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SHB LTM 1200-5 1 Ow-02 0000000 en

LTM1200 technical doc

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Aleksander Tikka
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100% found this document useful (1 vote)
456 views70 pages

SHB LTM 1200-5 1 Ow-02 0000000 en

LTM1200 technical doc

Uploaded by

Aleksander Tikka
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 70

Technical Information

LTM 1200-5.1
Outline of the components with identification (BMK)

BMK components
SUPERSTRUCTURE

OW-02
Customer service-Technical Documentation LWE • lweeng1

Superstructure Superstructure
contents 1 contents 2

Cab instruments: 3 Frontal view of engine .................................................................................... 25


Speed sensor ................................................................................................ 26
Liccon monitor, pedals .................................................................................... 3 Oil pressure sensor ....................................................................................... 27
Left master switch ........................................................................................... 4 Right installation view .................................................................................... 28
Right master switch ........................................................................................ 5 Radiator fan drive, air filter underpressure ...................................................... 29
Roof console ................................................................................................... 6 Engine control unit LH ECU UP/CR ............................................................... 30
Charge air and coolant temperature sensor ................................................... 31
Crane cab: 7
Charge air pressure sensor ........................................................................... 32
Wiper system, radio system ........................................................................... 7 Ventilation flap in intake air (optional) ............................................................ 33
Heating, auxiliary heater .................................................................................. 8 Coolant level sensor ...................................................................................... 34
Auxiliary heating ............................................................................................. 9 Fuel tank and tank sensor ............................................................................. 35

Switch box: 10 Compressed air system for superstructure: 36

Slewing frame - fuses .................................................................................... 10 Air dryer, cab platform ................................................................................... 36


Slewing frame - relays ................................................................................... 11
CAN and LSB subscribers ............................................................................ 12 Crane hydraulics: 37
EMERGENCY OPERATION without Hydraulic pump overview ............................................................................... 37
LICCON system - X emergency connector .................................................... 13 Pumps 1 - 7 .................................................................................................. 38
EMERGENCY OPERATION without LICCON system - Operation ................. 14 Hydraulic component overview ....................................................................... 39
EMERGENCY OPERATION without LICCON system - Resistors ................. 15 Turntable locking mechanism, boom direction ............................................... 40
Terminals, voltage converters ......................................................................... 16 Slewing gear - Drive ....................................................................................... 41
Electric slewing platform: 17 Slewing gear - brake ..................................................................................... 41
Hoist gear I ................................................................................................... 42
Battery box ................................................................................................... 17 *Hoist gear 2 ................................................................................................. 43
Luffing/Telescoping ........................................................................................ 44
Diesel engine D 934 S TI A6, 145 kW/197 PS (PLD) 18 Luffing/Telescoping ........................................................................................ 45
Auxiliary load ............................................................................................... 46
Right side view of engine ............................................................................... 18
Auxiliary load ............................................................................................... 47
Plug-in pumps ............................................................................................... 19
Temperature sensor hydraulic oil ................................................................... 48
Fuel temperature sensor ............................................................................... 20
Ballasting ...................................................................................................... 49
Fuel preliminary filter unit .............................................................................. 21
Left side view of engine ................................................................................. 22
Coolant temperature ...................................................................................... 23
Top view of engine ......................................................................................... 24 Note: All pressures given in accordance with the status in January 2006.
We reserve the right to make any changes!

LTM 1200-5.1 / OW-02 • BMK - Component overview -1-


LTM 1200-5.1 / OW-02 • BMK - Component overview

Superstructure Superstructure
contents 1 contents 2

Turntable, general: 50

Central lubrication system ............................................................................. 50


Turntable/boom lighting ................................................................................. 51

Telescopic boom: 52

Cable drums, angle and length sensors ......................................................... 52


Boom head ................................................................................................... 53
Tele sections pinning ..................................................................................... 54
Gripper pinning .............................................................................................. 55
Gripper pinning .............................................................................................. 56
Emergency Operation ................................................................................... 56

Hydraulic folding jib: 57

Actuation ...................................................................................................... 57
Actuation ...................................................................................................... 58
Left limit switch ............................................................................................. 59
Right angle sensor and limit switch ............................................................... 60
Hydraulic components ................................................................................... 61
Hydraulic hose reel ....................................................................................... 62

Special equipment: 63

Dolly (trailer for boom transport, USA) ........................................................... 63


Nato socket .................................................................................................. 64

Index A to S 65

Index S to Z 66

Customer service-Technical Documentation LWE • lweeng1


Customer service-Technical Documentation LWE • lweeng1

Cab instruments:
Liccon monitor, pedals

H105 H101 H102


Charge Charge Preglow
monitoring monitoring indicator
indicator indicator Chassis
Superstructure Chassis

B30 S92 B29 H106 S103 S104


Converter, Sensor Angle sensor, Preglow Ignition Ignition
0-25° / 200-500 mA Free running gas pedal setting for indicator switch switch
Foot brake with freely Slewing gear superstructure Superstructure Chassis Superstructure
rotating slewing gear 0° = 4 mA
25° = 20 mA

LTM 1200-5.1 - OW-02 • BMK - Component overview -3-


LTM 1200-5.1 - OW-02 • BMK - Component overview -4-

Cab instruments:
Left master switch

T
T : TOTMANN ,
ÛBERBRÛCKUNG
SITZKONTAKT

S1 : HANDGAS
S2 S1 S2 : SCHNELLGANG
S3 : HORN

WINDENDREHMELDER
S401 (VIBRATOR)
Left master switch 2 S3 EINSCHALTBEDINGUNG :
Telescoping, turning T
CPU1, LSB 2 address 9
+

SITZKONTAKT TOTMANN
BETØTIGT

2
S420 S422
Tilt the cab Parking brake MS2Y
Up/down Slewing gear
1 = Brake released 0
MS2X

MS2
2
S424
Luff up at
overload

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Cab instruments:
Right master switch S301
Master switch 1, right
T Tele luffing, folding jib luffing
T : TOTMANN , Hoist gear 1
ÛBERBRÛCKUNG CPU2, LSB 3 address 9
SITZKONTAKT
1
S1 : HANDGAS
MS1Y
S2 S1 S2 : SCHNELLGANG
0
MS1X
S3 : HORN

MS1 WINDENDREHMELDER
1
(VIBRATOR)
S3 EINSCHALTBEDINGUNG :
T

SITZKONTAKT TOTMANN
BETØTIGT

1 2
S322
Preselection
X X X X Telescoping /
Luffing/
X X X X Folding jib luffing
X X X X

Hoisting gear I Hoisting gear II

-X30 1 11 S324
/161.6
Shut-off
„Acoustic
-S322.1 /19.6 5 6 9 -S322.2 / 18.6 5 1 6 2 9 warning“
0 I 0 I II

S320
=P5+P3 =P5+P3 Engine
-S322.1 7 1 8 2 10 -S322.2 7 3 8 4 1 0
stop

LTM 1200-5.1 - OW-02 • BMK - Component overview -5-


LTM 1200-5.1 - OW-02 • BMK - Component overview -6-

Cab instruments:
Roof console H633 H619

b 0023105 h

b 0023105 h YE YE

P653* S654 S650* S646* S642* S638 H634* S628 S626 S624
P655 S652 S648* S644* S640 S636* S632* H620

Webasto

SO
+D

+A
K651 K652

H616 S612 S608 S604 P656 K651 H660 K652


S618 S614 S610 S606 S602 * = Option
H616... Pressure supply display P656... Timer auxiliary heater S628... Travel switch in emergency operation
H619... Display of cylinder in position S602... Ballasting „UP“ / „DOWN“ without LICCON
(in emergency operation) S604... Turntable locking mechanism S632... Auxiliary heater „ON „ / „OFF“
H620... Display / central lubrication system „ON“ S606... Windshield wiper roof S636... Air conditioner „ON“
H633... Display / air conditioner „ON“ S608... Windshield wiper / wipe wash / roof S638... Working light roof / to the front
H634... Display / auxiliary heater „ON“ S610... Windshield wiper front S640... Light - winch
H660... Summer ballast in end position S612... Windshield wiper / wipe wash / front S642... Working light roof / to the rear
K651... Interval relay, front windshield wiper motor S614... Pressure supply switch S644... Working light pivot section 70W
S618... EMERGENCY STOP / roof console / S646... Working light articulated piece 42W
K652... Interval relay, roof window wiper motor
diesel engine / Superstructure S648... Working light control operation
P653... Hoist gear I operating hours counter S624... Unpin tele / pin tele/cyl / unpin cyl S650... Rotating beacon, beacon „ON „ / „OFF“
P655... Diesel engine operating hours counter S626... Manual pressure boost S652... Pedestal extend / retract
S654... Instrument lighting

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Crane cab:
Wiper system, radio system
M3
B25 B26 Wiper motor
Front windshield
Loudspeaker, Loudspeaker,
right left

S84*
EMERGENCY OFF,
Cab

M4 X519
Wiper motor roof Socket
Cab H21
Flashing
beacon
H95
Radio

behind
Operator

S99
Seat contact
(not shown)

M7 M6
E600 Roof windows Front windows
* = Option Interior lighting Washing pump Washing pump

LTM 1200-5.1 - OW-02 • BMK - Component overview -7-


LTM 1200-5.1 - OW-02 • BMK - Component overview -8-

Crane cab:
Heating, auxiliary heater

X298
Fan socket
cab
3-way valve View from below

M5
Engine fan
Heat exchanger

X183

Mechan. M9
S89 S90 Water
Recirculated air / Stage switch, Heater switch
fresh air circulation
fan pump
adjustment heat exchanger

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Crane cab: S83


Auxiliary heating Thermal switch,
Water circulation
Y139*
Diesel
Metering pump
Auxiliary
heating

Y28
Water circulation,
behind auxiliary heater 0 = Engine and cab,
1 = Engine

X1

2
2

3
X3

1
2

4
1

1
11 X8 1 X2

2
1
1
1 2 X5
2
2

X4 X6
12 2 X7

X1+K X5+K
M1/combustion air fan Temperature gauge

X2+K X6+K
Glow plug Flame guard

X3+K X7+K
Temperature limiter A1* Water A2*
Y139/Metering pump circulation Heater
Control unit
SG 1577 pump Thermo 90ST
X4+K X8+K
M2/Circulation pump
Diagnosis * = Option

LTM 1200-5.1 - OW-02 • BMK - Component overview -9-


LTM 1200-5.1 - OW-02 • BMK - Component overview - 10 -

Switch box:
Slewing frame - fuses
AF1 F1 to F6
For instruction on fuses, see
BMK chassis, page 14

AF2 F7 to F12

AF3 F13 to F18

AF4 F19 to F24

AF5 F25 to F30

AF6 F31 to F36

AF7 F37 to F42

AF8 F43 to F48

AF9 F49 to F54

S81
Key switch
Emergency
X49 operation with
Electrical socket 24V LICCON

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Switch box:
Slewing frame - relays

A50 A51
Diode and varistor Diode and varistor
board board

X56 X58
K51 K52 K53 K54 K56 K57 K58

K59 K60 K61 K62 K63


X57 XNOT

X54 X55

X52 X53

X50 X51

K12 K13 K14 K15 K16 K17 K18

K19 K20 K21 K22 K23 K24 K25 K26

K27 K28 K29 K30 K31 K32 K33 K34

K35 K37 K38 K39 K41 K44 K45 K46

LTM 1200-5.1 - OW-02 • BMK - Component overview - 11 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 12 -

Switch box: EP0 EP1 EP2 EP3


CAN and LSB subscribers Input circuit board, Input circuit board, Input circuit board, Input circuit board,
CPU0, LSB1 CPU1, LSB2 CPU2, LSB3 ZE3, LSB4

I/O module 6

K1
Control ON

A14
Resistor carrier,
120 Ohm CAN
terminating resistor
NT CPU0 CPU1 CPU2 ZE3
Power CPU 0 CPU 1 CPU 2 CPU 3
supply unit

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Switch box:
EMERGENCY OPERATION without LICCON system - X
emergency connector

-XNOT
X58
Plug,
X56 hydr. adjust- -X51
able folding 1
jib
luffing -X52
2

-X53

-X54
X57 XNOT
-X55

-X58

X54 X55
Plug, Plug,
EMERGENCY EMERGENCY
OPERATION OPERATION
Telescoping Turning

X52 X53
Plug, Plug,
EMERGENCY EMERGENCY
OPERATION OPERATION
Hoist gear 2 Luffing

X50 X51
Plug,
EMERGENCY
OPERATION
Hoist gear 1

LTM 1200-5.1 - OW-02 • BMK - Component overview - 13 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 14 -

Switch box:
EMERGENCY OPERATION without LICCON system - Operation H619
Cylinder in
position

Superstructure cab roof console S628 S626 S624


Manual pressure II: Unpin tele
boost 0: Pin tele/cyl.
I: Unpin cylinder
-S628 /20.5 -S624 /20.5
BETRIEBSART RELAISTRØGER SCHALTSCHRANK KRANFUNKTION

-XNOT

-X58
-X52

-X53

-X54

-X55
-X51
1

2
-XNOT IN STECKER : -S628
NUR BEI
-X51 <= II

1 -X51
-XNOT <= I <= ÛBERBRÛCKUNG
" WINDE 1 ABGESPULT "

NUR BEI
-X52 <= II

2 -X52
-XNOT <= I <= ÛBERBRÛCKUNG
" WINDE 2 ABGESPULT "

NUR BEI
-X53 <= II
-X53 MANUELLE
-XNOT <= I <= DRUCKAUFSCHALTUNG
" DRUCKSTUFE 320 BAR (-Y11b UND -Y12) "

II => II : TELE ENTBOLZEN NUR WENN


-X54 <= II ZYLINDER =>
: TELE VERBOLZEN , VERBOLZT
-X54 0 0
ZYLINDER VERBOLZEN
-XNOT <= I <=
I => I : ZYLINDER ENTBOLZEN
MANUELLE ZYLINDER
DRUCKAUFSCHALTUNG IN POSITION
-X55 <= II
-X55
-XNOT <= I 0 I
=>

SCHALTER ÚFFNEN
ACHTUNG !!
NICHT AUF KONSOLE
POS: VERWENDEN SCHLAUCH
-X58 <= II DEMONTAGE
-X58 II : SCHLAUCHTROMMEL
-XNOT <= I ABSPULEN

0 :
<=
SCHLAUCHTROMMEL I :
AUFSPULEN
DRUCKBEGRENZUNG
AUS

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Switch box: R59


EMERGENCY OPERATION without Potentiometer 68R,
Adjustment of speed
LICCON system - Resistors for telescoping, luffing and for hoist
gear in EMERGENCY OPERATION

R50 R52 R53


Preresistor 20 R, Preresistor 39 R, Preresistor 47 R,
for adjusting speed In EMERGENCY In EMERGENCY
for telescoping, luffing and for hoist gear OPERATION OPERATION
in EMERGENCY OPERATION Luffing Hydraulic folding jib

LTM 1200-5.1 - OW-02 • BMK - Component overview - 15 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 16 -

Switch box:
Terminals, voltage converters T50*
Transformer,
24V / 12V - 4A
Radio

T51*
Transformer,
24V / 12V - 0-24A
Radio

* = Option

X45

X2 X4 X6 X8 X10 X12 X14 X16 X18 X20 X22 X24 X26 X28 X30 X32 X34 X36 X38 X40

X1 X3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X25 X27 X29 X31 X33 X35 X37 X39

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Electric slewing platform:


Battery box G2
12V battery
170 Ah

G3
12V battery
170 Ah

S1
Main battery
switch

AF25 K2
F145 Heat flange
relay
F61
Fuse 50A,
Battery + D30

F62
Fuse 50A,
Battery + 30
(after main switch)

F63
Fuse 100A,
Battery + 30
(after main switch)

LTM 1200-5.1 - OW-02 • BMK - Component overview - 17 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 18 -

Diesel engine D 934 S TI A6, 145 kW/197 PS (PLD)


Right side view of engine

Fuel Engine control unit


fine filter LH-ECU UP/CR

Manual fuel
pump
for bleeding

End control valve


Fuel Oil pressure
preliminary adjustment
filter unit

Fuel
delivery pump

M750
Starter motor

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Plug-in pumps
Bank A Bank B
A1 A2 B1 B2

Zündfolge:
Firing 1 - 3 - 4 - 12 - 3 - 4 - 2
Sequence:

Y711 Y712 Y713 Y714


Solenoid valve, Solenoid valve, Solenoid valve, Solenoid valve,
plug-in pump plug-in pump plug-in pump plug-in pump
Bosch cylinder 1 cylinder 2 cylinder 3 cylinder 4
Plug-in pump
UP xxx
Note:
For optimum power adjustment, the
engine control unit must be notified
of this „tolerance class code“ via a
diagnostic tool (e.g. DCDesk) when a
plug-in pump is being replaced.

LTM 1200-5.1 - OW-02 • BMK - Component overview - 19 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 20 -

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Fuel temperature sensor

T (³C) R (¹) Rmax.(¹) Rmin.(¹)


-30 27000 28350 2565 0
-20 15410 16207 14613
0 5876 6120 5633

KRAFTSTOFFTEMPERATUR 20 2492 2573 2411


40 1171 1213 1128
-30...130³C 60 593,5 619,1 568
=M+M 80 321,4 337,2 305,7
-B709 100 186 196,2 175,9
-B709 /26.2
R 120 112,3 119 105,6
0...5K
=M+M OUT GND 130 89 94,5 83,5
-B709.X 1 3

B709
Fuel temperature sensor

=M+M =M+M
-A750.X1 52 -A750.X1 38

TI4 GND TI4


/39.1 /39.1
MOTOR-ECU MOTOR-ECU

KRAFTSTOFFTEMPERATUR KRAFTSTOFFTEMPERATUR
SIGNAL MASSE

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Fuel preliminary filter unit

DIESEL WASSER

4,57 V 3,97 V

WASSERSENSOR (WS)
OHNE + VERSORGUNG

Water sensor

=M+M
-B710 WASSER IM
12K
KRAFTSTOFF

-B710 /26.2

=M+M
-B710.X 1 2 3

B710
Sensor „Water in fuel“

=M+M =M+M =M+M


-A750.X1 57 -A750.X1 53 -A750.X1 39

POWER PS1 TI5 GND TI5 A11


/39.1
MOTOR-ECU
/39.1
MOTOR-ECU
/39.1
MOTOR-ECU
X272
Fuel pre-heating
WASSERSENSOR WASSERSENSOR WASSERSENSOR (Filter heating)
VERSORGUNG SIGNAL MASSE 28.4V / 200W

LTM 1200-5.1 - OW-02 • BMK - Component overview - 21 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 22 -

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Left side view of engine

Compressed air
compressor

Oil cooler
bypass
valve

Oil cooler Exhaust gas


turbocharger

Oil pump

G750
Generator

Coolant drain plug

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Coolant temperature

B708
Coolant
temperature sensor

KÛHLWASSERTEMPERATUR

-30...130³C

=M+M
-B708

-B708 /26.2
R
0...5K
=M+M OUT GND
-B708.X 1 3

Coolant temperature sensor

T (³C) R (¹) Rmax.(¹) Rmin.(¹)


-30 27000 28350 25650
-20 15410 16207 14613
³C
=M+M =M+M
38 LADELUFT
0 5876 6120 5633
-A750.X1
TI3
51 -A750.X1
GND TI3
37
85 KÛHLWASSER
20
40
2492
1171
2573
1213
2411
1128
/39.1 /39.1
MOTOR-ECU MOTOR-ECU TEMPERATUR 60 593,5 619,1 568
80 321,4 337,2 305,7
KÛHLWASSER KÛHLWASSER
100 186 196,2 175,9
TEMPERATUR TEMPERATUR
120 112,3 119 105,6
130 89 94,5 83,5

LTM 1200-5.1 - OW-02 • BMK - Component overview - 23 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 24 -

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Top view of engine Injection nozzle Claw
Pressure pipe with
union nut

Oil separator with


overpressure and
underpressure valve

<= Direction of travel

Cylinder 1 at
flywheel side

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Frontal view of engine Oil filter Oil filter

Air intake pipe


with heat flange

Thermostat
housing

Coolant pump

G750
Generator

Drain hose from


coolant pump
equalizing hole

LTM 1200-5.1 - OW-02 • BMK - Component overview - 25 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 26 -

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Ust.max=10,8V
Speed sensor Signal and wiring
diagram of Hall
sensors B711, B712
and B713
Note:
No resistance measurements may Ust.min=1,1V
be taken on the Hall sensor! 0V

0,3-16000Hz

M+M n
711

M+M GND SIGNAL U+

11.X 1 2 3
B711
Speed sensor 1 on
flywheel (Hall sensor)

• The speed and the crank


angle are determined via
the speed sensor.
• These values are required
for correct actuation of the
solenoid valves at the
plug-in pumps (start and
duration of injection).

B713
Hall sensor as camshaft sensor,
• The camshaft sensors is there to
detect the position
„ignition OT cylinder 1“.
Turning direction

B712
Hall sensor as speed sensor 2 on
flywheel (Hall sensor)

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Oil pressure sensor

B701
Oil pressure sensor
0 -10 bar / 0.5 - 4.5 V
ÚLDRUCK

0-10bar
=M+M p
-B701

-B701 /26.2
U
0,5-
=M+M GND 4,5V IN+
-B701.X 1 2 3

=M+M =M+M =M+M


-A750.X1 35 -A750.X1 49 -A750.X1 63

GND A13 A13 (0..5V) REF2 (A13)


/39.1 /39.1 /39.1
MOTOR-ECU MOTOR-ECU MOTOR-ECU

ÚLDRUCK ÚLDRUCK ÚLDRUCK


MASSE SIGNAL VERSORGUNG

LTM 1200-5.1 - OW-02 • BMK - Component overview - 27 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 28 -

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Right installation view

Fuel preliminary Fuel fine Engine control unit


Air filter housing filter unit filter LH-ECU UP/CR

Air
conditioning
system
coolant
compressor
Y137*
Air
conditioning
system
coolant
compressor
coupling
0 = 25 bar
1 = 18 bar

M750 Oil filler neck Oil dipstick


Starter motor

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Radiator fan drive, air filter underpressure
MESSBEREICH :
0 / -0,08BAR
0,00BAR = 4,5V
-0,02BAR = 3,5V
-0,04BAR = 2,5V
-0,05BAR = 2,0V
LUFTFILTER
-0,06BAR = 1,5V
-0,08BAR = 0,5V

=D+D2 p
-B38

-B38 /26.7
U
=D+D2 5V 0-5V
-X258 1 2 3
/164.5
BU

BK

RD

B38 Y27
Air filter vacuum Proportional valve for fan
0 - 0.08 bar / 4.5 - 0.5 V drive in bypass, actuated
by ECU

ANSTEUERUNG KÛHLER

VENTIL -Y27
FUNKTION TEMPERATUR 100% 100-0% 0-100%
( OFFEN )

=D+D2
KÛHLWASSER 85³C...95³C 100% ... 50% ... 0%
-Y27
5V 0,5-4,5V
=D+M =D+M =D+M LADELUFT 50³C...60³C 100% ... 50% ... 0%
-A750.X2 7 -A750.X2 5 -A750.X2 6
I
REF1 (AI1) GND (AI1) 0...5V (AI1) * KLIMAANLAGE 40% ............ 0% -Y27
/39.1 /39.1 /39.1
MOTOR ECU
STROM VENTIL I = 1,2A ... 0,7A ... 0A
-Y27

VERSORGUNG MASSE SIGNAL DREHZAHL KÛHLER 0% ... 50% ... 100%

LTM 1200-5.1 - OW-02 • BMK - Component overview - 29 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 30 -

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Engine control unit LH ECU UP/CR

X107
Diagnostic connector for
engine diagnosis via
Notebook

A750
Engine control unit
ECU UP/CR

Crane cab
Glove box

Further plug-in connections not


relevant to the engine:

X101
Crane remote diagnosis A750_X1 A750_X2
Connector Connector
X108 for engine to crane electrics
Indicator light LMB
(Special equipment)

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD) LADELUFTTEMPERATUR

Charge air and coolant temperature sensor -20...130³C

=M+M
-B707

-B707 /26.2
R
=M+M OUT GND
-B707.X 1 3

=M+M =M+M
-A750.X1 50 -A750.X1 36
³C
38 LADELUFT
TI2 GND TI2
B707 /39.1 /39.1

Charge air temperature 85 KÛHLWASSER MOTOR-ECU MOTOR-ECU

sensor LADELUFT LADELUFT


TEMPERATUR TEMPERATUR TEMPERATUR

R9 B708
Heat flange Coolant
temperature sensor
Charge air temperature sensor Coolant temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹) T (³C) R (¹) Rmax.(¹) Rmin.(¹)
-20 271200 284760 257640 -30 27000 28350 2565 0
-10 158000 165900 150100 -20 15410 16207 14613

0 94980 99729 90231 0 5876 6120 5633

20 37300 39165 35435 20 2492 2573 2411


40 16150 16958 15343 40 1171 1213 1128
60 7590 7970 7211 60 593,5 619,1 568
80 3840 4032 3648 80 321,4 337,2 305,7
100 2050 2153 1948 100 186 196,2 175,9
120 1170 1229 1112 120 112,3 119 105,6
130 900 945 855 130 89 94,5 83,5

LTM 1200-5.1 - OW-02 • BMK - Component overview - 31 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 32 -

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Charge air pressure sensor

LADELUFTDRUCK

0,5-4,5bar
=M+M p
-B703

-B703 /26.2
U
0,5-
=M+M GND 4,5V IN+

-B703.X 1 2 3

B703
Charge air
pressure sensor =M+M =M+M =M+M
-A750.X1 33 -A750.X1 47 -A750.X1 61

GND A15 A15 (0..5V) REF3 (A15)


/39.1 /39.1 /39.1
MOTOR-ECU MOTOR-ECU MOTOR-ECU

LADELUFTDRUCK LADELUFTDRUCK LADELUFTDRUCK


MASSE SIGNAL VERSORGUNG

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


Ventilation flap in intake air (optional)

View from above

Actuator
Ventilation flap

Y56
Solenoid valve for
compressed air-
operated shut-off
flap in intake air
1 = open
0 = closed

LTM 1200-5.1 - OW-02 • BMK - Component overview - 33 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 34 -

Diesel engine D 934 S TI A6, 145 kW/197 bhp (PLD)


KÛHLWASSERSTAND
Coolant level sensor

=D+D2
-B37

-B37 /26.7
U
S
0-5V MASSE U=5V

GN

WH

BN
=D+D2
-X257 1 2 3
/164.4

RD

BK

BU
B37 =D+M
0-5V
=D+M =D+M
5V

Coolant level sensor -A750.X2 20 -A750.X2 19 -A750.X2 21


0...5V (AI2) GND AI2 REF1 (AI2)
/39.1 /39.1 /39.1
MOTOR ECU

SIGNAL MASSE VERSORGUNG

OHNE MEDIUM Us=5,000V


IM MEDIUM Us=4,184V
X257 DRAHTBRUCH : SIGNAL Us=1,250V
KURZSCHLUSS :
SIGNAL - MASSE Us=0,079V
DRAHTBRUCH : + Us=1,250V
DRAHTBRUCH : MASSE Us=1,250V

MONITOR : PEGEL / NIVEAU


KÛHLWASSER

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Diesel engine D 934 TI - E :


Fuel tank and tank sensor =D+D2
TANKGEBER

-R4

-R4 /74.6
+ - AA SA 1
2
=D+D2 4
-X247 1 2 3
3 4
/164.5

-X4 1 16 2
/161.1

-X662 2 -X662 3 -X662 4

E.AGND6.1 E.E6.7 E.S6.7


/38.3 /38.3 /38.3
E/A-MODUL 6 E/A-MODUL 6 E/A-MODUL 6

MASSE TANKGEBER TANKGEBER


ANALOG SIGNAL VERSORGUNG

TANKINHALT SIGNAL
0% = 2,00V
R4 25% = 3,59V
50% = 4,95V
Tank sensor
75% = 6,31V
Fuel 100% = 7,80V

MONITOR :

1O.O.
TANKINHALT
DREHBÛHNE

LTM 1200-5.1 - OW-02 • BMK - Component overview - 35 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 36 -

Compressed air system for superstructure:


Air dryer, cab platform

Y141 Y142
platform platform
Cab Cab
H80 Y58 extend retract
Bell, warning with LMB Air dryer heater
overload

H94
Horn

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Crane hydraulics:
Hydraulic pump overview

Pump 6 Pump 5
Auxiliary load Luffing,
Telescoping
Pump 7 Pump 4
Supply pressure Luffing,
Telescoping

B11
Pressure
sensor MP1
(Pump 1) Hoist gear I
CPU2, LSB 3
address 21

B12
Pressure sensor MP11
(Pump 2) Hoisting gear II
Pump 3 Pump 2 Pump 1 CPU3, LSB 4
Slewing gear, Hoist gear II Hoist gear I Address 21

LTM 1200-5.1 - OW-02 • BMK - Component overview - 37 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 38 -

Crane hydraulics:
Pumps 1 - 7 MP4B
Slewing gear
right

MP4A
Slewing gear
Y32b left
Proportional valve,
Lower hoist gear II
Y31b
Y33b Proportional valve,
Proportional valve, Lower hoist gear I
Turntable
turn right

Pump 3
Pump 2 Pump 5
Pump 1 Pump 4 Pump 6 Pump 7
Y33a Y32a Y31a Y35 Y34
Proportional valve, Proportional valve, Proportional valve, Pump 5 Pump 4
Turntable Lift hoist gear II Lift hoist gear I Luffing Luffing
turn left Telescoping Telescoping

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Crane hydraulics:
Hydraulic component overview

Control unit Luffing/


Telescoping

Slewing gear

MP8

Turntable locking mechanism


Cab AB

Auxiliary load

Battery box

Tele pinning

Hydraulic oil cooler

LTM 1200-5.1 - OW-02 • BMK - Component overview - 39 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 40 -

Crane hydraulics: AUSLEGERRICHTUNG

Turntable locking mechanism, boom direction ADRESSE "25"

B1.25 /13.5

0-360³
=F+F1
-B17
LSB
+ LSB -

BN

BK

BU
=F+F1
-B17 1 2 3

-X2 12 13 14
/161.1

S4* LSB1+ /89.1 LSB1- /89.1


Contact switch ± 5° LSB1 /89.1

180³
N1 S32
Slip ring transmitter Proximity switch,
Turntable locking
mechanism
B17* not pinned
Turn sensor 0-360°,
Turn angle display
for working range 270³ 90³
limitation
CPU0, LSB 1 address 25 S30
(customer
1 1 request)
0 Proximity switch,
=F+F1-S4 * 1 1 1 Turntable locking
mechanism
2 4 pinned
þ175³ A AUSLEGER IN FAHRTRICHTUNG
1
2 4
þ5³ B AUSLEGER NACH HINTEN
360³

1
* = Option

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Crane hydraulics:
Slewing gear - Drive
Slewing gear - brake

Y44 V: 1O.O.%

35³
Turning
Free running

S34
Y20 Incremental sensor
Turning Slewing gear
Brake Signal for:
- Device adjustment programs
- Slewing angle display if
rotation sensor B17 not fitted
Y21
Prop. valve
Foot brake
Slewing gear
S35
Incremental sensor
Slewing gear
Function see S34

LTM 1200-5.1 - OW-02 • BMK - Component overview - 41 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 42 -

Crane hydraulics:
Hoist gear I

P2
Cam limit switch with
incremental sensor for
winch 1

P653*
Winch 1 operating
hours counter

Y42 S38 Y41


Proportional valve Pressure switch storage pressure Directional valve
speed Winch 1 >10bar Brake, winch 1
* = Option

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Crane hydraulics:
*Hoist gear 2

P3 Y48
Proportional valve
Cam limit switch speed
with incremental sensor
for winch 2

Y45
Directional valve
Brake, winch 1

S39
Pressure switch
Supply pressure
Winch 2 (>10bar)

* = Option

LTM 1200-5.1 - OW-02 • BMK - Component overview - 43 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 44 -

Crane hydraulics: Y11b


Luffing/Telescoping Pressure
stage
Y11a
MA2 Y49 Y6b Pressure
Working pressure Telescope in pilot Prop. valve, stage
Telescoping in control for ring surface Telescope in Y12
Pressure stage

SCHALTLOGIK

DRUCKSTUFE
DER DRUCKSTUFEN

MAGNET
-Y11 -Y12 BAR FUNKTION
a1 b1
0 0 0 165

p1
60-100%

0-60% p2
0 0 1 195

1 0 1 240 p3

0 1 1 320 p4

Y9 Y6a Y4 MP5 B13


Pilot control of piston surface Prop. valve, 2-way valve Telescoping Pressure sensor LS (pump
Telescoping out Telescope out Luffing RAISE Luff up 4+5) ZE1, LSB2, address 23

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Crane hydraulics:
Luffing/Telescoping

WIPPZYLINDER
KOLBENFLØCHE

ADRESSE "22"

B2.22 /14.6
-B2 /33.3
0-400bar
=D+D2 p
-B2
LSB 1

24V LSB 0V
1 4 3
4 2

BN

BK

BU
3

-X15 11 12 16
/161.4

LSB2.2+ /90.5
LSB2.2 /90.4
LSB2.2- /90.4

B2
Pressure sensor
Piston surface
CPU1, LSB2,
Address 22
Y5
Prop. valve,
Luffing LOWER
Lowering brake

LTM 1200-5.1 - OW-02 • BMK - Component overview - 45 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 46 -

Crane hydraulics:
Auxiliary load MP3
Pressure stage Y13/Y14
Lift ballast
Cab UP

Y47b Y19b Y85b Y103b


Tele Lower ballast Swing hydraulic Lower cab
unpin folding jib in

MP7
Lower ballast

Y22b
Turntable
locking
mechanism
MP9 bolted
Turntable
lock ON

PRV
Turntable
lock ON

MP10
Turntable Y47a Y19a Y85a Y103a Y22a
lock OFF Tele pin Lift ballast Swing hydraulic Tip cab up Unpin turntable lock
folding jib out

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Crane hydraulics:
Auxiliary load

Oil filter for supply pressure/pump 7

21 -Y13

Y14 Y13 Y57 B P R


Pressure stage Pressure stage 130bar Exhaust valve
(see below) (see below) Engine brake 245
BAR

22
21 -Y14

P R
X P R
130 BAR
S L A10VO 28

PUMPE 6 / HILFSVERBRAUCHER

Pressure stage Y13 (130 bar) Pressure stage Y13 and Y14 (245 bar)
- Luff down - Lift ballast
- Turntable lock cylinder off - Teledismantling
- Tele pinning - Cab tip cylinder off
- Cab tip cylinder on - Turntable lock cylinder on
PRV MP2 PRV - Lower ballast - Folding jib
130bar Supply pressure 32bar - Hose reel drive

LTM 1200-5.1 - OW-02 • BMK - Component overview - 47 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 48 -

Crane hydraulics:
Temperature sensor hydraulic oil X205
S31
15F7L2 /56.5
Temperature switch in hydraulic oil,
HYDRAULIKÚL > 55 °C = opener = Fan ON

=D+D2
-B62

-B62 /32.6
U
=D+D2 + - AA
-X262 1 2 3
2
/164.7
3 1

-X4 3 15 12
/161.1

-X662 9

E.E6.4
/38.3
E/A-MODUL 6

TEMPERATURSENSOR
HYDRAULIKÚL

M2
SIGNAL X262 Electric motor, fan
-30³C = 2,00V drive
0³C = 3,31V
B62 Hydraulic oil cooler
+130³C = 9,00V Temperature sensor hydraulic
oil for: M22*
• Display in LICCON engine
view Electric motor, fan
• Diesel engine control unit drive
MONITOR : Hydraulic oil cooler II
³C HydOil

48
TEMPERATUR
HYDRAULIKÚL * = Option

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Crane hydraulics: BALLASTIERUNG


Ballasting
25 25
150 150
BAR BAR
-S28 35 -S29

S >240 S
-S26 BAR

M1 M1
-S27

300 300
RF KF KF RF

S27 S29
Tappet switch Pressure switch
S28 S26 Right ballast >240 bar
„down“ Right ballast „up“
Pressure switch Tappet switch
>240 bar Left ballast
Left ballast „up“ „down“

Tappet switch

LTM 1200-5.1 - OW-02 • BMK - Component overview - 49 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 50 -

Turntable, general:
Central lubrication system

Crane cab tipped forwards

Y69
Central lubrication
system

S69
Proximity switch
Lubricant distributor

X269
Plug on S69

X268
Plugs
Control unit

Lubricant

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Turntable, general:
Turntable/boom lighting E1
Boom head
light left, 5W
*Option
E2
Boom head
light right, 5W

E18 M23 E17


Xenon work Actuator, Xenon work
headlights, adjustment headlights,
Articulated piece, Work headlight Articulated piece,
35W Articulated piece 35W

E11 E12 E7
Rotating Rotating Corner marker E8*
beacon, 70W beacon, 70W lights, 5W Work headlight
E60 Front roof, 70 W
Work headlight,
70W

E6
Marker E96
lamp, 5W
Working
headlights
cab, 70W

* = Option

LTM 1200-5.1 - OW-02 • BMK - Component overview - 51 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 52 -

Telescopic boom:
Cable drums, angle and length sensors Drum with hydraulic hose for
hydraulically adjusted folding jib*

B7
Length sensor
Telescopic boom
CPU1, LSB 2
address 30

N1
Slip rings for
LSB sensor tele
gripper pinning, S908
and Y40

N2
Cable drum for
high voltage antenna,
flashing beacon,
angle sensor B6,
Lighting boom head

B4
S413 Angle sensor
Terminal box Tele basic frame
CPU1, LSB 2
Address 29

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Telescopic boom:
Boom head

Terminal box
Boom head

B6
Angle sensor
Tele boom head
CPU2, LSB 3
Address 23

S417 A417
Terminal strip Added replenishing
B1* for LSB
Wind sensor

S931 S930
2nd hoist limit switch 1st hoist limit switch
Hoist top Hoist top
Telescopic head left / boom nose Telescopic head right
CPU2, LSB 3 CPU2, LSB 3
Address 24 Address 28
* = Option

LTM 1200-5.1 - OW-02 • BMK - Component overview - 53 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 54 -

Telescopic boom:
Tele sections pinning

n
S919 S918
Inductive sensor Inductive sensor LINKS ZANGE IN TELE RECHTS
Tele sections Tele sections
unpinned pinned CPU1, -S902 -S901
CPU1, LSB 2 LSB 2 L2 L2
Address 17 Address 16 L1 6 L1

Y40 L2 L2

S902 Change over valve


L1 5 L1

Inductive sensor Tele parts pinning/


as tracking Tong pinning
L2 L2
L1 4 L1
sensor left
CPU1, LSB 2
L2 L2
address 11 L1 3 L1
S901
Inductive sensor as L2 L2

tracking sensor L1 2 L1

right
CPU1, LSB 2 L2 L2

address 10 L1 1 L1

Nodal point for GK


gripper LSB
sensor =0 =1

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Telescopic boom:
Gripper pinning

S912 S914 S915 S913


Inductive sensor Inductive sensor Inductive sensor Inductive sensor
Left gripper pinned Left gripper unpinned Right gripper unpinned Right gripper pinned
CPU1, LSB 2 CPU1, LSB 2 CPU1, LSB 2 CPU1, LSB 2
Address 18 Address 19 Address 21 Address 20

-S912 -S914 -S915 -S913

1 0 0 1
0 1 1 0

LTM 1200-5.1 - OW-02 • BMK - Component overview - 55 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 56 -

Telescopic boom:
Gripper pinning
Emergency Operation

Y38
Unpin

Emergency Operation
Pin Gripper

Emergency
Operation
Pin
Gripper/Tele
Emergency
Operation
Pin Tele
MP6
Tele pinning

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Hydraulic folding jib:


Actuation S73 P12
Folding jib Control
swing out at panel
fitting
KLAPPSPITZE KLAPPSPITZE S322L /114.6

S72 ABWIPPEN
ZE 3
AUFWIPPEN
ZE 3
Swing folding -A3 -A3
/44.1 /44.1
jib in at fitting A6.1 A6.0
-X73 17 -X73 16

S71
Folding jib
luff down at +S22 +S22 +S22
fitting -X58
/162.6
4 -X58
/162.6
3 -X57
/162.6
9

+S22 11 +S22 21 +S22 31


-K61 MS1X<>0 -K61 MS1X<>0 -K61 MS1X<>0
MS2Y<>0 MS2Y<>0 MS2Y<>0
/107.3 /107.3 /107.3
12 14 22 24 32 34

S70 X250
Folding jib luff Control
up at fitting panel +S22
-X56 15
+S22
-X56 16
+S22
-X57 14
/162.6 /162.6 /162.6

-X7 10 -X7 11
+S22 -X7 17
/161.1 /161.1 /161.1
-A51 1 2

1 1 1
35L /125.1

=D+D2
=D+D2 =D+D2 -Y82 I=1,2A
-Y80b 2 -Y80a 2 2
-Y80b /36.2 -Y80a /36.3 -Y82 /36.2

I<1,2A I<1,2A
=D+D2 =D+D2 =D+D2
-XM304.1 9 -XM304.1 10 -XM304.1 12
/164.7 /164.7 /164.7
Y80a Y82 Y80b
Folding jib Directional valve, release Folding jib
Luff up luff folding jib Luff down

LTM 1200-5.1 - OW-02 • BMK - Component overview - 57 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 58 -

Hydraulic folding jib:


Actuation

F13LNOT /127.1
PRV
35 bar

Y81 MP S900*
Directional valve, Measuring 0 = Folding jib
87a 87
pressure reduction on point, luffing swung out
folding jib DOWN 1 = Folding jib
-K15
/127.1 30
swing in swung in

87a 87

-K41
/127.6 30 -Y81 Turntable

A B
35

-X7 12
/161.1

A B
V3 V4

100 250
=D+D2 -Y80 a b
-Y81
2
-D19
-Y81 /36.1
-Y82
=D+D2
4,0
-XM304.1 11
0,3
/164.7
P
V5 V6
0=100BAR
1= 35BAR
T

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Hydraulic folding jib


Left limit switch

S945
Hoist limit switch
Double folding jib
CPU2, LSB3
Address 26

LTM 1200-5.1 - OW-02 • BMK - Component overview - 59 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 60 -

Hydraulic folding jib:


Right angle sensor and limit switch

B55
Angle sensor
folding jib
CPU0, LSB 1
Address 29

X501

S940S S940
Hoist limit switch Hoist limit switch
Special folding jib Hoist top
Address 27 Single folding jib
LSB3 CPU2, LSB 3
Address 27

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Hydraulic folding jib:


Hydraulic components

Swivelling cylinder

MP
Measuring point,
luffing UP

LTM 1200-5.1 - OW-02 • BMK - Component overview - 61 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 62 -

Supply hydraulic folding jib


Hydraulic hose reel

Y84a Y84b
Wind up hose reel Unwind hose reel

S76
Pressure switch
>12 bar
Brake hose
reel open

P12
X250S Control
Control panel panel
Y86
Directional valve
Drive hose reel S72
Unwind hose
reel

Throttle
5.5 rotations S73
opened Wind up
hose reel

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng1

Special equipment:
Dolly (trailer for boom transport, USA)

B26 B28
Pressure switch, Pressure switch,
Slewing gear brake Hydraulic pump
>35 bar ON with P < 40 bar
OFF with P > 55 bar

B27
M13 Pressure switch,
Electric motor, Luffing lowering
Electrically operated brake
hydraulic pump >35 bar

LTM 1200-5.1 - OW-02 • BMK - Component overview - 63 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 64 -

Special equipment:
Nato socket

Nato socket*/
starting
assistance

Customer service-Technical Documentation LWE • lweeng 1


Customer service-Technical Documentation LWE • lweeng 1

Index A to S S to Z H102...3 K31...11 M6...7 P655...6


H105...3 K32...11 M7...7 P656...6
H106...3 K33...11 M9...8
A R
H616...6 K34...11 M13...63
B12...37 E8*...51
E R4...35
A1*...9 H619...6, 14 K35...11 M22*...48
B13...44 E11...51 R9...31
A2*...9 H620...6 K37...11 M23...51
B17*...40 E12...51
A11...21 H633...6 K38...11 M750...28 R50...15
B25...7 E17...51 R52...15
A14...12 H634*...6 K39...11 MA2...44
B26...7, 63 E18...51 R53...15
A50...11 H660...6 K41...11 MP...58, 61
B27...63 E60...51 R59...15
A51...11 K44...11 MP1...37
A417...53
B28...63 E96...51 K
B29...3 E600...7
K45...11 MP2...44 S
A750...30 K1...12 K46...11 MP3...46
B30...3 EP0...12 K2...17 S1...17
A750_X1...30 K51...11 MP4A...38
B37...34 EP1...12 K12...11 S26...49
A750_X2...30 K52...11 MP4B...38
B38...29 EP2...12 K13...11 S27...49
AF1...10 K53...11 MP5...44
B55...60 EP3...12 K14...11 S28...49
AF2...10 K54...11 MP6...56
B62...48 S29...49, 62
AF3...10 F K15...11 K56...11 MP7...46
B701...27 K16...11 S30...40
AF4...10 K57...11 MP8...39
B703...32 F61...17 S31...48
AF5...10 K17...11 K58...11 MP9...46
B707...31 F62...17 S32...40
AF6...10 K18...11 K59...11 MP10...46
B708...23, 31 F63...17 S34...41
AF7...10 K19...11 K60...11 MP11...37
AF8...10
B709...20 G K20...11 S35...41
K61...11
AF9...10
B710...21 K21...11
N S38...42
G2...17 K62...11
B711...26 K22...11 N1...40, 52 S39...43
AF25...17 G3...17 K63...11
B712...26 K23...11 N2...52 S69...50
B G750...25 K651...6
B713...26 K24...11 NT...12 S70...57
H K652...6
B1*...53 E K25...11 S71...57
B2.. 45 M P S72...57, 62
H21...7 K26...11
E1...51 P12...57, 62 S73...57, 62
B4...52 H80...36 K27...11 M2...48
E2...51 P2...42 S76...62
B6...53 H94...36 K28...11 M3...7
E6...51 P3...43 S81...10
B7...52 H95...7 K29...11 M4...7
E7...51 P653*...6, 42 S83...9
B11...37 H101...3 K30...11 M5...8

LTM 1200-5.1 - OW-02 • BMK - Component overview - 65 -


LTM 1200-5.1 - OW-02 • BMK - Component overview - 66 -

X20...16 X101...30 Y22a...46 Y85a...46


A to S Index S to Z X21...16 X107...30 Y22b...46 Y85b...46
X22...16 X108...30 Y27...29 Y86...62
S84*...7 S636*...6 X X23...16 X183...8 Y28...9 Y103a...46
S89...8 S638...6 X24...16 X205...48 Y31a...38 Y103b...46
X1...16
S90...8 S640...6 X25...16 X250...57 Y31b...38 Y137*...28
X1+K...9
S92...3 S642*...6 X26...16 X250S...62 Y32a...38 Y139*...9
X2...16
S99...7 S644*...6 X27...16 X257...34 Y32b...38 Y141...36
X2+K...9
S103...3 S646*...6 X28...16 X262...48 Y33a...38 Y142...36
X3...16
S104...3 S648*...6 X29...16 X268...50 Y33b...38 Y711...19
X3+K...9
S301...5 S650*...6 X30...16 X269...50 Y34...38 Y712...19
X4...16
S320...5 S652...6 X31...16 X272...21 Y35...38 Y713...19
X4+K...9
S322...5 S654...6 X32...16 X298...8 Y38...56 Y714...19
X5...16
S324...5 S901...54 X33...16 X501...60 Y40...54
X5+K...9 Z
S401...4 S902...54 X34...16 X519...7 Y41...42
X6...16 ZE0...12
S413...52 S912...55 X35...16 XNOT...11, 13 Y42...42
X6+K...9 ZE1...12
S417...53 S913...55 X36...16 Y44...41
X7...16 Y ZE2...12
S420...4 S914...55 X37...16 Y45...43
X7+K...9 Y4...44 ZE3...12
S422...4 S915...55 X38...16 Y47a...46
X8...16 Y5...45
S424...4 S918...54 X39...16 Y47b...46
X8+K...9 Y6a...44
S602...6 S919...54 X40...16 Y48...43
X9...16 Y6b...44
S604...6 S930...53 X45...16 Y49...44
X10...16 Y9...44
S606...6 S931...53 X49...10 Y56...33
X11...16 Y11a...44
S608...6 S940...60 X50...11, 13 Y57...47
X12...16 Y11b...44
S610...6 S940S...60 X51...11, 13 Y58...36
X13...16 Y12...44
S612...6 S945...59 X52...11, 13 Y69...50
X14...16 Y13...47
S614...6 S900*...58 X53...11, 13 Y80a...57
X15...16 Y14...47
S618...6 X54...11, 13 Y80b...57
T X16...16 Y19a...46
S624...6, 14 X55...11, 13 Y81...58
X17...16 Y19b...46
S626...6, 14 T50*...16 X56...11, 13 Y82...57
X18...16 Y20...41
S628...6, 14 T51*...16 X57...11, 13 Y84a...62
X19...16 Y21...41
S632*...6 X58...11, 13 Y84b...62

Customer service-Technical Documentation LWE • lweeng1


LWE - Customer Service - Dokumentation
Copyright by
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DE
Die Technischen Informationen „Übersicht der Bauteile mit Betriebsmittel Kennzeichnung (BMK)“ wurden für geschulte Service-Monteure zum Zweck der Fehlersuche an von der Liebherr-Werk Ehingen GmbH
hergestellten Kranen erstellt. Sie gehören nicht zum Auslieferungsumfang eines Krans und können vom Auslieferungszustand eines Krans abweichen. Die Technischen Informationen unterliegen keinem
regelmäßigen Änderungsdienst und beinhalten und ersetzen auch nicht alle notwendigen Betriebs-, Montage- und Sicherheitshinweise. Dies gilt insbesondere für Sicherheitsbestimmungen, die sich z.B. aus
der Auslieferungsdokumentation eines Krans sowie aus den gesetzlichen Bestimmungen ergeben. Das vorherige Studium der Bedienungsanleitung, der Betriebs-, Montage- und Sicherheitsbestimmungen
eines Krans ist zwingend notwendig, um ein umfassendes Verständnis über die Bedienung, den Service, die Sicherheitsvorschriften und Warnhinweise zu erlangen.

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Die Liebherr-Werk Ehingen GmbH haftet nicht für die inhaltliche Richtigkeit sowie die Folgen unüblicher oder zweckentfremdeter Benutzung der Technischen Informationen.

Die Technischen Informationen sind urheberrechtlich geschützt. Das Kopieren und die Weitergabe der Technischen Informationen an Dritte sind nicht erlaubt. Es ist verboten, die Technischen Informationen
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EN
This Technical Information “Overview of components with identification (BMK)” has been prepared for qualified service engineers for the purpose of troubleshooting cranes manufactured by
Liebherr-Werk Ehingen GmbH. They are not included in the scope of delivery of a crane and may differ from the delivery condition of a crane. The Technical Information are not subject to regular modification
service and do not contain or replace all necessary operating, assembly and safety instructions. This applies in particular to safety regulations, which arise, for example, from the delivery documentation of a
crane and from the statutory provisions. Prior study of the operating instructions, the operating, assembly and safety regulations of a crane is essential in order to gain a comprehensive understanding of its
operation, service, safety regulations and warnings.

The Technical Information were translated to the best of our knowledge and belief. Liebherr-Werk Ehingen GmbH accepts no liability for translation errors. Only the German language version is authoritative
for the factual correctness.

THE TECHNICAL INFORMATION MAKE NO WARRANTIES, EXPRESSED OR IMPLIED. EXCEPT FOR PERSONAL INJURY OR DEATH, GROSS NEGLIGENCE OR WILFUL INTENT, IN NO EVENT
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Liebherr-Werk Ehingen GmbH is not liable for the consequences of unusual or improper use of the Technical Information.

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