GC Application Module For FB107
GC Application Module For FB107
January 2009
This manual may be revised periodically to incorporate new or updated information. The revision date of each
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Page Revision
Initial release Jan-09
NOTICE
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ii Issued Jan-09
Gas Chromatograph Application Module User Manual
Contents
Page
Chapter 1 – Introduction
This chapter describes the structure of this manual and presents an
overview of the Gas Chromatograph (GC) Application Module for the
FloBoss™ 107 (“FB107”). The GC Application Module provides all the
functions necessary to communicate with a gas chromatograph,
including an onboard communications port that enables module-to-GC
communications without using one of the communications ports on the
FB107.
The standard APP 485 application module (which includes the GC
Application Module) streamlines the installation process by
automatically installing all point types and screens that are part of the
application. APP 485 modules can house a variety of applications; for
further information about additional APP 485 modules, contact your
sales representative.
Note: The GC must be externally powered. Do not use the power and
ground connections on the APP 485 module.
120 OHM
TERMINATION RESISTOR
USER SUPPLIED
A
FIELD
DEVICE
B
+
-
EXTERNAL
POWER
1.2.2 Auto-configure
The GC Application module provides an auto-configure option on the
GC Configuration screen (see Figure 4). This option enables you to
automatically configure the module’s communication port to the default
values required to poll the GC(s). For this option to work, however, you
must first specify (using the GC Configuration screen) the maximum
number of streams and the Modbus address for each GC in use.
Register Value
3001–3016 Component IDs, Table 1
3017–3032 Component IDs, Table 2
3034 Current Stream
3035 Mask of Streams associated with Table 1
3045 Cycle Start Time – minutes
3046 GC Alarm 1
3047 GC Alarm 2
3059 Calibration/Analysis Flag
Register Value
7001–7016 Gas Composition Values Mole % Comp 1–16
7033 BTU (day)
7034 BTU (saturated)
7035 Specific Gravity
7036 Compressibility
7037 Wobbe Index
7038 Total Unnormalized Mole %
7039 Total GPM CF
7040–7044 User Defined Calc Values
7070–7084 User Defined Average
9034 Active Alarm Status
9035 Unacknowledged Alarm Status
The Mole Sum value (Point 61, Parameter 21) must be within plus
or minus the Total Mole % Deviation value (Point 60, Parameter 14)
of 100%. If this value is outside of this limit, the meter runs do not
update.
If you enable HV Limits (Point 61, Parameter 90) on the GC Stream
Data screen, ensure that the Stream Heating Value is between the
Heating Value Low (Point 61, Parameter 91) and Heating Value
High (Point 61, Parameter 92).
Note: If you do not enable the HV Limits (which is a per-stream
value), the module uses the Heating Value (described below)
as a default.
The Heating Value (Point 60, Parameter 4 or 5, depending on Wet
vs. Dry) must be between Heating Value Low (Point 60, Parameter
9) and Heating Value High (Point 60, Parameter 10). If this value is
outside the limits, the meter runs do not update.
Note: The Heating Value is the default parameter the module
checks first. If you have enabled the HV Limits parameter
(which is a per-stream value), that value overrides this one.
Chapter 2 – Installation
Note: Although the label on the physical module is APP 485, the
Description field on the General tab verifies that this module
contains the GC Application.
Once you have verified that the FB107 has recognized the GC
Application module, proceed to Chapter 3 to begin configuring the
module.
Chapter 3 – Configuration
Use the Fluid Properties tab on the ROCLINK 800 Meter Setup
screen to indicate the type of heating value read from the GC and to
select the “live” gas quality option.
You can access all the module-specific screens from the main
ROCLINK 800 screen:
Figure 4. GC Configuration
Field Description
Hexane Split Enable Enables you to split the hexane(+) composition
among hexane, heptane, octane, nonane, and
decane. The module uses a pre-defined split if
you set the component ID for hexane(+) to 8, 9,
10, or 11 (see table below).
ID Hexane Heptane Octane Nonane Decane
% % % % %
8 47.466 35.34 17.194 0 0
9 50 50 0 0 0
10 50 25 25 0 0
11 57.143 28.572 14.285 0 0
Heating Value Sets whether the module (in case of differing
Adjustment base pressures between the GC and the meter
run point) adjusts the GC’s heating value before
storing the value in the meter run parameter.
The default is Disable. If you click Enable, the
heating value stored in the meter run equals the
GC heating value multiplied by the ratio of the
meter run base pressure to the GC’s base
pressure.
Alarm 1 Bypass Allows (if selected) the module to update the
and meter run values even if the Alarm 1 or Alarm 2
Alarm 2 Bypass field in the GC displays an alarm.
Heating Value Low Sets the minimum heating value the FB107
Limit accepts for a meter run update. The FB107
considers as invalid any heating values the GC
sends that are lower than this value and does not
forward them to the meter run.
Heating Value High Sets the maximum heating value the FB107
Limit accepts for a meter run update. The FB107
considers as invalid any heating values the GC
sends that are greater than this value and does
not forward them to the meter run.
Total Mole Deviation Sets, as a percentage, either the difference plus
or minus from 100% that the module allows for
Total Unnormalized Mole % or the sum of the
component mole percentages. Valid values are
0-100%.
The module subtracts or adds this value to 100%
to determine the range. The FB107 considers as
invalid any stream gas compositions that exceed
this value and does not forward them to the
meter run.
Specific Gravity Low Sets the minimum specific gravity value the
Limit FB107 accepts for a meter run update. The
FB107 considers as invalid any specific gravity
values the GC sends that are lower than this
value and does not forward them to the meter
run.
Field Description
Specific Gravity High Sets the maximum specific gravity value the
Limit FB107 accepts for a meter run update. The
FB107 considers as invalid any specific gravity
values the GC sends that are greater than this
value and does not forward them to the meter
run.
5. Click Apply to save any changes you have made to this screen.
6. Click Close to return to the ROCLINK 800 screen. Proceed to
Section 3.2 to define GC stream data.
Field Description
BTU High Limit Sets, for the selected run, the maximum heating
value that the FB107 accepts for a meter run
update. This field is available only if you enable
the HV limits.
The FB107 considers as invalid any heating
values the GC sends that are greater than this
value and does not forward them to the meter
run.
Note: Values entered in this field override the
Heating Value High Limit set on the GC
Configuration screen only for the
selected run.
Specific Gravity Select the Enable checkbox to define Specific
Limits Gravity limits for the selected run.
Note: If you enable the Specific Gravity Limits,
these Low/High values override the
Specific Gravity High/Low Limits defined
on the GC Configuration screen.
Specific Gravity Low Sets, for the selected run, the minimum specific
Limit gravity value that the FB107 accepts for a meter
run update. This field is available only if you
enable the Specific Gravity limits.
The FB107 considers as invalid any specific
gravity values the GC sends that are greater than
this value and does not forward them to the
meter run.
Note: Values entered in this field override the
Specific Gravity Low Limit set on the GC
Configuration screen only for the
selected run.
Specific Gravity High Sets, for the selected run, the maximum specific
Limit gravity value that the FB107 accepts for a meter
run update. This field is available only if you
enable the Specific Gravity limits.
The FB107 considers as invalid any specific
gravity values the GC sends that are greater than
this value and does not forward them to the
meter run.
Note: Values entered in this field override the
Specific Gravity High Limit set on the GC
Configuration screen only for the
selected run.
Stream This read-only field shows the selected stream
for the GC.
GC Calcs These read-only fields show data the GC returns
but the module does not use. For more
information, refer to the GC manufacturer’s user
manual.
Field Description
Diagnostics These read-only fields show any diagnostic
codes for the selected stream.
Note: Active alarms and unacknowledged
alarms display for information purposes
only.
Stream Data This read-only field shows values for the
selected stream.
Component Mask This read-only field shows which of the two
Component ID tables each stream uses. Bit 0 of
the Component Mask represents stream 1, bit 1
represents stream 2, and so on. If the bit is set,
the module uses Component ID table 1. If the bit
is not set, the module uses Component ID table
2.
Note: This value reflects settings from the GC.
Error Code This read-only field provides a color-coded error
display. Red indicates an alarm condition.
Alarm Logging Mode Sets how the module logs alarms with
Spontaneous Report by Exception (SRBX)
notification. Click d to select a mode (described
below).
Note: The system generates one alarm,
regardless of the number of different
errors that may occur in the time before
the alarm clears. SRBX notification occurs
based on the Alarm Logging Mode. For
the system to generate an alarm (such as
for a Poll Sequence Failure error), you
must first enable the Alarm Logging Mode
parameter on the current logical stream.
Disable No logging occurs.
Logging
Enable Logging occurs, but without
Logging, generating SRBX notifications.
No SRBX
Enable Logging occurs, and SRBX
Logging, notifications occur on alarm set.
SBRX in
Set
Enable Logging occurs, and SRBX
Logging, notifications occur on alarm clear.
SRBX on
Clear
Enable Logging occurs, and SRBX
Logging, notifications occur on both alarm set
SRBX on and alarm clear.
Both
Component Data This read-only field shows component values for
the selected stream.
Field Description
GC Defined This read-only field shows data the GC returns
Averages but the module does not use. For more
information, refer to the GC manufacturer’s user
manual.
Event Logging Select Disable to disable error events from being
written to the FB107’s event log.
Note: This option disables logging for all error
events except parameter change events.
For example, an event is not logged if the
GC reports an out-of-range specific
gravity value and event logging is
disabled.
Field Description
Point Number Identifies the comm port. 1- Modbus CFG is the
only supported value for the module.
GC Modbus Set parameters for Modbus communications
Configuration between the GC and the module.
Note: Select Autoconfigure (on the GC
Configuration screen) to enable the
module to automatically complete these
values.
Baud Sets the baud rate for
Rate communications. 9600 is the
default.
Parity Set the parity for communications.
None is the default.
Data Bits Sets the number of data bits for
communications. 8 is the default.
Stop Bits Sets the number of stop bits for
communications. 1 is the default.
Comm Sets the communications mode.
Mode RTU is the default.
Byte Sets the order of bytes in a
Order communications string. Most
Significant Byte First (MSB) is the
default.
Poll Timeout Sets, in seconds, how long the polling device
waits before timing out the request.
Retries Sets the number of retries the polling device
makes before cancelling the polling request.
Alarm Register Disables polling requests to Modbus registers
Request Disable 9034 and 9035.
Note: This option is required only if your GC
does not support these registers.
GC Polling Status These read-only fields provide color-coded
information (red = bad, green = good, white =
disabled, yellow = retry) on the good and bad
message counts and the polling status of the
Modbus registers assigned to each GC.
Note: These are the only fields you need to review for the GC
application.
Field Description
Meter Number Select the meter number to which the GC
stream has been assigned.
Component Mole % Indicates the mole percentage of each gas
component. The module retrieves these values
from the GC.
Heating Value Indicates the heating value of a specified
quantity of gas. The module sets this option to
Enter and retrieves this value from the GC.
Field Description
Heating Value Basis Determines the heating value (dry or saturated)
the module copies to the meter run. If you select
Wet, the module copies the saturated heating
value to the meter run. If you select As
Delivered or Dry, the module resets the value
to Dry and copies the dry heating value to the
meter run.
Specific Gravity Indicates the specific gravity ratio of the molar
mass gas to the molar mass of air. The module
sets this option to Enter and retrieves this value
from the GC.
Gas Quality Indicates the source of the gas quality. The
module sets this field to Live when it copies
data to the meter run.
3. Click Yes to begin the save process. The Flash Write Status field on
the Flags screen displays In Progress. The following message
displays:
4. Click OK. The Flash Write Status field on the Flags screen displays
Completed.
5. Click Update on the Flags screen. This completes the process of
saving your new configuration.
Note: For archive purposes, you should also save this configuration to
your PC’s hard drive or a removable media (such as a diskette or
a flash drive) using the File > Save Configuration option on the
ROCLINK 800 menu bar.
If you have comments or questions regarding this manual, please direct them to your local sales representative
or contact: