CPS20.

481
C-Series 48V, 10A, SINGLE PHASE INPUT

POWER SUPPLY
ƒ AC 100-240V Wide-range Input
ƒ Width only 65mm
ƒ Efficiency up to 93.9%
ƒ ATEX and IECEx Approved
ƒ Excellent Partial Load Efficiency
ƒ 20% Output Power Reserves
ƒ Safe HiccupPLUS Overload Mode
ƒ Easy Fuse Tripping due to High Overload Current
(typ. 45A for 15ms)
ƒ Active Power Factor Correction (PFC)
ƒ Minimal Inrush Current Surge
ƒ Full Power Between -25°C and +60°C
ƒ DC-OK Relay Contact
ƒ Current Sharing Feature for Parallel Use
ƒ 3 Year Warranty

GENERAL DESCRIPTION SHORT-FORM DATA

The Dimension C-Series are cost optimized power Output voltage DC 48V
supplies without compromising quality, reliability and Adjustment range 48 - 56V
performance. The C-Series is part of the DIMENSION Output current 10A at 48V, amb <60°C
power supply family. The most outstanding features of 12A at 48V, amb <45°C
CPS20.481 are the high efficiency, electronic inrush 8.6A at 56V, amb <60°C
current limitation, active PFC, wide operational
10.3A at 56V, amb <45°C
temperature range.
Output power 480W ambient <60°C
The C-Series includes all the essential basic functions. 576W ambient <45°C
The devices have a power reserve of 20% included,
Output ripple < 50mVpp 20Hz to 20MHz
which may even be used continuously at temperatures
up to +45°C. Additionally, the CPS20.481 can deliver AC Input voltage AC 100-240V -15%/+10%
about 4 times the nominal output current for 15ms Mains frequency 50-60Hz ±6%
which helps to trip fuses on faulty output branches. AC Input current 4.36 / 2.33A at 120 / 230Vac
High immunity to transients and power surges as well as Power factor 0.99 / 0.95 at 120 / 230Vac
low electromagnetic emission, a DC-OK relay contact AC Inrush current typ. 9 / 7A peak at 120 / 230Vac
and a large international approval package for a variety Efficiency 92.6 / 93.9% at 120 / 230Vac
of applications makes this unit suitable for nearly every Losses 38.4 / 31.2W at 120 / 230Vac
situation. Temperature range -25°C to +70°C operational
Derating *) 12W/°C +60 to +70°C
Hold-up time typ. 26 / 26ms at 120 / 230Vac
Dimensions 65x124x127mm WxHxD
Weight 1000g / 2.2lb
*) between 100-85Vac see chapter 15

ORDER NUMBERS MARKINGS

Power Supply CPS20.481 48-56V Standard unit

IND. CONT. EQ.

UL 60950-1 Marine
Accessory ZM2.WALL Wall mount bracket UL 508
ZM13.SIDE Side mount bracket
YR40.482 Redundancy module
IECEx ATEX
Class I Div 2 II 3G Ex nA nC II T3 Gc EMC, LVD, RoHS

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 1/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

INDEX
Page Page
1. Intended Use .......................................................3 20. Physical Dimensions and Weight ..................... 18
2. Installation Requirements...................................3 21. Accessories ........................................................ 19
3. AC-Input...............................................................4 21.1. ZM2.WALL - Wall Mounting Bracket.......19
4. DC-Input...............................................................5 21.2. ZM13.SIDE - Side Mounting Bracket........19
5. Input Inrush Current ...........................................5 21.3. Redundancy Modules ...............................20
6. Output .................................................................6 22. Application Notes............................................. 21
7. Hold-up Time.......................................................8 22.1. Peak Current Capability ...........................21
8. DC-OK Relay Contact ..........................................8 22.2. Back-feeding Loads ..................................21
9. Efficiency and Power Losses................................9 22.3. External Input Protection.........................22
10. Lifetime Expectancy and MTBF.........................10 22.4. Output Circuit Breakers............................22
11. Functional Diagram...........................................10 22.5. Parallel Use to Increase Output Power....23
12. Terminals and Wiring........................................11 22.6. Parallel Use for Redundancy ....................23
13. Front Side and User Elements...........................12 22.7. Series Operation .......................................24
14. EMC....................................................................13 22.8. Inductive and Capacitive Loads................24
15. Environment ......................................................14 22.9. Charging of Batteries ...............................25
16. Protection Features ...........................................15 22.10. Operation on Two Phases ........................25
17. Safety Features ..................................................15 22.11. Use in a Tightly Sealed Enclosure ............25
18. Dielectric Strength ............................................16 22.12. Mounting Orientations ............................26
19. Approvals...........................................................17

The information presented in this document is believed to be accurate and reliable and may change without notice.
No part of this document may be reproduced or utilized in any form without permission in writing from the publisher.

TERMINOLOGY AND ABREVIATIONS

PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol .
Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.
T.b.d. To be defined, value or description will follow later.
AC 230V A figure displayed with the AC or DC before the value represents a nominal voltage with
standard tolerances (usually ±15%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
230Vac A figure with the unit (Vac) at the end is a momentary figure without any additional
tolerances included.
50Hz vs. 60Hz As long as not otherwise stated, AC 230V parameters are valid at 50Hz mains frequency.
may A key word indicating flexibility of choice with no implied preference.
shall A key word indicating a mandatory requirement.
should A key word indicating flexibility of choice with a strongly preferred implementation.

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 2/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

1. INTENDED USE
This device is designed for installation in an enclosure and is intended for the general professional use such as in
industrial control, office, communication, and instrumentation equipment.
Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human
life.
This device is designed for use in hazardous, non-hazardous, ordinary or unclassified locations.

2. INSTALLATION REQUIREMENTS
This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to
the factory for inspection.
Mount the unit on a DIN-rail so that the terminals are located on the bottom of the unit. For other mounting
orientations see de-rating requirements in this document. See chapter 24.13.
This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do
not cover ventilation grid (e.g. cable conduits) by more than 15%!
Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are
recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance
to 15mm in case the adjacent device is a heat source (e.g. another power supply).
A disconnecting means shall be provided for the output of the power supplies when used in applications according to
CSA C22.2 No 107.1-01.

WARNING Risk of electrical shock, fire, personal injury or death.

- Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input block for
earth connection and not one of the screws on the housing.
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Make sure that the wiring is correct by following all local and national codes.
- Do not modify or repair the unit.
- Do not open the unit as high voltages are present inside.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.

Notes for use in hazardous location areas:

The power supply is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II Category 3
(Zone 2) environments and are evaluated according to EN 60079-0:2012 and EN 60079-15:2010.
WARNING EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment. Do not disconnect the unit or operate the
voltage adjustment or S/P jumper unless power has been switched off or the area is known to be non-hazardous.

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

3. AC-INPUT
AC input nom. AC 100-240V suitable for TN-, TT- and IT mains networks
AC input range min. 100-264Vac continuous operation
min. 85-100Vac short term or with output derating (1%/V) or with
reduced ambient temperature, see Fig. 15-1,
no damage between 0 and 100Vac
min. 264-300Vac < 500ms
Allowed voltage L or N to earth max. 300Vac continuous, IEC 62103
Input frequency nom. 50–60Hz ±6%
Turn-on voltage typ. 84Vac steady-state value, see Fig. 3-1
Shut-down voltage typ. 39Vac steady-state value at 2.5A load, see Fig. 3-1
typ. 53Vac steady-state value at 5A load, see Fig. 3-1
typ. 74Vac steady-state value at 10A load, see Fig. 3-1

AC 100V AC 120V AC 230V

Input current typ. 5.25A 4.36A 2.33A at 48V, 10A, see Fig. 3-3
Power factor*) typ. 0.99 0.99 0.95 at 48V, 10A, see Fig. 3-4
Crest factor**) typ. 1.5 1.5 1.65 at 48V, 10A
Start-up delay typ. 850ms 850ms 650ms see Fig. 3-2
Rise time typ. 90ms 90ms 90ms at 48V, 10A const. current load,
0mF load capacitance, see Fig. 3-2
typ. 230ms 230ms 230ms at 48V, 10A const. current load,
10mF load capacitance, see Fig. 3-2
Turn-on overshoot max. 200mV 200mV 200mV see Fig. 3-2
*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
**) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.

Fig. 3-1 Input voltage range Fig. 3-2 Turn-on behavior, definitions

Rated
POUT input range max.
Input
500ms Voltage
Shut-down

Turn-on

Output - 5%
Overshoot

Voltage
VIN Start-up Rise
delay Time
85V 264V 300Vac

Fig. 3-3 Input current vs. output load at 48V Fig. 3-4 Power factor vs. output load

Input Current, typ. Power Factor, typ. 100Vac, 120Vac

6A 1.0
ac
0V 230Vac
5 10 ac 0.95
V
4 120
0.9
3 ac
230V 0.85
2
1 0.8
Output Current Output Current
0 0.75
1 2 3 4 5 6 7 8 9 10 11 12A 1 2 3 4 5 6 7 8 9 10 11 12A

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

4. DC-INPUT
Do not operate this power supply with DC-input voltage. Use the CPS20.481-D1 unit instead.

5. INPUT INRUSH CURRENT

An active inrush limitation circuit limits the input inrush current after turn-on of the input voltage and after short
input voltage interruptions.
The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.

AC 100V AC 120V AC 230V

*)
Inrush current max. 13Apeak 13Apeak 13Apeak temperature independent
typ. 11Apeak 9Apeak 7Apeak temperature independent
Inrush energy*) max. 2A2s 2.5A2s 0.5A2s temperature independent
Inrush delay typ. 940ms 940ms 740ms start-up delay plus rise time
*) Mains interruptions > 500ms

Fig. 5-1 Typical input inrush current

behaviour at nominal load and 25°C ambient

Input Current 5A / DIV

Input
230Vac

48Vdc

Output 100mS/DIV

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

6. OUTPUT
Output voltage nom. 48V
Adjustment range min. 48-56V guaranteed
max. 60V****) at clockwise end position of potentiometer
Factory settings typ. 48.0V ±0.2%, at full load, cold unit, in “single use” mode
typ. 46.0V ±0.2%, at full load, cold unit, in “parallel use” mode
typ. 48.0V at no load, cold unit, in “parallel use” mode
Line regulation max. 10mV 85-300Vac
Load regulation max. 150mV in “single use” mode: static value, 0A Æ 10A;
see Fig. 6-1
typ. 2000mV in “parallel use” mode: static value, 0A Æ 10A,
see Fig. 6-2
Ripple and noise voltage max. 50mVpp 20Hz to 20MHz, 50Ohm
Output current nom. 10A at 48V, ambient temperature <60°C, see Fig. 6-1
nom. 12A*) at 48V, ambient temperature <45°C, see Fig. 6-1
nom. 8.6A at 56V, ambient temperature <60°C, see Fig. 6-1
nom. 10.3A*) at 56V, ambient temperature <45°C, see Fig. 6-1
typ. 40A up to 15ms,output voltage stays above 40V, see Fig.
6-4. This peak current is available once every five
seconds. See chapter 22.1 for more peak current
measurements.
Output power nom. 480W continuously available
nom. 576W*) Power Boost®*)
Overload behaviour cont. current output voltage >25Vdc, see Fig. 6-1
HiccupPLUS mode**) output voltage <25Vdc, see Fig. 6-1
Short-circuit current min. 18A***) load impedance <10mOhm, see Fig. 6-3
max. 22A***) load impedance <10mOhm, see Fig. 6-3
max. 7A***) average (R.M.S.) current, load impedance 100mOhm,
see Fig. 6-3
min. 40A up to15ms, load impedance <10mOhm, see Fig. 6-4
typ. 50A up to15ms, load impedance <10mOhm, see Fig. 6-4
Output capacitance typ. 2 450μF included inside the power supply
*) Power Boost
This power/ current is continuously allowed up to an ambient temperature of 45°C. Above 45°C, do not use this power/ current longer
than a duty cycle of 10% and/ or not longer than 1 minute every 10 minutes.
**) HiccupPLUS Mode
At heavy overloads (when output voltage falls below 25V), the power supply delivers continuous output current for 2s. After this, the
output is switched off for approx. 18s before a new start attempt is automatically performed. This cycle is repeated as long as the
overload exists. If the overload has been cleared, the device will operate normally. See Fig. 6-3.
***) Discharge current of output capacitors is not included.
****) This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. It is not
guaranteed value which can be achieved. The typical value is about 57.0V (in “single use” mode).

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 6/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

Fig. 6-1 Output voltage vs. output current, Fig. 6-2 Output voltage in “parallel use”
typ. mode, typ.

Output Voltage (Single Use, typ.) Adjustment Output Voltage (Parallel Use, typ.)
Range Adjustment
56V 56V Range
48 Continuous 54V
current
40 Factory 52V
setting
32 50V
24 48V
16 Hiccup 46V Factory
mode setting
8 44V
Output Current Output Current
0 42V
0 2.5 5 7.5 10 12.5 15 17.5 20A 0 2 4 6 8 10 12A

Fig. 6-3 Short-circuit on output, HiccupPLUS mode, typ. Fig. 6-4 Dynamic overcurrent capability, typ.

Output Voltage (dynamic behavior, < 15ms)

Output 56V
Current
Normal Short -circuit Normal 48
operation operation
40 Adjustment
Range
20A
32
24
t 16
0
2s 18s 2s 18s 2s 18s
8
Output Current
0
0 5 10 15 20 25 30 35 40 45 50A

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 7/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

7. HOLD-UP TIME
AC 100V AC 120V AC 230V
Hold-up Time typ. 65ms 65ms 65ms at 48V, 5A, see Fig. 7-1
min. 54ms 54ms 54ms at 48V, 5A, see Fig. 7-1
typ. 26ms 26ms 26ms at 48V, 10A, see Fig. 7-1
min. 21ms 21ms 21ms at 48V, 10A, see Fig. 7-1

Fig. 7-1 Hold-up time vs. input voltage Fig. 7-2 Shut-down behavior, definitions

Hold-up Time
80ms Zero Transition
70 48V, 5A, typ. Input
60 Voltage
48V, 5A, min.
50
40
30 48V, 10A, typ. - 5%
Output
20 48V, 10A, min. Voltage
10 Hold-up Time
Input Voltage
0
90 120 155 190 230Vac

8. DC-OK RELAY CONTACT

This feature monitors the output voltage, which is produced by the power supply itself. It is independent of a back-fed
voltage from a unit connected in parallel to the power supply output.

Contact closes As soon as the output voltage reaches 90% of the adjusted output voltage level.
Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.
Short dips will be extended to a signal length of 100ms. Dips shorter than 1ms will be ignored.
Contact ratings max. 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A resistive load
min. 1mA at 5Vdc min. permissible load
Isolation voltage See dielectric strength table in section 18.

Fig. 8-1 DC-ok relay contact behavior

VOUT = VADJ

10% 0.9* VADJ

< >
1ms 1ms 100ms

open closed open closed

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 8/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

9. EFFICIENCY AND POWER LOSSES

AC 100V AC 120V AC 230V
Efficiency typ. 92.0% 92.6% 93.9% at 48V, 10A
typ. 91.8% 92.3% 93.9% at 48V, 12A (Power Boost)
Average efficiency*) typ. 91.1% 91.7% 92.8% 25% at 2.5A, 25% at 5A,
25% at 7.5A. 25% at 10A
Power losses typ. 6.1W 3.6W 2.4W at 48V, 0A
typ. 22.5W 21.6W 18.3W at 48V, 5A
typ. 41.7W 38.4W 31.2W at 48V, 10A
typ. 51.5W 48.0W 37.4W at 48V, 12A (Power Boost)
*) The average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the nominal load for 25%
of the time, 50% of the nominal load for another 25% of the time, 75% of the nominal load for another 25% of the time and with 100%
of the nominal load for the rest of the time.

Fig. 9-1 Efficiency vs. output current at 48V, Fig. 9-2 Losses vs. output current at 48V, typ.
typ
Efficiency Power Losses
96% 60W
a) 100Vac a
94 c 50 b
b b) 120Vac
92 a 40 c) 230Vac
c
90 30
a) 100Vac
88 b) 120Vac 20
c) 230Vac
86 10
Output Current Output Current
84 0
0 1 2 3 4 5 6 7 8 9 10 11 12A 0 1 2 3 4 5 6 7 8 9 10 11 12A

Fig. 9-3 Efficiency vs. input voltage at 48V, Fig. 9-4 Losses vs. input voltage at 48V, 10A,
10A, typ. typ.
Efficiency Power Losses
95% 50W
94 45
93 40
92 35
91 30
90 25
Input Voltage Input Voltage
89 20
100 120 180 230 264Vac 100 120 180 230 264Vac

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 9/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

10. LIFETIME EXPECTANCY AND MTBF

AC 100V AC 120V AC 230V
Lifetime expectancy*) 146 000h*) 152 000h*) 168 000h*) at 48V, 5A and 40°C
413 000h*) 430 000h*) 475 000h*) at 48V, 5A and 25°C
65 000h 70 000h 87 000h at 48V, 10A and 40°C
184 000h*) 198 000h*) 246 000h*) at 48V, 10A and 25°C
38 000h 43 000h 60 000h at 48V, 12A and 40°C
107 000h*) 122 000h*) 170 000h*) at 48V, 12A and 25°C
MTBF**) SN 29500, IEC 61709 468 000h 484 000h 537 000h at 48V, 10A and 40°C
770 000h 796 000h 882 000h at 48V, 10A and 25°C
MTBF**) MIL HDBK 217F 254 000h 261 000h 290 000h at 48V, 10A and 40°C;
Ground Benign GB40
355 000h 361 000h 395 000h at 48V, 10A and 25°C;
Ground Benign GB25
56 000h 57 000h 64 000h at 48V, 10A and 40°C;
Ground Fixed GF40
75 000h 77 000h 86 000h at 48V, 10A and 25°C;
Ground Fixed GF25
*) The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime
expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the
capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years
(131 400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.
**) MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a
device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that
statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it can not be determined if the failed unit
has been running for 50 000h or only for 100h.

11. FUNCTIONAL DIAGRAM

Fig. 11-1 Functional diagram

L +
Input Fuse
Input Filter PFC Power Output +
N Input Rectifier Converter Converter Filter
Active Inrush Limiter -
-
Output Single /
Voltage Parallel
Regulator VOUT
Temper- Output Output
ature Power Over-
Shut- Manager Voltage DC-ok
down Protection Output LED
Voltage DC-ok
Monitor DC-ok
Relay Contact

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 10/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

12. TERMINALS AND WIRING

The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring.
Input and output DC-OK-Signal
Type screw terminals spring-clamp terminals
Solid wire 0.5-6mm2 0.15-1.5mm2
Stranded wire 0.5-4mm2 0.15-1.5mm2
American Wire Gauge AWG20-10 AWG26-14
Max. wire diameter 2.8mm (including ferrules) 1.5mm (including ferrules)
Wire stripping length 7mm / 0.28inch 7mm / 0.28inch
Screwdriver 3.5mm slotted or cross-head No 2 3.5mm slotted (to open the spring)
Recommended tightening torque 1Nm, 9lb.in not applicable
Instructions:
a) Use appropriate copper cables that are designed for minimum operating temperatures of:
60°C for ambient up to 45°C and
75°C for ambient up to 60°C minimum
90°C for ambient up to 70°C minimum.
b Follow national installation codes and installation regulations!
c) Ensure that all strands of a stranded wire enter the terminal connection!
d) Do not use the unit without PE connection.
e) Unused terminal compartments should be securely tightened.
f) Ferrules are allowed.

Daisy chaining:
Daisy chaining (jumping from one power supply output to the next) is allowed as long as the average output current
through one terminal pin does not exceed 25A. If the current is higher, use a separate distribution terminal block as
shown in Fig. 12-2.

Fig. 12-1 Daisy chaining of outputs Fig. 12-2 Using distribution terminals

Distribution
Power Power Terminals
Supply Supply Power Power
Supply Supply
+ + - - + + - - Load
+ + - - + + - - Load
Output Output + -
Output Output + -

max 25A!
continuous

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 11/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

13. FRONT SIDE AND USER ELEMENTS

Fig. 13-1 Front side

A Input Terminals (screw terminals)

N, L Line input
PE (Protective Earth) input

B Output Terminals (screw terminals, two pins per pole)

+ Positive output
– Negative (return) output

C Output voltage potentiometer

Open the flap to adjust the output voltage. Factory set: 48.0V

D DC-OK LED (green)

On, when the output voltage is >90% of the adjusted output voltage

E DC-OK Relay Contact (quick-connect spring-clamp terminals)

The DC-OK relay contact is synchronized with the DC-OK LED.
See chapter 8 for details.

F “Parallel Use” “Single Use” selector

Set jumper to “Parallel Use” when power supplies are connected in parallel
to increase the output power. In order to achieve a sharing of the load
current between the individual power supplies, the “parallel use” regulates
the output voltage in such a manner that the voltage at no load is approx.
4% higher than at nominal load. See also chapter 24.5. A missing jumper is
equal to a “Single Use” mode.

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 12/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

14. EMC
The power supply is suitable for applications in industrial environment as well as in residential, commercial and light
industry environment without any restrictions. A detailed EMC report is available on request.

EMC Immunity According generic standards: EN 61000-6-1 and EN 61000-6-2

Electrostatic discharge EN 61000-4-2 contact discharge 8kV Criterion A
air discharge 15kV Criterion A
Electromagnetic RF field EN 61000-4-3 80MHz-2.7GHz 20V/m Criterion A
Fast transients (Burst) EN 61000-4-4 input lines 4kV Criterion A
output lines 2kV Criterion A
DC-OK signal (coupling clamp) 2kV Criterion A
Surge voltage on input EN 61000-4-5 LÆN 2kV Criterion A
L Æ PE, N Æ PE 4kV Criterion A
Surge voltage on output EN 61000-4-5 +Æ- 1kV Criterion A
+ / - Æ PE 2kV Criterion A
Surge voltage on DC-OK EN 61000-4-5 DC-OK signal Æ PE 1kV Criterion A
Conducted disturbance EN 61000-4-6 0.15-80MHz 20V Criterion A
Mains voltage dips EN 61000-4-11 0% of 100Vac 0Vac, 20ms Criterion A
40% of 100Vac 40Vac, 200ms Criterion C
70% of 100Vac 70Vac, 500ms Criterion A
0% of 200Vac 0Vac, 20ms Criterion A
40% of 200Vac 80Vac, 200ms Criterion A
70% of 200Vac 140Vac, 500ms Criterion A
Voltage interruptions EN 61000-4-11 0% of 200Vac (=0V) 5000ms Criterion C
Voltage sags SEMI F47 0706 dips on the input voltage according to SEMI F47 standard
80% of 120Vac (96Vac) 1000ms Criterion A
70% of 120Vac (84Vac) 500ms Criterion A
50% of 120Vac (60Vac) 200ms Criterion A
Powerful transients VDE 0160 over entire load range 750V, 1.3ms Criterion A
Criterions:
A: Power supply shows normal operation behavior within the defined limits.
C: Temporary loss of function is possible. Power supply may shut-down and restarts by itself. No damage or hazards for the power supply
will occur.

EMC Emission According generic standards: EN 61000-6-3 and EN 61000-6-4

Conducted emission EN 55011, EN 55022, FCC Part 15, CISPR 11, CISPR 22 Class B
input lines
Conducted emission IEC/CISPR 16-1-2, IEC/CISPR 16-2-1 limits for DC power port
output lines**) according EN 61000-6-3 fulfilled
Radiated emission EN 55011, EN 55022 Class B
Harmonic input current EN 61000-3-2 fulfilled for class A equipment
Voltage fluctuations, flicker EN 61000-3-3 fulfilled*)
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
*) tested with constant current loads, non pulsing
**) for information only, not mandatory for EN 61000-6-3

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 13/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

Switching Frequencies The power supply has two converters with two different switching frequencies included.
Switching frequency 1 70kHz to 130kHz PFC converter, input voltage and output power dependent
Switching frequency 2 80kHz to 140kHz Main converter, output power dependent

15. ENVIRONMENT
Operational temperature*) -25°C to +70°C (-13°F to 158°F) reduce output power according Fig. 15-1
Storage temperature -40 to +85°C (-40°F to 185°F) for storage and transportation
Output de-rating 6.4W/°C 45°C to 60°C (113°F to 140°F)
12W/°C 60°C to 70°C (140°F to 158°F)
Humidity **) 5 to 95% r.h. IEC 60068-2-30
Vibration sinusoidal 2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g***) IEC 60068-2-6
2 hours / axis
Shock 30g 6ms, 20g 11ms***) IEC 60068-2-27
3 bumps / direction, 18 bumps in total
Altitude 0 to 2000m (0 to 6 560ft) without any restrictions
2000 to 6000m (6 560 to 20 000ft) reduce output power or ambient temperature,
see Fig. 15-2
IEC 62103, EN 50178, overvoltage category II
Altitude de-rating 30W/1000m or 5°C/1000m > 2000m (6500ft), see Fig. 15-2
Over-voltage category III IEC 62103, EN 50178, altitudes up to 2000m
II altitudes from 2000m to 6000m
Degree of pollution 2 IEC 62103, EN 50178, not conductive
LABS compatibility The unit does not release any silicone or other LABS-critical substances and is suitable for
use in paint shops.
Audible noise At load currents below 1A some audible noise will be emitted from the power supply
*) Operational temperature is the same as the ambient temperature and is defined as the air temperature 2cm below the unit.
**) Do not energize while condensation is present
***) Tested in combination with DIN-Rails according to EN 60715 with a height of 15mm and a thickness of 1.3mm and standard
orientation. Higher levels allowed when using the wall mounting bracket ZM2.WALL

Fig. 15-1 Output current vs. ambient temp. Fig. 15-2 Output current vs. altitude

Allowed Output Current at 48V Allowable Output Current at 48V

12A C 12A D
A C
10A 10A
B B
8A 8A A

6A 6A
4A A...100 to 264Vac, continuous A... Tamb < 60°C
4A B... Tamb < 50°C
B... 85Vac, continuous
2A C... Tamb < 40°C
C... Short term 2A D... Short term
0 0
-25 0 20 40 60 70°C 0 2000m 4000m 6000m
Ambient Temperature Altitude

See chapter 3 for de-rating requirements for input voltages between 85Vac and 100Vac.

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

16. PROTECTION FEATURES

Output protection Electronically protected against overload, no-load and short-circuits*)
Output over-voltage protection typ. 58.5Vdc In case of an internal power supply defect, a redundant
max. 60Vdc circuit limits the maximum output voltage. The output
shuts down and automatically attempts to restart.
Degree of protection IP 20 EN/IEC 60529
Caution: For use in a controlled environment according
to CSA 22.2 No 107.1-01.
Penetration protection > 5mm e.g. screws, small parts
Over-temperature protection yes Output shut-down with automatic restart
Input transient protection MOV (Metal Oxide Varistor)
Internal input fuse included not user replaceable
*) In case of a protection event, audible noise may occur.

17. SAFETY FEATURES

Input / output separation*) SELV IEC/EN 60950-1
PELV IEC/EN 60204-1, EN 50178, IEC 62103, IEC 60364-4-41
double or reinforced insulation
Class of protection I PE (Protective Earth) connection required
Isolation resistance > 5MOhm input to output, 500Vdc
PE resistance < 0.1Ohm
Touch current (leakage current) typ. 0.14mA / 0.37mA 100Vac, 50Hz, TN-,TT-mains / IT-mains
typ. 0.20mA / 0.55mA 120Vac, 60Hz, TN-,TT-mains / IT-mains
typ. 0.35mA / 0.87mA 230Vac, 50Hz, TN-,TT-mains / IT-mains
max. 0.17mA / 0.46mA 110Vac, 50Hz, TN-,TT-mains / IT-mains
max. 0.26mA / 0.67mA 132Vac, 60Hz, TN-,TT-mains / IT-mains
max. 0.46mA / 1.08mA 264Vac, 50Hz, TN-,TT-mains / IT-mains
*) double or reinforced insulation

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

18. DIELECTRIC STRENGTH

The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by
the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the
voltage with a slow ramp (2s up and 2s down). Connect all input-terminals together as well as all output poles before
conducting the test. When testing, set the cut-off current settings to the value in the table below.
Fig. 18-1 Dielectric strength A B C D
Type test 60s 2500Vac 3000Vac 1000Vac 500Vac
Input DC-ok Factory test 5s 2500Vac 2500Vac 500Vac 500Vac
B *)
L Field test 5s 2000Vac 2000Vac 500Vac 500Vac
N Cut-off current setting > 15mA > 15mA > 20mA > 1mA

A D
B

To fulfil the PELV requirements according to EN60204-1 § 6.4.1, we

Earth, PE Output recommend that either the + pole, the – pole or any other part of
C + the output circuit shall be connected to the protective earth
- system. This helps to avoid situations in which a load starts
unexpectedly or can not be switched off when unnoticed earth
faults occur.
B*) When testing input to DC-OK ensure that the max. voltage between DC-OK and the output is not exceeded (column D). We recommend
connecting DC-OK pins and the output pins together when performing the test.

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

19. APPROVALS
EC Declaration of Conformity The CE mark indicates conformance with the
- EMC directive 2004/108/EC,
- Low-voltage directive (LVD) 2006/95/EC,
- RoHS directive 2011/65/EU and the
- ATEX directive 94/9/EC (for use in explosive atmospheres)
IEC 60950-1 CB Scheme,
2nd Edition Information Technology Equipment

UL 508 Listed for use as Industrial Control Equipment;

U.S.A. (UL 508) and Canada (C22.2 No. 107-1-01);
IND. CONT. EQ. E-File: E198865
UL 60950-1 Recognized for use as Information Technology Equipment,
2nd Edition Level 5; U.S.A. (UL 60950-1) and Canada (C22.2 No. 60950-1);
E-File: E137006
Applicable for altitudes up to 2000m.
ANSI / ISA 12.12.01-2007 Recognized for use in Hazardous Location Class I Div 2 T3
Class I Div 2 Groups A,B,C,D systems; U.S.A. (ANSI / ISA 12.12.01-2007) and
Canada (C22.2 No. 213-M1987)
EN 60079-0, EN 60079-15 Approval for use in hazardous locations Zone 2 Category 3G.
ATEX Number of ATEX certificate: EPS 13 ATEX 1 555 X
II 3G Ex nA nC II T3 Gc
The power supply must be built-in in an IP54 enclosure.
IEC 60079-0, IEC 60079-15 Suitable for use in Class 1 Zone 2 Groups IIa, IIb and IIc
IECEx locations. Number of IECEx certificate: IECEx EPS 13.0016X
Marine GL (Germanischer Lloyd) classified
Environmental category: C, EMC2
Marine and offshore applications
GOST R Certificate of Conformity for Russia and other GUS countries

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 17/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

20. PHYSICAL DIMENSIONS AND WEIGHT

Weight 1000g / 2.2lb
DIN-Rail Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
The DIN-rail height must be added to the unit depth (127mm) to calculate the total required
installation depth.
Installation Clearances See chapter 2

Fig. 20-1 Front view Fig. 20-2 Side view

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 18/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

21. ACCESSORIES

21.1. ZM2.WALL - WALL MOUNTING BRACKET

This bracket is used to mount the power
supply onto a flat surface without utilizing a DIN-Rail.

21.2. ZM13.SIDE - SIDE MOUNTING BRACKET

This bracket is used to mount DIMENSION units sideways with or without utilizing a DIN-Rail. The two aluminum
brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted.
For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on
the steel bracket.

Side mounting with DIN-rail brackets Side mounting without DIN-rail brackets

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

21.3. REDUNDANCY MODULES

YR40.482 – (2x 20A Inputs, 1x 40A output)
The YR40.482 is equipped with two input channels, which are individually decoupled by
utilizing mosfet technology. Using mosfets instead of diodes reduces the heat generation and
the voltage drop between input and output. The YR40.482 does not require an additional
auxiliary voltage and is self-powered even in case of a short circuit across the output.
Due to the low power losses, the unit is very slender and only requires 46mm width on the
DIN-rail.

Fig. 21-1 Typical 1+1 Redundant configuration for 48V, 10A with a dual redundancy module

48V Failure
10A
Load Monitor

CPS20.481 CPS20.481
48-56V 480W 48-56V 480W
Power + - Power
Output
Supply Supply
DC- YR40.482*) DC-
OK Redundancy OK
Module

Output Input Input Output

AC Input 1 2 AC Input
48V 10A 48V 10A
L N PE + + - - + - + - L N PE + + - -

*)

I I YRM2.DIODE
or
L YR2.DIODE
also possible
N (2 x required)
PE

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 20/26
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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

22. APPLICATION NOTES

22.1. PEAK CURRENT CAPABILITY

The power supply can deliver peak currents (up to several milliseconds) which are higher than the specified short term
currents.
This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state
coil and a pick-up coil. The inrush current demand of the pick-up coil is several times higher than the steady-state
current and usually exceeds the nominal output current (including the PowerBoost). The same situation applies when
starting a capacitive load.
The peak current capability also ensures the safe operation of subsequent circuit breakers of load circuits. The load
branches are often individually protected with circuit breakers or fuses. In case of a short or an overload in one branch
circuit, the fuse or circuit breaker need a certain amount of over-current to open in a timely manner. This avoids
voltage loss in adjacent circuits.
The extra current (peak current) is supplied by the power converter and the built-in large sized output capacitors of
the power supply. The capacitors get discharged during such an event, which causes a voltage dip on the output. The
following two examples show typical voltage dips:

Fig. 22-1 Peak load with 2x the nominal Fig. 22-2 Peak load with 5x the nominal
current for 50ms, typ. current for 5ms, typ.

Output Output
48V Voltage 48V Voltage

20A
32V 37V

50A

Output Output
0A Current 0A Current
10ms/DIV 1ms/DIV

Peak load 20A (resistive) for 50ms Peak load 50A (resistive) for 5ms
Output voltage dips from 48V to 32V. Output voltage dips from 48V to 37V.
Please note: The DC-OK relay triggers when the voltage dips more than 10% for longer than 1ms.

Peak current voltage dips typ. from 48V to 32V at 20A for 50ms, resistive load
typ. from 48V to 39V at 50A for 2ms, resistive load
typ. from 48V to 37V at 50A for 5ms, resistive load

22.2. BACK-FEEDING LOADS

Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called
return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force).
This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
It does not matter whether the power supply is on or off.
The maximum allowed feed-back-voltage is 63Vdc. The absorbing energy can be calculated according to the built-in
large sized output capacitor which is specified in chapter 6.

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

22.3. EXTERNAL INPUT PROTECTION

The unit is tested and approved for branch circuits up to 30A (UL) and 32A (IEC). An external protection is only
required if the supplying branch has an ampacity greater than this. Check also local codes and local requirements. In
some countries local regulations might apply.
If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of
the circuit breaker. A minimum value of 10A B- or C-Characteristic breaker should be used.

22.4. OUTPUT CIRCUIT BREAKERS

Standard miniature circuit breakers (MCB’s or UL1077 circuit breakers) are commonly used for AC-supply systems and
may also be used on 48V branches.
MCB’s are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to
the wire size that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not.
To avoid voltage dips and under-voltage situations in adjacent 48V branches which are supplied by the same source, a
fast (magnetic) tripping of the MCB is desired. A quick shutdown within 10ms is necessary corresponding roughly to
the ride-through time of PLC's. This requires power supplies with high current reserves and large output capacitors.
Furthermore, the impedance of the faulty branch must be sufficiently small in order for the current to actually flow.
The best current reserve in the power supply does not help if Ohm’s law does not permit current flow. The following
table has typical test results showing which B- and C-Characteristic MCBs magnetically trip depending on the wire cross
section and wire length.

Fig. 22-3 Test circuit Maximal wire length*) for a fast (magnetic) tripping:
0.75mm² 1.0mm² 1.5mm² 2.5mm²
C-2A 74m 98m 134m 198m
Power Supply MCB Load
C-3A 57m 74m 106m 168m
AC + +
C-4A 43m 56m 73m 114m
Wire length
S1
C-6A 11m 16m 23m 33m
- C-8A 1m 1m 2m 3m
DC -
B-6A 19m 36m 51m 82m
S1... Fault simulation switch
B-10A 9m 12m 18m 27m
B-13A 7m 10m 16m 24m
*) Don’t forget to consider twice the distance to the load (or cable length) when calculating the total wire length (+ and – wire).

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

22.5. PARALLEL USE TO INCREASE OUTPUT POWER

Unit A
CPS20.481 power supplies can be paralleled to increase the output power. The
AC
output voltage of all power supplies shall be adjusted to the same value +
(±100mV) in “Single use” mode with the same load conditions on all units, or
the units can be left with the factory settings. After the adjustments, the -
DC
jumper on the front of the unit shall be moved from “Single use” to “Parallel +
use”, in order to achieve load sharing. The “Parallel use” mode regulates the Unit B
Load
output voltage in such a manner that the voltage at no load is approx. 4% AC
higher than at nominal load. See also chapter 6. If no jumper is plugged in, the + -
unit is in “Single use” mode. Factory setting is “Single use” mode. -
DC
If more than three units are connected in parallel, a fuse or circuit breaker
with a rating of 15A or 16A is required on each output. Alternatively, a diode or redundancy module can also be
utilized.
Energize all units at the same time to avoid the overload HiccupPLUS mode. It also might be necessary to cycle the input
power (turn-off for at least five seconds), if the output was in HiccupPLUS mode due to overload or short circuits and the
required output current is higher than the current of one unit.
Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power
supplies on top of each other. Do not use power supplies in parallel in mounting orientations other than the standard
mounting orientation (terminals on bottom of the unit) or in any other condition where a derating of the output
current is required (e.g. altitude, above 60°C, …).
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.

22.6. PARALLEL USE FOR REDUNDANCY

Power supplies can be paralleled for redundancy to gain higher system availability. Redundant systems require a
certain amount of extra power to support the load in case one power supply unit fails. The simplest way is to put two
power supplies in parallel. This is called a 1+1 redundancy. In case one power supply unit fails, the other one is
automatically able to support the load current without any interruption. Redundant systems for a higher power
demand are usually built in a N+1 method. E.g. five power supplies, each rated for 10A are paralleled to build a 40A
redundant system. For N+1 redundancy the same restrictions apply as for increasing the output power, see also section
22.5.
Please note: This simple way to build a redundant system does not cover failures such as an internal short circuit in
the secondary side of the power supply. In such a case, the defective unit becomes a load for the other power supplies
and the output voltage can not be maintained any more. This can be avoided by utilizing redundancy modules, which
have decoupling devices (diodes or mosfets) included. Further information and wiring configurations can be found in
chapter 21.3.
Recommendations for building redundant power systems:
a) Use separate input fuses for each power supply.
b) Set the power supply into “Parallel use” mode.
c) Monitor the individual power supply units. Therefore, use the DC-OK relay contact of the CPS20 power supply.
d) It is desirable to set the output voltages of all units to the same value (± 100mV) or leave it at the factory setting.

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

Unit A
22.7. SERIES OPERATION AC
+
Power supplies of the same type can be connected in series for higher
output voltages. It is possible to connect as many units in series as needed, -
DC
providing the sum of the output voltage does not exceed 150Vdc. Voltages +
with a potential above 60Vdc are not SELV any more and can be dangerous. Unit B
Load
Such voltages must be installed with a protection against touching. AC
+ -
Earthing of the output is required when the sum of the output voltage is
above 60Vdc. -
DC Earth
(see notes)
Avoid return voltage (e.g. from a decelerating motor or battery) which is
applied to the output terminals.
Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power
supplies on top of each other. Do not use power supplies in series in mounting orientations other than the standard
mounting orientation (terminals on bottom of the unit).
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.

22.8. INDUCTIVE AND CAPACITIVE LOADS

The unit is designed to supply any kind of loads, including capacitive and inductive loads. If extreme large capacitors,
such as EDLCs (electric double layer capacitors or “UltraCaps”) with a capacitance > 0.15F are connected to the output,
the unit might charge the capacitor in the HiccupPLUS mode (see chapter 6).

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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 CPS20.481
C-Series 48V, 10A, SINGLE PHASE INPUT

22.9. CHARGING OF BATTERIES

The power supply can be used to charge lead-acid or maintenance free batteries. (Four 12V batteries in series)
Instructions for charging batteries:
a) Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge
voltage.
End-of-charge voltage 55.6V 55.0V 54.3V 53.6V
Battery temperature 10°C 20°C 30°C 40°C
b) Use a 15A or 16A circuit breaker (or blocking diode) between the power supply and the battery.
c) Ensure that the output current of the power supply is below the allowed charging current of the battery.
d) Use only matched batteries when putting 12V types in series.
e) The return current to the power supply (battery discharge current) is typ. 7mA when the power supply is switched
off (except in case a blocking diode is utilized).

22.10. OPERATION ON TWO PHASES

Power Supply
The power supply can also be used on two-phases of a three-phase-system. L1 AC
Such a phase-to-phase connection is allowed as long as the supplying

240V +10% max.

internal
fuse
voltage is below 240V+10%. L
L3 N
PE

L2 DC

22.11. USE IN A TIGHTLY SEALED ENCLOSURE

When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher
than outside. In such situations, the inside temperature defines the ambient temperature for the power supply.
The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure.
The power supply is placed in the middle of the box, no other heat producing items are inside the box
Enclosure: Rittal Typ IP66 Box PK 9522 100, plastic, 254x180x165mm
Load: 48V, 8A; (=80%) load is placed outside the box
Input: 230Vac
Temperature inside enclosure: 53.3°C (in the middle of the right side of the power supply with a distance of 2cm)
Temperature outside enclosure: 25.3°C
Temperature rise: 28.0K

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

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C-Series 48V, 10A, SINGLE PHASE INPUT

22.12. MOUNTING ORIENTATIONS

Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a
limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy
of the power supply. Therefore, two different derating curves for continuous operation can be found below:
Curve A1 Recommended output current.
Curve A2 Max allowed output current (results in approximately half the lifetime expectancy of A1).

Fig. 22-4 Output Current

Mounting 12A
Orientation A A1
(Standard 9
orientation) Power
Supply 6
3
Ambient Temperature
INPUT OUTPUT 0
10 20 30 40 50 60°C

Fig. 22-5 Output Current

Mounting INPUT OUTPUT
12A
Orientation B
(Upside down) 9
Supply
Power 6 A2
A1
3
Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 22-6 Output Current

Mounting 12A
Orientation C
(Table-top 9
mounting)
6 A2
A1
3
Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 22-7 Output Current

Mounting 12A
Orientation D
INPUT OUTPUT

(Horizontal cw) 9
Supply
Power

6 A2
A1
3
Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 22-8 Output Current

Mounting 12A
Orientation E
INPUT OUTPUT

(Horizontal ccw) 9
Supply
Power

6 A2
A1
3
Ambient Temperature
0
10 20 30 40 50 60°C

Apr. 2014 / Rev. 1.5 DS-CPS20.481-EN

All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 26/26
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