REV TANGGAL PERIHAL REVISI

56

YANG BERSANGKUTAN TANGGAL PARAF

SKALA : REVISI

JNS. GAMBAR :

NO. LEMBAR :
 PRESTRESSED CONCRETE SPUN PILE CALCULATION
Ф 800 mm

I Data
Pile Diameter D = 800 mm 80 cm
Thickness t = 120 mm 12 cm
Concrete Cover = 54 mm 5,4 cm
Effective Height d = 746 mm 74,6 cm
Class = B
Diameter of PC Bar ds = 12,6 mm
Number of PC Bar n = 22 pcs
Total area of Steel Aps = 27,43 cm2 1,25
Area of Concrete Ac = 2563,54 cm2

II Material
2.1 Concrete

3
Berat Jenis Beton = 2500 kg/m
2
Specified Concrete Compressive Cube Strength at 28 days is 600 kg/cm

f'c = { 0,76 + 0,2 * LOG(K/150) } x K (SNI-2847-2013)

2
= 528,25 kg/cm
= 52,8 Mpa

f'ci = (60%*f'c) (SNI-2847-2013 Pasal 18.4)

2
= 316,95 kg/cm
= 31,08 Mpa

Allowable Concrete Compressive Strength (ACI 318)

fct = 0,45 fc'
= 23,77 Mpa
Allowable Concrete Tension Strength
/2
fcti = -0,5*f'ci^1
2
= -3,63 kg/cm

Modulus of Elasticity for Concrete

Ec 4700*sqrt(fc') = 34159,89 Mpa (SNI-03-2847-2013 Pasal 8.5)

2
= 348321,5 kg/cm

Eci 4700*sqrt(f'ci) = 26203,552 Mpa (SNI-03-2847-2013 Pasal 8.5)

2
267192,34 kg/cm

Concrete Strain ec = 0,003

Ratio of depth of rectangular compresion block to depth to neutral axis (b1)
b1 = 0,667

2.2 PC Bar
Diameter of PC Bar d = 12,6 mm
Cross Section Area As = 1,247 cm2
Tensile Load Fpu = 18048,88 Kg
Tensile Strength fpu = 14475,03 kg/cm2 = 1420 Mpa
Yield Strength fpy = 13027,52 kg/cm2
Elasticity Modulus of PC Bar Es = 1900000 kg/cm2 = 29000 Ksi
Limit strain epp = 0,0076
Number of PC Bar n = 22 pcs
2.3 Section Properties
3.1 Concrete
Cross Section Area (Ag)
Ag = 0,25*pi()*(D-2t)^2
2
= 2563,54 cm

Moment Inertia of Concrete (Ic)

Ic = 1/64*pi()*(D^4-(D-2t)^4)
4
= 1527869,6 cm

III SECTION PROPERTIES

Total Cross Section Area
Aps = n*0,25*pi()*d^2
2
= 27,432 cm

Transformed
Number of PC Apes d'
Position q Steel Inertia
Bar
cm2 mm mm4
0 1 1,25 0 -346 81424760
1 2 2,49 12 -338,4 155809979
2 0 0,00 24 -316,1 0
3 2 2,49 36 -279,9 106586394
4 2 2,49 48 -231,5 72913555
5 0 0,00 60 -173,0 0
6 2 2,49 72 -106,9 15550745
7 2 2,49 84 -36,2 1779326
8 2 2,49 96 36,2 1779326
9 2 2,49 108 106,9 15550745
10 0 0,00 120 173,0 0
11 2 2,49 132 231,5 72913555
12 2 2,49 144 279,9 106586394
13 0 0,00 156 316,1 0
14 2 2,49 168 338,4 1558100
15 1 1,25 180 346,0 814248
16 0 0,00 0 0,0 0
17 0 0,00 0 0 0
Total 22 633267128

Assumption as Composite

A_Comp = Ag + (Es*Aps/Ec )
2
= 2713,172 cm

4
I_Comp = 1591196,318 cm

Radios of Pile r = D/2

= 40 cm

Modulus Penampang Wi = I_Comp/r

= 39779,908 cm3

IV CALCULATION LOSS OF PRESTRESS

2
Jacking Stress = 10856,269 kg/cm (ACI 318-95, Chapter 18.5)
Jacking Foce Pi = Aps * Jacking Stress
= 297806,56 kg

Short and Long Term Losses of Prestress (ACI 318-95, Chapter 18.6)
a. Elastic Shortening
Losses due elastic shortening
ES = Es/Eci x fcs

Es = Modulus of Elasticity of Prestressing Tendons

Eci = Modulus of Elasticity of Concrete at time prestressed is applied
fcs = Concrete stress at centre grafity of prestressing force immediately after transfer
= Kcir(Pi/Ag (1 + e2 x Ag/ Ic) - (Mg x e / Ic))
Where
Kcir = 0,9
Ag = Luas Penampang
Ic = Moment of inertia of gross concrete section at the cross section considered
Mg = Moment due to Dead Load 6,408849013
e = Eksentrisitas 1153592,822

2
fcs = 104,5530559 kg/cm

2
ES = 743,4749406 kg/cm
 b. Creep of Concrete
CR = Ker x (Es/Ec) x (fcs - fcds)
Where :
Ker = 2 (for pretensioned member)
fcs = stress at center point prestress force, initial condition
fcds = stress at center point prestress force, permanent dead load
2
fcds = Msd (e) /Ig fcds = 0 kg/cm
Msd = Moment due to all superimposed permanent dead load applied after prestressing
Ic = Moment of inertia of gross concrete section at the cross section considered

2
CR = 1140,62 kg/cm

c. Shrinkage of Concrete (SH)

SH = 8,2e-6 x Ksh x Es x (1-0.06 xV/S) x (100-RH)

Ksh = 1 (without moist curing)

2
V/S = 4,01 (ratio area/perimeter) Area = 395,936129 cm
Relative Humidity (RH) = 70,00 Perimeter = 98,771673 cm

SH = 5,42 Ksi
2
= 380,93 kg/cm

d. Relaxation of Tendons (RE)

RE = [Kre - J x (SH+CR+ES)] x C
Where :
Kre (kg/cm2) = 344,8 (for 270 grade, low relaxation strand)
J = 0,04 (for 270 grade, low relaxation strand)
C = 1,45
2
RE = 368,59 kg/cm

Total Loss (TL) = ES + CR + SH + RE

2
= 2633,608836 kg/cm

Percent losses (%) = 24,259 %

Final Prestress Force = 225562,03 Kg

V DIAGRAM INTRECATION CALCULATION

2
Prestress Force fpe = 8222,66 kg/cm
Steel Strain effective epe = fpe/Es
= 0,00433

Concrete Stress fcp = fpe . Aps /(Ac - Aps)

2
= 88,940 kg/cm
ece = fcp/Ec
= 0,000255
1. Point of Pure Compression

Deps = ece-ecu = -0,0027447

eps = epe+Deps = 0,00158 < epp = 0,007618434

Steel Stress fps = Eps . eps

2
= 3007,81 kg/cm
Steel Compression STp = fps . Aps
= 825,094 kN

Conc Compression C= 0.85 . Fc'(Ac-Ap)

= 11387,38 kN

Nominal Resistance in pure compression

Pn,o = C - STp
= 10562,29 kN

Design diagram in pure compression

Reduction factor f = 0,75
fPn,o = 7921,72

Maximum acceptable cutoff compressive force

l = 0,75 for spiral tied
Pm = lfPn,o = 5941,29 kN
 2. Point of Zero Tension in the Concrete

neutral axis c= 800 mm

depth of comp a= 680 mm

Number of PC Apes d' fps Steel Force Steel Moment

Position ecu (d'-c)/c Deps epsi
Bar cm2 mm kg/cm2 kN kN
0 1 1,25 746,00 -0,0002 0,00005 0,00438 8292,643 103,40 35,777
1 2 2,49 738,44 -0,0002 0,00002 0,00435 8240,355 205,50 69,548
2 0 0,00 716,09 0,0000 0,00000 0,00000 0 0,00 0,000
3 2 2,49 679,92 -0,0005 -0,00019 0,00413 7833,426 195,35 54,682
4 2 2,49 631,52 -0,0006 -0,00038 0,00395 7494,413 186,90 43,270
5 0 0,00 573,00 0,0000 0,00000 0,00000 0 0,00 0,000
6 2 2,49 506,92 -0,0011 -0,00084 0,00348 6615,052 164,97 17,638
7 2 2,49 436,17 -0,0014 -0,00111 0,00322 6113,138 152,45 5,514
8 2 2,49 363,83 -0,0016 -0,00138 0,00295 5598,985 139,63 -5,050
9 2 2,49 293,08 -0,0019 -0,00165 0,00268 5095,486 127,07 -13,586
10 0 0,00 227,00 0,0000 0,00000 0,00000 0 0,00 0,000
11 2 2,49 168,48 -0,0024 -0,00211 0,00221 4208,127 104,94 -24,296
12 2 2,49 120,08 -0,0025 -0,00229 0,00203 3863,325 96,34 -26,968
13 0 0,00 83,91 0,0000 0,00000 0,00000 0 0,00 0,000
14 2 2,49 61,56 -0,0028 -0,00251 0,00181 3446,407 85,95 -29,088
15 1 1,25 54,00 -0,0028 -0,00254 0,00179 3392,538 42,30 -14,636
16 0 0,00 400,00 0,0000 0,00000 0,00000 0 0,00 0,000
17 0 0,00 0 0,0000 0,00000 0,00000 0 0,00 0,000
Total 22 Total 1604,79 112,80

Concrete
Section Diameter Radius a y1 Centroid Inertia Area Force Moment
(mm) (mm) (mm) (mm) (mm) (mm4) (mm2) kN kN.m
+ Ac 800 400 680 -280 34,1 14951653271 455375,0 20446,80 697,75
- Ac 560 280 560 -280 0,0 -4827496935 -246300,9 -11059,16 0,00
Total 10124156336 209074,1 9387,641 697,75

Steel Compression STp = fps . Aps

= 1604,79 kN

Conc Compression C= 0.85 . Fc'(Ac-Ap)

= 9387,64 kN

Nominal Resistance in concrete zero tension condition :

Pn,ot = C - STp Mn,ot = Mn conc + Mn Steel
= 7782,85 kN = 810,55 kN.m

Corresponding eccentricity is given by : = 104,15 mm

Design diagram in concrete zero tension condition

Reduction factor f = 0,75
fPn,ot = 5837,14 fMn,ot = 607,91596
3. Balanced Point

The strain in the extreme tensile layer of steel is assumed equal to the yield strain epy = 0,01
yield stress fpy = 13487,806 epy = 0,01
epp = 0,0070988
neutral axis c = 265,9 mm
depth of comp a = 226,015 mm

Number of PC Apes d' fps Steel Force Steel Moment

Position ecu (d'-c)/c Deps epsi
Bar cm2 mm kg/cm2 kN kN.m
0 1 1,25 746,00 0,0054 0,00567 0,01000 13487,81 168,18 58,190
1 2 2,49 738,44 0,0053 0,00559 0,00991 13476,79 336,08 113,744
2 0 0,00 716,09 0,0000 0,00000 0,00000 0 0,00 0,000
3 2 2,49 679,92 0,0047 0,00493 0,00925 13366,8 333,34 93,309
4 2 2,49 631,52 0,0041 0,00438 0,00871 13228,72 329,90 76,378
5 0 0,00 573,00 0,0000 0,00000 0,00000 0 0,00 0,000
6 2 2,49 506,92 0,0027 0,00297 0,00730 12497 311,65 33,322
7 2 2,49 436,17 0,0019 0,00218 0,00650 11699,06 291,75 10,552
8 2 2,49 363,83 0,0011 0,00136 0,00569 10559,85 263,34 -9,524
9 2 2,49 293,08 0,0003 0,00056 0,00489 9215,747 229,82 -24,573
10 0 0,00 227,00 0,0000 0,00000 0,00000 0 0,00 0,000
11 2 2,49 168,48 -0,0024 -0,00211 0,00221 4208,127 104,94 -24,296
12 2 2,49 120,08 -0,0025 -0,00229 0,00203 3863,325 96,34 -26,968
13 0 0,00 83,91 0,0000 0,00000 0,00000 0 0,00 0,000
14 2 2,49 61,56 -0,0028 -0,00251 0,00181 3446,407 85,95 -29,088
15 1 1,25 54,00 -0,0028 -0,00254 0,00179 3392,538 42,30 -14,636
16 0 0,00 400,00 0,0000 0,00000 0,00000 0 0,00 0,000
17 0 0,00 0 0,0000 0,00000 0,00000 0 0,00 0,000
Total 22 Total 2593,60 256,41

Concrete
Section Diameter Radius a y1 Centroid Inertia Area Force Moment
(mm) (mm) (mm) (mm) (mm) (mm4) (mm2) kN kN.m
Ac 800 400 226,015 173,985 267,0 8731279166 116662,1 5238,25 1398,69
Ac 560 280 106,015 173,985 217,2 -1553848707 -32414,0 -1455,42 -316,07
Total 7177430459 84248,1 3782,82482 1082,62

Steel Compression STp = fps . Aps

= 2593,60 kN

Conc Compression C= 0.85 . Fc'(Ac-Ap)

= 3782,82 kN

Nominal Resistance in concrete balance point condition :

Pn,ot = C - STp Mn,ot = Mn conc + Mn Steel
= 1189,23 kN = 1339,03 kN.m

Corresponding eccentricity is given by : = 1125,97 mm

Design diagram in concrete zero tension condition

Reduction factor f = 0,75
fPn,ot = 891,92 fMn,ot = 1004,27415

4. Point of Pure Bending

Pure bending occurs when the sum of force acting on the section leads to Pn = 0. The location of neutral axis is unknown

Neutral axis c = 196,40534

depth of comp a = 166,94454

Number of PC Apes d' fps Steel Force Steel Moment

Position ecu (d'-c)/c Deps epsi
Bar cm2 mm kg/cm2 kN kN.m
0 1 1,25 746,00 0,00839 0,00865 0,01298 13678,99 170,56 59,015
1 2 2,49 738,44 0,0083 0,00853 0,01286 13674,89 341,02 115,416
2 0 0,00 716,09 0,0000 0,00000 0,00000 0 0,00 0,000
3 2 2,49 679,92 0,0074 0,00764 0,01197 13638,35 340,11 95,204
4 2 2,49 631,52 0,0066 0,00690 0,01123 13598,03 339,11 78,510
5 0 0,00 573,00 0,0000 0,00000 0,00000 0 0,00 0,000
6 2 2,49 506,92 0,0047 0,00500 0,00933 13381,3 333,70 35,679
7 2 2,49 436,17 0,0037 0,00392 0,00825 13060,93 325,71 11,780
8 2 2,49 363,83 0,0026 0,00281 0,00714 12361,34 308,27 -11,149
9 2 2,49 293,08 0,0015 0,00173 0,00606 11115,44 277,20 -29,638
10 0 0,00 227,00 0,0000 0,00000 0,00000 0 0,00 0,000
11 2 2,49 168,48 -0,0004 -0,00017 0,00416 7877,668 196,45 -45,483
12 2 2,49 120,08 -0,0012 -0,00091 0,00342 6488,845 161,82 -45,296
13 0 0,00 83,91 0,0000 0,00000 0,00000 0 0,00 0,000
14 2 2,49 61,56 -0,0021 -0,00180 0,00252 4794,093 119,55 -40,462
15 1 1,25 54,00 -0,0022 -0,00192 0,00241 4574,763 57,04 -19,737
16 0 0,00 400,00 0,0000 0,00000 0,00000 0 0,00 0,000
17 0 0,00 0 0,0000 0,00000 0,00000 0 0,00 0,000
Total 22 Total 2970,55 203,84
 Concrete
Section Diameter Radius a y1 Centroid Inertia Area Force Moment
(mm) (mm) (mm) (mm) (mm) (mm4) (mm2) kN kN.m
Ac 800 400 166,9445405 233,05546 301,2 7045490962 76047,4 3414,60 1028,46
Ac 560 280 46,94454049 233,05546 252,0 -629400019,1 -9889,5 -444,05 -111,89
Total 6416090943 66157,85 2970,55449 916,57

Steel Compression STp = fps . Aps

= 2970,55 kN

Conc Compression C= 0.85 . Fc'(Ac-Ap)

= 2970,554 kN

Nominal Resistance in concrete zero tension condition :

Pn,ot = C - STp
= 0,00 kN

Mn,ot = Mn conc + Mn Steel

= 1120,41 kN.m
= 115,51 ton.m > 99 ton.m (spesifikasi)
OK!

Design diagram in concrete zero tension condition

Reduction factor f = 0,90
fPn,ot = 0,00 fMn,ot = 1008,36595 kN.m

5. Service Diagram

To determine points on interaction curve, select axial load to calculate service moment load capacity
Equate the extreme fibre stresses to the allowable values an solve for the smaller value of M :

Service Diagram calc Example :

F= Prestress force at zero concrete strain

F= єp . Epe . Aps
= 2255,62 kN

P = Axial Load
P= -500,00 KN

Allowable concrete compression = 23,77 Mpa

P/A + F/Acomp + M/Wi = 23,77 Mpa
-1,84 +8,32+ M/39779907,94 = 23,77 Mpa
Service Moment = 688,208 kN.m

Allowable concrete Tension = -3,63 Mpa

P/A + F/Acomp + M/Wi = -3,63 Mpa
-1,84 +8,32- M/39779907,94 = 401,966 kN.m

Allowable Axial Compression = (0.33fc-0.27fpe)x (Ac - Aps) (Prestress Concrete Institute)

3811,966 kN
388,580 ton > 385,2 ton (Spesifikasi)
OK!
Tension
Tension loadlead to decompression = -Acomp x fpe /An
-2413,10 kN
Nominal resistance of member, Nn = - Aps . fpu
-3970,75 kN

Allowable Moment Service for Spun Pile

Allowable Eff Section Allowable
Condition Axial
Tension Prestress Modulus Moment
Temporary 0 -3,63 8,3135899 39779908 475,3kN.m
Permanent 0 0 8,3135899 39779908 330,7kN.m

RESUME OF POINT IN DIAGRAM INTERACTION

Point of : Pn Mn f f Pn f Mn
Pure Compression 10562,29 0 0,75 7921,7152 0
Zero Tension 7782,85 810,55 0,75 5837,1377 607,92
0 0 0 0
Balance condition 1189,23 1339,03 0,75 891,92036 1004,27
0 0 0 0
0 1120,41
Pure Bending
0 1120,41 0,9 0 840,30
0 0
Eccentricity
0 1085
cutt off comp. 5970,22 685,202
5970,22 0
limit diagram 1431,54 1255,88
1431,54 0
1431,54 1446,20
 INTERACTION DIAGRAM OF SPUN PILE
12000

0, Pn,o
10000

8000
0, fPn,o

6000 fMn,ot ; fPn,ot

Nominal
AXIAL (KN)

4000

2000
Factored

Service - Permanent
0
0 200 400 600 800 1000 1200 1400 1600

-2000

-4000

-6000
MOMENT (KN.M)

VI CALCULATION OF CRACKING MOMENT

a. Effective prestress

Fpe = Pi-Aps * TL
= 225562,03 Kg

Fpei = Pi-Aps*ES
277411,73 Kg

fpe = Fpe/Ag
2
(Effective Prestress) 87,989 kg/cm

2
fpei = 108,214 kg/cm

b. Cracking Moment
1. Production
Mcr = (fpei+fcti)Wi
= 5969057,4 kg.cm
= 59,69 ton.m
2. Service
Mcr = (fpe+fct)Wi
= 5839718,2
= 58,40 ton.m