Cybex Eagle® Leg Press

Owner’s and Service Manual

Strength Systems
Part Number 11040-999 J

www.cybexinternational.com
 Cybex Eagle® Leg Press
Owner’s and Service Manual
Strength Systems
Part Number 11040-999 J

Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.
Eagle® and its mark are registered trademarks of Cybex International, Inc.

DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to
revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such
revisions or changes.
© Copyright 2010, Cybex International, Inc. All rights reserved.

Printed in the United States of America.

10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • techhelp@cybexintl.com • 11040-999 J • March 2010
 Table of Contents

1 Safety
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warning/Caution Decals . . . . . . . . . . . 1-2
Regular Maintenance Activities . . . . . . 1-5
Using Proper Form . . . . . . . . . . . . . . . 1-5

2 Exercises
General Exercise Guidelines . . . . . . . . 2-1

3 Customer Service
Contacting Service. . . . . . . . . . . . . . . . 3-1
Ordering parts . . . . . . . . . . . . . . . . . . . 3-1
Return Material Authorization (RMA). . 3-1
Damaged Parts . . . . . . . . . . . . . . . . . . 3-2

4 Assembly
Assembly . . . . . . . . . . . . . . . . . . . . . . . 4-1

5 Maintenance
Daily Procedures . . . . . . . . . . . . . . . . . 5-1
Weekly Procedures . . . . . . . . . . . . . . . 5-4
Yearly Procedures . . . . . . . . . . . . . . . . 5-6
Environment. . . . . . . . . . . . . . . . . . . . . 5-7
Storage . . . . . . . . . . . . . . . . . . . . . . . . 5-7

6 Service
Parts Lists . . . . . . . . . . . . . . . . . . . . . . 6-4
Exploded-View Diagram . . . . . . . . . . . 6-5

Page i
 Cybex Eagle 11040 Leg Press Owner’s Manual

1 - Safety
Safety

Read the Owner’s Manual carefully before assembling, servicing or using the equipment.

It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper operation of the
equipment and review all labels.

WARNING: Serious injury could occur if these safety precautions are not observed:

User Safety Precautions

• Obtain a medical exam prior to beginning an exercise program.

• Read and understand warning labels and user manual prior to exercising. Obtain instruction
prior to use.

• Keep body and clothing free from and clear of all moving parts.

• Inspect machine prior to use. DO NOT use if it appears damaged or inoperable.

• DO NOT attempt to fix a broken or jammed machine. Notify floor staff.

• Use the machine only for the intended use. DO NOT modify the machine.

• Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer.
If unsure seek assistance.

• Never pin the weights in an elevated position. DO NOT use the machine if found in this condition.
See assistance from floor staff.

• Children must not be allowed near these machines. Teenagers must be supervised.

• DO NOT use if guards are missing or damaged.

• DO NOT use dumbbells or other incremental weights, except those provided by the manufacturer.

• Inspect all cables and belts and connections prior to use. DO NOT use if any components are worn, frayed or
damaged.

• DO NOT remove any labeling from equipment. Replace any damaged labels.

• Stop exercising if you feel faint, dizzy or experience pain at any time while exercising and consult your
physician.

Facility Safety Precautions

• Read the Owner’s Manual carefully before assembling, servicing or using the equipment.

• Securely anchor each machine to the floor using the anchor holes provided in each machine.

NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional
contractor.

NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).

NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any
leg or frame not in contact with surface using flat washers.
Safety
Page 1-1
 Cybex Eagle 11040 Leg Press Owner’s Manual

• Make sure that each machine is set up and operated on a solid level surface. Do not install equipment on an
uneven surface.

• Make sure that all users are properly trained on how to use the equipment.

• Make sure there is enough room for safe access and operation of the equipment.

• Perform regular maintenance checks on the equipment. Also pay close attention to all areas most susceptible to wear,
including (but not limited to) cables, pulleys, belts and grips.

• Immediately replace worn or damaged components. If unable to immediately replace worn or damaged components
then remove from service until the repair is made.

• Use only Cybex supplied components to maintain/repair the equipment.

• Keep a repair log of all maintenance activities.

• Inspect all cables and belts and connections prior to use. DO NOT use if any components are worn, frayed or
damaged.

NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular maintenance is performed.

Safety Guidelines And Practices

Cybex recommends that all fitness equipment be used in a supervised area. It is recommended that the equipment be
located in an access controlled area. Control is the responsibility of the owner. The extent of control is at the discretion of
the owner.

It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and warning
labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage of the equipment.

PROPER USAGE:

Use machine only as described in the manual. Failing to follow proper instructions may result in injury.

Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or in use.
Inappropriate or improper use may result in injury to users or third parties (bystanders).

Do not use machine if it is not located on a solid level surface or is improperly installed.

Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the facility has the
proper clearance for usage and training.

SECURING EQUIPMENT:

The machine has holes in the feet, which allow for ease in anchoring to the floor. Cybex strongly recommends that,
to eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a solid, level
surface.

1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defined and required by local
building and architectural codes.

2. Anchoring of equipment must be completed by a qualified licensed contractor.

Safety
Page 1-2
 Cybex Eagle 11040 Leg Press Owner’s Manual

3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the
equipment to the floor.

4. Due to the wide variation of flooring on which machines may be anchored or installed, verify anchoring method and
anchoring fasteners with a qualified and licensed contractor.

5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..

6. Do not use machine until it is properly anchored.

MAINTENANCE:

Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the maintenance
requirements as specified in the manual.

STANDARD COMPLIANCE:

Cybex products meet or exceed applicable ASTM and EN Standards.

Warning/Caution Decals

Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.

The warning and caution decals are shown on the following page. The diagrams following the decals show where each
decal is located.

Safety
Page 1-3
 Cybex Eagle 11040 Leg Press Owner’s Manual

B CAUTION
Personal injury may occur.
Keep away from moving
parts to avoid injury.
4000Y316-4

CAUTION

Keep away from moving

parts. Failure to do so could
result in personal injury.
8500-026-4

4605-381-4 A

CAUTION
Back cushion may drop when knob is pulled. Support
E back cushion while adjusting.
Be sure detent pin is fully engaged before use. Return
back cushion to lowest position when not in use.
Failure to do so could result in personal injury.
8500-028-4

Safety
Page 1-4
 Cybex Eagle 11040 Leg Press Owner’s Manual

Leg Press - 11040

B
D D
E

DESCRIPTION PART NO.

A. Warning Label ...................4605-381-4
B. Caution Decal ...................4000Y316-4
C. Caution Decal ...................8500-025-4
D. Caution Decal ...................8500-026-4
E. Caution Decal................... 8500-028-4

Safety
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 Cybex Eagle 11040 Leg Press Owner’s Manual

Regular Maintenance Activities

Preventative maintenance activities must be performed to maintain normal operation of your equipment.
Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative
maintenance activities. The preventative maintenance actions are described in detail in Chapter 5.
Briefly, they include:

Daily

1. Clean upholstery.

Weekly

1. Inspect all nuts and bolts for looseness. Tighten as required.

2. Inspect all cables and belts for damage or wear (see Chapter 5). If a cable or belt is worn or
damaged, immediately discontinue use until cable or belt has been replaced.

3. Check for worn handles, worn snap links, and worn warning labeling. Replace all worn parts
immediately.

4. Inspect for loose or worn grips. Replace all loose or worn grips immediately.

5. Inspect weight stacks for proper alignment and operation. Correct all improper alignment and
operation issues immediately.

6. Lubricate guide rods using automotive engine oil only.

Yearly

1. Replace all cables belts at least annually.

Using Proper Form

Before working out, read and understand the exercises located on the placard and in Chapter 2.

Safety
Page 1-6
 Cybex Eagle 11040 Leg Press Owner’s Manual

2 - Exercise
Intended Use MUSCLES USED

The intended use of this equipment is to aid or

improve general physical fitness and exercise.
For Commercial use.

Instructions

Read and understand all instructions and warnings

prior to using this machine. See Chapter 1, Safety in
the Eagle Owner’s Manual or consult with floor staff.
Quadriceps, Gluteus Maximus
Hamstings

START FINISH

NOTE: Motion Developed: Hip Extension, Knee Extension

NOTE: All adjustment points on the machine have yellow handles or knobs.

NOTE: See next page for “Set Up” and “Movement”.

NOTE: Do not turn knob when weight stack is elevated.

Exercise
Page 2-1
 Cybex Eagle 11040 Leg Press Owner’s Manual

Set Up

1. Adjust back to desired angle.

2. Adjust foot plate to desired start position of about 90 degrees at the knee.

3. Position feet on foot plate shoulder width apart and toes pointed slightly outward.

Movement

1. Press shoulders and back into back pad by extending legs. NOTE. Do not hyperextend knees.

Exercise
Page 2-2
 Cybex Eagle 11040 Leg Press Owner’s Manual

3 - Customer Service
Contacting Service

Hours of phone service are Monday through Friday from 8:30 to 6:00 p.m. Eastern Standard Time.

For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239.

For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300
or fax 508-533-5183.

Find information on the web at www.cybexintl.com or by e-mail at techhelp@cybexintl.com.

Ordering Parts

Fax order to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for customers
living within the USA) or 508-533-4300 (for customers outside the USA). You may also contact us through e-mail
at techhelp@cybexintl.com

Having the following information ready when calling will assist our Cybex representatives in serving you.

• Unit Serial Number

• Product Name

The unit serial number and product name can be found on the serial number decal. See Chapter 6 for exact
location of serial number decal.

• Part Description
• Part Number

Part descriptions and part numbers are located in Chapter 6 of this manual.

• Shipping Address
• Contact Name

Return Material Authorization (RMA)

In addition to your shipping address and contact name, your account number is helpful but not required.

The Return Material Authorization (RMA) system outlines the procedures to follow when returning
material for placement, repair or credit. The system assures that returned materials are properly handled and
analyzed. Follow the following procedures carefully.

Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA
from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without
proper RMA and an Automated Return Service (ARS) label.

Customer
Service
Page 3-1
 Cybex Eagle 11040 Leg Press Owner’s Manual

1. Call the Customer Service Hot Line listed above for the return of any item that is defective.

2. Provide the technician with a detailed description of the problem you are having or the defect in the
item you wish to return.

3. Provide the model and serial number of your Cybex equipment.

4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for
evaluation and repair or replacement. The technician will assign you a RMA number and will send
you an ARS label. The ARS label and the RMA numbers must be clearly displayed on the outside
of the package that contains the item(s) to be returned. Include the description of the problem, the
serial number of the equipment and the name and address of the owner in the package along with
the part(s).

5. Forward the package through UPS to Cybex.

Attn: Customer Service Department
Cybex International, Inc.
1975 24th Ave SW
Owatonna, MN 55060

NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent
COD will not be accepted by the Cybex receiving department.

Damaged Parts

Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility
of the carrier (UPS, Federal Express, trucking companies, etc.)

Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a
visual check must be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result
in the carriers refusal to honor your damage claim. The carrier will provide you with the required forms for
filing such claims.

Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but
notices later must be reported to the carrier as soon as possible. Upon discovery of the
damage, a written or phone request to the carrier asking them to perform an inspection of the materials
must be made within ten days of the delivery date. Keep all shipping containers and packing materials as
they will be needed in the inspection process. The carrier will provide you with an inspection report and
the necessary forms for filing a concealed damage claim.
Concealed damage claim is the carrier’s responsibility.

Customer
Service
Page 3-2
 Cybex Eagle 11040 Leg Press Owner’s Manual

4 - Assembly
TOOLS REQUIRED

• 7/32” Allen wrench

• 3/4” Allen wrench
• 9/16” Wrench
• External snap ring pliers
• Phillips screwdriver
• Medium weight automotive engine oil
• Torque Wrench

NOTE: Two people will be required for this procedure.

NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that
there is appropriate clearance around each machine to allow for safe use and passage.

1. Read and understand all instructions thoroughly before starting any of the procedures
listed on this instruction sheet.

2. Verify you have received the appropriate configuration.

A. Verify that you received the correct color machine that you ordered.

B. Verify you received weight plates and weight plate decals.

C. Verify you received the Cybex Eagle Leg Press Owner’s Manual.

D. Verify you received the warranty sheet.

3. Move to desired location.

A. Note the diminsions of the machine:

Idle - 68 L x 42 W x 75 H inches
172.72 L x 106.68 W x 190.5 H cm
In use - 95 L x 42 W x 75 H inches
241.3 L x 106.68 W x 190.5 H cm
Machine Weight with weight stack - 1031 lbs. (467.65 kg)

B. Determine if you can move your machine through the required doorway(s).

C. If the machine fits through the the doorway(s), move machine to desired location and skip to step 5.

D. If weight stacks need to be installed proceed to step 6.

E. If the machine does not fit through the door-way(s) then see step 4.

4. Doorway Instructions.

NOTE: If your machine fits through the doorway then skip step 4.
If your machine does not fit through the doorway, then perform step 4.

A. Carefully remove each (standard) cone-shaped shipping support using a 3/4” socket or wrench.

B. Make a note of the current belt routings and connections. This will assist you in reinstalling them properly.

C. Cut Shipping tie securing top weight.

Assembly
Page 4-1
 Cybex Eagle 11040 Leg Press Owner’s Manual

D. Remove the five Phillips screws securing the shield near

the cam and remove shield. See Figure 1A.
Phil Hex
E. Rotate cam and disconnect weight stack belt from cam Washer (5)
(by loosening the two set screws on the belt clamp with
a 7/32” Allen wrench). See Figure 1B. Shield

F. Locate the belt attached near the adjusting tube. Figure 1A

See Figure 2.

G. Loosen both set screws securing belt. Cam

H. Remove belt from clamp and “unroute” belt so that it can Set
be easily removed from the machine when pulley shaft is Screws
removed.
Shield
I. Remove one of the two BHSCS (Button Head Socket Cap
Screws) securing the pivot shaft. See Figure 3. Figure 1B
J. Carefully remove pivot shaft and pulley shaft. See Figure 3.
NOTE: Be extremely careful when removing shaft so you
don’t ruin the threads on the shaft.

K. With an assistant, carefully remove the eight BHSCS securing the Belt
two halves of the frame. See Figure 4.
Set
L. Carefully move each half through the door-way to the desired location. Screws

M. With an assistant, carefully attach each half together using the eight BHSCS Figure 2
removed in step 4K. See Figure 4.

N. Carefully attach pulley shaft using the pivot shaft and

BHSCS removed in steps 4I and 4J. See Figure 3.
BHSCS
O. Properly route and connect belt to belt clamp (removed
in step 4H). Washer
P. Connect the weight stack belt to the belt clamp of cam
Pulley Shaft
(removed in step 4E). See Figure 1B. Pivot Shaft
Q. Install shield and secure using the five Phillips head
screws (removed in step 4D). Figure 3

R. Continue on with Step 5B.

5. Remove shipping feet and remove the back shrouds.

A. Carefully remove each (standard) cone-shaped shipping

support) using a 3/4” socket or wrench). Nylon Locknut (8)

B. Cut shipping tie securing top weight.

C. Carefully place rubber feet (supplied with machine)

on each foot of the frame.
BHSCS (qty 8)
D. Lift top weight and turn the Increment Weight Adjusting
Knob to select all 15 lbs. (three increment weights each Figure 4
side).

Assembly
Page 4-2
 Cybex Eagle 11040 Leg Press Owner’s Manual

E. Remove the three Phillips head screws securing the

top (back) shroud and carefully remove the shroud.
See Figure 5.

F. Loosen bottom two screws shown in Figure 6.

Phillips Head
NOTE: Do not remove the bottom two screws.
Screw (3)
G. Remove the top two screws securing the back shroud.
See Figure 7. Figure 5

H. Carefully slide rear shroud assembly upward and remove.

6. Install the weight stack.

A. Note how the increment weights are installed. Screw (loosen -

do not remove)
B. With an assistant holding the increment weights, move the adjusting
knob to 0 lbs. and remove all six increment weights (three each side). Figure 6
C. Using an external snap ring pliers, remove the upper
snap ring from one of the guide rods and carefully lower
the guide rod. See Figure 8.

D. Remove lower snap ring and wave washer from the guide
rod. Repeat steps 6C and 6D to remove both snap rings Screw
from other guide rod.
Figure 7
E. If possible, lean guide rods outward, away from machine
in order to provide the most room for installing weight
plates. Frame
Upper snap ring
F. Slide top weight up and out of machine and carefully
set it aside.
Wave washer
G. Wipe guide rods clean over entire length. Lubricate with
light coating of medium weight automotive engine oil. Guide rod Lower snap ring
H. Carefully install each weight plate one at a time.
NOTE: When installing weight plates, position plates Figure 8
so wide edges of bushing face upward and narrow edges
of bushing face downward. See Figures 9A and 9B.

E C T N G
CO RR W RO
NARROW
WIDE bushing bushing edge
edge faces
upward NOTE: The narrow bushing
edge must face downward.

Figure 9A Figure 9B
Assembly
Page 4-3
 Cybex Eagle 11040 Leg Press Owner’s Manual

I. Slide top weight onto guide rods. Insert and Set Screws (not
J. Place lower snap ring and wave washer onto guide Belt shown) are on this side.
rod (about 3” from the top end of guide rod).
Increment
K. Raise guide rod up through mounting hole and install
Weight
the upper snap ring.
Adjusting Top Pulley
L. Lower guide rod and secure lower snap ring. Repeat Knob
steps 6J - 6L for the other guide rod.
Figure 10 (top view from pulley down to belt clamp)
7. Belt Routing.

A. Verify belt is routed through top of pulley bracket Correct belt routing Wrong belt routing
and then route end of belt down to the top weight.

B. Carefully lift top weight and verify that the position of Insert Insert
the belt clamp (on the top weight) is aligned properly Belt
with the top pulley bracket (on the machine). See Belt
Figure 10.
Stem Stem
C. Slide belt through slot in belt clamp.

D. Verify belt and insert are installed properly, as shown in Figure 11B
Figure 11A
Figure 11A. NOTE: Do not install the insert backwards
as shown in Figure 11B.

E. Pull belt tight and secure belt to clamp with the two set Belt
screws. NOTE: Torque set screws 300-350 in./lbs. Belt clamp
See Figure 12. insert
F. Place weight stack pin in each plate to verify proper installation. Set screws
Belt clamp
G. Without selecting any resistance, lift top weight up and
down (simulating normal operation).

H. Have an assistant verify that the belt is moving smoothly

and is routed straight from the top pulley bracket to the Figure 12
to weight belt clamp.

I. Reinstall the six increment weights that were removed Grooves

in step 6B. See Figure 13.

J. Turn the Increment Weight Adjusting Knob to select

all 15 lbs.
Increment Weights
8. Install back shrouds.

A. Carefully place shroud back into position on the two Figure 13

bottom screws. See Figure 14.

Screw

Figure 14

Assembly
Page 4-4
 Cybex Eagle 11040 Leg Press Owner’s Manual

B. Install the top two screws securing the back shroud.

See Figure 15.

C. Install the three Phillips head screws securing the

top (back) shroud. See Figure 16.

9. Install weight plate decals.

Screw
NOTE: You have the option to use pounds, kilograms or both.

A. Slowly and carefully peel off back side of decal. See Figure 15
Figure 17. NOTE: When peeling off back cover, make
sure that the decals remain attached to the front sticker.

B. Align holes in decal with appropriate holes in weight

stack. NOTE: Do not allow the adhesive to touch
weight stack at this time.

C. Insert a guide pin through each hole of the template.

Phillips Head
NOTE: A guide pin can be anything that fits through the
Screw (3)
weight stack hole, such as a weight stack selector pin.

D. Carefully align decal and rub it onto weight plates. Figure 16

E. Carefully remove front side, leaving decals adhering

to weight plates. See Figure 18. Front
NOTE: It is important that you perform regular inspection and
maintenance activities on your equipment. See the
Cybex Eagle Owner’s Manual for inspection and
maintenance activities. If you do not have a Cybex Back
Eagle Owner’s Manual or if you have any questions
or concerns, call Cybex Customer Relations Figure 17
at 888-462-9239.

10. Verify proper operation

Guide Rod
11. Anchor machine to the floor.

A. Securely anchor machine to the floor using the anchor 9.0

20
holes provided in each machine. 40
18.0

60
36.0
80
45.0
100
NOTE: Cybex is not responsible for the actual anchoring of Weight Stack 120
54.0
63.0
140

equipment. Consult with a professional contractor. 160

180
72.0
81.0
90.0
200
99.0
220
NOTE: Use fasteners having a minimum of 500 lbs. tensile 240
260
108.0
117.0
126.0
capacity (3/8” grade 2 bolts or better). 280
300
135.0
144.0
320
153.0
340
162.0
NOTE: If legs/frame does not contact surface, DO NOT pull 360
380
171.0 Kilograms
180.0
down with anchors. Shim any leg or frame not in 400

contact with surface using flat washers. Pounds

Figure 18

Assembly
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 Cybex Eagle 11040 Leg Press Owner’s Manual

This page intentionally left blank.

Assembly
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 Cybex Eagle 11040 Leg Press Owner’s Manual

Chapter 5 - Maintenance
All preventive maintenance activities must be performed on a regular basis. Performing
routine preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex
Strength Systems equipment.

NOTE: Cybex is not responsible for performing regular inspection and maintenance actions
for your machines. Instruct all personnel in equipment inspection and maintenance
actions and also in accident reporting/recording. Cybex phone representatives are
available to answer any questions or concerns that you may have.

NOTE: All inspections and

repairs must be
performed by trained
service personnel only.

Cybex will void warranty if

non-Cybex replacement parts
are used.

Daily Procedures

1. Upholstery - Wipe down all upholstery as per the recommendations listed below for light
soiling and more difficult stains.

Light Soiling

• A solution of 10% household liquid dish soap with warm water applied with a soft damp
cloth.

• If necessary, a solution of liquid cleanser and water applied with a soft bristle brush.
Wipe away the residue with a water dampened cloth.

Maintenance
Page 5-1
 Cybex Eagle 11040 Leg Press Owner’s Manual

More Difficult Stains

• Dampen a soft white cloth with a solution of 10% household bleach (sodium hypochlorite), 90%
water. Rub gently. Rinse with a water dampened cloth to remove bleach concentration.

• The same procedure can be used with full strength household bleach, if necessary.

• Allow bleach to puddle on the affected area or apply with a soaked cloth for approximately 30 minutes.
Rinse with a water dampened cloth to remove any remaining bleach concentration.

Alternative Method for Difficult Stains

• Dampen a soft white cloth with rubbing alcohol and rub gently. Rinse with a water dampened cloth to
remove any remaining rubbing alcohol concentration.

NOTE: To restore luster, a light coat of spray furniture wax can be used. Apply for 30 seconds and
follow with a light buffing using a clean white cloth.

Please Review Carefully

When using strong cleaning agents such as rubbing alcohol or bleach, it is advisable to first test in an
inconspicuous area. Other cleaning agents may contain harsh or unknown solvents and are subject to
formula changes by the product manufacturer without notice. Should you desire to use other cleaning
agents, carefully try them in an inconspicuous area to determine potential damage to the material.
Never use harsh solvents or cleaners which are intended for industrial applications. To clean stained or
soiled areas, a soft white cloth is recommended. Avoid use of paper towels.

Cleaning products may be harmful/irritating to your skin, eyes, etc. Use protective gloves and eye
protection. Do not inhale or swallow any cleaning product. Protect surrounding area/clothing from
exposure. Use in a well ventilated area. Follow all product manufacturer’s warnings. CYBEX and its
vendors cannot be held responsible for damage or injuries resulting from the use or misuse of cleaning
products.

2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry
thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these
could scratch or damage the equipment.

3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal. Neutral
cleaners with a pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or
chlorine based cleaners and also cleaners containing abrasives as these could scratch or damage the
equipment.

Maintenance
Page 5-2
 Cybex Eagle 11040 Leg Press Owner’s Manual

4. Guidelines for cleaning front panel:

• Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing.

• Follow up the application with warm water rinse.

• Don’t use abrasives or high alkaline cleaners.

• Don’t leave cleaners on for long periods, wash immediately.

• Don’t apply cleaners in direct sunlight or at elevated temperatures.

• Don’t use scrapers, squeegees or razors.

• Don’t clean with gasoline.

Compatible Cleaners and Detergents:

• Formula 409

• Top Job

• Joy

• Palmolive

• Windex with Ammonia D

To Minimize Fine or Hairline Scratches:

Mild automotive polish applied and removed with a soft, clean cloth will help fill scratches.

Suggested Polishes:

• Johnson Paste Wax

• Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.)

• Novus Plastics Polish #1, #2 (by Novus Inc.)

Maintenance
Page 5-3
 Cybex Eagle 11040 Leg Press Owner’s Manual

Weekly Procedures

1. Check all nuts and bolts for looseness. Tighten as required.

2. Inspect all belts (entire length) for any non-uniformity and wear.

Immediately replace belt if any of the following conditions are present:

Maintenance
Page 5-4
 Cybex Eagle 11040 Leg Press Owner’s Manual

3. Some machines use cables in addition to belts. Inspect all cables for wear or damage and proper
tension. When inspecting cables, run your fingers on the cable, paying particular attention to bends
in the cable and attachment points.

Replace all worn cables immediately. The following conditions may indicate a worn
cable:

• A tear or crack in the cable sheath that exposes the cable. See Figure 1.

Figure 1

• A kink in the cable. See Figure 2.

Figure 2

• A curled sheath. See Figure 3.

Figure 3

• “Necking”, a stretched cable sheath. See Figure 4.

Figure 4

Maintenance
Page 5-5
 Cybex Eagle 11040 Leg Press Owner’s Manual

4. Inspect bars and handles for wear, paying particular attention to tab area connecting
points.

Replace all worn handles immediately.

5. Inspect snap links for proper latching (indicates wear).

Replace all worn snap links immediately.

6. Inspect for loose or worn grips.

Replace all loose or worn grips immediately.

7. Inspect all labeling for readability. This includes instructional placards, warning and caution decals.

Replace all worn labeling immediately.

8. Inspect all weight stacks for proper alignment and operation.

Correct all improper alignment and operation issues immediately.

9. Wipe Weight Stack Guide Rods clean over entire length. Lubricate with a light coat of medium
weight automotive engine oil.

Yearly Procedures

1. Replace all belts and cables at least annually.

Maintenance
Page 5-6
 Cybex Eagle 11040 Leg Press Owner’s Manual

Environment

Static Electricity - Depending upon where you live, you may experience dry air, causing a common experience of
static electricity. This may be especially true in the winter time. You may notice a static build-up just by walking across a
carpet and then touching a metal object. The same can hold true while working out on your unit. You may experience a
shock due to the build-up of static electricity on your body and the discharge path of the unit. If you experience this type
of situation, you may want to increase the humidity to a comfortable level through the use of a humidifier.

Humidity - The unit is designed to function normally in an environment with a relative humidity range of 30% to 75%.

NOTE: Do not install or use the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor
pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as
well as other parts of the machine.

Temperature - The unit is designed to function normally in an environment with an ambient

o o o o
temperature range of 50 F (10 C) to 104 F (40 C) degrees.

Storage

Humidity - The unit can be shipped and stored in an environment with a relative humidity range of 10% to 90%.

NOTE: Do not store the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor pool or
outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as
well as other parts of the machine.
o o
Temperature - The unit can be shipped and stored in an environment with an ambient temperature range of 32 F (0 C)
o o
and 140 F (60 C) degrees.

Maintenance
Page 5-7
 Cybex Eagle 11040 Leg Press Owner’s Manual

Maintenance
Page 5-8
 Cybex Eagle 11040 Leg Press Owner’s Manual

6 - Service
Please refer to the next several pages for parts lists, exploded-view diagrams.

NOTE: All inspections

and repairs must be
performed by trained
service personnel only.

Cybex will void warranty if

non-Cybex replacement parts
are used.

Service
Page 6-1
 Cybex Eagle 11040 Leg Press Owner’s Manual

This page intentionally left blank

Service
Page 6-2
 Cybex Eagle 11040 Leg Press Owner’s Manual

LEG PRESS
PRODUCT NO. 11040

Q
F

A
J B

I
A
K
C
A
D

NOTE: See exploded-view diagram for location of L

(serial number decal), M (See top weight
assembly detail ), N (68A and 68B) and P (#46) and R
(Increment Weight Decal).

DESCRIPTION PART NO. DESCRIPTION PART NO.

A. Caution Decal ................... 4000Y316 J. Non-slip ........................ 11040-562
B. Caution Decal .................... 8500-025 K. Grip................................ 4605-521
C. Caution Decal .................... 8500-026 L. Serial Number Decal
D. Caution Decal .................... 8500-028 M. Weight Selector Pin........ BH030207
E. WarningDecal .................... 4605-381 N. Belt ................................ GB000202
F. Placard Decal .................... 11040-610 O. Wear Cover (Item H) ..... 4800-187
G. Eagle Plaque ...................... 11040-789 P. Cybex Decal .................. 3900-441
H. Back Pad w/Wear Cover ... 4800-184 Q. Grip................................ 4605-501 Service
I. Seat Pad............................. 4800-164 R. Increment Weight Decal. 11000-407 Page 6-3
 Cybex Eagle Leg Press Owner’s Manual

ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION
1 1 11040-202 FOOT PLATE 64 10 FB030232 BEARING, RADIAL 17 mm EXT. RACE
2 1 11040-203 LINKAGE 65 4 FB110200 BRG, LINEAR 1.50
3 1 11040-205 SEAT 66 6 FB130207 BRG FLG 17mm X 19mm X 25mm
4 1 11040-206 CUSHION PLATE 67 4 FS110200 SEAL, LINEAR BEARING
5 1 11040-213 FRAME 68A 118” GB000202 BELT .95 WIDE 118” LG
6 1 11040-215 PIVOT 68B 94” GB000202 BELT .95 WIDE 94” LG
7 1 11040-218 CAM 69 4 GP000209 PULLEY ASSEMBLY-3.50
8 1 11040-219 PIVOT 70 1 GP000212 PULLEY ASSEMBLY-3.50
9 1 11040-220 FRAME 71 2 HC620414 BHSCS .250-20 X .625
10 1 11040-222 OUTER ADJUSTING TUBE 72 4 HC700415 BHSCS .375-16 X .75
11 1 11040-227 ADJUSTING BAR 73 4 HC700416 BHSCS .375-16 X .875
12 2 11040-225 COATED BEARING HOUSING 74 2 HC700428 BHSCS .375-16 X 2.25
13 1 11040-301 CLAMP BLOCK INSERT 75 11 HC700430 BHSCS .375-16 X 2.50
14 1 11040-321 P/ADJUSTING ARM 76 4 HC700432 BHSCS .375-16 X 2.75
15 2 11040-344 SHAFT 77 2 HF449063 INSERT 3/4 X 1/4-20
16 2 11040-440 KNOB 78 15 HF540200 GROMMET, NYLON
17 2 11040-752 EXT INC WT CHANNEL 79 2 HN-60065 NUT, HEX SELF- LOCK .312-18
18 2 11040-755 EXTRUDED GUARD BLK ZINC
19 2 11040-753 EXT INC WT CHANNEL 80 21 HN704901 LOCKNUT, .375-16 NYLON
20 1 11040-770 COVER, TOP 81 18 HS347600 WASHER, SAE .375
21 1 11040-768 COVER, TOP 82 4 HS387300 LOCKWASHER EXT. TOOTH .500
22 2 11040-776 CHASSIS 83 2 HS407100 WASHER, SPRING .650 ID x .790
23 2 11040-777 TRAY, BOTTOM OD x .062 THK
24 2 11040-763 PANEL, SHROUD FRONT 84 4 HT102214 PHIL, HEX, WASH. HD, TYPE 23,
25 1 11040-761 PANEL, SHROUD BACK 10-24
26 2 11040-499 P/CHANNEL 85 23 HT542514 PN HD PHIL SC # 8 X .625 BLK
27 1 11040-529 SHAFT, PIVOT 86 2 HX-60184 BALL STUD, .312 - 18 UNC x 10 mm
28 1 11040-530 SHAFT, PIVOT 87 8 HY740000 SET SCREW
29 2 11040-531 WT ROD .625 DIA X 64.50 88 2 JC620412 BHSCS .250-20 X .50
30 1 11040-551 DECAL, ADJUSTING 89 2 JC620422 BHSCS .250-20 x 1.50
31 1 11040-553 HANDLE SHAFT 90 2 JC660412 BHSCS .312-18 X .50
32 2 11040-554 GLIDE 91 16 JC700412 BHSCS .375-16 X .50
33 2 11040-557 P/SPACER 92 4 JC780417 BHSCS .500-13 X 1.00
34 1 11040-560 DECAL, WEIGHT PLATE (10 - 290) 93 6 JC700420 BHSCS .375-16 X 1.25
35 1 11040-561 DECAL, WEIGHT PLATE (310- 490) 94 2 JD343331 S BOLT .500 X 3.50 .375-16
36 1 11040-562 NON-SLIP 95 1 PP090202 INSERT, PLASTIC 1.50 x 3.00 x 11 GA
37 1 11040-563 SHIELD 96 2 PP090208 INSERT, PLASTIC 1.75 DIA. RIBBED
38 1 11040-610-X* PLACARD, EAGLE LEG PRESS 97 2 PR060005 BUMPER, WEIGHT
39 1 11040-999-X* OWNERS’ MANUAL 98 2 PR069400 BUMPER, RECESS
40 2 11050-375 PIVOT PIN 99 2 PR250203 STRIP, FOAM .12 X .25 X ROLL
41 2 11080-337 SHAFT PIVOT 100A 2 4605-521 GRIP 1.38 OD X .96 ID 8.25”
42 2 11090-369 SHAFT, PIVOT 100B 1 4605-501 GRIP 1.38 OD X .96 ID 5.00”
43 2 11090-374 END CAP 101 1 PU060201 BUMPER
44 2 11090-376 RING, HANDLE GRIP 102 2 WW150003 WHEEL, 4.00 DIA.
45 5 11090-392 FOOT COVER 103 1 11040-566 DECAL, SEAT ADJUSTING
46 1 3900-441 DECAL, CYBEX INTERNATIONAL 104 4 JS347400 LOCKWASHER, INT TOOTH .375
47 1 4605-381-X* WARNING LABEL 105 2 11040-568 CLAMP BLOCK INSERT
48 4 4000Y316-X* DECAL, CAUTION 106 2 11000-384 BLOCK, STOP
49 2 4505-331 BUMPER, 1.50 DIA 107 4 JC620415 BHSCS .250-20 X .75
50 1 4605-322 PIN, DETENT 108 1 12040-357 PIN, DETENT
51 1 4605-511 INSERT,PLASTIC 5.94 109 1 11040-789 EAGLE PLAQUE
52 1 51198 WARRANTY BOOK (NOT SHOWN) 110 4 HN575100 LOCKNUT .190-No 10-24
53 1 8500-025-X* DECAL, CAUTION 111 4 HT572512 TAP SC NO. 10-24 X .50 PN HD PHIL
54 2 8500-026-X* DECAL, CAUTION 112 1 4800-164 SEAT PAD
55 1 8500-028-X* DECAL, CAUTION 113 1 4800-184 BACK PAD W/WEAR COVER
56 1 9100-314 CYLINDER, DAMPNER 114 1 4800-187 WEAR COVER
57 2 9100-315 CLIP, DAMPNER SAFETY 115 1 13000-402 MOUNT, WATER BOTTLE HOLDER
58 4 BR030203 RETAINING RING 116 1 13000-400 HOLDER, WATER BOTTLE
59 2 BR030210 RETAINING RING, 17mm 117 1 HT552515 TAP SC NO 8-16X.75
60 2 BR030212 RETAINING RING, 1.575 INTERNAL 118 2 HT512517 TAP SC 10-24 X 1.00 TYPE WB
61 4 BR030214 RETAINING RING, .625 DIA 119 2 PP090213 INSERT PLASTIC
62 2 BS070201 COM SPRING .56 x .66 1.50 LG 120 1 11000-407-X* DECAL, INCREMENT WEIGHT
63 1 CM000211 DECAL, PATENT PENDING
121 1 11040-790 DECAL, MADE IN USA

*Language Key
1-German
2-French
3-Spanish
English
5-Japanese
7-Swedish
8-Russian
 EAGLE LEG PRESS MAIN ASSEMBLY DETAIL

113
114
9 78 69
80 4 75 80

104 80

100 81 93 78
B 81 96 89 93 74 69
31 72 91 64
59 103 78
81 78
60 44 115 117
104
72
91 14 116
64 42 1 43 81
119

57 77
81 100 28 71 98
6 A 81
2 91 SERIAL
112 NUMBER
81 91 96
41 64 48 118
56
81 59 63
66 36 86 81
60 64 79 91
91 53
16 30 64
64 86
66 10 66 79 81 91 87 13
105 91 105
75 80 62 75 81 87
80 106
Cybex Eagle Leg Press Owner’s Manual

50 51 69
76 92
101 85
11
82 78
7 80 37 78
64
91 81 42 91
45 107
41 72 82
74
49
87 92
26 5
80
76
95
27 80
91 81
45

Page 6-5
Service
 Cybex Eagle 11040 Leg Press Owner’s Manual

SHROUD AND GUIDE ROD ASSEMBLY DETAIL

85
21
22
20 110 61 19
85 61
83 85
109 83
61
111 61 19
68A
85
111 85
99
29 46
24

25
38

84

17

120
18 97
85 23
121 47
23
24
85

84 17

85

Service
Page 6-6
 Cybex Eagle 11040 Leg Press Owner’s Manual

SEAT AND CARRIAGE ASSEMBLY DETAIL

81

55
91 91 108
81 62
66
93 54
104
66 3
93 94

81
88
48
40 32
91

16
8 64 91 81
69
54 33 102
64 33 80
80
75
70
58 94 88
67 73
32 80
58
67 102

65 15
48
12
90
65
67
58

15

Service
Page 6-7
 Cybex Eagle 11040 Leg Press Owner’s Manual

TOP WEIGHT ASSEMBLY DETAIL

ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION
1 1 11040-366 Top Weight Assembly, Molded 18 4 HT582510 Tap SC NO 10 x .375 PN HD Phil
2 1 11040-367 Hub, Molded 19 2 11040-409 Molded Bumper Pad
3 2 11040-369 Rod, Linkage 20 12 11040-572 Guard, Increment Weight
4 2 11040-370 Pin 21 6 11040-573 Weight Increment
5 1 11040-427 Rod 22 1 11040-216 Belt Clamp
6 1 11040-426 Stem 23 1 11040-301 Clamp Block Insert
7 1 11040-424 Cover Plate 24 1 11040-428 Adjustment Decal
8 1 11040-416 Cover, Top Weight 25 1 11040-429 Rotation Decal
9 1 11040-425 Knob 26 1 HT552512 Screw, Pan HD Phil HD Self
10 1 BH030207 Pin, Weight Selector Tapping 8-16 x .50, Type WB
11 1 4700-253 Lifting Post 25 27 3 HY740000 Set Screw
12 4 BR030209 External Retaining Ring .188 28 2 HC702817 SHCS 3/8 x 16 1
13 2 BR030220 Internal Retaining Ring 1.250 29 2 HN704901 Lock Nut 38 X 16
14 1 HP016820 Cotter Pin .125 X 1.25 30 1 11030-348 Weight Plate
15 1 HP266765 Roll Pin, .125 X .938 31 23 4000C101 Weight Stack Plate
16 2 HS720004 Felt Washer, .641 1.250 .125 T 32 1 4701-012 Weight Pack (Not Shown)
17 4 HT562715 Tap SC NO 10 x .750 F Phil 33 1 4701-014 Weight Pack (Not Shown)

23

27

22
TOURQUE SET SCREWS
300-350 IN./LBS

8 12

2 3

3 4
12

14
13
5
16
15
26
1
6
4 24
28
7
18
10
9
25

17
21 20

30
19

29
11

31

Service
Page 6-8
 Cybex Eagle 11040 Leg Press Owner’s Manual

BELT ROUTING ASSEMBLY DETAIL

68A

68B

Service
Page 6-9
 Cybex Eagle 11040 Leg Press Owner’s Manual

This page intentionally left blank

Service
Page 6-10
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • techhelp@cybexintl.com