IM2007

05/2016
REV06
®
INVERTEC
V160-S, V160-T & V160-TP
Spare Parts..................................................................................................................................................... 1 
INVERTEC® V160-S, V160-T & V160-TPulse ............................................................................................................. 1 
Figure A .................................................................................................................................................................... 1 
Figure A: Machine Assembly .................................................................................................................................... 2 
INVERTEC® V160-S, V160-T & V160-TPulse 2V ........................................................................................................ 3 
Figure A .................................................................................................................................................................... 3 
Figure A: Machine Assembly .................................................................................................................................... 4 
Electrical Schematic ....................................................................................................................................... 5 
V160-S code 52032, 52033 ......................................................................................................................................... 5 
V160-T code 52035 ..................................................................................................................................................... 5 
V160-TP code 52038, 52039 ....................................................................................................................................... 6 
V160-S 2V code 52034 ................................................................................................................................................ 6 
V160-T 2V code 52037 ................................................................................................................................................ 7 
V160-TP 2V code 52040 .............................................................................................................................................. 7 

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
Spare Parts
SP52032/52033/52035/52038/52039 Rev. 0
07/03

INVERTEC® V160-S, V160-T & V160-TPulse

Assembly
Machine
ASSEMBLY
PAGE NAME

CODE NO.: K NO.: FIGURE NO.: A

52032 V160-S CE 1
52033 K12016-2 V160-S AUS 2
52035 K12017-1 V160-T CE 3
52038 K12018-1 V160-TP CE 4
52039 K12018-2 V160-TP AUS 5

Figure A

Spare Parts - Electrical Schematic 1 Spare Parts - Electrical Schematic

 Figure A: Machine Assembly
Item Description Part Number QTY 1 2 3 4 5 6
1 FRONT PANEL W95X0222R 1 X X X X X
2 REAR PANEL W95X0223R 1 X X X X X
3 BASE W93X0376R 1 X X X X X
WRAPAROUND W93X0243R 1
4 X X X X X
+ SIDE NAMEPLATES W07X0820R 1
5 CENTER PANEL / BACK PANEL W93X0377R 1 X X X X X
6 CONTROL BOX W93X0378R 1 X X X X X
CONTROL PANEL S W93X0824R 1
7 X X   
+ FRONT NAMEPLATE S W07X0783R 1
CONTROL PANEL T W93X0825R 1
7   X  
+ FRONT NAMEPLATE T W07X0784R 1
CONTROL PANEL TP W93X0825R 1
7    X X
+ FRONT NAMEPLATE TP W07X0785R 1
8 HF TRANSFORMER W59X0019R 1   X X X
9 FAN W7200003R 1 X X X X X
10 INPUT CABLE CLAMP W8400006R 1 X X X X X
11 INPUT SWITCH W7500012R 1 X X X X X
12 DINSE CONNECTOR W7600031R 2 X X X X X
13 INPUT P.C. BOARD S W05X0249R 1 X X   
13 INPUT P.C. BOARD T / TP W05X0187R 1   X X X
14 INVERTER P.C. BOARD W05X0190R 1 X X X X X
DISPLAY P.C. BOARD S W05X0747R 1
15 X X   
+ SWITCH COVER CAP W7500007R 1
DISPLAY P.C. BOARD T W05X0748R 1
15   X  
+ SWITCH COVER CAP W7500007R 2
DISPLAY P.C. BOARD TP W05X0749R 1
15    X X
+ SWITCH COVER CAP W7500007R 3
16 CONTROL P.C. BOARD W05X0233R 1 X X X X X
17 KNOB (LARGE) W8700030R 1 X X X X X
18 KNOB (SMALL) W8700016R 1 X X   
18 KNOB (SMALL) W8700016R 2   X  
18 KNOB (SMALL) W8700016R 4    X X
19 REMOTE P.C. BOARD W05X0322R 1   X X X
20 TRIGGER CONNECTOR W6100315R 1   X X X
21 FEMALE QUICK CONNECT GAS CONNECTOR W8800071R 1   X X X
22 INPUT CORD EUROPE W78X0248R 1 X  X X 
22 INPUT CORD AUSTRALIA W78X0369R 1  X   X
23 HANDLE W92X0228-1R 1 X X X X X
24 CARRYING STRAP W92X0264R 1 X X X X X
25 SIDE RAIL W95X0224R 2 X X X X X
26 GAS SOLENOID W8500004R 1   X X X
27 GAS INLET CONNECTOR W89X0205R 1   X X X
28 GAS INLET ADAPTER FOR EUROPE W8895221R 1   X X X

Spare Parts - Electrical Schematic 2 Spare Parts - Electrical Schematic

 SP52034/52037/52040 Rev. 0
07/03
®
INVERTEC V160-S, V160-T & V160-TPulse 2V

Assembly
Machine
ASSEMBLY
PAGE NAME

CODE NO.: K NO.: FIGURE NO.: A

52034 K12016-3 V160-S 2V 1
52037 K12017-3 V160-T 2V 2
52040 K12018-3 V160-TP 2V 3

Figure A

Spare Parts - Electrical Schematic 3 Spare Parts - Electrical Schematic

 Figure A: Machine Assembly
Item Description Part Number QTY 1 2 3 4 5 6
1 FRONT PANEL W95X0222R 1 X X X
2 REAR PANEL W95X0223R 1 X X X
3 BASE W93X0376R 1 X X X
WRAPAROUND W93X0243R 1
4 X X X
+ SIDE NAMEPLATES W07X0820R 1
5 CENTER PANEL / BACK PANEL W93X0377R 1 X X X
6 CONTROL BOX W93X0378R 1 X X X
CONTROL PANEL S W93X0824R 1
7 X  
+ FRONT NAMEPLATE S W07X0783R 1
CONTROL PANEL T W93X0825R 1
7  X 
+ FRONT NAMEPLATE T W07X0784R 1
CONTROL PANEL TP W93X0825R 1
7   X
+ FRONT NAMEPLATE TP W07X0785R 1
8 HF TRANSFORMER W59X0019R 1  X X
9 FAN W7200003R 1 X X X
10 INPUT CABLE CLAMP W8400006R 1 X X X
11 INPUT SWITCH W7500012R 1 X X X
12 DINSE CONNECTOR W7600031R 2 X X X
13 INPUT P.C. BOARD W05X0250R 1 X  
13 INPUT P.C. BOARD W05X0203R 1  X X
14 INVERTER P.C. BOARD W05X0190R 1 X X X
DISPLAY P.C. BOARD S W05X0747R 1
15 X  
+ SWITCH COVER CAP W7500007R 1
DISPLAY P.C. BOARD T W05X0748R 1
15  X 
+ SWITCH COVER CAP W7500007R 2
DISPLAY P.C. BOARD TP W05X0749R 1
15   X
+ SWITCH COVER CAP W7500007R 3
16 CONTROL P.C. BOARD W05X0233R 1 X X X
17 KNOB (LARGE) W8700030R 1 X X X
18 KNOB (SMALL) W8700016R 1 X  
KNOB (SMALL) W8700016R 2  X 
18 KNOB (SMALL) W8700016R 4   X
19 REMOTE P.C. BOARD W05X0322R 1  X X
20 TRIGGER CONNECTOR W6100315R 1  X X
21 FEMALE QUICK CONNECT GAS CONNECTOR W8800071R 1  X X
22 INPUT CORD UK 2V W78X0435R 1 X X X
23 HANDLE W92X0228-1R 1 X X X
24 CARRYING STRAP W92X0264R 1 X X X
25 SIDE RAIL W95X0224R 2 X X X
26 GAS SOLENOID W8500004R 1  X X
27 GAS INLET CONNECTOR W89X0205R 1  X X
28 GAS INLET ADAPTER FOR EUROPE W8895221R 1  X X
29 FILTER BOARD W05X0431R 1 X X X
30 AUXILIARY FUSE W7301000R 1 X X X

Spare Parts - Electrical Schematic 4 Spare Parts - Electrical Schematic

Electrical Schematic
V160-S code 52032, 52033
S1
BLUE BLUE RED
2 1
AC1 DC+ DC+ W1 +
230/1/50/60 BROWN BROWN BLACK
Vac
4 3
AC2 DC-A DC- W2 -
INVERTER BOARD
INPUT BOARD W05X0190
Y/G
GND W05X0249 Y/G (SCHEMATIC: X0190)

(SCHEMATIC: X0187)
GND
1
FAN JP1
2 1 2 3 4 5 6 7 8 9 10
JP2
3

4
JP1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
DISPLAY BOARD J1
W05X0747 WELD CONTROLLER
(SCHEMATIC: X0747)
W05X0338
(SCHEMATIC: X0233) JP1

V160-T code 52035

S1
BLUE BLUE RED
2 1
AC1 DC+ DC+ W1 +
T1
230/1/50/60 BROWN BROWN BLACK HF TRANSFORMER
Vac
4 3
AC2 DC-A DC- W2 -
INVERTER BOARD
INPUT BOARD W05X0190
Y/G
GND W05X0187 Y/G (SCHEMATIC: X0190)

(SCHEMATIC: X0187)
GND
1
FAN JP1
2 1 2 3 4 5 6 7 8 9 10
JP2
HF1
GAS 3
SOLENOID HF2
4
JP1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
DISPLAY BOARD J1
W05X0748 WELD CONTROLLER
(SCHEMATIC: X0749) W05X0233
(SCHEMATIC: X0233)
JP1

51 TRIG J1
4 2
3 TRIG REMOTE BOARD
Y/G EARTH W05X0322
(SCHEMATIC: X0322)

RIBBON CABLE

Spare Parts - Electrical Schematic 5 Spare Parts - Electrical Schematic

V160-TP code 52038, 52039
S1
BLUE 2 1 BLUE RED
AC1 DC+ DC+ W1
T1
230/1/50/60 BROWN 4 3 BROWN BLACK HF TRANSFORMER
AC2 DC-A DC- W2
Vac
INVERTER BOARD
INPUT BOARD W05X0190
Y/G
GND W05X0187 Y/G (SCHEMATIC: X0190)

(SCHEMATIC: X0187)
GND
1
FAN JP1
2 1 2 3 4 5 6 7 8 9 10
JP2
3
HF1
GAS
SOLENOID HF2
4
JP1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
DISPLAY BOARD J1
W05X0749
(SCHEMATIC: X0749) WELD CONTROLLER
W05X0233
(SCHEMATIC: X0233) JP1

51 TRIG J1
4 2
3 TRIG REMOTE BOARD
Y/G EARTH W05X0322
(SCHEMATIC: X0322)
RIBBON CABLE

V160-S 2V code 52034

S1
BLUE BLUE BLUE RED
2 1
~ FILTER ~ AC1 DC+ DC+ W1
GND W05X0431
(SCHEMATIC: X0431)
115/230/1/50/60 BROWN 4 3 BROWN BROWN BLACK
Vac ~ GND ~ AC2 DC-A DC- W2
Y/G INVERTER BOARD
INPUT BOARD W05X0190
Y/G
GND W05X0250 Y/G (SCHEMATIC: X0190)

(SCHEMATIC: X0203)
GND
1
FAN JP1
2 1 2 3 4 5 6 7 8 9 10
JP2
3

4
JP1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
DISPLAY BOARD J1
W05X0747 WELD CONTROLLER
(SCHEMATIC: X0747)
W05X0338
(SCHEMATIC: X0233) JP1

Spare Parts - Electrical Schematic 6 Spare Parts - Electrical Schematic

V160-T 2V code 52037
S1
BLUE BLUE BLUE RED
2 1
~ FILTER ~ AC1 DC+ DC+ W1 +
GND W05X0431 T1
(SCHEMATIC: X0431)
115/230/1/50/60 BROWN 3 BROWN BROWN BLACK HF TRANSFORMER
Vac
4
~ GND ~ AC2 DC-A DC- W2 -
Y/G INVERTER BOARD
INPUT BOARD W05X0190
Y/G
GND W05X0203 Y/G (SCHEMATIC: X0190)

(SCHEMATIC: X0203)
GND
1
FAN JP1
2 1 2 3 4 5 6 7 8 9 10
JP2
3
HF1
GAS
SOLENOID HF2
4
JP1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
DISPLAY BOARD J1
W05X0748 WELD CONTROLLER
(SCHEMATIC: X0749) W05X0233
(SCHEMATIC: X0233)
JP1

51 TRIG J1
4 2
3 TRIG REMOTE BOARD
Y/G EARTH W05X0322
(SCHEMATIC: X0322)

RIBBON CABLE

V160-TP 2V code 52040

S1
BLUE BLUE BLUE RED
2 1
~ FILTER ~ AC1 DC+ DC+ W1 +
GND W05X0431 T1
(SCHEMATIC: X0431)
115/230/1/50/60 BROWN 3 BROWN BROWN BLACK HF TRANSFORMER
Vac
4
~ GND ~ AC2 DC-A DC- W2 -
Y/G INVERTER BOARD
INPUT BOARD W05X0190
Y/G
GND W05X0203 Y/G (SCHEMATIC: X0190)

(SCHEMATIC: X0203)
GND
1
FAN JP1
2 1 2 3 4 5 6 7 8 9 10
JP2
3
HF1
GAS
SOLENOID HF2
4
JP1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
DISPLAY BOARD J1
W05X0749
(SCHEMATIC: X0749) WELD CONTROLLER
W05X0233
(SCHEMATIC: X0233) JP1

51 TRIG J1
4 2
3 TRIG REMOTE BOARD
Y/G EARTH W05X0322
(SCHEMATIC: X0322)
RIBBON CABLE

Spare Parts - Electrical Schematic 7 Spare Parts - Electrical Schematic