HITACHI UTOPIA SERIES

INVERTER-DRIVEN SPLIT-SYSTEM
HEAT PUMP AIR CONDITIONERS

- DC Inverter UTOPIA for Europe -

Models

Indoor Units
• In-the-Ceiling Type
RPI-2.5HRG RPI-4.0HRG
RPI-3.0HRG RPI-5.0HRG
• 4-Way Cassette Type
RCI-2.5HRG RCI-4.0HRG
RCI-3.0HRG RCI-5.0HRG
• 2-Way Cassette Type
RCD-2.5HRG RCD-4.0HRG
RCD-3.0HRG RCD-5.0HRG
• Ceiling Type
RPC-2.5HRG RPC-4.0HRG
RPC-3.0HRG RPC-5.0HRG

Outdoor Units
RAS-3HVRG RAS-4HVRG RAS-5HVRG

P5413554
 - CONTENTS -
No. Page

1. TROUBLESHOOTING ............................................................................................................................... 1-1

1.1 Initial Troubleshooting .......................................................................................................................... 1-1
1.1.1 Rotary Switch and Dip Switch Setting .......................................................................................... 1-1
1.1.2 Checking of Electrical Wiring ........................................................................................................ 1-5
1.1.3 Checking by 7-Segment Display ................................................................................................. 1-6
1.1.4 Failure of Power Supply to Indoor Unit and Remote Control Switch ............................................ 1-7
1.1.5 Abnormal Transmission between Remote Control Switch and Indoor Unit .................................. 1-8
1.1.6 Abnormalities of Devices .............................................................................................................. 1-9
1.2 Troubleshooting Procedure .................................................................................................................. 1-17
1.2.1 Alarm Code Table ......................................................................................................................... 1-17
1.2.2 Troubleshooting by Alarm Code ................................................................................................... 1-18
1.2.3 Troubleshooting in Check Mode by Remote Control Switch ........................................................ 1-53
1.2.4 Troubleshooting by 7-Segment Display ........................................................................................ 1-59
1.2.5 Protection Control Code on 7-Segment Display ........................................................................... 1-61
1.2.6 Function of LEDs .......................................................................................................................... 1-62
1.3 Procedure of Checking Each Main Parts ............................................................................................. 1-64
1.3.1 Self-Checking of PCBs using Remote Control Switch .................................................................. 1-64
1.3.2 Self-Checking of Remote Control Switch ..................................................................................... 1-66
1.3.3 Procedure of Checking Other Main Parts ..................................................................................... 1-68

2. SERVICING ................................................................................................................................................ 2-1

2.1 Outdoor Unit ......................................................................................................................................... 2-1
2.1.1 Removing Service Cover .............................................................................................................. 2-1
2.1.2 Removing Air Outlet Grille ............................................................................................................ 2-1
2.1.3 Removing Outdoor Fan ................................................................................................................ 2-2
2.1.4 Removing Outdoor Fan Motor ...................................................................................................... 2-2
2.1.5 Removing Compressor ................................................................................................................. 2-3
2.1.6 Removing High Pressure Switch and Pressure Switch for Control .............................................. 2-5
2.1.7 Removing Coil for Reversing Valve .............................................................................................. 2-6
2.1.8 Removing Coil for Expansion Valve ............................................................................................. 2-7
2.1.9 Removing Printed Circuit Board (PCB1) ...................................................................................... 2-8
2.1.10 Removing ISPM and ACT Module ................................................................................................ 2-9
2.1.11 Removing Electrical Components ................................................................................................ 2-11
2.2 Indoor Unit
* Refer to Service Manual P5413553

i
 - CONTENTS -
No. Page

3. MAIN PARTS .............................................................................................................................................. 3-1

3.1 Inverter ................................................................................................................................................. 3-1
3.1.1 Specifications of Inverter .............................................................................................................. 3-1
3.1.2 Arrangement of Inverter Power Unit ............................................................................................. 3-2
3.2 AC Chopper ......................................................................................................................................... 3-3
3.3 Auto-Louver Mechanism ...................................................................................................................... 3-5
3.3.1 4-Way Cassette Type ................................................................................................................... 3-5
3.3.2 2-Way Cassette Type ................................................................................................................... 3-6
3.3.3 Ceiling Type .................................................................................................................................. 3-7
3.4 Scroll Compressor ................................................................................................................................ 3-8
3.4.1 Reliable Mechanism for Low Vibration and Low Sound ............................................................... 3-8
3.4.2 Principle of Compression .............................................................................................................. 3-8
3.4.3 Structure ....................................................................................................................................... 3-8
3.5 Thermistor ............................................................................................................................................ 3-9
3.5.1 Thermistor for Indoor Unit ............................................................................................................. 3-9
3.5.2 Thermistor for Outdoor Unit .......................................................................................................... 3-10
3.6 Electronic Expansion Valve .................................................................................................................. 3-12
3.6.1 Electronic Expansion Valve for Outdoor Units .............................................................................. 3-12
3.6.2 Electronic Expansion Valve for Indoor Units ................................................................................. 3-13
3.7 High Pressure Switch and Pressure Switch for Control ....................................................................... 3-14

4. FIELD WORK INSTRUCTION .................................................................................................................... 4-1

4.1 Overheating in Case of Using PC-5H .................................................................................................. 4-1
4.2 Alarm 36 ............................................................................................................................................... 4-2
4.3 Select Guide of Drain Pipe for Indoor Unit ........................................................................................... 4-3
4.4 Maintenance Work ............................................................................................................................... 4-4
4.5 Service & Maintenance Record by 7-Segment Display ....................................................................... 4-5
4.6 Service & Maintenance Record by Remote Control Switch ................................................................. 4-6
4.7 Service & Maintenance Record ............................................................................................................ 4-7

ii
 TROUBLESHOOTING

1. TROUBLESHOOTING
1.1 Initial Troubleshooting
1.1.1 Rotary Switch and Dip Switch Setting
(1) Indoor Unit
The PCB in the indoor unit is equipped with 3 or 4 types of dip switches and rotary switch. Before
testing unit, set these dip switches according to the following instructions. Unless these dip switches
are set in the field, the unit can not be operated.

Before setting dip switches, firstly turn OFF power source and set the position of the dip switches.
If the switches are set without turning OFF the power source, the switches can not function.

NOTE
The “” mark indicates position of dip switches. Figures show the setting before shipment.

<RCI Models>
(A) Position of Dip Switches
PCB for Indoor Unit
RSW

DSW7 DSW3 DSW5

(B) The PCB in the indoor unit is equipped with 3 types of dip switches and rotary switch. Before testing
unit, set these dip switches according to the following instructions. Unless these dip switches are set
in the field, the unit can not be operated.

(a) Unit No. Setting (RSW)

Setting is required. Set the unit No. of all indoor units respectively and serially, by following setting
position shown in the table below. Numbering must start from “0” for every outdoor unit.

No.0 No. 1 No. 2 No. 3 No. 4 No.5 No. 6 No. 7

Setting Position
F 01
Unit Unit Unit Unit Unit Unit Unit Unit
CD E

23

F 01 F 01 F 01 F 01 F 01 F 01 F 01 F 01
Set by inserting slotted Rotary
456

CD E

CD E

CD E

CD E

CD E

CD E

CD E

CD E
23

23

23

23

23

23

23

23
AB

Switch
456

456

456

456

456

456

456

456
AB

AB

AB

AB

AB

AB

AB

AB

7 9
8 screwdriver into the groove 7 9
8
7 9
8
7 9
8
7 9
8
7 9
8
7 9
8
7 9
8
7 9
8
Setting
No. 8 No. 9 No. 10 No. 11 No. 12 No. 13 No. 14 No. 15
Unit Unit Unit Unit Unit Unit Unit Unit

Rotary F 01 F 01 F 01 F 01 F 01 F 01 F 01 F 01
CD E

CD E

CD E

CD E

CD E

CD E

CD E

CD E
23

23

23

23

23

23

23

23

Switch
456

456

456

456

456

456

456

456
AB

AB

AB

AB

AB

AB

AB

AB

7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
Setting 8 8 8 8 8 8 8 8

(b) Capacity Code Setting (DSW3)

No setting is required, due to setting before shipment. This switch is utilized for setting the capacity
code which corresponds to the Horse Power of the indoor unit.

Horsepower 2.5 3.0 4.0 5.0

ON ON ON ON
Setting
Position
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
OFF OFF OFF OFF

1-1
TROUBLESHOOTING

(c) Refrigerant Cycle No. Setting (DSW5) ON

Setting is required.
Setting position before shipment is all OFF.
1 2 3 4
OFF
(d) Fuse Recover (DSW7) ON
* No Setting is required.
Setting position before shipment is all OFF.
1 2
OFF

ON
* In the case of applying high voltage to the terminal
1, 2 of TB2, the fuse (0.5A) on the PCB, is cut.
In such a case, firstly correct the wiring to TB2, 1 2
and then turn on No.1 pin.
OFF

<RPI, RCD and RPC Models>

(A) Position of Dip Switches PCB for Indoor Unit

RSW

DSW3

SW1 DSW6 DSW5

(B) The PCB in the indoor unit is equipped with 4 types of dip switches and rotary switch. Before testing
unit, set these dip switches according to the following instructions. Unless these dip switches are set
in the field, the unit can not be operated.
(a) Unit No. Setting (RSW)
Setting is required. Set the unit No. of all indoor units respectively and serially, by following setting
position shown in the table below. Numbering must start from “0” for every outdoor unit.
No.0 No. 1 No. 2 No. 3 No. 4 No.5 No. 6 No. 7
Setting Position
F 01
Unit Unit Unit Unit Unit Unit Unit Unit
CD E

23

F 01 F 01 F 01 F 01 F 01 F 01 F 01 F 01
Set by inserting slotted Rotary
456

CD E

CD E

CD E

CD E

CD E

CD E

CD E

CD E
23

23

23

23

23

23

23

23
AB

Switch
456

456

456

456

456

456

456

456
AB

AB

AB

AB

AB

AB

AB

AB

7 9
8 screwdriver into the groove 7 9
8
7 9
8
7 9
8
7 9
8
7 9
8
7 9
8
7 9
8
7 9
8
Setting
No. 8 No. 9 No. 10 No. 11 No. 12 No. 13 No. 14 No. 15
Unit Unit Unit Unit Unit Unit Unit Unit

Rotary F 01 F 01 F 01 F 01 F 01 F 01 F 01 F 01
CD E

CD E

CD E

CD E

CD E

CD E

CD E

CD E
23

23

23

23

23

23

23

23

Switch
456

456

456

456

456

456

456

456
AB

AB

AB

AB

AB

AB

AB

AB

7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
Setting 8 8 8 8 8 8 8 8

(b) Capacity Code Setting (DSW3)

No setting is required, due to setting before shipment. This switch is utilized for setting the capacity
code which corresponds to the Horse Power of the indoor unit.

Horsepower 2.5 3.0 4.0 5.0

ON ON ON ON
Setting
Position
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
OFF OFF OFF OFF

1-2
 TROUBLESHOOTING

(c) Refrigerant Cycle No. Setting (DSW5) ON

Setting is required.
Setting position before shipment is all OFF.
1 2 3 4
OFF
(d) Unit Model Code Setting (DSW6)
No setting is required. Setting the model code of the indoor unit.
RPI-2.0HRG
Model Code

Model Code (a) (b) (c) Model Code:

ON ON ON (a) RPI-HRG
Setting (b) RCD-HRG
Position
1 2 3 4 1 2 3 4 1 2 3 4 (c) RPC-HRG
OFF OFF OFF

(e) DSW7
* Factory Setting ON

1 2
OFF

* No.1 Pin: Fuse Recover ON

When fuse is cut, turn No.1 Pin ON.

1 2
OFF
* No.2 Pin: Transmission Selection
OFF: Non-Polarity 2 Wired (PC-P1H)
ON: Polarity 3 Wired (PC-2H2)
(f) Transmission Selection (SW1)

PCB

Indication of SW1
(Japanese Letters)
Non-Polarity 2 Wired
Polarity 3 Wired
(Factory Setting)
(Left Side) (Right Side)
SW1

Left Side: : Non-Polarity 2 Wired (for PC-P1H)

Right Side: : Polarity 3 Wired (for PC-2H2)

NOTE
• Factory Setting is for PC-P1H. DSW7 SW1
In the case of using PC-2H2, set as below. ON

1 2 (Turn Right Side)

OFF

1-3
TROUBLESHOOTING

(2) Outdoor Unit

TURN OFF all power sources before setting. Without turning OFF, the switches do not work and the
contents of the setting are invalid. Mark of “■” indicates the position of dip switches. Set the dip
switches according to the figure below.

NOTE
• By using switch DSW1 the unit is started or stopped after 10 to 20 seconds after the switch is operated.
• Make the outdoor unit No. clear to distinguish from other outdoor units for service and maintenance.

DSW1 DSW2 DSW4

For Test Run Optional Function 1. OFF Ref. Cycle

Setting 2. Energy Saving Operation No. Setting
(ON: Cancel, OFF: Set)
ON ON 3. Night-Shift Mode (Low Sound) ON
1 2 3 4 OFF 1 2 3 4 5 6 OFF (OFF: No Set, ON: Set) 1 2 3 4 OFF
4. Cancellation of Outdoor
Ambient Temp. Limit
1. Test Run (OFF: No Set, ON: Set)
(Cooling) 5. Cancellation of Fan Stop
2. Test Run Operation during Defrost
(Heating) (OFF: No Set, ON: Set)
3. OFF 6. OFF
4. Compressor
Forced Stop DSW3 DSW5
Capacity Transmission
Setting
RAS-3HVRG RAS-4HVRG RAS-5HVRG
ON ON ON ON
1 2 3 4 OFF 1 2 3 4 OFF 1 2 3 4 OFF 1 2 OFF

1-4
 TROUBLESHOOTING

1.1.2 Checking of Electrical Wiring

 Check to ensure that the terminal for power source wiring (terminals “L1” to “L1” and “N” to “N” of
each terminal board: AC220V) and intermediate wiring (Operating Line: terminals “1” to “1” and “2”
to “2” of each terminal board: DC5V) between the indoor unit and the outdoor unit coincide correctly,
as figure below. If not, some component will be damaged.
 Check to ensure that the twist pair cable with shield (≥0.75mm2) are used for intermediate wiring to
protect noise obstacle at total length of less than 1000m and size complied with local code.
 Check to ensure that the wirings and the breakers are chosen correctly, as shown in Table 1.1.
 All the field wiring and equipment must comply with local codes.

Example for Electrical Wiring Connection (Single Type)

RAS-3HVRG RAS-5HVRG Remote

Remote Control Switch
RAS-4HVRG Control Switch (Option)
(Option)
Remote Control
Remote Control Switch Cable
Switch Cable 1 1 (Field-Supplied)
1 1 (Field-Supplied) 220V / 50Hz 220V / 50Hz Shielded Twist-Pair Cable
220V / 50Hz 220V / 50Hz Shielded Twist-Pair Cable 240V / 50Hz 240V / 50Hz 0.75m2 x 2
240V / 50Hz 240V / 50Hz 0.75m2 x 2 220V / 60Hz 220V / 60Hz This cable dose not have
220V / 60Hz 220V / 60Hz This cable dose not have any polarity.
any polarity. Do not apply an excessive
Do not apply an excessive voltage to this cable.
voltage to this cable. Main Switch Main Switch (Rated Voltage: 12V)
Main Switch Main Switch (Rated Voltage: 12V)
*ELB *ELB
*ELB *ELB ELB ELB
ELB ELB
Outdoor Unit Indoor Unit
Outdoor Unit Indoor Unit
L2
L2 E L1 N 1 2 L1 L2 N 1 2 A B
L1 N 1 2 L1 L2 N 1 2 A B Mp
Mp

Earth Earth
Earth Earth Wiring
Wiring Wiring Wiring

Power Source Cable Control Cable

Power Source Cable Control Cable Pay an attention to the phase Shielded Twist-Pair Cable 0.75m2 x 2
Pay an attention to the phase Shielded Twist-Pair Cable 0.75m2 x 2 of power source when wiring. This cable dose not have any polarity.
of power source when wiring. This cable dose not have any polarity. Do not apply an excessive voltage to this
Do not apply an excessive voltage to this cable. (Rated Voltage: 5V)
cable. (Rated Voltage: 5V)

Wiring Connection for Single Type

NOTE:
In case of the other wiring connection, refer to Technical Catalogue II.

Table 1.1 Electrical Data and Recommended Wiring, Breaker Size/1 Outdoor Unit

ELB
Max. Power
Running Supply Nominal Fuse
Power Nominal
Model Current Line Sensitive
Supply Current
Current
(A) (φmm) (A) (mA) (A)

RAS-3HVRG 22 40
MLFC 1.25SQ 40
220-240V/50Hz,
RAS-4HVRG 23 30 40
220V/60Hz

RAS-5HVRG 31 MLFC 2SQ 50 50

ELB: Earthleakage Breaker: Apply low sensibility type.

MLFC: Flame Retardant Polyflex Wire

NOTE:
Regarding the wiring or breakers, follow to the local code.

1-5
TROUBLESHOOTING

1.1.3 Checking by 7-Segment Display

(1) Simple Checking by 7-Segment Display

1 Turn on All Indoor Unit(s)  All the Indoor Unit(s) Connected to the Outdoor Unit

2 Turn on the Outdoor Unit

3 Auto-addressing Starts During auto-addressing, the following items can be checked using the
outdoor unit's on-board 7-segment LED display.
Outdoor Unit
(1) Disconnection of power supply to the indoor unit.
Printed
(2) Disconnection of the operating line between the outdoor and
Circuit Board
indoor unit(s).
PCB1
In this case, "03" appears after 30 seconds.
(3) Duplication of indoor unit number. After turn ON by remote control switch,
see Alarm Code 35. (Twin Type Only)

Normal
(1) The outdoor unit's on-board 7-segment LED display is not indicated.
Case

(2) The outdoor unit's on-board 7-segment LED display indicates as follows if there is something wrong.

(A) The indoor unit(s) are not

supplied with power. continues to flash after 30 seconds.

Abnormal
(B) Disconnection of the
Case
operating line between the continues to flash after 30 seconds.
outdoor and indoor unit(s).

(C) Duplicated settings of the indoor unit number DIP switch DSW1 (Refer to the description of
alarm code "35", in the item 1.2.2, "Troubleshooting by Alarm Code". [Twin Type Only])

1-6
 TROUBLESHOOTING

1.1.4 Failure of Power Supply to Indoor Unit and Remote Control Switch
 Lights and LCD are not Indicated.
 Not Operated
If fuses are melted or a breaker is activated, investigate the cause of over current and take
necessary action.

Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)

Measure voltage
Power Failure or Power is Not ON by volt-meter. Supply power.

Check for any Remove the cause

Short Circuit Supplied
uncovered part of wires. of short-circuit and
between Wires
replace the fuse.

Measure insulation Remove the cause

Short Circuit of
of short-circuit and
Melted Fuse or Wires to Earth resistance.
replace the fuse.
Activation of
Breaker at
Power Source Failure of Indoor Unit Measure resistance Replace the AC
Fan Motor between wires and chopper for indoor fan,
insulation resistance. fan motor and fuse.

Replace the AC
Failure of AC Chopper
chopper for indoor
for Indoor Fan
fan and fuse.

Remove the cause

Short Circuit Supplied Check for any
of short-circuit and
between Wires uncovered part of wires.
replace the fuse.

Measure insulation Remove the cause

Short Circuit of
of short-circuit and
Control Circuit to Earth resistance.
Melted Fuse replace the fuse.
at Control
Circuit Measure resistance Replace the AC
Failure of Indoor Unit
between wiring and chopper for indoor fan,
Fan Motor
insulation resistance. fan motor and fuse.

Replace the AC
Failure of AC Chopper
chopper for indoor
for Indoor Fan
fan and fuse.

Measure voltage
Failure of Transformer at Indoor Unit Side at secondary side. Replace the transformer.

Replace cable or
Disconnected Cable of Remote Control Switch Connect the cable. repair it.

Insufficient Connection
or Incorrect Connection
Insufficient of Indoor Unit PCB
Contacting at
Connectors of Check connectors. Correctly connect it.
Remote Control Insufficient Connection
Switch or Incorrect Connection
of PCB in Remote
Control Switch

1-7
TROUBLESHOOTING

(1.1.4 Failure of Power Supply to Indoor Unit and Remote Control Switch)

Check it by Replace remote

Failure of Remote Control Switch
self-checking mode *1). control switch if failed.

Unconnected Wires Correctly connect

to PCB Check connectors. wires.
Failure of PCB
Check it by
Failure of PCB self-checking mode *2). Replace PCB if failed.

Take action according to the procedure

Incorrect Wiring Connection
indicated in "TEST RUN".

*1): Refer to Item 1.3.2.

*2): Refer to Item 1.3.1.

1.1.5 Abnormal Transmission between Remote Control Switch and Indoor Unit
 “RUN” Lamp on Remote Control Switch:
Flickering every 2 seconds

Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)

Disconnection or Insufficient Contacting of Check cable and Repair cable or

Remote Control Cable connections. connect it.

Check it by Replace it if remote

Failure of Remote Control Switch
self-checking mode *1). control switch is faulty.

Disconnected Wire Correctly connect

to PCB Check connectors.
Failure of PCB wires.
(in Indoor Unit
and Remote
Control Switch) Check it by
Failure of PCB self-checking mode *2).
Replace PCB if failed.

*1): Refer to Item 1.3.2.

*2): Refer to Item 1.3.1.

1-8
 TROUBLESHOOTING

1.1.6 Abnormalities of Devices

In the case that no abnormality (Alarm Code) is indicated on the remote control switch, and normal
operation is not available, take necessary action according to the procedures mentioned below.

Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)

Disconnected Measure coil

Failure of Coil resistance by tester.
Replace indoor unit
Indoor Unit
fan motor.
Fan Motor Burnt-Out Measure insulation
Coil resistance.

Disconnected Measure coil

Failure of Coil resistance by tester.
Replace outdoor unit
Outdoor Unit
fan motor.
Fan Motor Burnt-Out Measure insulation
Coil resistance.

"RUN" light is
ON and LCD Failure of
is indicated. Magnetic Measure voltage
Insufficient Replace PCB for
However, the Switch for between contacting
Contacting outdoor unit.
system does Outdoor Unit parts.
not operated. Fan Motor

(ex.
The indoor, Measure resistance
Failure of Comp. Motor
outdoor fans between two wires.
or compressor Replace compressor.
does not
operate.) Check for abnormal
Failure of Comp.
sound from comp.

Failure of
Check magnetic
Magnetic Insufficient Replace magnetic
switch activates
Switch for Contacting switch.
correctly or not.
Comp.

Disconnected
Correctly connect
Wiring to Check connections.
wiring.
Failure of PCB
One of PCBs
Failure of Check PCB by Replace PCB
PCB self-checking *1). if failed.

Failure of
Failure of Thermistor
Check it by
Air Inlet
Check Mode *2).
The Comp. Thermistor Disconnection Replace or correctly
does not Stop of Thermistor connect wires if
or Start even abnormality exists.
if the Setting
temperature Abnormality of Remote
on LCD is Check it by Test Run.
Control Switch Cord
Changed

Check it by Replace PCB if

Failure of Indoor Unit PCB
self-checking *1). failed.

1-9
TROUBLESHOOTING

(1.1.6 Abnormalities of Devices)

Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)

Check Setting Condition

of "Thermistor of
Remote Control Switch"
by Optional Setting
* Setting and Control
"00": Control by Indoor
Thermistor for
Suction Air In case that
Incorrect Optional "01": Control by thermistor of remote
Setting Thermistor of control switch is not
Remote Control used, set at "00".
The Comp. Switch
does not Stop "02": Control by
or Start even Average Value of
if the Setting Indoor Thermistor
temperature for Suction Air
on LCD is and Thermistor of
Changed Remote Control
Switch

Check Setting Condition

of "i1" and "i2" by In case that room
Input/Output Setting thermostat is not
Incorrect * Setting and Control used, set for input
Input/Output Setting "01": Room Thermostat signal actually used.
(Cooling) If no signal is used,
"02": Room Thermostat set at "00".
(Heating)

*1): Refer to Item 1.3.1.

*2): Refer to Item 1.2.3.
*3): Even if controllers are normal, the compressor does not operate under the following conditions.
* Indoor Air Temp. is lower than -21°C or Outdoor Air Temp. is lower than -5°C during cooling operation.
* Indoor Air Temp. is higher than 30°C or Outdoor Air Temp. is higher than 23°C during heating operation.
* When a cooling (or heating) operation signal is given to the outdoor unit and a different mode as heating
(or cooling) operation signal is given to indoor units.
* When an emergency stop signal is given to outdoor unit.

1-10
 TROUBLESHOOTING

(1.1.6 Abnormalities of Devices)

Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)

Failure of
Failure of Thermistor Replace or correctly
Discharge Check thermistor by
connect wiring when
Air Temp. Disconnected self-checking *2).
it is abnormal.
Thermistor Wire of
Thermistor

Indoor Fan Failure of Remote

Replace if failed.
Speed is Control Switch
Not Changed Check it by
self-checking *1).
Failure of PCB for Replace if PCB
Indoor Unit is failed.

Check the indoor unit

Failure of AC Chopper stoppage when the Replace if AC
for Indoor Unit remote control switch Chopper is failed.
is switched OFF.

Failure of Failure of
Thermistor Thermistor Replace of correctly
for Outdoor
connect when it is
Evaporating Disconnected abnormal.
Temp. during Wire of
Heating Thermistor

Disconnected
Measure resistance
4-Way Valve
of coil.
Failure of Coil
Replace 4-Way valve.
4-Way Valve Incorrect
Activation of Enforced power supply.
No Defrosting 4-Way Valve
Operation Mode
is Available
Disconnected Control Wires
during Heating Correctly connect
between Indoor Unit and Check connectors.
Operation or wiring.
Outdoor Unit
Defrosting
Operation is
Continued Disconnected Correctly connect
Check connectors.
Failure of Wires to PCB wiring.
Outdoor Unit
PCB Failure of Replace it when check
PCB mode is not available.

Disconnected Correctly connect

Check connectors.
Failure of Wires to PCB wiring.
Indoor Unit
PCB Failure of
PCB

Check PCB by
Light and Replace if PCB is failed.
self-checking *1).
LCD Indication
Failure of PCB in Indoor Unit
on Remote
or Remote Control Switch
Control Switch
are Kept ON

*1): Refer to Item 1.3.1 to 1.3.2.

*2): Refer to Item 1.2.3.

1-11
TROUBLESHOOTING

(1.1.6 Abnormalities of Devices)

Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)

Indoor Heat Load is Greater

Calculate heat load. Use a bigger unit.
than Cooling Capacity

Gas Leakage Correctly charge

or Shortage Measure superheat. refrigerant after
of Refrigerant repairing gas leakage.
Excessively
Small
Diameter Measure and check
Use correct pipes.
Tube or field-supplied pipes.
Long Piping
Incorrect
Activation of Check whether or not
Check Valve Replace check valve
temp. difference exists
of Outdoor for outdoor unit.
before/after check valve.
Unit

Check for clogging. Remove clogging.

Check for connection

Replace connector.
cord and connector.
Failure or
Malfunction Is there operation
of Expansion Replace coil.
sound from coil?
Valve
Insufficient
Cooling Is thermistor on
Operation Excessively Replace thermistor.
compressor normal?
Low Suction
Pressure Is thermistor
installed correctly on Correctly install it.
compressor?
Clogged
Strainer in
Indoor Unit Check temp. difference
Replace strainer in
Clogging at at inlet and outlet of
indoor unit.
Low Pressure strainer.
Piping
Clogging at
Low Pressure Check temp. difference. Remove clogging.
Piping

Insufficient Check for clogged

Clean air filter.
Air Flow to air filter.
Indoor Unit
Heat Check for obstacle at
Exchanger Remove obstacles.
inlet or outlet.

Excessively Insufficient revolution

Low Air Replace fan motor.
of indoor unit fan motor?
Temp. to
Indoor Unit
Heat Check short-circuited Remove cause of
Exchanger indoor unit air. short-circuited air.

1-12
 TROUBLESHOOTING

(1.1.6 Abnormalities of Devices)

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Check clogging of
outdoor unit heat Remove clogging.
exchanger.
Obstacles at inlet or
Insufficient outlet of outdoor unit Remove obstacles.
Air Flow to heat exchanger?
Outdoor Unit
Heat Is service space for
Exchanger Secure service space.
outdoor unit sufficient?

Correct fan speed? Replace fan motor.

Excessively Short-Circuited Air Remove cause of

High Air to Outdoor Unit? short-circuited air.
Temp. to
Outdoor Unit
Heat Any Other Heat Load
Remove heat source.
Exchanger near Outdoor Unit?

Excessively
Check expansion valve Correctly charge
Excessively Charged
opening. refrigerant.
High Refrigerant
Discharge Non-
Pressure Check each temp. Charge refrigerant
Condensed
and pressure. after vacuum pumping.
Gas in Cycle
Clogging of
Insufficient Discharge Check for clogging. Remove clogging.
Cooling Piping
Operation
Check for clogging. Remove clogging.

Check for connecting

Replace connector.
cord and connector.
Failure or
Malfunction Is there operation
of Expansion Replace coil.
sound from coil?
Valve
Is thermistor on
Replace thermistor.
compressor normal?

Is thermistor installed
correctly on Correctly install it.
compressor?

Check temp. difference

Malfunction or Internal
at inlet and outlet of Replace 4-way valve.
Leakage of 4-Way Valve
4-way valve.

Malfunction
Excessively Check temp. difference
or Internal
Low Suction between inlet and Replace 4-way valve.
Leakage of
Pressure outlet of 4-way valve.
4-Way Valve

Check for expansion Replace failed

Discharge Temp. of
valve of indoor unit in expansion valve of
Indoor Unit is Unstable.
the same system. indoor unit.

1-13
TROUBLESHOOTING

(1.1.6 Abnormalities of Devices)

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Indoor Heat Load is Greater Replace the unit with

Calculate heat load.
than Heating Capacity a bigger unit.

Gas Leakage Correctly charge

or Insufficient refrigerant after gas
Refrigerant Measure superheat. leakage check and
Charge repairing.
Excessively
Small Measure field-supplied
Diameter or Use specified pipes.
piping.
Long Piping

Check for clogging. Remove clogging.

Check for connecting

Replace connector.
cord and connector.
Failure or
Malfunction Is there operation
of Expansion Replace coil.
sound from coil?
Valve
Is thermistor on
Replace thermistor.
compressor normal?

Is thermistor
installed correctly Correctly install it.
on compressor?
Insufficient
Heating Clogging of
Check temp. difference Replace strainer for
Operation Excessively Indoor Unit/
between inlet and outlet outdoor unit or
Low Outdoor Unit
of strainer. indoor unit.
Suction Strainer
Pressure
Clogging
of Suction Check temp. difference Remove clogging.
Piping of each part.

Is outdoor unit heat Remove clogging.

exchanger clogged?

Insufficient Is there any obstacles

Air Flow at inlet or outlet of Remove obstacles.
through outdoor unit?
Outdoor Unit
Heat Is service space for Secure sufficient
Exchanger outdoor unit sufficient? service space.

Check for speed of Replace fan motor.

outdoor unit fan.

Excessively
Low
Air Temp. Check for any Remove cause of
through short-circuited air short-circuited air.
Outdoor Unit to outdoor unit.
Heat
Exchanger

Defrosting is
Insufficiently Check thermistor for Replace thermistor
Completed defrosting. for defrosting.

1-14
 TROUBLESHOOTING

(1.1.6 Abnormalities of Devices)

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Check for filter clogging. Remove clogging.

Insufficient
Air Flow to Check for any obstacles
Indoor Unit at inlet or outlet of Remove obstacles.
Heat indoor unit.
Exchanger
Check indoor fan speed. Replace fan motor.

Excessively
High Air
Excessively Temp. to Check whether or not Remove cause of
High Indoor Unit short-circuited air exists. short-circuited air.
Discharge Heat
Pressure Exchanger

Excessively
Check expansion valve Correctly charge
Charged
opening. refrigerant.
Refrigerant
Non-
Insufficient Condensate Check each temp. Recharge refrigerant
Heating Gas in Ref. and pressure. after vacuum pumping.
Operation Cycle
Clogging of
Discharge Check for clogging. Remove clogging.
Pr. Piping

Check temp. difference

Malfunction or Internal
between inlet and outlet Replace 4-way valve.
Leakage of 4-Way Valve
of 4-way valve.

Check temp. difference

Malfunction of Check Valve
between inlet and outlet Replace check valve.
of Outdoor Unit
of check valve.

Malfunction
Excessively or Internal Check temp. difference
High Suction Leakage of between inlet and outlet Replace 4-way valve.
Pressure 4-Way Valve of 4-way valve.

Check for expansion Replace failed

Discharge Temp. of
valve of indoor unit in expansion valve of
Indoor Unit is Unstable.
the same system. indoor unit.

1-15
TROUBLESHOOTING

(1.1.6 Abnormalities of Devices)

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Foreign Particles Inside Remove foreign

Check it by viewing.
of Fan Casing particles.

Indoor Unit Fan Runner Adjust position of

Check it by viewing.
is Hitting Casing fan runner.

Outdoor Unit Propeller Fan Adjust position of

Check it by viewing.
is Hitting Shroud propeller fan.

Cooling or Faulty Check each part is

Tightly fix it.
Heating Installation tightly fixed.
Operation
with
Abnormal Abnormal Liquid Ref. Check expansion valve
Ensure superheat.
Sound Sound from Compression opening.
Compressor
Wear or
Breakage of Abnormal Sound from
Internal Replace compressor.
Inside of Compressor
Comp. Parts

Hamming Sound from Check surface of Replace magnetic

Magnetic Conductor contacts. switch.

Abnormal Vibration of Check each fixing

Tightly fix it.
Cabinets screws.

1-16
 TROUBLESHOOTING

1.2 Troubleshooting Procedure

 Alarm Code Indication of Remote Control Switch

Indoor Unit Alarm Code Model Code Connected No. Alarm Code
Number of Indoor Units

COOL MED COOL MED

ADDS. RN
Indicated
A/C ALARM A/C ALARM
for a second
alternately

1.2.1 Alarm Code Table

Code
Category Content of Abnormality Leading Cause
No.
Indoor Unit Tripping of Protection Device High Water Level in Drain Pan,
01 Activated Float Switch.

Outdoor Unit Tripping of Protection Device Activated High Pressure Switch.

02 (Except Alarm Code 41 and 42) Locked Motor in Cooling Operation.
Incorrect Wiring. Loose Terminals,
03 Abnormality between Indoor and Outdoor Disconnected wire, Tripping of Fuse.
Transmission
04 Abnormality between Inverter and Control PCB Failure in Transmission of PCB for Inverter.
Voltage Drop by Excessively Low or High Voltage Drop of Power Supply
06 Voltage Drop
Voltage to Outdoor Unit Insufficient Capacity of Power Supply Wiring.

07 Decrease of Discharge Gas Superheat Discharge Gas SUPERHEAT less than

10 deg. is maintained for one hour.
Cycle Temperature of the top of Compressor: Td
08 Increase of Discharge Gas Temperature Td > 127oC(Cooling), Td > 120oC(Heating)
over 10 minutes, or Td >140oC over 5 seconds.
11 Inlet Air Thermistor
12 Outlet Air Thermistor Failure of Thermistor, Loose Terminal,
Sensor on Disconnected Wire.
13 Freeze Protection Thermistor
Indoor Unit
14 Gas Piping Thermistor
19 Tripping of Protection Device Activated Internal Thermo of Fan Motor.
20 Compressor Thermistor
Sensor on Failure of Thermistor, Loose Terminal,
22 Outdoor Air Thermistor Disconnected Wire.
Outdoor Unit
Evaporating Thermistor Locked Motor in Heating Operation.
24
Incorrect Capacity of Outdoor and Indoor Unit Incorrect Setting of Capacity Combination or
31 Incorrect O.U. Capacity Setting.
35 Incorrect Indoor Unit No. Setting Duplication of Indoor Unit No.
System FSG2E series connects to HVRG series outdoor unit
36 Incorrect Combination of Indoor Unit (European Area Only).
HRG series of the indoor unit is connected to FSG(1)
and FXG(1) series outdoor units (European Area Only).
38 Abnormality of Protective Circuit in outdoor Unit Failure of Protection detecting Circuit
O.U. Pipe Thermistor Temp. is Higher than 55oC
41 Overload cooling
(Possibility of high pressure device activation.) and the Comp. Top Temp. is Higher than 95oC
when O.U. Protection Device is activated.
I.U. Freeze Protection Thermistor Temp. is Higher
Overload heating than 55oC and the Comp. Top Temp. is Higher than
42 Pressure
(Possibility of high pressure device activation.)
95oC when O.U. Protection Device is activated.
Stoppage by Excessively Decrease of evaporating
Activation of Low Pressure Decrease
47 Temperature ( Te < -35oC) is activated 3 times in
Protection Device
one hour, Locked Motor in Heating Operation.
51 Abnormality of Current Sensor for Inverter Failure of Control PCB, ISPM
52 Activating Overcurrent Protection Failure of ISPM, Clogging of Heat Exchanger.

Activating Protection of ISPM ISPM Abnormality

53 Inverter Failure of Compressor, clogging of Heat Exchanger.
Abnormal Inverter Fin Thermistor,
54 Inverter Fin Temperature Increase Clogging of Heat Exchanger
Abnormal Outdoor Fan
Disconnected wire or Incorrect wiring between
57 Outdoor Fan Fan Motor Abnormality Control PCB and Inverter PCB.
Incorrect Wiring or Fan Motor Abnormality
EE Compressor Compressor Protection Alarm Failure of Compressor.

1-17
TROUBLESHOOTING

1.2.2 Troubleshooting by Alarm Code

Alarm
Code Activation of Safety Device in Indoor Unit

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the unit No. and alarm code are indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the contact between #1 and #2 of CN14 is not closed over 120
seconds during the cooling, fan or heating operation.

No Activation of Safety Device

Is DC12V applied between #2 of CN14
(such as Float Switch FS) or
and GND?
Incorrect Wiring
Yes

Faulty PCB

RCI, RCD, RPI, Types Other Types

THM1 THM2 THM3 THM4 THM5 THM6

THM1 THM2 THM3 THM4 THM5 CN19 CN25

LED1 LED2

CN1 CN3 CN4 HA CN14 CN12

CN9

CN10 LED4
CN13 CN14

R24

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Clogging of
High Drain Drainage Remove clogged
Check drain pan.
Level Up-Slope foreign particles.
Drain Piping

Check continuity when Replace float switch

Activation of Fault
drain level is low. if faulty.
Float Switch

Faulty Faulty Measure resistance Repair looseness and

Float Switch Contacting by tester. replace connector.

Faulty
Check connections. Repair connection.
Connection

Check PCB by
Faulty Indoor Unit PCB Replace it if faulty.
self-checking *1).

*1): Refer to 1.3.1 “Self Checking of PCBs using Remote Control Switch”.

1-18
 TROUBLESHOOTING

Alarm
Code Activation of Safety Device in Outdoor Unit

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section
and the alarm code is indicated on the display of the outdoor unit PCB.
If the stoppage of the unit is caused by cooling overload or heating overload, the alarm code 41 or 42
is indicated.

 This alarm is indicated when one of safety devices is activated during compressor running.

No Is the voltage No No
Does CMC ON between #1-#3 of Is the protective
Faulty PCB1
when starting? PCN9 220V or 240V device still operating?
during Y52C ON?
Yes Yes
Yes

Does CMC turn No Yes

Is the A contact of
ON for more than Faulty PCB1
CMC activated?
3 seconds?
Yes No

Good Faulty Faulty CMC

Check the coil
for CMC.

Normal PCB1

Check activation of the following safety devices. Remove the cause after checking.
PSH: 3.3MPa (33 kgf/cm2G)

1-19
TROUBLESHOOTING

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Clogging of Heat
Remove clogging.
Exchanger?

Check for dust on

Remove dust.
air filter.
Insufficient Air Flow to
Heat Exchanger
(Outdoor Heat Exchanger Check for any obstacles
during Cooling Operation at inlet or outlet of Remove obstacles.
or Indoor Heat Exchanger heat exchanger.
during Heating Operation)
Check the service
Secure service space.
space.

Check for speed.

Replace fan motor
Outdoor Fan: Cooling
if faulty.
Indoor Fan: Heating

Activation of Reduce heat load or

Calculate heat load.
High Pressure use a bigger unit.
Switch due to
Excessively Check for hot air near
High Discharge Make good circulation.
Excessively High Temp. the ceiling (Heating).
Pressure
Air to Indoor Unit
Heat Exchanger Check for short Remove
circuited air (Heating). short-circuited air.

Check for other

Remove heat source.
heat source.

Measure discharge
Faulty
pressure.
Pressure Replace it if faulty.
Check continuity after
Switch
decreasing of pressure.
Faulty High
Pressure Insufficient Measure resistance Repair looseness.
Switch Contacting by tester. Replace connector.

Incorrect
Check connections. Repair connections.
Connection

Incorrect Connection Check wiring.

Faulty Repair connections.
Magnet Switch Replace Magnet Switch.
Malfunction A Contact Check connections.

Measure resistance
Faulty of Outdoor Fan Motor between wires and Replace it if faulty.
Insulation resistance.

Measure continuity after

Activation Faulty
fan motor temperature Replace it if faulty.
of Internal Thermostat
decreases to room temp.
Thermostat
of Outdoor Faulty of
Fan Motor Insufficient Measure resistance Correct looseness.
Internal
Contacting by tester. Replace connectors.
Thermostat

Incorrect
Check connections. Repair connections.
Connection

1-20
 TROUBLESHOOTING

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Check for clogging. Remove clogging.

Check connecting
Replace connector.
wiring and connectors.

Faulty or Malfunction of Check operating sound

Replace coil.
Expansion Valve from coil.

Check discharge gas

Replace thermistor.
thermistor.
Activation of Check attaching
High Pressure state of discharge Reattach thermistor.
Switch due to gas thermistor.
Excessively
High Discharge
Pressure Check cycle operating
Charge refrigerant
Overcharged Refrigerant temp. and expansion
correctly.
valve opening.

Mixture of Non-Condensable Check ambient temp. Recharge refrigerant

Gas in Refrigerant Cycle and pressure. after vacuum pumping.

Clogging of Discharge Piping Check for clogging. Remove clogging.

Liquid Line Stop Valve or

Gas Line Stop Valve are Check stop valves. Fully open stop valve.
not in Operation

1-21
TROUBLESHOOTING

Alarm
Code Abnormal Transmitting between Indoor Units and Outdoor Unit

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
or the alarm code is indicated on the display of the outdoor unit PCB.
 This alarm is indicated when abnormality is maintained for 3 minutes after normal transmitting
between indoor units and outdoor unit, and also abnormality is maintained for 30 seconds after the
micro-computer is automatically reset.
The alarm is indicated when the abnormal transmitting is maintained for 30 seconds from starting of
the outdoor unit.

 Investigate the cause of overcurrent and take necessary action when fuses are melted or the
breaker for the outdoor unit are activated.

1-22
 TROUBLESHOOTING

Is DSW5-1P No
(Terminal Resistance) Set it correctly.
on PCB1 ON?
Yes
No Is the voltage No Check the fuses of
Is LED1 (red) on between "1P" and "3P" outdoor unit power
PCB1 ON? of PCN1 on PCB1 supply.
220V or 240V? 1P: Pin No.1
Yes
Yes
Remove CN8 of
PCB1. *1) Is connector (PCN2, Yes
CN11, CN1 or CN2) Plug PCN2, CN11 and
for transformer is CN1 or CN2 correctly.
loosened?
No Outdoor
Yes Unit
Is LED2 (yellow) Yes
Is the fuse for
on PCB1 ON? Replace fuse.
PCB1 melted?
No No

Faulty PCB1
Is LED3 (yellow) No
on PCB1 flickering
more than once in
10 seconds? PCB1: Outdoor Unit Printed Circuit Board
Yes PCB1': Indoor Unit Printed Circuit Board

Connect CN8 of
PCB1.

Is PCB1' setting No
Non-pole operating. Set it correctly.
*2)
Yes
Yes Is LED3 (yellow) Yes
Is LED3 on
ON even if CN2 of Faulty PCB1'.
PCB1' ON?
PCB1' is removed?
No
No
Check other indoor units.

No Check wiring between

Is LED3 (yellow) on
outdoor unit and indoor
PCB1' flickering more than
units or fuse (EF1) for Indoor
once in 10 seconds.
PCB1'. Unit
Yes

Does refrigerant system No

setting between DSW4
Set it correctly.
on PCB1 and DSW5 on
PCB1' correspond?
Yes
No
Does Alarm occur with
Faulty PCB1'.
all indoor units?
Yes

Faulty PCB1.

*1): In case that terminal resistance (DSW5-1P) is OFF when H-Link Connection is performed.
Set the terminal resistance to ON when CN8 is removed.
Set the terminal resistance to OFF when CN8 is reconnected.
*2): PCB1' Factory Setting for Non-Pole Transmitting

Item Setting Position

SW2 Left Side (New Transmission Side)
JP1 Short Circuited
CN2 Transmission Wire Connecting
CN18 Non-Occupied

1-23
TROUBLESHOOTING

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Power Failure of No Power Supply Measure voltage by

Supply power.
tester.

Check for breakage Remove short circuit

Short Circuit between Wires
of insulation. and replace fuse.

Short Circuited Wire Measure insulation Remove short circuit to

Melted Fuse for to Ground resistance. ground and replace fuse.
Power Source
or Activation of
Outdoor Unit Measure resistance
Breaker Replace comp. and
Faulty Comp. Motor between wires and
fuse.
insulation resistance.

Measure resistance
Faulty Outdoor Unit Replace outdoor unit
between wires and
Fan Motor fan motor and fuse.
insulation resistance.

Check for breakage Remove short circuit

Short Circuit between Wires
of insulation. and replace fuse.

Short Circuit of Control Measure insulation Remove short circuit

Melted Fuse for Circuit (to Ground) resistance. and replace fuse.
Control Circuit
or Activation of
Outdoor Unit Faulty Solenoid Coil for
Breaker Measure resistance Replace magnetic
Magnetic Switch for Comp.
of coil. switch and fuse.
Motor

Measure resistance
Failure of Outdoor Unit Replace fan motor
between wires and
Fan Motor and fuse.
insulation resistance.

Between Outdoor Unit

Disconnected and Indoor Unit Check continuity of
Replacing wires,
Wires Insufficient wires.
repairing, tightening
Contacting or Check for looseness
screws and correct
Incorrect of connection screws.
Power Source Wiring wiring.
Connection Check terminal Nos.
for Outdoor Unit

Disconnected Wires to PCB Check connections. Correctly connect wires.

Faulty PCB
(Outdoor Unit,
Indoor Unit)
Faulty PCB Replace it if faulty.

Check continuity Replacing Wires,

Disconnected Wire
and looseness of Repairing and
Insufficient Contacting
Incorrect Wiring connection screws. Tightening Screws
(SW1 Setting and
CN2 Connection)
Incorrect Wiring Check terminal Nos. Correctly connect wires.

Measure output voltage

Incorrect Power Supply Circuit of PCB1 Replace PCB1.
of PCB1.

1-24
 TROUBLESHOOTING

Alarm
Code Abnormal Transmitting between Inverter and Outdoor PCB1

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB1.

 This alarm is indicated when abnormality is maintained for 30 seconds after normal transmitting
between the outdoor unit PCB1 and ISPM, and also abnormality is maintained for 30 seconds after
the micro-computer is automatically reset. The alarm is indicated when the abnormal transmitting is
maintained for 30 seconds from starting of the outdoor unit.

Disconnect CN6 of PCB1

No
Is LED2 (Green) on PCB1
Faulty PCB1.
flickering?
Yes

Connect CN6 of PCB1

No Faulty ISPM.
Is LED2 (Green) on PCB1
Incorrect wiring between ISPM
flickering?
and PCB1.
Yes
Faulty PCB1.
No Faulty ISPM.
Does flickering speed become
Disconnected wires or Insufficient
faster than before?
Contacting between ISPM and
Yes PCB1.

Normal ISPM
check the wiring again.

1-25
TROUBLESHOOTING

Alarm
Code Excessively Low or High Voltage for Inverter

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when voltage between terminal “P” and “N” of ISPM is insufficient and its
occurrence is three times in 30 minutes. In the case that the occurrence is smaller than 2 times, retry
is performed.

Restart operation.

Is the power supply No

Check wiring and
voltage 220V,
cable capacity.
240V+ _10%?
Yes
No
Is the voltage over
187V during operation?
Yes

Does the voltage Yes

fall during operation
by operation of
other apparatus? Frequency can
No increase higher
than 60Hz.
Yes
How is Compressor stops
Does LED201 on Faulty ISPM.
compressor immediately.
ISPM ON? Replace it.
operation? (lower than 20Hz)
No Compressor stops
when frequency
increase. (Approx.
Is connection No 20Hz to 60Hz
correctly between
Connect correctly.
ISPM and DCL,
CB or CMC?
Yes (Loose Wiring,
* Be careful especially because of high voltage. Change of
Yes Color)
Is the DC voltage Check capacitors
Replace capacitors.
over 250V? (CB).
Fault Capacitors have high voltage.
No Normal
Be careful especially. *1)

Faulty ISPM.
Replace it.

Check the wiring, ISPM

and capacitors (CB). *2)
PC208 PC207
CN8

CN9

CN207 CN206

N TB2

RB

R201
N
R200

+ P ZN20
LED201

- P1
ZN202

TB3
P R216
R215

Direct Current
Measuring Position RB
R
PD
S
P
T
N
U V W

Measuring Range: DC1000V

*1): If capacitor has high voltage, perform the high voltage discharge work refer to item 1.3.3.
*2): Checking procedures of ISPM is indicated in item 1.3.3.

1-26
 TROUBLESHOOTING

Alarm
Code Decrease of Discharge Gas Superheat

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 In the case that the discharge gas superheat less than 10 deg. at the top of the compressor is
maintained for one hour, the alarm code is indicated.

Is the thermistor on No
top of compressor Faulty Thermistor
good?
See page 1-35 for the
Yes thermistor resistance.
Is the thermistor No
installed correctly Install it correctly.
on the compressor?
Yes
Heating
Is it at cooling or
heating mode when the Heating Operation
alarm has occurred?
Cooling

Cooling Operation

Check the high-pressure Check the high-pressure

and compressor discharge and compressor discharge
gas temperature and gas temperature and
calculate superheat value calculate superheat value
by outdoor unit PCB. by outdoor unit PCB.

Is superheat value Superheat: under

under 10 degrees oC? 10 degrees oC?
No No
Yes Yes

Is the connection on
No indoor unit PCB and
Plug the connector
intermediate connector
properly.
for expansion valve
connected properly?
Yes

Does outdoor No
fan motor operate Replace outdoor fan motor.
correctly?
Yes
No
Is refrigerant Charge correct refrigerant
correctly charged? volume.
Yes
Yes
Repair leaks of gas.
Is gas leaking?
Correctly charge refrigerant.
No

Remove the cause of

short path of discharge
air to the air intake of
the outdoor unit.

1-27
TROUBLESHOOTING

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Ref. Cycle is Different from Check ref. cycle and

Repair wiring.
the Electrical System the electrical system.

Measure pressure.
Correctly charge
Overcharged Refrigerant (Refer to Figure in
refrigerant.
Test Run of TCII.)

Check ex. valve. Replace ex. valve

Faulty Ex. Valve
(Refer to 1.3.3 (4).) if faulty.

Replace PCB and

Decrease of Fault Replace PCB if faulty.
check operation.
Discharge Gas
Superheat Faulty PCB
Disconnected
Repair wiring
Wires for Ex. Check connections.
connections.
Valve Control

Replace thermistor
Fault Measure resistance.
if faulty.
Faulty
Discharge Incorrect Check mounting state. Correctly mount
Gas Mounting (Refer to page 1-29.) thermistor.
Thermistor
Remove looseness,
Incorrect
Check connections. replace connector or
Connection
repair connections.

1-28
 TROUBLESHOOTING

Alarm Excessively High Discharge Gas Temperature

Code at the Top of Compressor Chamber
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm is indicated when the following conditions occurs three times within one hour;
(1) The temperature of the thermistor on the top of the compressor is maintained higher than 127°C
for 10 minutes, or the temperature of the thermistor on the top of the compressor is maintained
higher than 140°C for 5 seconds during cooling.
(2) The temperature of the thermistor on the top of the compressor is maintained higher than 120°C
for 10 minutes, or the temperature of the thermistor on the top of the compressor is maintained
higher than 140°C for 5 seconds during heating.

Thermistor on Top
of Compressor
No
Is the thermistor on top
Faulty Thermistor
of compressor good?
See page 1-35 for the
Yes thermistor resistance.
Is the thermistor No
installed correctly Install it correctly.
on the compressor?
Yes
Yes
Is gas leaking? Repair leaks of gas.
No

Recharge refrigerant.

1-29
TROUBLESHOOTING

Alarm Abnormality of Thermistor for Indoor Unit Inlet Air Temperature

Code (Air Inlet Thermistor)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the thermistor is short-circuited (less than 0.24 kΩ) or cut (greater
than 840 kΩ) during the cooling or heating operation. The system is automatically restarted when the
fault is removed.

No
Is it connected to
Connect it.
THM1 (intake) of PCB?

Yes

Is resistance of THM1 No
between 0.24kΩ and Faulty Thermistor
840kΩ?
Indoor Unit
Yes
Air Inlet Thermistor

Faulty PCB
In Case of 4-Way Cassette Type

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Replace thermistor
Fault Check resistance.
if faulty.
Faulty Intake
Air Thermistor
Repair wiring and
Incorrect Connection Check connection.
connections.

Replace PCB and

Faulty PCB Replace PCB if faulty.
check operation.

90
82
80

70
61
60
Thermistor 50 46
Resistance
(KΩ) 40 35

30 27
20.5
20 16
12.5
10
10 8 5.3 3.6 2.5
0
-15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60

Ambient Temperature (oC)

Thermistor Characteristics
NOTE:
This data is applicable to the following thermistors;
1. Indoor Unit Discharge Air Temperature, 2. Indoor Unit Liquid Refrigerant Temperature, 3 Indoor Unit
Intake Air Temperature, 4. Outdoor Air Temperature, 5. Outdoor Unit Evaporating Temperature, 6. Indoor
Unit Gas Piping

1-30
 TROUBLESHOOTING

Alarm Abnormality of Thermistor for Indoor Unit Discharge Air Temperature

Code (Air Outlet Thermistor)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.
 This alarm code is indicated when the thermistor is short-circuited (less than 0.24 kΩ) or cut (greater
than 840 kΩ) during the cooling or heating operation.
No
Is the thermistor connected
Connect it.
to THM2 of PCB?
Yes
No
Is resistance of THM2
between 0.24 and 840kΩ? Faulty Thermistor
Indoor Unit
Yes Refer to page 1-30 for Air Outlet
thermistor resistance. Thermistor

Faulty PCB In Case of

4-Way Cassette Type

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Replace thermistor
Fault Check resistance.
if faulty.
Faulty Air Outlet
Thermistor
Repair wiring and
Incorrect Connection Check wiring to PCB.
connections.

Replace PCB and

Faulty PCB Replace PCB if faulty.
check operation.

Alarm Abnormality of Thermistor for Indoor Unit Heat Exchanger Liquid

Code Refrigerant Pipe Temperature (Freeze Protection Thermistor)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.
 This alarm code is indicated when the thermistor is short-circuited (less than 0.24 kΩ) or cut (greater
than 840 kΩ) during the cooling operation or heating operation.
Freeze Protection
No Thermistor (THM3)
Is the thermistor connected
Connect it.
to THM3 of PCB?
Yes
No
Is resistance of THM3
between 0.24 and 840kΩ? Faulty Thermistor

Yes Refer to page 1-30 for

thermistor resistance.
Faulty PCB
In Case of 4-Way Cassette Type

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Replace thermistor
Fault Check resistance.
Faulty Freeze if faulty.
Protection
Thermistor Repair wiring and
Incorrect Connection Check wiring to PCB.
connections.

Replace PCB and

Faulty PCB Replace PCB if faulty.
check operation.

1-31
TROUBLESHOOTING

Alarm Abnormality of Thermistor for Indoor Unit Heat Exchanger

Code Gas Refrigerant Pipe Temperature (Gas Piping Thermistor)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.
 This alarm code is indicated when the thermistor is short-circuited (less than 0.24 kΩ) or cut (greater
than 840 kΩ) during the cooling or heating operation. The system is automatically restarted when
the fault is removed.

No
Is it connected to
Connect it.
THM5 of PCB?

Yes

Is resistance of THM5 No
between 0.24kΩ and Faulty Thermistor
840kΩ?
Refer to page 1-30 for
Yes thermistor resistance. Thermistor for
Heat Exchanger
Gas Pipe
Faulty PCB
In Case of 4-Way Cassette Type

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Replace thermistor
Faulty Thermistor Fault Check resistance.
if faulty.
for Indoor Unit
Heat Exchanger
Gas Pipe Temp. Repair wiring and
Incorrect Connection Check wiring to PCB.
connections.

Replace PCB and

Faulty PCB Replace PCB if faulty.
check operation.

1-32
 TROUBLESHOOTING

Alarm Activation of Protection Device for Indoor Fan Motor

Code (except RCI-Model)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the temperature of the internal thermostat for the indoor fan motor
is higher than 130°C.

Yes
No Is continuity present No No
Does the indoor
at the internal thermostat Is fan motor hot? Replace the motor.
fan run?
of indoor fan motor?
Yes Yes

No
Is connection bad at Repair wiring and
the connector? connections.

Yes

No
Is the coil resistance
Replace the motor.
of fan motor normal?

Yes

Check indoor temperature.

If it is unusual, take suitable
action to reduce it.

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Measure coil
Faulty Indoor Unit
resistance and Replace motor if faulty.
Fan Motor
insulation resistance.

Check continuity after

Activation Replace fan motor if
Fault fan motor temperature
of Internal no continuity.
decreases to room temp.
Thermostat for
Indoor Unit Faulty
Fan Motor Insufficient Measure resistance Correct looseness.
Internal
Contacting by tester. Replace connectors.
Thermostat

Incorrect
Check connections. Repair connections.
Connection

1-33
TROUBLESHOOTING

Alarm Activation of Protection Device for Indoor Fan Motor

Code (RCI-Model)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the following conditions occurs three times in 30 minutes.
* Indoor fan rotates less than 70rpm for 5 seconds during operation.

Does the indoor When the cause is checked by this flow chart,
fan run? confirm with the fan speed setting is Hi.
No

Check the connector PCB1: CN1, CN19, PCN1, PCN7

as shown on the right. PCB2: CN201, CN202, PCN201, PCN202, PCN203, N (Faston)

Insufficient voltage for PCB2.

Yes (DC 280V)
Is LED1 on
PCB2 OFF? Faulty PCB2 Replace PCB2

No

Is the voltage between Vcc15

Is DC power No and GND1 of PCB2 15V+10%?
supply for PCB2 Faulty PCB2 Replace PCB2
correctly?

Yes

Yes
Is LED4 on PCB1 Faulty PCB1 Insufficient voltage for PCB1. Replace PCB1
OFF? or Transformer or Transformer

No

Is the voltage between Vcc05

Is DC power No and GND of PCB1 5V+5%?
Faulty PCB1 Replace PCB1
supply for PCB1 or Transformer or Transformer
correctly? Is the voltage between Vcc12
and GND of PCB1 12V+10%?
Yes
Remove CN201 on PCB2.
Is fan motor Yes Is the voltage between CN201 #3
speed control command Faulty and GND1 more than 1V? Replace
to fan motor Fan Motor Fan Motor
correctly?

No
Is the voltage between GND
of PCB1 and PC1 2# of PCB2
Yes several voltage?
Is pulse signal to Faulty PCB2 Replace PCB2
PCB2 correctly?
PCN202
No
PC1-2# PC1 Electrical
Box
Faulty PCB1
LED
CN201 CN202
CN201-3# PCB2
Replace PCB1
TB1
PCN203
TB2 CN202
PCN7 PCN11 CN1 CN201

LED4
PCB1 CN19
Transformer

1-34
 TROUBLESHOOTING

Alarm Abnormality of Thermistor for Discharge Gas Temperature

Code (Compressor Thermistor)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the unit No. and alarm code are indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the thermistor is short-circuited (less than 1 kΩ) or cut (greater
than 6 MΩ) during the cooling or heating operation.

No
Is the thermistor connected
Connect it.
to THM9 of PCB?
Yes
No
Is resistance of THM9
between 1kΩ and 6kΩ? Faulty Thermistor

Yes

Faulty PCB

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Replace thermistor
Fault Check resistance.
Faulty Top of if faulty.
Compressor
Thermistor Repair wiring and
Incorrect Connection Check wiring to PCB1.
connections.

Replace PCB1 and

Faulty PCB1 Replace PCB1 if faulty.
check operation.

Temperature (oC) Resistance (kΩ) Temperature (oC) Resistance (kΩ)

0 640.44 65 41.79
5 500.66 70 35.11
10 394.16 75 29.61
15 312.41 80 25.07
20 249.20 85 21.31
25 200.00 90 18.17
30 161.45 95 15.55
35 131.06 100 13.35
40 106.96 105 11.50
45 87.74 110 9.93
50 72.32 115 8.60
55 59.97 120 7.47
60 49.96 125 6.51
The resistance value have fudge factor (+10%).

1-35
TROUBLESHOOTING

Alarm Abnormality of Thermistor for Outdoor Air Temperature

Code (Outdoor Unit Ambient Thermistor)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the thermistor is short-circuited (less than 0.2 kΩ) or cut (greater
than 500 kΩ) during running. However, this alarm occurs during test running mode only. In the
case that the thermistor is abnormal during running, operation continues based on the assumption
that the outdoor temperature, is 35°C (Cooling) / 6°C (Heating).

Outdoor Unit Ambient

Thermistor
No
Is it connected to
Connect it.
THM7 (TA) of PCB1?

Yes

Is resistance of THM7 No
between 0.2kΩ and Faulty Thermistor
500kΩ?
Refer to page 1-30.
Yes

Faulty PCB1

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Replace thermistor
Fault Check resistance.
Faulty Thermistor if faulty.
for Outdoor Unit
Ambient Repair wiring and
Incorrect Connection Check wiring to PCB1.
connections.

Replace PCB1 and

Faulty PCB1 Replace PCB1 if faulty.
check operation.

1-36
 TROUBLESHOOTING

Alarm Abnormality of Thermistor for Evaporating Temperature

Code during Heating Operation (Outdoor Unit Evaporating Thermistor)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.
If abnormality with the thermistor is found, check all the thermistors as shown below.

 This alarm code is indicated when the thermistor is short-circuited (less than 0.2 kΩ) or cut (greater
than 500 kΩ) during operation.
The evaporating thermistor during the heating operation is attached to the heat exchanger as shown
below figure.

No
Is it connected to
Connect it.
THM8 (Te) of PCB1?

Yes

Is resistance of the No
thermistor between Faulty Thermistor
0.2kΩ and 500kΩ?
Regarding the thermistor characteristics,
Yes refer to page 1-30.

Faulty PCB1

Thermistor
(Evaporating
Temperature
for Outdoor Unit)

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Replace thermistor
Faulty Thermistor Fault Check resistance.
if faulty.
for Evaporating
Temperature
during Heating Repair wiring and
Incorrect Connection Check wiring to PCB1.
connections.

Replace PCB1 and

Faulty PCB1 Replace PCB1 if faulty.
check operation.

1-37
TROUBLESHOOTING

Alarm Incorrect Capacity Setting or Combined Capacity

Code between Indoor Units and Outdoor Unit
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the total indoor unit capacity is not equal to the combined
outdoor unit capacity.

No
Is DSW3 on the outdoor
Set the capacity for PCB1.
unit PCB1 set correctly?

Yes

No
Is DSW3 on the indoor
unit PCB set correctly? Set the capacity for PCB.

Yes

Total capacity of the

indoor unit(s) is wrong.

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Check combination
Incorrect Capacity Setting of Indoor Unit of indoor units and Correctly set dip switch,
capacity setting on PCB. DSW3.

Check capacity setting Correctly set dip switch,

Incorrect Capacity Setting of Outdoor Unit
on outdoor unit PCB. DSW3.

Check outdoor unit

Ensure that total
Total Indoor Unit Capacity Connected to the model by calculating
indoor unit capacity
Outdoor Unit is Beyond Permissible Range total indoor units
is 100%.
capacity.

NOTE:
In case of H-LINK system, this alarm code is indicated when DSW4 of outdoor unit PCB and DSW5 of
indoor unit PCB are incorrectly set.
In this case, set correctly DSW4 and DSW5 after turning off main switch.

1-38
 TROUBLESHOOTING

Alarm
Code Incorrect Indoor Unit No. Setting

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated 3 minutes after power is supplied to the outdoor unit when the indoor
unit No. connected to the outdoor unit is duplicated by setting of RSW.
 This alarm code is indicated that it is connected the same indoor unit number in the same refrigerant
cycle.

In the case of H-Link System, this alarm code is indicated when DSW4 of the outdoor unit PCB and DSW5
of the indoor unit PCB are incorrectly set.
In this case, set correctly DSW4 and DSW5 after turning off Main Switch.

Alarm
Code Incorrect Combined Unit between Indoor Unit and Outdoor Unit

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the indoor unit does not suit for this outdoor unit.

Alarm Abnormality of Picking up Circuit for Protection

Code (Outdoor Unit)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when AC 220V or 240V is supplied to voltage PCN9#1 and #3 on PCB1
in the outdoor unit during CMC is opened.

+
-

Is 220VAC or 240VAC No
applied PCN9#1 and #3 Faulty PCB1.
during stoppage? PCN9 PCN8 PCN3

Yes
PCN5

PCB1 is Normal
PCN2

Check wiring connection

except PCB1.
PCN10
PCN7

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Check PCB1 by
Faulty PCB1 self-checking. Replace PCB1.
(Refer to Item 1.3.1.)

1-39
TROUBLESHOOTING

Alarm Cooling Overload

Code (High Pressure Switch will be Activate)
This alarm code is indicated when the protection device is activated at following condition.
Evaporating temperature of outdoor unit is more than 55 degree and top of compressor temperature is
more than 95 degree.
No Is the voltage between No No
Is protection
Is CMC ON? PCN9#1 and #3 Faulty PCB1.
device activated?
220V/240V?
Yes Yes Yes

No
Is CMC ON more
Faulty PCB1.
than 3 seconds?
Yes

Check the following value by remote control switch.

1. Top of Compressor Temperature: 95oC or less
2. Evaporating Temperature of Outdoor Unit: 55oC or less
If exceeding the above value, repair it.

1-40
 TROUBLESHOOTING

Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)

Clogging of Heat
Remove clogging.
Exchanger?

Check for dust on

Remove dust.
Insufficient Air Flow air filter.
to Heat Exchanger
of Outdoor Unit Check the service
Secure service space.
space.

Check for speed.

Outdoor Fan: Cooling
Replace fan motor
Indoor Fan: Heating
if faulty.

Check for hot air near

Make good circulation.
the ceiling.
Excessively High Temp.
Check for short Remove
Air to Outdoor Unit
circuited air. short-circuited air.
Heat Exchanger
Check for other
Remove heat source.
heat source.

Measure discharge
Faulty
pressure.
Pressure Replace it if faulty.
Check continuity after
Switch
decreasing of pressure.
Faulty High
Pressure Insufficient Measure resistance Repair looseness.
Activation of Switch Contacting by tester. Replace connector.
High Pressure
Switch due to
Excessively Incorrect
Check connections. Repair connections.
High Discharge Connection
Pressure
during Cooling
Operation Check cycle operating Charge refrigerant
Overcharged Refrigerant
temp. correctly.

Mixture of Non-Condensable Check ambient temp. Recharge refrigerant

Gas in Refrigerant Cycle and pressure. after vacuum pumping.

Clogging of Discharge Piping Check for clogging. Remove clogging.

Check for clogging. Remove clogging.

Check connecting
Replace connector.
wiring and connectors.

Faulty or Malfunction of Check operating sound

Replace coil.
Expansion Valve from coil.

Check discharge gas

Replace thermistor.
thermistor.

Check attaching
state of discharge Reattach thermistor.
gas thermistor.
Liquid Line Stop Valve or
Gas Line Stop Valve are Check stop valves. Fully open stop valve.
not in Operation

Check continuity
Melted Fuse Replace it if faulty.
Indoor Fan of Fuse
Stoppage
(RPK Only) Replace new PCB
Failure of PCB Replace it if faulty.
and check.

1-41
TROUBLESHOOTING

Alarm Heating Overload

Code (High Pressure Switch will be Activate)
This alarm code is indicated when the protection device is activated at following condition.
Liquid refrigerant piping temperature of indoor unit is more than 55 degree and top of compressor
temperature is more than 95 degree.

No Is the voltage between No No

Is protection
Is CMC ON? PCN9#1 and #3 Faulty PCB1.
device activated?
220V/240V?
Yes Yes Yes

No
Is CMC ON more
Faulty PCB1.
than 3 seconds?
Yes

Check the following value by remote control switch.

1. Top of Compressor Temperature: 95oC or less
2. Liquid Refrigerant Piping Temperature of Indoor Unit: 55oC or less
If exceeding the above value, repair it.

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Clogging of
Remove it.
Heat Exchanger

Check for dust on

Activation of Remove it.
air filter.
High Pressure
Switch due to Check for any obstacle
Insufficient Air Flow
Excessively at inlet or outlet of Remove it.
to Heat Exchanger
High Discharge heat exchanger.
of Indoor Unit
Pressure
during Heating
Operation Check the service space. Secure service space.

Check for fan speed.

Replace fan motor
( Cooling: Outdoor Fan
if faulty.
Heating: Indoor Fan)

1-42
 TROUBLESHOOTING

Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)

Reduce heat load or

Calculate heat load.
use a bigger unit.

Check for hot air near

Make good circulation.
Excessively High Temp. the ceiling.
Air to Indoor Unit
Heat Exchanger Check for short Remove
circuited air. short-circuited air.

Check for other

Remove heat source.
heat source.

Measure discharge
Faulty
pressure.
Pressure Replace it if faulty.
Check continuity after
Switch
decreasing of pressure.
Faulty High
Pressure Insufficient Measure resistance Repair looseness.
Switch Contacting by tester. Replace connector.

Incorrect
Check connections. Repair connections.
Connection

Check decreasing
Replace thermistor
Faulty of Outdoor air flow volume at
for evaporating temp.
Fan Control pressure switch for
if faulty.
Activation of control activative.
High Pressure
Switch due to Check activated Replace it if pressure
Faulty of Pressure
Excessively pressure and switch for control is
Switch for Control
High Discharge connecting wire. faulty.
Pressure
during Heating Check cycle operating Charge refrigerant
Overcharged Refrigerant
Operation temp. correctly.

Mixture of Non-Condensable Check ambient temp. Recharge refrigerant

Gas in Refrigerant Cycle and pressure. after vacuum pumping.

Clogging of Discharge Piping Check for clogging. Remove clogging.

Check for clogging. Remove clogging.

Check connecting
Replace connector.
wiring and connectors.

Faulty or Malfunction of Check operating sound

Replace coil.
Expansion Valve from coil.

Check discharge gas

Replace thermistor.
thermistor.

Check attaching
state of discharge Reattach thermistor.
gas thermistor.
Liquid Line Stop Valve or
Gas Line Stop Valve are Check stop valves. Fully open stop valve.
not in Operation

Check continuity
Melted Fuse Replace it if faulty.
Indoor Fan of Fuse
Stoppage
(RPK Only) Replace new PCB
Failure of PCB Replace it if faulty.
and check.

1-43
TROUBLESHOOTING

Alarm Activation to Protect System from Excessively Low Suction Pressure

Code (Protection from Vacuum Operation)
 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.
 In the case that the evaporating temperature (Cooling: Liquid Refrigerant Piping Temp. of Indoor
Unit, Heating: Evaporating Temp. of Outdoor Unit) is lower than -35 deg. retry operation is performed
3 minutes after compressor stoppage.
However, when the state occurs more than 3 times including 3 in one hour, this alarm code is
indicated.
Is the thermistor THM8 No
of outdoor unit connected Connect it.
to PCB1?
Yes

Is the thermistor THM3 No

of indoor unit connected Connect it.
to PCB?
Yes

Is resistance of THM3 No
and THM8 between Faulty thermistor.
0.24kΩ and 500kΩ.
Yes No
Is gas leaking?
Recharge refrigerant.
Yes

Repair leaks of gas.

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Faulty Freeze Replace thermistor

Protection Fault Check resistance.
if faulty.
Thermistor of
Indoor Unit
Evaporating
Thermistor of Repair wiring and
Incorrect Connection Check wiring to PCB.
Outdoor Unit connections.

Faulty PCB Replace PCB and

Replace PCB if faulty.
(Outdoor Unit, Indoor Unit) check operation.

Liquid Line Stop Valve

Check stop valve. Fully open stop valve.
is not in Operation

Check for clogging. Remove clogging.

Check connecting
Replace connector.
wiring and connectors.

Check operating sound

Faulty or Malfunction of Replace coil.
Excessively from coil.
Expansion Valve
Low Suction
Pressure Check discharge gas
Replace thermistor.
(in Vacuum) thermistor.

Check attaching
state of discharge Reattach thermistor.
gas thermistor.

Check each temp. Charge refrigerant after

and pressure. vacuum pumping.
Refrigerant Leakage
Correctly charge
Check gas leakage part. refrigerant after
repairing gas leakage.

1-44
 TROUBLESHOOTING

Alarm
Abnormality of Current Transformer (0A Detection)
Code

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the current transformer is abnormal (0A detection) and its state
occurs more than 3 times in 30 minutes.
Condition of Activation: When the frequency of compressor is maintained at 15 to 18Hz after compressor
is started, one of the absolute value of running current at each phase
(Phase U+, Phase U-, Phase V+, Phase V-) is less than 0.5A (including 0.5A).

Restart operation.

Compressor stops Faulty ISPM and

immediately. (nearly 18Hz) replace ISPM. *2)
How is compressor
operation when
restarted?
Compressor is not
operated.
P17 is appeared. *1)

No
Is the coil resistance
Replace Comp.
of comp. normal?
Yes

No
Is output of ISPM
Check ISPM.
correct? *2)

Yes

Replace ISPM

*1): P17 is shown at 7-segment on the outdoor unit PCB.

*2): Perform the high voltage discharge work by referring to 1.3.3 before checking and replacing the inverter parts.

1-45
TROUBLESHOOTING

Alarm
Activating Protection Against Instantaneous Overcurrent of Inverter (1)
Code

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the any alarm code of 51, 52, 53 and 54 is activated 3 times
including 3 in 30 minutes. Retry operation is performed up to the occurrence of 2 times.
Conditions: Inverter current with 105% of the rated current, (1) runs continuously for 30 seconds or
(2) runs intermittently and the accumulated time reaches up to 3.5 minutes, in 10 minutes.

Is the cause of
stoppage " " of "2"
troubleshooting by Refer to next page.
7-segments display
Restart operation. "2" or "4"?
"4"

Yes
Is the compressor (The ISPM is normal.)
current larger than
activation current?
Is discharge pressure
No high?
Smaller than
activation current. Check pressure and
refrigeration cycle.

Model Activation Current Check for clogging of

3HP 14.5A the heat exchanger.
4HP 16.0A
5HP 24.5A
Check the fan motor.

Replace the ISPM.

Abnormal
Is the fixing screw
Connect it correctly.
of ISPM loosen?

Normal
The ISPM is faulty.
Replace it.

*1): Before replacing or the checking of inverter components, refer to item 1.3.3 regarding electrical discharge.

1-46
 TROUBLESHOOTING

Alarm
Activating Protection Against Instantaneous Overcurrent of Inverter (2)
Code

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm code is indicated when the any alarm code of 51, 52, 53 and 54 occurs 3 times including
3 in 30 minutes. Retry operation is performed up to the occurrence of 2 times.
Conditions: Inverter current with 150% of the rated current.

Turn off power and

No disconnect U, V, W
Yes No
Restart operation. from compressor
Does it trip soon? terminals.
Turn ON #1 of DSW1
No It trips on ISPM and restart.
immediately. Does it trip?
No
Yes It trips. Is there any cause
Check the
of instantaneous
compressor.
voltage decrease?
Yes Check the power
It trips after a source capacity
certain period. and wiring.

Replace the ISPM.

*2)
It trips
occasionally.

Is the compressor Yes

running current as Check the
same as rated compressor.
current? (Page 1-46)
No
Faulty
Replace the ISPM.
Check the ISPM. *1)
*2)
Good

Are the input currents Yes (Input currents nearly equal (±3%).)
Replace the ISPM.
of single phase nearly *2)
equal? ( +
_ 3%)
No (Input currents out of balance.)
Check the power
supply.
No
Is the supply voltage
220V/240V±10%?
Yes
No Check the capacity
Is it 170V or more
and wiring of the
during operation? power source.
Yes

Is it 170V more No
during operation
by operation of
apparatus?
Yes
Replace the ISPM.
*2)

1*): Regarding the checking method for the ISPM, refer to item 1.3.3 (2).
2*): Before replacing the ISPM, refer to item 1.3.3 (1) regarding electrical discharge.

1-47
TROUBLESHOOTING

Alarm
Protection Activation of ISPM
Code

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 ISPM have detecting function of abnormality.

This alarm is indicated when the any alarm code of 51, 52, 53 and 54 occurs the abnormality 3 times
in 30 minutes including 3. Retry operation is performed up to the occurrence of 2 times.
Conditions: Abnormal Current to the ISPM such as Short Circuited or Grounded
or
Abnormal Temperature of the ISPM
or
Control Voltage Decrease

Turn off power, disconnect

No Check the compressor.
U, V, W from compressor
(If there is a short-circuit
terminals and restart.
between phase lines,
Does the protecting function
replace the compressor.)
activate? *3)
Yes

Faulty
Check the ISPM. *1) *2) Replace the ISPM.

Good

Is the silicon grease coated No Apply the silicon grease

securely between ISPM and
between ISPM and fin
fin? Is the fixing screw of
securely. *4)
ISPM loosen?
Yes

Yes
Is the heat exchanger of
Remove clogging.
outdoor unit clogged?

No

Replace the ISPM.

1*): Before replacing the ISPM, refer to item 1.3.3 (1) regarding electrical discharge.
2*): Regarding the checking of the ISPM, refer to item 1.3.3 (2).
3*): Turn ON the No.1 switch of the dip switch DSW1 on ISPM when restarting with disconnecting the terminals of
the compressor. After troubleshooting, turn OFF the No.1 switch of the dip switch DSW1 on ISPM.
4*): Silicone grease (P22760) is available as a spare parts.

1-48
 TROUBLESHOOTING

Alarm
Activating Protection Against Temperature Increasing of Inverter Fin
Code

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB.

 This alarm is indicated when the any alarm code of 51, 52, 53 and 54 occurs the abnormality 3 times
in 30 minutes including 3. Retry operation is performed up to the occurrence of 2 times.
Conditions: ISPM Thermistor is more than 100 deg.

Yes
Restart operation.
Replace the ISPM. *1)
Does it trip soon?

No

Is the silicon grease coated No Apply the silicon grease

securely between ISPM and between ISPM and fin
fin? securely. *2)
Yes

Yes
Is the heat exchanger of
Remove clogging.
outdoor unit clogged?

No

Replace the ISPM. *1)

1*): Before replacing the ISPM, refer to item 1.3.3 (1) regarding electrical discharge.
2*): Silicone grease (P22760) is available as a spare parts.

1-49
TROUBLESHOOTING

Alarm
Abnormality of Fan Motor Protection
Code

 “RUN” light flickers and “ALARM” is indicated on the remote control switch.
 The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the unit No. and alarm code are indicated on the display of the outdoor unit PCB.

 This alarm is indicated when the revolution pulse output from the fan motor is 10rpm or less and the
reverse revolution signal is detected. The fan motor is stopped once, and restarted after 10 seconds.
It occurs more than 10 times in 30 minutes, this alarm is indicated. The abnormality occurs when the
fan motor is stopped.

Restart operation.

Yes This alarm is indicated due to

Does the motor run? detected overcurrent by the
contrary wind. This is normal.
No
Alarm code is not indicated.
Yes
Does the fan stop by the
Remove the foreign matter.
foreign matter?
No

Check to remove the connector CN14 and CN15 on PCB1 and CN203, CN204,
CN201, CN202, PCN201 and PCN202 on ISPM or not.

Faulty
Are the connectors abnormal? Connect it correctly.
Good

Restart operation.

Yes
Does the motor run? This is normal.
No

Replace the fan motor.

Restart operation.

Yes
Does the motor run? This is normal.

No
Alarm code is not indicated.
Replace the PCB1.

In the case that the fan motor does not run

even the PCB1 is replaced, replace ISPM.

1-50
 TROUBLESHOOTING

Alarm
Incorrect Wiring Among Indoor Units
Code

 This alarm code is indicated only when remote control switch PC-2H2 is used being connected to
indoor unit.
 This alarm occurs in the case of incorrect connection like that TL terminal is connected to Vc terminal
as below when indoor units are wired.

I.U.1
CN13 (Blue) CN12 (Yellow) CN13 (Blue) CN12 (Yellow)
Vc TG TL Vc TG TL Vc TG TL Vc TG TL

Incorrect Wiring

Vc TG TL Remote
Remote Control Control
Switch (Yellow) Switch

The unit No. and unit code are as below regardless of the indoor unit.
Unit No. 00
Cycle System 00
Unit Code E.00

No
Is wiring among indoor Repair the wiring among
units right? indoor units.

Yes
JP4

Turn off the main power

switch and cut the wire JP4
at remote control switch,
then turn on the main power
switch again.

Action
Phenomenon Cause Check Item (Turn OFF Main Switch)

Repair the wiring

Wiring Trouble Incorrect Wiring Check the wiring No.
correctly.

1-51
TROUBLESHOOTING

Alarm
Compressor Protection
Code

 This alarm code appears when one of the following alarms occurs three times within 6 hours, which
may result in serious compressor damages, if the outdoor unit is continuously operated without
removing the cause.

Alarm Code: Content of Abnormality

02 Tripping of Protection Device in Outdoor Unit
07 Decrease in Discharge Gas Superheat
08 Increase in Discharge Gas Temperature
41 Cooling Overload
42 Heating Overload
47 Low Pressure Decrease Protection Activating

These alarms are able to be checked by the CHECK Mode 1. Follow the action indicated in each
alarm chart.
These alarms are cleared only by turning OFF the main power switch to the system. However,
careful attention is required before starting, since there is a possibility which will result in
serious damages to the compressors.

1-52
 TROUBLESHOOTING

1.2.3 Troubleshooting in Check Mode by Remote Control Switch

(PC-P1H) FAN HIGH SWING

LOUVER ON/OFF TIMER SET TEMP.

 Use the remote control CHECK switch in the following cases.

COOL MED
ADDS RN HR
HEAT LOW NO FUNCTION UNIT
DEFROST
DRY A/C
(1) When the RUN lamp is flickering. + CENTRAL
AUTO VENT H.STRG
SERVICE
ABNML
T. RUN CHECK
FILTER

(2) To trace back the cause of trouble after restarting from RUN / STOP TEMP.
stoppage with the RUN lamp flickering.
(3) To check during normal operation or stoppage.
(4) To monitor the temperatures of intake and discharge air. MODE FAN SPEED ON/OFF TIMER RESET

Check Check Mode 1: Current data will be displayed. VENTI LOUVER CHECK
TIME
Mode
Check Mode 2: Data held immediately before
failure, will be displayed.

Normal Mode CHECK

NOTES:
Press for more  Indication will delay as transmission between the remote
control switch and indoor unit takes about 10 seconds.
than 3 seconds.
 All data may be displayed as "FF" or "-1" or "255".
These transient data produced temporarily by software do
not affect device functions at all. (The alarm code may also
be indicated as "FF".)
 If it is not indicated check mode 1, it has possibilities that
the transmission between remote control switch and
indoor unit is not collect.

HIGH
COOL
Alarm code identifying the last fault that has occurred in
Unit Number and ADDS. RN the indicated unit.
Alarm Code Displayed A/C Unit number of connected unit or unit number for which
CHECK checking mode was selected previously.

Perform within  Forward: Press the switch to rise

(A) 7 seconds to from 00 to 01 to 02 …
check another unit.  Backward: Press the switch to descend
After
from 15 to 14 to 13 …
*1 7 seconds
HIGH
COOL
To View the Previous Indication
A/C
Check Mode 1 CHECK
TEMP
(See 1.2.3 (1) for details.) Press

HIGH
COOL
To View the Next Indication
A/C TEMP
CHECK
Press
CHECK
Press for more
Unit Number and
than 3 seconds.
Alarm Code Displayed
Press to view the next data.
HIGH Press to view the previous data.
See (A) COOL
ADDS. RN

A/C
After
CHECK
7 seconds
 ADDS: Number of Indoor Unit in No. ** Cycle
Check Mode 2 HIGH RN: No. ** Refrigerant Cycle
COOL
(See 1.2.3 (2) for details.)
A/C
CHECK TEMP
Press  In Check Mode 2, Data of the first
three units connected serially to a
HIGH remote control switch are available.
COOL
 You can press the CHECK switch to
A/C release Check Mode 2.
+
Check Mode Released VENTI CHECK Check Mode 1 cannot be released
even if you press the CHECK switch.
CHECK
Press

1-53
TROUBLESHOOTING

(1) Contents of Check Mode 1

>

>
The next indication is shown by pressing the part of “TEMP” switch. If the part of “TEMP” switch is
pressed the previous indication is shown.

Temperature Indication Indication of Category Code

Indication of Temperature, etc.

Indoor Unit Temp. Normal ……Temperature Displayed

1
Setting (oC)
- - (Thermistor Open-circuited
or or PCB Defected)
Indoor Unit Abnormal 129 (Temp. for Top of Comp.)
2 Intake Air Temp.
at Thermistor (oC)
F F (Thermistor Short-circuited
or or PCB Defected)
Indoor Unit 255
3 Discharge Air Temp. or
at Thermistor (oC) 127 (Temp. for Top of Comp.)

See "1.3.1 Self-Checking of PCB's using

Indoor Unit Heat Remote Control Switch" in Service Manual.
4 Exchanger Liquid
Pipe Temp. (oC) (NOTE 1) During transient period such as starting time, etc.,
"- -" may be indicated for a limited time.

This is indicated only when a remote sensor is connected.

Temperature at The indication of "- -" is normally indicated.
5
Remote Sensor (oC)
RPK series can not connect a remote sensor.
Therefore indication is "- -".

Outdoor Unit
6 Ambient Air Temp.
(oC)

Indoor Unit Heat

7 Exchanger Gas
Pipe Temp. (oC)

Outdoor Unit
8 Evaporating Temp.
during Heating (oC)

9 Control Information This indicates the internal information for the remote
control switch.

Discharge Gas
10 Temp. at the Top of In case that temperature is higher than 126oC, " ".
Comp. Chamber (oC)

to next page

1-54
 TROUBLESHOOTING

Thermo Temp. of
11 Remote Control Heating Thermo-ON Alarm
Switch Cooling Thermo-ON Operation SWING
ON/OFF TIMER SET TEMP.
FAN HIGH LOUVER

COOL MED
Dark HEAT LOW
ADDS RN HR
NO FUNCTION UNIT
H2 DRY A/C
DEFROST
+ CENTRAL
SERVICE
ABNML FILTER
AUTO VENT H.STRG T. RUN CHECK

Indication on Micro-Computer Input/Output 52H RUN / STOP TEMP.

Micro-Computer
12 Input/Output in Y211
MODE FAN SPEED ON/OFF TIMER RESET
Y52C
Indoor Unit
Dark VENTI LOUVER CHECK
TIME

Micro-Computer
13 Input/Output in
Outdoor Unit Outdoor Fan

Symbols with a letter Y are relays on PCB

00 Operation OFF, Power OFF
01 Thermo-OFF (NOTE 1), Activating Float Switch
02 Alarm (NOTE 2)
03 Freeze Protection, Overheating Protection
05 Instantaneous Power Failure at Outdoor Unit, Reset
(NOTE 3)
06 Instantaneous Power Failure at Indoor Unit, Reset (NOTE 4)
07 Stoppage of Cooling Operation due to Low Outdoor Air
Temperature, Stoppage of Heating Operation due to
Indication of Unit Stoppage Cause High Outdoor Air Temperature
10 Demand, Enforced Stoppage
13 Retry due to High Pressure Increase
14 Cause of Stoppage 15 Retry due to Abnormal High Temperature of Discharge
Gas, Excessively Low Suction Pressure
16 Retry due to Decrease of Discharge Gas Superheat
17 Retry due to Inverter Tripping, Retry due to Abnormal
Current to Comp.
18 Retry due to Voltage Decrease, Other Retry due to Inverter
Abnormality Occurrence Counter
19 Expansion Valve Opening Change Protection
20 Operation Mode Changeover of Indoor Unit
Abnormality 21 Enforced Thermo-OFF (Twin Type Only) (NOTE 5)
15
Occurrence Times 24 Thermo-OFF during Energy Saving Operation
25 Retry due to Input Protection
(NOTE 1) Explanation of Term,
Instantaneous Power Thermo-ON: A condition that an indoor unit is
16 Failure Occurrence requesting compressor to operate.
Times in Indoor Unit Thermo-OFF: A condition that an indoor unit is not
requesting compressor to operate.
(NOTE 2) Even if stoppage is caused by "Alarm", "02" is not
always indicated.
Transmission Error (NOTE 3) If transmission between the inverter printed circuit board
Occurrence Times and the control printed circuit board is not performed
17 between Remote during 30 seconds, the outdoor unit is stopped.
Control Switch and In this case, stoppage is d1-05 cause and the alarm
Indoor Unit (NOTE 1) code "04" may be indicated.
(NOTE 4) If transmission between the indoor unit and the
outdoor unit is not performed during 3 minutes,
Abnormality indoor units are stopped.
In this case, stoppage is d1-06 cause and the alarm
18 Occurrence Times
code "03" may be indicated.
on Inverter (NOTE 5) In the system "21" will be indicated at twin type,
confirm the stoppage cause of the other indoor unit.

Countable up to 99.
Indication of Automatic Louver Condition Over 99 times, "99" is always indicated.
(NOTE 1) If a transmitting error continues for 30 seconds, one
is added to the occurrence times.
19 Louver Sensor

to next page

1-55
TROUBLESHOOTING

Compressor Pressure/Frequency Indication

Discharge Pressure
20 This is an indication for internal information.
(High) (x 0.1 MPa)

Suction Pressure
21 This is an indication for internal information.
(Low) (x 0.01 MPa)

22 Control Information This is an indication for internal information for the remote
control switch. This does not have any specific meaning.

Operation
23 This is an indication for frequency of inverter.
Frequency (Hz)

Indoor Unit Capacity Indication

The capacity of the indoor unit is indicated as shown
in the table below.
24 Indoor Unit Capacity
Capacity Code of Indoor Unit
Indication Code Equivalent Capacity (HP)
20 2.5
26 3.0
25 Outdoor Unit Code 32 4.0
40 5.0

In case of Twin Type, it is indicated "P02".

Refrigerant Cycle
26
Number

J3: 01 to 16
(01: when shipment (DSW4), Decimal Indication)
Refrigerant Cycle J4: 00 to 0F
27 (00: when shipment (DSW4), Indication with 16 numbers)
Number

Expansion Opening Indication

Indoor Unit
28 Expansion Valve
Opening (%)

Outdoor Unit
29 Expansion Valve
MV1 Opening (%)

The indication of "255" is normal.

Outdoor Unit
30 Expansion Valve
MV2 Opening (%)

Outdoor Unit
31 Expansion Valve
MVB Opening (%)

Estimated Electric Current Indication

Compressor
32 The current is indicated when compressor is running.
Running Current (A)
In case of inverter compressor, the running current
of primary side of inverter is indicated.
Returns to Temperature Indication
Temperature Indication
1-56
 TROUBLESHOOTING

(2) Contents of Check Mode 2

The latest data of the first three indoor units only connected serially are indicated when more than three
indoor units are connected to one remote control switch.

>

>
By pressing the part of “TEMP” switch, the next display is indicated, If the part of “TEMP” switch is
pressed, the previous display is indicated.

Temperature Indication Indication of Category Code

Indication of Temperature, etc.

Indoor Unit Intake

1 Air Temp. at Correspond to check mode 1 " ".
Thermistor (oC)

Indoor Unit
2 Discharge Air Temp. Correspond to check mode 1 " ".
at Thermistor (oC)

Indoor Unit Heat

Exchanger Liquid
3 Correspond to check mode 1 " ".
Pipe Temp. (Freeze
Protection) (oC)

Outdoor Air Temp.

4 Correspond to check mode 1 " ".
(oC)

Indoor Heat
5 Exchanger Gas Correspond to check mode 1 " ".
Pipe Temp. (oC)

Evaporating Temp.
6 Correspond to check mode 1 " ".
at Heating (oC)

7 Control Information Correspond to check mode 1 " ".

Discharge Gas
8 Temp. at the Top of Correspond to check mode 1 " ".
Comp. Chamber (oC)

to next page

1-57
TROUBLESHOOTING

Compressor Pressure/Frequency Indication

Discharge Pressure
9 Correspond to check mode 1 " ".
(High) (x 0.1 MPa)

Suction Pressure
10 Correspond to check mode 1 " ".
(Low) (x 0.01 MPa)

11 Control Information Correspond to check mode 1 " ".

Operating
12 Correspond to check mode 1 " ".
Frequency (Hz)

Expansion Opening Indication

Indoor Unit
13 Expansion Valve Correspond to check mode 1 " ".
Opening (%)

Outdoor Unit
14 Expansion Valve Correspond to check mode 1 " ".
MV1 Opening (%)

Estimated Electric Current Indication

Compressor
15 Correspond to check mode 1 " ".
Running Current (A)

Returns to Temperature Indication

Temperature Indication

1-58
 TROUBLESHOOTING

1.2.4 Troubleshooting by 7-Segment Display

(1) Checking Method by 7-Segment Display
By using the 7-segments and check switch (PSW) on the PCB1 in the outdoor unit, operation
conditions and each part of refrigeration cycle, can be checked.

7-Segment PSW
 To start checking, press the "PSW2" switch
Check PSW3 PSW2 for more than 3 seconds.
 To proceed checking, press the "PSW2" switch.
 To proceed reversely, press the "PSW3" switch.
Backward Forward  To cancel this checking, press the "PSW2"
switch for more than 3 seconds.
SEG1 PSW2 PSW3

Checking Item PSW3 PSW2 Checking Contents

Indoor Unit 00 to 40
1
Capacity Setting PSW2 PSW3

PSW3 PSW2
Y52C
Output State of Y21
2
Outdoor Micro-Computer PSW2 PSW3 FAN1

YCH
PSW3 PSW2 FAN2 63H2

The Latest Alarm Code Indicates the last alarm

3 Cause of Stoppage at code in the cause of
PSW2 PSW3 compressor stoppage.
Outdoor Unit

PSW3 PSW2

Running Frequency of
4 25 to 115 (Hz) *1)
Inverter Compressor PSW2 PSW3

(In case that frequency is higher

PSW3 PSW2 than 100Hz, two digits flicker.)

5 Request Frequency from

25 to 115 (Hz) *1)
Indoor Unit PSW2 PSW3

(In case that frequency is higher

PSW3 PSW2 than 100Hz, two digits flicker.)

6 Outdoor Air Flow Ratio 00 to 100 (%)

PSW2 PSW3

(In case that air flow ratio is higher

PSW3 PSW2 than 100%, two digits flicker.)

Outdoor Unit Expansion

7 00 to 100 (%)
Valve Opening PSW2 PSW3

(In case that air flow ratio is higher

PSW3 PSW2 than 100%, two digits flicker.)

Discharge Gas 00: Open-Circuited

8 Temperature on the Top 00 to 142 (°C) 27: Short-Circuited
PSW2 PSW3
of Compressor (Flicker)
(In case that temperature is higher
PSW3 PSW2 than 100°C, two digits flicker.)

Evaporator -19: Open-Circuited

9 -19 to 80 (°C) 27: Short-Circuited
Temperature at Heating PSW2 PSW3
(Flicker)

*1): The pole of comp. is four, it is indicated

the half value of actual frequency.

1-59
TROUBLESHOOTING

from Previous Page

Checking Item PSW3 PSW2 Checking Contents

-19: Open-Circuited
10 Ambient Air Temperature -19 to 80 (°C) 27: Short-Circuited
PSW2 PSW3
(Flicker)

PSW3 PSW2

Cause of Stoppage Refer to page 1-61.

11
at Inverter PSW2 PSW3

PSW3 PSW2

12 Inverter Fin Temperature 00 to 142 (°C)

PSW2 PSW3

(In case that temperature is higher

PSW3 PSW2 than 100°C, two digits flicker.)

Control State of Inner Data of Outdoor

13
Outdoor Unit PSW2 PSW3 Unit's PCB

PSW3 PSW2

Running Current of
14 00 to 199 (A)
Compressor PSW2 PSW3

PSW3 PSW2

Indoor Unit Expansion

15 00 to 100 (%)
Valve Opening PSW2 PSW3

(In case that expansion valve opening

PSW3 PSW2 is higher than 100%, two digits flicker.)

Indoor Unit Heat Exchanger

16 Liquid Pipe Temperature -19 to 127 (°C)
PSW2 PSW3
(Freeze Protection)
(Indicates -19 when below -19°C.)
PSW3 PSW2

Indoor Unit Intake

17 -19 to 127 (°C)
Air Temperature PSW2 PSW3

PSW3 PSW2

Indoor Unit Discharge

18 -19 to 127 (°C)
Air Temperature PSW2 PSW3

PSW3 PSW2

Indoor Unit Cause Refer to page 1-55.

19
of Stoppage PSW2 PSW3

PSW3 PSW2
Return to start " ".

1-60
 TROUBLESHOOTING

1.2.5 Protection Control Code on 7-Segment Display

(1) Protection control code is displayed on 7-segment when a protection control is activated.
(2) Protection control code is displayed while function is working, and goes out when released.
(3) When several protection control are activated, code number with higher priority will be indicated (see
below for the priority order).
(a) Higher priority is given to protection control related to frequency control than the other.
<Priority Order>
* Low Pressure Ratio Protection
* High Pressure Ratio Protection
* High-Pressure Increase Protection
* Input Protection
* Current Protection
* Discharge Gas Temperature Increase Protection
* Frost Protection
(b) In relation to retry control, the latest retrial will be indicated unless a protection control related to
frequency control is indicated.

Code Protection Control Code Protection Control

Low Pressure Ratio Control Discharge Gas Temperature

Increase Protection

High Pressure Ratio Control Frost Protection

High-Pressure Increase Inverter Trip Retry

Protection

Insufficient Voltage/Excessively
Current Protection High Voltage Retry

Imbalanced Voltage
Input Protection Protection

Inverter Module Temperature

Increase Protection

• Retry indication continues for 30 minutes unless a protection control is indicated.

• Retry indication disappears if the stop signal comes from all rooms.
NOTE:
The protection control code being indicated on 7-segment display is changed to an alarm code when
the abnormal operation occurs. Also, the same alarm code is indicated on the remote control switch.

Remark
Cause of Stoppage for
Code Cause Indication
Corresponding Unit
during Retry Alarm Code
Automatic Stoppage of Transistor Module
(IPM Error)
(Over Current, Decrease Voltage,
Increase Temperature)
Instantaneous Over Current

Inverter Fin Thermistor Error, Protection

Electronic Thermal Activation

Inverter Voltage Decrease

Increase Voltage

Abnormal Current Sensor

Instantaneous Power Failure Detection

Reset of Micro-Computer for Inverter

Earth Fault Detection for Compressor
(Only Starting)
Abnormal Power Source Phase

Increase Input

1-61
TROUBLESHOOTING

1.2.6 Function of LEDs

(1) Printed Circuit Board in Indoor Unit
( * Following figure shows a separated-board type PCB.)

RCI Series RPI, RCD and RPC Series

PCB1 PCB2

LED4
LED1
LED1 LED3
LED4
LED1
LED3

■ LED Functions on Indoor Unit Printed Circuit Board for Control

Part Name Contents of Functions Remarks
1 LED1 This LED1 indicates the transmission state between
(Red) the indoor unit and remote control switch.
-
Normal Condition: Flickering
Abnormal Condition: Activated or Deactivated
2 LED3 This LED3 indicates the transmission state between
(Yellow) the indoor unit and outdoor unit.
Normal Condition: Flickering One Time/Some Seconds
-
Abnormal Condition: Activated or Deactivated more
than 30 seconds or Flickering
(30 times/1 second)
3 LED4 This LED4 indicates the power supply (5V) for
(Red) micro-computer.
-
Normal Condition: Activated
Abnormal Condition: Deactivated

■ LED Functions on Indoor Unit Printed Circuit Boards for Power Supply (PCB2 for RCI Series only)
Part Name Contents of Functions Remarks
LED1 This indicates the voltage between terminals of capacity
(Red) C1 on the PCB for DC fan motor.
Activated: The voltage between both terminals
-
of capacity, C is 50+20V or greater.
Deactivated: The voltage between both terminals
of capacity, C is 50+20V or smaller.

1-62
 TROUBLESHOOTING

(2) Printed Circuit Board in Outdoor Unit

PCB for Outdoor Unit

LED2
LED1 LED3

■ Dip Switches and LED Functions on Outdoor Unit Printed Circuit Boards
Name of Internal
Part Name Contents of Functions
Circuit Board
Controlling Board: 14 LED1 Power Source for PCB1
PCB1 (Red) Normal Condition: Activated
Abnormal Condition: Deactivated
15 LED2 This LED2 indicates the transmission state between the PCB1
(Green) and ISPM.
Normal Condition: Flickering
Abnormal Condition: Activated or Deactivated
16 LED3 This LED3 indicates the transmission state between the
(Yellow) indoor unit and outdoor unit.
Normal Condition: Flickering
Abnormal Condition: Activated or Deactivated
18 SEG1 This SEG1 indicate the following: "alarm", "protective safety
device has tripped" or "checking items".

<Inverter Printed Circuit Board on ISPM>

ISPM
PC208 PC207
CN8

CN9

CN207 CN206

LED201
TB2

RB

R201
N
R200

P ZN20
LED201

P1
ZN202

TB3
R216
R215

RB PD P N
R S T U V W

• LED Functions on Outdoor Unit ISPM

Name of Printed
Function
Circuit Board
* LED (Red) This indicates the voltage between both terminal of capacitor
201 CB1 and CB2 for inverter part.
Activated: The voltage between both terminals of capacitor,
CB is 50V+20V or greater.
Deactivated: The voltage between both terminals of capacitor,
CB is 50V+20V or smaller.

1-63
TROUBLESHOOTING

1.3 Procedure of Checking Each Main Parts

1.3.1 Self-Checking of PCBs using Remote Control Switch
The following troubleshooting procedure is utilized for function test of PCBs in the indoor unit and outdoor
unit.

RUN/STOP
SWING
FAN HIGH LOUVER ON/OFF TIMER SET TEMP.
COOL MED
Press HEAT LOW
ADDS RN HR

Stop Operation DRY A/C

DEFROST
NO FUNCTION

SERVICE
ABNML
UNIT

FILTER
+ CENTRAL
AUTO VENT H.STRG T. RUN CHECK

RUN / STOP TEMP.

TEMP
Simultaneously depress MODE FAN SPEED ON/OFF TIMER RESET

two switches for 3 seconds.

CHECK
PCB Check Mode VENTI LOUVER CHECK
TIME

(ex.) Indication of Unit No. "0"

Indi-
Contents
cation
Indication of ADDS. RN
Normal
Unit Number
Abnormality (Open-circuit, Short-circuit, etc.) in circuit for
After Intake Air Temp. Thermistor
7 Seconds
Discharge Air Temp. Thermistor

Liquid Pipe Temp. Thermistor

Operating Automatic
Remote Thermistor Abnormality
PCB Check
Gas Pipe Temp. Thermistor
Indoor
After Approx. 5 sec. (Max. 30 sec. in Remote Sensor Unit
Result case of transmission failure between PCB
Transmission of Central Station
indoor unit and outdoor unit)
Max. 3 Types of Abnormalities indicated. EEPROM

Zero Cross Input Failure

Abnormality (1) Transmission of Indoor Unit during

This Checking Operation

After Transmission of Outdoor Unit

1 Seconds ITO Input Failure

PSH Input Failure

Abnormality (2) Protection Signal Detection Circuit

Phase Detection
Outdoor
After Transmission of Inverter Unit
1 Seconds PCB
High Pressure Sensor

Comp. Discharge Gas Temp. Thermistor

Abnormality (3)
Low Pressure Sensor

Heat Exchanger Evaporation Temp. Thermistor

After Ambient Air Temp. Thermistor
Contents
1 Seconds
means that automatic PCB checking is operating.
to next page NOTE:
In case of J2 indication directly (J1 is not indication),
it is not abnormal.

When the indoor unit of RPK series is using wireless remote controller (PC-LH3), the above
check is used by PC-P1H and operate according to below items.
(1) Turn OFF of Power Supply
(2) Disconnect CN25 on PCB(M)
(3) Connect the Connector of PC-P1H to CN12 or CN13
(4) Turn ON of Power Supply
After checking turn OFF again and reconnectable perform the procedure in reverse.

1-64
 TROUBLESHOOTING

from previous page

CHECK In case that there is a second unit. TEMP

<Self-checking Indication of the Next Unit>

Press

(ex.)
Repetition of Self-checking of Unit No. "0". Indication of ADDS. RN

Unit No. "1"

After
7 Seconds

Result
After 1 to 5 Seconds

After 1 Second

Repetition

RESET

Release PCB
Check Mode

Press

NOTES:

(1) If this indication is continued and “J1” is not shown, this

ADDS. RN indicates that each one of indoor units is not connected to
the remote control switch. Check the wiring between the
remote control switch and indoor unit.
(2) In this troubleshooting procedure, checking of the following part of the PCB’s is not available.
PCB in Indoor Unit: Relay Circuit, Dip Switch, Option Circuit, Fan Circuit, Protection Circuit
PCB in Outdoor Unit: Relay Circuit, Dip Switch, Option Circuit
(3) In the case that this troubleshooting is performed in the system using the central station, indication
of the central station may change during this procedure. However, this is not abnormal.

1-65
TROUBLESHOOTING

1.3.2 Self-Checking of Remote Control Switch

Cases where CHECK switch is utilized.
1. If the remote control switch readouts malfunction.
2. For regular maintenance check.
Changing of LCD Indication
1 Turn ON the power source. Only for Indicating
No. LCD Indication Period
cancellation (sec.)
of EEPROM,
depress the HIGH TEMP.
Simultaneously depress the following COOL
For
following 3 switches. (During 3 switches 1 1 second
operation, they can be depressed.) simultaneously
DRY
+
SERVICE
ABNML

2
TEMP MODE during changing
LCD indication.
MED
TEMP 2 HEAT For
A/C
DEFROST
FILTER
1 second
CENTRAL

The LCD indication changes as

3 TEMP
shown in the right figure.
3 LOW
ADDS RN HR
NO FUNCTION UNIT
For
SERVICE
1 second
MODE H.STRG
After the LCD indication changes
as shown in the right figure, the FAN SWING
LOUVER ON/OFF TIMER SET
RUN indicator flickers twice.
For
4 4
1 second
To 11 AUTO VENT T. RUN CHECK

SWING
FAN HIGH LOUVER ON/OFF TIMER SET TEMP.
COOL MED
5 HEAT LOW
ADDS RN HR
NO FUNCTION UNIT
For
DRY A/C
DEFROST
SERVICE
ABNML FILTER
3 seconds
+ CENTRAL
The LCD indication changes as AUTO VENT H.STRG T. RUN CHECK

shown below.
Depress all the switches
(13 switches) one by one.
Every time the switch is depressed,
the number of the indication of (A)
part in the figure below increases
one by one.
A

NOTES:
1. Any order of depressing Unless all the switches are depressed,
switches is available. the checking do not proceed to the next item.
2. Depressing 2 or more switches
simultaneously is invalid and
not counted.

The LCD indication changes as

shown below.
The remote control switch
automatically starts to check the In case that the transmission circuit is abnormal,
6 transmission circuit. the LCD indication remains as the left figure and
the checking do not proceed to the next item.

To the next page

1-66
 TROUBLESHOOTING

The LCD indication changes as

shown below.
The detected temperature of remote
control thermostat is indicated at
the part (A) in the figure below.
If the number "- -" or "FF" is indicated at the (A)
7 A part, the remote control thermostat is abnormal.

The LCD indication changes as In case of depressing the RESET switch or

shown below. leaving the switches for 15 seconds, the data
of EEPROM (storage cell inside of the remote
8 control switch) is cleared.
At this time, the number is indicated at the (A)
part shown in the figure below. When the
number "99" is indicated, EEPROM is abnormal.
In case that EEPROM is not canceled,
depress the CHECK switch.
A

The number indicated at the (A) part is "99",

the checking do not proceed to the next item.

Cancellation of EEPROM
The LCD indication changes as
shown below. 3

9
The LCD indication changes as
After several seconds are passed, shown below and the EEPROM is
the remote control switch is automatically canceled by the
automatically activated again. remote control switch.
11

When the remote control switch is

activated again, the RUN indicator
is ON and the operation is started.
Therefore, depress switch and
stop operation. The LCD indication changes as
RUN/STOP shown below.

12
NOTES: After several seconds are passed,
10 1. In case that the operation is not the remote control switch is
automatically started when the automatically activated again.
remote control switch is In this case, the operation is not
activated again, the detection started automatically.
circuit for momentary stoppage
may be abnormal.
However, it would not interfere
the normal operation.
2. There is a case that the
operation is automatically
stopped after the automatic
operation when the remote
control switch is activated again.

1-67
TROUBLESHOOTING

1.3.3 Procedure of Checking Other Main Parts

(1) High Voltage Discharge Work for Replacing Parts
<Perform this high voltage discharge work to avoid an electric shock.>
[Procedure]
(a) Check to ensure that no high voltage exists.
If LED201 is ON after start-up and LED201 is OFF after turning OFF the power source, the voltage
will decrease lower than DC50V.
(b) Connect connecting wires to an electrical solder bit.
(c) Connect the wires to terminals P and N on ISPM. => Discharging is started, resulting in hot solder
bit.
(d) Wait for 2 or 3 minutes and measure the voltage once again. Check to ensure that no voltage is
charged.

ISPM
PC208 PC207
CN8

Connecting CN9

CN207 CN206

N
C

Wires RB
TB2
LED201
R201
N
R200

Plug P ZN20
LED201

P1
ZN202

Solder Bit P TB3

R216
R215

RB PD P N
R S T U V W

Pay attention not to short-circuit between terminal P and N.

If it occurs short-circuit, it may cause a serious damage.

1-68
 TROUBLESHOOTING

(2) Checking Procedures ISPM

Rectification Parts of Internal Circuit of ISPM (Common)

P1 Remove all the terminals of the ISPM before

check.
If items (a) to (h) are performed and the results
R are satisfactory, ISPM is normal. Measure it
S
T under 1 kΩ range of a tester.

N
Do not use a digital tester.

(a) By touching the + side of the tester to the P1 terminal CN8

CN9
PC208 PC207

of ISPM and the - side of the tester to R and S of C

TB2
CN207 CN206

ISPM, measure the resistance. If all the resistances RB

R201
N
are more than 100 kΩ, it is normal. P1 P
R200

ZN20
LED201

+
P1
- ZN202

TB3
R216
R215

RB PD P N
R S T U V W

R, S

(b) By touching the - side of the tester to the P1 terminal CN8

PC208 PC207

CN9

of ISPM and the + side of the tester to R and S of C

TB2
CN207 CN206

ISPM, measure the resistance. If all the resistances RB

R201

are more than 1 kΩ, it is normal. P1

N

P
R200

ZN20
LED201

+
P1
- ZN202

TB3
R216
R215

RB PD P N
R S T U V W

R, S

(c) By touching the - side of the tester to the N terminal CN8

PC208 PC207

of ISPM and the + side of the tester to R and S of

CN9

CN207 CN206

ISPM, measure the resistance. If all the resistances

TB2

N RB

R201

are more than 100 kΩ, it is normal. N

P
R200

LED201
ZN20
+
P1
- ZN202

TB3
R216
R215

RB PD P N
R S T U V W

R, S

PC208 PC207

(d) By touching the + side of the tester to the N terminal

CN8

CN9

CN207 CN206

of ISPM and the - side of the tester to R and S of C

TB2

N
ISPM, measure the resistance. If all the resistances
RB

R201
N
R200

are more than 1 kΩ, it is normal. +

P ZN20
LED201

P1
- ZN202

TB3
R216
R215

RB PD P N
R S T U V W

R, S

1-69
TROUBLESHOOTING

U
V
W

(e) By touching the + side of the tester to the P terminal CN8

CN9
PC208 PC207

of ISPM and the - side of the tester to U, V and W of C

TB2
CN207 CN206

ISPM, measure the resistance. If all the resistances RB

R201
N
are more than 100 kΩ, it is normal. P
R200

ZN20
LED201

+
P1
- ZN202

P TB3
R216
R215

RB PD P N
R S T U V W

U, V, W

(f) By touching the - side of the tester to the P terminal CN8

PC208 PC207

CN9

of ISPM and the + side of the tester to U, V and W of C

TB2
CN207 CN206

ISPM, measure the resistance. If all the resistances RB

R201

are more than 1 kΩ, it is normal. N

P
R200

ZN20
LED201

+
P1
- ZN202

P TB3
R216
R215

RB PD P N
R S T U V W

U, V, W

(g) By touching the - side of the tester to the N terminal CN8

PC208 PC207

of ISPM and the + side of the tester to U, V and W of

CN9

CN207 CN206

ISPM, measure the resistance. If all the resistances

TB2

RB

R201

are more than 100 kΩ, it is normal. N

P
R200

LED201
ZN20
+
N P1
- ZN202

TB3
R216
R215

RB PD P N
R S T U V W

U, V, W

PC208 PC207

(h) By touching the + side of the tester to the N terminal

CN8

CN9

CN207 CN206

of ISPM and the - side of the tester to U, V and W of C

TB2

RB

ISPM, measure the resistance. If all the resistances N

R201

R200

are more than 1 kΩ, it is normal. +

P ZN20
LED201

N P1
- ZN202

TB3
R216
R215

RB PD P N
R S T U V W

U, V, W

1-70
 TROUBLESHOOTING

Active Parts of Internal Circuit of ISPM (for 3 and 4HP)

P1 PB
N
P If item (i) to (m) are performed and the results are
satisfactory, ISPM is normal.
Measure it under 1 kΩ range of a tester.
N
Do not use a digital tester.

(i) Perform the item (a) to (h).

(j) By touching the + side of the tester to the RB terminal CN8

PC208 PC207

CN9

of ISPM and the - side of the tester to P terminal of C

CN207 CN206

TB2

ISPM. If the resistance is more than 1 kΩ, it is normal. RB RB

R201
N
R200

P P ZN20
LED201

+
P1
- ZN202

TB3
R216
R215

RB PD P N
R S T U V W

(k) By touching the - side of the tester to the RB terminal CN8

PC208 PC207

of ISPM and the + side of the tester to P terminal of

CN9

CN207 CN206

TB2

ISPM. If the resistance is more than 100 kΩ, it is RB RB

R201

normal. P P
N
R200

ZN20
LED201

+
P1
- ZN202

TB3
R216
R215

RB PD P N
R S T U V W

(l) By touching the + side of the tester to the RB terminal CN8

PC208 PC207

CN9

of ISPM and the - side of the tester to N terminal of RB

C

TB2
CN207 CN206

ISPM. If the resistance is more than 90 kΩ, it is RB

R201

normal. P
N
R200

+ N ZN20
LED201

P1
- ZN202

TB3
R216
R215

RB PD P N
R S T U V W

(m) By touching the - side of the tester to the RB terminal CN8

CN9
PC208 PC207

of ISPM and the + side of the tester to N terminal of RB

C

TB2
CN207 CN206

ISPM. If the resistance is more than 90 kΩ, it is RB

R201
N
normal. P
R200

ZN20
LED201

+
N P1
- ZN202

TB3
R216
R215

RB PD P N
R S T U V W

1-71
TROUBLESHOOTING

(3) Checking Procedures ACT Module (for 5HP only)

Outer Appearance and Internal Circuit of ACT Module

L1 L2
(+)
P

(-) N1
N2
I
Power Factor Control

Remove all the terminals of the ACT module before check.

If items (a) to (f) are performed and the results are satisfactory, the ACT module is normal.
Measure it under 1 kΩ range of a tester. Do not use a digital tester.

(a) Check the mounted part is broken or not by visual

check.

(b) By touching the + side of the tester to the L2 terminal

of ACT module and the - side of the tester to the P
terminal of ACT module, measure the resistance. L2 P
If all the resistances are greater than 100 kΩ, it is
normal.
+
-

(c) By touching the - side of the tester to the L2 terminal

of ACT module and the + side of the tester to the P
terminal of ACT module, measure the resistance. L2 P
If all the resistances are from 1 to 5 kΩ, it is normal.

+
-

(d) By touching the + side of the tester to the L2 terminal L2

of ACT module and the - side of the tester to the I
terminal of ACT module, measure the resistance.
+ I
If all the resistances are from 50 to 200 kΩ, it is
-
normal.

1-72
 TROUBLESHOOTING

L2
(e) By touching the - side of the tester to the L2 terminal
of ACT module and the + side of the tester to the I
terminal of ACT module, measure the resistance. +

If all the resistances are greater than 100 kΩ, it is -

I
normal.

(f) By touching the + side of the tester to the - terminal

of ACT module and the - side of the tester to the I
terminal of ACT module, measure the resistance. + +
-
If all the resistances are less than 100 kΩ, it is -
normal. I

(4) Checking Method of Electronic Expansion Valve

Indoor Unit Electronic Expansion Valve Outdoor Unit Electronic Expansion Valve
Locked Check for the liquid pipe temperature It is abnormal if the liquid pipe pressure
with during heating operation. does not increase during cooling
Fully Closed It is abnormal if the temperature does operation.
not increase.

Locked It is abnormal under the following It is abnormal if the liquid pipe pressure
with conditions; The temperature of freeze does not increase and the outlet
Slightly Open protection thermistor becomes lower temperature of the expansion valve
than the suction air temperature when decreases after the cooling operation
the unit under checking is stopped and is started.
other units are under cooling operation.
Locked It is abnormal under the following
Electronic Expansion Valve
with conditions; After heating operation for
Freeze Protection
Fully Open Thermistor more than 30 min., the discharge gas
temperature of compressor is not 10oC
higher than the condensing temperature
and there is no other faults such as
excessive charge of refrigerant, etc.

Unit Other
Under Units
Checking

1-73
 SERVICING

2. SERVICING
2.1 Outdoor Unit

TURN OFF all power source switches.

2.1.1 Removing Service Cover

Remove the main parts according to the following procedures.
To reassemble perform the procedures in reverse.
To prevent contamination of the refrigerant with water or foreign particles, do not expose open to
atmosphere for long periods.
If necessary, seal pipe ends using caps or tape.

Remove the two fixing screws (upper part 1,

lower part 1), slide the service cover downward
and remove. Tool Phillips Screwdriver

Service Cover

2.1.2 Removing Air Outlet Grille

Remove the two (2) fixing screws of the shroud. Lift the air outlet grille holding the lower parts and
unhook the extrusion (3 locations) of the air outlet
grille from the shroud. Tool Phillips Screwdriver

Air Outlet Grille

Catch (6 Locations Both Sides)

Shroud

2-1
SERVICING

TURN OFF all power source switches.

2.1.3 Removing Outdoor Fan

(1) Remove the service cover according to the item 2.1.1 “Removing Service Cover”.
(2) Remove the air outlet grille according to the item 2.1.2 “Removing Air Outlet Grille”.
(3) Remove the fans by removing the cap nuts and the flat washers fixing the propeller fans onto the
motor shaft. If it is difficult to remove the fan, use pullers.
(4) Remove the eight (8) screws fixing the upper Phillips Screwdriver, Spanner,
cover and remove the upper cover. Tool Adjustable Wrench or Puller

Upper Cover

Flat Washer

Cap Nut

2.1.4 Removing Outdoor Fan Motor

(1) Disconnect the connectors for the motors in the electrical box.
(2) Cut the plastic tie of the motor clamp by using nipper.
(3) Remove the four (4) fixing screws for the motor. Nipper, Phillips Screwdriver,
Tool Spanner, Adjustable Wrench or Puller

Fan Motor Lead Wires

Motor Clamp

Screw with
Spacer

Fan Motor

NOTES:
1. When mounting the motor, ensure the cables point directly downward. Fix the protection tube edge
downward to ensure the water may not keep in it.
2. Fix the motor wires onto the motor clamp with a plastic tie to prevent them obstructing the propeller fans.
3. Mounting Propeller Fan
Insert the skidding protection part of fan boss in accordance with the cutting part of the motor shaft, and
fix the screw after exserting screw part of the shaft. (Tightening Torque of 8.0 N.m: 80kg.cm)
4. When connecting the motor wire, check to ensure that the colors of the connectors on the PCB are
matched with wires.
5. Firmly fix the air outlet grille to the shroud.

2-2
 SERVICING

TURN OFF all power source switches.

2.1.5 Removing Compressor

(1) Remove the service cover according to the item 2.1.1 “Removing Service Cover”. If the outdoor
unit is installed close to a wall, disconnect the refrigerant pipe and move the outdoor unit away from
the wall.
(2) Collect the refrigerant from the check joint.
(3) Remove the valve stay.
(4) Open the soundproof cover of the compressor, remove the terminal cover for the compressor and
disconnect the wiring from the compressor terminals.
NOTE:
Check to ensure each terminal Nos. when connecting the compressor power wires. If incorrectly
connected, the compressor will fail due to reverse rotation.
(5) Remove the soundproof cover, thermistor
holder on the compressor and thermistor. Phillips Screwdriver, Charge Hose,
Tool Adjustable Wrench (2)

RAS-3HVRG and 4HVRG RAS-5HVRG

Upper Cover
Upper Cover

Rear Cover
Rear Cover

Check Joint
Valve Stay
Rear Pipe Cover
Rear Pipe Cover
Front Pipe Cover Front Pipe Cover

Holder for Td Thermistor

Td Thermistor

Sound-proof Cover

Wires for Compressor

Terminal Box Cover

2-3
SERVICING

TURN OFF all power source switches.

(6) Disconnect the suction pipe from the compressor.
(7) Disconnect the discharge pipe from the compressor by using two spanners.
(8) Remove the two (2) nuts fixing the compressor and remove the compressor by lifting.
(a) Check to ensure that the faston terminals of the wires is normal. When a pulling force of 20N or
more is required, it is normal.
If abnormal, replace the faston terminals
with new ones. Phillips Screwdriver, Charge Hose,
Tool Adjustable Wrench (2)
(b) Check to ensure that wires are firmly fixed.

Suction Pipe Discharge Pipe

Double
Spanners

Nut

NOTES:
1. To prevent contamination of the refrigerant with water or foreign particles, do not expose open pipes to
atmosphere for long periods. If necessary, seal pipe ends using caps or tape.
2. Remove the caps for the new compressor just before replacing the compressor. Seal suction and
discharge pipe using tape when mounting to prevent the foreign particles barge in the compressor.
3. Check to ensure each terminal Nos. when connecting the compressor power wires. If incorrectly
connected, the compressor will fail due to reverse rotation.

2-4
 SERVICING

TURN OFF all power source switches.

2.1.6 Removing High Pressure Switch and Pressure Switch for Control
(1) Remove the service cover according to the item 2.1.1 “Removing Service Cover”.
(2) Remove the nine (9) M5 screws fixing the rear cover and the five (5) M5 screws fixing the pipe rear
cover. Slide the rear cover and pipe cover downward.
(3) Collect the refrigerant from the check joint according to the item 2.1.5 “Removing Compressor”.
(a) Disconnect the fasten terminals.
(b) Remove the high pressure switch and pressure switch for control from the brazing part by a burner.

Phillips Screwdriver, Charge Hose,

Tool Burner

RAS-3HVRG and 4HVRG

Upper Cover
Electrical Box
Screw Upper Cover
(M5, Q'ty 9)

Liquid Discharge Pipe

Electrical Box Tank

High
Valve Stay Pressure
Switch
Brazing Part
High Pressure Switch

Pressure
Switch
Rear Cover for Control Brazing Part
Front Pipe Cover
Pressure Switch for Control
Liquid Tank Pipe Rear Cover

RAS-5HVRG
Upper Cover

Electrical Box

Discharge Pipe

Brazing Part
Pressure Switch
for Control
Liquid
Tank

Brazing Part
High Pressure Switch

2-5
SERVICING

TURN OFF all power source switches.

2.1.7 Removing Coil for Reversing Valve

Do not touch the electrical parts when LED201 (Red) on the ISPM is lit to prevent from an
electrical shock.

(1) Remove the service cover according to the item 2.1.1 “Removing Service Cover”.
(2)  RAS-3HVRG and 4HVRG
(a) Remove three (3) screws fixing the power plate and turn the one toward the front side.
NOTE:
Check to ensure that LED201 (Red) is OFF when turning the power plate.
(b) Disconnect the PCN6 on the PCB1 of the electrical box.
(c) Remove the coil for the reversing valve after removing the fixing screw (1 piece).
 RAS-5HVRG
(a) Remove three (3) screws fixing the power plate and turn the one toward the front side.
NOTE:
Check to ensure that LED201 (Red) is OFF when turning the power plate.
(b) Disconnect the PCN6 connector on the PCB1 of the electrical box.
(c) Remove the coil for the reversing valve after
removing the fixing screw (1 piece). Tool Phillips Screwdriver

RAS-3HVRG and 4HVRG RAS-5HVRG

Reversing Valve
Electrical Box
Upper Cover
Reversing Valve
Upper Cover P-Attaching
Plate
Remove PCN6
Screws
PCN6 Fixing Screw for
Reversing Valve Coil
Electrical Box

Remove
Screws
Reversing Valve Coil

Compressor
Reversing Valve Coil
Fixing Screw for
Reversing Valve Coil Compressor

ISPM

ISPM LED201 (Red)

LED201 Act Module

Reactor (Red) Fuse
Magnetic Capacitor
Power Plate Noise Filter
Contactor
Capacitor

Magnetic Contactor
Fuse
Power Plate
Noise Filter Reactor

In Case of 3HP and 4HP In Case of 5HP

2-6
 SERVICING

TURN OFF all power source switches.

2.1.8 Removing Coil for Expansion Valve

Do not touch the electrical parts when LED201 (Red) on the ISPM is lit to prevent from an
electrical shock.

(1) Remove the service cover according to the item 2.1.1 “Removing Service Cover”.
(2) Remove the three (3) screws fixing the electrical box and turn the power plate toward the front side
as shown in the item 2.1.7 “Removing Coil for Reverse Valve”.
NOTE:
Check to ensure that LED201 (Red) is OFF when turning the power plate.
(3) Disconnect the CN5A connector on the PCB1 of the electrical box.
(4) Pull out the coil for expansion valve on the
liquid tank upwards. Tool Phillips Screwdriver, Spanner

Pull out the

expansion valve coil upwards.

Expansion
Valve Coil

Liquid Tank

2-7
SERVICING

TURN OFF all power source switches.

2.1.9 Removing Printed Circuit Board (PCB1)

Do not touch the electrical components.

When handling the PCB1, take care of not to use excessive force as this will cause damage.

(1) Remove the service cover according to the item 2.1.1 “Removing Service Cover”.
(2) Disconnect all the connectors connected to the PCB1.
(3) Pull out the PCB1 from the power plate by
unhooking the extrusion parts. Tool Phillips Screwdriver, Long-Nose Pliers

Holder Holder

PCB1 for Control

Power Plate

Partition Plate

Transformer Terminal Board

Holder

PCB1 for Control

2-8
 SERVICING

TURN OFF all power source switches.

2.1.10 Removing ISPM and ACT Module

Do not touch the electrical parts when LED201 (Red) on the ISPM is lit to prevent from an
electrical shock.

(1) Remove the service cover according to the item 2.1.1 “Removing Service Cover”.
(2) Remove the three (3) screws fixing the electrical
box and turn the power plate toward the front side.
NOTE:
Check to ensure that LED201 (Red) is OFF
when turning the power plate.
Tool Phillips Screwdriver, Spanner

RAS-3HVRG and 4HVRG RAS-5HVRG

ISPM

ISPM LED201 (Red)

LED201 Act Module

(Red) Fuse Capacitor

Power Plate Noise Filter

Reactor
Capacitor

Magnetic
Contactor Power Plate
Reactor
Magnetic
Contactor

NOTES:
1. Identify terminal Nos. with the mark band Nos. when reassembling. If incorrectly connected, malfunction
or damage to the electrical parts will occur.
2. When changing the PCB, ensure to set all the dip switches to the same configuration as the original.

2-9
SERVICING

TURN OFF all power source switches.

(3) Disconnect all wires connecting to the ISPM.
 Disconnect CN201, CN202, PCN201, PCN202 (Wire for Fan Motor)
 Disconnect CN203, CN204, CN206, CN101 (5HVRG only)
 Disconnect RB, N, P, P1 and R, S, U, V, W on the terminal board and the faston terminal TB3 of
ISPM.
(4) Remove the four (4) screws fixing the ISPM.
NOTE:
Do not hold the PCB on the ISPM when removing the ISPM.
When handling the PCB, take care of not to use
excessive force as this will cause damage.
(5) Disconnect all wires connecting to the ACT module.
 Disconnect CN101
 Disconnect the faston terminal L1, L2, P, N1, + and - of ACT module.
(6) Remove the two (2) screws fixing the ACT module.
NOTES:
1. Do not remove the insulation part from the screw after removing the screws.
2. Do not lose the insulation sheet between ACT module and fin.

Tool Phillips Screwdriver, Long-Nose Pliers

 ISPM  ACT Module

Fan Motor
Lead Wires

CN201 CN202

Act Module
CN203 CN204

RB
ISPM
N CN206

P PCN201
Fan Motor
Lead Wires
P1
TB3
PCN202

Fixing Screw
for Inverter Module
R S T U V W

Power Cable Insulation Sheet

for Compressor

NOTES:
1. Identify terminal Nos. with the mark band Nos. when reassembling. If incorrectly connected, malfunction
or damage to the electrical parts will occur.
2. In the case of mounting ACT module, check the insulation sheet does not have any hole and insulation
tube attach to the fixing screw.
3. Pay attention not to clamp the wires when close the power plate.

2-10
 SERVICING

TURN OFF all power source switches.

2.1.11 Removing Electrical Components

Do not touch the electrical parts when LED201(Red) is on the ISPM is lit to prevent from
an electrical shock.

(1) Remove the service cover according to the item 2.1.1 “Removing Service Cover”.
(2) Remove three (3) screws fixing the electrical box and turn the power plate toward the front side.
NOTE:
Check to ensure that LED201 (Red) is OFF when turning the power plate.
(3) Removing Other Electrical Components
(a) Remove the wire connecting to the capacitor.
NOTE:
Capacitor has polarity (+ and -), check to ensure each terminal No..
(b) Disconnect the wire connecting to the magnetic contactor.
Remove the magnetic contactor by removing two (2) screws.
(c) Remove the reactor by removing four (4) screws. (In case of 5HP the screws are eight.)
(d) Disconnect the wire connecting to the noise filter.
Remove the noise filter by holding the expanded part of the holders (6 pcs.) with long-nose pliers.
NOTE:
When reassembling, identify terminal Nos.
with the mark band Nos. Tool Phillips Screwdriver, Long-Nose Pliers

RAS-3HVRG and 4HVRG RAS-5HVRG

ISPM

ISPM
LED201 (Red)

LED201 (Red) Act Module

Reactor Fuse
Magnetic Fixing Screw for
Power Plate Contactor Noise Filter Capacitor (3 pieces)

Capacitor Capacitor
Q Reactor
Magnetic Contactor
Fixing Screw for Q
Magnetic Contactor

Fuse Fixing Screw for Reactor

Noise Filter Power Plate

Fixing Screw for

Reactor
Fixing Screw for Reactor
Long-nose
Plier

Noise Filter
Holder

Details of Q

2-11
 MAIN PARTS

3. MAIN PARTS
3.1 Inverter
3.1.1 Specifications of Inverter
Applicable Model RAS-3HVRG, RAS-4HVRG, RAS-5HVRG
Applicable Power Source 1 Phase, 220V, 240V 50Hz/220V 60 Hz
Output Voltage (Maximum) 200V, 3 Phase
Output Current (Maximum) 14.5/16/24.5 (3HVRG/4HVRG/5HVRG)
Control Method Vector Control
Range Output Frequency 25 to 115Hz
Accuracy of Frequency 0.01Hz at Applicable Frequency Range
Controlled Frequency 1Hz
Output / Characteristics
[V]
200

0 115Hz
f (Hz)
Characteristics are general idea.
Soft Start Stop 0.5Hz/S, 1Hz/S, 3Hz/S, 6Hz/S, 30Hz/S (5 Steps)
Protection Function
Excessive High or Low Excessive Low Voltage at a voltage is lower than 194V DC
Voltage for Inverter Excessive High Voltage at a voltage is higher than 440V DC
Abnormality of Current Stoppage at a current of compressor smaller than 1.5A.
Sensor (0A Detection) When the frequency is 15 to 18Hz after starting.
Cause of Abnormality: Failure of Current Sensor
Failure of ISPM
Failure of Compressor
Disconnected Wiring
Protection Function (1)
Overcurrent Protection
(2)
for Inverter

Rated Current (3)

x 150%
Rated Current (4)
x 105%

20μs 50ms 30s

(1) Short-Circuit Trip of Arm

(2) Instantaneous Overcurrent Trip Internal Protection of ISPM
(3) Instantaneous Overcurrent Trip
(4) Electronic Thermal Trip
Condition is maintained longer than 30 seconds or accumulated
longer than 3 minutes during 10 minutes sampling time.
Protection of ISPM ISPM has four protection function for self-protection.
(1) Some of the output terminals between "U" and "V", "V" and "W",
"W" and "U" has a short-circuit.
(2) Running current reaches the maximum rated current.
(3) Temperature is measured by internal thermistor increases excessively.
(4) Control voltage decreases excessively.
Overload Control Overload control as a current greater than (Rated Current X105%).
Overload control release at a current smaller than (Rated Current X 88%).
Fin Temperature Decrease The unit is stopped when the ISPM temperature is higher than 100oC.
Earth Detection The unit is stopped when the compressor is earthing.

3-1
MAIN PARTS

3.1.2 Arrangement of Inverter Power Unit

RAS-3HVRG and RAS-4HVRG RAS-5HVRG

1 1 2

2
LED201 (Red)
LED201
3
Reactor (Red) Fuse
Magnetic Capacitor
Power Plate
Contactor Noise Filter
Capacitor

Magnetic Contactor
Fuse
Noise Filter Power Plate
Reactor

No. Parts Model

1 Fin (mm) -
2 ISPM HS17A1F06 (3HP and 4HP), HF30A1F06 (5HP)
3 ACT Module LACT33020B

3-2
 MAIN PARTS

3.2 AC Chopper
Reduction of Electromagnetic Sound
Fan Motor Control by AC Chopper:
Lower electromagnetic sound and vibration have been achieved by AC Chopper control than thyristor
control.
AC Chopper Control
Concept of Fan Speed Control
The voltage applied to the fan motor is controlled by chopping
(ON/OFF) the power supply voltage at a frequency of 20kHz.

Features
• Sinusoidal Wave Pattern and Remarkable Low Level of Electromagnetic Sound
• No Generation of Harmonic Current

(1) Specifications
Rated Current of AC Chopper 2.1A 5.6A
Applicable Power Source Single Phase 220/240V + 10% 50/60Hz
Output Voltage Single Phase 220/240V + 10%
Output Current (Maximum) 2.1A 5.6A
Control Method AC Chopper Control
Chopping Frequency 20kHz + 20%
Input Duty Signal 100kHz + 5% Current 2 to 8mA + 10%
Accuracy of Output Voltage + 6%
Output/Characteristics
Output Duty (%)
100

b
Input Duty = b/a
a

d
Output Duty = d/c
0 10 50 c
Input Duty (%)

Soft Start Input Duty: 10%/s

Overcurrent Protection Method Current Limiter
Overcurrent Setting (Minimum) 2.1A 5.6A
Overcurrent Protection Area

[For 5.6A]
Output Current (A) Output Current (A)
: Protection Area : Protection Area
(Max. x 2)
50Hz
60Hz 4.75

(Max. ) 4A
3.5A

0 10 30 50 Input Duty (%) 0 10 30 40 50 Input Duty (%)

3-3
MAIN PARTS

(2) Structure
a. 2.1A (For Indoor Units: RCD, RPC and RPI (2.5HP) Models)
98 45

PCN203
PCN202

110
PCN201
CAUTION

PCN204
CN201

b. 5.6A (For Indoor Units: RPI (3.0 to 5.0HP) Models)

180 69

SUB1MAIN1 COM1
S1

CAUTION

124
COM2
R1
CN201

(3) Circuit Diagram (Outline)

a. 2.1A

PCN201 PCN202
AC220-240V R 1 1
(From Control PCB) S 3 3 MFE
5 5

1
3
CN201
PCN203 C
Input Duty Signal 1
(From Control PCB) PCN204 1 3 5
3

b. 5.6A

R SUB1
R1
AC220-240V C
(From Control PCB)
S MAIN1 MFE
S1

COM1
E1

CN201

Input Duty Signal 1

(From Control PCB) NORMAL COM2
3

3-4
 MAIN PARTS

3.3 Auto-Louver Mechanism

3.3.1 4-Way Cassette Type
(1) Auto-Louver Operation
The louvers of the optional air panel with auto-louver swing simultaneously by four drive motor.
The parts of the auto-louver mechanism are shown below.

The motor (1) is installed to the louver

directly. The louver (2) is operated by
rotating the motor.
Four pieces of the motor (1) are installed to
the unit and rotated simultaneously.
No. Part Name No. Part Name
1 Motor 3 Bearing
2 Louver 4 Stopper AS

(3) Bearing AS (3) (2) (3) (4)

(1) (1)

(2) Louver (1) Motor

(4) Stopper AS

(1)
(1)
(3) Bearing AS

(2) Auto-Louver Stoppage

Press the "AUTO LOUVER"

of the remote control switch
during auto-louver operation.

0 (zero) Reset
The AS stopper of the
louver (2) touches the steel
(1) Motor
plate stopper, and the louver (4) Motor
is reset to the 0 position.

The power supply for the

motor (1) is turned OFF when Steel Plate
the louver is at the setting Stopper
position.
(2) Louver

The louver is stopped at the

setting position.

3-5
MAIN PARTS

3.3.2 2-Way Cassette Type

(1) Auto-Louver Operation
The louvers of the optional air panel with auto-louver swing simultaneously by a drive motor.
The parts of the auto-louver mechanism are shown below.

Stopper
Bearing Louver Bearing Arm Arm
Shaft B
Stopper

AS Motor Assembly Stopper

Crank Arm
Stopper
Bearing Louver Bearing Arm Shaft A

The principle of the auto-louver mechanism is as

follows;
The motor (1) rotates, the crank (2) fixed to the
shaft of the motor (1) rotates, the rotating torque
is changed at the arm (3) and transmitted to the
arm shaft A (4) and the arm shaft B (5).
The circular reciprocating force gives the driving
force to the louver (6) and rotates the louver.
No. Part Name No. Part Name
1 Motor 5 Arm Shaft B
2 Crank 6 Louver
3 Arm 7 Fixing Plate of
4 Arm Shaft A Motor

(2) Auto-Louver Stoppage (4) Arm Shaft A

Press the "AUTO LOUVER" of

the remote control switch Bearing (6) Louver Bearing
during auto-louver operation. (3) Arm
(1) Motor

The crank (2) touches the

stopper of the fixing plate of (3) Arm
motor (7), and the louver is (2) Crank
(6) Louver
reset to the 0 position.

Bearing
(5) Arm Shaft B

The power supply for the

motor (1) is turned OFF when
the louver is at the setting (3) Arm
position.
(7) Fixing Plate
for Motor (1) Motor

Motor Shaft
The louver (6) is stopped at Stopper
the setting position.

(2) Crank
(3) Arm

3-6
 MAIN PARTS

3.3.3 Ceiling Type

(1) Auto-Louver Operation
The louvers of the optional air panel with auto-
louver swing simultaneously by a drive motor.
The parts and the principle of the auto-louver (1) AS Motor
mechanism are shown in the right figure.
The AS motor (1) rotates, the pinion (2) fixed to (2) Pinion
the shaft of the AS motor (1) rotates, the rotating
(5) Cover
torque is changed at the rack (3) and the circular (6) Louver
reciprocating force gives the driving force to the
(4) Bearing
louver (4) and rotates the louver.
(3) Rack

(2) Auto-Louver Stoppage

Press the "AUTO LOUVER" of the remote

control switch during auto-louver operation. (3) Rack

(6) Louver (1) AS Motor

The rack (3) touches the stopper of the

cover (6), and the louver is reset to the
0 position.
(2) Pinion

Stopper
(5) Cover
The power supply for AS motor (1) is turned
OFF when the louver is at the setting
position.

The louver (4) is stopped at the setting

position.

3-7
MAIN PARTS

3.4 Scroll Compressor

3.4.1 Reliable Mechanism for Low Vibration and Low Sound
(1) The rotating direction is definite.
(2) The pressure inside of the chamber is high pressure, and the surface temperature of the chamber is
60oC to 110oC.
3.4.2 Principle of Compression

(1) The gas is inhaled from the inlet port at the outer frame of the fixed scroll.

(2) The gas inside of the compression space is compressed toward

the center of the scroll.

(3) The compression space is minimum at the center of the scroll, and
the gas compressed at the maximum is discharged from the outlet port
of at the center of the scroll.

(4) The above procedures (Suction Compression Discharge) is

repeated continuously.

Gas
Rotating Scroll

Compression
Space

Suction Process
Fixed Scroll
Discharge Process
Compression Process

3.4.3 Structure
Suction Pipe

Suction Fixed Scroll

Discharge Pipe
Discharge
(15.8)

Frame

Motor

3-8
 MAIN PARTS

3.5 Thermistor
3.5.1 Thermistor for Indoor Unit
(1) Position of Thermistor (In Case of 4-Way Cassette Type)

Thermistor for Indoor Heat Exchanger

Gas Pipe Temperature (THM5)

Thermistor
for Air Outlet
Temperature Thermistor for
(THM2) Air Inlet Temperature Thermistor for Indoor Heat
Exchanger Liquid Pipe
(THM1) Temperature
(For Freeze Protection) (THM3)

(2) Thermistor for Indoor Suction Air

Temperature (For Room Temperature 90
82
Control) 80
The room temperature is controlled by the 70
thermistor for indoor suction air 60
61

temperature detecting the temperature at Thermistor 50 46

Resistance
the suction air inlet of the indoor unit. (KΩ) 40 35
The setting temperature is indicated on the 30 27
L.C.D. of the remote control switch by 20
20.5
16
number. 10
12.5
10
8 5.3 3.6 2.5
Adjust the setting temperature for 0
prevention from excessive cooling and -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60

heating. Ambient Temperature (oC)

It is recommended to set the temperature Thermistor Characteristics
as follows;
Economical Cooling Operation: 27oC to 29oC / Economical Heating Operation: 18oC to 20oC
The resistance characteristics of thermistor is shown in the above figure.
ATTENTION:
The thermo-off value of the indoor unit air inlet thermistor is set at the temperature higher than the value
indicated on the remote control switch by 4oC and the maximum is 30oC, because the suction air temperature
during heating operation has a tendency to become higher than that of the occupied zone, intending
comfortable heating operation.

(3) Thermistor for Indoor Discharge Air Temperature (For Discharge Air Temperature Control)
The thermistor for indoor discharge air temperature is utilized for the control of prevention from cold
air discharge in heating operation, etc.
The resistance characteristics of thermistor is shown in the above figure.
(4) Thermistor for Liquid Pipe Temperature of Indoor Heat Exchanger

When the temperature of the heat exchanger is below 0oC, Prevention from freezing
thermostat is turned OFF automatically and over 14oC, onto the heat exchanger in
thermostat is turned ON again. COOL and DRY operation.

The resistance characteristics of thermistor is shown in the above figure.

(5) Thermistor for Gas Pipe Temperature of Indoor Heat Exchanger

When the temperature of the heat exchanger is below 0oC, Prevention from freezing
thermostat is turned OFF automatically and over 14oC, onto the heat exchanger in
thermostat is turned ON again. COOL and DRY operation.

The evaporating temperature in heating operation is detected.

The resistance characteristics of thermistor is shown in the above figure.

3-9
MAIN PARTS

3.5.2 Thermistor for Outdoor Unit

(1) Position of Thermistor

Thermistor for
Outdoor Ambient
Temperature

Thermistor for
Discharge Gas
Temperature

Thermistor for
Evaporating
Temperature

(2) Thermistor for Upper Part Temperature of

Compressor 200
(For Prevention of Discharge Gas Overheating)
a. A thermistor for the upper part temperature 200
Resistance Value of

R25 = 200kΩ
of the compressor is installed to prevent
B = 3920k
discharge gas from overheating.
Thermistor (kΩ)

If discharge gas temperature increases

excessively lubricating oil deterioration
100
occurs and lubricating properties deteriorate, 72.3
resulting in short compressor life.
b. If discharge gas temperature increases
excessively, compressor temperature 14.2 5.3
increases. At the worst, compressor motor 0
25 30 100 132 150
winding will be burnt out.
Temperature (oC)
c. When the upper part temperature of
Resistance Characteristics of Thermistor
compressor increases during heating for Discharge Gas Overheating Protection
operation, the unit is controlled according to
the following method.

 An electronic expansion valve of indoor units and high pressure refrigerant is returned to the
compressor through the accumulator, decreasing compressor temperature.
 If the compressor upper part temperature increases exceeding 132oC even if an electronic
expansion valve opens, the compressor is stopped, in order to protect the compressor.
In cooling operation, the above function is also available.

3-10
 MAIN PARTS

d. If compressor upper part temperature increases excessively, the protection control is activated and
the compressor is stopped according to the following method.
Operation Upper Part Temperature of Compressor Defecting Period
Cooling Over 127oC 10 minutes (Continuously)
Over 140oC 5 seconds (Continuously)
Heating Over 120oC 10 minutes (Continuously)
Over 140oC 5 seconds (Continuously)
Defrosting Over 120oC 5 seconds (Continuously)

(3) Thermistor for Outdoor Ambient Temperature

The thermistor resistance characteristics are shown in the figure below.
(4) Thermistor for Evaporating Temperature of Outdoor Unit in Heating Operation (For Defrosting)
The characteristics for the thermistor is the same with the value of outdoor ambient temperature
thermistor as shown in the figure below.

90
82
80

70
61
60
Thermistor 50 46
Resistance
(KΩ) 40 35

30 27
20.5
20 16
12.5
10
10 8 5.3 3.6 2.5
0
-15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60
o
Ambient Temperature ( C)
Thermistor Characteristics

3-11
MAIN PARTS

3.6 Electronic Expansion Valve

3.6.1 Electronic Expansion Valve for Outdoor Units

Micro-Computer
Pulse Signal Pulse Motor

2-Phase Permanent Magnetic Pulse Motor

Control 0 to 500 Pulse by 1 Pulse

Refrigerant Flow Control

Precise Control

Needle

Specifications
Items Specifications
Type EKV Series or CAM Series
Refrigerant Used R22 or R407C
Working Temperature Range -30oC to 65oC/ -30oC to 60oC (Operating Time of Coil: less than 50%)
Mounting Direction Drive Shaft in Vertical Direction within an Angle of 45o as Maximum
Flow Direction Reversible
Drive Method 4-Phase Pulse Motor Method
Rated Voltage DC12V+1.8V
Drive Condition 83PPS (Pulse Width at ON: 36mm sec, OFF: 60mm sec)
1, 2 Phase Excitation
Coil Resistance
46Ω+10% (at 20oC)
(each Phase)
Wiring Diagram,
Drive Circuit and
Activation Mode
ON
A OFF
M

Wiring B
Diagram A
B A B A
B
Drive Close Open
DC12V Circuit Valve

Activation

3-12
 MAIN PARTS

3.6.2 Electronic Expansion Valve for Indoor Units

Magnet
Micro-Computer
Pulse Signal Coil
Pulse Motor
2-Phase Permanent Magnetic Pulse Motor
Control 0 to 2,000 Pulse by 1 Pulse
Gear

Refrigerant Flow Control Driver

Precise Control
Bellows

Valve

Specifications
Items Specifications
Type EDM Type
Refrigerant Used R22 or R407C
Working Temperature Range -30oC to 70oC (With Coils Not Electrified)
Mounting Direction Drive Shaft in Vertical Direction, Motor Upside and 90o in Four Direction
Flow Direction Reversible
Rated Electricity
Drive Method 4-Phase Pulse Motor Method
Rated Voltage DC12V+1.2V
Drive Condition 100Ω+250PPS (Pulse Width Over 3mm)
2 Phase Excitation
Coil Resistance
150+10% (at 20oC)
(1 Phase)
Wiring Diagram,
Drive Circuit and
Activation Mode Procedure
1 2 3 4 1
1φ Phase
ON
M 1φ OFF

3φ Wiring 2φ
2φ 4φ Diagram
3φ

4φ
Drive Valve
DC12V Circuit Activation
Close Open

Activation

3-13
MAIN PARTS

3.7 High Pressure Switch and Pressure Switch for Control

(1) High Pressure Switch (for Protection)
When the discharge pressure reaches 3.3Mpa, compressor is stopped to protect the refrigerant cycle
components.
(2) Pressure Switch for Control
When the discharge pressure reaches 2.75MPa during heating operation, gas by-pass control or fan
control are performed.

RAS-3HVRG and 4HVRG

Electrical Box
Upper Cover

Liquid Discharge Pipe

Tank

High
Pressure
Switch
Brazing Part
High Pressure Switch

Pressure
Switch
for Control Brazing Part
Pressure Switch for Control

RAS-5HVRG
Upper Cover

Electrical Box

Discharge Pipe

Brazing Part
Pressure Switch
for Control
Liquid
Tank

Brazing Part
High Pressure Switch

3-14
 FIELD WORK INSTRUCTION

4. FIELD WORK INSTRUCTION

4.1 Overheating in Case of Using PC-5H

Question and Answer for Field Work

Example 1: Overheating in Case of Using PC-5H

[Phenomenon]
After test run, indoor temperature increases more than 30oC even if the setting temperature is 20oC.

[Cause]
Test running is performed from the outdoor unit, the operation mode at the test running is
memorized.

[Countermeasure]
In such case, perform the self checking and initialize the memory by following procedure.
1. Depress “Λ”, “V”, “High” and “Medium” simultaneously.
2. 7-segment and LED will be lit.
3. Depress all the touch type switches one by one.
4. 7-segment indicates “Ou”.
5. Transmission check will be performed.
6. After 3 seconds, 7-segment indicates “77” (for Main Unit) or “88” (for Sub Unit) or “EE” (Abnormal).
7. After 3 seconds, voltage check will be performed.
8. After 3 seconds, 7-segment indicates “AA” (Normal) or “EE” (Abnormal).
9. After 3 seconds, automatically indicates “5”, “4”, “3”, ..... (Count Down).
10. Depress “Λ” before “0” is appeared.
11. If the temperature setting become 25 deg. and all the LEDs are turned OFF, initial condition is set.

RUN/STOP

HIGH MEDIUM LOW

4-1
FIELD WORK INSTRUCTION

4.2 Alarm 36

Question and Answer for Field Work

Example 2: Alarm 36

[Phenomenon]
Alarm code “36” appeared and the system didn’t operate.

[Cause]
Combination of the indoor unit and outdoor unit was wrong.

[Countermeasure]
Check an applicable unit model code as shown below.

Outdoor Unit Indoor Unit

<DC Inverter UTOPIA> <SET-FREE>

RAS-HVRG FSG2E

<SET-FREE
FSG(1) and FXG(1)> <DC Inverter UTOPIA>

RAS-FSG(1)
HRG
RAS-FXG(1)

: Applicable
: Not Applicable

4-2
 FIELD WORK INSTRUCTION

4.3 Select Guide of Drain Pipe for Indoor Unit

 Selecting Method of Drain Pipe Diameter

<Step 1> Calculation of Drain Flow Volume

Calculate from that the drain flow volume is approximately 3 [l/hr] per 1HP of the indoor unit nominal
capacity.
For Example:
Common drain pipe for four 2HP indoor units and four 2.5HP indoor units.
(1) Total Horse Power of Indoor Unit: 42HP+42.5HP=18HP
(2) Total Drain Flow Volume: 18HP3 [l/hr.HP] =54 [l/hr]

<Step 2> Select Drain Pipe from Table A and B

(1) Horizontal Common Pipe with Slope 1/50: VP30 for above Example
(2) Horizontal Common Pipe with Slope 1/100: VP30 for above Example
(3) Vertical Common Pipe: VP30 for above Example

Table A. Permissible Drain Flow Volume of Horizontal Vinyl Pipe

Inner Diameter Permissible Flow Volume [l/hr]

JIS Symbol NOTE
[mm] Slope=1/50 Slope=1/100
VP20 20 39 27 Not Applicable to
VP25 25 70 50 Common Pipe
VP30 31 125 88
Applicable to
VP40 40 247 175
Common Pipe
VP50 51 473 334

Table B. Permissible Drain Flow Volume of Vertical Vinyl Pipe

Inner Diameter Permissible Flow Volume
JIS Symbol NOTE
[mm] [l/hr]
VP20 20 220 Not Applicable to
VP25 25 410 Common Pipe
VP30 31 730
VP40 40 1,440
Applicable to
VP50 51 2,760
Common Pipe
VP65 67 5,710
VP75 77 8,280

 Drain Piping
Incorrect: Upward Slope

Unit
Rising Part
Incorrect

Drain Piping
Connection
1/25 to 1/100 Down-Slope

Correct
Common Drain Piping

This drain pipe shall be

separating from other pipes.

4-3
FIELD WORK INSTRUCTION

4.4 Maintenance Work

(1) For Indoor Unit and Outdoor Unit
(a) Fan and Fan Motor
 Lubrication - All fan motors are pre-lubricated and sealed at the factory. Therefore, no lubricating
maintenance is required.
 Sound and Vibration - Inspect for abnormal sound and vibration.
 Rotation - Inspect for clockwise rotation and rotating speed.
 Insulation - Inspect for electrical insulation resistance.
(b) Heat Exchanger
 Clog - Inspect and remove any accumulated dirt and dust from the heat exchanger at regular
intervals. As for outdoor unit, other obstacles such as growing grass and pieces of paper, which
might restrict air flow, should also be removed.
(c) Piping Connection
 Leakage - Inspect for refrigerant leakage at piping connection.
(d) Cabinet
 Stain and Lubrication - Inspect and remove any stain and lubrication.
 Fixing Screw - Inspect and fix loosened or lost screws.
 Insulation - Inspect and repair peeled thermal insulation material on cabinet.
(e) Electrical Equipment
 Activation - Inspect for abnormal activation of the magnetic contactor, auxiliary relay, PCB and
etc.
 Line Condition - Pay attention to working voltage, amperage and phase balance. Inspect for
faulty contact caused by loosened terminal connections, oxidized contacts, foreign matter, and
other items. Inspect for electrical insulation resistance.
(f) Control and Protective Devices
 Setting - Do not readjust the setting in the field unless the setting is maintained at a point other
than the point listed in “9. SAFETY AND CONTROL DEVICE SETTING” of “TCII”.
(2) For Indoor Unit
(a) Air Filter
 Cleaning - Inspect and remove any accumulated dirt and dust according to “Common Chapter -
1.2 Filter Cleaning” of “TCII”.
(b) Drain Pan, Drain-up Mechanism and Drain Pipe
 Drain Line - Inspect and clean the condensate drain line at least twice a year.
 Drain-up Mechanism - Inspect for activation of drain-up mechanism.
(c) Float Switch
 Activation - Inspect for activation of float switch.
(3) For Outdoor Unit
(a) Compressor
 Sound and Vibration - Inspect for abnormal sound and vibration.
 Activation - Inspect for that the voltage drop of power supply line is within 16% at start and within
2% during operation.
(b) Reverse Valve
 Activation - Inspect for any abnormal activating sound.
(c) Strainer
 Clog - Inspect for that no temperature difference between both ends.
(d) Earth Wire
 Earth Line - Inspect for continuity to the earth.
(e) Oil Heater
 Activation - The oil heater should be activated at least 12 hours before start-up, by switching ON
the main power source.

4-4
 FIELD WORK INSTRUCTION

4.5 Service & Maintenance Record by 7-Segment Display

Data Sheet for Checking by 7-Segment Display Client: Checked by: Date: . .
Outdoor Unit Model (Serial No. ) RAS- (Serial No. ) RAS- (Serial No. ) RAS- (Serial No. ) RAS- (Serial No. ) RAS- (Serial No. )
(1) Operation Model
(2) Test Run Start Time
(3) Data Collect Start Time
(4) Read Out Data from 7-Segment in Outdoor Unit
Total Indoor Unit Capacity (1/8HP) CP
Outdoor Microcomputer Output SC 52C FAN1 52C FAN1

FAN2 63H2 21 CH FAN 2 63H2 21 CH 21 21 21

Indoor Total Operating Capacity oP

Outdoor Alarm Code AC
Inverter Frequency H1
Required Frequency H2
Outdoor Fan Step Fo
Outdoor Unit Expansion Valve Opening Eo
Discharge Gas Temperature Td
Heat Exchanger Liquid Pipe Temperature TE
Outdoor Temperature To
Inverter Stoppage Cause Code iT
Inverter Fin Temperature TF
Control Information A1
Compressor Running Current
Indoor Unit (Unit No.)
Expansion Valve Opening EO
Heat Exchanger Liquid Temp. LO
Intake Air Temp. iO
Outlet Air Temp. oO
Indoor Unit Stoppage Cause Code do

R. C. Sw: Remote Control Switch, O.U.: Outdoor Unit, I.U.: Indoor Unit
52C: CMC, 63H2: PSC, 21: RVR, CH: Oil Heater
*: Multiply 1/8 by the code on the 7-segment.

4-5
FIELD WORK INSTRUCTION

4.6 Service & Maintenance Record by Remote Control Switch

Data Sheet for Checking by Remote Control Switch

Time : : : : : : : : Client:
I.U. Model Installation Date:
I.U. Serial No. System No.:
I.U. No. / Alarm Code Date Checked:
       
Check Mode 1 Check Mode 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 Checked by:
B Temp. Indication
Set Temp. b1 -- Result
Inlet Air Temp. b2 91
Discharge Air Temp. b3 92
Liquid Pipe Temp. b4 93
Remote Thermistor Temp. b5 --
Outdoor Air Temp. b6 94
Gas Pipe Temp. b7 95
Evaporating Temp. at Heating b8 96
Control Information b9 97
Comp. Top Temp. bA 98
C Micro-Computer State Indication
I.U. Micro-Computer C1 --
O.U. Micro-Computer C2 --
D Stopping Cause State Indication
Stopping Cause State Indication d1 --
E Alarm Occurrence
Times of Abnormality E1 --
Times of Power Failure E2 --
Times of Abnormal Transmitting E3 --
Times of Inverter Tripping E4 --
F Automatic Louver State
Louver Sensor State F1 --
H Pressure, Frequency State Indication
Discharge Pressure H1 99
Suction Pressure H2 9A
Control Information H3 9b
Operating Frequency H4 9C
J I.U. Capacity Indication
I.U. Capacity (1/8HP) J1 --
O.U. Code J2 --
Refrigerant Cycle Number J3 --
Refrigerant Cycle Number J4 --
L Opening of Ex. Valve
I.U. Ex. Valve L1 9d
O.U. Ex. Valve 1 L2 9E
O.U. Ex. Valve 2 L3 --
O.U. Ex. Valve B L4 --
P Running Current Indication (Reference)
Comp. Current P1 9F

4-6
 FIELD WORK INSTRUCTION

4.7 Service & Maintenance Record

Service & Maintenance Record

No. Check Item Action Judgement
1 Is service space sufficient? YES or NO
2 Short Circuit of Discharge Air? YES or NO
3 Any Heat Influence YES or NO
4 Is earth wire connected? YES or NO
5 Refrigeration Piping GOOD or NOT GOOD
6 Fixing of Units GOOD or NOT GOOD
Any Damage on Outer or Internal
7 YES or NO
Surface?
TIGHTENED or
8 Checking of Screw and Bolts Tighten if loosen.
NOT TIGHTENED
Tighten all terminal screws by TIGHTENED or
9 Tightening of Terminal Screws
phillips driver. NOT TIGHTENED
Are compressor terminals PUSHED or
10 Push all terminals.
tightly fixed? NOT PUSHED
Measure insulation resistance by
insulation resistance-meter.
11 Insulation Resistance Comp. and Fan GOOD or NOT GOOD
Motor: greater than 3MΩ
Others: greater than 3MΩ
Check for smooth flow by
12 Does drain water smoothly flow? GOOD or NOT GOOD
pouring water.
13 Check for leakage at compressor. Check for any leakage. GOOD or NOT GOOD
Check for leakage at
14 ditto GOOD or NOT GOOD
outdoor heat exchanger.
Check for leakage at
15 ditto GOOD or NOT GOOD
indoor heat exchanger.
16 Check for leakage at 4-way valve. ditto GOOD or NOT GOOD
17 Check for leakage at check valve. ditto GOOD or NOT GOOD
18 Check for leakage at liquid tank. ditto GOOD or NOT GOOD
19 Check for leakage at strainer. ditto GOOD or NOT GOOD
Check for leakage at
20 ditto GOOD or NOT GOOD
electronic Ex. Valve.
21 Check for leakage at piping. ditto GOOD or NOT GOOD
22 Check direction of fans. by Viewing or Air Flow Volume GOOD or NOT GOOD
23 Voltage among each Phase. higher than 220V GOOD or NOT GOOD
Check fan, compressor, piping,
24 Vibration and Sound GOOD or NOT GOOD
etc.
Check activation of COOL,
25 Activation of Each Operation Mode GOOD or NOT GOOD
HEAT, STOP and TEMP. switches.
26 High Pressure Cut-out Switch Check actual activation value. GOOD or NOT GOOD
27 Check activation of drain mechanism. Check it during cooling operation. GOOD or NOT GOOD
o o
28 Indoor Inlet Air Temp. (DB/WB) C DB/ C WB
o o
29 Indoor Outlet Air Temp. (DB/WB) C DB/ C WB
o o
30 Outdoor Inlet Air Temp. (DB/WB) C DB/ C WB
o o
31 Outdoor Outlet Air Temp. (DB/WB) C DB/ C WB
32 Operating Voltage V
33 Operating Current A
Instruction Cleaning of Air Filter
34 DONE or NOT YET
to Client
Instruction for Cleaning
35 DONE or NOT YET
Method to Client
36 Instruction for Operation to Client DONE or NOT YET

4-7
Specifications in this catalog are subject to change without notice, in order that HITACHI may bring the latest innovations to their
customers.

Catalog No. P5413554 2003 Printed in Japan (N)

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