The Power Handbook
The Power Handbook
2
Understanding Ohmic Voltage Drop ......................................................................................36
Wire gauge and length ........................................................................................................................ 36
Eliminating Ohmic voltage drop .......................................................................................................... 37
Protection Features ...............................................................................................................38
Over Voltage Protection (OVP) ........................................................................................................... 38
Over Current Protection (OCP) ........................................................................................................... 39
Combining Supplies in Series and Parallel ............................................................................40
Connecting power supplies in series for more voltage ....................................................................... 40
Connecting power supplies in parallel for more current...................................................................... 41
Measuring Power Supply Output Current ..............................................................................42
Using an external ammeter ................................................................................................................. 42
Using a DMM with an external current shunt ...................................................................................... 43
Using the DC power supply’s built-in capabilities ............................................................................... 43
Connection Considerations ....................................................................................................44
Minimizing noise.................................................................................................................................. 44
Output relay concerns ......................................................................................................................... 45
Advanced Power Supply Features .........................................................................................47
Dynamic waveform measurement ...................................................................................................... 47
Generating arbitrary waveforms .......................................................................................................... 47
Two Quadrant Power Supplies ..............................................................................................49
What is a two-quadrant power supply? ............................................................................................... 49
Issues when operating near zero volts ............................................................................................... 49
Regenerative Power Supplies................................................................................................52
What is a regenerative supply? ........................................................................................................... 52
Source/Measure Units (SMUs) ..............................................................................................53
What is an SMU? ................................................................................................................................ 53
Keysight SMUs.................................................................................................................................... 53
Chapter 4 – Electronic Loads ........................................................................................ 59
Electronic Load Basics ..........................................................................................................59
What is an electronic load? ................................................................................................................. 59
Why use a load rather than a resistor? ............................................................................................... 59
What are some typical E-load applications? ....................................................................................... 60
DC Electronic Load Operation Modes....................................................................................60
Constant Current (CC) Mode .............................................................................................................. 60
Constant Voltage (CV) Mode .............................................................................................................. 62
Constant Resistance (CR) Mode ........................................................................................................ 64
3
Constant Power (CP) Mode ................................................................................................................ 65
Unregulated (UNR) Mode ................................................................................................................... 67
The Effect of FETs on Load Behavior ....................................................................................68
Overcoming low input limitations ........................................................................................................ 69
Zero volt load ...................................................................................................................................... 70
Combining Loads in Parallel ..................................................................................................70
Never combine electronic loads in series ........................................................................................... 70
Combining loads in parallel to increase current .................................................................................. 72
Protection Features ...............................................................................................................72
Over-power protection (OPP) ............................................................................................................. 72
Over-current protection (OCP) ............................................................................................................ 72
Under-voltage Inhibit (UVI) ................................................................................................................. 72
Selecting the Right Electronic Load .......................................................................................72
Chapter 5 – Batteries .................................................................................................... 74
Introduction............................................................................................................................74
Battery Basics .......................................................................................................................74
Overview ............................................................................................................................................. 74
Battery Electrical Ratings .................................................................................................................... 76
Battery Profiling and Emulation ........................................................................................................... 77
Measuring Battery Resistance versus State-of-Charge...................................................................... 83
Standard Battery Test Procedures .........................................................................................86
Rated Capacity .................................................................................................................................... 86
Capacity Retention .............................................................................................................................. 88
Effective Internal Impedance .............................................................................................................. 88
Resistance Test .................................................................................................................................. 88
Impedance Test .................................................................................................................................. 88
Discharge Rate Effect on Capacity ..................................................................................................... 89
Life Cycle Performance ....................................................................................................................... 89
Extended Overcharge ......................................................................................................................... 89
Miscellaneous Tests............................................................................................................................ 90
Battery Test Equipment Requirements ..................................................................................91
Battery Testing with Electronic Loads ................................................................................................. 93
Chapter 6 – Power Conversion ..................................................................................... 96
Introduction............................................................................................................................96
DC to DC Conversion ............................................................................................................96
DC to DC converter testing overview .................................................................................................. 96
4
Testing DC to DC efficiency ................................................................................................................ 97
Testing DC to DC converter load regulation ....................................................................................... 98
Testing DC to DC converter line regulation ........................................................................................ 99
DC to AC Conversion ..........................................................................................................100
Power Inverters ................................................................................................................................. 100
Power Transistor Testing .................................................................................................................. 101
AC to AC Conversion ..........................................................................................................102
Transformer basics ........................................................................................................................... 102
AC Sources ....................................................................................................................................... 105
Chapter 7 – Photovoltaic Power Generation and Test ................................................ 108
Introduction..........................................................................................................................108
Photovoltaic Cells ................................................................................................................108
Photovoltaic cell basics ..................................................................................................................... 108
Modeling solar cell output ................................................................................................................. 109
Factors affecting solar array output .................................................................................................. 111
Can programmable power supplies simulate solar arrays? .............................................................. 113
Terrestrial Solar Inverter Testing .........................................................................................114
What is a solar inverter? ................................................................................................................... 114
Maximizing solar inverter efficiency .................................................................................................. 114
Terrestrial photovoltaic array simulation ........................................................................................... 115
Ground Testing of Solar Arrays for Satellites .......................................................................120
Satellite solar array considerations ................................................................................................... 120
Solar array simulator solutions for satellites ..................................................................................... 123
Summary .............................................................................................................................126
Chapter 8 – Power Supply Software ........................................................................... 127
Instrument Control Basics....................................................................................................127
Physical Communication Medium ..................................................................................................... 127
I/O Protocols ..................................................................................................................................... 128
What is an instrument driver? ........................................................................................................... 130
Keysight Command Expert ..................................................................................................131
What is Command Expert? ............................................................................................................... 131
Exporting into other programming environments .............................................................................. 132
Keysight BenchVue .............................................................................................................133
Advanced Power Control and Analysis Software ............................................................................. 134
Power Supply Software ..................................................................................................................... 136
5
Appendix A – Overview of Keysight Power Solutions ................................................. 138
Basic Power Supplies ..........................................................................................................138
E36100 Series of Basic DC Power Supplies .................................................................................... 138
E36150 Series of 800 W Bench Supplies ......................................................................................... 139
E36300 Series of Triple Output Bench Supplies .............................................................................. 140
N8900 Series of 5, 10 and 15 kW Auto-Ranging DC Supplies ......................................................... 141
Advanced Power Supplies ...................................................................................................142
N6900/N7900 Advanced Power System DC Supplies ..................................................................... 142
RP7900 Series of Regenerative Power Systems ............................................................................. 143
Electronic Loads ..................................................................................................................144
N3300 Series Modular DC Electronic Load ...................................................................................... 144
Benchtop Power Analysis ....................................................................................................145
N6705C DC Power Analyzer ............................................................................................................ 145
AC Power Sourcing and Analysis ........................................................................................147
Single-Phase AC Sources ................................................................................................................ 147
Three-Phase AC Sources ................................................................................................................. 148
PA2200 IntegraVision Power Analyzers ........................................................................................... 149
Glossary – Power Supply & Instrument Control Terminology...................................... 151
6
Chapter 1 – Introduction
History
While it is obviously not essential to understand the history of power supplies to use them, delving a little
bit into the history of products can often provide some useful insights into their design and applications.
The history presented here is intentionally very brief, but we hope that it helps elucidate some of the
reasons that modern power supplies and related instruments evolved into their current forms.
Batteries
While batteries are obviously not power supplies, they do represent the first examples of devices
designed to output current at a stable DC voltage. In addition, it was the desire to replace batteries with
an equivalent power source that could run off of household AC power that led to the creation of some of
the first DC power supplies. Therefore, any power supply history needs to include at least some
discussion of batteries.
There is an ongoing debate as to when people developed the earliest batteries, with some claiming that
ancient civilizations constructed crude batteries over two-thousand years ago (the purpose of which is not
clear). The famous American Benjamin Franklin first used the word “battery” in 1749 to describe a device
he constructed using a set of capacitors. Interestingly, Franklin used this term because the capacitor
configuration he created reminded him of an array of cannons, which the British military referred to as a
battery. However, the general consensus is that the famous Italian physicist Alessandro Volta created the
first modern battery in 1799. His “galvanic cell” consisted of disks of copper and zinc separated from each
other using cloth soaked in salted water. Each of these cells was able to supply a constant current at 0.76
V, and you could stack multiple cells together to increase the voltage. Modern batteries use different
materials to create cells with voltages that vary from 1 Volt to approximately 3.6 V, and of course you can
stack the cells together to create a desired voltage.
A disadvantage of the early batteries was that they were all primary batteries, meaning that they were not
rechargeable and users had no choice but to discard them once their chemical components reached a
state of depletion. The need to replace primary batteries relatively frequently limited their initial
applications, since replacing large batteries often is not cost-effective. Therefore, when Gaston Planté
invented the first rechargeable battery (using lead-acid) in 1859 by it was quite an innovation. The
technology of lead-acid batteries has been so robust that they continue to this day to be the power source
used to start most internal combustion engines.
7
stations into high-voltage AC waveforms that other local transformers could converted down into lower
AC voltages for industrial and household applications. In 1888 the first AC motors appeared, although the
lack of widely available three-phase power transmission delayed the adoption of more efficient three-
phase AC motors. Therefore, in the 1890’s both the technology and the need for AC power transmission
systems came together and created a swift expansion of AC power networks.
In the 1920’s there was rapid growth in radio technology, and the vacuum tubes used in those radios
required rechargeable “B” batteries to operate. Often radio users recharged these batteries using a car,
and their lead-acid technology could cause quite a bit of damage in the event of a leak. Also, relying on
batteries meant that the radio could die during an important broadcast and that you could damage your
radio if you accidently misconnected the battery after recharging it. Therefore, as more and more homes
had AC power available there was a strong demand from consumers for a B battery substitute. As a
result, several companies developed AC to DC power supplies for use as B battery alternatives.
However, the market for these power supplies dried up around 1929 when most radios began including a
built-in power supply.
In the 1930’s and 1940’s the demand for DC power supplies remained small, with the dominant power
supply technology using vacuum tube linear regulators. Since they utilized vacuum tube technology,
these power supplies ran very hot (although this was not much of a concern since the tube circuits were
virtually impervious to heat). The next major power supply innovations did not come until the 1950’s with
the invention of the semiconductor-based transistor. While transistors provided many benefits over
vacuum tubes, power supply designers had to start paying more attention to efficiency and power
dissipation since transistors can easily fail at high temperature. At that time the majority of power supplies
were still linear power supplies (see Chapter 3) that require a large bulky transformer and produce a large
amount of waste heat.
In the 1960’s the requirements of NASA and the aerospace industry for smaller and cooler power
supplies boosted demand for a more efficient alternative. While quite a bit more complicated to design,
switching power supplies were the obvious solution. Fortunately, the development of improved
transformer core materials (lower loss ferrites) and the availability of higher speed transistors with
improved switching speeds (which permitted designers to use much smaller components) boosted their
development. The 1960’s also saw the transition of the electronics world from analog to digital circuitry,
which further boosted demand for more accurate and stable DC power supplies.
In the 1970’s the energy crisis and the development of the minicomputer and personal computer
combined to drive continued demand for smaller and more efficient power supplies. Some early adopters
of switching power supplies in the minicomputer industry were Digital Equipment’s PDP-11/20 (1969) and
Hewlett-Packard’s 2100A (1971). However, virtually all of the major electronic companies began
employing switching power supplies in the 1970’s, and they began to incorporate them into a broad range
of equipment Including computer terminals, typewriters, and desktop calculators. One of the touted
innovations of the Apple II computer (released in 1977) was its use of a switching power supply.
However, this feature was not really revolutionary as switching mode power supplies were already in wide
use by then.
8
The 1980’s saw the expanded use of switching power supplies as their performance improved to the point
where their noise characteristics were comparable to those of linear supplies. Of course, over time
technology has continued to improve and switching power switching supplies now dominate the market,
with linear power supplies relegated to certain specialized applications.
Figure 1.01. Power supply from the 1980’s compared with modern version.
9
Chapter 2 – Electric Power Fundamentals
Proviso
This chapter is optional reading for those of you who would like to have a stronger theoretical
understanding of power. Reading this chapter is not necessary to move on to chapter 3. If your main
interest in this handbook is getting some practical help deciding what power supply or electronic load best
fits your needs, then you can safely skip this chapter for now.
If this chapter is optional then you might ask: Why include it at all? The answer is that power is not a
simple topic, and it has many aspects not always clearly understood by engineers and technicians not
specialized in this field. The following material does help to clarify important concepts and provides
background information for the discussions in the subsequent chapters.
𝑊𝑊 = 𝐹𝐹⃗ ∙ 𝑑𝑑⃗
Note that although we have to know the various vector components of force acting on a particle as it
moves through three-dimensional space, the value of work itself is a scalar quantity. We know that an
electric field will act on a charge (q0) with a force proportional to the charge and the magnitude of electric
field vector component(s) acting on that charge. Moving this charge some distance in the electric field
therefore requires work. We can define the electric potential difference between two points A and B in an
electric field acting on a charge q0 by the following equation.
𝑊𝑊𝐴𝐴𝐴𝐴
𝑉𝑉𝐵𝐵 − 𝑉𝑉𝐴𝐴 =
𝑞𝑞0
In electronics we prefer to work with the concept of electrical potential at a point in space. We do this by
selecting point A in the above equation to be at a great distance (technically infinity) away from all other
charges in our system and by defining the value of VA at this infinite distance to be zero. This allows us to
simplify the above equation and define the electric potential as follows.
𝑊𝑊
𝑉𝑉 =
𝑞𝑞0
In this equation is it understood that the value of W is the amount of work it takes to move the charge q0
to the position designated by point B in the electric field.
Understanding the amount of work performed is actually less interesting than understanding the rate at
which this work is taking place, which is power. The average power delivered by a system is simply the
total work done divided by the total time.
𝑊𝑊𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇
𝑃𝑃� =
𝑡𝑡𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇
10
From our previous equations we know that
𝑊𝑊 = 𝑉𝑉 ∙ 𝑞𝑞
It therefore follows that
∆𝑊𝑊 ∆𝑞𝑞
𝑃𝑃 = = 𝑉𝑉 = 𝑉𝑉 ∙ 𝐼𝐼
∆𝑡𝑡 ∆𝑡𝑡
Resistance and Resistivity
If we applied a voltage across two similarly shaped rods of copper and carbon then we would observe
very different resulting currents. The property that enters into play here is resistance. We define the
resistance between two terminals of a conducting material by applying a potential voltage across those
terminals, measuring the current and dividing the voltage by the current:
𝑉𝑉
𝑅𝑅 =
𝐼𝐼
The resistance of a particular sample obviously depends on its physical dimensions, so it is often more
convenient to refer to the material property of resistivity, which is independent of a sample’s size. It is
easy to calculate the resistivity from a resistance measurement if the cross-sectional area of the sample is
known as shown in the following figure.
Ohm’s Law
If we apply a variable voltage across the terminals of many (although not all) material samples and plot
the current then we see a straight line. This means that the resistance of the conductor is the same no
matter what voltage we apply to measure it. This important result (which holds for all metallic conductors)
is known as Ohm’s Law. However, we do need to note that this result depends upon the sample
remaining at a constant temperature as we apply the various different voltages. This is not always easy to
accomplish, as applying any voltage (or current) to a resistor generates power that dissipates as heat as
the following equations show.
11
𝑉𝑉 2
𝑃𝑃𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅 = 𝑉𝑉 ∙ 𝐼𝐼 = = 𝐼𝐼 2 ∙ 𝑅𝑅
𝑅𝑅
In practice accurately measuring the resistance (or resistivity) of a sample without causing self-heating
effects can be a challenging task. This is particularly true for low-resistance materials that require us to
apply large voltage or currents in order to obtain a measurable current (or voltage).
RMS Power
We know how to calculate the power dissipated if we apply a DC voltage to a resistor, but what about the
case of a time-varying waveform? If the waveform is periodic then we can still calculate the average
power dissipated over time by calculating the power dissipated over one period and dividing by the time it
takes to complete one period. An interesting question to ask is: What is the equivalent DC voltage (or
current) that we would have to apply to achieve the same amount of power dissipation?
The calculation of this equivalent DC value obviously depends upon the characteristics of the periodic
waveform. Fortunately, most of the time in electrical engineering we are dealing with sinusoidal
waveforms, which makes the calculation of this value much easier. Suppose we have a voltage waveform
defined as follows.
𝑉𝑉 2 1 1 𝑇𝑇 2
�
𝑃𝑃 = � � = � � 𝑉𝑉 𝑠𝑠𝑠𝑠𝑠𝑠2 (𝜔𝜔𝜔𝜔) 𝑑𝑑𝑑𝑑�
𝑅𝑅 𝑂𝑂𝑂𝑂𝑂𝑂 𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃 𝑅𝑅 𝑇𝑇 0 0
Rearranging and using trigonometric identities we have that
𝑉𝑉02 𝑇𝑇 1 − cos(2𝜔𝜔𝜔𝜔)
𝑃𝑃� = � � � 𝑑𝑑𝑑𝑑
𝑅𝑅𝑅𝑅 0 2
𝑇𝑇
𝑉𝑉02 𝑡𝑡 sin(2𝜔𝜔𝜔𝜔)
�
𝑃𝑃 = ∙ � − �
𝑅𝑅𝑅𝑅 2 4𝜔𝜔 0
We can make use of the fact that 𝑇𝑇 = 2𝜋𝜋�𝜔𝜔 to arrive at the final result.
𝑉𝑉0 2
� �
𝑉𝑉02
𝑃𝑃� = = √2
2𝑅𝑅 𝑅𝑅
Thus, we can see that in the case of a sinusoidal waveform of amplitude V0 the value of DC voltage that
you need to apply to a resistor to dissipate the same amount of power is:
𝑉𝑉0
𝑉𝑉𝐷𝐷𝐷𝐷 𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸 = ≜ 𝑉𝑉𝐴𝐴𝐴𝐴
√2
12
This provides us with the convenient result that in the case of a simple sinusoidal waveforms we can
compute their equivalent DC value simply by dividing their amplitude by the square root of two. However,
what happens if we add a DC component to the sinusoid?
𝑉𝑉 2
�
𝑃𝑃 = � � =
𝑅𝑅 𝑂𝑂𝑂𝑂𝑂𝑂 𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃
1 1 𝑇𝑇 2 2 (𝜔𝜔𝜔𝜔)
1 𝑇𝑇 1 𝑇𝑇 2
�� � 𝑉𝑉 𝑠𝑠𝑠𝑠𝑠𝑠 𝑑𝑑𝑑𝑑� + � � 2𝑉𝑉0 𝑉𝑉𝐷𝐷𝐷𝐷 𝑠𝑠𝑠𝑠𝑠𝑠(𝜔𝜔𝜔𝜔) 𝑑𝑑𝑑𝑑� + � � 𝑉𝑉𝐷𝐷𝐷𝐷 𝑑𝑑𝑑𝑑��
𝑅𝑅 𝑇𝑇 0 0 𝑇𝑇 0 𝑇𝑇 0
Since the value of any sine wave integrated over one period is zero, this equation simplifies to the
following expression:
𝑉𝑉02 2
+ 𝑉𝑉𝐷𝐷𝐷𝐷
𝑃𝑃� = 2
𝑅𝑅
For a sinusoidal waveform with a DC component we then have that:
2 2
𝑉𝑉𝐷𝐷𝐷𝐷 𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸 = �𝑉𝑉𝐴𝐴𝐴𝐴 + 𝑉𝑉𝐷𝐷𝐷𝐷 ≜ 𝑉𝑉𝑅𝑅𝑅𝑅𝑅𝑅
We usually refer to this as the root-mean-square value of the waveform and it has the subscript notation
“RMS” as indicated in the above equation. In the case where the sinusoid has no DC component then VAC
= VRMS. It is worth emphasizing that these convenient results only work for sinusoidal waveforms, and for
other types of periodic waveforms you would need to integrate them over one period and divide by the
period in order to determine their equivalent DC value.
13
Figure 2.02. This is a conceptual diagram of a typical circuit with both resistive and reactive elements.
In AC circuits we are applying some sort of sinusoidal stimulus to the circuit, so the voltage and current
waveforms are both sinusoidal with constantly varying amplitudes. The total power dissipated is still equal
to the product of voltage and current (i.e. P = V x I); however, this value will obviously vary over time.
Maximum power dissipation occurs when the voltage and current waveforms completely align with no
phase difference, since their peaks and zero crossings are occurring at the same time. Under this
condition we state that the voltage and current waveforms are in-phase. Circuit impedance determines
the phase relationship between voltage and current, and in general it is a complex quantity. You can view
impedance as a triangle in the complex plane, where the resistive component corresponds to the x-axis
and the reactive component corresponds to the y-axis.
Impedance is a complex number represented as the vector sum of its resistive and reactive components.
It has both a magnitude (Z) and a phase angle (𝜃𝜃), so we can use basic trigonometry to calculate the
relationships between resistance, reactance, and total impedance.
𝑅𝑅 = 𝑍𝑍 cos 𝜃𝜃
𝑋𝑋 = 𝑍𝑍 sin 𝜃𝜃
Although R does not depend on frequency the reactive portion of impedance is frequency dependent, so
its value (and the value of 𝜃𝜃) will vary with frequency.
14
It is possible to take this impedance triangle and use it to calculate the various components of power
using Ohm’s law for a DC circuit (𝑃𝑃 = 𝐼𝐼2 𝑅𝑅). The following table summarizes these quantities.
Power Factor
Real power (also known as active or true power) is the power consumed by the resistive elements of a
circuit and its unit of measure is Watts. The resistive elements do not have any reactive component to
them, so all of the power they dissipate converts into heat, light and/or work. An important term to
understand is the power factor. In mathematical terms the power factor is the ratio of the real power
dissipated by a load divided by the apparent power going into that load.
AC Power
Let us now examine the case where voltage and current are both sinusoidal waveforms at the same
frequency. In the general case we need to consider the effect of a phase difference, theta, between these
two waveforms as shown in the following figure.
15
Figure 2.05. AC voltage and current waveforms that are out of phase.
1
sin 𝑎𝑎 ∙ sin 𝑏𝑏 = [cos(𝑎𝑎 − 𝑏𝑏) − cos(𝑎𝑎 + 𝑏𝑏)]
2
cos(𝑎𝑎) = cos(−𝑎𝑎)
This then gives us
𝑉𝑉0 𝐼𝐼0
𝑃𝑃(𝑡𝑡) = [cos(𝜃𝜃) − cos(2𝜔𝜔𝜔𝜔 + 𝜃𝜃)]
2
We also know that
16
The instantaneous power varies over time and is difficult to measure. Therefore, it is easier to consider
the average power, which we can calculate averaging the above equation over one or more periods.
Since the average value of any sinusoid is zero when calculated over one or more periods, we can see
that the average power for sinusoidal voltage and current is simply:
Resistor Case
Dissipated Power
𝑉𝑉0
𝐼𝐼 = sin 𝜔𝜔𝑡𝑡
𝑅𝑅
Figure 2.06. The voltage, current and power waveforms for a resistor.
Since the voltage and current waveforms always have the same sign (either both positive or both
negative), resistors can only dissipate power.
17
Inductor Case
𝑉𝑉0
𝑉𝑉 = 𝑉𝑉0 sin 𝜔𝜔𝑡𝑡 𝐼𝐼 = − cos 𝜔𝜔𝑡𝑡
𝐿𝐿
Power
Dissipated Power
Sourced Power
Figure 2.07. The voltage, current and power waveforms for an inductor.
Although the inductor both dissipates and sources power, over an entire period this exactly balances out so
that there is no net power dissipation. In the inductor case we can see that maximum power dissipation
occurs at 3𝜋𝜋�4 and 7𝜋𝜋�4 radians, and maximum power sourcing occurs at 𝜋𝜋�4 and 5𝜋𝜋�4 radians.
Capacitor Case
𝑉𝑉 = 𝑉𝑉0 sin 𝜔𝜔𝑡𝑡 Power
Dissipated Power
Sourced Power
Figure 2.08. The voltage, current and power waveforms for a capacitor.
As in the case of the inductor the capacitor both dissipates and sources power, but over an entire period
this exactly balances out so that there is no net power dissipation. In the capacitor case we can see that
maximum power dissipation occurs at 𝜋𝜋�4 and 5𝜋𝜋�4 radians, and maximum power sourcing occurs at
3𝜋𝜋� and 7𝜋𝜋� radians.
4 4
18
Power Transmission
While power transmission can occur via either DC or AC voltages and currents, AC power transmission
has been the standard since the beginning of the 20th century. The primary advantage of AC power
transmission is the ease with which transformers (see AC to AC conversion in Chapter 6) can step
voltages up or down. It is more efficient to transmit power at higher voltages, and AC power transmission
simplifies the up and down voltage transitions.
Phase 1: sin(𝜔𝜔𝜔𝜔)
2𝜋𝜋
Phase 2: sin �𝜔𝜔𝜔𝜔 + �
3
4𝜋𝜋
Phase 3: sin �𝜔𝜔𝜔𝜔 + �
3
Visually, these waveforms have the appearance shown in the following figure.
We can show that the sum of the voltages and currents in a three-phase power system where all three
phases are of equal amplitude and exactly 120 degrees apart always add up to zero. To do this we make
use of the following trigonometric identity:
19
2𝜋𝜋 1 √3
sin �𝜔𝜔𝜔𝜔 + � = − sin 𝜔𝜔𝜔𝜔 + cos 𝜔𝜔𝜔𝜔
3 2 2
Similarly, we can rewrite the equation for the phase 3 sine wave as follows:
2𝜋𝜋 4𝜋𝜋
sin �𝜔𝜔𝜔𝜔 + � + sin �𝜔𝜔𝜔𝜔 + � = − sin 𝜔𝜔𝜔𝜔
3 3
Obviously, adding this to the equation for phase 1 yields a net value of zero. Of course, this result relies
on all three phases possessing exactly the same magnitude and being precisely 120 degrees (or 2𝜋𝜋�3
radians) apart in phase. In real-world systems there is always some mismatch so that the instantaneous
current from all three sources does not add up to exactly zero.
One common way to connect three-phase lines together is in what is known as the Wye or Star
Connection as shown in the following figure.
In this configuration the neutral line can be very small, since the sum of the return currents is close to
zero. In a three-phase system the voltage between any two of the phase lines is known as the line
voltage, while the voltage between any phase line and the neutral line is known as the phase voltage.
Suppose we have a three-phase system with a phase voltage amplitude of 120 V. It is then easy to
calculate the line voltage amplitude using trigonometric identities:
20
2𝜋𝜋 2𝜋𝜋
2𝜋𝜋 𝜃𝜃 + �𝜃𝜃 + � 𝜃𝜃 − �𝜃𝜃 + �
sin(𝜃𝜃) − sin �𝜃𝜃 + � = 2 ∙ cos � 3 � sin � 3 �
3 2 2
2𝜋𝜋 𝜋𝜋
sin(𝜃𝜃) − sin �𝜃𝜃 + � = −√3 cos �𝜃𝜃 + �
3 3
We can see that if we measure the voltage difference between any two sinusoidal lines shifted by 120
degrees then we need to multiply their phase voltage by the square root of three. Therefore, we can
easily calculate the amplitude of the line voltage:
120 𝑉𝑉 × √3 = 208 𝑉𝑉
Many industrial and some consumer applications use the 208 V/120 V three phase system.
The fact that the sum of the voltages and currents in a three-phase system is near zero is its key
advantage in transmitting power. Suppose we want to transfer power using three single-phase supplies
as shown in the following figure.
Figure 2.11. Transmitting power from three single-phase sources into three separate loads.
21
This system requires a total of six wires, and (assuming all of the supplies are identical) each wire needs
to be the same size. However, we can transmit the same amount of power in a three-phase system using
only four wires:
Figure 2.12. Transmitting power from a three-phase Wye generator into a three-phase Wye load.
Not only does this configuration reduce the number of wires needed from six to four, but the reference or
return path wire (shown as dashed line in this diagram) can be of smaller size than the three main
transmission lines since it only has to handle current due to amplitude and phase mis-matches in the
three-phase system.
You can also utilize the fact that voltages in series sum together to create a three-phase Delta connection
as shown below:
22
The following figure shows a Delta source configuration connected to a Delta load.
Kirchhoff's current law then allows us to calculate the currents flowing in the various loads:
23
Analyzing Three-Phase Power
Analyzing three-phase power systems can be difficult or impossible using a conventional oscilloscope, so
specialized instruments exist for this purpose. For example, Keysight’s PA2203A IntegraVision Power
Analyzer has four channels each capable of measuring voltage, current and power. A power analyzer
measures parameters such as:
Figure 2.16. A power analyzer simplifies tasks such as evaluation of an AC-to-DC power supply.
24
Chapter 3 – DC Power Supplies
Introduction
In a very broad sense, you can define power supplies as circuits that transform electrical input power (AC
or DC) into electrical output power (AC or DC). Excluded from this definition are power supplies based on
rotating machine principles and power supplies that derive electrical power from other energy forms (e.g.,
batteries, solar cells, fuel cells, etc.). Based on these considerations, we can divide electronic power
supplies into four broad classifications:
3. DC in, AC out-inverters
4. AC in, DC out
This last category is by far the most common of the four and is generally the one referred to when
speaking of a "DC power supply". It is also the one to which this chapter devotes itself. Chapter 6 (which
deals with power conversion) will discuss the other three.
1. A transformer scales the AC line voltage to a value consistent with the required maximum DC output
voltage level.
3. Large electrolytic capacitors filter much of the AC ripple voltage superimposed on the unregulated
DC voltage.
4. Series-pass power transistors control the difference between the unregulated DC rail voltage and the
regulated DC output voltage. There always needs to be some voltage across the series pass
transistors for proper regulation.
25
5. An error amplifier compares the output voltage to a reference voltage to regulate the output at the
desired setting.
6. Finally, an output filter capacitor further reduces AC output noise and ripple, and lowers output
impedance, for a more ideal voltage source characteristic.
Control
Circuitry
Linear DC power supply design is well established, with the only on-going innovations focused on
improving efficiency and thermal management. Due to their straightforward configuration, properly
implemented linear power supplies possess some inherent advantages:
Of course, as with any real-world instrument linear power supplies also have some inherent
disadvantages:
• Low power efficiency (typically no better than 60% at full output voltage and decreases with lower
output voltage settings)
• Relatively large physical size and weight
• High cost at higher power (above about 500 watts)
This might make it sound as if linear power supplies are always the optimal choice, but before concluding
this we need to understand the topology and merits of switching power supplies.
26
Switching Power Supply Operation
Switching power supply operation is more complex as compared to that of a linear power supply. We can
break down the transformation of AC power into regulated DC power in a switching power supply into the
following steps:
1. The AC line voltage gets rectified and then filtered to provide an unregulated high voltage DC rail to
power the following DC-to-DC inverter circuit.
2. Power transistors switching at 10’s to 100’s of kHz impose a high voltage, high frequency AC pulse
waveform on the transformer primary (input).
3. The transformer turns ratio scales the AC pulse voltage to a value consistent with the required DC
output voltage.
4. A rectifier circuit turns the transformer secondary (output) AC voltage into a pulsed DC voltage.
5. An LC (inductor-capacitor) output filter averages the pulsed voltage into a continuous DC voltage at
the power supply’s output.
6. As with a linear power supply, an error amplifier compares the DC output voltage against a reference
to regulate the output at the desired setting.
7. A modulator circuit converts the error amplifier signal into a high frequency, pulse width modulated
waveform to drive the switching power transistors.
Despite their added complexity, the much higher operating frequencies of switching power supplies
(several orders of magnitude greater than that of linear power supplies) allows them to use much smaller
magnetic and filtering components. This instills switching DC power supplies with some important
advantages:
27
• High power conversion efficiency of typically 85%, relatively independent of output voltage setting.
• Small size and lightweight, especially at higher power.
• Cost effective, especially at higher power.
As in the case of linear power supplies, switching DC power supplies also have some typical disadvantages:
For the above reasons, traditional switching DC power supplies focused on optimizing cost, efficiency,
and size, since these are the areas where linear power supplies suffer. As a result, performance was
often a secondary consideration. However, modern technologies (more advanced switching topologies,
careful design, and better filtering) have enabled high-performance switching DC power supplies to offer
specifications that compare very favorably with those of linear DC power supplies. Since one key
specification that differentiates these two types of power supplies is common mode current noise, that is
the topic we will discuss next.
Figure 3.03. Common mode current noise flowing from a DC power supply
Low-end switching DC power supplies often generate large amounts of common mode noise current.
High voltage slewing (dv/dt) of the switching transistors capacitively couples through to the output, and in
extreme cases this can generate hundreds of milliamps of peak-to-peak high frequency current. In
contrast, properly designed linear DC power supplies usually generate only microamps of peak-to-peak of
common mode noise current. However, it is important to understand an improperly designed or low-end
linear DC power supply can generate several milliamps of peak-to-peak common mode noise current.
28
Also, high-performance switching DC power supplies can achieve performance similar to that of linear DC
power supplies, generating just a few milliamps of common mode noise current.
Common mode noise current can create problems when it shows up as high frequency voltage spikes
superimposed on the DC output voltage. The voltage spikes are proportional to the magnitude of current
and imbalance in impedances in the path to the DUT. The microamp common mode noise levels of linear
DC power supplies are in general negligible, whereas the milliamp common mode noise currents
generated by switching DC power supplies can create issues. Under some conditions they can become
more significant than the differential mode noise voltage also present. Since many people misunderstand
or ignore common mode current noise, users sometimes get the incorrect impression that all switching
DC power supplies are unsuitable for their needs based on their experience with one supply that had high
levels of common mode noise current.
In most practical applications switching DC power supply common mode noise is not as big an issue as
you might expect. For one thing, many applications (such as telecommunications and digital information
systems) that use traditional switching DC power supplies are reasonably insensitive to it. For situations
where common mode noise is more critical, the much lower levels off modern high-performance switching
DC power supplies makes it a non-issue in all but the most noise sensitive applications. Even in cases
common mode noise is problematic (such as extremely sensitive analog circuitry), adding filtering can
often solve this issue. This allows you to take advantage of the many benefits offered by switching DC
power supplies. Filtering also mitigates the effects of other noise sources present (such as AC line EMI
and ground loop pickup), which are present regardless of the type of power supply used.
29
Summary and Power Supply Trade-Offs
In the previous three sections we discussed the relative merits of linear and switching DC power supplies
along with the issue of common mode noise. We now have enough knowledge to make some intelligent
comparisons and trade-offs. The following two tables summarize some of the key qualitative and
quantitative properties of the power supplies that we discussed.
Advantages Disadvantages
Linear DC power • Fast output transient response • Low efficiency (typically no better than
supply 60% at full output and decreasing with
• Low output noise and ripple voltage
• Low common mode noise current lower output voltage settings)
• Cost competitive at lower output power
• Large physical size and weight
levels (<500 W) • Higher cost at higher power (>500 W)
Traditional • High efficiency (typically 85% or better • High output noise and ripple current
switching DC power independent of the output voltage settings) • High common mode noise current
supply
• Small size and light weight, especially at • Slow transient response to AC line
higher power and DC output load changes
• Cost-effective, especially at higher power
High-performance • High efficiency (typically 85% or better • Typically, higher cost
switching DC power independent of the output voltage settings)
supply
• Small size and light weight, especially at
higher power
• Fast output transient response
• Low output noise and ripple voltage
High-Performance
Parameter Linear Traditional Switching Switching
Transient response speed 50-100 µs 1-2 ms <100 µs
(to 0.15% of final value)
Periodic and random 0.3 - 1 mVrms / 3 - 15 10 - 20 mVrms / 75 - 100 1 mVrms / 6 mVpp
deviation*1 mVpp mVpp
(20 Hz - 20 MHz)
Common mode noise current Up to 10’s of App Up to 100’s of mApp Less than a few
(20 Hz - 20 MHz) mApp
*1 Based on 50 V output voltage
So now that we have presented the trade-offs between linear, traditional switching and high-performance
switching DC power supplies, it should be clear that the best choice for a particular application depends
upon many parameters. Also, since modern high-performance switching DC power supplies can match
the specifications of linear DC power supplies in almost all aspects, it is hard to justify the added size,
weight, and cost of linear DC power supplies (especially at high power levels). In the final analysis the
choice of what type of power supply to use for a given application requires a careful analysis of
performance, space and cost tradeoffs, and the decision should not simply be based on topology (i.e.
linear versus switching).
30
Keysight’s Ultra-Low Noise Sources
Keysight has two ultra-low noise sources that illustrate the capabilities of modern switching power source
design. The B2961B (one-channel) and B2962B (two-channel) 6.5 Digit Low Noise Power Sources, when
used with one of the optional ultra-low noise filters (UNLFs), can source voltage with noise of less than 10
Vrms in the frequency range of 10 Hz – 20 MHz. You can use this outstanding low noise performance to
evaluate noise-sensitive devices and circuits such as analog-to-digital converter circuits, as well as many
other types of analog and RF ICs. As the following figure shows, when used with the ULNFs the B2961B
and B2962B can also minimize the noise density to 1 nVrms/√Hz at 10 kHz, which is necessary for the
phase noise evaluation of oscillator circuits such as VCOs, crystal oscillators, etc.
Figure 3.04. The B2961B and B2962B possess excellent noise performance when used with their optional ultra-low
noise filters.
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Output Characteristics
A power supply output characteristic defines a region that contains all valid voltage and current
combinations for that power supply output. Any voltage-current combination that exists within the output
characteristic is a valid operating point for that power supply. There are three main types of power supply
output characteristics: rectangular, multiple-range, and autoranging. Of these three, the rectangular
output characteristic is the most common. However, before discussing the different output characteristics
we first need to understand the different operating quadrants.
Operating Quadrants
We typically divide the current-voltage (IV) plane into four regions. Power supplies operate in the first
quadrant (both positive voltage and current output). An electronic load operates in the second quadrant,
with positive voltage and negative current output. Some power supplies are capable of operating in both
quadrants, effectively acting as both supplies and loads. We denote these types of power supplies as
two-quadrant power supplies. Quadrants three and four are important when testing semiconductor
devices (for example the breakdown voltage on a transistor when applying a negative voltage). The
following figure shows a plot of the IV plane and the different operating quadrants.
32
Figure 3.06. The output characteristic of a rectangular power supply.
Figure 3.07. The output characteristic of a multiple-range power supply (two range example).
33
Autoranging output characteristic
An autoranging power supply has a maximum voltage and a maximum current, but it cannot output both
at once. The autoranger’s maximum output power (which is the product of voltage and current)
determines the output characteristic between the maximum voltage and maximum current points. This
gives the curve between the maximum voltage and maximum current points a hyperbolic shape as shown
in the following figure.
For applications requiring a large range of output voltages and currents within a fixed power limit, an
autoranging power supply is a great choice. A good example of a DUT requiring a wide range of voltages
and currents is a DC-DC converter. At maximum power out, a DC-DC converter with a nominal input
voltage of 24 V consumes a relatively constant power even though its input voltage can vary from 14 V to
40 V. During testing, this wide range of input voltages creates a correspondingly wide range of input
currents even though the power is not changing much. Different DC-DC converters in the same power
family can have nominal input voltages of 12 V, 24 V, or 48 V, resulting in input voltages as low as 9 V
(requiring a large current), and as high as 72 V (requiring a small current). For DC-DC converters large
voltages and currents are both needed, but not at the same time.
34
Modes of Operation
Power supplies operate in one of three modes: constant voltage (CV), constant current (CC) or unregulated
(UNR). Power supplies typically have a maximum current and a maximum voltage output as well as a
maximum power output determined by the intersection of those two lines. The intersection also defines the
value of the critical or crossover resistance. The following graph illustrates these important parameters.
It is important to understand that you cannot program a power supply to operate in a specific mode. The
mode in which a power supply operates is determined by the load and crossover resistances as follows:
• Constant Voltage (CV): When RL is greater than RC (the crossover resistance) then the formula Iout
equals Vs over RL determines the output current and the power supply operates in constant voltage
mode.
• Constant Current (CC): When RL is less than RC (the crossover resistance) then the formula Vout
equals Is times RL determines the output current and the power supply operates in constant current
mode.
• Unregulated (UNR): If the power supply is not operating at its voltage or current set point, then it is
operating in unregulated mode and its output is unpredictable. There are a number of possible
reasons that a power supply can be in unregulated mode:
o A power supply internal fault
o Insufficient AC input line voltage
o The load resistance (RL) is equal to the crossover resistance (RC)
o An incorrectly connected parallel power source
o The power supply is operating at the mode crossover point
Therefore, if your power supply is operating in unregulated mode rather than constant voltage or constant
current mode then you should use the above list as a starting point to determine the possible cause(s).
35
Understanding Ohmic Voltage Drop
Many times we tend to treat all wires as perfect conductors, but in practice this is not true. Even wires
composed from materials such as copper have a non-zero resistance associated with them. In fact, if you
pass a sufficiently large current through any wire (as is many times the case with power supplies), then
then you can create a significant voltage drop. A large voltage drop in a DC power supply’s wires can
impact the voltage fed back to the power supply, resulting in a lower voltage than programmed. While
four-wire measurement techniques can correct for this error, before we discuss this it is useful to
understand the basics of wire gauge and length.
• The higher the gauge number the smaller the diameter of the wire. This is due to the fact that the
gauge number is based on the resistance of the wire, NOT on its diameter.
• With every 3-gauge increase in AWG value the resistance of the wire roughly doubles.
The following table shows the resistance of wire (in milli-Ohms per foot) for various gauges.
36
Eliminating Ohmic voltage drop
To eliminate the effects of Ohmic line drop you need to use a method known as 4-wire (or Kelvin) remote
sensing. The basic principle of this technique is to use a separate pair of wires to sense the voltage on
the DUT, with no current flowing in the sense wires. Since no current is flowing in the sense wires, there
can be no voltage drop and the voltage value read back at the power supply (or electronic load) is the
true value that you are applying to the DUT.
The following figure shows an example where a DC power supply is outputting 10 Amps at 5 Volts, but
due to Ohmic drops in the leads the DUT is only seeing 4.7 Volts. Assuming the power supply has
separate sense leads (as shown in this example), how do we fix this?
Figure 3.10. The effect of Ohmic line drops when not using the 4-wire measurement technique.
Most high-end power supplies have separate sense lines associated with their high and low outputs. As
shown in the previous figure, normally we connect these to the main outputs. However, when making 4-
wire measurements the sense leads need to connect to the DUT through separate leads. Since no
current flows through the sense leads, there is no Ohmic drop through them. The sense lines therefore
feed the exact voltage on the DUT back into power supply’s internal circuitry to ensure that the
programmed voltage is what the DUT sees. The following figure shows the benefit of using the 4-wire
measurement technique.
37
Figure 3.11. The 4-wire measurement technique eliminates the effects of Ohmic line drops on load voltage.
Note that in some cases (it depends on the supply – refer to the supply’s data sheet) you may have to set the
power supply to remote sense mode in order to use the sense inputs. In other cases it will be automatic.
There are a few other caveats that you should keep in mind when making 4-wire measurements:
Most power supplies can compensate for several volts of drop in the leads, but you should check the data
sheet for exact numbers.
Protection Features
Protection settings are an important feature of modern DC power supplies that some users do not
completely understand. However, they can be invaluable in protecting sensitive DUTs from inadvertent
voltage or current surges. An important point to clarify is that over-voltage protection (OVP) and over-
current protection (OCP) settings DO NOT operate in the same manner as compliance settings operate
on source/measure units (SMUs). In the case of SMUs the compliance setting will limit the output but not
shut it off (unless the user activates certain specific settings telling it to do so). In contrast, on a power
supply the OVP and OCP settings will cause the power supply output to shut off completely.
38
Figure 3.12. Set the OVP value greater than the maximum expected value of your power supply.
Of course, as this illustration shows it is important to also make sure that the OVP setting is below the
level of voltage that will cause damage to your DUT. OVP has to be fast in order to prevent device
damage, so the typical response time of a DC power supply to its OVP setting is a few microseconds.
If you need to improve OCP response time then here are some suggestions:
1. Avoid using a power supply that has a full output current rating that is much larger than what your
DUT actually draws. This makes the overdrive from an overload a greater percentage of the full
output current rating, which normally cause the current limit circuit to respond more quickly.
2. Evaluate different models of power supplies to determine how quickly their various current limit
circuits and OCP systems respond to your DUT protection needs. Different models of power supplies
will have different response times since the response at low levels of overdrive is determined by the
response of the current limit circuit.
3. Use an OCP system that operates independently of the current limit circuit (similar to the way in
which the OVP circuit works). This requires a circuit that compares the output current against the
protection level and shuts down the output immediately if it exceeds that value is. Unfortunately, this
type of OVC protection is not available on commercially available DC power supplies and would
require the creation of a custom protection circuit.
39
Combining Supplies in Series and Parallel
You may occasionally need more voltage and/or current from your DC power supplies than they are
capable of supplying. A reasonable question to ask is: Can I combine the supplies I have together in
series or parallel to achieve more voltage or current? The answer is yes as long as you observer the
proper procedures.
Figure 3.13. Connecting power supplies in series to achieve more voltage output.
Of course, you need to set each power supply output independently so that the voltages sum to the total
desired value. To do this, first set each output to the maximum desired current limit the load can safely
handle. Next, set the voltage of each output to sum to the total desired voltage. For example, if you are
using two outputs, set each to one half the total desired voltage. If you are using three outputs, set each
to one third the total desired voltage. In addition, when you connect outputs in series for higher voltage,
you should also observe the following precautions:
• Never exceed the floating voltage rating (output terminal isolation) of any of the outputs
• Never subject any of the power supply outputs to a reverse voltage
• Only connect outputs that have identical voltage and current ratings in series
If using remote sensing, make sure to wire the remote sense terminals on each output in series and
connect them to the load.
Keep the wiring from the power supplies to the load as short as possible and twist or bundle the leads to
reduce lead inductance and noise pickup. The goal is to always minimize the loop area or physical space
between the + and - output leads from the power supply to the load.
40
Connecting power supplies in parallel for more current
You can also connect power supplies in parallel to supply more current to a DUT. Set the current limit of
all outputs equally so they sum to the total desired current limit value. The following figure shows a
diagram of two DC power supplies connected correctly in parallel:
Figure 3.14. Connecting power supplies in parallel to achieve more current output.
• One output must operate in constant voltage (CV) mode and the other(s) in constant current (CC)
mode
• The output load must draw enough current to keep the CC output(s) in CC mode
• Only connect outputs that have identical voltage and current ratings in parallel
When you use remote sense in a parallel configuration, wire the remote sense terminals on each output
in parallel and connect them to the load as shown in the diagram in the lower right of this slide
Keep the wiring from the power supplies to the load as short as possible and twist or bundle the leads to
reduce lead inductance and noise pickup. The goal is to always minimize the loop area or physical space
between the + and - output leads from the power supply to the load.
You should set the voltage setting of the supply operating in CV mode slightly lower than the voltage
setting of the supplies operating in CC mode. The reason for this is as follows. The supply set higher in
voltage will push current into the load until it hits CC mode. After the supply reaches CC mode its output
voltage will lower to the level of the other connected power supplies’ voltage, and those supplies will then
regulate in CV mode and contribute the remaining load current. The paralleled supplies have to end up in
different operating modes (CV or CC). Otherwise, they will fight with each other for control and one will
win, or they will "motorboat" the control back and forth which is not desirable.
Note: To simplify the settings for paralleled outputs, some power supplies support an advanced feature
called “output grouping.” Up to four identical outputs can be “grouped,” enabling you to control all grouped
outputs as if they were a single, higher-current output.
41
Measuring Power Supply Output Current
It is surprising that, even when power supplies have the ability to accurately measure the current they
output or sink, many users refuse to trust this capability and instead use additional equipment to achieve
the same result. Let us examine the different options in-turn.
42
Using a DMM with an external current shunt
This is more problematic than using an ammeter, as you must consider both the accuracy of the DMM
and the accuracy of the resistive shunt you are using. You also need to break the circuit path just as in
the case of the ammeter. There are also some other factors that can affect measurement accuracy, such
as thermal EMF, improper shunt calibration and self-heating effects.
Figure 3.16. Measuring power supply current using an external shunt and voltmeter.
43
Connection Considerations
Minimizing noise
To minimize DC power supply noise you should first start by selecting a supply with low-noise specifications.
As previously discussed, this does not mean that your only possible choice is a linear power supply (which
are typically large and run quite hot). Modern switch-mode DC power supply technology has improved to the
point where the noise on the output can be comparable to that of a linear supply.
Once you have selected a supply with satisfactory RMS and peak-to-peak output voltage noise
specifications you also need to pay careful attention to the lead connections to your DUT. All connections
between your supply and DUT are susceptible to noise pick-up, with common noise sources being
inductive coupling, capacitive coupling, and radio frequency interference. Although there are several ways
to reduce noise, the most effective method is to ensure your load and sense connections use shielded
two-wire cables. However, when using shielded cables make sure to connect the shield to earth ground at
only one end. Neglecting to connect the shield on either end can increase capacitive pick-up. Also, do not
connect the shield to ground at both ends because ground loop currents can occur. The following figure
shows a ground loop current that developed because of the difference in potential between the supply
ground and the DUT ground.
Figure 3.17. Ground loop current caused by potential difference between the supply ground and the DUT ground.
44
The following figure shows an example of the proper way to connect the shield on the power supply end
to earth ground.
Figure 3.18. The proper way to connect the shield on the power supply end to earth ground.
We discussed common mode noise in great detail when we discussed the relative merits of linear and
switching power supplies earlier in this chapter. As a reminder, common mode noise is noise that occurs
when common mode current flows from inside a power supply to earth ground and produces voltage on
impedances to ground, including cable impedance. From a cabling and connection viewpoint, the best
way to minimize the effect of common-mode current is to equalize the impedance to ground from the plus
and minus output terminals of the power supply. You should also equalize the impedance from the DUT
plus and minus input terminals to ground. To achieve this, use a common mode choke in series with the
output leads and a shunt capacitor from each lead to ground.
• Your DUT contains a source of DC power and you have it connected directly across the power
supply output.
• Your DUT contains a source of DC power and you have it connected across the output in a reverse-
polarity configuration.
• Your DUT is sensitive to extra capacitive loading. – Your DUT produces a changing voltage across
the power supply output.
Some power supply models have an internal output relay option that can completely disconnect the
power supply output from your DUT. The relay shown in the following figure opens when you use an
“output off” setting and stops all current flow to the DUT.
45
Figure 3.19. Power supply output relay configuration with complete isolation.
However, even with a relay option installed, certain models may still have output capacitors or
capacitively coupled networks connected from the output terminals to chassis ground because of the
location of the relays, so your DUT will still have connections to these components as shown in the
following figure.
Figure 3.20. Power supply output relay configuration where some components connect to the DUT.
46
Advanced Power Supply Features
Dynamic waveform measurement
While most power supplies can measure DUT steady-state voltage and current, some power supplies can
also measure dynamic voltage and current. These supplies feature a built-in digitizer. Traditionally,
engineers use digitizers for data acquisition to capture and store analog signals. Like an oscilloscope,
which uses a digitizer to display the analog signal present on one of its inputs, a power supply’s built-in
digitizer captures the dynamic voltage and current. The following figure shows a digitizer converting an
analog waveform into a set of data points. Upon a trigger, the digitizer takes measurement samples and
stores them in a buffer.
When you make a digitizing measurement, you can set two of the following three parameters:
3. Acquisition time – total time during which you want to take samples
Obviously, when two of these parameters are set the remaining parameter will be determined by the equation:
47
the list to execute directly on the power supply. You may set the power supply to move on to the next step
based on dwell times or triggers. You can program a list to repeat once, or multiple times as shown on in
the following figure.
3. Repeat count – the number of times you want the list to repeat
A good application example of using list mode is performing a voltage waveform test on automotive
electronic systems. During the startup of an internal combustion engine, also known as a cold-crank,
battery voltage levels drop considerably as the electric starter motor draws enormous amounts of current
as shown in the following figure. The battery voltage then plateaus once the engine is turning and hits a
final level as the electric starter turns off.
Figure 3.23. Example using list mode to simulate a cold crank voltage profile.
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Two Quadrant Power Supplies
What is a two-quadrant power supply?
A two-quadrant power supply can function as both a power supply and an electronic load (see Chapter 4).
Basically, for all positive voltage values a two-quadrant power supply can both source and sink current.
This is a very convenient capability, as it eliminates the need for a separate electronic load. In addition, a
properly designed two-quadrant supply permits seamless transition between sourcing and sinking current
(and vice-versa). An example of the use of a two-quadrant power supply is battery life testing
(charge/discharge cycling).
Figure 3.24. Two-quadrant power supply voltage when sinking at zero volts.
In order to sink current when the DUT voltage is at zero volts, the power supply voltage actually has to be
slightly negative. This leads many users to believe that only a four-quadrant power supply will work when
sinking current at zero volts; however, this is not necessarily the case. Some two-quadrant power supply
can still regulate correctly down to zero volts even when sinking current while other will not. Whether or
not this is possible you can ascertain by looking at their output characteristics.
The design of some two-quadrant power supplies gives them the ability for their output voltage to go
slightly negative. While the user cannot program them to a negative voltage, they will automatically source
a slightly negative voltage to sink current when the DUT load is at zero volts. You can recognize these
supplies from their output characteristics. A two-quadrant power supply capable of sourcing and sinking its
full output current rating even at zero volts will have a characteristic similar to that of the following.
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Figure 3.25. A two-quadrant power supply characteristic capable of sinking full current at zero volts.
This example shows Keysight’s N6781A and N6782A two-quadrant power supplies, which are capable of
regulating down to zero volts even when sinking full current. While this is obviously a nice feature, it does
not come for free. The added design complexities of these types of two-quadrant power supplies make
them inherently more expensive than conventional two-quadrant supplies.
Keysight’s N6900A and N7900A series of advanced power supplies are examples of two-quadrant power
supplies that cannot sink full current at zero volts. These supplies require a minimum amount of positive
voltage when sinking current, as you can see from the following output characteristic.
Figure 3.26. Output characteristic for the N6900 and N7900 series of advanced power supplies.
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When acting as a load, the minimum positive voltage is proportional to the amount of sink current with
different characteristics and limits based on model as shown in the following table.
These two-quadrant power supplies are not able to regulate down to zero volts when sinking current
because they do not have the internal negative power voltage rail that this requires.
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Regenerative Power Supplies
What is a regenerative supply?
A regenerative power supply is a sub-category of two-quadrant power supplies that can return most of the
power it dissipates (when acting as a load) to the AC supply line. Regenerative power supplies possess
three key advantages over conventional two-quadrant power supplies:
1. By returning most of the power they sink to the main AC line, they consume less energy than
conventional two-quadrant supplies.
2. Since they are dissipating very little power when in sink mode, they require considerably less cooling
than conventional two-quadrant supplies.
3. In addition since they do not need as much cooling as traditional two-quadrant power supplies they
can be more compact.
The following figure shows a typical output characteristic for a two-quadrant regenerative power supply.
Keysight has a variety of regenerative power supplies with power outputs ranging from 5 kW to 30 kW.
These supplies can return at least 90% of the power they sink to the electric grid. You can also easily
gang them together for high power applications (for example combining three 20 kW supplies together to
provide 60 kW).
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Source/Measure Units (SMUs)
What is an SMU?
A source/measure unit or SMU (as the name implies) is capable of sourcing and measuring both voltage
and current. SMUs are at least two-quadrant devices, meaning that they can both source and sink current
at positive values of voltage. Many SMUs are four-quadrant devices, meaning that they can source and
sink current at both positive and negative voltages. SMUs typically focus as much (or more) on
measurement as they are on sourcing. SMUs also normally possess capabilities not found in standard
power supplies. For example, most SMUs can make time-sampling measurements of voltage and/or
current while forcing voltage or current. Such a capability is useful if (for example) you want to record the
voltage on a battery over time as it experiences a constant current load. The following figure shows the
conceptual circuit schematic for an SMU.
As you can see, SMUs are single-ended devices with one end always tied to an internal reference point.
Normally this reference point connects to the chassis ground as the previous figure shows. However,
most SMUs also have the ability to disconnect the low side from the chassis ground and allow it to float.
How much above or below ground the low side can float depends on the particular SMU hardware. Also,
while it is obvious that you must specify whether the SMU is forcing voltage or current, most SMUs can
measure both voltage and current simultaneously. While it might seem counterintuitive to measure a
forced quantity, doing so can help guarantee that nothing abnormal is occurring.
Keysight SMUs
Keysight has a wide variety of SMUs available in a number of form factors. This section will supply an
overview of our different SMU families and explain their principal applications.
The N6700 Modular Power System family, which consists of the N6700C and N6705C mainframes,
supports both two and four quadrant SMU modules. The following table shows a brief summary of their
voltage, current and power output capabilities.
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N6781A / N6782A N6784A N6785A / N6786A
Maximum Voltage 20 V / 6 V ± 20 V / ± 6 V 20 V / 15 V / 10 V / 6 V
Maximum Current ±1A/±3A ±1A/±3A ± 4 A / ± 5 A / ± 6.7 A / ± 8 A
Maximum Power 20 W 20 W 80 W
A typical measurement application for the N678xA SMUs is measuring voltage or current versus time,
such as monitoring the current draw of a battery powered device during various operation modes. The
N678xA SMUs can datalog up to 90 minutes of data at 50 kSa/s using N6700 internal memory (or infinite
time if using an external PC). The N678xA SMU also possess seamless measurement ranging, allowing
them to make fast dynamic measurements from 100 nanoamps up to 3 Amps.
Seamless measurement ranging is very important when measuring the current draw of IoT devices for the
following reasons. Battery powered mobile devices alternate between several different modes during their
operation (i.e. active, idle and sleep), which means that the current they draw at any point in time can
vary from milliamps to nanoamps as shown in the following figure.
Figure 3.29. A typical IoT device operates in several different states with widely different current requirements during
each state.
This makes current measurement very difficult for the following reasons:
In order to understand the importance of seamless measurement ranging we first need to explain what
measurement ranges are and how measurement ranging works. Measurement ranging is intimately
interrelated with measurement accuracy and resolution, so before proceeding it is it important to understand
why SMUs have a range setting in the first place. The SMU circuitry has to switch in and out (using relays)
different resistor values in order to handle the maximum expected current or voltage value based upon the
measurement range specified by the user. The following figure shows an example of this circuitry.
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Figure 3.30. SMU ranging requires that resistors of different values switch in and out of the circuit depending upon
which particular range you are in.
Selecting one or more resistors via these relay switches places the SMU into a given measurement
range. Obviously, it takes some time to switch these relays and move from one range to the next. While it
would be possible to always have the SMU start at the highest possible measurement range and work its
way down to the lowest measurement range that contained the quantity under measurement, this would
result in extremely slow measurements. By allowing flexibility as to how you can select a measurement
range, the user gains the ability to trade off measurement speed versus accuracy.
There is no hard and fast rule to specify the measurement resolution achievable within a given
measurement range. The primary determining factor is the number of bits in the SMU analog-to-digital
converter (ADC). However, the actual measurement resolution achievable has to consider other factors
such as noise, drift, etc. This introduces a stochastic element to the measurement that requires
averaging. The net result is that in most cases the minimum measurement resolution is 4-5 decades
below the measurement range. Even if the actual measured value is more than 4-5 decades below the
selected measurement range, the instrument will still return a result (albeit with reduced measurement
resolution). However, if you try to measure a current or voltage that exceeds the specified fixed
measurement range then you will get a measurement error. Therefore, finding the optimal fixed
measurement range is always a balancing act between selecting a range low enough to provide sufficient
measurement resolution and high enough to always contain the quantity under measurement.
This explanation of measurement ranging should have made clear the key difficulty faced when trying to
measurement devices with currents that vary rapidly across many orders of magnitude. The SMUs cannot
change ranges rapidly enough to keep up with the device state changes, so you lose current
measurement accuracy and resolution. However, this is where Keysight SMUs have a major advantage:
seamless measurement ranging. Seamless measurement ranging is a patented technique that allows the
SMU to change ranges rapidly with no delay or data loss as shown in the following figure.
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Figure 3.31. Graphic showing how seamless measurement ranging can prevent data loss as the instrument moves
between different measurement ranges.
The following screen captures dramatically demonstrates the difference in measurement performance., It
compares measurement measurements made using fixed ranging with those made using seamless
measurement ranging.
Figure 3.32. Comparing the results of measuring cell phone current draw using fixed measurement ranging with
those obtained using seamless measurement ranging.
The B2900 Series of SMUs are standalone benchtop instruments with a focus on device and material
characterization. All of the B2900 SMUs support four quadrant operation and have a front panel interface.
In addition, the higher performance models can achieve measurement resolution down to 10 femtoamps.
The “BL” models are single-channel, and the “B” models are available in both one and two channel
versions. The following table summarizes the key specifications of these SMUs.
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B2901B/ B2911B/
B2901BL B2910BL B2902B B2912B
Maximum Voltage (DC) 21 V 210 V 210 V 210 V
Maximum Current (DC) 1.5 A 1.5 A 3A 3A
Maximum Current (Pulsed) --- --- 10.5 A 10.5 A
Current Measurement Resolution 1 pA 10 fA 100 fA 10 fA
Keysight also has a family of PXIe SMUs that support many different application needs. The following
table summarizing the capabilities of these SMUs.
It is important to point out that the M9111A SMU design focuses on applications such as battery drain
analysis, whereas the other PXIe SMUs are more focused on device and material characterization. The
M9111A also has essentially two output voltage/current ranges, whereas the other PXIe SMUs have
multiple output voltage/current ranges (they cannot simultaneously output the maximum voltages and
currents shown in the table).
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Figure 3.34. The M9601A, M9602A/03A and M9614A/15A PXIe SMUs.
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Chapter 4 – Electronic Loads
Electronic Load Basics
What is an electronic load?
In situations where you need a purely resistive load and you do not need closed loop control, you can use
a fixed value power resistor. However, a fixed value resistor presents many limitations. It is not adequate
for loading and testing power sources that have complex testing requirements. Such tasks require
sophisticated electronic load features to validate the various states of operation. In addition, adapting to
changes with fixed resistors is a time-consuming task that requires many resistors, switching matrixes,
and the appropriate control software. Also, there is no way to control or limit the voltage or the current that
the load consumes. The user needs to handle critical safety and device protection concerns in order to
avoid any potential damage to the device.
Figure 4.01. The polarity convention and input characteristics of an electronic load.
Most electronic loads specify a maximum power level they can absorb, and in this example the maximum
power that the load can absorb is 200 Watts. The user can operate the load only within the voltage and current
combinations defined by the maximum power contour. For example, it would not be possible for a user to sink 20
A from a 48 V test device using this load even though both values are within the load’s operating limits since
the total power (960 W) is greater than the load maximum power dissipation limit of 200 W.
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What are some typical E-load applications?
The following are typical applications showing the use of electronic loads across various industries.
• Power converter and inverter testing: This is a fast way to test DC-DC and AC/DC converters.
The electronic load helps to simulate the power-on process of the device. You can test the minimum
and maximum input turn-on voltage level with different load levels. You can carry out ripple, noise,
load/line regulation, over voltage, and current protection tests with the electronic load.
• Uninterruptible power supply (UPS): This is a complete test that requires an AC source, DC
source, DC load, and AC load. The DC load uses the load bank to test the backup battery and
charger within the UPS. An AC load tests the entire UPS system. A load bank test indicates the
UPS’s ability to provide the necessary power, voltage stability, and efficiency of control systems
under varying load conditions.
• Batteries and fuel cells: Use constant loading to reduce the test time in comparison to resistor load
banks. To test the capacity, use the CP mode to provide a consistent power drain as the battery
voltage drops over time. The electronic load’s capability to program different load profiles with a fast
transition enables profile testing for battery charge and discharge cycles.
• Solar panels: This is a good solution for high-power photo voltaic testing as solar panels can sink
high current at a lower cost. Use the CV mode to capture the I-V curve and incremental voltages to
measure the current. With portable devices, program the e-load to simulate various device power
states such as sleep, power conservation, and full power modes for a power consumption test.
• Portable devices: Use the electronic load to simulate various device power states such as sleep,
power conservation, and full power modes to test power consumption.
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Figure 4.02. Electronic load IV diagram when operating in constant current mode.
The following figure shows how the electronic load’s internal circuitry operates to regulate the current
when connected to a voltage source.
As you can see, the electronic load uses power transistors (usually multiple FETs in parallel) to regulate
the current flowing into the load. This works quite well, although the FETs do create some issues when
the source voltage drops below about 0.4 V (more about this later). In this example we have a 3 V voltage
source on our DUT and we have programmed the electronic load to sink a constant 1 A. A shunt resistor
(in this example 1 Ω) monitors the current flowing into the load. The voltage drop (which is proportional to
I*RShunt) feeds into an error amplifier, and the error amplifier compares the voltage drop on the current
shunt against the reference programmed value (in this example 1 A * 1 Ω = 1 V). The amplifier output
signal regulates the FET resistance and electronic load’s input current. This feedback configuration allows
the load to dynamically change the resistance and maintain the programmed current independent of
voltage changes in the sourcing device.
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The use of FETs in electronic loads does create issues when sinking current from DUTs at low voltage.
The reason is that the IV characteristics of FETs require a minimum drain to source voltage in order to
remain in saturation (around 3 V for power FETs), and at low drain to source voltage the FETs operate in
their linear region and they cannot sink full current. The following figure illustrates the minimum voltage as
a function of the programmable sink current for a 200 W module with a programmable short resistance of
40 mΩ.
Figure 4.04. Minimum output voltage where the load sinks the full-scale programmed current.
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Figure 4.05. Electronic load IV diagram when operating in constant voltage mode.
The following figure shows how the electronic load’s internal circuitry operates to regulate the voltage
when connected to a current source.
Users operate the electronic load in CV mode to typically test and load a current source device – for
example, a current charging circuit. The electronic load modulates its resistance to reach the
programmed voltage. The load monitors the input voltage through a voltage divider. The error amplifier
compares the potential of the voltage divider (proportional to the terminal voltage) against a reference
voltage (proportional to the programmed value). If the measured voltage is higher than the reference
voltage, the amplifier activates the FET proportionally to decrease its resistance to match the
programmed voltage. This feedback configuration allows the load to dynamically change its resistance
and maintain the programmed voltage regardless of the current variation of the sourcing device. The load
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adjusts its terminal potential for voltages and current within its range up to the maximum voltage
achievable by the sourcing device. The load regulates its terminal voltage at the programmed value if the
input current remains within the current limit setting. A CV status flag indicates the output current is within
the limit settings. When the input current reaches the current limit, the load no longer operates in CV
mode and the input voltage does not remain constant. The electronic load now regulates the input current
at its current limit setting. A negative current limit status flag is set to indicate that it has reached a current
limit. If the voltage exceeds the allowable voltage or maximum power contour for the specified current, the
overvoltage protection trips and the load input turns off.
Figure 4.07. Electronic load IV diagram when operating in constant resistance mode.
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The following figure shows how the electronic load’s internal circuitry operates to regulate the resistance
when connected to a voltage source.
In this example we are loading a 3 V voltage source with a 5 Ω power resistor. The load measures both
voltage and current to adjust the FET resistance and keep the ratio between voltage and current at 5. The
circuit uses a voltage divider to measure the voltage source, while a shunt resistor measures the current.
The error amplifier compares the input voltage against the input current (voltage drop on the shunt times
the programmed resistance) to regulate the load input at a constant resistance value. The current sensing
is 1 V per Amp (1 Ω shunt resistor) and the voltage sensing is 0.2 V per Volt (1:5 voltage divider). The
feedback amplifier has zero differential voltage across its terminals for an input current of 0.6 A, thus
creating an input resistance of 5 Ω (3 V / 0.6 A).
If we program the load to emulate a 10 Ω resistive load on the same 3 V voltage source this would result
in a 0.3 A current flowing into the load. The voltage drop across the shunt would then be 0.3 V. A
multiplication factor of 2 is now necessary to achieve the same 1 V voltage drop across the feedback
amplifier. The R-in reference value that you program (10 × 1/5 = 2) determines the multiplying factor. In
CR mode you can even change the programmed resistance dynamically (i.e. while the power supply is
on) to any value within the load range.
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Figure 4.09. Electronic load IV diagram in constant power operation.
Discharging a battery with constant power to obtain battery life information is one example of when you
would want to use an electronic load in CP mode. The load discharges the battery with constant power
and emulates the behavior of a DC-DC converter.
The following figure shows the operation of the load in CP mode. For example, if you have a 5 V battery
and want to discharge it with a fixed constant power of 1 W to emulate the behavior of a DC-to-DC
converter. The load in CP mode needs to measure both voltage and current to adjust the FET resistance
to maintain a constant power of 1 W.
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The load monitors the input voltage through a voltage divider, while the shunt resistor measures the
current. The load measures power consumption by multiplying both voltage and current (voltage drop on
the shunt). The multiplication result feeds into the error amplifier. The amplifier compares the input power
against the reference power value. The amplifier output signal regulates the FET conductance that controls
the current flowing into the load. If the power measurement is lower than the reference power, the amplifier
activates the FET proportionally. The FET increases its conductance (current flowing into the load) to
match the power reference power level. The feedback configuration allows the load to dynamically change
its resistance/conductance to adjust the sink current. It maintains the same power consumption level
regardless of the voltage variations of the sourcing device. The source voltage and the load minimum
programmable short resistance limit the maximum power the load can consume at low voltages.
Discharging a battery with constant power gives you battery life information. It allows you to understand
how the DC-to-DC converter discharges the battery in similar conditions. A battery voltage usually
decreases during discharge. The load in CP mode sinks additional current to keep the power
consumption constant. For example, to discharge the 5 V battery down to 4 V in 1 W CP mode results in
an initial discharge current of 0.2 A. When the battery voltage decreases to 4 V the discharge current
increases up to 0.25 A.
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The Effect of FETs on Load Behavior
The previous discussions should have made the following point clear, but it is still worth repeating.
Electronic loads do not use mechanical relays to control whether they are in a short or open state. They
use solid state circuitry (i.e. Field Effect Transistors or FETs). All FETs have some innate, non-zero
resistance when in their “on” state, so electronic loads place several of them in parallel to lower the
overall value of the “short” input resistance. Even so, the input resistance in this case is not zero and
typically ranges from 10 milliohms to 100 milliohms. It is also true that when the FETs are their “off” state
they do not exhibit infinite resistance. Here actually the value of the input resistance can vary quite a bit,
from 20 kilo-Ohms up to 500 kilo-Ohms.
Figure 4.11. Illustration showing how electronic loads place FETs in parallel to reduce “ON” state resistance.
Because electronic loads use power FETs in their output circuitry, there are some limitations on electronic
load performance at low voltage (usually below 3 V). FETs require a minimum level of drain to source
voltage to be in saturation and sink full current. For low values of drain to source voltage the FETs are
operating in their linear region and they cannot sink full current. As a result, for low values of voltage
some slew rate limitations apply. Check the data sheet to understand the limitations of your load.
Figure 4.12. Graph showing typical derated current graph of an electronic load.
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Overcoming low input limitations
There are some ways to work around this limitation. A feasible solution to the low voltage dilemma is to
insert an auxiliary boost power supply in series with the electronic load and the power supply under test
as shown in the following figure.
Figure 4.13. Using a linear boost power supply to overcome electronic load low-voltage limitations.
To operate correctly in constant voltage mode, the electronic load must have its remote voltage sense
leads connected across the power supply under test. The auxiliary supply can be a low-cost fixed output
3 V to 5 V power supply, but it must have a current rating at least as high as the maximum peak load
current needed. While this configuration can compensate for the load minimum voltage requirement and
voltage drop in the power leads, it does have some disadvantages.
Any current noise from the auxiliary boost supply will affect noise measurements made on the power
supply under test. You can minimize this by selecting a supply with suitably low noise specifications.
The electronic load now has to dissipate the power from both the power supply under test and the boost
supply. Therefore, a higher power load may be necessary if the original load was operating at full rated
power. For example, if you want to test a 300 Watt power supply, then a 300 Watt load would not have
enough capability to dissipate the power generated by both supplies. You need to select an electronic
load capable of dissipating the power from both supplies.
The possibility exists that the boost supply could reverse bias the power supply under test as the voltage
across the load decreases. This can occur, for example, when the power supply under test can no longer
maintain its output voltage because it is in overcurrent protection mode. To protect against potential
reverse biasing of the power supply under test you should add a special detection circuit into the
electronic load as described in the following section.
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Zero volt load
Keysight can supply zero volt load solutions, and standard models in the N3300A family support this
capability. A reverse protection circuit is present to protect the power supply under test when used with an
auxiliary boost power supply. The built-in reverse protection circuitry utilizes the voltage sense capability
of the electronic load to measure the voltage across the power supply under test as shown in Figure 4.13.
The load uses the voltage information from the sense leads to limit the current in the circuit and prevent
the power supply under test from becoming reversed biased. You can use this solution with any suitable
boost supply. However, it is important to understand that using a boost supply does reduce the total
power that the electronic load can draw from the DUT. You can calculate the total power available using
the following formula:
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Figure 4.14. The problem with combining loads in series.
While the same current is set on both loads and the exact same current is flowing through both loads, due
to small errors in the accuracy of the settings the real set values will never be exactly equal. In the
example shown Load 2 is trying to draw more current than Load 1. However, since Load 1 will limit the
current at the lower value (9.99 A in this example), Load 2 can never attain its real set point (10.01 A in
this example). Therefore, Load 2’s internal feedback loop continues to tell its FETs to conduct more and
more current until it drives the FETs so hard that they look like a short circuit. As a result, nearly all of the
power supply’s voltage appears across Load 1 resulting in damage to the load.
You might think that you could circumvent the above scenario and get a stable operating point by placing
one load in CC mode and one load in CV mode. However, the issue with this potential solution is in
getting to the stable operating point. If you set the loads first before connecting the voltage then the CC
load is not satisfied (no current is flowing) so it goes to a short. In addition, the CV load is also not
satisfied (no voltage is present) so it goes to an open. Thus, when you apply the test voltage all of the
voltage initially appears across the open CV load (potentially damaging it). While there are other
procedures you could attempt to temporarily reach a stable operating point (such as slowly increasing the
test voltage if possible), any fault condition could result in one of the loads being in a short or open
condition. All of this should convince you that placing loads in series can easily result in destructive
voltages appearing across one or more of the loads.
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Combining loads in parallel to increase current
Fortunately, there are no issues with placing electronic loads in parallel to increase current. Since loads
placed in parallel must all have ratings capable of handing the full voltage of the test source that they are
sinking, there are no issues if one of the loads has any temporary fluctuations in current.
Protection Features
Electronic loads also have similar built-in protection features to prevent damage to your DUT. However,
they are different from the protection features available on power supplies as they serve different purposes.
• Form factor
o Choose a modular, small form factor solution to give you the flexibility to scale for future
expansion for automated test equipment (ATE).
• Capacity rating
o Ensure your electronic load safely manages the capacity of your power source.
o Check that the electronic load range of operations cover your maximum voltage, current and
power requirements.
• Speed
o Choose a load to emulate fast waveforms with the appropriate slew rate.
o Verify the load can generate and measure the signals of your application with adequate
bandwidth.
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o Choose a load with a programmable slew rate and ON|OFF delays to control sequencing.
o Select a load with superior command processing time and output speed to improve and maximize
your system throughput.
• Operating modes
o CC for a power consumption test
o CR for replacing a resistor
o CV to test current source
o CP to test storage capacity
• Dynamic testing
o Identify a dynamic load with arbitrary function generation capabilities and built-in waveforms to
test sine, pulse, step, ramp, or to import your profiles.
o Ensure the load has sufficient sample rate to generate/ measure fast transient signals and
sufficient memory.
o Verify the load generates the arbitrary dynamic waveforms for necessary modes.
• Flexibility
o Choose a modular system to mix and match different modules – electronic load and power
modules – within the same unit.
o Synchronize within a single environment to achieve a turnkey solution.
• Protection features
o Confirm the load has built-in protection features for overvoltage, overcurrent, overpower, and
overtemperature.
o Ensure shut down features to avoid hazardous conditions on your DUT.
• Computer control
o Load connectivity interfaces for remote programming and controlling of your instrument – GPIB,
LAN, or USB.
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Chapter 5 – Batteries
Introduction
It is safe to say that batteries and battery life are extremely important to our modern society due the
ubiquitous nature of electronic devices in our daily lives. If you count up the number of battery-powered
devices you use or wear on a daily basis (smart phone, watch, tablet, computer, etc.), then it becomes
obvious how important it is to understand the properties of all of the batteries that these devices use. Of
course, in certain applications (such as implanted medical devices) predicting battery life and reliability
can literally be a matter of life and death.
Battery Basics
Overview
The basic power unit within a battery is the cell, and a battery consists of one of more cells connected in
series or parallel. A cell has two electrodes (terminals) with some sort of chemical (known as an
electrolyte) separating them. The two electrodes MUST consist of dissimilar materials, as it is the
difference in the electron “affinity” that enables the battery cell to function. Essentially, when a battery is
supplying power to an electronic circuit a chemical reaction occurs within the battery cell(s) that causes
positive ions to flow from the negative terminal (anode) to the positive terminal (cathode). This flow of ions
between the two terminals results in a positive current that the battery can supply to the circuit it is
powering. As a battery generates power over time the chemicals within its electrolyte eventually become
depleted of the free ions needed to continue the generation of current at its rated voltage. The battery will
then stop supplying current and will also typically exhibit voltage “droop” below its specified value.
It is important to understand that while chemistry alone determines the voltage produced by a single
battery, both chemistry and volume determine the capacity (or energy storage capability) of a battery. For
example, a 3.6 V battery cell always outputs the same voltage, but its capacity varies in proportion to the
size of the cell.
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Figure 5.02. Capacity varies with the size of the battery cell, but the voltage is always the same.
However, while you cannot change the battery cell voltage, you can combine battery cells within a battery
in either parallel (to increase current, power and capacity) or in series (to increase voltage). Some
advanced batteries actually contain a battery management system (BMS) that intelligently controls the
fashion in which the battery’s individual battery cells work together.
Figure 5.03. Combining battery cells in parallel or series to achieve desired performance metrics.
Although there are a wide variety of batteries made from different combinations of electrodes and
electrolytes, all batteries fall into one of two categories: primary and secondary. Primary batteries are the
familiar disposable type used in a wide variety of hand-held electronic equipment. The materials used in
primary batteries generally consist of three materials: zinc carbon, alkaline and lithium. Because they do
not contain any liquid they are known as dry cells. You cannot recharge primary batteries, so once their
internal electrolyte becomes depleted of ions you must discard them. On the other hand, you can
recharge secondary batteries by passing a positive electric current into the battery’s positive terminal (the
opposite situation to when they are supplying power). For this reason the common convention for
secondary batteries is to refer to them as rechargeable batteries.
The first rechargeable battery was the lead-acid battery, which came into use in the nineteenth century.
Although they have many advantages and are still in use widely today, lead-acid batteries are also large,
heavy, expensive and have limited charge/discharge cycles. For a number of years nickel-cadmium (NiCd)
and nickel-metal-hydride (NiMH) rechargeable batteries served as substitutes for 1.5 V disposable batteries
in items such as toys, flashlights, and power tools. However, the toxic metals used in these batteries and
their need to be in a nearly fully discharged state before recharging prompted the search for a better
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alternative. Lithium-ion batteries have now become the dominant and fastest-growing class of rechargeable
batteries, and they appear in a range of modern electronics from cell phones to electric cars.
Nickel- Gelled Lead Mercuric
Lithium Carbon Zinc Alkaline Silver Oxide
Cadmium Acid Oxide
Volts/Cell 1.2 2.0 1.5 to 1 1.5 1.5 1.5 1.4
CV, float
Charge Method CC N/A N/A N/A N/A N/A
charge
Cycle Life 500+ cycles 200 cycles N/A N/A N/A N/A N/A
3 mos.
Life (Charged) 1 year 5 to 10+ years 1 to 5 years 5% loss/yr. 6% loss/yr. 4% loss/yr.
(-2%/day)
-20oC to -55oC to -30oC to -20oC to -10o C to
Operating Temp. 20o C to 70o C -5o C to 55o C
65o C 75o C 55o C 55o C 55o C
A battery’s energy rating is the total amount of energy the battery can deliver, which is determined by the
power that it can deliver over time. The energy rating has the units of Watt-hours (W-h), and it is
equivalent to the product of the battery’s capacity (A-h) and voltage (V). You can also express battery
energy ratings in Joules (J) where:
Another fundamental parameter is a battery’s charge (or discharge) rate, which is known as its C-rate.
This is the ratio of the level of current supplied to (or drawn from, when discharging) to the battery’s
capacity where:
Note that although the C-rate has the abbreviation of “C”, its units are NOT charge and it does not
represent Coulombs.
The type of battery and its design has a large impact on the battery’s C-rate. For example, batteries for
power tools have a high C-rate capability (10 C or greater) as they need to deliver high levels of power
over short time periods. In contrast, batteries used in portable wireless mobile devices need to run for
long time periods so they utilize batteries with low C-rates. When evaluating a battery’s capacity testers
typically use a C-rate considerably lower than its maximum value since higher C-rates yield lower batter
capacity results due to internal battery losses. Validating a battery’s capacity and energy ratings requires
logging the battery’s voltage and current over an extended period of time, most often using a regulated
constant current load.
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Battery Profiling and Emulation
Battery profiling is the process of measuring battery behavior to create an electrical representation of
battery characteristics (i.e. create an electrical battery model). Battery emulation is the process of using a
power supply to mimic battery behavior (using a derived battery model) to power a DUT. Obviously, these
are different but related tasks. The most common battery model consists of a voltage source and series
resistance as shown in the following figure.
A constant current load applied to a battery allows you to derive the battery’s open circuit voltage and
series resistance. The following list describes this process.
2. Use the current drawn from the battery over time to compute the charge removed from the battery
and estimate the battery’s charge level or state-of-charge (SoC).
3. Measure and record the battery’s voltage and series resistance at user-specified time points and
record the values.
The following figure shows some example data taken on a battery using this process.
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Figure 5.05. Example showing battery open circuit voltage and series resistance plotted versus battery state-of-charge
This data shows that both the battery open circuit voltage and series resistance are functions of the
battery state-of-charge (SoC), so if you need more accuracy for battery emulation then you must take
these effects into account. This requires measuring the open circuit voltage and series resistance at
regular intervals as you discharge (or charge) the battery and recording the results in a lookup table.
It is also important to understand that battery characteristics depend strongly upon temperature. The
following graph shows battery voltage versus the percent of used battery capacity.
Figure 5.06. Graph showing the effect of temperature on battery voltage versus percent of used battery capacity
(rated).
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Therefore, a more complete battery model also needs to take the effect of temperature on battery
characteristics into account.
When emulating a battery using a power supply, we can rank the models (from basic to more advanced)
as follows:
1. Constant voltage source – The power supply is simply set to a constant output voltage.
3. Static SoC – Modify the output voltage and series resistance to conform to values at a specific
state-of-charge (SoC).
4. Dynamic SoC – Dynamically change the output voltage and series resistance using state-of-
charge (SoC) values based on the current flow out of or into the emulator.
5. Temperature dependence – Include the effects of temperature on the output voltage and series
resistance.
The most basic emulator is simply a power supply set for the battery voltage. The power supply terminal
voltage (Vterm) is constant and never changes. The following figure shows a schematic of this model.
Figure 5.07. The most basic battery model consisting of a constant voltage source
𝑉𝑉𝑡𝑡𝑡𝑡𝑡𝑡𝑡𝑡 = 𝑉𝑉𝑜𝑜𝑜𝑜
From our previous discussions of battery chemistry and physics it should be clear that this model is too
simplistic except for the most basic of battery emulation applications.
The most commonly used battery model is the previously mentioned voltage source and series resistor
equivalent circuit. The following figure shows a schematic of this model.
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Figure 5.08. A better battery model that includes battery series resistance.
The next step in improving the battery model is to use different values for Voc and Rseries based on a
particular point in the battery’s state-of-charge. Most batteries supply a graph of the open circuit voltage
versus the state-of-charge. Therefore, if the Voc and Rseries graph data are available and you know the
SoC you want to evaluate, then you can set the power supply Voc and Rseries to appropriate values based
on lookup tables derived from the graphs. Once set, the power supply voltage (Vterm) does not change
except for the voltage drop caused by the series resistance. The following figure shows a schematic of
this model.
Figure 5.09. A battery model that takes variations in Voc and Rseries into account at a fixed point of state-of-charge.
The previous model used a single static value for the state-of-charge, so the obvious next step is to
dynamically model the battery’s state-of-charge and adjust the Voc and Rseries values appropriately. If you
know the initial value for the battery’s state-of-charge and you have graphs (or lookup tables) plotting Voc
versus SoC and Rseries versus SoC, then you can calculate state-of-charge dynamically and use adjusted
values for Voc and Rseries at a particular point of battery discharge. The following figure shows a schematic
of this model.
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Figure 5.10. A battery model that takes dynamic variations in Voc and Rseries into account as a function of state-of-
charge.
If we want to improve our battery model further, then the next factor to consider is temperature. The
battery temperature can change due to both environmental conditions and self-heating effects when
charging or discharging. Therefore, in addition to using lookup tables to determine Voc and Rseries as a
function of the state-of-charge, using the initial temperature and the thermal properties of the battery we
can use additional lookup tables to include temperature effects. The following figure shows a schematic of
this model.
Figure 5.11. A battery model that takes dynamic variations in Voc and Rseries into account as a function of both
state-of-charge and temperature.
𝑉𝑉𝑡𝑡𝑡𝑡𝑡𝑡𝑡𝑡 = 𝑉𝑉𝑜𝑜𝑜𝑜 𝑎𝑎𝑎𝑎 𝑓𝑓[𝑆𝑆𝑆𝑆𝑆𝑆(𝐼𝐼, 𝑡𝑡, 𝑇𝑇)] − 𝐼𝐼 × {𝑅𝑅𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 𝑎𝑎𝑎𝑎 𝑓𝑓[𝑆𝑆𝑆𝑆𝑆𝑆(𝐼𝐼, 𝑡𝑡, 𝑇𝑇)]}
Finally, in addition to accounting for the effects of state-of-charge and temperature on Voc and Rseries, we
can make further refinements to the model by including RC networks to better represent the battery’s
transient response.
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Figure 5.12. More complex battery models add additional RC networks to the dynamic Voc and Rseries model to
better represent the battery’s transient response.
Of course, the equation used to define Voc and Rseries are the same as for the previous case.
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Measuring Battery Resistance versus State-of-Charge
We have covered the most common battery model consisting of a voltage supply and series resistance, but
we have not discussed how to determine their values. Since both of these parameters depend upon the
state-of-charge, we must measure them at different values of state-of-charge as we drain the battery. This
requires us to make a resistance (or impedance) measurement, and there are two approaches to this:
The DCIR method requires a two-quadrant current source with measurement capability. The current
source also has to have the ability to apply current pulses at pre-specified points along the state-of-
charge curve, which requires continuous current monitoring to keep track of the battery’s charge level.
The following figure shows a functional diagram of this technique.
Figure 5.13. Measurement setup to determine series resistance versus state-of-charge for the DCIR method.
The key points of the DCIR current source measurement technique are:
We will look at an example using 100 A charging and 100 A discharging pulses to illustrate how this
technique works. An important point is that we need to keep the pulses short to minimize the effect on
battery SoC, as they impact both the open circuit voltage and series resistance. In addition, we must do
both a charge and discharge cycle so that we end up at the same SoC after completing the resistance
measurement. The following figure illustrates the current and voltage waveforms used in this technique.
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Figure 5.14. Example showing DCIR measurement using 100 A charge and discharge pulses.
The following figure shows how to make the DCIR measurement using a charge pulse.
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The following figure shows how to make the DCIR measurement using a discharge pulse.
The ACIR method is considerably more complicated in terms of equipment required and the test
procedure. The following list shows the required test equipment.
The following figure shows the basic circuit used to perform an ACIR measurement.
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The basic equation used to derive the impedance is straightforward:
1. Rated capacity
2. Capacity retention
7. Extended overcharge
Other miscellaneous tests and procedures also involve discharging a battery such as: start-up voltage
test, forced-discharge test, timed fast charge, and dump-timed charge. Most battery tests typically require
only about 1% accuracy unless otherwise specified. While battery tests do not require high accuracy, the
tests must be very repeatable. Since battery characteristics change with temperature it is important to be
able to control and monitor the temperature, usually to within ±2 degrees C. Other equipment
requirements to consider are a current source for charging secondary batteries, a voltage monitor, a
current monitor, a load for discharge current, and a time keeping device.
Rated Capacity
The principal measurement of a battery’s performance is its rated capacity. To obtain capacity ratings you
need an accelerated test approximating the battery’s capacity in typical use. We define the capacity of a
fully charged battery, at a fixed temperature, as the product of the rated discharge current (in amperes)
and the discharge time (in hours) to a specified minimum termination voltage (volts). We consider a
battery completely discharged when it attains the specified minimum voltage called the “end of discharge
voltage” (EODV). The EODV for nickel-cadmium batteries is typically 1.1 to 0.9 Volts.
We previously discussed the concept of battery C-rating in the battery basics section in which we noted
that it has units of ampere-hours. We define the term 1 C as the rate of discharge that allows a battery to
provide its rated current over a period of one hour. Capacity varies with the rate of discharge as shown in
the following figure.
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Figure 5.18. The effect of discharge rate on battery capacity.
We will discuss testing how discharge rate affects capacity later in more detail. Generally, lower discharge
rates over longer periods of time yield higher values of total capacity. It is important to realize that since
discharge rate affects the measured value of C, battery manufacturers must decide on a standard time of
discharge. Since you can obtain different values for capacity for the same battery, when specifying capacity
manufacturers generally specify a “standard” period of time (from 5 to 20 hours) at discharge rates from
C/5 to C/20. A complete specification for capacity should therefore have a C rate and the period of time
used for the test to determine the capacity. For example, Capacity: 450 mA-h @ 5 hour rate.
To obtain average and maximum battery capacities, testers put the battery through five successive
charge/discharge stabilizing cycles. They give the batteries five stabilizing cycles where they charge,
discharge, and rest the batteries at an ambient temperature of 23 degrees C. They charge the batteries at
C/10 A for a period of from 20 to 24 hours and rest them for a period of from 2 to 4 hours. They then
discharge the batteries at a constant current of 1C amperes to an EODV of 0.9 volts.
The value of the capacity used in the following tests is the value obtained in the fifth stabilizing cycle.
Also, the capacity obtained in the last three cycles must not be less than that stated by the manufacturer
as rated capacity (1 C).
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Capacity Retention
This test characterizes how much of a fully charged battery’s capacity it retains over a long period of time
under specific conditions. Common usage refers to this time as the “shelf life” of the battery. This test is not
to be confused with an attempt to characterize the self-discharge effect of the spontaneous internal chemical
actions in batteries. Self-discharge occurs regardless of the battery’s connection to an external circuit.
The procedure to determine the effective capacity retention of a battery is relatively simple. Immediately
following the 5 cycles of capacity measurement, the battery is fully recharged. You then store it open
circuit for a period of days at a specific temperature. You then discharge it at a constant current rate to an
EODV of 0.9 V as before. The capacity obtained should not be less than 37% of the rated capacity for the
battery. Typical battery specs provide the number of days of shelf life for values of temperature from 23o
C to 50o C.
Resistance Test
The battery must be in a state of full charge as outlined above. For batteries rated 5 A-h or less the
procedure is to discharge them at a rate of 10 C for 2 minutes and then switch to a rate of 1 C. You
record the battery voltage just prior to switching and again upon reaching its maximum value after
switching. You need to make all voltage measurements at the terminals of the battery independently of
the contacts used to carry current.
You can determine the effective internal resistance (Re) using the following equation:
Impedance Test
The battery must be in a state of full charge as outlined above. You then apply an AC current source (~1
kHz) to the terminals of the battery and measure the AC current through the battery and the voltage
across it. You can then easily calculate the impedance as V/I. An interesting alternative testing method
that yields the same result is to place a varying (~1 kHz) load across the fully charged battery instead of
the AC power source.
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Discharge Rate Effect on Capacity
The rate of discharge has an effect on the total capacity of a battery. Heavy discharge rates decrease the
total available capacity of a battery. You need to perform this test at two temperatures: –20o C and 23o C.
You first fully charge the battery at 23o C and then immediately store it for 24 hours at an ambient
temperature of –20o C. You then discharge the battery at an ambient temperature of –20o C at a constant
current rate of 1 C to an EODV of 0.8 V. You then repeat this procedure at discharge rates of 5C and C/5.
You then repeat the whole test at a temperature of 23o C to an EODV of 0.9 V.
For each of the six discharge cycles, the manufacturer supplies the value of capacity they expect as a
percent of C1. You should avoid charging and discharging at temperatures below the specification sheet
recommendations.
You first apply five stabilizing cycles to the battery in accordance with the previously outlined procedure.
3. No rest
2. Rest 2 to 4 hours
4. EODV
Extended Overcharge
The ability of a battery to withstand overcharge is determined by charging the battery at a constant
current of C/10, or at the maximum overcharge rate recommended by the manufacturer, at an ambient
temperature of 23o C for 6 months. The battery should at no time show either electrolyte leakage or visual
evidence of distortion beyond the standard maximum dimensions for that battery. When discharged at a
constant current of 1 C to an EODV of 0.9V, the battery should have a capacity equal to or greater than
the extended overcharge capacity specification.
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Miscellaneous Tests
In addition to the tests already mentioned, there are also other miscellaneous tests performed on nickel-
cadmium batteries. These tests usually involve high rate charge and/or discharge. High rate discharge
and charge of nickel-cadmium batteries is possible with today’s new and better designed cells having
advanced plate and cell construction. The low internal resistance of nickel-cadmium batteries yields high
discharge currents. If you discharge them continuously under short circuit conditions, then self-heating
may do irreparable damage. You need to avoid continuous discharge at rates greater than 1C to avoid
potentially hazardous conditions due to high internal gas pressure build-up.
You can withdraw very high currents (>2 C) in low duty cycle pulses providing that you maintain internal
temperatures and pressures. Output capacity in any type of pulse discharge application is difficult to predict
because of the infinite number of possible combinations of discharge time, rest time, and EODV. Simulation
of actual events, as in the Life-Cycle test, is the best way to quantify a battery exposed to such conditions.
Many cells can be quick charged at a rate up to C/3 in as little as 3 to 5 hours instead of the standard 12
to 15 hours at the C/10 rate. In this case you should perform high rate charging under controlled
conditions where you can monitor temperature, voltage, pressure, or some combination of these
parameters to assure they are within specifications.
One fast-charge method involves charging the battery at a rate exceeding the specified maximum charge
rate for a finite period of time, after which you reduce the charge rate to currents below C 10. This
method, called “timed fast charge,” can indeed give a quick “boost” charge to a partially discharged
battery, but unfortunately has the potential of permanently destroying the battery. The destruction occurs
due to overcharging the battery because its unused capacity is unknown prior to charging.
There is a safer variation of the timed fast charge method known as “dump timed-charge” where you first
fully discharge the battery (“dumped”) to its EODV before recharging via the “timed fast charge” method.
The “dump timed-charge” method has the advantage of providing you with information as to just how
much energy you must pump back into the battery to bring it to full capacity. It also eliminates the risk of
overcharging.
One final test, called the “forced discharge test,” determines the safety of a battery under certain abusive
conditions. This test is very dangerous because, during the test, the battery is very likely to explode.
Therefore, you must perform this test under extremely well controlled conditions in an explosion proof
safety chamber to prevent personal injury. The test involves connecting a current source in series with the
battery. The polarity is in the same direction as normal or short circuit current flow as shown in the
following figure.
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Figure 5.19. Battery forced discharge test.
The current source is set to a value such that the resultant current flow is greater than the short circuit
current flow. This test simulates what may happen if someone improperly installs a battery in a circuit
where it may not be the only source in the application. Ideally the battery should withstand the stress, with
some degree of margin, when the test currents are similar to actual conditions.
The ability to control the load with a computer is important because discharge is typically over a long
period of time and, if the test were not automated, constant attendance would be an unproductive use of
an operator’s time. Long term tests also bring about another requirement: reliability. The electronic load
must be very reliable because, if it should fail, the test would take a long time to repeat.
In battery or single cell testing the electronic load only has to function down to the EODV, not zero volts
as shown in the following figure.
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Figure 5.20. In battery test an electronic load only has to function down to the end of discharge voltage (EODV).
If the minimum load operating voltage is above the EODV for the battery under test, two alternatives are
available. The first is to stack more than one battery in series until you reach the required voltage as the
following figure shows.
The second option is to place a DC power supply (of sufficient voltage and current) in series with the
battery as shown in the following figure.
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Figure 5.22. Using a DC power supply in series with a battery to overcome electronic load limitations.
The typical term for a power supply applied in this way is an “offset supply.”
The first alternative (Figure 5.21) requires a method of scanning the voltage of each battery in the stack so
that when any one battery reaches its EODV, either the equipment is able to halt the test or it switches the
battery out of the circuit and replaces the battery by a short circuit. Even as you switch each battery out of
the circuit, the discharge current will remain the same if the load has a constant current mode of operation.
The second alternative (Figure 5.22) shows that using a power supply may be more desirable because
timed fast charge, dump-timed charge, and forced discharge tests all require a DC power source anyway.
Additionally, you can then use a constant current power supply to test ampere-hour efficiency of
secondary batteries. This rating is simply the ratio of the ampere-hours delivered during discharge to the
ampere-hours required to restore the initial state of charge to the battery.
You must monitor voltage and current throughout all the tests because actual battery voltage varies with
the battery chemistry as well as the discharge rate involved. Therefore, you need both a voltmeter and an
ammeter. They should be computer controlled so that it can halt the various tests when the battery
reaches EODV. If an ammeter is unavailable, you can use a current shunt in conjunction with either a
second voltmeter or a scanner.
Of course, a two-quadrant power supply capable of both sourcing and sinking current could perform the
tests just covered. Keysight’s advanced power supplies (N6900 and N7900 series) and regenerative
power supplies (RP7900 series) provide this flexibility along with excellent current and voltage
measurement capabilities.
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Built-in voltmeters and ammeters eliminate the need for external meters and provide measurement
accuracy which, in most cases, greatly exceeds the 0.5 to 1% accuracy requirement.
You can control these electronic loads from their front panel, from a computer via GPIB, or by a 0 to 10
volt analog signal. By varying the analog control input (up to 10 kHz), you can easily measure a battery’s
effective internal impedance. The electronic load’s built-in GPIB interface makes it simple to connect any
computer that supports GPIB. In addition to controlling Keysight’s electronic loads over the bus, you can
also read back measured current, voltage, power, and complete status, allowing you to automate time
consuming discharge tests. Keysight’s electronic loads truly provide a “One Box” solution.
You can easily test cells down to an EODV of 0.9 volts with Keysight N3300A electronic loads. While the
operating characteristics of these loads meet all specifications above 3 volts, the DC operating
characteristics extend below 3 volts as the following figure shows.
Figure 5.23. The operating characteristics of a Keysight N3300A series electronic load.
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This following table shows that at 0.9 volts the Keysight N3300A Electronic Load is capable of reliably
drawing up to 30 amperes.
That means you can discharge an 80 Ah battery to an EODV of 0.9 volts at a discharge rate of C/3. In
addition, for applications requiring V/I characteristics below the operating curve of Figure 5.23, you can
use Keysight DC power supplies as offset supplies.
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Chapter 6 – Power Conversion
Introduction
Chapter 4 covered AC to DC power conversion, as this is what most people think about when they see
the words “power supply.” However, this is not the only type of power conversion that we need to
understand. Other types of power conversion are also very important for many modern power
applications, and we will examine all of them in-turn.
DC to DC Conversion
DC to DC converters take a DC input voltage and convert it to another DC. Almost all modern battery-
powered devices of any complexity employ one or more DC to DC converter circuits to reduce the voltage
of the supply battery down to a level appropriate for its internal circuitry. However, applications such as
high-voltage DC power transmission also use DC to DC converters. The key point of a DC to DC
converter circuit is that its output needs to act just like a battery in the sense that it needs to maintain a
stable output voltage regardless of current loading.
The purpose of this handbook is not to teach circuit design. However, it is worthwhile to understand some
fundamentals as to how DC to DC converters work before moving on to the subject of testing them. DC to
DC converter design techniques and choices are actually similar to the linear and switching techniques
employed by AC to DC power supplies. DC to DC converters employing linear voltage regulation
techniques have the advantage of simplicity, innately low drift, and minimal RF emissions. However, just
like switching power supplies they have the disadvantage of inefficiency, in that they dissipate excess
energy as heat. For this reason, most modern DC to DC converters use some sort of switching technique.
Switch mode DC to DC converters work by converting their input voltage into an alternative energy form
and then converting this energy back out at another voltage level. The energy storage is either done
magnetically (using transformers or inductors) or electrically (using capacitors). Switch mode DC to DC
converters are complex circuits that require careful design to insure stable output and minimal RF noise.
However, today they are widely available as integrated circuits and they offer excellent performance. In
the next section we will explore ways to verify their performance.
2. Load Regulation – Output stability under varying output loads. In other words, as the current draw
of the powered device(s) changes does the DC to DC converter’s output remain stable?
3. Line Regulation – Output stability under varying input voltage. This parameter relates to how
stable the output voltage is as the input voltage is varied (under constant load conditions).
4. The time-based response of the output to sudden changes in output load. Essentially, this test
looks to see if the output shows any glitches if you change the output load abruptly.
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What are the requirements for DC to DC converter testing? Regardless of the size of the converter, you
need a DC source to provide input power to the converter under constant voltage and you need an
electronic load to draw power from the output (usually under constant current loading). You need to
sweep the load current from zero to the full load current capability of the DC to DC converter while
recording input power (input voltage times input current) and output power (output voltage times output
current). The efficiency is then the ratio of power out to power in, most often expressed in a percentage.
The following figure illustrates this test setup.
In addition to sourcing and sinking power, you need precision current and voltage measurement on both
the input and output synchronized to the load current as it sweeps.
If you are testing small DC to DC voltage converters then often one major challenge is finding a suitable
electronic load that will operate at low output voltages and down to zero load currents. These capabilities
are necessary to test DC to DC converters over their full range (from no load to full load output power).
Because they can both sink and source current, source measure units (SMUs) are a good choice for
testing many smaller DC to DC converters. For example, using two of Keysight’s N6782A 2-quadrant
SMU modules (installed in our N6705B DC Power Analyzer mainframe) you can test a wide range of DC
to DC converters. In addition, we also have PC-based BenchVue software that you can use to set up the
hardware and display the measurement results.
Testing DC to DC efficiency
Typically, the most important DC test for the DC-DC converter is efficiency. This is especially true for
battery-powered devices because efficiency has a direct impact on the life of a device. The efficiency of
the converter is the ratio between the output power and the input power. You can easily perform this test
using the N6705C DC Power Analyzer and BenchVue software. In this example we have stepped the
input voltage from 8 V to 20 V while using an E-load to draw 100 mA from the DC-DC converter output. A
formula calculates output power divided by input power (multiplied by 100) to display the efficiency as the
input voltage changes (red line at bottom). Markers show that the efficiency changes from 81.5% (at 8 V)
to 67.4% (at 20 V).
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Figure 6.02. DC to DC converter efficiency test example.
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Testing DC to DC converter line regulation
The line regulation test represents the ability of the DC-DC converter to sustain the specified output
voltage while the input voltage varies within a specified range of voltages. To carry out this test, set the
input power source to a value within the input range of the product and power up the product. While
monitoring the product output voltage, slowly vary the input voltage between the specified minimum and
maximum values. The measured output voltage changes should be within the range specified in the
product’s technical specification. The following figure shows the output of a 3.3 V DC-DC converter with a
constant 100 mA load as the input voltage sweeps from 8 V to 20 V.
As these examples show, having a modular benchtop instrument (such as the N6705C) that supports
both sources and E-loads greatly simplifies performing the various DC to DC converter tests.
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DC to AC Conversion
Power Inverters
The main use of DC to AC power conversion is to convert the DC voltage supplied by a battery into AC
voltage. One application of this process (although not the only one) is to supply power to an AC electric
motor. Since virtually all electric vehicles use AC motors, this technology is essential to the modern
electric vehicle industry. A power inverter (sometimes just called an inverter) is a circuit or device that
converts DC power into AC power. The term inverter typically only applies to circuits and applications
involved with power (i.e. large voltages and currents). For small-signal applications, circuits that create an
AC signal from a DC input are known as oscillators. The design of DC to AC circuits can be complicated
and it is beyond the scope of this handbook. However, a few simple examples can explain some of the
basic concepts used in these circuits.
One of the most fundamental conceptual designs for a DC to AC converter uses a transformer with a
center tap on the primary inputs (see next section if you are not familiar with transformers).
+
Very
Fast Vout
Switch - +
-
By rapidly alternating the DC current between the two primary coils using a very fast switch, you will
create an AC current in the secondary coil. Of course, implementing the “switch” in this example at the
circuit level requires fast-switching transistors as shown in the following figure.
+
Alternating
Square Vout
Waves - +
-
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Although the term inverter generically describes any circuit or device that transforms DC power into AC
power, there is an important subcategory in this group known as solar inverters. Photovoltaic arrays
generate DC power, but many applications require AC power. Therefore, a solar inverter takes solar
energy as its input and transforms it into AC power out. We will cover this topic further when we talk about
photovoltaic cells.
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AC to AC Conversion
Transformer basics
The subject of AC to AC conversion inevitably leads to a discussion of transformers, which are essential
to power supply design. It is therefore valuable to spend some time understanding transformer basics. A
transformer is an electronic component composed of two or more coils of wire wrapped around a ferro-
electric material that transfers electrical energy via an alternating magnetic field. Transformers utilize
Faraday’s law of induction to convert electrical energy (usually voltage) from one value to another. It is
important to understand that transformers require an alternating magnetic field in order to function, so
they cannot operate on DC electric voltage and currents. As mentioned earlier in this handbook, the
primary reason that power transmission uses AC rather than DC voltages and currents is the relative
ease by which you can step AC voltages up and down using transformers.
A simple single-phase voltage transformer consists of two sets of wires wound around opposite ends of a
magnetic core. We denote one side as the primary winding, and it is usually the side that supplies power
(and hence is at a higher voltage). We denote the other side as the secondary winding, and it is usually the
side that receives power (and hence is at a lower voltage). For practical reasons relating to the magnetic
flux and losses within the core material, the transformer core consists of a series of plates rather than one
solid mass. An AC voltage applied to the primary input terminals creates magnetic flux that circulates
through the transformer’s core. The magnetic flux traveling through the secondary winding induces an AC
voltage at the secondary output terminals. Since there is a direct linear relationship between the number of
coils in the primary and secondary terminals and the primary and secondary voltages, it is easy to control
the ratio between them. The following figure illustrates basic transformer design.
Flux
Transformer
Linkage
Core
(Φ)
Primary Secondary
Coil Coil + +
+ +
Vp Vs Vp Vs
- -
- -
Figure 6.07. The construction details and circuit diagram for a basic transformer.
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By convention we have that:
Vp = Primary Voltage
Vs = Secondary Voltage
A nice feature of transformers is that the primary voltage and secondary voltage exist in complete
electrical isolation from one another.
If the purpose of the transformer is to increase the primary voltage (Vp < Vs), then it is known as a step-up
transformer. Conversely, If the purpose of the transformer is to decrease the primary voltage (Vp > Vs), then
it is known as a step-down transformer. If the purpose of the transformer is to provide electrical isolation,
then its design ensures that Vp = Vs (i.e. a one to one ratio). Assuming an ideal transformer and zero phase
difference between the primary and secondary coils, then the transformer turns ratio formula determines
the relationship between the primary and secondary voltages as shown in the following formula.
𝑁𝑁𝑝𝑝 𝑉𝑉𝑝𝑝
= = 𝑛𝑛
𝑁𝑁𝑠𝑠 𝑉𝑉𝑠𝑠
For example, suppose we have a step down transformer with a turns ration (n) of 4. If we apply an AC
signal with an amplitude of 120 V to the primary coil, we can easily calculate the amplitude of the voltage
at the secondary coil using this formula.
120 𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆
4= ������ 𝑉𝑉𝑠𝑠 = 30 𝑉𝑉
𝑉𝑉𝑠𝑠
It is worthwhile to emphasize again that these voltages represent the amplitudes of time-varying signals,
as transformers do not work with DC voltages and currents.
While modern transformers are extremely efficient (achieving better than 95% efficiency), all real-world
transformers exhibit some power loss at their output. There are essentially two sources of power loss in a
transformer. The first is “copper loss” and is due to Ohmic heating of the copper wires used in the
transformer windings. The second is “iron loss” and is due to hysteresis of the magnetic molecules in the
transformer core as they respond to the alternating magnetic field. The hysteresis of the molecules
creates a delay in their response to the alternating magnetic field than in-turn creates frictional heat in the
core material. For transformers efficiency by the Greek letter “η” (eta) and we can express it in term of the
average input and output powers by the following simple formula.
������
𝑃𝑃𝑜𝑜𝑜𝑜𝑜𝑜
η= �����
× 100%
𝑃𝑃𝚤𝚤𝚤𝚤
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𝑉𝑉𝑜𝑜𝑜𝑜𝑜𝑜 𝐼𝐼𝑜𝑜𝑜𝑜𝑜𝑜 cos 𝜑𝜑
η= × 100%
𝑉𝑉𝑜𝑜𝑜𝑜𝑜𝑜 𝐼𝐼𝑜𝑜𝑜𝑜𝑜𝑜 cos 𝜑𝜑+ 𝑃𝑃𝐶𝐶𝐶𝐶 + 𝑃𝑃𝐹𝐹𝐹𝐹
It is possible to have multiple connections or “taps” on both the primary and secondary coils. If you add a
connection halfway between the end connections of a coil then you have a center tapped transformer. For
example, suppose you have an isolation transformer with a center tap on the secondary coil. You could
connect the primary coil up to a 240 V supply and have two independent 120 V outputs available to drive
separate circuits. Another use of taps is for load balancing. Transformers used in electrical power grids
often have a series of taps on the primary coil in small increments (~2.5%) to facilitate load balancing. By
connecting to different taps on the primary coil you can compensate for both variations in the input
(primary) voltage as well as load variations on the output (secondary) voltage. Transformers with different
tap configurations are also useful in DC to AC circuit design (see previous section).
Another important point to understand regarding transformers is that higher frequencies permit the use of
smaller transformers. Although we will not derive it here, there is a universal EMF equation that relates
various transformer parameters to the transformer area:
2𝜋𝜋𝜋𝜋𝜋𝜋𝜋𝜋𝐵𝐵𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝
𝑉𝑉𝑅𝑅𝑅𝑅𝑅𝑅 = ≈ 4.44𝑓𝑓𝑓𝑓𝑓𝑓𝐵𝐵𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝
√2
Where:
f= Frequency
N= Number of turns
a= Cross sectional area [m2 ]
B = Peak magnetic flux density [Wb/ m2]
peak
Rewriting the approximate version of the above to solve for the area we have that:
𝑉𝑉𝑅𝑅𝑅𝑅𝑅𝑅
𝑎𝑎 ≈
4.44𝑓𝑓𝑓𝑓𝐵𝐵𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝
These results tell us that, if all other factors remain fixed, then the transformer area is inversely
proportional to the frequency. In addition, at higher frequencies transformers can be more compact
because the core can transfer more power without reaching saturation. Finally, at higher frequencies the
transformer requires fewer windings to achieve the same impedance. For all these reasons, operating
transformers at higher frequencies permits their size to be smaller. This transformer characteristic is
especially important in applications such as avionics, where minimizing weight is critical. It is one of the
reasons that avionic circuits operate at 400 Hz rather than at 50/60 Hz.
While Keysight does not make specific products to test transformers, we do have products that can test
certain transformer properties and materials. Typically, some sort of LCR meter performs this testing. For
example, the Keysight E4980AL is a cost-effective LCR meter with a maximum frequency of 1 MHz and it
can test many transformer parameters. Please refer to Keysight’s website for more information.
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AC Sources
In cases where you need to convert single-phase AC line voltage to a different AC voltage you need to
use an AC power source. Keysight offers two families of single-phase AC power sources. Please refer to
Appendix A for more information.
From the discussion of power transmission in Chapter 2 we know that three-phase AC power
transmission offers many advantages over single phase AC transmission. Keysight has a family of three-
phase AC sources, the AC6900 series, that come in 3 kVA, 6 kVA, 12 kVA, and 18 kVA models and that
support frequencies of up to 5 kHz. Please refer to Appendix A for more information.
Military and avionics applications use three-phase power sources extensively for the following reasons:
1. Three-phase power transmission uses less weight than single-phase power transmission since it
permits the use of smaller wiring
2. Three-phase induction motors are very common in airborne applications
3. Operating at 400 Hz allows for smaller transformers (as opposed to running at 50/60 Hz), thereby
reducing the overall weight
4. Rectifying a 400 Hz waveform into DC requires smaller capacitors and fewer components since
the AC peaks are closer together, again reducing weight and form factor
You might wonder based on the above why power transmission uses 50 or 60 Hz frequencies. The
reason is that lower frequencies are more efficient at transmitting power over long distances (which is
obviously not a concern for military and avionics systems).
Testing three-phase systems is a complex process, as there are many potential failures to consider. The
following diagram shows a Wye configuration driving both a single phase load and a three phase load.
Figure 6.08. Potential failure points when driving Wye and single phase loads.
Depending on which of the “X” points shown in this diagram experiences a fault (an open), the effect on
the load(s) can be anywhere from minor to severe. In addition to AC loads, many DC powered devices
also operate off of rectified three phase power as shown in the following schematic.
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Figure 6.09. Phase line open/shorts have an impact on DC powered devices
The impact of one of the points marked by an “X” in this diagram experiencing an open on the output of
one or more DC to DC converters depends upon several factors, although the most important is the
frequency of the AC sources. As previously mentioned, higher frequencies mean that the peaks of the
three phases are closer together so that losing one of them has less impact on the overall DC output.
Based on this discussion you can see that there are many different failure conditions to consider when
evaluating the robustness of three-phase powered systems. To create some regularity with this process,
there are several well-defined testing standards. Two common avionics test standards are DO-160 and MIL-
STD-704. The following figure shows an example of Keysight’s software that tests the DO-160 standard.
Figure 6.10. Testing a three-phase system to the DO-160 standard (using optional AC6900 avionics software).
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The avionics test software is an available option for Keysight’s BV0026B PathWave BenchVue AC
Source Control Software, which gives you full control of the AC6900 three-phase AC sources from a
PC. Keysight’s BV0028B PathWave BenchVue AC Source Avionics Standard Test Software includes
all the capabilities of the BV0026B software along with the ability to test to the DO-160 and MIL-STD-
704 standards.
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Chapter 7 – Photovoltaic Power Generation and
Test
Introduction
Photovoltaic cells convert solar energy received as light (photons) into electrical energy. They have two
primary application areas:
These two cases have different test needs and challenges. Since you ultimately need to connect
terrestrial solar arrays to an AC power grid, the efficient conversion of DC power (generated by solar
arrays) into AC power is of primary importance for terrestrial applications. On the other hand, since
satellites utilize DC power, satellite solar array testing focuses primarily on verifying the reliability of the
power coming from the solar array under a variety of different conditions that satellites may experience.
Before examining these two applications in detail we need to understand the basics of photovoltaic cells.
Photovoltaic Cells
Photovoltaic cell basics
The following is a list of solar array definitions and terminology:
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• Solar Array – A structure containing multiple modules (segments, strings) used to generate tens and
even hundreds of kilowatts
• Solar Panel – Although often used interchangeably with the term Solar Array, it usually means a
complete mechanical and electrical integrated structure that includes a solar array
I
Isc
Pmax
Imp
0
Vmp V
0 Voc
Notice the maximum power point (MPP) of the cell typically occurs in the “knee” of this curve. For obvious
reasons, one important goal of power generation using photovoltaic cells is to maintain their operating
point as close to the MPP as much as possible (more on this later). The following figure shows the
(relatively simple) equivalent circuit model for a photovoltaic cell.
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Three key factors affect solar array output. One is the operating scenario, which includes irradiation level,
temperature, spin, eclipse, and shadow; we will discuss these later. Another factor is the loading
conditions, which determines the current and voltage point on the array’s IV curve. The third factor spans
the inherent characteristics of photovoltaic cells. When you apply illumination to a cell it behaves like a
current source in terms of its IV curve and equivalent circuit as shown in the following figure.
Figure 7.03. The effects of various parameters on an illuminated photovoltaic cell output.
When in shadow, its IV curve and equivalent circuit are more like those of a diode. By observation, it is
clear that the shunt resistance (Rsh) and series resistance (Rs) will have a significant effect on the
maximum available output power.
Figure 7.04. The IV curve and equivalent circuit for a photodiode in the dark.
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Using these curves, it is possible to create an accurate simulation of solar cell output. We need four key
parameters to create a mathematical model of a solar cell:
It is important to point out that, while this is not the only way to model solar cell, it is the most widely
accepted method in use today.
Figure 7.05. Four variable determine the IV and power curves that you can use to model a solar cell.
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Figure 7.06. The effect of irradiation level on solar cell power output.
The other major factor that impacts solar cell output power is temperature. As solar cells and arrays undergo
temperature fluctuations, output power will vary significantly. The following figure shows the I-V and power
curves at +25 °C and +90 °C as labeled on the respective traces under a constant irradiation level.
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This figure illustrates an important contrast between the effects of irradiation and temperature. Whereas
decreasing irradiation primarily decreases current with little impact on voltage, increasing temperature
primarily decreases voltage with little impact on current. These relationships have some important
engineering considerations, since power losses in cabling and wiring harnesses exhibit an I2 x R
relationship. As a result, changes in current due to irradiation level variations generally have a greater
impact on overall power efficiency than do voltage variations caused by temperature fluctuations.
The first reason that programmable power supplies are not optimal for solar array simulation has to do
with output capacitance. Designers of general-purpose power supplies want them to act as voltage
sources that maintain a stable output under a variety of load conditions. While this behavior is ideal for a
wide range of applications, it is not so good for solar array simulation. The reason is that solar panels are
current sources, so their design needs to include the ability to operate as a current source. Current
sources typically have high output impedance and low output capacitance, and these characteristics
provide two benefits:
1. Fast switching speeds for better simulations and shorter test times
2. Enhanced protection of the DUT by reducing the power stored in the circuit (smaller short-circuit
current spikes)
The second reason that programmable power supplies are not optimal for solar array simulation has to do
with output flexibility. Conventional rectangular power supplies (see Chapter 4) adjust output voltage and
current across straight line values, whereas solar array panels have exponential shaped IV curves.
Therefore, to truly emulate solar array behavior a SAS must be capable of making similarly shaped
curves. In addition, an SAS also has to be capable of making rapid curve changes to realistically simulate
varying irradiation levels, changes in temperature, as well as the effects of spin, eclipse, and shadow.
The third and final reason that programmable power supplies are not suitable for solar array simulation
has to do with their ability to protect DUTs from damage. This feature is especially important for ground
testing of satellites since they are delicate (and expensive) instruments that voltage and current spikes
can easily damage. For this reason instruments used during their ground testing must provide extensive
levels of protection.
In summary, a conventional programmable power supply cannot match the features found on a well-
designed SAS, which provides lower output capacitance, greater solar output simulation flexibility and
better protection for the DUT. These capabilities translate to better simulations, shorter test times and
(when performing satellite terrestrial testing) greater peace of mind.
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Terrestrial Solar Inverter Testing
What is a solar inverter?
Solar cells and solar arrays generate DC power, so to connect them to terrestrial power grids some
means to convert DC power to AC power is necessary. Terrestrial solar arrays use solar inverter circuits
to achieve this purpose. In addition, although it is not relevant to this discussion of solar inverter testing, it
is instructive to note that some solar terrestrial installations also utilize battery storage as a backup for
those times when insufficient solar radiation exists to meet power generation needs. The following figure
illustrates all of these points.
To extract maximum power from the solar array it is important to maintain operation as close as possible
to the array’s maximum power point, which requires maximum power point tracking (MPPT). All solar
inverters utilize MPPT algorithms that continuously monitor the photovoltaic array power characteristic
powering their inputs. Since a variety of factors (such as cloud coverage and temperature) cause the IV
curve of the photovoltaic curve to constantly fluctuate, the maximum power point of the photovoltaic array
is also constantly changing. Therefore, the MPPT algorithm needs to react quickly to remain efficient.
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Terrestrial photovoltaic array simulation
Testing a solar inverter using an actual photovoltaic array is unrealistic since photovoltaic arrays are large
and their output is determined by factors such as sunlight exposure and temperature. The most practical
way to test a solar inverter is to use a photovoltaic simulator, which is a specialized power supply that
mimics the output of a photovoltaic array. A photovoltaic simulator is fully programmable and allows the
user to easily create different photovoltaic curves. The following figure illustrates this concept.
Figure 7.09. A photovoltaic array simulator provides a means to test the efficiency solar inverters.
Keysight offers a family of 20 kW and 30 kW photovoltaic simulators that also function as autoranging DC
power supplies. The PV8900 Series photovoltaic array simulators provide up to 2000 V and up to 60 A.
With 20 kW in a small 3U-high size and 30 kW in 5U, the PV8900 also saves valuable rack space. If you
need more power, you can easily parallel multiple units to create “one” power supply with up to 600 kW of
total output power. The built-in primary/secondary control enables you to control all of the supplies as
single unit (no need to program each supply individually). These photovoltaic simulators can optimally test
devices that run on photovoltaic arrays at voltages up 2,000 V.
Figure 7.10. The Keysight PV8900 photovoltaic array simulators have an autoranging output characteristic and come
in both 20 kW and 30 kW versions.
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Solar Array Simulation (SAS) Control Software
Keysight offers the DG8901A SAS Control software that provides easy access to the features of the
PV8900. The software allows control of the power supply output, the ability to download custom IV curves
to the PV simulator, and an optional software upgrade to do automated MPPT efficiency testing. One very
useful feature of the software is that it graphically illustrates in real-time the operating point of the PV
inverter with respect to the true MPP as shown in the following figure.
In Figure 7.11 the blue curve is the I-V curve that the PV simulator is simulating, the orange curve is the
power curve (also known as the P-V curve), the two small boxes represent the MPP, and the red dots are
the operating point of the solar inverter. In the graph above, the unit has not settled on the maximum
power and is still seeking it out.
In terms of MPPT efficiency testing, the Keysight DG8901A SAS Control Software can perform pre-
compliance tests to the EN50530 standard. The EN50530 standard contains a set of tests that determine
how efficiently a solar inverter tracks the MPP of both static and dynamic I-V curves. EN50530 is a widely
accepted standard in the solar inverter industry. Having an automated program to perform the MPPT
efficiency testing is necessary because these tests take a very long time to complete. A full Static MPPT
efficiency test can take up to six hours and a full dynamic MPPT efficiency test takes over seven hours.
The software also allows custom MPPT Efficiency tests for test points that the standard does not cover.
The SAS Control software can generate four types of I-V curves: a Keysight specific curve, a custom
curve generated by the user, a EN50530 curve, and a Sandia curve. To execute an EN50530 test (either
static or dynamic), the PV simulator will simulate an EN50530 PV curve. The PV Simulator firmware uses
a mathematical formula to set its output to simulate I-V curves based on parameters entered by the user.
When selecting a static MPPT custom test, you can use any curve type. When selecting a custom
dynamic test, you can only select the Sandia curve or the EN50530 curve.
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The software uses the built-in measurement system of the PV simulator to do the testing and does not
require any external equipment. When the test is set up, you need to specify a measurement period. This
is the rate at which the instrument will make measurements for the test. The lowest value that the
measurement period can be set to is 15 ms. The instrument then measures the output. You can specify to
have these readings logged every measurement period. The readings that you can log are:
Note that the instrument measures voltage and current simultaneously and then calculates the DC power
by multiplying these measurements. This is how most power supplies measure power.
When the software does a static MPPT Efficiency test, the user inputs the details of their solar inverter
and PV array so that the PV Simulator can correctly calculate the curve. The user also inputs:
Figure 7.12. The SAS Control Software displaying the static MPPT Efficiency test
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The default setup time is 300 s (which is the maximum wait time specified in the standard) but the user
can change this based on the requirements of their solar inverter. The software tests the solar inverter at
the maximum, minimum, and nominal Vmp values to cover the entire operating range. It also tests
different percentages of the Vmp (from 5% to 100%) to cover a wide array of operating points. In total,
there will be 24 different MPPT efficiencies calculated (see Figure 6 for the table). A simplified algorithm
for the test is:
1. Wait for the solar inverter to stabilize per the specified setup time
2. Set to the first test point (5% of the maximum VMP)
3. Operate at that test point for the time specified by the standard while taking measurements every
measurement period
4. Once the test time elapses, move to the next curve without disabling the output
5. Wait for the solar inverter to stabilize per the setup time
Once the instrument collects all the data, the software calculates the static MPPT Efficiency per the
standard for all 24 test points and written to the measurement report.
Figure 7.13. The SAS Control Software displaying dynamic MPPT Efficiency test
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For the dynamic MPPT test, the user needs to input the PMP, VMP, Tech, setup time, and measurement
period for their hardware. The test follows the table in the standard, shown in Figure 7. There are 18
different steps that correspond to changing solar irradiance on the PV array (in w/m2) over different time
intervals. The equipment performs almost all the tests for multiple cycles so there is a total of 136 tests
performed. Reliably automating this test is key to saving time. When testing, the software:
2. Waits for the solar inverter to stabilize per the setup time
3. Ramps up to the final curve
7. Repeats this until it completes the number of cycles for the step
The dynamic MPPT Efficiency test is more complicated than the static MPPT Efficiency test since it needs
to actively change the PV curves. The software does this using the built-in scaling feature. Scaling allows
the curve to be set to a percentage of the maximum voltage and current. The software will then output the
scaled curve without disabling the output. Dynamic MPPT efficiency testing requires the I-V curves to
change from an initial curve to a final curve over a specified time. It calculates intermediate curves using
scaling to meet the slope required. It then outputs these curves in sequence incrementally to change the
curves to meet the timing requirement in a controlled way. The number of intermediate curves depends
on the slope and the amount of time the curve needs to ramp.
When all the testing completes, the software generates two files. The first file is the test report. The test
report contains relevant information about the software, the instrument, and the test setup. The static MPPT
Efficiency test report provides all the calculated MPPT efficiencies as well as the average efficiency for the
entire test. The dynamic MPPT efficiency report gives the efficiency of each step, the average efficiency for
the entire test per the standard, and the weighted California (CEC) and European (EU) average efficiency.
The second file is a collection of all the data logged used to calculate the efficiencies. The software collects
all this data as the test runs and is available upon the conclusion of the test.
MPPT efficiency testing is a very important part of solar inverter testing. Keysight’s solution for automating
the testing will save time and effort. The user only needs to set the initial parameters and to set the test to
run. The software will log all the measurements (per the standard) and generate the necessary measurement
reports. Please contact Keysight about this solar inverter test solution or any other testing needs.
119
Ground Testing of Solar Arrays for Satellites
Satellites comprise some of the world’s most delicate and expensive electronic devices. Because most
take a one-way trip into space, they require thorough testing on the ground before launch. Within the
complement of electronic ground support equipment (EGSE), a typical test system contains two major
elements: The instrumentation that tests the various electronic subsystems; and one or more power
sources for the subsystems. The power sources must accurately simulate the behavior of solar arrays
that face widely varied operating conditions in space.
During testing it is almost impossible to use actual solar arrays to provide power. There are two obvious
reasons for this. There is no direct sunlight in a test bay and testing outdoors is not practical. However,
there are two additional reasons that are crucial to accurate testing: repeatability and controllability. It is
extremely important to have test equipment that can simulate the effects of varying operating conditions—
light intensity, temperature, shadow, eclipse—at multiple operating points and achieve consistent results.
Assuming the satellite has a semi-cylindrical shape (common for many satellites) with multiple solar array
panels attached to its exterior, then as the satellite spins each solar panel will experience changes in
irradiation and temperature that depend on the rate of rotation. The following figure illustrates this situation.
Figure 7.14. Changes in array segment irradiation and temperature depend on the rate of satellite rotation.
The following figure plots the rising and falling cycles of output that occur as a set of four panels enters
and exits a period of sunlight. The actual available power depends on four key factors: the number of
panels and their size; the spin rate; the ongoing heating and cooling experienced by each panel; and the
irradiation level, which depends on factors such as orbit plane (e.g., relative angle to the sun), distance
from the sun and relative motion relative to the sun (i.e., approaching or receding).
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Array Array Segment 4
Output
Array Segment 3
Array Segment 2
Array Segment 1
Time
Figure 7.15. Available output power from each panel rises and falls as the satellite spins.
A satellite-based solar array is in eclipse whenever the Earth, Moon or other celestial body is between it
and the Sun. The duration of the eclipse depends on the plane and radius of the satellite’s orbit. The rate
at which a satellite enters and exits eclipse depends on its orbital velocity. The following figure shows the
typical shape of an array’s output during penumbra, umbra, and full-sun conditions.
Figure 7.16. Available output power varies as the satellite enters, transits, and exits darkness and then re-enters full-
sun condition.
Dealing with eclipse conditions requires the use of solar arrays and batteries. The batteries provide power
while the satellite is in eclipse and they recharge when the satellite is in sunlight. To ensure continuous
power to the spacecraft systems, the arrays, voltage regulators and charging circuits need to work
flawlessly and in perfect harmony. In addition, you also need to consider the temperature effects due to
eclipse. Since cold arrays are more efficient than warm arrays, each solar panel is at its maximum power
generation capacity as it emerges from eclipse and re-enters full sun conditions. Its efficiency will
therefore decline during the time it spends in full sunlight.
A solar array is in shadow when any part of it is not receiving sunlight. Obviously, any shadowed cells
reduce the overall power available from a solar array. However, it is important to understand that the
extent of the reduction depends on the actual construction (serial or parallel connection) of the cells
and/or segments in an array. The equivalent circuit of a photovoltaic cell provides the best insight into
understanding the electrical behavior of cells in shadow. As the following figure shows, adding a bypass
diode to each cell improves the performance of the overall array when parts of it are in shadow.
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Cells in shadow
with bypass diodes
Figure 7.17. Adding bypass diodes to the cells improves performance when individual cells are in shadow.
One complication of using bypass diodes is that series and parallel combinations of multiple cells in
shadow can create IV curves with shapes that are difficult to simulate as shown in the following figure.
Figure 7.18. Shadow effects can create IV curves that are difficult to simulate.
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Solar array simulator solutions for satellites
All of the factors discussed in the previous section can act to limit the maximum output power available
from a solar array. This is the key challenge for satellite solar array simulation: realistically and reliably
reproducing these effects to ensure meaningful test results. However, there is an additional factor that
you must also consider: the type of bus regulation used within the satellite. There are four typical satellite
bus-regulation topologies: direct connection, series switching, sequential shunt switching and maximum
peak power tracking (MPPT). Today, sequential shunt switching and MPPT dominate.
In sequential shunt switching the control process is relatively simple. It either directs current from each
solar array segment to the load when needed or shorts the output of a segment when not needed. The
number of active shunt switches can vary from none to all, which can have a significant effect on cooling
in the solar array simulator. The output stage of a solar array simulator uses a linear regulator to achieve
the required performance. When a shunt switch is on, the simulator will dissipate all of the power that the
bus would have received. Thus, effective cooling is essential whenever all of the shunt switches are
simultaneously shorted. In addition, shunt switching present another challenge to realistic simulation.
Unlike voltage pulse width modulation (PWM), which regulates by averaging the modulation pulse with an
LC filter, shunt switching modulates current to achieve regulation. As a result, any solar array simulator
must be able to handle rapid current transients.
As its name suggests, the MPPT technique attempts to seek continuously and dynamically an array’s
maximum power point. This is a complex technique that uses two control loops to regulate power: a slow
MPPT loop and a fast voltage loop within one or more DC-to-DC converters. It also increases overall
efficiency by reducing the amount of power lost through heat dissipation (an effect commonly seen in
sequential shunt switching). For MPPT systems, a key need is for the solar array simulator to maintain
operation along the programmed IV curve while the tracking circuitry searches for the maximum power point.
The solar array simulator also has to be able to enable verification of power efficiency and MPPT accuracy.
Keysight Technologies is the leading manufacturer of satellite solar array simulators and SAS solutions,
which are now in their fifth generation. We created the first generation by adding simple software to a
standard DC supply. Applying the lessons learned from that experience, the succeeding generation were
the purpose-built E4350A family, the E4350B family, the E4360A family, and the new MP4300 family.
Along the way, we have incorporated five key ideas that address important considerations in the definition
and selection of an SAS for satellite test: outputs ratings and performance specification, protection
features physical size and power density, uptime, and system-level considerations. Note: Before
continuing it is important to understand that satellite SAS testing is not the only application for the
MP4300 family and that you can use it for terrestrial SAS as well. However, Keysight’s DG8901A SAS
Control Software does not support the MP4300 family.
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Figure 7.19. The Keysight MP4300 modular solar array simulators can accurately simulate the I-V curves of different
arrays under various operational conditions.
Output ratings and performance specifications – This is all about current, voltage, power, and shut-
switching speed. The MP4300 offers two classes of 1 kW SAS modules, the highest performance
MP4361A 160V/10A auto-ranging module and the MP4362A 130V/8A module.
The following figure shows the output characteristics of the two MP4300 modules in power supply mode.
130 V
MP4362A
-500 mA 8A
Figure 7.20. The MP4300 modules have different power supply profiles to provide maximum flexibility and economy.
Protection features – As noted earlier, an SAS need to include more than the OVP and OCP capabilities
built into conventional power supplies. For example, Keysight’s SAS solutions provide the following layers
of extra protection:
• Programmable soft limits for OVP and OCP. This helps protect against operator error when typing in
values.
• Gross current limiting to cut the transient current spikes.
• Over-switching protection, which protects internal components against power dissipation if they cross
the switching frequency threshold.
• A programmable remote-inhibit function that validates user-defined shutdown procedures.
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Size and power density – In many cases, it is important to minimize the physical footprint of the test
system while maximizing the per-instrument power density. An SAS with a compact form factor and a
modular architecture makes it possible to fit more power (and more simulation channels) into less space.
Uptime – Statistical quantities such as mean time between failures (MTBF) are a baseline for reliability.
Attributes such as modularity and scalability do more than enhance flexibility and reusability: they also
improve system uptime. As an example, modularity makes it possible to swap out a single power module
when maintenance, calibration or repair is necessary. Scalability makes it easy to expand, reconfigure or
repurpose a system or console when needed.
System-level considerations – An SAS is typically part of a larger rack-based system. In that context,
factors such as configurability and serviceability become important considerations. A good starting point
is ease of configuration for initial use. In a single-purpose system, modularity enables future reuse in new
systems. For multi-purpose systems, dynamic reconfiguration helps ensure faster changeover. In either
case, interconnect features such as barrier-block termination coupled with relays are present to help
simplify reconfiguration. To minimize downtime, instrument or system service should require minutes
rather than hours or days. A modular SAS should make it easy to remove and replace individual power
modules. The barrier-block/relay interconnect scheme mentioned above simplifies self-test procedures by
supporting rapid disconnection and reconnection.
Keysight can provide complete turn-key solar array simulator systems with all the instruments and
software integrated and installed. This allows you to save valuable system development time by letting
Keysight handle all the system design elements. In addition, the MP4300 modular architecture makes it
easy to configure, re-configure, and support this system since you can easily install modules. Whether
you need spares, want to configure the system yourself, or want Keysight to build your system, the
MP4300 allows you to choose the configuration that best meets your test strategy.
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Summary
The thorough testing of both terrestrial-based and satellite-based solar arrays requires power sources with
special features optimized for those specific purposes. This includes the ability to simulate the effects of
operational conditions (irradiation level, temperature, spin, eclipse, and shadow) in addition to supporting
lower output capacitance, greater output flexibility, and enhanced DUT protection. The latter point is
especially important in satellite testing. A satellite SAS needs to go beyond OVP and OCP to provide
additional layers of protection such as programmable soft limits (for OVP and OCP), gross current limiting,
over-switching protection and programmable remote-inhibit functionality. While you can use any well-
designed SAS for either terrestrial or satellite test, it is best to use one designed specifically for that purpose.
The Keysight PV8900 photovoltaic array simulators can deliver the necessary power (20 kW and 30 kW
versions with the ability to parallel up to 20 units) to simulate terrestrial solar arrays, and Keysight’s
DG8901A software provides a convenient means to use these instruments to test solar inverter efficiency.
This combination of hardware and software enables you to easily perform pre-compliance tests to the
EN50530 standard allowing you to determine how efficiently a solar inverter tracks the MPP of both static
and dynamic I-V curves.
A modular, scalable, and purpose-built SAS such as the Keysight MP4300 family makes it possible to
simulate accurately and efficiently the complex behavior of one or more photovoltaic cells and satellite
solar arrays. The MP4300A interface is based on four parameters that enable efficient generation of the
required IV curve: open-circuit voltage, short-circuit current, voltage at the maximum power point and
current at the maximum power point (Voc, Isc, Vmp, and Imp respectively). The instrument’s “list mode”
enables creation of user-generated curves and allows rapid transitions from curve to curve to simulate
(for example) the stages of eclipse.
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Chapter 8 – Power Supply Software
Instrument Control Basics
Before beginning a discussion of some of the different software options available to control power
supplies, it is important to understand the basics of instrument control. When controlling any instrument
you have three primary choices to make:
GPIB – Despite its age (originating in the 1970s), the GPIB (or IEEE 488) bus remains very popular for
instrument control. It supports up to fifteen instruments, and it allows data flow between instruments at
speeds suitable for even the slowest instrument.
RS-232 – The Recommended Standard 232 (RS-232) bus is a serial data bus that originated to allow a
PC to communicate with peripheral devices and exchange data with them. It most often uses a 9-pin DB-
9 style connector, often just denoted as a “D type connector”. However, the newer USB standard has
mostly supplanted the RS-232 bus.
USB – The Universal Serial Bus (USB) standard provides the specifications for the hardware and
software protocols to connect computers to each other and to other equipment. There have been several
generations of USB standards, with the most recent being USB4. There are a variety of supported
physical connection standards for USB, including standard, mini, and micro.
LAN – This is something of a misnomer as it really refers to the Ethernet standard, which is what
networks use to implement a LAN (local area network). Modern Ethernet standards can support data
transfer speeds of hundreds of Gigabits per second. The High-Speed LAN Instrument Protocol (HiSLIP)
is a TCP/IP based protocol designed to support test and measurement instruments via a LAN connection.
Its purpose was to replace the older VXI-11 and correct some of its flaws. Instruments typically use
HiSLIP with a library that implements the VISA API (see next section).
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I/O Protocols
Keysight bundles its I/O offerings into a single product called the Keysight IO Libraries Suite. It contains
everything you need to initiate controlling your instrument. Each instrument and I/O interface that you
purchase from Keysight includes the IO Libraries Suite.
An I/O library is software that runs on your computer to establish communication with an instrument. This
communication could be over GPIB, USB, LAN, RS-232, VXI, or some other physical medium. If you write
software, or use prewritten software, to control your instruments they will probably use one of the I/O
libraries mentioned below. Instrument drivers, which provide a higher-level interface to the instrument,
use I/O libraries internally to send and receive information from the instrument.
The Virtual Instrument Systems Architecture (VISA) library is the industry standard for instrument control
and the IVI Foundation now maintains it. A program written to work with the VISA library will work with
implementations of VISA from other vendors. You can use it from any program that can call arbitrary
Windows DLLs, such as:
• Keysight VEE
• C/C++
• MathWorks MATLAB
• Microsoft Visual Basic 6
• Microsoft Visual Studio .Net (using Visual Basic, Managed C++ or C#)
• National Instruments LABVIEW
• National Instruments LabWindows/CVI
VISA provides complete access to GPIB, LAN, USB, RS-232, VXI message-based, and VXI register-
based products.
The VISA-COM library is a Component Object Model (COM) interface for I/O originally developed as a
companion to the VISA specification, and the IVI Foundation also maintains it. A program designed to use
the VISA COM Global Resource Manager will work with any vendors implementation of VISA COM. VISA
COM works best in standard object-oriented ADE’s that support COM directly, or through some
interoperability mechanism. These environments include:
• Keysight VEE
• Microsoft Excel using VBA
• Microsoft Visual Basic 6
• Microsoft Visual Studio .Net (using Visual Basic, Managed C++ or C#)
Other environments may work with VISA COM, but there are I/O libraries that work more seamlessly (E.g.
VISA). VISA-COM does not support VXI devices.
The Standard Instrument Control Library (SICL) library provides very complete and flexible control of
instruments. However, Keysight implemented this API and primarily supports it. C and C++ allow you to
make optimal use of SICL, but you can also use SICL with Visual Basic and other environments that have
the ability to call arbitrary Windows DLLs (see VISA description for examples). SICL provides complete
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access to GPIB, LAN, USB, RS-232, VXI message-based, and VXI register-based products. Because
SICL is a proprietary library, we recommend that you do all new development using VISA or VISA COM.
The Keysight 488 library is Keysight’s implementation of the National Instruments NI-488.2 protocol.
With Keysight 488, you can reuse existing NI-488.2 programs while using Keysight GPIB interfaces.
Keysight 488 works seamlessly with NI-488.2 and you can use both Keysight and NI GPIB cards
interchangeably. Like VISA and SICL, Keysight 488 works in any environment that can call arbitrary
Windows DLLS. Keysight 488, like NI-488.2, also only works with GPIB interfaces. Because Keysight
488, and National Instruments NI-488.2, is a proprietary library, we recommend that you do all new
development using VISA or VISA COM. The following figure summarizes the components necessary for
computer-based instrument control.
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What is an instrument driver?
If you are using a computer to control one or more instruments then it has some sort of operating system
(Windows, Linux, etc.) and application development environment (ADE) such as Visual Studio.NET. A
computer language (C#, Python, etc.) sends program commands to the instrument, and those commands
pass on to the IO software, which then passes them via a physical interface to the instrument’s internal
processor. While this process works OK for simple applications, as application complexity increases using
direct I/O can become difficult and time consuming since the programmer must have memorized or look
up the direct I/O SCPI commands for the particular instrument they are programming.
There are three basic generations of drivers: Proprietary T&M drivers, Traditional T&M drivers, and
Component PC drivers. These represent the past, present, and future of driver technology. In the past,
instrument drivers were custom designed to function with a vendor’s own application development
environment (ADE). A considerable body of legacy application programs uses these proprietary drivers,
but for new development, engineers today have better choices. The following figure summarizes the
various instrument driver families.
Figure 8.02. The three generations of instrument drivers, which represent varying degrees of programming language
independence.
The “IVI” term shown in this figure (and discussed earlier) refers to classes of drivers defined and
supported by the Interchangeable Virtual Instrument (IVI) Foundation. The foundation comprises end-user
test engineers, equipment manufacturers and system integrators with many years of experience building
test systems. An IVI class driver allows you to program any instrument in that class in the same way
(regardless of manufacturer). An IVI Class Driver (IVI-C Class or IVI-COM Class) can refer to both the
specification and any specific driver that implements it.
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When you need to accelerate test system design and deployment, Keysight recommends the new IVI-
COM driver and the VXIplug&play WIN32 driver for instrument control. The only Component PC driver
built on PC standard architecture is the new IVI-COM driver. Keysight (along with other instrument
companies) are leading this standard. A component driver built on COM works in all popular PC
languages and most T&M languages, uses the most popular types of I/O, functions in the latest .NET
technologies and is backward-compatible.
If you are using the Keysight IO Libraries Suite discussed in the previous section, then you can use
Command Expert to quickly connect and configure any instrument it discovers. The search capability
displays a list of commands ranked by relevance. You can also select the results it displays to view
detailed documentation. Examples provide sequences of commands that you can use directly in
Command Expert and the PC application. These examples provide the building blocks for developing the
sequences for the specific needs of each user. Simply enter the search term(s) and see the list of
associated examples. Filters can narrow down the list by instrument, application and/or command type.
Also included are SCPI, IVI-C, and IVI-COM examples.
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Figure 8.03. Instrument control example using Command Expert.
• SCPI
• C# with calls to SCPI.NET Drivers
• VB.NET with calls to SCPI.NET Drivers
• Python with calls to PyVISA
• C/C++ with calls to VISA Formatted I/O
• MATLAB with calls to Instrument Control Toolbox
• Comma-separate values (for Excel)
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Figure 8.04. Example showing code export from Command Expert into Python.
Keysight BenchVue
The BenchVue software platform is a no-cost software framework that allows you to access and use all of
the BenchVue apps in one convenient location. It has an Apps tab that allows you to easily view,
download and install apps and enable free trials. It also has a demo mode that permits you to try out new
and different apps without the need to have the actual instruments on your bench. For convenience,
BenchVue allows you to quickly find all the documentation for your Keysight instruments in the “Library”
tab, and all Apps include a subscription to KeysightCare software support.
Keysight PC-based BenchVue software eliminates many of the issues faced by benchtop instrument
users. BenchVue makes it easy to connect instruments, control instruments, and automate test
sequences, allowing you to quickly move past the test development phase and access results faster. A
large selection of applications is available for each instrument family (including of course power supplies
and electronic loads) that facilitate measurement setup and data analysis. In addition, integrated Test
Flow apps drastically shorten automated program development times and help streamline your workflow.
The BenchVue apps can help you to:
• Configure the most commonly used controls and measurements from instruments
• Visualize multiple measurements simultaneously
• Easily log and export data and images in a few clicks for faster analysis
• Quickly create automated test sequences with minimal instrument knowledge
• Access deeper instrument controls and solutions
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BenchVue can also help with data analysis, either through its built-in capabilities or by using its ability to
export data into other tools (Excel, etc.). Finally, BenchVue’s main benefit is that it greatly reduces the
learning curve when programming new instruments due to its common look and feel.
Figure 8.05. Keysight BenchVue provides a common user interface for a wide variety of application software.
Key Features
• PathWave BenchVue BV9200B Advanced Power Control and Analysis Software Supports up to four
instruments
• Easily track and record your power supply outputs to understand events impact on power usage
• Graphically configure three modes of analysis: scope (short-term waveform capture), data logger
(long-term waveform capture), and CCDF (statistical analysis)
• Easily create complex waveforms to stimulate or load down a DUT by inputting a formula, choosing
from built-in, or importing waveform data
• Export data for additional analysis
• Integrate software functions into your programming environment via application programming
interface (API)
• Control and analyze data from up to four supported power supplies or 16 outputs (N6700 series)
• Supported instruments include any combination of N6705 DC Power Analyzer, N7900 Series
Advanced Power System, and RP7900 Series Regenerative Power System
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The Advanced Power Control and Analysis Software all of the features familiar to users of the 14585A
software such as arbitrary waveform generation as shown in the following figure.
Figure 8.06. The Advanced Power Control and Analysis Software’s arbitrary waveform generation feature.
It also supports the scope, data logger and cumulative current distribution function (CCDF) similar to the
14585A software. The following figure shows a screenshot of the scope function.
Figure 8.07. The Advanced Power Control and Analysis Software’s scope feature.
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Power Supply Software
The Power Supply Software application in BenchVue can control a large number (~160) different power
supplies and SMUs, including the B2900 series, the E3600 series, the N6900 and N7900 series of
advanced power supplies and the RP7900 series of regenerative power supplies. Please refer to our
online information for the most up-to-date list. The power supply software offers many benefits, which the
following list summarizes.
• Easily track and record your power supply outputs to understand the impact of events to power draw
• Rapidly build custom test procedures or sequences with Test Flow to characterize your device in
various conditions
• Quickly export data to popular tools, such as MATLAB and Microsoft Excel or Word for further
analysis
• Conveniently access and control tests on your power supply remotely with the BenchVue Mobile App
and monitor or respond to long-running tests from anywhere
• Deeper instrument controls with Command Expert integration
• KeysightCare software support subscription included
A very nice feature of the power supply software is that you can use BenchVue’s built-in test sequencing
capability to automate tests on your power supplies without having to do any programming. It supports all
necessary operations such as conditional branching, looping, variables, math functions, string operations,
etc. as shown in the following screen capture.
Figure 8.08. The power supply software test sequencing utility allows you to automate test flows without having to do
any programming.
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The following screen capture shows the implementation and measurement results of a diode spot
measurement performed using the power supply software.
Figure 8.09. Power supply software example showing a measurement sequence using a B2902A SMU.
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Appendix A – Overview of Keysight Power
Solutions
The following product list is far from comprehensive, but it does provide an overview of Keysight’s most
popular power products. For a complete up-to-date list, please visit our website at www.keysight.com.
• Clean power, excellent regulation, fast transient response and USB and LAN (LXI Core) interfaces in
a compact 2U x ¼ enclosure
• High accuracy, especially for low-range current readback (critical for characterizing low-power
devices over wide ranges)
• High-contrast OLED display viewable from wide angles
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E36150 Series of 800 W Bench Supplies
For those needing more power than the E36100 series can supply, the E36150 series offers up to 800 W
of power. Key features of the E36150 Series include:
Figure A.02. The E36150 series of basic power supplies provides up to 800 W in a small form factor.
Typical applications for the E36300 series are similar to those of the E36100 series, but obviously the
E36150 series supports higher power levels.
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E36300 Series of Triple Output Bench Supplies
In cases where you need multiple bench power supplies in a small form factor, Keysight’s E36300 series
of triple output DC power supplies provide the perfect balance of flexibility, size, and convenience.
Typical applications for the E36300 series are similar to those of the E36100 series.
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N8900 Series of 5, 10 and 15 kW Auto-Ranging DC Supplies
Rectangular power supplies can only output maximum power when operating at their maximum current
and voltage values (see Chapter 3). In contrast, auto-ranging power supplies can source maximum power
along the range of voltages and currents that span their constant power curve, which provides
tremendous flexibility. For example, the Keysight N8932A and N8952A 15 kW power supplies can output
any voltage from 0 to 200 V and any current from 0 to 210 A as long as the product of the voltage and
current does not exceed 15,000 Watts. In addition to this versatility, the N8900 series have many useful
attributes including:
Figure A.04. The N8900 series of 5 kW, 10 kW and 15 kW auto-ranging DC power supplies.
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Advanced Power Supplies
N6900/N7900 Advanced Power System DC Supplies
You can divide power supplies into basic power supplies and system power supplies (which have more
capabilities). However, many practical applications involving system power supplies often require the use
of additional equipment such as e-Loads, switches, and measurement hardware (such as shunts, DMMs,
and digitizers). Not only are these types of solutions difficult to design, deploy, and maintain, but they
often create compromises in performance and test accuracy.
An advanced power supply (APS) resolves these issues by integrated all of the above needs into a single
instrument. An APS has faster output and transition speeds than traditional power supplies, and an APS
also improves throughput due to its fast command processing speed and smart triggering features. In
addition, an APS can easily capture a DUT’s current profile since it possesses voltage and current
digitizers that provide scope-like capabilities (with better resolution) and DMM-like measurement
accuracy. Keysight’s patented seamless current measurement ranging feature of course also provides
more accurate measurement results. Finally, other capabilities that include two-quadrant operation, DUT
protection features, arbitrary waveform generation, output sequencing and “black box” recording eliminate
the need for most additional measurement instrumentation.
Figure A.05. The N6900 and N7900 series of advanced power supplies solve the limitations of basic and system
power supplies.
• Bi-Directional Power
o Battery conditioning and test, Super Cap test
o Battery simulation
o Electromechanical systems with regenerative energy
o Devices with bi-directional power flow thru device
• Avionics & Automotive Electronics
o Simulate real-world DC with transients and interrupts
o Test systems to industry and government standards
• Semiconductor Test
o High-current, low-voltage ASICs and FPGAs
o Transient load response, dynamic current measurement, low noise, sequencing multiple supplies
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RP7900 Series of Regenerative Power Systems
The Keysight RP7900 Series regenerative power supply provides both sourcing and electrical loading up
to 30 kW. A bidirectional supply is ideal for testing energy storage and converters. Most electronic loads
convert energy to heat which can cause a temperature rise in a rack — leading to measurement errors. A
regenerative power supply safely returns the energy to the grid eliminating additional costs to remove the
excess heat.
Figure A.06. The RP7900 regenerative power system returns sunk power to the AC line, thereby saving power and
reducing dissipated heat.
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Electronic Loads
N3300 Series Modular DC Electronic Load
The N3300 Series of DC electronic loads supports up to six channels, each with a unique maximum
voltage and current. They allow the design of a flexible automated test equipment (ATE) system to verify
many types of power supplies, DC-to-DC converters, and batteries. Add additional modules to test
multiple power sources simultaneously. Each module includes a 16-bit voltage, current, and power
measurement system.
• DC to DC converter test
• Battery test
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Benchtop Power Analysis
N6705C DC Power Analyzer
The N6705C DC Power Analyzer provides unrivaled productivity gains for sourcing and measuring DC
voltage and current into your DUT by integrating up to 4 advanced power supplies with DMM, Scope, Arb,
and Data Logger features. The N6705C eliminates the need to gather multiple pieces of equipment and
create complex test setups including transducers (such as current probes and shunts) to measure current
into your DUT. The DC Power Analyzer also eliminates the need to develop and debug programs to control
a collection of instruments and take useful measurements because all functions and measurements are
available at the front panel. If you need increased functionality, you can use the DC Power Analyzer with
either PathWave BenchVue BV9200 Control and Analysis Software or 14585A Control and Analysis
Software. If you need automated bench setups, then the N6705C is fully programmable over GPIB, USB
and LAN (LXI Compliant). The following list summarizes the N6705C’s features.
• 4-slot mainframe holds up to 600 W of total power and up to 4 modules. More than 30 DC power
modules to choose from (modules ordered separately)
• Voltmeter accuracy: Up to 0.025% + 50 µV, up to 18 bits
• Ammeter accuracy: Up to 0.025% + 8 nA, up to 18 bits
• Arbitrary waveform generator function: Bandwidth up to 100 kHz, output power up to 500 W
• Scope function: Digitizes voltage and current at up to 200 kHz, 512 kpts, up to 18 bits
• Data logger function: Measurement interval from 20 µs to 60 s, max of 500 M readings per datalog
• 4 GB of non-volatile data storage for data log, scope traces, instrument settings
Figure A.08. The N6705A mainframe permits fast and easy benchtop testing using a variety of supported modules.
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If you have N6705C tests that you want to automate, then the N6700 Series of mainframes provides the
perfect solution. Each mainframe can support up to four outputs, and its 1 U height makes it ideal for rack
mounting. Key features of the N6700 Series include:
Figure A.09. The N6700C, N6701C and N6702C mainframes have a 1 U profile and support the same modules as
the N6705C, making them ideal for automated test.
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AC Power Sourcing and Analysis
Single-Phase AC Sources
Keysight offers two families of single-phase AC power sources. The AC6800B series of basic AC sources
provide stable, reliable power with models available up to 4000 VA. The 6800C series of performance AC
sources provide a complete AC test solution with built in arbitrary waveform generator to simulate many
types of power waveforms, at power levels up to 1750 VA. Both families can also produce DC power,
either alone or as a DC offset to an AC waveform.
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Three-Phase AC Sources
Keysight’s family of three-phase AC sources, the AC6900 series, come in 3 kVA, 6 kVA, 12 kVA, and 18
kVA models and that support frequencies of up to 5 kHz.
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PA2200 IntegraVision Power Analyzers
Keysight’s PA2201A and PA2203A IntegraVision power analyzers provide you with a single instrument
that gives you the dynamic views you need to see, measure, and prove the performance of your AC & DC
designs. The PA2201A supports 2-channels and 1-phase power analysis; the PA2203A supports 4-
channels and 3-phase power analysis. These products provide high accuracy and high resolution data
and support up to 50 A of direct current measurement. They support single-shot measurements at a
sampling rate of 5 Mega-samples per second with 16-bit resolution, enabling you to see inrush and
transient currents. They are also easy-to-use with a large touch screen user interface that allows you to
visualize waveforms in real time.
Figure A.11. Keysight’s PA2201A and PA2203A power analyzers simplify the evaluation of one and three phase
power systems.
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Common applications of the PA2201A and PA2203A power analyzers include test and design of
electronic power conversion systems such as:
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Glossary – Power Supply & Instrument Control
Terminology
Accuracy – The degree of conformity of a measured or calculated quantity to its actual (true) value.
ALWG – The abbreviation of Arbitrary Linear Waveform Generation. ALWG is a waveform generation
technique that synthesizes a waveform from a concatenated set of user-defined line segments.
Ambient Temperature – The temperature of the air immediately surrounding the power supply.
API (application programming interface) — An API is a well-defined set of software routines through
which application programs can access the functions and services provided by an underlying operating
system or library. Example: IVI Drivers
Apparent Power – Apparent power is the sum of real and reactive power. It has units of Volt-Amps (VA).
Auto-ranging Power Supply – A power supply where the output characteristic between its maximum
voltage and current points is determined by its maximum output power, which is less than the product of
its maximum voltage and current. This is in contrast to a rectangular power supply, where the product of
its maximum current and voltage is equal to its maximum power (see Chapter 3).
C# — (Pronounced “C Sharp”) Newer C-like, component-oriented language that eliminates much of the
difficulty associated with C/C++.
Carryover Time – The period of time that a power supply's output will remain within specifications after
loss of AC input power. Sometimes the term used for this is holding time.
Common Mode Noise – The deviation that appears on both the positive and negative output terminals of
the power supply with respect to ground. Its unit of measure is amperes since the current flowing from an
output terminal to ground is an easily measurable parameter.
Common Mode Rejection Ratio (CMRR) – The ability of a circuit to reject input signals common to both
input leads. The units of CMRR are positive decibels, defined as 20 times the log in base 10 of the ratio of
the differential gain divided by the common-mode gain.
Common Mode Voltage – The voltage difference between the internal reference of an instrument and
true earth ground.
Compliance Voltage – The output voltage rating of a power supply operating in the constant current
mode (analogous to the output current rating of a supply operating in the constant voltage mode).
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Constant Current Power Supply – A regulated power supply that acts to maintain its output current
constant in spite of changes in load, line, temperature, etc. Thus, for a change in load resistance, the
output current remains constant while the output voltage changes by whatever amount necessary to
accomplish this.
Constant Voltage Power Supply – A regulated power supply that acts to maintain its output voltage
constant in spite of changes in load, line, temperature, etc. Thus, for a change in load resistance, the
output voltage of this type of supply remains constant while the output current changes by whatever
amount necessary to accomplish this.
Constant Voltage/Constant Current (CV/CC) Power Supply – A power supply that acts as a constant
voltage source for comparatively large values of load resistance and as a constant current source for
comparatively small values of load resistance. The automatic crossover or transition between these two
modes of operation occurs at a "critical" or "crossover" value of load resistance Rc = Es/Is, where Es is
the front panel voltage control setting and Is is the front panel current control setting.
Constant Voltage/Current Limiting (CV/CL) Power Supply – A supply similar to a CV/CC supply
except for less precise regulation at low values of load resistance, i.e., in the current limiting region of
operation.
Crest Factor – For AC power sources, crest factor is the ratio of peak current that the source can supply
to the RMS current. Many traditional AC power sources can only support a crest factor of 1.414 (the peak
of a sinusoidal current waveform). A high crest factor is important when connecting to DUTs with high
inrush currents to prevent voltage droop or distortion.
Crowbar Circuit – An overvoltage protection circuit that monitors the output voltage of the supply and
rapidly places a short circuit (or crowbar) across the output terminals if it exceeds a preset voltage level.
Current Foldback – Another form of current limiting often used in fixed output voltage supplies. For load
resistance smaller than the crossover value, the current, as well as the voltage, decreases along a
foldback locus.
Direct I/O — commands sent directly to an instrument, without the benefit of, or interference from a
driver. SCPI Example: SENSe:VOLTage:RANGe:AUTO
Drift – The maximum change in power supply output during a stated period of time (usually 8 hours)
following a warm-up period, with all influence and control quantities (such as: load, AC line, and ambient
temperature) maintained constant. Drift includes periodic and random deviations (PARD) over a
bandwidth from DC to 20Hz. (At frequencies above 20Hz, PARD has a separate specification.)
DUT – The abbreviation of Device Under Test. DUT is a very general term that can apply to simple
components such as resistors, capacitors, and transistors, but can also apply to more complex devices
up to and including entire integrated circuits (ICs).
Driver (or device driver) — A collection of functions resident on a computer and used to control a
peripheral device.
DLL (dynamic link library) — An executable program or data file bound to an application program and
loaded only when needed, thereby reducing memory requirements. Several applications can
simultaneously share the functions or data in a DLL.
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Efficiency – Expressed in percent, efficiency is the total output power of the supply divided by the active
input power. Unless otherwise specified, Keysight measures efficiency at maximum rated output power
and at worst case conditions of the AC line voltage.
Electromagnetic Interference (EMI) – Any type of electromagnetic energy that could degrade the
performance of electrical or electronic equipment. The EMI generated by a power supply can propagate
either by conduction (via the input and output leads) or by radiation from the units' case. Some people
use the terms "noise" and "radio-frequency interference" (RFI) in the same context.
Inrush Current – The maximum instantaneous value of the input current to a power supply when you first
apply AC power.
Ground Loop – An undesirable measurement condition in which two or more conductive planes or
surfaces connect to ground through multiple points, thereby allowing current to flow between them due to
common mode voltage differences.
Input/Output (I/O) layer — The software that collects data from and issues commands to peripheral
devices. The VISA function library is an example of an I/O layer that allows application programs and
drivers to access peripheral instrumentation.
IVI (Interchangeable Virtual Instruments) — a standard instrument driver model defined by the IVI
Foundation that enables engineers to exchange instruments made by different manufacturers without
rewriting their code. www.ivifoundation.org.
IVI COM drivers (also known as IVI Component drivers) — IVI COM presents the IVI driver as a COM
object in Visual Basic. You get all the intelligence and all the benefits of the development environment
because IVI COM does things in a smart way and presents an easier, more consistent way to send
commands to an instrument. It is similar across multiple instruments.
Linear Power Supply – An AC to DC power supply that employs a large transformer to convert the AC
voltage down to a lower amplitude, followed by a series of rectifier and filtering circuits that produce a
very clean ripple-free DC voltage. Linear power supplies have the disadvantages of typically being much
larger and heavier than equivalent switching power supplies.
Load Effect (Load Regulation) – Load effect (or load regulation) is the change in the steady-state value
of the DC output voltage or current resulting from a specified change in the load current (of a constant-
voltage supply) or the load voltage (of a constant-current supply), with all other influence quantities
maintained constant.
Load Effect Transient Recovery Time – Sometimes referred to as transient recovery time or transient
response time, it is, loosely speaking, the time required for the output voltage of a power supply to return
to within a level approximating the normal DC output following a sudden change in load current. More
exactly, Load Transient Recovery Time for a CV supply is the time "X" required for the output voltage to
recover to, and stay within "Y" millivolts of the nominal output voltage following a "Z" amp step change in
load current --where:
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(1) The value of "Y" has different specifications for each model but is generally of the same order as the
load regulation specification.
(2) We define the nominal output voltage as the DC level halfway between the steady state output voltage
before and after the imposed load change.
(3) "Z" is the specified load current change, typically equal to the full load current rating of the supply.
Microsoft COM (Component Object Model) — The concept of software components is analogous to
that of hardware components: as long as components present the same interface and perform the same
functions, they are interchangeable. Software components are the natural extension of DLLs. Microsoft
developed the COM standard to allow software manufacturers to create new software components that
can work with an existing application program, without requiring that the programmer rebuild the
application. It is this capability that allows programmers to interchange T&M instruments and their COM-
based IVI-Component drivers.
.NET Framework — The .NET Framework is an object-oriented API that simplifies application
development in a Windows environment. The .NET Framework has two main components: the common
language runtime and the .NET Framework class library.
Normal Mode Noise – Normal mode noise is the voltage deviation on the positive output terminal with
respect to the negative output terminal.
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Off-Line Power Supply – A power supply whose input rectifier circuits operate directly from the AC
power line, without transformer isolation.
Output Impedance of a Power Supply – At any frequency of load change, ΔVOUT/ΔIOUT. Strictly
speaking, the definition applies only for a sinusoidal load disturbance, unless you make the measurement
at zero frequency (DC). The output impedance of an ideal constant voltage power supply would be zero
at all frequencies, while the output impedance for an ideal constant current power supply would be infinite
at all frequencies.
Output Noise – Output noise is the deviation of the DC output voltage from its average value over a
specified bandwidth. Datasheets typically express it as a peak-to-peak (p-p) value or as a root-mean-
square (RMS) value.
Periodic and Random Deviation (PARD) – The term PARD is an acronym for "Periodic and Random
deviation" and replaces the former term ripple and noise. PARD is the residual AC component that
appears on the DC output voltage or current of a power supply. You measure PARD over a specified
bandwidth, with all influence and control quantities maintained constant. The specifications for PARD are
rms and/or peak-to-peak values over a bandwidth of 20Hz to 20MHz. Datasheets assign fluctuations
below 20Hz to drift. Attempting to measure PARD with an instrument that has insufficient bandwidth may
conceal high frequency spikes that could be detrimental to a load.
Plug and Play drivers — (also known as universal instrument drivers) are an important category of
proprietary drivers. Developers originally created the Plug and Play driver standards for VXI instruments
(known as VXIplug&play standards). When these standards were adapted for non-VXI instruments they
became known simply as “Plug and Play” drivers. Library functions are in accessible C-language source
and you can call them from programs written in VEE, BASIC, LabVIEW or LabWindows/CVI.
Power Factor – For an AC power system, the power factor is the ratio of the real power absorbed by a
load to the apparent power flowing into that circuit.
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Programming Accuracy – The maximum expected deviation of the actual value at the power supply’s
output from its programmed value. Datasheets sometimes show this specification as a percentage of full-
scale voltage (such as “0.1% of Vmax”) and sometimes show it as a percentage plus offset (such as
“0.05% + 25 mV”).
Programming Speed – The maximum time required for the output voltage or current to change from an
initial value to within a tolerance band of the newly programmed value following the onset of a step
change in the programming input signal. Because the programming speed depends on the loading of the
supply and on whether the output is moving to a higher or lower value, datasheets usually specify
programming speed at no load and full load and in both the up and down directions.
Reactive Power – Reactive power represents the power that you need to supply to the reactive
(capacitive and inductive) elements of a circuit in order to get that circuit to function. Its units are Volt-
Amps reactive (VAr).
Real Power – Real power (also known as active or true power) is the power consumed by the resistive
elements of a circuit. Its units are Watts (W).
Rectangular Power Supply – A power supply where the product of its maximum current and voltage is
equal to its maximum power. This is in contrast to an auto-ranging power supply, where the output
characteristic is determined by its maximum power output which is less than the product of its maximum
voltage and current (see Chapter 3).
Remote Sensing (Remote Error Sensing) – A means whereby a constant voltage power supply
monitors and regulates its output voltage directly at the load terminals (instead of the power supply output
terminals). Two low current sensing leads supply a connection between the load terminals and special
sensing terminals located on the power supply, permitting the power supply output voltage to compensate
for IR drops in the load leads (up to a specified limit).
Repeatability – The degree to which repeated measurements or calculations show the same or similar
results.
Resolution – The lowest resolvable quantity of data that an instrument can accurately measure.
RMS Value – For repetitive time-varying voltage/current waveforms, the RMS value is the equivalent DC
value that would dissipate the same amount of power (heat). For sinusoidal waveforms, you can derive
the RMS value by dividing the signal amplitude by the square root of two (hence the designation “root-
mean-square”).
SCPI (Standard Commands for Programmable Instrumentation) — SCPI defines a standard set of
commands to control programmable test and measurement devices in instrumentation systems. Learn
more at www.scpiconsortium.org. See “Direct I/O” for example.
SICL — Standard Instrument Control Library (SICL) is a library of I/O function calls primarily implemented
and supported by Keysight. Some of these are core functions that are common across all physical
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interfaces (GPIB, RS-232, etc.), while others are specific to the interface. The SICL library provides very
complete and flexible control of instruments. C and C++ allow you to make optimal use of SICL, but you
can also use SICL with Visual Basic and other environments that have the ability to call arbitrary Windows
DLLs. SICL provides complete access to GPIB, RS-232, LAN, VXI message-based, and VXI register-
based products.
Source Effect/Line Effect/Source Regulation – Source effect is the change in the steady-state value of
the DC output voltage (of a CV supply) or current (of a CC supply) due to a specified change in the
source (AC line) voltage, with all other influence quantities maintained constant. Usually you measure the
source effect after a "complete" change in the AC line voltage; from low line to high line or vice-versa.
Source/Measure Unit (SMU) – Also sometimes designated as “Source/Monitor Unit.” The SMU is a
measurement module that can force voltage or current and simultaneously measure voltage and/or
current. Although often thought of as a DC measurement unit, the SMU does have some time sampling
and pulsing capability.
Switching Power Supply – An AC to DC power supply that uses a switching regulator to control high-
power pass transistors that feed full rectified and filtered AC line voltage into a step-down transformer and
additional rectifying and filtering circuits. While more complex in design, switching power supplies are
more efficient, smaller, and lighter than equivalent linear power supplies. Modern switching power
supplies can provide low-noise DC output equivalent to that of linear power supplies.
Temperature Coefficient – For a power supply operated at constant load and constant AC input, the
maximum steady-state change in output voltage (for a constant voltage supply) or output current (for a
constant current supply) for each degree change in the ambient temperature, with all other influence
quantities maintained constant.
Total Harmonic Distortion (THD) – For AC waveforms, THD is the ratio of the total RMS power of all the
higher (unwanted or distortive) harmonics divided by the RMS power of the primary harmonic.
Transformer – A transformer is an electronic component composed of two or more coils of wire wrapped
around a ferro-electric material used to transfer electrical energy via an alternating magnetic field. They
are key components in all power supplies.
Warm Up Time – The time interval required by a power supply to meet all performance specifications
after you first turn it on.
VISA (Virtual Instrument Software Architecture) — The VXIplug&play Foundation created the VISA
standard. Drivers that conform to the VXIplug&play standards always perform I/O through the VISA
library. Therefore, if you are using Plug and Play drivers, you will need the VISA I/O library. The original
intent of the VISA standard was to provide a common set of function calls that are similar across physical
interfaces. In practice, VISA libraries tend to be specific to the vendor’s interface.
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VISA-COM — The VISA-COM library is a COM interface for I/O developed as a companion to the VISA
specification. VISA-COM I/O provides the services of VISA in a COM-based API. VISA-COM includes
some higher-level services that are not available in VISA, but in terms of low-level I/O communication
capabilities, VISA-COM is a subset of VISA. Keysight IVI-Component drivers use Keysight VISA-COM
and require the user to also install Keysight VISA.
Work – The action of a force on a particle as the particle moves over a distance. Although work is a
scalar quantity, to compute work we have to know the various vector components of force acting on a
particle as it moves through three-dimensional space.
This information is subject to change without notice. © Keysight Technologies, 2021 – 2023,
Published in USA, January 12, 2023, 3121-1101.EN