Contents

ARTHUR

BOB THE BUILDER (SCOOP)

BOB THE BUILDER (ROLEY)

CAT IN THE HAT

CITY TOUR AND FUN BUS

CLIFFORD

FORKTRUCK

HELICOPTER

December 2006
 Contents

ICON

I-RACER

NODDY

ROADSTER

THOMAS

TRACTOR

WORLD RALLY CAR

VIDEO EQUIPMENT

REGISTRATION CARD
 REGISTRATION WARRANTY CARD

Ride type:-
Serial number:-

First name:- Initial:- Last name:-

Business/Organization name:-

Job title:-

Address:-

Post code/Zip code:-

Country:-

Telephone No:-
Fax No:-
E-Mail:-

NOTE
To register your kiddie ride, please print and fax the above form to
+44(0)1754 896800 or E-mail details to sales@jolly-roger.co.uk

December 2006
ARTHUR(SCHOOL BUS)
HANDBOOK

© 2003 Mark Brown Studios. All Rights Reserved

System 4000

November 2003
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

November 2003
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4000) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4000) 17
4 Wiring diagram cash box- Base to body loom connector (System 4000) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4000) 24
7 Body shell assembly 26

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at
Fairs (which specifically includes coin operated Children’s Rides), the Industry Standard for the
construction, operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity
(CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68
covering motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in
order to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K.
Health and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected
by a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work
Act - Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC) certificate
is to be issued which must be retained for a period of ten years and be available for inspection by the Health and
Safety Inspectorate and/or the appropriate officer of the Environmental Health Department of a Local authority.
(Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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 JOLLY ROGER AMUSEMENT RIDES

INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that the
device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This regulation
applies in the UK only.

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 JOLLY ROGER AMUSEMENT RIDES

MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A poor
connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove
any litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is
reconnected to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER SUPPLY

SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown
by the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn the
Ride OFF and re-set the original SW1 positions. This will restore the previous credit program

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Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches,
SW1, SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and referring to
these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER TO THE RIDE
HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as this will
avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).
SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

Additional ride features

4.11 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must
be set to the OFF position. “Program Mode” should only be used by experienced operators familiar
with the extended programming sequence, or under direct instruction from Jolly Roger (Amusement
Rides) Ltd., or Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4)
and is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is
gained by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and sliding the
whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the motor to
adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than
recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine.
Alternatively, a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the six nuts (Fig 7 item 6) and washers (Fig 7 item 5) situated under the body
shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are
not in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved
by the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL
requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and
re-set as follows:

When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4000)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4000)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4000)

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SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend
their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted
for the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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 JOLLY ROGER AMUSEMENT RIDES

Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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Fig 5 Chassis assembly (Continued)

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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Fig 6 Coin collection assembly (System 4000)

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Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round, PRESS, red 1
- † 2920008 Bulb, 2.2 watt wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4000 1
14 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 7 Arthur Body Shell Assembly

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Parts list - Arthur body shell assembly

† Item not illustrated

Item No Part No Description QTY
- 1080064 Body shell assembly, comprising: -
1 1100064 Moulding, body 1
2 1110070 Moulding, Arthur 1
3 1700043 Decal, side window LH 1
- 1700044 Decal, side window RH
4 1700045 Decal, Elwood City School Bus, LH 1
- 1700046 Decal, Elwood City School Bus, RH 1
5 7600200 Washer, M10 6
6 7700200 Nut, M10, Nyloc 6
7 1700063 Decal Set, Arthur 1
8 1300001 Step, edge, 6 inch 2
9 1300069 Plate, foot tread 1
10 2900004 Lamp, type B 2
- † 2920002 Bulb, 12 volt, 5 watt, scc AR
11 1110037 Moulding, grille 1
- † 7300006 Screw, cap head, hexagon socket 4
- † 7600000 Washer, M6 4
- † 7600001 Washer, M6 x 25mm dia. 4
- † 7700000 Nut, M6, Nyloc 4
12 1700041 Decal Set, School Bus 1
13 1600007 Reflector, round, white 2
14 1600006 Reflector, round, amber 2
- † 1600002 Reflector, amber 2
- † 1600003 Reflector, red 2
- † 5300001 Steering wheel, small 2
- † 3600005 Bracket, steering wheel 2
- † 7000715 Bolt, M12 x 90 2
- † 7700302 Nut, M12 special 2

Note: For coin acceptor and cash box details see coin collection assembly parts list

Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular
have carried out tests for Earth bonding and dielectric strength. The rides have also been tested and
comply with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby, Louth,
Lincolnshire,
England. LN11 8HE

Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatibility Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st January 1997

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
BOB THE BUILDER (SCOOP)
HANDBOOK

© HIT Entertainment PLC

and Keith Chapman 1998

System 4000

March 2003
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

March 2003
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4000) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4000) 17
4 Wiring diagram cash box- Base to body loom connector (System 4000) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4000) 24
7 Body shell assembly 26

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at
Fairs (which specifically includes coin operated Children’s Rides), the Industry Standard for the
construction, operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity
(CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68
covering motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in
order to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K.
Health and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected
by a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work
Act - Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC) certificate
is to be issued which must be retained for a period of ten years and be available for inspection by the Health and
Safety Inspectorate and/or the appropriate officer of the Environmental Health Department of a Local authority.
(Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that the
device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This regulation
applies in the UK only.

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 JOLLY ROGER AMUSEMENT RIDES

MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A poor
connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove
any litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is
reconnected to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER SUPPLY

SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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 JOLLY ROGER AMUSEMENT RIDES
Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown
by the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn the
Ride OFF and re-set the original SW1 positions. This will restore the previous credit program

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 JOLLY ROGER AMUSEMENT RIDES
Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches,
SW1, SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and referring to
these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER TO THE RIDE
HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as this will
avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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 JOLLY ROGER AMUSEMENT RIDES
SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).
SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

Additional ride features

4.11 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must
be set to the OFF position. “Program Mode” should only be used by experienced operators familiar
with the extended programming sequence, or under direct instruction from Jolly Roger (Amusement
Rides) Ltd., or Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4)
and is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is
gained by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and sliding the
whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the motor to
adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than
recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine.
Alternatively, a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the six nuts (Fig 7 item 5) and washers (Fig 7 item 4) situated under the body
shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are
not in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved
by the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL
requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and
re-set as follows:

When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4000)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4000)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4000)

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 JOLLY ROGER AMUSEMENT RIDES

SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend
their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted
for the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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 JOLLY ROGER AMUSEMENT RIDES

Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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Fig 5 Chassis assembly (Continued)

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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Fig 6 Coin collection assembly (System 4000)

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Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round, PRESS, red 1
- † 2920008 Bulb, 2.2 watt wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4000 1
14 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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 JOLLY ROGER AMUSEMENT RIDES

Fig 7 Bob The Builder Body (Scoop) Shell Assembly

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Parts list - Bob The Builder (Scoop) Body Shell Assembly

† Item not illustrated

Item No Part No Description QTY
- 1080052 Body shell assembly, comprising:
1 1100052 Moulding, body 1
2 1300001 Step, edge, 6 inch 2
3 1700052 D e ca l se t 1
4 7600200 Washer, M10 6
5 7700200 Nut, M19, Nyloc 6
6 1700053 Decal, disc, black 4
7 1110055 Moulding, exhaust 1
8 1110056 Moulding, figure 1
9 3300017 Frame, cab roof 1
10 1110057 Moulding, cab roof 1
11 2900016 Lamp, type E, amber 1
† 2900515 Lens, type E, amber 1
- † 2920007 Bulb, 12 volt, 5 watt, dbc AR
† 1200002 Handle, small 1
† 5300001 Steering wheel, small 1
- † 3600005 Bracket, steering wheel (modified) 1
- † 7000715 Bolt, M12 x 90 1
- † 7700302 Nut, M12 special 1

Note: For coin acceptor and cash box details see coin collection assembly parts list
Note: Refer to manufacturer when ordering items from this list

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JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular
have carried out tests for Earth bonding and dielectric strength. The rides have also been tested and
comply with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby, Louth,
Lincolnshire,
England. LN11 8HE

Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st January 1997

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
 CLIFFORDTM
AND
CLIFFORD THE BIG RED DOGTM
HANDBOOK
SCHOLASTIC and logos are trademarks of Scholastic Inc.
©2002 Scholastic Entertainment Inc. CLIFFORD, CLIFFORD THE BIG RED DOG and logos are trademarks
of Norman Bridwell. All rights reserved.

System 4000

March 2003
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry,
CV1 2FP

March 2003
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4000) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4000) 17
4 Wiring diagram cash box- Base to body loom connector (System 4000) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4000) 24
7 Body shell assembly 26

Page 1
 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at
Fairs (which specifically includes coin operated Children’s Rides), the Industry Standard for the
construction, operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity
(CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68
covering motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in
order to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K.
Health and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected
by a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work
Act - Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC) certificate
is to be issued which must be retained for a period of ten years and be available for inspection by the Health and
Safety Inspectorate and/or the appropriate officer of the Environmental Health Department of a Local authority.
(Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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 JOLLY ROGER AMUSEMENT RIDES

INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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 JOLLY ROGER AMUSEMENT RIDES

INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that the
device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This regulation
applies in the UK only.

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MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A poor
connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove
any litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is
reconnected to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER SUPPLY

SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown
by the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn the
Ride OFF and re-set the original SW1 positions. This will restore the previous credit program

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Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches,
SW1, SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and referring to
these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER TO THE RIDE
HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as this will
avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).
SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

Additional ride features

4.11 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must
be set to the OFF position. “Program Mode” should only be used by experienced operators familiar
with the extended programming sequence, or under direct instruction from Jolly Roger (Amusement
Rides) Ltd., or Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4)
and is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is
gained by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and sliding the
whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the motor to
adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than
recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine.
Alternatively, a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the six nuts (Fig 7 item 4) and washers (Fig 7 item 3) situated under the body
shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are
not in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved
by the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL
requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and
re-set as follows:

When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4000)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4000)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4000)

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SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend
their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted
for the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES

Fig 5 Chassis assembly (Continued)

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 JOLLY ROGER AMUSEMENT RIDES

Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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Fig 6 Coin collection assembly (System 4000)

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round, PRESS, red 1
- † 2920008 Bulb, 2.2 watt wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4000 1
14 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 7 Clifford Body Shell Assembly

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Parts list - Clifford Body Shell Assembly

† Item not illustrated

Item No Part No Description QTY
- 1080061 Body shell assembly, comprising:
1 1100061 Moulding, body 1
2 1700061 D e ca l S e t 1
3 1300002 Step, edge, 5 inch 2
4 7600200 Washer, M10 6
5 7700200 Nut, M19, Nyloc 6
† 1300054 Plate, foot tread 1
† 1200001 Handle, large 2

Note: For coin acceptor and cash box details see coin collection assembly parts list
Note: Refer to manufacturer when ordering items from this list

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JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular
have carried out tests for Earth bonding and dielectric strength. The rides have also been tested and
comply with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby, Louth,
Lincolnshire,
England. LN11 8HE

Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st January 1997

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
BOB THE BUILDER (ROLEY)
HANDBOOK

© HIT Entertainment PLC

and Keith Chapman 2003

System 4000

March 2003
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted in any form, electronic, mechanical, photocopying, recording or other
means without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the pur-
pose of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

March 2003
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4000) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4000) 17
4 Wiring diagram cash box- Base to body loom connector (System 4000) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4000) 24
7 Body shell assembly 26

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we trust
it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at Fairs
(which specifically includes coin operated Children’s Rides), the Industry Standard for the construction,
operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity (CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68 covering
motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in order to
conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K. Health and
Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected by
a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth Leakage
Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work Act
- Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the regulations
laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-Guidance on
Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC)

certificate is to be issued which must be retained for a period of ten years and be available for inspection
by the Health and Safety Inspectorate and/or the appropriate officer of the Environmental Health Department
of a Local authority. (Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a tripping
hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is a
minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no exposed
cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not in
a position where the ride could be exposed to direct rain or snow, or other adverse weather conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that
the device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This
regulation applies in the UK only.

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MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as printed
on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A
poor connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove any
litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is reconnected
to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER

SUPPLY SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown by
the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn
the Ride OFF and re-set the original SW1 positions. This will restore the previous credit
program

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Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches, SW1,
SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as this
will avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been pro-
grammed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).

SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

Additional ride features

4.11 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must be
set to the OFF position. “Program Mode” should only be used by experienced operators familiar with the
extended programming sequence, or under direct instruction from Jolly Roger (Amusement Rides) Ltd., or
Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4) and
is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is gained
by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and
sliding the whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the
motor to adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine. Alternatively,
a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the six nuts (Fig 7 item 5) and washers (Fig 7 item 4) situated under the body
shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are not
in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and re-
set as follows:

When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4000)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4000)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4000)

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SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to the
correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend their
Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted for
the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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Fig 5 Chassis assembly (Continued)

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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Fig 6 Coin collection assembly (System 4000)

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Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round, PRESS, red 1
- † 2920008 Bulb, 2.2 watt wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4000 1
14 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 7 Bob the Builder (Roley) Body Shell Assembly

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Parts list - Bob the Builder (Roley) Body Shell Assembly

† Item not illustrated

Item No Part No Description QTY
- 1080061 Body shell assembly, comprising:
1 1100062 Moulding, body 1
2 1700062 D e ca l se t 1
3 1300001 Step, edge, 6 inch 2
4 7600200 Washer, M10 6
5 7700200 Nut, M19, Nyloc 6
6 1200002 Handle, small 1
7 5300001 Steering wheel, small 1
- † 3600005 Bracket, steering wheel (modified) 1
- † 7000715 Bolt, M12 x 90 1
- † 7700302 Nut, M12 special 1
8 1110056 Moulding, figure 1
9 2900016 Lamp, type E, amber 1
† 2900515 Lens, type E, amber 1
- † 2920007 Bulb, 12 volt, 5 watt, dbc AR
10 1110057 Moulding, cab roof 1
11 3300017 Frame, cab roof 1

Note: For coin acceptor and cash box details see coin collection assembly parts list
Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular have
carried out tests for Earth bonding and dielectric strength. The rides have also been tested and comply
with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby,
Louth,
Lincolnshire,
England.
LN11 8HE

Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2,
A15 and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st January 1997

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
 TRACTOR
HANDBOOK

System 4000

April 2004
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

April 2004
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4000) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4000) 17
4 Wiring diagram cash box- Base to body loom connector (System 4000) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4000) 24
7 Body shell assembly 26

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at
Fairs (which specifically includes coin operated Children’s Rides), the Industry Standard for the
construction, operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity
(CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68
covering motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in
order to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K.
Health and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected
by a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work
Act - Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC) certificate
is to be issued which must be retained for a period of ten years and be available for inspection by the Health and
Safety Inspectorate and/or the appropriate officer of the Environmental Health Department of a Local authority.
(Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that the
device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This regulation
applies in the UK only.

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 JOLLY ROGER AMUSEMENT RIDES

MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A poor
connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove
any litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is
reconnected to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER SUPPLY

SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown
by the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn the
Ride OFF and re-set the original SW1 positions. This will restore the previous credit program

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Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches,
SW1, SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and referring to
these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER TO THE RIDE
HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as this will
avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).
SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

Additional ride features

4.11 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must
be set to the OFF position. “Program Mode” should only be used by experienced operators familiar
with the extended programming sequence, or under direct instruction from Jolly Roger (Amusement
Rides) Ltd., or Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4)
and is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is
gained by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and sliding the
whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the motor to
adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than
recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine.
Alternatively, a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the six bolts, nuts (Fig 7 item 8) and washers (Fig 7 item 7) situated under the
body shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are
not in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved
by the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL
requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and
re-set as follows:

When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4000)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4000)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4000)

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SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend
their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted
for the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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Fig 5 Chassis assembly (Continued)

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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Fig 6 Coin collection assembly (System 4000)

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Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round, PRESS, red 1
- † 2920008 Bulb, 2.2 watt wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4000 1
14 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 7 Tractor Body Shell Assembly

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Parts list - Tractor body shell assembly

† Item not illustrated

Item No Part No Description QTY
- 1080065 Body shell assembly, comprising: -
1 11000645 Moulding, body 1
2 1110071 Moulding, Roof 1
3 2900016 Lamp, type E, Amber 2
- † 2920007 Bulb, 12 volt, 5 watt, scc AR
- † 2920515 Lamp, lens type E, Amber 1
4 3300018 Frame, Cab roof 1
5 1700064 Decal, set, Troy 1
6 1300001 Step, edge, 6 inch 2
7 7600200 Washer, M10 6
8 7700200 Nut, M10, Nyloc 6
† 7000602 Bolt, M10 x 25, Hexagon head 6
9 1200002 Handle, small 1
- † 5300001 Steering wheel, small 1
- † 3600005 Bracket, steering wheel 1
- † 1300070 Foot tread 1

Note: For coin acceptor and cash box details see coin collection assembly parts list

Note: Refer to manufacturer when ordering items from this list

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JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular
have carried out tests for Earth bonding and dielectric strength. The rides have also been tested and
comply with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby, Louth,
Lincolnshire,
England. LN11 8HE

Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st January 1997

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
THE CAT IN THE HAT
HANDBOOK

The movie ‘Dr. Suess’ The Cat in the Hat’ (c) 2004 Universal Studios and DreamWorks LLC.
Based on the Cat in the Hat book and characters TM & (c) 1957 Dr. Suess Enterprise, L.P.
Licensed by Universal Studios Licensing LLLP. All Rights Reserved

System 4000

April 2004
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

April 2004
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4000) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4000) 17
4 Wiring diagram cash box- Base to body loom connector (System 4000) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4000) 24
7 Body shell assembly 26

Page 1
 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at
Fairs (which specifically includes coin operated Children’s Rides), the Industry Standard for the
construction, operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity
(CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68
covering motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in
order to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K.
Health and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected
by a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work
Act - Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC) certificate
is to be issued which must be retained for a period of ten years and be available for inspection by the Health and
Safety Inspectorate and/or the appropriate officer of the Environmental Health Department of a Local authority.
(Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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 JOLLY ROGER AMUSEMENT RIDES

INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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 JOLLY ROGER AMUSEMENT RIDES

OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that the
device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This regulation
applies in the UK only.

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 JOLLY ROGER AMUSEMENT RIDES

MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A poor
connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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 JOLLY ROGER AMUSEMENT RIDES
Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove
any litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is
reconnected to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER SUPPLY

SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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 JOLLY ROGER AMUSEMENT RIDES
Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown
by the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn the
Ride OFF and re-set the original SW1 positions. This will restore the previous credit program

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Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches,
SW1, SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and referring to
these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER TO THE RIDE
HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as this will
avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).
SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

Additional ride features

4.11 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must
be set to the OFF position. “Program Mode” should only be used by experienced operators familiar
with the extended programming sequence, or under direct instruction from Jolly Roger (Amusement
Rides) Ltd., or Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4)
and is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is
gained by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and sliding the
whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the motor to
adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than
recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine.
Alternatively, a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the six bolts, nuts (Fig 7 item 6) and washers (Fig 7 item 5) situated under the
body shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are
not in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved
by the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL
requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and
re-set as follows:

When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4000)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4000)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4000)

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SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend
their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted
for the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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Fig 5 Chassis assembly (Continued)

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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Fig 6 Coin collection assembly (System 4000)

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Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round, PRESS, red 1
- † 2920008 Bulb, 2.2 watt wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4000 1
14 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 7 The Cat in the Hat Body Shell Assembly

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Parts list - The Cat in the Hat, body shell assembly

† Item not illustrated

Item No Part No Description QTY
- 1080066 Body shell assembly, comprising: -
1 1110072 Moulding, roof 1
2 1100066 Moulding, body 1
3 1300001 Step, edge, 6 inch 1
4 1700064 Decal Set, The Cat in the Hat 1
5 7600200 Washer, M10 6
6 7700200 Nut, M10, Nyloc 6
- † 7000600 Bolt, M10 x 25, Hex head 6
7 2900004 Lamp, type B 2
- 2920002 Bulb, 12 volt, 5 watts, scc AR
8 1200002 Handle, small 1
9 1110072 Moulding, figure 1
- † 5300001 Steering wheel, small 1
- † 3600005 Bracket, steering wheel 1
- † 1300070 Foot tread 1

Note: For coin acceptor and cash box details see coin collection assembly parts list

Note: Refer to manufacturer when ordering items from this list

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JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular
have carried out tests for Earth bonding and dielectric strength. The rides have also been tested and
comply with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby, Louth,
Lincolnshire,
England. LN11 8HE

Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st January 1997

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
FORK LIFT TRUCK
HANDBOOK
(For Video Ride Equipment Refer to:
Video Ride Equipment Handbook)

System 4000

October 2004
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted in any form, electronic, mechanical, photocopying, recording or other
means without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the pur-
pose of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

September 2004
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4000) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4000) 17
4 Wiring diagram cash box- Base to body loom connector (System 4000) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4000) 24
7 Body shell assembly 26

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we trust
it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at Fairs
(which specifically includes coin operated Children’s Rides), the Industry Standard for the construction,
operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity (CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68 covering
motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in order to
conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K. Health and
Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected by
a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth Leakage
Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work Act
- Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the regulations
laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-Guidance on
Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC)

certificate is to be issued which must be retained for a period of ten years and be available for inspection
by the Health and Safety Inspectorate and/or the appropriate officer of the Environmental Health Department
of a Local authority. (Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a tripping
hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is a
minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no exposed
cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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 JOLLY ROGER AMUSEMENT RIDES

INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not in
a position where the ride could be exposed to direct rain or snow, or other adverse weather conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that
the device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This
regulation applies in the UK only.

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MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as printed
on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A
poor connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove any
litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is reconnected
to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER

SUPPLY SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown by
the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn
the Ride OFF and re-set the original SW1 positions. This will restore the previous credit
program

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Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches, SW1,
SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as this
will avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been pro-
grammed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).

SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

Additional ride features

4.11 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must be
set to the OFF position. “Program Mode” should only be used by experienced operators familiar with the
extended programming sequence, or under direct instruction from Jolly Roger (Amusement Rides) Ltd., or
Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4) and
is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is gained
by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and
sliding the whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the
motor to adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than
recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine.
Alternatively, a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the four bolts, nuts (Fig 7 item 5) and washers (Fig 7 item 4) situated under the
body shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are not
in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and re-
set as follows:

When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4000)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4000)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4000)

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SPARE PARTS

NOTE
For Video Ride Equipment - Spare Parts, refer to the Video Ride Equipment Handbook.

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to the
correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend their
Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted for
the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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Fig 5 Chassis assembly (Continued)

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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Fig 6 Coin collection assembly (System 4000)

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Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round, PRESS, red 1
- † 2920008 Bulb, 2.2 watt wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4000 1
14 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 7 Body Shell Assembly

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Parts list - Body Shell Assembly

† Item not illustrated

Item No Part No Description QTY
- 1080069 Body shell assembly, comprising:
1 1100069 Moulding, body 1
2 1300001 Step, edge, 6 inch 2
3 1700052 D e ca l se t 1
4 3300019 Frame, cab roof 1
5 1200002 Handle, small 2
6 1300001 Step edge, 6 inch 2
7 1300070 Foot tread 1
8 7700200 Nut, M19, Nyloc 4
9 7600200 Washer, M10 4
10 1700069 D e ca l se t 1
† 5300001 Steering wheel, small 1
- † 3600005 Bracket, steering wheel (modified) 1
- † 7000715 Bolt, M12 x 90 1
- † 7700302 Nut, M12 special 1

Note: For coin acceptor and cash box details see coin collection assembly parts list
Note: Refer to manufacturer when ordering items from this list

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THIS PAGE NOT USED

 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular have
carried out tests for Earth bonding and dielectric strength. The rides have also been tested and comply
with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby,
Louth,
Lincolnshire,
England.
LN11 8HE

Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2,
A15 and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st January 1997

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
 HELICOPTER INTERACTIVE
VIDEO SIMULATOR HANDBOOK

System 4000

October 2004
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

April 2004
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Interactive timer/video control unit
4.3 Ram drive control unit
4.4 Coin acceptor (mechanical)
4.5 Coin acceptor (electronic) MARS
4.6 Electronic coin mechanism MARS - switch positions
4.8 Stamar interactive timer/video Kiddie ride controller configuration instructions
4.9 SW1- Sets the price of play value or credit programme options
4.10 SW2 - Ride time
4.11 SW3 - Additional ride features
4.12 SW4 - Ram control options
4.13 Level ride calibration sequence
4.14 Fuses
4.15 Volume adjustment
4.16 Video monitor
4.17 Bearings
4.18 Body and other mouldings
4.19 Removal of body shell
4.20 Interactive ram units
4.21 Daily checks

SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable interactive timer/video control unit 10
2 Ram drive control unit 15
3 Chassis assembly 20
4 Coin collection assembly (System 4000) 22
5 Body shell assembly 24

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at
Fairs (which specifically includes coin operated Children’s Rides), the Industry Standard for the
construction, operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity
(CE Mark).

The Rides comply with United Kingdom and European Community regulations.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in
order to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K.
Health and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected
by a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work
Act - Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC) certificate
is to be issued which must be retained for a period of ten years and be available for inspection by the Health and
Safety Inspectorate and/or the appropriate officer of the Environmental Health Department of a Local authority.
(Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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 JOLLY ROGER AMUSEMENT RIDES
INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Wherever practical make sure there is adequate clearance all round the Ride to minimise
the risk of injury to the passengers or public. If possible, a 1 metre clearance around the ride is
recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 Dès lors que les conditions pratiques le permettent, s’assurer qu’il y a suffisamment
d’espace tout autour du manège pour minimiser le risque de blessures pouvant être causées aux
passagers ou au public. Si c’est possible, il est conseillé de laisser 1 mètre d’espace tout autour
du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.

AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.
ATTENTION
TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT
D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that the
device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This regulation
applies in the UK only.

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 JOLLY ROGER AMUSEMENT RIDES

MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to make
sure that they are in a safe condition for operation by the general public. In the unlikely event of the need
to make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

Interactive timer/video programmable control unit

4.2 The interactive timer/video programmable control unit is located on the chassis structure underneath
the ride. To gain access to the control unit position the ride on its side. To remove/refit the timer/video
control unit proceed as follows:

4.2.1 Position the ride on its side and locate the interactive timer/video programmable control
unit installed across the chassis.

4.2.2 Remove the two nuts located at each side of the unit.

4.2.3 The interactive timer/video programmable control unit may now be removed by lifting it up
to disconnect the plugs and sockets.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.8.

4.2.5 Refit the unit by connecting the plugs and sockets to each other and positioning it on the
two locator bolts and gently lowering it back into position.

4.2.6 Refit the two nuts each side of the unit and secure. Make sure there is a good connection
between the plugs and sockets. A poor connection could result in failure of the unit.

4.2.7 Position the ride in its normal upright position.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

Ram drive control unit

4.3 The ram drive control unit is located, on the chassis structure underneath the ride. To gain access
to the control unit position the ride on its side. To remove/refit the ram drive control unit proceed as
follows:

4.3.1 Position the ride on its side and locate the ram drive control unit installed across the chassis.

4.3.2 Remove the two nuts located at each side of the unit.

4.3.3 The ram drive control unit may now be removed by lifting it up to disconnect the plugs and
sockets.

4.3.4 Refit the unit by connecting the plugs and sockets to each other and positioning it on the
two locator bolts and gently lowering it back into position.

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4.3.5 Refit the two nuts each side of the unit and secure. Make sure there is a good connection
between the plugs and sockets. A poor connection could result in failure of the unit.

4.3.6 Position the ride in its normal upright position.

Coin acceptor (mechanical)

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Make sure that the wires are reconnected on the correct terminals (C and NO).

4.4.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.4.3 Refit the coin acceptor in reverse order to removal, make sure that the pins on the main
coin acceptor body locate in the dimples on the side plate.

4.4.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

Coin acceptor (electronic) MARS

4.5 To remove/refit the coin acceptor proceed as follows:

4.5.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.5.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove
any litter or obstruction. Release hinged side plate.

4.5.3 Refit the coin acceptor in reverse order to removal, make sure that the cable plug is
reconnected to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER

SUPPLY SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.6 To inhibit coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be inhibited.

4.6.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

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4.7 To re-enable inhibited coins:

With machine switched on:

4.7.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.7.2 Press reject button within 20 seconds of setting slide switches.

4.7.3 Insert all coins to be re-enabled.

4.7.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Fig 1 Interactive timer/video programmable control unit

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Stamar interactive timer/video programmable kiddie ride controller configuration instructions

4.8 The“interactive timer/video programmable control unit has four externally accessible DIL switches,
SW1, SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting attachments have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as
this will avoid any unintentional damage to the control unit and/or the ride.

SW1 - Sets the price of play value or credit program options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (1 coin) to £1.50 (15 coin).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (1 coin) to $3.75 (15 coin).

- Euro Mechanism. The mechanism is programmed for a 10c base and gives play values
from 10c (1 coin) to 1.50 (15 coin).

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NOTE
In the following table the Price of Play/Base Coinage Selection - 15 Coin will be added and
available to the the user from late 2004.
SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P
off on off on 10 C oi n Or 1 RIDE 3 RIDES
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES
70p £1 £2
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on Or

off off off off

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SW2 - Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

SW3 - Additional ride features

4.11 SW3 selects additional ride features and should be set as shown in the following table:

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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SW 4 - Ram control options

TO PREVENT DAMAGE OCCURRING TO THE RIDE - SW4 MUST ONLY BE SET AS

SHOWN IN THE FOLLOWING TABLE. FAILURE TO OBEY THIS WARNING WILL MAKE
THE RIDE INOPERABLE.

4.12 SW4 selects additional ram control options and should be set as shown in the following table:

SW4

S1 S2 S3 S4

Ride is fitted with standard AC motor Off x x x

Ride is fitted with DC ram actuators On x x x
Level ride calibration mode x x x On

Level Ride Calibration Sequence

4.13 The level ride calibration sequence can be used to fine tune the rides level position if new
rams are fitted, a new interactive ram unit is fitted or if for any other reason the ride is not
powering up in a level condition.

4.13.1 Turn the ride OFF.

4.13.2 Set SW4/S4 to the ON position.

4.13.3 Turn the ride ON.

4.13.4 Follow the on-screen instructions.

4.13.5 Turn the ride OFF.

4.13.6 Set SW4/S4 to the OFF position.

4.13.7 Turn the ride ON.

Fuses

4.14 All fuses are “anti-surge” rated, they are located in the front face of the timer/video control unit and
the ram drive control unit. Never replace fuses with a higher value than recommended. The following
tables shows the fuse values applicable to the interactive ride:

Fusing values - Timer/Video system

Timer/Flasher fuse 3.15A

Video fuse 1A
Screen fuse 3.15A
Main fuse - 240v 3.15A
Main fuse - 110v 6.3A

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Fig 2 Ram drive control unit

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Fusing values - Ram drive system

Up/Down ram fuse 3.15A

Ram control fuse 1A
Left/Right ram fuse 3.15A
Main fuse - 240v 3.15A
Main fuse - 110v 6.3A
Volume adjustment

4.15 The volume adjuster is located on the front of the video/timer control unit. To gain access to the
volume adjuster position the ride on its side and locate the front of the video/timer control unit installed
across the chassis structure. Rotate the volume adjuster - clockwise or counter-clockwise to obtain the
required volume.

Video monitor

4.16 The video monitor (protected by a toughened clear glass screen) is located in the windscreen
framework facing the ride seat. To remove/refit the video monitor proceed as follows:

NOTE

When removing and refitting the video monitor take care when handling the toughened clear glass
protective screen.

4.16.1 Remove the monitor attachment fittings securing the monitor to the windscreen framework.

4.16.2 Disconnect the power input and video input connectors from the monitor and withdraw the
monitor from the windscreen framework.

4.16.3 Refit the monitor by connecting the video input and power input connectors to the monitor.

4.16.4 Make sure there is a good connection between the video input and power input connectors.
A poor connection could result in failure of the monitor. Locate the monitor into the windscreen
framework.
4.16.5 Refit the monitor attachment fittings and secure the monitor to the windscreen framework.
Bearings

4.17 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

Body and other mouldings

4.18 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine. Alternatively,
a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 5 in Spare Parts section for item numbers.

4.19 To remove the body shell

4.19.1 Remove the four bolts, (Fig 5, item 9) spring washers (Fig 5, item 10), and washers (Fig
5, item 11) situated under the body shell, which attach the body to the chassis.

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4.19.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.19.3 Remove body shell.

Interactive Ram Units

4.20 The two interactive ram units are “sealed for life units” and should not be tampered with. The ram
units are installed to the ride chassis structure. No maintenance is necessary as the units are repaired
by replacement. To replace the a ram unit proceed as follows:

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

4.20.1 Disconnect the machine from the electrical power supply.

4.20.2 Gain access to the ram unit.

4.20.3 Disconnect the ram unit electrical connector.

4.20.4 Remove the nut, bolt and washer assemblies that secure the ram unit to the chassis.

4.20.5 Remove the ram unit from the ride.

4.20.6 Install the new ram unit in position and secure to the chassis with the nut, bolt and washer
assemblies.

4.20.7 Connect the ram unit electrical connector.

4.20.8 Connect the electrical power and test the ride.

4.20.9 If necessary proceed with the ride level calibration sequence, Para 4.13.

Daily checks

4.21 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended:

4.21.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.21.2 Check that the mains cable is undamaged.

4.21.3 Check that there are no broken or damaged parts of the ride that may cause injury.
4.21.4 Check that all guards are in place thus preventing any access to the mechanism.

4.21.5 Apply pressure to the ride to make sure that it is firmly secured to the base stem and
check that all advisory literature is in place.
4.21.6 Make sure the area around the ride is free from obstruction and that persons passing by
are not in any danger.

4.21.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.

4.22 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

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THIS PAGE NOT USED

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SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend
their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted
for the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 3 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000019 Chassis assembly, comprising: -
1 3100005 Chassis 1
- 3100006 Upper frame 1
- 3100007 Middle frame 1
- 3100008 Lower frame 1
2 5120002 Castor 2
3 7000707 Bolt, M12 x 50 8
4 7600300 Washer, M12 4
5 6000000 Housing, bearing assembly, NP12 4
6 7700300 Nut, M12, Nyloc 4
7 7700200 Nut, M10, Nyloc 12
8 7600200 Washer, M10 14
9 7000604 Bolt, M10 x 35 8
10 3800000 Foot, rubber 2
11 7600201 Washer, M10, spring 2
12 8210001 Shaft, pivot 2
13 2000002 Actuator 2

Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES

Fig 4 Coin collection assembly (System 4000)

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round, PRESS, red 1
- † 2920008 Bulb, 2.2 watt wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4

- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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 JOLLY ROGER AMUSEMENT RIDES

Fig 5 Body shell assembly

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Body shell assembly

† Item not illustrated

Item No Part No Description QTY
- 1080068 Body shell assembly, comprising: -
1 1100068 Moulding, body 1
2 1700068 D e ca l se t 1
3 1300001 Step edge, 6 inch 1
4 1300071 Floor tread 1
5 7000602 Bolt, M10 x 35, Hexagon head 4
6 7600201 Washer, spring M10 4
7 7600200 Washer, M10 4
8 1200002 Handle, small 1
9 2900020 Lamp, type G, Amber 1
- † 2920008 Bulb, 24 volt, 10 watt, AR
- † 2920515 Lamp, lens type G, Amber 1
- † 2520011 Joystick 1
- † 7300008 Screw, button head, hexagon socket, M5x20 4
- † 7700002 Nut, M5, nyloc 4

Note: For coin acceptor and cash box details see coin collection assembly parts list

Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Timer/vidio & ram controllers

† Item not illustrated

Item No. Part No. Description QTY
- † 2900519 Timer/video control unit 1
- † 2900520 S. Video lead 1
- † 2900522 Extended electronic mech. lead 1
- † 2900523 Power supply 120VA transformer 1
- † 2900524 Power supply PCB assembly 1
- † 2900525 Timer/video PCB assembly 1
- † 2900526 12v Cooling fan 1
- † 2900528 Ram control unit 1
- † 2900529 Power supply 160VA tramsformer 1
- † 2900530 Power supply PCB assembly 1
- † 2900531 Ram controller PCB assembly 1
- † 2900526 12v F an 1

Note: Refer to manufacturer when ordering items from this list

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JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby, Louth,
Lincolnshire,
England. LN11 8HE

Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Year in which CE mark was affixed: 2004

Authorised Signatory:

Manufacturer Date of Issue

1st January 2004

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
Contents
JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
I-CON INTERACTIVE
EXCAVATOR
HANDBOOK

System 4000
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

April 2004
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Interactive timer/video control unit
4.3 Ram drive control unit
4.4 Coin acceptor (mechanical)
4.5 Coin acceptor (electronic) MARS
4.6 Electronic coin mechanism MARS - switch positions
4.8 Stamar interactive timer/video Kiddie ride controller configuration instructions
4.9 SW1- Sets the price of play value or credit programme options
4.10 SW2 - Ride time
4.11 SW3 - Additional ride features
4.12 SW4 - Ram control options
4.13 Level ride calibration sequence
4.14 Fuses
4.15 Volume adjustment
4.16 Video monitor
4.17 Bearings
4.18 Body and other mouldings
4.19 Removal of body shell
4.20 Interactive ram units
4.21 Daily checks

SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable interactive timer/video control unit 10
2 Ram drive control unit 15
3 Chassis assembly 20
4 Coin collection assembly (System 4000) 22
5 I-Con body shell assembly 24
6 Joystick control panel 28

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at
Fairs (which specifically includes coin operated Children’s Rides), the Industry Standard for the
construction, operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity
(CE Mark).

The Rides comply with United Kingdom and European Community regulations.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in
order to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K.
Health and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected
by a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work
Act - Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC) certificate
is to be issued which must be retained for a period of ten years and be available for inspection by the Health and
Safety Inspectorate and/or the appropriate officer of the Environmental Health Department of a Local authority.
(Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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 JOLLY ROGER AMUSEMENT RIDES
INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Wherever practical make sure there is adequate clearance all round the Ride to minimise
the risk of injury to the passengers or public. If possible, a 1 metre clearance around the ride is
recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 Dès lors que les conditions pratiques le permettent, s’assurer qu’il y a suffisamment
d’espace tout autour du manège pour minimiser le risque de blessures pouvant être causées aux
passagers ou au public. Si c’est possible, il est conseillé de laisser 1 mètre d’espace tout autour
du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.

AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.
ATTENTION
TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT
D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that the
device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This regulation
applies in the UK only.

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 JOLLY ROGER AMUSEMENT RIDES

MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to make
sure that they are in a safe condition for operation by the general public. In the unlikely event of the need
to make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

Interactive timer/video programmable control unit

4.2 The interactive timer/video programmable control unit is located inside the lockable access door
on the right-hand side of the ride. To remove/refit the timer/video control unit proceed as follows:

4.2.1 Unlock and open the access door located on the right-hand side of the ride and locate the
interactive timer/video programmable control unit to the right of the ram drive control unit.

4.2.2 Remove the two nuts located at each side of the unit.

4.2.3 The interactive timer/video programmable control unit may now be removed by lifting it up
to disconnect the plugs and sockets. The unit can now be withdraw through the lockable access
door opening.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.8.

4.2.5 Refit the unit by connecting the plugs and sockets to each other and positioning it on the
two locator bolts and gently lowering it back into position.

4.2.6 Refit the two nuts each side of the unit and secure. Make sure there is a good connection
between the plugs and sockets. A poor connection could result in failure of the unit.

4.2.7 Close and lock the access door.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

Ram drive control unit

4.3 The ram drive control unit is located, inside the lockable access door, on the right-hand side of the
ride. To remove/refit the ram drive control unit proceed as follows:

4.3.1 Unlock and open the access door located on the right-hand side of the ride and locate the
ram drive control unit to the left of the interactive timer/video programmable control unit.

4.3.2 Remove the two nuts located at each side of the unit.

4.3.3 The ram drive control unit may now be removed by lifting it up to disconnect the plugs and
sockets. The unit can now be withdraw through the lockable access door opening.

4.3.4 Refit the unit by connecting the plugs and sockets to each other and positioning it on the
two locator bolts and gently lowering it back into position.

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 JOLLY ROGER AMUSEMENT RIDES
4.3.5 Refit the two nuts each side of the unit and secure. Make sure there is a good connection
between the plugs and sockets. A poor connection could result in failure of the unit.

4.3.6 Close and lock the access door.

Coin acceptor (mechanical)

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Make sure that the wires are reconnected on the correct terminals (C and NO).

4.4.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.4.3 Refit the coin acceptor in reverse order to removal, make sure that the pins on the main
coin acceptor body locate in the dimples on the side plate.

4.4.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

Coin acceptor (electronic) MARS

4.5 To remove/refit the coin acceptor proceed as follows:

4.5.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.5.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove
any litter or obstruction. Release hinged side plate.

4.5.3 Refit the coin acceptor in reverse order to removal, make sure that the cable plug is
reconnected to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER

SUPPLY SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.6 To inhibit coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be inhibited.

4.6.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

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 JOLLY ROGER AMUSEMENT RIDES
4.7 To re-enable inhibited coins:

With machine switched on:

4.7.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.7.2 Press reject button within 20 seconds of setting slide switches.

4.7.3 Insert all coins to be re-enabled.

4.7.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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 JOLLY ROGER AMUSEMENT RIDES

Fig 1 Interactive timer/video programmable control unit

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 JOLLY ROGER AMUSEMENT RIDES
Stamar interactive timer/video programmable kiddie ride controller configuration instructions

4.8 The“interactive timer/video programmable control unit has four externally accessible DIL switches,
SW1, SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting attachments have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as
this will avoid any unintentional damage to the control unit and/or the ride.

SW1 - Sets the price of play value or credit program options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (1 coin) to £1.50 (15 coin).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (1 coin) to $3.75 (15 coin).

- Euro Mechanism. The mechanism is programmed for a 10c base and gives play values
from 10c (1 coin) to 1.50 (15 coin).

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 JOLLY ROGER AMUSEMENT RIDES

NOTE
In the following table the Price of Play/Base Coinage Selection - 15 Coin will be added and
available to the the user from late 2004.
SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P
off on off on 10 C oi n Or 1 RIDE 3 RIDES
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES
70p £1 £2
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on Or

off off off off

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SW2 - Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

SW3 - Additional ride features

4.11 SW3 selects additional ride features and should be set as shown in the following table:

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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SW 4 - Ram control options

TO PREVENT DAMAGE OCCURRING TO THE RIDE - SW4 MUST ONLY BE SET AS

SHOWN IN THE FOLLOWING TABLE. FAILURE TO OBEY THIS WARNING WILL MAKE
THE RIDE INOPERABLE.

4.12 SW4 selects additional ram control options and should be set as shown in the following table:

SW4

S1 S2 S3 S4

Ride is fitted with standard AC motor Off x x x

Ride is fitted with DC ram actuators On x x x
Level ride calibration mode x x x On

Level Ride Calibration Sequence

4.13 The level ride calibration sequence can be used to fine tune the rides level position if new
rams are fitted, a new interactive ram unit is fitted or if for any other reason the ride is not
powering up in a level condition.

4.13.1 Turn the ride OFF.

4.13.2 Set SW4/S4 to the ON position.

4.13.3 Turn the ride ON.

4.13.4 Follow the on-screen instructions.

4.13.5 Turn the ride OFF.

4.13.6 Set SW4/S4 to the OFF position.

4.13.7 Turn the ride ON.

Fuses

4.14 All fuses are “anti-surge” rated, they are located in the front face of the timer/video control unit and
the ram drive control unit. Never replace fuses with a higher value than recommended. The following
tables shows the fuse values applicable to the interactive ride:

Fusing values - Timer/Video system

Timer/Flasher fuse 3.15A

Video fuse 1A
Screen fuse 3.15A
Main fuse - 240v 3.15A
Main fuse - 110v 6.3A

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Fig 2 Ram drive control unit

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Fusing values - Ram drive system

Up/Down ram fuse 3.15A

Ram control fuse 1A
Left/Right ram fuse 3.15A
Main fuse - 240v 3.15A
Main fuse - 110v 6.3A
Volume adjustment

4.15 The volume adjuster is located on the front of the video/timer control unit. To gain access to the
volume adjuster unlock and open the lockable access door - located on the right-hand side of the ride.
Rotate the volume adjuster - clockwise or counter-clockwise to obtain the required volume.

Video monitor

4.16 The video monitor (protected by a toughened clear glass screen) is located in the windscreen
framework facing the ride seat. To remove/refit the video monitor proceed as follows:

NOTE

When removing and refitting the video monitor take care when handling the toughened clear glass
protective screen.

4.16.1 Remove the monitor attachment fittings securing the monitor to the windscreen framework.

4.16.2 Disconnect the power input and video input connectors from the monitor and withdraw the
monitor from the windscreen framework.

4.16.3 Refit the monitor by connecting the video input and power input connectors to the monitor.

4.16.4 Make sure there is a good connection between the video input and power input connectors.
A poor connection could result in failure of the monitor. Locate the monitor into the windscreen
framework.
4.16.5 Refit the monitor attachment fittings and secure the monitor to the windscreen framework.
Bearings

4.17 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

Body and other mouldings

4.18 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine. Alternatively,
a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 5 in Spare Parts section for item numbers.

4.19 To remove the body shell

4.19.1 Remove the four bolts, (Fig 5, item 9) spring washers (Fig 5, item 10), and washers (Fig
5, item 11) situated under the body shell, which attach the body to the chassis.

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4.19.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.19.3 Remove body shell.

Interactive Ram Units

4.20 The two interactive ram units are “sealed for life units” and should not be tampered with. The ram
units are installed to the ride chassis structure. No maintenance is necessary as the units are repaired
by replacement. To replace the a ram unit proceed as follows:

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

4.20.1 Disconnect the machine from the electrical power supply.

4.20.2 Gain access to the ram unit.

4.20.3 Disconnect the ram unit electrical connector.

4.20.4 Remove the nut, bolt and washer assemblies that secure the ram unit to the chassis.

4.20.5 Remove the ram unit from the ride.

4.20.6 Install the new ram unit in position and secure to the chassis with the nut, bolt and washer
assemblies.

4.20.7 Connect the ram unit electrical connector.

4.20.8 Connect the electrical power and test the ride.

4.20.9 If necessary proceed with the ride level calibration sequence, Para 4.13.

Daily checks

4.21 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended:

4.21.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.21.2 Check that the mains cable is undamaged.

4.21.3 Check that there are no broken or damaged parts of the ride that may cause injury.
4.21.4 Check that all guards are in place thus preventing any access to the mechanism.

4.21.5 Apply pressure to the ride to make sure that it is firmly secured to the base stem and
check that all advisory literature is in place.
4.21.6 Make sure the area around the ride is free from obstruction and that persons passing by
are not in any danger.

4.21.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.

4.22 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

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SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend
their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted
for the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 3 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000019 Chassis assembly, comprising: -
1 3100005 Chassis 1
- 3100006 Upper frame 1
- 3100007 Middle frame 1
- 3100008 Lower frame 1
2 5120002 Castor 2
3 7000707 Bolt, M12 x 50 8
4 7600300 Washer, M12 4
5 6000000 Housing, bearing assembly, NP12 4
6 7700300 Nut, M12, Nyloc 4
7 7700200 Nut, M10, Nyloc 12
8 7600200 Washer, M10 14
9 7000604 Bolt, M10 x 35 8
10 3800000 Foot, rubber 2
11 7600201 Washer, M10, spring 2
12 8210001 Shaft, pivot 2
13 2000002 Actuator 2

Note: Refer to manufacturer when ordering items from this list

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Fig 4 Coin collection assembly (System 4000)

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Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2500000 Microswitch, coin acceptor 1
6 4200008 Coin acceptor 1
7 9300004 Lock complete with keys 1
8 4200009 Plate, coin acceptor 1
9 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
10 7200000 Screw, cap head, M4 x 20 4

Note: Refer to manufacturer when ordering items from this list.

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Fig 5 I-Con body shell assembly

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Parts list - Icon body shell assembly

† Item not illustrated

Item No Part No Description QTY
- 1080067 Body shell assembly, comprising: -
1 1100067 Moulding, body 1
2 1110074 Moulding, Roof 1
3 3300019 Frame, Cab roof 1
4 2920020 Lamp, type G, clear 2
- † 2920000 Bulb, 12 volt, AR
- † 2900527 Lamp, lens type G, clear 2
5 2900016 Lamp, type E, Amber 1
- † 2920008 Bulb, 24 volt, 10 watt, AR
- † 2920515 Lamp, lens type E, Amber 1
6 1700065 D e ca l + V i d e o 2
7 1700065 Decal set, I-CONSTRUCTION 1
8 1300001 Step, edge, 6 inch 2
9 7000602 Bolt, M10 x 35, Hexagon head 4
10 7600201 Washer, spring M10 4
11 7600200 Washer, M10 8
12 1200002 Handle, small 1

Note: For coin acceptor and cash box details see coin collection assembly parts list

Note: Refer to manufacturer when ordering items from this list

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Parts list - Timer/vidio & ram controllers

† Item not illustrated

Item No. Part No. Description QTY
- † 2900519 Timer/video control unit 1
- † 2900520 S. Video lead 1
- † 2900522 Extended electronic mech. lead 1
- † 2900523 Power supply 120VA transformer 1
- † 2900524 Power supply PCB assembly 1
- † 2900525 Timer/video PCB assembly 1
- † 2900526 12v Cooling fan 1
- † 2900528 Ram control unit 1
- † 2900529 Power supply 160VA tramsformer 1
- † 2900530 Power supply PCB assembly 1
- † 2900531 Ram controller PCB assembly 1
- † 2900526 12v F an 1

Note: Refer to manufacturer when ordering items from this list

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Fig 6 Joystick control panel

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Parts list - Joystick control panel

† Item not illustrated

Item No Part No Description QTY
- 2100014 Joystick control panel assembly comprising: -
1 2200002 Joystick control panel 1
2 2520009 Switch, pushbutton, round, PRESS, red 2
† 2920008 Bulb, 2.2 watt wedge 2
† 2520010 Microswitch 2
3 2520011 Joystick 1
† 7300008 Screw, button head, hexagon socket, M5x20 4
† 7700002 Nut, M5, nyloc 4
4 7600000 Washer, M6 8
5 7300007 Screw, button head, hexagon socket, M6x20 8
6 2100009 Counter, coin impulse (fitted internally) 1
7 2600000 Loudspeaker 2

Note: Refer to manufacturer when ordering items from this list.

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 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby, Louth,
Lincolnshire,
England. LN11 8HE

Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
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 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Year in which CE mark was affixed: 2004

Authorised Signatory:

Manufacturer Date of Issue

1st January 2004

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
 I - RACER VIDEO
SIMULATOR HANDBOOK
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

April 2004
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Timer/video control unit
4.3 Ram drive control unit
4.4 Coin acceptor (mechanical)
4.5 Coin acceptor (electronic) MARS
4.6 Electronic coin mechanism MARS - switch positions
4.8 Stamar timer/video Kiddie ride controller configuration instructions
4.9 SW1- Sets the price of play value or credit programme options
4.10 SW2 - Ride time
4.11 SW3 - Additional ride features
4.12 SW4 - Ram control options
4.13 Level ride calibration sequence
4.14 Fuses
4.15 Volume adjustment
4.16 Video monitor
4.17 Bearings
4.18 Body and other mouldings
4.19 Removal of body shell
4.20 Ram units
4.21 Daily checks

SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable timer/video control unit 10
2 Ram drive control unit 15
3 Chassis assembly 20
4 Coin collection assembly (System 4000) 22
5 Body shell assembly 24

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at
Fairs (which specifically includes coin operated Children’s Rides), the Industry Standard for the
construction, operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity
(CE Mark).

The Rides comply with United Kingdom and European Community regulations.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in
order to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K.
Health and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected
by a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work
Act - Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC) certificate
is to be issued which must be retained for a period of ten years and be available for inspection by the Health and
Safety Inspectorate and/or the appropriate officer of the Environmental Health Department of a Local authority.
(Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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 JOLLY ROGER AMUSEMENT RIDES
INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Wherever practical make sure there is adequate clearance all round the Ride to minimise
the risk of injury to the passengers or public. If possible, a 1 metre clearance around the ride is
recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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 JOLLY ROGER AMUSEMENT RIDES

INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 Dès lors que les conditions pratiques le permettent, s’assurer qu’il y a suffisamment
d’espace tout autour du manège pour minimiser le risque de blessures pouvant être causées aux
passagers ou au public. Si c’est possible, il est conseillé de laisser 1 mètre d’espace tout autour
du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.

AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.
ATTENTION
TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT
D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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 JOLLY ROGER AMUSEMENT RIDES

OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that the
device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This regulation
applies in the UK only.

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 JOLLY ROGER AMUSEMENT RIDES
MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to make
sure that they are in a safe condition for operation by the general public. In the unlikely event of the need
to make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

Timer/video programmable control unit

4.2 The timer/video programmable control unit is located in the front of the ride under the video monitor.
To remove/refit the timer/video control unit proceed as follows:

4.2.1 Remove the ride video monitor (refer to para 4.16) and locate the timer/video programmable
control unit - facing the video monitor opening.

4.2.2 Remove the two nuts located at each side of the unit.

4.2.3 The timer/video programmable control unit may now be removed by lifting it up to disconnect
the plugs and sockets. The unit can now be withdrawn through the ride video monitor opening.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.8.

4.2.5 Refit the unit by connecting the plugs and sockets to each other and positioning it on the
two locator bolts and gently lowering it back into position.

4.2.6 Refit the two nuts each side of the unit and secure. Make sure there is a good connection
between the plugs and sockets. A poor connection could result in failure of the unit.

4.2.7 Refit the ride video monitor, refer to para 4.16.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

Ram drive control unit

4.3 The ram drive control unit is located in the front of the ride under the video monitor. To remove/refit
the ram drive control unit proceed as follows:

4.3.1 Remove the ride video monitor (refer to para 4.16) and locate the ram drive control unit -
below and at right-angles to the timer/video programmable control unit.

4.3.2 Remove the two nuts located at each side of the unit.

4.3.3 The ram drive control unit may now be removed by lifting it up to disconnect the plugs and
sockets. The unit can now be withdrawn through the ride video monitor opening.

4.3.4 Refit the unit by connecting the plugs and sockets to each other and positioning it on the
two locator bolts and secure in position.

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 JOLLY ROGER AMUSEMENT RIDES
4.3.5 Refit the two nuts each side of the unit and secure. Make sure there is a good connection
between the plugs and sockets. A poor connection could result in failure of the unit.

4.3.6 Refit the ride video monitor, refer to para 4.16.

Coin acceptor (mechanical)

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Make sure that the wires are reconnected on the correct terminals (C and NO).

4.4.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.4.3 Refit the coin acceptor in reverse order to removal, make sure that the pins on the main
coin acceptor body locate in the dimples on the side plate.

4.4.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

Coin acceptor (electronic) MARS

4.5 To remove/refit the coin acceptor proceed as follows:

4.5.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.5.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove
any litter or obstruction. Release hinged side plate.

4.5.3 Refit the coin acceptor in reverse order to removal, make sure that the cable plug is
reconnected to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER

SUPPLY SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.6 To inhibit coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be inhibited.

4.6.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

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4.7 To re-enable inhibited coins:

With machine switched on:

4.7.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.7.2 Press reject button within 20 seconds of setting slide switches.

4.7.3 Insert all coins to be re-enabled.

4.7.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Fig 1 Timer/video programmable control unit

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Stamar timer/video programmable kiddie ride controller configuration instructions

4.8 The timer/video programmable control unit has four externally accessible DIL switches, SW1, SW2,
SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting attachments have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as
this will avoid any unintentional damage to the control unit and/or the ride.

SW1 - Sets the price of play value or credit program options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (1 coin) to £1.50 (15 coin).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (1 coin) to $3.75 (15 coin).

- Euro Mechanism. The mechanism is programmed for a 10c base and gives play values
from 10c (1 coin) to 1.50 (15 coin).

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NOTE
In the following table the Price of Play/Base Coinage Selection - 15 Coin will be added and
available to the the user from late 2004.
SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P
off on off on 10 C oi n Or 1 RIDE 3 RIDES
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES
70p £1 £2
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on Or

off off off off

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SW2 - Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

SW3 - Additional ride features

4.11 SW3 selects additional ride features and should be set as shown in the following table:

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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SW 4 - Ram control options

TO PREVENT DAMAGE OCCURRING TO THE RIDE - SW4 MUST ONLY BE SET AS

SHOWN IN THE FOLLOWING TABLE. FAILURE TO OBEY THIS WARNING WILL MAKE
THE RIDE INOPERABLE.

4.12 SW4 selects additional ram control options and should be set as shown in the following table:

SW4

S1 S2 S3 S4

Ride is fitted with standard AC motor Off x x x

Ride is fitted with DC ram actuators On x x x
Level ride calibration mode x x x On

Level Ride Calibration Sequence

4.13 The level ride calibration sequence can be used to fine tune the rides level position if new
rams are fitted or if for any other reason the ride is not powering up in a level condition.

4.13.1 Turn the ride OFF.

4.13.2 Set SW4/S4 to the ON position.

4.13.3 Turn the ride ON.

4.13.4 Follow the on-screen instructions.

4.13.5 Turn the ride OFF.

4.13.6 Set SW4/S4 to the OFF position.

4.13.7 Turn the ride ON.

Fuses

4.14 All fuses are “anti-surge” rated, they are located in the front face of the timer/video control unit and
the ram drive control unit. Never replace fuses with a higher value than recommended. The following
tables shows the fuse values applicable to the ride:

Fusing values - Timer/Video system

Timer/Flasher fuse 3.15A

Video fuse 1A
Screen fuse 3.15A
Main fuse - 240v 3.15A
Main fuse - 110v 6.3A

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Fig 2 Ram drive control unit

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Fusing values - Ram drive system

Up/Down ram fuse 3.15A

Ram control fuse 1A
Left/Right ram fuse 3.15A
Main fuse - 240v 3.15A
Main fuse - 110v 6.3A
Volume adjustment

4.15 The volume adjuster is located on the front of the video/timer control unit. To gain access to the
volume adjuster remove the ride video monitor (refer to para 4.16) and locate the timer/video
programmable control unit - facing the video monitor opening. Rotate the volume adjuster - clockwise or
counter-clockwise to obtain the required volume.

Video monitor

4.16 The video monitor (protected by a toughened clear glass screen) is located in the windscreen
framework facing the ride seat. To remove/refit the video monitor proceed as follows:

NOTE

When removing and refitting the video monitor take care when handling the toughened clear glass
protective screen.

4.16.1 Locate the two attachment bolts at the top of the screen that secure the monitor to the
windscreen framework. Remove the two attachment bolts, pull the monitor forward from the top
and lift the monitor out of its location.

4.16.2 Disconnect the power input and video input connectors from the monitor and withdraw the
monitor from the windscreen framework.

4.16.3 Refit the monitor by connecting the video input and power input connectors to the monitor.

4.16.4 Make sure there is a good connection between the video input and power input connectors.
A poor connection could result in failure of the monitor. Locate the monitor into the windscreen
framework.
4.16.5 Refit the two attachment bolts and secure the monitor to the windscreen framework.

Bearings

4.17 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

Body and other mouldings

4.18 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine. Alternatively,
a proprietary household furniture cleaner may be used.

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Removal of body shell

NOTE
Refer to Figure 5 in Spare Parts section for item numbers.

4.19 To remove the body shell:

4.19.1 Remove the ride video monitor (refer to para 4.16) and remove the two front mounting
bolts, spring washers, washers and nuts (Fig 5, items 12, 11, 10 and 9) situated inside the video
monitor opening, which attach the front body to the chassis.
4.19.2 Unlock and open the cash box door and remove the cash box. Remove the two rear
mounting bolts, spring washers, washers and nuts (Fig 5, items 12, 11, 10 and 9) situated inside
the cash box opening, which attach the rear body to the chassis.

4.19.3 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.19.4 Remove body shell.

Ram Units

4.20 The two ram units are “sealed for life units” and should not be tampered with. The ram units are
installed to the ride chassis structure. No maintenance is necessary as the units are repaired by
replacement. To replace the a ram unit proceed as follows:

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

4.20.1 Disconnect the machine from the electrical power supply.

4.20.2 Gain access to the ram unit.

4.20.3 Disconnect the ram unit electrical connector.

4.20.4 Remove the nut, bolt and washer assemblies that secure the ram unit to the chassis.

4.20.5 Remove the ram unit from the ride.

4.20.6 Install the new ram unit in position and secure to the chassis with the nut, bolt and washer
assemblies.

4.20.7 Connect the ram unit electrical connector.

4.20.8 Connect the electrical power and test the ride.

4.20.9 If necessary proceed with the ride level calibration sequence, Para 4.13.

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Daily checks

4.21 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended:

4.21.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.21.2 Check that the mains cable is undamaged.

4.21.3 Check that there are no broken or damaged parts of the ride that may cause injury.
4.21.4 Check that all guards are in place thus preventing any access to the mechanism.

4.21.5 Apply pressure to the ride to make sure that it is firmly secured to the base stem and
check that all advisory literature is in place.
4.21.6 Make sure the area around the ride is free from obstruction and that persons passing by
are not in any danger.

4.21.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.

4.22 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

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 JOLLY ROGER AMUSEMENT RIDES

SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend
their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted
for the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 3 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000020 Chassis assembly, comprising: -
1 3100009 Chassis 1
2 2000002 Actuator 2
3 8210001 Shaft, pivot 4
4 7600200 Washer, M10 14
5 7700200 Nut, M10, Nyloc 12
6 7000707 Bolt, M12 x 50 2
7 7600300 Washer, M12 4
8 6000000 Housing, bearing assembly, NP12 2
9 7000604 Bolt, M10 x 35 4
10 7700300 Nut, M12, Nyloc 2
11 3800000 Foot, rubber 2
12 7600201 Washer, M10, spring 2
13 5120002 Castor 2
- † 6100000 Bearing 2

Note: Refer to manufacturer when ordering items from this list

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Fig 4 Coin collection assembly (System 4000)

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Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100001 C a sh b o x 1
2 4100010 Location tray, cash box 1
3 9300006 Lock complete with keys 1
4 4100020 Housing, coin collection 1
5 2500000 Microswitch, coin acceptor 1
6 4200008 Coin acceptor 1
7 7200000 Screw, cap head, M4 x 20 4
8 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
- † 2100012 Timer, System 4000 1
- † 2100013 Nut, timer 2
- † 2100009 Counter, coin impulse 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 5 Body shell assembly

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Parts list - I - Racer body shell assembly

† Item not illustrated

Item No Part No Description QTY
- 1080068 Body shell assembly, comprising: -
1 1100068 Moulding, body 1
2 1700068 Decal set, I - Racer 1
3 2520010 Switch, multi-functional 1
4 12100001 Hand-grips 2
- † 2600000 Loudspeaker 1
5 2610000 Cover plate, loudspeaker 1
6 1300056 Tread, rubber, self-adhesive 2
7 1300072 Foot-plate 2
8 1300056 Step, edge, foot-plate 2
9 7700200 Nut, M10, nyloc 4
10 7600200 Washer, M10 8
11 7600201 Washer, spring M10 4
12 7000602 Bolt, M10 x 35, Hexagon head 4
- † 1200002 Handle, small 1
13 2910000 Screen, monitor 1

Note: For coin acceptor and cash box details see coin collection assembly parts list

Note: Refer to manufacturer when ordering items from this list

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Parts list - Timer/vidio & ram controllers

† Item not illustrated

Item No. Part No. Description QTY
- † 2900519 Timer/video control unit 1
- † 2900520 S. Video lead 1
- † 2900522 Extended electronic mech. lead 1
- † 2900523 Power supply 120VA transformer 1
- † 2900524 Power supply PCB assembly 1
- † 2900525 Timer/video PCB assembly 1
- † 2900526 12v Cooling fan 1
- † 2900528 Ram control unit 1
- † 2900529 Power supply 160VA tramsformer 1
- † 2900530 Power supply PCB assembly 1
- † 2900531 Ram controller PCB assembly 1

Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby, Louth,
Lincolnshire,
England. LN11 8HE

Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Year in which CE mark was affixed: 2004

Authorised Signatory:

Manufacturer Date of Issue

1st January 2004

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
Contents
JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
ROADSTER
HANDBOOK

System 4000

May 2005
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. College View Works, Manby Road, Grimoldby, Louth,
Lincolnshire, England. LN11 8HE.

Telephone: + 44 (0) 1507 328856

Fax: + 44 (0) 1507 327060
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Bowne Global Solutions Ltd.,
Copthall Terrace,
Coventry’
United Kingdom
CV1 2FP

May 2005
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4000) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4000) 17
4 Wiring diagram cash box- Base to body loom connector (System 4000) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4000) 24
7 Body shell assembly 26

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at Fairs
(which specifically includes coin operated Children’s Rides), the Industry Standard for the construction,
operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity (CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68
covering motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in order
to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K. Health
and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected by
a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work Act
- Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough
Examination. (Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC)

certificate is to be issued which must be retained for a period of ten years and be available for inspection
by the Health and Safety Inspectorate and/or the appropriate officer of the Environmental Health
Department of a Local authority. (Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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 JOLLY ROGER AMUSEMENT RIDES

INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Whenever practical make sure there is adequate clearance all round the Ride to minimise
the risk of injury to the passengers or public. If possible, a 1 metre clearance around the ride is
recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 Dès lors que les conditions pratiques le permettent, s’assurer qu’il y a suffisamment
d’espace tout autour du manège pour minimiser le risque de blessures pouvant être causées aux
passagers ou au public. Si c’est possible, il est conseillé de laisser 1 mètre d’espace tout autour
du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.

AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating
that the device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs).
This regulation applies in the UK only.

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MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A
poor connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove
any litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is
reconnected to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER

SUPPLY SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown
by the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn
the Ride OFF and re-set the original SW1 positions. This will restore the previous credit
program

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Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches,
SW1, SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as
this will avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).
SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must
be set to the OFF position. “Program Mode” should only be used by experienced operators familiar with
the extended programming sequence, or under direct instruction from Jolly Roger (Amusement Rides)
Ltd., or Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4)
and is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is gained
by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and
sliding the whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the
motor to adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than
recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine. Alternatively,
a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the four bolts, nuts (Fig 7 item 9) and washers (Fig 7 item 8) situated under the
body shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are
not in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and
re-set as follows:

When the thermal overload cut-out device has operated, investigate and correct
the fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4000)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4000)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4000)

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SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend
their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted
for the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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Fig 5 Chassis assembly (Continued)

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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Fig 6 Coin collection assembly (System 4000)

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Parts list - Coin collection assembly (System 4000)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round, PRESS, red 1
- † 2920008 Bulb, 2.2 watt wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4000 1
14 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 7 Body Shell Assembly

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Parts list - Body Shell Assembly

† Item not illustrated

Item No Part No Description QTY
- 1080069 Body shell assembly, comprising:
1 1100069 Moulding, body 1
† 1100075 Moulding, wheel, spare 1
2 1800011 Windscreen 1
3 5300001 Steering wheel, small 2
4 1600012 Half disc, plastic 3
- † 3600005 Bracket, steering wheel 2
- † 7000715 Bolt, M12 x 90 2
- † 7700302 Nut, M12 special 2
5 1700069 Decal set 2
6 1300061 Step edge, 8 inch 1
7 1300062 Foot tread 1
8 7600200 Washer, M10 4
9 7700200 Nut, M10 4
† 7000600 Bolt, M10 x 25, Hex head 4
10 1600004 Disc, plastic 2
11 1600006 Reflector, amber 4
12 2900004 Lamp, type B 2
† 2920002 Bulb, 12 volt, 5 watt, scc AR
† 1600003 Reflector, red, round 2

Note: For coin acceptor and cash box details see coin collection assembly parts list
Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular
have carried out tests for Earth bonding and dielectric strength. The rides have also been tested and
comply with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

College View Works,
Manby Road,
Grimoldby,
Louth,
Lincolnshire,
England. LN11 8HE
Telephone (01507) 328856 Telefax (01507) 327060

E-mail: sales@jolly-roger.co.uk

Annex A
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 JOLLY ROGER AMUSEMENT RIDES

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Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
College View Works,
Manby Road,
Grimoldby,
Louth, Telephone: + 44 (0)1507 328856
Lincolnshire, Fax: + 44 (0)1507 327060
England. LN11 8HE E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st January 1997

Name: R.J.Newborough Place of Issue

Position: Managing Director Grimoldby, England

Annex B
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 JOLLY ROGER AMUSEMENT RIDES

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Annex B
CITY TOUR BUS with Video &
FUN BUS HANDBOOK
(For Video Ride Equipment Refer to:
Video Ride Equipment Handbook)

System 4000

November 2006
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted in any form, electronic, mechanical, photocopying, recording or other
means without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. Heath Road, Skegness Industrial Estate, Skegness,
Lincolnshire, PE25 3SU, England.

Telephone: + 44 (0) 1754 896800

Fax: + 44 (0) 1754 610066
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Lionbridge (UK) Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

November 2006
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4001) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4001) 17
4 Wiring diagram cash box- Base to body loom connector (System 4001) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4001) 24
7 Body shell assembly 26

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we trust
it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at Fairs
(which specifically includes coin operated Children’s Rides), the Industry Standard for the construction,
operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity (CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68 covering
motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in order to
conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K. Health and
Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected by
a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth Leakage
Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work Act
- Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the regulations
laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-Guidance on
Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC)

certificate is to be issued which must be retained for a period of ten years and be available for inspection
by the Health and Safety Inspectorate and/or the appropriate officer of the Environmental Health Department
of a Local authority. (Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a tripping
hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is a
minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no exposed
cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not in
a position where the ride could be exposed to direct rain or snow, or other adverse weather conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that
the device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This
regulation applies in the UK only.

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MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as printed
on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A
poor connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove any
litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is reconnected
to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER

SUPPLY SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown by
the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn
the Ride OFF and re-set the original SW1 positions. This will restore the previous credit
program

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Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches, SW1,
SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as this
will avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been pro-
grammed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).

SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

Additional ride features

4.11 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must be
set to the OFF position. “Program Mode” should only be used by experienced operators familiar with the
extended programming sequence, or under direct instruction from Jolly Roger (Amusement Rides) Ltd., or
Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4) and
is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is gained
by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and
sliding the whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the
motor to adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than
recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine.
Alternatively, a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the four bolts, nuts (Fig 7 item 5) and washers (Fig 7 item 4) situated under the
body shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are not
in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and re-
set as follows:

When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4001)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4001)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4001)

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SPARE PARTS

NOTE
For Video Ride Equipment - Spare Parts, refer to the Video Ride Equipment Handbook.

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to the
correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend their
Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted for
the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES

Fig 5 Chassis assembly (Continued)

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES

Fig 6 Coin collection assembly - System 4001 (Standard or Video version)

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Coin collection assembly 4001 (standard)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round,PRESS, red 1
- † 2920008 Bulb, 2.2 watt, wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4001 1
16 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

No t e: Refer to manufacturer when ordering items from this list.

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Fig 7 Body Shell Assembly

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Parts list - Body Shell Assembly

† Item not illustrated

Item No Part No Description QTY
- 1080070 Body shell assembly - City Tour Bus, comprising:
1 1100070 Moulding, body 1
2 1700070 D e ca l se t 1
3 1300074 Foot tread 1
4 7600200 Washer, M10 4
5 7700200 Nut, M19, Nyloc 4
6 E E 030 Headlamp, complete assembly 2
- † E E 002 Lens, 65c 2
- † E E 0013 Bulb, single contact, 12V 5W 2
- † 5300001 Steering wheel, small 1
- † 3600005 Bracket, steering wheel (modified) 1
- † 7000715 Bolt, M12 x 90 1
- † 7700302 Nut, M12 special 1

- 1080071 Body shell assembly - Fun Bus, comprising:

1 1100071 Moulding, body 1
2 1700071 D e ca l se t 1
3 1300074 Foot tread 1
4 7600200 Washer, M10 4
5 7700200 Nut, M19, Nyloc 4
6 E E 030 Headlamp, complete assembly 2
- † E E 002 Lens, 65c 2
- † E E 0013 Bulb, single contact, 12V 5W 2
- † 5300001 Steering wheel, small 1
- † 3600005 Bracket, steering wheel (modified) 1
- † 7000715 Bolt, M12 x 90 1
- † 7700302 Nut, M12 special 1

Note: For Video ride equipment refer to Video Ride Equipment Handbook

Note: Refer to manufacturer when ordering items from this list

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JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular have
carried out tests for Earth bonding and dielectric strength. The rides have also been tested and comply
with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

Heath Road,
Skegness Industrial Estate,
Skegness,
Lincolnshire,
PE25 3SU,
England.

Telephone (01754) 896800 Telefax (01754) 610066

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
Heath Road,
Skegness Industrial Estate,
Skegness,
Lincolnshire, Telephone: + 44 (0)1754 896800
PE25 3SU Fax: + 44 (0)1754 610066
England. E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2,
A15 and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st November 2006

Name: Peter North Place of Issue

Position: Factory Manager Skegness, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
NODDY with Video Option
HANDBOOK
(For Video Ride Equipment Refer to:
Video Ride Equipment Handbook)

System 6000

November 2006
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted in any form, electronic, mechanical, photocopying, recording or other
means without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. Heath Road, Skegness Industrial Estate, Skegness,
Lincolnshire, PE25 3SU, England.

Telephone: + 44 (0) 1754 896800

Fax: + 44 (0) 1754 610066
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Lionbridge (UK) Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

November 2006
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4001) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4001) 17
4 Wiring diagram cash box- Base to body loom connector (System 4001) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4001) 24
7 Body shell assembly 26

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we trust
it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at Fairs
(which specifically includes coin operated Children’s Rides), the Industry Standard for the construction,
operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity (CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68 covering
motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in order to
conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K. Health and
Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected by
a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth Leakage
Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work Act
- Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the regulations
laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-Guidance on
Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC)

certificate is to be issued which must be retained for a period of ten years and be available for inspection
by the Health and Safety Inspectorate and/or the appropriate officer of the Environmental Health Department
of a Local authority. (Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a tripping
hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is a
minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no exposed
cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not in
a position where the ride could be exposed to direct rain or snow, or other adverse weather conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that
the device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This
regulation applies in the UK only.

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 JOLLY ROGER AMUSEMENT RIDES

MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as printed
on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A
poor connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove any
litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is reconnected
to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER

SUPPLY SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown by
the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn
the Ride OFF and re-set the original SW1 positions. This will restore the previous credit
program

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Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches, SW1,
SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as this
will avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been pro-
grammed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).

SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

Additional ride features

4.11 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must be
set to the OFF position. “Program Mode” should only be used by experienced operators familiar with the
extended programming sequence, or under direct instruction from Jolly Roger (Amusement Rides) Ltd., or
Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4) and
is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is gained
by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and
sliding the whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the
motor to adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than
recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine.
Alternatively, a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the four bolts, nuts (Fig 7 item 5) and washers (Fig 7 item 4) situated under the
body shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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 JOLLY ROGER AMUSEMENT RIDES
4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are not
in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and re-
set as follows:

When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4001)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4001)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4001)

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SPARE PARTS

NOTE
For Video Ride Equipment - Spare Parts, refer to the Video Ride Equipment Handbook.

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to the
correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend their
Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted for
the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES

Fig 5 Chassis assembly (Continued)

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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Fig 6 Coin collection assembly - System 4001 (Standard or Video version)

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 JOLLY ROGER AMUSEMENT RIDES
Parts list -Coin collection assembly 4001 (standard)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round,PRESS, red 1
- † 2920008 Bulb, 2.2 watt, wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4001 1
16 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 7 Body Shell Assembly

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Parts list - Body Shell Assembly

† Item not illustrated

Item No Part No Description QTY
- 1080074 Body shell assembly, comprising:
1 1100074 Moulding, body 1
2 Headlamp assembly ,comprising; 2
- † E E 002 Lens - 65c 2
- † E E 002A Reflector 2
- † E E 0013 Bulb, Single contact, 12V 5W 2
3 1700074 D e ca l se t 1
4 7600200 Washer, M10 4
5 7700200 Nut, M10, Nyloc 4
6 1300075 Foot tread 1
7 1110077 Moulding, Figure, Tessie Bear 1
8 1110078 Moulding, Boot Lid 1
9 1110076 Moulding, Figure, Noddy 1

Note: For Video ride equipment refer to Video Ride Equipment Handbook

Note: For coin acceptor and cash box details see coin collection assembly parts list
Note: Refer to manufacturer when ordering items from this list

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JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular have
carried out tests for Earth bonding and dielectric strength. The rides have also been tested and comply
with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

Heath Road,
Skegness Industrial Estate,
Skegness,
Lincolnshire,
PE25 3SU,
England.

Telephone (01754) 896800 Telefax (01754) 610066

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
Heath Road,
Skegness Industrial Estate,
Skegness,
Lincolnshire, Telephone: + 44 (0)1754 896800
PE25 3SU Fax: + 44 (0)1754 610066
England. E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2,
A15 and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st November 2006

Name: Peter North Place of Issue

Position: Factory Manager Skegness, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
THOMAS & FRIENDS with Video Option
HANDBOOK
(For Video Ride Equipment Refer to:
Video Ride Equipment Handbook)

System 6000

November 2006
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted in any form, electronic, mechanical, photocopying, recording or other
means without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. Heath Road, Skegness Industrial Estate, Skegness,
Lincolnshire, PE25 3SU, England.

Telephone: + 44 (0) 1754 896800

Fax: + 44 (0) 1754 610066
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Lionbridge (UK) Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

November 2006
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Control unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belt adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of body shell
4.22 Removal of bottom cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4001) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4001) 17
4 Wiring diagram cash box- Base to body loom connector (System 4001) 18
5 Chassis assembly 20
6 Coin collection assembly (System 4001) 24
7 Body shell assembly 26

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we trust
it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at Fairs
(which specifically includes coin operated Children’s Rides), the Industry Standard for the construction,
operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity (CE Mark).

The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
comply with US Standard UL 22 covering Amusement Games and Canadian standard C22.2 No 68 covering
motor operated appliances.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in order to
conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K. Health and
Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected by
a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth Leakage
Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work Act
- Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the regulations
laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-Guidance on
Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC)

certificate is to be issued which must be retained for a period of ten years and be available for inspection
by the Health and Safety Inspectorate and/or the appropriate officer of the Environmental Health Department
of a Local authority. (Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a tripping
hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is a
minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no exposed
cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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 JOLLY ROGER AMUSEMENT RIDES

INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not in
a position where the ride could be exposed to direct rain or snow, or other adverse weather conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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 JOLLY ROGER AMUSEMENT RIDES

OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that
the device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This
regulation applies in the UK only.

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 JOLLY ROGER AMUSEMENT RIDES

MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS OR COIN MECHANISMS.

Control unit

4.2 The control unit, which operates at 12 volts, is located at the back of the coin acceptor compartment.
To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.3 or 4.4).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards and withdrawing it through the
coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as printed
on its enclosure, or by referring to the advanced configuration referred to at para 4.7.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A
poor connection could result in failure of the unit.

Coin acceptor (mechanical)

4.3 To remove/refit the coin acceptor proceed as follows:

4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Ensure that the wires are reconnected on the correct terminals (C and NO).

4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.

4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

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Coin acceptor (electronic) MARS

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove any
litter or obstruction. Release hinged side plate.

4.4.3 Refit the coin acceptor in reverse order to removal, ensuring that the cable plug is reconnected
to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER

SUPPLY SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.5 To inhibit coins:

With machine switched on:

4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.5.2 Press reject button within 20 seconds of setting slide switches.

4.5.3 Insert all coins to be inhibited.

4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

4.6 To re-enable inhibited coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be re-enabled.

4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions

4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown by
the following instructions. This facility is incorporated on all software from JRTDv4 onwards

Fig 1 Programmable Control Unit

Credit Programming sequence

1. Turn Ride OFF

2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn
the Ride OFF and re-set the original SW1 positions. This will restore the previous credit
program

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Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions

4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches, SW1,
SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as this
will avoid any unintentional damage to the control unit and/or the ride.

Fig 1 Programmable Control Unit

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SW1 sets the Price of Play value or Credit Program Options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been pro-
grammed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).

SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P Available on JRTDv3 software
off on off on 10 C oi n Or 1 RIDE 3 RIDES onwards 01/05/2001
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES Available on JRTDv4
software onwards
70p £1 £2 01/05/2002
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on 15 C oi n Or Programmable By User
Available on JRTDv4
off off off off User on site Programming Mode software onwards

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Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

Additional ride features

4.11 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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Ride flasher options

4.12 SW4 selects the ride flasher options (if fitted).

SW4

S1 S2 S3 S4

1 Channel flasher output Off Off x OFF

2 Channel running flasher outputs On Off x OFF
3 Channel running flasher outputs Off On x OFF
4 Channel running flasher outputs On On x OFF
Standard flasher speed x x Off OFF
Fast flasher speed x x On OFF

NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must be
set to the OFF position. “Program Mode” should only be used by experienced operators familiar with the
extended programming sequence, or under direct instruction from Jolly Roger (Amusement Rides) Ltd., or
Stamar Electronics.

Volume adjustment

4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4) and
is adjusted by turning the control knob on the timer which is located on the back wall of the compartment.

Access to other components

4.14 Access to the Power supply unit (PSU), main fuses and other components on the chassis is gained
by removing the bottom cover (para 4.22).

Drive belt adjustment

4.15 The “final drive” belt is adjusted by loosening the four bolts holding the camshaft bearings and
sliding the whole assembly to adjust.

NOTE
This belt should run tight.

4.16 The “countershaft” belt is adjusted by loosening the four bolts holding the motor and sliding the
motor to adjust.

NOTE
This belt should run quite loose.

4.17 Both belts are correctly tensioned during manufacture and should not require adjustment.

Bearings

4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

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Fuses

4.19 Fuses are located in the side of the PSU. Never replace fuses with a higher value than
recommended.

Body and other mouldings

4.20 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine.
Alternatively, a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 7 in Spare Parts section for item numbers.

4.21 To remove the body shell

4.21.1 Remove the four bolts, nuts (Fig 7 item 5) and washers (Fig 7 item 4) situated under the
body shell, which attach the body to the chassis.

4.21.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.21.3 Remove body shell.

Removal of bottom cover

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

4.22 To remove the bottom cover proceed as follows

Care is to be taken when carrying out step 4.22.1

4.22.1 Turn ride on to its side.

4.22.2 Remove the four hexagon retaining screws that secure the bottom cover.

4.22.3 Refit in reverse order to the removal.

Daily checks

4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -

4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.23.2 Check that the mains cable is undamaged.

4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.

4.23.4 Check that all guards are in place thus preventing any access to the mechanism.

4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.

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4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are not
in any danger.

4.23.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.

4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

Motor

The motor is fitted with a manual re-set thermal overload cut-out device in accordance with UL requirements.

4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and re-
set as follows:

When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.

4.25.1 Disconnect the machine from the electrical power supply

4.25.2 Remove the bottom cover from the machine (para 4.22).

4.24.3 Re-set the thermal overload cut-out button on the motor backplate.

4.25.4 Refit the bottom cover to the machine (para 4.22).

4.25.5 Connect the electrical power and test the ride.

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Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4001)

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Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4001)

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Fig 4 Wiring diagram cash box - Base to body loom connector (System 4001)

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SPARE PARTS

NOTE
For Video Ride Equipment - Spare Parts, refer to the Video Ride Equipment Handbook.

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to the
correct specification, material or workmanship. Jolly Roger therefore cannot be expected to extend their
Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is covered by
our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the information
specified. No responsibility is accepted for the incorrect supply of parts or any other consequence that
may arise as a result of information in this book not being in accord with modifications or Kiddies Ride
specification changes which are subsequent to the date of this book. Also, no responsibility is accepted for
the incorrect supply of parts or any other consequence that may arise as a result of any misinterpretation
of the information specified in this parts book.

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Fig 5 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000011 Chassis assembly, comprising: -
1 3100002 Chassis 1
2 7600000 Washer, M6 2
3 7000203 Bolt, cap head, hexagon socket, M6 x 25 1
4 8000000 Pulley, 224 SPA x 12 mm x 1A 2
5 6000000 Housing, bearing assembly, NP12 4
6 7600300 Washer, M12 10
7 7600200 Washer, M10 8
8 7000604 Bolt, M10 x 35 8
9 8200000 Camshaft 1
10 7000707 Bolt, M12 x 50 2
11 6000001 Housing, bearing assembly, SL40 1
12 7700300 Nut, M12, Nyloc 6
13 3200002 Arm, top, front 1
14 9000003 Spacer, 89 mm long 1
15 9100000 Nipple, grease 5
16 8100000 Belt, vee, A 33 (A 870) 2
17 8000002 Pulley, 43 SPA x 12 mm x 1A 1
18 8210000 Countershaft 1
19 3200001 Arm, pivot 2
20 6100000 Bearing, 6001 ZZ 8
21 9050000 Shim, M12 8
22 7000900 Bolt, precision, M12 x 110 4
23 3200003 Arm, top, rear 2
24 9000002 Spacer, 60 mm long 4
25 8000001 Pulley, 43 SPA x 1/2 in x 1A 1
Cont.
Note: Refer to manufacturer when ordering items from this list

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Fig 5 Chassis assembly (Continued)

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
Cont.
- 3000011 Chassis assembly, comprising: -
26 2000001 Motor, 220/240 volts 50 Hz 1
- 2000000 Motor, 110 volts 60 Hz (alternative) 1
27 7000503 Bolt, M8 x 25 4
28 7600100 Washer, M8 4
29 7000204 Bolt, cap head, hexagon socket, M6 x 30 8
30 7700001 Nut, M6 2
31 7600001 Washer, M6 x 25 dia 6
32 7700000 Nut, M6, nyloc 2
33 2400006 Fuse, output, 12 volt T5A 1
34 2400004 Fuse main, T3.15A 1
- 2400007 Fuse main, T6.3A (alternative for 110-120V 60Hz) 1
35 2100011 Power supply unit 1
36 7700100 Nut, M8, Nyloc 4
37 7700200 Nut, M10, Nyloc 8
- † 5120001 Castor, 2 inch 2
- † 1110047 Bottom cover moulding 1
- † 7000503 Bolt, hexagon head M8 x 25 c/w washers and nut 4
- † 2200003 Mains lead 1
Note: Refer to manufacturer when ordering items from this list

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Fig 6 Coin collection assembly - System 4001 (Standard or Video version)

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Parts list - Coin collection assembly 4001 (standard)

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round,PRESS, red 1
- † 2920008 Bulb, 2.2 watt, wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 4001 1
16 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 7 Body Shell Assembly

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Parts list - Body Shell Assembly

† Item not illustrated

Item No Part No Description QTY
- 1080072 Body shell assembly, comprising:
1 1100072 Moulding, body 1
2 1700072 D e ca l se t 1
3 1300075 Foot tread 1
4 7600200 Washer, M10 4
5 7700200 Nut, M10, Nyloc 4
† C A 027 Handle, chrome 1
Note: For Video ride equipment refer to Video Ride Equipment Handbook

Note: For coin acceptor and cash box details see coin collection assembly parts list
Note: Refer to manufacturer when ordering items from this list

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JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
United States Standard ANSI/UL22 and Canadian C.S.A. Standard C22.2 No. 68.92 and in particular have
carried out tests for Earth bonding and dielectric strength. The rides have also been tested and comply
with requirements of FCC Part 15, Class A.

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

Heath Road,
Skegness Industrial Estate,
Skegness,
Lincolnshire,
PE25 3SU,
England.

Telephone (01754) 896800 Telefax (01754) 610066

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex A
 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
Heath Road,
Skegness Industrial Estate,
Skegness,
Lincolnshire, Telephone: + 44 (0)1754 896800
PE25 3SU Fax: + 44 (0)1754 610066
England. E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2,
A15 and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Test Reported Issued by: Notified / Competent Body Report No.

D.J.Taylor Interteck Testing Services EM01005623 (A)

J.A.Bearpark Inchcape Testing Services (U.K.) Ltd. EM207110 Part A

T.Heathcote Rowland Laboratories Ltd. 20584

A.Cuthbert Interteck Testing Service 02007267/A

Year in which CE mark was affixed: 1996/7

Authorised Signatory:

Manufacturer Date of Issue

1st November 2006

Name: Peter North Place of Issue

Position: Factory Manager Skegness, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B
VIDEO RIDE EQUIPMENT
HANDBOOK

November 2006
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

JOLLY ROGER (Amusement Rides) Ltd reserves the right to make changes, for the purpose
of product improvement, at any time.

Jolly Roger (Amusement Rides) Ltd. Heath Road, Skegness Industrial Estate, Skegness,
Lincolnshire, PE25 3SU, England.

Telephone: + 44 (0) 1754 896800

Fax: + 44 (0) 1754 610066
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Lionbridge (UK) Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

November 2006
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Timer/video control unit
4.3 Video monitor
4.4 Stamar “Timer/video” Kiddie Ride controller configuration instructions
4.5 SW1 - Sets the price of play value or credit programme options
4.6 SW2 - Ride time
4.7 SW3 - Additional ride features
4.8 SW4 - Important setting instructions
4.9 Fuses
4.10 Volume adjustment
4.11 Top roof light installation

SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Timer Video Control Unit - JR 10 9
2 Timer Video Control Unit - JR 11 9
3 Plug n Play Video Timer - JR 13 - System 5000 10
4 Plug n Play Video Timer - JR 17 - System 6000 10

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at
Fairs (which specifically includes coin operated Children’s Rides), the Industry Standard for the
construction, operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity
(CE Mark).

The Rides comply with United Kingdom and European Community regulations.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in
order to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K.
Health and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected
by a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work
Act - Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC) certificate
is to be issued which must be retained for a period of ten years and be available for inspection by the Health and
Safety Inspectorate and/or the appropriate officer of the Environmental Health Department of a Local authority.
(Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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 JOLLY ROGER AMUSEMENT RIDES

INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Wherever practical make sure there is adequate clearance all round the Ride to minimise
the risk of injury to the passengers or public. If possible, a 1 metre clearance around the ride is
recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 Dès lors que les conditions pratiques le permettent, s’assurer qu’il y a suffisamment
d’espace tout autour du manège pour minimiser le risque de blessures pouvant être causées aux
passagers ou au public. Si c’est possible, il est conseillé de laisser 1 mètre d’espace tout autour
du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.

AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.

ATTENTION TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT

D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that the
device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This regulation
applies in the UK only.

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 JOLLY ROGER AMUSEMENT RIDES

MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to make
sure that they are in a safe condition for operation by the general public. In the unlikely event of the need
to make adjustments or repairs to the machine, refer to the ride handbook.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

Timer/video control unit

NOTE
The location of the timer/video control unit will vary dependent on the ride. Timer/video control unit
ride locations are as follows:

„ Fork lift truck with Video Option - under the ride seat, inside lockable access door.

„ Thomas & Friends with Video Option - in the rear of the cash box compartment.

„ Noddy with Video Option - in the rear of the cash box compartment.

„ City Tour Bus with Video - in the rear of the cash box compartment.

4.2 To remove/refit the timer/video control unit proceed as follows:

4.2.1 Locate the timer/video control unit.

4.2.2 Remove the two nuts located at each side of the unit.

4.2.3 The timer/video control unit may now be removed by lifting it up to disconnect the plugs
and sockets. The unit can now be removed through the access opening.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.4.

4.2.5 Refit the unit by connecting the plugs and sockets to each other and positioning it on the
two locator bolts and gently lowering it back into position.

4.2.6 Refit the two nuts each side of the unit and secure. Make sure there is a good connection
between the plugs and sockets. A poor connection could result in failure of the unit.

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 JOLLY ROGER AMUSEMENT RIDES

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

Video monitor

NOTE
The location position of the video monitor will vary dependent on the ride. The video monitor
maybe position in the windscreen facing the ride seat, forward to the side of the ride seat or
adacent to the ride seat - secured to the ride framework.

4.3 Locate the position of the video monitor on the ride framework. To remove/refit the video monitor
proceed as follows:

4.3.1 Remove the monitor attachment fittings securing the monitor to the ride framework.

4.3.2 Disconnect the power input and video input connectors from the monitor and withdraw the
monitor from the ride framework.

4.3.3 Refit the monitor by connecting the video input and power input connectors to the monitor.

4.3.4 Make sure there is a good connection between the video input and power input connectors.
A poor connection could result in failure of the monitor. Locate the monitor into the ride framework.

4.3.5 Refit the monitor attachment fittings and secure the monitor to the ride framework.

Stamar “timer/video” Kiddie Ride controller configuration instructions

4.4 The “timer/video” programmable control unit has four externally accessible DIL switches, SW1,
SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the timer/video control unit from the ride as this will assist viewing the
switches and referring to these instructions. The timer/video control unit can be easily “unplugged” from
the ride AFTER POWER TO THE RIDE HAS BEEN SWITCHED OFF. Refer to Para 4.2 for the timer/
video control unit removal and refitting instructions.

2. All alterations to these switches should only be made after power to the ride has been turned off as
this will avoid any unintentional damage to the control unit and/or the ride.

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 JOLLY ROGER AMUSEMENT RIDES

Fig 1 Timer Video Control Unit - JR 10

The JR 10 Timer/Video series of control units are used for video rides with a standard AC motor
drive. They are used on - Video Scoop, Video Troy Tractor, early Video Tour Bus, etc. The
System requires only 1 Part - the Video/Timer. The JR 10 control units are specific to each
individual ride and therefore cannot be used on other types of ride.

Fig 2 Timer Video Control Unit - JR 11

The JR 11 Timer/Video with Interactive Ram Motion series of controllers are used for video rides with
interactive ram motion control. They are used on - Interactive Helicopter, I-Racer Bike and I-Con, the
system incorporates 2 parts: Timer/Video and Ram Motion Controller. The JR 11 Timer/Video with
Interactive Ram Motion controllers are specific to each individual ride and therefore cannot be used on
other types of ride. It is also recommended that in the case of technical issues, both units are replaced
as a matching pair and the suspect faulty units returned to Jolly Roger.

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Fig 3 Plug n Play Video Timer - JR 13 - System 5000

The JR 13 System 5000 series of controllers are used for video rides with Interactive Ram Motion con-
trol. They are used on the WRC Rallycar. The system incorporates 3 parts: Video/Timer, Video PSU and
Ram PSU. The Video PSU and the Ram PSU units are generic to all System 5000 Interactive rides. The
System 5000 Plug-In Video/Timer can be used on any System 5000 series rides by simply changing the
Video Flash Card and the Sound Eprom.

Note: This does not apply to the WRC Rallycar Video/Timer.

Fig 4 Plug n Play Video Timer - JR 17 - System 6000

The JR 17 System 6000 series of controllers are used for video rides with a standard AC motor. They are
used on: Video Thomas Train, Video Noddy Car, City Tour Bus, etc. The system incorporates 2 parts:
Video/Timer and Video PSU. The Video PSU units are generic to all System 6000 rides. The System
6000 Plug-In Video/Timer can be used on any System 6000 series rides by simply changing the Video
Flash Card and the Sound Eprom.

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 JOLLY ROGER AMUSEMENT RIDES
SW1 - Sets the price of play value or credit program options.

4.5 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (1 coin) to £1.50 (15 coin).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (1 coin) to $3.75 (15 coin).

- Euro Mechanism. The mechanism is programmed for a 10c base and gives play values
from 10c (1 coin) to 1.50 (15 coin).

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 JOLLY ROGER AMUSEMENT RIDES
NOTE
In the following table the Price of Play/Base Coinage Selection - 15 Coin will be added and
available to the the user from late 2004.

SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P
off on off on 10 C oi n Or 1 RIDE 3 RIDES
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES
70p £1 £2
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on Or

off off off off

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 JOLLY ROGER AMUSEMENT RIDES

SW2 - Ride time

4.6 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack. Other ride times are
available on request.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off Off

4 5 se cs on off off Off

6 0 se cs off on off Off

7 5 se cs on on off Off

9 0 se cs off off on Off

1 0 5 se cs on off on Off

1 2 0 se cs off on on Off
Ride time set to soundtrack on on on Off

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

SW3 - Additional ride features

4.7 SW3 selects additional ride features.

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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 JOLLY ROGER AMUSEMENT RIDES

SW 4 - Important setting instructions

TO PREVENT DAMAGE OCCURRING TO THE RIDE - SW4 MUST ONLY BE SET AS

SHOWN IN THE FOLLOWING TABLE. FAILURE TO OBEY THIS WARNING WILL MAKE
THE RIDE INOPERABLE.

4.8 SW4 under normal operating conditions is not to be used and must only be set as shown in the
following table:

SW4

S1 S2 S3 S4

Ride is fitted with standard AC motor Off x x x

Fuses

4.9 All fuses are “anti-surge” rated, they are located in the bottom of the timer/video control unit.
Never replace fuses with a higher value than recommended. The following table shows the fuse values
applicable to the timer/video ride:

Fusing values - Timer/video system

Timer/Flasher fuse 3.15A

Video fuse 1A

Screen fuse 3.15A

Main fuse - 240v 3.15A

Main fuse - 110v 6.3A

Volume adjustment

4.10 The volume adjuster is located on the front of the video/timer control unit. To gain access to the
volume adjuster unlock and open the lockable access door - located under the ride seat or in the back
of the ride. Rotate the volume adjuster - clockwise or counter-clockwise to obtain the required volume.

Top roof light installation

4.11 The top roof light installation is fitted with a 24 Volt, 10 Watt bulb, refer to the video equipment
parts list to order spare bulbs.

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 JOLLY ROGER AMUSEMENT RIDES

SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to
extend their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has
not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is
covered by our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the
information specified. No responsibility is accepted for the incorrect supply of parts or any other
consequence that may arise as a result of information in this book not being in accord with
modifications or Kiddies Ride specification changes which are subsequent to the date of this
book. Also, no responsibility is accepted for the incorrect supply of parts or any other consequence
that may arise as a result of any misinterpretation of the information specified in this parts book.

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 JOLLY ROGER AMUSEMENT RIDES
Parts list - Video ride equipment

† Item not illustrated

Item No. Part No. Description QTY
- JR 1 0 Timer Video Control Unit 1
- JR 11 Timer Video Control Unit 1
- † JR 1 2 Ram Motion Control Unit 1
- JR 1 3 Plug n Play Video Timer- System 5000) 1
- † JR 1 4 Power Supply Unit - (System 5000 - 17) (17 inch screen) 1
- † JR 1 5 Power Supply Unit - (System 5000 - 7) (7 inch screen) 1
- † JR 1 6 Ram Motion Power Supply Unit - System 5000 1
- JR 1 7 Plug n Play Video Timer - System 6000) 1
- † JR 1 8 Power Supply Unit - (System 6000 - 7) (7 inch screen) 1
- † JR 1 8 Power Supply Unit - (System 6000 - 17) (17 inch screen) 1
- † JR 1 9 Plug n Play Video Timer (System 4001) 1
- † JR 2 0 Power Supply Unit - 50W (System 4001) 1
- † JR 2 1 Power Supply Unit - Video (17 inch screen) 1
- † 2900520 S. Video lead 1
- † 2900522 Extended electronic mech. lead 1
- † 2900523 Power supply 120VA transformer 1
- † 2900524 Power supply PCB assembly 1
- † 2900525 Timer video PCB assembly 1
- † 2900526 12v cooling fan 1
- † 2920008 Bulb 24 Volt , 10 Watts (top roof light) 1

Note: Refer to manufacturer when ordering items from this list

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 JOLLY ROGER AMUSEMENT RIDES

We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

Heath Road,
Skegness Industrial Estate,
Skegness,
Lincolnshire,
PE25 3SU,
England.

Telephone (01754) 896800 Telefax (01754) 610066

E-mail: sales@jolly-roger.co.uk

Annex A
Contents
 THIS PAGE NOT USED

Annex A
Jolly Roger (Amusement Rides) Ltd.
Heath Road,
Skegness Industrial Estate,
Skegness,
Lincolnshire, Telephone: + 44 (0)1754 896800
PE25 3SU Fax: + 44 (0)1754 610066
England. E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
(Revised 1st January 1997 and 1st September 2002)

Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Year in which CE mark was affixed: 2004

Authorised Signatory:

Manufacturer Date of Issue

1st November 2006

Name: Peter North Place of Issue

Position: Factory Manager Skegness, England

Annex B
Contents
 THIS PAGE NOT USED

Annex B
WORLD RALLY CAR INTERACTIVE
VIDEO SIMULATOR HANDBOOK

System 5000

November 2006
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system
or transmitted in any form, electronic, mechanical, photocopying, recording or other means
without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.

Jolly Roger (Amusement Rides) Ltd. Heath Road, Skegness Industrial Estate, Skegness,
Lincolnshire, PE25 3SU, England.

Telephone: + 44 (0) 1754 896800

Fax: + 44 (0) 1754 610066
E-mail: sales@jolly-roger.co.uk

This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Lionbridge (UK) Ltd.,
Copthall Terrace,
Coventry,
United Kingdom
CV1 2FP

November 2006
 JOLLY ROGER AMUSEMENT RIDES

CONTENTS

INTRODUCTION
WARNINGS AND CAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Interactive timer/video control unit
4.3 Ram drive control unit
4.4 Coin acceptor (mechanical)
4.5 Coin acceptor (electronic) MARS
4.6 Electronic coin mechanism MARS - switch positions
4.8 Stamar interactive timer/video Kiddie ride controller configuration instructions
4.9 SW1- Sets the price of play value or credit programme options
4.10 SW2 - Ride time
4.11 SW3 - Additional ride features
4.12 SW4 - Ram control options
4.13 Level ride calibration sequence
4.14 Fuses
4.15 Volume adjustment
4.16 Video monitor
4.17 Bearings
4.18 Body and other mouldings
4.19 Removal of body shell
4.20 Interactive ram units
4.21 Daily checks

SPARE PARTS
Conditions of Business

Annex A Manufacturer’s test certificate

Annex B EC Declaration of Conformity

Fig. Page
1 Video and ram Plug & Play controller wiring 10
2 Chassis assembly 20
3 Video coin collection assembly 22
4 Body shell assembly 24

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 JOLLY ROGER AMUSEMENT RIDES

INTRODUCTION

Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we
trust it will give many years of trouble-free profitable service.

Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.

Reference is made to the United Kingdom Health and Safety at Work Act - Code of Safe Practice at
Fairs (which specifically includes coin operated Children’s Rides), the Industry Standard for the
construction, operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity
(CE Mark).

The Rides comply with United Kingdom and European Community regulations.

The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.

The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.

WARNINGS & CAUTIONS

The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.

INTERNATIONAL SAFETY SIGN

WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.

CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.

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 JOLLY ROGER AMUSEMENT RIDES

HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRY STANDARDS

(UNITED KINGDOM)

1.1 Our equipment has been manufactured to the highest standard of construction and safety in
order to conform to the H.S.E. Fairground and Amusement Parks, A Code of Safe Practice and the U.K.
Health and Safety at Work Act 1974.

1.2 This machine must be earthed. (CONNECTED TO GROUND)

1.3 If a 13 Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)

1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected
by a permanent weatherproof plug protected by a residual current circuit breaker (RCCB) or an Earth
Leakage Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to a Thorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at Work
Act - Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.

1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.

1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.

1.8 The Thorough Examination is to be carried out by a registered body in accordance with the
regulations laid down in the Health and Safety at Work Act 1974 (Fairgrounds and Amusements Parks-
Guidance on Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).

1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC) certificate
is to be issued which must be retained for a period of ten years and be available for inspection by the Health and
Safety Inspectorate and/or the appropriate officer of the Environmental Health Department of a Local authority.
(Applicable in UK only).

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

1.10 If considered necessary, further protection to the power supply may be afforded by conduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a
tripping hazard.

1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is
a minimum. For floor mounted socket outlets, the ride may be positioned so that there is virtually no
exposed cable.

1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).

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INSTALLATION

Siting

IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ON A PLINTH, PLATFORM OR

ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.

2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:

2.1.1 Position the Ride on a level surface.

2.1.2 Wherever practical make sure there is adequate clearance all round the Ride to minimise
the risk of injury to the passengers or public. If possible, a 1 metre clearance around the ride is
recommended.

2.1.3 DO NOT obstruct emergency exits.

2.1.4 DO NOT obstruct fire appliances, hydrants etc.

2.1.5 If sited outside:

The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.

DO NOT operate in adverse weather conditions.

NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not
in a position where the ride could be exposed to direct rain or snow, or other adverse weather
conditions.

2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times

2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used

For safety reasons the electrical wiring is colour coded as follows:

2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:

Brown - live
Green/Yellow-earth
Blue – neutral.

2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:

Black - live
Green - earth
White – neutral.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

CARRYING OUT ANY SERVICE OR REPAIR.

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INSTALLATION

Site d’installation

ATTENTION IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.

2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:

2.1.1 Placer le manège sur une surface nivellée.

2.1.2 Dès lors que les conditions pratiques le permettent, s’assurer qu’il y a suffisamment
d’espace tout autour du manège pour minimiser le risque de blessures pouvant être causées aux
passagers ou au public. Si c’est possible, il est conseillé de laisser 1 mètre d’espace tout autour
du manège.

2.1.3 NE PAS obstruer les sorties de secours.

2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.

2.1.5 Si le manège est situé à l’extérieur:

La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteur différentiel ayant un taux de déclenchement ne dépassant pas 30 milliampères
en 30 milli-secondes.

NE PAS faire fonctionner cette machine lors d’intempéries.

NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.

2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.

2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.

AVERTISSEMENT Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:

2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:

Marron : phase
Vert/Jaune : terre
Bleu : neutre.

2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:

Noir : phase
Vert : terre
Blanc : neutre.
ATTENTION
TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT
D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.

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OPERATION

General

3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that the
device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This regulation
applies in the UK only.

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MAINTENANCE

GENERAL

4.1 The rides do not require any periodic maintenance but, they should be checked regularly to make
sure that they are in a safe condition for operation by the general public. In the unlikely event of the need
to make adjustments or repairs to the machine, the following procedures are recommended.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

Interactive timer/video programmable control unit

4.2 The interactive timer/video programmable control unit, which operates at 12 volts, is located at the
back of the coin acceptor compartment. To remove/refit the control unit proceed as follows:

4.2.1 Remove the coin acceptor (para 4.4 or 4.5).

4.2.2 Remove the two thumb nuts located at each end of the unit.

4.2.3 The control unit may now be removed by pulling it forwards to disconnect the plugs and
sockets and withdrawing it through the coin acceptor aperture in the cash box assembly.

4.2.4 The mode of operation may now be altered by referring to the basic configuration, as
printed on its enclosure, or by referring to the advanced configuration referred to at para 4.8.

4.2.5 Refit the unit by positioning it on the two locator bolts and gently pushing it back into place,
ensuring that the plugs and sockets connect to each other.

4.2.6 Refit the two thumb nuts to ensure a good connection between the plugs and sockets. A
poor connection could result in failure of the unit.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

Ram drive control unit

4.3 The ram drive control unit is located, on the chassis structure underneath the ride. To gain access
to the control unit position the ride on its side. To remove/refit the ram drive control unit proceed as
follows:

4.3.1 Position the ride on its side and locate the ram drive control unit installed across the chassis.

4.3.2 Remove the two nuts located at each side of the unit.

4.3.3 The ram drive control unit may now be removed by lifting it up to disconnect the plugs and
sockets.

4.3.4 Refit the unit by connecting the plugs and sockets to each other and positioning it on the
two locator bolts and gently lowering it back into position.

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4.3.5 Refit the two nuts each side of the unit and secure. Make sure there is a good connection
between the plugs and sockets. A poor connection could result in failure of the unit.

4.3.6 Position the ride in its normal upright position.

Coin acceptor (mechanical)

4.4 To remove/refit the coin acceptor proceed as follows:

4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.

NOTE

Make sure that the wires are reconnected on the correct terminals (C and NO).

4.4.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.

4.4.3 Refit the coin acceptor in reverse order to removal, make sure that the pins on the main
coin acceptor body locate in the dimples on the side plate.

4.4.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.

Coin acceptor (electronic) MARS

4.5 To remove/refit the coin acceptor proceed as follows:

4.5.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.

4.5.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove
any litter or obstruction. Release hinged side plate.

4.5.3 Refit the coin acceptor in reverse order to removal, make sure that the cable plug is
reconnected to the printed circuit board on the mechanism.

NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER

SUPPLY SWITCHED ON.

Electronic coin mechanism MARS - switch positions

4.6 To inhibit coins:

With machine switched on:

4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.

4.6.2 Press reject button within 20 seconds of setting slide switches.

4.6.3 Insert all coins to be inhibited.

4.6.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.

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4.7 To re-enable inhibited coins:

With machine switched on:

4.7.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.

4.7.2 Press reject button within 20 seconds of setting slide switches.

4.7.3 Insert all coins to be re-enabled.

4.7.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.

NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.

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Fig 1 Video and ram Plug & Play controller wiring

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Stamar interactive timer/video programmable kiddie ride controller configuration instructions

4.8 The“interactive timer/video programmable control unit has four externally accessible DIL switches,
SW1, SW2, SW3 and SW4, which are used to select the most popular modes of operation.

NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting attachments have been removed.

2. All alterations to these switches should only be made after power to the ride has been turned off as
this will avoid any unintentional damage to the control unit and/or the ride.

SW1 - Sets the price of play value or credit program options.

4.9 The SW1 switch is used to set price at play value or credit program options.

NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.

i.e. SW3/S4 must be set to On if “Price of Play” options are required.

SW3/S4 must be set to Off if “Credit Programs” are required.

2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been
programmed to accept:

- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (1 coin) to £1.50 (15 coin).

- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (1 coin) to $3.75 (15 coin).

- Euro Mechanism. The mechanism is programmed for a 10c base and gives play values
from 10c (1 coin) to 1.50 (15 coin).

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NOTE
In the following table the Price of Play/Base Coinage Selection - 15 Coin will be added and
available to the the user from late 2004.
SW1

Price Of Play
S1 S2 S3 S4 Or Pre - Programmed Credit Options Available
Selected

30 P 50 P £1
on off off off 1 C oi n Or 1 RIDE 2 RIDES 5 RIDES
20 P 50 P
off on off off 2 C oi n Or 1 RIDE 3 RIDES
40 P £1
on on off off 3 C oi n Or 1 RIDE 3 RIDES
50 P £1 £2
off off on off 4 C oi n Or 1 RIDE 3 RIDES 6 RIDES
60 P £1 £2
on off on off 5 C oi n Or 1 RIDE 2 RIDES 5 RIDES
10 P 30 P
off on on off 6 C oi n Or 1 RIDE 4 RIDES
£1 £2
on on on off 7 C oi n Or 1 RIDE 3 RIDES
£2
off off off on 8 C oi n Or 1 RIDE
20 P 40 P
on off off on 9 C oi n Or 1 RIDE 3 RIDES
10 P 20 P
off on off on 10 C oi n Or 1 RIDE 3 RIDES
60p £1 £2
on on off on 11 Coin Or 1 RIDE 2 RIDES 4 RIDES
70p £1 £2
off off on on 12 C oi n Or 1 RIDE 2 RIDES 4 RIDES

on off on on 13 C oi n Or

off on on on 14 C oi n Or Free Play For Exhibition Or Test Use

on on on on Or

off off off off

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SW2 - Ride time

4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.

SW2

Ride Time S1 S2 S3 S4
3 0 se cs off off off OFF

4 5 se cs on off off OFF

6 0 se cs off on off OFF

7 5 se cs on on off OFF

9 0 se cs off off on OFF

1 0 5 se cs on off on OFF

1 2 0 se cs off on on OFF
Ride time set to soundtrack on on on OFF

NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.

SW3 - Additional ride features

4.11 SW3 selects additional ride features and should be set as shown in the following table:

SW3

S1 S2 S3 S4

Prompt phrases On/Off On/Off x x x

Attract sounds On/Off x On/Off x x

Count no. of Rides x x On x

Count No. of Coins (coin mech. Base coin value) x x Off x

Select Price of Play options x x x On

Select Credit Program options x x x Off

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SW 4 - Ram control options

TO PREVENT DAMAGE OCCURRING TO THE RIDE - SW4 MUST ONLY BE SET AS

SHOWN IN THE FOLLOWING TABLE. FAILURE TO OBEY THIS WARNING WILL MAKE
THE RIDE INOPERABLE.

4.12 SW4 selects additional ram control options and should be set as shown in the following table:

SW4

S1 S2 S3 S4

Ride is fitted with standard AC motor Off x x x

Ride is fitted with DC ram actuators On x x x
Level ride calibration mode x x x On

Level Ride Calibration Sequence

4.13 The level ride calibration sequence can be used to fine tune the rides level position if new
rams are fitted, a new interactive ram unit is fitted or if for any other reason the ride is not
powering up in a level condition.

4.13.1 Turn the ride OFF.

4.13.2 Set SW4/S4 to the ON position.

4.13.3 Turn the ride ON.

4.13.4 Follow the on-screen instructions.

4.13.5 Turn the ride OFF.

4.13.6 Set SW4/S4 to the OFF position.

4.13.7 Turn the ride ON.

Fuses

4.14 All fuses are “anti-surge” rated, they are located in the front face of the timer/video control unit and
the ram drive control unit. Never replace fuses with a higher value than recommended. The following
tables shows the fuse values applicable to the interactive ride:

Fusing values - Timer/Video system

Timer/Flasher fuse 3.15A

Video fuse 1A
Screen fuse 3.15A
Main fuse - 240v 3.15A
Main fuse - 110v 6.3A

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Fusing values - Ram drive system

Up/Down ram fuse 3.15A

Ram control fuse 1A
Left/Right ram fuse 3.15A
Main fuse - 240v 3.15A
Main fuse - 110v 6.3A
Volume adjustment

4.15 The volume adjuster is located on the front of the video/timer control unit. To gain access to the
volume adjuster position the ride on its side and locate the front of the video/timer control unit installed
across the chassis structure. Rotate the volume adjuster - clockwise or counter-clockwise to obtain the
required volume.

Video monitor

4.16 The video monitor (protected by a toughened clear glass screen) is located in the windscreen
framework facing the ride seat. To remove/refit the video monitor proceed as follows:

NOTE

When removing and refitting the video monitor take care when handling the toughened clear glass
protective screen.

4.16.1 Remove the monitor attachment fittings securing the monitor to the windscreen framework.

4.16.2 Disconnect the power input and video input connectors from the monitor and withdraw the
monitor from the windscreen framework.

4.16.3 Refit the monitor by connecting the video input and power input connectors to the monitor.

4.16.4 Make sure there is a good connection between the video input and power input connectors.
A poor connection could result in failure of the monitor. Locate the monitor into the windscreen
framework.
4.16.5 Refit the monitor attachment fittings and secure the monitor to the windscreen framework.
Bearings

4.17 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.

Body and other mouldings

4.18 Clean with damp cloth rinsed out in soapy water, do not hose down or flood the machine. Alternatively,
a proprietary household furniture cleaner may be used.

Removal of body shell

NOTE
Refer to Figure 5 in Spare Parts section for item numbers.

4.19 To remove the body shell

4.19.1 Remove the four bolts, (Fig 5, item 9) spring washers (Fig 5, item 10), and washers (Fig
5, item 11) situated under the body shell, which attach the body to the chassis.

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4.19.2 Disconnect the electrical wiring underneath the body shell by undoing the plug and socket
connector.

4.19.3 Remove body shell.

Interactive Ram Units

4.20 The two interactive ram units are “sealed for life units” and should not be tampered with. The ram
units are installed to the ride chassis structure. No maintenance is necessary as the units are repaired
by replacement. To replace the a ram unit proceed as follows:

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

REMOVING ANY COVERS, CARRY OUT ANY SERVICING OR MAINTENANCE.

4.20.1 Disconnect the machine from the electrical power supply.

4.20.2 Gain access to the ram unit.

4.20.3 Disconnect the ram unit electrical connector.

4.20.4 Remove the nut, bolt and washer assemblies that secure the ram unit to the chassis.

4.20.5 Remove the ram unit from the ride.

4.20.6 Install the new ram unit in position and secure to the chassis with the nut, bolt and washer
assemblies.

4.20.7 Connect the ram unit electrical connector.

4.20.8 Connect the electrical power and test the ride.

4.20.9 If necessary proceed with the ride level calibration sequence, Para 4.13.

Daily checks

4.21 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended:

4.21.1 Check that the mains plug is undamaged and securely attached to the mains cable.

4.21.2 Check that the mains cable is undamaged.

4.21.3 Check that there are no broken or damaged parts of the ride that may cause injury.
4.21.4 Check that all guards are in place thus preventing any access to the mechanism.

4.21.5 Apply pressure to the ride to make sure that it is firmly secured to the base stem and
check that all advisory literature is in place.
4.21.6 Make sure the area around the ride is free from obstruction and that persons passing by
are not in any danger.

4.21.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.

4.22 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.

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THIS PAGE NOT USED

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SPARE PARTS

1. The machine serial number (if given) on the reference plate must always be quoted.

2. Quote the full part number and description as set out in the list.

3. State precisely how parts are to be despatched.

Home: By post, carrier or road transport.

Overseas: By sea freight, airmail or air freight.

4. Keep orders separate from other correspondence.

5. Foreign orders must be sent through our accredited agent, an established London House, or
accompanied by a remittance.

6. Replacement parts which are not of genuine Jolly Roger supply, cannot be relied upon to be to
the correct specification, material or workmanship. Jolly Roger therefore cannot be expected to
extend their Warranty to Kiddies Rides which have been fitted with parts which Jolly Roger has
not supplied.

7. Jolly Roger reserve the right to make changes or improvements in the construction or specification
of their products at any time.

Conditions of Business

1. Particulars given in this list are subject to withdrawal and alteration without notice.

2. All quotations are subject to confirmation before acceptance of order.

3. All goods are supplied on the conditions that Jolly Roger shall not be liable for any direct or
consequential damage arising from delay in delivery or from defective material, other than is
covered by our usual form of guarantee.

4. Whilst every effort is made to ensure the accuracy of the particulars contained in this book,
modifications and specification changes to the Kiddies Ride are on-going. These may affect the
information specified. No responsibility is accepted for the incorrect supply of parts or any other
consequence that may arise as a result of information in this book not being in accord with
modifications or Kiddies Ride specification changes which are subsequent to the date of this
book. Also, no responsibility is accepted for the incorrect supply of parts or any other consequence
that may arise as a result of any misinterpretation of the information specified in this parts book.

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Fig 2 Chassis assembly

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Parts list - Chassis assembly

† Item not illustrated

Item No Part No Description QTY
- 3000019 Chassis assembly, comprising: -
1 3100005 Chassis 1
- 3100006 Upper frame 1
- 3100007 Middle frame 1
- 3100008 Lower frame 1
2 5120002 Castor 2
3 7000707 Bolt, M12 x 50 8
4 7600300 Washer, M12 4
5 6000000 Housing, bearing assembly, NP12 4
6 7700300 Nut, M12, Nyloc 4
7 7700200 Nut, M10, Nyloc 12
8 7600200 Washer, M10 14
9 7000604 Bolt, M10 x 35 8
10 3800000 Foot, rubber 2
11 7600201 Washer, M10, spring 2
12 8210001 Shaft, pivot 2
13 2000002 Actuator 2
14 JR 1 4 Power Supply Unit - (System 5000 - 17) (17 inch screen) 1
15 JR 1 6 Ram Motion Power Supply Unit - System 5000 1

Note: Refer to manufacturer when ordering items from this list

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Fig 3 Video coin collection assembly

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Parts list - Video Coin collection assembly

† Item not illustrated

Item No Part No Description QTY
- 4000006 Coin collection assembly comprising: -
1 4100020 Housing 1
2 4100001 C a sh b o x 1
3 4100021 D oor 1
4 9300006 Lock complete with keys 2
5 2520008 Switch, pushbutton, round, START, green 1
- † 2920008 Bulb, 2.2 watt, wedge 1
6 2520010 Microswitch 1
7 2500000 Microswitch, coin acceptor 1
8 4200008 Coin acceptor 1
9 9300004 Lock complete with keys 1
10 4200009 Plate, coin acceptor 1
11 2100009 Counter, coin impulse (fitted internally) 1
12 2520009 Switch, pushbutton, round,PRESS, red 1
- † 2920008 Bulb, 2.2 watt, wedge 1
- † 2520010 Microswitch 1
13 4200005 Coin acceptor, electronic assembly (optional) comprising: 1
- † 4200006 Mechanism, electronic coin acceptor 1
- † 4200007 Wiring loom, electronic coin acceptor 1
14 7200000 Screw, cap head, M4 x 20 4
15 2100012 Timer, System 5000 1
16 2100013 Nut, timer 2
- † 2600000 Loudspeaker 1

Note: Refer to manufacturer when ordering items from this list.

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Fig 4 Body shell assembly

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Parts list - Body Shell Assembly

† Item not illustrated

Item No Part No Description QTY
- 1080073 Body shell assembly, comprising:
1 1100073 Moulding, body 1
2 GR189 Handle, large 1
3 1300002 Step edge 2
4 1300076 Foot tread 1
5 7700200 Nut, M10, Nyloc 4
6 7600200 Washer, M10 4
7 Headlamp assembly, comprising; 2
- † C A 088 Lens 2
- † E E 563 Holder, bulb 2
- † E E 010 Bulb, srew fitting 2.2 watt 2
8 1700073 D e ca l se t 1
- † 5300001 Steering wheel, small 1
- † 3600005 Bracket, steering wheel (modified) 1
- † 7000715 Bolt, M12 x 90 1
- † 7700302 Nut, M12 special 1

Note: For Video ride equipment refer to Video Ride Equipment Handbook

Note: For coin acceptor and cash box details see video coin collection assembly parts list

Note: Refer to manufacturer when ordering items from this list

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Parts list - Timer/vidio & ram controllers

† Item not illustrated

Item No. Part No. Description QTY
- † JR 1 3 Timer/video control unit - System 5000 1
- † 2900520 S. Video lead 1
- † 2900522 Extended electronic mech. lead 1
- † 2900523 Power supply 120VA transformer 1
- † 2900524 Power supply PCB assembly 1
- † 2900525 Timer/video PCB assembly 1
- † 2900526 12v Cooling fan 1
- † JR 1 6 Ram control unit - System 5000 1
- † 2900529 Power supply 160VA tramsformer 1
- † 2900530 Power supply PCB assembly 1
- † 2900531 Ram controller PCB assembly 1
- † 2900526 12v F an 1
- † JR 1 4 Video power supply unit - System 5000 1

Note: Refer to manufacturer when ordering items from this list

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We certify that we have manufactured and tested the coin-operated Children’s Ride in accordance with
the BACTA Industry Standard, the HSE Fairgrounds and Amusement Parks A Code of Safe practice, the
Health and Safety at Work Act 1974. (All applicable in the United Kingdom).

THIS CERTIFICATE DOES NOT EXONERATE THE OPERATOR FROM REGULAR CHECKING AND
MAINTENANCE OF THE MACHINE TO WHICH IT APPLIES.

Jolly Roger (Amusement Rides) Ltd.

Heath Road,
Skegness Industrial Estate,
Skegness,
Lincolnshire,
PE25 3SU,
England.

Telephone (01754) 896800 Telefax (01754) 610066

E-mail: sales@jolly-roger.co.uk

Annex A
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 JOLLY ROGER AMUSEMENT RIDES
Jolly Roger (Amusement Rides) Ltd.
Heath Road,
Skegness Industrial Estate,
Skegness,
Lincolnshire, Telephone: + 44 (0)1754 896800
PE25 3SU Fax: + 44 (0)1754 610066
England. E-mail: sales@jolly-roger.co.uk

EC DECLARATION OF CONFORMITY
Manufacturer: As above

Details of Electrical Equipment

Type No.: 2

Description: Coin-operated Childrens Ride

Directives this equipment Electrical Equipment (Safety) Regulations 1994, SI No3260

complies with: (Regulation 5. (1)).
Electromagnetic Compatability Directive 89/336/EEC
Low voltage directive 72/23/EEC (article 2) as amended by
93/68/EEC.

Harmonised standards applied EN 50081-1:1992

in order to verify compliance EN 50082-1:1992
with Directives: EN 60335-1:1994 inc. AMDS A11, A1, A12, A13, A14, A2, A15
and A16 - Safety of Household and Similar Electrical
Appliance.
EN 55014-1: 1993 EN61000-3-2:1995 + A1: 1998 + A2: 1998
EN 61000-3-3: 1995 EN55014-2: 1997 Category 2
EN 60335-2-82: 2000 - Particular Requirements for Service
Machines and Amusement Machines

Year in which CE mark was affixed: 2004

Authorised Signatory:

Manufacturer Date of Issue

1st November 2006

Name: Peter North Place of Issue

Position: Factory Manager Skegness, England

Annex B
Contents
 JOLLY ROGER AMUSEMENT RIDES

THIS PAGE NOT USED

Annex B