HAT530N en
HAT530N en
ATS CONTROLLER
USER MANUAL
English trademark
SmartGen — make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road, Zhengzhou, Henan Province, China
Tel: +86-371-67988888/67981888/67992951
+86-371-67981000(overseas)
Fax: +86-371-67992952
Email: sales@smartgen.cn
Web: www.smartgen.com.cn
www.smartgen.cn
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be addressed to SmartGen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
CONTENT
1 OVERVIEW ......................................................................................................................................... 4
3 SPECIFICATION ................................................................................................................................. 5
4 OPERATING ....................................................................................................................................... 6
7 OPERATION CONTROL................................................................................................................... 13
11 INSTALLATION ................................................................................................................................. 19
12 FAULT FINDING................................................................................................................................ 20
1 OVERVIEW
The powerful Microprocessor contained within the HAT530N ATS controller allows for precision
voltage (2-way 3-phase/single phase) measuring and make accurate judgment on abnormal voltage
(power lost, over/under voltage, over/under frequency, loss of phase, phase sequence wrong) and
control ATS to transfer after the delay has expired. This controller is suitable for NO Breaking ATS and
ONE Breaking ATS. When #1 power is abnormal, the controller will send signal to start genset after the
“#1 abnormal delay” has expired. “Three remotes” (remote control, remote measurement and remote
communication) functions can be implemented with the help of LINK communication port.
─ Modular design, flame retardant ABS plastic shell, pluggable terminal, built-in mounting,compact
Items Contents
Operating Voltage AC170V~277V during AC power L1N1/L2N2 supply.
Power Consumption <3W (Standby mode: <1W)
AC Voltage Input
3P4W (ph-N) AC170V~AC277V(ph-N)
1P2W (ph-N) AC170V~AC277V (ph-N)
2P3W (ph-N) AC170V~AC277V(ph-N)
3P3W (ph-ph) AC170V~AC277V(ph-ph) (Hardware needs to be customized)
Rated Frequency 50/60Hz
1# Close Relay Output 10A AC250V Volts free output
2# Close Relay Output 10A AC250V Volts free output
Open Relay Output 10A AC250V Volts free output
AUX.OUTPUT 1 16A AC250V Volts free output
AUX.OUTPUT 2 16A AC250V Volts free output
Gen Start Relay 7A AC250V Volts free output
1# Close Input COM2 connect is active.
2# Close Input COM2 connect is active.
Forced Breaking Input COM2 connect is active.
Communication LINK interface, MODBUS Protocol
Case Dimensions 139mmx120mmx50mm
Panel Cutout 130mmx111mm
Temperature: (-25~+70)°C;
Working Conditions
Relative humidity: (20~93)%RH
Storage Condition Temperature: (-30~+80)°C
IP65 Gasket: when waterproof gasket is installed between controller and
Protection Level
control window.
Apply AC1.5kV voltage between high voltage terminal and low voltage
Insulation Strength
terminal and the leakage current is not more than 3mA within 1min.
Weight 0.51kg
Items Description
It is illuminated when 1# power is normal; flashing when 1# power state is
1# Power Indicator
abnormal; off when there is no 1# power.
It is illuminated when 2# power is normal; flashing when 2# power state is
2# Power Indicator
abnormal; off when there is no 2# power.
It is illuminated when 1# power auxiliary contactor is active while off when
1# Close Indicator
it is deactivated.
It is illuminated when 2# power auxiliary contact is active while off when it
2# Close Indicator
is deactivated.
It is illuminated when the controller is in auto mode while off the controller
Auto Mode Indicator
is in manual mode.
It is illuminated when the controller is in manual mode while off the
Manual Mode Indicator
controller is in auto mode.
NOTE: More details please refer to the following description of “Panel Button Operation”.
Pressing and holding the button for more than 3s, all LEDs are illuminated to enter into lamp
test mode; Pressing and holding the button for more than 7s, all LEDs are flashing (500ms per time)
to enter into parameter setting status, and release button; If you are not trying to set parameters,
press and all LEDs flash quickly for 5 times (once per 200ms) and return to normal test mode. At
lamp test state, release , and controller will return to normal test mode. After entering parameter
setting mode, if parameters are not set, controller will automatically return back to normal test mode after
about 1 minute and 30 seconds.
First of all make controller enter parameter setting status and then conduct the setting.
Procedures of setting “1# Master”, “2# Master” and “Each Backup”:
a) Press , and at the same time, when 1#/2# power indicator and auto indicator are
illuminated; release the three buttons, then the auto indicator and 2# power indicators extinguish, 1#
power indicator illuminates, which means controller master status can be set.
c) After adjusting, press , when 1# power indicator, auto indicator and 2# power indicator are
illuminated, the adjusted power master has been saved. The controller will back to normal status
automatically after all LEDs are flashing 5 times rapidly and controller will work according to the master
status.
Once the controller is power on, its master status can be judged by the following three conditions.
— If 1# power supply indicator flashes rapidly for three times, indicating 1# power supply for master.
— If 2# power supply indicator flashes rapidly for three times, indicating 2# power supply for master.
— If 1# and 2# power supply indicators flash simultaneously for three times, indicating it is Each Backup.
AC system can be set only when the controller is in parameters setting status.
Procedures of setting “Single-phase 2-wire”, “3-phase 4-wire”, “2-phase 3-wire” and “3-phase 3-wire”:
a) Press , and at the same time, when 1#/2# power indicator and auto indicator are
illuminated; release the three buttons, then the auto indicator and 2# power indicators extinguish, 1#
power indicator illuminates.
b) Press , when 1#/2# power indicator and auto indicator are illuminated; release the button, then
the auto indicator and 1#/2# power indicators are extinguished simultaneously, which means controller
AC system can be set.
d) After adjusting, press , when 1# power indicator, auto indicator and 2# power indicator are
illuminating, the adjusted AC system has been saved. The controller will back to normal status
automatically after all LEDs are flashing 5 times rapidly and controller will work according to the set AC
system.
Once the controller is power on, its AC system can be judged by the following four conditions.
— If 1# close indicator illuminates, it means Single-phase 2-wire system is selected.
— If 1# close indicator, manual mode indicator and 2# close indicator illuminate simultaneously, it means
3-phase 4-wire system is selected.
— If 1# close indicator and manual mode indicator illuminate simultaneously, it means 2-phase 3-wire
system is selected.
— If 2# close indicator and manual mode indicator illuminate simultaneously, it means 3-phase 3-wire
system is selected.
Adjusting “1# power normal delay” potentiometer (located nearby the back panel terminal) can set output
delay after 1# power supply is normal.
Adjusting “2# power normal delay” potentiometer (located nearby the back panel terminal) can set output
delay after 2# power supply is normal.
First make controller enter parameter setting status, and then conduct the setting.
Setting Procedures of “1# power abnormal delay” and “2# power abnormal delay”:
a) Press and at the same time, when 1#/2# power indicator and auto indicator are
illuminated; release the two buttons, then the auto indicator and 1#/2# power indicators are extinguished
simultaneously which means the delay timer of the controller can be set.
1# power abnormal delay: adjust “1# Power Normal Delay” potentiometer;
2#power abnormal delay: adjust “2#Power Normal Delay” potentiometer;
b) After adjusting the delays, press . When 1#/2# power indicator and automatic indicator are
illuminated simultaneously, the adjusted values has been saved. The controller will back to normal status
automatically after all LEDs are flashing 5 times rapidly and controller will work according to the set delay
values.
NOTE:1# Normal Delay set value must be no less than 1# Abnormal Delay, otherwise, 1# Normal Delay set value will
be forced to set as 1# Abnormal Delay set value. 2# Normal Delay set value must be no less than 2# Abnormal Delay,
otherwise, 2# Normal Delay set value will be forced to set as 2# Abnormal Delay set value.
First make controller enter parameter setting status and then conduct the setting.
a) Press and at the same time, when 1#/2# power indicator and auto indicator are illuminated;
release the two buttons, then the auto indicator and 1#/2# power indicators are extinguished
simultaneously which means the delay timer of the controller can be set.
b) After adjusting the delays, press . When 1#/2# power indicator and automatic indicator are
illuminated simultaneously, the adjusted value has been saved. The controller will back to normal status
automatically after all LEDs are flashing 5 times rapidly and controller will work according to the set delay
values.
NOTE:Factory settings 1#/2# power abnormal delay 5s and genset stop delay 90s.
First of all, make controller enter parameter setting status and then conduct the setting.
Set “Auto Trans. Auto Restore/Auto Trans. Non-Restore” Steps:
a) Press and at the same time, when 1#/2# power indicator and auto indicator are
illuminated, release the two buttons, then the auto indicator and 2# power indicator are extinguished, 1#
power indicator and 1# close indicator are illuminated, which means the auto trans. auto restore of the
controller can be set.
c) After adjustment, press . When # 1 # 2 power indicator and auto indicator are illuminated at the
same time, it indicates that the set parameter value has been saved successfully; all indicators on the
panel flash 5 times quickly to return to normal test mode. The controller works according to the set state
of auto trans. auto-restore/auto trans. non-restore.
NOTE: Turn on the power supply of the controller, auto trans. auto-restore/auto trans. non-restore set by the controller
can be judged by the following two situations:
If 1# power indicator and 1# close indicator flash quickly three times at the same time, it is auto trans. non-restore.
6 PARAMETER CONFIGERATION
Items Description
00. Not used Invalid.
01. 1# Normal volt It will output when1# voltage is normal.
02. 1# Abnormal volt It will output when 1# voltage is abnormal.
03. 2# Normal volt It will output when 2# voltages is normal.
04. 2# Abnormal volt It will output when 2# voltages is abnormal.
05.1#2# Abnormal volt It will output when 1#2# voltages are abnormal simultaneously.
06. Auto Mode In will output in automatic mode.
07. Manual Mode In will output in manual mode.
08. Gens start (N/O) When generator starts output (Relay closed).
09. Gens start (N/C) When generator starts output (Relay released).
10. 1# Close Output 1# Switch ON signal output.
11. Open Output Switch OFF signal output.
12. 2# Close Output 2# Switch ON signal output.
13. Reserved
14. Reserved
15. Reserved
16. 1# Close Status Output The close status of 1# switch.
17. 2# Close Status Output The close status of 2# switch.
18. Reserved
19. Reserved
20. ATS Power A Phase
21. ATS Power B Phase
ATS power supply.
22. ATS Power C Phase
23. ATS Power N Phase
7 OPERATION CONTROL
When controller is running, pressing key can set the controller as Auto mode or Manual mode
(indicated by automatic and manual indicators).
In Auto mode, controller can automatically transfer the load to 1# or 2# power. When it is set to Auto
Trans. Auto Restore, master power is normal, and controller will transfer to master power end in priority;
When it is set to Auto Trans. Non Restore, controller only transfers to backup power, and master power
transfer can only be controlled manually. Each Backup is for two powers to be backup; when 1# power is
abnormal, 2# is normal, then switch will transfer to 2# power supply, and vice versa. When it is set to
Each Backup, controller will not detect Auto Trans. Auto Restore setting.
In Manual mode, press key, load will be transferred to 1# power supply; press to disconnect
The power of ATS is supplied by controller, as long as one power is normal, this can ensure ATS power
supply normally and can be transferred properly.
Users should select power supply voltage (phase voltage or line voltage) based on ATS type. If choose
phase voltage, connect the phase voltage of 1# and 2# (e.g. A phase) to normally close (Pin3) and
normally open (Pin1) contact of auxiliary output 1; connect N phase of 1# and 2# to normally close (Pin4)
and normally open (Pin6) contact of auxiliary output 2. And then connect the common output of auxiliary
output 1 and auxiliary output 2 to ATS power supplies. When controller power is ON, the default
configuration of auxiliary output 1 is "ATS power A" while auxiliary output 2 is "ATS power N". If the ATS
power supplied by Line Voltage, same procedures as above but change phase N to phase voltage and
the auxiliary output 2 should be configured as “ATS power B”. Parameters can be set via PC software.
Wiring diagrams are shown as following:
Fig. 3 - ATS phase voltage power supply Fig. 4 - ATS line voltage power supply
NOTE: If there is no need to control ATS Power Supply, then the above terminals are not connected and the Auxiliary
Output 1 and Auxiliary Output 2 should be set as “Not used”. If the Auxiliary output 1 and Auxiliary Output 2 are used for
something function other than the “ATS Power Supply”, corresponding function items should be set.
NOTE: The diagram is for reference only. The actual wiring shall follow the ATS instruction. Users should choose
proper fuse capacity according to the actual power consumption. If SOCOMEC VS is applied, the Close delay and Open
delay must be no less than 5s (Default: 5s).
NOTE:Above pictures take the AC 220V voltage as example. If AC 110V voltage is applied in actual use, please contact
with SmartGen technical staff to get the specific wiring methods.
11 INSTALLATION
12 FAULT FINDING
Check ATS;
ATS not transfer
Check the connection wirings between the controller and the ATS.
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