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This document is a manual for a welding system. It contains sections on safety precautions, specifications, installation instructions, operating instructions, service instructions, and schematic diagrams. The manual provides information on transporting the system, making electrical connections, operating controls, troubleshooting issues, opening the enclosure, testing components, and replacing parts. Schematics are included for 230V, 380V and 575V system configurations.

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Enrique García
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
43 views70 pages

0 2331

This document is a manual for a welding system. It contains sections on safety precautions, specifications, installation instructions, operating instructions, service instructions, and schematic diagrams. The manual provides information on transporting the system, making electrical connections, operating controls, troubleshooting issues, opening the enclosure, testing components, and replacing parts. Schematics are included for 230V, 380V and 575V system configurations.

Uploaded by

Enrique García
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TABLE OF CONTENTS

Introduction......................................................................................................ii
Notes, Cautions and Warnings................................................................ii
Important Safety Precautions.................................................................iii
Statement of Warranty...........................................................................xv
General Information
Specifications........................................................................................ 1
Installation
Site Selection........................................................................................ 3
Transporting Methods........................................................................... 4
Weld Output Connections.................................................................... 5
Remote 14 Connections....................................................................... 9
Electrical Input Connections................................................................ 11
Operation
Operator Controls................................................................................ 15
Operating Precautions......................................................................... 22
Sequence of Operation........................................................................ 23
Operation Troubleshooting................................................................... 27
Electrode Selection............................................................................. 29
Service
Opening the Enclosure......................................................................... 31
Service Troubleshooting........................................................................32
Input Rectifier Testing and Replacement...............................................36
Power IGBT Testing and Replacement..................................................37
PC Board Testing...................................................................................38
Channel Connections on PCB1.............................................................39
Test Points on PCB1..............................................................................42
Parts List........................................................................................................43
Appendix 1 System Schematic 230V............................................................66
Appendix 2 System Schematic 380V............................................................68
Appendix 3 System Schematic 575V............................................................70
This Page Intentionally Left Blank

Appendix 6-1 Manual 0-2331


Appendix 1 System Schematic 230V

Art# A-04305

Appendix 6-2 Manual 0-2331


Art# A-04305

Appendix 6-3 Manual 0-2331


Appendix 2 System Schematic 380V

Art# A-04307

Appendix 6-4 Manual 0-2331


Art# A-04307

Appendix 6-5 Manual 0-2331


Appendix 3 System Schematic 575V

Art# A-04306

Appendix 6-6 Manual 0-2331


Art# A-04306

Appendix 6-7 Manual 0-2331

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