Model Curriculum

Machine Maintenance Mechanic:

Sewing Machine
SECTOR: APPAREL, MADE-UP’S AND HOME
FURNISHING
SUB-SECTOR: Apparel
OCCUPATION: Boutique Operations
REF ID: AMH/Q1901, v1.0
NSQF LEVEL: 5

Machine Maintenance Mechanic Sewing Machine 1

1
Machine Maintenance Mechanic Sewing Machine
 TABLE OF CONTENTS

1. Curriculum 01
2. Trainer Prerequisites 11
3. Annexure: Assessment Criteria 12

Machine Maintenance Mechanic Sewing Machine

Machine Maintenance
Mechanic: Sewing
Machine
CURRICULUM / SYLLABUS

This program is aimed at training candidates for the job of a “Machine Maintenance Mechanic: Sewing
Machine”, in the “Apparel, Made-Ups and Home Furnishing” Sector/Industry and aims at building the
following key competencies amongst the learner

Program Name Machine Maintenance Mechanic: Sewing Machine

Qualification Pack Name

AMH/ Q1901, v1.0
and Reference ID.

Version No. 1.0 Version Update Date 02/05/2019

Pre-requisites to 8th standard, preferably

Training
Training Outcomes After completing this programme, participants will be able to:
 Carry out preventive machine maintenance procedures.
 Troubleshoot machine related problems.
 Maintain work area, tools and machines.
 Adhere to health, safety and security requirements at the workplace.

Machine Maintenance Mechanic Sewing Machine 1

This course encompasses 4 out of 4 National Occupational Standards (NOS) of “Machine
Maintenance Mechanic: Sewing Machine” Qualification Pack issued by “Apparel, Made-Ups and
Home Furnishing Sector Skill Council”.

Sr.
Module Key Learning Outcomes Equipment Required
No.
1 Introduction and  Explain the role and responsibilities of a White /black Board
Orientation ‘Machine Maintenance Mechanic: Sewing With Marker and
Machine’. Chalk,
Theory Duration  Describe various employment opportunities Duster
(hh:mm) for a ‘Machine Maintenance Mechanic:
02:00 Sewing Machine’ in the apparel industry.
 Describe the relationship between work role
Practical of a ‘Machine Maintenance Mechanic:
Duration Sewing Machine’ and the overall
(hh:mm) manufacturing process.
00:00  Describe the production process and the
specific work activities that relate to the
Corresponding whole process.
NOS Code
Bridge Module
2 Machine set up  Explain various types of machine Industrial Single
maintenance – preventive, breakdown and Needle Lock Stitch
Theory Duration routine. (SNLS) sewing
(hh:mm)  Explain the importance of preventive machine with needle
25:00 maintenance. guard, folders and
 State the activities to be performed for attachments, Single
Practical preventive maintenance of sewing machines. and Multi-Chain Stitch
Duration  Identify the organisation’s tools, templates (SNCS)(Industrial as
(hh:mm) and processes for machine maintenance. well as domestic, one
70:00  State organisation’s policies, procedures, each type) , Over Lock
guidelines and standards related to own Machine (Twin Needle,
Corresponding work. 5 Thread), Specialised
NOS Code  Explain the importance of machine set up as Industrial Sewing
AMH/N1901 part of preventive maintenance schedule. Machines(different
 Explain the importance of checking the types eg: flatlock
details in the specs sheet and tech pack. machine, feed of arm,
bar tack machine,
 Identify quality systems and other processes
buttonhole machine,
practiced in the organization.
button tacking machine
 Explain types of problems with quality and
etc.), Students Notes,
how to report them to appropriate people.
Documents set(Tech
 Identify types of industrial sewing machines. Pack Sheets, size
 Identify different parts of the sewing machine chart, trim card, fabric
and their functions. worksheet, style
 Identify types of thickness, shade and sizes confirmation sheet,
of thread. fabric consumption
 Check the correct position of thread post and chart, fabric
stand. requirement sheet,
 Check if all the screws are fitted correctly. trims requirement
 Ensure that all parts of the bobbin unit are sheet, buyers comment
functioning properly. sheet, record
 Check the correct position of the thread maintenance sheet etc)
guides. (industrial), stitched
 Ensure that all thread guides are without samples, Sewing
rust/damage. Kit(different types of
 Identify types of needles and their suitability sewing needles,

Machine Maintenance Mechanic Sewing Machine 2

Sr.
Module Key Learning Outcomes Equipment Required
No.
for the job role. obin/bobbin case,
 Identify various types of needle systems. sewing thread,
 Ensure the needle is fitted correctly and the screwdriver, scissors
needle screw is tightly fixed. etc), Hook, needle
 Replace the needle and the needle screw if plate, sewing machine
damaged. spares and sewing
 Ensure right sized needle for the machine needles, the package
type and the thread. contains one full-size
 Ensure that the needle point is correct for the vinyl machine cover;
sewing material. one needle threader
 Ensure the correct positioning of the presser with magnifier;
foot. (loosen the screw of presser roller/foot one lint brush with
bar to adjust and then tighten it). needle inserter; three
 Check that the needle plate is not damaged. screwdrivers (flat and
in case of damage, replace the needle plate Philips);
or polish. one bottle of sewing
machine oiler and one
 Check the timing between the needle and
machine needle
hook, and make adjustments to correct the
organizer, Trainees
same if required.
stools, Lufkin Tape,
 Check the working status of the thread take-
waterproof box,
up spring and replace the same if required.
machine repair
 Ensure that the tension in the spring is manual, Fine cut file
adequate for stitching operations. and Crescent wrench
 Explain the process and types of stitch of different sizes,
formation. Machine repair tools kit
 Explain various types of feed mechanism in (eg: screws of sizes),,
sewing machines. Fabric Yardages,
 Check the stitch tension, adjust if required. surplus fabric, good
 Ensure that the stitch length and SPI quality muslin
(stitches per inch) are as per given mandatory , other
specifications. optional, quantity may
 Identify the correct position of knee lifter. vary), Machine belts,
adjust the knee lever so that it can be Sewing thread, Fire
conveniently operated with the right knee. Extinguisher and First
 Check if foot pedal is in the right position. Aid and Dustbin,
adjust/replace/re-align if required. Student's Chair With
 Check the tension after the Table Arm, Teacher’s
technical/maintenance work on the machine Table and Chair ,
is completed and check the test stitches. Projector /LCD.
make further adjustments if required.
 Leave work area safe and secure when work
is complete.
 State reporting procedure in case of faults in
own/ other processes.
 Identify who to refer problems to when they
are outside the limit of own authority.
 Describe how to give inputs for machine
improvement to the production line manager.
 State the importance of complying with
written instructions.
3 Cleaning and  Explain the importance of cleaning and Industrial Single
Lubrication lubrication as part of preventive maintenance Needle Lock Stitch
schedule. (SNLS) sewing
Theory Duration  Identify the right tools for machine machine with needle

Machine Maintenance Mechanic Sewing Machine 3

Sr.
Module Key Learning Outcomes Equipment Required
No.
(hh:mm) maintenance. guard, folders and
30:00  Describe safe working practices for the attachments, Single
workplace. and Multi-Chain Stitch
Practical  Use the correct tools for cleaning and (SNCS)(Industrial as
Duration maintenance work. well as domestic, one
(hh:mm)  Carry out cleaning and maintenance of each type) , Over Lock
70:00 machines as per the work schedule on a Machine (Twin Needle,
regular basis. 5 Thread), Specialised
Corresponding  Clean the machine using the right solution. Industrial Sewing
NOS Code  Check that the machine should not have rust. Machines(different
AMH/N1901  Open the tension unit and clean each part. types eg: flatlock
 Re-assemble the tension unit again. machine, feed of arm,
bar tack machine,
 Clean the thread plate by detaching it from
buttonhole machine,
the machine.
button tacking machine
 Clean the bobbin case from the inside.
etc.), Students Notes,
 Clean the inside part of the hook. Documents set (Tech
 Clean the machine bed. lift the machine and Pack Sheets, size
clean all the parts under the machine. chart, trim card, fabric
 Identify oil consumption in the overall worksheet, style
process. confirmation sheet,
 Check the oil level in the machine. fabric consumption
 Change or refill the oil depending on the type chart, fabric
of machine. requirement sheet,
 Oil the hook set in case of manual machines. trims requirement
 Regulate the quantity of oil in the hook. sheet, buyers comment
 Describe the purpose of lubrication. sheet, record
 Identify types of oil used for machines. maintenance sheet etc)
 Identify types of oil used for thread (industrial), stitched
lubrication. samples, Sewing
 Explain types of lubrication systems. Kit(different types of
 Check that the lubrication points are clean. sewing needles,
 Oil the lubrication points in case of manual obin/bobbin case,
machines. sewing thread,
screwdriver, scissors
etc), Hook, needle
plate, sewing machine
spares and sewing
needles, the package
contains one full-size
vinyl machine cover;
one needle threader
with magnifier;
one lint brush with
needle inserter; three
screwdrivers (flat and
Philips); one bottle of
sewing machine oiler
and one machine
needle organizer,
Trainees stools, Lufkin
Tape, waterproof box,
machine repair
manual, Fine cut file
and Crescent wrench

Machine Maintenance Mechanic Sewing Machine 4

Sr.
Module Key Learning Outcomes Equipment Required
No.
of different sizes,
Machine repair tools kit
(eg: screws of sizes),,
Fabric Yardages,
surplus fabric, good
quality muslin
mandatory , other
optional, quantity may
vary), Machine belts,
Sewing thread, Fire
Extinguisher and First
Aid and Dustbin,
Student's Chair With
Table Arm, Teacher’s
Table and Chair ,
Projector /LCD.
3 Identifying  Explain the importance of identifying Industrial Single
machine related machine related problems as part of Needle Lock Stitch
problems preventive maintenance schedule. (SNLS) sewing
 List do’s and don’ts of sewing. machine with needle
Theory Duration  Identify common hazards in the work area. guard, folders and
(hh:mm)  Describe procedures for dealing with attachments, Single
30:00 potential hazards. and Multi-Chain Stitch
 Identify procedures with regard to material (SNCS)(Industrial as
Practical re-usage and disposal. well as domestic, one
Duration  State quality standards followed in the each type) , Over Lock
(hh:mm) organisation. Machine (Twin Needle,
70:00  Iedntify reporting procedures in the 5 Thread), Specialised
organisation. Industrial Sewing
Corresponding Machines(different
 State documentation required as part of the
NOS Code types eg: flatlock
process.
AMH/N1902 machine, feed of arm,
 Describe the operation of a sewing machine.
bar tack machine,
 Identify types of motors used in the stitching buttonhole machine,
process. button tacking machine
 Identify power consumption in the machine. etc.), Students Notes,
 Identify the machine speed for optimum Documents set(Tech
output. Pack Sheets, size
 Describe various types of belts. chart, trim card, fabric
 State working specification of the sewing worksheet, style
machine. confirmation sheet,
 List technical terms associated with sewing fabric consumption
machines and apparel industry. chart, fabric
 Identify quality standards for stitching work. requirement sheet,
 Describe different types of machine beds. trims requirement
 Describe different types of stitching defects. sheet, buyers comment
 Identify common machine related issues that sheet, record
affect stitching. maintenance sheet etc)
 Identify the stitching/machine problem. (industrial ), stitched
 Resolve the stitching/machine problem as samples, Sewing
per prescribed norms. Kit(different types of
 Identify the cause if the machine runs with sewing needles,
difficulty. obin/bobbin case,
 Identify the method of troubleshooting if the sewing thread,
machine runs with difficulty. screwdriver, scissors

Machine Maintenance Mechanic Sewing Machine 5

Sr.
Module Key Learning Outcomes Equipment Required
No.
 Identify the cause for slow running of the etc), Hook, needle
machine. plate, sewing machine
 Identify the cause for upper and lower thread spares and sewing
tearing. needles, the package
 Identify the method of troubleshooting for contains one full-size
upper and lower thread tearing. vinyl machine cover;
 Resolve issues such as skipping of stitches. one needle threader
 Explain various types of feed mechanism in with magnifier;
sewing machines. one lint brush with
 Identify issues with the feed mechanism. needle inserter; three
 Identify the issue when the machine does not screwdrivers (flat and
start sewing. Philips);
Issues: little reserve of the lower and/or one bottle of sewing
upper thread where upper thread leaves machine oiler and one
needle eye at the start of next sewing. machine needle
organizer, Trainees
stools, Lufkin Tape,
waterproof box,
machine repair
manual, Fine cut file
and Crescent wrench
of different sizes,
Machine repair tools kit
(eg: screws of sizes),,
Fabric Yardages,
surplus fabric, good
quality muslin
mandatory , other
optional, quantity may
vary), Machine belts,
Sewing thread, Fire
Extinguisher and First
Aid andDustbin,
Student's Chair With
Table Arm, Teacher’s
Table and Chair ,
Projector /LCD.
4 Troubleshoot  Identify various roles, responsibilities and line Troubleshooting tools
machine related of reporting within the work area. and equipment
problems  State protocol to obtain more information on
work-related tasks.
 State organizational policies and procedures.
Theory Duration  Resolve the problem of slow running of the
(hh:mm) machine.
25:00  Troubleshoot when the machine runs with
difficulty.
Practical  Troubleshoot the problem of upper and lower
Duration thread tearing.
(hh:mm)  Take appropriate action in case of needle
70:00 breakage.
 Resolve the issue of difficult and uneven
Corresponding
machine feeding.
NOS Code
 Take appropriate action in case of incorrect
AMH/N1902
stitch locking i.e. threads locked on the top
side or bottom side of sewn material.

Machine Maintenance Mechanic Sewing Machine 6

Sr.
Module Key Learning Outcomes Equipment Required
No.
 Take appropriate action in case of a blocked
hook.
 Resolve the issue when the machine does
not start sewing.
 Resolve the issue of the machine starting to
sew only after having skipped some stitches.
 Resolve machine issues such as when upper
thread end projects above the sewn material
at the start of the sewing operation.
 Replace machine part in case of damage or
when necessary.
 Make required adjustments in the machine
settings to ensure stitching quality is
achieved as per given specifications.
5 Maintain work  Describe safe working practices for cleaning cleaning equipment,
area, tools and and maintenance of equipment. cutting machines like
machines  Describe the effects of contamination on scissors, straight knife,
products i.e. Machine oil, dirt etc. band knife, laser
Theory Duration  Identify different types of cleaning equipment cutting machine, etc.,
(hh:mm) and substances and their use. lifting and handling
25:00  Describe various machines used for layering equipment, recording
and spreading processes equipment
Practical  Describe various markers and tools that are
Duration required for marking.
(hh:mm)  Describe different types of cutting machines
70:00 like scissors, straight knife, band knife, laser
cutting machine, etc.
Corresponding  List procedures to conduct maintenance of
NOS Code tools and equipment.
AMH/N0102
 Handle materials and tools safely and
correctly.
 Use cleaning equipment and methods
appropriate for the work to be carried out.
 Identify common faults with equipment and
the method to rectify.
 Use correct lifting and handling procedures.
 Carry out regular running maintenance of
tools and equipment within agreed schedules
and limits of responsibility.
 Carry out safe working practices for cleaning
and maintenance of equipment.
 Maintain a comfortable position with correct
posture while working.
 Identify different ways of minimizing wastage.
 Dispose off waste safely in the designated
location.
 Carry out cleaning according to schedules
and limits of responsibility.
 Store cleaning equipment safely at the
designated place after use.
 Explain the importance of effective
communication with colleagues and
supervisors.
 Describe the lines of communication,

Machine Maintenance Mechanic Sewing Machine 7

Sr.
Module Key Learning Outcomes Equipment Required
No.
authority and reporting procedures.
 Describe the company’s quality standards.
 Describe the types of records kept and the
methods to complete the records.
 Describe the importance of keeping accurate
quality records.
 Describe the importance of complying with
written instructions.
 Report quality issues to appropriate people.
 State the importance of keeping accurate
records concerning quality.
 State safe working practices and
organizational procedures.
 Describe the limits of self-responsibility.
 Describe ways of resolving problems within
the work area.
6 Maintain health,  Explain health and safety related practices White and BlackBoard,
safety and applicable at the workplace. White and Black Board
security at the  Describe the layout of the plant and details of Marker,
workplace emergency exits, escape routes, emergency documents related
equipment and assembly points. to health and safety
Theory Duration  State environmental management system measures
(hh:mm) related procedures at the workplace.
20:00  Follow environment management system
related procedures.
Practical  Comply with health and safety related
Duration instructions applicable in the workplace.
(hh:mm)  List potential hazards, risks and threats
28:00 based on the nature of operations.
 List potential risks due to own actions and
Corresponding methods to minimize these.
NOS Code
 Describe potential accidents, emergencies
AMH/N0103
and response to these scenarios.
 Monitor the workplace and work processes
for potential risks and threats.
 Ensure the work area is free from potential
hazards.
 Report hazards and potential risks/ threats to
supervisors or other authorized personnel.
 Carry out periodic walk-through to keep work
area free from hazards and obstructions, if
assigned.
 Seek clarifications, from supervisors or other
authorized personnel in case of perceived
risks.
 State reporting protocol and documentation
required.
 Describe occupational health and safety risks
and methods.
 State organizational procedures for safe
handling of equipment and machine
operations.
 Explain various personal protective
equipment and their method of use.

Machine Maintenance Mechanic Sewing Machine 8

Sr.
Module Key Learning Outcomes Equipment Required
No.
 Use appropriate personal protective
equipment as per protocol.
 Report unsafe equipment and other
dangerous occurrences.
 Explain the identification, handling and
storage of hazardous substances.
 Describe elements of a proper disposal
system for waste and by-products.
 Identify signage related to health and safety
and their meaning.
 List details of personnel trained in first aid,
fire-fighting and emergency response.
 Describe actions to take in the event of a
mock drill/ evacuation procedures or actual
accident, emergency or fire.
 Participate in mock drills/ evacuation
procedures organized at the workplace.
 Undertake first aid, fire-fighting and
emergency response training.
 Take action based on instructions in the
event of fire, emergencies or accidents.
 Follow organization procedures for shutdown
and evacuation when required.
 Carry out own activities in line with approved
guidelines and procedures.
 Minimize health and safety risks to self and
others due to own actions.
 Identify and correct (if possible) malfunctions
in machinery and equipment.
 Report any service malfunctions that cannot
be rectified.
 Store materials and equipment in line with
manufacturers and organizational
requirements.
 Safely handle and move waste and debris.
 State importance of sound health, hygiene
and good habits.
 Describe ill-effects of alcohol, tobacco and
drugs.
 Maintain a healthy lifestyle and guard against
dependency on intoxicants.
 Demonstrate basic first aid.
 Demonstrate basic CPR.
7 Soft Skills  Explain the importance of effective White /Black Board
communication. with Marker and Chalk,
 Communicate effectively with others. Duster
Theory Duration  Identify and follow personal grooming and
(hh:mm) hygiene.
03:00  Follow organization procedures and maintain
personal health and hygiene and avoid
Practical habits like ghutka, tobacco etc.
Duration  Interact effectively in a group.
(hh:mm)  Manage time effectively.
02:00

Machine Maintenance Mechanic Sewing Machine 9

Sr.
Module Key Learning Outcomes Equipment Required
No.
 Explain the importance of resume and
Corresponding prepare your resume.
NOS Code  Prepare for interview
Bridge Module
Total Duration Unique Equipment Required:
540:00 Industrial Single Needle Lock Stitch (SNLS) sewing machine with needle
guard, folders and attachments, Single and Multi-Chain Stitch
Theory Duration (SNCS)(Industrial as well as domestic, one of each type) , Over Lock
160:00 Machine (Twin Needle, 5 Thread), Specialised Industrial Sewing Machines
(different types eg: flat lock machine, feed of arm, bar tack machine,
Practical button hole machine, button tacking machine etc.), Students Notes,
Duration Documents set (Tech Pack Sheets, size chart, trim card, fabric work sheet,
380:00 style confirmation sheet, fabric consumption chart, fabric requirement
sheet, trims requirement sheet, buyers comment sheet, record
maintenance sheet etc) (industrial ), stitched samples, Sewing Kit(different
types of sewing needles, bobbin/bobbin case, sewing thread, screw driver,
scissors etc), Hook, needle plate, sewing machine spares and sewing
needles, package contains one full size vinyl machine cover; one needle
threader with magnifier; one lint brush with needle inserter; three
screwdrivers (flat and phillips); one bottle of sewing machine oiler and one
machine needle organizer, Trainees stools, Lufkin Tape, water proof box,
machine repair manual, Fine cut file and Crescent wrench of different
sizes, Machine repair tools kit (eg: screws of sizes),, Fabric Yardages,
surplus fabric, good quality muslin mandatory , other optional, quantity may
vary), Machine belts, Sewing thread, Fire Extinguisher and First Aid and
Dustbin, Student's Chair With Table Arm, Teacher’s Table and Chair ,
Projector /LCD.

Grand Total Course Duration: 540 Hours, 0 Minutes

(This syllabus/ curriculum has been approved by Apparel, Made-Ups and Home Furnishing
Sector Skill Council)

Machine Maintenance Mechanic Sewing Machine 10

Trainer Prerequisites for Job role: “Machine Maintenance Mechanic:
Sewing Machine” mapped to Qualification Pack: “AMH/Q1901 v1.0”

Sr.
Area Details
No.
1 Description To deliver accredited training service, mapping to the curriculum detailed
above, in accordance with Qualification Pack “AMH/Q1901”
2 Personal The candidate should have an aptitude for conducting training, pre /post
Attributes work to ensure competent, employable candidates at the end of training.
Strong communication skills, interpersonal skills, ability to work as a team;
diligent and is passionate for maintaining the quality in content and training
delivery methodology. Candidate should have a basic understanding of the
English language; however, this should not be a restrictive criterion as long
as the candidate is willing and open to learning. He/she must be able to
speak, read and write in the local language.
3 Minimum • The candidate should be 10th pass with six years of supervisory
Educational experience in relevant trade
Qualifications • Certificate in relevant trade of minimum 6 months duration
• Diploma of minimum 1-year duration in the relevant trade
• ITI in relevant trade
• Graduate in the relevant trade
4a Domain Certified for Job Role: “Measurement Checker” mapped to QP:
Certification “AMH/Q1901, v1.0”. The minimum accepted score is 80%
4b Platform Recommended that the Trainer is certified for the Job Role: “Trainer”,
Certification mapped to the Qualification Pack: “MEP/Q2601”. Minimum accepted score
as per MEPSC guidelines is 80%.
5 Experience • The candidate should be 10th pass with six years of supervisory
experience in relevant trade
• Certificate of a minimum of six months duration in relevant trade with 4
years of work experience in relevant trade
• Diploma of minimum 1-year duration in the relevant trade with 2 years of
work experience in relevant trade
• ITI in relevant trade with minimum of 2 years of work experience in
relevant trade
• Graduation in relevant trade with minimum of 2 years of work experience
in relevant trade,
• He should be able to communicate in English and local language.
• He should have knowledge of equipment, tools, material, safety, health
and hygiene.

Machine Maintenance Mechanic Sewing Machine 11

Assessment Criteria

Job Role Machine Maintenance Mechanic: Sewing Machine

Qualification Pack AMH/Q1901, version 1.0
Sector Skill Council AMHSSC

Guidelines for Assessment

1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each
Performance Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down
proportion of marks for Theory and Skills Practical for each PC.
2. The assessment for the theory part will be based on knowledge bank of questions created by the SSC.
3. Assessment will be conducted for all compulsory NOS, and where applicable, on the selected
elective/option NOS/set of NOS.
4. Individual assessment agencies will create unique question papers for theory part for each candidate at
each examination/training centre (as per assessment criteria below)
5. Individual assessment agencies will create unique evaluations for skill practical for every student at each
examination/training centre based on this criteria
6. To pass the Qualification Pack, every trainee should score a minimum of 70% aggregate in QP
7. In case of unsuccessful completion, the trainee may seek reassessment on the Qualification Pack

Marks Allocation
Total
Marks Out Of Theory Skills Viva
400 Practical
1.AMH/N1901 PC1. Check the correct position of 3 1 1 1
(Carry out thread post and stand.
preventive
PC2. Check if all the screws are fitted 3 1 1 1
machine
correctly.
maintenance
procedures) PC3. Check the entire bobbin unit. 3 1 1 1
Ensure all parts are functioning properly.
PC4. Check the correct position of the 3 1 1 1
thread guides.
110
PC5. Check and ensure that all thread 3 1 1 1
guides are in good condition - no
rust/damage
PC6. Check if the needle is fitted 3 1 1 1
correctly and the needle screw is tightly
fixed
PC7. Check the needle. In case of 3 1 1 1
damage replace the needle and the
needle screw.

Machine Maintenance Mechanic Sewing Machine 12

 PC8. Check the needle system and size 3 1 1 1
Ø Check needle system, i.e. right needle
for the machine type
Ø Check that the size of the needle is
right for the thread
Ø Check that the needle point is correct
for the sewing material
PC9. Check if presser foot is in the 3 1 1 1
right position - Loosen the screw of
presser roller/foot bar to adjust andthen
tighten it
PC10. Check that the needle plate is not 4 2 1 1
damaged. In case of damage, replace
the needle plate or polish.

PC11. Check the timing between the 3 1 1 1

needle and hook, and make adjustments
to correct the same if required.
PC12. Check that the thread take-up 3 1 1 1
spring is not broken, and replace the
same if required.
PC13. Check the tension of the spring. 3 1 1 1
Adjust if required.
PC14. Check the stitch tension, adjust if 3 1 1 1
required.
PC15. Check the stitch length, adjust 3 1 1 1
the SPI as per given Specifications.

PC16. Check the correct position of 3 1 1 1

knee lifter. Adjust the knee lever so that
it can be conveniently operated with the
right knee
PC17. Check if foot pedal is in the right 3 1 1 1
position.
Adjust/replace/re-align if required.
PC18.Check the tension after the 4 2 1 1
technical/maintenance work on the
machine is completed and checks the
test stitches. Make further adjustments if
required.
PC19. Minimise and dispose the waste 3 1 1 1
materials in the approved manner
PC20. Leave work area safe and secure 3 1 1 1
when work is complete
PC21. Clean the machine using the right 3 1 1 1
solution
PC22. Check that the machine should 3 1 1 1
not have rust.
PC23. Open the tension unit and clean 3 1 1 1
each part.
PC24. Re-assemble the tension unit 3 1 1 1
again.

Machine Maintenance Mechanic Sewing Machine 13

 PC25. Loosen the screw, take out the 3 1 1 1
thread plate and clean. Put it back again
after cleaning.

PC26. Clean the bobbin case from the 3 1 1 1

inside.
PC27. Clean the inside part of the hook 3 1 1 1

PC28. Clean the machine bed. Lift the 3 1 1 1

machine and clean all the parts under
the machine.
PC29. Use the correct tools for cleaning 3 1 1 1
and maintenance work
PC30. Carry out cleaning and 3 1 1 1
maintenance of machines as per the
work schedule on a regular basis.
PC31. Check that the lubrication points 3 1 1 1
are clean.
PC32. Put few drops in the lubrication 3 1 1 1
points (in case of manual machines)
PC33. Open the hook set and oil (in 3 1 1 1
case of manual machines)
PC34. Check the level of oil. 3 1 1 1
PC35. Put oil if required or change the 3 1 1 1
oil (depending on the type of machine).
PC36. Regulate the quantity of oil in the 3 1 1 1
hook
Total 110 38 36 36
2.AMH/N1902 PC1. Identify common machine related
(Troubleshoot issues that affect stitching 6 2 2 2
Machine related
problems) PC2. Identify the cause and method of
troubleshooting if machine runs with 6 1 2 3
difficulty
PC3. If machine starts with slow running,
identify the cause and take appropriate 6 2 2 2
action to rectify the same.
PC4. Identify the cause and method of
troubleshooting for upper thread tearing 90 8 4 2 2
PC5. Identify the cause and method of
troubleshooting for Lower thread tearing 8 4 2 2

PC6. Resolve issues such as skipping of

stitches 6 2 2 2
PC7. Take appropriate action in case of
Needle breakage 6 2 2 2

PC8. Resolve the issues of difficult and

uneven machine feeding 4 2 1 1

Machine Maintenance Mechanic Sewing Machine 14

 PC9. Take appropriate action in case of
Incorrect stitch locking. Threads locked
on the top side or bottom side of sewn 4 2 1 1
material.
PC10. Take appropriate action if hook is
blocked. 4 1 2 1
PC11. Troubleshoot the issue of little
reserve of upper thread for which
machine does not start sewing, upper 4 1 2 1
thread leaves needle eye at the start of
next sewing.
PC12. Troubleshoot the issue of little
reserve of lower thread, when machine 6 2 3 1
does not start sewing
PC13. Resolve the issue of machine
starting to sew only after having skipped 4 1 2 1
some stitches
PC14. Resolve machine issues such as
when starting sewing operation, upper
thread end projects above the sewing 4 2 1 1
material
PC15. Replace machine part in case of
damage or as appropriate. 4 2 1 1
PC16. Make required adjustments in the
machine settings to ensure stitching
quality is achieved as per given 6 3 2 1
specifications
PC17. Analyze the stitching/machine
problem, check for solution and take 4 2 1 1
appropriate action
Total 90 35 30 25
3.AMH/N0102 PC1.Handle materials, machinery,
(Maintain work equipment and tools safely and correctly 10 4 2 4
area, tools and
machines) PC2.Use correct lifting and handling
procedures 8 4 2 2
PC3. Use materials to minimize waste 6 2 2 2
PC4.Maintain a clean and hazard free
working area 6 2 2 2
PC5. Maintain tools and equipment’s 6 2 2 2
PC6.Carry out running maintenance 100
within agreed schedules 7 3 2 2
PC7.Carry out maintenance and/or
cleaning within one’s responsibility 8 4 2 2
PC8.Report unsafe equipment and other
dangerous occurrences 7 3 2 2
PC9.Ensure that the correct machine
guards are in place 6 2 2 2
PC10. Work in a comfortable position
with the correct posture 6 2 2 2

Machine Maintenance Mechanic Sewing Machine 15

 PC11. Use cleaning equipment and
methods appropriate for the work to be 8 4 2 2
carried out
PC12. Dispose of waste safely in the
designated location 8 3 3 2
PC13. Store cleaning equipment safely
after use 6 2 2 2
PC14. Carry out cleaning according to
8 3 3 2
schedules and limits of responsibility
Total 100 40 30 30
5. AMH/N0103 PC1. Comply with health and safety
(Maintain Health related instructions applicable to the 8 4 1 3
and safety and workplace
security at work PC2. Use and maintain personal
protective equipment as per protocol 6 2 2 2
place)
PC3. Carry out own activities in line with
approved guidelines and procedures 6 2 2 2
PC4. Maintain a healthy lifestyle and
guard against dependency on intoxicants 6 3 1 2

PC5. Follow environment management

system related procedures 8 4 2 2

PC6. Identify and correct (if possible)

malfunctions in machinery and 6 2 2 2
equipment
PC7. Report any service malfunctions
that cannot be rectified 4 2 1 1

PC8. Store materials and equipment in

line with manufacturer’s and 6 2 2 2
organisational requirements

PC9. Safely handle and move waste and

debris 100 6 2 2 2

PC10. Minimize health and safety risks

to self and others due to own actions 4 2 1 1
PC11. Seek clarifications, from
supervisors or other authorized 6 3 1 2
personnel in case of perceived risks
PC12. Monitor the workplace and work
processes for potential risks and threats 6 2 2 2

PC13. Carry out periodic walk-through to

keep work area free from hazards and 4 1 1 2
obstructions, if assigned
PC14. Report hazards and potential
risks/ threats to supervisors or other 6 1 2 3
authorized personnel
PC15. Participate in mock drills/
evacuation procedures organized at the 4 1 2 1
workplace
PC16. Undertake first aid, fire-fighting
and emergency response training, if 4 1 2 1
asked to do so

Machine Maintenance Mechanic Sewing Machine 16

 PC17. Take action based on instructions
in the event of fire, emergencies or 4 1 2 1
accidents
PC18. Follow organisation procedures
for shutdown and evacuation when 6 2 1 3
required
100 37 29 34

Grand Total Total 400 150 125 125

Machine Maintenance Mechanic Sewing Machine 17