Project 2203-TOFO 16-07-2022

Genset Make MWM TCG 2020V12K

Genset Model
Enter data only in yellow
cells
Ventilation flow to compensate total heat to generator room - m3 / min : V =H / D x SH x deltaT
V=Ventilating air - m3 / min
Maximum temperature recommended in Engine room 35.0
Maximum Ambient temp recommended 35
Maximum Ambient temp recorded at site 30
Permissible temperature rise in generator room - deltaT 0C 10.0
Exhaust air temperature 0C 40.0
Average air temperature 0C 35.0
H1 = Heat radiation for Engine, KW 43.2 with 8% margin
H2 = Heat radiation for Alternator, KW 32.4 with 8% margin
H3 = Unaccounted heat loss, KW 0.5
H4 = Exhaust duct heat loss, KW 0.2
H5 = Deleted 0.0
H6 = Solar radiation through glass windows/roof, KW 0.0
Total heat to be dissipated, KW 76.3
Margin % 10.0
Total heat to be dissipated, kcal/h (with margin) 72179.8
D=Density of air at average temp, kg / m3 1.146
SH=Specific heat of air, Kcal/kg 0C 0.24

Ventilation air (to compensate genset radiated heat) - m3 / min 437.4

Engine combustion air requirement - kg / h 6215.0
Engine combustion air requirement - m3 / min 90.4

Total Air Requirement m3 / min liter /sec feet3 / min

Heat exchanger cooled engine - Gas Genset 528 8798 18637
m3/sec m3/hr
8.80 31665

Air density at ambient temp, kg/m3 1.146

Air flow, kg/h 36290

Assumption - Recommended openings are provided in generating set room to accommodate fan flow.

Air changes calculation Parameters Remarks

Engine room volume: 40' Container
Length, m 10
Width, m 2.1
Height, m 2.6
Total room volume, m3 55
Air Volume flow per Engine, m3/h 31665
No of ventilation systems running at design condition 1
Total air volume flow, m3/h 31665
No of air changes per hour 580
minimum recommended air changes for container genset 30
1 Ventilation air requirement for engine + alternator + combustion air Units Parameters Remarks
Total heat to be dissipated KW 83.9
Delta t Deg 10.0
Total flow m3/hr 26241.82
Combustion air m3/hr 5422.89
m3/s 8.80

2 Opening require for cooling air suction Units Parameters

Air flow rate of ventilation m3/sec 8.80
Air suction velocity m/sec 2.00
Area of cross section opening m2 4.40

Ventilation air requirement for engine + alternator + pumps Units Parameters

Total heat to be dissipated KW 83.9
Delta t Deg 10.0
Total flow m3/hr 26241.82
m3/s 7.29

Air out flow velocity corresponding to 5 mmwg of positive pressure Units Parameters
Specific weight of air Kg/m3 1.146
Acceleration due to gravity m/sec2 9.81
Positive pressure mmwg 5
Air out velocity m/sec 9.25

3 Opening require for hot air outlet Units Parameters

Air flow rate of ventilation m3/sec 8.80
Air out velocity m/sec 9.25
Area of cross section m2 0.95

4 New Opening require for hot air outlet Units Parameters

Air flow rate of ventilation m3/sec 8.80
Air out velocity m/sec 9.25
Area of cross section m2 0.95 Customer call

5 Total filters require for system Units Parameters

Area per filter 610x610 frame m2 0.354
Velocity for air flow m/s 2.00
Total flow per filter m3/s 0.71
m3/hr 2549
Total filters require for ventilation nos 12
Margin on filters 30% nos 16

6 Fan static pressure calculation Units Parameters

Pressure across filters * pa 50 as per vendor data
Pressure drop across louvers * pa 50 assume
Pressure drop inside enclosure due to equipments * pa 20 assume
Total static pressure for fan pa 120
Summary of the Ventilation system
1. Total air flow requirement for ventilation system m3/s 8.80
m3/h 31665
cfm 18637
2. Cold air suction opening @ 2m/s velocity m2 4.40
3. Hot air Discharge opening m2 0.95
4. New Hot air Discharge opening m2 - Customer call
5. Total filters of 610mm x 610mm x 50mm qty nos 16
6. Fan static pressure pa 120

Note :-
1. Flow per filter may change manufacturer standard
2. Customer can modify new hot air opening as per their requirement with adjustable opening keeping positive pressure
inside genset container.
Fan static pressure value can be changed as per customer requirement.
3. "*" marks are assumed based experience or input from vendor or client.