VAriable Speed COntroller

Operating manual

VASCO

manVASCO_eng_20
Index

1. VASCO Introduction........................................................................................................................................................... 3
2. Safety Instructions ............................................................................................................................................................. 3
3. Technical Characteristics ................................................................................................................................................... 4
3.1 Weight and dimensions .......................................................................................................................................................... 5
4. Electric wiring .................................................................................................................................................................... 6
4.1 Protections ............................................................................................................................................................................. 12
4.2 Electromagnetic compliance .................................................................................................................................................. 12
4.3 Installation with long motor cables ....................................................................................................................................... 12
5. VASCO installation............................................................................................................................................................13
5.1 VASCO Installation for constant pressure control ................................................................................................................. 16
5.1.1 Pressure tank .............................................................................................................................................................. 16
5.1.2 Pressure sensor ........................................................................................................................................................... 16
5.2 VASCO installation for differential constant pressure applications ....................................................................................... 17
5.2.1 Sensors wiring ............................................................................................................................................................. 17
5.2.2 Programming............................................................................................................................................................... 17
6. VASCO Use and Programming ..........................................................................................................................................18
6.1 VASCO display ....................................................................................................................................................................... 18
6.2 Initial configuration ............................................................................................................................................................... 18
6.3 Initial view ............................................................................................................................................................................. 20
6.4 Menu view............................................................................................................................................................................. 21
6.5 Control parameters ............................................................................................................................................................... 21
6.6 Motor parameters.................................................................................................................................................................. 25
6.7 IN/OUT parameters ................................................................................................................................................................ 27
6.8 Connectivity parameters ........................................................................................................................................................ 28
7. Protections and alarms .....................................................................................................................................................29
8. Auxiliary pumps during constant pressure control ...........................................................................................................31
8.1 DOL pumps ............................................................................................................................................................................ 32
8.2 COMBO function .................................................................................................................................................................... 33
9. Trouble-shooting chart .....................................................................................................................................................36
10. Technical Assistance .......................................................................................................................................................37

2
1. VASCO Introduction
VASCO is a variable frequency drive designed to control and protect pumping systems by varying the output frequency to the
pump.
VASCO can be applied to both new and existing pumping systems, and provides:
 energy and cost savings
 simplified installation and an overall lower pumping system cost
 longer life of the pumping system and relevant components
 improved reliability
VASCO, when connected to any pump, manages the system operation to maintain a certain constant physical quantity
(pressure, differential pressure, flow, temperature, etc.) regardless of the conditions of use. The pump is operated only when
needed thus avoiding unnecessary energy consumption.
VASCO at the same time is able to:
 protect the motor from overload and dry running
 implement soft start and soft stop to increase the system life and reduce current peaks
 provide an indication of current consumption, voltage, and power
 maintain a record of run time and display any errors and/or failures reported by the system
 control up to two additional pumps at a constant speed (Direct On Line)
 connect to other VASCO units for combined operation
Through the use of inductive filters (optional) VASCO eliminates dangerous surges that are induced in long cables, making
VASCO suitable for control of submersible pumps.

2. Safety Instructions
The manufacturer strongly suggests carefully reading this operation manual before using and installing its products
Any operation (installation, maintenance and repair) must be carried out by trained, skilled, and qualified personnel.
Failure to observe and follow the instructions in this manual may result in dangerous and potentially lethal electric shock.
Pay attention to all standard safety and accident prevention regulations

The device must be connected to main power supply via a switch to ensure the
complete disconnection from the network before any operation on the VASCO
itself (including visual inspection) and/or on the connected load.

Disconnect VASCO from the main power supply before commencing any work.

Do not remove, for any reason, the cover and the cable plate without having first
disconnected the device from the main power supply and having waited at least
5 minutes.

VASCO and pumping system must be grounded properly before operation.

For the entire period VASCO is powered, high voltage is present on the output
terminals of the inverter whether or not the pump is running.

Tightening all screws on the cover with washers is recommended before

powering the device. Otherwise, there may be a failure to connect the cover to
ground, creating the risk of electric shock or even death.
Avoid any shock or significant impact during transport.

Check the VASCO immediately upon delivery and check for damage and/or missing parts. If either occurs, immediately notify
the supplier.

Damages due to transport, incorrect installation, or improper use of the device will null and void the warranty.

Tampering or disassembly of any component will automatically void the warranty.

The manufacturer cannot be held responsible for any damages to people and/or property due to improper use of its
products.

3
3. Technical Characteristics
P2 motor
Max V out Max I in Max I out
Model Vin +/- 15% [V] power* Size
[V] [A] [A]
[kW]
1 x Vin 15 9 1,1 1
VASCO 209 1 x 230
3 x Vin 7 1,5 1
1 x Vin 20 9 1,1 1
VASCO 214 1 x 230
3 x Vin 11 3 1
VASCO 218 1 x 230 3 x Vin 38 18 4 2
VASCO 225 1 x 230 3 x Vin 53 25 5,5 2
VASCO 306 3 x 230 3 x Vin 10 6 1,1 1
VASCO 309 3 x 230 3 x Vin 13,5 9 2,2 1
VASCO 314 3 x 230 3 x Vin 16 14 3 2
VASCO 318 3 x 230 3 x Vin 21 18 4 2
VASCO 325 3 x 230 3 x Vin 31 25 5,5 2
VASCO 330 3 x 230 3 x Vin 35 30 7,5 2
VASCO 338 3 x 230 3 x Vin 42 38 9,2 3
VASCO 348 3 x 230 3 x Vin 52 48 11 3
VASCO 365 3 x 230 3 x Vin 68 65 15 3
VASCO 375 3 x 230 3 x Vin 78 75 18,5 3
VASCO 385 3 x 230 3 x Vin 88 85 22 3
VASCO 406 3 x 380 - 460 3 x Vin 10 6 2,2 1
VASCO 409 3 x 380 - 460 3 x Vin 13,5 9 4 1
VASCO 414 3 x 380 - 460 3 x Vin 16 14 5,5 2
VASCO 418 3 x 380 - 460 3 x Vin 21 18 7,5 2
VASCO 425 3 x 380 - 460 3 x Vin 31 25 11 2
VASCO 430 3 x 380 - 460 3 x Vin 35 30 15 2
VASCO 438 3 x 380 - 460 3 x Vin 42 38 18,5 3
VASCO 448 3 x 380 - 460 3 x Vin 52 48 22 3
VASCO 465 3 x 380 - 460 3 x Vin 68 65 30 3
VASCO 475 3 x 380 - 460 3 x Vin 78 75 37 3
VASCO 485 3 x 380 - 460 3 x Vin 88 85 45 3

 Power frequency: 50 - 60 Hz (+/- 2%)

 Max. ambient temperature at nominal current: 40°C (104 °F)
 Max. altitude at nominal current: 1000 m
 Grade of protection: IP55 (SIZE 1,2) , IP54 (SIZE 3) *
 RS485 serial communication
* auxiliary cooling fan of the VASCO, used in wall mounted applications, has a protection rating of IP54.

VASCO is able to power the motor with a higher current for a short period of time according to the linear relation:
101% of the nominal current for 10min., 110% nominal current for 1 min.

4
3.1 Weight and dimensions

Weight * Size SIZE 2

Model SIZE 1
[Kg]
VASCO 209 4 1
VASCO 214 4,3 1
VASCO 218 7,2 2
VASCO 225 7,2 2
VASCO 306 4,4 1
VASCO 309 4,4 1
VASCO 314 7 2
VASCO 318 7 2
VASCO 325 7 2
VASCO 330 7,2 2
VASCO 338 33 3
SIZE 3
VASCO 348 33 3
VASCO 465 34 3
VASCO 375 34 3
VASCO 385 34 3
VASCO 406 4,4 1
VASCO 409 4,4 1
VASCO 414 7 2
VASCO 418 7 2
VASCO 425 7 2
VASCO 430 7,2 2
VASCO 438 33 3
VASCO 448 33 3
VASCO 465 34 3
VASCO 475 34 3
VASCO 485 34 3

* Weight without packing.

5
4. Electric wiring

Power board VASCO 209,214

Power supply: Output: 230 V AC auxiliary fans

LINE: L1, L2,GND 3 ph motor: (wall mounting kit)
It is recommended to use GND,U,V,W, FAN: F1, F2
cable lugs 1 ph motor:
earth, U (running), V (common)
It is recommended to use cable lugs.

Recommended line and motor cables stripping

6
Power board VASCO 218, 225

Power supply: Motor output: 12 V dc auxiliary fans (wall

LINE: L1, L2, GND MOTOR: U, V, W, GND mounting kit)
VENT: +, -
It is recommended to use cable It is recommended to use cable
WARNING: respect the polarity.
lugs. lugs.

Cable stripping recommended for line input and output to the motor.

7
Power board VASCO 306,309,406,409

Power supply: Motor output: 12 V dc auxiliary fan (wall

LINE: GND , L1, L2, L3, MOTOR: U, V, W, GND mounting kit) :
0VE, + VE
It is recommended to use cable It is recommended to use cable
WARNING: respect the polarity.
lugs. lugs.

Cable stripping recommended for line input and output to the motor.

8
Power board VASCO 314,318,325,330,414,418,425,430

Power supply: Motor output: 12 V dc auxiliary fans (wall

LINE: L1, L2, L3, GND MOTOR: U, V, W, GND mounting kit)
VENT: +, -
It is recommended to use cable It is recommended to use cable
WARNING: respect the polarity.
lugs. lugs.

Cable stripping recommended for line input and output to the motor.

9
Power board VASCO 338,348,365,375,385,438,448,465,475,485

L1 L2 L3

P.E U V W P.E.

LINE MOTOR

Power supply: Motor output:

LINE: L1, L2, L3, P.E. MOTOR: U, V, W, P.E.

It is recommended to use It is recommended to use

cable lugs. cable lugs.

Cable stripping recommended for line input and output to the motor.

10
Control board

Analog inputs (10 or 15 Vdc): Digital outputs: RS485 for COMBO:

1. AN1: 4-20 mA: sensor 1
2. AN2: 4-20 mA: sensor 2  motor run signal:  S1+
3. AN3: 4-20 mA / 0 - 10 Vdc (settable NO1, COM1: closed contact with motor running.  S1-
by jumper C.C.): external set NC1,COM1: closed contact with motor stopped.  G
4. AN4: 4-20 mA / 0 - 10 Vdc (settable  alarm signal
NO2,COM2: closed contact without alarm. It is recommended to
by C.C.): trimmer for frequency
NC2,COM2: closed contact with alarm or no power respect the polarity
regulation / external set 2
supply. linking more VASCOs in
 DOL1 pump relay: series.
NO3,COM3: closed contact with DOL1 running.
Digital inputs: RS485 for MODBUS:
NC3,COM3: opened contact with DOL1 running.
 IN1 : motor start & stop
 DOL2 pump relay:  S2+
 IN2: value set 1 & 2 switching
NO4,COM4: closed contact with DOL2 running.  S2-
 IN3: sensor 1 & 2 switching
NC4,COM4: opened contact with DOL2 running.  G
 IN4 : motor start & stop + alarms
reset Relays are no voltage contacts. Max. voltage to the It is recommended to
 0V contacts is 250 V with max current of 5 A. respect the polarity.

We recommend using only no voltage

contacts.
Opening or closing the digital contacts
(depending on software configuration
set (see IN/OUT. parameters) you can
start or stop the motor.

11
4.1 Protections
The protections required upstream each VASCOs depends on the type of installation, and local regulations. We recommend
to use overload protection with the characteristic curve of type C and type B circuit breaker, sensitive to both AC and DC
current.

4.2 Electromagnetic compliance

To ensure electromagnetic compatibility (EMC) of the system, it is necessary to apply the following measures:
 Always connect the device to ground
 Use shielded signal cables by placing the screen at one end.
 Use motor cable as short as possible (<1 m / <3 ft). For longer lengths, it is recommended to use shielded cables
connecting the screen at both ends.
 Separate signal, motor, and power supply cables.

Note: To enable the restoration of the display screen when there are electromagnetic interference, VASCO periodically
provides some fast "refresh" of the display.

4.3 Installation with long motor cables

With long motor cables it’s recommended to decrease the
commutation frequency from 10 kHz (default) to 2.5 kHz
(Motor parameters). This reduces the probability of voltage
spikes in the motor windings which may damage the
insulation.

To prevent dangerous overheating of dv / dt and sinusoidal

filters it is recommended to set the correct PWM value in
relation to the cable length.

For motor cable lengths up to 50 meters it’s recommended For motor cable lengths greater than 50 meters it’s
to place between VASCO and motor a dv / dt reactance, recommended to place between VASCO and motor a
available on request. sinusoidal filter, available on request.

12
5. VASCO installation
VASCO can be installed directly on the fan cover of the motor or mounted on the wall.
Motor mounting kit
In this application VASCO is cooled by the motor fan. Motor kit (available upon request) allows a solid coupling of the two
units and it is composed of:
VASCO SIZE 1 VASCO SIZE 2
 n.°4 rods  n.° 4 M5 screws.
 n.°4 M5 nuts  n.° 4 clamps
 n.° 4 hooks  n.° 4 clips to add if necessary
 n.° 1 cooling ring  n.°1 centre pin

Use the cooling ring for best cooling of VASCO during

operation. Warning: when using the cooling ring, the
cooling air of the motor is slightly warmer than without
the VASCO; if the resulting motor temperature exceeds
the indicated maximum allowable value, remove the
cooling ring, leaving the VASCO to be cooled by itself.

13
 VASCO SIZE 3
 n.° 1 motor feet adaptor for MEC160,180,200,225
 n.° 4 M8 bolts,
 n.° 4 M10 bolts, nuts and washer

14
Wall mounting kit
In this application VASCO is cooled independently by its auxiliary cooling fan integrated in the radiator.
Wall-mounted kit is composed of:
VASCO SIZE 1 VASCO SIZE 2
 n.° 1 auxiliary fan 230V AC (VASCO 209,214)  n.° 2 12 V DC fans.
or 12 VDC (VASCO 306,309,406,409)  n.° 1 fans cover.
 n.° 4 screws to fix cooling fan  n.° 2 fans cover fixing screws
 n.° 1 protection grill  n.° 2 wall fixing brackets
 n.° 1 metal bracket in AISI 304  n.° 4 M5 screws for VASCO fixing to the brackets
 n.° 4 screws to fix VASCO to wall bracket  n.°1 holes reference sheet

Make sure the manufacturer that the electric motor is suited for operation in the inverter
Make sure to properly attach the grid of the auxiliary cooling fan.
Make sure to remove the auxiliary cooling fan if VASCO is coupled to a motor. Failure to do so
creates a high risk of overheating the motor and VASCO unit.

15
5.1 VASCO Installation for constant pressure control
VASCO controls the pump speed to maintain constant pressure at a set point independent of the water demand in the
system. A basic schematic is shown below:

1: pump
3
VASCO 2: check valve

4 3: pressure tank

4: valve
2 6 5
1 5: valve

6: pressure sensor

5.1.1 Pressure tank

Installation of a pressure tank in the hydraulic system is recommended to compensate leakage of water in the system (or
during minimum water demand) and to avoid continuous start/stop cycling of the pump (check the appendix for more
information). Selecting the proper volume and pre-charge pressure of the tank is very important; smaller tank volumes will
not compensate adequately for minimum water usage or leakage, while larger volumes make it more difficult for VASCO to
control the pressure evenly.
Recommended tank volume is equal to the 10% of the maximum water flow of the system (expressed in volume unit/min)
Example: if the max water flow is 50 liters/min, the pressure tank should have a capacity of 5 liters
If the max water flow is 20 gpm, the pressure tank should have a capacity of 2 gallons
Pre-charge pressure of the pressure tank should be at least 80% than the set-pressure of the system.
Example: if the set-pressure of the system is 4 bar, the pre-charge pressure of the tank should be 3.2 bar
If the set-pressure of the system is 60 psi, the pre-charge pressure of the tank should be 48 psi

5.1.2 Pressure sensor

VASCO requires a pressure sensor with a linear output signal within the range 4 – 20 mA. The pressure transducer can be
powered by any range of DC Voltage which includes the value 15 V dc.
VASCO accepts the signal of a second pressure sensor in order to:
 realize constant differential pressure (AN1 – AN2).
 substitute first pressure sensor when it fails
 switch pressure sensor by closing digital input IN2

 AN1: 4-20 mA (-) signal

SENSOR 1
 +15V: 15 Vdc (+) power supply

 AN2: 4-20 mA (-) signal

SENSOR 2  +15V: 15 Vdc (+) power supply

16
5.2 VASCO installation for differential constant pressure applications
VASCO can manage the pump speed in order to keep constant the pressure difference between the dischage and suction side
of the pump in circulation systems. To do this, it is usually installed a differential pressure sensor. Alternatively, it is possible
to use two identical pressure sensors: one in suction side and one in discharge side of the pump. The difference of values is
performed by the VASCO itself.

N.B. If during the operation it is expected that the pressure in the suction side falls below the atmospheric pressure, it is
necessary to use absolute pressure sensors and not relative ones.

5.2.1 Sensors wiring

The VASCO can be connected to linear pressure sensors with 4 - 20 mA output. The supply voltage range of the sensors must
include the 15 VDC with which the VASCO feeds the analog inputs.
If you are using a differential pressure sensor it is necessary to connect the sensor to the analog input 1:

 AN1: 4-20 mA (-) signal

DIFFERENTIAL SENSOR
 +15V: 15 Vdc (+) supply

In case two pressure sensors are used, the pressure sensor in the discharge side must be connected to the analog input 1
while the pressure sensor in the suction side must be connected to the analog input 2:

 AN1: 4-20 mA (-) signal

SENSOR 1 (discharge)
 +15V: 15 Vdc (+) supply
 AN2: 4-20 mA (-) signal
SENSOR 2 (suction)
 +15V: 15 Vdc (+) supply

In the IN/OUT parameters menu it is therefore necessary to set the logic AN1, AN2 as "difference".

5.2.2 Programming

In circulation systems pump starting and stopping is usually controlled by an external contact that can be connected to the
digital input 1 (IN1, 0V) and configured as N.O or N.C in the IN/OUT parameters menu. It is then recommended to set the
following parameters:

Control parameter Recommended value

Freq. min control Same as minimum motor frequency
Delta control 0 bar
Delta start 0 bar
Stop delay 99 sec
IN/OUT parameter Recommended value
Function AN1,AN2 Difference 1-2

Constant differential pressure

The "set value" corresponds to the differential pressure to be kept constant.
Set the "set value" equal to the pressure difference measured between the discharge and the suction side of the pump at
maximum load (all utilities opened) and at maximum frequency (50 Hz).

Proportional differential pressure

In case it is needed to use a control logic based on proportional differential pressure (in order to achieve a further energy
saving), it is necessary to set the "set value" equal to the pressure difference between the discharge and suction side of the
pump at minimum frequency (20 Hz ) and "compensation" in order to reach the maximum set value at maximum frequency
(50 Hz) and maximum load (all utilities opened).

17
6. VASCO Use and Programming
VASCO software is extremely simple to use, but allows a wide variety of parameters to be set for ideal system
calibration. Setting Parameters are organized in 2 levels:

1: Installer level (MENU’ CONTROL PARAMETERS, MENU’ IN/OUT PARAMETERS, MENU’ CONNECTIVITY PARAM.)
A password is required for this level; these parameters are adjustable by trained professionals
Default password: 001
From the menu a different password can be set up.

2. Advanced level (MENU’ MOTOR PARAMETERS)

A second and different password is required; improper setting of these advanced parameters could compromise the
integrity and the life of VASCO and pump;
Default password 002
It is possible to set up a different password.

Installer and Advanced levels can be entered only with the correct password; otherwise, it is impossible to set up
and/or modify any parameters (they can be only displayed).

6.1 VASCO display

ENTER

STOP motor
Menu exit Scroll up
Alarms reset
Scroll down

START motor

Screen is a back-lit LCD displaying 2 rows of 16 digits each. Alarms are indicated by an audible signal.

6.2 Initial configuration

When VASCO is switched on for the first time, the initial setting menu is displayed for the initial setting of parameters to
configure pump characteristics, pressure sensor range, and system characteristics.
If the initial setting procedure is not completed properly, it is impossible to run the pump. Initial setting procedure can be
repeated if necessary.
The initial setting procedure can be repeated (by using the 2rd level password) to reconfigure VASCO or if VASCO is installed
in a different system.
A brief description of parameters and their allowable ranges are listed below:

18
 Parameter Default Description
Language End user communication language

XXXX
XXXXXX

Unit
Unit
bar
XXXXX

Motor type threephase Type of motor connected (VASCO 209,214)

singlephase/threephase

Rated motor Amp. Rated current of the motor per it’s nameplate indication increased
by 10%. The voltage drop caused by the inverter leads to higher
XX input current than nominal. Make sure motor is capable of
I = XX.X [A]
accepting increased current.
Rated frequency of the motor per its nameplate.
Rated motor freq
50
f = XXX [Hz]

Control mode: Constant value [bar]

F. scale sensor
Sensor full scale.
16
p = XX.X [bar]

Sensor test If the transducer is not connected or connected improperly, the

signal SENSOR OFF is activated when pressing ENTER.
Press ENT

Maximum pressure allowed in the system. If the pressure goes over

Max alarm value
this value, an alarm occurs and the pump is stopped. Pump is
10 automatically restarted if the pressure goes below the maximum
p = XX.X [bar]
value for a period of at least 5 seconds.
The pressure value to be kept constant.
Set value
3
p = XX.X [bar]

Motor test Press START/STOP to run a test at rated frequency

Warning: make sure to run the system without damaging pump
START/STOP and system

Rotation sense If, during the test, the motor runs in reverse, it is possible to change
the wiring sequence via software without physically changing wires
---> at the terminals.
---> / <---

COMBO Activation or deactivation of COMBO operation.

OFF
ON/OFF

Autorestart If ON is selected, after a lack of voltage, VASCO returns to its normal

status; if VASCO was powering the pump before the voltage drop, it
OFF resumes powering the pump automatically.
ON/OFF
Warning, review the advice in chapter 1
INITIAL SETUP Once the Setting procedure is completed you will get this indication
on the display; setting parameters are recorded by VASCO; these
COMPLETED parameters can be set up individually in the parameters menu.

19
6.3 Initial view

When first powering the VASCO, the display shows : release of display software (LCD = X.XX) and the release of inverter
software (INV = X.XX) as shown below:

LCD = X.XX

INV = X.XX

The following End User messages are displayed by pushing the scroll buttons:

p is the pressure value read by the pressure transducer.

Inv: ON/OFF Mot: ON/OFF
By pressing ENTER the pressure set value is displayed <XXX.X>
p = XX.X [bar]

Inv: ON/OFF Mot: ON/OFF

f value is the supply frequency to the motor; On fix frequency control mode, by
pressing ENTER you can change the f value manually (word “set” is displayed) ,
f = XXX [Hz] press ENTER again to exit parameter setting (word “set” disappeared).

Inv: ON/OFF Mot: ON/OFF V_in is the line voltage. This value is displayed only if motor is OFF; if motor is ON,
A value equal to the absorbed motor current.
V_in = X.XX [V] I= XX.X
[A]
Inv: ON/OFF Mot: ON/OFF cosphi index means the angle phi between the voltage and current absorbed by the
motor
cosphi = XXX

P is the power in Watts supplied to the pump.

Inv: ON/OFF Mot: ON/OFF

P = XXXXX [W]

Inv: ON/OFF Mot: ON/OFF NORMAL status means no alarms.

If an alarm occurs, a message blinks on the display and an audible signal is
STATUS: NORMAL activated.
Pressing ENTER accesses: VASCO lifetime, PUMP lifetime, consumption statistic,
Inverter Life alarm list.
To return to previous views, press ENTER.
xxxxx h : xx m

Motor Life

xxxxx h : xx m

%f 25 50 75 100

%h XX XX XX XX

XXXXXXXXXXXXXXX

XXXXXXX h : XX m

Menù

ENT to access

20
First row gives the VASCO status:
 Inv: ON XXX.X Hz VASCO is powered and is powering the motor showing its frequency.
 Inv: ON Mot: OFF VASCO is powered but motor is not running (i.e. motor/pump was stopped due to minimum
frequency being reached)
 Inv: OFF Mot: OFF VASCO is not powered

If COMBO function is activated, the VASCO address is placed close to indication “Inv”.

6.4 Menu view

Pressing ENTER when you are in [MENU’ / ENT to access] in initial display, will display the following MENUs:

Installer password required to enter level 1 (default 001)

MENU’

Control. param.

MENU’ Advanced password required to enter level 2 (default 002)

Motor param.

MENU’ Installer password required to enter level 1 (default 001)

IN/OUT. param.

MENU’ Installer password required to enter level 1 (default 001)

Connect. param.

Advanced password required to enter level 2 (default 002)

MENU’

Change init.set.

To exit the Menu level and return to initial display, press STOP button.

6.5 Control parameters

Const.value 2 set

Fix speed 2 val.

Constant value

External speed
Fix speed

Parameter Default Description

Mode of control:
Control mode  Constant value: VASCO changes the pump speed to keep the set
value constant regardless water demand.
  Fix speed: VASCO feeds the pump at set frequency, so the pump
Constant value

Constant value
 Fix speed speed is kept constant.
 Const.value 2set  Const. value 2 set: the two values are selected by opening or closing
the digital input IN2.
 Fix speed 2 val.
 Fix speed 2 val: the two valus are selected by opening or closing the
 External speed digital input IN2.
 External speed: control motor frequency by using analogical input
AN4.

21
 Const.value 2 set

Fix speed 2 val.

Constant value

External speed
Fix speed
Parameter Default Description

Maximum value allowed in the system. If

the readen value goes over this value, an

Max alarm value
alarm occurs and the pump is stopped.
10
XXX.X [bar] Pump is automatically restarted if the
readen value goes below the maximum
value for a period of at least 5 seconds.
Minimum value allowed in the system. If
the readen value goes lower than this


Min alarm value value, an alarm occurs and the pump is
0 stopped. Pump is automatically restarted
XXX.X [bar] if the readen value goes higher than the
minimum value for a period of at least 5
seconds.

 
Ext.set enabling
Enabling of set value changing by analog
OFF
ON/OFF input AN3.

Set value

XXX.X [bar]
3 Set value to be kept constant.

Compensation Value compensation at the maximum

XXX.X [bar]
0
frequency for each pump. Acting on the
green button you can reverse the sign.

Set value 2

XXX.X [bar]
3 Set value to be kept constant.

Compensation 2 Value compensation at the maximum

XXX.X [bar]
0
frequency for each pump. Acting on the
green button you can reverse the sign.

Set value update

XX [s]
5 Time to update set value for
compensation.  

22
 Const.value 2 set

Fix speed 2 val.

Constant value

External speed
Fix speed
Parameter Default Description

To ensure proper operation of pressure control is recommended to place the sensor near the pump.
To compensate the pressure loss in the pipes (proportional to flow) it is possible to vary the pressure set in a linear
relation with respect to frequency.

300 m

H
Pressure
sensor

4 bar

Compensation (1 bar)

Set value (3 bar)

Min mot. freq. Max mot. freq.

Q
It can perform the following test to verify the correct value of compensation:
1. install a pressure gauge away from the pressure sensor
2. open completely the valve
3. check the pressure gauge
--> Set the value of compensation. equal to the difference of the values from the two gauges.
When using a group of pumps, the pressure compensation to be applied to each pump is equal to the total pressure
compensation (when all the pumps are running at full speed) divided by the number of pumps in the group.

Operating freq.

XXX [Hz]
50
Frequency value to feed the pump.

Operating freq. 2

XXX [Hz]
50
Frequency value to feed the pump.

Freq.min.control

XXX [Hz]
50
Minimum frequency below which the
pump tries to stop.   
Stop delay

XX [s]
5
Delay for which the pump tries to stop
below freq.min.control.   
Control ramp Ramp time from freq.min.control to

XXX.X [s]
20
min.motor freq. If, during this time, the
read value goes below the (set value -
delta control), VASCO powers the motor
  
23
 Const.value 2 set

Fix speed 2 val.

Constant value

External speed
Fix speed
Parameter Default Description

again; otherwise, VASCO will stop the

pump.
Delta control

XXX.X [bar]
0.1
Value drop below the set value required
to restart the pump during control ramp.  
Hz press.

Delta control Set value

Stop delay Control ramp

Freq.min.control

Min mot. freq

sec

Delta start

XXX.X [bar]
0.5
Value drop below the set value required
to start the pump from stop condition.  
Delta stop Value increase respect to set value which

XXX.X [bar]
0.5 must be passed so that there is a forced
shutdown of the pump.
 
Ki

Kp and Ki parameters allow the dynamic

Kp
control of system by VASCO; set values
(Ki=50, Kp=005) are usually enough to get
a valid dynamic control.
 

Pump DOL 1 Function to activate (ON) the first

ON/OFF
OFF
auxiliary pump DOL 1 (Direct On Line
pump).  
Function to activate (ON) the second
Pump DOL 2

ON/OFF
OFF
auxiliary pump DOL 2 (Direct On Line
pump).  
COMBO

ON/OFF
OFF
Enabling or disabling COMBO operation
as described in COMBO chapter.  

24
 Const.value 2 set

Fix speed 2 val.

Constant value

External speed
Fix speed
Parameter Default Description

Address VASCO address:

XX
00  00 master
 01 to 07 slaves
 
Function to allow alternating between
the VASCOs connected in COMBO (or
Alternance pumps connected in DOL) in order to

ON/OFF
OFF
allow equal use of each pump in the
group; master will reorganize the starting
priority of the pumps by checking the life
 
of each of them.

Alternance period Maximum difference in terms of hours

XX [h]
0
between VASCOs in the group.
0 stays for 5 minutes.  
Delay time with which the slaves start
Start delay AUX after the variable speed pump has

t = XX [s]
0 reached the maximum frequency and the
pressure value has fallen below set value
 
– delta control

PI control Direct: increasing motor speed also

misured value increases
 
Direct

Direct/Reverse Reverse: increasing motor speed, misured

value decreases.

Pump periodic autorun after XX hours of

Periodic autorun

t = XX [h]
0
inactivity. Value 0 makes function
disabled.

Warning, review the advice in chapter 1.


Dry run cosphi
Cosphi value below which the unit stops
0.65
X.XX the motor and give “no water” alarm.


Restarts delay Restart delay after a dry running alarm.
10 At each tentative (max 5) restart delay
XX [min] will be doubled.

6.6 Motor parameters

Parameters Default Description

Rated motor Volt.

XXX Motor rated voltage (as shown on motor nameplate).
XXX [V]

25
 Voltage boost Voltage increase during the motor start up.
0% Warning: An excessive value can seriously damage the motor. Contact the
XX.X [%] motor manufacturer for further information.

Rated motor Amp.

XX Rated motor current as per its nameplate indication increased by 5%.
XX.X [A]

Rated motor freq

50 Rated motor frequency as per its nameplate.
XXX [Hz]

Max motor freq.

Maximum motor frequency. Note: by reducing the maximum motor
50
XXX [Hz] frequency, maximum current will be reduced as well.

Min motor freq.

20 Minimum motor frequency.
XXX [Hz]

Ramp-up time to reach the speed required to achieve the set pressure (or
Ramp up time frequency value). Longer times delay the system reaching the preset value
4 but better protect system components.
XXX.X [sec] Excessively long ramp-up times can create difficulties in VASCO setup, and
can also cause false overload alarms.

Ramp down time Ramp-down time to reach zero speed. Longer times keep the system
pressurized, while protecting the system components.
4
XXX.X [sec] Excessively long ramp-down times can create difficulties in VASCO setup.
Excessively short ramp-down times can cause false overload alarms.

Ramp f min mot.

1.5 Time to reach the minimum motor frequency and vice versa.
XXX.X [sec]

Freq.
PI Control

Max motor freq.

Ramp down time

Ramp up time
Stop delay
Freq.min.control

Control ramp
Min. motor. freq.

Ramp f min mot. Ramp f min mot.

0
Sec.
Carrier frequency (switching frequency).
It is possible to choose PWM in the range of 2.5 ,4, 6, 8, 10 kHz .
PWM Higher values give a more sinusoidal wave with fewer losses for the motor
but higher losses for the inverter (increased inverter heating). If long cables
8
XX.X [kHz] are used (>20 m / >76 ft) (submersible pump) it is recommended to install
an inductive filter between VASCO and the motor (available upon request)
and to set the value of PWM to 2.5 kHz. This reduces the risk of voltage
spikes, which can damage motor and cable insulation.

26
 V / f characteristic with which VASCO feeds the engine. The linear
V/f lin. --> quad. characteristic corresponds to constant torque with variable speed. The
quadratic characteristic is normally used with centrifugal pumps. The
85 %
XXX [%] selection of torque characteristic should be done ensuring a smooth
operation, a reduction of energy consumption and a lower level of heat
and acoustic noise.
V

V nom mot

V boost

f min mot f nom mot f

Rotation sense If, during the test, the motor runs in reverse, it is possible to change the
---> wiring sequence via software without physically changing wires at the
---> / <--- terminals.

Autorestart If ON is selected, after a lack of voltage, VASCO returns to its normal

status; if VASCO was powering the pump before the voltage drop, it
OFF
ON/OFF resumes powering the pump automatically.
Warning, review the advice in chapter 1.

6.7 IN/OUT parameters

Parameter Default Description

Unit
Unit [bar,%,ft,in,cm,m,K,F,C,gpm,l/min,m3/h,atm,psi]
bar
XXXXX

F. scale sensor
16 Sensor full scale.
XXX.X

Min.value sensor
0
Sensor minimum value.
XXX.X

Zero correction for analog input 1 (4-20 mA)

Offset input 1
(20 mA x 20% = 4 mA).
20%
[%]

27
 Parameter Default Description

Zero correction for analog input 2 (4-20 mA)

Offset input 2
(20 mA x 20% = 4 mA).
20%
[%]

Zero correction for analog input 3 (0-10V)

Offset input 3
(10V x 00% = 0 V).
0%
[%]

Zero correction for analog input 4 (0-10V)

Offset input 4
(10V x 00% = 0 V).
0%
[%]

AN1,AN2 function Function logic for analog input AN1,AN2 (independent, lower value,
Independent higher value, difference 1-2).
XXXXXX

By selecting N.O. (normally open) VASCO runs the motor if the digital
Digital input 1 input 1 is open; motor will be stopped if the digital input 1 is closed.
N.O. By selecting N.C. (normally closed) VASCO runs the motor if the digital
N.O. / N.C. input 1 is closed; motor will be stopped if the digital input 1 is opened.

By selecting N.O. (normally open) VASCO runs the motor if the digital
Digital input 2 input 2 is open; motor will be stopped if the digital input 2 is closed.
N.O. By selecting N.C. (normally closed) VASCO runs the motor if the digital
N.O. / N.C. input 2 is closed; motor will be stopped if the digital input 2 is opened.

By selecting N.O. (normally open) VASCO runs the motor if the digital
Digital input 3 input 3 is open; motor will be stopped if the digital input 3 is closed.
N.O. By selecting N.C. (normally closed) VASCO runs the motor if the digital
N.O. / N.C. input 3 is closed; motor will be stopped if the digital input 3 is opened.

By selecting N.O. (normally open) VASCO runs the motor if the digital
Digital input 4 input 4 is open; motor will be stopped if the digital input 4 is closed.
N.O. By selecting N.C. (normally closed) VASCO runs the motor if the digital
N.O. / N.C. input 4 is closed; motor will be stopped if the digital input 4 is opened.

Dig.In.2/3 delay Digital input IN2 & IN3 delay.

3 Digital input IN1 has 1 second fix delay.
[s]

6.8 Connectivity parameters

Parameters Default Description

MODBUS address
1 MODBUS address from 1 to 247
XXX

MODBUS baudrate
9600 MODBUS baudrate from 1200 bps to 57600 bps
XXXXX [bps]

MODBUS data format

RTU N81
MODBUS data format: RTU N81, RTU N82, RTU E81, ETU O81
XXXXX

28
7. Protections and alarms
Anytime a protection occurs a blinking message is displayed together with an audible alarm; on STATUS in the initial view, the
protection is displayed; by pressing the STOP button. Only from this position (STATUS) in the initial view is it possible to try
to reset the alarm; if VASCO does not reset the alarm it is displayed again together an audible sound.

ALARM MESSAGE ALARM DESCRIPTION POSSIBILE SOLUTIONS

Motor overload: input current of the
motor is higher than the rated motor  Make sure that the motor current setting
current setting parameter. parameter is higher than rated.
 Check other possible causes of over current
OVERCURRENT MOT. Motor voltage drop caused by the inverter
causes the motor input current to be
higher than rated. Contact motor
manufacturer to check if motor is capable
of accepting this current.

UNDER VOLTAGE Supply voltage too low Check possible causes of undervoltage

OVER VOLTAGE Supply voltage too high Check possible causes of overvoltage

 Make sure than ambient temperature is

less than 40 °C (104 °F).
 Check if auxiliary cooling fan is working
OVER TEMP. INV. Inverter over temperature properly and if mounting space is adequate
for proper cooling.
 Reduce the PWM value (Advance
Parameter Menu)

 Check if load is properly connected to the

NO LOAD No load VASCO terminals

 Check if the pump is primed

 Check the set value of dry running cosphi.
Dry running cosphi is approximately 60% of
the rated cosphi (at rated frequency) listed
on the motor plate.

If pump’s cosphi is lower than the set dry-

Motor cosphi is lower than the set value of running cosphi for at least 2 seconds, VASCO
NO WATER
dry running cosphi stops the pump. VASCO tries to run the pump
every 10, 20, 40, 80, 160 minutes and then the
(DRY RUN COSPHI)
pump is stopped.

WARNING: if dry running protection occurs,

VASCO will try to start the pump automatically.
Be sure to cut power supply to VASCO before
performing any maintenance.

 Check the transducer

SENSOR FAULT Sensor error
 Check the wiring of transducer

 Check possible causes of reaching max

MAX. VALUE ALARM Measured value has reached the maximum value
value accepted by the system.  Check the max alarm value setting

29
  Check possible causes reaching min value
Measured value has reached the lowest (i.e. broken pipe, open pressure relief valve,
MIN. VALUE ALARM
value accepted by the system. etc.)
 Check the min alarm value setting.

The current drawn by the load exceeds the  Increase the ramp-up time
capacity of VASCO.  Make sure that the load current is at least
VASCO is still able to continue to power 10% below the VASCO nominal current
IGBT TRIP ALARM the load for 10 minutes with an output  Check the voltage drop along the supply
current of 101% of nominal and for 1 cable to the motor
minute with an output current of 110% of
nominal

 Check the wiring connections

 Make sure the Master is not in the Menu
NO Communication between Master and level; if so, exit from the level.
COMMUNICATION slave(s) has been interrupted  In the STATUS of the slave (where the alarm
is displayed) try to reset the alarm by
pushing STOP button.

Same address as other VASCOs in the  The address of each VASCO needs to be
ADDRESS ERROR
group different

A Button on the keyboard has been  Make sure buttons are not depressed
KEYBOARD FAULT
pressed for more than 150 seconds  Call service assistance

 Check the input digital configuration

ACTIVE DIG.IN.X Digital input X opened /closed
(IN/OUT Parameters menu )

ALARM SLAVE XX slave XX error detected by master  check the status of the slave

If pumps cosphi is lower than the dry-running cosphi for at least 2 seconds, VASCO will stop
the pump. VASCO will try to run the pump every 10, 20, 40, 80, 160 minutes and then the
pump is stopped.
ATTENTION: if dry-running protection occurs, VASCO will try to start the pump automatically.
Be sure to cut power supply before attempting maintenance
VASCO will stop the pump if the input motor current is higher than the set motor current for
an extended time. By pressing the START button it is possible to run the pump again.
VASCO will stop the pump if the input voltage is higher than the set voltage for an extended
time. By pressing the START button it is possible to run the pump again. VASCO will stop the
pump if the input voltage is lower than the set voltage for an extended time. By pressing the
START button it is possible to run the pump again.

30
8. Auxiliary pumps during constant pressure control
When the water needs vary considerably, it is advisable to share the water request between several pumps ensuring better
efficiency and reliability.
A first method consists of a single pump driven directly by VASCO and another 1 or 2 pumps directly connected to the mains
DOL (Direct On Line); DOL pumps are controlled by VASCO and connected to the mains through 1 or 2 contactors.

In this method, DOL pumps are not started and stopped smoothly with the corresponding increase in energy consumption
and mechanical wear (startup current). Also note that DOL pumps are not protected by VASCO.
A second method of sharing water demand (named COMBO mode) consists of using additional pumps in parallel (up to 8),
with each one driven by a VASCO.

In this method, energy consumption and reliability of the pumping system is maximized: VASCO monitors and protects each
pump. It is possible to assemble a booster system composed of pumps connected in COMBO mode and another 1 or 2 DOL
pumps to cover additional water demand (menaged only by master).

31
8.1 DOL pumps

Each DOL pump is switched on by a contactor controlled by the digital output DOL1 and DOL2 present in the VASCO.

VASCO relays driving the DOL pumps are relays with no voltage contacts. Max voltage to the contacts is
250 V, max current 5 A.

Two pumps are connected in parallel, with one pump (pump 1, P1) run by the inverter, while the second pump (pump 2, P2)
is directly connected to the main power (“Direct On Line” connection). Start/Run of the second pump is controlled by the
relay DOL1 (allowing a third pump to be controlled by the relay DOL2).

H
P2
C1 C2

3
1
delta start pres.
2

P1+P2
P1

If pump 1 (P1) is already running to maintain the desired set pressure (red line) , an additional water request changes the
system curve from C1 to C2 ; since pump 1 (P1) is running at maximum speed, it is not possible to maintain the set pressure
by increasing the speed, so the system pressure will drop till reaching the new working point 2.
If pressure at the point 2 is (set value – delta control), VASCO will run the DOL by relay DOL1. The DOL pump will run at its
nominal speed while the pump 1 will drop it speed equal to the P1 pattern to maintain set pressure.
If water demands decreases, returning to the system curve C1, pump 1 will reduce the pump speed to maintain constant
pressure in the system. When pump 1 reaches a frequency equivalent to the minimum frequency, while still maintaining set
pressure, the DOL pump will be switched off and pump 1 will increase the speed to maintain the p_set in the system.

H
P2 C1
C2

P1+P2
P1@f min Q=0

If two pumps are connected in parallel, the first driven by VASCO and the second with a DOL
connection, it is necessary makes sure that the value “delta control” will be sufficiently high to
ensure the first pump, once the DOL pump is switched on, will reach a frequency higher than its
minimum frequency value.
By proper setting of the minimum frequency, excessive pump ON/OFF cycling is avoided, thus
preventing damage to the DOL pump.

32
 3~

External
switch
Max 240 VAC, 5 A MANUAL
Max 30 VDC, 5A
OFF
Contactor
AUTO

Motor
digital
output

8.2 COMBO function

In the “Control parameters” menu it is possible to enable the COMBO function that allows serial communication between up
to 8 VASCOs, each one connected to a pump. The operating principle (switch on/off) of pumps is similar to as stated in
chapter 8.1.

To achieve the COMBO function in a system consisting of several interconnected VASCOs, use a pressure sensor connected
to each VASCO. The value of the set pressure is communicated to the slaves via the serial port.

As a further help, you can connect another two DOL pumps to the VASCO Master to cover additional water demand; they
will be operated only when all the COMBO pumps are already in operation.

RS485 serial connection

VASCO’s communication is made through a private protocol using the RS485 port. Each VASCO must be connected to each
other by using a tripolar cable (0,5 mm2) wired on S+,S-,G pins on control board.

MASTER: address 00 SLAVE 1: address 01 SLAVE 2: address 02

Master setup

1. Supply power to the VASCO master.

2. If not yet completed, perform the initial configuration as described on chapter 6.2
3. Initial view is shown:

33
 Inv: ON/OFF Mot: ON/OFF

p_mis=XX.X [bar]

4. Scroll until:

Menù

ENT to access

5. Press ENT

MENU’

Control. param.

6. Press ENT
7. Insert password (default 001).

8. Scroll until:

Combo

ON/OFF

9. Set ON
10. Set:

VASCO’s address in parallel operation.

Address
 00 : VASCO master
00
XX

Alternance Function to allow alternating between the VASCOs connected in parallel in order
to allow equal use of each pump in the group; in this way Master will reorganize
OFF the starting priority of the pumps by checking the life of each of them.
ON/OFF

Start delay AUX Delay time with which the slaves start after the variable speed pump has reached
the maximum frequency and the pressure value has fallen below set value – delta
0 control
t = XX [s]

11. Press STOP (red button)

12. Press STOP again

Slave setup

Follow Master setup until point 11.

In case of failure of master in a Combo system, will be replaced by slave. As a consequence, all parameters must be setup
independently on each inverter, master mode.

1. Set:

34
 Address VASCO’s address in parallel operation.
 01 --> 07: VASCO slaves
XX

2. Press STOP (red button).

3. In the Motor parameters verify that Autorestart is set ON.
4. Press STOP (red button).
5. Press STOP again.

Whenever the user accesses the Menu screen of the VASCO master, the communication between VASCOs is automatically
interrupted.

In case of alarm or failure of a pump in a Combo system, this pump’s operation will be replaced (temporary or
permanently) by another pump.

In case of failure of master in a Combo system, it will be replaced by the next slave after about 1 minute. In order to
enable master replacement Autorestart must be set ON in each slaves.

35
9. Trouble-shooting chart

LCD does not switch on after powering  Check the connecting flat cable between the LCD board (attached to
the VASCO the cover) and the control board
 Check the fuses
 Check that the power cables are properly connected.

Power line of VASCO is interrupted by  Check the leakage current to ground of EMC filter
the differential protection contactor  Following a rapid off/on the power supply, the differential contactor
can interrupt the power. After turning off the VASCO it is
recommended to wait at least 1 minute before restarting.

When performing sensor test  Check that the sensor cable is properly connected to the sensor device
operation, SENSOR OFF alarm occurs and to the VASCO.
 Make sure that the sensor and its cable are not damaged.
 Check that the operating range of sensor is of 4 -20 mA type and the
value of 15 V is within the voltage feed range of the sensor.

Frequency and pressure oscillation on  Check if the water tank and its air pressure are correctly set. It may be
constant pressure control mode necessary to increase the tank volume or reduce the pre-charge
pressure.
 Check the ki & kp parameters (Control parameters menu). At first, it is
suggestable to increase the Ki value. If it not enough reduce of one unit
the Kp value.

DOL pump stops and starts  Increase delta control.

continuously  Check to see if the water tank and it’s air pressure are correctly set. It
may be necessary to increase the tank volume or reduce the pre-
charge pressure.

Measured pressure drops too much  Decrease the delta start value (Control Parameters menu) .
before VASCO starts the pump.  Check to see if the water tank and it’s air pressure are correctly set. It
may be necessary to increase the tank volume or reduce the pre-
charge pressure.
 Modify the value of ki & kp parameters (Control Parameters menu).
At first, it is suggestable to reduce the Ki value. If it is not enough
increase of one unit the Kp value.

36
10. Technical Assistance
For more technical information contact the authorized reseller providing the following information. The solution to the
problem will be found faster and easier if full information is provided.

Model/Serial Code LCD version (shown when VASCO is power INV version (shown when VASCO is power
supplied) supplied)
LCD = _.__ INV = _.__

Line Voltage: ___ [V] Line Frequency: 50 Hz 60 Hz

description of problem:

installation type: wall mounted on motor fan cover

motor type: single phase three phase

submersible surface

if submersible: cable lenght [m]: _____ if submersible: cable section [mm2]:____

P2 motor [kW]:____ rated motor Volt [V]:___ rated motor Amp [A]:__ rated motor Hz:___

if single phase: capacitor if singlephase: starting Amp pump performances

_____ [UF] I st = _____ [A] Q = ____ [l/min]
H = ____ [m]

tank volume: _____ [liters] precharge pressure: _____ [bar]

number of DOL pumps: ___ number of COMBO pumps: ___

medium ambient temperature: pressure sensor

_____ [°C] 4 mA = ___ [bar]
20 mA = ___[bar]

digital inputs used: digital ouputs used:

electric and hydraulic scheme of the system (more detailed as possible)

set parameters: please fill the instal. param. and adv. param columns in the software scheme.

37
 DECLARATION OF CONFORMITY
In according with:

Machine Directive 2006/42/EC

EMC Directive 2004/108/CE

Low Voltage Directive 2006/95/CE

R&TTE Directive 1999/05/EU

VASCO is an electronic device to be connected to other electrical equipment with which it is to form individual units. It must,
therefore, that the putting into service of this unit (with all its subsidiary equipments) to be performed by qualified
personnel.

The product conforms to the following regulations:

EN 55011 Class A
EN 61000
EN 60146
EN 50178
EN 60204-1

Ing. Marco Nassuato

Operation Manager

38
NOTE

Copyright NASTEC srl

Nastec reserves the right to modify informations in this manual without any notice.

Nastec srl, Via della Tecnica, 8, 36024, Mossano, Vicenza, Italy, Tel. +39 0444 886289, Fax +39 0444 776099, www.nastec.eu,
info@nastec.eu

39