9 and pilot lights from the 9001K metal
and 9001SK plastic operator range. 4

Control stations may include:

1 - Non-illuminated operators.
2 - Selector switches.
3 - Pilot lights.
10 4 - Illuminated operators.
5 - Enclosure.

References: Dimensions:
page 25 page 27

24
References Harmony™ control stations
and enclosures
9001KY/SKY 30 mm empty enclosures
Note: When ordering, add prefix “9001” to the reference.

Empty Enclosures (for Customer Assembly)

UL Types 1, 3 and 13/ UL Types 1, 3, 4 and 13/ UL Types 1, 3, 4, 4X and 13/
NEMA 1, 3, and 13 NEMA 1, 3, 4 and 13 NEMA 1, 3, 4, 4X and 13
1

No of Holes Sheet Steel (1) Die Cast Zinc (1) Stainless Steel (304) (1) Polymeric (Plastic) (2)

3
Reference Reference Reference Reference
1 KYAF1 KY1 KYSS1 SKY1
2 KYAF2 KY2 (3) KYSS2 SKY2
3 KYAF3 KY3 (3) KYSS3 SKY3
4 KYAF4 KY4 (3) KYSS4 SKY4
6 KYAF6 KY6 KYSS6 SKY6

Empty Guarded Enclosures (mushroom head operator not included) 4

UL Types 1, 3, 4 and 13/
NEMA 1, 3, 4 and 13
No of Die Cast Zinc (1)
Holes
Cover Color Box Color Conduit Opening Reference

5
1 Gray Gray 3/4 in. - 14 NPT KYG1
1 Yellow Gray 3/4 in. - 14 NPT KYG1Y
1 Gray Gray 25 mm Metric TYG1
9001KYG1Y
1 Yellow Gray 25 mm Metric TYG1Y

Stainless Steel (302) NEMA 1 Flush Plates (4) (5)

6
No of Holes Description Reference
1 1 Hole flush plate, cover screws, insulating liners K25
2 2 Hole flush plate, cover screws, insulating liners K26
3 3 Hole flush plate, cover screws, insulating liners K27
4 4 Hole flush plate, cover screws, insulating liners K28
(1) Use 9001K metal push buttons, pilot lights, selector switches, mushroom head operators, legend plates and accessories.”

7
(2) Use 9001SK plastic push buttons, pilot lights, selector switches, mushroom head operators, legend plates and accessories.
9001K26 (3) Only KN200 series legend plates will fit upright on these enclosures with their long axis vertical.
(4)To be used with a standard 2 x 3 in. general purpose switch box. A 2.5 in. deep switch box should be used if two Type KA contact blocks are
mounted side by side. If two Type KA contact blocks are mounted in tandem, a 3.5 in. deep box should be used.
(5) Although 9001K oiltight/watertight operators are used, an assembled control station using these flush plates is not oiltight and watertight. These
kits include a stainless steel flush plate, cover screws and a set of liners which must be used to maintain electrical clearances.

10

Components: Dimensions:
page 24 page 27

25
 References (continued) Harmony™ control stations
and enclosures
9001KY/SKY 30 mm control stations
Note: When ordering, add prefix “9001” to the reference.

Assembled Control Stations

No. Operator Style and Features Reference Consists of:
1 of
Holes
Enclosure Operators Contact Blocks Legend Plates

UL Types 1, 3, 4 and 13/NEMA 1, 3, 4 and 13 Die Cast Zinc Enclosure (1)

1 Selector Switch (3 Pos Maintained) KYK111 KY1 KS43B KA1 Hand-Off-Auto
Selector Switch (2 Pos Maintained) KYK110 KY1 KS11B KA1 Off-On
Push Button (Momentary) KYK11 KY1 KR1B KA1 Start
Push Button (Momentary) KYK13 KY1 KR1R KA1 Stop

2 Mushroom Button (Momentary)

Push Button (with Lockout)
KYK14
KYK15
KY1
KY1
KR4R
KR3R, K4
KA1
KA1
Stop
Stop
Break Glass Operator KYK116 KY1 K15 KA1 To Stop—Break Glass
Break Glass Operator (Red Enclosure) KYK117 KY1S1 K15 KA1 To Stop—Break Glass
2 2 Push Buttons (Lockout on Stop) KYK224 KY2 KR1B, KR3R, K4 KA1, KA1 Jog-Stop
2 Push Buttons KYK218 KY2 KR1B, KR3R KA1, KA1 On-Off
2 Push Buttons KYK26 KY2 KR1B, KR1B KA1, KA1 Open-Close

3
2 Push Buttons KYK25 KY2 KR1B, KR1B KA1, KA1 Up-Down
9001KYK31 2 Push Buttons KYK21 KY2 KR1B, KR3R KA1, KA1 Start-Stop
2 Push Buttons (with Sealed Contacts) (4) KYK223 KY2 KR1B, KR3R KA51, KA51 Start-Stop
2 Push Buttons (Lockout on Stop) KYK23 KY2 KR1B, KR3R, K4 KA1, KA1 Start-Stop
2 Push Buttons (Maintained/Interlocked) KYK27 KY2 KR11GR KA1 Start-Stop
1 Push Button, 1 Mushroom Button KYK22 KY2 KR1B, KR4R KA1, KA1 Start-Stop
3 3 Push Buttons KYK31 KY3 KR1B, KR1B, KR3R KA1, KA1, KA1 Forward; Reverse; Stop
3 Push Buttons (Lockout on Stop) KYK326 KY3 KR1B, KR1B, KR3R, K4 KA1, KA1, KA1 Forward; Reverse; Stop

4 3 Push Buttons (With Sealed Contacts & Lockout KYK322

on Stop) (4)
KY3 KR1B, KR1B, KR3R, K4 KA51, KA51, KA51 Forward; Reverse; Stop

3 Push Buttons KYK33 KY3 KR1B, KR1B, KR3R KA1, KA1, KA1 Open; Close; Stop
Red 120v Pilot Light, 2 Push Buttons KYK317 KY3 KP1R31, KR1B, KR3R KA2, KA3 Start; Stop
3 Push Buttons KYK32 KY3 KR1B, KR1B, KR3R KA1, KA1, KA1 Up; Down; Stop
3 Push Buttons (Lockout on Stop) KYK325 KY3 KR1B, KR1B, KR3R, K4 KA1, KA1, KA1 Up ; Down; Stop
UL Types 1, 3, 4 and 13/NEMA 1, 3, 4 and 13—Stainless Steel (304) (2)

5
1 Push Button (Momentary) KYSS101 KYSS1 KR1B KA1 Start
Push Button (Momentary) KYSS103 KYSS1 KR1B KA3 Stop
Selector Switch (2 Pos Maintained) KYSS110 KYSS1 KS11B KA1 Off-On
Selector Switch (3 Pos Maintained) KYSS111 KYSS1 KS43B KA1 Hand-Off-Auto
2 2 Push Buttons KYSS201 KYSS2 KR1B, KR3R KA1, KA3 Start; Stop
2 Push Buttons (Lockout on Stop) KYSS203 KYSS2 KR1B, KR3R, K5 KA1, KA3 Start; Stop
2 Push Buttons (Maintained with Interlock) KYSS210 KYSS2 KR11U KA1, KA1 Start; Stop
9001KYSS300 2 Push Buttons KYSS205 KYSS2 KR1B, KR1B KA1, KA1 Up; Down

6 UL Types 1, 3, 4. 4X and 13/NEMA 1, 3, 4, 4X and 13—Stainless Steel (304) (3)

1 Push Button (Momentary) KYSK101 KYSS1 SKR1B KA1 Start
Push Button (Momentary) KYSK103 KYSS1 SKR3R KA3 Stop
Selector Switch (2 Pos Maintained) KYSK110 KYSS1 SKS11B KA1 Off-On
Selector Switch (3 Pos Maintained) KYSK111 KYSS1 SKS43B KA1 Hand-Off-Auto
2 2 Push Buttons KYSK201 KYSS2 SKR1B, SKR3R KA1, KA3 Start; Stop
2 Push Buttons (Lockout on Stop) KYSK203 KYSS2 SKR1B, SKR3R, K5 KA1, KA3 Start; Stop

7
2 Push Buttons (Maintained with Interlock) KYSK210 KYSS2 SKR11U KA1, KA1 Start; Stop
2 Push Buttons KYSK205 KYSS2 SKR1B, SKR1B KA1, KA1 Up; Down
UL Types 1, 3, 4. 4X and 13/NEMA 1, 3, 4, 4X and 13—Polymeric (Plastic) (3)
1 Selector Switch (3 Pos Maintained) SKY111 SKY1 SKS43B KA1 Hand-Off-Auto
Selector Switch (2 Pos Maintained) SKY110 SKY1 SKS11B KA1 Off-On
Selector Switch (2 Pos Maintained with Sealed SKY122 SKY1 SKS11B KA51 Off-On
Contacts) (4)
Push Button (with Lockout) SKY105 SKY1 SKR3R, K5 KA3 Stop
9001SKY201
8 2 2 Push Buttons
2 Push Buttons (Lockout on Stop)
SKY201
SKY203
SKY2
SKY2
SKR1B, SKR3R
SKR1B, SKR1R, K5
KA1, KA3
KA1, KA3
Start-Stop
Start-Stop
2 Push Buttons (With Sealed Contacts) (4) SKY223 SKY2 SKR1B, SKR3R KA51, KA51 Start-Stop
2 Push Buttons (With Sealed Contacts) (4) SKY222 SKY2 SKR1B, SKR3R KA51, KA51 On-Off
2 Push Buttons SKY205 SKY2 SKR1B, SKR1B KA1, KA1 Up-Down
3 3 Push Buttons SKY302 SKY3 SKR1B, SKR1B, SKR3R KA1, KA1, KA3 Up-Down-Stop
3 Push Buttons SKY303 SKY3 SKR1B, SKR1B, SKR3R KA1, KA1, KA3 Open-Close-Stop

9
Red 120v Pilot Light, 2 Push Buttons SKY315A SKY3 SKP1R31, SKR1B, SKR3R KA1, KA3 Start-Stop
UL Types 1, 3, 4 and 13/NEMA 1, 3, 4 and 13 Die Cast Zinc Enclosures with Integral Guard
1 Guarded Enclosure (grey) with 120V Red LED KYG11 KYG1 KP38LRR9 — order separately
Pilot Light
Guarded Enclosure (grey) with 120V Green LED KYG12 KYG1 KP38LGG9 — order separately
9001KYG1Y2 Pilot Light
Guarded Enclosure (Yellow Cover) with Red KYG1Y1 KYG1Y KR9R KA3 Emergency Stop
Push-Pull Mushroom
Guarded Enclosure (Yellow Cover) with Red KYG1Y2 KYG1Y KR16 KA3 Emergency Stop

10
Turn-To Release Mushroom
(1) Uses 9001K metal operators and metal legend plates.
(2) Uses 9001K metal operators and plastic legend plates.
(3) Uses 9001SK plastic operators and plastic legend plates.
(4) Control Station components are UL listed for use in Class 1, Division 2, Groups A, B, C, or D.

Components: Dimensions:
page 24 page 27

26
Dimensions Harmony™ control stations
and enclosures
9001KY/SKY 30 mm control stations

Dimensions
9001KYp and 9001TYp enclosures 9001KYG1 and 9001TYG1 enclosures
3.53
(89.7)
4xØ6 3.00
(76.2)
5.26 1
(133.7)

(101.6)

(69.9)
2.75
4.00
2
(44.5)
1.75

g
a

1.73 3.53 3.53

(44) (89.7) (89.7)

3
(1) 1.13 3.62
(28.6) (91.9)

(1) Conduit thread: 9001KYp: 3/4 - 14 NPT 9001TYp: 14 mm.

a: in (mm) g: in (mm)
9001KY1, TY1 4.0 (101.6) 2.75 (69.9)
9001KY2, TY2 (as shown) 5.75 (146.1) 4.5 (114.3)
9001KY3, TY3
9001KY4, TY4
7.0 (177.8)
9.25 (235.0)
6.225 (158.8)
8.0 (203.2)
4
9001KYAFp and 9001KYSSp enclosures
3.62 4xØ8 2.24
(92) (57) 9001KYAFp and 9001KYSSp a: in (mm) g: in (mm)
9001KYAF1 4.45 (133) 4.61 (117)
9001KYAF2
9001KYAF3 (as shown)
7.76 (197)
10.24 (260)
7.13 (181)
9.61 (244)
5
9001KYAF4 12.76 (324) 12.13 (308)
9001KYSS1 4.45 (133) 4.61 (117)
2.54
(64)

9001KYSS2 7.76 (197) 7.13 (181)

9001KYSS3 (as shown) 10.24 (260) 9.61 (244)
9001KYSS4 12.76 (324) 12.13 (308)

6
a

g
2.54
(64)

(1) 1.69
(43)
4.17
(106)
7
(1) 9001KYSSp includes 3/4 - 14 NPT conduit hub.
9001KYAF is undrilled and does not include conduit hub.

9001SKYp enclosures

8
3.90 2.95
(99) (75) a: in (mm) g: in (mm)
4xØ8
9001SKY1 6.65 (169) 4.88 (124)
9001SKY2 (as shown) 6.65 (169) 4.88 (124)
9001SKY3 8.90 (226) 7.13 (181)

9
2.24
(57)
a

(1) 1.34
(34)
3.82
(97)
10
(1) Knockout conduit thread: 3/4”.

Components: References:
page 24 page 25

27
 Index Harmony™ control stations
and enclosures

Reference Page Reference Page Reference Page Reference Page Reference Page
3110 BFB226 20 BR215 20 KYSK110 25 XAPE305 19

1 3110112001
B
20 BG101
BG102
20
20
BR216
BR218
20
20
KYSK111
KYSK201
25
25
XAPE901
XAPE902
19
19
B101 20 BG103 20 BW146 20 KYSK203 25 XAPE903 19
B102 20 BG104 20 BW147 20 KYSK205 25 XAPE904 19
B103 20 BG107 20 BW148 20 KYSK210 25 XAPE905 19
B104 20 BG111 20 BW151 20 KYSS1 24 XAPG19100 18
B105 20 BG112 20 BW159 20 KYSS101 25 XAPG19201 18

2
B106 20 BG114 20 BW240 20 KYSS103 25 XAPG19400 18
B107 20 BG201 20 BW241 20 KYSS110 25 XAPG19501 18
B108 20 BG202 20 BW242 20 KYSS111 25 XAPG19702 18
B109 20 BG203 20 BW243 20 KYSS2 24 XAPG19802 18
B110 20 BG204 20 BW244 20 KYSS201 25 XAPG29100 18
B111 20 BG205 20 BW245 20 KYSS203 25 XAPG29202 18
B112 20 BG206 20 BW246 20 KYSS205 25 XAPG29400 18
B115 20 BG207 20 BW250 20 KYSS210 25 XAPG29502 18
3 B116
B117
20
20
BG208
BG209
20
20
BW252
BW253
20
20
KYSS3
KYSS4
24
24
XAPG29703
XAPG29803
18
18
B118 20 BG210 20 BW254 20 KYSS6 24 XAPG39100 18
B119 20 BG211 20 BW255 20 SKY XAPG39203 18
B129 20 BG214 20 BW256 20 SKY1 24 XAPG39400 18
B129R 20 BG215 20 BW260 20 SKY105 25 XAPG39503 18
B161 20 BG216 20 BWD219 20 SKY110 25 XAPG39704 18

4 B162
B175
20
20
BG218
BG301
20
20
BWD220
K
20 SKY111
SKY122
25
25
XAPG39804
XAPG49400
18
18
B176 20 BG302 20 K25 24 SKY2 24 XAPG49504 18
B189 20 BG303 20 K26 24 SKY201 25 XAPG59400 18
B189R 20 BG304 20 K27 24 SKY203 25 XAPG59505 18
B251 20 BG305 20 K28 24 SKY205 25 XAPZ100 16
B252 20 BG307 20 KY SKY222 25 XAPZ104 17

5 B253
B254
20
20
BG308
BG316
20
20
KY1
KY2
24
24
SKY223
SKY3
25
24
XAPZ110
XAPZ120
17
17
B255 20 BGB107 20 KY3 24 SKY302 25 XAPZ200 16
B256 20 BGB114 20 KY4 24 SKY303 25 XAPZ208 17
B257 20 BGB123 20 KY6 24 SKY315A 25 XAPZ300 16
B258 20 BGB214 20 KYAF1 24 SKY4 24 XAPZ316 17
B259 20 BGB224 20 KYAF2 24 SKY6 24 Z
B260 20 BGB226 20 KYAF3 24 XAL ZALVB1 11
6 B261
B262
20
20
BGB307
BGB309
20
20
KYAF4
KYAF6
24
24
XALD01
XALD02
11
11
ZALVB3
ZALVB4
11
11
B263 20 BGB315 20 KYG1 24 XALD03 11 ZALVB5 11
B264 20 BGC107 20 KYG11 25 XALD04 11 ZALVB6 11
B265 20 BGC114 20 KYG12 25 XALD05 11 ZALVG1 11
B266 20 BGC123 20 KYG1Y 24 XALD101 10 ZALVG3 11
B276 20 BGC214 20 KYG1Y1 25 XALD111 10 ZALVG4 11

7 B277
B282
20
20
BGC218
BGC224
20
20
KYG1Y2
KYK11
25
25
XALD164
XALD211
10
10
ZALVG5
ZALVG6
11
11
B283 20 BGC226 20 KYK110 25 XALD221 10 ZALVM1 11
B301 20 BGC307 20 KYK111 25 XALD311 10 ZALVM3 11
B303 20 BGC309 20 KYK116 25 XALD321 10 ZALVM4 11
B321 20 BGC313 20 KYK117 25 XALD341 10 ZALVM5 11
B331 20 BGC315 20 KYK13 25 XALK01 11 ZALVM6 11

8 B332
B341
20
20
BOC107
BOC114
20
20
KYK14
KYK15
25
25
XALK174
XALK178
10
10
ZB5AZ901
ZB5AZ905
11
11
B342 20 BOC123 20 KYK21 25 XALK184 10 ZB5SZ3 11
BF101 20 BOC214 20 KYK218 25 XALK188 10 ZENL1111 11
BF102 20 BOC218 20 KYK22 25 XALK194 10 ZENL1121 11
BF107 20 BOC224 20 KYK223 25 XALZ09 11
BF201 20 BOC226 20 KYK224 25 XAP

9
BF208 20 BOC360 20 KYK23 25 XAPA1100 16
BF210 20 BOC361 20 KYK25 25 XAPA1104 17
BF211 20 BOC362 20 KYK26 25 XAPA1110 17
BF215 20 BR101 20 KYK27 25 XAPA1120 17
BF216 20 BR103 20 KYK31 25 XAPA2100 16
BF303 20 BR104 20 KYK317 25 XAPA2108 17
BF305 20 BR107 20 KYK32 25 XAPA3100 16
BF308 20 BR202 20 KYK322 25 XAPA3116 17
10 BFB107
BFB114
20
20
BR203
BR204
20
20
KYK325
KYK326
25
25
XAPA4100
XAPE301
16
19
BFB123 20 BR205 20 KYK33 25 XAPE302 19
BFB214 20 BR208 20 KYSK101 25 XAPE303 19
BFB224 20 BR214 20 KYSK103 25 XAPE304 19

28
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