KnightStar® 330 Service Manual

B i - L e v e l ® Ve n t i l a t o r

10011800 Rev A
June, 2006

manual
 KnightStar® 330 Service Manual

B i - L e v e l ® Ve n t i l a t o r

10011800 Rev A
June, 2006
© Copyright 2006 Nellcor Puritan Bennett Inc. All rights reserved.
KnightStar, Bi-Level, SoftFit, ADAM, and Breeze are trademarks of Nellcor Puritan Bennett Inc. For more information, contact
your Puritan Bennett representative.
The ventilator should be operated and serviced only by trained professionals. Puritan Bennett’s sole responsibility with respect
to the ventilator, and its use, is as stated in the limited warranty provided.
Nothing in this manual shall limit or restrict in any way Puritan Bennett’s right to revise or otherwise change or modify the
equipment (including its software) described herein, without notice. In the absence of an express, written agreement to the
contrary, Puritan Bennett has no obligation to furnish any such revisions, changes, or modifications to the owner or user of
the equipment (including its software) described herein.

Manufacturer: Authorized Representative:

Puritan-Bennett Corporation Tyco Healthcare UK Limited
4280 Hacienda Drive 154 Fareham Road
Pleasanton, CA 94588 USA Gosport PO13 0AS, U.K.
Toll Free: 1.800.635.5267
 SECTION

CONTENTS

General information 1-1

1.1 Safety considerations ................................................................................................... 1-1
1.2 Electromagnetic susceptibility...................................................................................... 1-2
1.3 Customer assistance .................................................................................................... 1-2
1.4 How to use this manual ............................................................................................... 1-2
1.4.1 Definitions........................................................................................................... 1-3
1.4.2 Using the manual to troubleshoot the KnightStar 330.......................................... 1-3
1.5 General product description ........................................................................................1-3
1.6 Configuration information ........................................................................................... 1-4
1.7 Accessories .................................................................................................................. 1-4
1.8 Specifications .............................................................................................................. 1-5
1.9 Compliance and approvals .......................................................................................... 1-8
1.9.1 EN 60601-1-2:2001 Manufacturer’s Declaration.................................................. 1-9
1.10 Breathing modes and settings ................................................................................ 1-13
1.11 Initial factory settings ............................................................................................. 1-15
1.12 Controls, indicators, and symbols ............................................................................ 1-16
1.13 Onscreen symbols and abbreviations....................................................................... 1-25
1.14 Ventilator serial numbers and software version ........................................................ 1-26
1.15 Tools, equipment, and service materials .................................................................. 1-26
1.16 Periodic maintenance ............................................................................................. 1-28
1.17 Spare parts .............................................................................................................. 1-28
1.18 Service philosophy .................................................................................................. 1-29

Theory of operation 2-1

2.1 Ventilator components ................................................................................................ 2-1
2.2 Operational overview .................................................................................................. 2-2
2.2.1 Operating modes ................................................................................................ 2-3
2.3 Breath delivery ............................................................................................................ 2-5
2.4 Breath detection.......................................................................................................... 2-6
2.4.1 Expiratory sensitivity ............................................................................................ 2-6
2.4.2 Inspiratory sensitivity ........................................................................................... 2-7
2.4.3 Rise time .............................................................................................................2-7
2.5 External battery operation ........................................................................................... 2-8
2.6 Safety features ............................................................................................................. 2-9
2.6.1 Overcurrent protection........................................................................................2-9
2.6.2 Controls protection ............................................................................................. 2-9
2.6.3 Power off protection............................................................................................ 2-9
2.6.4 Maximum pressure.............................................................................................. 2-9
2.6.5 Audible alarms..................................................................................................... 2-9

KnightStar 330 Service Manual 10011800 Rev. A (6/06) iii

Contents
2.6.5.1 High priority alarms .................................................................................. 2-9
2.6.5.2 Medium priority alarm ............................................................................ 2-10
2.6.5.3 Low priority alarm................................................................................... 2-10
2.6.5.4 Alarm control .......................................................................................... 2-10

Performance verification 3-1

3.1 Initial ventilator cleaning and inspection ..................................................................... 3-1
3.2 System set-up ............................................................................................................. 3-1
3.3 Performance verification tests...................................................................................... 3-3
3.3.1 Functional performance tests .............................................................................. 3-3
3.3.1.1 Self tests.................................................................................................... 3-3
3.3.1.2 Blower test ................................................................................................ 3-3
3.3.1.3 Leak alarm test .......................................................................................... 3-4
3.3.1.4 Sensitivity test ........................................................................................... 3-4
3.3.1.5 Pressure test .............................................................................................. 3-5
3.3.1.6 Delay sequence test .................................................................................. 3-5
3.3.1.7 Low pressure alarm test............................................................................. 3-5
3.3.1.8 High pressure alarm test............................................................................ 3-6
3.3.1.9 Power failure indicator test ........................................................................ 3-6
3.3.1.10 Autoclear procedure.................................................................................. 3-6
3.4 KnightStar 330 performance verification checklist........................................................ 3-8

Troubleshooting 4-1
4.1 Alarms ........................................................................................................................ 4-1
4.2 Troubleshooting checklist ........................................................................................... 4-3
4.3 Internal malfunction errors........................................................................................ 4-10
4.4 Logged errors ........................................................................................................... 4-14

Repair 5-1
5.1 Tools, test equipment, and service materials ............................................................... 5-1
5.2 Ventilator assembly drawing ....................................................................................... 5-1
5.3 Ventilator cleaning and inspection .............................................................................. 5-1
5.4 Initial ventilator disassembly ....................................................................................... 5-2
5.5 Membrane switch replacement ................................................................................... 5-4
5.6 LCD panel replacement............................................................................................... 5-5
5.7 Alarm PCBA replacement ............................................................................................ 5-6
5.8 Main PCBA, blower, pitot tube replacement ............................................................... 5-9
5.9 Cooling fan assembly, chassis, case foam, suspension muffler replacement ................. 5-9
5.10 Ventilator reassembly .............................................................................................. 5-13
5.11 Post-repair testing ................................................................................................... 5-14

Warranty and service information 6-1

6.1 Limited warranty......................................................................................................... 6-1
6.2 Service information ..................................................................................................... 6-1

iv 10011800 Rev. A (6/06) KnightStar 330 Service Manual

 SECTION
CHAPTER

General information 1 1
This manual provides information needed to service the Puritan Bennett KnightStar 330®
Bi-Level® ventilator and is intended for use by certified biomedical engineering technicians
or personnel with equivalent experience and training in servicing this type of equipment.
This section provides introductory information on the KnightStar 330 ventilator including:
• General safety information
• Instructions on how to use the manual
• A description of the ventilator, its accessories, and its controls and indicators
• Detailed specifications and required tools and test equipment used for service and repair

1.1 Safety considerations

Please take the time to familiarize yourself with the following caveats as they cover safety
considerations, special handling requirements, and regulations that govern the use of the
KnightStar 330 ventilator.
• To ensure proper servicing and avoid the possibility of physical injury, only qualified
personnel (minimum requirement Certification for Biomedical Equipment Technician or
equivalent) should attempt to service or make authorized modifications to the ventilator.
The user of this product shall have sole responsibility for any ventilator malfunction
due to operation or maintenance performed by anyone not trained by Puritan Bennett
staff.
• To avoid an electrical shock hazard while servicing the ventilator, be sure to remove all
power to the ventilator by turning off the ventilator power switch and disconnecting the
power source.
• To avoid a fire hazard, keep matches, lighted cigarettes, and all other sources of ignition
(e.g., flammable anesthetics and/or heaters) away from the KnightStar 330 and oxygen
hoses.
Do not use oxygen hoses that are worn, frayed, or contaminated by combustible materials
such as grease or oils. (Textiles, oils, and other combustibles are easily ignited and burn
with great intensity in air enriched with oxygen.)
In case of fire or a burning smell, immediately disconnect the ventilator from the oxygen
supply and the power source.
• When handling any part of the KnightStar 330, always follow your hospital infection
control guidelines for handling infectious material.
Puritan Bennett recognizes that cleaning, sterilization, sanitation, and disinfection
practices vary widely among healthcare institutions. It is not possible for Puritan Bennett
to specify or require specific practices that will meet all needs, or to be responsible for the
effectiveness of cleaning, sterilization, and other practices carried out in the patient care
setting. Specific cleaning instructions for the KnightStar 330 are given in section 5.3 on
page 5-1.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-1

1 General information

Puritan Bennett recommends that users of its products that require cleaning and
sterilization/disinfection consider the Center for Disease Control (CDC) publication:
Guidelines for Prevention of Nosocomial Pneumonia available from the CDC Web site:
http://www.cdc.gov/publications.htm. Refer to Table 1-17 on page 1-27 for a list of
approved disinfectants and cleaning agents.
• Patients on ventilation equipment should be appropriately monitored by competent
medical personnel and suitable monitoring devices.
• For a thorough understanding of ventilator operations, be sure to thoroughly read this
manual and the KnightStar 330 Clinician’s Manual before operating the device. These
manuals provide service, repair, and technical information concerning the operation and
performance of the ventilator.
• Before patient use, be sure to check the equipment for proper operation.
• Do not use sharp objects to make selections on the keypad.
• Check the ventilator periodically as outlined in this manual; do not use if defective.
Immediately replace parts that are broken, missing, obviously worn, distorted, or
contaminated.
• Federal law (U.S.) restricts this device to sale by or on the order of a physician.

1.2 Electromagnetic susceptibility

The KnightStar 330 equipment has been tested and found to comply with the limits for
medical devices to IEC 60601-1-2:2001 (or EN 60601-1-2:2001 or Medical Device Directive
93/42/EEC). This testing shows that the device provides reasonable protection against
harmful interference in a typical medical installation (refer to Section 1.9.1 on page 1-9 for
details regarding installation environments). There is, however, no guarantee that
interference will not occur in a particular installation, such as in the presence of portable and
mobile RF communication devices. If this equipment does cause harmful interference to
other devices or is negatively affected by other devices, the user is encouraged to try to correct
the interference by one or more of the following measures:
• Re-orient or relocate the devices
• Increase the separation between the devices
• Connect the equipment to an outlet on a different circuit
• Contact the manufacturer or your local representative for help

WARNING: The KnightStar 330 should not be used adjacent to or stacked with
other equipment, except the humidifier specified in Section 1.7. If use
adjacent to other equipment is necessary, the KnightStar 330 should
be observed to verify normal operation in the configuration in which
it is used.

1.3 Customer assistance

For further assistance, or for questions regarding the applicability of the information in this
manual, contact Puritan Bennett Technical Support at 1.800.255.6774 (within the USA) or
your local Puritan Bennett representative (outside the USA).

1.4 How to use this manual

While this manual covers the ventilator configurations currently supported by Puritan
Bennett, some product upgrades may be available prior to a corresponding revision of this
manual. The current revision of this manual is available on the Internet at:
http://www.mallinckrodt.com/respiratory/resp/Serv_Supp/PBProductManuals.html

1-2 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
Puritan Bennett recommends that you become familiar with this manual and the
KnightStar 330 Clinician’s Manual before attempting to operate or service the ventilator. These
manuals provide service, repair, and technical information concerning the operation and
performance of the Puritan Bennett KnightStar 330 Bi-Level ventilator.

1.4.1 Definitions
This manual uses three special indicators to convey information of a specific nature.
They include:

WARNING—Indicates a condition that can endanger the

patient or the ventilator operator.

CAUTION—Indicates a condition that can damage the

equipment or other property.

NOTE—Indicates points of particular interest that make

operation of the ventilator more efficient or convenient.

1.4.2 Using the manual to troubleshoot the KnightStar 330

NOTES:
• At a minimum, the repair technician should be a Certified
Biomedical Equipment Technician (CBET) or possess equivalent
experience and training before performing any of the service
instructions described in this manual.
• Due to specific design interactions between the main PCBA, blower,
and pitot tube, these parts must be replaced together using
P/N Y-500020-00 (Kit, Service Calibration, KS330).

1 Refer to Chapter 4 of this manual to diagnose the problem. Using the troubleshooting
guides in this chapter, determine if the problem can be corrected without returning the
device to a factory service center.
2 Use Table 1-19 to identify and order the required parts.
3 Follow the instructions in Chapter 5 to disassemble, repair, and reassemble the
KnightStar 330.
4 Perform the performance verification tests described in Chapter 3 and document the
results using the checklist provided.

1.5 General product description

The Puritan Bennett KnightStar 330 is a continuous, bi-level ventilator that provides
noninvasive ventilation for the treatment of respiratory insufficiency and obstructive sleep
apnea that may occur in the home. It is also indicated for the treatment of respiratory failure
in institutional environments. It is intended to assist the ventilation of spontaneously
breathing patients who are over 30 kg (66 lb) in weight.
The KnightStar 330 is a microprocessor-controlled pressure generator capable of monitoring
the air flow and controlling the pressure delivered to the patient. The following are some of
its operating features:

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-3

1 General information

• Provides three breathing modes, including Continuous Positive Airway Pressure (CPAP),
Inspiratory/Expiratory Positive Airway Pressure (I/E PAP), and Assist Control (A/C).
• Monitors pressure, tidal volume, respiratory rate, air leaks, peak flow, and I:E ratio.
• Provides precise respiratory support and patient comfort via adjustable inspiratory and
expiratory trigger sensitivity.
• Uses audible and visual indicators to alert users to power failure, system leaks, and other
conditions that could affect device performance.
• Allows a maximum pressure setting of 30 cmH2O, with a pressure limitation of 40 cmH2O
for a single-fault condition.
• Compensates for delivered pressure within specification for altitudes from 0 to 8,000 feet
(2438 meters) at 3 to 30 cmH2O, and compensates for leaks up to 60 liters per minute.

1.6 Configuration information

The KnightStar 330 is available in six configurations—North American and five international
versions. The major differences between ventilators are listed below:
North American: The North American version has Mode and Settings control panel keys and
some displayed information identified in English, and includes English labels, software, and
manuals. The power cord provided fits a standard 115 V AC outlet. Alarm volume may be set
from 0 (off) to 3 (maximum).
All other versions: All versions of the KnightStar 330 other than North American have
control panel keys and displayed information identified using symbols. Labels, software and
manuals are provided in various language configurations. A power cord with the appropriate
plug end is provided according to the configuration ordered. Alarm volume may be set from
0 (off) to 3 (maximum), except for Japanese. The Japanese KnightStar 330 alarm volume may
be set from 1 (minimum) to 3 (maximum) and cannot be turned off.
Figure 1-2 on page 1-16 shows the KnightStar 330 control panel.

1.7 Accessories
The following accessories are either required or can be used with the KnightStar 330. See
Table 1-1 for ordering information.
Calibration Shell: The calibration shell is required for Performance Verification testing on
the KnightStar 330.
Breathing circuit: Puritan Bennett recommends using the KnightStar 330 with 1.8 m (6 ft) or
2.4 m (8 ft) tubing and approved interfaces.
Oxygen Adapter: An optional O2 adapter may be connected to the KnightStar 330 outlet filter
to enable the use of supplemental oxygen. Refer to the KnightStar 330 Clinician’s Manual for
more information.
Humidification device: The KnightStar 330 supports the use of an optional Fisher & Paykel
HC100 Humidifier, or equivalent.
External Battery: The KnightStar 330 may be powered by an external battery. A 32 ampere-
hour battery and a 7 ampere-hour battery are available. Separate cables are required to
connect the KnightStar 330 to an external battery or to a vehicle cigarette lighter outlet.
Other accessories: A carrying case and rolling stand are also available for the KnightStar 330.

1-4 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
Table 1-1 lists the ordering information for KnightStar 330 accessories.

Table 1-1: KnightStar 330 accessories

Description Part number

Calibration Shell S-231702-00B

KnightStar 330 Patient tube, 6 ft Y-261000-27

KnightStar 330 Patient tube, 8 ft Y-261000-30

Oxygen Adapter Y-616155-03B

Passover humidifier kit (includes 13 in. hose, base, Y-102938-00

and reservoir)

Battery Kit, 32 Ampere-hour, Domestic (includes Y-CGVPD

battery, case, 115 V AC charger, charger cable)

Battery Kit, 32 Ampere-hour, European (includes Y-CGVPE

battery, case, 220 V AC charger, charger cable)

Battery Kit, 7 Ampere-hour (includes battery, case, Y-CGVP7120

universal charger, charger cable)

Cable, battery adapter Y-102914-00

Cable, cigarette lighter adapter Y-102913-00

Carrying Case, KnightStar 330 Y-213531-01

Rolling Stand, KnightStar 330 902284

1.8 Specifications
Table 1-2 lists the technical specifications of the KnightStar 330 ventilator.

Table 1-2: Ventilator specifications

Physical characteristics

Weight 1.21 kg (2.7 lb)

Dimensions 9.52 cm x 20.95 cm x 14.27 cm (3.75 in x 8.25 in x 5.62 in)

Air Outlet Port Standard 22-mm conical male

Connector

Device Airway 65 mL
Volume

Breathing Circuit 695 mL (1.8 m/6 ft)

Volume 927 mL (2.4 m/8 ft)

Environmental specifications

Temperature and Operating: 5 to 40 °C (41 to 104 °F) at 15 to 95% relative humidity, noncondensing
Humidity Storage: -40 to 70 °C (-40 to 158 °F) at 10 to 95% relative humidity, noncondensing

Altitude Operating: 0 to 2438 m (0 to 8,000 ft)

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-5

1 General information

Table 1-2: Ventilator specifications (continued)

Performance specifications

Working Pressure 3 to 30 cmH2O (1 cmH2O = 0.98 hPa)

Pressure Limit 40 cmH2O

Static Flow Pressure For flow rates up to 60 L/min:

Regulation CPAP ± 0.5 cmH2O for settings from 4 to 20 cmH2O
Bi-level ± 1.0 cmH2O for settings from 4 to 30 cmH2O

Noise ≤ 30 dBA for IPAP/EPAP = 10 cmH2O (measured 1 m in front of device)

Electrical specifications

Rated Mains/AC 100 – 240 V AC nominal (85 – 264 V AC operating range)

Input Voltage

Rated Input 50 – 60 Hz
Frequency

Rated Input Power 140 W

Displayed Patient Parameter Accuracy

Tidal Volume (Vt) ± 20 mL +20% of reading (between 50 mL and 2000 mL)

Peak Flow (V) ± 5 LPM +20% of reading (between 1 and 100 LPM)

Leak (L) ± 5 LPM +20% of reading (between 1 and 100 LPM)

Respiratory Rate ± 1 BPM (between 1 and 50 BPM)

I:E Ratio ± 15% of reading (between 1:1 and 1:9.9)

Pressure ± 1 cmH2O + 10% of reading (3 to 35 cmH2O)

Circuit Resistance

Inspiratory 0.2 cmH2O at 30 L/min

0.9 cmH2O at 60 L/min

Expiratory 4.1 cmH2O at 30 L/min

5.0 cmH2O at 60 L/min

External Battery Specifications

Rated Input Voltage 12 V DC

Rated Input Current 6.0 A

Rated Input Power 140 W

Operating Time 32 Ampere-hour: approximately 8 hours

7 Ampere-hour: approximately 3 hours

NOTE: Actual usage times depend upon patient’s prescription settings.

1-6 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
Table 1-2: Ventilator specifications (continued)

Outlet Filter Specifications

Air Safety (L-006197-000) or equivalent

Filter type mechanical, pleated HEPA

Flow resistance Less than 2 cm H2O at 60 L/min

Less than 3 cm H2O at 100 L/min

Filtration efficiency microbes ≥ 0.027 µm at 99.99999 %

Communication Port Specifications

Communication RS-232 (serial) port (Figure 1-1). A 9-pin female connector provides for RS-232 serial
capabilities communications, I/E PAP digital triggering, and calibration EEPROM programming. The RS-232
function operates at signal levels of at least 3 V into a standard load at a data rate of 9.6 kbps and
19.2 kbps. Pin 9 is used for calibration EEPROM programming at the manufacturing and service
sites, and during normal bi-level operation, supplies a 0 or 5 V signal indicating a respective
exhalation or inhalation trigger. Applying 24 ± 1 V to pin 9 enables the write function of the
calibration EEPROM (U3). Any voltage less than 15 V will not enable the EEPROM write function. The
calibration EEPROM contains calibration constants including those for flow and pressure control.
1 2 3 4 5

6 7 8 9

Figure 1-1. KnightStar 330 RS-232 serial port pinout

NOTES:
• The RS-232 connector on devices manufactured prior to the year 2004 is
rotated 180o from the configuration shown above.
• If you would like to use the KnightStar 330 in a special application requiring
serial communications, such as the Service Application Software, contact
Puritan Bennett Technical Support at 1.800.255.6774 or your local Puritan
Bennett representative.

Pin Signal

1 Not connected
2 Transmit data (TxD) to PC
3 Receive data (RxD) from PC
4 Not connected
5 Ground (GND)
6 Not connected
7 Not connected
8 Not connected
9 Dual use I/E PAP trigger-out and program-
enable input

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-7

1 General information

1.9 Compliance and approvals

The KnightStar 330 was developed in accordance with pertinent FDA guidances and North
American and ISO international standards (Table 1-3). The manufacturing facility for this
product is ISO 13485 certified.
The ventilator’s IEC 60601-1/EN 60601-1 classification is Protection Class II, Type BF,
externally powered, continuous operation, IPX1 drip-proof equipment, not suitable for use in
the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide.

Table 1-3: Compliance with standards

Standard Type Standard Number Description

Quality system EN ISO 13485:2000 Quality Systems – Medical Devices –

Particular Requirements for the application
of EN ISO 9001:1994

FDA Ventilator Guidance FDA Reviewer Guidance for Ventilators,

Draft (July 1995)
FDA Guidance FDA Medical Electrical FDA Reviewer Guidance for Pre-market
Safety Guidance Notification Submissions, November 1993
draft, Anesthesiology and Respiratory
Devices Branch

Safety, USA UL 2601-1 Medical Electrical Equipment, General

Requirements for Safety, (2nd Edition)

Safety, Canada CAN/CSA C22.2 No. Safety of Medical Electrical Equipment,

601.1- M90 General Requirements (Supplement
1:1994), (A2:1998)

EN 60601-1 (compliant Medical Electrical Equipment, Part 1:

with all applicable General Requirements for Safety, 1st
collateral standards and Edition, 1988. (A1:1993), (A2:1995)
particular requirements)

EN 60601-1-1 Collateral Standard: Safety Requirements

for Medical Electrical Systems, 2nd Edition,
2001
Safety, Europe & EN 60601-1-2 (compliant Medical Electrical Equipment, Collateral
International with all applicable tests) Standard: EMC – Requirements and Test,
2nd Edition, 2001

JIST-1001-1 Safety Requirements for Medical Electrical

Equipment in Japan

CISPR 11 EMC Disturbance Characteristics – Limits

and Methods of Measurement, Industrial
Scientific and Medical (ISM) RF Equipment,
Edition 3.1, 1999-08

EN 475 Electrically generated alarm signals

This device complies with the requirements of Medical Device Directive 93/42/EEC
concerning medical devices.

1-8 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
1.9.1 EN 60601-1-2:2001 Manufacturer’s Declaration
This section contains the manufacturer’s declaration for the KnightStar 330’s electromagnetic
emissions, electromagnetic immunity, recommended separation distances between portable
and mobile RF communications equipment and the device, and a list of compliant cables and
accessories.

Table 1-4: Electromagnetic emissions

The KnightStar 330 is intended for use in the electromagnetic environment specified below. The customer or user of the
KnightStar 330 should assure that it is used in such an environment.

Emissions Test Compliance Electromagnetic environment – guidance

RF emissions Group 1 The KnightStar 330 uses RF energy only for its
CISPR 11 internal function. Therefore, its RF emissions are
very low and are not likely to cause any
interference in nearby electronic equipment.

RF emissions Class B The KnightStar 330 is suitable for use in all

CISPR 11 establishments, including domestic establishments
and those directly connected to the public low-
Harmonic emissions Class D voltage power supply network that supplies
IEC 61000-3-2 buildings used for domestic purposes.

Voltage fluctuations/ Complies

flicker emissions
IEC 61000-3-3

Table 1-5: Electromagnetic immunity

The KnightStar 330 is intended for use in the electromagnetic environment specified below. The customer or the user of the
KnightStar 330 should assure that it is used in such an environment.

Electromagnetic environment –
Immunity Test IEC 60601 test level Compliance level
guidance

Electrostatic discharge ± 6 kV contact ± 6 kV contact Floors should be wood, concrete, or

(ESD) ± 8 kV air ± 8 kV air ceramic tile. If floors are covered with
IEC 61000-4-2 synthetic material, the relative humidity
should be at least 30%.

Electrical fast ± 1 kV for power supply ± 1 kV for power supply Mains power quality should be that of a
transient/burst lines lines typical commercial or hospital
IEC 61000-4-4 ± 1 kV for input/output ± 1 kV for input/output environment.
lines lines

Surge ± 1 kV differential ± 1 kV differential mode Mains power quality should be that of a

IEC 61000-4-5 mode ± 1 kV common mode typical commercial or hospital
± 1 kV common mode environment.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-9

1 General information

Table 1-5: Electromagnetic immunity (continued)

Electromagnetic environment –
Immunity Test IEC 60601 test level Compliance level
guidance

Voltage dips, short < 5% UT < 5% UT Mains power quality should be that of a
interruptions and (> 95% dip in UT for (> 95% dip in UT for typical commercial or hospital
voltage variations on 0.5 cycle) 0.5 cycle) environment. If the user of the
power supply input KnightStar 330 requires continued
lines operation during power mains
40% UT 40% UT
IEC 61000-4-11 interruptions, it is recommended that the
(60% dip in UT for (60% dip in UT for KnightStar 330 be powered from an
5 cycles) 5 cycles) uninterruptible power supply or a
battery.
70% UT 70% UT
(30% dip in UT for (30% dip in UT for
25 cycles) 25 cycles)

< 5% UT < 5% UT
(> 95% dip in UT for (> 95% dip in UT for
5 s) 5 s)

Power frequency 3 A/m 3 A/m Power frequency magnetic fields should

(50/60 Hz) be at levels characteristic of a typical
magnetic field location in a typical commercial or
IEC 61000-4-8 hospital environment.

NOTE: UT is the AC mains voltage prior to application of the test level.

1-10 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
Table 1-6: Electromagnetic immunity – conducted and radiated RF

The KnightStar 330 is intended for use in the electromagnetic environment specified below. The customer or the user of the
KnightStar 330 should assure that it is used in such an environment.

Immunity test IEC 60601 test level Compliance level Electromagnetic environment – guidance

Portable and mobile RF communications

equipment should be used no closer to any
part of the KnightStar 330, including cables,
than the recommended separation distance
calculated from the equation applicable to the
frequency of the transmitter.

Recommended separation distance

d = 1.2 P

Conducted RF 3 Vrms 3V
IEC 61000-4-6 150 kHz to 80 MHz d = 1.2 P 80 MHz to 800 MHz

Radiated RF 3 V/m 3 V/m

IEC 61000-4-3 80 MHz to 2.5 GHz d = 2.3 P 800 MHz to 2.5 GHz

where P is the maximum output power rating

of the transmitter in watts (W) according to
the transmitter manufacturer and d is the
recommended separation distance in meters
(m).

Field strengths from fixed RF transmitters as

determined by an electromagnetic site
surveya, should be less than the compliance
level in each frequency rangeb.

Interference may occur in the vicinity of

equipment marked with the following symbol:

NOTES:
• At 80 MHz and 800 MHz, the higher frequency range applies.
• These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects, and people.

a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio
broadcast and TV broadcast cannot be predicted theoretically with accuracy. To asses the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in the location in which the KnightStar 330 is used exceeds the applicable RF
compliance level above, the KnightStar 330 should be observed to verify normal operation. If abnormal performance is observed, additional measures may be
necessary, such as reorienting or relocating the KnightStar 330.
b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-11

1 General information

Table 1-7: Recommended separation distances

Recommended separation distances between portable and mobile

RF communications equipment and the KnightStar 330

The KnightStar 330 is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled.
The customer or the user of the KnightStar 330 can help prevent electromagnetic interference by maintaining a minimum
distance between portable and mobile RF communications equipment (transmitters) and the KnightStar 330 as
recommended below, according to the maximum output power of the communications equipment.

Separation distance according to frequency of transmitter (m)

150 kHz to 80 MHz to 800 MHz to

Rated maximum output power of transmitter (W) 80 MHz 800 MHz 2.5 GHz

d = 1.2 P d = 1.2 P d = 2.3 P

0.01 0.12 0.12 0.23

0.1 0.38 0.38 0.73

1 1.2 1.2 2.3

10 3.8 3.8 7.3

100 12 12 23
For transmitters rated at maximum output power not listed above, the recommended separation distance d in meters (m) can be estimated using the equation
applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter
manufacturer.

NOTES:
• At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
• These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects, and people.

Table 1-8: Compliant cables and accessories

The listed cables and accessories comply with the following standards:
• RF emissions, CISPR 11 Group 1, Class B
• EN 60601-1-2:2001
WARNING: The use of accessories and cables other than those specified, with the
exception of parts sold by Puritan Bennett as replacements for internal components,
may result in increased emissions or decreased immunity of the KnightStar 330.

Cable or accessory Maximum length

Cable, battery adapter, Y-102914-00 74 in (188 cm)

Cable, cigarette lighter adapter, Y-102913-00 74 in (188 cm)

KnightStar 330 Service Communications 71 in (183 cm)

Cable, Y-103086-00A

KnightStar 330 Power cord, NEMA 1-15, 80 in (203 cm)

Y-500012-00

KnightStar 330 Power cord, CEE 7/16, 80 in (203 cm)

Y-500013-00

KnightStar 330 Power cord, UK, Y-500014-00 80 in (203 cm)

1-12 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
1.10 Breathing modes and settings
The KnightStar 330 offers three breathing modes: CPAP, I/E PAP, and A/C. Each breathing
mode enables a different set of system settings. Table 1-9 lists the modes and the adjustable
settings within each mode. Table 1-10 describes each setting, its adjustable range, and how
the setting can be accessed.

Table 1-9: Adjustable settings in each breathing mode

CPAP I/E PAP A/C

CPAP IPAP IPAP

Alarm volume EPAP EPAP

Leak alarm Inspiratory sensitivity Respiratory rate and backup

respiratory setting (f)

Delay time Expiratory sensitivity I:E ratio

Ramp duration Rise time Inspiratory sensitivity

Ramp start pressure Alarm volume Expiratory sensitivity

Mask leak Leak alarm Rise time

Low pressure alarm Alarm volume

High pressure alarm Leak alarm

Delay time Low pressure alarm

Ramp duration High pressure alarm

Ramp start pressure Delay time

Mask leak Ramp duration

Ramp start pressure

Mask leak

Table 1-10: KnightStar 330 settings, ranges, and accessibility

Setting Description Range Accessibility

CPAP Level of CPAP pressure 3–20 cmH2O (increments of Top panel, RS-232
1 cmH2O)

IPAP Pressure during inspiration 3–30 cmH2O (increments of Top panel, RS-232
1 cmH2O)

EPAP Pressure during expiration 3–20 cmH2O (increments of Top panel, RS-232
1 cmH2O)

Backup Rate of machine-initiated 3–30 bpm (increments of Top panel, RS-232

respiratory rate breaths 1 bpm)

I:E ratio Ratio of inhalation time to 1:1.0 to 1:4.0 (increments of Top panel, RS-232
exhalation times for backup 0.5)
breath rate

Inspiratory Sensitivity at which device 1–5 (1 most sensitive; 5 least Top panel, RS-232
sensitivity switches from EPAP to IPAP sensitive)

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-13

1 General information

Table 1-10: KnightStar 330 settings, ranges, and accessibility (continued)

Setting Description Range Accessibility

Expiratory Sensitivity at which device 1–5 (1 most sensitive; 5 least Top panel, RS-232
sensitivity switches from IPAP to EPAP sensitive)

Rise-time Rate of pressure increase 1–5 (1 is the fastest setting; Top panel, RS-232
5 is the slowest)

Alarm volume Sets the loudness of the 0–3 (0=Off, 3=loudest) Top panel, RS-232
alarm.
Japanese configuration only:
NOTE: The alarm 1–3 (1=lowest volume,
volume cannot be 3=highest volume)
turned off on
Japanese versions
of the
KnightStar 330.

Leak alarm Rate of air leaking at which 50–100 liters per minute Top panel, RS-232
alarm sounds (increments of 10 L/min);
0=Off

Low pressure Pressure below the prescribed 1 cmH2O below the IPAP Top panel, RS-232
alarm IPAP setting at which an setting to 1 cmH2O above
alarm will sound EPAP (in increments of
1 cmH2O); 0 = Off.

High pressure Pressure above the prescribed 1 cmH2O above the IPAP Top panel, RS-232
alarm IPAP setting at which an setting to 35 cmH2O (in
alarm will sound increments of 1 cmH2O);
0 = Off.

Delay time Time delay before device 0–30 minutes (in increments Top panel, RS-232
automatically starts of 5 minutes)

Ramp duration Time from device start to 0–30 minutes (increments of Top panel, RS-232
prescribed operating pressure 5 minutes)

Ramp start Pressure at which the device 3–20 cmH2O (increments of Top panel, RS-232
Pressure starts ramp sequence 1 cmH2O)

Interface Patient interface exhalation 1–6 (1 is the lowest leak Top panel, RS-232
(Mask) leak/ port leak rate value, and 6 is the highest)
type

Patient ID Unique patient identifier 12 digits RS-232

Internal Clock Clock used by device 24-hour clock RS-232

NOTE: For information on using the RS-232 port, contact Puritan Bennett
Technical Support at 1.800.255.6774 or your local Puritan Bennett
representative.

1-14 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
1.11 Initial factory settings
The KnightStar 330 initial factory settings are listed in Table 1-11.

Table 1-11: Initial factory settings

Setting Value

MODE A/C

IPAP 5 cm H2O (same setting for CPAP)

EPAP 3 cm H2O

Respiratory rate 10

I:E ratio 1:2.0

I Sensitivity 3

E Sensitivity 3

Rise time 3

Alarm volume 3

Leak alarm 100 L/min

Low pressure alarm 4 cmH2O

High pressure alarm 6 cmH2O

Delay time 0

Ramp duration 0

Ramp start pressure 3 cm H2O

Mask leak 2

Over-pressure alarm 40 cmH2O (not adjustable)

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-15

1 General information

1.12 Controls, indicators, and symbols

Refer to Figure 1-2 through Figure 1-5 and Table 1-12 through Table 1-15 for ventilator
controls, indicators, and symbols.

PURITAN BENNETT
TM

Bi-Level âVentilator

1 10

1
2 2
3

4
5

6 9
8
7

PURITAN BENNETT
TM

Bi-Level âVentilator

1 10

2 Mode Set

3 Delay Alarm
Ramp Silence
4
5

6 9
8
7

Figure 1-2. KnightStar 330 Control Panel (International version shown at top,
North American version shown above)

1-16 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
Table 1-12: KnightStar 330 control panel keys and indicators

Index
Labeling Function
(Figure 1-2)

1 Access Mode Indicator

Indicates the KnightStar 330 control panel is in Patient access mode
(locked). In Patient access mode, the patient can change only the
delay time, ramp duration, and start pressure settings.
Indicates the KnightStar 330 control panel is in Clinician access
mode (unlocked). When in Clinician access mode, the clinician
may change any ventilator settings.

NOTE: To change the access mode, press and hold the Mode
and Up Arrow keys simultaneously for approximately
2 seconds.

2 Mode key
1
Pressing the Mode key repeatedly allows you to scroll through CPAP, I/E, and
2
3 A/C modes. Press the Mode key to leave Settings mode when finished
adjusting settings.
International The Mode key does not function when the KnightStar 330 control panel is
locked.
or

Mode

North American

3 Settings key
Press the Settings key repeatedly to scroll through available parameters for
each breathing mode. When the KnightStar 330 control panel is locked, the
Settings key can only be used to change the delay time, ramp duration, and
ramp start pressure.
International version
or

Set

North American version

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-17

1 General information

Table 1-12: KnightStar 330 control panel keys and indicators (continued)

Index
Labeling Function
(Figure 1-2)

4 Down Arrow & Delay/Ramp key

Use the Down Arrow key to decrease a selected setting value in Settings
mode. If not in Settings mode, use this key to start or stop the Delay/Ramp
function.

International version
or

Delay
Ramp
North American version

5 Up Arrow & Alarm Silence key

Use the Up Arrow key to increase a selected setting value in Settings mode. If
not in Settings mode, use this key to mute an active alarm for one minute.

NOTE: In A/C or I/E mode, when the main display screen is

shown, pressing this key displays V and I:E ratio if there are no
active alarms.
International version
or

Alarm
Silence
North American version

6 On/Off key
Turn the KnightStar 330 system on with a quick press and release action. To
turn the device off, press and hold the On/Off key for 3 seconds. The
KnightStar 330 retains in memory the prescription settings last entered.

7 Green LED When illuminated, indicates the presence of power, either from Mains/AC or
battery (DC).

8 Yellow LED When steadily illuminated and accompanied by the f symbol displayed in
the lower left corner of the LCD panel, indicates a LOW PRIORITY alarm
condition.
When flashing, indicates a MEDIUM PRIORITY alarm condition accompanied
by an audible alarm signal (3 beeps at intervals of approximately
25 seconds).
Refer to Chapter 4 Troubleshooting for causes and corrections for alarm
conditions.

1-18 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
Table 1-12: KnightStar 330 control panel keys and indicators (continued)

Index
Labeling Function
(Figure 1-2)

9 Red LED When flashing, indicates a HIGH PRIORITY alarm condition accompanied by
an audible alarm signal (a series of 3 beeps, then 5 beeps, then 2 beeps at
intervals of approximately 6 seconds). Refer to Chapter 4 Troubleshooting for
causes and corrections for alarm conditions.

10 Liquid Crystal Display The LCD provides an easy-to-read format for mode, settings, and patient
(LCD) data. A backlight illuminates the display when the Mode, Settings, or Up
arrow key is pressed. The display will remain illuminated for approximately
60 seconds after the last key is pressed.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-19

1 General information

1
back.eps
2

3
1

Figure 1-3. KnightStar 330 rear view

Table 1-13: KnightStar 330 rear view

Index
Labeling Function
(Figure 1-3)

1 Mains/AC power electrical input connector

The KnightStar 330 operates on 100 V to 240 V AC at 50 or 60 Hz.

1-20 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
Table 1-13: KnightStar 330 rear view (continued)

Index
Labeling Function
(Figure 1-3)

2 RS-232 (serial) port

The KnightStar 330 is capable of serial communications with other devices
such as a personal computer (PC). Contact your Puritan Bennett
representative for more information.

NOTE: PCs used with the KnightStar 330 must meet regulatory
standards for Safety of Information Technology Equipment (i.e.
UL 60950 or EN 60950). Available from many sources, these
standards specify requirements intended to reduce risks of fire,
electrical shock, and injury to the operator or service person
who comes into contact with the equipment.

3 External battery connector

Used for connecting an optional external 12 V DC battery, or for use with a
12 V vehicle cigarette lighter adapter when Mains/AC power is not available.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-21

1 General information

7
3
6
8-00197

4 5

Figure 1-4. KnightStar 330 front and side view

Table 1-14: KnightStar 330 front and side view

Index
Labeling Function
(Figure 1-4)

1 Troubleshooting label Contains information on how to respond to some alarms.

2 Refer to Clinician’s or User’s manuals for information on using the

ventilator with oxygen.
International version

See Operator’s
Manual for use with
oxygen

North American version

3 N/A Patient pressure connector

4 Air outlet connector

5 N/A Alarm speaker

6 Notifies user regarding increased outlet gas flow temperature.

International version

Note
The patient outlet gas flow can be as much as
7˚ F (4˚C) degrees warmer than room temperature.

North American version

7 Warning label Warns user that the device can become hot to the touch.

1-22 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1

7
8
6
9
5
10

1 2 3 4

Figure 1-5. KnightStar 330 bottom panel (International version shown)

Table 1-15: Symbols found on the KnightStar 330 bottom panel

Item Labeling Description

1 Class II equipment
(Per IEC 60601-1: Equipment in which protection against electric shock
does not rely on BASIC INSULATION only, but in which additional safety
precautions such as DOUBLE INSULATION or REINFORCED INSULATION
are provided, there being no provision for protective earthing or reliance
upon installation conditions.)

2 Type BF equipment

3 Drip proof

4 Attention! Consult accompanying documents

5 Direct current (battery power)

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-23

1 General information

Table 1-15: Symbols found on the KnightStar 330 bottom panel (continued)

Item Labeling Description

6 This device complies with the requirements of Medical Device Directive

93/42/EEC concerning medical devices.

7 Alternating current (Mains/AC power from wall outlet)

8 Authorized to bear the CSA certification mark, signifying the product has
been evaluated to the applicable CSA standards for use in the US and
Canada.
UL2601-1
CAN/CSA C22.2 No. 601.1- M90

9 SN: Serial Number

10 REF: Model Number

1-24 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
1.13 Onscreen symbols and abbreviations
Table 1-16 lists the symbols that appear on the KnightStar 330 display during operation.

Table 1-16: Display symbols

Symbol
Symbol (Int’l) Description (North
America)

START-UP DISPLAY SYMBOLS

Total hours of operation ON TIME

Total compliance time (usage in hours) USAGE

SN Serial number SN

Patient identification number (12 digits) ID

MODES

A/C Assist control mode A/C

CPAP Continuous Positive Airway Pressure mode and pressure setting CPAP

I/E Inspiratory/Expiratory PAP mode I/E

MEASURED PARAMETERS

f Respiratory rate f

P Current pressure P

Vt Tidal Volume Vt

L Leak rate L

V Peak inhalation flow V

I:E Ratio of inspiration time to expiration time I:E

SETTINGS

IPAP Inspiratory pressure IPAP

EPAP Expiratory pressure EPAP

f Backup respiration rate (in A/C mode) BACKUP f

ISENS Inspiratory sensitivity ISENS

ESENS Expiratory sensitivity ESENS

I:E I:E ratio (A/C mode only) I:E

Rise time setting RISE

Alarm volume level VOL

L Leak alarm setting LEAK
P Low pressure alarm setting LO P
P High pressure alarm setting HI P

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-25

1 General information

Table 1-16: Display symbols (continued)

Symbol
Symbol (Int’l) Description (North
America)

Delay time DELAY

Ramp duration RAMP

P Ramp start pressure STRT P

L Interface (mask) leak/type (1-6) MASK L

ALARMS

P High pressure alarm condition P

P Low pressure alarm condition P
L Leak alarm condition L
f Backup respiratory rate active (apnea) f
## Malfunction (one or two digit error code, ##, denotes alarm type) ##
STATUS

Ramp delay active

Patient access mode

Clinician access mode

Alarm is silenced

1.14 Ventilator serial numbers and software version

The KnightStar 330 serial number and software version is displayed during the Power On Self
Test (POST) that runs immediately after turning the ventilator on. The model number and
serial number are also displayed on the bottom panel of the ventilator (Figure 1-5).

1.15 Tools, equipment, and service materials

The tools, equipment, and service materials listed in Table 1-17 are used to service the
KnightStar 330.

Table 1-17: Tools, equipment, and service materials

Manufacturer/model or
Description Where used
Puritan Bennett part number

Calibration shell S-231702-00B Performance verification

6 ft. breathing circuit with pressure Y-261000-27 Performance verification

feedback

Calibrated manometer Local supplier Performance verification

0 to 50 cmH2O range, minimum
0.5 cmH2O resolution, or equivalent

60 cc syringe Local supplier Performance verification

1-26 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
Table 1-17: Tools, equipment, and service materials (continued)

Manufacturer/model or
Description Where used
Puritan Bennett part number

Outlet filter L-006197-000 (Air Safety) Performance verification

NOTE: Replace the outlet

filter at least once every
2 months.

KnightStar 330 Service Y-103086-00A Troubleshooting

Communications Cable

24 V power supply Local supplier Troubleshooting

Static-dissipative field service kit 4-018149-00 General repair

[includes wrist strap, static dissipative
mat, and earth (ground) cord]

Anti-static adhesive tape Local supplier General repair

Disinfectant/cleaner The following solutions are acceptable General cleaning

for disinfecting/cleaning the
KnightStar 330:
• Mild detergent and water solution
• Isopropyl alcohol (70% solution)
• Bleach (10% solution)
• Glutaraldehyde (e.g. Cidex, 2.4%
solution)

Paper towels or soft cloths Local supplier General cleaning

Tool kit, including the following: Local supplier General repair

• Screwdriver, #1 Phillips
• Screwdriver, #2 Phillips
• Torx® T20 driver
• Torque driver, #1 Phillips set to
5 ± 0.5 in-lb
• Torque driver, Torx® T20 bit set to
15 ± 0.5 in-lb

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-27

1 General information

1.16 Periodic maintenance

CAUTION: To ensure proper operation, perform periodic maintenance and

replace components at recommended intervals, as indicated in
Table 1-18.

The KnightStar 330 and associated test equipment require very little maintenance. Table 1-18
lists the periodic maintenance activities required for the KnightStar 330.

Table 1-18: Schedule of periodic maintenance

Frequency Part Maintenance

As Needed Outer surfaces of the ventilator Clean surfaces with cloth dampened with
warm soapy water or disinfectant described
in Table 1-17. Wipe dry. Do not let liquid drip
into any openings in the device.

Weekly Air inlet filter (see Table 1-19 for ordering Inspect filter. Replace if damaged.
information) Use warm, soapy, sterile or distilled water to
wash the filter. Rinse thoroughly with sterile
or distilled water, and let air dry.

When used in the Outlet filter Replace. See Table 1-19 for ordering
KnightStar 330 test setup, information.
Every 2 months.
When used for therapy, as
needed, and after every
patient. Frequency of
replacement can vary,
depending on usage and
environmental conditions.

Every 24 months Blower/motor assembly, main PCBA, pitot Replace using P/N Y-500020-00 (Kit, Service
tube Calibration, KS330). Instructions are included
in kit. See Table 1-19.

1.17 Spare parts

The KnightStar 330 spare parts and their order numbers are listed in Table 1-19. Where
applicable, item numbers from the assembly drawing in Figure 5-2 on page 5-3 are shown for
reference. Parts may be ordered by calling Puritan Bennett at 1.800.635.5267.

Table 1-19: Spare parts list

Assembly
Drawing Item Description Order No.
No.

1 Base, enclosure Y-101618-00A

5 Foam, case Y-101924-00A

6 Suspension muffler, blower Y-101784-00A

9 Dampener Y-102842-00A

10 Wire patch Y-102910-00A

11 Chassis Y-101616-00A

1-28 10011800 Rev. A (6/06) KnightStar 330 Service Manual

General information 1
Table 1-19: Spare parts list (continued)

Assembly
Drawing Item Description Order No.
No.

27-28 Cover, enclosure with membrane switch Y-103027-00A

(International)

28 Switch, membrane (International) Y-101614-00A

Switch, membrane (North America) Y-103115-00A

30 Screws, 4-20 x 0.375, PH, Pan head S-815371-00A

17 Filter, air inlet Y-101922-00A

26 LCD display, 16 x 24 Y-102328-00A

25 Insulator, LCD Y-102837-00A

15 Screw, Torx, hilo 2.2 Y-103095-000

16 Baffle Y-102090-00A

19 Assembly, cooling fan Y-103026-00

18 Adhesive foam, fan base Y-102499-00A

20 Assembly, PCB, Alarm board 066035

34 Shield, alarm Y-102973-00A

N/A Kit, Service Calibration, KS330 Y-500020-00

N/A Outlet filter L-006197-000

N/A KnightStar 330 Power cord, NEMA 1-15 Y-500012-00

N/A KnightStar 330 Power cord, CEE 7/16 Y-500013-00

N/A KnightStar 330 Power cord, UK Y-500014-00

N/A Label, Temperature warning, North America 10010873

N/A Label, Temperature warning, International 10010874

N/A Label, oxygen warning, North America 10010877

N/A Label, oxygen warning, International 10010876

N/A Label, troubleshooting, North America 10010879

N/A Label, troubleshooting, International 10010936

1.18 Service philosophy

Field service of the ventilator is limited to the service activities described in this manual.
Ventilators requiring replacement of the main PCBA, blower, and/or pitot tube should be
repaired using P/N Y-500020-00 (Kit, Service Calibration, KS330), which contains additional
instructions. For field service, technical support, or technical information regarding the use
of the serial communication functions, call Puritan Bennett Technical Support at
1.800.255.6774 (within the USA) or contact your Puritan Bennett representative (outside the
USA).

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 1-29

1 General information

This page intentionally blank.

1-30 10011800 Rev. A (6/06) KnightStar 330 Service Manual

 SECTION
CHAPTER

Theory of operation 2 2
This section details the operational theory of the KnightStar 330 and contains the following
information:
• Description of ventilator components
• Overview of ventilator operation
• Description of breath delivery functions
• Description of breath detection functions
• Information for battery operation
• Description of safety features

2.1 Ventilator components

The following components make up the KnightStar 330 system:
• KnightStar 330 Bi-Level ventilator
• Breathing circuit with proximal pressure line
• Power cord
• Spare inlet air filter
• Outlet filter
• KnightStar 330 Clinician’s and User’s Manuals
Puritan Bennett recommends using the KnightStar 330 with either a 1.8 m (6 ft) or a 2.4 m
(8 ft) circuit and any of the following Puritan Bennett interfaces:
• Breeze™ Sleepgear with Dreamseal or Nasal Pillows
• ADAM™ Interface System
• SoftFit® Mask System and Ultra Nasal CPAP Mask
Figure 2-1 shows the KnightStar 330 and its components.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 2-1

2 Theory of operation

KnightStar 330 Bi-Level ventilator Breathing circuit with

proximal pressure line

Outlet filter
Power cord

or

KnightStar 330 documentation

Spare inlet air filter
Puritan
Bennett
KnightStar 330
Bi-level Ventilator

Figure 2-1. KnightStar 330 Ventilator System

2.2 Operational overview

The KnightStar 330 uses a microcontroller to control a 2-pole, 3-phase, high frequency blower.
The device can be operated using either AC or DC power per the specifications in Section 1.8.
Ventilator breathing modes and settings are selected using the keypad and LCD on the top
panel of the ventilator.

NOTE: If you would like to use the KnightStar 330 in a special application that
requires changing the settings via the RS-232 serial communications port
(e.g. Service Application Software), refer to the installation instructions
included in P/N Y-500020-00 (Kit, Service Calibration, KS330), or contact
Puritan Bennett Technical Support at 1.800.255.6774 or your local Puritan
Bennett representative for more information.

Once the settings are entered, the KnightStar 330 can be put into Patient Access mode,
preventing accidental or unauthorized changes to prescribed settings. In Patient Access
mode, the user may only change the delay period, ramp duration, and ramp start pressure.
A gross particulate filter provided at the air inlet filters the incoming air. A high efficiency
bacteria filter at the air outlet is provided to ensure optimal device performance. A breathing
circuit with proximal pressure tube provides air delivery to the patient and pressure feedback
to the device.

2-2 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Theory of operation 2
2.2.1 Operating modes
The KnightStar 330 operates in four distinct modes:
• Stand-by
• Power On
• Delay/Ramp
• Therapy
Stand-by
When the AC power cord (or battery cable, if running on DC power) is connected, the device
enters Stand-by mode and illuminates the green LED. Although the LCD remains blank, the
device performs a self-test to verify the integrity of the firmware, hardware, and stored data.
These tests include the following:
• Embedded ROM checksum test
• RAM read/write test
• Manufacturing EEPROM checksum test
• Real time clock valid date and time test
• Alarm board processor RAM read/write test
• Stuck switch test
The KnightStar 330 remains in Stand-by mode until the On/Off key is pressed to turn it on.
When the device is running, it may be returned to Stand-by mode by pressing and holding
the On/Off key for three seconds. The KnightStar 330 retains all settings in memory during
periods when it is turned off.

NOTE: The KnightStar 330 consumes battery power in Stand-by mode when
connected to an external battery. To conserve battery power, disconnect
the KnightStar 330 from the battery when not in use.

Power on
The device powers on by pressing the On/Off key, then displays the copyright notice,
company name, and firmware version. Each time the device is turned on, the device performs
the following internal tests:
• Valid settings test and critical parameter checksum
• Alarm/battery voltage test
• LED test
After these tests are performed, the KnightStar 330 transitions into Delay/Ramp mode (if
active) or Therapy mode.
Delay/Ramp
Upon completion of the power on sequence, the device begins the delay/ramp function if a
delay and/or ramp are set and the function is active, indicated by the symbol in the
display. The Delay/Ramp mode can be cancelled or restarted by pressing the Delay/Ramp key.
The delay/ramp feature allows the patient to fall asleep during the delay period prior to the
ventilator starting to deliver the prescribed pressures. The delay period can be set from 0 to
30 minutes. When the delay is activated, both inspiratory and expiratory pressures decrease
to the ramp start pressure. After the delay time has elapsed, pressure increases to the
prescription pressures during the set ramp duration period, after which the device starts
Therapy mode. If the delay period is set to zero minutes, the ventilator transitions

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 2-3

2 Theory of operation

immediately to the ramp sequence if a ramp duration is specified, or to Therapy mode if the
ramp duration is set to zero. The ramp duration may be adjusted at any time, even during the
ramp sequence, but the setting will not take effect (unless set to zero) until the ramp sequence
is cancelled and restarted. If the new setting is changed to zero, the ramp sequence cancels
and the device transitions immediately to the prescribed therapy parameters. If you press the
delay/ramp key with both delay period and ramp duration set to zero, there is no effect.
Therapy
In Therapy mode, the KnightStar 330 ventilates patients in one of three breathing modes set
by the clinician:
• CPAP (Continuous Positive Airway Pressure)
• I/E PAP (Inspiratory/Expiratory Positive Airway Pressure)
• A/C (Assist with Control)
CPAP
In the CPAP mode, the system delivers a continuous positive regulated airway pressure
throughout the breath cycle at the prescribed level. The normal operating range is
3 to 20 cmH2O.
The KnightStar 330 continuously monitors and displays pressure (P) and leak rate (L) in CPAP
mode.
I/E PAP
I/E PAP mode provides two pressure levels: an inspiratory pressure level of 3 to 30 cmH2O and
an exhalation pressure level of 3 to 20 cmH2O.
In I/E PAP mode, the KnightStar 330 continuously monitors and displays breath rate (f),
pressure (P), tidal volume (Vt), and leak rate (L). Pressing the Up Arrow key (with no alarm
conditions present) will display, for five seconds, the current peak flow (V) and I:E ratio (I:E)
values.
If no inspiration is detected while at the IPAP level for the average inspiration period plus five
seconds, the device enters a DEFAULT condition. During the DEFAULT condition, the device
cycles to the EPAP level and remains at this level until it detects an inspiration trigger. If an
inspiration is not detected while at the EPAP level, the device remains at the EPAP level until
an inspiration is detected. During the DEFAULT condition the rest of the displayed values
become 0, except for the I:E ratio, which becomes 1:0.0.
Upon detecting an inspiration trigger, the device resumes normal I/E PAP mode operation
supporting all detectable spontaneous breathing at the prescribed pressure levels.
A/C
The A/C mode provides the same inspiratory and expiratory pressure levels as I/E PAP mode
and provides an additional backup breath rate feature (normal operating range of
3 to 30 breaths/min) and a settable I:E ratio (normal operating range of 1:1.0 to 1:4.0).
In A/C mode, the KnightStar 330 continuously monitors and displays breath rate (f), pressure
(P), tidal volume (Vt), and leak rate (L). Pressing the Up Arrow key (with no alarm conditions
present) will display, for five seconds, the current peak flow (V), and I:E ratio (I:E) values.
If the device is unable to track breathing efforts, or the patient’s spontaneous respiratory rate
falls to or below the prescribed backup breath rate, the device enters a DEFAULT condition
and will cycle at the prescribed IPAP and EPAP levels, backup respiratory rate, and I:E ratio. If
the backup rate cycles for five (5) continuous breaths, the f symbol will appear at the lower
left corner of the display, and the yellow LED will illuminate (indicating a low priority alarm).
The f symbol and yellow LED will remain active until the patient breathes on his or her
own. When the backup rate is cycling, the patient data for “f” and I:E ratio are displayed as
the prescribed values.

2-4 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Theory of operation 2
When the patient’s spontaneous respiratory rate returns to a rate higher than the prescribed
respiratory rate, the device will resume tracking the patient’s spontaneous respiratory rate
and will continue to provide pressure at the prescribed IPAP and EPAP levels.

2.3 Breath delivery

Control of delivered pressure is accomplished by measuring the pressure at the interface
(mask) via a pressure measurement tube and sensor, and increasing or decreasing pressure by
changing the motor speed with the motor/stator directly controlled by the microcontroller. A
low-mass impeller allows for rapid speed (pressure) changes. This control method provides
the ability to compensate pressure due to leaks in the patient circuit and changes in altitude.
The microcontroller also monitors the analog flow and breath trigger signals to determine
tidal volume and leak. Additional leak correction is achieved by using the Mask Leak setting
in the ventilator. This feature compensates for the known vent leak of a specific mask.
Altitude compensation of the flow is accomplished by using an internal barometer that
adjusts the flow value in software. Figure 2-2 shows a system block diagram with the
microcontroller inputs and outputs that control breath delivery.

AC Power
Main 85 to
264 V AC

DC Power
External
Battery
12 V DC

Microcontroller

8-00187

Figure 2-2. System block diagram

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 2-5

2 Theory of operation

2.4 Breath detection

When in I/E PAP and A/C modes, the KnightStar 330 monitors the flow to determine if the
patient is inhaling or exhaling. Breath detection is performed using a mass flow sensor
connected to a pitot tube at the blower outlet. The sensor output is then connected to an
analog hardware circuit that sends inhale and exhale triggers to the microcontroller. An
inhalation trigger occurs when the flow exceeds a fixed threshold set by the inspiration
sensitivity. An exhalation trigger occurs when the difference between the instantaneous flow
and the flow from an earlier time is less than the threshold set by the expiratory sensitivity.
When the KnightStar 330 changes from inhalation to exhalation or exhalation to inhalation,
additional flow triggers are ignored for a 340 millisecond time period in order to prevent
autotriggering.

NOTE: Autotriggering refers to a delivered breath that was not initiated by the
patient.

The sensitivity of the breath detection set by the user is adjusted by the microcontroller. Five
settings each for expiratory and inspiratory sensitivity are provided for clinician selection.

2.4.1 Expiratory sensitivity

Of the five levels of expiratory sensitivity available to the clinician, a setting of 1 causes the
KnightStar 330 to cycle into the expiratory phase quickly, and a setting of 5 allows the
inspiratory flow to diminish significantly before cycling into the expiratory phase. Expiratory
sensitivity is set via a digital potentiometer that controls the gain of a signal into an analog
comparator circuit.
The exhalation detection is determined by comparing the high pass (0.015 Hz) and low pass
(7.2 Hz) filtered flow signal with a delayed copy of itself (a 0.93 Hz low pass filter determines
the delay). During an inhalation, the flow signal is more positive than the delayed signal; but
when the flow signal diminishes to a value less than the delayed signal, exhalation is
triggered. The amplitude of the delayed signal, which is determined by the gain setting in
series with the 0.93 Hz filter, sets the threshold.
Figure 2-3 illustrates the effects of changing the expiratory sensitivity on the KnightStar 330.
The longer it takes for the device to cycle into the expiratory phase, the greater the potential
tidal volume delivered to the patient.

2-6 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Theory of operation 2

ESENS 1, 55%

ESENS 2, 44%

ESENS 3, 32%
ESENS 4, 25%
Inspiratory flow

ESENS 5, 18%
Potential delivered
volume increases with
higher ESENS setting.

8-01159
Time
Figure 2-3. Effects of changing expiratory sensitivity

2.4.2 Inspiratory sensitivity

The inspiratory sensitivity is set by a DC voltage derived from a pulse width modulated
(PWM) signal generated by the microcontroller and is partially affected by the signal from the
exhalation stage. An inspiratory sensitivity setting of 1 is the most sensitive inhalation
trigger, and a setting of 5 is the least sensitive. An inspiratory sensitivity adjusted too low may
result in autotriggering.
The inhalation detection is determined by comparing the high pass (0.015 Hz) and low pass
(7.2 Hz) filtered flow signal to the delayed signal (from the 0.93 Hz filter) and to a fixed
inhalation threshold. If the delayed signal is greater than the fixed threshold, the inhalation
detection works as just the reverse of the exhalation threshold, triggering an inhalation when
the filtered flow signal goes more positive than the delayed signal. If the delayed signal is less
than the fixed threshold, the flow signal is compared to the fixed threshold.

2.4.3 Rise time

Rise time is the amount of time it takes for the inspiration to reach the set inspiratory
pressure. Five rise time settings are available to the clinician. Figure 2-4 illustrates the relative
time to reach a peak pressure level for rise time settings of 1, 3, and 5. The clinician adjusts
the rise time setting based upon the patient’s inspiratory demands and level of comfort. A
lower rise time setting will enable the target pressure to be reached sooner than a higher rise
time setting.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 2-7

2 Theory of operation

Pressure

8-01159
Time

Figure 2-4. Rise Time

2.5 External battery operation

The KnightStar 330 may be powered by either of two Puritan Bennett-supplied external
12 V DC batteries using a battery adapter cable, or by a standard 12 V DC automobile battery
using the appropriate cigarette lighter adapter cable. Table 1-1 on page 1-5 lists the ordering
information for these parts.

CAUTION: Connect the KnightStar 330 to only one power source at a time;
external battery power or AC power. Damage to the device can result if
connected to both power sources simultaneously.

When operating on battery power, the KnightStar 330 functions as it does on AC power. The
available 32 ampere-hour battery provides the KnightStar 330 with up to 8 hours of operation,
while the 7 ampere-hour battery powers the device for up to 3 hours.
To switch the KnightStar 330 from Mains/AC power to battery power:
1 Turn the KnightStar 330 off and unplug it from the AC power outlet.
2 Connect the appropriate cable to the battery and to the DC connector at the rear of the
KnightStar 330.
3 Turn the KnightStar 330 back on.

NOTE: The KnightStar 330 consumes battery power in Stand-by mode when
connected to an external battery. To conserve battery power, disconnect
the KnightStar 330 from the battery when not in use.

2-8 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Theory of operation 2
To switch the KnightStar 330 from battery power to Mains/AC power:
1 Turn the KnightStar 330 off and disconnect the battery cable from the device.
2 Connect the AC power cord to the rear of the KnightStar 330 and to the Mains/AC outlet.
3 Turn the KnightStar 330 back on.

2.6 Safety features

Several features have been designed into the KnightStar 330 to protect the patient and user
from injury following a single fault condition.

2.6.1 Overcurrent protection

Fuses in the Mains/AC inlet lines protect against electrical shock.

2.6.2 Controls protection

The Patient Access mode allows the clinician to limit patient access to settings except for
comfort features (delay time, ramp duration, and start pressure).

2.6.3 Power off protection

The On/Off key must be depressed for three seconds to turn off the device.

2.6.4 Maximum pressure

A software control shuts down the blower if delivered pressure exceeds 40 cmH2O.

2.6.5 Audible alarms

The KnightStar 330 includes an audible alarm capable of an adjustable sound level and can
produce 85 dB(A) sound pressure level at a distance of one meter. An alarm sounds for various
equipment fault conditions and device output conditions which exceed thresholds set by the
clinician. Alarms are categorized into High, Medium, and Low priority.

2.6.5.1 High priority alarms

High priority alarms are indicated by a flashing red LED accompanied by an audible alarm
signal (a series of 3 beeps, then 5 beeps, then 2 beeps at intervals of approximately
6 seconds).
High priority device alarms include:
• Low pressure
• Leak
• Loss of power
• Internal malfunction

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 2-9

2 Theory of operation

2.6.5.2 Medium priority alarm

A medium priority alarm is indicated by a flashing yellow LED accompanied by an audible
alarm signal (3 beeps at intervals of approximately 25 seconds).
The high pressure alarm is a medium priority alarm.

2.6.5.3 Low priority alarm

Low priority alarms are indicated by a steadily illuminated yellow LED and no audible
alarm.
The apnea alarm is a low priority alarm.
Table 4-1 on page 4-2 describes the various alarm conditions, how they are displayed on the
LCD panel, and how to reset them.

2.6.5.4 Alarm control

The audible alarm function is provided on a separate alarm PCBA, which connects to the
main PCBA via a 10-pin double row header. Table 2-1 lists the pin number and corresponding
signal.

Table 2-1: Alarm connector pin-out

Pin No. Signal

1 Ground

2 SDA signal of I2C interface

3 SCL signal of I2C interface

4 Red LED (on membrane switch) anode

5 Resistor and base of PNP transistor on main board that drives

yellow LED

6 Ground

7 Alarm silence key input

8 +27 V from main board

9 Ground connection on main board for alarm board batteries

10 Ground

The alarm processor takes commands from the main PCBA processor via the I2C interface for
the alarm controls (including sound level). The alarm processor can control its onboard
audible alarm and the red and yellow LEDs on the membrane keypad. It is powered at
maximum volume on the alarm PCBA with +13.5 V nominal and a 5 mA current limit. The
alarm is equipped with a lithium battery power source that allows the alarm to function
during power outages or failure of the main PCBA.

2-10 10011800 Rev. A (6/06) KnightStar 330 Service Manual

 SECTION
CHAPTER

Performance verification 3 3
This section describes how to set up the KnightStar 330 and verify the performance of the
ventilator.
3.1 Initial ventilator cleaning and inspection
Prior to verifying the performance of the KnightStar 330 it is important that the ventilator is
clean and that the accessories are in good condition.

WARNING: To prevent disease transmission, use personal protective equipment

when handling contaminated bacterial filters or other patient
accessories.

CAUTION: Do not soak any portion of the KnightStar 330 in solvent, alcohol, or
any other cleaning agent. Soaking ventilator components may
damage the ventilator.

Clean and inspect the ventilator as follows:

1 Clean ventilator exterior using an approved cleaner/disinfectant. (See Table 1-17 on page
1-27.) After cleaning, ensure that there is no liquid residue at any of the ventilator
openings or enclosure joints.
2 Refer to the assembly drawing shown in Figure 5-2, and Table 5-1 on page 5-3 for Item
numbers called out in this step.

Inspect the air inlet filter. To remove the air inlet filter, pull the baffle (Item 16), away
from the ventilator and remove the foam filter (Item 17). Clean or replace as required.
(See Table 1-18 on page 1-28 for air inlet filter cleaning instructions.) Re-install the baffle
over the foam filter by snapping the baffle into the base.
3 Visually inspect ventilator exterior for obvious problems such as missing, broken, or
loose parts. Check the power cord for evidence of wear or damage. Repair or replace as
needed.

3.2 System set-up

The following items are required for Performance Verification (see Table 1-17 on page 1-26 for
part numbers):
• Calibration shell with included pressure tubing
• Breathing circuit with pressure feedback
• Outlet filter
• 60 cc syringe
• Calibrated manometer

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 3-1

3 Performance verification

Test set-up:
1 Set the KnightStar 330 on the test bench, ensuring that it is placed such that there is at
least 2.5 cm (1 in) of clearance at the back of the device.
2 Connect one end of the AC power cord into the rear panel of the KnightStar 330, and the
other end into an AC wall outlet.
3 Attach the breathing circuit and outlet filter to the air outlet.
4 Attach the proximal pressure line to the patient pressure connector on the ventilator.
Refer to Figure 3-1 for connecting the ventilator components.

Air outlet

Patient
pressure
connector

Proximal pressure line

from breathing circuit

Outlet filter

Figure 3-1. Connecting the KnightStar 330 components

5 Attach calibration shell to the breathing circuit and connect the pressure tube between
the manometer and calibration shell pressure ports. See Figure 3-2.

Calibrated manometer

Manometer pressure
port Calibration shell
with pressure tube
attached to
manometer’s
pressure port

Figure 3-2. KnightStar 330 test set-up

3-2 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Performance verification 3
3.3 Performance verification tests

3.3.1 Functional performance tests

WARNING: Be careful when handling the KnightStar 330 during or immediately

after use. Under specified conditions, some surfaces may become hot
to the touch. This is a normal occurrence and is typical of this type of
device.

NOTES:
• Because the KnightStar 330 is double-insulated and has a non-grounded AC power
connector, it is not necessary to perform hi-pot, ground continuity, or leakage
current tests.
• If locked (Patient Access mode), unlock the KnightStar 330 by simultaneously
pressing and holding the Mode and Up Arrow keys for approximately 2 seconds.
Verify that the indicator arrow on the LCD panel has moved from the locked to the
unlocked position.
For the following Performance Verifications tests:
• Perform the functional performance tests in the order that they appear.
• Change the breathing mode by repeatedly pressing the Mode key until the desired
mode is displayed on the LCD panel.
• Change a specific setting by pressing the Settings key to scroll to the desired
setting, then using the Up or Down Arrow keys to adjust its value. Exit the Settings
mode by pressing the Mode key.
• Record the test results on the Performance Verification checklist found in
Section 3.4.

3.3.1.1 Self tests

When the KnightStar 330 is plugged into an AC wall outlet, a self test is performed that
verifies the integrity of the firmware, hardware, and stored data. See Section 2.2.1 for
information on the specific self tests.
A Power On Self Test (POST) automatically runs each time the KnightStar 330 is turned on.
After pressing the On/Off key, the ventilator performs a test for valid settings, checksum
verification, and battery, alarm, and LED tests, all of which take approximately 9 seconds.
During POST, the ventilator displays the copyright notice, manufacturer’s name, firmware
version, checksum, alarm version, total hours of operation, total compliance time (patient
usage) in hours, serial number, and patient ID number (if previously entered).

3.3.1.2 Blower test

Test the KnightStar 330 blower as follows:
1 Turn the device on.
2 Select the CPAP mode.
3 Set the delay time [ (International versions) or DELAY (North American version)] to
0 minutes.
4 Set the CPAP pressure to 3 cmH2O. Note the sound of the blower at this setting.
5 Press and hold the Up Arrow key to scroll the CPAP pressure to 20 cmH2O. Verify that
the blower speed increases as the pressure setting increases.
6 Press and hold the Down Arrow key to return the CPAP pressure to 3 cmH2O. Verify that
the blower speed decreases as the pressure setting decreases.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 3-3

3 Performance verification

3.3.1.3 Leak alarm test

To verify the proper function of the leak alarm:
1 Set the following parameters:
MODE: A/C
IPAP: 20 cmH2O
EPAP: 20 cmH2O
Backup rate: 10 bpm
ISENS: 5
ESENS: 5
Delay time: 0 minutes
Ramp duration: 0 minutes
Mask leak: 1
2 Set the alarm volume, ( or VOL ), to level 1.
3 Set the Leak alarm ( L or LEAK ) to 100 LPM.
4 Exit the Settings mode.
5 Remove the calibration shell.
6 Let the KnightStar 330 run for approximately 3 minutes (verify time). Verify that the
audible alarm activates within the 3-minute period, the red LED flashes, and the LEAK
alarm indicator L appears at the lower left corner of the LCD panel.
7 Turn off the KnightStar 330.

3.3.1.4 Sensitivity test

Perform the following steps to ensure that the inspiratory and expiratory sensitivity settings
function properly:
1 Attach the calibration shell to the breathing circuit.
2 If it is not already connected, connect the tubing from the calibration shell to the
manometer.
3 Turn on the KnightStar 330.
4 Select the I/E Mode.
5 Set the following parameters:
IPAP: 20 cmH2O
EPAP: 10 cmH2O
ISENS: 1
ESENS: 1
Low pressure alarm: 0
High pressure alarm: 0
6 Exit the Settings mode. Verify that the KnightStar 330 begins to cycle between IPAP
(20 cmH2O) and EPAP (10 cmH2O).
7 Increase ESENS to 5 and exit Settings mode. Verify that the KnightStar 330 cycles at a
slower rate.
8 Increase ISENS to 5 and exit Settings mode. Verify that the KnightStar 330 does not cycle
to IPAP and remains at the EPAP pressure (10 cmH2O).
9 Reset ISENS and ESENS to 1 and exit Settings mode.

3-4 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Performance verification 3
3.3.1.5 Pressure test
The following test ensures that the KnightStar 330 is delivering the correct IPAP and EPAP
pressures:

NOTE: To ensure accurate readings for the following pressure tests, verify that
the manometer has been calibrated in accordance with the
manufacturer’s recommendation.

1 With the KnightStar 330 still running at the settings from the sensitivity test, observe the
pressure readings on the manometer. The measured output pressure should be within
1 cmH2O for IPAP and EPAP settings.
2 Change the IPAP and EPAP settings to 17 and 7 cmH2O, respectively, and exit Settings
mode. Observe the measured output pressures and verify that they are within 1 cmH2O
of the IPAP and EPAP settings.

NOTE: At the pressure settings required in steps 2 and 3, it may be necessary to

block the bleed hole in the calibration shell with your thumb for
approximately 2 seconds to cause the KnightStar 330 to deliver a breath.

3 Change the IPAP and EPAP settings to 14 and 4 cmH2O, respectively, and exit Settings
mode. Observe the measured output pressures and verify that they are within 1 cmH2O
of the IPAP and EPAP settings.
4 Reset the IPAP and EPAP pressures back to 20 and 10 cmH2O, respectively, and exit
Settings mode.

3.3.1.6 Delay sequence test

To ensure that the delay sequence functions properly:
1 Set the delay time ( or DELAY) to 5 minutes.
2 Set the ramp duration ( or RAMP) to 5 minutes.
3 Set the start pressure ( P or STRT P) to 4 cmH2O.
4 Exit the Settings mode.
5 Press the Delay/Ramp key (Down Arrow) to start the delay. Verify that the delay symbol
appears on the LCD display.
6 Verify that the start pressure has dropped to 4 cmH2O and that the ventilator begins the
ramp period when the delay time has elapsed. Observe the gradual increase in IPAP and
EPAP pressures over the ramp period.

NOTE: During the ramp period, it may be necessary to block the bleed hole in
the calibration shell with your thumb for approximately 2 seconds to
cause the KnightStar 330 to deliver a breath.

7 Reset the delay time and ramp duration to 0.

3.3.1.7 Low pressure alarm test

To verify the low pressure alarm function:
1 Set the low pressure alarm to 11 cmH2O and exit Settings mode.
2 Remove the calibration shell from the breathing circuit.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 3-5

3 Performance verification

3 Verify that the low pressure alarm sounds, the red LED flashes, and the low pressure
alarm indicator ( P ) appears on the LCD panel.
4 Press the Alarm Silence key (Up Arrow) to mute the alarm.
5 Reconnect the calibration shell to the breathing circuit. Verify that the alarm indicators
(flashing red LED and LCD panel indicator) disappear, and the device returns to normal
operation.

NOTE: It may be necessary to block the bleed hole in the calibration shell with
your thumb for approximately 2 seconds to cause the KnightStar 330 to
deliver a breath.

3.3.1.8 High pressure alarm test

The following test verifies the high pressure alarm function:
1 Set the following parameters:
IPAP: 6 cmH2O
EPAP: 3 cmH2O
Low pressure alarm: 0 cmH2O
High pressure alarm: 7 cmH2O
2 Exit Settings mode and remove the calibration shell from the breathing circuit.
3 Connect the syringe to the distal end of the patient pressure line and slowly push the
entire 60 cc of air volume into the line. Verify that the pressure rises to 7 cmH2O, the
yellow LED flashes, the audible alarm sounds, and the high pressure alarm indicator
P appears on the LCD panel.
4 Remove the syringe and replace the calibration shell. Verify that the alarm indicators
(flashing yellow LED and LCD panel indicator) disappear and the device returns to
normal operation.

NOTE: If the syringe volume is delivered too quickly, an overpressure alarm

condition can occur (internal malfunction error 55). If this alarm occurs,
press the alarm silence key, disconnect the device from the power source
for at least 30 seconds, then reconnect to power. Remove the syringe,
reattach the calibration shell, and turn the device on. The device should
operate normally.

3.3.1.9 Power failure indicator test

To test the power failure alarm function:
1 While the KnightStar 330 is running, disconnect the Mains/AC power cord.
2 Verify that the audible alarm sounds and the red LED flashes. Press the Alarm Silence key
to mute the alarm.
3 Reconnect the Mains/AC power cord. The device should enter Stand-by mode.

3.3.1.10 Autoclear procedure

To reset the KnightStar 330 to its factory default settings and to clear patient settings and the
compliance log flash memory, perform the autoclear procedure as follows:

3-6 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Performance verification 3
With the KnightStar 330 in stand-by mode:
1 Simultaneously press and release the On/Off, Mode, and Up Arrow keys. In
approximately 20 seconds, the KnightStar 330 will power on and perform a self test.
2 Verify that Xs appear in the patient ID field on the LCD display. The Xs indicate that the
flash memory has been cleared.
3 Verify that the ventilator resumes ventilation in A/C mode at the initial factory settings.
(See Table 1-11 on page 1-15.)
4 Turn the KnightStar 330 off.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 3-7

3 Performance verification
3.4 KnightStar 330 performance verification checklist
You may make copies of the checklist in Table 3-1 and use it to record performance
verification test results.

Table 3-1: Performance verification checklist

KnightStar 330 Serial Number: ____________________________________________________

Technician: ____________________________________________________ Date tested: __________________

Pass Fail
Procedure
 

Initial Ventilator Cleaning and Inspection

No fluid residue in or around ventilator openings and enclosure U U

joints.

Inlet filter is clean and in place. U U

Inlet baffle is present. U U
No dents, scratches, loose parts, or evidence of dropping or other U U
abuse.

Mains/AC power cord in good condition. U U

Other observations:

Functional Performance Tests

Ventilator self test (Section 3.3.1.1) U U

Blower test (Section 3.3.1.2) U U
Leak alarm test (Section 3.3.1.3) U U
Sensitivity test (Section 3.3.1.4) U U
Pressure test (units in cmH2O) (Section 3.3.1.5)
IPAP setting Meas. IPAP press. EPAP setting Meas. EPAP press.
20 _______________ 10 _______________ U U
17 _______________ 7 _______________ U U
14 _______________ 4 _______________ U U
Delay sequence test (Section 3.3.1.6) U U
Low pressure alarm test (Section 3.3.1.7) U U
High pressure alarm test (Section 3.3.1.8) U U
Power failure indicator test (Section 3.3.1.9) U U
Autoclear procedure (Section 3.3.1.10) U U

3-8 10011800 Rev. A (6/06) KnightStar 330 Service Manual

 SECTION
CHAPTER

Troubleshooting 4 4
This section describes the actions necessary to diagnose and troubleshoot the KnightStar 330.
It includes a list of alarm conditions, a table for solving problems based upon the most
probable causes, and a table for interpreting individual internal malfunction error codes.
Prior to diagnosing the problem, verify the following:
• Power is securely connected to the KnightStar 330.
• Outlet filter, breathing circuit and proximal pressure tube are properly connected,
calibration shell is properly attached (where required), and that these parts are not
damaged, causing a system leak.

4.1 Alarms
An equipment malfunction or system error will cause the KnightStar 330 to invoke one or
more of the following responses:
• Illuminated or flashing yellow or red LED (indicates alarm priority)
• Audible alarm
• Displayed error code or alarm symbol
Alarms are classified by priority:
• HIGH priority—Indicated by a flashing RED LED accompanied by an audible alarm signal
(a series of 3 beeps, then 5 beeps, then 2 beeps at intervals of approximately 6 seconds).
• MEDIUM priority—Indicated by a flashing YELLOW LED accompanied by an audible
alarm signal (3 beeps at intervals of approximately 25 seconds).
• LOW priority—Indicated by a steadily illuminated YELLOW LED on the control panel and
no audible alarm.
In many cases, the alarm condition can be remedied by patient or caregiver intervention.
Table 4-1 describes the alarm conditions.

NOTE: The Alarm Silence key (Up Arrow) may be pressed to mute the alarm for
one minute.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 4-1

4 Troubleshooting

Table 4-1: Alarm conditions

Display Panel
Alarm Type Alarm Reset
Priority Description Symbol and
(error code) Volume* Condition
LED

Low pressure HIGH Pressure at interface falls P Adjustable Pressure rises

(51) below low pressure from 0 – 3: above low
alarm setting for Flashing red 0 = Off pressure alarm
10 seconds. (Minimum LED setting.
3 = Loudest
alarm setting is
1 cmH2O below
prescribed IPAP setting.)

Leak HIGH Estimated leak rate rises L Adjustable Leak flow rate
(52) above leak alarm setting from 0 – 3: decreases to
for 60 seconds. Flashing red 0 = Off less than leak
LED alarm setting.
3 = Loudest
Eliminate leaks
in ventilator
system, patient
mask or
breathing
circuit.

Power loss HIGH Loss of Mains/AC or Display is Always Press alarm

(53) battery power. blank enabled; silence key.
Alarm Restore Mains/
Flashing red volume = 3 AC or external
LED battery power.

Internal HIGH Device detects an Always Press alarm

Malfunction internal failure.
## enabled; silence key and
where ## turn device off.
(see represents a Alarm
Table 4-3 for volume = 3 Disconnect the
unique error
error codes) code device from
the power
Flashing red
LED source for at
least
30 seconds;
then
reconnect. See
Table 4-3 for
specific
information.

High MEDIUM Pressure at interface P Adjustable Pressure

pressure rises above the high from 0 – 3: decreases to
(50) pressure alarm setting Flashing 0 = Off less than high
for 10 seconds. yellow LED 3 = Loudest pressure alarm
(Minimum alarm setting setting.
is 1 cmH2O above
prescribed IPAP setting.)

Apnea LOW Patient’s spontaneous f No audible Patient’s

(39) respiratory rate remains alarm present breath rate
at or below the Yellow LED returns to the
prescribed respiratory steadily prescribed
illuminated
rate for 5 breaths in A/C rate.
mode.

* For Japanese versions of the KnightStar 330, alarm volume cannot be turned off. Adjustment range is
1(lowest volume) to 3 (highest volume).

4-2 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Troubleshooting 4
4.2 Troubleshooting checklist
Use Table 4-2 to diagnose malfunctions of the KnightStar 330.

NOTE: Due to specific design interactions between the main PCBA, blower, and
pitot tube, these parts must be replaced together using P/N Y-500020-00
(Kit, Service Calibration, KS330).

Table 4-2: Troubleshooting checklist

Probable
Observed Problem Diagnostic Questions Action
Cause

No airflow out of Display turns on? Motor turns on?

device
Yes Yes Obstructed air Check for
inlet proper air inlet
clearance;
check air inlet
filter and clean
or replace if
necessary.

Damaged Repair device

blower using P/N
Y-500020-00
No No PCBA failure (Kit, Service
Calibration,
Yes No Motor
KS330) or
damaged
return device
to factory
service center
for repair.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 4-3

4 Troubleshooting

Table 4-2: Troubleshooting checklist (continued)

Probable
Observed Problem Diagnostic Questions Action
Cause

Low airflow out of Restricted air Device displays

device inlet? high pressure?

Yes No Obstructed air Check for

inlet proper air inlet
clearance;
check air inlet
filter and clean
or replace if
necessary.

Blower failure Repair device

using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

No No Bellows slipped Repair device

off using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

No Yes Pressure sensor Repair device

failure using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

4-4 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Troubleshooting 4
Table 4-2: Troubleshooting checklist (continued)

Probable
Observed Problem Diagnostic Questions Action
Cause

Power loss Power cord OK? Power source

OK?

No Yes Power cord Replace power

failure cord.

Yes No Inadequate Restore input

input power power to
source specified input
range (refer to
Table 1-2 on
page 1-6).

Yes Yes Power supply Repair device

failure using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

Overpressure Pressure tubes Error reoccurs

OK? after reset?

Yes Yes Pressure sensor Repair device

failure using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

High pressure Pressure tubes Alarms set too

OK? low?

Yes No Pressure sensor Repair device

failure using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 4-5

4 Troubleshooting

Table 4-2: Troubleshooting checklist (continued)

Probable
Observed Problem Diagnostic Questions Action
Cause

Low pressure Pressure tubes Blower problems?

OK?

Yes No Pressure sensor Repair device

failure using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

No No Tube detached Re-attach

pressure tube
(refer to
Figure 5-8 on
page 5-7 for
tubing
connections).

Yes Yes (excessive Broken Repair device

noise, scraping) impeller/motor using P/N
failure Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

4-6 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Troubleshooting 4
Table 4-2: Troubleshooting checklist (continued)

Probable
Observed Problem Diagnostic Questions Action
Cause

Circuit leak Bellows OK? Flow sensor tubes

OK?

Yes Yes Flow sensor Repair device

failure using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

No Yes Bellows failure Repair device

using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

Yes No Tubes Re-attach flow

detached sensor tubes
(refer to
Figure 5-8 on
page 5-7 for
tubing
connections
and
Figure 5-10 on
page 5-9 for
routing).

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 4-7

4 Troubleshooting

Table 4-2: Troubleshooting checklist (continued)

Probable
Observed Problem Diagnostic Questions Action
Cause

Low breath rate Flow sensor tubes Bellows OK? Pitot tube
(device not OK? damaged?
triggering)
No Yes No Tubes Re-attach flow
detached sensor tubes
(refer to
Figure 5-8 on
page 5-7 for
tubing
connections
and
Figure 5-10 on
page 5-9 for
routing).

Yes Yes No Flow sensor Repair device

failure using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

Inspiratory or Adjust
expiratory inspiratory
sensitivity and/or
settings too expiratory
high sensitivity to
lower settings.

Yes No No Bellows failure Repair device

using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

Yes Yes Yes Pitot tube Repair device

failure using P/N
Y-500020-00
(Kit, Service
Calibration,
KS330) or
return device
to factory
service center
for repair.

4-8 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Troubleshooting 4
Table 4-2: Troubleshooting checklist (continued)

Probable
Observed Problem Diagnostic Questions Action
Cause

No display LCD panel LCD panel seated

damaged? properly on main
PCBA?

No No Reassembled Fully seat LCD

incorrectly panel to main
PCBA (refer to
Section 5.6 on
page 5-5).

Improper input Ensure Mains/

power AC power
source is
adequate or
external
battery is
charged.

Yes Yes Device Replace LCD

dropped or panel (refer to
excessive force Section 5.6 on
applied to LCD page 5-5).
panel

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 4-9

4 Troubleshooting

4.3 Internal malfunction errors

Table 4-3 lists the internal malfunction errors for which there is a high priority alarm and a
displayed error code, and the appropriate action to take to reset or repair the device.

Table 4-3: Internal malfunction error list

Internal
Condition occurs
Malfunction Error Type Check for Probable Cause Action
when:
Error Code

1 ROM ROM checksum component failure Repair device using

checksum does not match P/N Y-500020-00
internal checksum (Kit, Service
during POST Calibration, KS330)
or return device to
factory service
center for repair.

2 Calibration Calculated Manufacturing 1 With the device

checksum checksum of EEPROM failure powered off,
manufacturing apply 24 V to
EEPROM does not pin 9 on RS-232
match stored value connector using
KS 330 Service
Communica-
tions Cable
(refer to
Table 1-17 on
page 1-27 for
cable part num-
ber).
2 Turn the device
on, and let
POST run until
finished.
3 Turn the device
off, and remove
24 V.

CAUTION: Do
not press any keys
while 24 V is
applied.

3 Settings Calculated Settings EEPROM Perform the

checksum checksum of failure autoclear procedure
settings EEPROM (refer to Section
does not match 3.3.1.10 on page 3-
stored value 6); then cycle
power.

4 RAM error Device writes component failure Repair device using

pattern to RAM P/N Y-500020-00
during POST and (Kit, Service
read pattern does Calibration, KS330)
not match or return device to
factory service
center for repair.

4-10 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Troubleshooting 4
Table 4-3: Internal malfunction error list (continued)

Internal
Condition occurs
Malfunction Error Type Check for Probable Cause Action
when:
Error Code

5 Stack Software stack is component failure Repair device using

overflow overwritten P/N Y-500020-00
(Kit, Service
Calibration, KS330)
or return device to
factory service
center for repair.

7 Spurious More than two component failure Repair device using

interrupt undefined P/N Y-500020-00
interrupts detected (Kit, Service
Calibration, KS330)
or return device to
factory service
center for repair.

8 Stuck key Device senses a Key pressed during 1 Disconnect the

continuous key POST or stuck key device for at
press least
30 seconds;
then re-con-
nect to AC
power.
2 Press the On/
Off key once
and ensure that
NO keys are
pressed during
POST.
3 If the error per-
sists, replace the
membrane
switch (refer to
Section 5.5 on
page 5-4).

9 Alarm test Alarm processor • Alarm battery 1 Disconnect the

failure read during POST voltage is below device for at
and alarm test its low voltage least
failure bit is set. threshold 30 seconds;
This can occur • 3400 Hz alarm then re-con-
mode output nect to AC
when power is
frequency can't power.
removed from the be detected
device during an 2 If the error per-
• Main power sists, replace
alarm condition. can't be
alarm PCBA
detected
(refer to Sec-
tion 5.7 on
page 5-6).

10 Persistent SPI read returned Flash failure Repair device using

SPI read non-ready status P/N Y-500020-00
failure following a flash (Kit, Service
read operation Calibration, KS330)
during POST or return device to
factory service
center for repair.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 4-11

4 Troubleshooting

Table 4-3: Internal malfunction error list (continued)

Internal
Condition occurs
Malfunction Error Type Check for Probable Cause Action
when:
Error Code

11 Persistent SPI write returned Flash failure Repair device using

SPI write non-ready status P/N Y-500020-00
failure following a flash (Kit, Service
write operation Calibration, KS330)
during POST or return device to
factory service
center for repair.

30 Synchroniza- Device detects the Blower wiring Damaged motor Backlight turns off.
tion loss loss of motor harness or motor Device attempts to
synchronization. connector not connection restart the blower.
seated properly Re-seat blower
in J3 connector harness connector.
on main PCBA If problem persists,
repair device using
P/N Y-500020-00
(Kit, Service
Calibration, KS330)
or return device to
factory service
center for repair.

31 Invalid date/ Invalid date or Invalid clock Repair device using

time time detected setting or clock P/N Y-500020-00
during POST failure (Kit, Service
Calibration, KS330)
or return device to
factory service
center for repair.

32 Multiple Watchdog reset component failure Repair device using

watchdog occurs more than P/N Y-500020-00
three times in (Kit, Service
10 hours Calibration, KS330)
or return device to
factory service
center for repair.

37 I2C error I2C error bit is set component failure Repair device using
P/N Y-500020-00
(Kit, Service
Calibration, KS330)
or return device to
factory service
center for repair.

4-12 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Troubleshooting 4
Table 4-3: Internal malfunction error list (continued)

Internal
Condition occurs
Malfunction Error Type Check for Probable Cause Action
when:
Error Code

38 Alarm board Settings error bit Alarm board 1 Disconnect the

error set when reading component failure device for at
the alarm status least
register 30 seconds;
then re-con-
nect to AC
power.
2 If error persists,
replace Alarm
PCBA (refer to
Section 5.7 on
page 5-6).

42 Pressure Pressure sensor Ventilator airway Pressure sensor Remove

sensor error signal not present or breathing failure obstructions from
circuit ventilator airway or
obstructions breathing circuit. If
problem persists,
repair device using
P/N Y-500020-00
(Kit, Service
Calibration, KS330)
or return device to
factory service
center for repair.

44 Max More than three Blower wiring Motor or motor Device shuts down.
synchroniza- restarts from harness connection is Re-seat blower
tion loss synchronization connector not damaged harness connector.
loss errors seated properly If problem persists,
(error 30) within in J3 connector repair device using
60 seconds of each on main PCBA P/N Y-500020-00
other. (Kit, Service
Calibration, KS330)
or return device to
factory service
center for repair.

45 Barometer Barometer stuck Barometer failure Repair device using

error high or low when or incorrect P/N Y-500020-00
read transmit and (Kit, Service
receive connection Calibration, KS330)
on RS-232 port or return device to
factory service
center for repair.

46 Flow sensor Flow sensor stuck Flow sensor failure Repair device using
error high or low for P/N Y-500020-00
60 seconds (Kit, Service
Calibration, KS330)
or return device to
factory service
center for repair.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 4-13

4 Troubleshooting

Table 4-3: Internal malfunction error list (continued)

Internal
Condition occurs
Malfunction Error Type Check for Probable Cause Action
when:
Error Code

47 Blower Blower frequency Good condition Pressure sensor Re-connect silicone

frequency rails to high or low of pitot tube and failure tubing and verify
error limit for proper good condition of
90 seconds during connection of pitot tube. If
breath detection silicone tubing problem persists,
(4 breaths repair device using
detected) P/N Y-500020-00
(Kit, Service
Calibration, KS330)
or return device to
factory service
center for repair.

55 Over- Pressure greater Full face mask Patient cough into Disconnect the
pressure than 40 cmH2O being used full face mask device from the
for at least power source for at
0.5 seconds least 30 seconds;
then reconnect.
Turn the device on.
Device resets if
cause of
overpressure con-
dition is eliminated.
Use Puritan
Bennett-
recommended
patient interfaces.

4.4 Logged errors

Table 4-4 lists the errors that are logged in memory but may not annunciate an audible alarm,
and the action to take to reset or repair the device.

Table 4-4: Logged errors

Error Condition occurs

Error Type Check for Probable cause Action
Code when:

33 Compliance When the Log full Clear compliance

log full compliance log is log by
full, the device performing the
continuously autoclear
overwrites all data procedure (refer
after the first to Section
72 hours. 3.3.1.10 on page
3-6); then cycle
power.

35 RS-232 Device receives Appropriate @04 External software Contact Puritan

command undefined command response being sent code error Bennett Technical
error through its serial Support for more
port information.

4-14 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Troubleshooting 4
Table 4-4: Logged errors (continued)

Error Condition occurs

Error Type Check for Probable cause Action
Code when:

36 RS-232 Device receives a Appropriate @E0 External software Contact Puritan

checksum checksum that does response being sent code error Bennett Technical
error not match the one Support for more
calculated for the information.
current message sent

40 Overvoltage Motor voltage is Power supply failure Repair device

greater than 31 V or blown fuse (F2) using P/N
Y-500020-00 (Kit,
Service
Calibration,
KS330) or return
device to factory
service center for
repair.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 4-15

4 Troubleshooting

This page intentionally blank.

4-16 10011800 Rev. A (6/06) KnightStar 330 Service Manual

 SECTION
CHAPTER

Repair 5 5
This section provides repair information for the KnightStar 330. After diagnosing the problem
using the Troubleshooting section, perform the suggested repair using the instructions in this
section.

WARNING: Disconnect power to the KnightStar 330 before cleaning or repair. Do

not apply power to the device when it is disassembled. After
performing repairs on the KnightStar 330, run the complete suite of
Performance Verification tests contained in Chapter 3. This ensures
proper performance of the ventilator prior to patient use.

5.1 Tools, test equipment, and service materials

Use the tools and test equipment listed in Table 1-17 on page 1-26 to repair the
KnightStar 330.
Refer to Table 1-19 on page 1-28 for replacement part ordering information.

5.2 Ventilator assembly drawing

Prior to disassembling the KnightStar 330, familiarize yourself with the assembly drawing in
Figure 5-2 and the items listed in Table 5-1. All repair instructions refer to the assembly
drawing item numbers.
5.3 Ventilator cleaning and inspection

WARNING: To prevent disease transmission, use personal protective equipment

when handling contaminated bacterial filters or other patient
accessories.

CAUTION: Do not soak any portion of the KnightStar 330 in solvent, alcohol, or
any other cleaning agent. Soaking ventilator components may
damage the ventilator.

Clean and inspect the ventilator as follows:

1 Clean ventilator exterior using an approved cleaner/disinfectant. (See Table 1-17 on page
1-27.) After cleaning, ensure that there is no liquid residue at any of the ventilator
openings or enclosure joints.
2 Inspect the air inlet filter. To remove the air inlet filter, pull the baffle (Item 16) away
from the ventilator and remove the foam filter (Item 17). Clean or replace as required.
(See Table 1-18 on page 1-28 for air inlet filter cleaning instructions.) Re-install the baffle
over the foam filter by snapping it into the base.
3 Visually inspect ventilator exterior for obvious problems such as missing, broken, or
loose parts. Repair as needed.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 5-1

5 Repair

5.4 Initial ventilator disassembly

CAUTION:
• Before handling PCBAs with static-sensitive components inserted, prevent
electrostatic discharge (ESD) damage by using the static-dissipative field service kit
when disassembling the device. Place the strap connected to the static dissipative
mat around your wrist before handling static-sensitive components, and use the
static dissipative mat as the work surface.
• Assemblies that are static sensitive may be handled without the technician being
attached to the static-dissipative workstation only if the assemblies are placed into
a protective container such as a conductive bag or case, or vendor packaging.

To open the KnightStar 330:

1 Turn the device upside down on your work surface with its base facing up.
2 Using a screwdriver with T-20 Torx® bit (or #2 Phillips for devices built prior to Oct.
2001), remove the four screws (Item 15) shown in Figure 5-1.

Figure 5-1. Removing the enclosure base screws

3 While holding both housing halves together, turn the device over and place it onto its
base.
4 Carefully remove the enclosure cover (Item 27) by rotating it towards the back of the
device, taking care while separating the tongue and groove section of the base, cover,
and pitot tube (Figure 5-3).

CAUTION: Be careful not to damage the three electrical connectors on the back
side of the device.

5-2 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Repair 5

Replace these pages (5-3 and 5-4) with 11 x 17 foldout

Figure 5-2. KnightStar 330 assembly drawing

Table 5-1: KnightStar 330 components

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 5-3

 S ECTION

Foldout pages for:

Repair 9 5
Section 5
KnightStar 330 assembly drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-2 on page 5-3
Removing the enclosure cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-3 on page 5-4
Membrane switch ribbon cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-4 on page 5-4

KnightStar 330 Service Manual 10011800 Rev. A (6/06) X-X

5 Repair

This page intentionally left blank.

X-X 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Repair 5

Table 5-1: KnightStar 330 component descriptions

Item Description

1 Base, enclosure

2 Foot, base, enclosure

3 Label, KS 330

4 Label, serial number

5 Case, foam

6 Suspension/muffler, blower

7 Blower assembly

8 Ferrite, clamp on

9 Dampener

10 Wire patch, dampener

11 Chassis, enclosure

12 Screen, blower housing

13 Bellows, blower housing

14 Tube, pitot

15 Screw, Torx, hilo 2.2 (4pl)

16 Baffle

17 Filter, air inlet

18 Adhesive foam, fan base

19 Assembly, cooling fan

20 Assembly, PCB alarm board

21 Tube, silicone, 10.0”

22 Tube, silicone, 4.25”

23 Tube, silicone, 1.25”

24 Spacer (2 pl)

25 Insulator, LCD

26 LCD display, 16x24

27 Cover, Enclosure

28 Switch, Membrane

29 Pad, foam, cover, interior Item Description

30 Screw, 4-20 x .375, PH. pan head (2 pl) 33 Assembly, PCB, main board

31 RS-232 PCBA 34 Shield, alarm

32 Insulator, RS-232 PCBA 35 Battery, coincell, lithium 3V

Figure 5-2: KnightStar 330 assembly drawing

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 5-3

5 Repair

Figure 5-3. Removing the enclosure cover

5 Place the enclosure cover on the work surface at the back of the device and carefully
disconnect the membrane switch ribbon cable connector from the J5 header on the
Main PCBA (Figure 5-4).

Ribbon cable
connector

Figure 5-4. Membrane switch ribbon cable

5.5 Membrane switch replacement

To replace the membrane switch:
1 Perform the ventilator disassembly steps in Section 5.4.
2 Remove the old membrane switch, ITEM 28, from the enclosure cover.
3 Clean the recessed area of the enclosure cover with isopropyl alcohol to remove old
adhesive. Make sure the recessed area is dry before proceeding with the next step.
4 Peel the paper backing away from the new membrane switch and insert the ribbon cable
through the slot in the top of the enclosure cover.

5-4 10011800 Rev. A (6/06) KnightStar 330 Service Manual

5 Repair

Figure 5-3. Removing the enclosure cover

5 Place the enclosure cover on the work surface at the back of the device and carefully
disconnect the membrane switch ribbon cable connector from the J5 header on the
main PCBA (Figure 5-4).

Ribbon cable
connector

Figure 5-4. Membrane switch ribbon cable

5.5 Membrane switch replacement

To replace the membrane switch:
1 Perform the ventilator disassembly steps in Section 5.4.
2 Remove the old membrane switch (Item 28) from the enclosure cover.
3 Clean the recessed area of the enclosure cover with isopropyl alcohol to remove old
adhesive. Make sure the recessed area is dry before proceeding with the next step.
4 Peel the paper backing away from the new membrane switch and insert the ribbon cable
through the slot in the top of the enclosure cover.

5-4 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Repair 5
5 Carefully apply the membrane switch to the recessed area on the enclosure cover. Make
sure that the membrane switch completely adheres to the cover.
6 Complete the assembly by performing the steps in Section 5.10.

5.6 LCD panel replacement

To replace the LCD panel:
1 Disassemble the ventilator according to the steps in Section 5.4.
2 At each corner of the LCD panel (Item 26), use needle nose pliers to pinch the end of the
plastic stand-off used to secure the panel in place, and gently pull the corner over the
stand-off.

Stand-offs

Connector to J4
on main PCBA

Figure 5-5. Removing the LCD panel

3 Carefully pull the LCD panel away from the J4 connector on the main PCBA.
4 Remove the LCD panel insulator (Item 25) and discard if it is damaged. Install a new
LCD panel insulator, if necessary.
5 Install the new LCD panel by aligning the header pins on the LCD panel with the J4
connector on the main PCBA, and pressing the corners onto the standoffs. Make sure
that the ends of the four standoffs fully engage into the holes on the LCD panel.

CAUTION:
• Be careful to align the header and connector properly.
• Do not press directly on the LCD screen when installing the new LCD panel.

6 Remove the protective plastic film covering the LCD screen.

7 Complete the assembly by performing the steps in Section 5.10.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 5-5

5 Repair

5.7 Alarm PCBA replacement

To replace the alarm PCBA:
1 Perform the ventilator disassembly steps in Section 5.4.
2 Gently lift the pitot tube (Item 14) out of its groove in the enclosure base and slide it
away from the bellows (Item 13). Be careful not to let the bellows pull away from the
blower assembly (Item 7) (Figure 5-6). Do not disconnect any of the silicone tubing from
the pitot tube, flow sensor, or pressure transducer.

Bellows

Pitot tube shown

removed from its groove
in the enclosure base and
disconnected from the
bellows

Figure 5-6. Removing the pitot tube from the enclosure groove and bellows

3 Remove the two screws (Item 30) using the #1 Phillips screwdriver (Figure 5-7). For
assemblies with an RS-232 PCBA (Item 31), carefully remove the insulator (Item 32) and,
if loose, the two plastic spacers (Item 24) from beneath the RS-232 PCBA mounted on the
main PCBA. Set these parts aside for re-assembly.

NOTE: Non-Sandman devices (P/N Y-KS330-SD) do not have the RS-232 PCBA,
insulator, and spacers.

Figure 5-7. Removing the main PCBA screws

5-6 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Repair 5

CAUTION: Be careful when handling the main PCBA with the RS-232 PCBA to
prevent damage to the RS-232 PCBA and its connecting wires. Use of
an anti-static tape to hold the RS-232 PCBA to the main PCBA is
recommended.

4 Lift the main PCBA off of the chassis supports and tilt it towards the back of the lower
enclosure, following the precautions for the RS-232 PCBA, if applicable (Figure 5-8).

NOTE: It is not necessary to remove the chassis from the lower enclosure.

5 Disconnect the blower assembly (Item 7) wiring harness from the blower connector, J3,
on the main PCBA (Figure 5-8).

P3 connection Blower
from pitot tube to connector, J3
pressure sensor,
1 1/4” tube

P1 connection
from pitot tube to
flow sensor,
4 1/4” tube Fan
connector, J8

P2 connection
from pitot tube to
flow sensor,
10” tube

Fan assembly

Figure 5-8. Blower, fan, and tubing connections

6 Disconnect the fan assembly (Item 19) wiring harness from the fan connector, J8, on the
main PCBA (Figure 5-8).
7 Locate the Alarm PCBA (Item 20) and the alarm shield (Item 34) (Figure 5-9). Gently pull
up on the Alarm PCBA and alarm shield together to remove them from the main PCBA.
Keep the alarm shield for later re-installation or replace if damaged.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 5-7

5 Repair

Alarm shield
located behind
alarm PCBA

Figure 5-9. Removing the Alarm PCBA

CAUTION: When installing the new Alarm PCBA, ensure header pins are aligned
properly with the J6 connector on the main PCBA. Misalignment
during assembly could result in severe damage and necessitate
replacement of the Alarm PCBA and the main PCBA.

8 Install the new Alarm PCBA by attaching it to connector J6 on the main PCBA.
9 Re-install the alarm shield, ensuring that it is placed squarely between the Alarm PCBA
and the main PCBA components.

CAUTION: If, during disassembly, the chassis was accidentally removed from the
lower enclosure and the foam pulled away, carefully re-attach the
foam to the chassis so that it is not pinched in any way that occludes
the blower air inlet.

10 Reconnect the fan wire to the J8 connector, and the blower wire to the J3 connector.
11 Place the main PCBA back onto the chassis support posts, ensuring that the Alarm PCBA
fits into the notches on the chassis. Refer to Figure 5-10, and if necessary, slide the ferrite
on the blower wiring harness so that it rests in the space near the pressure transducer
(the pressure transducer is connected to the 1.25” silicone tube). This enables the main
PCBA to sit flush with the chassis support posts. Check that the Mains/AC connector
rests properly in the enclosure base and that the 10” silicone tubing rests in the carriers
of the chassis as shown in Figure 5-10.

CAUTION: Ensure that none of the silicone tubing is pinched or kinked during
re-assembly.

5-8 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Repair 5

Correct ferrite
position

10” tubing
supported in
chassis carriers

Figure 5-10. Correctly routed silicone tubing and ferrite position

12 Replace the RS-232 PCBA insulator shield and plastic spacers and fasten the main PCBA
onto the chassis using the screws removed in step 3. Torque screws to 5 in-lb.
13 Push the pitot tube back into the bellows and fit the pitot tube into the groove of the
enclosure base.

CAUTION: Ensure that the bellows does not get pushed back through the chassis
at any point and that the pitot tube fits properly in the bellows.

14 Complete the assembly by performing the steps in Section 5.10.

5.8 Main PCBA, blower, pitot tube replacement

Because of the calibration requirements for the main PCBA, blower, and pitot tube, they must
be replaced together using P/N Y-500020-00 (Kit, Service Calibration, KS330). Refer to the
installation instructions included with the kit when replacing these parts.

5.9 Cooling fan assembly, chassis, case foam, suspension muffler replacement
1 Perform steps 1-6 of Section 5.7, Alarm board assembly replacement. If you are not
replacing the cooling fan, skip to step 4.
2 Pull the cooling fan assembly (Item 19) away from the adhesive foam (Item 18) and then
remove the foam from the chassis (Figure 5-11). If you are also replacing the chassis, you
do not need to remove the adhesive foam.
3 Open the ferrite (Item 8) by sliding your fingernail underneath the latch, and remove it
from the fan wiring harness. Keep the ferrite for re-installation. If you are only replacing
the cooling fan, skip to step 15 in this section.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 5-9

5 Repair

Figure 5-11. Removing the fan from the chassis

4 Unsnap the ferrite bead (Item 8) from the blower harness (Figure 5-12). Keep the ferrite
bead for re-installation. Peel back the wire patch on the chassis dome to allow the blower
harness connector to pass through. Lift the chassis assembly out of the enclosure base.

Figure 5-12. Removing the ferrite from the blower harness

5 Turn the chassis assembly over to expose the case foam, and peel the foam away from the
chassis.
6 Remove the suspension muffler from the blower. If you are not replacing the suspension
muffler, keep it for re-installation.
7 Carefully push the lip of the bellows through the chassis air outlet port and remove the
blower (Item 7), screen (Item 12), and bellows (Item 13) together, guiding the harness

5-10 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Repair 5
connector through the hole in the chassis dome. Do not remove the screen and
bellows from the blower.
8 Peel back the protective paper and adhere the dampener (Item 9) to the new chassis
(Item 11) as shown in Figure 5-13. Make sure to align the slots in the dampener with the
tubing guides and chassis standoffs, and apply the foam smoothly over the curves of the
dome and air outlet port.

Foam dampener slots

aligned with tubing guides
and chassis standoffs

Figure 5-13. Correct dampener position

9 Re-use or install a new suspension muffler (Item 6) into the new case foam (Item 5) as
shown in Figure 5-14.

Figure 5-14. Suspension muffler positioned in the case foam

10 Insert the blower harness connector through the hole in the chassis dome and place the
blower assembly into the chassis, aligning the blower outlet with the port in the chassis
(Figure 5-15).

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 5-11

5 Repair

Figure 5-15. Blower installed in the chassis

11 Gently push the bellows through the port so that the lip seals around the edge of the
port. Be careful not to pull the bellows and screen off the blower. Route the blower
harness so that the wires lead toward the tubing carriers, then cover the hole in the
chassis dome with the wire patch (Item 10) (Figure 5-16).

Bellows lip must

seal around edge
of chassis air outlet
port

Wire patch
covers harness

Figure 5-16. Correct bellows seal position and wire routing

5-12 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Repair 5
12 The case foam has two areas where adhesive is applied—at the air inlet and in the
recessed area at the air outlet port. Peel the paper backing away from the section near the
air inlet and install the foam/suspension muffler assembly into the chassis. Press the
foam into place so that the adhesive portions at the air inlet and air outlet are securely
fastened to the chassis. Make sure that the foam slots fit over the corresponding sections
of the chassis, and the suspension muffler seats fully onto the blower. Ensure that the
foam is not pinched in any way that occludes the blower air inlet.

CAUTION: Make sure the foam is flat across the chassis and will not obstruct the
cooling fan.

13 Turn the chassis assembly over and place it into the enclosure base (Item 1) . Check that
the bellows is still properly sealed around the hole in the chassis.
14 Install the ferrite bead (Item 8) onto the blower harness.
15 Apply new fan adhesive foam (Item 18) to the bottom of the new cooling fan assembly
(Item 19) (side opposite the fan label).

NOTE: If you are NOT replacing the chassis, ensure that all of the old foam has
been removed from the square recessed corner of the chassis before
installing the new fan and foam assembly.

16 Press the cooling fan assembly, adhesive side down, into the square recess in the corner
of the chassis. Make sure that the wires are oriented as shown in Figure 5-11.
17 If the new fan assembly does not have a ferrite included with the assembly, attach the
old ferrite to the mid-point of the fan wiring harness, by aligning the harness in the
ferrite’s channel and snapping it closed.
18 Perform steps 10-14 of Section 5.7 to complete the assembly.

5.10 Ventilator reassembly

1 Plug the membrane switch ribbon cable connector into the J5 header on the main PCBA.

CAUTION: Be careful to align the connector and header properly.

2 Tuck the membrane switch ribbon cable underneath the main PCBA as you place the
enclosure cover onto the ventilator assembly, carefully aligning the tongue and groove
portions of the cover and base and the connectors with the holes at the back of the
cover. Ensure that there are no wires or silicone tubing pinched between the cover and
base enclosures. Ensure that the LCD is properly aligned with the membrane switch
window.

KnightStar 330 Service Manual 10011800 Rev. A (6/06) 5-13

5 Repair

Figure 5-17. Aligning the rear connectors Figure 5-18. Installing the enclosure cover

3 Hold the device together and turn over so that the base is facing upward. Install four
screws (Item 15) using a Torx® T20 driver or #2 Phillips, as required. Torque the screws to
15 in-lb.

5.11 Post-repair testing

After the KnightStar 330 has been repaired, run the Performance Verification tests described in
Chapter 3. Record the test results on the checklist found at the end of that section.

5-14 10011800 Rev. A (6/06) KnightStar 330 Service Manual

 SECTION
CHAPTER

Warranty and service information 6 6

6.1 Limited warranty
Puritan Bennett warrants to the owner that the KnightStar 330 ventilator, exclusive of
expendable parts and other accessories, shall be free from defects in material and
workmanship for twelve months from the original date of sale. Puritan Bennett’s sole
obligation, with respect to any such defect, is limited to the repair, replacement of parts, or, at
Puritan Bennett’s option, replacement of the ventilator. Purchaser pays return freight charges.
This warranty is made on the condition that prompt notification of a defect is given to
Puritan Bennett within the warranty period, and that Puritan Bennett has the sole right to
determine whether a defect exists.
The warranty does not apply to ventilators that have been partially or completely
disassembled or repaired by unauthorized personnel, or serviced or repaired by qualified
personnel in any manner other than that described in the Service Manual; altered; subjected
to misuse, negligence, or accident; or operated other than in accordance with the instructions
provided by Puritan Bennett.
This warranty represents the exclusive obligation of Puritan Bennett and the exclusive
remedy of the purchaser regarding defects in the ventilator.
THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY AS TO THE KNIGHTSTAR 330
VENTILATOR, AND IS GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WITHOUT LIMITATION ANY ORAL OR IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No person is authorized to modify, in any manner, Puritan Bennett’s obligation as described
above.

6.2 Service information

KnightStar 330 ventilators are warranted against defects in workmanship and materials. Do
not make any service repairs on this equipment during the stated warranty period. Any
unauthorized work immediately voids the warranty. If you need information or assistance, or
if the information in this manual is insufficient, contact Puritan Bennett Technical Support
at: 1.800.255.6774 (for North America). Outside the US, contact your local representative.
Puritan-Bennett Corporation does not recognize the owner of a ventilator as an authorized
trained service representative. Puritan Bennett will not be liable for any repairs attempted by
the owner. Any such attempted repairs other than specified non-warranty repairs void the
warranty. Parts and labor costs incurred by the owner will not be reimbursed by Puritan
Bennett. Puritan Bennett will make available upon request diagrams, component parts lists,
descriptions, calibration procedures and instructions to assist in the repair of parts classified
by Puritan Bennett as repairable.
Returns should be processed through your local representative.

KnightStar 330 Service Manual 10011800 Rev A (6/06) 6-1

6 Warranty and service information

This page intentionally blank.

6-2 10011800 Rev A (6/06) KnightStar 330 Service Manual

 SECTION

INDEX

A clearing flash memory 3-6

A/C mode communication port specifications 1-7
default condition 2-4 compliance and approvals 1-8
description 2-4 controls, indicators, and symbols 1-16–1-24
access mode 1-17 cooling fan assembly replacement 5-9
air outlet connector 1-22 CPAP mode,description 2-4
air outlet connector, specifications 1-5 CPAP setting 1-13
alarm
PCBA pin-out 2-10 D
PCBA replacement 5-6 DEFAULT breathing mode, A/C 2-4
priority 4-1 DEFAULT breathing mode, I/E PAP 2-4
alarm silence key 1-18 delay sequence test 3-5
alarm volume setting 1-14 delay time setting 1-14
alarms 4-1 delay/ramp key 1-18
apnea 4-2 delay/ramp mode 2-3
internal malfunction 4-2 device airway volume, specification 1-5
leak 4-2 dimensions, ventilator 1-5
low pressure 4-2 disassembly 5-2
power loss 4-2 displayed patient parameter accuracy 1-6
altitude specification 1-5 down arrow & delay/ramp key 1-18
assembly drawing 5-3
autoclear procedure 3-6 E
electrical specifications 1-6
B electromagnetic susceptibility 1-2
backup respiratory rate setting 1-13 environmental specifications 1-5
battery input current specification 1-6 EPAP setting 1-13
battery input power specification 1-6 exhalation detection 2-6
battery input voltage specification 1-6 expiratory circuit resistance specification 1-6
battery operating time specification 1-6 expiratory sensitivity
battery, operating on 2-8 description 2-6
breath delivery 2-5 setting 1-14
breath detection 2-6 external battery
breathing modes connector 1-21
A/C 2-4 specifications 1-6
CPAP 2-4 external battery operation 2-8
I/E PAP 2-4
breathing modes and settings 1-13–1-14 F
factory settings 1-15
C fan assembly replacement 5-9
circuit resistance, patient 1-6
cleaners and disinfectants 1-27 G
cleaning and inspection. See Repair green LED 1-18, 2-3

KnightStar 330 Service Manual 10011800 Rev. A (6/06) Index-1

 Index

H test 3-4
high pressure alarm low pressure alarm
setting 1-14 setting 1-14
test 3-6 test 3-5

I M
I/E PAP mode mains/AC input connector 1-20
default condition 2-4 mains/AC input voltage specification 1-6
description 2-4 maintenance and service 1-28
I:E ratio accuracy specification 1-6 mask leak setting 1-14
I:E ratio setting 1-13 membrane switch replacement 5-4
inhalation detection 2-7 mode key 1-17
initial ventilator cleaning and inspection 3-1
initial ventilator disassembly 5-2 N
input frequency specification 1-6 noise specification 1-6
input power specification 1-6
inspiratory circuit resistance specification 1-6 O
inspiratory sensitivity on/off key 1-18
description 2-7 onscreen symbols and abbreviations 1-25
setting 1-13 operating modes
interface leak setting 1-14 delay/ramp 2-3
interfaces, recommended 2-1 power on 2-3
internal clock setting 1-14 standby 2-3
IPAP setting 1-13 therapy 2-4

K P
keypad replacement 5-4 patient circuit volume, specifications 1-5
keys patient ID setting 1-14
down arrow & delay/ramp 1-18 patient pressure connector 1-22
mode 1-17 peak flow accuracy specification 1-6
on/off 1-18 performance verification
settings 1-17 autoclear procedure 3-6
up arrow & alarm silence 1-18 checklist 3-8
KnightStar 330 ventilator system cleaning and inspection 3-1
accessories 1-4 delay sequence test 3-5
assembly drawing 5-3 high pressure alarm test 3-6
configuration information 1-4 leak alarm test 3-4
general description 1-3 low pressure alarm test 3-5
initial factory settings 1-15 power failure indicator test 3-6
intended use 1-3 pressure test 3-5
periodic maintenance 1-28 sensitivity test 3-4
spare parts list 1-28 periodic maintenance 1-28
specifications 1-5–1-7 POST (Power On Self Test) 3-3
power failure indicator test 3-6
L power on mode 2-3
LCD 1-19 power specifications 1-6
LCD panel replacement 5-5 pressure accuracy specification 1-6
leak accuracy specification 1-6 pressure limit specification 1-6
leak alarm pressure test 3-5
setting 1-14 Puritan Bennett Technical Support

Index-2 10011800 Rev. A (6/06) KnightStar 330 Service Manual

Index

telephone number 1-2, 1-29, 2-2, 6-1 ramp duration 1-14

ramp start pressure 1-14
R rise time 1-14
ramp settings key 1-17
duration setting 1-14 software version, how to display 1-26
start pressure setting 1-14 spare parts 1-28
red LED 1-19, 2-9 specifications 1-5–1-7
regulatory approvals 1-8 altitude 1-5
repair battery input current 1-6
alarm PCBA replacement 5-6 battery input power 1-6
cleaning and inspection 5-1 battery input voltage 1-6
cooling fan assembly replacement 5-9 battery operating time 1-6
LCD panel replacement 5-5 circuit resistance 1-6
membrane switch replacement 5-4 communication port 1-7
tools, test equipment, and service materials 5-1 compliance and approvals 1-8
ventilator assembly drawing 5-3 device airway volume 1-5
ventilator disassembly 5-2 dimensions 1-5
ventilator reassembly 5-13 displayed patient parameter accuracy 1-6
respiratory rate accuracy specification 1-6 electrical 1-6
rise time environmental 1-5
description 2-7 expiratory circuit resistance 1-6
setting 1-14 external battery 1-6
RS-232 port I:E ratio accuracy 1-6
connector 1-21 input frequency 1-6
specifications and pinout 1-7 input power 1-6
inspiratory circuit resistance 1-6
leak accuracy 1-6
S
mains/AC 1-6
safety features 2-9
noise 1-6
schedule of periodic maintenance 1-28
patient circuit volume 1-5
sensitivity test 3-4
peak flow accuracy 1-6
serial communications port, specifications and
pinout 1-7 performance 1-6
serial numbers power 1-6
how to display 1-26 pressure accuracy 1-6
settings pressure limit 1-6
alarm volume 1-14 respiratory rate accuracy 1-6
backup respiratory rate 1-13 serial communications (RS-232) port 1-7
CPAP 1-13 static flow pressure regulation 1-6
delay time 1-14 temperature and humidity 1-5
EPAP 1-13 tidal volume accuracy 1-6
expiratory sensitivity 1-14 ventilator air outlet connector 1-5
high pressure alarm 1-14 weight 1-5
I:E ratio 1-13 working pressure 1-6
inspiratory sensitivity 1-13 stand-by mode 2-3
interface leak 1-14 static flow pressure regulation specification 1-6
internal clock 1-14
IPAP 1-13 T
leak alarm 1-14 temperature and humidity specifications 1-5
low pressure alarm 1-14 theory of operation 2-1–2-10
patient ID 1-14 therapy mode 2-4

KnightStar 330 Service Manual 10011800 Rev. A (6/06) Index-3

 Index

tidal volume accuracy specification 1-6

tools, equipment, and service materials 1-26
troubleshooting 4-1–4-14

U
up arrow & alarm silence key 1-18

V
ventilator reassembly 5-13
ventilator serial numbers and software version 1-26

W
weight, ventilator 1-5
working pressure specification 1-6

Y
yellow LED 1-18, 2-10

Index-4 10011800 Rev. A (6/06) KnightStar 330 Service Manual

© 2006 Nellcor Puritan Bennett Incorporated. All rights reserved. 10011800 Rev. A (6/06)
Puritan-Bennett Corporation
4280 Hacienda Drive
Pleasanton, CA 94588 USA
Toll Free: 1.800.635.5267

Authorized Representative
Tyco Healthcare UK Limited
154 Fareham Road
Gosport PO13 0AS, U.K.

Rx ONLY

© 2006 Nellcor Puritan Bennett Incorporated. All rights reserved. 10011800 Rev. A (6/06)