Format No.

20200402-02

Page No. 1 of 3

WPS No. pWPS-02

ZHUHAI HAIZHONG STEEL TUBE
WELDING PROCEDURE SPECIFICATION FOR GMAW
CO.LTD Rev No. OO

Welding process GMAW

Date 02.04.2020

Preliminary/Qualification Procedure Qualification Ref: Code/Std/Spec API 5L-2018 AWS D1.1

Supporting PQR No(s) PQR-02 Customer/ Purchaser China Harbour Engineer Ltd

Addition Backing No Root Spacing:0 to 1 mm

T1=T2=23mm H=2-6mm P=0-2mm
Single"V" and
Joint Design Retainers:NA
Fillet

Backing Material（Type) Weld metal(GMAW)

BASE METALS

P.No. 1 P.No. 1

Group No. Group No.

To
C%(min) C%(man)

P.cm(min) P.cm(man)

Base Metals X70, X60, X52

To

Base Metals X70, X60, X52

preheat Temp in ℃ for GMAW 10℃ Min

Qualified pipe thickness in In/mm 11.5-46mm T pass≧13mm Yes
Preheat Main 100℃

Inter pass Temp in ℃ 150℃ Max

Note: Before Manul GMAW Flame warming used,for moisture

CONSUMABLES
GMAW(Auto Tack)Flaming warming
N/A
Temp in ℃ for moisture removal
Process GMAW

Spec.No.(SFA) / POSTWELD HEAT TREATMENT

AWS No.(Class) / Not Applicable

Fusion weld metal thickness 11mm- 46mm GAS

Trade Name WH50-G

Flow Rate in
GMAW Shielding Gases Mix% Purity%
LPM
Size of Filler Metal mm Φ1.2

F.No N/A Auto

A.No N/A Semi Auto CO2 / 99.9 15-20L

Filler metal product form N/A Trail Shielding or

Electrode Class A 5.18 ER70S-G Backing flow Backing

Flux trade name(lincoln) N/A ELECTRICAL CHARACTERISTICS

Alloy Flux N/A TYPE GMAW GMAW

Alloy Element N/A Current N/A DC-

Recrushed slag N/A ID

Polarity DCEP N/A
Type of Flux N/A OD

N/A
Method of Grinding/Po
Supplemental String or Weave Weave
Cleaning
wer Brush
  s
Mode of metal
transfer hort circuit

N/A The Electrode

Per side
Consumable insert Weave Bead Method stick out 15-30mm
2~3mm
distance

POSITION Multiple Pass GMAW

Single wire Use of thermal

Position of Fillet Weld For Shear Rings & interlocks: 1F or 2F Single or multiple Wire N/A
weld process

Weld progression N/A Electrode Spacing N/A

Filler Metal
Current(A) Voltage(V) Speed(m/Min) wire feed rate Heat input(KJ/cm)
Description Φmm （m/Min）

Backing welding GMAW

DC+ WH50-G Φ1.2 250-300 26-32 0.2-0.35 7-9 ≤2.88

Filling welding GMAW

DC+ WH50-G Φ1.2 250-300 26-32 0.2-0.35 7-9 ≤2.88

Covering welding GMAW

DC+ WH50-G Φ1.2 250-300 26-32 0.2-0.35 7-9 ≤2.88

1.Parameters may be varied provided that, heat input stays within the range of qualified.
Note
2.In case of start/stop, welding parameters&consumables shall be followed as per this procedure from the restart area

Prepared： Reviewed： Approved：

Date： Date： Date：

 Format No. 20200402-02

Page No. 2 of 3

WPS No. PWPS-02

ZHUHAI HAIZHONG STEEL TUBE
PROCEDURE SPECIFICATION RECORDS FOR GMAW
CO.LTD
Rev No. OO

Welding process GMAW

Date 02.04.2020

Ref: Code/Std/Spec API 5L-2018 AWSD1.1

Supporting PQR No(s) PQR-02
Customer/ Purchaser China Harbour

PROCESS WELDER/OPERATOR ID.NO

JOINT
GMAW(Auto Tack) N/A N/A

GMAW(Semi Auto Tack repair) N/A N/A

Internal GMAW JIANPING ZHANG 511102198006044019

External GMAW

Additional Backing NO

Backing Material(Type) Weld metal(GMAW)

BASE METALS

P.No. 1 P.No. 1

Group No. Group No.

To
C% C%

C.E.(Pcm) C.E.(Pcm)

Base Metals X70, X60, X52

To

Base Metals X70, X60, X52 PREHEAT

Qualified Pipe Thickness in mm 11.5mm-46mm t pass≧13mm='yes' preheat Temp in ℃ (for GMAW) 28℃

Preheat Maintenance in ℃ 95℃

Qualified pipe diameter in In/mm(ID or OD) 1000mm-2300mm OD
Inter pass Temp in ℃ 150℃ Max

FILLED MATERIAL Note:Auto Flame used

GMAW
GMAW(Auto Tack)Flaming warming Temp
Process GMAW SAW N/A
in ℃
Auto

Spec.No.(SFA) / POSTWELD HEAT TREATMENT

AWS No.(Class) / Not Applicable

Fusion weld metal thickness 23mm GAS

Trade Name WH50-G/ ER70S-G

Flow Rate in
GMAW Shielding Gases Mix% Purity%
LPM
Size of Filler Metal mm 1.2

F.No / Auto

A.No / Semi Auto CO2 / 99.9 15-20

Flux-Electrode Class N/A ELECTRICAL CHARACTERISTICS

Flux trade name(lincoln) N/A TYPE SAW GMAW

Manufacturer N/A Current DC DC

Tack Reinforce N/A Polarity DC+ N/A

Mode of metal transfer short circuit

Backing Temp.&Holding Time for
150℃&1hour
Flux
String or Weave Weave
 Weave Bead Method Per side 2~3mm

Multiple Pass GMAW

POSITION Single or multiple Wire multiple Wire weld

Position of Groove 1G(For shear rings and interlocks potion will be 1F or 2F)

Weld progression N/A Electrode Spacing N/A

Filler Metal
wire feed rate
Current(A) Voltage(V) Speed(mm/Min) Heat input(KJ/cm)
（m/Min）
Description Φmm

Backing Welding GMAW

WH50-G/
DC+ Φ1.2 250-300 26-32 200-350 7-9 ≤2.88
ER70S-G

Filling welding GMAW

WH50-G/
DC+ Φ1.2 250-300 26-32 200-350 7-9 ≤2.88
ER70S-G

Covering welding GMAW

WH50-G/
DC+ Φ1.2 250-300 26-32 200-350 7-9 ≤2.88
ER70S-G

Prepared： Reviewed： Approved：

Date： Date： Date：

 Format No. 20200402-02
QW-483QR
PAGE No. 3 of 3
PROCEDURE QUALIFICATION
ZHUHAI HAIZHONG STEEL TUBE CO.LTD PQR No. PQR-01
RECORDS
Rev No. 00
FOR GMAW
Date 20200402

SPECIFICATION : API 5L-2018 AWSD1.1 TYPE(S) : semi-automatic

PIPE SIZE : 2300mmOD×23mmWT MATERIAL Gr : X70

WELDING PROCESS(ES) :GMAW WPS NO : pWPS-02

INSP.AUTHORITY : INCLASS

MECHANICAL TESTING:TRANSVERSE WELD METAL TENSILE:REPORT NO.

FINAL
GAUGE MAX
HEAT THICK WIDTH AREA GAUGE YIELD Y.S UTS
SR PIPE
LENGTH LOAD
NO NO NO /DIA(mm) (mm) (sq mm) LENGTH LOAD (KN) (Mpa) (Mpa)
(mm) (KN)
(mm)

SPECIFIED REQUIREMENT(MINIMUM) ≥570

1 02 1 23.04 25.00 576 -- -- -- -- -- 600

2 02 2 22.96 24.84 570 -- -- -- -- -- 605

180° 4a --
GUIDED BEND REMARKS
Side bend

GUIDED BEND SIDE BEND -- -- -- SATISFACTORY

ROOT FACE SB1 SB2 SB3 SB4 -- --

NA NA OK OK OK OK -- -- -- --

IMPACT TESTING: REPORT NO.

API 5L-2018 AWSD1.1 REMARKS

WELD-FULL 10*10*55mm v WELD-FULL 10*10*55mm v SATISFACTORY

SRO
PIPE NO
N KV2 ≥40J 0℃ KV2 ≥40J 0℃

1 2 3 AVG 1 2 3 AVG

1 03 160 171 163 164.7 166 175 169 170

INSPECTOR(LAB)

NON DESTRUCTIVE TESTING:

ULTRASONIC TESTING RADIOGRAPHY TESTING MPI ACCEPTANCE CRITERIA

 SATISFACTORY

REPORT NO.:190928 N/A YES --

DT:2019/09/28

INSPECTOR(LAB): YEGUANG LIU

We certify that the statement in this record are correct and that the welds are prepared,welded and tested in accordance with the requirement of API 5L-2018
AWSD1.1

Remarks : Y.S:-Yield Strength, T.S:-Tensile Strength, %EL:-Percentage Elongation. W.M:-Weld

Metal,Ind:Individual,Avg:-Average,Min:-Minimum,HIC:-Hydrogen Induced Cracking Test.

Prepared： Reviewed： Approved：

Date： Date： Date：

Welder’s certificates for WPS and PQR of GMAW