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Crane Maintenance Check List

The document outlines a crane maintenance checklist that includes weekly, monthly, and quarterly inspection points. The weekly checklist involves inspecting fluid levels, components, hydraulic systems, and safety devices. The monthly checklist expands this to include washing the crane and inspecting all parts for leaks and damage. The quarterly checklist further expands the inspection to lubricate pivot points, check hydraulic pressures, PTO and oils, cylinders, and all crane components for leaks and damage.

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324 views3 pages

Crane Maintenance Check List

The document outlines a crane maintenance checklist that includes weekly, monthly, and quarterly inspection points. The weekly checklist involves inspecting fluid levels, components, hydraulic systems, and safety devices. The monthly checklist expands this to include washing the crane and inspecting all parts for leaks and damage. The quarterly checklist further expands the inspection to lubricate pivot points, check hydraulic pressures, PTO and oils, cylinders, and all crane components for leaks and damage.

Uploaded by

desgnhp
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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CRANE MAINTENANCE CHECK LIST

CHECK POINT - WEEKLY OR AFTER 60 HOURS OF USE, WHICH EVER IS EARLIER.


The inspec on should be a rou ne inspec on and should only be performed by qualified personnel
with knowledge of the equipment and its features and func ons.

1. Make sure fluid levels in the crane, compressor, and engine are within the manufacturers’
specifica ons.
2. Check for loose, broken, or damaged components and fasteners.
3. Check for leaking cylinder seals & condi on of hydraulic hoses.
4. Check the following components for oil leaks:
• Engine
• Transmission
• PTO
• Pump
• Hydraulic reservoir
5. Inspect wire rope.
6. Check for proper func on of the counter balance valves to ensure the crane load will not be
compromised.
7. Make sure outriggers opera on is smooth.
8. Make sure all safety devices are in place and in good working order, and labels are legible.
9. Check for loose, broken, or damaged components and fasteners

CHECK POINT - MONTHLY OR AFTER 250 HOURS OF USE, WHICH EVER IS EARLIER.
A monthly inspec on schedule should be developed. Monthly inspec ons should be performed at
the same me every month by qualified personnel with knowledge of the equipment and its features
and func ons.
1. Wash the truck, body, and crane.
2. Check the following for leaks & damages
• Engine
• Transmission, PTO, and pump
• Crane
• Hydraulic reservoir
• All cylinders
• All other fluids or lubricants on truck
• Crane Moun ng (base stops, spacers)
• Crane Base (bol ng, pins, bushes, locks)
• Extension Beam(s) & Jacks
• Extensions (wear pads, locks)
• Slew Bearing / Slew bearing / Bolts
• Crane Body (bol ng, pins, bushes, locks)
• Inner Boom (pins, bushes, locks)
• Outer Boom (pins, bushes, locks)
• Extending Booms (wear pads)
• Hooks & Hook a achments 11.5t SWL hook.
• Ropes (termina ons, length n/a 12 Sheaves n/a 13 Hydraulic Tank & Hose
3. Make sure all fluid levels in the crane, compressor, and engine are within the manufacturers’
specifica ons.
4. Check for loose, broken, or damaged components and fasteners.
5. To check for loose, broken, or damaged pedestal bolts, torque to 5% less than suggested value. If
bolt turns, replace the bolt and thread locker if applicable.
6. Make sure all safety devices are in place and in good working order, and labels are legible.
7. Check cable drum for wear.
8. Check for un-even noise from any parts.

CHECK POINT - QUARTERLY OR AFTER 2000 HOURS OF USE, WHICH EVER IS EARLIER.
A quarterly inspec on schedule should be developed. Quarterly inspec ons should be done
by qualified personnel with knowledge of the equipment and its features and func ons. This
inspec on should include, but not be limited to, the following:

1. Check for loose, broken, or damaged bolts on the crane assembly.


2. To check for loose, broken, or damaged pedestal and moun ng bolts, torque to 5% less than
suggested value. If bolt turns, replace the bolt and thread locker if applicable.
3. Inspect crane hook and safety latch for wear or damage.
4. Make sure hydraulic pressure is within specifica on to the cylinders, main block assembly, and
cartridges.
5. Lubricate pivot points on crane, such as the bearings, and sluing ring.
6. Check for damage or wear to hydraulic hoses.
7. Check PTO for damage or wear. Refer to the manufacturer’s maintenance manual for inspec on
procedure.
8. Check / Replace or Level following oil.
• Hydraulic Oil
• Engine Oil
• Brake Oil
• Coolant Oil
• Sterring Oil
• Gear Oil
9. Check cylinders for the following:
• Leaks
• Dri ing cylinders
• External damage
• Proper opera on
10. Check the following for leaks & damages
• Engine
• Transmission, PTO, and pump
• Crane
• Hydraulic reservoir
• All cylinders
• All other fluids or lubricants on truck
• Crane Moun ng (base stops, spacers)
• Crane Base (bol ng, pins, bushes, locks)
• Extension Beam(s) & Jacks
• Extensions (wear pads, locks)
• Slew Bearing / Slew bearing / Bolts
• Crane Body (bol ng, pins, bushes, locks)
• Inner Boom (pins, bushes, locks)
• Outer Boom (pins, bushes, locks)
• Extending Booms (wear pads)
• Hooks & Hook a achments 11.5t SWL hook.
• Ropes (termina ons, length, Sheaves, Hydraulic Tank & Hose)

QUICK CHECK FREQUENCY SHALL BE AS PER BELOW TABLE

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