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R-Pump Cal Sheet1

This document is a pump calculation sheet for a reciprocating pump. It provides details for calculating pump parameters like capacity, pressures, flows, and horsepower requirements. Key details include: - The pumped liquid is water operating at 90°C - Capacity is 120 m3/hr - Estimated stroke length is 152mm, speed is 360 RPM, and there are 3 plungers - Suction pressure is calculated to be 2.909 kg/cm2A and discharge pressure is calculated to be 18.139 kg/cm2A, giving a differential pressure of 15.230 kg/cm2 - Total calculated head is 153.84 m

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santosh kumar
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0% found this document useful (0 votes)
338 views12 pages

R-Pump Cal Sheet1

This document is a pump calculation sheet for a reciprocating pump. It provides details for calculating pump parameters like capacity, pressures, flows, and horsepower requirements. Key details include: - The pumped liquid is water operating at 90°C - Capacity is 120 m3/hr - Estimated stroke length is 152mm, speed is 360 RPM, and there are 3 plungers - Suction pressure is calculated to be 2.909 kg/cm2A and discharge pressure is calculated to be 18.139 kg/cm2A, giving a differential pressure of 15.230 kg/cm2 - Total calculated head is 153.84 m

Uploaded by

santosh kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PUMP CALCULATION SHEET

(RECIPROCATING PUMP) ( )
CLIENT : REV. 1 2 3 MADE
PROJECT BY CHKD
TITLE : CHKD APVD
JOB NO. : APVD
DOC. NO. : ( ) DATE DATE

1 ITEM NO. :
2 SERVICES :
3 FLUID Symbol Note
4 PUMPED LIQUID WATER
5 OPERATING TEMPERATURE
O
C 90 Data
6 VISCOSITY AT OPERERATING TEMP. cP 0.23 VIS Data
7 VAPOR PRESSURE kg/cm2A 0.15 PV Data
8 SP. GR. AT OPERATING TEMP. 0.99 SG Data
9 GRAVITY m/s2 9.81 g Data
10
11 CAPACITY m3/hr 120 Q Data
12 EXCESS CAPACITY % 0 Qe%
13 MAX. CAPACITY m3/hr 120 Q' Q' = 0.01 Q (100+Qe%)
14 VOLUMETIRIC EFFICIENCY % 94 hV Page 7
15 PLUNGER DISPLACEMENT CAPACITY m3/hr 127.66 Qp1 Qp1 = 100 Q /hV
16 ESTIMATED STROKE LENGTH mm 152 L Fig. 10, 9, app. A z=3 triplex, L = 152 mm
17 EST'D SPEED RPM 360 N N=360 rpm
18 EST'D PLUNGER DIA. mm 133 Eq. 13 or Appendix A
19 NUMBER OF PLUNGER 3 z
20 SUCTION PIPE DIA. AND DISCHARGE mm 194 / 146 Dps, Dpd Appendix A
21 SUCTION PIPE LENGTH and DISCHARGE m 9 / 50 Lps, Lpd Data
22 SUCTION
23 PRESSURE AT EQUIPMENT kg/cm2A 3 P1 Data
24 MIN. STATIC HEAD ( + or - ) m 1 H1 Data (minus if bellow pump elevation)
25 PIPE FRICTION kg/cm2 0.12 Data See note 1)
26 PRESS. DROP AT EQUIPMENT(……… ) kg/cm2 0.05 Data See note 1)
27 SUCTION PUMP DIA. mm 146 ID App. A
28 VELOCITY HEAD AT SUCTION kg/cm2 0.020 HV Eq. 1 and 2 See note 1)
29 SUCTION HEAD kg/cm2 -0.091 DPt1 = 0.1 SG.H1 - Loss in line 25&26 - HV
30 PUMP SUCTION PRESSURE kg/cm2A 2.909 PS Eq. 1 to 3
31 NPSH AVAILABLE m 27.868 NPSHA Eq. 8
32 DISCHARGE
33 PRESSURE AT EQUIPMENT kg/cm2A 12 P2 Data
34 STATIC HEAD m 24 H2 Data
35 PRESSURE DROP AT :
36 PIPE (include fittings & valves) kg/cm2 0.12 Data
37 Equipment 1 (………………………..) kg/cm2 0.11 Data See note 1)
38 Equipment 2(………………………..) kg/cm2 0.1 Data
39 Equipment 3 (………………………..) kg/cm2 0.05 Data
40 DISCHARGE PRESSURE DROP kg/cm2 0.380 DP2 = total of line no. 36 up to 39
41 DISCHARGE HEAD kg/cm2 3.136 DPt2 = DP2 + 0.1(H2)(SG)
42 ORIFICE PRESS. DROP RATIO % 20 hP If require pulsation dampener. If not fill with 0
43 ORIFICE PRESS. DROP kg/cm2 0.627 DPOR Eq. 18
44 ACCELERATION HEAD kg/cm2 0.000 If does not require pulsation dampener use eq. 15
45 PUMP DISCHARGE PRESSURE kg/cm2A 18.139 PD PD = P2+0.1(H2)(SG)+DP2
46 PUMP SUCTION PRESSURE kg/cm2A 2.909 PS = line 22
47 PUMP DIFF. PRESSURE kg/cm2 15.230 DP DP=PD-PS
48 TOTAL HEAD (CALCULATED) m 153.84 H H=10(DP)/SG
49 TOTAL HEAD (TAKE) m 154.00 H
50 MECHANICAL EFFICIENCY % 88 hM Page 7
51 GEAR EFFICIENCY % 93 hGEAR Page 7
52 LIQUID HORSE POWER kW 59.21 LHP Eq. 9 and 10
53 PUMP BHP
kW 71.57 BHPPUMP Eq. 11
kW 76.96
54 DRIVER BHP BHPDRIVER Eq. 12
55 ESTIMATED NPSH R m 21.83 NPSHR Eq. 20
56 MINIMUM SUCTION EQP. PRESS. kg/cm2A 2.40 P1MIN =0.1 NPSHR.SG + PV - DPt1
57
58 NOTES : 1) THIS PRESSURE DROP SHALL HAS BEEN MULTIPLIED FROM CONTINOUS FLOW PRESS. DROP CALCULATION BY :
59 10 times for simplex
60 2.6 times for duplex Note 2). Pulsation dampener vol. = (25 Lt x 18/11.2)/22 = 1.8 Lt
61 1.2 times for triplex Value of 25 Lt provided from fig. 13
PUMP CALCULATION SHEET
(RECIPROCATING METERING PUMP) ( )
CLIENT : REV. 1 2 3 MADE
PROJECT BY CHKD
TITLE : CHKD APVD
JOB NO. : APVD
DOC. NO. : ( ) DATE DATE

1 ITEM NO. :
2 SERVICES :
3 FLUID Preliminary Recalculation Note
4 PUMPED LIQUID NH3 NH3
5 OPERATING TEMPERATURE
O
C -33 -33 Data
6 VISCOSITY AT OPERERATING TEMP. cP 0.23 0.23 Data
7 VAPOR PRESSURE kg/cm2A 1.002 1.002 Data
8 SP. GR. AT OPERATING TEMP. 0.72 0.72 Data
9 GRAVITY m/s2 9.81 9.81 Data
10
11 CAPACITY m3/hr 5 5 Data
12 EXCESS CAPACITY % 0 0
13 MAX. CAPACITY m3/hr 5 5.00 Q' = 0.01 Q (100+Qe%) 83 lt/min
14 VOLUMETIRIC EFFICIENCY % 94 94.00 Page 7
15 PLUNGER DISPLACEMENT CAPACITY m3/hr 5.32 5.32 Qp1 = 100 Q /hV
16 ESTIMATED STROKE LENGTH mm 80 80 Fig. 10, 9, app. A z=3 triplex, L = 80 mm
17 EST'D SPEED RPM 130 130 N=130 rpm
18 EST'D PLUNGER DIA. mm 105 105 Eq. 13 or Appendix A
19 NUMBER OF PLUNGER 3 3
20 SUCTION PIPE DIA. AND DISCHARGE mm 80 / 65 80 65 Appendix A
21 SUCTION PIPE LENGTH and DISCHARGE m 8 / 40 8 40 Data
22 SUCTION
23 PRESSURE AT EQUIPMENT kg/cm2A 1.013 1.013 Data
24 MIN. STATIC HEAD ( + or - ) m 2 7.5 Data (minus if bellow pump elevation)
25 PIPE FRICTION kg/cm2 0.05 0.05 Data See note 1)
26 PRESS. DROP AT EQUIPMENT(……… ) kg/cm2 0 0.00 Data See note 1)
27 SUCTION PUMP DIA. mm 100 100.0 App. A
28 VELOCITY HEAD AT SUCTION kg/cm2 0.000 0.000 Eq. 1 and 2 See note 1)
29 SUCTION HEAD kg/cm2 0.094 0.490 = 0.1 SG.H1 - Loss in line 25&26 - HV
30 PUMP SUCTION PRESSURE kg/cm2A 1.107 1.503 Eq. 1 to 3
31 NPSH AVAILABLE m 1.457 6.957 Eq. 8
32 DISCHARGE
33 PRESSURE AT EQUIPMENT kg/cm2A 12 12.00 Data
34 STATIC HEAD m 24 24.00 Data
35 PRESSURE DROP AT :
36 PIPE (include fittings & valves) kg/cm2 0.12 0.12 Data
37 Equipment 1 (………………………..) kg/cm2 0.11 0.11 Data See note 1)
38 Equipment 2(………………………..) kg/cm2 0.1 0.10 Data
39 Equipment 3 (………………………..) kg/cm2 0.05 0.05 Data
40 DISCHARGE PRESSURE DROP kg/cm2 0.380 0.38 = total of line no. 36 up to 39
41 DISCHARGE HEAD kg/cm2 2.488 2.488 = DP2 + 0.1(H2)(SG)
42 ORIFICE PRESS. DROP RATIO % 20 20.00 If require pulsation dampener. If not fill with 0
43 ORIFICE PRESS. DROP kg/cm2 0.498 0.498 Eq. 18
44 ACCELERATION HEAD kg/cm2 0.00 0.00 If does not require pulsation dampener use eq. 15
45 PUMP DISCHARGE PRESSURE kg/cm2A 16.714 16.714 PD = P2+0.1(H2)(SG)+DP2
46 PUMP SUCTION PRESSURE kg/cm2A 1.107 1.503 = line 22
47 PUMP DIFF. PRESSURE kg/cm2 15.607 15.211 DP=PD-PS
48 TOTAL HEAD (CALCULATED) m 216.76 211.26 H=10(DP)/SG
49 TOTAL HEAD (TAKE) m 217.00 212.00
50 MECHANICAL EFFICIENCY % 88 88 Page 7
51 GEAR EFFICIENCY % 93 93 Page 7
52 LIQUID HORSE POWER kW 2.27 2.27 Eq. 9 and 10
53 PUMP BHP
kW 2.75 2.75 Eq. 11
54 DRIVER BHP kW 2.95 Eq. 12 2.95
55 ESTIMATED NPSH R m 5.66 Eq. 20 5.66
56 MINIMUM SUCTION EQP. PRESS. kg/cm2A 1.18 0.42
=0.1 NPSHR.SG + PV - DPt1
57 IS NPSHA IS ADEQUATE ? NO YES
See note 2)
58 NOTES : 1) This value shall has been multiplied from continous flow pressure drop calculation by :
59 10 times for simplex Note 2) First calculation, NPSHA is not adequate. Recalculate by
60 2.6 times for duplex elevating liquid level.
61 1.2 times for triplex Note 3) Pulsation dampener vol. = (9 Lt x 5/11.2)/22 = 0.6 Lt
PUMP CALCULATION SHEET
(RECIPROCATING METERING PUMP) ( )
CLIENT : REV. 1 2 3 MADE
PROJECT BY CHKD
TITLE : CHKD APVD
JOB NO. : APVD
DOC. NO. : ( ) DATE DATE

1 ITEM NO. :
2 SERVICES :
3 FLUID Symbol Note
4 PUMPED LIQUID WATER
5 OPERATING TEMPERATURE
O
C 90 Data
6 VISCOSITY AT OPERERATING TEMP. cP 0.23 VIS Data
7 VAPOR PRESSURE kg/cm2A 0.15 PV Data
8 SP. GR. AT OPERATING TEMP. 0.99 SG Data
9 GRAVITY m/s2 9.81 g Data
10
11 CAPACITY m3/hr 120 Q Data
12 EXCESS CAPACITY % 0 Qe%
13 MAX. CAPACITY m3/hr 120 Q' Q' = 0.01 Q (100+Qe%)
14 VOLUMETIRIC EFFICIENCY % 94 hV Page 7
15 PLUNGER DISPLACEMENT CAPACITY m3/hr 127.66 Qp1 Qp1 = 100 Q /hV
16 ESTIMATED STROKE LENGTH mm 152 L Fig. 10, 9, app. A z=3 triplex, L = 152 mm
17 EST'D SPEED RPM 360 N N=360 rpm
18 EST'D PLUNGER DIA. mm 133 Eq. 13 or Appendix A
19 NUMBER OF PLUNGER 3 z
20 SUCTION PIPE DIA. AND DISCHARGE mm 194 / 146 Dps, Dpd Appendix A
21 SUCTION PIPE LENGTH and DISCHARGE m 9 / 50 Lps, Lpd Data
22 SUCTION
23 PRESSURE AT EQUIPMENT kg/cm2A 3 P1 Data
24 MIN. STATIC HEAD ( + or - ) m 1 H1 Data (minus if bellow pump elevation)
25 PIPE FRICTION kg/cm2 0.12 Data See note 1)
26 PRESS. DROP AT EQUIPMENT(……… ) kg/cm2 0.05 Data See note 1)
27 SUCTION PUMP DIA. mm 146 ID App. A
28 VELOCITY HEAD AT SUCTION kg/cm2 0.020 HV Eq. 1 and 2 See note 1)
29 SUCTION HEAD kg/cm2 -0.091 DPt1 = 0.1 SG.H1 - Loss in line 25&26 - HV
30 PUMP SUCTION PRESSURE kg/cm2A 2.909 PS Eq. 1 to 3
31 NPSH AVAILABLE m 27.868 NPSHA Eq. 8
32 DISCHARGE
33 PRESSURE AT EQUIPMENT kg/cm2A 12 P2 Data
34 STATIC HEAD m 24 H2 Data
35 PRESSURE DROP AT :
36 PIPE (include fittings & valves) kg/cm2 0.12 Data
37 Equipment 1 (………………………..) kg/cm2 0.11 Data See note 1)
38 Equipment 2(………………………..) kg/cm2 0.1 Data
39 Equipment 3 (………………………..) kg/cm2 0.05 Data
40 DISCHARGE PRESSURE DROP kg/cm2 0.380 DP2 = total of line no. 36 up to 39
41 DISCHARGE HEAD kg/cm2 3.136 DPt2 = DP2 + 0.1(H2)(SG)
42 ORIFICE PRESS. DROP RATIO % 20 hP If require pulsation dampener. If not fill with 0
43 ORIFICE PRESS. DROP kg/cm2 0.627 DPOR Eq. 18
44 ACCELERATION HEAD kg/cm2 0.000 If does not require pulsation dampener use eq. 15
45 PUMP DISCHARGE PRESSURE kg/cm2A 18.139 PD PD = P2+0.1(H2)(SG)+DP2
46 PUMP SUCTION PRESSURE kg/cm2A 2.909 PS = line 22
47 PUMP DIFF. PRESSURE kg/cm2 15.230 DP DP=PD-PS
48 TOTAL HEAD (CALCULATED) m 153.84 H H=10(DP)/SG
49 TOTAL HEAD (TAKE) m 154.00 H
50 MECHANICAL EFFICIENCY % 88 hM Page 7
51 GEAR EFFICIENCY % 93 hGEAR Page 7
52 LIQUID HORSE POWER kW 59.21 LHP Eq. 9 and 10
53 PUMP BHP
kW 71.57 BHPPUMP Eq. 11
kW 76.96
54 DRIVER BHP BHPDRIVER Eq. 12
55 ESTIMATED NPSH R m 21.83 NPSHR Eq. 20
56 MINIMUM SUCTION EQP. PRESS. kg/cm2A 2.40 P1MIN =0.1 NPSHR.SG + PV - DPt1
57
58 NOTES : 1) THIS PRESSURE DROP SHALL HAS BEEN MULTIPLIED FROM CONTINOUS FLOW PRESS. DROP CALCULATION BY :
59 10 times for simplex
60 2.6 times for duplex Note 2). Pulsation dampener vol. = (25 Lt x 18/11.2)/22 = 1.8 Lt
61 1.2 times for triplex Value of 25 Lt provided from fig. 13
PUMP CALCULATION SHEET
(RECIPROCATING METERING PUMP) ( )
CLIENT : REV. 1 2 3 MADE
PROJECT BY CHKD
TITLE : CHKD APVD
JOB NO. : APVD
DOC. NO. : ( ) DATE DATE

1 ITEM NO. :
2 SERVICES :
3 FLUID Preliminary Recalculation Note
4 PUMPED LIQUID Hydrazine
5 OPERATING TEMPERATURE
O
C 32 Data
6 VISCOSITY AT OPERERATING TEMP. cP 0.23 Data
7 VAPOR PRESSURE kg/cm2A 0.45 Data
8 SP. GR. AT OPERATING TEMP. 0.98 Data
9 GRAVITY m/s2 9.81 Data
10
11 CAPACITY m3/hr 0.32 Data
12 EXCESS CAPACITY % 0
13 MAX. CAPACITY m3/hr 0.32 Q' = 0.01 Q (100+Qe%) 5 lt/min
14 VOLUMETIRIC EFFICIENCY % 94 Page 7
15 PLUNGER DISPLACEMENT CAPACITY m3/hr 0.34 Qp1 = 100 Q /hV
16 ESTIMATED STROKE LENGTH mm 35 Fig. 10, 9, app. A z=3 triplex, L = 80 mm
17 EST'D SPEED RPM 160 N=130 rpm
18 EST'D PLUNGER DIA. mm 20 Eq. 13 or Appendix A
19 NUMBER OF PLUNGER 3
20 SUCTION PIPE DIA. AND DISCHARGE mm 19 / 19 Appendix A
21 SUCTION PIPE LENGTH and DISCHARGE m 8 / 25 Data
22 SUCTION
23 PRESSURE AT EQUIPMENT kg/cm2A 1.013 Data
24 MIN. STATIC HEAD ( + or - ) m 2 Data (minus if bellow pump elevation)
25 PIPE FRICTION kg/cm2 0.05 Data See note 1)
26 PRESS. DROP AT EQUIPMENT(……… ) kg/cm2 0 Data See note 1)
27 SUCTION PUMP DIA. mm 19 App. A
28 VELOCITY HEAD AT SUCTION kg/cm2 0.0005 Eq. 1 and 2 See note 1)
29 SUCTION HEAD kg/cm2 0.146 = 0.1 SG.H1 - Loss in line 25&26 - HV
30 PUMP SUCTION PRESSURE kg/cm2A 1.159 Eq. 1 to 3
31 NPSH AVAILABLE m 7.230 Eq. 8
32 DISCHARGE
33 PRESSURE AT EQUIPMENT kg/cm2A 24 Data
34 STATIC HEAD m 12 Data
35 PRESSURE DROP AT :
36 PIPE (include fittings & valves) kg/cm2 0.1 Data
37 Equipment 1 (………………………..) kg/cm2 0.06 Data See note 1)
38 Equipment 2(………………………..) kg/cm2 0 Data
39 Equipment 3 (………………………..) kg/cm2 0 Data
40 DISCHARGE PRESSURE DROP kg/cm2 0.160 = total of line no. 36 up to 39
41 DISCHARGE HEAD kg/cm2 1.496 = DP2 + 0.1(H2)(SG)
42 ORIFICE PRESS. DROP RATIO % 20 If require pulsation dampener. If not fill with 0
43 ORIFICE PRESS. DROP kg/cm2 0.299 Eq. 18
44 ACCELERATION HEAD kg/cm2 0.00 If does not require pulsation dampener use eq. 15
45 PUMP DISCHARGE PRESSURE kg/cm2A 26.971 PD = P2+0.1(H2)(SG)+DP2
46 PUMP SUCTION PRESSURE kg/cm2A 1.159 = line 22
47 PUMP DIFF. PRESSURE kg/cm2 25.813 DP=PD-PS
48 TOTAL HEAD (CALCULATED) m 263.39 H=10(DP)/SG
49 TOTAL HEAD (TAKE) m 264.00
50 MECHANICAL EFFICIENCY % 88 Page 7
51 GEAR EFFICIENCY % 93 Page 7
52 LIQUID HORSE POWER kW 0.23 Eq. 9 and 10
53 PUMP BHP
kW 0.28 Eq. 11
54 DRIVER BHP kW 0.31 Eq. 12
55 ESTIMATED NPSH R m 2.99 Eq. 20
56 MINIMUM SUCTION EQP. PRESS. kg/cm2A 0.59 =0.1 NPSHR.SG + PV - DPt1
57 IS NPSHA IS ADEQUATE ? YES See note 2)
58 NOTES : 1) This value shall has been multiplied from continous flow pressure drop calculation by :
59 10 times for simplex
60 2.6 times for duplex
61 1.2 times for triplex Note 3) Pulsation dampener vol. = (9 Lt x 5/11.2)/22 = 0.6 Lt
Interpret data tables

z z ID suction ID disch.
Dmin Dmax L min max Nmin Nmax Qmin Qmax Qmin Qmax nozzle nozzle

(mm) (mm) (mm) (RPM) (m3/hr) (m3/hr) (Lt/min) (Lt/min) (mm) (mm)
Metering Pump
3.2 22 1 3 45 130 0.000 0.00 0.01 0.07
7 22 1 3 45 130 0.002 0.02 0.04 0.33
10 22 1 3 45 130 0.005 0.04 0.08 0.67
14 22 1 3 45 130 0.009 0.08 0.15 1.32
20 22 1 3 45 130 0.019 0.16 0.31 2.70
28 22 1 3 45 130 0.037 0.32 0.61 5.28
40 22 1 3 45 130 0.075 0.65 1.24 10.78
50 22 1 3 45 130 0.117 1.01 1.94 16.85
58 22 1 3 45 130 0.157 1.36 2.62 22.67
14 35 1 3 45 160 0.015 0.16 0.24 2.59
20 35 1 3 60 160 0.040 0.32 0.66 5.28
28 35 1 3 60 160 0.078 0.62 1.29 10.35
40 35 1 3 60 160 0.16 1.27 2.64 21.11
50 35 1 3 60 160 0.25 1.98 4.12 32.99
68 35 1 3 60 160 0.46 3.66 7.63 61.02
76 35 1 3 60 160 0.57 4.57 9.53 76.22
14 55 1 3 60 130 0.03 0.20 0.51 3.30
20 55 1 3 60 130 0.06 0.40 1.04 6.74
28 55 1 3 60 160 0.12 0.98 2.03 16.26
40 55 1 3 60 160 0.25 1.99 4.15 33.18
50 55 1 3 60 160 0.39 3.11 6.48 51.84
68 55 1 3 60 160 0.72 5.75 11.99 95.89
78 55 1 3 60 160 0.95 7.57 15.77 126.17
105 55 1 3 60 160 1.71 13.72 28.58 228.63
120 55 1 3 60 160 2.24 17.92 37.33 298.62
20 80 1 3 60 130 0.09 0.59 1.51 9.80 25 20
28 80 1 3 60 130 0.18 1.15 2.96 19.21 40 25
40 80 1 3 60 130 0.36 2.35 6.03 39.21 50 40
50 80 1 3 60 130 0.57 3.68 9.43 61.27 50 40
68 80 1 3 60 130 1.05 6.80 17.43 113.32 65 50
76 80 1 3 60 130 1.31 8.49 21.78 141.56 65 50
105 80 1 3 60 130 2.49 16.21 41.57 270.20 80 65
120 80 1 3 60 130 3.26 21.17 54.29 352.91 80 65
4 4 20 1 1 56 140 0.00 0.0019 0.013 0.032
6 6 20 1 1 56 140 0.00 0.0043 0.028 0.072
10 10 20 1 1 56 140 0.00 0.0120 0.082 0.200
15 15 20 1 1 56 140 0.01 0.0280 0.183 0.467
20 20 20 1 1 56 140 0.02 0.049 0.333 0.817
29 29 20 1 1 56 140 0.04 0.110 0.733 1.833
39 39 20 1 1 56 140 0.08 0.200 1.317 3.333
49 49 20 1 1 56 140 0.12 0.310 2.000 5.167
58 58 20 1 1 56 140 0.18 0.440 3.000 7.333
68 68 20 1 1 56 140 0.24 0.600 4.000 10.000
73 73 20 1 1 56 140 0.31 0.70 5.167 11.667
87 87 20 1 1 56 140 0.40 0.99 6.667 16.500
z z ID suction ID disch.
Dmin Dmax L min max Nmin Nmax Qmin Qmax Qmin Qmax nozzle nozzle
(mm) (mm) (mm) (RPM) (m /hr)
3
(m /hr)
3
(Lt/min) (Lt/min) (mm) (mm)
Metering Pump
10 10 40 1 1 56 140 0.01 0.025 0.16 0.42
15 15 40 1 1 56 140 0.02 0.055 0.37 0.92
20 20 40 1 1 56 140 0.04 0.098 0.65 1.63
29 29 40 1 1 56 140 0.09 0.220 1.47 3.67
39 39 40 1 1 56 140 0.16 0.390 2.67 6.50
49 49 40 1 1 56 140 0.25 0.610 4.17 10.17
58 58 40 1 1 56 140 0.35 0.880 5.83 14.67
68 68 40 1 1 56 140 0.48 1.200 8.00 20.00
78 78 40 1 1 56 140 0.63 1.600 10.50 26.67
88 88 40 1 1 56 140 0.80 2.000 13.33 33.33
98 98 40 1 1 56 140 0.98 2.500 16.33 41.67
116 116 40 1 1 56 140 1.40 3.500 23.33 58.33
Process Pump
20 40 30 3 660 1.50 4.49 24.9 74.8
24 50 40 3 600 2.83 8.50 47.2 141.6
18 58 50 3 540 4.29 12.86 71.5 214.4
20 68 70 3 450 6.88 20.63 114.6 343.8
32 85 100 3 330 11.26 33.77 187.6 562.8
32 85 150 3 230 11.77 35.30 196.1 588.4
44 115 150 3 230 21.54 64.62 359.0 1077.0
50 160 150 3 180 32.63 97.89 543.9 1631.6
19 38 64 3 550 2.40 7.20 40.0 120.0 38.1 38.1
25 38 111 3 450 3.41 10.22 56.8 170.3 49.3 38.1
32 48 140 3 380 5.79 17.36 96.4 289.3 73.7 49.3
35 76 111 3 450 13.62 40.86 227.0 681.0 97.2 73.7
44 89 140 3 380 19.89 59.68 331.6 994.7 146.3 73.7
35 48 127 3 360 4.97 14.92 82.9 248.7 73.7 49.3
51 89 127 3 360 17.10 51.29 285.0 854.9 146.3 73.7
45 133 152 3 360 45.70 137.09 761.6 2284.8 193.7 146.3
57 133 178 7 327 48.61 340.25 810.1 5670.9 193.7 146.3

Example 1. Capacity 0.6 Lt/min is within the range in red box. There are 6 choices
which has 3 possibilities number of plunger : simplex, duplex or triplex.

Example 2. Capacity 70 m3/hr is within the range in blue box. There are 4 choices
which has 4 possibilities diameter of plunger, stroke length and crankshaft speed.
Interpret the pressure - capacity charts

Example 1. Required condition is, capacity = 2 Lt/min and discharge pressure = 80 kg/cm2.
Cross point of these condition is in the range of model L35/D20, L35/D28 and L40/D30,

Example 2. Required condition is, capacity = 0.09 Lt/min and discharge pressure = 11 kg/cm2.
Cross point of these condition is at below of all models. But still available to be
serviced by model L22/D7, L22/D10 and L20/D10 (draw vertical line up to above
models even at higher pressure

Example 3. Required condition is, capacity = 40 Lt/min and discharge pressure = 200 kg/cm2.
Cross point of these condition is at upper of all models. But still available to be
serviced by 3 parallel installation of L80/D28.
Interpret the stroke length - capacity charts

Example 1. Required capacity is 0.15 Lt/min. Which pump is available. Vertical line cross bars at
L20/D10 simplex, L22/D10 and L22/D7. On the data table, Max-min crank speed is
140-56 RPM for L20 and 130-45 RPM for L22.
On the next chart (L - N chart), cross point is at plunger velocity Up = 0.1 m/s for both size
which indicates relativelly low velocity and still below 0.35 m/s.
Number of plunger and crank speed: (Q in Lt/min)
z = ( Q x 106 )/(0.25 x 3.142 x D2 x L x N) , and N=( Qx106 )/( 0.25 x 3.142 x D2 x L x N )
z = integer of 0.682 = 1, simplex for L20/D10. Verify N for z=1 is 96 RPM
z = integer of 0.668 = 1, simplex for L22/10. Verify N for z=1 is 87 RPM
z = integer of 1.5 = 2, duplex for L22/D7. Verify N for z=2 is 89 RPM

Example 2. Required capacity is 30 m3/hr . Which pump is available. From data table, appropriate
pump model are L100/D85, L150/D115, L111/D76, L127/D89, L140/D89
all are triplex. Maximum crank speed of those models are:
L100/D85 330 RPM
L150/D115 230 RPM
L111/D76 450 RPM
L127/D89 360 RPM
L140/D89 380 RPM
Verify whether N is < Nmax and Up is still < 2 m/s
N=( Qx109 )/( 0.25 x 3.142 x D2 x L x 60 x 3 ) and Up = 2 x L x N / 60,000
L100/D85, N = 297 < 330 RPM, Up = 0.98 < 2 m/s Good
L150/D115, N = 107 < 230 RPM, Up = 0.36 < 2 m/s Too slow, too big
L111/D76, N = 331 < 450 RPM, Up = 1.1 < 2 m/s Good
L127/D89, N = 210 < 360 RPM, Up = 0.7 < 2 m/s Little too slow
L140/D89, N = 191 < 380 RPM, Up = 0.648 < 2 m/s Too slow, too big
Example 3. Required capacity is 30 m3/hr and disch. press. 150 kg/cm2. Which pump is available. From data
table, appropriate pump model are L100/D85, L150/D115, L111/D76, L127/D89, L140/D89
all are triplex. Maximum crank speed of those models are:
L100/D85
L150/D115
L111/D76
L127/D89
L140/D89
Verify whether N is < Nmax., Up is still < 2 m/s and discharge pressure < allowable disc.
pressure of each model (use pressure-capacity chart)
N=( Qx109 )/( 0.25 x 3.142 x D2 x L x 60 x 3 ) and Up = 2 x L x N / 60,000
L100/D85, N = 297 < 330 RPM, Up = 0.98 < 2 m/s, DP> allowable
L150/D115, N = 107 < 230 RPM, Up = 0.36 < 2 m/s , DP<allowable, acceptable even too slow
L111/D76, N = 331 < 450 RPM, Up = 1.1 < 2 m/s, DP> allowable
L127/D89, N = 210 < 360 RPM, Up = 0.7 < 2 m/s, DP<allowable, accepted even little too slow
L140/D89, N = 191 < 380 RPM, Up = 0.648 < 2 m/s, DP<allowable, accepted even too slow

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