ADVANCED MACHINE AND TOOL CORPORATION

________________________________________________________

3706 TRANSPORTATION DRIVE, FORT WAYNE, INDIANA 46818

Telephone Number: (260) 489-3572
Fax Number: (260) 489-6720
www.amt-corp.com

MECHANICAL INSTRUCTION MANUAL

Robot
AMT JOB 15914
Emerson Hermetic Motors
Saltillo, Mexico
 Robots
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TABLE OF CONTENTS

1.0 INTRODUCTION

2.0 NOMENCLATURE

3.0 MACHINE SPECIFICATIONS

4.0 SAFETY SPECIFICATIONS

5.0 MAINTENANCE

5.1 GENERAL
5.2 LUBRICATION CHARTS (CROSS-REFERENCED)
5.3 LUBRICATION SYMBOL CHART AND ASSEMBLY DIAGRAMS

6.0 MACHINE SET-UP

7.0 RECOMMENDED SPARE PARTS LIST

8.0 MACHINE ASSEMBLIES AND MODEL LIST

 Robots
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1.0 INTRODUCTION

The Robots are six-axis robots with a pneumatic end effector to load the stator or
transfer tool into machines with precise location. Some items of note are…

1. Welded steel frame for strength in location

2. Multiple lag points
3. Pneumatic gripping of the stator with spring assist closed
4. Harden steel gripper pads
6. Independent filtering and pressure pneumatic adjustments

There are four styles of robots in the line.

• The first robot is 107135p050, 15914-028. This is the robot for loading the stator
to the AUX Cell and Drift
• The second robot is 107135p060, 15914-073. This is the robot for loading the
stator to the MAIN Cell and the gravity conveyor going to the blocker
• The third robot is 107135p062, 15914-097. This is the robot for loading the lacers
and the gravity conveyor that brings the stator out/off the line
• The fourth robot(s), there are two identical robots and end effectors. The AUX cell
is 107136p035, 15914-015. The Main cell is 107136p035, 15914-056. These
robots manage the transfer tools from on winder to another winder and to the
inserter.

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2.0 NOMENCLATURE

End Effector The mechanical device that mounts on the

robot that does the work of grabbing and
carrying components of choice, typically the
end effector is pneumatic driven

Lag The ability to fix the machine to the floor to

prevent shifting

Spring-assist Grippers that have a spring assist will maintain

a low force grip with the absent of pneumatic
pressure

Six-Axis The joints on a robot that rotates or spins allow

the robot to position per the program of the
robot, typical a robot has six-axis of movement

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3.0 MACHINE SPECIFICATIONS

3.1 Robot Fanuc M-710iC70

3.2 Robot Fanuc R-1000iA80F

3.3 Gripper Schunk 0318594 PGN-plus-P-160-1-AS

3.4 Gripper AutoBloc CL-C US-100

3.3 Pneumatics 80psi (5.5 bar) 1/2” line min

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4.0 SAFETY SPECIFICATIONS

4.1 Do not operate without pneumatic install.

4.2 Lag down points are provided to prevent movement such as tipping.

CAUTION: DO NOT OPERATE UNTILL LAGGING IS

COMPLETE

4.3 Follow all robot safety instructions during set-up/programming

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5.0 MAINTENANCE

5.1 General
As Needed

5.1.1 End Effector Clean and access fingers

5.1.2 Work Area Clean any debris away

5.1.4 Fasteners Check and Tighten if needed

5.1.5 Robot Review and follow all robot OEM

instructions

5.1.6 Lag Check for sturdiness, tighten if

needed

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 TABLE 5.2 - LUBRICATION CHART (CROSS REFERENCE)

TYPE: MOBILE SHELL AMOCO GULF SUN TEXACO

HYDRAULI DTE 24 TELLUS AW 32 RANDO
C 32 32
MIST TELLUS E.P.LUB SUNMIST RANDO
46 HD 32 46
SAE 80 MOBILE LUB SPIRAX 70W80 EP
70W80 HD70W80 70W80
SAE 90 MOBILE LUB SPIRAX 80W90 EP
HD 80W90 HD80W90 70W90
SAE 250 MOBILE VALVATA AMOCO SENATE SUNEP HONOR
600W OIL J680 CYL OIL 680 1150 680
SUPER CYL 680

TABLE 5.3 - LUBRICATION SYMBOLS

SYMBOLS APPLICATOR LUBRICANT FREQUENCY DESCRIPTION
GREASE MULTI- QUARTERLY ZERKS, OR
GUN PURPOSE SURFACE
GREASE COAT

OIL LIGHT MONTHLY PIVOT POINTS

CAN MACHINE OIL CUPS
OIL RESERVOIRS
SAE 10W

BRUSH LIGHT MONTHLY GUIDE-

MACHINE SHAFTS
OIL BALL-
SAE 10W SCREWS

FUNNEL GEAR QUARTERLY GEAR-

LUBE (CHANGE REDUCERS
OIL EVERY 6 AND
SAE 250 MONTHS) INDEXERS

FUNNEL DEXTRON SEE MI-300A

"A" MANUFACTURERS CLUTCH
ATF INSTRUCTIONS

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6.0 MACHINE SET-UP

6.1 Machine

Locate and Lag

Connect pneumatics

Connect electrical

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7.0 RECOMMENDED SPARE PARTS LIST

For a listing of spare parts for each assembly, please refer to each assembly parts
list. The recommended spare parts and tooling parts are noted in a column listed as
A/B/C/T. The description of each of the letter designations are noted below.

Priority Status Definition For A/B/C/T Column

A = Critical (Moderate Chance Of Failure) (Critical For Production)

B = Consumable (Replace Frequently From Regular Use)

C = Long Lead (Low Failure Rate But Long Lead Item)

T = Perishable Tooling

Shown below is an example of an assembly parts list.

DWG A/B/C Group Group Group

FO Issued PT# Size T Description Manufacturer Item Number 1 2 3
P001 C TRANSFER TOOL ASSEMBLY GROUP 1 407385P001
P002 B B/T FINGER, TRANSFER TOOL 407385P002 24
P003 B RETAINER, FINGER 407385P003 1
P004 B RING, CLAMP 407385P004 1
P005 B A/T BASE 407385P005 1
P006 SCREW, SOCKET SET ANY SOURCE 1/4-20 X .500 LONG 24 48
P007 HELI-COIL (1/4-20 X .50 LONG) McMASTER-CARR 91732A734 24 48
P008 407385P008
P009 407385P009
P010 C TRANSFER TOOL ASSEMBLY GROUP 2 407385P010
P011 B PLATE, BASE 407385P011 1
P012 B B/T FINGER, TRANSFER TOOL 407385P012 24
P013 BUSHING CARR-LANE HL-88-16-1.2500 1
P014 B RETAINER, FINGER 407385P014 1
P015 B MOUNT, TRANSFER TOOL 407385P015 1
P016 B RING, CLAMP 407385P016 1
P017 BUSHING CARR-LANE P-32-4-3140 2
P018 407385P018

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8.0 MACHINE ASSEMBLIES AND MODEL LIST

107135

Robot AUX Assembly 107135p050 Group 5

End Effector AUX 107135p051 Group 5

Robot MAIN Assembly 107135p060 Group 6

End Effector MAIN 107135p061 Group 6

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Robot LACER Assembly 107135p062 Group 7

End Effector LACER 107135p063 Group 7

Pneumatics LACER 15914-097 Group 1

107136

Robot Transfer Tool Assembly 107136p035 Group 3

End Effector Transfer Tool 107136p036 Group 3

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