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WPS-CR 01-06-15

This document provides a welding procedure specification for manual welding repair of carbon steel piping and related facilities at the NAWARA GAS TRETMENT PLANT. It specifies gas tungsten arc welding and shielded metal arc welding using filler metals ER70S-3 and E7018 to weld butt joints with a 30-35 degree bevel and 2-4mm gap in the 1-6mm and 5-42.88mm thickness range. Welding parameters are provided for root, hot, fill and cap passes in all positions using argon gas and DC polarity. Post weld heat treatment at 620C for 1 hour is also specified.

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57 views1 page

WPS-CR 01-06-15

This document provides a welding procedure specification for manual welding repair of carbon steel piping and related facilities at the NAWARA GAS TRETMENT PLANT. It specifies gas tungsten arc welding and shielded metal arc welding using filler metals ER70S-3 and E7018 to weld butt joints with a 30-35 degree bevel and 2-4mm gap in the 1-6mm and 5-42.88mm thickness range. Welding parameters are provided for root, hot, fill and cap passes in all positions using argon gas and DC polarity. Post weld heat treatment at 620C for 1 hour is also specified.

Uploaded by

majdi jerbi
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© © All Rights Reserved
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DOC N° WPS N°CR 01-06/15

REV 0
WELDING PROCEDURE SPECIFICATION (WPS) DATE 11/12/2015
PAGE 1

WPS N° CR 01-06/15
PQR Support 06/15
APPLICATION Carbon Steel Piping and related facilities - Welding procedure qualification - NAWARA GAS TRETMENT PLANT (NAWGTP)
TYPE OF WELDING CUT AND REPLACEMENT MANUAL WELDING REPAIR of Groove Joint
WELDING PROCESS GTAW (Gas Tungsten Arc Welding) and SMAW (Shield Metal Arc Welding)
STANDARD REFERENCE ASME IX Ed. 2013: Welding, Brazing, and Fusing Qualifications
PREPARATION AND ALIGNMENT BEVEL DESIGN WELDING SEQUENCE

Type of Joint CUT AND REPLACEMENT MANUAL WELDING REPAIR of Butt


Joints

Backing N.A

Backing Material N.A


t= 5 to 42,88 s= 1 to 2 mm
α= 30° to 35° g= 2 to 4 mm
BASE MATERIAL PRE-Heat
Type Pipe Pipe PRE-Heat [T min] 100°C
A 333 Gr 6 or A 333 Gr 6 or
Specification, type & grade equivalent equivalent Heating N.A

Group N° 1 1 PRE-Heat maintenance N.A


PIPE DIAMETER RANGE - DN All All Interpass [T max] 250°C
GTAW 1,5 to 6 mm
THICKNESS RANGE -t Measurement N.A
SMAW 5 to 36,88 mm
FILLER MATERIAL POSTWELD HEAT TREATMENT
Process GTAW SMAW Temperature 620°C
SFA Specification AWS A 5.18 AWS A 5.5 Time range 1h
AWS Classification ER70S-3 E7018 heating/Cooling rate °C/h 150/150 °C/h
F number 6 4 TECNIQUE
A number 1 1 Position - Direction All position
Trade Name N.A N.A Single or Multi-layer Single or Multiple
Fille Metal Diameter Ø 2.4 2,5 or 3,2 mm Single or multiple electrodes Single
Coating/Flux N.A N.A Type of Passes String
Consomable Insert N.A N.A Method of back gouging N.A
Other N.A N.A Initial and interpass cleaning Re-beveling pipe / grinding
GAS Orifice or gas cap size N.A
Side Shielding Pass Class. AWS Composition Rate (l/min) Type - Transfer Mode N.A
ROOT & HOT 1&2 - Argon 99,99 % 18 (± 2) Oscillation N.A
FILL/CAP N.A N.A N.A N.A Contact tube to work distance N.A
BACKING N.A N.A N.A N.A Tungsten Electrode size 2,4 mm
WELDING PARAMETERS

Position and Ø Filler Current & Amperage Voltage Travel Speed Wire Speed H.I.
Layer Process Direction Material Polarity (A) (V) (mm/min) (m/min) (KJ/mm)

Root GTAW All 2,4 mm DC - 110 To 130 9 To 11 85 To 110 N.A 0.70 To 0.78

Hot GTAW All 2,4 mm DC - 140 To 160 9 To 12 120 To 140 N.A 0.63 To 0.82

Fill SMAW All 2,5 or 3,2 DC + 100 To 140 24 To 30 120 To 150 N.A 1.20 To 1.68

Cap SMAW All 2,5 or 3,2 DC + 100 To 140 24 To 30 120 To 150 N.A 1.20 To 1.68

SUBCONTRACTOR CONTRACTOR COMPANY THIRD PARTY

NAME

SIGNATURE

DATE 11/12/2015

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