Medium Voltage

Solid State Starter

Renewal Parts Supersedes 160.00-RP5 (706) Form 160.00-RP5 (621)

Medium Voltage 4160 V and 2300 V, 60 Hz, and 3300 V, 50 Hz

Solid State Starters for YK and YT Chiller Applications

CURRENT-GUARD ® STARTER

Issue Date:
June 30, 2021
Form 160.00-RP5
Issue date: 6/30/2021

Important!
Read before proceeding!
General safety guidelines
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel.
rotating components, and both high and low voltage. It is expected that these individuals possess indepen-
Each of these items has the potential, if misused or dent training that will enable them to perform their
handled improperly, to cause bodily injury or death. It assigned tasks properly and safely. It is essential that,
is the obligation and responsibility of rigging, instal- prior to performing any task on this equipment, this
lation, and operating/service personnel to identify and individual shall have read and understood the on-prod-
recognize these inherent hazards, protect themselves, uct labels, this document and any referenced materials.
and proceed safely in completing their tasks. Failure to This individual shall also be familiar with and comply
comply with any of these requirements could result in with all applicable industry and governmental stan-
serious damage to the equipment and the property in dards and regulations pertaining to the task in question.

External wiring, unless specified as an optional connection in the manufacturer’s product line, is
not to be connected inside the control cabinet. Devices such as relays, switches, transducers and
controls and any external wiring must not be installed inside the micro panel. All wiring must be
in accordance with Johnson Controls’ published specifications and must be performed only by a
qualified electrician. Johnson Controls will NOT be responsible for damage/problems resulting
from improper connections to the controls or application of improper control signals. Failure to
follow this warning will void the manufacturer’s warranty and cause serious damage to property
or personal injury.

This instruction lists the renewal parts of the YORK Medium Voltage Solid State Starter (MV-SSS). Qualification
in this case requires that the individual hold a certificate, proving satisfactory completion of formal training on prop-
er procedures and safety requirements for working on equipment in the medium voltage (600 VAC to 7500 VAC)
class. The qualified individual furthermore is to be knowledgeable of, and adhere to, all safe work practices as
required by NEC, OSHA, and NFPA 70E. Because available fault current is determined largely due to sizing of the
upstream transformers, wiring, and protective devices - available fault current and arc-flash hazard levels must be
determined by personnel responsible for the electrical systems within the facility where this product is installed.
Proper personal protective equipment (PPE) is to be utilized where and when required. This entire publication is to
be read thoroughly before servicing this product. Proper lock-out and tag-out procedures are mandatory.
Under no circumstances should any live testing be performed with the main cabinet doors open,
exposing medium voltage components. Only the low-voltage access door is permitted to be open
during live testing or operation of the unit. The energized safe approach distance for this product is
to be determined by NFPA70e. Non-qualified personnel are not to be present within this boundary
during energizing, de-energizing, or energized testing (even with cabinet doors closed) on this starter!

2 JOHNSON CONTROLS
 Form 160.00-RP5
Issue date: 6/30/2021

Unit model number nomenclature

0 __
MV-SSS __ 8 __
5 __
3 __
R __
T __
0 __
4 2 8 __
__ - __ 0

{
{
{
Maximum starting current
Voltage code
0853 = 853 A
80 = 2300 V/60 Hz
1708 = 1708 A
92 = 3300 V/50 Hz
R = Retrofit 84 = 4160 V/60 Hz

Maximum job
T = YT oil pump supply
FLA current
K = YK oil pump supply
042 = 42 A
X = No oil pump supply
050 = 50 A
065 = 65 A
095 = 95 A
105 = 105 A
140 = 140 A
190 = 190 A
280 = 280 A
310 = 310 A
360 = 360 A
550 = 550 A

36 in. cabinet
Unit model reference chart
Max. Max. 45% CT FU Power stack assembly P/N
Model number
FLA LRA LRA 1, 2, 3 1, 2, 3 2300 VAC 3300 VAC 4160 VAC
MVSSS0853R_042-V 42 1896 853 864:1 3R 031-02578-000 031-02578-000 031-02580-000
MVSSS0853R_050-V 50 1896 853 864:1 4R 031-02578-000 031-02578-000 031-02580-000
MVSSS0853R_065-V 65 1896 853 864:1 6R 031-02578-000 031-02578-000 031-02580-000
MVSSS0853R_095-V 95 1896 853 864:1 9R 031-02578-000 031-02578-000 031-02580-000
MVSSS0853R_105-V 105 1896 853 864:1 9R 031-02578-000 031-02578-000 031-02580-000
MVSSS0853R_140-V 140 1896 853 864:1 12R 031-02578-000 031-02578-000 031-02580-000
MVSSS0853R_190-V 190 1896 853 864:1 12R 031-02578-000 031-02578-000 031-02580-000
MVSSS0853R_280-V 280 1896 853 2640:1 18R 031-02581-000 031-02581-000 031-02583-000
MVSSS0853R_310-V 310 1896 853 2640:1 24R 031-02581-000 031-02581-000 031-02583-000
MVSSS0853R_360-V 360 1896 853 2640:1 24R 031-02581-000 031-02581-000 031-02583-000
MVSSS1708R_360-V 360 3796 1708 2640:1 24R 031-02581-000 031-02581-000 031-02583-000

72 in. cabinet
Unit model reference chart
Max. Max. 45% CT FU Power stack assembly P/N
Model number
FLA LRA LRA 1, 2, 3 1, 2, 3 2300 VAC 3300 VAC 4160 VAC
MVSSS1708R_550-V 550 3796 1708 2640:1 38R 031-02581-000 031-02581-000 031-02583-000

JOHNSON CONTROLS 3
Form 160.00-RP5
Issue date: 6/30/2021

List of tables
TABLE 1 - Exterior components�������������������������������������������������������������������������������������������������������������������������������5
TABLE 2 - Incoming power compartment�����������������������������������������������������������������������������������������������������������������6
TABLE 3 - Low voltage compartment�����������������������������������������������������������������������������������������������������������������������7
TABLE 4 - Medium voltage compartment�����������������������������������������������������������������������������������������������������������������8
TABLE 5 - Fuses����������������������������������������������������������������������������������������������������������������������������������������������������10
TABLE 6 - Accessories�������������������������������������������������������������������������������������������������������������������������������������������10

Incoming power
compartment

Low voltage
compartment

Medium voltage
compartment

LD11477

36 in. cabinet shown

4 JOHNSON CONTROLS
 Form 160.00-RP5
Issue date: 6/30/2021

Table 1 - Exterior components

Item Description YORK P/N
1 400 A disconnect handle assy 031-02595-000
2 600 A disconnect handle assy 031-02597-000
3 Lexan disconnect viewing window 031-02594-000

1
3

LD11906 LD11961

36 in. cabinet 72 in. cabinet

Figure 1 - Exterior components

JOHNSON CONTROLS 5
Form 160.00-RP5
Issue date: 6/30/2021

Table 2 - Incoming power compartment

Item Description YORK P/N
1 400 A, 5 kV disconnect switch 031-02589-000
2 600 A, 5 kV disconnect switch 031-02590-000
3 400 A, disconnect guillotine assy 031-02596-000
4 Incoming termination bus 031-02592-000
5 400 A, disconnect aux switch 031-02598-000
* 600 A, disconnect aux switch 031-02599-000

* Items are not shown.

4 2

1
4
5
3

LD11960 LD11962

36 in. cabinet 72 in. cabinet

Figure 2 - Incoming power compartment

6 JOHNSON CONTROLS
 Form 160.00-RP5
Issue date: 6/30/2021

Table 3 - Low voltage compartment

Item Description YORK P/N
1 Controller board 031-02574-000
2 Fiber-optic transmitter board 031-02576-000
3 Test switch 031-02617-000
4 Test plug, 115 VAC, 15 A 031-02618-000

4
3

2TB
{ GND
GRN
WHT
BLK
DRAIN
Modbus
comms

{
101 Oil pump
102
103 control
GND (optional)

GND
1TB L 120 VAC
power
2

16
53 Fault
24 output
GND

LD11910

1 2

Figure 3 - Low voltage compartment

JOHNSON CONTROLS 7
Form 160.00-RP5
Issue date: 6/30/2021

Table 4 - Medium voltage compartment

Item Description YORK P/N
1 Gate driver board 031-02575-000
2 7.2 kV resistor divider board 031-02577-000
3 Power stack assembly, 2.3 kV/3.3 kV, 208 A 031-02578-000
3 Power stack assembly, 5 kV, 208 A 031-02580-000
4 Power stack assembly, 2.3 kV/3.3 kV, 415 A 031-02581-000
4 Power stack assembly, 5 kV, 415 A 031-02583-000
5 Vacuum contactor, 400 A, 5 kV (In-line or bypass) 031-02584-000
6 Vacuum contactor, 720 A, 5 kV (in-line or bypass) 031-02585-000
7 Control transformer, 3 kVA, 2300 V-120 V, 60 Hz, 1 ph 031-02619-000
7 Control transformer, 3 kVA, 3300 V-120 V, 50 Hz, 1 ph 031-02620-000
7 Control transformer, 3 kVA, 4160 V-120 V, 60 Hz, 1 ph 031-02586-000
8 Current transformer, 864:1 031-02587-000
8 Current transformer, 2640:1 031-02588-000
9 R-fuse clip assembly, 1 ph 031-02591-000
10 Outgoing termination bus 031-02593-000

Notes:
See Unit Model Reference Chart on page 3 for correct Power Stack Assembly.

2
9

5
5

10 1
10

3
8 7
1
36 in. cabinet LD11963

Figure 4 - Medium voltage compartment

8 JOHNSON CONTROLS
 Form 160.00-RP5
Issue date: 6/30/2021

10

10

1
8
7

72 in. cabinet LD11964

Figure 4 (cont'd) - Medium voltage compartment

JOHNSON CONTROLS 9
Form 160.00-RP5
Issue date: 6/30/2021

Table 5 - Fuses
Item Description YORK P/N
1A Fuse, 3R, 2.3 kV 031-02600-000
1A Fuse, 4R, 2.3 kV 031-02601-000
1A Fuse, 6R, 2.3 kV 031-02602-000
1A Fuse, 9R, 2.3 kV 031-02603-000
1A Fuse, 12R, 2.3 kV 031-02604-000
1B Fuse, 18R, 2.3 kV 031-02605-000
1B Fuse, 24R, 2.3 kV 031-02606-000
1A Fuse, 3R, 3.3/5 kV 031-02607-000
1A Fuse, 4R, 3.3/5 kV 031-02608-000
1A Fuse, 6R, 3.3/5 kV 031-02609-000
1A Fuse, 9R, 3.3/5 kV 031-02610-000
1A Fuse, 12R, 3.3/5 kV 031-02611-000
1B Fuse, 18R, 3.3/5 kV 031-02612-000
1B Fuse, 24R, 3.3/5 kV 031-02613-000
2 Fuse, 38R, 3.3/5 kV 031-02734-000
3 Fuse, 2E, 4800 V (all voltages) 031-02614-000
3 Fuse, 3E, 4800 V (all voltages) 031-02615-000
4 Fuse, 10A, 500 V 025-27971-000
4 Fuse, 5A, 500 V 025-27922-000
4 Fuse, 15A, 500 V 025-25584-000
4 Fuse, 20A, 500 V 025-28967-000
4 Fuse, 5A, 600 V 025-34540-000
4 Fuse, 7A, 600 V 025-34136-000

Notes:
See Unit Model Reference Chart on page 3 for correct type fuses.
Have all the fuse information in-hand when ordering replacements.

Table 6 - Accessories
Item Description YORK P/N
1 Kit, MVSSS heater, space, 250 watts, 120 VAC 031-02739-000
1A Heater, MVSSS space, 250 watts, 250 VAC 031-02740-000
1B Thermostat, MVSSS heater 031-02741-000

Note:
Accessories are not shown.

10 JOHNSON CONTROLS
 Form 160.00-RP5
Issue date: 6/30/2021

1B 2
1A

LD11966 LD12111

LD12112

R-type fuses

LD11965

LD11908

Control Fuses
transformer (optional oil pump
fuses fuses FU 10-12)

Figure 5 - Fuses

JOHNSON CONTROLS 11
5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 1-800-524-1330 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2021 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.00-RP5 (621)
Issue Date: June 30, 2021
Supersedes 160.00-RP5 (706)