ME 603 Compre
ME 603 Compre
Materials Engineering:
26. The division between cast iron and steel in iron-carbon allots is approximately what
percentage of carbon?
A. 0.1%
B. 0.7%
C. 2.0%*
D. 4.4%
27. The temperature below which a steel alloy becomes magnetic is called the
A. Triple point
B. Curie point*
C. Freezing point
D. The lower critical point
28. The purpose of quenching steel is to
A. Relieve stress
B. Control hardness and ductility of a heated material*
C. Increase grain size
D. Increase strength and lower ductility
29. All of the following are common constituents of concrete except
A. Portland cement
B. Sand
C. Aggregates
D. Calcium chloride*
30. Surface hardening to produce a hard outer surface with a ductile interior is desirable for
metal (steel) products subjected to
A. High tensile loads
B. Shock
C. Fatigue*
D. High compressive loads
Machine Design:
31. A multiple disc clutch of 10 steel disc and 9 bronze disc. the effective outside and inside
diameter are 20.32 cm and 15.24 cm, respectively if the axial force of 450 Newton is applied
and the shaft turns at 1200 rpm, find the horsepower capacity, assume a coefficient of
friction of 0.27.
a. 39.566 hp*
b. 40.482 hp
c. 37.456 hp
d. 35. 659 hp
32. An engine of a motor vehicle with a wheel diameter of 712 mm develops 50 kW at 2,000
rpm combined efficiency of the differential and transmission is 75% with an over-all speed
reduction to. Determine the torque to be delivered by the clutch N-m.
a. 239 N-m*
b. 359 N-m
c. 432 N-m
d. 471 N-m
33. A sleeve bearing has an outside diameter of 1.5 in and a length of 2 in, the wall thickness is
3/16 in. The bearing is subjected to a radial load of 450 lb. Find the bearing pressure.
a. 100 psi
b. 150 psi
c. 200 psi*
d. 250 psi
34. Determine the machining time to drill a hole of 20 mm diameter in a workpiece 25 mm thick
by a drill at a cutting speed of 30 m/min with a feed of 0.2 mm/rev.
a. 17.6 s
b. 14.5 s
c. 19.5 s*
d. 22.9 s
35. A carbide milling cutter 250 mm in diameter is used to cut a block mild steel with a plain
cutter. The block is 500 mm long. If the feed is 0.50 mm/rev and depth of cut is 1.2 mm,
determine the time required to take one cut. The over travel is 16 mm. the cutting speed is
80 m/min.
a. 8.45 min
b. 7.45 min
c. 9.45 min
d. 10.45 min*
36. Determine the time required to turn a brass component 50 mm diameter and 100 mm long
at a cutting speed of 36 m/min. the feed is 0.4 and only one cut is taken.
a. 2.2 min
b. 3.3 min
c. 1.2 min*
d. 4.4 min
37. A tool will cut for 4 hrs before it needs sharpening. Determine the time charged to one cycle
if it takes 12 minutes to change the tool can be sharpened 10 times before it is discarded.
a. 62 m/min
b. 82 m/min*
c. 72 m/min
d. 52 m/min
38. Calculate the power consumed during cutting of a low carbon steel bar 40 mm diameter if
cutting force is 150 kg at 200 rpm.
a. 0.46 hp
b. 0.66 hp
c. 0.75 hp
d. 0.83 hp*
39. A band brake is installed on a drum rotating at a 250 rpm, and a diameter of 900 mm. the
angle of contact is 1.5 pi radians and one end of the brake band is fastened to a fixed pin
while the other end to the brake arm 150 mm from the fixed pin. The coefficient of friction is
0.25 and the straight brake arm is 1000 mm long and is placed perpendicular to the
diameter bisecting the angle of contact. Determine the net belt pull in kN applied at the
kilowatts is being absorbed.
a.4.24* b. 3.90 c. 4.0 d. 3.8
40. A leather belt 6 inches wide by ¼ in thick running at 4000 ft/min connects 12 in and 60 in. in
diameter pulleys. The angles of contact are 270 deg. and 240 deg. for small and large pulleys
respectively. Coefficient of friction on large pulley is 0.4 on small pulley 0.3. if the allowable
tension is 100lb per in. determine the maximum horsepower that can be transmitted
without considering centrifugal force.
a. 44 hp
b. 55 hp*
c. 33 hp
d. 66 hp
41. A 10" diameter pulley is belt driven with a net torque of 250 ft-lbs. The ratio of tensions in
the tight to stack sides of the belt is 4 to 1. What is the maximum tension in the belt?
a. 250 lbs.
b. 800 lbs.*
c. 83 lbs.
d. 500 lbs.
42. An air compressor is driven by a 7.5 HP electric motor with a speed of 1750 rpm with A-60 V-
belts of length 61.3 in. the pitch diameter of the small sheave is 110mm and the larger
sheave is 200 mm. service factor is 1.2. determine the arc of contact.
a. 173.92 deg
b. 183.56 deg
c. 169.87 deg*
d. 212.65 deg
43. A pulley 610 mm in diameter transmits 40 KW at 500 rpm. The arc of contact between the
belt and the pulley is 0.35 and the safe working stress of the belt is 2.1 MPa. Find the
tangential force at the rim of the pulley in Newton.
a. 2406 N
b. 4321 N
c. 2505 N*
d. 3321 N
44. A pulley 610 mm in diameter transmits 40 KW at 500 rpm. The arc of contact between the
belt and pulley is 144 degrees, the coefficient of friction between belt and pulley is 0.35 and
the safe working stress of the belt is 2.1 and the safe working stress of the belt is 2.1 MPa.
What is the effective belt pull in Newton.
a. 2505 N*
b. 3031 N
c. 4528 N
d. 2823 N
45. A 4 inches diameter shaft is driven at 3600 rpm by a 400 Hp motor. The shaft drives a 48
inches diameter chain sprocket having an output efficiency of 85%. The output force of the
driving sprocket and the output of the driven sprocket are:
a. 200 lb and 250 hp
b. 261.6 lb and 300 hp
c. 291.66 lb and 340 hp*
d. None of the above
46. A certain farm equipment which requires 2200 Newton mater torque at 500 RPM has a
diesel engine to operates at 1500 RPM as its prime mover. A No. 60 roller chain with a total
length of 60 pitches and a small sprocket with 23 teeth are to be used with an operating
temperature to remain constant at 45-degree C. Determine the no. of teeth of the larger
sprocket.
a. 70 b. 69 c. 68 d. 69*
47. The efficiency of a set of chain driven differential pulley blocks is 35% when lifting a load of
1.89kN. If the large and small pulleys of the compound sheave have 27 teeth respectively,
find the effort required to lift this load.
a. 300N*
b. 200N
c. 400N
d. 500N
48. In a set of rope pulley blocks which has 3 pulleys in the top block and 2 in the bottom, an
effort of 300 N is required to lift a load of 1.26 kN. Find the velocity ratio.
a. 3 b. 4 c. 2 d. 5*
49. There are four pulleys in each block of a set of rope pulley blocks. If the efficiency is 70%
when lifting a load of 2.8 kN, what is the effort applied?
a. 300N
b. 200N
c. 400N
d. 500N*
50. A parallel helical gear set was a 17-tooth pinion driving a 34-tooth gear. The pinion has a
right-hand helix angle of 30 o, a normal pressure angle of 20 o, and a normal diametral pitch of
5 teeth/in. Find the axial circular pitches.
a. 1.2566 inches/tooth*
b. 1.6625 inches/tooth
c. 1.6526 inches/tooth
d. 1.6256 inches/tooth
51. A right-handed single-thread hardened-steel worm has a catalog rating of 2.25 kW at 650
rpm when meshed with a 48-tooth cast-steel gear. The axial pitch of the worm is 25 mm,
normal pressure angle is 14.5 o, and the pitch diameter of the worm is 100 mm. The
coefficient of friction is 0.085. Determine the shafts center distance.
a. 241 mm *
b. 142 mm
c. 412 mm
d. 124 mm
52. A 20o straight-tooth bevel pinion having 14 teeth and a diametral pitch of 6 teeth/inch drives
a 42-tooth gear. The two shafts are at right angles and in the same plane. Find the pitch
angle of the pinion.
a. 18.4o *
b. 20o
c. 14.5o
d. 20.5o
53. A triple-thread worm has a lead angle of 17 o and a pitch diameter of 2.2802 inches. Find the
center distance when the worm is mated with a wheel of 48 teesth.
a. 6.72 inches*
b. 7.26 inches
c. 6.27 inches
d. 7.62 inches
54. A double-thread worm has a pitch diameter of 3 inches. The wheel has 20 teeth and a pitch
diameter of 5 inches. Find the gear helix angle.
a. 4.69o
b. 9.46o*
c. 6.49o
d. 6.94o
55. A 36-tooth pinion turning at 300 rpm drives 120-tooth gear of 14.5 o involute full depth
pressure angle. Determine the rpm of the driven gear.
a. 60 rpm
b. 45 rpm
c. 75 rpm
d. 90 rpm*
56. A parallel helical gear-set consists of a 19-tooth pinion driving a 57-teeth gear. The pinion
has a left-hand helix angle of 20o, a normal pressure angle of 14½o, and a normal diametral
pitch of 10 teeth/inch. If the pinion is to transmit 50 Hp at a speed of 1750 rpm. Determine
the center distance of the two gears.
a. 2.02 inches
b. 6.06 inches
c. 4.04 inches*
d. 2.06 inches
57. Two shafts are connected by spur gears. The pitch radii of the gears A and B are 207 mm and
842 respectively. If the shaft a makes 350 revolutions per minute and is subjected to twisting
moment of 236 N.m what is the tooth pressure of the two gears?
a. 1177 N*
b. 1255 N
c. 890 N
d. 878 N
58. A machinist made two 8 DP spur gear to be mounted on a center distance of 16 inches with
speed ratio of 7 to 9. The number of teeth in each gear are:
a. 100 teeth and 78 teeth
b. 120 teeth and 93 teeth
c. 144 teeth and 112 teeth*
d. 150 teeth and 117 teeth
59. Two helical gears transmit 500 HP at 3600 rpm. What should be the bore diameter of each
gear be if the allowable stress in gear shafts is 12500 psi?
a. 1.252 in
b. 1.3275 in
c. 1.4568 in
d. 1.5276 in*
60. The pinion shaft of a double reduction geared turbine is 140 mm diameter, runs at 3000 rpm
and the stress in it is 48 MN/m2. The main shaft is 445 mm diameter and runs at 90 rpm.
Assuming that the same power is transmitted by both shafts, find the stress in the main
shaft.
a. 50 mpa*
b. 40 mpa
c. 60 mpa
d. 30 mpa
61. An internal gearing requires an idler gear if the driving gear of 6 inches in diameter and the
center distance of the idler to the driver is 20 inches. What is the inside diameter of the
driven gear?
a. 62
b. 70
c. 74*
d. 81
62. In a standard bevel gear, the pinion rotates at 150 rpm, its number of teeth is 14 while the
gear has 42 teeth, what is the pitch angle of the pinion?
a. 18.4 degrees*
b. 20 degrees
c. 14.5 degrees
d. 20.5 degrees
63. Of the following solid shaft diameters, which is the smallest that can be used for the rotox of
a 6 HP motor operating at 3500 rpm, if the maximum shear stress for the shaft is 8500 psi?
a. 5/16 in
b. 3/8 in
c. ½ in*
d. 1 in
64. If a shaft 250 mm diameter can safely transmit 1860 kw of power when running at 125 rpm,
calculate the power that can be safely transmittted by a shaft 375 mm diameter when
running at 80 rpm, assuming the shafts are of similar material.
a. 4018 kw*
b. 5063 kw
c. 3085 kw
d. 3567 kw
65. A torsion-meter on a tunnel shaft 360 mm diameter registers an angle of twist of 0.3 degree
over a length of 2.5 m when running at 115 rpm. Taking the modulus of rigidity of the shaft
material as 93 GN/m2, find the power transmitted.
a. 4.67 mw
b. 3.45 mw
c. 3.89 mw*
d. 5.44 mw
66. A hollow steel shaft 2.54 m long is to be designed to transmit a torque of 33,900 kJ. The
shear modulus of elasticity, G = 82,740 Gpa for steel. The total angle of twist in the length of
the shaft must not exceed 6 deg. And the stress in the shaft must not exceed 110.32 Mpa.
What would be the ratio of the outside diameter to inside diameter?
a. 1.92
b. 1.74
c. 1.56
d. 1.38*
67. A shaft 120 mm diameter is 1.6 m long and its mass is 102 kg concentrated load of 20 kN is
hung at the center of length. Find the maximum stress in the shaft.
a. 32.67 MPa
b. 44.53 MPa
c. 48.32 MPa*
d. 36.45 Mpa
68. Find the twisting moment in a solid shaft 125 mm diameter when the angle of twist is 0.5
degree on a length of 1.8 m, the modulus of rigidity of the shaft material being 93 GN/m^2
a. 12.9 KNm
b. 11.4 KNm
c. 10.8 KNm*
d. 13.9 KNm
69. A hollow shaft is 400 mm diameter outside and 250 mm diameter inside and transmits a
torque of 480KNm. Calculate the angle of twist over a length of 7.5 m. Take G=92.5 GN/m^2
a. 1.05 deg*
b. 1.66 deg
c. 2.01 deg
d. 2.55 deg
70. What power would a spindle 55mm in diameter transmit at 480rpm. Stress allowed for short
shaft is 59N/mm^2
a. 42.12kW
b. 50.61kW
c. 96.88kW *
d. 39.21kW
71. A 30-m long aluminum bar is subjected to a tensile stress of 172MPa. Find the elongation if
E=69,116MPa.
a. 0.746m
b. 0.007m
c. 6.270mm
d. 7.46cm *
72. A steel wire is 4m long and 2mm in diameter. How much is it elongated by a suspended body
of mass 20kg? Young’s modulus of elasticity for steel is 196,000MPa.
a. 1.123mm
b. 1.385mm
c. 1.374mm
d. 1.274mm *
73. A steel wire is 6m long hanging vertically supports a load of 2000N. Neglecting the weight of
the wire, determine the required diameter if the stress is not to exceed 140MPa and the
total elongation is not to exceed 4mm. E= 200,000MPa
a. 3.4mm
b. 4.4mm *
c. 4.26mm
d. 5.4mm
74. A copper rolled wire 10m long and 1.5mm diameter when supporting a weight of 350N
elongates 18.6mm. Compute the value of the Young’s modulus of this wire.
a. 200GPa
b. 180.32GPa
c. 148.9GPa
d. 106.48GPa *
75. A Warwick screw is used to tighten a guy rope. It has right-hand thread of 10 mm pitch at
the top and a left-hand thread of 5 mm pitch at the bottom, and the effective radius of the
toggle bar is 336 mm. Find the velocity.
a. 220.6
b. 130.5
c. 140.8*
d. 210.5
76. Compute how many 3/8 inch diameter set screws required to transmit 3 Hp at a shaft speed
of 1000 rpm. The shaft diameter is 1 inch
a. 1 ½
b. 2*
c. 3
d. 1
77. A double square thread screw is used to raise a load of 20,000 lb at a velocity of 3 fpm.
Outside diameter of thread and pitch are 2 7/8 in. and 1 in. respectively. Collar friction
coefficient is 0.12, thread friction coefficient is 0.10. Mean diameter of collar 5 in. Determine
the power required to drive the screw.
a. 3.45 hp
b. 4.29 hp*
c. 4.65 hp
d. 5.02 hp
78. Two 2 ¾ in sellers standard square thread screws are used to raise and lower a hydraulic
gate weighing 60 tons. A 570 rpm electric motor operates the screws. The coefficients of
collar and thread friction are 0.03 and 0.14 respectively. The mean diameter of the collar
4in. if the gate rises at the rate of 2fpm, determine the size of the motor required to lift the
gate if the mechanical efficiency is 85% for the speed reducing equipment.
a. 20 hp
b. 30 hp
c. 34 hp*
d. 24 hp
79. A single square thread power screw is to raise a load of 70 kN. The screw has a major
diameter of 36 mm and a pitch of 6 mm. The coefficient of thread friction and collar friction
are 0.13 and 0.10 respectively. If the collar mean diameter is 90 mm and the screw turns at
60rpm, find the combined efficiency of screw and collar.
a. 13.438%
b. 15.530%
c. 14.526%
d. 12.526%*
80. Find the horsepower required to drive a power screw lifting a load of 4000 lbs. A 2 and ½
inches double square thread with two threads/in is to be used. The friction radius of the
collar is 2 inches and the coefficients of friction are 0.1 for the threads and 0.15 for the
collar. The velocity of the nut is 10 ft/min.
a. 5.382 HP
b. 4.395 HP*
c. 3.683 HP
d. 6.472 HP
Machine Shop and Practice:
81. A flywheel on a press rotating at 120 rpm is slowed to 102 rpm during a punching
process that requires ¾ sec for the punching portion of the cycle. What angular deceleration
the flywheel experience?
89. A casting of mass of 150 kg is lifted 4 meters in 15 seconds by means of a crane. What is the
power?
A. 392 watts* B. 523 watts C. 456 watts D. 634 watts
90. A cast iron flywheel with a mean rim radius of 9 inches, is rotated at a speed of 800
rpm. If the weight of the rim is 20 lbs, what is the centrifugal force?
A. 3169.34 lbs B. 3262.34 lbs C. 3269.34 lbs * D. 4269.34 lbs
91. A steel pulley with a mean rim radius of 120 mm is rotated at a speed of 1100 rpm. If the
mass of the rim is 5 kilograms, what is the centrifugal force?
A. 5344.50 N B. 7961.50 N* C. 6432.30 N D. 8734.56 N
92. An oxyacetylene cutter is use to cut a 4 ft x 8 ft steel plate crosswise and divided the whole
plate into five equal parts. If the cutting rate is 10 in per minute, how long will it take to cut
plates?
A. 19.20 min*
B. 13.45 min
C. 21.23 min
D. 17.34 min
93. Using oxyacetylene welding method to weld a 10 ft long seam in a ½ in thick plate at a
consumption rate of 10 ft3/ft oxygen and 8 ft3/ft for acetylene. What is the total gas
consumption?
A. 150 ft3
3
B. 170 ft
C. 160 ft 3
3*
D. 180 ft
2
94. A 24 ft lateral surface for a cylindrical tank is to be made by joining 2 ft by 2 ft steel plate to
form 6 ft x 4 ft. The consumption rate for both oxygen and nitrogen is 20 ft 3/ft using
3
oxyacetylene welding method. Find total gas consumption needed, ft ?
A. 250 ft 3
3
B. 470 ft
C. 440 ft 3
3*
D. 280 ft
97. A 5 in long keyway is to be mill at the rate of 0.2 in/min. How long will it take to mill the
keyway?
A. 20 sec B. 15 sec C. 25 sec* D. 30 sec
98. How long will it take to cut a rectangular plate 4 ft wide by means of a saw that has a speed
of 160 rev/min and an average feed per stroke of 0.009 in?
A. 22.22 min B. 33.33 min* C. 55.55 min D. 44.44 min
99. A 4 ft wide x 8 ft long and ½ in thick steel plate is be cut into 4 equal parts crosswise. If
cutting rate is 0.02 in/stroke and saw speed is 110 rpm, how long will it take to do the job?
A. 53.45 min B. 34.23 min C. 65.45 min D. 67.45 min
100. A seam can be weld in 3 min. If the welding rate is 15 in/min, find the length of the seam.
A. 20 in* B. 30 in C. 25 in D. 45 in