PU CRETE

APPLICATION GUIDE
 TABLE OF CONTENTS

System Description 2
Scope & Standards 4
Application Limitation 6
Important Consideration for Application 8
Important Precautions and Special Considerations 12
Surface Preparation 14
Packaging and Coverage 20
Mixing 22
Shade Variations 24
Application 26
Equipment 30
Colours 32
Application Mistakes and Surface Defects 34
HSE 36
PPE 38
Cleaning and Maintenance 40
Caution & Disclaimer 42
 SYSTEM DESCRIPTION:

This product is a seamless, self-smoothing, solvent free polyurethane based hybrid antimicrobial
flooring system. It has high impact resistance, sustains abrasion and resistant to many chemicals
being used in day to day life.

SYSTEM DESCRIPTION

2 3
 SCOPE:

The method statement offers product details and recommended practices for the use of the product.
This method statement must be read in conjunction with the relevant specification, Technical Data
Sheet (TDS) and Safety Data Sheet (SDS) for all the products used as part of the coating system.

The method statement is a guide for flooring applicators in the installation of Jotafloor PU Crete. The
successful installation of the product is the sole responsibility of the flooring applicator. The product
application requires a high degree of skill, special tools and equipment. Jotafloor PU Crete is only
available for installation by trained and experienced applicators.

STANDARDS:

Reference is generally made to ASTM, BS and SSPC Standards. When using standards from other
regions it is recommended to reference only one corresponding standard for the substrate being
treated.

SCOPE & STANDARDS

Approved by Complies with

4 5
 APPLICATION LIMITATION :

(i) Acceptable environmental conditions - before and during application

• Evaluate the substrate for

a) Age – Greater than 7 days
b) Compressive Strength – Greater than 25 MPa or 3626 psi
c) Cohesion – Greater than 1.5 MPa or 218 psi

• The moisture content should not exceed 8%.

Jotafloor PU Crete flooring system is extremely tolerant to residual substrate moisture
and can be installed directly on to 7 day old concrete, or onto old good quality concretes.
A damp-proof membrane is essential to prevent rising moisture as it may cause the
concrete to become saturated and negative pressures to adversely affect the bond to the
Jotafloor PU Crete flooring. Jotafloor PU Crete flooring system is impermeable to liquids
but must not be used as a substitute for a membrane or vapor barrier.

• The Relative Humidity should not exceed 80%

a) The relative ambient humidity plays an extremely important role in the reaction
during and after the application.
APPLICATION LIMITATION b) Environments with low relative humidity will delay the reaction and increases
tack free times resulting in white bloom over the surface and will also delay the
service time.
c) If the humidity is below 30% tack free times can extend for several days.
If basecoats are overlaid before they are dry/tack free this can lead to blistering.
d) Application of Jotafloor PU Crete at higher humidity will lead to blisters in final
appearance.

• Minimum and maximum temperature should be 15°C and 27°C respectively.

a) The higher the ambient temperature the quicker the reaction.
b) The lower the ambient temperature the slower the reaction

• Do not apply Jotafloor PU Crete under direct sunlight or on to hot substrates.

Application of Jotafloor PU Crete under direct sunlight will lead to blisters in final
appearance.

• Do not apply when the ambient temperature is more than 30 degrees.

a) The reaction will be quick and will result in blisters in final appearance.
b) Laying Jotafloor PU Crete will also be a challenge as the pot life will be short.

• Substrate temperature should be at least 3°C above the dew point.

The substrate and uncured primer floor must be at least 3°C above dew point to reduce
the risk of condensation or blooming on the floor finish.

6 7
 IMPORTANT CONSIDERATION FOR APPLICATION :

• At high and low temperature

a) Ideal temperature for the application of Jotafloor PU Crete is 15° - 27° C.

b) The challenges while installing below 15° C will be

(i) Workability due to high viscosity
(ii) Poor levelling
(iii) Increased trowel and spike marks
(iv) Increased curing time.

To overcome these challenges and improve the workability and ease the
application it is required to reduce the viscosity of the material. This can
be done by raising the temperature of the stocked material. The entire
materials required for application can be placed under a tent or a covered
area and can be heated using electrical radiators or hot air blowers. Do
not use or recommend oil fired heaters as it may result in contamination of
the material or the application area. This may further lead to failures.

c) The challenges while installing above 27 degrees will be

IMPORTANT CONSIDERATION (i) Poor pot life
(ii) Lesser time to lay down on to the floor
FOR APPLICATION (iii) Spike marks
(iv) Blisters on the final finish

To overcome these challenges while working above 27 degrees, it is

necessary to cool down the material prior to its application in order to
increase the working and open time and thus reducing the chance of
blistering due to excessively fast skin formation.

Storing the material in a climate controlled (air conditioned) chamber will

allow to bring down the temperature prior to application. It is important to
condition the materials at a temperature between 15° C to 23° C for 24
hours. (Check the next section below for more details on conditioning).

Alternatively placing parts A and B in ice water will also bring its
temperature down but by ensuring that Part B does not meet water as it
can react. This should be done just one hour prior to the application. The
mixed temperature of component A and B should be not be less than
15 degrees. It is better to check the temperature using a thermometer before
carrying out the application.

Note: To improve workability of Jotafloor PU Crete never remove any amount of

component C from the mix to make it more resin rich. The required quantity is
important part of the reaction and may cause the appearance of blisters or surface
irregularities and pin holing. This action will void any guarantee over the product.

8 9
 • Applications onto oil contaminated substrates
(i) Removal of oil is mandatory to ensure proper bonding of Jotafloor
PU Crete. Apart from debonding it can also cause fish eyes and stains
appearing on the applied area.
(ii) To remove oil from the substrate and if the penetration has been for
shorter duration, use a neutral detergent and scrub onto the stained
concrete. Do not use solvents as they carry the oil deeper into the concrete.
Evaluate if any more oil is leaching up to the surface and if so, repeat as
necessary. It is always recommended to do an on-site reference area to
confirm compatibility, method of preparation and acceptable final
application results.
(iii) To remove oil from the substrate and if the penetration has been for
longer periods, it is advisable to burn the substrate using a flame torch or
LPG burner and repeat as mentioned in clause (ii).

• Applications onto concrete substrate soaked with blood

(i) The presence of blood and organic material will result in failures due to
the possible growth of bacteria and supported by the moisture present in
the substrate.
(ii) For such areas concrete must be thoroughly cleaned using a solution as
mentioned below. It should be further scarified using a scarifier prior to the
application.
(iii) For cleaning
a) Wash the floor with sodium hydroxide diluted in water (1:3) at
ambient temperature.
b) Neutralize with hydrochloric acid in water (1:3). Citric acid can be
also used.
c) Rinse with water at ambient temperature the following day, to
remove the salts that will be formed.
d) Repeat the process until it is confirmed that the contamination
has been fully eliminated. (it is difficult to ascertain completely due
to the porous nature of concrete)
d) Ensure the substrate is completely dry until fully achieving the
acceptable moisture content.
e) Scarify the substrate to create adequate surface profile.

• Working in Food and Beverage

(a) When installing Jotafloor PU Crete flooring in operational food factories,
attention must be paid to work in a clean and systematic manner and reduce the
impact on surrounding areas.
(b) We must ensure thorough protection of floors and walls along the exit routes
work area and the mixing station. Additionally, we must ensure that drainage
elements are closed and protected from mechanical damage.
(c) The customer must be informed of the risk of contamination from dust during
installation.
(d) We should discuss the process of application in detail with the customer to
minimize any risk.
(e) The location of the mixing station should be such that any dust generated
or cleaning solvent vapors are localized.

• Falls in floor finishes

a) Falls or slope on the floor should be designed to drain the water from the floor to
the drainage.
b) The amount of slope varies from floor to floor, but all floors with drains follow
the same basic principles as part of the installation.
c) Jotafloor PU Crete installer in consultation with the civil contractor should agree
that suitable falls ensures the drainage of water every time to avoid ponding. 
A properly designed slope will carry all water and moisture down to the drain and
away from the finish surface.
d) This is important to food safety because pools of water are not allowed in food
factory floors. They also affect the lifespan of the floor surface.

10 11
 IMPORTANT PRECAUTIONS AND SPECIAL CONSIDERATIONS :

• Conditioning of the materials

a) After transportation, allow the material to acclimatize to ambient temperature
24-48 hrs for at least 24 to 48 hours. This is because during transportation the materials may
be exposed to extreme (high or low) temperatures which will negatively impact the
workability if used immediately.

b) When working at high temperatures, it is necessary to cool the material prior to

its application in order to increase the working and open time, reducing the chance
of blistering due to excessively fast skin formation.

c) If applications are to take place in extreme temperatures above 27 degrees Celsius

conditioning of the material to the intermediate temperature range (15°C to 23°C)
is advisable in order to ensure enough working time, proper consistency and
reduced potential for failures caused by application under inadequate conditions.

Placing parts A and B in ice cubes will help bring its temperature down. Please
ensure that the Part B does not come in contact with ice/water as it can have a
IMPORTANT PRECAUTIONS negative reaction. The mixed temperature of component A and B should be not be
less than 15 degrees. It is better to check the temperature using a thermometer
AND SPECIAL CONSIDERATIONS before carrying out the application.

d) While the temperature is 15 degrees Celsius or less, it is important to raise the

temperature of the stocked material. The entire materials required for application
can be placed under a tent or a covered area and can be heated using electrical
radiators or hot air blowers.

• Shelf Life
(a) Jotafloor PU Crete has a definite shelf life and is dependent upon storage
conditions.
(b) If the materials are used after the shelf life has lapsed the results will not be
satisfactory with visible blisters and cracks on the final finish.
(c) Shelf life of Jotafloor PU Crete is 6 months.

• Stocking of the Materials

(a) Jotafloor PU Crete must be protected from frost, moisture and direct sunlight.
(b) Store the product in a dry, shaded area, protected from rain and direct sunlight
and other external heat sources
(c) Please ensure component C is always kept on a raised platform ensuring that it is
not in direct contact with the floor.

12 13
 SURFACE PREPARATION:

• Anchor Grooves
a) Saw cut Anchor/Retaining grooves to prevent curling of the Jotafloor PU Crete
during hardening and curing of the coating.
b) Open the grooves twice as wide and deep as the Jotafloor PU Crete thickness.
Use a suitable double blade saw with connection to an industrial vacuum cleaner.

c) Open the grooves wherever a free edge of the PU Crete is possible. Also, wherever
there is a discontinuity in the Jotafloor PU Crete that will occur like around the
perimeter of a bay, along channels, drains or expansion joints, at doorways, around
the feet of machinery, plinths and columns.
d) A minimum 5 cm distance is recommended from the perimeter of the walls.
e) The maximum distance between anchor grooves in either direction is 16 m. If the
SURFACE PREPARATION floor is larger than 16 m on either side, then extra anchor grooves will be needed
to be provided. If the floor size is less than 16 m on either side it is still necessary to
provide anchor grooves at the corresponding distance.

16M

16M

16M
16M

16M
16M (16m to length and breadth)

f) If the room is too large to complete in a single working day then the PU Crete
should end at an anchor groove (Day joint). The following day’s work should start
at the next anchor groove. This can be decided in advance and should be cut once
the days work is planned.
g) Jotafloor PU Crete should not be carried through a door without anchor grooves
across the doorway. The external corners of the doorways especially when the wall is
cast into the floor should have an extra 45-degree groove cut coming out from the
external corner which should continue into the floor twice the width of the wall
structure. If the width of the wall is 50 mm then the anchor groove should be 100 mm.

Anchor grooves at door Scratchcoat applied Final body coat applied

14 15
 h) Two lines of anchor grooves around drains should be created. The first one as • Coving
close as possible to the drain which will accommodate a sealant and the second 50 – The floor to wall joint cove is highly critical for successful applications.
mm away from the drain to anchor Jotafloor PU Crete. – Coving can be laid using Jotafloor PU Crete Cove.
– We recommend that coving be laid prior to the application of Jotafloor PU Crete.
– Use a coving trowel for laying of the cove.
– A dual anchor groove should be prepared. One very near from the wall to anchor
Jotafloor PU Crete cove and the other anchor groove to hold Jotafloor PU Crete.
The width and depth of the anchor groove should be twice the thickness of
Jotafloor PU Crete.
– After curing of the Jotafloor PU Crete cove apply the Jotafloor PU Crete.
Set out showing anchor groove along Finished floor showing the filled
edge of drain and secondary groove anchor grooves.

• Expansion Joints
(i) Expansion joints on the floor must continue through the Jotafloor PU Crete and
should be filled with flexible sealant.
7
(ii) For better and stronger edges of expansion joint it is best to saw cut the
material after application. This will produce a more uniform joint when compared to
one made by placing a piece of wood in the concrete and applying the Jotafloor PU 2
1. Concrete Slab
Crete to either side. 2. Wall or Concrete
8 6 3. Anchor Grooves
(iii) There are few areas where it is advisable to deliberately create expansion joints 4. Width - 2 x PU Crete thickness

5
3
as these areas will be subjected to thermal or vibrational movements during service. 4
5. Depth - 2 x PU Crete thickness
6. Jotafloor PU Crete Cove
(a) Boundaries between different floors or flooring materials 7. Optional stop bead
(b) Load bearing columns on the floor 1
8. Jotafloor PU Crete
(c) Areas around ovens, freezers and other equipment’s which are subjected
to high temperatures can cause thermal stress.
(d) Cold storage rooms should be separated from a surrounding room by
expansion joints. Inside the cold storage rooms if the concrete floor is not
laid on an insulating layer then an additional movement joint (provide
anchor groove as mentioned under induced movement joint) will be
necessary inside the cold room.
(iv) Expansion joints must always be filled with a suitable flexible joint sealant. The
best joint sealant for any application will depend upon the width of the joint and
• Termination of Wall
the amount of anticipated movement as well as the chemical nature and
temperature of any spillages likely to impact the floor.
(v) Anchor grooves should always be created at termination like expansion joints.
It is important to provide the groove next to the expansion joint to anchor the
Jotafloor PU Crete. The groove should be twice the width and depth of PU Crete.
1. Concrete Slab
8 6 2. Expansion Joint
7
3. Anchor Grooves 1
5

3
4. Width - 2 x PU Crete thickness
4 5. Depth - 2 x PU Crete thickness
2 6. Jotafloor PU Crete
7. Packer Rod
1 8. Joint Sealant
3 1. Wall
4 2. Concrete
5 3. Jotafloor PU Crete
• Control joints or Induced Movement joint 4. Jotafloor PU Crete Scratch Coat
5. Anchor Grooves
(i) Movement joints are provided on to floor to accommodate movements especially Width - 2 x JF PU Crete thickness
2
if the expansion joints are not placed at sufficient distances. Depth - 2 x JF PU Crete thickness
(ii) The depth of the movement joints should be ¼ th of the concrete screed
thickness. The width should be a minimum of 5 mm to accommodate the sealant.
(iii) Anchor groove should be provided at 50 mm from the movement joint to hold
the Jotafloor PU Crete. (see the graph below)

7 5 1. Concrete Slab
6 2. Anchor Grooves
4

2
3. Width - 2 x PU Crete thickness
3 4. Depth - 2 x PU Crete thickness
5. Jotafloor PU Crete
1 6. Saw cut in concrete screed
7. Joint sealant with packer road

16 17
 • Termination at free edge • Stainless Steel

2 5 6
3 7
8
1. Concrete 4
4
2. Jotafloor PU Crete
3. Jotafloor PU Crete Scratch Coat 1. Concrete
4. Anchor Grooves 2. Steel Channel
1 Width - 2 x JF PU Crete thickness 3 3. Grating
Depth - 2 x JF PU Crete thickness 4. Backing Rod
5. Joint Sealant
2 6. Jotafloor PU Crete
7. Jotafloor PU Crete Scratch Coat
8. Anchor Grooves (Saw Cut)
1

• Cove to kerb • Surface Preparation and concrete repairs

(i) The concrete substrate must be sound and of adequate compressive strength
(minimum 25 N/mm2 or 3626 psi) with a minimum cohesion (pull off strength) of 1.5
N/mm2 or (218 psi).
(ii) The surface must be clean, dry or saturated surface dry and free of all
contaminants, e.g. dirt, oils, grease, coatings and surface treatments, etc.
5
(iii) Jotafloor PU Crete can be applied onto fresh concrete (7 to 10 days old) and the
moisture content should be less than 8%.
4 (iv) Concrete substrates must be prepared mechanically using captive blasting
machine or scarifying equipment or appropriate diamond disc grinder to create high
6 profile to remove cement laitance and achieve an open textured surface to achieve CSP 3-9
according to the International Concrete Repair Institute.
7 1. Concrete
3
2 2. Jotafloor PU Crete Scratch Coat
4
3. Jotafloor PU Crete
4. Anchor Grooves (Saw Cut)
1
5. Insulation Panel
6. Jotafloor SFPR 150
Concrete Surface Profile
7. Jotafloor PU Crete Cove
Flooring Type
CSP 1 CSP 2 CPS 3 CSP 4 CSP 5 CSP 6 CSP 7 CSP 8 CSP 9
Sealer < 150 µm

Thin Film 150-300 µm

High Build 300-1000 µm

• Applications over plinth
Self Smoothing 2-3 mm

4 Screed Overlays 3-6 mm

3
2 2

(v) Weak concrete must be removed, whether manually or mechanically and surface defects
3
such as blow holes and voids should be fully exposed.
5 (vi) Repairs to the substrate the blow holes and voids up to 10 mm can be carried out with
1. Concrete
2. Jotafloor PU Crete Cove Jotafloor PU Crete during scratch coat.
3. Jotafloor PU Crete
1
4. Machinaries
(vii) Areas to be repaired that are greater than 10 mm should be filled with a slurry
6 5. Jotafloor PU Crete Scratch Coat (combination of Jotafloor SF PR 150 and non -slip aggregate medium 0.3 mm – 0.6mm in a
6. Anchor Grooves (Saw Cut)
ratio of 1Ltr:7Kgs). Ensure that after drying of slurry the surface should be levelled using a
disc grinder.
(viii) All Shrinkage cracks should be opened and should be filled with Jotafloor PU Crete as a
scratch coat.
(ix) In order to prevent the visibility of the cold joints on the surface we must ensure that the
joints must be filled with Jotafloor PU Crete during scratch coat.

18 19
 PACKING AND COVERAGE:

Description Components Standard Thickness Theoretical

Packaging Coverage

Anti-microbial Medium Comp A: Resin 2.49 Kg/2.49 L 4 MM 0.25 sqm/litre

Duty self -smoothing Comp B: Hardener 2.96 Kgs/2.41L 5 MM 0.20 sqm /litre
solvent-free polyurethane.
Comp C: Filler 14.55 Kgs/5.30 L 6 MM 0.16 sqm /litre
Comp D: Pigment 0.49 Kgs/0.43 L

Total 20.46 Kgs/10.63 L

PACKING AND COVERAGE

20 21
 MIXING:

(a) Provide adequate protection around the mixing areas to prevent contamination of the
concrete underneath. Plastic sheet or cardboard should be placed to protect the floor
around the mixing areas.
(b) Cover the prepared substrate prior to application with plastic sheet to avoid spilling
of materials to prevent outgassing and bubbling. Avoid mixing under direct sunlight.
(c) A slow speed mechanical mixing agitator with a speed of 300- 400 rpm shall be used
for mixing.

(d) When using mixing drills use an appropriately sized bucket to ensure the mixing head
MIXING is fully submerged to avoid entrapping too much air. If the bucket is too big for the volume
of material then mixing efficiency will be poor.
(e) Stir comp A separately and add Comp D. Further add Comp B to the mixture and
continue mixing. Ensure that the speed is consistent at 300-400 rpm.
(f) Next add Comp C to the original mixture and continue the mixing. Ensure the comp
C is released gradually. Allow part C to blend for a further minimum of 2 minutes to ensure
a homogenous mix is achieved.
(g) During the operations, scrape the sides and bottom of the container with a flat or
straight edge trowel to ensure complete mixing.
(h) Next empty the complete mix into a third container to ensure that the Comp C is
consistently mixed. This must be done to ensure that the white lumps from Comp C is not
visible on the coating.
(i) It is important that the final mixing of all the 4 components is done at slow speeds (300-
400 rpm) to avoid the entrapment of air and the risk of random blistering. Improper mixing
may lead to poor flow, trowel marks, blisters and undulations
(j) Mix full units and no part mixing is allowed.
(k) It is important that the mixed PU Crete is laid on the floor immediately and that mixing
of the subsequent batch starts straight away. This ensures good consistency between mixes.
(l) Application of Jotafloor PU Crete below 15 degrees Celsius will make application
more prone to problems. Careful consideration should be given to storage of materials in
cold conditions.
(m) Temperature requirements: The site temperatures for application should be
15 – 27°C and the material temperatures after mixing should be 15 – 22°C.
(n) When discharged from the mixer Jotafloor PU Crete should be at least 15°C.

Mixing at temperature below 20 degrees C

Ideally it is best to mix for 3 minutes (including the time for adding comp C).
Ensure that all the components are thoroughly mixed.
Mixing at temperature above 20 degrees C
Ideally it is good to mix for 2 minutes (including the time for adding comp C).
Ensure that all the components are thoroughly mixed.

22 23
 SHADE VARIATIONS:

• Use the components of the same batch for a particular area to eliminate the risk of shade
variations.
• To maintain consistency adjacent areas should be laid with components of the same batch.
• Ensure a consistent mixing time and application is followed.
• Ensure sufficient labor is available on site to install the product properly.
• Jotafloor PU Crete, upon exposure to sunlight, will change its color but it does not
affect the product performance.

SHADE VARIATIONS

24 25
 APPLICATION:

(a) Important factors to note before application

(i) Jotafloor PU Crete is a fast curing coating and has a pot life of maximum 10
minutes at 23°C and will decrease at higher temperatures. When the coating is
worked upon after 10 minutes the appearance of the finished coating may be
damaged.

(ii) It is advisable to lay the coating in bays, with the width of each bay being a
maximum of 6 mtrs so that the mixed coating can be easily spread.

16M

16M
max
6M
APPLICATION
(iii) Once a bay is laid ensure that the applied previous bay is not touched again as it
can damage the final appearance.

(iv) Ensure that there are more than one mixing agitator if the area is large and also
enough manpower to carry mixing and application. Any delay would cause the
visibility of the joints.

(v) It is important that the application is planned so that the junction between
the various bays of a large floor can be placed in the optimum locations to give the
best aesthetic result. These junctions can be made to coincide with joints or hidden
under a plant or machinery. It is ideal to avoid many junctions in main traffic areas
where it will be seen. These joints are inevitable and cannot be avoided.

(b) Tolerances
Jotafloor PU Crete will correct the tolerances up to 6 mm. It is better to maintain
the substrate to the appropriate tolerance levels prior to the application of PU Crete.

(c) Priming and scratch coat

(i) Substrate sealing is normally not required if the concrete is not porous. In such
cases a scratch coat of Jotafloor PU Crete can be applied directly. In case the concrete
is highly porous we recommend a coat of Jotafloor SF PR 150 to be applied @ 5 sqm/
litre.
(ii) Insufficient curing of primer before over coating can cause delamination at lower
temperatures.
(iii) Due to variations in concrete quality, substrate conditions, surface preparation
and ambient conditions, reference test areas are recommended to determine
whether priming is required to prevent the possibility of blisters, de-bonding,
pinholes and other aesthetic variations.

26 27
 (iv) Jotafloor PU Crete scratch coat should be applied at 1 sqm /litre to achieve (iv) During the second pass ensure the roller is not forced into the coating to provide
a thickness of 1 mm. This is to produce a smooth and sealed substrate for the a perfect finish.
application of the finished coat and ensure the best aesthetic results.

(v) Ensure the Jotafloor PU Crete scratch coat is properly cured and dry to the touch
(v) To ensure an even finish all spike rolling and use of trowel should be completed
before application of the finished coat. If the time between coats exceeds 48 hours,
before the mix is more than 10 minutes old at 23°C.
or if condensation or water impacts the surface then it is required to do light
grinding to abrade the surface prior to overlaying.
(vi) Avoid throwing resin onto the already scattered floor by too aggressive use of
(vi) Ensure that all the anchor joints created should be filled only partially while
the spiked roller as this will create surface defects.
applying the scratch coat so that some part of the joint is visible while applying the
finished coat.
(vii) Avoid the rolling on to previous applied area to protect the floor from any gloss
and color variations. The spike marks also tend to remain on the final finish.
(d) Finished Coat
(i) Spread the mix evenly over the substrate using a notched trowel. Additionally,
(e) Repairs
use a steel trowel for edgework.
(i) Using an angular diamond blade cut around the perimeter of the area to be
repaired.
Dry Film Coverage/ Theoretical
thickness (DFT) litre Coverage/kit (ii) Using a hammer and chisel remove the damaged coating and clean the surface
and ensure the area is free of all dust and debris.
4 MM 0.25 sqm 2.66
(iii) It is necessary to create a groove around the perimeter of the to be repaired
5 MM 0.20 sqm 2.13
area to anchor the repaired material.
6 MM 0.17 1.81
(iv) Proceed with the scratch coat and then the finished coat as mentioned under
application.

(v) Later just adjacent to the groove saw cut again and fill the joint with a
PU sealant. (see the pic below)

a- Make a groove in the repair

b- Seal the joint with a PU sealant

(ii) Use a spiked roller to produce a smooth even finish. The whole floor should be
spike rolled twice only.

(iii) On the first pass the spiked roller should be pushed right through the depth of
the coating to assist the flow, remove notched marks and to level the floor.

28 29
 EQUIPMENT:

Tools and equipment required for substrate preparation

Scarifying Captive Blasting Machine Diamond Disc Grinder

EQUIPMENT

Hand Grinder Industrial Vacuum Mixing Agitator Double Saw Blade

Spiked Shoes Notched Floor Coating Rake Spiked Roller Moisture Meter

Steel Trowel Coving Tool Foam Tape Dew Point Meter

30 31
 COLOURS:

Jotafloor PU Crete are available in these 5 standard colours.

Colours shown are approximate, actual colour may vary in actual site conditions.
For further information and product samples, please contact your local Jotun office.

RED

GREEN

COLOURS

YELLOW

LIGHT GREY

DARK GREY

32 33
 APPLICATION MISTAKES AND SURFACE DEFECTS:

An overview of few possible defects which can be eliminated

by following the recommendations in TDS and Method statement.

1. Curling 4. Blistering
Reason: Absence of anchor grooves. Reason: Exceeding the shelf life of
Importance: Critical component C and hydration.
Repair methodology: remove the existing coating, Importance: Critical
open grooves and recoat with Repair methodology: Grind and recoat the
Jotafloor PU Crete damaged area.
Prevention: Follow the method statement. Prevention: Proper storage of Comp C and
usage within the shelf life.

APPLICATION MISTAKES
2. Spike Roller Marks
AND SURFACE DEFECTS Reason: Excessive back-rolling and spiking.
Importance: Critical 5. White Bloomy Surface
Repair methodology: Grinding and application Reason: Poor ventilation or low humidity
of Jotafloor PU Crete. Importance: Minor
Prevention: Ensure only two passes of the spiked roller.
Repair methodlogy: Grind and recoat with
Jotafloor PU Crete.
Prevention: Ensure adequate ventilation is
during and after the application.

3. Random Blistering
Reason: Generally at high ambient and storage
temperature, application under direct sunlight and
over coating even when the surface is tacky.
Importance: Critical 6. Delayed Drying or Curing

Repair methodology: Localized repair and application Reason: Improper mixing
Prevention: Condition of the relevant components. Importance: Critical
Repair methodlogy: Remove and then
recoat with Jotafloor PU Crete.
Prevention: Experienced workman ship.

34 35
 HEALTH AND SAFETY:

Please observe the precautionary notices displayed on the container. Use under well
ventilated conditions. Do not expose to powder components while mixing. Avoid skin
contact. Spillage on the skin should immediately be removed with suitable cleanser, soap
and water. Eyes should be well flushed with water and medical attention sought immediately.

HSE

36 37
 PPE:

Eye protection, protective clothing and gloves should be worn by all personnel handling
Jotafloor PU Crete. In addition, personnel handling Component C should mandatorily wear
dust masks. Similarly, personnel engaged in surface preparation and hand grinding should
also wear dust maks.

Solvent and Paint Safety Glasses Dust Mask

Resistant Gloves

PPE

Helmet Safety Shoes Coverall

38 39
 CLEANING AND MAINTENANCE:

To maintain the appearance of the floor after application, Jotafloor PU Crete must have
all spillages removed immediately and must be regularly cleaned using rotary brushes,
mechanical scrubbers, scrubber driers, high pressure washers, wash and vacuum techniques,
etc., using suitable detergents.

Maintenance
If the correct cleaning and maintenance schedule is used, the appearance of your
floor can be easily maintained.
• Sweep floor to remove loose debris and accumulations of soil.
• Use the appropriate cleaning agent - detergent, degreaser, emulsifier, etc.,
or combination of agents.
• Regular washing with a suitable washer/drier machine should normally be carried
out using a low foam neutral detergent.
• Apply cleaning agent (or combination of agents) diluted as required in the on-
board detergent tank and allow it to react on surface.
• Agitate by mechanically using the floor scrubber.
• Remove dirty water with wet vacuum.
• Observe all regulations, which prohibit introduction of certain chemical cleaners,
CLEANING AND MAINTENANCE solvents and wastes into surface water drains, sewer systems, open bodies of water
or into the soil.
• Rinse and scrub again and vacuum clean and dry.

General Tips & Advice

DO
• Initial clean before use and take care when installing equipment
• Clean regularly
• Consider giving a higher frequency of maintenance to heavily trafficked areas
(e.g. entrances) where the levels of grit, dirt and wear are highest.
• Clean up spillages immediately.
• Remove traces of oil and grease immediately with an aqueous solution
of alkaline detergent.
• Ensure that cleaning and maintenance levels are higher in areas subject to
accidental contamination by chemicals or bacteriological materials.
• Use the best quality equipment for cleaning.
• Ensure that cleaning equipment is regularly cleaned.
• Follow the instructions provided in Jotun maintenance guide.

DON’T
• Use excess concentrations of cleaning agents
• Mix cleaning chemicals and agents - this can also be harmful.
• Use excessive water.
• Use solvents.
• Use phenol-based cleaning chemicals -they will cause degradation of resin
floor surfaces.

40 41
CAUTION:

This product is for professional use only. The applicators and operators shall be trained,
experienced and have the capability and equipment to mix/stir and apply the coatings
correctly and according to Jotun’s technical documentation. Applicators and operators shall
use appropriate personal protection equipment when using this product. This guideline is
given based on the current knowledge of the product. Any suggested deviation to suit the
site conditions shall be forwarded to the responsible Jotun representative for approval before
commencing the work.

DISCLAIMER:

The information in this document is given to the best of Jotun’s knowledge, based on
laboratory testing and practical experience. Jotun’s products are considered as semi-finished
goods and as such, products are often used under conditions beyond Jotun’s control. Jotun
cannot guarantee anything but the quality of the product itself. Minor product variations may
be implemented in order to comply with local requirements. Jotun reserves the right to change
the given data without further notice. Users should always consult Jotun for specific guidance
on the general suitability of this product for their needs and specific application practices. If
there is any inconsistency between different language issues of this document, the English
(United Kingdom) version will prevail.

42 43
 Jotafloor PU Crete is just one of our many products in the Jotafloor range of coatings.
These range of products were created due to our wealth of expertise in the protection and
decoration of concrete. This considerable knowledge was formalized in a range of floor
protection products known as Jotafloor. This range offers solutions that provide lasting
protection and beauty on new projects or the repair of concrete and its maintenance.

The Jotafloor range of products and systems are able to protect and extend the life of floors
through certain protective qualities. These qualities can safeguard against chemical spills,
heavy traffic, abrasions and other impacts, whilst providing a range of colours that are
aesthetically pleasing.

44 45
For a more colourful world, we are taking little steps to be greener.
Visit our website to learn more about our journey.

JOTUN PAINTS (MALAYSIA) SDN. BHD.

Lot 7, Persiaran Perusahaan,
Seksyen 23, 40300 Shah Alam,
Selangor Darul Ehsan, Malaysia.
jotun.com