Blast Mitigation Using FRP Retrofitting and Coating Techniques
Blast Mitigation Using FRP Retrofitting and Coating Techniques
2
Molecular Engineering Institute, Kinki University, Japan
3
Center for Polymer Science and Engineering, IIT Delhi, Hauz Khas, New Delhi 110016, India
Extensive experimental and computational studies have idleness in the load bearing paths, reserve strength in excess
been carried out on survivability of buildings, vehicles, of live loads and increase in energy absorbing capabilities.
combat helmets etc exposed to various high-velocity
projectiles such as explosives, bullets, sharpenal etc.
The explosions lead to creation of blast waves which,
Such explosive attacks have necessitated the develop- according to fluid dynamics, is the pressure and flow result-
ment of protective techniques for mitigation of blast. ing from the deposition of large amount of energy in a small
Retrofitting the above mentioned structures with light localized volume. A blast wave consists of a positive and a
weight materials such as fibrous composites, coatings negative pressure phase. In the positive pressure phase of
or both seems to be of foremost importance. The pres-
ent review focuses mainly on experimental techniques
the blast wave, compressed air move radially outward from
reported in last fifteen years for blast mitigation. the blast source. As the wave expands, the air becomes rap-
The topics covered include introduction, applications idly less compressed causing a quick drop in pressure [2].
and properties of FRP coatings, types of explosives and A common feature of all explosions results in release of
other details of charge, testing procedures and perform- large amounts of chemical or mechanical energy in very
ance evaluation of protected structures. Proposed
mechanism for improvement in blast mitigation of pro- short time periods of the order of 1026 to 1023 seconds.
tected structures has also been discussed. POLYM. COM- The fast energy release causes instantaneous increase in the
POS., 00:000–000, 2016. V
C 2016 Society of Plastics Engineers pressure and temperature within the explosive material to
values that can reach 100 MPa and 3,000 K, respectively
[2].It would be worthwhile to review the characteristics of
INTRODUCTION the blast wave before describing the protection of various
structures.
The use of explosive devices by terrorists as means for
destruction has necessitated the improvement of the blast
resistance of civil and military structures armored, vehicles, BLAST WAVE PHENOMENA
combat helmet etc. Recent increase in terrorist activities
A blast wave is an area of pressure expanding supersoni-
and military involvement in prolonged conflicts have
cally outward from an explosive core. It has a leading shock
revealed the vulnerability of human beings and structures to
front of compressed gases. The blast wave is followed by a
explosions and blast wave. The increasing use of impro-
blast wind of negative pressure which sucks items back in
vised explosive devices (IEDs) [1] poses a very serious
threat to military as well as civilian personals. The simplest towards the center. The blast wave is harmful especially
of such IED consists of a container carrying fuel, and oxi- when one is very close to the center or at location of con-
dizer and a detonation device. Significant Governmental, structive interference. Most casualties sustained in such
military and civil resources have been directed towards attacks are due to disintegration and fragmentation of walls
reducing the vulnerability of the society to bomb attacks. A and shattering of windows.
variety of technical recommendations for blast resistance In a blast wave the variation in pressure with time and
that have been suggested include stability of the structures, distance is of great significance. A pressure–impulse dia-
gram is normally required for the design of protective struc-
tures. The main characteristic of blast wave is that the
Correspondence to: D. Vaya; e-mail: diptivaya08@gmail.com
DOI 10.1002/pc.24116
pressure rises very sharply at the moving front and reaches
Published online in Wiley Online Library (wileyonlinelibrary.com). a maximum value (the peak overpressure, Pp). For a short
C 2016 Society of Plastics Engineers
V interval after detonation, there will be the change in the
POLYMER COMPOSITES—2016
Besides peak overpressure there are many other param-
eters influence blast wave, which mainly includes the
scale distance “Z” from the explosive center. The Z value
is highly dependant on the weight of explosive used. For
instance, two different weight of TNT explosive will gen-
erate the same overpressure, however they perform at two
different distances from the explosive centre. The scale
distance (Z) can be calculated by using the following
formula:
R
FIG. 1. Variation of overpressure with time at a fixed location. Z5
W 1=3
ambient pressure because it takes some time for blast wave where R is the radius of the centre of explosive and W is
to travel from the point of explosion to the given location. the equivalent weight of TNT. The equivalent weight of
The arrival time depends upon the energy yield of explosion TNT (W) can be determined by multiplying the actual
and the slant range. The duration of the overpressure posi- mass of explosive with TNT equivalence factor. Table 1
tive phase also increases with the energy yield and distance shows TNT equivalence factors of few explosives
from explosion. For example in a 20 kilo ton air burst, this reported based on the energy per unit mass [3]
phase lasts roughly one second to 1.4 second at start range
of 1–2 miles. The overpressure drops to zero in a short time
PROTECTION OF STRUCTURES
and this marks the end of the positive (or compression)
phase (Fig. 1) [3]. Terrorists attack on structures may not be eliminated
As the blast wave travels in the air away from the completely but the effects of these attacks on structures
source, the overpressure decreases steadily till it drops can be mitigated to a large extent by (a) modification in
below that of the surrounding atmosphere, this is called their structures or (b) retrofitting techniques or (c) coating
the negative phase. During this phase a partial vacuum is applications.
produced and the air is sucked in, instead of being pushed New buildings under construction may utilize modified
away from the explosion as happens during positive over- concrete or reinforcing the concrete to better withstand
pressure. The peak values of underpressure are usually explosion-induced blast wave loads by applying internal
small compared with peak positive overpressure. With reinforcement, e.g., fiber-reinforced concrete (RC) and
increasing distance from explosion, both peak values polymer reinforced concrete masonry walls. Concrete,
decrease, the positive more rapidly than the negative. The basically a conglomerate formed through the solidification
area under the pressure-time curve represents the specific of a mixture of cement, water, fillers, and modifying
impulse from which only the positive is considered agents, is the most widely used construction material in
responsible for structural deformation. The negative spe- the world. Wide variety of binding cement materials and
cific impulse is often neglected due to its small size. concrete fillers as well as physical and mechanical char-
For a great variety of buildings the degree of blast acteristics of the concrete components significantly com-
damage depends on the drag force associated with the plicates the development of generalized microstructure
strong winds accompanying the passage of blast wave. models and strength theories for concrete.
The drag force is influenced by shape and size of struc- Fiber-reinforced polymers concrete materials are cur-
ture, peak value of dynamic pressure and its duration and rently being used in civil applications to extend the struc-
location. The dynamic pressure is proportional to the tural integrity of deteriorated structures or increase load
square of wind velocity and the density of air behind the bearing capacity. Extensive testing has been performed by
shock front. For very strong shocks the peak dynamic military research laboratory to determine the response of
pressure is larger than peak overpressure.
When the incident blast wave from an explosion in air
TABLE 1. TNT equivalence factor of various explosives [3].
strikes a more dense medium such as the earth’s surface, it is
reflected. The exact value of the peak reflected pressure will Explosive used TNT equivalence factor
depend on the strength of the incident wave and the angle at
which its strikes, the surface and the nature of surface. TNT 1.00
HMX 1.256
If the blast wave strikes an object on its way, it RDX (cyclonite) 1.185
reflects and delivers reflected pressure PR which will be PETN (Pentaerythritol tetranitrate) 1.282
twice or more stronger than the incident one. This appears Amatol (80% ammonium nitrate 0.586
because the particles at the front of blast wave are and 20% TNT)
stopped by the structure but they are still forced to move Pentolite (50% PETN and 50% TNT) 1.129
60% RDX and 40% TNT 1.148
forward by the particles coming from behind.
Several extruded thermoplastic sheets were investi- crete walls also investigated [29]. The CFRP reinforced
gated in 1999 by AFRL. These polymers were UV and walls exhibited less residual displacement than the bare
temperature stable, flame resistant and cost effective. controlled walls whereas the K/G hybrid reinforced walls
These thermoplastics were stiffer and stronger (maximum had significantly less residual displacement.
tensile strength 55,800 KPa) than other classes of materi- Kumar et al. [30] also reported real-time and post-
als. However it was difficult to apply such sheets on a mortem analysis on carbon composite panels to evaluate the
large scale hence were not investigated further [21, 22]. effects of plate curvature on blast mitigation. In this study a
Use of strengthening of RC columns is achieved finite-element (FE) model of blast-loading response of
through the FRP composites. These composites have bet- CFRP panels was developed in ABAQUS 6.11 and its
ter corrosion resistance, higher specific strength, modulus results were compared to experimental findings [31]. The
and lower density than other state-of-the-art materials. effect of transient boundary conditions, where the dynamic
Installation and transportation of FRP’s is more cost response of curved CFRP panels was analyzed using high-
effective than other materials. A number of FRP compo- speed photography and 3D DIC technique followed by a
sites using different matrix and fibers as well as hybrid post-mortem analysis was described [30].
fabrics (glass, carbon, aramid and natural fibers) have Chopped E-glass fibers strand mat have also been used
been investigated in past decades. The resin mostly used by Nurick et al. [32] in FRP’s due to their easy availability,
is generally a thermosetting resin such as epoxy or vinyl cheap and widely applicable engineering properties. The
ester (brominated vinyl ester resin). In few cases unsatu- laminates were fabricated using unsaturated orthophthalic
rated polyester has also been used. The carbon fibers polyester and a Vf (volume fraction) of 25%. The laminates
used in civil applications are low cost fibers with lesser were laid to a total of 14 plies from chopped strand mat
mechanical properties. The properties of some FRP com- plies and 08/908 woven fabric plied in alternative sequence
posites, GFRP sandwich panel constituent element and and a plastic PE4 explosive was used to generate the blast
polyurea coatings are given in Table 2. loading.
Mouritz et al have reported that stitched composites
had better performance on the blast effect as compared to
Sandwich Panels/Nanocomposites and Honeycomb
unstitched materials [28]. It is predicted that damage tol-
Structure
erance can be effectively improved by reinforcing the
composite with higher stitching (20 stitches/cm2) and the A conventional sandwich panel is a layered structure
thicker yarns (above 1,000 denier). The stitching was consisting of two thin high-strength stiff face-sheets sepa-
made using E-Glass fiber/vinyl ester and Kevlar yarn. rated by a low density, thick core [33]. The face sheets
Then the stitched materials were tested on ballistic impact are usually made of laminated composites or metallic
for resistance and flexural strength. plates that evenly distribute blast pressure to the core
The composite of Kevlar/Glass (K/G) hybrid consisted which deforms plastically, thereby absorbing energy from
of Kevlar with glass warp, knitted biaxial fabric, with Kev- the blast wave. The main purpose is to keep the low fail-
lar yarn thermo-chemically bonded to the fabric in the glass ure load for the core so that it can deform plastically,
warp direction and epoxy adhesive. CFRP reinforced con- together with the plates and absorb energy from the blast
Aliphatic diisocyanates can be used in place of aro- compared to PPG (C3) diamine. The incorporation of poly-
matic diisocyanates to yield a variety of prepolymers of dimethyl siloxanes units in urea and urethane copolymers
isocyanates. The hard segments of polyurethane/polyurea has been reported by Sheth et al. [43]. The polyurea sample
is provided by the isocyanate groups and chain extenders with PDMS and MW of 7,000 g/mol and hard segment con-
while the soft segments are from polyether amines or tent of 25% exhibited remarkable service temperature win-
polyols. dow 2308C (from 255 to 1758C) whereas it was
The chain extenders are a low molecular weight approximately 2008C wide (from 255 to 1458C) for the
amine/hydroxyl terminated resin which controls the over- equivalent polyurethane sample. The degree of microphase
all systems dry time. The most common chain extender separation was found to be greater in the PU samples due to
used in two component polyurea is diethyle toluene their more cohesive bidentate hydrogen bonding.
diamine (DETDA) available as an 80:20 isomer of the
2,4-diamine and 2,6-diamine (Scheme 3)
Effect of Strain Rates
Co-chain extenders are also used along with DETDA.
This is generally a secondary or hindered amine (Scheme 4). High strain rates are experienced in structure exposed
In case of polyurethane the chain extender is a low to blast. It is therefore necessary to compare the effect of
molecular weight glycol such as ethylene glycol or 1,4,- matrix and fibers on properties of fibrous composites
tetramethylene glycol. Polyether amines are secondary specially when subjected to static and dynamic loading
aliphatic, liquid polyether diamines which have lower during blast high impact conditions. Ochola et al. [44]
reactivity than the corresponding primary amines. This investigated on strain-rate sensitivity of CFRP and glass-
slows down the curing speed of polyurea/polyurethane fiber-reinforced polymer (GFRP) composites by testing a
elastomeric coating systems. single-laminate configuration, i.e., cross-ply (08/908) with
The structure of commercially available secondary a strain-rate varying from 1023 s21 to 450 s21. In this
amines used in preparation of polyurea and polyurethane study 48 ply layered cross-ply laminates were prepared.
are given in Scheme 5. The maximum stress values of the stress strain curves
Poly(tetramethylene glycol) based diamine (Poly THF) indicated the ultimate stress for the materials. The results
such as Poly THF 1,700 also contains a high percentage of showed that dynamic strength of GFRP increased with
internal secondary amine function and is basically a trifunc- the growing strain rate. At low strain rates kinking and
tional amine [42]. Poly-THF based amines are expected to shear failure are experienced by both GFRP and CFRP
produce coatings with high heat and humidity resistance while debonding and delamination were observed at high
strain rates. It is suggested that this transition in failures land features. Extensive testing has been done by defense
is again associated with an increase in energy, from low research establishments to determine the response of con-
strain rates to high strain rates. crete structures to various types and levels of explosion but
Orton el al. [26] reported wet lay-up CFRP, in which much of the result findings have not been published.
carbon fibers are saturated with epoxy and applied to a RC.
They conducted tensile strength test on 21 CFRP coupons.
Type of Explosives and Other Details of the Charge
Strain rate range varied from 0.0015 to 7.865 s21 which are
representative of strain rates that may occur in CFRP during The two explosives that have been investigated are tri-
a blast event. The results showed that there was no increase nitrotoluene (TNT) and ammonium nitrate fuel oil
in tensile strength of CFRP at higher strain rates. Due to the (ANFO). Explosion of such high energy materials causes
interface between the concrete and CFRP, the shock wave a rapid release of energy which compresses and pushes
is reflected when it reaches the CFRP. The loading of the the surrounding air out and away from the detonation
CFRP occurs once the entire slab starts to move in response center to form a blast wave [24]. As mentioned earlier
to the blast. Therefore the strain rate experienced in the the blast pressure variation generally comprises of two
CFRP is dependent on the structural system to which the phases. The positive phase is defined as a phase with
CFRP is attached. pressure above ambient and a negative phase with pres-
sure below ambient. The shock front velocity, peak over-
EVALUATION OF BLAST RESISTANCE pressure and its duration, blast impulse, and dynamic
pressure or blast wind (function of the velocity of the air
The major emphasis now-a-days is on retrofitting of
particles behind shock front) are important blast wave
the existing buildings with FRP or applications of organic
parameters associated with positive phase [45].
coatings. The effect of such treatments on blast resistance Charges ranging from 450-900 Kg of TNT at standoffs
can be assessed only by dynamic testing. The properties from 3-6 m were studied by Crawford et al. [46]. Charge
of the materials used in such applications have been usu- weights of 13–33 Kg of ANFO explosives (approximately
ally evaluated by static tests such as tensile strength and 80% efficiency of TNT) at a standoff of 3 m have also
modulus (ASTM D638, ISO 527-1), flexural strength and been reported. Their test results showed that the FRP ret-
modulus (ASTM D790, ISO 178), compressive strength rofitted panels were able to withstand high pressure and
(ASTM D695, ISO 75-1, ISO 75-2) and interlaminar displacements in contrast to control panels which failed
shear strength (ASTM D2344). Rate dependent stress– in shear. Lu et al. [47] studied the FRP retrofitted with
strain behavior of FRP and polymers has been determined concrete slabs on tension surface alone or on both surfa-
by dynamic mechanical analysis, quasi-static compression ces at a distance of 300 mm and concluded that retrofit-
testing and split Hopkinson pressure bar (SHPB) testing. ting FRP on both surfaces was more effective than
applying FRP on tension surface alone. Wu et al. con-
Dynamic Tests on Retrofitted Structures ducted blast tests on reinforced slabs retrofitted with
CFRP strips on both the surfaces using two blast detona-
The response of a structure to blast loading is governed tions of 0.08 Kg and 2.1 kg of TNT at a standoff distance
by many factors. These include the nature of charge, its of 0.6 m [48].
mass and standoff distance, structure, size and orientation, Recent studies on externally bonded CFRP pultruded
proximity of the target to other structures and to significant plates (2.8 mm thick) to conventionally RC slabs on com-
pression face indicated an increase in its ductility and
blast resistance [49]. The retrofitted slabs were exposed
to a blast from a charge weight of 1–5 kg and at a stand-
off distance of 1.5–0.92 m. Kim et al. [23] applied a blast
load generated by the detonation of 35 lbs ANFO explo-
sive charge at a 1.5 m standoff on FRP retrofitted RC
SCH. 4. Co-chain extender diamine for polyurea formation. slabs. Razaqpur et al. have reported the use of ANFO
Threshold blast
S. No. Radius pressure (MPa) Damage observed
Panel A Infinite 3.65 No visible damage, at P 5 4.68 MPa, there is fiber breakage,
and surface delamination extending upto seven layers.
Panel B 305 mm 3 No visible damage, at P 5 3.58 MPa, there is catastrophic failure
with fiber breakage and delamination.
Panel C 112 mm 7.78 No visible failure except burning of carbon fiber on the surface
exposed to blast loading, at P 5 8 MPa, there is catastrophic
failure with fiber breakage.
composite materials seems to be a cost-effective method ties in thickness direction-high energy absorption capacity
of protecting concrete structures against the effects of air and damping ability in the front layer and high flexural
blast from a conventional weapon than the more costly rigidity in the rear layer for sufficient mechanical support
CFRP-laminate materials. In this process two plywood along the structural stiffness.
forms were used with the CFRP laminate for the applica-
tion onto the first interior wall. The results of this
Coatings
research also indicate that the knitted or “dry” composite
materials are easier to apply to a concrete substrate than The initially used PU coatings contained a large vari-
the “rigid” CFRP laminates and exhibited a more ‘‘duc- ety of organic solvents which are harmful to the environ-
tile’’ response than its CFRP counterpart. ment and human health. Such coatings have been
Myers et al. [54–56] reported GFRP materials for the replaced by water borne [59] PU coatings in the past dec-
retrofitting instead of CFRP for static tests. According to ades. These coatings are environment friendly. Significant
them, glass fiber retrofitted materials were the most eco- improvement in performance (e.g., mechanical properties,
nomical. Crawford et al. [57] reported that carbon and thermal stability etc.) was observed by incorporation of
glass fiber material are typically used for column retrofits, clay, cellulose, silica and starch nano-crystals in such
aramid were more appropriate due to its impact resist- coatings [60–64].
ance. They reported that CFRP is preferred over GFRP More recently PU has been used in laminates on build-
and aramid for wrapping purpose because of its high stiff- ings and vehicles to impart impact resistance to the struc-
ness which prevents the concrete from expanding [58]. ture. For example, building foundations coated with PU
Mosalam et al. [51] reported the effectiveness of the are more resistant to damage from a bomb blast and are
CFRP composites in rehabilitation of RC slabs. They less likely to fragment. Debris propelled by the blast pres-
studied a full-scale testing of a building to examine struc- sure is a leading cause of injury in bombed buildings [21,
tural collapse and evaluated different retrofit systems 65, 66].
including polymer composites. They found CFRP systems The rate dependent stress–strain behavior of one poly-
showed 200% improvement in the load carrying capacity urea and three polyurethane materials was studied by Yi
after the retrofitting, and it is best when retrofitting et al. [67] using dynamic mechanical analysis, quasi static
applied to both side of the slab. Their results showed that compression testing and SHPB testing. The large strain
less than 50% reduction of the fundamental frequency stress behavior of polyurethane and polyurea shows
due to concrete damage observed for the retrofitted slab strong hysteresis, cyclic softening and strong rate depend-
compared to more than 85% reduction for the as build ence transition from a rubbery like behavior observed at
slab. However the maximum displacement is reduced by low strain rate (10232100 s21) loading to a leathery or
40-70% with the CFRP retrofit compared to the as build glassy like behavior observed at high strain rate (1023
slab. s21) loading conditions.
Kumar et al. [30] reported that curvature had a profound Roland et al. [68] have reported stress strain data on
effect on the blast response of the CFRP panels. In this elastomeric polyurea in uniaxial tension over a range of
research they have prepared different panel based on differ- strain rates from 0.06-573 s21. The experiments were per-
ent radii of curvature (Panel A, B, C). The observed thresh- formed on a new drop weight test instrument, which pro-
old loading and damage behavior is shown in Table 4. vided mechanical data at strain rates upto 1,000 s21,
Nurick et al. [32] observed three distinct damage modes filling the gap between conventional low speed instru-
on air pressure blasts. These were (a) matrix cracking, (b) ments and SHPB test.
delamination/debonding and (c) penetration as a final dam- Sarva et al. [69] investigated the large deformation
age. The resistance to delamination/debonding decreased stress–strain behavior of polyurea and polyurethane over
with increasing thickness of laminates. It was suggested a wide a range in strain rate from 0.001 s21 to
that the damage resistance of a layered composite might be 10,000 s21. The mechanical behavior is of particular
improved by utilizing a gradient of the mechanical proper- interest at very high strain rate due to their role in