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Larsen & Toubro L&T Construction
Integrated Capabilities in Technology, India’s Largest Construction Company
Engineering, Construction & Manufacturing
Larsen & Toubro (L&T) - a leading technology, engineering, L&T Construction - the construction arm of Larsen &
construction and manufacturing company, is one of the Toubro - is the largest construction organisation in India
largest and most admired companies in India’s private sector. and finds its unique position (27th rank as per ENR, USA
L&T has a culture of innovation, collaborations with global - August 2012) among world’s 225 top contractors. As an
players and the resource and ability to respond positively to industry leader in engineering, design and construction of
challenging requirements. major infrastructure projects, buildings, factories, industrial
projects, metallurgical and material handing projects,
A strong, customer-focused approach and the constant power transmission and distribution, solar power and water
quest for top-class quality have enabled the Company to projects, L&T has a track record of excellence in the field of
attain and sustain leadership in its major lines of business construction.
for over seven decades.
L&T Construction is a business brand that encompasses six
L&T has an international presence with a global spread of related businesses - Buildings & Factories, Transportation
offices and factories to meet the critical requirements of Infrastructure, Heavy Civil Infrastructure, Water &
a large customer base across key sectors – Infrastructure, Renewable Energy, Metallurgical & Material Handling,
Oil & Gas, Petrochemical, Mineral, Metallurgical, Chemical, Power Transmission & Distribution.
Fertilizer, Power, Mining and Construction.
L&T Construction is equipped with the requisite expertise
Acknowledged as the ‘bellwether of India’s capital goods and wide-ranging experience to undertake complex and
sector’, L&T has been in the forefront of addressing national mega Engineering, Procurement and Construction (EPC)
as well as global core sector requirements. L&T markets projects in remote locations, hazardous terrains, running
plants and equipment in over 30 countries and has a plants, across geographies with single source responsibility.
manufacturing footprint that extends across India, China,
The Gulf and South East Asia. Its supply chain extends L&T Construction has set its footprints across the globe
across five continents. Today, the Company sets engineering and executed projects covering every segment of industry
benchmarks in terms of scale and complexity. and infrastructure. Some of major countries where it has
executed landmark projects include UAE, Oman, Qatar,
Saudi Arabia, Kuwait, Bahrain, Jordan, Iraq, Yemen, Sudan,
Russia, Germany, Mozambique, Tanzania, Mauritius,
Bhutan, Nepal, Bangladesh, Sri Lanka, Malaysia, Uzbekistan,
Suriname and the West Indies.

Top : Blast furnace re-constructed for Durgapur Steel Plant. Middle : India’s first Monorail Transit System at Mumbai. Top : Stacker Reclaimer at Koderma Thermal Power Plant in Jharkhand. Middle : 400kV Fujairah-Ras Al Khaimah Transmission Line project
Bottom
2 : Terminal 3 at Indira Gandhi International Airport in New Delhi. in the Gulf. Bottom : World’s longest single flight long belt cross country conveyor (17 km) from Meghalaya in India to Chatak in Bangladesh.
3
Metallurgical and Material Handling (MMH) Minerals & Metals
Expanding the Sinews of the Nation Single-point Solutions Provider

L&T has played a significant role in the development of steel,

aluminium and zinc sectors in India, with its involvement in almost
all major Greenfield and Brownfield projects. L&T has established
long-standing customer relationships with industry majors such
as Tata Steel, SAIL, Jindal, Bhushan, Vedanta and Hindalco, and
has been a key partner in their ambitious plans and modernisation
programmes. A high degree of operational efficiency and
consistent performance has enabled L&T to constantly meet
customer demands and sustain its growth trajectory.

L&T undertakes metallurgical projects on turnkey EPC and

construction contract basis involving civil, structural, mechanical,
electrical & instrumentation works and commissioning for the
following sectors:

Ferrous Metals Non Ferrous Metals

Iron making Alumina
Steel making Aluminium
Rolling and Finishing Lines Zinc and Copper
Mineral Beneficiation Mineral Beneficiation

The industry has benefitted from L&T’s integrated strengths

Metallurgical industry is one of the most essential industries in basic and detailed engineering, equipment fabrication,
enabling a multitude of modern engineering marvels. It has procurement, project management, erection, construction and
played an important role in the advancement of civilisation. Iron commissioning. L&T’s wide spectrum of capabilities enables it to
and steel have by far been the most important of metals with offer single-point responsibility and successfully meet stringent
infinite functional applications touching every aspect of life. quality standards and delivery schedules with focus on best-in-
class Environment Health Safety and Information Technology.
L&T has played a major role in the development, modernisation
and expansion of all metallurgical plants including the construction
of Greenfield plants in India.

The Metallurgical and Material Handling Independent Company

(MMH) - one of the restructured companies of L&T Construction
- is India’s market leader in Engineering, Procurement &
Construction of metallurgical projects. MMH has the capability
and expertise to undertake detailed engineering, procurement,
manufacture, supply, construction, erection and commissioning
of projects through its dedicated business units:

• L&T’s Minerals and Metals (M&M) business offers one-

stop-solution for the ferrous and non-ferrous sectors. M&M’s
ferrous business unit provides comprehensive solutions for
the iron and steel industry. M&M’s non–ferrous business unit
provides a spectrum of solutions for aluminium, copper, zinc,
lead and mineral beneficiation plants.

• L&T’s Bulk Material Handling (BMH) business provides

comprehensive Engineering, Procurement and Construction
(EPC) solutions for material handling to core sector industries
through its Power business unit and Steel, Mines, Ports &
Special Conveyors business unit.

• L&T’s Industrial Machinery and Cast Products

business based in Odisha serves as a world-class precision
manufacturing facility for a wide spectrum of fabrication,
machining, assembly and casting products for core industries
such as chemical, cement, steel, paper, power, mineral, and
railways.

Top : Zinc Smelter Plant for Hindustan Zinc at Chanderiya in Rajasthan. Middle : Stacker Reclaimer for Hindalco’s Thermal Power Plant at Top : Exterior View of Blast Furnace-3 for Vizag Steel Plant. Middle : Blast Furnace ‘F’ under operation at Tata Steel, Jamshedpur.
Mahan.
4 Bottom : Surface Miner manufactured at L&T’s Kansbahal Works in Odisha. Bottom : Blast Furnace ‘I’ for Tata Steel at Jamshedpur. 5
Ferrous Metallurgical Plants
Delivering Ahead Through Integrated
Process Capabilities
The challenges in delivering integrated processes for the
metallurgical industry calls for niche expertise. To every such
critical requirement, L&T leverages on its seven decades of domain
expertise and meets the specific needs of a large customer base.
The Company’s technology prowess is constantly upgraded
through engineering and technology tie-ups with global leaders.
L&T has pioneered new concepts in dismantling and rebuilding
blast furnaces and direct reduction plants in India.
L&T’s capability spectrum in ferrous metallurgical plants include:
• Blast furnaces on turnkey basis
• Sinter plants on turnkey basis
• Coke-oven and by-product
• Corex plants
• Continuous casting plants - slab casters and billet caster,
hot strip mills, cold rolling mills - pickling line and tandem,
cold mill, bar and rod mills, lime calcining plants, reheating
furnaces
• Steel melting shop (BOF, EAF)
• Colour coating lines and galvanizing lines
• Secondary metallurgical installations
• Power distribution system design
• Load flow and short circuit analysis
• Equipment sizing and layout
• Cable interconnecting schedules
• Raceway layout

Top : Conarc furnace for Bhushan Steel at Angul. Middle : Corex plant for Jindal Steel at Vijaynagar. Bottom : Coke oven battery for Top : Blast furnace ‘H’ commissioned for Tata Steel at Jamshedpur. Bottom : Panoramic view of Sinter Plants at Tata Steel, Jamshedpur.
Tata
6 Steel at Jamshedpur. 7
Ferrous Metallurgical Plants
Delivering Ahead Through Integrated
Process Capabilities

Top Left : Sinter machine commissioned for IISCO at Burnpur. Top Right : Sinter Plant 2 for Bhushan Steel at Angul. Top Left : Cold Rolling Mill for Tata Steel, Jamshedpur. Top Right : Control Panels of Blast Furnace for Tata Steel at Jamshedpur.
Middle
8 Left : Coke Dry Quenching Plant and CDQ Boilers for Jindal Steel at Bellary. Middle Right : Ladle turret installed at Bokaro Steel Plant. Middle Left : Aerial view of Water Cooling System for Vizag Steel Plant. Middle Right : Inside view of the main pump house of 9
Bottom : India’s largest Pellet Plant (6 MTPA) for Tata Steel at Jamshedpur. Vizag Blast Furnace. Bottom : Exterior view of ’I’ Blast Furnace for Tata Steel at Jamshedpur.
Non-Ferrous Metallurgical Plants
Enabling Industrial Growth

Non-ferrous metals cater to a large spectrum of engineering requirements and contribute significantly towards industrial growth. Being
a complex domain, this sector caters to widely differing needs across a large customer base. A long-standing association with the
leading industry players and the expertise of having delivered a wide range of customized solutions across the industry gives L&T the
advantage to devise, develop and deliver critical construction projects with quality for the non-ferrous industries.

L&T’s comprehensive offerings in the non-ferrous

metallurgical plants and minerals include:
• Pot room for aluminium smelter
• Pot shell and pot superstructure
• Carbon area in aluminium smelter - anode rodding
and handling shop; baking furnace construction and
refractory works
• Alumina storage silos
• Alumina refinery - structural works, tankages, piping,
equipment installation and construction
• Zinc smelter, melting and casting plant
• Copper smelter and refinery
• Lead smelter - structure installation, equipment
installation, refractory works and construction
• Sulphuric acid and phosphoric acid plants
• Oxygen plant including cold box installation
• Beneficiation Plants - rock phosphate / lead-zinc /
graphite / chrome ore

Top : Utkal Alumina Refinery at Odisha. Bottom: Illuminated view of Hindustan Zinc’s Smelter Plant at Chanderiya in Rajasthan. Top Left : Tank house commissioned for Hindustan Zinc Phase II at Chanderiya. Top Right : Bath Cleaning Machine in operation at Rodding
10 Shop in NALCO Angul. Middle Left : Air Separation and Oxygen Plant for Birla Copper at Dahej. Middle Right : Pot room for Hindalco11
Aluminium Smelter Plant at Mahan. Bottom : Sulphuric Acid Plant for Sterlite Copper Smelter at Tuticorin
Benchmark Projects
A Saga of Continuous Excellence

L&T augments its capabilities by employing innovative construction L&T’s project milestones in the metallurgical industry include:
techniques and productivity boosters that accelerate the pace of
• India’s largest pellet plant
construction. Today, by virtue of its rich experience, expertise and
speed of construction, L&T has set world-class standards and new • India’s largest hot strip mill complex
benchmarks in the metallurgical industry. • Three zinc smelters in a span of seven years
• 2.5 MTPA blast furnace commissioned in 25 months
• L&T completed India’s largest pellet plant (6 MTPA), LD-3
and thin slab caster rolling mill at Jamshedpur, bedding and • Concept to commissioning of 204 Sq.m sinter plant in
blending system for iron ore mines at Noamundi for Tata 19 months
Steel, Blast Furnace - 4 at Bellary for JSW Steel. • Rebuilding of blast furnace with a shutdown period of
105 days
• A slew of significant projects executed by L&T include
• 1.2 MTPA cold rolling mill in a world record time of 27 months
iron-making and steel-making facilities for Tata Steel at
Kalinganagar, for Steel Authority of India at Bhilai, for • India’s first integrated pig iron plant
Bhushan Steel at Angul, for JSW at Bellary, an alumina • First gas based sponge iron plant
refinery for Utkal Alumina at Rayagada concurrently. • First sponge iron plant
• L&T is also involved in the fabrication of coke oven battery • India’s first corex plant
equipment including primary gas cooler for Tata Steel and
Bhushan Steel; blast furnace shell, lower tower structures
and hot stove shell including dome for SAIL’s Bhilai Plant;
Nitrogen vessels for the steel plants of SAIL and Tata Steel;
and pot shell and pot superstructure for Hindalco Mahan
Aluminium Smelter.

Top : ESSAR Sponge Iron Plant dismantled at Emden, Germany and re-erected at Hazira. Middle : Fully automated Roughing Mill of 2.2 MTPA Top : 204 Sq.m Sinter machine at Tata Steel, Jamshedpur. Middle Left: Hot Strip Mill at Jindal Steel, Bellary. Middle Right : Hot metal at cast
Capacity
12 at Bhushan Steel, Angul. Bottom : Birds’ eye view of IISCO’s Plant in Burnpur. house for Tata Steel. Bottom : Lead Smelter Plant for Hindustan Zinc Limited at Dariba. 13
Engineering Design & Research Centre (EDRC)
Powerhouse in Engineering Design

EDRC - the Engineering Design and Research Centre (EDRC) of L&T’s Minerals & Metals business, located in Kolkata has a multi- Electrical EDRC’s advanced engineering resources provide computer aided
disciplinary team of engineers, sophisticated software and hardware facilities that provides value-added integrated engineering services engineering and simulation facilities. Its in-house innovative
for clients across all M&M projects with detailed design and engineering support as part of the comprehensive EPC services. • Power distribution system design packages are backed by the expertise of on-board professionals
• Load flow and short circuit analysis with varied experience and in-depth knowledge in delivering
EDRC’s comprehensive engineering capabilities cover: critical and complex engineering solutions to projects in India as
• Equipment sizing and layout well as in the international arena. This unique capability facilitates
Support in Process M&M to undertake projects with a comprehensive responsibility of
• Cable interconnecting schedules
Engineering, Procurement, Supply and Construction.
• Piping and instrumentation diagrams
• Raceway layout
• Sizing and selection of equipment
• Earthing & lightning protection design and layout
• Plant operational philosophy
• Site based design verifications Civil, Structural and Architectural

Mechanical and Utilities • Site layout and geo-technical recommendations

• Design drawings
• Plant and equipment layout
• Detailed engineering drawings for equipment • Structural analysis

• Pipe stress analysis and isometrics • Foundation drawings

• Design of utility and HVAC systems • Architectural drawings

Controls and Information Systems EDRC is certified for ISO: 9001-2008 for its operations.
EDRC integrates L&T’s in-house strength in design and
• Instrument list and specifications engineering to provide engineering solutions that ensure
• Control and safety logic development the safety of the plant, are construction friendly and meet
the highest quality norms of international standard.
• Instrument installation drawings
• Loop schematics

Top : 3D model of Blast Furnace. Bottom : Design engineers at EDRC Top : Finite Element Analysis of Sinter Cooler. Bottom : Sinter Plant-3 for Rourkela Steel Plant.
14 15
Bulk Material Handling (BMH)
Custom-engineered solutions from
Concept to Commissioning
Customized material handling systems are critical for maximising Bulk Material Handling - Power
delivery and improving plant efficiency. The large volume of
material handling transaction in the core sector augments the BMH’s Power business provides EPC solutions for design,
need for giant machinery and state-of-the-art material handling manufacture, supply, erection, testing & commissioning of Coal
systems. Handling Plant (CHP) and Ash Handling Plant (AHP) for thermal
power plants. BMH Power has a track record of having executed
L&T’s Bulk Material Handling business (BMH) is a pioneer in the field more than 50 CHPs and 5 AHPs.
of dry bulk handling with more than three decades of expertise.
BMH provides comprehensive Engineering, Procurement and Comprehensive EPC solutions for systems include:
Construction (EPC) solutions for material handling in core sector
• Coal unloading systems
industries through its Power Business Unit and Steel, Mines, Ports
& Special Conveyors Business Unit. • Coal conveying systems
• Coal stockyard and blending
L&T’s capabilities in this sphere encompass the entire gamut of
material handling needs: system design and engineering, civil and • Bottom ash handling
structure construction, manufacture, procurement and supply, • Fly ash handling
erection, testing, commissioning and performance test, operation • Ash slurry disposal system
and maintenance, spares and after sales service.
• High Concentration Slurry Disposal (HCSD) System
L&T’s equipment offerings in the material handling sector include:
• Wagon Tippler (up to 30 tips per hr) Project milestones in the material handling
• Stacker Reclaimer (up to 6800 TPH) sector include:
• Barrel Reclaimer (up to 2000 TPH)
• NTPC Kahalgaon (3X500MW) : CHP - 3000 TPH
• Bucket Wheel Excavator (up to 7531 TPH)
• Mobile Transfer Conveyor (up to 11000 TPH) • NTPL Tuticorin (2X500MW) : CHP - 2000TPH
• Crusher (up to 2000 TPH) • Rajpura Power Plant (2X660MW) : CHP - 2500 TPH
• Apron Feeder (up to capacity of 2500 TPH)
• Adani Tiroda (5X660MW) : CHP - 3600 TPH
• Travelling Tripper (up to 3600 TPH)
• Spreader (up to 4420 cu.m/hr) • DVC Koderma (2X500MW) : CHP - 1600 TPH
• Wagon Loader, Ship Loader and Unloaders • Hindalco Mahan (6X150MW) : CHP - 1700 TPH
• Pusher Car and all allied equipment

Top : Coal Handling Plant at Paradip port. Middle : Coal Handling Plant for NTPC Simhadri. Bottom : View of the Coal Handling plant Top : Stacker reclaimer for Damodar Valley Corporation’s Coal Handling Plant in Koderma. Middle : Rotaside Wagon Tippler at
at
16NTPL, Tuticorin. Chandrapur STPP. Bottom : Bird’s eye view of the jetty with its conveyors at India’s deepest all weather private sea port at Dhamra 17
near Odisha.
Benchmark Projects
Giant Machinery for Critical Industrial Needs

Bulk Material Handling - Steel, Mines, Ports and Specialty Ports

Conveyors
• Raw material unloading system
BMH’s Steel, Mines, Ports and Specialty Conveyors business has • Raw material conveying systems (pipe / belt conveyor)
comprehensive EPC capabilities for design, manufacture, supply,
• Rapid loading systems (up to 5500 TPH)
erection, testing and commissioning of dry bulk material handling
for Steel, Mines, Ports and Specialty Conveyor segments. • Stockyard equipment

Major offerings for key sectors include:

Significant milestones executed
Steel for the material handling sector
• Material unloading system include:
• Raw material and sinter crushing and screening system • World’s longest single belt conveyor (17 Km) for
Lafarge LBC
• Raw material and sinter conveying systems
• 5500 TPH conveyor for Dhamra Port
Mines
• Rail Material Handling System for IISCO at Burnpur
• Mining equipment (overburden removal and lignite • Material Handling System at Joda Mines - 4 MTPA
extraction)
• RMHS for Tata Steel (Double Decker Conveyor)
• Raw material conveying systems
• Raw material crushing and screening system • Noamundi Mine - 2.7 MTPA expansion
• Material loading system • Special Mining Equipment for NLC
• Stacking and reclaiming, specialty conveyors

Top : Ship unloader at International Seaports, Haldia. Middle : Raw Material Handling System for Tata Steel at Jamshedpur. Top : 1000 TPH capacity Barrel Reclaimer at Bhilai Steel Plant. Middle : 1200TPH Twin Boom Stacker at Jindal Vijayanagar Steel Plant.
Bottom
18 : 5460 cu.m/hr capacity bucket wheel excavator (1400 l) for Neyveli Lignite Corporation. Bottom : 6800 TPH Stacker Reclaimer for Mundra Port. 19
Established Expertise in Engineering Design
Unmatched Design Capability

BMH’s engineering, design and research centres in Chennai Equipment Design and Development
and Kolkata are ISO certified (BS EN ISO 9001- 2008) and
offer comprehensive engineering solutions from concept BMH has a dedicated team for developing state-of-the-art
to commissioning for a wide variety of disciplines covering equipment with environment-friendly design to meet the
mechanical (system and equipment), civil & structural and requirement of the entire spectrum of raw material handling
electrical & instrumentation for mining, coal handling for thermal sector, including:
power plants, raw material handling in steel plants and export
• Wagon shifters
and import of raw material in ports and harbours.
• Pusher cars
BMH provides the client with unmatched design and engineering • Tandem tipplers
solutions for the manufacture and supply of critical equipment
• Barrel reclaimers
like the stacker reclaimers and other stockyard machines, wagon
tippler, marshalling equipment, paddle feeder, crusher, grizzly • Stacker reclaimers
feeders and bin extracting system including rapid/wagon loading
systems. The team has designed material handling equipment up to
6800 TPH and is capable of designing and developing higher
BMH has strategic alliances with leading global technologists to capacities of equipment as per requirement.
avail of new concepts and technologies and provides end-to-end
solutions for critical applications: System Design and Engineering

• Ashton Bulk (UK) for Wagon Tippler and Ducking Tripper EDRC-BMH has the capability to design core conveying systems BMH provides optimal engineering solutions by using high-end Geotechnical Engineering
and other allied systems like, dust extraction, ACVS and MEP software such as:
• UCC (USA) for Ash Handling System
services. It has comprehensive capabilities to design electrical and BMH’s specialised geotechnical team offers solutions for
• FLCE (France) for Long Belt Conveyors instrumentation systems including SCADA and DCS system thus • NASTRAN foundation related issues, deep excavation schemes including
offering complete EPC solutions for material handling projects sheet piling, soldier piles, Berlin wall and diaphragm wall as well
BMH has a successful track record of having executed more than • STAAD-PRO
involving coal, coke, iron ore, limestone, bauxite base mix and as advanced solutions like stone columns, deep foundations,
53 coal handling plants, 115 stockyard equipment, 12 material alumina. • BELTSTAT Gabion wall, soil nailing etc., using latest software like TALREN,
handling plants, 24 RMHS plants, 92 wagon tipplers, 8 ship
• FE-MAP PLAXIS-2D and MODFLOW.
unloaders, 13 wagon shifters and about 250 Km of conveying Comprehensive Civil, Mechanical & Electrical Engineering
systems. • TEKLA For critical projects activities, engineering reviews are conducted
BMH has an all-round ability to provide complete detail engineering regularly and optimal construction methodologies are worked
Basic Engineering and Design Layouts • Plant Design Suite (Inventor)
solutions in all disciplines to meet stringent delivery conditions out in consultation with L&T’s Construction Methodology and
including mitigation of any interface issues. Capabilities comprise • Solid Edge
BMH’s Engineering Design and Research Centre (EDRC) - BMH Planning Cell.
handling of Greenfield and Brownfield EPC jobs including plant • WALLAP
provides basic engineering and detail engineering from concept revamp.
to commissioning to suit the specific requirements of clients. BMH BMH has also the capability to deliver CNC inputs through TEKLA-
offers cost effective proposals with various alternatives meeting 3D for fabricating structures in CNC equipment.
the delivery schedules.

Bottom Left : Isometric view of Crescent Wagon Tippler. Bottom Right : 3D model of Rapid Loading Silo including foundation. Top : Design engineers at work in the state-of-art Engineering Design Research Centre. Bottom : Shotcreting and slope protection at Joda
20 Mining Project. 21
Industrial Machinery and Cast Products Business
A Range of Product offerings
and Service Support
L&T’s Industrial Machinery and Cast Products Business Unit, based in Kolkata, is a world-class one-stop-shop for a wide spectrum of
fabrication, machining, assembly and casting products for core industries such as chemical, cement, steel, paper, power, mineral, and
railways.
L&T’s Kansbahal Works (an ISO 9001 accredited unit) in Odisha undertakes design, manufacture and supply of complete range of
crushing systems and equipment, blast-free surface miner solutions, apron feeders, critical machinery and parts for steel and paper
industry and castings for wind mill and wear-resistant applications. The comprehensive product offerings are complemented with
excellent design, engineering, quality control and logistic expertise.

Product portfolio:
Crushing Systems and Equipment
L&T offers complete crushing solutions from conceptualization L&T’s surface miners cater to diverse rock cutting applications for
to layout design to manufacturing, supply and servicing of all varied deposits of limestone, coal, bauxite, gypsum, iron ore, etc. Metallurgical Equipment mills, wire rod mills etc. such as walking beam conveyor, coiler
equipment and accessories for various applications in limestone, The surface mining options provided by L&T in medium-hard/ mandrel, coil transfer cars, pinch roll assembly, flattener, bridle
coal, lignite, granite, basalt, bauxite, iron ore, etc. Strategic The Industrial Machinery and Cast Products business of L&T roll assembly, descaler, adjustable guides, shears, belt wrappers,
medium abrasive rocks have won the appreciation of users in
alliances with global technologists enable L&T to avail of new manufactures customised equipment for Metallurgical Industry etc.
India and in the overseas market. Major countries where L&T’s
concepts and offer state-of-the-art machinery. (steel, aluminium, zinc, copper, etc.) meeting international
surface miners are in operation include Dubai, Qatar, Tanzania In addition, L&T manufactures customised equipment for the
standards/specifications. This includes the complete range of
and Togo (Africa) for limestone and hard rock mining applications. non-ferrous segment (e.g., aluminium, copper, zinc, etc.) as per
The product range offered extends from unit equipment to equipment for the steel sector covering the following:
complete crushing plants, both stationary and mobile, of up to specific requirements of the customer.
2000 TPH capacity, covering all types of size reduction technology, Coke Oven : Pusher car, charging cars, guide cars, quenching
single/double toggle jaw crushers, cone/gyratory crushers, cars and quenching car locomotives, wagon pushers, reversing
feeder breakers, roll crushers and sizers, impact crushers, ring winch etc.
granulators and hammer mills. This also includes wobblers and
Iron Making : Top charging equipment, tuyere stocks, probes,
vibratory screens, grizzly/apron feeders, and dryers, etc.
hot metal handling system including torpedo ladle cars, transfer
L&T is India’s largest supplier of limestone crushing plants with cars, ladles, etc., slag handling system including transfer cars, slag
a market share in excess of 80% for major cement plants. L&T pots, etc.
crushers are also exported to several countries, including Nepal,
Steel Making : Basic oxygen furnace, electric arc furnace,
Bangladesh, Bhutan, Dubai, Saudi Arabia, Myanmar, Indonesia,
vaccum degassing system, ladle transfer system including transfer
Nigeria, Kenya, Tanzania, Ethiopia and Mali.
cars, ladles, ingot strippers, etc.
Blast-Free Surface Mining Solutions
Continuous Casters : Equipment of billet/slab caster including
L&T is India’s first designer and manufacturer of eco-friendly ladle turret, tundish car, strand guide segments, dummy bar
surface miners. Since launching of its first machine in the year system, roller tables, etc.
2004, L&T has established a dominant market position in the
Rolling Mills : Equipment for hot / cold rolling mills, Steckel
Indian surface mining industry by delivering rugged, cost effective
and environmental friendly mining solutions.

Top : Limestone Crusher. Bottom Left : Jaw Crusher. Bottom Right : Ring Granulator. Top : Mobile Jaw Crusher. Middle : Quenching Car loco unit. Bottom : L&T’s surface miner in operation.
22 23
Industrial Machinery and Cast Products Business Unit Manufacturing Capabilities
A Range of Product offerings Hi-Tech Machine Building Centre
and Service Support
L&T’s Kansbahal Works (which started as an Indo-German venture in 1960), has evolved into a world-class integrated manufacturing
centre with facilities for fabrication, machining, assembly, casting foundry and under carriage works. The works is an ISO certified unit
accredited with ISO: 9001-2008, ISO: 14001-2004 & OHSAS 18001-2007 certifications by DNV.

Comprehensive production capabilities include:

• 12800 Sq.m fabrication shop

• 16050 Sq.m covered area for machine and assembly shop
• 19250 Sq.m foundry for metallurgical works
• Moulding and melting facilities
• Heat treatment facilities
• Testing and inspection facilities

The works cater to various core sector industries like chemical,

Apron Feeders • Wind mill and wear resistant applications such as nacelle cement, steel, paper, power, mineral and railways.
parts - hubs, rotor shafts, frames, adapters, yawbase
L&T offers a complete range of heavy duty apron feeders and
provides customised designs and tailored solutions for a variety • Generator parts - rotors and stator rings
of mineral applications and undercarriage components in the Design and Engineering
following size ranges:
A well-equipped design and engineering facility at Kolkata
• Pan Width: 900 mm - 2800 mm provides a wide spectrum of design and engineering services
• Centre Distance: 2000 mm - 76400 mm ranging from concept to commissioning for all types of industrial
• Capacity: 10 TPH - 2860 TPH machinery requirements.

L&T has a track record of having delivered more than 500 Comprehensive engineering services include:
machines. Backed by experienced in-house engineering • Basic/Detailed Engineering
professionals, L&T adapts to the specific requirements of the
• Proposal Engineering
client and provides specialized solutions for hot clinker handling,
anode butt handling and totally enclosed conveyors. • Crushing Plant Layout Design
• Product Development and Optimization
Torpedo Ladle Cars (TLCs)
L&T offers torpedo ladle cars ranging from 175t to 400t to meet
the transport requirements of hot metal in steel plants. With three
decades of experience in this field, L&T is in a unique position to
offer concept-to-commissioning solutions (including refractory)
for hot metal handling with TLCs meeting specific customer
requirements. The TLCs can be offered with advanced features
like automated positioning system, on-board weighing system,
online tracking system, etc. The torpedo ladle cars offered by L&T
are designed and manufactured with stringent QC measures at
L&T’s integrated manufacturing facility in Odisha.
Cast Products
L&T’s Kansbahal Works specialises in the manufacture of a large
range of cast components to customer specifications, mainly
catering to the thermal power, paper, crushing and cement
sectors. The foundry at Kansbahal is equipped with the latest
state-of-the-art facilities to manufacture quality castings in
steel, alloy iron, SG/cast iron with intricate geometries and large
tonnages.
The product offerings include:
• Grinding ring and balls for coal pulverizing
• Coiler Mandrel for hot rolling
• Tyres and table liners
• SG iron castings
• Crusher components

Top : Apron Feeder. Middle: Quenching Car Loco at works. Bottom : Torpedo Ladle Car. Top Right : Hydraulic Press. Middle Left : Machine Shop. Middle Right : Fabrication Shop. Bottom : Kansbahal Works with green-garden
24 ambience. 25
Frontline Fabrication Unit Project Management Competency
One-stop-shop Solutions Enhancing Operational Efficiency

L&T’s Engineering Workshop (LTEW) at Kanchipuram (Tamil L&T’s integrated Project Management approach contributes Procurement
Nadu) is an ISO 9001-2008 certified Workshop that undertakes significantly to achieve project operation efficiency and sustain
fabrication and supply of plant and equipment including overall business growth trajectory. L&T is one of the first companies L&T undertakes procurement activities including vendor
sophisticated as well as custom designed equipment components to implement the Enterprise Resource Planning (ERP) software in identification and development, global sourcing, logistics
for core industries like steel, power, refinery, etc. It sprawls over its business operations. ERP integrates all the execution processes and quality. Continuous widening of vendor base is ensured
75 acres, with fabrication being carried out in the covered shops of the projects and provides the project teams with up to date through structured and comprehensive vendor evaluation,
as well as in open gantry fabrication / assembly yards. The total information at all stages of execution. qualification and continuous monitoring. The procurement team
working area of the covered sheds is 12000 Sq.m and open works towards fast track order placement in strict compliance
yards is 24000 Sq.m with handling of EOT and gantry cranes Planning with contract specifications and in line with the planning and
respectively. scheduling of the project team.
L&T has standardised on Primavera Enterprise software for
LTEW has been meeting the challenges of quality, delivery and prioritizing, planning and managing projects by clearly identifying Logistics Management
safety with the help of experienced engineers, skilled artisans role-specific functionality to satisfy each team member’s needs,
responsibilities, and skills for managing projects of various levels All arrangements for safe, low cost and timely deliveries are made
and sophisticated tools and tackle aided by specialized fabrication
of complexities and size. for the domestic and international customers. The procurement
techniques. Computerized programmes and planning are
team along with the logistics specialists undertake the shipping
carried down from the macro to the micro scale to fully analyse
Project Team arrangements by employing professional forwarders to ensure
individual elements and install them in the correct sequence so as
safe and timely deliveries.
to complete the job in the time allotted by the client. L&T adopts a dedicated task force approach for execution of
Major offerings include: the projects by identifying the project team by due evaluation
of the skill sets of resource vis-a-vis requirement of the project
• Surface condensers/de-aerators for power plant from its vast pool of resources available at its various capability
• Primary gas cooler for coke oven battery of steel plant centres. Backed by long-standing experienced team leaders, the
• Sinter machine/sinter cooler equipments of steel plant balanced matrix of project team efficiently negotiates the project
• Pressure vessels for steel plants complexities to emerge in the forefront with great success.
• Blast furnace equipments of steel plant Engineering
• Stacker and reclaimer for coal handling projects
L&T’s project task force comprises of multi-disciplinary and
• Paddle feeder/flow dividers highly skilled engineers who review the engineering inputs and
• Mobile transfer cars/bucket wheel excavator co-ordinate with EDRC for the design basis for subsequent
• Pot shells engineering. It facilitates smooth interaction and interfaces
• Pelletising disc between the customer and EDRC. This ensures that collaborative
design, engineering and project management bring measurable
benefits in terms of reduced cycle time and better service levels.

Effective and efficient management of resources for handling project encompassing Conceptualization, Development &
Delivery involves:
Integrated Planning
Construction driven planning for project
execution within targeted cost and time
Safety and Quality
Ensuring defect-free and accident-
free work through strict controls Value driven Engineering
Design for superior product performance

Risk Management
Timely risk assessment Construction Excellence
and mitigation Faster execution through
innovative and lean practices

Sourcing and Procurement Project Information Management

Excellence
Seamless information flow across
Deploying strategic sourcing project stakeholders
levers for efficient supply chain
management

Contract Management
To meet contract requirements
and timely closure

Top : Bucket wheel and surface condenser fabricated at Engineering Workshop (LTEW) in Kanchipuram. Bottom : Fabrication Shop. Top : Alumina refinery at Vedanta, Lanjigarh.
26 27
Strategic Alliances
Partners in Technology with Global Leaders

L&T nurtures strategic alliances with world leaders to expand its capabilities and to remain at the cutting edge of change. L&T’s
project specific strategic alliances with the leading global technologists is a part of its business-line enhancement and diversification
in the core sectors.

• Paul Wurth - for blast furnace, coke oven and by-product plant
• Outotec - for sinter plant and pellet plant
• ECL France - for rodding and anode handling shop
• CMI, Belgium - for colour coating and galvanising line
• Ashton Bulk, UK - for crescent type wagon tipplers, high capacity side arm chargers and ducking tripper type stacker reclaimers
• FLCE, France - for long belt conveyors
• UCC, US - for ash handling systems
• VAMH, Austria - for material handling and port equipment
• Aumund, France - for cross-country conveyors

Top Left : Pipe Conveyor for IISCO Burnpur Steel Plant. Top Right : L&T’s G33 wagon tippler, a state-of-the-art wagon unloading system. Top : Hot stoves under operation at Blast Furnace ‘H’ for Tata Steel, Jamshedpur. Bottom : Coal Handling Plant for Damodar Valley
Bottom
28 : Exterior view of Blast Furnace-2 for SAIL Bokaro Steel Plant. Corporation at Koderma. 29
Men and Machine Competency Cells
Robust Resources Value-added Support Services

L&T’s robust engineering set-up with a unique L&T’s Specialized Construction Methods and Planning Cell
blend of experienced and young engineers in (SCMPC) complements the operation of projects by providing
all disciplines for project management combine value added solutions for critical and complex civil construction
with its huge fleet of sophisticated plant and and heavy lift erection and related works.
machinery to execute projects to the highest
standards. SCMPC focuses on implementation of cost effective construction
methods and aims at systemising, automating and mechanising
L&T has India’s largest fleet of construction on elaborate processes by incorporating the latest trends in
equipment comprising of a wide range of construction technology. Major areas of innovation and initiative
sophisticated and specialised equipment implemented include modularisation of erection, mobile
for speedy, high-quality and cost-effective formwork for continuous casting and mechanised construction
construction. The asset base includes heavy duty methods.
cranes, crawler/tyre mounted hydraulic cranes,
heavy earthmovers, batching plants, concrete With a prime focus on safety, this cell develops flawless and
pumps, boom placers, hydraulic drilling rigs, construction friendly approach for handling critical facilities by
winches, gantry, compressors, D.G. sets and maximising yard works and minimising the field works. With a
various types of welding plants. L&T’s Plant & strong fleet of heavy lift cranes ranging from 150 tonnes to 750
Machinery Cell offers the “Total Equipment tonnes, this cell has executed many jobs through proper schemes
Management Services” which includes and methods. Super-heavy elements (up to 3000 t) are lifted
identification, evaluation, selection, mobilisation, through specially built towers and strand jack systems together
commissioning, operation and maintenance of with heavy skidding facility.
plant and machinery across all project sites.

Top : L&T’s robust engineering set-up with a unique blend of experienced and young engineers. Bottom : Blast Furnace ‘I’ for Tata Steel. Top : Erection of Down Comer Module with Refractory completed on ground level for Blast Furnace at Vizag Steel Plant.
30 Middle : Erection of Lower Tower Module for Blast Furnace at Tata Steel, Jamshedpur. Bottom : Cable gallery of RMHS at Tata Steel. 31
Quality Management Environment Health and Safety (EHS)
Committed to Excellence Enhancing Effectiveness

Quality management at L&T begins with a company-wide drive to L&T is committed to protecting the environment, the health and
support business goals. Effective processes are developed for everything safety of its employees, customers, and the public by adhering
from research and development and product implementation, to sales to stringent regulatory and industrial standards across all its
and customer support. At L&T, we constantly strive to create high-quality facilities, encouraging pollution prevention, and striving towards
products and services and implement on-going improvements that will continual improvement.
meet or exceed customer’s needs.
L&T seeks to go beyond compliance with regulatory standards
L&T is committed to continual improvement of its business processes by in pursuit of excellence in environmental, health and safety
implementing globally accepted standards such as ISO 9001:2008, ISO management practices, as an integral part of its total quality
14000: 2004 and OHSAS 18001:2007. L&T’s operating sites, implement management system. L&T’s corporate management has
the appropriate quality policies depending upon their locations, types of enunciated policies that emphasize on EHS through its structured
products or services provided, and prevailing regulatory requirements. and well-defined procedures at every stage of construction that
protect the environment. L&T’s global operational policies and
standards support its commitment to continuous improvement.
They serve as a sound foundation for EHS management
processes. L&T’s business units build upon this foundation with
programs tailored to their culture and work environment to strive
toward L&T’s ultimate vision of zero injuries and zero adverse
environmental impact.

32 33
Corporate Sustainability Recognition and Awards
Initiatives for a better world Emblems of Excellence

L&T acknowledges its responsibility to safeguard the interests of the future generations by implementing initiatives to conserve natural L&T’s signatures of excellence are
resources and protect the environment and create awareness among all levels in the organisation. Through its Social Responsibility acknowledged across industrial domains.
Cell, L&T invests among communities residing in the vicinity of its facilities and projects, taking sustainable initiatives in the areas of Over the last seven decades the Company
health, education, environment conservation, infrastructure and community development. Recognising the need for skilled workmen, has made outstanding contributions in
L&T established construction skills training institutes across various locations in India. These institutes have been highly successful in the field of technology, engineering and
training and providing employment in the construction sector to youth from the rural sectors. The organisation strives to maintain the manufacturing.
highest standards of corporate ethics with a transparent governance structure while undertaking such initiatives.
The Company has bagged several prestigious
national and international awards for its
record of achievements.

• Forbes ranked L&T the 9th Most

Innovative Company in a global study,
2012. L&T was rated highest amongst
Indian companies that made it to the
list, and was the only Indian Company
to feature among the top ten.

• L&T featured five times on the Forbes

Fabulous 50 list of the best public
companies in the Asia-Pacific region.

• Economic Times adjudged L&T as the

Company of the Year in 2010.

• L&T has been wining top honours at

the coveted Construction World, NDTV
Business Infrastructure awards.

• L&T is adjudged as the 4th Greenest

Company in the World (Industrial Goods
Category) by Newsweek in its ‘Green
Rankings’ publication.

• Fortune India survey ranked L&T as

India’s most admired company in
Engineering and Construction sector.

34 35
OFFICES IN INDIA OFFICES IN THE MIDDLE EAST
Kolkata Abu Dhabi
Larsen & Toubro Limited Larsen & Toubro Limited
Metallurgical & Material Handling IC P.O.Box: 30803
Godrej Waterside Abu Dhabi, U.A.E
Tower-2, 11th Floor Tel: +971 2 6507328
DP-5, Sector-V, Salt Lake Fax: +971 2 6729873
Kolkata - 700091, India Mobile: +971 501134357
Tel: +91-33-44141000
Oman
Chennai Larsen & Toubro (Oman) LLC.
Larsen & Toubro Limited P.O.Box: 598, Postal Code: 112
Metallurgical & Material Handling IC Ruwi, Muscat, Sultanate of Oman
Mount Poonamallee Road Tel: +968 24762224
P.O.Box:979, Manapakkam Fax: +968 24797024
Chennai - 600089, India Mobile: +968 92880396
Tel: +91-44-22526000
Saudi Arabia
Kansbahal Larsen & Toubro Saudi Arabia LLC,
Larsen & Toubro Limited P.O. Box: 6157
Kansbahal Works Al Khobar 34412 - 3150
Dist. Sundergarh Kingdom of Saudi Arabia
Odisha - 770034, India Tel: +966 3 832 8384
Tel: +91-6624-280241 Fax: +966 3 832 2034

Kanchipuram Qatar
Larsen & Toubro Limited Larsen & Toubro Qatar LLC
Engineering Workshop P.O. Box: 24399
Neervallur Village Doha
Enathur P.O., Kanchipuram State of Qatar
Tamilnadu - 631561, India Tel: +974 44437056 / 44321784
Tel: +91-44-27290919 Fax: +974 44432382

Larsen & Toubro Limited

Metallurgical & Material Handling IC
Godrej Waterside, Tower-2, 11th Floor
DP-5, Sector-V, Salt Lake, Kolkata - 700091, India
Tel: +91-33-44141000. Email: MMHINFO@LNTECC.COM
www.larsentoubro.com / www.lntecc.com