PV Elite 24 SP1 Licensee: ETM 1

FileName : FA-001 ----------------------------------------

Nozzle Calcs.: N3 Nozl: 41 2:53pm May 15,2023

Input, Nozzle Desc: N3 From: 10

Pressure for Reinforcement Calculations P 2000.000 psig

Temperature for Internal Pressure Temp 250 °F

Parent Material [Impact Tested] SA-516 70

Parent Allowable Stress at Temperature Sv 20000.00 psi
Parent Allowable Stress At Ambient Sva 20000.00 psi

Inside Diameter of Elliptical Head D 44.7940 in.

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 2.7280 in.
Head Internal Corrosion Allowance c 0.0000 in.
Head External Corrosion Allowance co 0.0000 in.

Distance from Head Centerline L1 0.0000 in.

User Entered Minimum Design Metal Temperature -20.00 °F

Type of Element Connected to the Parent : Nozzle

Material [Impact Tested] SA-106 B

Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 0.1960 in.

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 in.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 6.0000 in.

Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.
Groove weld depth between Nozzle and Vessel Wgnv 2.5000 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.

Pad Material [Impact Tested] SA-516 70

Pad Allowable Stress at Temperature Sp 20000.00 psi
Pad Allowable Stress At Ambient Spa 20000.00 psi
Diameter of Pad along vessel surface Dp 9.0000 in.
Thickness of Pad te 1.3800 in.
Weld leg size between Pad and Shell Wp 1.3800 in.
Groove weld depth between Pad and Nozzle Wgpn 1.3800 in.
Reinforcing Pad Width 2.8040 in.

Flange Class 900

Flange Grade GR 1.1
PV Elite 24 SP1 Licensee: ETM 2
FileName : FA-001 ----------------------------------------
Nozzle Calcs.: N3 Nozl: 41 2:53pm May 15,2023

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.196 in.

Note:
Post Weld Heat Treatment is required for this nozzle and it was
specified as being heat treated.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P*D*K1/(2*Sv*E-0.2*P) per Appendix 1-4(c)
= 0.9*2000*44.79/(2*20000*1-0.2*2000)
= 2.0361 in.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 2000*1.5/(17100*1-0.6*2000)
= 0.1887 in.

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 8.8480 in.
Parallel to Vessel Wall Rn+tn+t 4.4240 in.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 1.8700 in.

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 17100/20000 )
= 0.855

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 17100/20000 )
= 0.855

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
PV Elite 24 SP1 Licensee: ETM 3
FileName : FA-001 ----------------------------------------
Nozzle Calcs.: N3 Nozl: 41 2:53pm May 15,2023

= min( 1, 20000/20000 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.855, 1 )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (in²)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 6.224| NA| NA|
Area in Shell A1 | 4.007| NA| NA|
Area in Nozzle Wall A2 | 0.023| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.120| NA| NA|
Area in Element A5 | 7.529| NA| NA|
TOTAL AREA AVAILABLE Atot | 11.680| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 4.9375 1.3800 in.
Based on given Pad Diameter: 9.0000 0.4375 in.
Based on the Estimated Diameter Limit: 8.8125 0.4375 in.

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (3*2.036*1+2*0.196*2.036*1*(1-0.855))
= 6.224 in²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 5.848( 1 * 2.728 - 1 * 2.036 ) - 2 * 0.196
( 1 * 2.728 - 1 * 2.036 ) *( 1 - 0.855 )
= 4.007 in²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 1.87 ) *( 0.196 - 0.189 ) * 0.855
= 0.023 in²

Area Available in Welds [A41 + A42 + A43]:

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 0.375² * 0.855 +(0 )² * 0.855 + 0² * 1
= 0.120 in²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 8.848 - 3.392 ) * 1.38 * 1
= 7.529 in²
PV Elite 24 SP1 Licensee: ETM 4
FileName : FA-001 ----------------------------------------
Nozzle Calcs.: N3 Nozl: 41 2:53pm May 15,2023

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.1887 in.
Wall Thickness per UG16(b), tr16b = 0.0625 in.
Wall Thickness, shell/head, internal pressure trb1 = 2.2623 in.
Wall Thickness tb1 = max(trb1, tr16b) = 2.2623 in.
Wall Thickness tb2 = max(trb2, tr16b) = 0.0625 in.
Wall Thickness per table UG-45 tb3 = 0.1890 in.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.189, max( 2.262, 0.0625 ) ]
= 0.1890 in.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.189, 0.189 )
= 0.1890 in.

Available Nozzle Neck Thickness = 0.1960 in. --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 0.196, tr = 0.189, c = 0 in., E✱ = 1
Thickness Ratio = tr * E✱/(tg - c) = 0.963, Temp. Reduction = 4 °F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F

Min Metal Temp. at Required thickness (UCS 66.1) -24 °F

Nozzle Neck to Pad Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

Nozzle Neck to Pad Weld for Reinf. pad (Impact tested) :

----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

Shell to Pad Weld at Pad OD for pad (Impact tested) :

----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

Gov. MDMT of the Nozzle : -24 °F

Gov. MDMT of the Reinforcement Pad : -24 °F
Gov. MDMT of the nozzle to shell joint welded assembly : -24 °F

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -20 °F

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -30 °F

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

PV Elite 24 SP1 Licensee: ETM 5
FileName : FA-001 ----------------------------------------
Nozzle Calcs.: N3 Nozl: 41 2:53pm May 15,2023

Design Pressure/Ambient Rating = 2000.00/2220.00 = 0.901

Weld Size Calculations, Description: N3

Intermediate Calc. for nozzle/shell Welds Tmin 0.1960 in.

Intermediate Calc. for pad/shell Welds TminPad 0.7500 in.

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.1372 = 0.7 * tmin. 0.2651 = 0.7 * Wo in.
Pad Weld 0.3750 = 0.5*TminPad 0.9757 = 0.7 * Wp in.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(6.224 - 4.007 + 2 * 0.196 * 0.855 *
(1 * 2.728 - 2.036 ) )20000 )
= 48978.96 lb.

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.0234 + 7.529 + 0.12 - 0 * 0.855 ) * 20000
= 153458.47 lb.

Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.0234 + 0 + 0.12 +( 0.914 ) ) * 20000
= 21159.21 lb.

Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.0234 + 0 + 0.12 + 7.529 +( 0.914 ) ) * 20000
= 171744.78 lb.

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 3.392 * 0.375 * 0.49 * 17100
= 16742. lb.

Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 9 * 1.38 * 0.49 * 20000
= 191191. lb.

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 1.598 ) *( 0.196 - 0 ) * 0.7 * 17100
= 11778. lb.

Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 3.392 * 1.38 * 0.74 * 20000
= 108822. lb.

Tension, Shell Groove Weld [Tngw]:

PV Elite 24 SP1 Licensee: ETM 6
FileName : FA-001 ----------------------------------------
Nozzle Calcs.: N3 Nozl: 41 2:53pm May 15,2023

= (pi/2) * Dlo * Wgnvi * 0.74 * Sng

= ( 3.142/2.0 ) * 3.392 *( 2.5 - 0 ) * 0.74 * 20000
= 197141. lb.

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNW ) = ( 191191 + 11778 ) = 202969 lb.

Failure Path [Path 2-2]:

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 16742 + 108822 + 197141 + 0 ) = 322705 lb.

Failure Path [Path 3-3]:

= ( Spew + Tngw + Sinw )
= ( 191191 + 197141 + 0 ) = 388332 lb.

Summary of Failure Path Calculations:

Path 1-1 = 202969 lb., must exceed W = 48978 lb. or W1 = 153458 lb.
Path 2-2 = 322704 lb., must exceed W = 48978 lb. or W2 = 21159 lb.
Path 3-3 = 388332 lb., must exceed W = 48978 lb. or W3 = 171744 lb.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 2072 psig

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.0339 in.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 8.7619 in.

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.