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Medidor Birrotor Plus

This document is the installation and operation manual for the Brodie Meter Co. Model BiRotor Plus. It contains 14 sections covering topics such as specifications, valve disassembly, shaft assembly, valve assembly, troubleshooting, parts list, model code, approval drawing, and warranty claim procedures. Safety instructions are provided at the beginning regarding proper use and maintenance.

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Ricardo Turin
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© © All Rights Reserved
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0% found this document useful (0 votes)
97 views38 pages

Medidor Birrotor Plus

This document is the installation and operation manual for the Brodie Meter Co. Model BiRotor Plus. It contains 14 sections covering topics such as specifications, valve disassembly, shaft assembly, valve assembly, troubleshooting, parts list, model code, approval drawing, and warranty claim procedures. Safety instructions are provided at the beginning regarding proper use and maintenance.

Uploaded by

Ricardo Turin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

BI-BRPLUS| Revision 06

Model BiRotor Plus


Installa on and Opera on Manual

Engineered for Accuracy


Table of Contents
1.0 Read Me First i

2.0 Receipt of Shipment 1

3.0 Return Shipment 1

4.0 Storage 2

5.0 Introduc on 2

6.0 Specifica ons 3

7.0 Valve Disassembly 7

8.0 Sha Assembly 8

9.0 Valve Assembly 12

10.0 Troubleshoo ng 15

11.0 Parts List 17

12.0 Model Code 21

13.0 Approval Drawing 22

14.0 Warranty Claim Procedures 23

Decontamina on Statement 24

Notes 26
Notes 27
Read Me First
No ce
Brodie Interna onal, a Brodie Meter Co., LLC Company (“Brodie”) shall not be liable for technical or editorial
errors in this manual or omissions from this manual. Brodie makes no warran es, express or implied, including
the implied warran es of merchantability and fitness for a par cular purpose with respect to this manual and,
in no event, shall Brodie be liable for any special or consequen al damages including, but not limited to, loss of
produc on, loss of profits, etc.

Product names used herein are for manufacturer or supplier iden fica on only and may be trademarks/
registered trademarks of these companies.

The contents of this publica on are presented for informa onal purposes only, and while every effort has been
made to ensure their accuracy, they are not to be construed as warran es or guarantees, expressed or implied,
regarding the products or services described herein or their use or applicability. We reserve the right to modify
or improve the designs or specifica ons of such products at any me.

Brodie does not assume responsibility for the selec on, use or maintenance of any product. Responsibility for
proper selec on, use and maintenance of any Brodie product remains solely with the purchaser and end-user.

Brodie Interna onal


Statesboro, Georgia, USA

All rights reserved. No part of this work may be reproduced or copied in any form or by any means - graphic,
electronic or mechanical - without first receiving the wri en permission of Brodie Interna onal., Statesboro,
Georgia, USA.

i
Essen al Instruc ons - General

Brodie Meter Co., LLC designs, manufactures and tests its products to meet many interna onal standards. As the
instruments are sophis cated technical products they must be installed, used and maintained properly to ensure
they con nue to operate within their normal specifica ons. The following instruc ons must be adhered to and
incorporated into onsite safety programs where possible.

Read all instruc ons prior to installing, opera ng or servicing the product. If the instruc on manual is not the
correct one telephone +1 912 489 0200. Retain the instruc on manual for future reference.

If you do not understand any of the instruc ons, contact your local Brodie representa ve for clarifica on.

Follow all warnings, cau ons and instruc ons marked on or supplied with the product. It is the end users
responsibility to operate the instrument with in the specifica ons as defined with in the instruc on manual or
marked on the instruments name plates.

Install the equipment as specified in the installa on instruc ons of the appropriate manual and in accordance to
local and na onal codes.

To ensure proper performance, use qualified personnel to install, operate, program and maintain the product.

Some types of equipment contain Carbon Steel, Cast Iron and/or Aluminium we ed parts, these instruments are
not for use on water service.

It is the end users responsibility to assess the surface temperature of the device when it is in service, and if
required take the necessary precau ons to avoid personnel injury or damage to other equipment.

When replacement parts are required, ensure that qualified people use replacement parts specified by the
manufacturer. Unauthorised parts and procedures can affect the products performance and place the safe
opera on of the process at risk. Look alike subs tu on may result in explosion, fire, electrical hazards, improper
opera on or personnel injury.

Use of this equipment for any other purpose than it is intended for may result in property damage and/or
serious personal injury or death.

ii
Essen al Instruc ons for Measuring Equipment Including the European Union
(Direc ve 2004/22/EC MID)

Although measurement transducers are not specifically included in the MID regula ons as they do not form a
complete measuring (system) instrument ref Ar cle 1 and 4, Annex I and Annex MI-005. Brodie Meter Co., LLC
implements the same stringent regula ons for all products and tests to the same standards which are used for
complete (systems) instruments.

The complete system must contain all the necessary components to meet the requirements of the local
regula ons. These components may include, pumps, air eliminators, strainers, valves, flow computers, etc.

The unit must be sealed in accordance with the local regula ons; it is the end users responsibility to ensure this
happens.

Flow measuring devices are provided with two labels which specify flow ranges. The name plate label which
includes the factory serial number; details the opera ng flow range, this is the flow range the device will
operate within without causing damage, and the custody transfer label; this label details the working flow range
associated with a par cular weights and measures approval. It should be noted that these may not be the same;
therefore in trade applica ons the flow ranges specified on the custody transfer label should be followed.

iii
Essen al Instruc ons for Electrical Equipment Including the European Union (Direc ve
2004/108/EC and 2004/22/EC)

This unit contains Electrosta c sensi ve circuit boards. Electrosta c safety precau ons should be taken to
prevent damage.

When connec ng wiring it is good prac ce to use shielded cable. The shield should be connected to earth at the
read out or control systems end of the cable; the other end of the shield should not be connected. This wiring
prac ce is mandatory in order to comply with the requirements for electromagne c compa bility as per the
EMC direc ve 2004/108/EC and MID 2004/22/EC of the council of the European Union.

It is the end users responsibility to ensure that all protec ve covers are in place to prevent electrical shock and/
or personnel injury.

iv
Essen al Instruc ons for Pressure Containing Equipment, Including the European
Union (Direc ve 97/23/EC)

When installing the equipment the bol ng must conform to the requirements of ASME B16.5 paragraph 5.3
and to the material requirements of ASME B16.5 Table 1B. Gaskets must conform to the requirements of ASME
B16.20.

Although it is not expected for the device to be used in a service where it would come in to contact with unstable
fluids, it is the end users responsibility to assess any risks and take any precau ons necessary.

It is the end users responsibility to ensure that piping and other a achments connected to the Brodie instrument
do not place adverse stresses upon it, the design of the instrument has not been assessed for the effects of
traffic, wind or earthquake loadings.

It is the end users responsibility to ensure that the instrument is mounted when required on suitable suppor ng
founda ons.

It is the end users responsibility to install the device in a well designed system to avoid poten al hazards such as
water hammer, vacuum collapse or uncontrolled chemical reac ons.

It is the end users responsibility to provide fire protec on measures and equipment in accordance with the local
regula ons.

It is the end users responsibility to install suitable straining and air/gas elimina on systems.

The instrument has been designed without allowance for corrosion or other chemical a ack. The end user
should implement a periodic inspec on and maintenance program to ensure that none of the instruments
pressure containing components has been subject to any corrosion. It is possible to examine the instrument for
evidence of corrosion through the inlet and the outlet.

When the ambient temperature is below the minimum opera ng temperature specified on the device, it is
the end users responsibility to ensure that the devise is warmed to an appropriated temperature before being
pressurized.

Do not exceed the opera ng pressure and temperature limits of the instrument as stamped on the nameplates.

It is the customer’s responsibility to install this equipment in a system that provides adequate over pressure
protec on, and that limit pressure surges to 10% of the maximum allowable working pressure of the instrument.

It is the end users responsibility to provide fire protec on measures and equipment in accordance with the local
regula ons.

v
Essen al Instruc ons for When Equipments Is To Be Used In Hazardous Loca ons,
Including the European Union (Direc ve 94/9/EC)

Any Hazardous area approval applies to equipment without cable glands. When moun ng the flameproof
enclosure in a hazardous area only cable glands / conduit seals cer fied to meet or exceed the ra ng of the
equipment should be used, refer to the type approval documenta on for further details. It is the end users
responsibility to ensure this happens.

Cable glands and cable must be suitable for the opera ng temperature of the device under its rated condi ons,
this is especially important is the device has an opera ng temperature above 1580F (700C).

The meter has been provided with an approved sealing device in one of the cable entries, the other entry has
been closed with a plas c cap plug. It is the end users responsibility to remove the cap plug and replace it with a
suitable cable gland or conduit seal before the equipment is put into service.

It is the end users responsibility to ensure when the instrument is located in a hazardous area that all Cable
glands and conduit seals must be installed in accordance with the local codes and regula ons.

It is the end users responsibility to ensure that before opening an electronic enclosure in a flammable
atmosphere; all the electrical circuits must be interrupted.

If replacement of the screws which secure the sensor housing, the UMB cover of the electronic register and its
cover are required, they must be replaced with either factory direct parts or M6-1 x 16 (6g) mm hex socket head
screws of equal length. The screws must be made from stainless steel grade A1-70 or A2-70 and be torqued to a
value of 55 in lbs upon installa on, its is the end users responsibility to ensure this happens.

It is the end users responsibility to assess the maximum surface temperature of the device and the equipment
the device is a ached to and located next to as this may exceed the temperature ra ngs of the device itself. If
this happens, addi onal safety precau ons will need to be implemented by the end user.

Flame proof housings contain Aluminium; although the composi on of these enclosures is carefully maintained
to prevent any risk of an igni on source it is the end users responsibility to ensure that the housing is not struck
by rusty tools or objects.

If the equipment is to be installed in an area where dust deposits and build up are to be expected, a
maintenance plan should be arranged to include regular removal of the dust build up. This will prevent the dusts
forming a possible source of igni on.

The power supply requirements for this product are specified with in the opera ng and maintenance manual, it
is the end users responsibility to operate the product with in these specified limits.

The instrument contains surfaces that cons tute flames paths, these surfaces should not contain any mars or
scratches, if any are present the factory or the local representa ve should be contacted immediately to obtain
a new housing as the safety of the enclosure may be impaired. It is the end users responsibility to inspect these
surfaces every me the enclosure is opened.

When flanged flame paths are re assembled the gap between them should be less than 0.0015” (0.038 mm) such
that a ½” (12.5mm) wide feeler 0.0015” (0.038mm) gauge will not enter the gap more than 1/8” (3mm). It is the
end users responsibility to ensure this happens each me the enclosure is reassembled.

vi
2.0 Receipt of Shipment 3.0 Return Shipment
When the instrument is received, inspect the outside To be able to process returned goods quickly and
of the packing case for any damage that may have efficiently, it is IMPORTANT that you provide essen al
occurred during shipment. informa on. Do not return any assembly or part
without an “R.M.A.” (Return Material Authoriza on).
Any damage incurred during shipment is the carrier’s A le er describing the problem; correc ve ac on (if
responsibility and is not part of the factory warranty. any); and the work to be performed at the factory
If the packing case is damaged no fy the carrier should be included with the shipment. “R.M.A.” forms
immediately and follow their claim procedures. can be obtained from the local Sales Agent or Brodie
If the packaging is undamaged locate the envelope Interna onal.
containing the packing list, this will generally be on the If an instrument has been exposed to process fluid, in
outside of the box. Carefully remove all the contents addi on to the RMA, a decontamina on statement will
from the packaging checking for any damage. Make be required.
certain spare or replacement parts are not discarded
with the packing material. Check the items against A decontamina on form is included in the back of this
the packing list for correct parts and quan es. If any manual.
items are incorrect or damage please contact your
sales representa ve immediately, quo ng the sales Note: When an instrument is removed from service it
order reference number. must be thoroughly drained and hazardous substances
neutralized. Any material removed from the meter
must be disposed of in accordance with local
regula ons.

Placing the instrument upright on the inlet flange will


aid drainage.

Process connec ons must be sealed to prevent leakage


of residual product during shipment. Contact the local
carrier for informa on on requirements.

Any item must be securely packed and larger


instruments mounted on wooden pallets or skids for
shipment. The exterior of pallet mounted items should
be protected by a suitable means such as a wooden
crate.

Place a copy of the RMA inside the shipping container


and a ach it physically to the material being returned.
A copy of your packing list should be placed inside an
envelope and a ached to the outside of the shipping
container or placed inside the container.

Failure to follow the above procedures could possibly


result in a considerable delay due to improperly or
totally uniden fied items.

Return shipping address:

Brodie Interna onal


Product Service Department
19267 Hwy. 301 North
Statesboro, GA 30461
1
4.0 Storage 5.0 Introduc on
Brodie Interna onal instruments are precision devices Descrip on
and should be handled and stored with care.
The BiRotor Plus is an extremely accurate dual cased
The inlet and outlet covers should remain on the flow measuring device. It produces via the use of
instrument un l the unit is ready for installa on. non we ed pickoffs a high resolu on signal which is
directly propor onal to the rate of liquid flow through
If extended storage is required it is recommend that
the meter. These signals can be shaped by a simple
the instrument be placed in an environmentally
internal pre-amplifier for transmission to ancillary
controlled warehouse, if it is not possible, the
equipment.
instrument should be stored in a water proof lined
wooden box, desiccant packs should be taped to the The BiRotor Plus Meter u lizes the exclusive BiRotor
inside of the instrument end connec ons before they principle. There are no sliding, oscilla ng, or
are sealed to reduce the effect of humidity, depending reciproca ng parts.
on the storage me it may also be preferable to use a
compa ble corrosion inhibitor. Care should be taken to Principle of Opera on
remove any storage protec on items before installing
the instrument. The opera on of the meter is embodied in the func on
of the measuring rotors; they are always dynamically
If an instrument is removed from service for an balanced but hydraulically unbalanced during
extended period of me it should be flushed with an opera on. The rotors have no metal to metal contact
appropriate corrosion inhibitor before being place in with each other or with the housing with in which they
long term storage as men oned above. rotate. Clearances between moving components are
maintained with ming gears.

The BiRotor Plus is a posi ve displacement (PD) meter.


A PD meter uses a mechanical principle that measures
flow by con nuously dividing the flowing stream into
known volumetric segments, isola ng those segments
momentarily, and then returning them to the flowing
stream while coun ng the number of displacements.
This is a direct volume measurement, there is no
inferred or so ware generated measurement.

2
6.0 Specifica ons
Materials of Construc on - Preamplifier
Standard Temperature (-29F to 230F) Supply Voltage: 9 to 28 VDC
Meter Housing: ASTM A 216 WCB Outputs (Jumper selectable):
ASTM A 516 GR 70 Square wave: 0 to 5 KHz
ASTM A 105
Carbon Steel 5 V Powered Pulse: 0 – 5 VDC, 20 mA Max

Sensor Housing: ASTM A 479 Variable Voltage Pulses:


304 Stainless Steel 0 to Supply Voltage Less 5%
70 mA max
Materials of Construc on -
Open Collector:
Low Temperature (-40F to 230F) Max voltage: 30 VDC
Meter Housing: ASTM A 352 LCB Max current: 125 mA
ASTM A 516 GR 70 Max power: 0.5 W
ASTM A 350 LF2
Carbon Steel Performance
Sensor Housing: ASTM A 479 B27X Linearity Standard Rotors
304 Stainless Steel +/- 0.1% Over Standard Flow Range
Note: Must have Fluorosilicon seals or Viton 1289 for +/- 0.15% Over Extended Flow Range
Low Temperature. B28X and B29X Linearity, Standard Rotors
Measuring Unit +/- 0.075% Over Standard Flow Range
+/- 0.15% Over Extended Flow Range
End Plates and Body: A 356 T6 Cast Aluminium
Premium accuracy is also available.
Rotors: ALCO 319 Cast Aluminium
Hard Coat Anodized Repeatability (All Sizes): +/- 0.01%
Rotor Sha s: 17-4 Ph Stainless Steel Opera ng Temperatures Limits:
Dependant on pick off type and O-Ring
Timing Gears: 416 Stainless Steel seals used, see Table 1.
Bearings: Stainless Steel (Ceramic
Op onal) To convert pressure drop value to the actual process
fluid, use the following equa on:
Elastomers: Viton A®, Low swell Nitrile,
Viton F®, or Fluoro Silicon ∆PA = (cPA)0.25 X (SGA)0.75 X ∆Pm
are standard ∆PA = Pressure Drop on Actual Fluid in PSI
(other op ons available)
cPA = Viscosity of Actual Fluid in cP
UMB Housing*: A356 T6 Cast Aluminium
SGA = Density of Actual Fluid in SG
* This part is not we ed.
∆Pm = Pressure Drop on Mineral Spirits (See Graphs 1
Electrical Details and 2 on Page 6 for Reference)

Pick off:
Non We ed Reluctance Type
Sine Wave Amplitude: 40 mV P-P, min.
3
Table 1: Opera ng Temperature Limits
Meter Minimum Opera ng Temp Maximum Opera ng Temp
Type Seal Material Degree F Degree C Degree F Degree C
Low Temp Viton 1289 -40 -40 167 75
Low Temp Fluoro Silicon -40 -40 167 75
Standard Viton A -15 -25 167 75
Standard Low Swell Nitrile -20 -29 167 75
Standard Viton F -15 -25 167 75
Standard Fluoro Silicon -20 -29 167 75
High Temp Viton A 14 -10 230 110
High Temp Low Swell Nitrile 14 -10 212 100
High Temp Viton F 14 -10 230 110
High Temp Fluoro Silicon 14 -10 230 110

Table 2: Maximum Working Pressure at 100F (38C ) Table 4: Shipping Weights


and Volume
Flange Ra ngs PSI Bar
ANSI 150# 285 19.5 Model Size Unit Weight
ANSI 300# 740 51 Lb 193
3" ANSI 150#
DIN PN 16 232 16 Kg 88
DIN PN 40 580 40 Lb 193
DN80 PN16
Table 3: Flow Ranges Kg 88
B27X
Meter Flow Rate Nominal Lb 200
3" ANSI 300#
Size US GPM BPH M3/HR L/MIN K-Factor Kg 91
550* 786* 125* 2082* Lb 200
DN80 PN 40
425 607 97 1609 Kg 91
213 304 48 806 160 PUL/
DN80 Lb 293
US GAL
and 3” 83 119 19 314 4" ANSI 150#
+/- 10% Kg 133
43 61 10 163
Lb 193
30* 43* 7* 114* DN100 PN16
Kg 133
1000* 1429* 227* 3785* B28X
Lb 300
700 1000 159 2650 4" ANSI 300#
96 PUL/US Kg 136
DN100 350 500 79 1325
GAL Lb 300
and 4” 140 200 32 530 +/- 10% DN100 PN40
70 100 16 265 Kg 136

33* 47* 7* 125* Lb 350


6" ANSI 150#
1200* 1714* 273* 4542* Kg 159
B29X
1000 1429 227 3785 Lb 350
96 PUL/US DN150 PN 16
DN150 500 714 114 1893 Kg 159
GAL
and 6” 250 357 57 946 +/- 10%
100 143 23 379
40* 57* 9* 151*
* Rates are in Extended Flow Ranges
4
Graph 1: 3” BiRotor Plus Pressure Drop Values
18

17

16

15

14

13

12

11

10
Pressure Drop PSI

0
0 100 200 300 400 500 600
Flow Rate US GPM

Graph 2: 4 & 6” BiRotor Plus Pressure Drop Values


20

19

18

17

16

15

14

13

12
Pressure Drop PSI

11

10

0
0 200 400 600 800 1000 1200 1400
Flow rate US GPM

5
Figure 1: BiRotor Plus Dimensions

Table 5: Approximate BiRotor Plus Dimensions [Tolerance +/- 1/8” (3mm)]

Model Size Unit A B C D E G H J


inch 18 6 1/16 14 13/16 11 1/2 5 3/4 1 3/8 4 3/16 9 5/8
3" ANSI 150#
mm 457 154 376 292 146 35 107 244
inch 18 6 1/16 14 13/16 11 1/2 5 3/4 1 3/8 4 3/16 9 5/8
DN80 PN 16
mm 457 154 376 292 146 35 107 244
B27X
inch 19 6 1/16 14 13/16 11 1/2 5 3/4 1 3/8 4 11/16 9 5/8
3" ANSI 300#
mm 483 154 376 292 146 35 119 244
inch 19 6 1/16 14 13/16 11 1/2 5 3/4 1 3/8 4 11/16 9 5/8
DN80 PN 40
mm 483 154 376 292 146 35 119 244
inch 22 6 5/8 16 13 6 1/2 1 1/2 5 1/4 11 1/2
4" ANSI 150#
mm 559 168 406 330 165 38 133 292
inch 22 6 5/8 16 13 6 1/2 1 1/2 5 1/4 11 1/2
DN100 PN 16
mm 559 168 406 330 165 38 133 292
B28X
inch 23 1/8 6 5/8 16 13 6 1/2 1 1/2 5 15/16 11 1/2
4" ANSI 300#
mm 587 168 406 330 165 38 150 292
inch 23 1/8 6 5/8 16 13 6 1/2 1 1/2 5 15/16 11 1/2
DN100 PN 40
mm 587 168 406 330 165 38 150 292
inch 24 6 5/8 16 13 6 1/2 1 1/2 6 1/4 11 1/2
6" ANSI 150#
mm 610 168 406 330 165 38 159 292
B29X
inch 24 6 5/8 16 13 6 1/2 1 1/2 6 1/4 11 1/2
DN150 PN 16
mm 610 168 406 330 165 38 159 292

6
7.0 BiRotor Plus Approvals
Environmental Weights and Measure
NEMA 4X NTEP*
Type 4X OIML R117-1*
IP 65 The Peoples Republic of China**
OIML R117-1 Class H3 Netherlands Weight and Measures*
Measurement Canada
Electromagne c Emissions & Immunity PTB Germany*
CE European Union (EN 61326) MID Cer fied as a component for use with in a
OIML R117-1 Class E2 measuring system as agreed within WELMEC
MID Class E2 GOST*
FCC 47 CFR Part 15
ICES-003 Issue 4 Pressure Equipment
Under the EU Pressure Equipment Direc ve 97/23/
Hazardous Area Approvals EC*
Temp Ambient. -40 to 60°C, -40 to 140°F Rated as SEP for ANSI 150# and PN 16 versions*
CSA (United States and Canada) Rated as CAT 2 for 300# and PN40 versions,
Class 1, Division 1, Group C, and D Cer ficate: Canadian Registra on: All Provinces*
2142875 221162
ATEX *Not Applicable for Low Temp BiRotor Plus
**Pending for Low Temp BiRotor Plus
CE 0359 II 2 G Ex d IIB T6…T4
Cer ficate: ITS 08 ATEX 15842X
IEC Ex
Ex d IIB T6 – T4 Gb
Cer ficate: IEC Ex ITS 08.0021X

Graph 3: Hazardous Area Temperature


Classifica on Chart (T Ra ng)

7
8.0 Installa on regula ons, ensure that the connec ons are made
ght and torqued to the correct values.
General Requirements
Connec ons the instrument wiring, refer to Figure 3 or
The instrument should be mounted on a secure Figure 4. Cable entry into the electrical enclosure is by
founda on, If ver cally mounted provisions should be two 3/4-14 NPT female threads.
taken to ensure stability.
Use wiring appropriate for the loca on and opera ng
The process piping should not place any undue stress condi ons, If the instrument is being installed in a
on the instrument hazardous area wiring glands and/or conduits must
conform to the local electrical code regula ons.
Precau ons should be taken to ensure that thermal
fluid expansion does not raise the line pressure above Note: For addi onal requirements on installa on
the maximum allowable working pressure of the please refer to the essen al instruc on at the
instrument beginning of this manual.

Process piping needs to be clean and free of any A achment to Addi onal Accessories
foreign ma er.
If the instrument is being used with addi onal
A strainer should be installed upstream of the accessories, the instruc ons for these accessories
instrument. should be read and understood before con nuing
with the installa on. The output signal from the
If the process fluid is expected to contain entrained air, preamplifier, if one is fi ed can be altered to interface
an air eliminator should be installed upstream of the with most electronic accessories. This is accomplished
instrument by the use of jumpers on the circuit board, Table 6
A flow limi ng valve should be installed downstream shows their configura ons.
of the instrument, this will maintain a back pressure
and prevent excessive flow rates. Figure 3: Wiring Connec ons
Isola on valves should be located at either ends of the
instrument run and a bypass sec on installed, this will
facilitate ease of component removal when required
and reduce loss of product.

Interference
The instrument should not be installed in a loca on
where excessive vibra on is expected.

The instrument should not be located close to any


electromagne c fields, for example those produced by
electric motors, transformers, solenoids etc.

Either of these factors could induce a signal into


the flow sensing pick off and interfere with the
measurement.

Installing the Instrument


Refer to Figure 2 for typical installa ons. Preamplifier Fitted

Remove the inlet and outlet protec on covers. 1 = V Supp 9-28 Vdc
2 = V Comm
Install the instrument in to the pipe work using TB1 3 = Channel A Signal
suitable hardware as specified in the local codes and 4 = Channel A & B Common
5 = Channel B Signal
8
Figure 2: Typical Installa on

9
Table 6: Input Se ngs To Pressurize the System
Jumper Posi on Slowly open the inlet valve so as to prevent system
J1 (Channel A) B shock. Slowly allow product to enter the system whilst
keeping the downstream isola on valve closed.
J2 (Channel B) B
Open the down stream valve (10 percent) to allow any
Table 7: Output Se ngs air to be flushed from the system. Do not over speed
Open 5 VDC V Supply the instrument.
Jumper
Collector Pulse Pulse
Once the air has been flushed from the system close
J3 (Channel A) OUT A B the down stream isola on valve, and check for any
leaks. If any leaks are found check seals and re ghten
J4 (Channel B) OUT A B
connec ons.
Integral Brodie Electronic Rate Totalizer (BERT) To pressurize the system fully open the upstream
If the instrument has been supplied with an integral isola on valve.
electronic register, the internal connec on wiring will Flow Start Up
already be in place. For addi onal func ons and wiring
possibili es please refer to the BERT’s instruc on Once the system is pressurized:
manual, BI-BERT.
Turn on all electronic circuits and check func on.
Start up and Opera on
Open flow control valves and allow the instrument
Review the system to ensure all the components are to run at 20% of its rated flow for a minimum of 5
in proper sequence, all isola on valves are closed, all minutes.
electrical connec ons are complete and all covers are
in place. During this ini al run in, check all other components in
the system for func onality.

Figure 4: Wiring Connec ons Once this run in is complete set the flow control valve
to the required flow, ensure that the maximum flow
for the instrument is not exceeded.

Higher Temperature Start Up

On higher temperature service above 212 Deg F, 100


Deg C, ( based on an ambient of 70 Deg F, 21 Deg C)
special start-up procedures are required to prevent
damage to the flowmeter components. The following
equa on may be used to determine the approximate
flowmeter warn up me. A similar procedure should
be followed on any thermal shock in excess of 176 Deg
F, 80 Deg C.

Warm up me ( Hrs) = [Nom Connec on Size (in) X


(Oper temp (Deg F) – 212)]/100

During this warm up me the meter should be


operated at approx 5% of Max flow to allow the
temperature to stabilize.

Custody Transfer

No Preamplifier Fitted If the instrument is being used for custody transfer


applica ons, A meter factor will need to be established
10
under the actual opera ng condi ons. This ini al the fluid being measured than the lower the life
proving run should be carried out following the expectance will be.
comple on of the meter start up and in accordance Cleanliness: A product contaminated with abrasive
with the local regula ons. par culate will accelerate the ware of the
instrument.
Note: There are no user adjustable parts in these
instruments, however the instrument housing is
provided with two cross drilled bolts and cross drilled
drain plugs to facilitate sealing if required by the local
weights and measures regula ons.

Performance Considera ons

The instrument will give many years of consistent


performance with li le need for maintenance or
service. There are however several recommenda ons
which if followed will further extend the instruments
service life.

The instrument should be kept filled with the process


fluids it is measuring. This prevents the exposure to
any product vapor, which in the case of petroleum
products are more corrosive than their liquids. In
addi on this also prevents the forma on and build
up of deposits or gums which would cause increased
mechanical fric on.

The instrument should always be kept free of water,


keeping it full of the process fluid will accomplish this,
but if this is not possible a regular inspec on program
should be set up and any water drained from the
measuring system.

Filter and strainers baskets should be cleaned


frequently; Debris and foreign ma er are the biggest
cause of meter wear and damage.

All other associated equipment with in the system


should be regularly maintained and checked for
func onality.

Maintenance Considera ons

The amount of maintenance necessary for efficient


instrument performance is dependant on many
factors; some of these are listed below.
Con nuity of Opera on: An instrument that operates
con nuously will required more a en on than one
used intermi ently
Working flow rate: The life of the instrument is
propor onal to the speed of it opera on. If the
instrument is opera ng at or near to it maximum
flow rate it will have a shorter life expectancy than if
it where opera ng at its minimum flow rate.
Lubricity: The lower the lubrica on proper es of
11
9.0 Maintenance housing, If only one pick-off is present it should be
inserted in the hole labelled A. Secure with the hold
down washer (29) and Allen screw (25) and replace the
Notes: circuit board (38).
If instrument is being used in hazardous area, all Mechanical
instruc ons on the labels and in this manual must be
followed before the start of any maintenance. Removal of the Measuring Unit from the Process Line
1. Disconnect all power to the instrument.
If the instrument is removed from the process line, the 2. Relieve all system pressure and drain the meter.
line should be sealed with suitable blanking flanges to 3. Disconnect all external wiring form the electronics
prevent any possible leakage of product. unit.
WARNING: The internal measuring element contains 4. Unbolt the instrument form the process
closely meshed moving parts, care should be taken not piping and remove to a work shop for further
to insert figures into the rotors or ming gears as this disassembly. Care should be exercised to
will cause injury. prevent the intrusion of foreign material into the
instrument end connec ons.
Electronics
Removing the Measuring Element from the
The instrument can be provided with up to two Instrument Body
induc ve pick off sensors and an op onal preamplifier. 1. Turn the meter on end so that it stands in its inlet
flange ( this will also finalize draining).
Maintenance of the electronics does not require the 2. Remove screws (1 and 2) and li of the outlet
system line pressure to be drained or the instrument housing (50). Remove O-ring (16).
to be removed from the system. 3. Holding the measuring unit assemble by the
ribs, carefully li straight up un l the assembly
ESD precau ons must be followed.
clears the inlet housing. Place the measuring unit
Removal/Replacement of Circuit Boards assembly in the horizontal posi on.
1. Disconnect all power to the instrument.
At this stage the assembly can be inspected for wear
2. Remove the electronics lid (36), or electronic
or damage, If the assembly had jammed it may also be
register if one is fi ed by undoing 4 Allen screws
possible to unblock the rotors by flushing with cleaning
item (25).
solvent or kerosene with out the need for further
3. Disconnect terminals and wiring to the circuit
disassembly.
board.
4. Remove circuit board (38) by undoing the screws Disassembly of the Measuring Unit for Inspec on
that a ach it to the housing. and Cleaning
To re-assemble reverse the removal instruc ons, Disassembling of the measuring unit can be achieved
Torque the 4 Allen screws (25) to 55 in-lb. by two methods, removal of the mechanism while
Removal/Replacement of Pick-off Sensors maintaining the clearance se ngs or complete
1. Remove the circuits boards as detailed above. disassembly.
2. Remove the centre screw (25) from the sensor Disassembly While Maintaining the Clearance Se ng
housing (23) and li off the hold down washer 1. Place a folded rag between the ming gears (6
(29). and 49) to prevent the rotors turning during the
3. Li out the induc ve sensor/s (27) and spring (28). disassembly.
The pick off should have resistance of 1000 +/-15% 2. Remove the pulse wheel (14) be removing the
Ohms resistance between the leads and 10 M Ohms screw (44) and washer (45) and retaining washer
between the leads and the sensor housing when (46).
installed. If this is not the case the pick off should be 3. Remove the screws (7) form end plate (8) at the
replaced. ming gear (6 and 49) end of measuring assembly.
A flat head screw driver may be used in
To reassemble, replace the pick off into the sensor conjunc on with the slots on the endplate to aid in
12
its removal; Excessive force is not required. plates by pressing on the inner race of the bearings
4. Use a plas c or rubber mallet and strike the rotor from the outside of the plate. If the bearings
sha s at the pulse wheel end of the housing to aid are removed from the endplates, they must be
in removal of the rotor assembly. replaced.
5. Remove the other end plate from the measuring
Once the rotor assembly has been removed from element housing and remove bearings.
the housing any blockages or foreign material can be 6. Remove the sensor housing (23) from the inlet
cleaned away. housing (21) be removing the 4 Allen screws (25)
At this stage the meter can be reassembled reversing located in the counter sunk holes under the circuit
the disassembly procedure without the need to reset board (35).
any clearances. Note: all elastomers that have been Complete Reassembly
1. Ensure all parts are clean and free of debris.
Figure 5: Measuring Unit Disassembly 2. Lubricate all bearings and internal o-ring with a
light oil, Note all O-rings should be replace with
new ones during reassembly, all O-rings should
be lubricated with a compa ble lubrica on
compound.
3. Press bearings (9) in to the end plates (8), use a
hand press and ensure that the bearing is pressed
on the outer race to avoid damage. The bearing
races should be flush with the bo om of the end
plate once the bearings have been pressed in
correctly. The outer race of an old bearing can be
used to assist in proper sea ng.
4. A ach one end plate (8) to the measuring unit
body (13) at the end with two dowel pins (12).
Align the dowel pins and gently tap into place with
a plas c mallet. Once fully seated secure the end
plate with screws (7).
Each rotor (11 and 48) and ming gear (6 and 49)
is marked with a R or an L, During assembly the
inscrip ons need to be matched. To orientate the
removed should be replaced with new parts during rotors during assembly the measuring element
reassembly body (13) has three holes machined into it for
manufacturing purposes. These holes should be
Complete Disassembly
Figure 6: Rotor/Gear Orienta on
Con nuing from part 4 above.
1. Restrict the rotor movement by placing a folded
rag between the ming gears (6 and 49).
2. Fold down the lock washer (5) tabs to enable the
nuts (4) to be undone then remove them and the
lock washers from the rotor sha s. The ming
gears (6 and 49) can be released from the sha by
striking them on the flat surface with a plas c or
rubber mallet.
3. Remove the rotors (11 and 48) from the end plate
by gently tapping the rotor sha s with a plas c or
rubber mallet. Remove the O-rings (10) from the
rotor sha s.
4. The bearings (9) can be removed from the end

13
posi oned so that they face upwards. With these and insert the assembly into the inlet housing (21)
holes facing upwards turn the housing so that the secure with the 4 Allen screws (24), torque to 55
end with the ‘two’ dowel pins faces away from in-lbs.
you. With the housing in this posi on the rotor
marked with an ’R’ (48) goes in the right hand Se ng Clearances
cavity and the rotor marked with an ‘L’ (11) goes in 1. Restrict the gear movement by placing a folded
the le hand cavity. rag between the ming gears (6 and 49).
5. Lubricate O-rings (10) and install on the rotor 2. Tighten the nut (4) of the right hand ming gear
sha s. Mesh the two rotors together (11 and 48) (49) to a torque se ng of 15 – 20 -lbs.
ensuring that the tapered sha s are at the same 3. Loosen the nut (4) of the le hand ming gear (6).
ends. The rotors should be held together with the 4. Place 0.005” shims in front and behind the tooth
tapered end of the sha facing the end plate which of the le hand rotor (11) (See Figure 7). Once the
is a ached to the measuring element housing. shims are in place and with the rotor movement
While keeping the rotors meshed and even, insert s ll restricted ghten the nut (4) on the le hand
them into the measuring chamber, use a plas c or ming gear (6) to a torque of 15 – 20 -lbs.
rubber mallet to gently seat the rotor sha s into 5. Remove the shims and folded rag. Check to rotors
the bearings. for correct clearance by rota ng them. The rotors
6. Install the other end plate (8) and screws (7) on to should turn freely and not make contact at any
the other end of measuring element body, ensure point, listen for sounds of the rotors touching.
that the rotor sha s seat within the bearings. 6. If the rotors bind or make noise repeat the
7. Place the ming gears (6 and 49) onto the procedure but this me loosen the right hand
respec ve tapered rotor sha , the ming gear has rotor instead of the le .
a small hole for the loca on of the lock washer 7. Once clearances are set use, a small flat head
tab; this should be facing outward from the screw driver to bend up one tab on each ming
measuring element. gear lock washer (5) to secure the loca on of the
8. Install the lock washer (5) ensuring the 90 Degree nut (4).
tab locates in the hole of the ming gears (6 and Figure 7: Se ng Clearances
49) and nuts (4) to the rotor sha s, ghten these
only finger ght un l the clearances have been
correctly set. Refer to the se ng clearance sec on.
9. Replace the pulse wheel (14) on the right hand
rotor, Use thread locking compound on the
threads and secure with the retaining washer (46) ,
washer (45) and screw (43).
10. Lower the complete measuring unit assembly
into the inlet housing (21), align the dowel pins
(12) and ensure they are fully located.
11. Posi on the main housing o-ring (16) in the
groove in the inlet housing, and posi on the
o-ring (47) on ming gear (6 and 49) end of the
measuring element body.
12. Lower the outlet housing (50) into the inlet
housing (21), the dowel pins (15) are used to
ensure correct loca on. Avoid damage to the
O-rings.
13. Complete the assembly be securing all the
screws (1 and 2) and ghtening them to the
required torque value.
Torque (150# and PN16 - 80 -lbs., 300# and PN40 -
150 -lbs.), ensure the two cross drilled screws (1)
are located in the top two holes of the flange.
14. Install the o-ring (22) on the sensor housing (23)
14
10.0 Troubleshoo ng
This informa on has been provided as an aid to basic
troubleshoo ng. Disassembly procedures have been
outlined in sec on 9 of this manual. If the BiRotor Plus
is found to be in need of repair it is recommended the
user contact the nearest Brodie Interna onal Service
Office or Representa ve. It is important that servicing
be performed by trained and qualified personnel.
Condi on A: No Pulse Output is Present
Probable Cause:
1. No flow through meter.
2. Improper electrical connec on.
3. Insufficient voltage to the preamplifier (if fi ed).
4. Power failure.
5. Meter rotors jammed with debris.
6. Damaged pickoff/amplifier board.

Correc ve Ac ons:
1. Ensure the pipe line has flow.
2. Ensure proper wiring connec ons have been made.
3. Supply sufficient voltage to the preamplifier board,
see specifica ons in Sec on 6.
4. Ensure power is connected to the device and all it
associated ancillaries.
5. Remove debris from rotors (check for damage to
rotors, ming gears and bearings).
6. Replace pickoffs/preamplifier board.

Condi on B: Erra c or Non Uniform Pulse Signal


Probable Cause:
1. Improper electrical connec on.
2. Insufficient or fluctua ng voltage to the preamplifier
board (if fi ed).
3. Improper ground or shielding of connec on cable.
4. Power failure/damaged pickoffs or circuit board.
5. Damaged/worn bearings or ming gears.

Correc ve Ac ons
1. Ensure proper wiring connec ons have been made.
2. Supply sufficient voltage to the preamplifier board,
see specifica ons Sec on 6.
3. Replace and/or wiring ground and shield.
4. Ensure power supply is func oning or pickoffs/board
as required.
5. Replace bearings or ming gears.

15
This page left blank intentionally.

16
11.0 Parts List
Figure: Exploded View of BiRotor Plus, Models B271, B274, B281, B284, & B291

17
Table: Parts List BiRotor Plus, Models B271and B274
Model
Item Descrip on Quan ty
B271 LB271 B274
1* 151070-024M 1500985-024M 151080-024M Bolt with Seal Hole 2
2* 151070M (QTY 10) 1500985 (QTY 10) 151080M (QTY 14) Main Body Bolt ( )
154704-024M Pipe Plug, MTRs C/F
3
154704-024N Pipe Plug, MTRs and NACE C/F
4 60592 Locknut 2
5 51593 Gr Retaining Washer 2
6 76291 LH Rotor Gear See Note 1
7 151042 Endplate Screws 12
8 76825-100 End Plate 2
155204 Bearings, Stainless Steel 4
9*
155204-001CER Bearings, Ceramic 4
10* 157063-( ) See Note 2 O-Ring 4
11 76276-000 LH Rotor 1
12 1559983 Element Dowel Pin 6
13 76211-100 Element Body 1
14 76031-043 Pulse Wheel 1
15 154097 Body Dowel Pin 2
16* 152057-( ) See Note 2 O-Ring 1
17 153966 Drive Screw 4
76828-100M 76838-100M 76828-300P ANSI Inlet Housing, MTRs C/F
76828-100N N/A 76828-300R ANSI Inlet Housing, MTRs and NACE C/F
21
76828-016M 76838-016M 76828-040P Din Inlet Housing, MTRs C/F
76828-016N N/A 76828-040R Din Inlet Housing, MTRs and NACE C/F
22* 157360-( ) See Note 2 O-Ring 1
86820-500M 86820-500P Sensor Housing, MTRs C/F
23
86820-500N 86820-500R Sensor Housing, MTRs and NACE C/F
24* 152066-026 Weather Seal 4
25* 151496M UMB Screw 13
26* 1500093-016 Weather Seal 1
899-00-201-00 Pick Off, Std 1
27*
899-00-201-01 Pick Off, High Temp 1
28 1500418 Spring 1
29 86030-001 Hold Down 1
30 153991 Drive Screw 2
32 899-00-100-00 UMB Housing C/F
34* CA-375Z-259-XXA UMB Gasket 1
36 CC-219Z-633-EBG UMB Cover C/F
230-00-300-00 Pre Amp Board 1
38*
230-10-300-50 Terminal Board 1
40* 1500909D Approved Stopping Plug 1
43 1500468 Li ing Hook 1
44 1500668 Pulse Wheel Screw 1
45 1500667 SS Lock Washer 1
46 86033 Retainer Washer 1
47* 1500810-( ) See Note 2 O-Ring 1
48 76286-000 Rh Rotor 1
49 76296 Rh Rotor Gear See Note 1
76829-100M 76839-100M 76829-300P ANSI Outlet Housing, MTRs C/F
76829-100N N/A 76829-300R ANSI Outlet Housing, MTRs and NACE C/F
50
76829-016M 76839-016M 76829-040P Din Outlet Housing, MTRs C/F
76829-016N N/A 76829-040R Din Outlet Housing, MTRs and NACE C/F
52 1500574 Rtd Sensor 1
53 151845-019 Rtd Lock Washer 1
54 1500609 Compression Spring 1

Notes:
*Items marked with a * are recommended spare parts.
1. These items are only available as a matched set, part number W76296.
2. O-ring material suffix is as follows:
-022 : Viton A
-023 : Low Temp Viton 1289
-120 : Low swell nitrile
-026 : Viton F
-016 : FluoroSilicon
3. When ordering the following informa on must be provided: Part number, Model Number, Serial Number, and Quan ty Required.
This informa on is a necessary for items marked C/F (Consult Factory).
4. For LB models, seals must be:
-Viton 1289-75
-Fluorosilicon
18
Table: Parts List BiRotor Plus, Models B281 and B284
Model
Item Descrip on Quan ty
B281 LB281 B284
1* 151482-024M 1500987-024M 1500132-024M Bolt with Seal Hole 2
2* 151482M (QTY 14) 1500987M 1500132M (QTY 14) Main Body Bolt ( )
154704-024M Pipe Plug, MTRs C/F
3
154704-024N Pipe Plug, MTRs and NACE C/F
4 60592 Locknut 2
5 51593 Gr Retaining Washer 2
6 86291 LH Rotor Gear See Note 1
7 151042 Endplate Screws 12
8 86825-100 End Plate 2
155197 Bearings, Stainless Steel 4
9*
155197-001CER Bearings, Ceramic 4
10* 152071-( ) See Note 2 O-Ring 4
11 86276-000 LH Rotor 1
12 1559983 Element Dowel Pin 6
13 86211-100 Element Body 1
14 86031-043 Pulse Wheel 1
15 154097 Body Dowel Pin 2
16* 152088-( ) See Note 2 O-Ring 1
17 153966 Drive Screw 4
86828-100M 8638-100M 86828-300P ANSI Inlet Housing, MTRs C/F
86828-100N N/A 86828-300R ANSI Inlet Housing, MTRs and NACE C/F
21
86828-016M 86838-016M 86828-040P Din Inlet Housing, MTRs C/F
86828-016N N/A 86828-040R Din Inlet Housing, MTRs and NACE C/F
22* 157360-( ) See Note 2 O-Ring 1
86820-500M 86820-500P Sensor Housing, MTRs C/F
23
86820-500N 86820-500R Sensor Housing, MTRs and NACE C/F
24* 152066-026 Weather Seal 4
25* 151496M UMB Screw 13
26* 1500093-026 Weather Seal 1
27* 899-00-201-00 Pick Off, Std 1
899-00-201-01 Pick Off, High Temp 1
28 1500418 Spring 1
29 86030-001 Hold Down 1
30 153991 Drive Screw 2
32 899-00-100-00 UMB Housing C/F
34* CA-375Z-259-XXA UMB Gasket 1
36 CC-219Z-633-EBG UMB Cover C/F
230-00-300-00 Pre Amp Board 1
38*
230-10-300-50 Terminal Board 1
40* 1500909D Approved Stopping Plug 1
43 1500468 Li ing Hook 1
44 1500668 Pulse Wheel Screw 1
45 1500667 SS Lock Washer 1
46 86033 Retainer Washer 1
47* 159678-( ) See Note 2 O-Ring 1
48 86286-000 Rh Rotor 1
49 86296 Rh Rotor Gear See Note 1
86829-100M 86839-100M 86829-300P ANSI Outlet Housing, MTRs C/F
86829-100N N/A 86829-300R ANSI Outlet Housing, MTRs and NACE C/F
50
86829-016M 86839-016M 86829-040P Din Outlet Housing, MTRs C/F
86829-016N N/A 86829-040R Din Outlet Housing, MTRs and NACE C/F
52 1500574 Rtd Sensor 1
53 151845-019 Rtd Lock Washer 1
54 1500609 Compression Spring 1

Notes:
*Items marked with a * are recommended spare parts.
1. These items are only available as a matched set, part number W86296.
2. O-ring material suffix is as follows:
-022 : Viton A
-023 : Low Temp Viton 1289
-120 : Low swell nitrile
-026 : Viton F
-016 : FluoroSilicon
3. When ordering the following informa on must be provided: Part number, Model Number, Serial Number, and Quan ty Required.
This informa on is a necessary for items marked C/F (Consult Factory).
4. For LB models, seals must be:
-Viton 1289-75
-Fluorosilicon
19
Table: Parts List BiRotor Plus, Models B291
Model
Item Descrip on Quan ty
B291
1* 151482-024M Bolt with Seal Hole 2
2* 151482M Main Body Bolt 14
154704-024M Pipe Plug, MTRs C/F
3
154704-024N Pipe Plug, MTRs and NACE C/F
4 60592 Locknut 2
5 51593 Gr Retaining Washer 2
6 86291 LH Rotor Gear See Note 1
7 151042 Endplate Screws 12
8 86825-100 End Plate 2
155197 Bearings, Stainless Steel 4
9*
155197-001CER Bearings, Ceramic 4
10* 152071-( ) See Note 2 O-Ring 4
11 86276-000 LH Rotor 1
12 1559983 Element Dowel Pin 6
13 86211-100 Element Body 1
14 86031-043 Pulse Wheel 1
15 154097 Body Dowel Pin 2
16* 152088-( ) See Note 2 O-Ring 1
17 153966 Drive Screw 4
86868-100M ANSI Inlet Housing, MTRs C/F
86868-100N ANSI Inlet Housing, MTRs and NACE C/F
21
86868-016M Din Inlet Housing, MTRs C/F
86868-016N Din Inlet Housing, MTRs and NACE C/F
22* 157360-( ) See Note 2 O-Ring 1
86820-500M Sensor Housing, MTRs C/F
23
86820-500N Sensor Housing, MTRs and NACE C/F
24* 152066-026 Weather Seal 4
25* 151496M UMB Screw 13
26* 1500093-026 Weather Seal 1
899-00-201-00 Pick Off, Std 1
27*
899-00-201-01 Pick Off, High Temp 1
28 1500418 Spring 1
29 86030-001 Hold Down 1
30 153991 Drive Screw 2
32 899-00-100-00 UMB Housing C/F
34* CA-375Z-259-XXA UMB Gasket 1
36 CC-219Z-633-EBG UMB Cover C/F
230-00-300-00 Pre Amp Board 1
38*
230-10-300-50 Terminal Board 1
40* 1500909D Approved Stopping Plug 1
43 1500468 Li ing Hook 1
44 1500668 Pulse Wheel Screw 1
45 1500667 SS Lock Washer 1
46 86033 Retainer Washer 1
47* 159678-( ) See Note 2 O-Ring 1
48 86286-000 Rh Rotor 1
49 86296 Rh Rotor Gear See Note 1
86869-100M ANSI Outlet Housing, MTRs C/F
86869-100N ANSI Outlet Housing, MTRs and NACE C/F
50
86869-016M Din Outlet Housing, MTRs C/F
86869-016N Din Outlet Housing, MTRs and NACE C/F
52 1500574 Rtd Sensor 1
53 151845-019 Rtd Lock Washer 1
54 1500609 Compression Spring 1

Notes:
*Items marked with a * are recommended spare parts.
1. These items are only available as a matched set, part number W96296.
2. O-ring material suffix is as follows:
-022 : Viton A
-023 : Low Temp Viton 1289
-120 : Low swell nitrile
-026 : Viton F
-016 : FluoroSilicon
3. When ordering the following informa on must be provided: Part number, Model Number, Serial Number, and Quan ty Required.
This informa on is a necessary for items marked C/F (Consult Factory).
4. For LB models, seals must be:
-Viton 1289-75
-Fluorosilicon
20
12.0 Model Code
BiRotor Plus Model Code, Models B271, B281, B291

21
Low Temperature BiRotor Plus Model Code, Models LB271, LB281, LB291

22
13.0 Approval Drawing

23
14.0 Warranty Claim Procedures
1. Limited Warranty:

Subject to the limita ons contained in Sec on 2 herein and except as otherwise expressly provided herein,
Brodie Interna onal, a Brodie Meter Co., LLC Company (“Brodie”) warrants that the firmware will execute
the programming instruc ons provided by Brodie, and that the Goods-manufactured or Services provided by
“Brodie” will be free from defects in materials or workmanship under normal use and care un l the expira on of
the applicable warranty period. Goods are warranted for twelve (12) months from the date of ini al installa on
or eighteen (18) months from the date of shipment by “Brodie”, whichever period expires first. Consumables and
Services are warranted for a period of 90 days from the date of shipment or comple on of the Services. Products
purchased by “Brodie” from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty
extended by the original manufacturer. Buyer agrees that “Brodie” has no liability for Resale Products beyond
making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer
discovers any warranty defects and no fies “Brodie” thereof in wri ng during the applicable warranty period,
“Brodie” shall, at its op on, promptly correct any errors that are found by “Brodie” in the firmware or Services,
or repair or replace F. O. B. point of manufacture that por on of the Goods or firmware found by “Brodie” to
be defec ve, or refund the purchase price of the defec ve por on of the Goods/Services. All replacements or
repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources, unsuitable
environmental condi ons, accident, misuse, improper installa on, modifica on, repair, storage or handling,
or any other cause not the fault of “Brodie” are not covered by this limited warranty, and shall be at Buyer’s
expense. “Brodie” shall not be obligated to pay any costs or charges incurred by Buyer or any other party except
as may be agreed upon in wri ng in advance by an authorized “Brodie” representa ve. All costs of dismantling,
reinstalla on and freight and the me and expenses of “Brodie’s” personnel for site travel and diagnosis under
this warranty clause shall be borne by Buyer unless accepted in wri ng by “Brodie”. Goods repaired and parts
replaced during the warranty period shall be in warranty for the remainder of the original warranty period or
ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Brodie and can be
amended only in a wri ng signed by an authorized representa ve of “Brodie”. Except as otherwise expressly
provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR
IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT
TO ANY OF THE GOODS OR SERVICES. It is understood that - corrosion or erosion of materials is not covered by
our guarantee.

2. Limita on Of Remedy And Liability:

Brodie Interna onal, a Brodie Meter Co., LLC Company (“Brodie”) Shall Not Be Liable For Damages Caused By
Delay In Performance. The Sole And Exclusive Remedy For Breach Of Warranty Hereunder Shall Be Limited To
Repair, Correc on, Replacement Or Refund Of Purchase Price Under The Limited Warranty Clause In Sec on
1 Herein. In No Event, Regardless Of The Form Of The Claim Or Cause Of Ac on (Whether Based In Contract,
Infringement, Negligence, Strict Liability, Other Tort Or Otherwise), Shall “Brodie’s” Liability To Buyer And/Or
Its Customers Exceed The Price To Buyer Of The Specific Goods Manufactured Or Services Provided By Brodie
Giving Rise To The Claim Or Cause Of Ac on. Buyer Agrees That In No Event Shall Brodie’s Liability To Buyer And/
Or Its Customers Extend To Include Incidental, Consequen al Or Puni ve Damages. The Term “Consequen al
Damages” Shall Include, But Not Be Limited To, Loss Of An cipated Profits, Loss Of Use, Loss Of Revenue And
Cost Of Capital.

24
Decontamina on Statement

RMA Number:
Item Being Returned:

List all chemicals and process fluids and gasses that have come in contact with the equipment includ-
ing cleaning agents. A ach addi onal pages of informa on if necessary. A Material Safety Data Sheet
(MSDS) is required if non-food grade products have been used with the item being returned.

Informa on Required Product 1 Product 2

Chemical Name

Health and Safety Hazards

Precau ons, First Aid

I hereby cer fy the equipment being returned has been cleaned and decontaminated in accordance with good
industrial prac ces and in compliance with OSHA and DOT regula ons. This equipment poses no health or safety
risks due to contamina on.

Signature:
Name (Please Print):
Title:
Company Name:
Phone Number:
Fax:
E-mail:
Reason for Return:

Reminder:
All items being returned must be packaged separately. This decontamina on statement and the MSDS sheet(s)
must be placed on the outside of the shipping container.

19267 Highway 301 North (30461)


PO Box 450 • Statesboro, GA 30459-0450
Phone: 001.912.489.0200 • Fax: 001.912.489-0294
www.brodieintl.com
25
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26
Notes

27
Engineered for Accuracy

Brodie International

19267 Highway 301 North • Statesboro, GA 30461 USA • P 001.912.489.0200 • F 001.912.489.0294


Corporate Offices • USA Statesboro, Tulsa, Houston, Phoenix • United Kingdom • Australia • China
A Brodie Meter Co., LLC Company
www.brodieintl.com

The contents of this publica on are presented for informa onal purposes only, and while every effort has been made to ensure their accuracy, they are not to be
construed as warran es or guarantees, express or implied, regarding the products or services described herein or their use or applicability. Brodie Meter Co., LLC
reserves the right to modify or improve the designs or specifica ons of such products at any me without no ce.

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