Versaart Re640
Versaart Re640
To ensure correct and safe usage with a full understanding of this product's performance, please be sure to read through
this manual completely and store it in a safe location.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
The contents of this document and the specifications of this product are subject to change without notice.
The documentation and the product have been prepared and tested as much as possible. If you find any misprint or
error, please inform us.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through use of
this product, regardless of any failure to perform on the part of this product.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur with respect to
any article made using this product.
For the USA
FEDERAL COMMUNICATIONS COMMIS- NOTICE
SION RADIO FREQUENCY INTERFERENCE Grounding Instructions
STATEMENT In the event of a malfunction or breakdown, ground-
ing provides a path of least resistance for electric
NOTE: current to reduce the risk of electric shock. This
This equipment has been tested and found to comply tool is equipped with an electric cord having an
with the limits for a Class A digital device, pursuant equipment-grounding conductor and a grounding
to part 15 of the FCC Rules. These limits are designed plug. The plug must be plugged into a matching
to provide reasonable protection against harmful outlet that is properly installed and grounded in
interference when the equipment is operated in a accordance with all local codes and ordinances.
commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if Do not modify the plug provided - if it will not fit
not installed and used in accordance with the instruc- the outlet, have the proper outlet installed by a
tion manual, may cause harmful interference to radio qualified electrician.
communications. Operation of this equipment in a Improper connection of the equipment-grounding
residential area is likely to cause harmful interference conductor can result in a risk of electric shock. The
in which case the user will be required to correct the conductor with insulation having an outer surface
interference at his own expense. that is green with or without yellow stripes is the
equipment-grounding conductor. If repair or re-
Unauthorized changes or modification to this system placement of the electric cord or plug is necessary,
can void the users authority to operate this equip- do not connect the equipment-grounding conduc-
ment. tor to a live terminal.
Check with a qualified electrician or service person-
Use only I/O cables that have been designed and
nel if the grounding instructions are not completely
manufactured specifically for this device.
understood, or if in doubt as to whether the tool is
properly grounded.
For Canada Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept
NOTICE the tool's plug.
This Class A digital apparatus meets all requirements Repair or replace damaged or worn out cord im-
of the Canadian Interference-Causing Equipment mediately.
Regulations.
For EU Countries
Manufacturer:
ROLAND DG CORPORATION
1-6-4 Shinmiyakoda, Kita-ku, Hamamatsu-shi, Shizuoka-ken, 431-2103 JAPAN
The authorized representative in the EU:
Roland DG Corporation, German Office Halskestrasse 7, 47877 Willich, Germany
Contents
Contents.........................................................................................................1
Chapter 1 Machine Highlights.............................................................................5
Part Names and Functions.............................................................................6
Printer Unit........................................................................................................................................... 6
Operation Panel................................................................................................................................. 8
Menu List........................................................................................................9
Main Menu........................................................................................................................................... 9
Language and Unit Menu.............................................................................................................12
Function Menu.................................................................................................................................12
1
Contents
Chapter 5 To Administrators............................................................................105
Output Operation Management..................................................................106
Printing a System Report........................................................................................................... 106
Determining What Happens When Ink Runs Out............................................................. 106
Displaying the Amount of Media Remaining..................................................................... 107
Making Sure to Verify the Setting for the Amount Remaining Every Time the Media Is Changed...... 108
Printing the Amount of Remaining Media.......................................................................... 109
2
Contents
Chapter 6 Read this chapter whenever you face a problem. (FAQ)............. 113
Printer Does Not Start Up!......................................................................... 114
The Printer Unit Doesn't Run.................................................................................................... 114
The Media Heating System Doesn't Warm Up.................................................................. 115
Cannot cut off the media........................................................................................................... 115
Attractive Printing is Impossible................................................................. 116
Printed Results Are Coarse or Contain Horizontal Stripes............................................. 116
Colors Are Unstable or Uneven............................................................................................... 117
The Media Becomes Soiled When Printed........................................................................... 118
Media Jam Occurs!.................................................................................... 119
The Media Jams............................................................................................................................. 119
Media Feed is Not Smooth.........................................................................120
Media Wrinkles or Shrinks......................................................................................................... 120
Media Feed Is Not Straight........................................................................................................ 121
Media Feed Is Not Smooth........................................................................................................ 121
Print Head Stops Moving. Why?................................................................122
What to Do First............................................................................................................................ 122
If the Heads Still Do Not Move................................................................................................. 122
A Message Appears...................................................................................124
An Error Message Appears........................................................................126
Chapter 7Main Specifications..........................................................................129
Printing Area...............................................................................................130
Maximum Area and Margins.................................................................................................... 130
Maximum Area When Using Crop Marks............................................................................. 131
The Media-cutoff Location During Continuous Printing............................................... 131
Locations of the Power Rating and Serial Number Labels.........................132
Specifications.............................................................................................133
This document is a user’s manual for RE-640 ECO-SOL MAX ink model and RE-640 water-based pigment ink (FPG)
model.
Company names and product names are trademarks or registered trademarks of their respective holders.
3
4
1
Chapter 1
Highlights
Machine
Machine Highlights
5
Part Names and Functions
1 Printer Unit
Highlights
Machine
Front
Cover L
Drain bottle
You remove this
when you perform
maintenance. Loading lever
You operate this when
you load media.
Rear
Main power
switch
Connector Power-cord
This is employed when connector
you’re using the media
take-up system available Ethernet connector
separately This is used to connect the printer to a network.
6
Part Names and Functions
Highlights
Machine
Media clamps
These keep the media from coming
loose and prevent fuzz on the cut Pinch rollers
edge of the media from touching These clamp the media when
the print head. the loading lever is lowered. Print-head carriage
The print head is inside this.
Apron
This has a built-in dryer to
speed up drying of the ink.
Platen
This is the path over which the me-
dia passes. A suction fan that keeps
the media from coming loose and
print heater that helps fix the ink
are built in.
Grid rollers
These rollers feed out me-
dia toward the front of the
machine.
7
Part Names and Functions
1 Operation Panel
HEATER light
Highlights
Machine
Panel Notation
In this document, the keys and lights on the operation panel are indicated by the following illustration.
MENU key
FUNCTION key
ENTER key
PAUSE key
Cursor keys
SETUP light
BUSY light
BASE POINT light
HEATER light
8
Menu List
Main Menu 1
Highlights
Machine
Press
LOAD
NAME8
To the [NAME1] menu
SAVE ENTER
SET NAME
NAME8 NAME8
To the [NAME1] menu
ENTER
CALIBRATION SETTING
SETTING 0.00% 0.00%
To the [TEST PRINT] menu
Continue
9
Menu List
Continue
1 To the [MAINTENANCE] menu
MENU SUB MENU SHEET TYPE
Highlights
SHEET POS.
ENTER
CANCEL
To the [SAVE] menu
SUB MENU SIDE MARGIN
SIDE MARGIN 10mm 10mm
SUB MENU
FACTORY DEFAULT
SUB MENU
SYSTEM REPORT
INK CONTROL
INK RENEWAL
To the [EMPTY MODE] menu
To the [DRAIN BOTTLE] menu
SUB MENU MAINTENANCE
MAINTENANCE CLEANING
To the
[SHEET TYPE] menu
MAINTENANCE
REPLACE WIPER
MAINTENANCE
REPLACE FELT
MAINTENANCE
REPLACE KNIFE
Continue
MAINTENANCE
DRAIN BOTTLE
To the [CLEANING] menu
10
Menu List
Continue
1
To the [NETWORK] menu
MENU SYSTEM INFO. MODEL
Highlights
Machine
SYSTEM INFO. MODEL RE-640
MENU 1 2 3 4
INK REMAINING 5 6 7 8
11
Menu List
MENU LANGUAGE
ENGLISH
LENGTH UNIT
mm mm
TEMP. UNIT
C C
Function Menu
Press
(*2)
CLEANING
NORMAL CL.
CLEANING
MEDIUM CL.
CLEANING
POWERFUL CL.
To the [TEST PRINT] menu
FUNCTION
SHEET CUT
(*2) This is not displayed when no media is loaded (that is, when is dark).
12
To Ensure Safe Use
Improper handling or operation of this machine may result in injury or damage to property. Points
which must be observed to prevent such injury or damage are described as follows. 1
Highlights
Machine
About WARNING and CAUTION Notices
Used for instructions intended to alert the user to the risk of death or severe
WARNING injury should the unit be used improperly.
Used for instructions intended to alert the user to the risk of injury or
material damage should the unit be used improperly.
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means the unit must never be disassembled.
The symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
13
To Ensure Safe Use
WARNING WARNING
Machine
Never use the machine for any purpose Conduct operations in a clean, brightly
for which it is not intended, or use the lit location.
machine in an undue manner that ex- Working in a location that is dark or cluttered
ceeds its capacity. may lead to an accident, such as becoming
Doing so may result in injury or fire. caught in the machine as the result of an
inadvertent stumble.
For accessories (optional and consum-
able items, power cord, and the like), use Never climb or lean on the machine.
only genuine articles compatible with The machine is not made to support a per-
this machine. son. Climbing or leaning on the machine
Incompatible items may lead to an ac- may dislodge components and cause a slip
cident. or fall, resulting in injury.
14
To Ensure Safe Use
Highlights
Machine
WARNING WARNING
Connect to an electrical outlet that com- Handle the power cord, plug, and electri-
plies with this machine's ratings (for cal outlet correctly and with care. Never
voltage, frequency, and current). use any article that is damaged.
Incorrect voltage or insufficient current may Using a damaged article may result in fire
cause fire or electrical shock. or electrical shock.
15
To Ensure Safe Use
Important notes about the power cord, plug, and electrical outlet
1
Highlights
Machine
Never place any object on top or subject to Never allow to get wet.
damage.
16
To Ensure Safe Use
Ink, cleaning fluid, and discharged fluid are flammable and toxic. 1
Highlights
Machine
WARNING CAUTION
Keep open flame away from the work Ensure adequate ventilation for the work
area. area.
Ink and discharged fluid are flammable. Failing to perform ventilation may result in a
health hazard or danger of combustion due
Never store ink, cleaning fluid, or dis- to ink fumes.
charged fluid in any of the following
locations.
Never allow an ink cartridge to be sub-
Any location exposed to open flame.
jected to impact, and never attempt to
Any location where high temperature
disassemble.
may occur.
Ink may leak.
Near bleach or any other such oxidizing
agent or explosive material.
Any location within the reach of children
Fire may be a danger. Accidental ingestion
by children may pose a health hazard.
In the event of contact with the eyes, immediately flush with water for at least 15 minutes. If eye irritation
continues, seek treatment by a physician.
In the event of contact with skin, immediately wash with soap. If irritation or inflammation occurs, seek
treatment by a physician.
In the event of ingestion, do not induce vomiting, and immediately seek treatment by a physician. Forcibly
inducing vomiting may lead to danger of choking.
If odor leads to physical distress, move to a well-ventilated location and rest quietly. If dizziness or nausea
persists, seek treatment by a physician.
17
To Ensure Safe Use
1 This machine weighs 200 kg (441 lb.). Media weighs 40 kg (88 lb.).
Highlights
WARNING WARNING
Machine
Install the machine in a location that is Be sure to lock the stand's casters.
level, stable, and able to bear the weight If the machine should begin to topple, a ma-
of the machine. jor accident may result, including crushing
The total weight may reach over 200 kg of the appendages or the body.
(441lb.). Installation in an unsuitable loca-
tion may cause a major accident, including When storing roll media, implement
tip over, fall, or collapse. adequate safety measures to ensure
that the stored media will not roll, fall, or
Unloading and emplacement are opera- topple over.
tions that must be performed by 6 per- Danger exists of becoming pinned under the
sons or more. media and suffering serious injury.
Tasks that require undue effort when per-
formed by a small number of persons may Handling roll media is an operation that
result in physical injury. Also, if dropped, must be performed by two persons or
such items may cause injury. more, and care must be taken to prevent
falls.
Attempting to lift heavy media in a manner
that taxes your strength may cause physi-
cal injury.
WARNING WARNING
Caution: high temperatures Never use media that cannot withstand
Areas such as the dryer become hot. Exer- heat.
cise caution to avoid fire or burns. Doing so may degrade the media, or may
result in fire or the release of toxic gases.
When printing is not being performed,
remove any loaded media or switch off
the power.
The continued application of heat at a
single location may cause the release of
toxic gases from the media or pose a fire
hazard.
18
To Ensure Safe Use
Warning Labels 1
Highlights
Machine
Warning labels are affixed to make areas of danger immediately clear. The meanings of these
labels are as follows. Be sure to heed their warnings. Also, never remove the labels or allow
them to become obscured.
Flammable
Ink and discharged fluid are
flammable. Keep away from
open flame.
Ink Is Toxic
Ink and discharged fluid are
toxic. Avoid contact with the
body. Use only in a well-venti-
lated area.
19
Pour utiliser en toute sécurité
Le symbole avertit l'utilisateur de ce qu'il ne doit pas faire, ce qui est interdit. La chose
spécifique à ne pas faire est indiquée par le dessin à l'intérieur du cercle. Le symbole à
gauche signifie que l'appareil ne doit jamais être démonté.
Le symbole prévient l'utilisateur sur ce qu'il doit faire. La chose spécifique à faire
est indiquée par le dessin à l'intérieur du cercle. Le symbole à gauche signifie que le fil
électrique doit être débranché de la prise.
20
Pour utiliser en toute sécurité
Highlights
Machine
ATTENTION ATTENTION
S'assurer de suivre les procédures Débrancher le câble d'alimentation avant
d'utilisation décrites dans la documen- de procéder au nettoyage ou à l'entretien
tation. Ne jamais permettre à quiconque de l'appareil, et avant d'y fixer ou d'en
ne connaît pas le fonctionnement ou la retirer des accessoires en option.
manutention de l’appareil de le toucher. Tenter ces opérations pendant que l'appareil
L'utilisation ou la manutention incorrectes est branché à une source d'alimentation
peuvent causer un accident. peut causer des blessures ou un choc
électrique.
Garder les enfants loin de l'appareil.
L'appareil comporte des zones et des com- Ne jamais tenter de démonter, de réparer
posants qui présentent un danger pour les ou de modifier l'appareil.
enfants et qui pourraient causer des bles- Le non-respect de cette consigne risque de
sures, la cécité, la suffocation ou d'autres provoquer un incendie, un choc électrique
accidents graves. ou des blessures. Confier les réparations à
un technicien ayant la formation requise.
Ne jamais faire fonctionner l'appareil
après avoir consommé de l'alcool ou
des médicaments, ou dans un état de
fatigue.
L'utilisation de l'appareil exige un jugement
sansfaille. L'utilisation avec les facultés af-
faiblies pourrait entraîner un accident.
21
Pour utiliser en toute sécurité
PRUDENCE PRUDENCE
1
Utiliser l'appareil dans un endroit propre Ne jamais grimper ni s'appuyer sur la
Highlights
Machine
ATTENTION ATTENTION
Brancher à une prise électrique conforme Ne jamais utiliser à l'extérieur ni à un
aux caractéristiques de cet appareil (ten- endroit où l'appareil risque d'être exposé
sion, fréquence et courant). à de l'eau ou à une humidité élevée. Ne
Une tension incorrecte ou un courant insuf- jamais toucher l'appareil avec des mains
fisant peuvent causer un incendie ou un mouillées.
choc électrique. Le non-respect de cette consigne risque
de provoquer un incendie ou un choc
électrique.
22
Pour utiliser en toute sécurité
ATTENTION ATTENTION
1
Ne jamais placer d'objet inflammable à S'il se produit des étincelles, de la fumée,
Highlights
Machine
proximité de l'appareil. Ne jamais utiliser une odeur de brûlé, un bruit inhabituel ou
de produit inflammable en aérosol à un fonctionnement anormal, débrancher
proximité de l'appareil. Ne jamais utiliser immédiatement le câble d'alimentation.
l'appareil dans un endroit où des gaz Ne jamais utiliser si un composant est
peuvent s'accumuler. endommagé.
Une combustion ou une explosion pour- Continuer à utiliser l'appareil peut causer un
raient se produire. incendie, un choc électrique ou des bles-
sures. Communiquer avec le représentant
Manipuler le câble d'alimentation, la Roland DG Corp. Autorisé.
fiche et la prise électrique correctement
et avec soin. Ne pas utiliser le cordon électrique fourni
Ne jamais utiliser un article endommagé, avec d’autres produits.
car cela pourrait causer un incendie ou un
choc électrique.
Mise à la terre.
La mise à la terre peut prévenir un incendie
ou un choc électrique dus à une fuite de
courant en cas de défaillance.
23
Pour utiliser en toute sécurité
Ne jamais déposer aucun objet sur le Ne jamais laisser l'eau toucher le câble,
câble, sur la fiche ou sur la prise car cela la fiche ou la prise.
risque de les endommager.
Ne jamais plier ni tordre le câble avec une Ne jamais chauffer le câble, la fiche ou
force excessive. la prise.
Ne jamais tirer sur le câble ou la fiche avec La poussière peut causer un incendie.
une force excessive.
24
Pour utiliser en toute sécurité
Highlights
Machine
ATTENTION ATTENTION
Ne pas approcher une flamme nue de Ne jamais boire l'encre, le liquide de
l'espace de travail. nettoyage ni les liquides usés, ne pas
L'encre et les liquides usés sont inflam- en respirer les vapeurs et ne pas laisser
mables. les produits entrer en contact avec les
yeux ou la peau.
Ne jamais entreposer d'encre, de liquide Cela est dangereux pour la santé.
de nettoyage ou des liquides usés dans
les endroits suivants :
un endroit exposé à une flamme nue;
un endroit où il y a risque de température
élevée;
PRUDENCE
près d'eau de Javel, d'un autre agent
S'assurer que le lieu de travail est bien
d'oxydation ou de matériel explosif;
aéré.
tout endroit à la portée d'enfants.
L'absence d'aération adéquate peut créer
Il y a risque d'incendie. L'ingestion acciden-
une situation dangereuse pour la santé
telle par un enfant peut présenter un risque
ou un risque de combustion à cause des
pour la santé.
vapeurs qui émanent de l'encre.
En cas de contact avec les yeux : rincer immédiatement et abondamment à l'eau courante
pendant au moins 15 minutes. Si les yeux sont toujours irrités, consulter un médecin.
En cas de contact avec la peau : laver immédiatement à l'eau et au savon. En cas d’irritation
ou d’inflammation de la peau : consulter un médecin.
En cas d'ingestion : ne pas provoquer le vomissement et demander immédiatement l'aide
d'un médecin. Provoquer le vomissement peut créer un risque de suffocation.
Si l'odeur cause un trouble physique, amener la personne dans un endroit bien aéré et la
faire se reposer. Si l'étourdissement ou la nausée persistent, consulter un médecin.
25
Pour utiliser en toute sécurité
ATTENTION ATTENTION
Installer l'appareil à un endroit stable et S'assurer de verrouiller les roulettes de
plat et capable de supporter son poids. la base.
Le poids total de l’appareil peut être de 200 Si l'appareil devait commencer à basculer, il
kg (441 lb.). Installer l'appareil à un endroit s'ensuivrait un accident grave, par exemple
inapproprié peut provoquer un accident l'écrasement de membres ou du corps.
grave comme le renversement, la chute ou
l'écrasement. Prendre les mesures de sécurité adé-
quates pour l'entreposage des rouleaux
Le déchargement et la mise en place de support pour s'assurer qu'ils ne
doivent être faits par au moins 6 per- rouleront pas, ne tomberont pas et ne
sonnes on plus. se renverseront pas.
Les tâches qui exigent un effort trop grand Il y a risque d'être écrasé par le support et
si elles sont exécutées par un petit nombre de subir des blessures graves.
de personnes peuvent être cause de bles-
sures. La chute d'articles très lourds peut La manutention du support en rouleau
aussi causer des blessures. doit être faite par deux personnes ou
plus et il faut prendre des précautions
pour éviter les chutes.
Tenter de soulever des objets trop lourds
peut causer des blessures.
ATTENTION ATTENTION
Attention : températures élevées. Ne jamais utiliser un support qui ne peut
Les zones comme le séchoir chauffent. pas supporter la chaleur.
Faire preuve de prudence pour éviter un L'utilisation d'un support qui ne supporte pas
incendie ou des brûlures. la chaleur peut détériorer le support, créer
un risque d'incendie ou causer l'émission
Quand aucun travail d'impression n'est de gaz toxiques.
en cours, retirer tout support de l'appareil
ou couper l'alimentation électrique.
L'application continue de chaleur à un point
unique peut causer l'émission de gaz tox-
iques ou créer un risque d'incendie.
26
Pour utiliser en toute sécurité
Vignettes d'avertissement 1
Highlights
Machine
Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zones dangere-
uses. La signification des vignettes est donnée ci-dessous. Respecter les avertissements. Ne
jamais retirer les vignettes et ne pas les laisser s'encrasser.
Inflammable
L'encre et les liquides usés sont
inflammables. Les garder loin
de toute flamme nue.
L'encre est toxique
L'encre et les liquides usés sont
toxiques. Éviter tout contact
avec le corps. Utiliser unique-
ment dans un endroit bien aéré.
A t t e n t i o n : Te m p é r a t u r e
élevée
La platine et la surface de
séchage chauffent. Être prudent
pour éviter un incendie ou des
brûlures.
27
Important Notes on Handling and Use
This machine is a precision device. To ensure the full performance of this machine, be sure to
1 observe the following important points. Failure to observe them may not only result in loss of
performance, but may also cause malfunction or breakdown.
Highlights
Machine
Printer Unit
This machine is a precision device.
Handle carefully, and never subject the machine to impact or excessive force.
Never needlessly put your hand or fingers inside the cover, the ink-cartridge ports, or other
internal areas of the machine.
Never needlessly touch or allow media to scrape them. Failure to handle with care may cause
damage.
The print heads may be damaged if allowed to dry out. The machine prevents desiccation
automatically, but improper operation may render this feature inoperative. Operate properly,
as specified in this manual.
Never allow the machine to stand with an ink cartridge removed. Remaining ink in the printer
may harden and clog the print heads.
The print heads are components that wear out. Periodic replacement is required, with the
frequency of replacement depending on use.
Never cover the ventilation holes with cloth, tape, or anything else.
Ink Cartridges
Ink cartridges come in various types.
Use a type that is compatible with the printer. Also, be sure to use only genuine items from
Roland DG Corp.
Never drop or shake forcefully. The impact may rupture the internal pouch and cause the ink
to leak.
Never attempt to disassemble.
Never attempt to refill the ink.
If ink gets on your hands or clothing, wash it off as soon as possible. Removal may become
difficult if allowed to stand.
Storage
28
Chapter 2
Basic Operation
2
Operation
Basic
Prepare the Media........................................................................30
Type of Media.............................................................................30
Usable Media..............................................................................31
Switch On!.....................................................................................32
Switch On!..................................................................................32
The Power-saving Feature (Sleep Mode) .................................32
Loading Media..............................................................................33
Loading Roll Media.....................................................................33
Loading the Sheet Media...........................................................39
Performing the Initial Adjustment (Correcting for Misalignment in
Bidirectional Printing More Precisely).........................................41
Setup of Media..............................................................................43
About [Media Setting] menu.......................................................43
Setup of Media ([Media Setting] menu)......................................43
Outputting.....................................................................................49
Setting the Output-start Location................................................49
Printing Tests and Cleaning........................................................50
Getting Ready to Receive Data from a Computer......................51
Starting Output...........................................................................53
Pausing and Canceling Output...................................................54
Cutting Off the Media..................................................................54
Switch Off......................................................................................56
Switch Off...................................................................................56
29
Prepare the Media
Type of Media
In this manual, the paper used for output is called “media.” There are the following main two media types used
in this machine.
Roll media: Media wound onto a paper tube
Sheet media: Media not wound onto a paper tube such as standard-size media
2 Various paper quality types of roll media and sheet media are selectable according your purpose. For de-
tailed information about each media, contact your media supplier. Media is also available from our following
Operation
website.
http://www.rolanddg.com/
Basic
30
Prepare the Media
Usable Media
This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing
in advance to make sure that satisfactory printing quality is obtained.
Size
Operation
Basic
1.0 mm (39mil)
Roll outer diameter
210 mm (8.3 inches)
Roll weight
40 kg (88 lb.)
Note: When using the take-up unit, conditions are dependent on the usable media of the take-up unit.
Other conditions
31
Switch On!
Switch On!
WARNING When output is not being performed, remove any loaded media or switch
off the sub power.
The continued application of heat at a single location may cause the release
of toxic gases from the media or pose a fire hazard.
2 Procedure
Operation
32
Loading Media
CAUTION Roll media weighs about 40 kg (88 lb.). To avoid injury, handle with
care.
2
CAUTION Never load media that weighs over 40 kg (88lb.).
The machine may fail to withstand the weight and tip over or cause the media
Operation
Basic
to fall.
Front cover
33
Loading Media
Fit the paper tube (core) onto the end cap of the media holder [Left].
Do not secure the media holder now.
Move the media holder [Right] and fit the media cap onto the paper tube core of
the media.
Fit it securely to prevent the media from easy loose.
2
Operation
Basic
End cap
How to use the media flanges for the paper tube inner diameter 2 inches
* The media flanges for the paper tube inner diameter 2 inches are optional items.
34
Loading Media
Hold the outside of the media holder [left] and align the left edge of the media with the
mark.
When deciding the position, hold the both sides of media holders from the outer sides and move it. Do
not hold the media directly to move.
CAUTION Never attempt this operation while holding any location other than the
one specified.
The media may fall from the media holder, resulting in injury. 2
Operation
Basic
Mark
Decide the left and right side positions of the media finally at this
step.
After this procedure is completed, if the left and right side positions do not fit the proper position when
securing the media with pinch rollers, go back to this step to redo this procedure. Printing quality is
affected due to skew media feed, if you hold the media only to readjust the position forcibly.
35
Loading Media
2. Pass the media through the printer and secure the media holders.
Pass the leading edge of the media between the pinch rollers and the grid rollers.
Check that the edge of the media (at the carriage side of the print head) is aligned with the guide line.
Front
2 Pinch rollers
Operation
Basic
Guide line
Platen
If you want to readjust the media position at this step, go back to the procedure 1 and redo the procedure1. Print-
-
ing quality is affected due to skew media feed, if you hold the media only to readjust the position forcibly.
36
Loading Media
Hold the media at the center and pull it out, being sure to keep it straight and all areas
of the media to be taut.
Operation
Basic
Lower the loading lever to secure the media in place.
starts to flash, and then the screen shown in the figure appears.
CLOSE FRONT
COVER
37
Loading Media
38
Loading Media
Procedure
Operation
Basic
Loosen. Loosen.
Pass the media through the printer and secure the media holders.
Procedure 2. to of [Loading Roll Media]
Align the front edge of the media with the location shown in the figure.
Align here.
39
Loading Media
CLOSE FRONT
COVER
2
Operation
Basic
40
Loading Media
Performing the Initial Adjustment (Correcting for Misalignment in Bidirectional Printing More Precisely)
Perform the initial adjustment (correction for misalignment in bidirectional printing more precisely) of this
machine. In the following case, perform this adjustment.
When using this machine for the first time
When changing the media to use for the first time
When further correction is required to improve printing, such as when simple correction is performed for
misalignment in bidirectional printing. P. 91, "Correcting for Misalignment in Bidirectional Printing" 2
Procedure
Operation
Basic
Press .
ADJUST BI-DIR
DETAIL SETTING
Press .
DETAIL SETTING
TEST PRINT
Press .
A test pattern is printed.
When printing ends, then press .
ADJUST BI-DIR
DETAIL SETTING
Press .
NO.1
‑ 6
NO.2
‑ 4
Press to select a correction value of
No.1.
Press .
Press to select a correction value of
No.2.
Press .
H1
NO.1
NO.4
H1
NO.3
H1
NO.2
H1
NO.1
41
Loading Media
NO.3
‑ 6
NO.4
‑ 4
Press to select a correction value of
No.3
Press .
Set correction values of No.4 to No.12. in the same man-
ner.
Perform the setting up to NO. 4 for the water-based pigment ink
(FPG) model.
2
NO.11 NO.12 When correction value settings end, press .
Operation
‑ 6 ‑ 4
Basic
42
Setup of Media
Operation
Basic
The items set through the [Media Setting] menu can be also set individually.
Load media.
Check that no sagging is found on the media. If any sagging exists, the followed correction value settings
do not work effectively.
P. 33, "Loading Media"
Press .
MENU
MEDIA SETTING
When the left figure is displayed, press .
PRINT HEATER
30℃ 35℃
Use to set the temperature.
Recommended temperature: 35 degrees (95°F)
Current preset Temperature to Press to enable the setting.
temperature be set
43
Setup of Media
DRYER
OFF 40℃
Use to set the temperature.
Recommended temperature: 40 degrees (104°F)
Temperature to
Press to enable the setting.
Current preset
temperature be set
For the individual setting method of this setting item and the description, refer to p. 87, "Making the Tem-
perature Setting for the Media Heating System."
2
Operation
Procedure
QUIT SETTING?
YES [NO]
Press to select [YES].
Press .
HEAD HEIGHT
HIGH LOW
When the left figure is displayed, open the front cover.
Low
For the individual setting method of this setting item and the description, refer to p. 94, "Adjusting Head
Height to Match Media Thickness."
44
Setup of Media
Feed direction means the feed direction of the media. Perform the correction adjusting to the media
in advance because horizontal stripes are more likely to occur during printing when the movement
distance of the media changes subtly depending on the media’s thickness.
2
Operation
Basic
CALIBRATION
[SET] NEXT
Press to select [SET].
Press to enable the setting.
The test pattern of feed correction is output.
INPUT
ADJ. VALUES
When the left figure is displayed, press .
CALIBRATION
0.10% -0.10%
Use to set the correction value.
Press to enable the setting.
Current correction Value to be set
value
REDO ADJ. ?
YES [ DONE ]
[To confirm again/To adjust again]
Press to select [ YES].
Press to enable the setting.
The test pattern of feed correction is output again. Go back to the
procedure and set again.
[To go to the next after correction is completed]
Press to select [DONE].
Press to enable the setting.
For the individual setting method of this setting item and the description, refer to p. 92, "Alleviating Hori-
zontal Bands and the Like (feed correction function)."
45
Setup of Media
This machine prints by the bidirectional mode (in which the heads perform printing during both
their outbound pass and return pass). This printing method is called “Bidirectional Printing.” This
method offers the advantage of being able to shorten output times, but subtle misalignment occurs
2 during the outbound and return passes. The procedure to correct this and eliminate misalignment
is “Bidirectional Correction.”
Operation
Basic
ADJUST BI-DIR
[SET] NEXT
Press to select [SET].
Press to enable the setting
The test pattern of bidirectional correction is output.
INPUT
ADJ. VALUES
When the left figure is displayed, press .
ADJUST BI-DIR
0 -6
Use to set the correction value.
Press to enable the setting.
Current correction Value to be set
value
REDO ADJ. ?
YES [ DONE ]
[To confirm again/adjust again]
Press to select [YES].
Press to enable the setting.
The test pattern of bidirectional correction is output again. Go back
to the procedure and set again.
[To go to the next after correction is completed]
Press to select [DONE].
Press to enable the setting.
For the individual setting method of this setting item and the description, refer to p. 91, "Correcting for
Misalignment in Bidirectional Printing."
46
Setup of Media
Operation
Basic
Drying Method after Printing
After the 1st page is printed, set that the media should be fed until the trailing edge of the printed
area is positioned directly on the dryer. To make sure to dry the entire printed area, [ENABLE] If [DIS-
ABLE] is selected, the trailing edge of the printing area is not fed to the dryer unless you continue
with a subsequent printing.
For the individual setting method of this setting item and the description, refer to p. 89, "Drying the Trailing
Edge of the Printing Area on the Dryer."
DRYING TIME
10min 10min
Press to select the item.
For the individual setting method of this setting item and the description, refer to p. 90, "Setting the Drying
Time after Printing."
PRESET
[SAVE] NEXT
Press to select [SAVE].
Press to enable the setting.
If you select [NEXT], the performed settings are retained. But your
settings are overwritten or deleted, when you operate the [Media
Setting] menu again or switch off the main power of this machine.
47
Setup of Media
SAVE TO
NAME1
Use to select [Destination to Save].
You can select one of NAME1 to 8.
Press to enable the setting.
For the individual setting method of this setting item and the description, refer to p. 84, "Fully Utilizing
Preset Function."
48
Outputting
Procedure
2
Open the front cover.
Operation
Basic
Use to move the media and the heads.
If you press a cursor key, preparation operation to move the media or the print head starts.
After the operation finishes, move the media and the print head to the location where you start the output.
Printing area
Feed (vertical) direction
start location
Output-start
location
BASE POINT
FUNCTION
BASE POINT
When the left figure is displayed, press to enable the
setting.
W1200mm remains steadily lighted and when the screen displays the output-
possible width at the location, setting is completed.
49
Outputting
Note, however, that the left and right positions are not restored to their defaults for test patterns.
If you’re using the separately available media take-up unit, never adjust by pressing . Doing
so may pull the media with undue force, resulting in an error or malfunction.
If you press before and after executing feed correction, the roll media is loosened, and cor-
rection cannot be performed properly. In this case, the movement distance of the media becomes
2 discrepant during printing, causing horizontal stripes.
Operation
Before you carry out actual printing, we recommend performing a printing test to ensure no dot drop-out
occurs. If dot drop-out occurs, perform cleaning of the print head (Normal Cleaning).
Procedure
Press .
FUNCTION
CLEANING
Press .
CLEANING
TEST PRINT
Press .
A test pattern is printed.
Dot drop-out
50
Outputting
Procedure
Press .
Operation
Basic
CLEANING
NORMAL Normal cleaning starts.
CLEANING...
>>
CLEANING When it finishes, the screen shown in the figure appears again.
NORMAL
Perform a printing test again to make sure the dot drop-out has been corrected.
If the problem persists, try performing cleaning a second time. If the printer has been used for a long
period, the problem may persist even after two or three-cycle cleaning. Then try cleaning using a differ-
ent method.
P. 64, "When Normal Cleaning Is Not Effective"
Procedure
51
Outputting
2
Operation
Basic
Steadily
lighted
52
Outputting
Starting Output
When the operation of p. 51, "Getting Ready to Receive Data from a Computer" is completed, you can start
output. To output, the following procedure is required.
Creating Output Data
Create the output data using the application software like Adobe Illustrator and like that. For information on
how to create the data, refer to the documentation of your application software.
Sending the Output Data to This Machine Using the Software RIP. 2
Use the included software RIP “Roland VersaWorks." For information on how to install and use Roland Versa-
Operation
Basic
Works, refer to “Roland VersaWorks Quick Start Guide” and HELP of Roland VersaWorks.
Before you perform lengthy printing, check the amount of ink remaining in the ink
cartridges.
Before you perform lengthy printing, check the amount of ink remaining in the ink cartridges. When
ink runs out and printing is paused, the coloring at the seam may be altered when printing resumes.
P. 58, "Checking for Remaining Ink"
53
Outputting
Procedure
TO CANCEL, HOLD
DOWN PAUSE KEY
When the screen shown in the figure appears, hold down
for one second or longer.
This cancels printing operation.
Procedure
Press .
FUNCTION
SHEET CUT
Press to display the left figure.
Press .
REMOVE When the media clamps are attached, the screen shown in the figure ap-
MEDIA CLAMPS
pears. Open the front cover and detach the left and right media clamps.
54
Outputting
Press .
The media is cut off.
Cutter groove
Cutter groove
Operation
Basic
Guide line The media is cut off here.
Guide line
Printed portion
You can make the setting in the software RIP for automatic media cutoff after printing or cutting has
finished. For information on how to make the setting, refer to the documentation for the software RIP
you're using.
Cut-off Operations
Be sure to detach the media clamps. Performing cutoff with the media clamps remaining attached
may cause the operation to be interrupted due to detection of the media clamps.
If the media clamps are present on the machine when the setting to execute automatic cutoff of
the media is made on the computer, the media clamps are detected and no cutoff operation is
performed.
Before you're performing cutoff, never use to pull the media back. Unless the end of the
media has been pulled out to a location to the front of the platen, cutoff may not be performed
smoothly.
55
Switch Off
Switch Off
WARNING When output is not being performed, remove any loaded media or switch
off the sub power.
The continued application of heat at a single location may cause the release
of toxic gases from the media or pose a fire hazard.
2 Procedure
Operation
Never switch off the main power or unplug the power cord suddenly while operation
is in progress.
Switching off the main power or unplugging the power cord suddenly while operation in progress
may damage the print head. Be sure to first switch off the sub power.
If the main power is accidentally switched off, immediately turn the power back on.
56
Chapter 3
Maintenance:
For always using the printer in the best condition
Maintenance
How to Replace Ink Cartridges...................................................59
Maintenance that Should Be Performed Daily..............................60
Maintenance of Ink Cartridges...................................................60
Disposing of Discharged Ink.......................................................60
Cleaning.....................................................................................62
About Care and Maintenance of Print Head...............................63
When Normal Cleaning Is Not Effective........................................64
Medium/ Powerful Cleaning........................................................64
Maintenance that Should Be Performed More Than Once a Month.65
When Manual-Cleaning Becomes Necessary ...........................65
Manual Cleaning of Print Head..................................................66
When Problems Such As Dot Drop-out are Not Cleared Up........71
When Problems Such As Dot Drop-out are Not Cleared Up......71
Replacing Consumable Parts.......................................................74
Replacing the Wiper...................................................................74
Replacing the Felt Wiper............................................................77
Replacing the Separating Knife..................................................80
When Not in Use for a Prolonged Period......................................82
Keep Performing Maintenance...................................................82
Alarm Feature.............................................................................82
57
Checking for Remaining Ink and Replacing Cartridges
Procedure
Press .
MENU
INK REMAINING
Press several times until the screen shown on
the left appears.
Press .
3 * The display shows an approximate guide to the amount of remaining ink. It may differ somewhat
from the actual amount remaining.
Maintenance
Amount of
ink remaining Much
Little
58
Checking for Remaining Ink and Replacing Cartridges
Maintenance
Replace with an item of identical
type and color.
WARNING Never store ink, cleaning fluid, or discharged fluid in any of the following
locations.
Any location exposed to open flame
Any location where high temperature may occur
Near bleach or any other such oxidizing agent or explosive material
Any location within the reach of children
Fire may be a danger. Accidental ingestion by children may pose a health
hazard.
59
Maintenance that Should Be Performed Daily
SHAKE CARTRIDGE When the message shown in the figure is displayed, remove the ink
1 2 3 4 5 6 7 8 cartridge of the flashing slot number and shake it gently. To get the
stable printing quality, shake the ink cartridge periodically to maintain
the good ink condition. When the ink cartridge is reinserted into the
original slot or is pressed, the message disappears.
CHECK The drain bottle collects discharged fluid. Dispose of collected material
DRAIN BOTTLE before the bottle becomes full. The message shown in the figure ap-
pears when a certain amount of discharged fluid has collected in the
bottle. Follow the procedure below to discard the discharged fluid.
Procedure
CHECK
DRAIN BOTTLE
When the message shown in the figure appears, press
.
Press .
MENU
SUB MENU
Press several times until the screen shown on
the left appears.
Press , and then .
SUB MENU
MAINTENANCE
Press , and then .
MAINTENANCE
DRAIN BOTTLE
Press .
60
Maintenance that Should Be Performed Daily
EMPTY When the screen shown on the left appears, detach the
DRAIN BOTTLE bottle, discard the discharged fluid to empty it.
Upper limit
Discard before this is
reached.
Maintenance
CAUTION Before you detach the drain bottle, be sure to wait for the screen to display
"EMPTY DRAIN BOTTLE."
Failing to follow this procedure may cause discharged fluid to flow out of the
tube and spill, soiling your hands or the floor.
RESET DRAIN
COUNTER
Press .
MAINTENANCE
DRAIN BOTTLE
Press to go back to the original screen.
W1200mm
SETUP SHEET
CAUTION To store discharged fluid temporarily, place it in the included drain bottle
or in a durable sealed container such as a metal can or polyethylene tank,
and cap tightly.
Any spillage or vapor leakage make cause fire, odor, or physical distress.
Dispose of discharged fluid properly, in accordance with the laws in effect in your locale.
Discharged fluid is flammable and contains toxic ingredients. Never attempt to incinerate discharged fluid
or discard it with ordinary trash. Also, do not dispose of it in sewer systems, rivers, or streams. Doing so may
have an adverse impact on the environment.
61
Maintenance that Should Be Performed Daily
Cleaning
WARNING Never use gasoline, alcohol, thinner, or any other flammable material.
Doing so may cause fire.
CAUTION Before attempting cleaning, switch off the sub power and wait until the
platen and dryer cool (approximately 30 minutes).
Sudden movement of the machine may cause injury, or hot components may
cause burns.
Wipe away any buildup of ink or grime on the media path and other locations as daily cleaning. In particular,
the pinch rollers, grid rollers, and platen are likely to get a buildup of grime. Clean by wiping with a cloth
moistened by neutral detergent diluted with water then wrung dry.
3
This machine is a precision device, and is sensitive to dust and dirt. Perform cleaning on a daily
Maintenance
basis.
Never attempt to oil or lubricate the machine.
Pinch rollers
Periodically wipe away any grime. Failure
to clean properly may result in the trans-
fer of grime to the surface of media.
62
Maintenance that Should Be Performed Daily
Maintenance
Manual Cleaning of Print Head
Based on your frequency of use, perform the manual cleaning periodically.
P. 66, "Manual Cleaning of Print Head"
* The print head is component that wears out. Periodic replacement is required, with the frequency of replace-
ment depending on use. Purchase them from your authorized Roland DG Corp. dealer.
63
When Normal Cleaning Is Not Effective
Note, however, that the medium and powerful cleaning consumes more ink than normal cleaning,
and too-frequent use may damage the print head itself. Avoid using it more than necessary.
Procedure
Press .
3
FUNCTION
CLEANING
Press .
Maintenance
CLEANING
MEDIUM CL.
Press or and select “Medium.”
When “Medium” is not effective, select “Powerful.”
Press to enable the setting.
CLEANING...
>>
“Medium”
The screen shown in the figure appears and cleaning starts.
When it finishes, the screen shown in the figure appears again.
CLEANING
MEDIUM CL.
CLEANING... “Powerful”
>> The screen shown in the figure appears and cleaning starts.
When it finishes, the screen shown in the figure appears again.
CLEANING
POWERFUL CL.
W1200mm
SETUP SHEET
Press to go back to the original screen.
When the problems such as dot drop-out are not cleared up even by performing powerful cleaning several
times, perform “Manual Cleaning of Print Head.” Such cleaning can be effective when carried out periodically,
according to the frequency of use.
P. 66, "Manual Cleaning of Print Head"
64
Maintenance that Should Be Performed More Than Once a Month
To keep the stable output condition at all times, perform the manual cleaning more than once a month. The
manual cleaning takes approximately 10 minutes.
It is recommended to perform the manual cleaning when any of the symptoms given below occurs and it
cannot be solved by the automatic cleaning functions such as the normal cleaning.
For your information, replacement of the wiper or felt wiper is also effective to improve the symptoms.
P. 74, "Replacing the Wiper” p. 77, "Replacing the Felt Wiper”
Maintenance
Flaws in the dot pattern Ink that has adhered to a When dirt or dust accumu-
are caused by dust on the dirty or dusty print head lates on the print head it
print head. drips onto the media. can interfere with image
quality.
* When the cleaning stick and cleaning fluid for the manual cleaning runs out, place an order for them with
your authorized Roland DG Corp. dealer.
* The print head is a component that wears out. Periodic replacement is required, with the frequency of
replacement depending on use. Purchase them from your authorized Roland DG Corp. dealer.
65
Maintenance that Should Be Performed More Than Once a Month
Press .
MENU
SUB MENU
Press several times until the screen shown on
the left appears.
Press , and then .
SUB MENU
MAINTENANCE
Press .
MAINTENANCE
CLEANING
Press .
66
Maintenance that Should Be Performed More Than Once a Month
OPEN COVER L When the screen shown on the left appears, open the
cover L.
Screws
Cover L
Hook
3
Maintenance
REMOVE CUT Remove the cut rail.
RAIL Press .
Screws
Cover L
Hook
67
Maintenance that Should Be Performed More Than Once a Month
CLOSE FRONT
COVER
When the screen shown on the left appears, close the
front cover.
When the front cover is closed, the print-head carriage moves to the
left side of the machine.
2. Remove cover R.
Hook Cover R
68
Maintenance that Should Be Performed More Than Once a Month
Area to clean
3
Clean only the
Maintenance
metal frame. Clean only the
metal frame.
While working with
the cleaning swab, be
careful not to touch
the print head sur-
faces directly.
Cover L
Hook
Hook Cover R
69
Maintenance that Should Be Performed More Than Once a Month
Press .
OPEN COVER L The print-head carriage moves to the right side of the machine, and
then the screen shown in the figure appears.
Open the cover L.
REPLACE CUT
RAIL
Replace the cut rail.
Press .
3
Maintenance
MAINTENANCE
CLEANING
W1200mm
SETUP SHEET
Press to go back to the original screen.
70
When Problems Such As Dot Drop-out are Not Cleared Up
A large amount of ink will be discharged during this operation. Perform this operation only when dot
drop-out cannot be cleared up even after performing cleaning using the cleaning function (normal,
medium, or powerful) or manual cleaning.
P. 60, "Maintenance that Should Be Performed Daily,” p. 64, "When Normal Cleaning Is Not Effective,” p. 65,
"Maintenance that Should Be Performed More Than Once a Month”
Procedure 3
Maintenance
Press .
MENU
SUB MENU
Press several times until the screen shown on
the left appears.
Press .
Press twice.
SUB MENU
INK CONTROL
Press , and then .
INK CONTROL
INK RENEWAL
Press .
EMPTY When the screen shown on the left appears, detach the
DRAIN BOTTLE bottle, discard the discharged fluid in it, and make it
empty.
71
When Problems Such As Dot Drop-out are Not Cleared Up
SHAKE CARTRIDGE When the left figure is displayed, remove all the ink car-
tridges and shake them.
Shake it gently so that ink does not spatter.
Reinstall all the ink cartridges in the original slots.
Press .
INK CONTROL
3 INK RENEWAL
Maintenance
W1200mm
SETUP SHEET
Press to return to the original screen.
72
When Problems Such As Dot Drop-out are Not Cleared Up
Procedure
Softly press the cleaning stick to the head surface (nozzle surface).
Press it gently and softly so that the head nozzle is permeated with the cleaning fluid.
Never rub the stick on the surface and press it forcibly. 3
Maintenance
73
Replacing Consumable Parts
TIME FOR
WIPER REPLACE
Regarding the purchase of the wiper, contact your authorized Roland DG Corp. dealer.
TIME FOR
WIPER REPLACE
When the message shown in the figure appears, press
.
Press .
MENU
SUB MENU
Press several times until the screen shown on
the left appears.
Press , and then .
SUB MENU
MAINTENANCE
Press , and then .
MAINTENANCE
REPLACE WIPER
Press .
The print-head carriage moves to a location where wiper replacement
is possible, and then the screen shown in the figure appears.
OPEN COVER R
Screws
Remove the cover R.
Cover R
Hook
74
Replacing Consumable Parts
Maintenance
Detach the old wiper.
Tweezers Pull up
(included part)
and out.
Hook
75
Replacing Consumable Parts
Hook
3
3. Reattach the cover R, and quit the wiper replacement menu.
Maintenance
Cover R
Hook
Press .
CLEANING...
>>
MAINTENANCE After the process to quit the wiper replacement menu, the screen
REPLACE WIPER shown in the figure appears.
76
Replacing Consumable Parts
TIME FOR
FELT REPLACE
Regarding the purchase of the felt wiper, contact your authorized Roland DG Corp. dealer.
Maintenance
TIME FOR
FELT REPLACE
When the message shown in the figure appears, press
.
Press .
MENU
SUB MENU
Press several times until the screen shown on
the left appears.
Press , and then .
SUB MENU
MAINTENANCE
Press .
Press twice.
MAINTENANCE
REPLACE FELT
Press .
The print-head carriage moves to a location where felt wiper replace-
ment is possible, and then the screen shown in the figure appears.
OPEN COVER R
Screws
Remove the cover R.
Cover R
Hook
77
Replacing Consumable Parts
Tweezers
(included part)
Hook Pull up
and out.
78
Replacing Consumable Parts
Hook
3
3. Reattach the cover R, and quit the felt wiper replacement menu.
Maintenance
Screws
Attach the cover R.
Cover R
Hook
Press .
CLEANING...
>>
MAINTENANCE After the process to quit the felt wiper replacement menu, the screen
REPLACE FELT shown in the figure appears.
79
Replacing Consumable Parts
CAUTION Never touch the tip of the blade with your fingers.
Doing so may result in injury.
MENU
SUB MENU
Press several times until the screen shown on
the left appears.
Press , and then .
SUB MENU
MAINTENANCE
Press .
MAINTENANCE
REPLACE KNIFE
Press several times to display the screen shown
on the left.
Press .
The carriage moves to the position where the knife can be replaced,
and the screen shown in the figure appears.
80
Replacing Consumable Parts
Positioning
groove
Maintenance
Tighten the screw.
Take care to ensure that the knife does not slip out
of position at this time.
Press .
Close the front cover.
81
When Not in Use for a Prolonged Period
Alarm Feature
3
Maintenance
This feature is to remind you to switch on the sub power once a month. When the machine remains unused
for about one month, this screen appears and a warning beep sounds. If this screen appears, switch on the
sub power. When maintenance operations finish, switch off the sub power.
This feature operates when the printer's main power is turned on. Be sure to always switch on the printer’s
main power even if the printer is not used for a prolonged period.
74
Chapter 4
Part of Practice
Practice
Part of
Correcting for Misalignment in Bidirectional Printing..................91
Correcting for Misalignment in Bidirectional Printing More Precisely....92
Alleviating Horizontal Bands and the Like (feed correction function)....92
Accommodating to the Types and Condition of Media..................94
Adjusting Head Height to Match Media Thickness.....................94
Using Transparent Media...........................................................95
Printing Hard-to-dry Media.........................................................97
Using the Media Easy to be Winkled/Hard to be Fed.................97
Speeding Up Output for Narrow Media......................................98
Expanding the Printing Area by Reducing the Margins..............99
Preventing Soiling of the Media and Dot Drop-out...................100
Using Sticky Media...................................................................101
Printing with Crop Marks.............................................................102
Printing with Crop Marks..........................................................102
Using Media Take-up System.....................................................103
Using Media Take-up System...................................................103
83
Fully Utilizing Preset Function
Procedure
Press .
MENU
PRESET
Press twice to display the left figure.
Press , and then .
PRESET
SAVE
Press .
SAVE
NAME1
Press to select one of NAME1 through 8.
Press to enable the setting.
The present menu settings are saved.
SET NAME
S_
Press to enter a character.
When a character is decided, press .
The characters you can enter are "A" through "Z," "0" through "9,"
and the "-" character. You can enter up to 15 characters, including
spaces.
4
SET NAME
SAMPLE_
Press to enter a character.
Enter the following characters in the same way.
Part of
Practice
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
Using the [PRESET] menu lets you easily change a wide variety of settings to optimize them for the media.
Up to eight types of presets can be saved. You can assign a name to each one. Using media names for these
may aid recognition and clarity. Making changes for each menu item every time you change the media can
be troublesome. That's why it can be useful to save the menu-item settings optimized for an often-used type
of media as a preset. The next time you use the media, you can change the menu-item settings to the optimal
values for the media simply by loading the preset you saved. Menu items that can be saved in presets are
listed below.
84
Fully Utilizing Preset Function
[PRINT] (Print heater), [DRYER] P. 87, "Making the Temperature Setting for the
Media Heating System"
[FEED FOR DRY] P. 89, "Drying the Trailing Edge of the Printing
Area on the Dryer"
[SHEET TYPE], [SHEET WIDTH], [SHEET POS.] P. 95, "Using Transparent Media"
Practice
Part of
[SIDE MARGIN] P. 99, "Expanding the Printing Area by Reducing
the Margins"
85
Fully Utilizing Preset Function
Procedure
Press .
MENU
PRESET
Press several times to display the left figure.
Press twice.
LOAD
NAME1
Press to select a name to be called.
Press to enable the setting.
SETUP SHEET The settings are changed and the screen shown in the figure ap-
pears.
Description
This loads a saved preset. You can select any one of eight types of presets. (When no names have been as-
signed, you select from among NAME1 through NAME8.) If you load a preset while is illuminated, goes dark.
If this happens, raise the loading lever, make sure the media is loaded straight, then lower the loading lever
4 again to make output possible.
Part of
Practice
86
Fully Utilize the Media Heating System
Print heater
You use this mainly to improve ink
adhesion.
Dryer
You use this to speed up drying
of the ink.
WARNING Remove any loaded media or switch off the sub power when printing is
not being performed.
The continued application of heat at a single location may cause fire or produce
toxic gases.
4
WARNING Never use media that cannot withstand the heat.
Doing so may result in fire or the release of toxic gases, or may degrade the
Practice
Part of
media.
WARNING Never use the platen or dryer for any purpose for which they are not
intended, such as to dry clothing.
Doing so may cause overheating, resulting in fire or accident.
If the machine is used at an ambient temperature lower than 20°C (68°F), then depending on the type or
width of the media, wrinkling or temperature-caused unevenness may occur. If this happens, try lowering
the temperature of the media heating system by about 2°C. To obtain stable printing results, however, the
machine should be used at an ambient temperature of 20 to 32°C (68 to 90°F).
Procedure
Press .
FUNCTION
HEATER CONFIG
Press to display the left figure.
Press .
HEATER CONFIG
DRYER 34 C
Press to select [PRINT] (print heater) or
[DRYER]
Press .
Current temperature of the dryer
87
Fully Utilize the Media Heating System
DRYER
35 C OFF
Press to select a temperature.
You can set to “OFF." When set to "OFF," the media heating system
does not operate at all.
Current preset temperature
Press .
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
4 Simply switching on the power does not make the media heating system warm up to the preset temperature.
The temperature rises until preset temperature when the media is loaded correctly and lights up.
Part of
Practice
You can also make this setting on the software RIP. When you have made the setting on the software, the
software's setting is used.
Depending on the usage environment, the temperature of the print heater or dryer may become higher
than the preset temperature, but this does not represent a problem.
88
Fully Utilize the Media Heating System
Default Setting
Procedure
Press .
MENU
HEATER MENU
Press several times to display the left figure.
Press , and then .
Practice
Part of
PREHEATING
30 C MENU MENU: The system performs heating to the preset tem-
perature at all times, without lowering the temperature
during preheating.
30 °C: The system keeps 30 °C during preheating.
OFF: The system switches the media heating system off
during preheating.
Press to enable the setting.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Default Setting
Procedure
Press .
89
Fully Utilize the Media Heating System
MENU
HEATER MENU
Press several times to display the left figure.
Press twice.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
"ENABLE" : media feed is performed until the trailing edge of the printing area is positioned on the dryer.
The margin between the print-end position and the next print-start position is set to a value of 100 mil-
limeters. When a margin setting of less than 100 millimeters has been made on the RIP software computer,
that setting is ignored, but when a margin setting of greater than 100 millimeters has been made on the
computer, the computer's setting is used for the margin value..
"DISABLE" : media feed stops simultaneously when printing ends. This means that the trailing edge of the
printing area is not fed to the dryer unless you continue with a subsequent printing operation.
Default Setting
Procedure
Press .
MENU
HEATER MENU
Press several times to display the left figure.
Press , and then .
HEATER MENU
DRYING TIME
Press .
DRYING TIME
0min 10min
Press to select the interval.
Press to enable the setting.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
Set the interval after the 1st page is printed. The next operation is not started until the set time passes.
is lighting during the interval. When pressing while is lighting, the interval is finished and
the next operation is started. When holding on while is lighting, output is canceled.
Default Setting
90
Fully Utilizing the Correction Function
Procedure
Press .
MENU
ADJUST BI-DIR
Press several times to display the left figure.
Press .
ADJUST BI-DIR
TEST PRINT
Press .
A test pattern is printed.
When printing is completed, press in this
order.
SIMPLE SETTING
0 -6
Press to select a correction value.
Press to enable the setting.
Practice
Part of
Current correction value
Description
This machine prints by the bidirectional mode (in which the heads perform printing during both their outbound
pass and return pass). This printing method is called “Bidirectional Printing.” This method offers the advantage
of being able to shorten output times, but subtle misalignment occurs during the outbound and return passes.
The procedure to correct this and eliminate misalignment is “Bidirectional Correction." This misalignment var-
ies according to the head height and the thickness of the media, so we recommend performing correction
to match the media you're using.
91
Fully Utilizing the Correction Function
Procedure
When the roll media is used, check that no sagging is found on the media.
Press .
MENU
CALIBRATION
Press several times to display the left figure.
Press .
CALIBRATION
TEST PRINT
Press .
A test pattern is printed.
When printing is completed, press in
4 this order.
Part of
Practice
92
Fully Utilizing the Correction Function
Description
The movement distance of media experiences subtle changes due to the thickness of the media and the tem-
perature of the media heating system. When the movement distance becomes discrepant, horizontal stripes
are more likely to occur during printing. We recommend performing correction to match the media you're
using and the media heating system. Repeat the process of printing a test pattern and entering a correction
value several times to find the optimal value.
You can also make this setting on the software RIP computer (by, for example, choosing the media type in
the software RIP you are using). When you have made the setting on the computer, the computer's setting is
used and the printer's setting is ignored.
Default Setting
[SETTING]: 0.00%
Practice
Part of
93
Accommodating to the Types and Condition of Media
Procedure
Press .
MENU
HEAD HEIGHT
Press several times to display the left figure.
Press .
HEAD HEIGHT
HIGH LOW
When the left figure is displayed, open the front cover.
Low
4
Part of
Practice
MENU
HEAD HEIGHT
Close the front cover.
The print-head carriage moves to the original position, and then the
screen shown in the figure appears.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
Depending on the media, media may wrinkle or come loose from the platen during printing, increasing the
chance of contact with the print head. When you are using such media, adjust the head height to "HIGH."
Printing quality when the head height is set to “HIGH” may be coarser or otherwise lower than when set to
“LOW.” If this happens, refer to the pages indicated below
P. 91, "Correcting for Misalignment in Bidirectional Printing," p. 41, "Performing the Initial Adjustment (Correcting for
Misalignment in Bidirectional Printing More Precisely," p.100, "Preventing Soiling of the Media and Dot Drop-out"
94
Accommodating to the Types and Condition of Media
Press .
MENU
SUB MENU
Press several times to display the left figure.
Press twice.
SHEET TYPE
OPAQUE CLEAR
Press to select “CLEAR.”
Press to enable the setting.
SETUP SHEET The settings are changed and the screen shown in the figure ap-
pears.
Press .
MENU
SUB MENU
Press several times to display the left figure. 4
Press .
Practice
Part of
SUB MENU
SHEET WIDTH
Press .
Press .
SHEET WIDTH
1371mm 1200mm
Use to enter the media width.
Press to enable the setting.
SUB MENU
SHEET WIDTH
Press to go back to the previous screen.
4. Make the setting for the location of the right edge of the media.
SHEET POS.
SAVE
Press .
Press .
The print heads move to the position now set.
95
Accommodating to the Types and Condition of Media
T
IN
PO
SE
BA
Description
While the width and position of opaque media can be read automatically, those of transparent media cannot
4 read automatically. Therefore, you need to set manual reading for them. To set manual reading, set [SHEET
TYPE] to “CLEAR” to disable detection of the leading edge and trailing edge of the media. Only in this set-
Part of
Practice
ting, you can change the media width and position. The specified width and position are retained and used
for printing next time “CLEAR” is selected. To cancel the operation while you are setting [SHEET POS.], select
“CANCEL” using , close the front cover, and then press . If it takes time to make the settings
of the [SHEET POS.] menu, the menu is forcibly terminated to prevent the heads from drying out.
When “CLEAR” is set, printing is not stopped even if media runs out during printing. In this case, press
immediately to cancel printing. Otherwise, the platen might get dirty with ink, or ink might enter the device
and damage it. For this reason, usually “OPAQUE” is set so that the edges of the media can be automatically
detected.
Default Setting
[SHEET TYPE]: OPAQUE
[SHEET WIDTH]: 1615 mm
96
Accommodating to the Types and Condition of Media
Procedure
Press .
MENU
SUB MENU
Press several times to display the left figure.
Press .
SUB MENU
SCAN INTERVAL
Press several times to display the left figure.
Press .
SCAN INTERVAL
OFF 1.0 sec
Press to select a value.
Larger values produce progressively slower movement of the media,
enabling you to extend the drying time accordingly.
Press to enable the setting.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
4
You use this when ink dries poorly even when the media heating system is used. You can also make this setting
Practice
Part of
on the software RIP computer. When you have made the setting on the computer, the computer's setting is
used and the printer's setting is ignored.
Default Setting
Procedure
Press .
MENU
SUB MENU
Press several times to display the left figure.
Press .
SUB MENU
VACUUM POWER
Press several times to display the left figure.
Press .
97
Accommodating to the Types and Condition of Media
VACUUM POWER
AUTO 90%
Press to select a value.
0 to 100%
A larger value produces a larger suction force. For the media easy to
be loose due to warping or winkling, increase of the suction force
may help correct the problem. When the media is flimsy and cannot
move smoothly, reduction of the suction force may correct such the
problem.
AUTO
The suction force is automatically adjusted to the optimal level for
the media width.
Press to enable the setting.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
The platen uses suction to grip the media and keep it stable. The suction force can be adjusted corresponding
to the mature and condition of the media.
You can also make this setting on the software RIP computer. When you have made the setting on the com-
puter, the computer's setting is used and the printer's setting is ignored.
4
Default Setting
Part of
Practice
Procedure
Press .
MENU
SUB MENU
Press several times to display the left figure.
Press .
SUB MENU
FULL WIDTH S
Press several times to display the left figure.
Press .
98
Accommodating to the Types and Condition of Media
FULL WIDTH S
FULL OFF
Press to select an item.
SHEET
"SHEET" matches the range of head movement to the width of the
media.
OFF
OFF" matches the range of head movement to the output data. Move-
ment is limited to the minimum amount necessary, and this can be
expected to yield the fastest output. Note, however, that because
the speed of media movement is no longer constant, colors may be
uneven.
FULL
This makes the speed of media movement constant at all times and
produces the most stable printing result.
Press to enable the setting.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
This shortens output time by reducing the width of head movement to the minimum necessary. This is effec-
tive when the width of the media or the output data is narrow. 4
Practice
Part of
Default Setting
Procedure
Press .
MENU
SUB MENU
Press several times to display the left figure.
Press .
SUB MENU
SIDE MARGIN
Press several times to display the left figure.
Press .
SIDE MARGIN
10mm 5mm
Use to select [5mm].
Press to enable the setting.
99
Accommodating to the Types and Condition of Media
Description
This makes the setting for distance from the left or right media clamp to the corresponding left or right edge
of the printing area. You can select either "5 mm", "10 mm," or "25 mm." Setting this to "5 mm" lets you expand
the printing area.
P. 130, "Maximum Area and Margins"
Note, however, that when you're using transparent media, setting this to "5 mm" may result in printing on
top of the media clamps.
Default Setting
[SIDE MARGIN]: 10 mm
Procedure
Press .
MENU
SUB MENU
Press several times to display the left figure.
Press .
4 SUB MENU Press several times to display the left figure.
PERIODIC CL. Press .
Part of
Practice
PERIODIC CL .
NONE 10 min
Press to select an item.
PAGE
Automatic cleaning is performed every time before printing starts.
Current Setting after 10 to 990 min
setting change Automatic cleaning is performed when the cumulative printing time
reaches the value you set here.
NONE
Automatic cleaning is not performed.
Press to enable the setting.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
In the following cases, Ink tends to collect on the surface of the heads. Under some conditions, this ink may
be transferred to the media or cause dot drop-out. Use this feature at such times.
When you use media prone to buildup of static charge.
When the ambient temperature is low.
When the head height is set to “HIGH.”
Selecting "PAGE" or a value from "10 min" to "990 min," the ink buildup is removed before or during printing
while printing is performed. Note, however, that using "PAGE" or a value from "10 min" to "990 min," results
in longer printing times.
Default Setting
Procedure
Press .
MENU
SUB MENU
Press several times to display the left figure.
Press .
SUB MENU
MEDIA RELEASE
Press several times to display the left figure.
Press .
MEDIA RELEASE
DISABLE ENABLE
Press to select "ENABLE."
Press to enable the setting.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
Some types of media may tend to stick to the platen. Starting printing with the media sticking to the platen
may make normal media feed impossible and cause the media to jam. When you're using such media, set the 4
[MEDIA RELEASE] menu item to "ENABLE." This peels off the media if sticking before starting printing.
Practice
Part of
Note, however, that media feed may be unstable when printing is performed after executing this operation.
Leave this menu item set to "DISABLE" unless you specifically need to change it.
Default Setting
101
Printing with Crop Marks
Alignment marks and symbols drawn using a graphics program cannot be used as crop marks.
4
Crop Mark Crop Mark
(Align point 1) (Base point)
Part of
Practice
102
Using Media Take-up System
Practice
Part of
103
104
Chapter 5
To Administrators
Administrators
To
105
Output Operation Management
Procedure
Press .
MENU
SUB MENU
Press several times to display the left figure.
Press .
SUB MENU
SYSTEM REPORT
Press several times to display the left figure.
Press .
Start printing.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Procedure
Press .
SUB MENU
INK CONTROL
Press twice.
To
EMPTY MODE
STOP CONT.
Press to select.
"STOP": Printing pauses immediately when a cartridge becomes empty.
"CONT" (continue): Printing does not stop when a cartridge becomes empty.
When a cartridge becomes empty, a warning beep sounds.
Press to enable the setting.
W1200mm
SETUP SHEET
Press to go back to the original screen.
106
Output Operation Management
Description
When "STOP" is selected, printing pauses and so colors may be uneven. Ensure a sufficient amount of remain-
ing ink before you begin printing.
When "CONT" is selected, printing does not stop even if ink runs out completely. To replace the cartridge, wait
until printing ends or press to pause printing.
Default Setting
Procedure
Press .
MENU
SHEET REMAIN
Press to display the left figure.
Press , and then .
SHEET REMAIN
SET LENGTH
Press .
Administrators
To
This display is updated.
SETUP SHEET
L 25.0 m If setup has not been
performed, the set value
flashes.
Description
If you cancel the setup such as by removing the media or raising the loading lever, the amount remaining at
that time flashes on the screen.
Because the amount of media remaining is not updated automatically when you change the media, redo
the setting whenever you change the media. You can also make the setting display this menu automatically
whenever you change the media. See the next section, "Making Sure to Verify the Setting for the Amount
Remaining Every Time the Media Is Changed"
Note: The remaining amount that is displayed is only an estimate, and its accuracy is not assured.
107
Output Operation Management
Making Sure to Verify the Setting for the Amount Remaining Every Time the Media Is Changed
SET LENGTH
Set to display 0.0 m 25.0 m every time when a media is changed.
Procedure
Press .
MENU
SHEET REMAIN
Press to display the left figure.
Press .
Press twice.
SHHET REMAIN
AUTO DISPLAY
Press .
Description
Setting this menu to "ENABLE" can keep you from forgetting to redo the setting when you change the media.
Be sure, however, also to set the [SHEET TYPE] menu (refer to P. 95, "Using Transparent Media") to "OPAQUE."
When [SHEET TYPE] is set to "CLEAR," [SHEET REMAIN] is not displayed automatically.
5
Administrators
To
108
Output Operation Management
Procedure
Press .
MENU
SHEET REMAIN
Press to display the left figure.
Press .
SHHET REMAIN
PRINT MEMO
Press .
Start printing.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Description
You use this when you want to make a record of the remaining length of the media now in use. Printing the
amount of media remaining before you change the media enables you to refer to the printed record and use
the value to make the setting for the remaining amount the next time you use the media.
Note, however, that continuing by performing the next output starts the output on top of the portion where
the amount of remaining media is printed. After printing the amount remaining, then before you perform the
next output operation, we recommend cutting off the media.
Administrators
To
109
System Management of Printer
Procedure
LENGTH UNIT
mm INCH
Use to select the measurement unit for
length.
Press to enable the setting.
TEMP. UNIT
C F
Use to select to the measurement unit for
temperature.
Press to enable the setting.
Default Setting
Setting the Interval until Activation of the Sleep Mode (Power Saving Function)
Procedure
5
Administrators
Press .
MENU
SUB MENU
Press several times to display the left figure.
Press .
To
SUB MENU
SLEEP
Press several times to display the left figure.
Press twice.
INTERVAL
30min
Use to make the setting.
15min Press to enable the setting.
W1200mm
SETUP SHEET
Press to go back to the original screen.
Default Setting
[INTERVAL]: 30min
110
System Management of Printer
Procedure
Press .
MENU
SYSTEM INFO.
Press several times to display the left figure.
You can view the following information.
[MODEL]: Model name
[SERIAL NO.]: Serial number
[INK]: Ink type
[FIRMWARE]: Firmware version
[NETWORK]: Network configuration (IP address, etc)
Administrators
To
NETWORK SUBNET MASK SUBNET MASK
SUBNET MASK 2 5 5. 2 5 5. 2 5 5. 2 5 5 2 5 5. 2 5 5. 2 5 5. 2 5 5
111
System Management of Printer
Procedure
Press .
MENU
SUB MENU
Press several times to display the left figure.
Press .
SUB MENU
FACTORY DEFAULT
Press several times to display the left figure.
Press to execute.
5
Administrators
To
112
Chapter 6
Read this chapter
whenever you face a
problem. (FAQ)
113
Printer Does Not Start Up!
Switch on the printer's main power, then press the sub power switch and make sure the sub power switch
lights up.
P. 32, “Switch On!”
Is illuminated?
Output is not performed when is not illuminated. Lower the loading lever.
P. 51, "Getting Ready to Receive Data from a Computer”
Top menu
If the top menu isn't displayed, output doesn't start even when data is sent from the computer. To go to the
top menu, press once or twice to display the menu.
P. 51, "Getting Ready to Receive Data from a Computer”
Is illuminated?
When lights up, operation is paused. To resume, press . goes dark and output-
ting resumes.
P. 54, "Pausing and Canceling Output"
1 2 3 4
5 6 7 8
6 When printing data is sent while the screen shown in the figure is displayed, a message appears and a warn-
ing beep sounds. At the same time, operation pauses. When the ink cartridge is replaced with a new one,
FAQ
printing starts.
P. 59 "How to Replace Ink Cartridges," p. 106 " Determining What Happens When Ink Runs Out"
114
Printer Does Not Start Up!
Try connecting the computer and the machine to the same hub, or connecting them directly using a crossover
cable. If this makes it possible to perform output, it means the problem is in the network itself.
If the cable connections are secure and no problem is found in the network itself, make sure that the IP ad-
dress and other such settings are appropriate. The settings on both the machine and the computer must be
appropriate. Redo the settings, checking to ensure that the IP address doesn’t conflict with the IP address for
another device on the network, that the port setting for the software RIP specifies the IP address set on the
machine, that the settings have no typing errors, and for other such problems.
"Setup Guide" , p. 111 "Viewing Information about the System of This Machine"
Make sure the software RIP is running correctly, then switch the sub power switch off and back on.
"Roland VersaWorks Quick Start Guide"
Is media loaded?
The media heating system does not warm up to the preset temperature when is dark (by default).
Load media and wait for the machine to warm up.
P. 87, “Fully Utilize the Media Heating System”
If the separating knife is not mounted, you cannot cut off the media.
P. 80, “Replacing the Separating Knife”
If the cut rail is not mounted, you cannot cut off the media.
P. 80, “Replacing the Separating Knife”
115
Attractive Printing is Impossible
Carry out a printing test and make sure no dot drop-out occurs. If dot drop-out is present, perform head
cleaning.
P. 50 "Printing Tests and Cleaning," p. 64, "When Normal Cleaning Is Not Effective"
Printing when the [HEAD HEIGHT] menu item is set to "HIGH" is coarser than when set to "LOW." Keep this set
to "LOW" except when changing it is necessary, such as when you're using thick media.
P. 94, "Adjusting Head Height to Match Media Thickness"
Large misalignment in the amount of feed of the media may result in printing that seems coarse or contains
horizontal stripes. Either make the setting on the computer to match the type of media you're using, or make
the setting for correction on the printer.
P. 92,"Alleviating Horizontal Bands and the Like (feed correction function)"
When you are performing bidirectional printing, use the [ADJUST BI-DIR] menu item to carry out correction.
The optimal adjustment value may vary, depending mainly on the thickness of the media. Set or select an
adjustment value that is suited to the media. When further correction is required, such as when adjustment
made using [SIMPLE SETTING] does not enhance printing, use [DETAIL SETTING] to make correction.
P. 91, "Correcting for Misalignment in Bidirectional Printing," p. 92 "Correcting for Misalignment in Bidirectional Print-
ing More Precisely"
If the ink forms lumps or smudges, raise the temperature. Note, however, that a temperature that is too high
may degrade the media or cause it to wrinkle.
P. 87, “Fully Utilize the Media Heating System”
apparent if the media is thoroughly chilled. Before printing, allow the media to come to room temperature.
If attractive printing is impossible even when the media heating system is at a high temperature, try using a
higher-quality print mode. Depending on the media, smudging may occur when using a high-quality print
mode, and results may also vary greatly depending on the settings of your software RIP (such as the colorprofile
selection). Make settings suited to the media you're using.
116
Attractive printing is impossible
Never install the machine in a location where it is tilted or where it may wobble or experience vibration. Also
make sure that the print head is not exposed to moving air. These factors may lead to missing dots or reduced
printing quality.
If the media is not loaded and set up correctly, media feed may not be smooth, or printing may be adversely
affected. Make sure the media is loaded and set up correctly.
P. 120, "Media Feed is Not Smooth"
Did you shake the ink cartridges gently before in-stalling them?
If the media is wrinkled and comes loose from the platen, colors may be uneven or printing quality may suf-
fer.
P. 120, "Media Feed is Not Smooth"
When printing is paused, the coloring at the seam may be altered when printing resumes. Avoid pausing print-
ing. By default, printing pauses when ink remaining inside the machine runs out. Before you perform lengthy
printing, check the amount of ink remaining in the ink cartridges. Printing may also pause when data is not
sent from the computer quickly enough. We recommend not performing any other tasks with the computer
while printing is in progress.
Never install the machine in a location where it is tilted or where it may wobble or experience vibration. Also
make sure that the print head is not exposed to moving air. These factors may lead to missing dots or reduced
printing quality.
Depending on the settings for such menu items as [FULL WIDTH S] and [PERIODIC CL.], uneven colors may
occur. If the settings have been changed, try restoring them to their default values.
P. 98, "Speeding Up Output for Narrow Media," p. 100, "Preventing Soiling of the Media and Dot Drop-out"
117
Attractive printing is impossible
If the settings selected with the [PRESET] menu item are not suitable for the type of media, printing may be
adversely affected. Choose settings optimized to the media you're using.
P. 84, “Fully Utilizing Preset Function”
The height of the print head may be too low. Also, if the media is not loaded and set up correctly, it may wrinkle
or come loose and strike the heads.
P. 94, "Adjusting Head Height to Match Media Thickness," p. 120, "Media Feed is Not Smooth"
The following may cause ink to drip on the media during printing.
Buildup of fibrous dust (lint) around the heads.
Ink transferred to the heads due to rubbing against the media.
If this happens, clean the print head manually. We recommend carrying out periodic head cleaning.
P. 65, “Maintenance that Should Be Performed More Than Once a Month”
Tow Low Humidity.
Use this machine in the environment of 35 to 80 %RH (non condensation).
6
FAQ
118
Media Jam Occurs!
If an error message is displayed because the media has jammed, immediately correct
the problem. Failure to do so may damage the print head.
Many factors can cause warping or wrinkling. Refer to the following and correct the problem.
P. 120, "Media feed is not smooth"
Try raising the heads higher. Media may inevitably warp or wrinkle slightly, so adjust the height of the heads
to take this into account.
P. 94, "Adjusting Head Height to Match Media Thickness"
6
FAQ
119
Media Feed is Not Smooth
A variety of problems can occur if the media feed is not smooth. This can cause such problems
as poor printing quality, contact with the media by the print head, misaligned positioning, or
media jams. Take action as follows.
Feed is not smooth when the media is not straight or is tensioned unevenly on the left and right. Reload the
media.
P.43, “Setup of Media”
Media may shrink or wrinkle if it is heated for an extended time. When printing ends, switch off the sub power
or remove the media.
Was the media loaded while the print heater was hot?
Loading media after the print heater has warmed up causes the temperature of the media to rise suddenly,
which may cause the media to shrink or wrinkle during printing. Before loading media, switch off the sub
power and allow the platen to cool.
P.87, “Fully Utilize the Media Heating System”
Use this machine in an environment having an ambient temperature of 20 to 32°C (68 to 90°F). If the machine
is used at an ambient temperature less than 20°C, then depending on the type or width of the media, wrinkling
or temperature-caused unevenness may occur. If this happens, try lowering the temperature of the media
6 heating system by about 2°C. To obtain stable printing results, however, the machine should be used at an
ambient temperature of 20 to 32°C(68 to 90°F).
FAQ
120
Media Feed is Not Smooth
Feed is not smooth when the media is not straight or is tensioned unevenly on the left and right. Reload the
media.
P. 43, “Setup of Media”
Make sure the media and the shafts do not touch anything else. This may affect output, even when feed ap-
pears to be smoothly.
P. 43, “Setup of Media”
Media that is too thick may not only cause unstable feed, but may scrape the print head, resulting in malfunc-
tion. Never use such media.
Check to make sure the grid rollers are free of buildup of foreign material such as media scraps.
P. 62, “Cleaning”
6
FAQ
121
Print Head Stops Moving. Why?
If the print-head carriage stops over the platen, take action immediately to prevent the heads
from drying out.
What to Do First
Try switching off the main power, then again switching on the main power, followed by the sub power.
Procedure
Switch off the main power and open the front cover.
6
Cover R
FAQ
Hook
122
Print Heads Stops Moving. Why?
Gently apply pressure from the right side to make sure the heads don't move to the
left.
If the print head moves to the left, again move them slowly by applying pressure from the left side and
make sure they lock in place.
6
FAQ
123
A Message Appears
These are the main messages that appear on the machine's display to prompt correct operation.
They do not indicate any error. Follow the prompts and take action accordingly.
[1■2■3■4■5■6■7■8■]
Only a small amount of ink remains. Replace the cartridge indicated by the flashing number with a new
cartridge.
This appears when the machine has been unused for about one month. Switch on the sub power once a
month.
P. 82, "When Not in Use for a Prolonged Period"
Close the front cover, cover L, or cover R. For safety, the carriage does not operate while a cover is open.
Load media. This message appears when an attempt to perform a printing test was made while no media
was loaded.
This appears when a certain amount of discharged fluid collects in the drain bottle. To clear the message,
press . If this screen appears, go to the [DRAIN BOTTLE] menu and discard the discharged fluid in
the bottle.
P. 60, "Disposing of Discharged Ink"
Check whether the drain bottle is installed. Install the drain bottle, then press .
P. 60, “Disposing of Discharged Ink”
[NOW HEATING...]
Wait until the media heating system reaches the preset temperature. Printing starts when lights up.
You can stop printing by holding down for one second or longer while this is displayed. Pressing
makes printing start immediately, without waiting to reach the preset temperature.
6
[TIME FOR MAINTENANCE]
FAQ
124
A Message Appears
[SHAKE CARTRIDGE 1 2 3 4 5 6 7 8]
Remove the ink cartridge of the flashing slot number and shake it gently.
P. 60, "Maintenance of Ink Cartridges"
Open the valve. The valve described here is the part you handle when you clean Heads to perform the first ink
filling after purchasing this machine. Do not adjust this part except when you fill ink for the first time. If you
try to close the valve in an undesirable manner, it may cause troubles including NG ink discharge.
"Setup Guide"
6
FAQ
125
An Error Message Appears
This describes the error messages that may appear on the machine's display, and how to take
action to remedy the problem. If the action described here does not correct the problem, or if an
error message not described here appears, contact your authorized Roland DG Corp. dealer .
The print heater or dryer did not reach the preset temperature.
This occurs because the temperature of the location where the machine is installed is too low. We recommend
raising the temperature. To continue waiting for the temperature to rise, press . To start printing
immediately, press .
The temperature of the location where the machine is installed has risen above the ambient
temperature at which the machine can operate.
Operation cannot be continued. Switch off the sub power. The displayed temperature is the current ambient
temperature of the installation location. Bring the installed location to a temperature at which operation is
possible (15 to 32°C) and allow the machine to come to room temperature, then turn on the power.
The size of the data is larger than the printing area of the loaded media.
To continue performing output without correcting this, press . At this time, the portion extending
beyond the printing area is not output. To stop output, stop sending data from the computer, then raise the
loading lever. Make the printing area wider, such as by replacing the media with a larger piece of media, then
send the data again.
126
An Error Message Appears
The temperature of the location where the machine is installed has fallen below the ambient
temperature at which the machine can operate.
Operation cannot be continued. Switch off the sub power. The displayed temperature is the current ambient
temperature of the installation location. Bring the installed location to a temperature at which operation is
possible (15 to 32°C) and allow the machine to come to room temperature, then turn on the power.
Output was stopped because a problem was found in the data received.
Operation cannot be continued. Check for a problem with the connector cable or the computer, and redo the
operation from the step of loading the media.
[WRONG CARTRIDGE]
The print head was forced to standby position to prevent them from drying out.
Operation cannot be continued. Switch the sub power off, then back on.
computer. The heads move to a location where you can operate the height-adjustment lever. Adjust to the
displayed height, then press .
P. 94, "Adjusting Head Height to Match Media Thickness"
127
An Error Message Appears
6
FAQ
128
Chapter 7
Main Specifications
Printing Area...............................................................................130
Maximum Area and Margins.....................................................130
Maximum Area When Using Crop Marks.................................131
The Media-cutoff Location During Continuous Printing............131
Locations of the Power Rating and Serial Number Labels.........132
Specifications..............................................................................133
7
Specifications
Main
129
Printing Area
Max. 1,600 mm
Trailing edge of the media
Media
90 mm
Media Clamp Media Clamp
Printing area
A A
75 mm
Front edge of the media
A: Setting of the [SIDE MARGIN] menu item (5 mm, 10 mm (default setting), or 25 mm)
B: Width clamped by the media clamp (approx. 5 mm)
*1 The amount of the left and right margins is the total of A and B. In the following cases, however, the setting
for A becomes the amount of margin without change.
When media has been loaded without installing the media clamps
When the [SHEET TYPE] menu item is set to [CLEAR] (regardless of whether the media clamps are pres-
ent)
*2 The amount of margin can be changed by making the setting of base point (print-start position).
P. 49, "Setting the Output-start Location"
7
Specifications
Main
130
Printing Area
12.5 mm 12.5 mm
10 mm 10 mm
Printing area
10 mm 10 mm
12.5 mm 12.5 mm
Second page
75 mm
Location where
separated Margin
(setting on the computer)
7
First page
Specifications
Main
131
Locations of the Power Rating and Serial Number Labels
Serial Number
This is required when you seek maintenance,
servicing, or support. Never peel off the label
or let it get dirty.
Power Rating
Use an electrical outlet that meets the require-
ments for voltage, frequency, and amperage
given here.
7
Specifications
Main
132
Specifications
RE-640
Printing technology Piezoelectric inkjet
Media Width 259 to 1,625 mm (10.2 to 64 in.)
Thickness Maximum 1.0 mm (39 mil) with liner, for printing
Roll outer diam- Maximum 210 mm (8.3 in.)
eter
Roll weight Max. 40 kg (88 lb.)
Core diame- 76.2 mm (3 in.) or 50.8 mm (2 in.)
ter(*1)
Printing width(*2) Max. 1,615 mm (63.6 in.)
Ink car- Types ECO-SOL MAX 220-cc cartridge / 440-cc cartridge
tridges Water-based pigment ink (FPG) 220-cc cartridge
Colors Four colors (cyan, magenta, yellow, and black)
Printing resolution (dots per Maximum 1,440 dpi
inch)
Distance accuracy (*3)(*4) Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is
greater
Media heating system (*5) Print heater, setting range for the preset temperature: 30 to 45°C (86 to
112°F)
Dryer, setting range for the preset temperature: 30 to 50°C (86 to
122°F)
Connectivity Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature
Power requirements AC 100 to 120 V ±10 %, 8.2 A, 50 / 60 Hz or AC 220 to 240 V ±10 %, 4.2
A, 50 / 60 Hz
Power During opera- Approx. 1,080 W
tion
Sleep mode Approx. 14.8 W
Acous- During opera- 64 dB (A) or less
tic noise tion
level During standby 41 dB (A) or less
Dimensions (with stand) 2,575 (W) x 705 (D) x 1,175 (H) mm (101.4 (W) x 27.8 (D) x 46.3 (H) in.)
Weight (with stand) 135 kg (298 lb.)
E n v i r o n Power on (*6) Temperature: 15 to 32°C (59 to 90°F) (20°C [68°F] or more recommended),
- mental humidity: 35 to 80%RH (non-condensing)
Power off Temperature: 5 to 40°C (41 to 104°F), humidity: 20 to 80%RH (non-
condensing)
Accessories Exclusive stands, power cord, media clamps, media holder, replacement
blade for separating knife, software RIP, User's Manual, etc.
7
Specifications
Main
133
Specifications
*1
Note: The media holder of this machine is exclusive use for the media of paper tube (core) inner diameter 3 inches. To
use 2 inches media, the optional media flanges are required.
*2
The length of printing is subject to the limitations of the program.
*3
Media type: Media specified by Roland DG Corp.
Temperature: 25°C (77°F), humidity: 50%
Roll media must be loaded correctly.
Excluding expansion/contraction of the media
Not assured when the print heater or dryer is used.
All correction or adjustment function of this machine has been made properly.
*4
Print travel: 1 m
*5
Warm-up is required after power up. This may require 5 to 20 minutes, depending on the operating environment.
Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*6
7
Specifications
Main
134
135
136
This product is using GNU General Public License (GPL) / GNU Lesser General Public License (LGPL) software. You
have the right to acquire, modify, and distribute the source code for this GPL/LGPL software. You can obtain the
GPL/LGPL source code used in this product by downloading it from the following website.
URL: http://www.rolanddg.com/gpl/
RolandDG Corp. has licensed the MMP technology from the TPL Group.
R2-120411