TESS Tracer L12 User Manual US
TESS Tracer L12 User Manual US
CONTENTS
I. INTRODUCTION 5
1. Note 7
2. Warning 7
III. INSTALLATION 13
1. Introduction 15
2. Unpacking of the product 16
a. Reception of the product 16
b. Unbinding of the device 16
c. Turning on and off the product 16
d. Packing of the device 17
3. Connections 18
a. Connection to a computer 18
b. Connection to an Essilor edger (Delta T, Jess, JessIE, JessD) 18
c. Login with a Delta 2 edger 19
4. Tracer description 20
5. Presentation of the internal menu 21
6. Connection configuration 21
a. Configuration of protocols 22
b. Configuration of parameters (optional step) 24
VI. AUTO-MAINTENANCE 51
USER MANUAL > CONTENTS
1. Calibration test 53
2. Calibration 54
3. Autotest: 55
VII. IMPORT/EXPORT 57
1. Export 59
2. Import 60
a. Addition of a gauge 60
b. Software update 61
1. Note
This equipment has been tested and is deemed compliant with the limits imposed for Class-B digital devices according to Part 15 of
the FCC rule. Those limits are set so as to ensure reasonable protection against interference in a residential environment. This
equipment generates, uses and may emit radiofrequency energy liable to interfere with radio communications if the device is not
installed and used in strict compliance with manufacturer instructions.
However, nothing guarantees that interferences will not occur under particular conditions. If this equipment is the source of
interferences with the receptions of radio or television, which can be determined with certainty by turning on the powered-off device,
the user can eliminate the aforementioned interferences by taking one or several of the following measures:
2. Warning
To reduce the risks related to the use of electrical equipment - fire, electric shock, injuries, (...) - it is essential to comply with the
basic safety rules.
Also, we highly recommend that you read and save this handbook before activating your tracer.
Operations of the mechanical and electronic adjustments and electrical maintenance must be carried out by an After-sales service
technician approved of by Essilor.
In order to use your tracer in total safety, we recommend that you follow the following instructions:
Your table must be clean, not encumbered and sufficiently lighted to allow usage without risk.
Take care not to use the tracer in the presence of liquids or flammable gases.
Check the power supply cable periodically and, if it is damaged, have it replaced by an approved repair technician.
Keep the cable far away from the heat sources, sharp objects and greasy substances.
Never pull on the cable to extract it from the socket.
Before connecting the tracer to the electrical network, you ensure that it is powered down.
If the switch no longer functions you should not use your tracer any more. The defective switch must be replaced by an
approved technician.
In periods of prolonged non-use, and before carrying out any maintenance and/or replacement of certain accessories, it is
imperative to disconnect the tracer from the electrical network.
The tracer is a professional tool and its use is reserved for specialized and responsible operators. It must not be used by
anyone other than those operators.
Before using the tracer, make sure it functions and ensure that the product can function correctly.
Use and installation of any accessory other than those recommended in this handbook can present a risk for the operators
who use the product.
Do not use the tracer for operations other than those described in this document.
The tracer must be maintained carefully in accordance with the instructions detailed in this document.
The tracer is a piece of electrical equipment in conformity with the applicable safety standards. In the event of malfunction,
repair operations must be performed by qualified personnel approved by Essilor. Otherwise, the user's safety may be at risk.
1. Work surface
To get the highest level of precision from the tracer, we recommend that you lay out it on a strong surface that is stable and flat,
isolated from any shocks or oscillations.
The tracer can be placed up to 5 meters from your computer and/or your edger. Optional longer cords are available.
2. Environment
The temperature and the relative humidity of the location where you use your tracer must be within the following limits:
+15°C (+59°F) to +30°C (+86°F)
Operation in “remote lens edging”
30% to 75%
+10°C (+50°F) to +40°C (+104°F)
Operation in “local edging”
30% to 75%
-5°C (+23°F) to +50°C (+122°F)
Storage
10% to 95%
Altitude < 2000 m
Avoid abrupt changes of temperature and moisture and install the tracer:
Make sure to arrange it so it can expel heat from the top of the tracer. Do not put any objects on the tracer.
This machine is not suitable for nor intended to operate in an environment classified as being under risk of explosion.
3. Electrical installation
a. Electrical characteristics
Tracer power
12 Volts
Grounding
The tracer must be plugged into a grounded electrical network.
This grounding must be in conformity and checked by an electrician.
Parasites and micro-interruptions
The tracer was designed to resist and function in spite of the presence of parasites and the possibility of micro-interruptions on the
electrical communication.
However, if these defects are major and abnormal, the normal functioning of the product cannot be guaranteed.
4. Cleaning
To prevent dust deposits from disturbing the high precision of the tracer, we advise that you close the protective cover after
use.
Never clean the tracer using thinners, different solvents, alcohol or benzene, acetone or other organic or mineral solvents.
1. Introduction
Technical data
Turn the tracer on using the on/off switch.
Due to constant improvements, these specifications may be modified without prior notice.
Check the general state of the cardboard box It should not present any marks of shock or trauma. If so, contest the
transporter’s usage restrictions.
Position the cardboard box: the two arrows on the box must be directed upwards.
Open the box at the top and take out the accessories first.
Take out the product with its two foam supports.
Remove the foam supports.
Save all the packaging for possible re-use.
Before any use, it is REQUIRED that you remove the transport stabilizing system.
To do this:
2 Remove the stabilizing shim (save these two screws as well as the shim for possible re-use).
Machine shutdown.
Press on the pushbutton for approximately 1 second, then release:
> The display indicates:
By pressing the pushbutton for too long you will force the device to turn off. This action will cause a warning message to
appear the next time the machine is started.
3. Connections
1. Power socket
2. Ethernet port
3. USB port
4. Barcode tracer port
5. Serial port
6. Edger connection port
Depending on your configuration, the tracer can be connected to the RS323 port through:
a computer,
a Essilor edger:
Delta T
Delta 2
Jess
JessIE
JessD
a. Connection to a computer
1. Connect RS232C cable to the serial port of the tracer (cf image 5, shown above) and on a serial port RS232C of the
computer.
2. Connect the RJ-45 cable to the Ethernet port of the tracer (cf image 2, shown above) and on your Ethernet network (switch,
router, faceplate…).
Before any Ethernet connection, it is imperative to know the structure of the network to which the tracer will be connected.
The connection of the tracer to the edger will be carried out with the two devices powered off.
The voltage indicated on your devices (tracer, power supply) must correspond to the provided power.
Avoid connectors or adapters which are likely to not ensure good contact.
Check that the cables do not pass near to disruptive electric elements: electric motors, fluorescent tubes, radios, etc.
2 Connect the specific black cable delivered with Delta T: refer to the guidance labels found on the side, and connect the of
edger connection port of the tracer (cf image 6, shown above) with the RS232 port of the edger.
3 Connect the line connector cord of the external power supply to the tracer (cf image 6, shown above) and to the outlet, after
you ave made sure that it is grounded.
Delta T: refer to the user manual of the edger to configure the installation suitably.
A login PC and edger, you can combine the two installations described above.
Press to confirm.
Press to confirm.
Press to confirm.
4. Tracer description
1. Protective cover
2. Two line display
3. Tightening clamps
4. Tracing centering
5. Feeler
6. Selection RE, LE, RLE
7. “Precal lenses” order cycle selection
8. “Very high-base frame” cycle selection
9. Calibration test launch
10. Tracing cycle initialization
11. Stop of tracing cycle
12. Access to the internal menu
13. Navigation arrows
The internal menu of the tracer is accessible by pressing simultaneously on and “1”.
It is composed of 7 sub-menus.
To access one of these sub-menus, enter the figure corresponding, then press on :
: launching of a complete calibration. For more information, consult the section Auto-Maintenance >
calibration. (p.54)
: launching of an autotest. For more information, consult the section Auto-Maintenance > Autotest. (p.55)
: adjustment of the display contrast; enter the desired value (from 1 to 9), then press on .
: data exchange with an external USB key. For more information, consult the section Import/export.
(p.57)
: deletion of information from the tracer; enter the desired value (from 1 to 9), then press on . Press on again
to confirm the deletion or on to cancel the deletion.
: setting of the communications of the tracer with your environment. For more information, consult the
Installation > Connections. (p.18)
: access the three modes of groove acquisition. For more information, consult the section
Utilization of the tracer > Frame tracing > Groove acquisition. (p.47)
6. Connection configuration
2 Press on “6”.
a. Configuration of protocols
To configure PC connection
3 Then choose the desired protocol by navigating the menu using the keys and .
: no PC connection
: OMA protocol, with RS232 connection
: OMA protocol for Check Pro, with RS232 connection
: OMA protocol, with Ethernet connection
: PCCom protocol for Opsys V1
: specific Japan protocol
4 Enter the selected line number selected then, press on to confirm.
3 Then choose the desired protocol by navigating the menu using the keys and .
: no edger connection
3 Then choose the desired protocol by navigating the menu using the keys and .
: by default mode
2 Press on “6”.
Any modification of this configuration could harm the proper performance of the instruments. We advise that you
modify the configuration of this menu only if your configuration is not compatible with the configuration suggested by
fault and with help from your technician.
5 Press on “2”, the, press on to configure the data of menu “2: Settings.”
PC Port
Edger port
IP
Configure PC port
2 If the choice on line 1 does not correspond to your configuration, press on “1”, then press on to choose the transmission
speed in bauds:
1. 9600
2. 19200
3. 38400
4. 57600
5. 115200
3 Choose the desired speed by navigating the menu using the keys and .
6 If the choice on line 2 does not correspond to your configuration, press on “2”, then press on to choose the flow test:
2 If the choice on line 1 does not correspond to your configuration, press on “1”, then press on to choose the transmission
speed in bauds:
1. 9600
2. 19200 (usual speed)
3. 38400
4. 57600
5. 115200
3 Choose the desired speed by navigating the menu using the keys and .
6 If the choice on line 2 does not correspond to your configuration, press on “2”, then press on to choose the flow test:
Configure the IP
To configure the IP:
Press on “3”, then press on .
> It is then possible to configure:
1. The IP mode
2. The IP address:
3. The subnet mask
IP mode
1 If the choice indicated does not correspond to your configuration, press on “1”, then press on :
: static IP addressing
2 Enter the chosen line number selected, then press on .
IP address
1 If the address indicated does not correspond to your configuration, press on “2”, then press on :
To enter the 192.168.0.12 IP address manually: type the 12 figures: 1 9 2 1 6 8 0 0 0 0 1 2 (without spaces).
The tracer will automatically add the “.”.
Subnet mask
1 If the address indicated does not correspond to your configuration, press on “3”, then press on :
Windows 98
Windows 2000
Windows XP
Windows Vista
Windows 7 (32 and 64 bits)
Windows 8 and 8.1
Windows 10
1. Installation
4 Click on “Finish".
From this screen, all the functions are accessible through the various icons.
a. PC Configuration
1 Click on .
3 To configure the login between the tracer and the computer click on “Port:".
On the left side of the window you can activate the communication via serial port (remember to configure the tracer in
the same way by using Oma + PC protocol).
On the right side of the window the list of the machines detected in IP are available.
b. Statistics
1 Click on .
c. Error message
1 Click on .
1 Connect the tracer to the computer according to the selected login mode.
2 Display on the main screen the list of tracer choices then, choose the port which the tracer is connected to, COM3 for
example.
3 Click on .
e. Calibration test
1 Click on .
3 Position stably the frame gauge within the tracing boundary on the 4 lower studs.
4 Click on to validate.
> At the end of the inspection, there are two possible cases:
1. Test NOK.
> The code error is displayed in the Check Pro window.
> In this case, carry out another inspection. If the result is again KO, perform a calibration.
For more information, consult the section error codes & barcodes > error codes. (p.65)
Click on to return to the previous screen, then press to confirm the tracer code.
2. Test OK.
> You can use of the tracer again, your tracer’s display is waiting for the job.
> Click on to return to the previous screen.
f. Calibration
1 Click on .
3 Position stably the frame gauge within the tracing boundary on the 4 lower studs.
4 Click on to validate.
> At the end of tracing, the pattern gauge caliber number is displayed on the tracer.
> At the end of calibration, calculation begins and lasts approximately 10 min. Two cases possible:
1. Calibration NOK.
> The code error is displayed in the Check Pro window.
For more information, consult the section error codes & barcodes > error codes. (p.65)
Click on to return to the previous screen, then press to confirm the tracer code.
2. Calibration OK.
> You can use of the tracer again, your tracer’s display is waiting for the job.
> Click on to return to the previous screen.
1. Initialization
> The tracer systematically requests if you want to add a job number.
2. Tracing
1 Enter the desired job number, between 1 and 200 (beyond your job will not be memorized).
2 Press to confirm.
Working on the current job allows for a simplified identification of the job between the tracer and the edger.
3. Frame tracing
a. Standard tracing
2 Insert the frame onto the tracing table while making sure that each circle rests between the tightening clamps.
In the case of a monocular tracing, you will be asked to enter the value of the bridge at the end of the tracing using the
numeric keypad.
As long as the entered value is not confirmed, you can correct it by pressing on .
During the use of the tracer with a Delta T edger or a Jess, JessIE, JessD edger please wait for the end of acquisition
FRONT to call up the shape on the edger.
b. Groove detection
1 Enter the desired job number, between 1 and 200 (beyond your job will not be memorized).
2 Press to confirm.
3 After the validation of the job number or current job, press on to choose the adapted feeler insertion.
: if the thickness of the frame is less than 3.5 mm, the frame is detected as metal. Groove acquisition is then
automatically triggered.
: Groove detection is never performed.
d. Special cycles
Precal tracing,
Press .
When this function is selected, tracing is performed in RE monocular by default, with a very fast cycle of tracing, intended for the
ordering of pre-gauged lenses (optional option).
You can choose the left eye by pressing on the selection button on the tracing side (binocular tracing is impossible).
Tracing is carried out on a standard cycle.
Press .
The tracer can read high bases on a standard cycle. This specific cycle allows for the reading of very high-base frames for which
binocular tracing can be done only monocular purposes.
Activate this function when you want to read a very high-base frame.
2 Position the eye as flat as possible to place the frame in the tracing table.
The black clamps which hold the eye to be read must be located in the middle of the circle.
For more information, consult the Utilization of the tracer > performing a tracing. (p.43)
1 Block the lens in the boxing center, making sure it is properly centered.
2 Insert the blocked lens and hold it in position with your index finger
3 Press on the knurled button, screwing, until the blocked lens is immobilized.
The feeling pressure on the lens being weak, it is pointless to excessively screw down the knurled button.
Screwing in the knurled knob inside the posiblock does not have a functional impact on the posiblock.
nose to the right for a right lens, and to the left for a left lens
tip positioner of the pattern holder towards the bottom of the pattern.
3 Insert the block pattern and hold it in position with your index finger (like fixing a lens).
4 Align the marking (right nose) or (left nose) of the pattern holder with that of the pattern:
5 Press on the knurled knob, screwing it, until the pattern is immobilized (as for fixing a lens).
The feeling pressure on the lens being weak, it is pointless to excessively screw down the knurled button.
The screwing of the knurled knob inside the posiblock of the nozzle has no functional impact on the latter.
> You can place the pattern holder in the tracing table.
2 Fit the front tab of the pattern holder between the cylindrical white pins on the tracing table (in front of you).
Adjust the jaws of the tracing table so as to block the pattern holder.
> The tracer automatically detects that it is a tracing pattern, it asks you to select the tracing eye.
> At the end of tracing, enter the value of the nose using the numeric keypad, then press on .
The functions described in this menu will allow you to correct issues yourself, or to direct the technician in solving any problems you
might encounter while using the tracer.
1. Calibration test
To ensure “high precision” performance is maintained, please carry out a calibration inspection regularly.
3 Position stably the frame gauge within the tracing boundary on the 4 lower studs.
> At the end of tracing, the clamps open, an audible signal indicates the end of calculations. Two possible cases:
1. Test OK.
> The display indicates:
2. Calibration
This step requires a certain amount of time and blocks the use of the tracer. It is however essential for the maintenance of
the tracer’s performance.
The first step consists in calibrating the “pattern” precision using the metal pattern gauge.
> The display indicates:
With:
G: pattern
00001: Pattern number provided by default with the tracer.
3 Select the pattern number delivered with the tracer then, press on to launch the calibration or to exit the menu.
4 Position the pattern provided with the tracer on the pattern holder (nose towards the left).
For more information, consult the section Tracer Utilization > frame tracing > pattern tracing, demo or recut lens,
pattern holder. (p.49)
Make sure that the pattern holder number and the gauge caliber number are identical.
8 Position stably the frame gauge within the tracing boundary on the 4 lower studs.
> At the end of tracing, the clamps open, an audible signal indicates the end of calculations. Two possible cases:
1. Calibration OK.
> The display indicates “OK”:
For more information, consult the section error codes & barcodes > error codes. (p.65)
3. Autotest:
This function allows you to test the various movements of the tracer.
T1: Jaws
T2: Feeler reproducer
T3: Rotation
T4: Feeler transfer
T5: Carriage transfer
> The display indicates:
> At the end of the tests, an audible signal indicates the end of the process. Two possible cases:
1. Tests OK.
> The display indicates:
Thanks to its USB connector, the tracer can quickly exchange information remotely with your technician.
To achieve this, an USB key compatible with the tracer is available at your dealer.
1. Export
This function allows you to transmit internal information to the tracer and/or to your technician in order to optimize the analysis of a
possible malfunction.
2 After the initialization phase, insert the Essilor USB key in the external USB port of the tracer.
5 Press on “1”, then press on to transfer the information from the tracer to the USB key.
> When the export is finished, the tracer is in queued job position, the information having been copied on the USB key.
3 Copy-paste the desired files into a specific space and transmit them to your technician.
2. Import
This function allows for the upgrade of the product, or the addition of necessary information to the performances of the tracer.
a. Addition of a gauge
This function allows you to record on the tracer the information relative to a gauge frame used for calibration and the calibration
inspection.
1 Insert the Check CD-ROM (CD no. 2) delivered with the gauge which you wish to put into the tracer.
The number indicated on the gauge must be identical to the number indicated on CD.
4 Copy the files of the type “M66173OD.TXT” and “M66173OG.TXT” found on the root of the CD-ROM and copy them to the
root of the USB key.
> Once the files are copied, remove the USB key.
2 After the initialization phase, insert the Essilor USB key in the external USB port of the tracer.
5 Press on “2”, then press on to transfer the information from the USB key to the tracer.
> When the importing is finished, the tracer is put in queued job position.
The new gauge is available.
For more information, consult the section error codes & barcodes > error codes. (p.65)
b. Software update
1 Insert the Essilor USB key into the computer's USB port.
3 Copy the file into format” .tar .gz“, which was already sent to you on the root of the USB key.
2 After the initialization phase, insert the Essilor USB key in the external USB port of the tracer.
5 Press on “2”, then press on to transfer the information from the USB key to the tracer.
> The tracer turns off then restarts at the end of approximately 5 seconds.
For more information, consult the section error codes & barcodes > error codes. (p.65)
1. Error codes
You will find below the actions to be carried out if an error code appears.
If one of these codes appears repeatedly or persists after employing the solution proposed below, note the code and contact your
technician.
Code Meaning
Opt1 Contact your technician with the data from the machine
Opt1000 Software update failure > Restart the device. It will restart automatically on the previous model
Software error (in the tracing processing task) > Restart the device
Opt4000
If the error reoccurs several times, contact your technician
Software error (in the tracing cycle task) > Restart the device
Opt4001
If the error reoccurs several times, contact your technician
Software error (in the PccomV2 communication task) > Restart the device
Opt4002
If the error reoccurs several times, contact your technician
Software error (in the keyboard task) > Restart the device
Opt4003
If the error reoccurs several times, contact your technician
Software error (in the HMI supervisor task) > Restart the device
Opt4004
If the error reoccurs several times, contact your technician
Software error (in the LCD screen management task) > Restart the device
Opt4005
If the error reoccurs several times, contact your technician
Software error at the start-up > Restart the device
Opt4006
If the error reoccurs several times, contact your technician
Software error (in the task supervisor) > Restart the device
Opt4007
If the error reoccurs several times, contact your technician
Opt6000 CDL function not implemented. Perform another action
Opt6001 SUP function not implemented. Perform another action
Opt6002 Insert a pattern or a frame
Opt6003 Check the insertion of the feeler
Groove exhaust
Opt6004 Try a second tracing (in monocular if the frame is heavily cambered)
If the error reoccurs several times, contact your technician
Opt6005 Calibration function not available in table bank-test startup mode
Opt6006 Incorrect “function” barcodes
Opt6007 Barcode numbers too long
Opt6008 Barcode numbers too long
Opt6010 Insert gauge files
Opt6011 Insert the missing gauge
Opt6012 Incorrect tracing table calibration file
Opt6014 Calibrate the tracer
Opt6017 Bad format of the gauge files
Opt6018 Delete jobs
Opt6019 Error related to the contents of OMA job > Restart the device
Opt6021 The statistics file on the errors is erroneous
Opt6022 Barcodes unauthorized with this start-up mode
Opt6023 Restart. The instrument will restart automatically on the old version
Opt6024 External USB key is absent
Opt6025 External USB key was removed
Opt6026 The new software version is incorrect
Opt6027 The gauge pattern is badly positioned
2. Barcodes
3 From the tracing screen, scan the barcodes of the desired language: