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Jarless Con Door Drive

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XT0223S17017
Jarless-con
Center-opening Permanent Magnetic
VVVF Door Operator

Operation Instructions

使用说明书

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Adjustment steps

1 Positioning(This step has been completed before leaving the factory and is not required for the site. It
requires repositioning if the motor or the inverter is changed. )
Place the door in the middle(it can't move the hall door), and turn SW2 to ON, SW3 to OFF, then press
learn button key. In this case, the car door will move slightly. Positioning will be completed 5 seconds later.!!
If the car door can't move when positioning, open the door a little then position again.

2 Auto tuning
Place the door in the middle, and turn SW2, SW3 to ON, then press learn button key. In this case, the
auto tuning begins. The direction of movement is: closing the door- door closed limit-opening the door- door
opened limit - closing the door- door closed limit -no hold torque, the auto tuning finishes.
If the door move towards the direction of opening, turn SW1 to the adverse condition.
There's no arrival signal after reaching the closed or opened limit during auto tuning.

3 Demonstration operation
Turn SW2, SW3 to ON, and then press run button key. In this case, the door will move towards the
direction of closing until it reaches the closed limit. Then press run button again to make the door repeat
opening and closing.
It'll output arrival signal after reaching the closed or opened limit during demonstration operation, check
this signal and determine if the door operator works well. If there is no signal, ask for reasons according to the
Failure Diagnosis Method 3.

4 Setting for normal mode

Turn SW 2 to OFF, and the door begins to close until it reaches the closed limit. Wait for the commands of
opening or closing from the control system. If the torque is not kept after the door closed in place, ask for
reasons according to practical phenomena and failure diagnosis methods are listed in table.

Failure Diagnosis Method

1 The door operator displays no power supply

A： if power switch is turned on
B： measure the voltage between L and N in P5 and confirm it's AC220V.
C：check the back of inverter, and confirm the wire between fuse and switch is not fallen off or loosen.
If there exists no problems above, the inverter is damaged.
2 Judge of Motor damage
Turn the inverter off, and push three-prong of motor out, measure the resistances in every two phases and
each phase to the earth with multi meter.
!!!!!A: resistance errors of every two phases for U 、V、W in motor≤2%
B: resistances of each phase to the earth is infinite.
3 There is no Arrival signal when demonstration operation
!!!!!A：while the door is opened or closed, observe the status of corresponding arrival light. If it's on, go to B;
if not, go to C.
B：Pull P1 out and demonstrate the door operator, then measure the circuits in P1-1 and P1-2,or P1-1 and
P1-3.If the circuits is normal, then the transducer is normal and the signal from the control system is

wrong(problems in wirings of control cabinet or parameters setting).If not, the transducer is damaged.
C：The value of door width gain from auto tuning may be too large and is not got over when it reaches the

opened limit. Check DR half range in 3311,if it's half opening door, this value will be half of actual door

width added to 50mm.If it is side opening door, this value will be actual door width added to 50mm.If

this value gain from auto tuning is different from calculated largely, change this value manually.

4 No hold torque in control system mode

A: Control system mode(run command source in menu M3311 ,or set the value of F 0-2 as 4),this value

is set before leaving factory.

B: The door operator will close the door until closed limit and the torque is kept after adjusted in control

system mode. The closing signal is required during this process.(Closing the door for the first time when power

is turned on after turned off requires closing signal),the closing signal can be canceled when reaching door

closed limit and the door operator works well after this.

There is no closing signal in above situations, then there is no torque when reaching door closed limit.

! 5 The speed is slow or the door crashes slightly when reaching the closed limit
!!!!!A： Door couple of!M3315 or F4-18 is chosen parameters，closed lower speed curves of synchronous and
asynchronous door cutter are different, choose parameters according to actual type of door cutter. !

!!!!!B:!Problems are not resolved after choosing door cutter, then it may be curves parameters changed and we
can initialize parameters to retest. Procedures as follow: !

Turn SW2 to ON, SW3 to OFF, then press run button key for 3 seconds, opened and closed arriving

signal lights twinkles 3 times, and initialization is complete. Adjust it again according to adjustment steps after

initialization again(no positioning).!

! 6 Vibrating when door operator running

!!!! A： pull out the motor plug, and judge if motor is damaged according to failure diagnosis method 2.
B：change the first 4 parameters in menu M3312 （or F1），that is PI，to 1000、800、1000、800.
!
!
!
!
!
!
!
!
!
!
!
!
!

Instruction of Panel operation

Parameters list

Function Name Setting range Default

No.
Monitoring parameter group (server menu 311)
0 Software version
1 Operation frequency 0~50.00 ※
2 Motor rotation speed ※
3 Rotor position 0~359.9 ※
4 Given velocity ※
5 Given output voltage 0~900V ※
6 Given torque current 1.0－> rated torque ※
7 Output current 0~999.9A ※
8 Upper digits of run count ※
9 Lower digits of run count ※
10 DC busbar voltage 9999v ※
11 Encoder position 0~65536 ※
12 UVW position 00 ※
13 Current position 00000 ※
14 INPUT 1 ※
15 INPUT 2 ※
16 Open door input ※
17 Close door input ※
18 Stop ※
F0 (server menu 3311)
Field adjustment parameter Field Adjust) EEPROM
F0-0 Obstruction contact memory 0: disabled 0
function 1: enabled

Function Name Setting range Default

No.
F0-1 Running direction reverse 0,1 0
F0-2 RUN command source 0~7 4
F0-3 Door range 0~65535 ■
F0-4 Running distance at low speed of 0～100 5
opened door arrival
F0-5 Open Startup unlock speed 5~150mm/s 45/60/60
F0-6 Open Startup unlock distance 0~300mm 30/40/50
F0-7 Open Acceleration speed 10~2048mm/s/s 1000
F0-8 Open Acceleration fillet 10~2048mm/s/s/s 1000
F0-9 Open Deceleration speed 10~2048mm/s/s 800
F0-10 Open Deceleration fillet 10~2048mm/s/s/s 800
F0-11 Close Arrival speed 5~100mm/s 15/30/20
F0-12 Running distance at low speed of 5~100 15/45/55
closed door arrival
F0-13 Close Acceleration speed 10~2048mm/s/s 800
F0-14 Close Acceleration fillet 10~2048mm/s/s/s 800
F0-15 Close Deceleration speed 10~2048mm/s/s 600
F0-16 Close Deceleration fillet 10~2048mm/s/s/s 600
F0-17 Close Startup unlock speed 5~150mm/s 35
F0-18 Close Startup unlock distance 0 ~ 30.0% relay vibration resistance 0
F0-19 Password 0~9999 8888
F1 (server menu 3312)
Regulator parameter Regulator)
F1-0 Proportion gain 1 (high speed) 0~10000 400
F1-1 Integration gain 1 (high speed) 0~10000 300
F1-2 Proportion gain 2 (low speed) 0~10000 400
F1-3 Integration gain 2 (low speed) 0~10000 300
F1-4 PI transferring threshold value 0~100 5
F1-5 PI transferring band width 0~100 5
F1-6 Speed feedback filter 0～66 (high and low) 33
F1-7 Given proportional part filter of 0~3 0
the torque reference
F1-8 Coupler speed 0~200 45
F1-9 Control method 0:VF 2
1: Asynchronous motor closed loop
2: Synchronous motor
F1-10 Feedback mode 0: DO/DC 0
1: ST code
F1-11 Current loop KP 0~9999 512
F1-12 Current loop KI 0~9999 150
F1-13 Electric torque limit (open door) 0.00~2.50 2.50
F1-14 Braking torque limit (open door) 0.00~2.50 2.50
F1-15 Electric torque limit (close door) 0.00~2.50 2.50
F1-16 Braking torque limit (close door) 0.00~2.50 2.50
F1-17 Motor overload protection factor 0.1~2.0 1.2
F1-18 PVT protection sensitivity factor 0~10 0
0：disable
The larger the value is, the lower the
sensitivity is.
F2 (server menu 3313)
Motor parameter Motor Parameters)
F2-0 Motor power 0.1~999.9 W 43.5/94.3
F2-1 Number of poles 2~100 016
F2-2 Motor rated rotation speed 1~9999 0180
F2-3 Motor rated frequency 1.00Hz~99.99Hz 24.00
5

Function Name Setting range Default

No.
F2-4 Motor rated voltage 0~999V 100/125
F2-5 Rated current 0.1~999.9 000.8/1.0
F2-6 Sheave_d 10~10000mm 00045
F2-7 gear_ratio 1.0~100.0 001.0
F2-8 Rope 1~6 1
F2-9 Magnetic pole original angle 0~65535 ■
F2-10 Stator resistor 0.000~9.999 ohm 7.730/2.790
F2-11 Stator inductance 0.0~999.9mH 357.0/252.4
F2-12 Rotor resistor 0.000~9.999 ohm 5.230/1.820
F2-13 Rotor inductance 0.0~999.9mH 357.0/252.4
F2-14 Mutual inductance 0.0~999.9mH 325.0/240.6
F2-15 No-load current 0.0~999.9A 001.0/2.7
F3 (server menu 3314)
Drive parameter Drive Scaling Parameters)
F3-0 Drive No. 0~100 000
F3-1 Rated voltage 0~1000 0220
F3-2 Rated current 0.0~999.9 002.5
F3-3 Current adjusting coefficient 0.000~4.000 1.6
F3-4 Voltage adjusting coefficient 0.000~4.000 1.050
F3-5 Current limit (overcurrent) 0.0~999.9 005.0
F3-6 Busbar overvoltage point 0.00~2.00 1.4
F3-7 Busbar undervoltage point 0.00~1.00 0.60
F3-8 Input voltage coefficient 0.00~2.00 1.00
F3-9 Brake voltage 0.00~1.00 0.35
1.00:1000V
F3-10 Dead time 2~20 03
F3-11 PWM compensation 0.00~2.00 1.00
F3-12 Overshoot factor 0~100 100
F3-13 Carrier frequency 2～10 KHz 10
F3-14 Running time (hour) 0~65535 H should be saved with ※
power down
F3-15 Running time (minute) 0~59 MIN should be saved with power ※
down
F4 (server menu 3315)
Enhanced parameter Enhanced Parameters)
F4-0 Open/close operation hold time 0~99.9s 00.0
0: keep continuous operation
Others: stop when the time is up
F4-1 Power on operation speed 10~100mm/s 0050
F4-2 Door range detection speed 10~100mm/s 0050
F4-3 Close arrival respond time 200~3000ms 1400
F4-4 Open arrival respond time 500~3000ms 800
Hold torque after arrival
F4-5 Arrival signal setting 0：with open arrival and close arrival 1
1：without open arrival but close
arrival
2：without open arrival or close arrival
F4-6 Open Hold torque 0~200.0% 100.0%
F4-7 Close Hold torque 0~200.0% Twist Switch
F4-8 Baffle detection identification 0~999ms 200
time 0：No function
F4-9 Baffle torque at high speed 0~200.0% 180.0%
Baffle torque during acceleration
F4-10 Close Retarding torque at 0~200.0% 160.0%

Function Name Setting range Default

No.
constant speed Retarding torque for when ACC = 0
F4-11 Baffle torque at low speed 0~200.0% 150.0%
Baffle torque during deceleration
F4-12 RY1 function selection 0: open arrival signal (switch or pulse) 0
F4-13 RY2 function selection 1: close arrival signal (switch or pulse) 1
F4-14 RY3 function selection 2: fault output 2
3: baffle detection output
4: open door output
5: close door output
6: limited open arrival signal
7:Direct output while close limit
8:Delay 0.5S output after close limit
9:Delay 1S output after close limit
F4-15 Open Arrival position 0~1000mm 10
F4-16 Open Speed 0~1000mm/s 0508
F4-17 Open Arrival speed 5~50mm/s 020
F4-18 Door cutter selection 0：Asynchronous door cutter 3
1：Synchronous door cutter
3：Synchronous door cutter
F4-19 Close Arrival position 0~1000mm 5
F4-20 Close Speed 0~1000mm/s 508
F4-21 Reverse open door Deceleration 500~9999mm/s/s 5000
speed
F4-22 Reverse open door Deceleration 500~9999mm/s/s/s 5000
fillet
F4-23 Demonstration door open hold 0~999.9s 003.0
time
F4-24 Demonstration door close hold 0~999.9s
time 003.0
F4-25 Manual acceleration 10~2048mm/s2 0300
F4-26 Manual deceleration 10~2048mm/s2 0500
F4-27 Manual speed 0~999mm/s 0050
F4-28 Master and slave status setting 0：Master status. Reopening door is 0
possible
1：Slave status. Reopening door is
impossible
F4-29 Empty 0 00000
F5 (server menu 3316)
(VF parameter)
F5-0 AD OFFSET mode 0~2 0
F5-1 Torque boost 0~2.50 1.5
F5-2 Automatic torque compensation 0~100S
limit 35
F5-3 AD OFFSET W 0~999 465
F5-4 AD OFFSET V 0~999 465
F5-5 800
DZ delay ms 0~9999

F5-6 Force open EN 0,1 1

Checking fault

Check the fault code (F6) with the operator. See the following table for common fault related information (code
of common fault):
Operator Name of
serial No. correspondent Possible cause Solution
fault
1 1， Transducer has foreign objects
dropping into it 1， Clear away the foreign objects
BASE FAULT
2， Any two of the three phases of the 2，Check motor power line
motor is short circuit
4 1， Encoder circuit of transducer is
abnormal 1，Replace transducer
PVT lost
2， Connection wire of encoder is 2，Check encoder connecting wire
disconnected or short circuit
5 1， Something suffocates the process
1，Check for foreign objects or
MOTOR of opening and closing door
mechanical blockage
OVERLOAD 2， Motor lacks phase during running
2，Check motor power line
of door operator
7 1， Input voltage is too high 1，Check input power supply
DC link OVT 2， Any one of the three phases of voltage
motor is short connected to ground 2，Check motor power line
8 Check the input power supply, it
POWER LOST Input power supply is low
should be AC 220 V±20%

Main parts list

! spare part list

Name Drawing no. of parts sketch

contact switch-plug! XTA4386ADC002!

contact switch-socket! XTA4386ADC001!

Hanging board adjusting roller! XTA3117AHF001!

!

Hanging board roller! XTA3117AHE001!

Tension components XTA3052AAN003

XTA4522ABT/ Motor
XTA4522ABX

XTA3369AAE Magnetic switch component

(used with safety edges for door)

XTA3370AAA Magnet component

(used with safety edges for door)

Installation of the synchronous door

XTA2702AAE cutter

XTB4215AAL-!-!-!!!!!!!!!!!!!!
Synchronous belt!
（length is needed when buying it ）! !

XTA3446ADE/ Frequency converter

XTA3446ADH

XTA4284AFB-!-!-!!!!!!!!!!!!!!
Wire guard chain
（length is needed when buying it ）!
! !

Installation instruction for door operators

1 Defining parameters
OP- clear door width ；OPH- clear door height；E-hall door sill width；L1-installation space of door
operator，that is distance from mounting surface of door operator bracket to car door sill.
parameters of door operators：

Types! E! L1!
60! 95!
center-opening !
75! 110!

table 1

2 Look over complete picture and determine installation sizes

According to door operator specifications, determine sizes such as installation height of door operator,
height of door board and installation position of door operator according to door operator specifications
combining with complete picture. Complete pictures are shown as follow.

Figure 2-1 General illustration of door operator installation

(Installation of the synchronous door cutter of integrated car door lock)

3 Install the mounting bracket on car

Take bracket and fixings out, and mount bracket on the car straight beam or C type groove of car roof
according to actual installation of door operator.
a、 Installation of the straight beam and upright

10

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① The cross bar is fixed on the straight beam, and the upright is fixed on the bottom of the car when installing
of upright, then pre-tighten the bolts.!
② The door operator mounting bracket is fixed on the cross bar!
③ Make value of L1 meet the requirement (refer to table 1) through regulating bolts at both end of
straight beam, and tighten the bolts
④ Adjust the bolts on mounting bracket, Adjust the height of bracket to ensure the verticality of the mounting
bracket.

b、 Installation of car roof

① The top mounting brackets is fixed on C type groove of car roof. !
② !Adjust the horizontal spacing of the top mounting brackets, and make it symmetrical with the door center.!
③ Adjust the distance between the mounting bracket surface and the front edge of the door sill to make value
of L1 meet the requirement (refer to table 1) .!

Fig.2 Installation of the straight beam of door operator

Fig3 Installation illustration of upright of door operator

11

fig.4

!
fig.5 Installation illustration of car roof of door operator

4 Install the door operator on the mounting brackets

① The door operator is connected to the mounting bracket, pre-tighten the nut on the mounting bracket.
② Adjust the height and levelness of door operator ,The distance from the surface of the hanging board to
the surface of the floor .!
③ Adjust the center of the door operator, and make it coincide with door center.
④ Tighten the nut on the door operator.

5 Hang the door plate on the door operator

① !The door slider in the plastic bag is mounted to the door plate.
② Connect the door plate to the hang board and tighten the bolts.!
③ Adjust the the verticality of the hang board. If the hanging board is inclined, the plug can be inserted into
the connecting point of the hanging board and the door plate.!
④ Adjust the clearance of the lower roller of the hanging board and the rail to 0.1~0.3 mm !
⑤ Adjust the verticality of the two plates, and the distances between the door plate and the front wall of the car
and the sill of the car.

12

fig.6

!
fig.7!

6 Install door cutter on door operator

(Attention：The door cutter is assembled when leaving the factory, and this tips is needed if it requires)

a、Installation of the synchronous door cutter

13

fig.8!

7 Installation of rod of door operator

① The hooks are respectively arranged on the upper beam and cross bar. If the reinforcing rod is configured,
and another hook are need to be installed on the door operator and the bar respectively.
② The pull rod (long) is installed on the two hooks of upper beam and cross bar, adjust the tension degree and
ensure that the pull rod is just tightened and can't pull up the front section of the cross bar. If the
reinforcing rod is configured, install reinforcing rod on the two hooks of upper beam and cross bar,
then adjust the tension degree of reinforcing rod
③ Check the verticality of door, gap of the door panel and the front wall after pull rod assembly is installed, if
there is a change, trim pull rod until the verticality and the gap meet the requirements.!

8 Wiring of door protection

a. Wiring of the safety edge

When the safety edge is fitted, its wiring is in accordance with figure 9. When the light curtain is fitted, its
wiring is in accordance with figure 10.The cable should be tied securely with tape in reverse pulling fashion on
the car door and connected to the control circuit through the drag chain by means of the bracket of drag chain.
!
to control circuit to control circuit

fig.9!!!!!!!!!!!!!!!!!!!!!!!!!fig.10!!!!!!!!!!!!!!!!!fig.11

14

b、Installation requirements of the light curtain

1. The surface at the bottom of the light curtain should be flush with that of the fixing bracket, and the distance
between the surface at the bottom of the light curtain and the surface at the bottom of the car door board should
be 10 mm at least; The two light curtains should be 10 to 20 mm apart from each other when the door is closed;
All the mounting holes of the light curtain should be fixed on the door leaves.
2. The light curtain line should be fixed securely along the strengthening rib of the door board with tape in
reverse pulling fashion, and then it is connected to the junction box of light-beam curtain on the car roof.
3. After the light curtain is installed, it should be grounded. The ground line is connected to the car door with
bolts and is made into a loop connected with the ground line on the car roof.

Care and maintenance

Regular maintenance items of door operator
It's necessary to care and maintain the door operator regularly to ensure its reliable running, and
maintenance contents are refer to the table below.!!

NO. items contents

1 Door guide shoe Adjust interval of door guide shoe and sill groove, and observe degree of wear
Regulating wheel
2 Adjust interval of side wheel at bottom and railway, observe degree of wear wheel
at bottom of hang
3 Hang wheel observing running situation of
4 Railway clear surface of railway, add gear grease and observe degree of wear
5 Synchronous belt observe and Adjust degree of tightening
observe and Adjust condition of ropes, degree of tightening and compaction degree of
6 Steel wire rope
clamp
7 Contact switch observe if switch contacts well and adjust relative position
8 Drag chain observe condition of chains and if chains are fixed firmly
9 Cable observe if cable is broken

2 Changed standard of easily damaged parts

Changed standard of easily damaged parts

NO.! Name Changed standard!

1 Contact switch plastic shell is broken, spring fingers turn black
2 Door guide shoe abrasion of door guide shoes is serious, door plate vibrates while running
Regulating wheel at
3 the rotation is not smooth or worn badly
bottom of hang board
4 Wheel of Hang board abrasion of polyurethane is serious, wheel shakes and rotates with a abnormal sound
5 Synchronous belt synchronous belt is worn badly or has obvious cracks
6 Synchronous pulley the rotation is not smooth, along with a clear sound and axial shaking
8 Steel wire rope fluffed or broken
9 Drag chain chains are broken

3 Determining standard of wastes

1. Plastic deformation occurs on mechanical parts of door operator because of transportation, installation or
abnormal failure
2. Abrasion, distortion deformation occurs on mechanical parts of door operator used for a long time and it

15

leads to open or close door abnormally even work with noise, changing easily damaged parts can't meet
requirements yet.
3. Controller and motor beyond of life cycles can't replaced with spare parts when it appears failures.

16

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