PARTS

MANUAL
C60XT2, C80XT2
(A499)

CUSTOMER EDITION

2033476 ©2002 Hyster Company

02/2002
 UNIT CODE A499
02/2002 NORTH AMERICA

SECTIONS

1 FRAME/DRIVE UNIT

2 ELECTRICAL SYSTEM

3 STEER HANDLE/BRAKE SYSTEM

4 LIFT LINKAGE AND FORKS

5 HYDRAULIC SYSTEM

6 OPTIONS

7 NUMERICAL INDEX

This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
 UNIT CODE A499
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TABLE OF CONTENTS

DESCRIPTION PAGE

B
BATTERY RETENTION...................................................................................................................................... 1-10
BATTERY TRAY ................................................................................................................................................. 1-12
BRAKE SHOE AND LINKAGE ........................................................................................................................... 3-18

C
CASTER
ARTICULATING .............................................................................................................................................. 1-20
SPRING LOADED
S/N PENDING PER ECN 83872-02⇒ ........................................................................................................ 1-16
⇒S/N PENDING PER ECN 83872-02 ........................................................................................................ 1-14
CONTACTOR
FORWARD/REVERSE
"EE" ............................................................................................................................................................. 2-12
⇒S/N A499N-01554W .................................................................................................................................. 2-8
S/N A499N-01555W⇒ ................................................................................................................................ 2-10
CONTACTOR PANEL ........................................................................................................................................... 2-4
"EE" CONSTRUCTION..................................................................................................................................... 2-6
CONTROL HANDLE
⇒S/N A499N-01554W.................................................................................................................................... 3-10
CONTROL HEAD
⇒S/N A499N-01554W.................................................................................................................................... 3-12
CONTROL HEAD AND HANDLE
S/N A499N-01555W⇒.................................................................................................................................... 3-14

D
DECAL AND PLATE LOCATION
⇒S/N A499N-01554W...................................................................................................................................... 1-2
S/N A499N-01555W⇒...................................................................................................................................... 1-4

E
ELECTRICAL ....................................................................................................................................................... 2-2

F
FOOT SWITCH
FOURTH SPEED.............................................................................................................................................. 1-6

H
HOOD AND COVERS .......................................................................................................................................... 1-8
HOURMETER/BATTERY GUAGE...................................................................................................................... 2-14
HYDRAULIC ......................................................................................................................................................... 5-2
HYDRAULIC MOTOR........................................................................................................................................... 5-9
HYDRAULIC PUMP AND MOTOR....................................................................................................................... 5-6

L
LIFT CYLINDER
S/N PENDING PER ECN 83175⇒ ................................................................................................................... 5-5
⇒S/N PENDING PER ECN 83175 ................................................................................................................... 5-4
LIFT LINKAGE...................................................................................................................................................... 4-2
LOAD BACKREST ............................................................................................................................................. 4-11
LOAD WHEEL
©2002 HYSTER COMPANY See Service Manual i
for service procedures.
 UNIT CODE A499
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

L (continued)

DUAL ................................................................................................................................................................ 4-8

SINGLE........................................................................................................................................................... 4-10
TANDEM ........................................................................................................................................................... 4-6

M
MASTER DRIVE UNIT
⇒S/N A499N-01554W.................................................................................................................................... 1-22
S/N A499N-01555W⇒.................................................................................................................................... 1-26

O
OPERATOR PAD ................................................................................................................................................ 1-32
3 1/2-INCH THICK ............................................................................................................................................ 6-3
WITH REMOTE BUTTONS .............................................................................................................................. 6-4
OPERATOR TRAY................................................................................................................................................ 6-2

S
STATIC STRAP................................................................................................................................................... 1-18
STEER TOWER AND BRAKE LINKAGE
⇒S/N A499N-01554W...................................................................................................................................... 3-2
S/N A499N-01555W⇒...................................................................................................................................... 3-6

T
TRACTION MOTOR ........................................................................................................................................... 1-30

ii See Service Manual ©2002 HYSTER COMPANY

for service procedures.
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ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION

Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPROM Electrically Programmable Read Only
Memory V Volts

©2002 HYSTER COMPANY See Service Manual iii

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

iv See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
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HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 7-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

©2002 HYSTER COMPANY See Service Manual v

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................... 897935

Service Manual (Complete) .................................................................................................... 897465

Parts Manual .......................................................................................................................... 2033476

©2002 HYSTER COMPANY See Service Manual vii

for service procedures.
NOTES

viii
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1 FRAME/DRIVE UNIT
 UNIT CODE A499
02/2002 NORTH AMERICA

SECTION 1
FRAME/DRIVE UNIT

DESCRIPTION PAGE

BATTERY RETENTION...................................................................................................................................... 1-10

BATTERY TRAY ................................................................................................................................................. 1-12
CASTER
ARTICULATING .............................................................................................................................................. 1-20
SPRING LOADED
S/N PENDING PER ECN 83872-02⇒ ........................................................................................................ 1-16
⇒S/N PENDING PER ECN 83872-02 ........................................................................................................ 1-14
DECAL AND PLATE LOCATION
⇒S/N A499N-01554W...................................................................................................................................... 1-2
S/N A499N-01555W⇒...................................................................................................................................... 1-4
FOOT SWITCH
FOURTH SPEED.............................................................................................................................................. 1-6
HOOD AND COVERS .......................................................................................................................................... 1-8
MASTER DRIVE UNIT
⇒S/N A499N-01554W.................................................................................................................................... 1-22
S/N A499N-01555W⇒.................................................................................................................................... 1-26
OPERATOR PAD ................................................................................................................................................ 1-32
STATIC STRAP................................................................................................................................................... 1-18
TRACTION MOTOR ........................................................................................................................................... 1-30

©2002 HYSTER COMPANY See Service Manual 1-1

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

DECAL AND PLATE LOCATION (Figure 1-1)

(⇒S/N A499N-01554W)

1-2 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

DECAL AND PLATE LOCATION

(⇒S/N A499N-01554W)

ITEM PART NO. DESCRIPTION QTY

1 335989 Base ............................................................................................................................ 1

2 335991 Cover ........................................................................................................................... 1
3 2309635 Rivet............................................................................................................................. 4
4 2311797 Plug ............................................................................................................................. 1
5 2306565 Label (Hyster) .............................................................................................................. 2
6 2311034 Label (Capacity) (6000 lb.) .......................................................................................... 1
7 2310982 Label (Capacity) (8000 lb.) .......................................................................................... 1
8 2305417 Label (Hyster) .............................................................................................................. 2
9 2308531 Instrument Panel.......................................................................................................... 1
10 2302775 Label (Warning) ........................................................................................................... 1
11 2304965 Plate ............................................................................................................................ 1
12 2035106 Label (Warning) ........................................................................................................... 1
13 2013155 Capacity Plate ............................................................................................................. 1
13 2303388 Capacity Plate Cover ................................................................................................... 1
13 2307400 Rivet............................................................................................................................. 6
14 2307359 Label (Fast Speed) ...................................................................................................... 1
15 2035108 Label (Key Switch) ....................................................................................................... 1
16 2311237 Label (Hyster) .............................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 1-3

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

DECAL AND PLATE LOCATION (Figure 1-2)

(S/N A499N-01555W⇒)

1-4 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

DECAL AND PLATE LOCATION

(S/N A499N-01555W⇒)

ITEM PART NO. DESCRIPTION QTY

1 335989 Base ............................................................................................................................ 1

2 335991 Cover ........................................................................................................................... 1
3 2309635 Rivet............................................................................................................................. 4
4 2311797 Plug ............................................................................................................................. 1
5 2306565 Label (Hyster) .............................................................................................................. 2
7 2310982 Label (Capacity) (8000 Lb.) ......................................................................................... 1
8 2305417 Label (Hyster) .............................................................................................................. 2
10 2302775 Label (Warning) ........................................................................................................... 1
11 2304965 Plate ............................................................................................................................ 1
12 2035106 Label (Warning) ........................................................................................................... 1
13 1500444 Nameplate Hyster Low Lift........................................................................................... 1
13 389688 Cover ........................................................................................................................... 1
13 2307400 Rivet............................................................................................................................. 4
14 2307359 Label (Fast Speed) ...................................................................................................... 1
15 2035108 Label (Key Switch) ....................................................................................................... 1
16 2036333 Label (Park Brake Warning)......................................................................................... 1
17 2308914 Foot Switch (☞ Figure 1-3) ........................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 1-5

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

FOOT SWITCH (Figure 1-3)

FOURTH SPEED

1-6 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

FOOT SWITCH
FOURTH SPEED

ITEM PART NO. DESCRIPTION QTY

2308914 Foot Switch .................................................................................................................. 1

1 1466586 Cover ........................................................................................................................... 1
2 1466550 Screw........................................................................................................................... 2
3 1466551 Lockwasher.................................................................................................................. 2
4 1466549 Nameplate ................................................................................................................... 1
5 1466584 Base Pad ..................................................................................................................... 1
5 1466585 Base ............................................................................................................................ 1
6 1466559 Screw........................................................................................................................... 1
7 1466560 Lockwasher.................................................................................................................. 1
8 1466561 Insulation ..................................................................................................................... 1
9 1466562 Microswitch .................................................................................................................. 1
10 1466576 Actuator Plate .............................................................................................................. 1
11 1466556 Actuator ....................................................................................................................... 1
12 1466580 Spring .......................................................................................................................... 1
13 1466555 Grease......................................................................................................................... AR
13 1466564 Grease......................................................................................................................... AR
14 1466573 Screw........................................................................................................................... 2
15 2309864 Wire Harness............................................................................................................... 1
16 2310237 Screw........................................................................................................................... 2
17 15152 Lockwasher.................................................................................................................. 2
18 2304805 Clamp .......................................................................................................................... 2
19 18498 Capscrew..................................................................................................................... 2
20 15055 Nut ............................................................................................................................... 2
21 15155 Lockwasher.................................................................................................................. 2

©2002 HYSTER COMPANY See Service Manual 1-7

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

HOOD AND COVERS (Figure 1-4)

ITEM PART NO. DESCRIPTION QTY

1 2310802 Cover ........................................................................................................................... 1

2 2304157 Screw........................................................................................................................... 4
3 15054 Nut ............................................................................................................................... 4
4 2309079 Spacer ......................................................................................................................... 2
5 18496 Capscrew..................................................................................................................... 2
6 15155 Lockwasher.................................................................................................................. 2
7 2034878 Shield........................................................................................................................... 1
8 18465 Capscrew..................................................................................................................... 4
9 15154 Lockwasher.................................................................................................................. 4
10 15127 Washer ........................................................................................................................ 4

1-8 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
NOTES

1-9
 UNIT CODE A499
NORTH AMERICA 02/2002

BATTERY RETENTION (Figure 1-5)

1-10 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

BATTERY RETENTION

ITEM PART NO. DESCRIPTION QTY

1 2307316 Bracket (Dimension A at 3.06 in.) ................................................................................ 2

1 2308775 Bracket (Dimension A at 1.84 in.) ................................................................................ 2
2 15129 Washer ........................................................................................................................ 2
3 15157 Washer ........................................................................................................................ 2
4 15057 Nut ............................................................................................................................... 2
5 2035142 Spacer (Front to Back)................................................................................................. 1
6 16805 Capscrew..................................................................................................................... 2
7 15134 Washer ........................................................................................................................ 2
8 2035143 Nut ............................................................................................................................... 2
9 ac 2034659 Cover ........................................................................................................................... 1
9 ad 2034661 Cover ........................................................................................................................... 1
9 bc 2034660 Cover ........................................................................................................................... 1
9 bd 2034662 Cover ........................................................................................................................... 1
9 b 2034663 Insulation ..................................................................................................................... 1
10 c 2034654 Side Plate .................................................................................................................... 2
10 d 2034664 Side Plate .................................................................................................................... 2
11 b 2305060 Padlock ........................................................................................................................ 1

FOOTNOTES:
a "E" Classification
b "EE" Classification
c 24-1/4 in. High Battery
d 31-1/2 in. High Battery

©2002 HYSTER COMPANY See Service Manual 1-11

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

BATTERY TRAY (Figure 1-6)

1-12 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

BATTERY TRAY

ITEM PART NO. DESCRIPTION QTY

1 2035085 Gate ............................................................................................................................. 1

2 18462 Capscrew..................................................................................................................... 2
3 15154 Lockwasher.................................................................................................................. 2
4 15054 Nut ............................................................................................................................... 2
5 2305429 Slide Stop .................................................................................................................... 1
6 16598 Capscrew..................................................................................................................... 2
7 15156 Lockwasher.................................................................................................................. 2
8 15134 Washer ........................................................................................................................ 2
9 2302261 Bracket......................................................................................................................... 1
10 2303279 Roller Assembly........................................................................................................... 4
11 2304941 Battery Tray.................................................................................................................. 1
12 18558 Capscrew..................................................................................................................... 2
13 15129 Washer ........................................................................................................................ 4
14 15157 Washer ........................................................................................................................ 4
15 15057 Nut ............................................................................................................................... 4
16 2302639 Bracket......................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 1-13

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

CASTER (Figure 1-7)

SPRING LOADED
(⇒S/N PENDING PER ECN 83872-02)

1-14 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CASTER
SPRING LOADED
(⇒S/N PENDING PER ECN 83872-02)

ITEM PART NO. DESCRIPTION QTY

2308415 Caster .......................................................................................................................... 2

1 2303105 Yoke......................................................................................................................... 1
2 2037390 Bushing ................................................................................................................... 4
3 2037382 Pin ........................................................................................................................... 1
4 2037381 Pin ........................................................................................................................... 1
5 2037380 Bolt (with Nut).......................................................................................................... 2
6 2037385 Retaining Ring......................................................................................................... 4
7 2305551 Arm.......................................................................................................................... 2
8 2037389 Wheel Axle .............................................................................................................. 1
9 2037384 Wheel ...................................................................................................................... 1
10 2311540 Spacer ..................................................................................................................... 2
11 2304268 Spring ...................................................................................................................... 2
12 2037386 Bolt (with Nut).......................................................................................................... 1
13 2037388 Bushing ................................................................................................................... 2
14 2037387 Washer .................................................................................................................... 2
15 2037383 Spacer ..................................................................................................................... 1
16 a 14390 Capscrew ................................................................................................................ 4
17 ab 2309115 Spacer ..................................................................................................................... 1
18 a 2309344 Nut........................................................................................................................... 4

FOOTNOTES:
a Not Included with Caster Assembly
b Polyurethane Drive Wheel Only

©2002 HYSTER COMPANY See Service Manual 1-15

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

CASTER (Figure 1-8)

SPRING LOADED
(S/N PENDING PER ECN 83872-02⇒)

1-16 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CASTER
SPRING LOADED
(S/N PENDING PER ECN 83872-02⇒)

ITEM PART NO. DESCRIPTION QTY

2045445 Caster .......................................................................................................................... 1

1 2046759 Swivel Fork .............................................................................................................. 1
2 2046760 Swivel Fork (Without Wheel Fork)....................................................................... 1
3 .. . . . Top Plate ............................................................................................................. 1
4 .. . . . Fork ..................................................................................................................... 1
5 .. . . . Bearing Pin ......................................................................................................... 1
6 .. . . . Ball ...................................................................................................................... 18
7 .. . . . O-Ring Sealing.................................................................................................... 1
8 .. . . . Cap ..................................................................................................................... 1
9 .. . . . Lower Wheel Fork ............................................................................................... 1
10 .. . . . Capscrew ............................................................................................................ 1
11 .. . . . Axle Tube ............................................................................................................ 1
12 .. . . . Bearing................................................................................................................ 2
13 .. . . . Locknut................................................................................................................ 1
14 .. . . . Axle ..................................................................................................................... 1
15 .. . . . Axle ..................................................................................................................... 1
16 .. . . . Circlip .................................................................................................................. 4
17 .. . . . Spring.................................................................................................................. 2
18 .. . . . Axle Tube ............................................................................................................ 2
19 .. . . . Washer................................................................................................................ 2
20 .. . . . Capscrew ............................................................................................................ 2
21 .. . . . Locknut................................................................................................................ 2
22 2046761 Wheel ...................................................................................................................... 1
23 .. . . . Wheel.................................................................................................................. 1
24 .. . . . Ball Bearing......................................................................................................... 2
25 .. . . . Axle Tube ............................................................................................................ 1
26 2046762 Axle ......................................................................................................................... 1
27 .. . . . Axle Tube ............................................................................................................ 1
28 .. . . . Axle Tube ............................................................................................................ 1
29 .. . . . Axle Tube ............................................................................................................ 1
30 .. . . . Capscrew ............................................................................................................ 1
31 .. . . . Locknut................................................................................................................ 1
32 2309115 Spacer ..................................................................................................................... 6
33 220182 Capscrew ................................................................................................................ 8
34 2309344 Nut........................................................................................................................... 8
35 a 2049394 Plate ........................................................................................................................ 2
36 a 296241 Capscrew ................................................................................................................ 8

FOOTNOTES:
a Not Illustrated

©2002 HYSTER COMPANY See Service Manual 1-17

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

STATIC STRAP (Figure 1-9)

ITEM PART NO. DESCRIPTION QTY

1 a 2038652 Static Strap .................................................................................................................. 1

2 a 17178 Capscrew..................................................................................................................... 1
3 a 2305049 Locknut ........................................................................................................................ 1
4 a 18515 Washer ........................................................................................................................ 1

FOOTNOTES:
a With Polurethane and Nonmarking Tires and "EE"

1-18 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
NOTES

1-19
 UNIT CODE A499
NORTH AMERICA 02/2002

CASTER (Figure 1-10)

ARTICULATING

1-20 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CASTER
ARTICULATING

ITEM PART NO. DESCRIPTION QTY

2043682 Caster (Heavy Duty) .................................................................................................... 1

1 2047713 Swivel Fork .............................................................................................................. 1
2 2045902 Plate (Top)........................................................................................................... 1
3 2045903 Fork ..................................................................................................................... 1
4 2045904 Roller Bearing ..................................................................................................... 1
5 2045905 Roller Bearing ..................................................................................................... 1
6 2045906 Seal (Felt)............................................................................................................ 1
7 2045907 Nut ...................................................................................................................... 1
8 2045908 Pin....................................................................................................................... 1
9 2045909 Hub Cap.............................................................................................................. 1
10 2045910 Wheel Fork (Lower)............................................................................................. 1
11 2045911 Pin....................................................................................................................... 2
12 2045912 Spring.................................................................................................................. 2
13 2045924 Axle ..................................................................................................................... 1
14 2045913 Screw .................................................................................................................. 1
15 2045914 Lockwasher ......................................................................................................... 1
16 2045915 Fitting (Grease) ................................................................................................... 1
17 2047715 Axle Assembly......................................................................................................... 1
18 2045925 Axle ..................................................................................................................... 1
19 2045920 Washer................................................................................................................ 2
20 2045923 Fitting (Grease) ................................................................................................... 1
21 2047714 Wheel ...................................................................................................................... 1
22 2045917 Wheel.................................................................................................................. 1
23 2045919 Ball Bearing......................................................................................................... 2
24 220180 Capscrew..................................................................................................................... 8
25 2309115 Spacer ......................................................................................................................... 1
26 2049394 Plate ............................................................................................................................ 1
27 17430 Nut ............................................................................................................................... 4
28 296241 Capscrew..................................................................................................................... 4

©2002 HYSTER COMPANY See Service Manual 1-21

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

MASTER DRIVE UNIT (Figure 1-11)

(⇒S/N A499N-01554W)

1-22 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

MASTER DRIVE UNIT

(⇒S/N A499N-01554W)

ITEM PART NO. DESCRIPTION QTY

1 2033402 Traction Motor (☞ Figure 1-13) .................................................................................. 1

2 2303814 Spacer ......................................................................................................................... 1
3 2309558 Shim (0.003 in.) ........................................................................................................... AR
3 2306665 Shim (0.002 in.) ........................................................................................................... AR
3 2302508 Shim (0.003 in.) ........................................................................................................... AR
3 2302569 Shim (0.030 in.) ........................................................................................................... AR
4 2306121 Gear Set ...................................................................................................................... 1
4 .. . . . Gear ........................................................................................................................ 1
4 .. . . . Pinion ...................................................................................................................... 1
5 2307812 Capscrew..................................................................................................................... 5
6 2303796 Shim (0.005 in.) ........................................................................................................... 1
6 2307897 Shim (0.003 in.) ........................................................................................................... 1
7 152837 Ball Bearing ................................................................................................................. 1
8 2305685 Shim (0.005 in.) ........................................................................................................... 1
9 2307903 Retainer ....................................................................................................................... 1
10 15156 Lockwasher.................................................................................................................. 12
11 16597 Capscrew..................................................................................................................... 4
12 2310957 Brake Drum.................................................................................................................. 1
13 2311637 Washer ........................................................................................................................ 1
14 2310740 Nut ............................................................................................................................... 1
15 15223 Cotter Pin..................................................................................................................... 1
16 16805 Capscrew..................................................................................................................... 4
17 16813 Capscrew..................................................................................................................... 2
18 15158 Lockwasher.................................................................................................................. 3
19 2302519 Capscrew..................................................................................................................... 1
20 18591 Capscrew..................................................................................................................... 1
21 2307342 Breather ....................................................................................................................... 1
22 39375 O-Ring ......................................................................................................................... 1
23 2311910 Shaft ............................................................................................................................ 1
24 2306736 Key............................................................................................................................... 1
25 9415 Key............................................................................................................................... 1
26 1371672 Ball Bearing ................................................................................................................. 1
27 1374527 Expansion Plug............................................................................................................ 1
28 2302319 Housing ....................................................................................................................... 1
28 288394 Adhesive ...................................................................................................................... AR
29 2034877 Support ........................................................................................................................ 1
30 16644 Capscrew..................................................................................................................... 4
31 221775 Washer ........................................................................................................................ 4
32 18561 Capscrew..................................................................................................................... 4
33 2302840 Spacer ......................................................................................................................... 3
34 2307149 Nut ............................................................................................................................... 6
35 220173 Capscrew..................................................................................................................... 2
36 2306910 Lube Fitting .................................................................................................................. 2
37 2309852 Shield........................................................................................................................... 1
38 2302770 Bearing ........................................................................................................................ 1
39 2304202 Housing ....................................................................................................................... 1
40 218068 Pin ............................................................................................................................... 1
41 222702 Pin ............................................................................................................................... 1
42 2302204 Spacer ......................................................................................................................... 1
43 58927 Snap Ring.................................................................................................................... 2
44 2311399 Idler Gear..................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 1-23

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

MASTER DRIVE UNIT

(⇒S/N A499N-01554W)

ITEM PART NO. DESCRIPTION QTY

45 1150081 Ball Bearing ................................................................................................................. 1

46 15865 O-Ring ......................................................................................................................... 1
47 2302697 Idler Shaft .................................................................................................................... 1
48 2304798 Cover ........................................................................................................................... 1
49 16597 Capscrew..................................................................................................................... 4
50 15456 Plug ............................................................................................................................. 1
51 2309516 Plug ............................................................................................................................. 1
52 2307652 Nut ............................................................................................................................... 1
53 15250 Cotter Pin..................................................................................................................... 1
54 9167 Key............................................................................................................................... 1
55 2309932 Gear............................................................................................................................. 1
56 58911 Snap Ring.................................................................................................................... 1
57 124642 Ball Bearing ................................................................................................................. 1
58 1371670 Roller Bearing.............................................................................................................. 1
59 2306577 Oil Seal ........................................................................................................................ 1
60 2308632 Drive Shaft ................................................................................................................... 1
61 2307739 Wheel and Tire (Polyurethane).................................................................................... 1
61 2308866 Wheel and Tire (Poly Crowned)................................................................................... 1
61 2309093 Wheel and Tire (Rubber) ............................................................................................. 1
61 2306688 Tire .......................................................................................................................... 1
61 2309122 Wheel ...................................................................................................................... 1
61 2309954 Tire (Polyurethane).................................................................................................. 1
62 2307733 Plate ............................................................................................................................ 1
63 221775 Washer ........................................................................................................................ 5

1-24 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
NOTES

1-25
 UNIT CODE A499
NORTH AMERICA 02/2002

MASTER DRIVE UNIT (Figure 1-12)

(S/N A499N-01555W⇒)

1-26 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

MASTER DRIVE UNIT

(S/N A499N-01555W⇒)

ITEM PART NO. DESCRIPTION QTY

1 2033402 Traction Motor (☞ Figure 1-13) .................................................................................. 1

2 15156 Lockwasher.................................................................................................................. 5
3 16805 Capscrew..................................................................................................................... 4
4 2307342 Breather ....................................................................................................................... 1
5 2306665 Shim (0.002 in.) ........................................................................................................... AR
5 2302508 Shim (0.003 in.) ........................................................................................................... AR
5 2309558 Shim (0.003 in.) ........................................................................................................... AR
5 2302569 Shim (0.030 in.) ........................................................................................................... AR
6 2306121 Gear Set ...................................................................................................................... 1
7 2307897 Shim (0.003 in.) ........................................................................................................... 1
7 2303796 Shim (0.005 in.) ........................................................................................................... 4
8 152837 Ball Bearing ................................................................................................................. 1
9 2305685 Shim (0.005 in.) ........................................................................................................... 1
10 2307903 Retainer ....................................................................................................................... 1
11 16597 Capscrew..................................................................................................................... 8
12 2310957 Brake Drum.................................................................................................................. 1
13 2311637 Washer ........................................................................................................................ 1
14 2310740 Nut ............................................................................................................................... 1
15 15223 Cotter Pin..................................................................................................................... 1
16 58311 Nut ............................................................................................................................... 1
17 2302519 Capscrew..................................................................................................................... 1
18 16813 Capscrew..................................................................................................................... 2
19 18591 Capscrew..................................................................................................................... 1
20 15158 Lockwasher.................................................................................................................. 3
21 1374527 Expansion Plug............................................................................................................ 1
22 1371672 Ball Bearing ................................................................................................................. 1
23 2311910 Shaft ............................................................................................................................ 1
24 2306736 Key............................................................................................................................... 1
25 9415 Key............................................................................................................................... 1
26 39375 O-Ring ......................................................................................................................... 1
27 2302319 Housing ....................................................................................................................... 1
28 16805 Capscrew..................................................................................................................... 4
29 15156 Lockwasher.................................................................................................................. 4
30 2035153 Support ........................................................................................................................ 1
31 2309852 Shield........................................................................................................................... 1
32 18563 Capscrew..................................................................................................................... 4
33 236877 Capscrew..................................................................................................................... 2
34 2302840 Spacer ......................................................................................................................... 3
35 16046 Lube Fitting .................................................................................................................. 2
36 2302770 Bearing ........................................................................................................................ 1
36 a 2303590 Bearing ........................................................................................................................ 1
37 2307149 Nut ............................................................................................................................... 6
38 222702 Pin ............................................................................................................................... 1
39 218068 Pin ............................................................................................................................... 1
40 15456 Plug ............................................................................................................................. 1
41 2309516 Plug ............................................................................................................................. 1
42 2304798 Cover ........................................................................................................................... 1
43 2302697 Idler Shaft .................................................................................................................... 1
44 15865 O-Ring ......................................................................................................................... 1
45 58927 Snap Ring.................................................................................................................... 2
46 1150081 Ball Bearing ................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 1-27

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

MASTER DRIVE UNIT

(S/N A499N-01555W⇒)

ITEM PART NO. DESCRIPTION QTY

47 2311399 Idler Gear..................................................................................................................... 1

48 2302204 Spacer ......................................................................................................................... 1
49 2307652 Nut ............................................................................................................................... 1
50 9167 Key............................................................................................................................... 1
51 15250 Cotter Pin..................................................................................................................... 1
52 2309932 Gear............................................................................................................................. 1
53 58911 Snap Ring.................................................................................................................... 1
54 124642 Ball Bearing ................................................................................................................. 1
55 1371670 Roller Bearing.............................................................................................................. 1
56 2306577 Oil Seal ........................................................................................................................ 1
57 2308632 Drive Shaft ................................................................................................................... 1
58 2307739 Wheel and Tire (Polyurethane).................................................................................... 1
58 2309093 Wheel and Tire (Rubber) ............................................................................................. 1
58 2308866 Wheel and Tire (Poly Crowned)................................................................................... 1
58 2309954 Tire (Polyurethane).................................................................................................. 1
58 2306688 Tire (Rubber) ........................................................................................................... 1
58 2037928 Tire (Poly Crowned)................................................................................................. 1
58 2309122 Wheel ...................................................................................................................... 1
59 2307733 Plate ............................................................................................................................ 1
60 221775 Washer ........................................................................................................................ 5
61 2307812 Capscrew..................................................................................................................... 5
62 2307309 Housing Assembly (Lower).......................................................................................... 1

FOOTNOTES:
a Cold Storage and Corrosion Resistant Use Only

1-28 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
NOTES

1-29
 UNIT CODE A499
NORTH AMERICA 02/2002

TRACTION MOTOR (Figure 1-13)

1-30 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

TRACTION MOTOR

ITEM PART NO. DESCRIPTION QTY

2033402 Traction Motor .............................................................................................................. 1

1 2013331 Clamp Screw ........................................................................................................... 4
2 2013332 Cover ....................................................................................................................... 1
2 826158 Headband Kit (Cold Storage Option)....................................................................... 1
3 1451827 End Shield ............................................................................................................... 1
4 1308827 Lead and Terminal................................................................................................... 2
5 1308875 Washer .................................................................................................................... 4
6 1308876 Bushing ................................................................................................................... 2
7 1308877 O-Ring ..................................................................................................................... 4
8 1308878 Washer .................................................................................................................... 2
9 1308849 Washer .................................................................................................................... 4
10 15155 Lockwasher ............................................................................................................. 4
11 1308893 Nut........................................................................................................................... 8
12 2032401 Brush Holder ........................................................................................................... 1
13 1508989 Brush ....................................................................................................................... 4
14 2013456 Spring ...................................................................................................................... 4
15 2013524 Screw ...................................................................................................................... 2
16 227097 Screw ...................................................................................................................... 4
17 1451830 Stator Shell.............................................................................................................. 1
18 1308879 Bushing ................................................................................................................... 2
19 1308880 Washer .................................................................................................................... 2
20 18460 Capscrew ................................................................................................................ 8
21 1308833 Pole Piece ............................................................................................................... 4
22 2013442 Field Coil ................................................................................................................. 1
23 1308881 Washer .................................................................................................................... 2
24 1308882 Washer .................................................................................................................... 1
25 1451832 Shim Washer ........................................................................................................... 1
26 1508990 Ball Bearing ............................................................................................................. 1
27 1451831 Armature ................................................................................................................. 1
28 1508991 Bearing .................................................................................................................... 1
29 1508992 Ball Bearing ............................................................................................................. 1
30 2013342 End Shield ............................................................................................................... 1
31 17948 Capscrew ................................................................................................................ 4
32 2013344 Screw ...................................................................................................................... 3

©2002 HYSTER COMPANY See Service Manual 1-31

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

OPERATOR PAD (Figure 1-14)

ITEM PART NO. DESCRIPTION QTY

1 2309789 Pad .............................................................................................................................. 1

2 2035107 Pad .............................................................................................................................. 1
3 2305659 Pad .............................................................................................................................. 1

1-32 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

2 ELECTRICAL SYSTEM
 UNIT CODE A499
02/2002 NORTH AMERICA

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONTACTOR
FORWARD/REVERSE
"EE" ............................................................................................................................................................. 2-12
⇒S/N A499N-01554W .................................................................................................................................. 2-8
S/N A499N-01555W⇒ ................................................................................................................................ 2-10
CONTACTOR PANEL ........................................................................................................................................... 2-4
"EE" CONSTRUCTION..................................................................................................................................... 2-6
ELECTRICAL ....................................................................................................................................................... 2-2
HOURMETER/BATTERY GUAGE...................................................................................................................... 2-14

©2002 HYSTER COMPANY See Service Manual 2-1

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

ELECTRICAL (Figure 2-1)

2-2 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 d 2034260 Contactor Panel ........................................................................................................... 1

1 c 2038001 Contactor Panel ........................................................................................................... 1
2 e 2034669 ELM Module ................................................................................................................ 1
2 f 2038602 Electronic Logic Module .............................................................................................. 1
3 2034054 Battery Cable............................................................................................................... 1
4 2034055 Cable ........................................................................................................................... 1
5 2307947 Controller ..................................................................................................................... 1
6 2034056 Cable ........................................................................................................................... 1
7 2034051 Cable Assembly (Gray)................................................................................................ 1
7 a 2034052 Cable Assembly (Yellow) ............................................................................................. 1
7 a 2034050 Cable Assembly (Red)................................................................................................. 1
7 2034049 Bar ............................................................................................................................... 1
7 18473 Capscrew..................................................................................................................... 2
7 15127 Washer ........................................................................................................................ 2
7 15113 Nut ............................................................................................................................... 2
8 .. . . . Lift Cylinder (☞ Figure 5-2, ☞ Figure 5-3) ................................................................ 1
9 2306483 Hose ............................................................................................................................ 1
10 2306137 Hose ............................................................................................................................ 1
11 .. . . . Hydraulic Pump and Motor (☞ Figure 5-4) ................................................................ 1
12 2034057 Cable ........................................................................................................................... 1
13 b .. . . . Cable ........................................................................................................................... 1
14 b .. . . . Cable ........................................................................................................................... 1
15 2306115 Horn............................................................................................................................. 1
16 2041825 Diode Assembly........................................................................................................... 1
16 2033771 Insulating Sleeve ..................................................................................................... 2
16 2041824 Diode ....................................................................................................................... 1
16 2041835 Terminal................................................................................................................... 2
17 1371673 Switch .......................................................................................................................... 1
18 c .. . . . Master Drive Unit (☞ Figure 1-11) ............................................................................. 1
18 d .. . . . Master Drive Unit (☞ Figure 1-12) ............................................................................. 1
19 2034065 Cable ........................................................................................................................... 1
20 2034066 Cable ........................................................................................................................... 1
21 133469 Capscrew..................................................................................................................... 2
21 15127 Washer ........................................................................................................................ 1
21 15154 Lockwasher.................................................................................................................. 2
21 345802 Insulator ....................................................................................................................... 1

FOOTNOTES:
a Optional Equipment
b Part of Traction Motor Cable 2033494 (Not Illustrated)
c ⇒ S/N A499N-01554W
d S/N A499N-01555W ⇒
e ⇒ S/N A499N-01564X
f S/N A499N-01565X ⇒

©2002 HYSTER COMPANY See Service Manual 2-3

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

CONTACTOR PANEL (Figure 2-2)

2-4 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CONTACTOR PANEL

ITEM PART NO. DESCRIPTION QTY

b 2034260 Contactor Panel ........................................................................................................... 1

c 2038001 Contactor Panel ........................................................................................................... 1
2034053 Plate ........................................................................................................................ 1
2 d 2034669 ELM Module ............................................................................................................ 1
2 e 2038602 Electronic Logic Module .......................................................................................... 1
3 197065 Washer................................................................................................................ 2
4 b 123702 Screw .................................................................................................................. 2
4 c 86510 Screw .................................................................................................................. 2
5 b 2310977 Contactor (Forward and Reverse) (☞ Figure 2-4) ................................................. 1
5 c 2035562 Contactor (Forward and Reverse) (☞ Figure 2-5) ................................................. 1
6 15916 Lockwasher ......................................................................................................... 2
7 220316 Screw .................................................................................................................. 2
8 345802 Insulator................................................................................................................... 4
9 354590 Fuse (200 Amp)....................................................................................................... 2
10 15127 Washer .................................................................................................................... 4
11 15154 Lockwasher ............................................................................................................. 8
12 133469 Capscrew ................................................................................................................ 8
13 2303157 Fuse Block............................................................................................................... 1
14 .. . . . Washer (Need replacement part for HCE-0557)................................................. 1
15 16716 Screw .................................................................................................................. 1
16 2034678 Fuse (15 Amp)......................................................................................................... 1
17 b 2035110 Wire Harness (Panel) .............................................................................................. 1
17 c 2037460 Wire Harness (Panel) .............................................................................................. 1
18 2307031 Bus Bar.................................................................................................................... 1
a 2036874 Wire Harness (PMC-ELM)........................................................................................... 1
a 2035133 Wire Harness (Key Switch).......................................................................................... 1
a 2041667 Wire Harness (Limit Switch) ........................................................................................ 1

FOOTNOTES:
a Not Illustrated
b ⇒ S/N A499N-01554W
c S/N A499N-01555W ⇒
d ⇒ S/N A499N-01564X
e S/N A499N-01565X ⇒

©2002 HYSTER COMPANY See Service Manual 2-5

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

CONTACTOR PANEL (Figure 2-3)

"EE" CONSTRUCTION

2-6 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CONTACTOR PANEL
"EE" CONSTRUCTION

ITEM PART NO. DESCRIPTION QTY

b 2034262 Contactor Panel ........................................................................................................... 1

c 2037451 Contactor Panel ........................................................................................................... 1
1 2034062 Plate ........................................................................................................................ 1
2 d 2034669 ELM Module ............................................................................................................ 1
2 e 2038602 Electronic Logic Module .......................................................................................... 1
3 197065 Washer................................................................................................................ 2
4 b 123702 Screw .................................................................................................................. 2
4 c 86510 Screw .................................................................................................................. 2
5 2034048 Contactor (Forward and Reverse) (☞ Figure 2-6) ..................................................... 1
6 .. . . . Washer (Need replacement part for HCE-0557) ..................................................... 2
7 16716 Screw ...................................................................................................................... 2
8 2303660 Insulator ....................................................................................................................... 1
9 2305404 Insulator ....................................................................................................................... 2
10 2304019 Fuse Box...................................................................................................................... 1
11 15916 Lockwasher ............................................................................................................. 4
12 220316 Screw ...................................................................................................................... 4
13 2303157 Fuse Block ................................................................................................................... 1
14 .. . . . Washer (Need replacement part for HCE-0557) ..................................................... 1
15 16716 Screw ...................................................................................................................... 1
16 2034678 Fuse (15 Amp)......................................................................................................... 1
17 b 2035110 Wire Harness............................................................................................................... 1
17 c 2037460 Wire Harness............................................................................................................... 1
18 2307031 Bus Bar ........................................................................................................................ 1
19 .. . . . Washer (Need replacement part for HCE-0557) ......................................................... 8
20 220289 Screw........................................................................................................................... 8
21 2305260 Post Assembly ............................................................................................................. 4
22 2303390 Bolt .......................................................................................................................... 1
23 2306501 Terminal Post........................................................................................................... 1
24 2304976 Spacer ..................................................................................................................... 1
25 2303287 Washer .................................................................................................................... 1
26 2305577 Nut........................................................................................................................... 1
27 2309360 Nut........................................................................................................................... 1
28 2303615 Spacer ..................................................................................................................... 1
29 2309425 Terminal Insulator .................................................................................................... 1
30 354590 Fuse (200 Amp) ........................................................................................................... 2
31 1356204 Lockwasher.................................................................................................................. 2
32 2305577 Nut ............................................................................................................................... 4
a 2036874 Wire Harness (PMC-ELM)........................................................................................... 1
a 2035133 Wire Harness (Key Switch).......................................................................................... 1
a 2041667 Wire Harness (Limit Switch) ........................................................................................ 1

FOOTNOTES:
a Not Illustrated
b ⇒ S/N A499N-01554W
c S/N A499N-01555W ⇒
d ⇒ S/N A499N-01564X
e S/N A499N-01565X ⇒

©2002 HYSTER COMPANY See Service Manual 2-7

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

CONTACTOR (Figure 2-4)

FORWARD/REVERSE
(⇒S/N A499N-01554W)

2-8 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CONTACTOR
FORWARD/REVERSE
(⇒S/N A499N-01554W)

ITEM PART NO. DESCRIPTION QTY

2310977 Contactor ..................................................................................................................... ..

1 379522 Screw ...................................................................................................................... 3
2 2306079 Hardware Kit............................................................................................................ 1
3 2307540 Cover ....................................................................................................................... 1
4 2034861 Spring ...................................................................................................................... 2
5 378546 Contact (Moving) ..................................................................................................... 2
6 2305415 Contact (Fixed) ........................................................................................................ 1
7 2311173 Insulator................................................................................................................... 1
8 2306280 Contact Peg............................................................................................................. 2
9 2303728 Frame and Coil Assembly ....................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-9

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

CONTACTOR (Figure 2-5)

FORWARD/REVERSE
(S/N A499N-01555W⇒)

2-10 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CONTACTOR
FORWARD/REVERSE
(S/N A499N-01555W⇒)

ITEM PART NO. DESCRIPTION QTY

2035562 Contactor ..................................................................................................................... ..

1 379522 Screw ...................................................................................................................... 3
2 1459463 Hardware Kit............................................................................................................ 1
3 1459464 Cover ....................................................................................................................... 1
4 2034861 Spring ...................................................................................................................... 2
5 1459465 Contact (Moving) ..................................................................................................... 2
6 1459466 Contact (Fixed) ........................................................................................................ 1
7 1459467 Insulator................................................................................................................... 1
8 2306280 Contact Peg............................................................................................................. 2
9 1459469 Frame and Coil Assembly ....................................................................................... 1
10 1454122 End Cap .................................................................................................................. 2

©2002 HYSTER COMPANY See Service Manual 2-11

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

CONTACTOR (Figure 2-6)

FORWARD/REVERSE
"EE"

2-12 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CONTACTOR
FORWARD/REVERSE
"EE"

ITEM PART NO. DESCRIPTION QTY

2034048 Contactor ..................................................................................................................... 1

1 379522 Screw ...................................................................................................................... 3
2 2304762 Hardware Kit............................................................................................................ 1
3 2307540 Cover ....................................................................................................................... 1
4 2311353 Spring ...................................................................................................................... 2
5 378546 Contact (Moving) ..................................................................................................... 2
6 1452548 Contact (Fixed) ........................................................................................................ 1
7 2311173 Insulator................................................................................................................... 1
8 2306280 Contact Peg............................................................................................................. 2
9 1452551 Frame and Coil Assembly ....................................................................................... 1
10 1452550 Bracket Kit ............................................................................................................... 1
11 2309425 Terminal Insulator .................................................................................................... 4
12 2304652 Screw ...................................................................................................................... 4
13 2307971 Shroud..................................................................................................................... 1
14 2308417 Insulator................................................................................................................... 2
15 2304129 Insulator................................................................................................................... 1
16 2305503 Insulator................................................................................................................... 1
17 2306393 End Cap .................................................................................................................. 2

©2002 HYSTER COMPANY See Service Manual 2-13

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

HOURMETER/BATTERY GUAGE (Figure 2-7)

ITEM PART NO. DESCRIPTION QTY

1 1475494 Battery Discharge Indicator (With Lift Interrupt) .......................................................... 1

1 2046257 Battery Indicator and Hour Meter (24 Volt Maintenance-free Battery)......................... 1
1 287125 Hour Meter................................................................................................................... 1
1 b 2046255 Battery Discharge Indicator (24 Volt Maintenance-free Battery) ................................. 1
1 a 2303985 Wire Harness............................................................................................................... 1

FOOTNOTES:
a Battery Indicator and Hourmeter with Lift Interrupt
b Without Lift Interrupt

2-14 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

3 STEER HANDLE/BRAKE SYSTEM

 UNIT CODE A499
02/2002 NORTH AMERICA

SECTION 3
STEER HANDLE/BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE SHOE AND LINKAGE ........................................................................................................................... 3-18

CONTROL HANDLE
⇒S/N A499N-01554W.................................................................................................................................... 3-10
CONTROL HEAD
⇒S/N A499N-01554W.................................................................................................................................... 3-12
CONTROL HEAD AND HANDLE
S/N A499N-01555W⇒.................................................................................................................................... 3-14
STEER TOWER AND BRAKE LINKAGE
⇒S/N A499N-01554W...................................................................................................................................... 3-2
S/N A499N-01555W⇒...................................................................................................................................... 3-6

©2002 HYSTER COMPANY See Service Manual 3-1

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

STEER TOWER AND BRAKE LINKAGE (Figure 3-1)

(⇒S/N A499N-01554W)

3-2 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

STEER TOWER AND BRAKE LINKAGE

(⇒S/N A499N-01554W)

ITEM PART NO. DESCRIPTION QTY

1 2034877 Support (Lower)........................................................................................................... 1

2 2034594 Cover ........................................................................................................................... 1
3 2310806 Cover (Back) ................................................................................................................ 1
4 2306562 Screw........................................................................................................................... 6
5 15916 Lockwasher.................................................................................................................. 6
6 2306990 Nut ............................................................................................................................... 5
7 2304330 Cover (Front)................................................................................................................ 1
8 2035105 Knob ............................................................................................................................ 2
9 12898 Snap Ring.................................................................................................................... 6
10 2034593 Rod .............................................................................................................................. 2
11 2310527 Spring .......................................................................................................................... 2
12 2307858 Plate ............................................................................................................................ 2
13 71153 Pin ............................................................................................................................... 2
14 188259 Bearing ........................................................................................................................ 4
15 2307499 Handle (LH) ................................................................................................................. 1
16 2305396 Handle (RH)................................................................................................................. 1
17 2305310 Pin ............................................................................................................................... 1
18 18497 Capscrew..................................................................................................................... 2
19 2306130 Tube ............................................................................................................................. 2
20 221765 Lockwasher.................................................................................................................. 2
21 2305049 Locknut ........................................................................................................................ 2
22 2302489 Lever ............................................................................................................................ 1
23 2309464 Pin ............................................................................................................................... 1
24 182118 Retaining Ring ............................................................................................................. 12
25 1452909 Steering Handle........................................................................................................... 1
26 2307762 Knob ............................................................................................................................ 1
27 2308521 Arm and Cam .............................................................................................................. 1
28 133683 Pin ............................................................................................................................... 2
28 15211 Cotter Pin..................................................................................................................... 2
29 2311713 Clevis End.................................................................................................................... 1
30 222121 Nut ............................................................................................................................... 1
31 2306633 Eye Bolt ....................................................................................................................... 1
32 182118 Retaining Ring ............................................................................................................. 4
33 2307677 Microswitch .................................................................................................................. 1
34 2307568 Wire Harness............................................................................................................... 1
35 2311153 Rod .............................................................................................................................. 1
36 2310127 Yoke End...................................................................................................................... 3
37 15056 Nut ............................................................................................................................... 2
38 2304253 Plate ............................................................................................................................ 1
39 2308972 Pin ............................................................................................................................... 2
40 2034309 Steering Tower (Upper)................................................................................................ 1
41 15056 Nut ............................................................................................................................... 4
42 15156 Lockwasher.................................................................................................................. 4
43 2307012 Capscrew..................................................................................................................... 4
44 2304786 Bellcrank ...................................................................................................................... 1
45 2306415 Pin ............................................................................................................................... 1
46 182118 Retaining Ring ............................................................................................................. 2
47 2306912 Rod .............................................................................................................................. 1
48 2302501 Cotter Pin..................................................................................................................... 2
49 15135 Washer ........................................................................................................................ 2
50 2305714 Disc.............................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 3-3

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

STEER TOWER AND BRAKE LINKAGE

(⇒S/N A499N-01554W)

ITEM PART NO. DESCRIPTION QTY

51 2310305 Pin ............................................................................................................................... 1

52 2021715 Spring .......................................................................................................................... 1

3-4 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
NOTES

3-5
 UNIT CODE A499
NORTH AMERICA 02/2002

STEER TOWER AND BRAKE LINKAGE (Figure 3-2)

(S/N A499N-01555W⇒)

3-6 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

STEER TOWER AND BRAKE LINKAGE

(S/N A499N-01555W⇒)

ITEM PART NO. DESCRIPTION QTY

1 1456417 Steering Control Unit (☞ Figure 3-5) ......................................................................... 1

2 1316468 Capscrew..................................................................................................................... 2
3 15134 Washer ........................................................................................................................ 2
4 2035534 Washer ........................................................................................................................ 2
5 2036135 Steer Arm .................................................................................................................... 2
5 a 2037177 Steer Arm .................................................................................................................... 2
6 16362 Capscrew..................................................................................................................... 4
7 18723 Capscrew..................................................................................................................... 4
8 15154 Lockwasher.................................................................................................................. 4
9 15054 Nut ............................................................................................................................... 4
10 2307762 Knob ............................................................................................................................ 1
11 15056 Nut ............................................................................................................................... 1
12 2306562 Screw........................................................................................................................... 5
13 15916 Lockwasher.................................................................................................................. 5
14 2034980 Cover ........................................................................................................................... 1
15 2034981 Cover ........................................................................................................................... 1
16 2037457 Arm .............................................................................................................................. 1
17 12898 Snap Ring.................................................................................................................... 4
18 2035535 Pin ............................................................................................................................... 1
19 2035169 Brake Handle (LH) ....................................................................................................... 1
20 2034932 Brake Arm.................................................................................................................... 2
21 71153 Pin ............................................................................................................................... 2
22 2035170 Brake Handle (RH) ...................................................................................................... 1
23 2306990 Nut ............................................................................................................................... 5
24 2035134 Steering Column.......................................................................................................... 1
25 3006421 Bushing ................................................................................................................... 2
26 350657 Bushing ................................................................................................................... 2
27 1451166 Cotter Pin..................................................................................................................... 2
28 126 Rod End Pin ................................................................................................................ 2
29 125 Rod End....................................................................................................................... 2
30 2034984 Cable ........................................................................................................................... 2
31 221181 Screw........................................................................................................................... 1
32 221131 Screw........................................................................................................................... 1
33 221140 Nut ............................................................................................................................... 1
34 2036150 Disc.............................................................................................................................. 1
35 2036151 Shaft ............................................................................................................................ 1
36 15156 Lockwasher.................................................................................................................. 3
37 2307012 Capscrew..................................................................................................................... 3
38 2034942 Yoke End...................................................................................................................... 1
39 15127 Washer ........................................................................................................................ 4
40 15223 Cotter Pin..................................................................................................................... 2
41 2035336 Bracket......................................................................................................................... 1
42 18496 Capscrew..................................................................................................................... 2
43 15155 Lockwasher.................................................................................................................. 2
44 2038177 Handle ......................................................................................................................... 1
45 15052 Nut ............................................................................................................................... 1
46 2036154 Fitting........................................................................................................................... 1
47 2036153 Spring .......................................................................................................................... 1
48 2036339 Washer ........................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 3-7

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

STEER TOWER AND BRAKE LINKAGE

(S/N A499N-01555W⇒)

ITEM PART NO. DESCRIPTION QTY

49 19973 Pin ............................................................................................................................... 1

50 2038178 Pin ............................................................................................................................... 1

FOOTNOTES:
a Used on Narrow Steer Handle Option

3-8 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
NOTES

3-9
 UNIT CODE A499
NORTH AMERICA 02/2002

CONTROL HANDLE (Figure 3-3)

(⇒S/N A499N-01554W)

3-10 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CONTROL HANDLE
(⇒S/N A499N-01554W)

ITEM PART NO. DESCRIPTION QTY

1 2309167 Steer Handle Head Kit (☞ Figure 3-4) ....................................................................... 1

2 18498 Capscrew..................................................................................................................... 4
3 18515 Washer ........................................................................................................................ 4
4 15155 Lockwasher.................................................................................................................. 6
5 1316468 Capscrew..................................................................................................................... 2
6 15156 Lockwasher.................................................................................................................. 2
7 15134 Washer ........................................................................................................................ 2
8 2032436 Arm .............................................................................................................................. 2
9 2311072 Handle Grip ................................................................................................................. 4
10 b 199363 Snap Ring.................................................................................................................... 2
11 2305042 Knob ............................................................................................................................ 2
12 2309131 Sleeve.......................................................................................................................... 1
13 221872 Cotter Pin..................................................................................................................... 1
14 2303099 Link .............................................................................................................................. 1
15 1452456 Shaft ............................................................................................................................ 1
16 1452909 Steering Handle........................................................................................................... 1
17 a 2302299 Bar ............................................................................................................................... 2
18 18497 Capscrew..................................................................................................................... 2
19 2311213 Plate ............................................................................................................................ 1
20 220283 Screw........................................................................................................................... 2
21 254007 Ignition Switch ............................................................................................................. 1
21 262798 Ignition Key.............................................................................................................. 1
22 2035108 Label (Key Switch) ....................................................................................................... 1

FOOTNOTES:
a Not Used with Butterfly Control
b Not Used with Full Rotary Grips

©2002 HYSTER COMPANY See Service Manual 3-11

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

CONTROL HEAD (Figure 3-4)

(⇒S/N A499N-01554W)

3-12 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CONTROL HEAD
(⇒S/N A499N-01554W)

ITEM PART NO. DESCRIPTION QTY

1 b 2309167 Steer Handle Head Kit................................................................................................. 1

2 .. . . . Cover (Top) .................................................................................................................. 1
3 .. . . . Base ........................................................................................................................ 1
4 .. . . . Support Switch ........................................................................................................ 1
5 2308136 Actuator Switch............................................................................................................ 1
6 15134 Washer ........................................................................................................................ 1
7 220368 Screw........................................................................................................................... 1
8 2307174 Lift Actuator ................................................................................................................. 1
9 2305843 Actuator (Horn) ............................................................................................................ 1
10 2307701 Actuator (Lower) .......................................................................................................... 1
11 2307134 Spring .......................................................................................................................... 6
12 2304621 Switch Retainer ........................................................................................................... 1
13 1374529 Switch .......................................................................................................................... 4
14 2303904 Capscrew..................................................................................................................... 2
15 .. . . . Washer (Need replacement part for HCE-0557) ......................................................... 4
16 2303979 Capscrew..................................................................................................................... 2
17 2308319 Switch .......................................................................................................................... 1
18 2302220 Standoff ................................................................................................................... 1
19 374160 Insulator................................................................................................................... 3
20 2309240 Switch...................................................................................................................... 2
21 2311041 Spacer ..................................................................................................................... 1
22 2306975 Gear Spur................................................................................................................ 1
23 2302033 Potentiometer .......................................................................................................... 1
24 220418 Screw ...................................................................................................................... 1
25 220436 Screw ...................................................................................................................... 1
26 2311820 Nut Plate.................................................................................................................. 1
27 2306619 Screw........................................................................................................................... 2
28 15916 Lockwasher.................................................................................................................. 4
29 15915 Lockwasher.................................................................................................................. 2
30 16705 Screw........................................................................................................................... 2
31 2309094 Screw........................................................................................................................... 2
32 2306705 Wire Harness (Push Button)........................................................................................ 1
33 2034077 Wire Harness (Handle) ................................................................................................ 1
34 a 2305055 Resistor ....................................................................................................................... 1
35 a 16667 Screw........................................................................................................................... 2
36 a 1371645 Bracket......................................................................................................................... 1
37 a 221852 Lockwasher.................................................................................................................. 2
38 a 16865 Nut ............................................................................................................................... 2
39 2034076 Wire Harness (Intermediate) ....................................................................................... 1

2309167 Steer Handle Head Kit (Includes Items 2-4) ................................................................ 1

FOOTNOTES:
a Cold Storage and Corrosion Resistant Use Only
b Kit Does Not Include Switch Assemblies

©2002 HYSTER COMPANY See Service Manual 3-13

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

CONTROL HEAD AND HANDLE (Figure 3-5)

(S/N A499N-01555W⇒)

3-14 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

CONTROL HEAD AND HANDLE

(S/N A499N-01555W⇒)

ITEM PART NO. DESCRIPTION QTY

1 2309167 Steer Handle Head Kit................................................................................................. 1

2 .. . . . Cover (Top).............................................................................................................. 1
3 .. . . . Switch Support ........................................................................................................ 1
4 .. . . . Base ........................................................................................................................ 1
5 2303779 Label (Directional Arrow)......................................................................................... 1
6 2307174 Lift Actuator ............................................................................................................. 1
7 2305843 Actuator (Horn)........................................................................................................ 1
8 2307701 Actuator (Lower) ...................................................................................................... 1
9 2307134 Spring ...................................................................................................................... 6
10 2304621 Switch Retainer ....................................................................................................... 1
11 1374529 Switch...................................................................................................................... 3
12 15916 Lockwasher ............................................................................................................. 4
13 2306619 Screw ...................................................................................................................... 2
14 15915 Lockwasher ............................................................................................................. 2
15 16705 Screw ...................................................................................................................... 2
16 2309094 Screw ...................................................................................................................... 2
17 2308319 Switch .......................................................................................................................... 1
18 .. . . . Bracket......................................................................................................................... 1
19 .. . . . Cam Assembly............................................................................................................. 1
20 .. . . . Spur Gear .................................................................................................................... 1
21 .. . . . Shaft ............................................................................................................................ 1
22 .. . . . Spring Return .............................................................................................................. 1
23 2308631 Bushing........................................................................................................................ 2
24 221937 Pin ............................................................................................................................... 1
25 221941 Pin ............................................................................................................................... 1
26 220418 Screw ...................................................................................................................... 1
27 220436 Screw ...................................................................................................................... 2
28 2306975 Gear Spur................................................................................................................ 1
29 2302033 Potentiometer .......................................................................................................... 1
30 2302220 Standoff ................................................................................................................... 1
31 2311820 Nut Plate.................................................................................................................. 1
32 374160 Insulator................................................................................................................... 3
33 2037379 Switch...................................................................................................................... 2
34 2311041 Spacer ..................................................................................................................... 1
35 2308136 Actuator Switch............................................................................................................ 1
36 c 15134 Washer ........................................................................................................................ 1
37 c 15918 Lockwasher.................................................................................................................. 1
38 c 220368 Screw........................................................................................................................... 1
39 2303979 Capscrew..................................................................................................................... 4
40 .. . . . Washer (Need replacement part for HCE-0557) ......................................................... 4
41 2306705 Wire Harness (Push Button)........................................................................................ 1
42 2034939 Wire Harness (Steer Handle) ...................................................................................... 1
43 2034936 Wire Harness (Intermediate) ....................................................................................... 1
44 2036134 Field Coil...................................................................................................................... 1
45 2311213 Plate ............................................................................................................................ 1
46 18497 Capscrew..................................................................................................................... 2
47 15155 Lockwasher.................................................................................................................. 2
48 2309131 Sleeve.......................................................................................................................... 1
49 2036898 Shaft ............................................................................................................................ 1
49 b 2037176 Shaft ............................................................................................................................ 1
50 254007 Ignition Switch ............................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 3-15

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

CONTROL HEAD AND HANDLE

(S/N A499N-01555W⇒)

ITEM PART NO. DESCRIPTION QTY

50 262798 Ignition Key .................................................................................................................. 1

51 2035108 Label (Key Switch) ....................................................................................................... 1
52 2303099 Link .............................................................................................................................. 1
53 1451166 Cotter Pin..................................................................................................................... 1
54 2305711 Plug ............................................................................................................................. 1
55 2305042 Knob ........................................................................................................................ 2
56 b 1462963 Handle Assembly......................................................................................................... 2
56 1460608 Handle Assembly .................................................................................................... 2
57 1458972 Cover ........................................................................................................................... 2
57 b 1462964 Cover ........................................................................................................................... 2
58 1460118 Tube ............................................................................................................................. 2
58 b 1462962 Tube ............................................................................................................................. 2
59 2036047 Bushing........................................................................................................................ 4
60 a 221852 Lockwasher ............................................................................................................. 2
61 a 16865 Nut........................................................................................................................... 2
62 ad 1371645 Bracket .................................................................................................................... 1
62 ae 2042872 Bracket .................................................................................................................... 1
63 16667 Screw ...................................................................................................................... 2
64 a 2305055 Resistor ................................................................................................................... 1
65 ae 2042915 Spacer ......................................................................................................................... 1
66 ae 177946 Washer .................................................................................................................... 1
67 ae 18754 Capscrew ................................................................................................................ 1
68 a 2303904 Capscrew ................................................................................................................ 2

FOOTNOTES:
a Cold Storage and Corrosion Resistant Use Only
b Narrow Handle Option
c Standard Installation
d ⇒ S/N PENDING PER ECN 83556
e S/N PENDING PER ECN 83556 ⇒

3-16 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
NOTES

3-17
 UNIT CODE A499
NORTH AMERICA 02/2002

BRAKE SHOE AND LINKAGE (Figure 3-6)

3-18 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

BRAKE SHOE AND LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 2303338 Arm Cam ..................................................................................................................... 1

2 15223 Cotter Pin..................................................................................................................... 1
3 15125 Washer ........................................................................................................................ 1
4 15008 Nut ............................................................................................................................... 1
5 15158 Lockwasher.................................................................................................................. 1
6 2309935 Nut ............................................................................................................................... 1
7 16046 Lube Fitting .................................................................................................................. 2
8 58903 Snap Ring.................................................................................................................... 2
9 16597 Capscrew..................................................................................................................... 1
10 15156 Lockwasher.................................................................................................................. 1
11 2305163 Support ........................................................................................................................ 1
12 299945 Bushing ................................................................................................................... 1
13 2309325 Shaft ............................................................................................................................ 1
14 15032 Nut ............................................................................................................................... 1
15 15006 Nut ............................................................................................................................... 2
16 2310934 Shaft ............................................................................................................................ 1
17 2310445 Screw........................................................................................................................... 1
18 2304105 Spring .......................................................................................................................... 2
19 2303082 Screw........................................................................................................................... 1
20 2303240 Screw........................................................................................................................... 2
21 2309817 Brake Shoe Assembly ................................................................................................. 2
22 2303666 Pivot............................................................................................................................. 2

©2002 HYSTER COMPANY See Service Manual 3-19

for service procedures.
NOTES

3-20
 UNIT CODE A499
02/2002 NORTH AMERICA

4 LIFT LINKAGE AND FORKS

 UNIT CODE A499
02/2002 NORTH AMERICA

SECTION 4
LIFT LINKAGE AND FORKS

DESCRIPTION PAGE

LIFT LINKAGE...................................................................................................................................................... 4-2

LOAD BACKREST ............................................................................................................................................. 4-11
LOAD WHEEL
DUAL ................................................................................................................................................................ 4-8
SINGLE........................................................................................................................................................... 4-10
TANDEM ........................................................................................................................................................... 4-6

©2002 HYSTER COMPANY See Service Manual 4-1

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

LIFT LINKAGE (Figure 4-1)

4-2 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

LIFT LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 19913 Roll Pin ........................................................................................................................ 2

1 2307885 Roll Pin (Food Processing Package) ........................................................................... 2
2 1348185 Bushing........................................................................................................................ 1
3 213100 Snap Ring.................................................................................................................... 2
4 2308340 Lift Cylinder (☞ Figure 5-2) ........................................................................................ 1
4 2036903 Lift Cylinder (☞ Figure 5-3) ........................................................................................ 1
5 2309204 Pin ............................................................................................................................... 1
5 b 2308435 Pin ............................................................................................................................... 1
6 2304840 Pin ............................................................................................................................... 1
6 b 2307057 Pin ............................................................................................................................... 1
7 2307242 Pin ............................................................................................................................... 2
8 2033632 Pin ............................................................................................................................... 2
8 b 2309559 Pin ............................................................................................................................... 2
9 2033640 Pin ............................................................................................................................... 2
9 b 2310397 Pin ............................................................................................................................... 2
10 2039903 Link Assembly (Upper) ................................................................................................ 2
11 d 2033628 Bushing ................................................................................................................... 4
11 ef 2038077 Bushing ................................................................................................................... 4
12 13957 Fitting........................................................................................................................... 8
13 2033642 Rocker Arm (with Bushings) ........................................................................................ 2
14 d 2034088 Bushing ................................................................................................................... 4
14 ef 2038070 Bushing ................................................................................................................... 4
15 d 2033627 Bushing ................................................................................................................... 4
15 ef 2038076 Bushing ................................................................................................................... 4
16 d 2033633 Pivot Pin....................................................................................................................... 2
16 ef 2038684 Pin ............................................................................................................................... 2
16 b 2308453 Pin ............................................................................................................................... 2
17 2033634 Pin ............................................................................................................................... 2
17 b 2303081 Pin ............................................................................................................................... 2
18 16597 Capscrew..................................................................................................................... 2
19 15156 Lockwasher.................................................................................................................. 2
20 2033638 Pin ............................................................................................................................... 2
20 b 2308735 Pin ............................................................................................................................... 2
21 ag 2034696 Pull Rod (Fork Length 36 in.)....................................................................................... 2
21 ag 2034697 Pull Rod (Fork Length 42 in.)....................................................................................... 2
21 ag 2033947 Pull Rod (Fork Length 48 in.)....................................................................................... 2
21 ag 2033859 Pull Rod (Fork Length 84/93/96 in.)............................................................................. 2
21 ach 2038730 Pull Rod (Fork Length 36 in.)....................................................................................... 2
21 ach 2038731 Pull Rod (Fork Length 42 in.)....................................................................................... 2
21 ach 2038734 Pull Rod (Fork Length 48 in.)....................................................................................... 2
21 ach 2038738 Pull Rod (Fork Length 84/93/96 in.)............................................................................. 2
22 2033630 Bushing ................................................................................................................... 4
23 1458439 Nut ............................................................................................................................... 4
24 2033304 Yoke Assembly............................................................................................................. 2
25 d 2034088 Bushing ................................................................................................................... 4
25 ef 2038070 Bushing ................................................................................................................... 4
26 13957 Fitting........................................................................................................................... 4
27 2033636 Shaft ............................................................................................................................ 2
27 b 2033820 Shaft ............................................................................................................................ 2
28 2034673 Pin ............................................................................................................................... 2
29 16046 Lube Fitting .................................................................................................................. 4

©2002 HYSTER COMPANY See Service Manual 4-3

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

LIFT LINKAGE

ITEM PART NO. DESCRIPTION QTY

30 2033272 Pin ............................................................................................................................... 2

30 b 2034672 Pin ............................................................................................................................... 2
31 16597 Capscrew..................................................................................................................... 2
32 15156 Lockwasher.................................................................................................................. 2
33 2034083 Spacer ......................................................................................................................... 2
34 2306268 Roller ........................................................................................................................... 2
35 350562 Load Wheel (Tandem) (☞ Figure 4-2) ....................................................................... 2
35 2013149 Load Wheel (Dual) (☞ Figure 4-3) ............................................................................. 2
35 350564 Load Wheel (Single) (☞ Figure 4-4) .......................................................................... 2
36 153656 Screw........................................................................................................................... 2
37 15086 Nut ............................................................................................................................... 4
38 2310151 Bearing Strip................................................................................................................ 2
39 2310611 Nut ............................................................................................................................... 4
40 2310598 Capscrew..................................................................................................................... 4
41 2034090 Pin ............................................................................................................................... 2
42 2308108 Screw........................................................................................................................... 2
43 2038799 Rod .............................................................................................................................. 2

FOOTNOTES:
a 13.4 in. Battery Box
b Cold Storage and Corrosion Resistant Use Only
c With Replaceable Rod End
d ⇒ S/N A499N-01554W
e S/N A499N-01555 ⇒
f S/N A499N-01555W ⇒
g ⇒ S/N PENDING PER ECN 83361
h S/N PENDING PER ECN 83361 ⇒

4-4 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
NOTES

4-5
 UNIT CODE A499
NORTH AMERICA 02/2002

LOAD WHEEL (Figure 4-2)

TANDEM

4-6 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

LOAD WHEEL
TANDEM

ITEM PART NO. DESCRIPTION QTY

1 350562 Load Wheel ................................................................................................................. 2

2 350551 Sleeve.......................................................................................................................... 2
3 124629 Ball Bearing ................................................................................................................. 4
4 279633 Washer ........................................................................................................................ 4
5 320174 Washer ........................................................................................................................ 4
6 359658 Bracket......................................................................................................................... 1
7 358608 Plug ......................................................................................................................... 1
8 359657 Bracket......................................................................................................................... 1
9 358608 Plug ......................................................................................................................... 1
10 2007075 Capscrew..................................................................................................................... 2
10 349997 Bolt .............................................................................................................................. 2
11 222673 Nut ............................................................................................................................... 2
12 354587 Bushing........................................................................................................................ 2
13 358604 Shim (0.006 in.) ........................................................................................................... 2
14 2034084 Link Assembly (Rear) .................................................................................................. 1
15 b 2038078 Bushing ................................................................................................................... 2
15 a 2033626 Bushing ............................................................................................................... 2
16 13957 Fitting........................................................................................................................... 6

FOOTNOTES:
a ⇒ S/N A499N-01554W
b S/N A499N-01555W ⇒

©2002 HYSTER COMPANY See Service Manual 4-7

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

LOAD WHEEL (Figure 4-3)

DUAL

4-8 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

LOAD WHEEL
DUAL

ITEM PART NO. DESCRIPTION QTY

1 13957 Fitting........................................................................................................................... 3
2 1450616 Axle.............................................................................................................................. 1
2 1450617 Axle (Cold Storage and Corrosion).............................................................................. 1
3 2035826 Pin ............................................................................................................................... 1
4 2033306 Support ........................................................................................................................ 1
5 a 2033626 Bushing ................................................................................................................... 2
5 b 2038078 Bushing ................................................................................................................... 2
6 207445 Guard........................................................................................................................... 2
7 124629 Ball Bearing ................................................................................................................. 4
8 279633 Washer ........................................................................................................................ 4
9 2013149 Load Wheel ................................................................................................................. 2
10 2013150 Spacer ......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A499N-01554W
b S/N A499N-01555W ⇒

©2002 HYSTER COMPANY See Service Manual 4-9

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

LOAD WHEEL (Figure 4-4)

SINGLE

ITEM PART NO. DESCRIPTION QTY

1 13957 Fitting ........................................................................................................................... 3

2 1450616 Axle.............................................................................................................................. 1
2 1450617 Axle (Cold Storage and Corrosion).............................................................................. 1
3 2035826 Pin ............................................................................................................................... 1
4 2033306 Support ........................................................................................................................ 1
5 a 2033626 Bushing ................................................................................................................... 2
5 b 2038078 Bushing ................................................................................................................... 2
6 207445 Guard........................................................................................................................... 2
7 124629 Ball Bearing ................................................................................................................. 2
8 279633 Washer ........................................................................................................................ 2
9 350564 Load Wheel ................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N A499N-01554W
b S/N A499N-01555W ⇒

4-10 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

LOAD BACKREST (Figure 4-5)

ITEM PART NO. DESCRIPTION QTY

1 2034649 Load Backrest (60 in. High)......................................................................................... 1

1 2034650 Load Backrest (72 in. High)......................................................................................... 1
2 18897 Capscrew..................................................................................................................... 4

©2002 HYSTER COMPANY See Service Manual 4-11

for service procedures.
NOTES

4-12
 UNIT CODE A499
02/2002 NORTH AMERICA

5 HYDRAULIC SYSTEM
 UNIT CODE A499
02/2002 NORTH AMERICA

SECTION 5
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC ......................................................................................................................................................... 5-2

HYDRAULIC MOTOR........................................................................................................................................... 5-9
HYDRAULIC PUMP AND MOTOR....................................................................................................................... 5-6
LIFT CYLINDER
S/N PENDING PER ECN 83175⇒ ................................................................................................................... 5-5
⇒S/N PENDING PER ECN 83175 ................................................................................................................... 5-4

©2002 HYSTER COMPANY See Service Manual 5-1

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

HYDRAULIC (Figure 5-1)

5-2 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 2308340 Lift Cylinder (☞ Figure 5-2) ........................................................................................ 1

1 2036903 Lift Cylinder (☞ Figure 5-3) ........................................................................................ 1
2 2308805 Hydraulic Pump and Motor (☞ Figure 5-3) ................................................................ 1
3 201766 Fitting........................................................................................................................... 1
3 16483 O-Ring ..................................................................................................................... 1
4 2309901 Fitting........................................................................................................................... 2
5 2306137 Hose ............................................................................................................................ 1
6 16556 Fitting........................................................................................................................... 1
6 16481 O-Ring ..................................................................................................................... 1
7 2306483 Hose ............................................................................................................................ 1
8 16805 Capscrew..................................................................................................................... 2
9 15156 Lockwasher.................................................................................................................. 2

©2002 HYSTER COMPANY See Service Manual 5-3

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

LIFT CYLINDER (Figure 5-2)

(⇒S/N PENDING PER ECN 83175)

ITEM PART NO. DESCRIPTION QTY

2308340 Lift Cylinder.................................................................................................................. 1

1 2302899 Nut........................................................................................................................... 1
2 2307089 Piston ...................................................................................................................... 1
3 2304453 Tube......................................................................................................................... 1
4 2307123 Rod.......................................................................................................................... 1
5 2302674 Gland....................................................................................................................... 1
6 1374530 Bushing........................................................................................................................ 1
7 2306303 Seal ............................................................................................................................. 1
8 2311937 Wiper Ring................................................................................................................... 1
9 2311816 Seal ............................................................................................................................. 1

2310747 Seal Kit (Includes Items 7-9) ....................................................................................... 1

5-4 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

LIFT CYLINDER (Figure 5-3)

(S/N PENDING PER ECN 83175⇒)

ITEM PART NO. DESCRIPTION QTY

2036903 Lift Cylinder.................................................................................................................. 1

1 2302899 Nut........................................................................................................................... 1
2 2307089 Piston ...................................................................................................................... 1
3 2036904 Tube......................................................................................................................... 1
4 2307123 Rod.......................................................................................................................... 1
5 2302674 Gland....................................................................................................................... 1
6 1374530 Bushing........................................................................................................................ 1
7 2306303 Seal ............................................................................................................................. 1
8 2311937 Wiper Ring................................................................................................................... 1
9 2311816 Seal ............................................................................................................................. 1

2310747 Seal Kit (Includes Items 7-9) ....................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 5-5

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

HYDRAULIC PUMP AND MOTOR (Figure 5-4)

5-6 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

HYDRAULIC PUMP AND MOTOR

ITEM PART NO. DESCRIPTION QTY

2308805 Hydraulic Pump and Motor .......................................................................................... 1

1 2303124 Hydraulic Motor (☞ Figure 5-5) ............................................................................. ..
2 1322444 Solenoid Switch....................................................................................................... 1
3 2310974 Adapter.................................................................................................................... 1
3 .. . . . Capscrew ................................................................................................................ 4
3 .. . . . O-Ring ..................................................................................................................... 1
3 .. . . . Capscrew ................................................................................................................ 2
4 16482 O-Ring ..................................................................................................................... 1
5 2311604 Valve Seat ............................................................................................................... 1
6 2306652 Plunger .................................................................................................................... 1
7 2309191 Spring ...................................................................................................................... 1
8 355871 Gasket ..................................................................................................................... 1
9 2306701 Cap.......................................................................................................................... 1
10 1322368 O-Ring ..................................................................................................................... 1
11 2308574 Screw ...................................................................................................................... 1
12 57568 O-Ring ..................................................................................................................... 1
13 2310762 Snap Ring................................................................................................................ 1
14 2303368 Shim ........................................................................................................................ 1
15 2306844 Tube......................................................................................................................... 1
16 356987 O-Ring ..................................................................................................................... 1
17 12979 Snap Ring................................................................................................................ 1
18 320159 Washer .................................................................................................................... 1
19 1322357 Tube......................................................................................................................... 1
20 2306107 Breather Cap ........................................................................................................... 1
21 2306589 Reservoir ................................................................................................................. 1
22 355855 Magnet .................................................................................................................... 1
23 355859 Strainer.................................................................................................................... 1
24 2307727 Tube......................................................................................................................... 1
25 1322367 O-Ring ..................................................................................................................... 2
26 2302753 Hydraulic Pump ....................................................................................................... 1
26 2303067 Idler Shaft............................................................................................................ 1
26 354669 Needle Bearing ................................................................................................... 1
26 358067 Oil Seal ............................................................................................................... 1
26 .. . . . Screw .................................................................................................................. 1
26 .. . . . Plug..................................................................................................................... 1
26 .. . . . Gear .................................................................................................................... 2
26 .. . . . Pin....................................................................................................................... 1
26 1322439 Gasket................................................................................................................. 1
26 354671 Pin....................................................................................................................... 2
26 .. . . . Snap Ring ........................................................................................................... 4
26 .. . . . Key ...................................................................................................................... 1
26 2307244 Idler Shaft............................................................................................................ 1
27 356991 O-Ring ..................................................................................................................... 1
28 1322367 O-Ring ..................................................................................................................... 1
29 358081 O-Ring ..................................................................................................................... 1
30 1322368 O-Ring ..................................................................................................................... 2
31 2306478 Capscrew ................................................................................................................ 4
32 227108 Screw ...................................................................................................................... 1
33 1322361 Spring ...................................................................................................................... 1
34 1322438 Retainer................................................................................................................... 1
35 362797 Coupling .................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 5-7

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

HYDRAULIC PUMP AND MOTOR

ITEM PART NO. DESCRIPTION QTY

36 2308371 Solenoid Valve......................................................................................................... 1

37 2304079 Filter ........................................................................................................................ 1
38 1374528 Hydraulic Control Valve ........................................................................................... 1
39 2306153 Spring ...................................................................................................................... 1
40 16482 O-Ring ..................................................................................................................... 1
41 355866 Check Valve Kit ....................................................................................................... 1
42 16805 Capscrew ................................................................................................................ 2
43 15156 Lockwasher ............................................................................................................. 2
44 2304538 Retainer................................................................................................................... 1

5-8 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

HYDRAULIC MOTOR (Figure 5-5)

ITEM PART NO. DESCRIPTION QTY

2303124 Hydraulic Motor............................................................................................................ 1

1 2306385 Ball Bearing ............................................................................................................. 1
2 2304299 Armature ................................................................................................................. 1
3 2307184 Bolt .......................................................................................................................... 2
4 2304790 Field Coil Set ........................................................................................................... 1
5 2304437 Brush Set ................................................................................................................ 1
5 1463273 Brush ....................................................................................................................... 1
6 2303047 Brush Holder ........................................................................................................... 1
7 2311165 Commutator End Head............................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 5-9

for service procedures.
NOTES

5-10
 UNIT CODE A499
02/2002 NORTH AMERICA

6 OPTIONS
 UNIT CODE A499
02/2002 NORTH AMERICA

SECTION 6
OPTIONS

DESCRIPTION PAGE

OPERATOR PAD
3 1/2-INCH THICK ............................................................................................................................................ 6-3
WITH REMOTE BUTTONS .............................................................................................................................. 6-4
OPERATOR TRAY................................................................................................................................................ 6-2

©2002 HYSTER COMPANY See Service Manual 6-1

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

OPERATOR TRAY (Figure 6-1)

ITEM PART NO. DESCRIPTION QTY

1 2034665 Plate ............................................................................................................................ 1

2 222023 Rivet............................................................................................................................. 4

6-2 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

OPERATOR PAD (Figure 6-2)

3 1/2-INCH THICK

ITEM PART NO. DESCRIPTION QTY

1 2034668 Back Cushion............................................................................................................... 1

2 18897 Capscrew..................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 6-3

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

OPERATOR PAD (Figure 6-3)

WITH REMOTE BUTTONS

6-4 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

OPERATOR PAD
WITH REMOTE BUTTONS

ITEM PART NO. DESCRIPTION QTY

1 2034996 Pad .............................................................................................................................. 1

2 1455782 Switch (Black Button)................................................................................................... 2
3 1455813 Switch (Red Button)..................................................................................................... 2
4 1455812 Switch (Black Button)................................................................................................... 2
5 2034997 Plate ............................................................................................................................ 2
6 2305629 Terminal Block ............................................................................................................. 1
7 227173 Screw........................................................................................................................... 2
8 2034917 Wire Harness............................................................................................................... 1
9 2310598 Capscrew..................................................................................................................... 2
10 227173 Screw........................................................................................................................... 4
11 2035088 Label ............................................................................................................................ 2
12 278756 Jumper......................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 6-5

for service procedures.
NOTES

6-6
 UNIT CODE A499
02/2002 NORTH AMERICA

7 NUMERICAL INDEX
 UNIT CODE A499
02/2002 NORTH AMERICA

SECTION 7
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
125 3-7 29 1-8 6 1-24 49 1-27 26
126 3-7 28 1-31 10 1-27 11 57568 5-7 12
9167 1-24 54 3-7 43 3-19 9 58311 1-27 16
1-28 50 3-11 4 4-3 18 58903 3-19 8
9415 1-23 25 3-15 47 4-4 31 58911 1-24 56
1-27 25 15156 1-13 7 16598 1-13 6 1-28 53
12898 3-3 9 1-23 10 16644 1-23 30 58927 1-23 43
3-7 17 1-27 2 16667 3-13 35 1-27 45
12979 5-7 17 1-27 29 3-16 63 71153 3-3 13
13957 4-3 12 3-3 42 16705 3-13 30 3-7 21
4-3 26 3-7 36 3-15 15 86510 2-5 4
4-7 16 3-11 6 16716 2-5 15 2-7 4
4-9 1 3-19 10 2-7 7 123702 2-5 4
4-10 1 4-3 19 2-7 15 2-7 4
14390 1-15 16 4-4 32 16805 1-11 6 124629 4-7 3
15006 3-19 15 5-3 9 1-23 16 4-9 7
15008 3-19 4 5-8 43 1-27 3 4-10 7
15032 3-19 14 15157 1-11 3 1-27 28 124642 1-24 57
15052 3-7 45 1-13 14 5-3 8 1-28 54
15054 1-8 3 15158 1-23 18 5-8 42 133469 2-3 21
1-13 4 1-27 20 16813 1-23 17 2-5 12
3-7 9 3-19 5 1-27 18 133683 3-3 28
15055 1-7 20 15211 3-3 28 16865 3-13 38 152837 1-23 7
15056 3-3 37 15223 1-23 15 3-16 61 1-27 8
3-3 41 1-27 15 17178 1-18 2 153656 4-4 36
3-7 11 3-7 40 17430 1-21 27 177946 3-16 66
15057 1-11 4 3-19 2 17948 1-31 31 182118 3-3 24
1-13 15 15250 1-24 53 18460 1-31 20 3-3 32
15086 4-4 37 1-28 51 18462 1-13 2 3-3 46
15113 2-3 7 15456 1-24 50 18465 1-8 8 188259 3-3 14
15125 3-19 3 1-27 40 18473 2-3 7 197065 2-5 3
15127 1-8 10 15865 1-24 46 18496 1-8 5 2-7 3
2-3 7 1-27 44 3-7 42 199363 3-11 10
2-3 21 15915 3-13 29 18497 3-3 18 201766 5-3 3
2-5 10 3-15 14 3-11 18 207445 4-9 6
3-7 39 15916 2-5 6 3-15 46 4-10 6
15129 1-11 2 2-7 11 18498 1-7 19 213100 4-3 3
1-13 13 3-3 5 3-11 2 218068 1-23 40
15134 1-11 7 3-7 13 18515 1-18 4 1-27 39
1-13 8 3-13 28 3-11 3 220173 1-23 35
3-7 3 3-15 12 18558 1-13 12 220180 1-21 24
3-11 7 15918 3-15 37 18561 1-23 32 220182 1-17 33
3-13 6 16046 1-27 35 18563 1-27 32 220283 3-11 20
3-15 36 3-19 7 18591 1-23 20 220289 2-7 20
15135 3-3 49 4-3 29 1-27 19 220316 2-5 7
15152 1-7 17 16362 3-7 6 18723 3-7 7 2-7 12
15154 1-8 9 16481 5-3 6 18754 3-16 67 220368 3-13 7
1-13 3 16482 5-7 4 18897 4-11 2 3-15 38
2-3 21 5-8 40 6-3 2 220418 3-13 24
2-5 11 16483 5-3 3 19913 4-3 1 3-15 26
3-7 8 16556 5-3 6 19973 3-7 49 220436 3-13 25
15155 1-7 21 16597 1-23 11 39375 1-23 22 3-15 27
©2002 HYSTER COMPANY See Service Manual 7-1
for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

221131 3-7 32 2-7 30 1356204 2-7 31 1466551 1-7 3

221140 3-7 33 354669 5-7 26 1371645 3-13 36 1466555 1-7 13
221181 3-7 31 354671 5-7 26 3-16 62 1466556 1-7 11
221765 3-3 20 355855 5-7 22 1371670 1-24 58 1466559 1-7 6
221775 1-23 31 355859 5-7 23 1-28 55 1466560 1-7 7
1-24 63 355866 5-8 41 1371672 1-23 26 1466561 1-7 8
1-28 60 355871 5-7 8 1-27 22 1466562 1-7 9
221852 3-13 37 356987 5-7 16 1371673 2-3 17 1466564 1-7 13
3-16 60 356991 5-7 27 1374527 1-23 27 1466573 1-7 14
221872 3-11 13 358067 5-7 26 1-27 21 1466576 1-7 10
221937 3-15 24 358081 5-7 29 1374528 5-8 38 1466580 1-7 12
221941 3-15 25 358604 4-7 13 1374529 3-13 13 1466584 1-7 5
222023 6-2 2 358608 4-7 7 3-15 11 1466585 1-7 5
222121 3-3 30 4-7 9 1374530 5-4 6 1466586 1-7 1
222673 4-7 11 359657 4-7 8 5-5 6 1475494 2-14 1
222702 1-23 41 359658 4-7 6 1450616 4-9 2 1500444 1-5 13
1-27 38 362797 5-7 35 4-10 2 1508989 1-31 13
227097 1-31 16 374160 3-13 19 1450617 4-9 2 1508990 1-31 26
227108 5-7 32 3-15 32 4-10 2 1508991 1-31 28
227173 6-5 7 378546 2-9 5 1451166 3-7 27 1508992 1-31 29
6-5 10 2-13 5 3-16 53 2007075 4-7 10
236877 1-27 33 379522 2-9 1 1451827 1-31 3 2013149 4-4 35
254007 3-11 21 2-11 1 1451830 1-31 17 4-9 9
3-15 50 2-13 1 1451831 1-31 27 2013150 4-9 10
262798 3-11 21 389688 1-5 13 1451832 1-31 25 2013155 1-3 13
3-15 50 826158 1-31 2 1452456 3-11 15 2013331 1-31 1
278756 6-5 12 1150081 1-23 45 1452548 2-13 6 2013332 1-31 2
279633 4-7 4 1-27 46 1452550 2-13 10 2013342 1-31 30
4-9 8 1308827 1-31 4 1452551 2-13 9 2013344 1-31 32
4-10 8 1308833 1-31 21 1452909 3-3 25 2013442 1-31 22
287125 2-14 1 1308849 1-31 9 3-11 16 2013456 1-31 14
288394 1-23 28 1308875 1-31 5 1454122 2-11 10 2013524 1-31 15
296241 1-17 36 1308876 1-31 6 1455782 6-5 2 2021715 3-4 52
1-21 28 1308877 1-31 7 1455812 6-5 4 2032401 1-31 12
299945 3-19 12 1308878 1-31 8 1455813 6-5 3 2032436 3-11 8
320159 5-7 18 1308879 1-31 18 1456417 3-7 1 2033272 4-3 30
320174 4-7 5 1308880 1-31 19 1458439 4-3 23 2033304 4-3 24
335989 1-3 1 1308881 1-31 23 1458972 3-16 57 2033306 4-9 4
1-5 1 1308882 1-31 24 1459463 2-11 2 4-10 4
335991 1-3 2 1308893 1-31 11 1459464 2-11 3 2033402 1-23 1
1-5 2 1316468 3-7 2 1459465 2-11 5 1-27 1
345802 2-3 21 3-11 5 1459466 2-11 6 1-31
2-5 8 1322357 5-7 19 1459467 2-11 7 2033626 4-7 15
349997 4-7 10 1322361 5-7 33 1459469 2-11 9 4-9 5
350551 4-7 2 1322367 5-7 25 1460118 3-16 58 4-10 5
350562 4-4 35 5-7 28 1460608 3-16 56 2033627 4-3 15
4-7 1 1322368 5-7 10 1462962 3-16 58 2033628 4-3 11
350564 4-4 35 5-7 30 1462963 3-16 56 2033630 4-3 22
4-10 9 1322438 5-7 34 1462964 3-16 57 2033632 4-3 8
350657 3-7 26 1322439 5-7 26 1463273 5-9 5 2033633 4-3 16
354587 4-7 12 1322444 5-7 2 1466549 1-7 4 2033634 4-3 17
354590 2-5 9 1348185 4-3 2 1466550 1-7 2 2033636 4-3 27

7-2 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2033638 4-3 20 2034696 4-3 21 2036339 3-7 48 2041825 2-3 16

2033640 4-3 9 2034697 4-3 21 2036874 2-5 19 2041835 2-3 16
2033642 4-3 13 2034861 2-9 4 2-7 33 2042872 3-16 62
2033771 2-3 16 2-11 4 2036898 3-15 49 2042915 3-16 65
2033820 4-3 27 2034877 1-23 29 2036903 4-3 4 2043682 1-21
2033859 4-3 21 3-3 1 5-3 1 2045445 1-17
2033947 4-3 21 2034878 1-8 7 5-5 2045902 1-21 2
2034048 2-7 5 2034917 6-5 8 2036904 5-5 3 2045903 1-21 3
2-13 2034932 3-7 20 2037176 3-15 49 2045904 1-21 4
2034049 2-3 7 2034936 3-15 43 2037177 3-7 5 2045905 1-21 5
2034050 2-3 7 2034939 3-15 42 2037379 3-15 33 2045906 1-21 6
2034051 2-3 7 2034942 3-7 38 2037380 1-15 5 2045907 1-21 7
2034052 2-3 7 2034980 3-7 14 2037381 1-15 4 2045908 1-21 8
2034053 2-5 1 2034981 3-7 15 2037382 1-15 3 2045909 1-21 9
2034054 2-3 3 2034984 3-7 30 2037383 1-15 15 2045910 1-21 10
2034055 2-3 4 2034996 6-5 1 2037384 1-15 9 2045911 1-21 11
2034056 2-3 6 2034997 6-5 5 2037385 1-15 6 2045912 1-21 12
2034057 2-3 12 2035085 1-13 1 2037386 1-15 12 2045913 1-21 14
2034062 2-7 1 2035088 6-5 11 2037387 1-15 14 2045914 1-21 15
2034065 2-3 19 2035105 3-3 8 2037388 1-15 13 2045915 1-21 16
2034066 2-3 20 2035106 1-3 12 2037389 1-15 8 2045917 1-21 22
2034076 3-13 39 1-5 12 2037390 1-15 2 2045919 1-21 23
2034077 3-13 33 2035107 1-32 2 2037451 2-7 2045920 1-21 19
2034083 4-4 33 2035108 1-3 15 2037457 3-7 16 2045923 1-21 20
2034084 4-7 14 1-5 15 2037460 2-5 17 2045924 1-21 13
2034088 4-3 14 3-11 22 2-7 17 2045925 1-21 18
4-3 25 3-16 51 2037928 1-28 58 2046255 2-14 1
2034090 4-4 41 2035110 2-5 17 2038001 2-3 1 2046257 2-14 1
2034260 2-3 1 2-7 17 2-5 2046759 1-17 1
2-5 2035133 2-5 20 2038070 4-3 14 2046760 1-17 2
2034262 2-7 2-7 34 4-3 25 2046761 1-17 22
2034309 3-3 40 2035134 3-7 24 2038076 4-3 15 2046762 1-17 26
2034593 3-3 10 2035142 1-11 5 2038077 4-3 11 2047713 1-21 1
2034594 3-3 2 2035143 1-11 8 2038078 4-7 15 2047714 1-21 21
2034649 4-11 1 2035153 1-27 30 4-9 5 2047715 1-21 17
2034650 4-11 1 2035169 3-7 19 4-10 5 2049394 1-17 35
2034654 1-11 10 2035170 3-7 22 2038177 3-7 44 1-21 26
2034659 1-11 9 2035336 3-7 41 2038178 3-8 50 2302033 3-13 23
2034660 1-11 9 2035534 3-7 4 2038602 2-3 2 3-15 29
2034661 1-11 9 2035535 3-7 18 2-5 2 2302204 1-23 42
2034662 1-11 9 2035562 2-5 5 2-7 2 1-28 48
2034663 1-11 9 2-11 2038652 1-18 1 2302220 3-13 18
2034664 1-11 10 2035826 4-9 3 2038684 4-3 16 3-15 30
2034665 6-2 1 4-10 3 2038730 4-3 21 2302261 1-13 9
2034668 6-3 1 2036047 3-16 59 2038731 4-3 21 2302299 3-11 17
2034669 2-3 2 2036134 3-15 44 2038734 4-3 21 2302319 1-23 28
2-5 2 2036135 3-7 5 2038738 4-3 21 1-27 27
2-7 2 2036150 3-7 34 2038799 4-4 43 2302489 3-3 22
2034672 4-4 30 2036151 3-7 35 2039903 4-3 10 2302501 3-3 48
2034673 4-3 28 2036153 3-7 47 2041667 2-5 21 2302508 1-23 3
2034678 2-5 16 2036154 3-7 46 2-7 35 1-27 5
2-7 16 2036333 1-5 16 2041824 2-3 16 2302519 1-23 19

©2002 HYSTER COMPANY See Service Manual 7-3

for service procedures.
 UNIT CODE A499
NORTH AMERICA 02/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1-27 17 2304129 2-13 15 2306079 2-9 2 2-7 18

2302569 1-23 3 2304157 1-8 2 2306107 5-7 20 2307057 4-3 6
1-27 5 2304202 1-23 39 2306115 2-3 15 2307089 5-4 2
2302639 1-13 16 2304253 3-3 38 2306121 1-23 4 5-5 2
2302674 5-4 5 2304268 1-15 11 1-27 6 2307123 5-4 4
5-5 5 2304299 5-9 2 2306130 3-3 19 5-5 4
2302697 1-24 47 2304330 3-3 7 2306137 2-3 10 2307134 3-13 11
1-27 43 2304437 5-9 5 5-3 5 3-15 9
2302753 5-7 26 2304453 5-4 3 2306153 5-8 39 2307149 1-23 34
2302770 1-23 38 2304538 5-8 44 2306268 4-4 34 1-27 37
1-27 36 2304621 3-13 12 2306280 2-9 8 2307174 3-13 8
2302775 1-3 10 3-15 10 2-11 8 3-15 6
1-5 10 2304652 2-13 12 2-13 8 2307184 5-9 3
2302840 1-23 33 2304762 2-13 2 2306303 5-4 7 2307242 4-3 7
1-27 34 2304786 3-3 44 5-5 7 2307244 5-7 26
2302899 5-4 1 2304790 5-9 4 2306385 5-9 1 2307309 1-28 62
5-5 1 2304798 1-24 48 2306393 2-13 17 2307316 1-11 1
2303047 5-9 6 1-27 42 2306415 3-3 45 2307342 1-23 21
2303067 5-7 26 2304805 1-7 18 2306478 5-7 31 1-27 4
2303081 4-3 17 2304840 4-3 6 2306483 2-3 9 2307359 1-3 14
2303082 3-19 19 2304941 1-13 11 5-3 7 1-5 14
2303099 3-11 14 2304965 1-3 11 2306501 2-7 23 2307400 1-3 13
3-16 52 1-5 11 2306562 3-3 4 1-5 13
2303105 1-15 1 2304976 2-7 24 3-7 12 2307499 3-3 15
2303124 5-7 1 2305042 3-11 11 2306565 1-3 5 2307540 2-9 3
5-9 3-16 55 1-5 5 2-13 3
2303157 2-5 13 2305049 1-18 3 2306577 1-24 59 2307568 3-3 34
2-7 13 3-3 21 1-28 56 2307652 1-24 52
2303240 3-19 20 2305055 3-13 34 2306589 5-7 21 1-28 49
2303279 1-13 10 3-16 64 2306619 3-13 27 2307677 3-3 33
2303287 2-7 25 2305060 1-11 11 3-15 13 2307701 3-13 10
2303338 3-19 1 2305163 3-19 11 2306633 3-3 31 3-15 8
2303368 5-7 14 2305260 2-7 21 2306652 5-7 6 2307727 5-7 24
2303388 1-3 13 2305310 3-3 17 2306665 1-23 3 2307733 1-24 62
2303390 2-7 22 2305396 3-3 16 1-27 5 1-28 59
2303590 1-27 36 2305404 2-7 9 2306688 1-24 61 2307739 1-24 61
2303615 2-7 28 2305415 2-9 6 1-28 58 1-28 58
2303660 2-7 8 2305417 1-3 8 2306701 5-7 9 2307762 3-3 26
2303666 3-19 22 1-5 8 2306705 3-13 32 3-7 10
2303728 2-9 9 2305429 1-13 5 3-15 41 2307812 1-23 5
2303779 3-15 5 2305503 2-13 16 2306736 1-23 24 1-28 61
2303796 1-23 6 2305551 1-15 7 1-27 24 2307858 3-3 12
1-27 7 2305577 2-7 26 2306844 5-7 15 2307885 4-3 1
2303814 1-23 2 2-7 32 2306910 1-23 36 2307897 1-23 6
2303904 3-13 14 2305629 6-5 6 2306912 3-3 47 1-27 7
3-16 68 2305659 1-32 3 2306975 3-13 22 2307903 1-23 9
2303979 3-13 16 2305685 1-23 8 3-15 28 1-27 10
3-15 39 1-27 9 2306990 3-3 6 2307947 2-3 5
2303985 2-14 1 2305711 3-16 54 3-7 23 2307971 2-13 13
2304019 2-7 10 2305714 3-3 50 2307012 3-3 43 2308108 4-4 42
2304079 5-8 37 2305843 3-13 9 3-7 37 2308136 3-13 5
2304105 3-19 18 3-15 7 2307031 2-5 18 3-15 35

7-4 See Service Manual ©2002 HYSTER COMPANY

for service procedures.
 UNIT CODE A499
02/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2308319 3-13 17 1-17 32 2309864 1-7 15 1-5 7

3-15 17 1-21 25 2309901 5-3 4 2311034 1-3 6
2308340 4-3 4 2309122 1-24 61 2309932 1-24 55 2311041 3-13 21
5-3 1 1-28 58 1-28 52 3-15 34
5-4 2309131 3-11 12 2309935 3-19 6 2311072 3-11 9
2308371 5-7 36 3-15 48 2309954 1-24 61 2311153 3-3 35
2308415 1-15 2309167 3-11 1 1-28 58 2311165 5-9 7
2308417 2-13 14 3-13 1 2310127 3-3 36 2311173 2-9 7
2308435 4-3 5 3-13 40 2310151 4-4 38 2-13 7
2308453 4-3 16 3-15 1 2310237 1-7 16 2311213 3-11 19
2308521 3-3 27 2309191 5-7 7 2310305 3-3 51 3-15 45
2308531 1-3 9 2309204 4-3 5 2310397 4-3 9 2311237 1-3 16
2308574 5-7 11 2309240 3-13 20 2310445 3-19 17 2311353 2-13 4
2308631 3-15 23 2309325 3-19 13 2310527 3-3 11 2311399 1-23 44
2308632 1-24 60 2309344 1-15 18 2310598 4-4 40 1-27 47
1-28 57 1-17 34 6-5 9 2311540 1-15 10
2308735 4-3 20 2309360 2-7 27 2310611 4-4 39 2311604 5-7 5
2308775 1-11 1 2309425 2-7 29 2310740 1-23 14 2311637 1-23 13
2308805 5-3 2 2-13 11 1-27 14 1-27 13
5-7 2309464 3-3 23 2310747 5-4 10 2311713 3-3 29
2308866 1-24 61 2309516 1-24 51 5-5 10 2311797 1-3 4
1-28 58 1-27 41 2310762 5-7 13 1-5 4
2308914 1-5 17 2309558 1-23 3 2310802 1-8 1 2311816 5-4 9
1-7 1-27 5 2310806 3-3 3 5-5 9
2308972 3-3 39 2309559 4-3 8 2310934 3-19 16 2311820 3-13 26
2309079 1-8 4 2309635 1-3 3 2310957 1-23 12 3-15 31
2309093 1-24 61 1-5 3 1-27 12 2311910 1-23 23
1-28 58 2309789 1-32 1 2310974 5-7 3 1-27 23
2309094 3-13 31 2309817 3-19 21 2310977 2-5 5 2311937 5-4 8
3-15 16 2309852 1-23 37 2-9 5-5 8
2309115 1-15 17 1-27 31 2310982 1-3 7 3006421 3-7 25

©2002 HYSTER COMPANY See Service Manual 7-5

for service procedures.
NOTES

7-6