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A 013
A stand-alone Photovoltaic System Design and Sizing: a Greenhouse
Application in Sabha City: Case study in Libya
K. Sopian1*, A.M Elbreki1, 2**, M.H. Ruslan1, Ali Najah Al-Shamani1,3, B. Elhub1, Azher M.
Abed1, HusamAbdulrasool Hasan1, M. M. S. Dezfouli4
1
Solar Energy Research Institute (SERI), Universiti Kebangsaan Malaysia, 43600 Bangi, Malaysia
2
Electrical and Electronic Technical College, Benghazi, Libya
3
Al-Musaib Technical College, Al-Furat Al-Awsat Technical University, 51009 Babylon, Iraq
4
Institute of Product Design & Manufacturing (IPROM), Universiti Kuala Lumpur, 56100 Kuala Lumpur, Federal
Territory of Kuala Lumpur
* Corresponding authors: [*ksopian@ukm.edu.my, **nasirburki@yahoo.com]
Abstract During the last decade, there has been an increased interest to develop renewable energy
technologies that could contribute to our ever-increasing energy needs. This concern was due mainly to the
rising price of conventional energy sources and their limited supply. Renewable energy technologies were
becoming, if not immediately at least for the close future, as technically and economically viable and
environmentally friendly. In this study, a design of a stand-alone system for supplying the electrical load for a
greenhouse in Sabha city at remote desert areas in Libya was presented. Sizing each component used in the
stand-alone system that will power all electric appliances at a medium-energy-consumption greenhouse in Sabha
city based on Watt-hour demand were presented. This paper elaborates early research works in this area. In
addition, the costs of all system parts are included and the total cost is estimated. From the results, the most
important conclusion is the cost of running these generators can be quite expensive when factoring in fuel
availability and transportation costs. It is currently not economically feasible to extend the grid to such
locations. The power must be generated locally. The purpose of this work was to analyze the feasibility of PV
power generation for such a remote setting. It is shown that the PV generation system can be competitive
compared to current diesel powered installations.
grid. The systems use the DC output of the PV addition to an expected enormous increments in
modules to power DC loads, while a bank of battery demand for electricity, GEC is planning to install a
is used to store energy for use when there is demand. new PV plant of 476 MW at Jabal Al-Hasouna, north
The DC output of the batteries can be used of Sabha, as a large-scale power plant for electricity
immediately to run certain low DC Voltage loads generation. Technical analysts have shown that the
such as lighting bulbs or refrigerators or it can be construction of a PV plant introduced new
converted by an inverter to AC voltage to run AC- technologies, created more jobs, reduced pollution
loads that constitutes most appliances. Stan-alone PV and promoted even more investment in solar energy.
system provides affordable electricity in area where On the basis of the rival plants' lifetime of 20 years,
conventional electricity grids are unreliable or non- the PV plant was more economic, due mainly to
existing [6]. In addition, there are also other requiring no fuel and having low operating and
applications to assess PV in cathodic protection (CP) maintenance costs. It is obvious that it was the best
has been made by Saleh et al. [7]. In such cases, the option available to the country when considering
cathodic protection (CP) stations are usually far away future utilities.
from electric grid. CP station may be located more
than 2Km from 11KV transmission line. The total 1.2 Area of Study
PV system in this field was around 300 systems by Libya is an oil exporting country located in
the end of 2005, with total installed PV systems of the middle of North Africa, with 6 million
540 kWp. The second study conducted in 2006 by inhabitants distributed over an area of 1,750,000
Saleh et al. on PV systems was on rural Km2. The daily average of solar radiation on a
electrification source to electrify rural areas horizontal plane is (7.1 kWh/m2/day) in the coastal
consisting of electrifying scattered houses, and water region, and 8.1 kWh/m2/day in the southern region,
pumping, which was done in several sites in Libya, with average sun duration of more than 3500 hours
some of these villages are: MrairGabis village, per year. The national electric grid consists of a high
Swaihat village, etc. The installation of photovoltaic voltage network of about 12,000km, a medium
systems started in the middle of 2003. The total voltage network of about 12,500 km and 7,000 km of
number of systems installed by General Electricity low voltage network. The installed capacity is 5600
Company of Libya (GECOL) was 340 with total MW with a peak Load of 3650 MW, for the year
capacity of 220 kWp. A review of PV technology was 2004 [9]. Despite; there are many villages and
carried out by Jadi et al. [6] in which a survey on remote areas located far away from these net- works.
photovoltaic systems, its installation and applications Economically these areas cannot be connected to the
in Libya between 1976 and 2005 were presented. The grid, owing to its small population, and small amount
review provides a comprehensive analysis of of energy required. In the past these facts dictate the
experience on rural electrifications, social impacts, use of diesel generators as a power supply. For these
and future prospects of photovoltaic in Libya. PV reasons we are pushed to look into some other
system was first put into use in 1976 to supply sources like renewable energy.
electricity for a cathodic protection (CP) station.
Since then; the use of photovoltaic systems is widely 1.3 Problem statement
used in size and applications such as (rural Sabha floats on sea of water and in some
electrification, and water pumping) and a very high areas we can obtain the water at low depth. For this
reliability was recorded. The total peak power reason we plan to build a greenhouse in Sabha city in
installed in Libya was developed from less than 20 order to get benefit from the advantage of the water
p by to cool these greenhouses and can be using for
the year 2005. The study concluded that here is a Irrigation as well. Sabha located in an area rich by
good potential of PV systems which can be used in solar and wind energy resources; so, we can get the
different applications at very low running cost or benefit from these resources to produce electricity at
even no cost at all most especially the solar energy these remote areas.
based PVS. When compared with the diesel
generators in terms of ease of operational 1.4 Objectives of the study
technicalities and power delivery, the PVS is the The main objectives of this study can explain as
preferred option. follows:
Al-Shamani[8]presented thecomponents required for 1. Aiming to design a power system that will
the design of a stand-alone photovoltaic system that produce electricity for greenhouse in the
will power all electric appliancesat a medium- country, such as greenhouses in Sabha as a part
energy-consumption residence in Hilla City. One of of solving the problem of electricity in different
the initial studies on the applications of PV presented desert regions of the country.
by Eljrushi, Zubia[7] had introduced a proposal and 2. To determine the optimal configuration of power
recommended the construction of a photovoltaic sources relevant to greenhouse.
power plant (PVPP) near Sebha city, this is due to 3. To sizing each components used in the stand-
the fact that Libya has limited fossil fuel resources in alone system based on Watt-hour demand.
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Fig.1 Insolation Map of North Africa[10] 2.4 Sizing of the Battery Bank
The battery type recommended for using in
2.2 Determining the power consumption demands solar PV system is deep cycle battery. Deep cycle
The first step in designing a solar PV system battery is specifically designed for to be discharged
is to find out the total power and energy consumption to low energy level and rapid recharged or cycle
of all loads that need to be supplied by the solar PV charged and discharged day after day for years. The
system by adding the Watt-hours needed for all battery should be large enough to store sufficient
appliances together to get the total Watt-hours per energy to operate the appliances at night and cloudy
day which must be delivered to the appliances [11]. days [15]. The amount of rough energy storage
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factor:
To calculate the power needed from the PV array we So, the number of panels needed is:
have to divide the average daily power consumption 2*43 = 86 modules
by the overall system efficiency factor as follows: With total cost:
The efficiency factor can be obtained based on the Total cost= 86 * 120$= 10320$.
following assumptions: average solar access of 95%
(shading derate factor); inverter efficiency of 96%; 3.2 Sizing of battery bank
module temperature derate factor of 0.88; DC and
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The minimum number of days of autonomy that PV array and batteries. A good voltage regulator
should be considered is taking as 3.5 days and the must have enough capacity to handle the current
maximum allowable depth of discharge is taken as from PV array.
75%. Batteries used in all solar systems are sized in
ampere hours under standard test condition of 25oC.
Battery manufacturers usually specify the maximum
allowable depth of discharge for their batteries. The
depth of the discharge is a measure of how much of
the total battery capacity has been consumed. The
amount of energy storage required is:
Nbatteries=6078/410 16 batteries. And the appliances with large surge currents that
include motors are:
With DC-voltage of 48 V, the number of batteries in
series is: PLsc = [2500+2000 +350] *3 = 14550W
Nsbatteries= Vsystem/Vbattery = 48/12=4 batteries.
The input rating of the inverter should never be lower
Nparallel branch =Nbatteries/Nseries=16/4= 4batteries. than the total watt of the appliance.
So, With DC-voltage of 48 V, four parallel branches Ptot = (584 +14550) * 1.25 = 18.918kW
are established according to the equation Np= 4 each =18.92KVA.
branch contains 4 series batteries. The storage
batteries price amounts to $2640. The inverter to be used for this system should be able
to handle about 18.92KVA and nominal voltage of
3.3 Sizing of the Voltage Regulator 48VDC, and the list price for this inverter is
The voltage regulator as shown in Fig.3 is typically 2200$ [35].
rated against amperage and voltage capacities. The
voltage regulator is selected to match the voltage of 3.5 Sizing of the system wiring
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Calculating of cable size between the battery bank Fig.4 Wire configuration
and the inverter
In case of calculating the size of the AC- wire 4. Summary to the system components
from the inverter to the electric panel of the The results obtained from the sizing of the proposed
greenhouse we have to make sure that it will stand-alone system can me summarized as shown in
withstand the maximum current produced by the Table 2.
inverter output. The current is given by the following
formula for a rated AC voltage of 220Vac at power Table 2. Summary to the system components
factor of 80% [17]. Description of the
Component Result
component
Load
Total load estimated 61,894kwh/day
estimation
Capacity of PV
The maximum voltage drop (Vd) for the AC wiring is kW
array
taken not to exceed the 4%: Number of modules
2
in series
PV array
Number of modules
43
in parallels
Total number of
By assuming the cable length L=5m we can 86
modules
determine the cable size as follows: Battery Battery bank
6078Ah
bank capacity
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Cost estimated of the designed system BOS Cost = 20% of total price = 20% * 15300=
3060$
is summarized in Table 4 and has been calculated The operating costs for solar PV installations are
as follows: negligible, but the annual maintenance cost may
Cost per Component = Quantity * Unit price amount to 0.5% to 1% of the capital cost of the
From Table 4 other Balance of System Component system.
(BOS) can be calculated as follows: Maintenance cost of the PV system= 0.5% *
Table 4
Component Type Quantity Unit price $ Cost per component ($)
PV panel Mitsubishi MF180 UD4 poly- 86 120 10320
crystalline
Batteries UB-8D Absorb Glass Mat 16 165 2640
(AGM)
Regulator Xantrex C Series - C60 1 140 140
Inverter Panpower SSI20KVA 1 2200 2200
Total price 15300
Other BOS costs such as 3060
(Wires, fuses, circuit breakers, etc.)
PV system Maintenance cost 100
Overall cost 18460$
The greenhouse has a 4KW diesel generator used
Estimated Cost of the Fuel (Diesel) Generator used to charge the batteries when no sun is available.
by Greenhouse in Sabah City The hours used estimated to be equal to 5 hours.
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The total estimated hours used per annum and batteries through the voltage regulators must
= 5 * 365 = 1825 hours withstand the maximum current produced by these
modules. This current is 41A, and the optimum
The total estimated fuel (diesel) wire type for this current is any copper wire of
consumptions per hour = 3 liters per hour cross sectional area 1.47mm2. The DC wire
The total estimated fuel (diesel) between the batteries and the inverter must
consumptions per annum = 3 * 1825 = withstand the maximum current from battery at full
5475 liters load supply. This current is 438A, and any copper
Cost of diesel with transportation = 0.5$ wire of cross sectional area 39.33 mm2 can be used.
The total estimated cost of fuel (diesel) The AC wire from the inverter to the load must
used per annum = 0.5$ * 5475 = 2738$ withstand the maximum current produced by the
inverter. This current is 50 A, and the optimum
The total estimated cost of maintenance
wire type for this current is any copper wire of
per annum = 200$
cross sectional area 4mm2. It can be observed from
The total running cost per annum = 2738
Table 4 that the modules, the batteries and the
+200 = 2938$
inverter are the most costly components of an off
Cost of purchase of generator = 800$. grid photovoltaic system. Increasing the size of
So, the total estimated cost of the diesel and the these components will increase the overall cost of
generator for the first year is
the system. A cost estimate of the system provides
the payback period of the system is estimated to be
=2938 + 800 = 3738 $
5 years.
Payback period calculation
The payback calculation is calculated using the 6. Conclusion
following equation: In this study, the electrical energy demand
(load) of greenhouse at Sabha city in Libya was
estimated. The estimated load is 61,894kWh/ day.
System sizing and specifications were provided
based on the estimated load. There results show
that a 15.6kW PV array capacity of 86 modules, 16
(12V, 375Ah) batteries, 18.9KVA, 48V inverter
and 60A, 24Vvoltage regulator are needed to
5. Discussions supply the electrical load of the greenhouse. The
The daily electrical energy demand (load) proposed off grid PV system requires copper wires
for a greenhouse in Sabha city was estimated based of cross-sectional area 1.47mm2, 39.33 mm2 and 4
on the watt-hour rating of the appliances mm2 for its installation. The cost of the system
considered. The results of the estimated daily estimated is relatively high but when we compared
energy demand are shown in Table 1. The to the lifespan of the selected PV modules which is
estimated load is 61,894kWh/ day. The proposed 25 years it would be satisfied. The recommendation
stand-alone PV system was designed based on the would be that the system can be made utility-
estimated load. The results as shown in Table 2 interactive to enable the purchase of surplus solar
show that greenhouse requires 86 panels type energy from users. The most important conclusion
Mitsubishi MF180 UD4 Poly-crystalline, 180W, is the cost of running these generators can be quite
24V to produce a PV array capable of generating expensive when factoring in fuel availability and
15.6kW of electrical energy for the greenhouse. transportation costs. It is currently not
The parallel and series configurations of the economically feasible to extend the grid to such
resulted PV array are 43 modules and 2 modules to locations. The power must be generated locally.
produce the required current and voltage The purpose of this work was to analyze the
respectively (Table 2). For storage of energy for feasibility of PV power generation for such a
use when there is demand, the greenhouse requires remote setting. It is shown that the PV generation
16 of Rolls 12EHG375P Series 4000 batteries of system can be competitive compared to current
battery bank capacity 6078Ah diesel powered installations.
which comprises 4 batteries in parallel and 4
batteries in series. To safely charge the batteries 7. References
and to maintain longer lifetime for them, the [1] Messenger R, Abtahi A. Photovoltaic
greenhouse requires a voltage regulators of systems engineering: CRC press; 2010.
capacity 41A. The capacity of the inverter required [2] Markvart T. Solar electricity: John Wiley &
by the proposed system to convert its DC current to Sons; 2000.
AC current is 18.9kVA. The resistivity of the [3] Patel MR. Wind and solar power systems:
copper wire selected for this design is design, analysis, and operation: CRC press;
m. The DC wires between the PV modules 2005.
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Proceeding of The 3rd Engineering Science And Technology ISSN 2548 8902 Vol. 3
International Conference (ESTIC) 2016, Padang Indonesia Published Januari 2017
August, 30th-31st 49