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Navigation - Speedlog - SRD-331

The document provides a summary of an individual manual applicability sheet for an electrical navigation system. It describes the general and equipment descriptions, units and assemblies, system specifications, and operation, functional description, and input/output functions of the electronics unit and master display unit.
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0% found this document useful (0 votes)
592 views148 pages

Navigation - Speedlog - SRD-331

The document provides a summary of an individual manual applicability sheet for an electrical navigation system. It describes the general and equipment descriptions, units and assemblies, system specifications, and operation, functional description, and input/output functions of the electronics unit and master display unit.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 148

Individual Manual Applicability Sheet

Technical Publication Number

3267B
SWBS Number ~426
SWBS Element Title lElectrica1 Navigation Systems -.-.---i

Section /IC Tab L

Part / Sub-Part El

Doppler Speed Log, SRD-331M, Operation G Service


Equipment Functional Description
Manual (Sperry)

CI Functional Description

ESWBS Code
Remarks

378’ FRAM E 378’ FRAM W


m 715 WHEC (HAMILTON) @ 717 WHEC (MELLON)

&J 716 WHEC (DALLAS ) q 719 WHEC (BOUTWELL)

q 718 WHEC (CHASE ) a 720 WHEC (SHERMAN)

&1 721 WHEC (GALLATIN) a 722 WHEC (MORGANTHAU)

@ 723 WHEC (RUSH)

@ 724 WHEC (MUNRO)


m 725 WHEC (JARVIS)
d 726 WHEC (MIDGETT)

,-
Thursday, February 12,1998
CHANGERECORD
P
(FRAM ORIGINAL. INCLUDES MANUFACTURER’S CHANGES 1, 2, and3)
* 4
Signature of
Change No. Date Title And/Or Brief Description Validating Officer
.
:

Change Record-l/(Change Record-Z blank)


CAUTION

Circuit boards in this equipment may contain static sensitive devices


which can be damaged if special precautions are not taken when
handling the boards. Follow the procedures listed below:

1. Before handling any static-sensitive board - ground


yourself (with a strap having about 1M resistance).

2. If necessary? place the board on a grounded, conduc-


tive work surface.
3. Ground the frame of any test instrument or soldering
iron to be used.
4. Enclose circuit boards in conductive (anti-static)
envelopes when being stored or transported.

CHANGE 1
TABLE OF CONTENTS

Paragrauh Title Pane


1 DESCRIPTION ............... . .............................. 1-l
1.1 General Description ...................................... l-1
1.2 Equipment Description .................................... l-1
1.2.1 Electronics Unit ......................................... l-2
1.2.2 Display Unit ............................................. l-2
1.2.3 Transducer Assembly ...................................... 1-2
1.3 Units and Assemblies ..................................... l-2
1.4 System Specifications .................................... 1-2
1.5 System Control Programs .................................. 1-7

2 OPERATION ...................... ..'. ....................... 2-l


2.1 General .................................................. 2-l
2.2 Controls and Indicators ............................. . .... 2-1
2.3 Normal Operating Procedure ..... ..'...l.................... 2-1
2.4 Manual Speed Operation ................................... 2-9
2.5 System Self-Test ......................................... 2-9

3 FUNCTIONAL DESCRIPTION ................................... 3-1


3.1 General ................................................... 3-1
3.2 Transducer-Electronics Unit Functions .................... 3-1
3.2.1 Transmit-Receive Timing Cycle ... ..l...................... 3-2
3.2.2 Transmit Function ........................................ 3-2
3.2.3 Receive Function ......................................... 3-6
3.2.3.1 Transducer Receive Function .............................. 3-7
3.2.3.2 Receiver Amplification ................................... 3-7
3.2.3.3 Threshold Detection ...................................... 3-7
3.2.3.4 Doppler Gate ............................................. 3-8
3.2.4 Computation and Control .................................. 3-11
3.2.5 Electronics Unit Input Function .......................... 3-15
3.2.5.1 Speed Adjustment Switch Sl .................. ..i .......... 3-16
3.2.5.2 Serial Input Data ........................................ 3-16
3.2.6 Electronics Unit Output Function ......................... 3-16
3.2.6.1 Serial Output Data (SOD) ................................. 3-16
3.2.6.2 Digital-to-Analog Speed Output ........................... 3-17
3.2.7 Electronics Unit Power ................................... 3-18
3.3 Mater Display Unit Functions ............................. 3-21
3.3.1 Master Display Computation ans Control ................... 3-21
3.3.2 Master Display Unit Input Functions ...................... 3-27
3.3.2.1 Serial Input Data ........................................ 3-27
3.3.2.2 Speed/Distance Display Dip Switch Sl ..................... 3-28
3.3.2.3 Keyboard Switch Input .................................... 3-28
3.3.3 Master Display Unit Output Function ...................... 3-28
3.3.3.1 LCD Speed/distance Display and Status Lights Output ...... 3-28
3.3.3.2 Status, Display, and panel Intensities ................... 3-29
3.3.3.3 Master display Unit Serial Output to the Electronics Unit 3-30
3.3.3.4 Master Display Unit Serial Output to Remote Display Units 3-30
3.3.3.5 Relay Closure Output ..................................... 3-31

CHANGE1 i
TABLE OF CONTENTS-(Continued)

Paragraph Title Page

3.3.4 Master Display Unit Power ................................ 3-31


3.3.4.1 Power Fail Reset Circuitry ... . ........................... 3-32
3.4 Digital-to-Synchro Conversion Output Function ............ 3-33

4 TROUBLESHOOTING...... . . . ................................. 4-l


4.1 General .................................................. 4-l
4.2 Test Equipment ........................................... 4-l
4.3 Troubleshooting Procedure ................................ 4-l
4.4 Synchro Speed Output Fault Identification ................ 4-13

5 MAINTENANCE AND ALIGNMENT ................................ 5-1


5.1 General .................................................. 5-1
5.2 Electronics Unit - General ............................... 5-l
5.2.1 Subassembly Compatability ................................ 5-1
5.3 Master Display Unit *- General ............................ 5-2
5.4 Alignment and Board Parts Layout ......... . ............... 5-2
5.4.1 Radio Frequency Transmitter/Receiver 1Al
(1976171 or 1976889) ............................... 5-3
5.4.1.1 Transmit Power Adjustment ................................ 5-3
5.4.1.2 Threshold Level Adjustment ............................... 5-3
5.4.2 Doppler Gate/Processor lA2 (1976183 or 1976891) ........... 5-7
5.4.2.1 Speed Adjustment Switch Sl ............................... 5-7
5.4.3 Power Supply DC Assembly lA3 (1976181) ................... 5-12
5.4.3.1 +5 VDC Electronics Unit Power Adjustment ................. 5-12
5.4.4 Speed/Distance Display' Assembly 2AlAlAl (1976336) ........ 5-15
5.4.4.1 Display Mode Switch 2AlAlAl Sl............................ 5-15
5.4.5 Display Processor 2AlA2 (1976340) ........................ 5-19
5.4.6 Power Supply Subassembly 2AlA3Al (1976338) ............... 5-23
5.4.6.1 +5 VDC Master Display Adjustment ......................... 5-23
5.4.6.2 +5 VBAT Master Display Adjustment ........................ 5-23
5.5 Removal and Replacement of Transducer Assembly (1976121) . 5-27
5.5.1 Transducer Removal and Replacement Tools ................. 5-27
5.5.2 Transducer Removal ......... . ............................. 5-27
5.5*.3 Transducer Replacement ................................... 5-30
5.6 Transducer Drydock Precautions ........................... 5-33
5.7 Cleaning ................................................. 5-35
5.7.1 Transducer assembly, Cleaning ............................. 5-35
5.7.2 Cleaning Master Display Switch Panel ..................... 5-36
5.8 Removal and Replacement of Synchro Output Assembly
lA6 (1976886) ....................................... 5-37

6 DRAWINGS ................................................. 6-l


6.1 General .................................................. 6-1

7 INSTALLATION ............................................. 7-l


7.1 General .................................................. 7-l
7.2 Installation Alignment ................................... 7-l

ii CHANGE1
TABLE OF CONTENTS-(Continued)

Parapraoh Title Pane


APPENDIX A SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-l
A.1 Onboard Spare Parts Kit (1807773-1, -2) .................. A-l
A.2 Standard Spare Parts Kit (1806363) ....................... A-2
A.3 Replacement Transducer Parts Kit (1806367) ............... A-2

LIST OF ILLUSTRATIONS

Figure Title

l-1 SRD-331M Doppler Speed Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-o

2-1 SRD-331M Display Unit, Controls and Indicators ........... 2-2


2-2 SRD-331M Electronics Unit, Controls and Indicators ....... 2-3

3-l Functional Schematic Digram, Transducer-Electronics Unit . 3-3


3-2 Transmit-Receive Timing Cycle ............................ 3-5
3-3 Fore Channel Doppler Gate Timing ......................... 3-9
3-4 Electronics Unit and Master Display Unit AC Power
Connection for 100 VAC and 250 VAC Operation ....... 3-20
3-5 Functional Schematic Diagram Master Display Unit ......... 3-23
3-6 Synchro Speed Output Functional Schematic Diagram ........ 3-35

5-1 Radio Frequency Transmitter/Receiver 1Al (1976171) ....... 5-5


5-2 Doppler Gate/Processor Assembly lA2 (1976183) ............ 5-9
5-3 Poer Supply DC AssemblylA3 (1976181) .................... 5-13
5-4 Speed/Distance Display Assembly 2AlAlAl (1976336) ........ 5-17
5-5 Display Processor 2AlA2 (1976340) ........................ 5-21
5-6 Power Supply Subassembly 2AlA3Al (1976338) ..... . ......... 5-25
5-7 Transducer in Gate Valve ................................. 5-28
5-8 Transducer Splice ........................................ 5-29
5-9 Synchro Output Assembly lA6 (1976886) .................... 5-39

6-l Transducer Assembly Drawing .............................. 6-2


6-2 SRD-331M Electronics Unit Interconnecting Diagram ........ 6-7
6-3 Display Schematic Diagram ................................ 6-9
6-4 SRD-331M Electronics Unit, Assembly Drawing .............. 6-13
6-5 Circuit Card Assembly Drawing lA4 ........................ 6-21
6-6 Electronics Unit Subassembly Drawing lA5 ................. 6-25
6-7 Master Display Assembly Drawing .......................... 6-31
6-8 Electronics Component Subassembly Drawing 2Al ............ 6-37
6-9 Display Assembly Drawing 2AlA3 ........................... 6-43
6-10 Power Supply Assembly Drawing 2AlA3 ...................... 6-47
6-11 Electronic Component Subassembly Power Supply Drawing 2A2 6-53
6-12 Interface Board Drawing 2A2Al ............................ 6-57

iii
LIST OF ILLUSTRATIONS (Continued)

Figure Title Qgg

7-l Sperry SRD-331M Doppler Speed Log Installation Drawings... 7-3


7-2 Power Supply Subassembly 2AlA3Al (PN 1976338)
Jumper Connections ................................. 7-15

LIST OF TABLES

Table Title &gg

l-l Units and Assemblies of Sperry SRD-331M Doppler Speed


Log System ......................................... l-3
1-2 General Data for SRD-331M Doppler Speed Log .............. l-5
l-3 System Control Program Identification .................... l-7

2-1 SRD-331M Doppler Speed Log, Controls and Indicators ...... 2-4

3-l CPU U19 Signals Functions ................................. 3-11


3-2 RAM, I/O, and Timer U20 Signals Functions ................ 3-12
3-3 EPROM and I/O Signals Functions .......................... 3-14
3-4 D-to-A Converter Output .................................. 3-19
3-5 CPU U3 Signals Functions ................................. 3-27

4-1 Test Procedure ........................................... 4-2


4-2 Troubleshooting Chart .................................... 4-4
,4-3 Transducer Assembly Resistance Measurements .............. 4-11

5-1 Speed Adjustment Table Using lA2 Sl ...................... 5-11

,-
iv CHANGE3
DISPLAY UNIT

‘4
ELECTRONICS UNIT TRANSDUCER ASSEMBLY

Figure l-l. SRD-331M"Doppler Speed Log

(Blank)/l-0
SECTION 1
DESCRIPTION
P.H
1.1 GENERAL DESCRIPTION
The SRD-331M Doppler Speed Log, shown in Figure l-l, is a
compact solid-state microprocessor-controlled system for determining
ship's speed and distance traveled. This equipment utilizes the
principle of doppler-shifted sound waves to determine ship's speed
relative to the water. The sensing signals are high frequency sound
pulses which are transmitted from a Transducer mounted through a hull
penetrator. The Transducer contains two transmitter/receiver windows.
One window transmits and receives signals in the forward direction;
the other window transmits and receives signals in the aft direction.
Th e system operates by transmitting a series of short dura-
tion pulses and detecting the return echo from the water during the
time betwee n transmissions. The return echo signals are doppler-
shifted in frequency from the transmitted signal by an amount which is
proportiona 1 to ship's speed, direction of motion, and signal trans
mission ang le with respect to ship's motion vector. The resultant
return sign .als are amplified and app1ie.d through appropriate signal
processing circuits to a microprocessor which performs calculations to
'determine t ,he fore/aft speed vector of the doppler-shifted return
signals.
The use of two transmitter/receiver windows transmitting in
P opposite directions'allows
mined independent of dynamic
the average
vectors
speed difference
resulting from ship's
to be deter-
pitch or
heave motion. To ensure accuracy of the return signals, a time delay
is allowed after signal transmission before the return signals from
the receiving amplifiers are applied to the frequency counter cir-
cuits. This delay allows the detected received signal to be returned
from undisturbed water outside the ship's boundary layer. In addition
to the return delay function, speed data is averaged over several
transmit/receive cycles to improve accuracy of the calculated speed
value.
1.2 EQUIPMENT DESCRIPTION
The SRD-331M Doppler Speed Log consists of three main units.
These are: the Electronics Unit, the Master Display Unit, and the
Transducer Assembly. In addition to the Master Display Unit, optional
Remote Display Units can be connected to operate with the basic
system. One cable interconnects the Electronics Unit with the
Transducer Assembly. A second cable interconnects the Electronics
Unit with the Master Display Unit. Any optional Remote Display Units
operate using speed data transmitted from the Master Display Unit.
The units and subassemblies which comprise the basic SRD-331M Doppler
Speed Log are listed in Table l-1. The following paragraphs present a
brief description of each main unit.

l-1
1.2.1 ELECTRONICS UNIT
The Electronics Unit is a microprocessor-controlled electro-
nic assembly which contains two identical Radio Frequency (RF)
transmitter, doppler receiver, and amplifier circuits. This unit con-
tains the power supply and regulation circuits which operate from 100,
115, or 230 volts ac, SO/60 Hz ship's power. Power is controlled by a,
relay which is operated by signals .from the,Master Display Unit. An
internal power control switch is provided to allow the Electronics
Unit to be turned on or off during servicing independent of the Master
Display Unit. The power supply and power control functions are con-
tained on three subassemblies (A3, A4, and AS). The transmitter,
receiver, signal processing, control, and I/O functions are contained
on two circuit cards (Al and A2). The synchro speed conversion and
output functions are contained on circuit card A6.
1.2.2 DISPLAY UNITS
The Master and Remote Display Units are nearly identical..
The major difference is that the Master Display Unit contains a bat-
tery backup circuit which retains accumulated distance data for a
minimum period of 30 seconds in the event of a power failure. The
Master Display Unit contains a microprocessor-controlled electronic
assembly. This assembly accepts speed data from the Electronics Unit.
It also calculates distance data. Speed or distance can be displayed
and both are sent to Remote Displays from the Master Display Unit. The
Master Display Unit also provides distance output data in relay clo-
sure format. Each display consists of two major subassemblies mounted
to a cabinet enclosure. One subassembly (A21 contains the power
control relays , power transformer, line filter, and interconnection
terminal board. The other subassembly (Al) contains the power supply
subassembly, display processor, LCD speed/distance-display, and the
thin film panel assembly which comprises the front panel of,the unit.
Back light illumination of the LCD speed/distance display and of the
switch panel is provided by electroluminescent lamp panels.
1.2.3 TRANSDUCER ASSEMBLY
The Transducer Assembly consists of a single axis (fore-aft)
transducer and aZOO-ft (61.0 meter) cable assembly. The transducer
cable terminates with two impedance matching transformers, two
transmit/receive crystal elements, and a plastic transducer lens
.mounted in a glass-filled epoxy housing. The Transducer is encap-
sulated to form an integral assembly with the cable.
1.3 UNITS AND ASSEMBLIES
Table l-l lists the major units and removable subassemblies
contained in a standard Sperry SRD-331M Doppler Speed Log.
1.4 SYSTEM SPECIFICATIONS
Table l-2 lists the general data that pertains to the
SRD-331M Doppler Speed Log system.

l-2
.b
Table l-1. Units and Assemblies of Sperry
SRD-331M Doppler Speed Log System

P!
Reference Sperry
Name Designation Part Number

Zlectronics Unit (Unit 1) 1976885-l


Radio Frequency Transmitter/ 1Al 1976889
Receiver Assembly
Doppler Gate/Processor Assembly 1A2 1976891-VAR
DC Power Supply Assembly lA3 1976181
Circuit Card Assembly lA4 1976475
Electronics Unit Subassembly lA5 1976267
Synchro Output Assembly _ lA6 1976886-1

lisplay Unit (Master) (Unit 2) 1976123-1


Electronic Component Subassembly 2Al 1976590-l
Display Assembly 2AlAl 1976482-1
P Speed Distance Display Assembly 2AlAlAl 1976336
Overlay Switch, Lamp Assembly 2AlAlA2 1976486-1
Display Processor 2AlA2 1976340-o
Power Supply Assembly 2AlA3 1976587-1
Power Supply Subassembly 2AlA3Al 1976338-1
Electronic Component Assembly 2A2 1976591
Interface Board 2A2Al 1976588

Transducer Assembly (Note 21 (Unit 3) 1976121


Display Unit (Remote) Note 1 1976123-2

l-3
Table l-l. Units and Assemblies of Sperry
SRD-331M Doppler Speed Log System -(Continued)

Reference Sperry
Name Designation Part Number
Zap, Sea Chest .1885762
Clamp, Transducer 1855202
Parts Kit, Onboard Spares a 1807773-l,-2
Parts Kit, Transducer Replacement atb 1806367
Parts Kit, Standard Spare Parts a 1806363
Installation Drawings 1976888

Note 1: Optional Remote Display Units may be used with the SRD-331M
System. Part numbers for the Remote Display Units are the
same as for the Master Display Unit except that the suffix
for variable part numbers is -2 instead of -1 or -0.
Note 2: For a replacement part order kit 1806367, see b below.

a See Appendix A for details of spare parts supplied with kit.


b Contains items necessa,ry for replacement of Transducer and includes
a spare Transducer.

1-4
Table 1-2. General Data for SRD-331M
Doppler Speed Log
ELECTRICAL DATA
Input Power: 40 volt-amperes
Volts: Taps for nominal voltages of 100
volts, 115 volts, and 230 volts
+lo% -15%
Frequency: '(Factory wired for 115 VAC1
50 - 60 hertz single phase 25%
SYSTEM SPECIFICATIONS
Operating Depth: Requires 6-foot bottom clearance
Speed Range: 0 - 50 knots in O.l-knot increments
(Ahead or Astern)
Speed Accuracy: Actual speed within 1% of indicated
speed 20.1 knot _,
Distance Range, Display: 9999.9 nautical miles
Distance Accuracy, Display: Actual distance within 1% of indi-
cated distance based on speed
through the water
Speed/Distance Display: Digital (liquid crystal display)
Remote Displays: Maximum of 6 can be supplied by Mas-
ter Display Unit (additional remotes
may be driven from remote displays)
Operating Range Temperature: o*c - 55°C
Enclosures: Dripproof
System Testing: \ Built-In Test Equipment (BITE) using
limited diagnostics
.
Main Cable Type: .
TTRS
;P -
XTTPUTS %$y
'A<*
Relay closures: 10 pulses, 200 pulses, or 400 pulses
per nautical mile (internally
. selectable).
Digital: RS-232 output of speed data word
format at fixed rate of 600 Baud.

1-5
Table l-2. General Data for SRD-331M
Doppler Speed Log - (Continued)

OUTPUTS (Continued,)
Analog Voltage or Current: 'Linear, output 0 to 2.55 volts dc;
scaled to speed in knots:
Low Range: 0 - 30 knots
High Range; 25 - 50 knots
Synchro: 1.5 VA at 400 Hi, 90 voltsi .1X
synchro format speed: scaled to
either 0 to 40 or -50 to +50 knot:
*!internally selectable)

TRANSDUCER SPECIFICATIONS
Transducer Output
Power Radiated (Electrical): 10 watts peak
Signal Mode: Pulse
Frequency: 2 megahertz
Beamwi dth: 1.5O .-
Number of Beams: 2
Operating Range Temperature o"c - 4o"c
Requires one hull aperture with 3-inch gate valve

ERROR CONSIDERATIONS
The Sperry SRD-33lM Doppler Speed Log is designed to minimize the
effects of environmental conditions on the accuracy of speed
measurements.
Possible sources of error include temperature, pressure, salinity,
heave, trim, yawI pitch, and transducer alignment. Temperature,
pressure, and salinity affect C the speed of sound in water;
however, the accuracy of the SR%331M is not dependent on C
Temperature errors depend only on the propagation velocity ri the
transducer materral and are much smaller than if they depended on pro-
pagation velocity in water. Pressure and salinity effects are minimal
on surface ships.
The effects of trim and transducer alignment can be corrected by speed
calibration within the system while heave and pitch errors are mini-
mized by the transducer design which utilizes both fore and aft beams.
Roll does not produce errors except in the presence of yaw; however,
this
utilized
type of erroris cyclical
by the SRD-331M.
and is reduced by the software filter

-
1.5 SYSTEM CONTROL PROGRAMS
f-J The SRD-331M System contains a control program for the
Electronics Unit and a control program for each Display Unit. The
'Electronics Unit program is contained in EPROM U2l on Doppler Gate/
Processor Circuit Card A2. The Display Unit program is contained in
EPROM UlO on Display Processor Circuit Card AlA in each Display Unit.
Each programmed EPROM along with the circuit card into which it is
inserted is identified by an assembly part number which defines the
configuration of the Programmed Printed Wiring Board Assembly. This
part number is printed on a label which is attached to each programmed
card. Whenever a complete programmed circuit card is replaced or
whenever the control program EPROM is replaced in the card, care
should be taken to ensure that the replacement control program is
identical in function to the control program being removed. Table 1-3
identifies the various system part numbers and the associated control
program configurations.
Table 1-3. System Control Program Identification

System Part Number 1807388-l

Programmed Electronics Unit 1807389-l


(Unit 1)
Electronics Unit e 1976885-1
Electronics Unit Programmed 1807229-3
Printed Wiring Board Assy
Doppler Gate/Processor . 1976891-l
Card
Stored Program Assembly 1807683
(EPROM), Electronics Unit
Synchro Output Programmed 1807791-l
Printed Wiring Board Assy
Synchro Output Card 1976886-1
Stored Program Assembly 1807792-l
(EPROM), Synchro Output

1-7
Table l-3. System Control Program Identification (Continued)

Programmed Display Unit 1807228-VAR


Display Unit 1976123-VAR
Display Unit Programmed 1807230-VAR
Printed Wiring Board Assy
Display Processor Card 1976340-VAR
Stored Program Assembly 1807225
(EPROM), Display Unit

1-8
SECTION 2
P OPERATION

2.1 GENERAL
This section contains a complete identification and listing r
of the controls and indicators associated with the SRD-331M Doppler
Speed Log System. Instructions for performing system self-test, nor-
mal operation, and manual speed selection are included. Other than
selection of the Test mode, manual entry of speed, distance reset, and
selection of panel/display illumination, all operation sequence func-
tions are controlled by the microprocessor in the Electronics Unit and
in each Display Unit.
2.2 CONTROLS AND INDICATORS
Figures 2-1 and 2-2 illustrate all operation controls and
indicators associated with the SRD-33lM system. ,In addition to the
Master Display Unit controls, a switch is provided inside the
Electronics Unit to permit local turn on and turn off of the
Electronics Unit during'test or servicing of the unit. Table 2-1
lists each control and provides a brief description of its function.
In addition to the operation controls, circuit cards in both
the Electronics Unit and the Display Units contain DIP switches and
master reset push buttons for the unit processors. These controls arc
crl associated with test and troubleshooting or are set at installation to
select a certain operational status or parameters. These controls
should only be set or adjusted by a qualified serviceman.
2.3 NORMAL OPERATING PROCEDURE
The SRD-331M Doppler Speed Log is normally operated with the
MODE switch in the Electronics Unit set to OPERATE position. All
control is effected from the Master Display Unit. To perform normal
system operation, proceed as follows:
a. Press POWER ON switch on Master Display. Observe that
Speed/Distance display indicates knots and that OPERATE
is selected on the Keyboard control panel. Observe that
KNOTS/MILES switch status illuminates to indicate KNOTS:
K indicator on Speed/Distance display illuminates.
b. Press TEST switch. Observe that system initiates and
properly performs self-test sequence outlined in
paragraph 2.5.
C. If distance display is desired, press KNOTS/MILES switch.
Observe that status illuminates to indicate MILES:
M indicator on Speed/Distance display illuminates.

2-I
d. To reset accumulated distance, press RESET MILES switch
twice within 5 seconds. After the first depression, the
display flashes for 5 seconds or until the second
depression, after which accumulated miles value stored in
processor is set to zero and all accumulated distance
information is lost. The system begins accumulating new
distance data from the moment the switch is released
the second time. If the reset switch is not pressed a
second time within five seconds, the display will stop
flashing and the computer will ignore the first reset com-
mand and will continue to accumulate distance.
e. To change panel, display, or status indicator illumination
level, press proper INTENSITY switch and then press
.INCREASE or DECREASE switch to increase or decrease
selected illumination function. The appropriate lamps
flash at maximum illumination. After desired illumination
level is set, press OPERATE switch to deactivate INCREASE
and DECREASE switches.
WARNING
When. system is turned off from Master Display
Unit, 115 VAC power is still present at terminal
boards, line filters, and transformers in both
the Master Display Unit and in the Electronics
Unit. Turn off power and synchro reference
voltage at ship's circuit breakers before opening
either unit for servicing.
f. To turn off system, press POWER OFF switch. '

2-2
Table 2-1. SRD-331M Doppler Speed Log,
Controls and Indicators
Index Control or
No. Indicator Function
QSTER DISPLAY UNIT (Figure 2-l)
1 Speed/Distance Back-lighted LCD display indicates
Display ship's speed (in knots) or distance
traveled (in nautical miles) since last
reset
2 Knots Indicator Illuminates letter K to indicate speed
is selected and is presently being
displayed
3 Miles Indicator Illuminates letter M to indicate
distance traveled is selected and is
presently being displayed
4 Keyboard Control Contains twelve touch switches which
Panel control power, normal operation, opera-
tor initiated testing, and display
illuminations
P/O 4 POWER ON Switch When pressed, activates latching relay
in Master Display Unit which activates
" power in the Master Display Unit and in
the Electronics Unit
P/O 4 POWER OFF Switch When pressed, deactivates latching relay
in Master Display Unit to turn off
system operating power
P/O 4 TEST Switch When pressed, initiates a'self-test
routine which checks the Master Display
Unit and the processor circuits in the
Electronics Unit
P/O 4 OPERATE Switch When pressed, causes system to enter or
return to normal operation mode and
display either speed or distance as
selected
P/O 4 MANUAL Switch When pressed, causes program to enter a
manual control mode which activates
INCREASE and DECREASE switches. Allows
operator to select a manually entered
speed value for display and output from
the system. Exit manual mode by
pressing TEST or OPERATE switches
Table 2-1. SRD-33lM Doppler Speed Log
Controls and Indicators-(Continued)
Cndex Control or
No. Indicator Function
llASTER DISPLAY UNIT (Continued)
DISPLAY INTENSITY When pressed, activates INCREASE and
Switch DECREASE switches and allows'operator to
increase or decrease the intensity of the
LCD illumination. Exit this function by
pressing either OPERATE, MANUAL, TEST, OI
another intensity switch
INCREASE Switch Increase switch is activated by selectin
MANUAL mode or an illumination function
key and then, when pressed, causes either
displayed speed value to slew to larger
value or causes selected illumination
function to increase in brightness
DECREASE Switch Decrease switch is activated by selecting
MANUAL mode or an illumination function
key and then, when pressed, causes either
displayed speed value to slew to smaller
value or causes selected illumination
function to decrease in brightness
PANEL INTENSITY When pressed, activates INCREASE and
Switch DECREASE switches and allows operator to
increase or decrease the intensity of the
keyboard control panel illumination.
Exit this function by pressing either
OPERATE, MANUAL, TEST, or another inten-
sity switch
KNOTS/MILES Switch When pressed in Operate or Manual mode,
alternate1 selects between display of
speed (in z riots)) or distance (in nautical
miles). Switch illuminates to indicate
the selected display mode
RESET MILES Switch When pressed twice within 5 seconds in
Operate or Manual mode, resets the accu-
mulated distance (displayed distance) to
zero

2-4
Table 2-1. SRD-331M Doppler Speed Log
Controls and Indicators-(Continued)

ndex Control or
No. Incicator Function
IASTER DISPLAY UNIT (Continued)
STATUS INTENSITY When pressed, activates INCREASE and
Switch DECREASE switches and allows operator
to increase or decrease the intensity
of the switch status indicator illumi-
nation and illumination of the Knots/-
Miles indicators associated with the
Speed/Distance display. Exit this
function by pressing either OPERATE,
MANUAL, TEST, or another intensity
switch
5 Fuse A2Fl (Mounted 250 volt, 1 amp slow-blow fuse for main
inside the Displ.ay AC power to Display Unit
Unit)
:LECTRONICS UNIT (Figure 2-21
MODE Switch (Mounted OPERATE position: Switches main AC
inside Electronics power through power control relay
Unit) contacts; Electronics Unit power
controlled from Master Display Unit
OFF position: Opens AC input (Hi) cir-
cuit to turn off power at Electronics
Unit independent of Master Display Unit
power status. Master Display's Speed/
Distance display flashes on and off
until power is returned
LOCAL PWR position: Switches main AC
power directly to unit power trans-
former to turn on power to Electronics
Unit independent of Master Display Unit
power status
Fuse Fl and F2 250 volt 3/4 amp slow-blow fuses for
(Mounted inside main AC power (Hi and Lo) to
Electronics Unit) Electronics Unit
Fuse F3 (Mounted 250 volt 2 amp fuse for +5 VDC power
inside Electronics supply circuit
Unit)

2-5
Table 2-1. SRD-331M Doppler Speed Log ,-
Controls and Indicators-(Continued)
tndex Control or
No. Indicator Function
ELECTRONICS UNIT (Continued)
4 Fuse Fl (Mounted 250 volt 3/4 amp fuse for +12 VDC power
inside Electronics supply circuit
Unit on DC power
supply circuit board)
5 Fuse F2 (Mounted 250 volt 3/4 amp fuse for -12 VDC poweP
inside Electronics supply circuit
Unit on DC power
supply circuit board)

6 Synchro Scale switch Sets synchro output scale factor. In


(Mounted inside leftmost position, output is 0 to 40
Electronics Unit on knots; in the rightmost position, out-
Synchro Output put is -50 to +50 knots
Circuit Board)

2-6
r- .
\
I A’
> I
’ +SPEFWa
SRD-331 MASTER DISPLAY UNIT
I
Y2

--- - -3

rs
$I
ES
A---- -4

I. SPEED/ DISTANCE DISPLAY


2. KNOTS INDICATOR
3. MILES INDlCATOR
4. KEYBOARD CONTROL PANEL

Figure 2-1. SRD-331M Display Unit, Controls and Indicators

2-7
N
I
m

I
6

SYNCHRO OUTPUT

DC POWER SUPPLY
/CIRCUIT BOAR0

1. MODE SWITCH
2. FUSE AC POWER
3. FUSE +fiVDC POWER
4. FUSE t IZVOC POWER

S. FUSE - IZVOC POWER


6. SYNCHRO SCALE SWITCH

Figure 2-2. SRD-331M Electronics Unit, Controls and Indicators

/.
i
i
2.4 MANUAL SPEED OPERATION
P The SRD-331M Doppler Speed Log can also be operated using a
, manually entered speed value. When a manual speed value is selected,
a corresponding distance value is accumulated using the selected speed
rate. Both the speed and distance data are output from the system in
the same.manner as the normal doppler-generated speed and distance
data. The manually entered speed value is stored in the Electronics
Unit processor and is output from the Electronics Unit to the Master
Display Unit. The Electronics Unit power must be,turned on. The
transmit and receive circuits and Transducer Assembly are active in
this operating mode: however, received data is ignored. To select
manually-entered speed mode, proceed as follows:
a. If system is turned off, turn on and test system as
described in Section 2.3, steps a. and b.
NOTE
If manual mode is selected during normal operation,
the previous doppler speed value is retained until
a new speed value is manually selected.
. b. Press MANUAL switch. Observe that MANUAL status indica-
tor in switch illuminates.
C. To change speed value , press INCREASE switch to increase
displayed speed value. Press DECREASE switch to decrease
displayed speed value. INCREASE and DECREASE switches
0 remain in an active state as long as Manual mode is
selected.
d. Either speed or distance may be displayed in Manual mode
by pressing KNOTS/MILES switch as in Operate mode.
e. Illumination may be changed in Manual mode-in the same
manner as in Operate mode. When an illumination function
is selected, the INCREASE and DECREASE switches function
to change the selected illumination level rather than the
speed value. After desired illumination level has been
selected, press MANUAL switch to reselect speed entry
function for the INCREASE and DECREASE switches.
2.5 SYSTEM SELF-TEST
A system self-test subroutine is initiated by the Electronics
Unit and Master Display Unit processors whenever the TEST switch is
pressed. During the Test routine neither speed nor distance is
updated. Upon exiting from the Test mode, the processor will select
Operate mode.

2-9
The self-test routine checks the Master Display Unit pro-
cessor operation and display assembly readout. It accomplishes this
by first blanking the display and lighting all status indicators LEDs.
Next, the display cycles from 0000.0, 1111.1 . . . to 9999.9. The
system then returns from the test routine to.the OPERATE mode. An
error in the readout can denote a problem with the speed/distance
display, display driver circuitry, or display processor circuitry.
The Transducer Assembly, RF TransmitterkReceiver Card Al and Synchro
Output Assembly A6 in the Electronics Unit, and the doppler signal
return frequency counters on Doppler Gate Processor Assembly A2 in the
Electronics Unit are not checked by this test.
Another less apparent self-test occurs if communications be-
tween the Master Display Unit and the Electronics Unit fail. The
Master Display's SPEED/DISTANCE Display flashes on and off. This also
occurs if the Power MODE switch in the Electronics unit is turned off.

2-10
SECTION 3
PI FUNCTIONAL DESCRIPTION

3.1 GENERAL

The Sperry SRD-331M, Doppler Speed Log alternately transmits


and receives pubes Of 2 MI-i2 energy. If there is motion through the
water, the frequency of the received energy will be different from the _
frequency of the transmitted energy. The difference in frequency, ..
termed doppler shift; is directly proportional to speed through the
water. If the ship. is roving forward, the received frequency of the
forward-looking transducer element will be higher than the transmitter
frequency, and the received frequency of the aft-looking transducer
element will be lower than the transmitter frequency.
Measurement of the fore and aft received frequencies is made
by counting circuits in the Electronics Unit. The difference between
the received forward and aft channels is analyzed by a microprocessor
software routine. The software checks for reasonableness of the
received data, and derives a speed average. Several transmit/receive
cycles are processed before speed data is sent to the Master Display
Unit. From the speed data the Master Display Unit calculates distance
traveled. Speed and distance traveled are sent from the Master Dis-
play Unit to Remote Display Units. Either speed or distance traveled,
may be displayed from the Master or Remote Display Units.
p A limited built-in test function is incorporated into the
system. The LCD Speed/Distance Display and the processor in the
Master Display Unit are checked, and the communication between the
Electronics Unit and the Master Display Unit is checked.
The functional breakdown of the system is arranged by hard-
ware units. The Electronics Unit and the Transducer Assembly are
grouped together. These two units comprise all of the transmit and
receive functions. The Electronics Unit and the Master Display Unit
each have a computational function, input and output function, and
power function unique to their unit. These individual 'subfunctions
are described in detail for both the Electronics Unit and the Master
Display Unit.
3.2 TWJISDUCER-ELECTRONICS UNIT FUNCTIONS

The functional operation of the Transducer-Electronics Unit


is described by six functional groups: 1. Transmit, 2. Receive,
3. Computation and Control, 4. Input, 5. Output, and 6. Power. Th?
Transmit and Receive functions are common to both the Transducer and
Electronics Unit. The remaining functional groupings are common to
the Electronics Unit.

3-l
Figure 3-l is the Functional Schematic Diagram of the
Transducer-Electronics Unit. Refer to this diagram while following
the text of the functional descriptions.
3.2.1 TRANSMIT-RECEIVE TIMING CYCLE
Figure 3-2 illustrates the Transmit-Receive timing cycle
which is repetitive and has a period of 7.7 ms. During the 1.1 ms
period when XMTE (TRANSMIT ENABLE) is active high, the forward and aft
channels transmit. Upon completion of XMTE the Transducer immediately
begins to receive return signals from the water. Actual counting of
the receive signals begins 1.1 ms later when WTGTE (WATER GATE) goes
active high. The .delay in counting removes the chance of counting
return signals reflected -from water trapped within the vessel's
boundary layer.
XMTE and WTGTE are generated by processor software acting
upon the Timer Out Interrupt RST 7.5. Every 0.55 ms the TIMER OUT
output of RAM, I/O, ana Timer U20 goes low for 0.33 us causing the
Timer Out Interrupt RST 7.5. Once the RST 7.5 Interrupt mode is
entered, the software adds a count of one to a software counter. The
counter is designed to count 14 interrupts and to reset the counter to
zero after the 14th count. The Timer Out Interrupt routine checks the
counter for the count and sets XMTE and WTGTE high or low depending on
the count.
3.2.2 TRANSMIT FUNCTION
The Transmit Function consists of identical fore and aft
transmitting channels. Both channels simultaneously transmit a 1.1 ms
burst of 2 MHz energy into the water every 7.7 ms. Transmit Function
timing and generation of the 2 MHz transmit signal occurs on Doppler
Gate/Processor Assembly A2. Power amplification of the transmit
signal takes place on RF Transmitter/Receiver Assembly Al. And
finally, electrical to sonic energy conversion is provided by the Unit
3 Transducer.
XMTE (TRANSMIT ENABLE) is the single timing signal for the
. Transmit Function. XMTE has an active period of 1.1 ms and occurs
every 7.7 ms. Figure 3-2 illustrates this timing and section 3.2.1
explains how XMTE is generated. XMTE is sent from Port B of EPROM and
I/O chip U21. It is inverted and applied to the RO reset input of
ripple counter U13. While XMTE is inactive, the ripple counter is
reset and its output is a logic zero (OV). XMTE when active allows
the ripple counter to divide the 12 %z clock output of oscillator
chip U9 by 6. The output of U13 is 2 MHz PULSED RF with a pulse width
of 1.1 ms. UllC and UllE drive the 2 MHz PULSED RF to RF
Transmitter/Receiver Assembly Al.

3-2

c
6.6ms 04
RECEIVE

I
-4.4ms
DOPPLER COUNTING
I
I I I I I

XMTE
(TRANSMIT)
ENABLE

WTGTE
I WATER GATE)
I

TIMER OUT

L. 4. L L LI

INTERRUPT I 2 3 4 5 6 7 6 9 IO II I2 I3 I4 I 2 3 4 5
COUNT

w
I
WI Figure 3-2. Transmit-Receive Timing Cycle
.-
Transmit circuitry on PCB Al consists of buffer Q13, and two
identical fore and aft power amplifiers with overload current protec-
tion and gain control. The TTL level (OV to 5V) 2 MHz PULSED RF
enters Al at 55 pin 5. The signal is applied across a voltage divider
network to the base of Q13. Due to the voltage divider it takes l.OV
of signal at J5 pin 5 to turn on emitter-follower Q13. This safety
margin prevents power amplification of spurious noise signals below
l.OV. The output of Q13 drives both the fore and aft channel power
amps. Since both channels are identical, only the fore channel will
be discussed.
The first stage of the power amplifier is a differential
driver stage consisting of Q4 and Q6. The gain of this stage is pro-
portional to the collector current of Q5. The collector current of Q5
is likewise proportional to th'e base-emitter voltage of Q5 which is
controlled by PWR ADJ potentiometer R19. The output of the differen-
tial amp is transformer coupled to a MOS FET push-pull amplifier con-
sisting of Q2 and Q3. The output of this final stage of amplification
is coupled by T2 to a transmission line which terminates in an impe-
dance matching network in the Unit 3 Transducer. The primary of T3, a
current sensing transformer, is in series with the transmission line
down to the Transducer. The voltage on the secondary of T3 is pro-
portional to the magnitude of the current flowing through the primary
of T3. CH~ and CR5 rectify the induced voltage before it is applied
to a current peak detector consisting of U5A and U5B, CR3 and C14.
The output of the peak detector is level shifted by Ql. An increase
in output from the peak detector due to overcurrent causes the collec-
tor current of Ql to decrease. This causes the base-emitter voltage
of Q5 to decrease and hence the collector current of Q5 also
decreases. A decrease in the collector current of Q5 decreases the
gain of the first stage differential amplifier which reduces the
signal to the push-pull amplifier. This lowers the current flowing
through the primary of T3 and forces the output current of the push-
pull amplifier to reach an equilibrium.
After the push-pull amplifier the 2 MHz PULSED RF is coupled
through the Transducer cable to an impedance matching network inside
the Transducer. This network matches the impedance of the cable to
the transmit crystal for an efficient transfer of power. The transmit
crystal then oscillates and transmits sonic energy into the water.
Both the fore. and aft channels of the Transducer operate in the same
manner and are identical except for the angle of transmission.
3.2.3 RECEIVE FUNCTION
The Receive Function consists of identical fore and aft
receiving channels. Both channels receive doppler shifted sonic
energy from the water and convert it to electrical energy. These
signals are then amplified to produce zero crossings (fore and aft)

3-6 CHANGE 1
and a threshold level for each channel. The difference in frequency
of the zero crossings (fore and aft) is found after processing by
p Doppler Gate circuitry. The difference in frequency is directly pro-
portional to speed. Speed calculations and reasonableness tests are
then performed by the lA2 CPU U19 before speed is updated and sent to
the display.
3.2.3.1 TRANSDUCER RECEIVE FUNCTION
.The fore and aft crystals of the.Transducer Assembly serve.
the dual function of transmitting and receiving their respective chan-
nels. When XMTE goes inactive low, transmission is terminated and the
Transducer crystals are free to receive reflected doppler shifted
signals from the water. The crystals convert the received sonic
energy into electrical pulses. Each channel applies its pulses
through impedance matching transformers in the Transducer Assembly to
impedance matching transformers on RF Transmitter/Receiver Assembly Al
in the Electronics Unit.
3.2.3.2 RECEIVER AMPLIFICATION
The fore .and aft receiver circuitry is identical, therefore
discussion will be limited to the fore channel.
Low level receive pulses are coupled by impedance matching
transformer T2 into a TR Switch. The TR Switch during transmission
protects receiver preamplifier Ul by using limiting diodes and forming
a high impedance path to the input of Ul. However, receive pulses are
not limited by the TR Switch which forms a low impedance path to Ul
for low level signals. Ul is a high gain, low noise differential
amplifier. The high impedance output of Ul is matched to the lower
input impedance of U2A by transformer T4. Also, T4 converts the
double-ended output of Ul to a single-ended output to drive the input
of U2A. The receive signal is further amplified by the cascaded
amplifiers U2A and U2B. The output of U2B drives the base of common-
emitter amplifier Q14. The collector output of Q14 is converted by T9
to a double-ended, balanced output to provide a low impedance source
to threshold demodulator U3. ZERO CROSSINGS (FORE) are coupled from
the balanced output of T9 by capacitors C74 and.C73 to Doppler Gate
circuitry on lA2 Doppler Gate/Processor Assembly.
3.2.3.3 THRESHOLD DETECTION

The amplitude of receive signals are detected and compared


with a preset threshold level. A signal amplitude greater than the
preset level causes the low active THRESHOLD (FORE) signal which
allows the fore channel Doppler Gate counter to function. Threshold
demodulator U3 removes the oscillations of the received signal and
leaves positive and negative voltages which track the upper and lower
amplitude of the receive signal. U4A sums and integrates the output
of u3. This removes noise spikes which could be mistaken for a valid .

3-7
threshold level. It also provides a smooth, positive varying dc level
for the input of comparator U4B. A voltage on the inverting input of
U4B greater than the positive voltage preset by R55 causes the output
of U4B, THRESHOLD (FORE), to go active low. This indicates a good
receive signal and allows the fore channel Doppler Gate to function.
3.2.3.4 DOPPLER GATE
Due to the doppler shift principle the receive signal
reflected from the direction of travel has a greater frequency than
the frequency transmitted. Likewise, the receive signal reflected
opposite to the direction of travel has a lesser frequency than that
transmitted. The Doppler Gate circuitry determines the difference in
1 frequency between the fore receive signal and the aft receive signal.
Each channel has two counters; one counts zero crossings and one
counts gated 12 MHz clock pulses. All counters are cleared and
started simultaneously. The zero crossings counter, when it reaches a
count of 2048 zero crossings, halts and causes its associated 12 MHz
counter to halt. The CPU is alerted when both channels halt and then
views the content of both channels' 12 MHz counter. The difference
between the fore and aft 12 MHz counter is directly related to the
speed of the vessel. Fore and aft doppler circuitry are identical,
therefore discussion is limited to the fore channel.
ZERO CROSSINGS (FORE) HI and LOW are 180° out of phase and
are applied to comparator U17. The output of U17 is a TTL level
which is in phase with ZERO CROSSINGS (FORE) HI. U4A, U4B, and UlA
effectively invert ZERO CROSSINGS (FORE) before applying the signal to
NAND gate U2A and inverter UlC. The remaining circuitry of the
Doppler Gate counter is synchronous. Figure 3-3 shows the timing
diagram for the fore channel. The first event in the sequence occurs
when XMTE goes inactive low, indicating the start of the receive
cycle. The second event occurs when CTR RST (COUNTER RESET) goes
active clearing the ZERO CROSSINGS (FORE) counter, 12 MHz counter, and
D-latch U8A. The third event is when WTGTE goes active low. This
starts all counters simultaneously although counting will only occur
when THRESHOLD (FORE) is active low. The fourth event is'when the
ZERO CROSSINGS (FORE) counter reaches a count of 2048. QD of the
counter goes high causing control logic to halt the input of ZERO
CROSSINGS (FORE) and 12 MHz into their- respective counters. When both
the fore and aft zero crossings' counters reach a count of 2048 their
QD outputs are ANDED to create CTR F?DY (COUNTER READY), This signal
causes interrupt RST 6.5 which causes the processor to read the con-
tents of the fore and aft 12 MHz counters. The processor finds the
difference between the two counts, performs reasonableness tests, and
calculates a speed. Speed data is averaged for several Transmit-
Receive cycles before being sent to the Master Display Unit.
An exception to the previous Doppler Gate timing occurs if a
zero crossing counter fails to reach a count of 2048 before WTGTE goes
inactive. In that case the processor does not generate CTR RST,
thereby allowing the counter to finish its count during the next
receive cycle.

3-8 CHANGE 1
\’

XMTE

CTR RST

WTGTE

9, -2” OUTPUT OF
ZERO XINGS COUNTER

tHREsHoLD
(FORE)

0 OUTPUT OF UGA

I I i i
zmo CROSSINGS (FORE)
AS SEEN AT UIC 8 U2A

OUTPUT OF U2i 8 INPUT


TO ZERO II NOS COUNTER I
I

I I
1;2 MHZ CLOCK
IIIIIII IIII
OUTPUT OF UIOA a
II
I
INPUT TO I2 MHZ COUNTER

i I J I _ I

RECEiVE CYCLE COUNTING ENDS


BEGINS

BEGINS

Figure 3-3. Fore Channel Doppler


Gate Timing
3-g/(3-10 blank)
-

3.2.4 COMPUTATION AND CONTROL


(1.,I
The computer section of the Electronics Unit consists of
three chips: (1) CPU u19; (2) RAM I/O and Timer U20; and (3) EPROM
and I/O U21. The three chips are data linked by a multiplexed
Address/Data Bus ADO - ADS, and other control lines which originate ,'
from CPU U19. Signal functions for the inputs and outputs of U19,
U20, and U21 are given in Tables 3-1, 3-2, 3-3 respectively.

Table 3-l. CPU U19 Signals Functions

Control
Signal Function

A8-A15 ADDRESS BUS (BITS 8-15)


(Output) The most significant 8 bits of the memory address or
the 8 bits of the I/O address. Three-stated during
RESET.

ADO-AD7 MULTIPLEXED ADDRESS/DATA BUS


(Input- The lower 8 bits of the memory ,address appear on the
Output) bus during the first clock cycle of a machine cycle.
It then becomes the Data Bus during the second and
third clock cycles.
ALE ADDRESS LATCH ENABLE
(Output) Enables the address on the Address Bus to get latched
into the on-chip latch of peripherals.

CK CLOCK
(Output) Clock output for use as a system clock. The period of
CK is twice the Xl input period. Frequency is 3 MHz.
RD READ
(Output) A low level on RD indicates the selected memory or I/O
device is to be read and that the Data Bus is
available for the data transfer. Three-stated during
Reset.
RST RESET OUT
(Output) Indicates CPU is being reset. Can be used as a system
reset.

RST (IN) RESET IN


(Input) Is a Schmitt-triggered input, allowing connection to
an KC network for power-on Reset delay. It sets the
Program Counter to zero and resets the internal
Interrupt Enable flip-flops.

3-11
-
Table 3-l. CPU U19 Signals Functions-(Continued)

1 Control
Signal Function
RST 6.5 RESTART 6.5 (COUNTER READY INTERRUPT)
(Input) Interrupts the CPU to service the Counter Ready
subroutine. Lower priority than RST 7.5.
RST 7.5 RESTART 7.5 (TIMER OUT INTERRUPT)
(Input) Interrupts the CPU to service the Timer Out
subroutine. Higher priority than RST 6.5.

SID SERIAL INPUT DATA


(Input) Serial input data line. The data on this line is
loaded into accumulator bit 7 when requested by the
program.
SOD SERIAL OUTPUT DATA
(Output) Serial output data line. This line is set or reset as
specified by the program instruction.

CJR WRITE
(Output) A low level on E indicates the data on the Data Bus
is to be written into the selected memory or I/O loca-
tion. Data is set up at the trailing edge of JR.
Three-stated during Reset.

x1 CRYSTAL INPUT 1
(Input) Xl is connected to an external clock in ut from a
logic gate. It drives an internal clot R generator
which divides the input frequency by two to give the
processors internal operating frequency.

Table 3-2. RAM, I/O, and Timer U20 Signals Functions .


Control
Signal Function
ADO-AD7 MULTIPLEXED ADDRESS/DATA BUS
(Input- Same as Table 3-l.
Output)
ALE ADDRESS LATCH ENABLE
(Input) Latches both the address on the &Do-7 lines and the
state of the CHIP ENABLE and IO/M into the chip at the
falling edge of ALE.

3-12
Table 3-2. RAM, I/O, and Timer U20 Signals
Functions-(Continued)
Control
Signal Function
CE CHIP ENABLE
(Input) A high logic level on Address Bit 11 causes this chip
to be enabled.,
CK CLOCK
(Input) Input to the counter-timer.

IO/Z INPUT OUTPUT/MEMORY


(Input) Selects memory if low and I/O and command/status
registers if high.
PORT A PORT A
(Input- General purpose I/O pins. The in/out direction is
Output) selected "in" by the programming.

PORT B PORT B
(Input- Same as PORT A above.
Output)
PORT C PORT C
(Input- Same as PORT A above,
Output)
RD READ
(Input) With CE active and IO/z pin low, the addressed RAM
content will be read out to the AD Bus. Otherwise
with IO/x high, the content of the selected I/O port
or command status registers will be read to the AD
Bus.
RST RESET
(Input) Input high on this line resets the chip and initial-
izes the three I/O ports to Input mode.
TIMER OUT TIMER OUT
(Output) Timer output. Negative going pulse every 0.55 ms for
0.33 us.

WR WRITE
(Input) With input low on this line with CE active causes the
data on the Address/Data Bus to be written to the RAM
or I/O ports and command/status register depending on
IO/X

3-13
Table 3-3. EPROM and I/O Signals Functions
Control
Signal Function

A8-A10 ADDRESS BITS 8-10


(Input) These are the high order bits of the PROM address.
They do not affect I/O operation.

AD&m7
(Input- BIDIRECTIONAL ADDRESS/DATA BUS
Output) ' The lower 8-bits of the PROM or I/O address are
applied to the bus lines when ALE is high. During an
I/O cycle PORT A is selected if AD8 is low and PORT B
is selected if-AD8 is high. Data is presented onto
the bus when RD is low and CE is active.
ALE ADDRESS LATCH ENABLE
(Input) When active ADO-AD7, IO/%, A8-~10, and z enter the
address latches. The signals are latched on the
trailing edge of ALE.
CE CHIP ENABLE
(Input) Enables chip to be accessed when input is low.
CK CLOCK
(Input) Clock input for chip timing;
--
IO/Z INPUT OUTPUT/MEMORY
(Input) If the latched IO/M is high when E is low, the output
data comes from an I/O port. If it is low the output
data comes from the PROM.
PORT A PORT A.
(Output) PORT A is selected for site operations when the chip
enables are active and WR is low and a 0 was pre-
viously latched from ADO,
PORT B PORT B
(Input- Write operation is identical to PORT A but is selected
Output) by a l-latchedfrom ADO. Read operation is selected
by IO/M high, RD low, and CE active low. ADo high
selects PORT B. Each bit is individually programmed
as an output or input.
KIT READ
(Input 1 Reads the selected PROM location or I/O port when CE
is low and READ is low.

3-14
Table 3-3. EPROM and I/O Signals Functions-(Continued)
P Control
-.
Signal Function
RST RESET
(Input 1 In normal operation, an input high on RESET causes all
pins in PORT A and B to assume Input n-ode.
WR WRITE
(Input) If the latched CE is active, a low on K causes the
output port pointed to by the latched value of ADO to
'be written with the data on ADo-7. The state of IOfl
is ignored.

The main functions of the CPU are to read data from input
'ports and to retrieve and execute program commands, write data into
storage locations (RAM) or output ports, 'and to service RST
interrupts. Power-on reset or manual reset is accomplished by an RC
and switch network connected to RST (IN). This input,when active low
interrupts the program and resets the program counter to zero. The
CPU also receives 6 MHz at Xl and divides it by two to derive the CPU
'clock rate. The derived 3 MHz clock rate exits the CPU through pin CK
and provides timing for U20 and U21.

(P RAM, I/O,
read from or written
and Timer U20 is a multifunction
into RAM locations
chip.
in U20 or data may be read
Data may bc

from either PORT A, B, or C. The 3 MHz clock pulses received from Ul9
at CK are counted in an internal counter. When a terminal count is
reached, which occurs every 0.55 ms, the TIMER OUT output goes low for
0.33 us. This causes the Timer Out Interrupt RST 7.5. Section 3.2.1
explains how this interrupt generates XMTE and WTGTE. In a similar
manner it also generates other control signals and controls the output
of serial data.
The operating program is stored in EPROM and I/O chip U21.
The CPU reads that byte of data stored in the memory location pointed
to by the program counter. U21 has two bidirectional ports. PORT A
is the a-bit port through which digital speed is latched to the D-to-A
converter U16. PORT B bits O-3 are inputs for speed adjustment switch
Sl, and bits 4-7 are output pins. Data latched through pins 4-7
remains there until the processor writes new data to those pins.

3.2.5 ELECTRONICS UNIT INPUT FUNCTION


Inputs other than the received doppler signals are Speed
Adjustment Switch Sl and Serial Input Data. Received doppler signals
are covered in Section 3.2.3 Receive Function. Speed Adjustment
Switch Sl and Serial Input Data are covered in subsequent subsections.

3-15
3.2;S.l SPEED ADJUSTMENT SWITCH Sl
Sl is a DIP switch with six individual switches by which the
operator can input speed correction data to the processor. Switches 1
and 2 are inputs to PORT C of U20, and the remaining switches are
inputs to PORT B of U21. Speed corrections of +5% can be obtained.
The status of Sl is checked by the processor during every COUNTER
READY Interrupt RST 6.5. Section 5.4.2.1 contains procedures and a
chart for implementing speed corrections.
3.2.5.2 SERIAL INPUT DATA
The Electronics Unit processor requires status of Master
Display Unit switches OPERATE, TEST, MANUAL, INCREASE, and DECREASE.
Each switch is assigned a BCD code: OPERATE - 0, TEST - 1, MANUAL -
2, INCREASE - 3, and DECREASE - 7. Serial switch status information
is sent from the Master Display Unit through a differential line
driver to produce SID HI and LOW. Differential line receiver U18 in
the Electronics Unit receives the differential signal and converts it
to single-ended form. The output of U18 feeds directly to the SID
input of CPU U19. The transmitted data consists of 11 serial bits.
The first bit is a Start Bit (low logic). The next a-bits contain the
BCD switch code in order of LSB,to MSB. The last two bits are Stop
Bits (high logic). Each bit has a length of 1.65 ms. After trans-
mission the SID line remains at a high logic level until the next
Start Bit occurs. The processor checks SID during every TIMER OUT
interrupt RST 7.5. A new switch status word is noted when the Start
Bit goes low on the SID line which has been high since the last status
transmission.
3.2.6 ELECTRONICS UNIT OUTPUT FUNCTION
Speed data outputs consist of Serial Output Data (SOD) which
goes to the Master Display Unit and a Digital-to-Analog output. Both
types of output are covered in subsequent subsections.
3.2.6.1 SERIAL OUTPUT DATA (SOD)
Speed data is sent in serial form from the Electronics Unit
to the Master Display Unit. Serial speed data leaves the SOD output
of U19 and is inverted by UlOC before being applied to both sections
of dual differential line driver U22. It takes a high logic level on
input A3 to enable line driver A, and it takes a high logic level on
input B3 to enable line driver B. A factory installed jumper between
points B and C (see Figure 3-1) connects a high logic level from the
output of inverter U24D to both enable inputs. The input to U24D is
maintained at a low logic level by the output of U21 PORT B pin 4.
The processor, during initialization, sets the output of U21 PORT B
pin 4 to a low logic level and never changes it during operation.
This ensures continuous operation of both line drivers. An alternate

3-16
(7 method of jumpering
by software
between A and B is possible
and hence is not implemented.
but is not supported
This method would only
enable one line driver at a time. With the factory installed jumper
between B and C the output SOD HI is in phase with the serial data
exiting the SOD output of CPU U19. Although both line drivers, are
enabled and operating only the output of line driver B (SOD B output)
is connected by transmission cable to the Master Display Unit.
Serial speed data is sent to the Master Display in the form
of four a-bit words taking the following format:
MSB LSB

WORD ONE D2 - D1 -Do-S -0-O-O-O


WORD TWO "11 - "10 - "9 - “8 - 0 - 0 - 0 - 1
WORD THREE V7 - "6 -"5- "4- o-0-1-0
WORD FOUR V3 - “2 - "1 - "0 - 0 - 0 - 1 - 1
In WORD ONE S is a Sign Bit. If S is a logic 0 then speed is ahead,
and if S is a logic 1 then speed is astern. D2 through Do are unde-.
fined bits. "11 - Vg is the 12-bit binary speed word where "11 has
the weight of 25.6 knots and "8 has the weight of 0.0125 knots. The
order of transmission is WORD,ONE - WORD FOUR. Each word is sent LSD
(? first. Each word is preceded by one Start Bit (low logic level) and
is followed by two Stop Bits (high logic level). Each group of four
words is followed by ten Stop Bits. The total number of bits for a
complete transmission cycle is 54. Each bit is 1.67 ms in length.
The sequence starts over without pause after the last Stop Bit.
3.2.6.2 DIGITAL-TO-ANALOG SPEED OUTPUT
Digital-to-Analog output (voltage or current) is available
from the output of D-to-A converter U16. Two write cycles are used to
write speed data into U16. The first write cycle does not enable CE
of U16. This allows the a-bit digital word to setup at PORT A of U21.
The second write cycle sets Al3 high. U24A inverts Al3 and applies
the low logic level to the m of D-to-A converter U16. The a-bit
speed word on PORT A now enters U16 and is converted to an analog
output.
Two scales of output voltage are used to convey speed infor-
mation. The output range for each scale is dependent on the system
control program configuration. The first scale is for low speeds from
either 4 or 7 knots astern to either 25 or 30 knots ahead. The second
scale is for high speeds from either 22 or 28 knots to either 50 or 60
knots ahead. The processor automatically switches over to the high
scale when vessel speed exceeds low scale maximum. Once in the high
scale the processor will not switch back to the low scale until the

CHANGE 1 3-17
vessel's speed decreases below either 22 or 28 knots. Table 3-4 shows
low and high scale output voltages. Any output voltage for a known
speed can be calculated using the following formulas and making astern
speed a negative value and speed ahead a positive value.
Systems with stored program PN 1807161 or 1807226:
Low Scale 1

Voltage Out = (speed in knots) X 0.0875 Volts/knot


+ 0.360 Volts
High Scale
Voltage Out = (speed in knots) X 0.04375 Volts/knot
+ 0.360 Volts
Maximum output of the D-to-A converter is 2.55". Resoiution of the
digital word on the low scale is 0.11428571 knots for the LSB.
Resolution on the high scale is 0.22857142 knots for the LSB.
.
Systems with stored program PN 1807683:
Low Scale
Voltage Out = (speed in knots) X 0.06875 Volts/knot
+ 0.480 Volts
High Scale
Voltage Out = (speed in knots) X 0.034375 Volts/knot
+ 0.480 Volts
Maximum output of the D-to-A converter is 2.55". Resolution of the
digital word on the low scale is 0.1454545 knots for the LSB.
Resolution on the high scale is 0.290909 knots for the LSB.
3.2.7 ELECTRONICS UNIT POWER
Electronics Unit power supplies are shown in Figure 6-2.
They consist of +5 VDC, +12 VDC, and +32 VDC. AC INPUT (HOT) connects
to Unit 1 at A4 TBl-18, and AC INPUT (NEUTRAL) connects to A4 TBl-20
with varistor RVl across the two inputs. AC INPUT (HOT) and (NEUTRAL)
are fused and applied directly to line filter FLl. In the OPERATE
position Sl routes one side of the output of FL1 through solid-state
power relay Kl. CONTROL.and CONTROL RTN of Kl connects to the +5 VDC
power distribution of the Master Display. With the Master Display
turned on, relay Kl energizes and applies AC power to Tl. With Sl in
the LOCAL position AC power is applied directly to Tl. Tl can be con-
nected to receive 100 VAC, 115 VAC, or 230 VAC. Figure 3-4 illustra-
tes these connections.

3-18 CHANGE 1
Table 3-4. D-to-A Converter Output

V=O.O675K+ 0.36
+’ RANGE=-4 TOt25K

-4 0 IO 20 30 40 50
SPEED (KNOTS)
SYSTEMS WITH EPROM

0 IO 20 30 40 50
SPEED (KNOTS)
SYSTEMS WITH EPROM

CHANGE 1 3-19
NOTE
The +5V regulator derives its power from the
+12v supply. Therefore, loss of one of these
outputs will affect the other output.
The majority of +5VDC, 212 VDC, and +32 VDC circuitry is
located on the A3 Power Supply Assembly6 Each supply has a bridge
rectifier, filter and regulation circuitry. The A5 Electronic Unit
Subassembly contains fuse, filter, and regulation circuitry for the
+5 VDC supply and filtering for the +32 VDC supply. The +12 VDC
supply has voltage regulators on the A5 assembly. +12 VDF is fused on
the A3 board while +5 VDC is fused on the A5 Subassembly. The +5 VDC
and +12 VDC supplies have overvoltage protectors VRl-VR3 on the A5
Subassembly. When activated by an overvoltage, these protectors clamp
the output voltage to approximately 2.0 VDC. VRl-VR3 are reset by
switching Mode switch Sl to OFF.

- 2
Tl

5I I5
TO AC POWER

iAimi 4
TO AC POWER

i
IFi
4

TO AC POWER
3
3
100 VAC CONNECTION II5 VAC CONNECTION 230 VAC CONNECTION

Figure 3-4. Electronics Unit and Master Display Unit AC Power


Connection for 100 VAC! 115 VAC, and 230 VAC Operation

3-20 CHANGE 1
3.3 MASTER DISPLAY UNIT FUNCTIONS
The functional operation of the Master Display Unit is
described by.four functional groups: 1. Computation and Control, 2.
Input, 3. Output, and 4. Power. Figure 3-5 is the Functional
Schematic of the Master Display Unit. Refer to this diagram while
following the test of the functional descriptions.
3.3.1 MASTER DISPLAY COMPUTATION AND CONTROL

CPU U3 is identical to the CPU in the Electronics Unit.


Signal functions which were not covered in Table 3-1 for the CPU are
covered in Table 3-5. Computation and control can be divided into
five subgroups: processor functions, Address and Data Bus, memory,
chip selection, and timing.
The CPU acts upon commands stored in EPROM UlO. One of its
tasks is to read SOD from the Electronics Unit and with that infor-
mation compute distance traveled. The CPU, at a regular rate, checks
the Keyboard Switch Assembly to determine if a new switch function is
selected and then it acts upon the switch request. The CPU sends SID
to the Electronics Unit to inform that Unit of switch status. It also
sends DATA OUT (speed and distance data) to Remote Displays. Control
of all lights and indicators on the Speed/Distance Display Assembly
is handled by the CPU. Three signals interrupt the CPU. POWER INT,
(POWER INTERRUPT), at the TRAP input causes the CPU to store distance
data in a RAM location which is backed up by battery power when power
fails. MRES (MASTER RESET) at the RST input makes the CPU reini-
tialize itself. RST 7.5 is a CPU initiated interrupt from Program-
mable Timer U18. This interrupt is used to control the sequencing of
program steps.
The address of a memory or I/O location is latched through
Address Latch U4 and U5 on the falling edge of ALE. ADO-AD7 carries
data to and from the CPU to RAM, EPROM, and Data I/O Transceiver U13.
With a high logic level on DIR of U13 the Transceiver reads data back
to the CPU. A low level allows data from the CPU to be written to
output locations. 5 is the low active enable of U13.
Memory consists of RAM U9 and EPROM UlO. EPROM contains the
program which specifies the requested operation of the CPU. An EPROM
address is decoded to produce CE (low active CHIP ENABLE). Next the
memory location is read by the CPU when RD goes low. RAM can either
have data written or read from its memory locations depending on the
state of RD or WR. The ?% for RAM is also decoded from the address
output from the CPU.
Chip Select Decoding is provided by U6, U7, and U8. A
decoded address either enables the respective RAM or EPROM memory
location or enables I/O ports with chip select lines CSO-CS7. Only
one chip select line can be active at a time. This allows the data on
the DO-D7 Data Bus, which is in parallel with several I/O ports, to
enter only that port which is selected.

3-21/(3-22 blank)
.e- _j
-1 I-2Al ELECTRONIC COMPONENTS SUBASSEMBLY -
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Figure 3-5. Functional Schernir*, 15


Diagram Master Display !,::A~
(Sheet 2 of 2)
CHANGE1 3-25/( 3-26 b‘1;.
Table 3-5. CPU U3 Signals Functions*

Control
Signal Function
RST 7.5 RESTART 7.5
(Input) Second highest priority interrupt. Used to time
sequencing of software. Occurs every 0.55 ms as' set by
Programmable Timer U18.
Sl High for memory or I/O read cycles, low for memory or
(Output) I/O write cycles.
TRAP TRAP
(Input) Nonmaskable RESTART interrupt. Highest priority of any
interrupt.

Xl-X2 CRYSTAL INPUTS 1 AND 2


(Input 1 Crystal input to drive an internal clock generator
Input frequency divided by two to give the processors
internal operating frequency.
* This is a listing of only those signal functions not
included in Table 3-l. CPU U3 and CPU U19 are the
same as far as hardware is concerned.

Program timing for interrupt, RST 7.5 is produced by Program-


mable Timer UlL The CPU programs this timer during its initializing
stage after a RST interrupt. The clock input to U18 is 1.5 MHz which
is derived by U17 dividing 3 MHz by two. The timer output is a pulse
at OUT 1 which causes the RST 7.5 interrupt to occur every 0.55 ms.
3.3.2 MASTER DISPLAY UNIT INPUT FUNCTION

The Master Display Unit receives data from the Electronics


Unit (SOD), the Keyboard Switch Assembly, and Sl on Speed/Distance
Display Assembly. Each input is described in subsequent subsections.
3.3.2.1 SERIAL INPUT DATA
Serial output data from the Electronics Unit (SOD HI and LO) is
converted by differential line receiver Ul into SOD (see figure 3-5 sheet 1 of
2). This signal enters CPU U3 through the SID input. From this information the
CPU derives distance traveled. the format of SOD is given in subsection 3.2.6.1.

3-27
3.3.2.2 SPEED/DISTANCE DISPLAY DIP SWITCH Sl
Switch 4 of Sl is placed in the open position for a Master,
Display Unit and in the closed position for a Remote Display Unit.
The CPU, at a regular rate, selects the I/O address for a-bit Buffer
Ull. This produces CSO which allows Sl status to be placed on the
Data Bus and to be read by the CPU. The open or high status of Switch
4 of Sl tells the processor that MANUAL and RESET MILES are valid
switches. A low level tells the processor to ignore MANUAL and RESET
MILES.
3.3.2.3 KEYBOARD SWITCH INPUT
The ten switches shown in Figure 3-5 on Keyboard Switch
Assembly AlAlA are membrane switches. These switches are connected
in a matrix pattern as shown in Figure 3-5. Each switch on the top
row has one of their two contacts connected to the 2Q output of Latch
UlO. The bottom row in a like manner is connected to 1Q of U13. Each
pair of switches in a column has the remaining contact tied together
and then connected to Buffer Ull.
The switches are read in the following manner. The CPU
applies a logic "1" level through 2Q of latch UlO to the top row of
switches. Next buffer Ull is enabled ,by CSO. If a switch is being
pressed, the logic level latched onto 2Q has a path through the switch
contacts into Ull and onto the Data Bus. The processor next enables
the bottom row of switches by applying a logic "1" level through the
1Q output of latch UlO, enabling Ull by CSO, and reading the Data Bus
to determine switch closures. This routine occurs every 0.55 ms.
3.3;3 MASTER DISPLAY UNIT OUTPUT FUNCTION
The Master Display Unit displays speed or distance on the LCD
Speed/Distance Display and also illuminates Status Lights. ,Illumina-
tion of the Speed/Distance Display, Keyboard Switch Panel, and Status
Light intensity is CPU controlled. In addition, the CPU transmits
serial speed and distance data to Remote Displays. Switch status is
serially transmitted to the CPU in the Electronics Unit. The Master
Display Unit provides speed information by means of relay contact
closures. Each form of output is discussed in subsequent subsections.
3.3.3.1 LCD SPEED/DISTANCE DISPLAY AND STATUS LIGHTS OUTPUT
The CPU writes a BCD word for each digit of the Speed/
Distance Display. The I/O address of the Speed/Distance Display is
entered onto the Address Bus. It is decoded to produce CS3. U8 is
selected and the BCD word on the Data Bus goes through U8 and into the
Decoder/Driver. Each BCD word is sent with a LOAD bit unique to the
Decoder/Driver addressed. The exception is the loading of the 10-l
bit. The BCD word is first latched through U8. Next the I/O address

3-28
of UlO is decoded to produce CSl. The LOAD 10-l bit placed on D7 is
Pi clocked by CSl to the 8Q output of UlO. The 10-l Decoder/Driver then
loads the BCD word, decodes it and displays it. The Decoder/Driver
holds the last number entered until loaded again..
LED Status Lights are illuminated by the output of Latches U9
and UlO. Each LED has a dedicated output line 'from U9 or UlO. A low.
logic level is used to light the LED. The proper logic level is sent
on the Data Bus and is clocked through either U9 or UlO depending on
the switch being pressed. The LED remains lit until the CPU changes
the logic level on the dedicated bit line.
3.3.3.2 STATUS, DISPLAY, AND PANEL INTENSITIES
Electroluminescent panels (ELP) DSlO and DSl are used to
illuminate the LCD display (DISPLAY) and the keyboard switch panel
(PANEL), respectively. ELPs are designed to work only on AC voltages.
The brightness of the ELP is controlled by a combination of pulse
width modulation and frequency control. The pulse width of the
driving voltage is varied from approximately one microsecond to 12.5
milliseconds at a rate of 40 Hz to change the ELP brightness from dark
to half scale, after which, the frequency is increased from 40 Hz to
1000 Hz for maximum brightness. The brightness of the LED status
lights (STATUS) is controlled by pulse width modulation throughout by
varying the applied pulse from one microsecond to 25 milliseconds at a
rate of 40 Hz.
All intensities are controlled by programmable timers U15 and
U18. The type of output produced by each timer is programmed through
the CPU. U18, selected by CS7, is initialized to produce a 40 Hz
,square wave at OUT 0, thereby providing the basic repetition rate for
u15. The three outputs of U15, OUT 2, OUT 1 and OUT 0, may produce
either symmetrical square waves or variable length pulses depending on
commands from the CPU. Initially, all three outputs of U15, selected
by CS6, are programmed to produce varying pulse widths 'at a 40 Hz
rate, however, as panel and display intensities are increased, OUT 1
and OUT 0 are changed to square wave output and the frequency is
increased. When square wave output is selected, the appropriate gate,
GATE 1, or GATE 0 is pulled to a high logic level instead of being
driven by the 40 Hz square wave.
The output of OUT 1 and OUT 0 are buffered by U16A and U16B
respectively. These buffers drive transistor driver stages which
supply the AC voltages DISPLAY DIM and PANEL DIM to light their
respective ELPs. OUT 2 is inverted by U19C to produce STATUS DIM.
Transistors Q2 and Ql drive the signal through the selected LED,Status
Lamps.

3-29
3.3.3.3 MASTER DISPLAY UNIT SERIAL OUTPUT TO THE ELECTRONICS UNIT
The Electronics Unit CPU requires the status of Master
Display Unit switches OPERATE, TEST, MANUAL, INCREASE, and DECREASE.
Each switch is assigned a BCD code: OPERATE - 0, TEST - 1, MANUAL -
2, INCREASE - 3, and DECREASE - 7. Serial switch information leaves
the SOD output of CPU U3 and enters differential line'driver U2A. U2A
is enabled by the CPU decoding CSS and latching a high logic level to
output 4Q of Latch Ull. The output of U2A is SID HI and LO.
SID consists of 11 serial bits. Bit 1 is a Start' Bit (low
logic). The next a-bits contain the BCD switch code in order of LSB
to MSB. The last two bits are Stop Bits (high logic). Each bit has a
length of 1.65 ms. After transmission the SID line remains at a high
logic level until the next Start Bit occurs.
3.3.3.4 MASTER DISPLAY UNIT SERIAL OUTPUT TO REMOTE DISPLAY UNITS
Remote Display Units require speed and distance from the
Master Display. This information is sent in the form of seven a-bit
serial words with the following format:
MSB LSB

WORD ONE D2 D1 Do S 0 0 0 0
WORD 'IWO Vll VlO 'vg v8 0 0 0 1
WORD THREE V7 V6 V5 V4 0
WORD FOUR V3 V2 Vl Vo 0
WORD FIVE 0 0 0 0 D8OOO D4000 D2000 DlOoO
WORD SIX D800 D400 D200 Dloo Da0 D40 D20 D10
WORD SEVEN D8 D4 D2 D1 D.8 D.4 D.2 D.1
In WORD ONE S is a Sign Bit. If S is a logic 0 then speed is ahead,
and if S is a logic 1 then speed is astern. D2 - D0 are undefined
bits. Vll - VO is the 12-bit binary speed word. Vll is weighted 25.6
knots and V0 is weighted 0.0125 knots. Words FIVE through SEVEN con-
tain distance traveled. Da000 -is weighted 8000 nautical miles and D-1
is weighted 0.1 nautical miles, The order of transmission is WORD ONE
through WORD SEVEN. Each word is sent LSB first. Each word is pre-
ceded by one Start Bit (low logic level) and is followed by two Stop
Bits (high logic level). Each group of seven words is followed by 21
Stop Bits. Each bit is 1.65 ms long.
When the CPU wants to send serial data to Remote Displays, it
addresses CS5 and latches a high logic level to the 34 output and a
low logic level to 4Q of Ull. This enables U2B and disables U2A.
Serial data then leaves the SOD output of CPU U3 and goes through dif-
ferential line driver U2B to become DATA OUT HI and LO.

3-30
3.3.3.5 RELAY CLOSURE OUTPUT

The system provides "relay closure" outputs for distance and for log
available status. Distance is provided as 200 closures per nautical mile
(internally selectable to 10 or 400 closures per nautical mile,or log
available closure). Log available (not used on this system), is provided as
an output which is closed when the log is available and is open when power is
off or if a log failure is recognized. Each of these signals is generated by
the Display Processor and is output ,to a latch U9 on Power Supply Subassembly
Card 2AlA3Al in the Master Display Unit. Inverters and Optical Isolators on
the card provide drive and current carrying capability for the outputs which
are made available at terminal board TBl on I/O Board 2A2Al. The type of
outputs selected and the terminals at which the selected outputs are available
are determined by the connection of jumpers on the Power Supply Subassembly
Card at the time of system installation. If this card is replaced, all
jumpers on the replacement card must be configured in the same manner as on
the card removed.
This system is wired at the factory to provide 200 ppm at all five
outputs on TBl. As shown on Figure 3-5, the 200 pulse per nautical mile
output at jumper point 3 has been connected to jumper points 2, 4, 6, 8, and
10 to provide five outputs of 200 ppm distance. The log available output at
jumper point 7 is not used on this system. Any other combination of distance
output may be selected with the constraint that two different distance signals
must not be connected to the same output. Refer to Figure 5-6 for
identification of physical jumper locations.

3.3.4 MASTER DISPLAY UNIT POWER


Master Display Unit power supplies are shown on Figure 3-5.
They consist of +5 VDC, +5 VBAT (BATTERY), and +65 VDC. A power fail
reset circuit is also provided to protect distance data when power
fails.

AC INPUT (HOT) connects to Unit 2 at A2Al TB2-1, and AC INPUT


(NEUTRAL) connects to A2Al TB2-2. AC INPUT (HOT) is fused and both
inputs are applied across varistor RVl into line filter FL1 which con--
nects to the primary of Tl. Tl can be connected to receive 100 VAC,
115 VAC or 230 VAC. Figure 3-5 shows connection to 115 VAC. Figure
3-4 shows'100 VAC, 115 VAC and 230 VAC connections. The 50 VAC secon-
dary of Tl is interlocked by latching relay Rl. Pressing POWER ON
latches Kl into the SET position and thereby completing the path for
50 VAC to reach bridge rectifier CR5. The output of CR5 is filtered
by Cl to produce +65 VDC.

The 10 VAC secondary of Tl is connected to bridge rectifier


CR1 of the power fail reset circuitry and bridge rectifier CR4. One
of the outputs of CR4 is regulated by VR2 to provide the control
voltage for Kl. The output of CR4 is also taken through Rl and across
VRl and CR3 to charge batteries BTl-BT4. The battery circuit is only
used in the Master Display and supplies power to maintain distance

CHANGE 3 3-31
data for a finite period if power fails. Also 14 VDC is filtered by
~2 and switched through Kl and across C3-C5 to VRl and VR2. The out-
put of VR2 is +5 VDC and the output of VRl is approximately 5.7 VDC.
Approximately 0.7 VDC is dropped across CR8 so that Jl pins 26, 27,
30, 31, and 32 have +5 VDC to ground. If the output of VR2 fails or
drops below +5.0 VDC then diode CR2 conducts and batteries BTl-BT4
drive the above pins. This output is referenced as +5 VBAT.

3.3.4‘.1 POWER FAIL RESET CIRCUITRY

This circuit serves the dual purpose of operator' resetting of


the processor and saving distance data in case of a power failure.
Either a loss of +5 VDC or 10 VAC (indicating AC input power loss) is
detected by comparators ARlB and ARlA resp'ectively. A fault is indi-
cated at TPl or TP2 as a low logic level. TPl and TP2 are NANDED with
+5 VDC and +5 VBAT and fed into DO of the 6 Count Delay Counter
'Decoder. A high logic level at TP4 indicating a power fault causes
the output of the 6 Count Delay Counter Decoder to go high on the
first clock pulse of Ul. This level is inverted by U6C to become
POWER INT. It is again inverted by U14B and enters the TRAP input of
CPU u3. TRAP is the highest level interrupt. It starts a subroutine
which shuts down the processor and stores distance data in a +5 VBAT
powered RAM location. Five clock cycles after POWER INT goes active,
one shot U4 goes high and produces MRES (MASTER RESETL This signal is
inverted to drive the RST input of CPU U3. A low on RST causes the
reset interrupt. This causes the program counter to be set to the
location in*memory where the initialization sequence begins. When
power returns to the system POWER INT goes inactive but MRES remains
active for 500 ms. As MRES goes inactive the CPU begins its initiali-'
zation sequence. Resetting of the processor can also be accomplished
by pressing Sl. This causes a low logic level to be placed on U6D
which is inverted to again produce MRES.

3-32 CHANGE 3

c
3.4 DIGITAL-TO-SYNCHRO CONVERSION AND OUTPUT FUNCTION
p The SRD-331M Electronics Unit contains circuitry which con-
verts the standard four word digital output speed data to synchro for-
mat speed. This circuitry is completely contained on Synchro Output
Assembly card lA6. Figure 3-6 is the Functional Schematic Diagram of
the Conversion Circuit. Refer to this diagram while following the
text of the functional description.
The serial output data message (SOD output) which is applied
to the Master Display Unit is also applied as an input to Synchro
Output Assembly 1146. As described in paragraph 3.2.6.1, the message
consists of four 8-bit words with the four LSBs of each word con-
taining the word identification bits and the four MSBS of each word
containing either the sign bit or four bits of the twelve bit scaled
binary speed data. Each message is transmitted at a fixed rate of 600.
baud.
The serial speed data is applied through differential line
receiver Ul to a Universal Asynchronous Receiver/Transmitter (UART)
u3. The UART is wired to recognize the single start bit and two stop
bits which identify the field for each 8-bit word and to reconfigure
each word to parallel format. Clock chip U5 provides the 9600 Hz
clock which is required to shift data bits into the TJART and also pro-
vides the strobe for transfer of the reformatted data words into the
address accumulation and output storage registers. Each time a
complete word is accumulated, the UART sets data available (DAV) out-
put high. The next clock pulse causes flip-flop U2B to set and 5 goes
low. This action causes the two least significant bits of the speed
Pa* word to be strobed through decoder U4. Since the two LSBs of the word
contain the word identifier count, the decoded output from rJ4 loads
the four data bits into the correct storage position in the address
accumulation register.
The output from the address accumulation register and the
three MSBs of word four provide a 12-bit address word (sign bit plus
eleven scale bits) which is scaled directly to speed. This word is
used to address EPROMs U9 and UlO. Each EPROM is an 8K x 8-bit memory
which provides storage for look-up tables which convert the
12-bit binary speed (address) word to a 16-bit angular (data) word.
The memory contains two conversion tables, one scaled to the range of
-50 to +50 knots, and the second scaled to the range of 0 to +40
knots. The scaling factor selected is determined by the setting of
switch Sl, which is connected to the most significant address bit of
the EPROMs. When word four is formatted by the TJART, decoder TJ4 out-
put line 3 goes low. At this instant, the content of the addressed
location in the look-up table is latched into flip-flop register Ull,
u12. The fourteen LS.Bs of the latched word are applied to digital-to-
synchro converter U13 which converts the parallel binary word to three
wire ac synchro format.

3-33
In addition to the synchro speed output, card lA6 also pro-
vides two buffered (RS-232) digital speed outputs. 90th outputs, under
control of the clear to send (CTS) line from the external device, out-
put the standard four word speed message at 600 baud.
In addition to being applied directly to the UART, speed
input words are gated through'one half of differential line receiver
Ul to inverter buffers and to the digital RS-232 outputs. Since the
strobe input for this half of Ul is wired active, data is only trans-
ferred to the output when 1STRB input is high. The data transfer is
synchronized at the beginning of word 1 in the'following manner: When
clear to send (CTS) is set low by the receiving equipment (no data
requested), flip-flop U16A is reset by a low on the CL input. When the
receiving equipment sets CTS high, the D input of U16A is set high.
The flip-flop remains in the reset state until after word four of the
present speed data message has been input. When word four is for-
matted by the UART and decoder U4 output line 3 clocks low, flip-flop
~16~ is set and the strobe input to line receiver Ul is set high
synchronous with the beginning of the next speed data message. The
CTS input line is pulled up to +5 volts through a resistor to provide
continuous data transmission if this inpu,t is not used.

.:

3-34
r ELECTRONICS UNIT (UNIT I)

P/O A4 CIRCUIT CARD A6 SYNCHRO OUTPUT ASSEMBLY


ASSY

------ +

16 BIT DATA 1, SYNCHRO


--


SPEE 0 OUT
+
5OfA
HEF
FIG3 I SODA 16. BIT
D-TYPE
FLIP-FLOP
LATCH
UII.UI‘? - WEFERENCE
CONVERTER
AC IN

-
-1
D5-Dl

NL’L I
5! 3PEN -50 TO +50

r
0 xR 5; :LOSED 0 TO t40

F ICP

1 --~
05 0
J

+5v

2- L,,.,E ?.- -.._ - ._.. .-


1 D
s
CK
a P/O
6

_--_--.~-- 10 u20
+5v

L _- __-_-
_..-_.._l.

L
--

Figure 3-A. Synchro Speed Output


Funt:t,iw.?P Schematic Diagram

3-35/(3-36 blank)
SECTION 4
TROUBLESHOOTING

4.1 GENERAL

Information contained in this section will permit service


personnel to isolate malfunctions of replaceable printed circuit cards
in the Sperry SRD-33lW Doppler Speed Log's Electronics Unit and Master
Display Unit, and to determirie if the Transducer Assembly is operating
correctly.
Information for removal, replacement, and alignment of
printed circuit cards and the inspection and cleaning of the
Transducer Assembly are contained in Section 5.

4.2 TEST EQUIPMENT

The following test equipment is required for troubleshooting,


maintenance, and alignment:
.
Description Quantity
Oscilloscope: Frequency Response 2 MHz, minimum 1
Vertical Sensitivity 10 mv/cm
minimum, 1 mv/cm preferred
External Synchronization Capability
Volt-Ohmmeter, Simpson 260 AVO or equivalent 1
Resistor, 90 ohms +5 percent, 3 watts 2
4.3 TROUBLESHOOTING PROCEDURE
Troubleshooting should be a systematic process of .elimination
that leads to finding and correcting the cause of failure. Informa-
tion is provided to aid in isolation of faults to a replaceable
Printed Circuit Board (PCB). Defective printed circuit assemblies
should be returned to Sperry for repair.
Table 4-x gives a test procedure which should hetect most
faults. Table 4-2 is a troubleshooting chart which lists the fault,
.’ its probable cause and correction. Aids to troubleshooting should
include functional schematics of Electronics Unit, Master Display Unit
and Transducer Assembly as found in Section 3. Also the schematic
interconnection diagrams of the above mentioned units found in Section
6 can be of help. Section 7 contains interunit connections and should
be a source of data for point-to-point checking.

4-l
Table 4-l. Test Procedure

Action Response

1. Press POWER ON a. Audible "click" from Kl latchin


relay
b. Speed in knots indicated on
Speed/Distance Display
C. OPERATE and .KNOTS status lights
and K indicator illuminate

2. Press KNOTS/MILES switch a. Accumulated miles indicated on


Speed/Distance Display
b. MILES status illuminates

c. M indicator illuminates

3. Press TEST switch Observe in this order '


a. Display blanks

b. All status indicators light


C. Speed/Distance Display cycles
from 0000.0 to 9999.9
d. Returns to OPERATE Mode

4. Press DISPLAY INTENSITY a. Speed/Distance Display back-


and then press INCREASE lighting increases intensity
after observing the above b. Speed/Distance Display back-
press DECREASE lighting decreases intensity
5. Press PANEL INTENSITY a. Observe front panel backlighting
and then press INCREASE increases .
-
after observing the above b. Observe front panel backlighting
press DECREASE decreases
6. Press STATUS INTENSITY a. Observe that lit status lights
and then press INCREASE increase intensity
after observing the above b. Observe that lit status lights
press DECREASE decrease intensity

4- 2
Table 4-l. Test Procedure-(Continued)

Action I Response

7.. Press MANUAL. If MILES is a. MANUAL status light illuminates


selected also press KNOTS
and then press INCREASE b. Observe Speed/Distance Display
switch speed increases
after observing the above C. Observe Speed/Distance Display
press DECREASE speed decreases

4-3
Q
I Table 4-2. Troubleshooting Chart
Q

Test
Procedure
Fault Ref Probable Cause Correction

1. Master Display 1 a. Ship's power not connected. Connect ship's power.


blank, no audible (See Fig. 3-5) Check
click from Kl across 2A2Al TB2 pins 1
latching relay and 2 for ship's power.
during turn-on
b. Fuse Fl on 2A2 blown. Replace Fl (Note 1).
Check Fl.

C. Tl wired incorrectly. Reconnect Tl'correctly.


Check wiring against
Figure 3-4.

d. Filter FL1 or Tl on 2A2 Only 1 of 2 voltages


failed. Check 2A2Al TB2 present at TB2
pins 17 and 18 for 10 VAC replace Tl.
and check across pins 6
and 5 for 50 VAC.
If no voltage is found No AC voltage across
on either set of pins check lugs 5 and 3 replace
Tl lugs 5 and 3 for ship's FL1 otherwise replace
power. Tl.
e. Kl latching relay failed Control voltage good
or relay control voltage replace Kl-. Control
missing. (See Fig. 5-3) voltage missing replace
Check for +5 VDC across 2AlA3.
C8 on 2AlA3.

Note 1: If Fl fails immediately upon replacement, disconnect 2AZAl Jl and replace Fl.
If Fl fails again then RVl or FL1 on 2A2 is probably shorted. If Fl does not
fail, disconnect PCBs and reconnect 2A2Al Jl. Next reconnect one at a time the
PCBs in Master Display until fault is isolated. Start with Power Supply
Assembly 2AlA3.
Table 4-2. Troubleshooting Chart-(Continued)
C
Test
Procedure
Fault Ref Probable Cause Correction

1 ,. (Cont) f. Suspect wiring fault or Correct wiring fault.


loose cable from POWER ON
switch to Kl.

2I. Master Display 1 a. Loose connector. Open unit and reset


blank, an audible con'nectors in Master
click is heard Display.
from Kl latching
relay during b. +5 VDC power supply Replace 2AlA3.
turn-on failed. (See Fig. 3-5)
Check +5 VDC from can of
VR2 to ground. Trace
+5 VDC.

c. Display Processor failed. Replace 2AlA2.

d. Display Assembly failed. Replace 2AlAl.


71. Status Lights 1 ,2 ,or 3 a. Status Intensity too low. Press STATUS INTENSITY
unlit, Speed and then press and hold
Distance (LCD) INCREASE.
Display is on
b. Loose connector. Open unit and reseat
connectors in Master
Display.
c. Display Assembly failed. Replace 2AlAl.

d. Display Processor failed. Replace 2AlA2.


e. Power or wiring fault. Correct wiring fault.
Table 4-2. Troubleshooting Chart-(Continued)

Test
Procedure
Fault Ref Probable Cause Correction

4. Speed/Distance 1 a. Electronics Unit MODE Turn MODE switch to


Display flashing switch in OFF position. OPERATE.
b. Relay lA4 Kl failed or Replace Relay lA4 Kl.
Relay Control line open or
shorted. Turn MODE switch
to LOCAL.
c. Communications link between Correct wiring fault OL
Master Display and replace failed Doppler
Electronics Unit failed. Gate/Processor lA2 or
Check for SID and SOD at Display Processor
both units. Also check 2AlA2.
for reversed connections.
Check AC power.
5. Speed on Speed/ 1 a. Fault in communications TEST fails - see Fault
Distance Display between Master Display 6, 7, and 8 for TEST
erroneous. Error and Electronics Unit. failed. If no failure
greater than -+5% Isolate by pressing TEST. detected, continue to
Probable Cause b.
b. Fault in Electronics Unit If Manual speed does
CPU. Go go MANUAL mode not increase or
and increase and decrease decrease properly;
Manual speed. replace lA2 (Note 2).
If no failure detected,
continue to Probable
Cause c.

Note 2: Before replacing any board in Electronics Unit, first check for loose
cables or connections. Next check Electronics Unit power supplies and
fuses (See Fig. 6-2).

1 ) ) )
3
3

Table 4-2. Troubleshooting Chart-(Continued)

Test
Procedure
Fault Ref Probable Cause Correction

'. (Cont) c. Fault in transmitter, Replace 1Al


measure for 80 to 90 volts Transmitter/Receiver if
p-p transmit signal 1.1 ms 2 MHz (PULSED RF) is
wide across lA4 THl pins good and replace lA2
14 and 15 and across pins Doppler/Gate/Processor
10 and 11 (Note 3). Assembly if 2 MHz
Measure 2 MHz (PULSED RF) (PULSED RF) is missing.
from Rl to ground on 1Al.
If signal present, attempt
to adjust transmit signal
output (see 5.4.1.1).

d. Fault in Receiver Replace 1Al.


circuitry. Check
Threshold level
(see 5.4.1.2)
e. Fault in doppler circuitry. Replace lA2.

f. Transducer misaligned or Align and seat


not properly seated. Transducer.

4* Fault in Transducer. Replace Transducer.

Note 3: A large AC ripple seen across lA4 'IBl pins 14 and 15 and across pins 10
and 11 indicates loss of regulation or filtering of +32 VDC supply.
Troubleshoot using Fig. 6-2.
Transducer or Transducer cable could be at fault. Remove Transducer
connections and add dummy loads to see if transmitters work correctly
into dummy load. See Table 4-3 on Transducer Assembly Resistance
Measurements.
r

Q Table 4-2. Troubleshooting Chart-(Continued)


I
co
Test
Procedure
Fault Ref Probable Cause Correction
, TEST FAILS. 3 a. Communications failure in Replace Doppler Gate/
Numbers on Speed/ Master Display or Processor lA2 if SOD is
Distance Display Electronics Unit. Check not leaving Electronics
are unrelated to for SID and SOD in both Unit.
TEST sequence units. Also check Replace Display
numbers. Electronic Unit power Processor 2AlA2 if SID
supplies and Master Display is not leaving Master
power supplies. Display.
b. Power distribution' Troubleshoot' and
failure. correct.
c. Check cables and plugs Reseat plugs into con-
for loose connection or nectar. Correct 'other
other wiring fault. wiring faults.
, TEST FAILS. 3 See Fault 3. See Fault 3.
Status light
does not light.
TEST FAILS. 3 a. Failure in Decoder/Driver Replace Speed/Distance
Segment or digits on 2AlAlAl. Display 2AlAlAl.
of Speed/Distance
Display do not b. Fault in Display Processor. Replace Display
light. Processor 2AlA2.
I -I :
3

Table 4-2. Troubleshooting Chart-(Continued)

Test
Procedure
Fault Ref Probable Cause Correction

9. Panel intensity 4, 5 a. P3 and P4 connecting to Swap connectors.


increases or dims Speed/Distance Display
with DISPLAY Assembly 2AlAlAl are
INTENSITY reversed.
selected while
pressing INCREASE b. Other wiring fault. Correct wiring fault.
and DECREASE
respectively.
The display
likewise appears
to be under
control of PANEL
INTENSITY.

10. One or more of 4, 5, 6 a. Loose connector Reseat connectors going


the INTENSITY to Display Assembly
functions does 2AlAl.
not light or
does not change b. Only a single intensity Replace Speed/Distance
intensity when failed, suspect fault on Display Assembly
requested by Display Assembly 2AlAl or 2AlAlAl if failure is
INCREASE or 2AlAlAl. status. If failure is
DECREASE display or panel
switches (see .
replace 2AlAl.
Note 4).
c. Two or more intensities Replace Display
failed, suspect Display Processor 2AlA2.
Processor 2AlA2.

d. Power or wiring fault. Correct power or wiring


fault.
Note 4. In broad daylight panel and display intensities are hard to see and
require shielding from external light sources to see function operating.
Q
I
W
Q
I Table 4-2. Troubleshooting Chart-(Continued)
P
0
Test
Procedure
Fault Ref Probable.Cause Correction
11. MANUAL status 3, 7 a. Master Display mode selec- Open switch 4 of Sl.
light does not tion switch 2AlAlAl Sl
illuminate. switch 4 set closed.
Processor does
not service b. Loose connector. Reseat connectors in
MANUAL function. Master Display.
,C. Membrane switch failed. Replace Display ‘
Assembly 2AlAl.
12. Membrane All a. Failure of Speed/Distance Replace Speed/Distance
switch(es) not Display Assembly 2AlAlAl. Display Assembly .
acknowledged by 2AlAlAl.
processor.
b. Failure of membrane switch. Replace Display
Assembly 2AlAl.
c. Processor Failure (all Replace Display
switches appear failed). Processor 2AlA2.
Table 4-3. Transducer Assembly Resistance
Measurements

NOTE: Measurements are to be made with Transducer Cable disconnected


at the Electronics Unit. Disconnect on lA4 TBl at pins 10, 11,
12, 13, 14, and 15 those connections which involve the external
transducer cable. There is one transducer cable connection on
each pin. Mark each wire as to which pin it was removed from
if it is not already marked.

MEASURE BETWEEN
ELECTRONICS UNIT
WIRES REMOVED FROM
CIRCUIT lA4 TBl PINS RESISTANCE

Forward 14 and 15 I less than 10 ohms

Aft 10 and 11 I less than 10 ohms


Ground 13 to 14, greater than 1 megohm
Isolation 15, 10, and 11
and
12 to 14,
15, 10 and 11

4-11/(4-12 blank)
4.4 SYNCHRO SPEED OUTPUT FAULT IDENTIFICATION
P A fault in Synchro Output Assembly lA6 can be easily iden-
tified by comparing the output of the synchro speed repeaters with the
Master Display Unit speed indication. Because of rounding up of the
speed value to the nearest IJlO knot by the Master Display TJnit, the
speed values may differ slightly. If the speed values track within
l/10 knot and the synchro speed output is stable, the channel can be
assumed to be operating properly. If the synchro output speed does
not agree with the Master Display Unit, open the Electronics Unit and
check for proper synchro reference voltage at card 196 terminal TEZ-1
to TBl-2. If reference voltage is correct (115 vat, 60 Hz for dash 1
card or 115 vat, 400 Hz for dash 2 card), then card 1.46 is probably at .
fault.

4-13/(4-14 blank)
SECTION 5
P MAINTENANCE AND ALIGNMENT

5.1 GENERAL

This section contains instructions for disassembly and


reassembly of the Sperry SRD-331M Doppler Speed Log equipment. Also,
the alignment of each individual circuit board is given. The align- .,
ment procedure for a particular circuit board should be performed
whenever that circuit board is changed. Whenever the ship is dry-
docked the Transducer Assembly should be inspected, cleaned, and
raised in its gate valve.
Drawings of major system components are in Section 6.
Details of the sea chest assembly are shown in' Figure 7-1. These
drawings should aid in the removal and replacement of parts. Further-
more, board parts layouts for removable board assemblies are given in
subsections of 5.4 to aid in alignment and troubleshooting.
'5.2 ELECTRONICS UNIT - GENERAL

WARNING
With Power MODE switch in the OFF position, high
voltage can still be found in the Electronics
Unit. AC POWER (HOT) is found on pins 17 and 18
of,lA4 TB1 and AC POWER (NEUTRAL) is found on pins
20 and 21 of lA4 TBl. AC power is also present on
fuses Fl and F2, line filter FLl, and Power MODE
switch Sl of AS. Power must be removed at ship's
source before removal or servicing of A4 and A5.

The Electronics Unit consists of five removable assemblies.


The Power MODE switch on the A5 assembly should be placed in the OFF
position when removing assemblies Al, A2, or A3. Return switch to its
former position after reassembly is finished.
Removal of Electronics Unit assemblies is obvious. .Board
removal requires a phillips head screwdriver and a l/4 hex head
screwdriver. Doppler Gate/Processor Assembly A2 and Power Supply
Assembly A3 are rrounted by brackets to the sides of the unit. Remove
the brackets first and then remove the board. Make sure plugs are
clearly marked txfore removing.
5.2.1 SUBASSMBLY COMPATIBILITY
Two versions of Electronic Unit circuit cards 1Al and lA2
have been manufactured. The design change, which primarily affects
card pin out configuration, was implemented on system serial number 67
(Electronics Unit PN 1976124-Rev. L). In addition to the card 'change,
interconnecting cabl, P T966252, which connects between lAlJ2 and lA2J1,

CHANGE 1 5-l
::.
was'also changed. Because of the difference in signal/pin relation-
ship, the early version and late version of the cards cannot be inter-
mixed. The Electronics Unit must be configured with either both early
type cards and the early type cable or with both later type cards and
the later type cable. The early type cable (PN T966252) has black and
white wiring in twisted pair. The later type cable (PN T966252
Rev. A) has red.and white wiring in twisted pair. The following table
.outlines the part number compatibility.
Card Card Cable
1Al lA2 T966252
Compatible (SNl thru SN661 1976171 1976183 Blk/Wht
Compatible (SN67 and Up1 1976889 1976891 Red/Wht
Not Compatible 1976171 1976891 Neither
Not Compatible 1976889 1976183 Neither

5.3 MASTER DISPLAY UNIT - GENERAL

WARNING

With Keyboard Switch 'POWER OFF pressed, high


voltage can still be found in the Master Display
Unit. AC POWER (HOT) is found on pin 1 of A2Al
TB2 and AC POWER (NEUTRAL) is found on pin 2 of
A2Al TB2. AC power is also present on fuse Fl,
line filter FLl, and transformer Tl of A2.
Power must be removed at ship's source before
removal and replacement of Master Display
assemblies.
The Master Display Unit consists of two major assemblies.
The A2 assembly contains power supply parts and is located and
attached to the back of the unit by captive screws. The Al assembly
consists of three piggyback circuit'boards attached to the front of
the unit.
Removal of Master Display assemblies is not difficult when
taking proper precautions. If unit is bulkhead mounted, it will be
necessary to support unit during servicing. To disassemble remove six
phillips head screws on front of-unit. Remove Al by pulling on front
of unit until Al can be set down on its display face. Do not allow Al
to hang by its cables. Circuit boards can be removed from Al by first
. disconnecting plugs attaching Al to A2. Make sure plugs are clearly
marked before removing. The Power Supply Assembly AlA and the
Display Processor Assembly AlA can be removed without requiring the
removal of any other PCB. The Display Assembly AlAl and AlAlAl
requires the removal of AlA and AlA before they can be removed.
Removal of AlAl, AlA2, or AlA is obvious and requires only a phillips
head screwdriver. Before disconnecting any plugs, make sure plugs are
clearly marked. The removal of A2 is also obvious and requires a
flat head screwdriver. Ship's power must be removed before A2 can be
removed and serviced.

5-2 CHANGE 1
-.
5.4 ALIGNMENT AND BOARD PARTS LAYOUT
P
This section contains all the field serviceable adjustments
that need to be made if a PCB is changed. 'Board parts layout for each
PCB is given to aid in alignment and troubleshooting.
5.4.1 RADIO FREQUENCY TRANSMITTER/RECEIVER 1Al (1976171 or 1976889)

Figure 5-l gives the parts layout for 1Al. Removal of 1Al is
obvious and requires only a phillips head screwdriver. Make sure all
plugs are marked before removing. Adjustments must be made to board
during installation or if board is changed. These adjustments are
fore and aft transmit power and fore and aft threshold level. Each
adjustment procedure is given in subsequent subsections.
5.4.1.1 TRANSMIT POWER ADJUSTMENT
The following adjustments are to be made with the Transducer
connected.
Fore Channel Adjustment

1. With Power MODE switch in LOCAL position connect


oscilloscope leads across pins 14 and 15 of lA4 TBl. Set
oscilloscope input for AC.
2. Adjust R19 for 85V p-p across pins 14 and 15 of lA4 TBl.
(1
3. Continue to Aft Channel Adjustment
Aft Channel Adjustment
1. Place oscilloscope leads across pins 10 and 11 of lA4 TBl.
2. Adjust RlOl for 85V p-p across pins 10 and 11 of lA4 TBl.
3. Continue to 5.4.1.2 Threshold Level Adjustment.
5.4.1.2 THRESHOLD LEVEL ADJUSTMENT
Fore Channel Adjustment (Refer to Figure 5-l)

1. With Power MODE switch in LOCAL position, disconnect plug


P5 to disable 2 MHz PULSED RF.

2. Set oscilloscope input to DC. Connect oscilloscope high


to right side of R53. Connect oscilloscope common to
board common (plating next to 53).
3. Adjustvertical position until dc voltage level displayed
(approximately 3 vdc) is centered on scope.

CHANGE 1 5-3/(5-4 blank)


RS3 CONNECT RSJ CONNECT R54 CONNECT CONNECT SCOPE RI9
SCOPE HIGH SCOPE HIGH SCOPE HIGH GROUND HERE (POWER ADJ FORE)
(THRESHOLD SET (THRESHOLD FORE) (THRESHOLD FORE) (THRESHOLD FORE) /
LEVEL FORE)
\

I I4 \ -/I~I-Gm-- IT&II I I I IuaI &I Elh’2-l


Y

I /
-
CR2 --lxm-
rm nf
$J-0;

1
I2
-Jig---
0
CR I2

IIt

I’ I”‘“1 Irix.., I

/ / I \ \
RI35 CONNECT RI37 RI36 CONNECT CONNECT SCOPE RIOI
SCOPE HIGH (THRESHOLD AFT ADJ) SCOPE HIGH GROUND HERE ‘(POWER ADJ AFT)
(THRESHOLD SET) (THRESHOLD AFT) (THRESHOLD AFT)

Figure 5-1. Radio Frequency


Transmitter/Receiver 1Al
(1976171 and 1976889)
5-5/(5-6 blank)
4. Connect oscilloscope high to left side of R54. Adjust R55
for a 0.5 vdc increase over voltage obtained in step 3
(approximately 3.5 vdc).
Aft Channel Adjustment (Refer to Figure 5-l)

1. Connect oscilloscope high to right side of R135. Connect


oscilloscope common to board common (plating next to 54).
2. Adjust vertical position until dc voltage level displayed
(approximately 3 vdc) is centered on scope.
3. Connect oscilloscope high to left side of R136. Adjust
R137 for a 0.5 vdc increase over voltage obtained in step
2 (approximately 3.5 vdc).
4. Reconnect plug P5.
5. Set Power MODE switch to OPERATE.

5.4.2 DOPPLER GATE/PROCESSOR lA2 (1976183 or 1976891)


Figure 5-.2 gives the, parts layout for lA2. Removal of'lA2
requires first removing a bracket using a l/4 hex head screwdriver.
next use a phillips head screwdriver to remove board from bracket.
Make .sure all plugs are marked before removing. No installation
adjustments are required. If board is replaced, then switches of Sl
should be set the same as those on the board removed.
P
5.4.2.1 SPEED ADJUSTMENT .SWITCH Sl
Section 3.2.5.1 gives details of speed adjustment switch lA2
Sl. The following procedure can be used to adjust lA2 Sl.
1. Actual speed of vessel through the water mus't be accura-
tely determined, taking into account the effects of
current and wind.
2. Subtract the speed appearing on the Master Display from
the actual speed. A negative result means displayed speed
needs to decrease and a positive value means speed needs
to increase.
3. Divide the number found by the subtraction in step 2 above
by the speed appearing on the Master Display. Multiply by
100. This gives the percentage change needed to correct
speed error.

CHANGE 1 5-7
4. Find present percentage of change already entered on Sl.
Table 5-1 gives a listing of all combinations of Sl
switches and the percent change from null that each com-
bination provides. Find Sl in the Electronics Unit. It
is the only dip switch located on the A2 board. Read the
switch positions. Use Table 5-l to determine present per-
centage of change. Make this number negative if SW1 is
open and positive if SW1 is closed.
5. Add the percentage of change needed to the present per-
centage of change found in step 4.
6. Find that percentage on Table 5-l. Read across to -find
the switch positions to produce that percentage. Change
switches to input the new percentage. If results from
step 5 were negative, then SW1 should be open. If posi-
tive, then SW1 should be closed.
Example:
1. Actual Speed of Vessel: 24 knots
Displayed Speed: 25 knots
2. Actual Speed minus Displayed Speed = -1 knot
3. (-1 knot/Displayed Speed) 100 = -4 percent
4. If the switches of Sl had the following switch positions:
SW1 SW2 SW3 Sw4 SW5 SW6.
C C c C 0 0
0 = Open
C = Closed
Then using Table 5-l the present percentage change is
+1.94 percent.
5. -4 percent + 1.94 percent = -2.06 percent,
6. 2.06 is closest to 2.10 on Table 5-l. Recause result is
negative SW1 must be open. This gives the following
switch positions.
SW1 SW2 SW3 SW4 SW5 SW6
0 C 0 C 0 0

5-a
91 SI
SPEED s2 SPEED s2
ADJUSTMENT PAOCESSdR JUMPER POINTS ADJUSTMENT PROCESSOR JUMPER POINTS
SWITCH RESET FOR SOD FORMAT ‘SWITCH RESET +OR SOD FORMAT .

(1976163) USED ON SYSTEM SNI THROUQH SN66 (1976691 1 USED ON SYSTEM SN67 AND UP 1
(FOR REFERENCE ONLY 1
I

Figure 5-2. Doppler Gate/


Processor Assembly lA2
CHANGE 1 5-9/(5-10 blank)
Table 5-l. Speed Adjustment Table Using lA2 Sl

B Change From
Yull Position SW1 sw2. SW3 SW5 SW6
5.00 0

7
4.84 0
4.68 0
4.52 0
4.35 0'
4.19 0
4.03 -- 0
3.87 I I 0
3.71 T 0
3.55 0
3.39 I ::cc I 0
3.23 -I g 1 0
3.06 0 0 0 >. C C
2.90 0 C 0 C C
2.74 0 0 C C C
2.58 0 C C C C
2.42 C 0 0 0 0
2.26 C C 0 0 0
2.10 C 0 C 0 0
1.94 C C C 0 0
1.77 C 0 0 C 0
1.61 C C 0 C 0
1.45 C 0 C C 0
1.29 C C C C 0
1.13 C 0 0 0 C
0.97 C C 0 0 C
0.81 0 C 0 C
0.65 C C 0 C
0.48 0 0 C C
0.32 C 0 C C
0.16 0 C C C
0.00 C C C C

0 = Open
C = Closed

5-11
5.4.3 POWER SUPPLY DC ASSEMBLY 1A3 (1976181) m.
Figure 5-3 gives the parts layout for lA3. Removal of lA3
requires first removing a bracket using a l/4" hex head screwdriver.
Next use a phillips head screwdriver to remove board from bracket.
Make sure all plugs are marked before removing. R13 of PCB must be
adjusted during installation or if board is replaced. Adjustment of
R13 given below in subsection 5.4.3.1.
5.4.3.1 +5 VDC ELECTRONICS UNIT.POWER ADJUSTMENT
1. Switch Power MODE switch to LOCAL.
2. Connect Digital Voltmeter (+) lead to TPl and (-) or
ground lead to TP2.
3. Adjust R13 for +5.0 VDC 2.05 MC.
4. Return Power MODE switch to OPERATE.

5-12
RI3 +SbDC +SVDC JI

L-
VRI

-L ---E+--
--Eicl-
I37
-%z-
-I-
C7

IL10

.
Figure 5-3. Power Supply DC
Assembly lA3 (1976181)
S-13/(5-14 blank)
5.4.4 SPEED/DISTANCE DISPLAY ASSEMBLY 2AlAlAl (1976336)
r‘: Figure 5-4 gives the parts layout for 2AlAlAl. Removal of
2AlAlAl requires first performing the procedure detailed in subsection
5.3. It is necessary to remove Power Supply Assembly 2AlA3,, and
Display Processor 2AlA2 before 2AlAlAl can be removed. Board removal
is obvious and requires only a phillips head screwdriver. Make sure
all plugs are marked before removing. If P3 and P4 are reversed
during reassembly PANEL DIM and DISPLAY DIM will be reversed. A fault
in the Overlay Assembly 2AlAlA2 (1976486) which contains the membrane
switches requires the removal and replacement of Display Assembly
2AlAl (1976482). A fault in the liquid crystal display requires the
removal and replacement of 2AlAlAl. During installation switch Sl on
2AlAlAl is checked or if board is replaced Sl is checked in accordance
to 5.4.4.1 below.
5.4.4.1 DISPLAY MODE SWITCH 2AlAlAl Sl
1. Checking Sl does not require removal of 2AlAlAl. Remove
2Al assembly as detailed in 5.3.
2. Locate 2AlAlAl. It is the board at the bottom of the
piggyback stack and directly against the face of the unit.
3. Locate Sl switch 4.
Switch 4 is open for a Master Display
Switch 4 is closed for a Remote Display

S-15/(5-16 blank)
SI

--am---d
n r-l -ma- -ckKl-
- r-4 0

8 ,-. 'T' 'u


El DSZ
k!l

t us UI1
a n rl II El
oz
I II
I
I I
I u

Q
06’ DS4 OS5
J5
bJ

0 a 0

Figure 5-4. Speed/Distance


Display Assembly 2AlAlAl
(1976336)
S-17/(5-18 blank)
__

5.4.5 DISPLAY PROCESSOR 2AlA2 (1976340)


Figure 5-5 gives the parts layout for 2AlA2. Removal of
2AlA2 requires first performing the procedure detailed in subsection
5.3. The Display Processor PCB is the middle board of 2Al. It is not
necessary to remove piggyback boards to remove Display Processor.
Board removal requires a phillips head screwdriver. Make sure all
plugs are marked before removing. There are no adjustments on the'
Display Processor.

S-19/(5-20 blank)
u

I4
u

$I -

I
U3 RI7

us UID

0 I
UIZ
UZ
~

1 L
ue
uie
U6

Figure 5-5. Display Processor


2AlA2 (1976340)
S-21/(5-22 blank)
5.4.6 POWER SUPPLY SUBASSEMBLY 2AlA3Al (1976338)
.P
Figure 5-6 gives the parts layout for 2AlA3Al. The drawing
of the next highest assembly 2AlA3 (1976587) is given in Section 6 for
reference of power supply piece parts. Removal of 2AlA3Al requires
first performing the procedure detailed in subsection 5.3. The Power
Supply Subassembly is the top board of 2Al and is the most accessible
board. Board removal requires a phillips head screwdriver. Make sure
all plugs are marked before removing. +5 VDC and +5 VBAT must be
adjusted at installation or if PCB is replaced. The two subsequent
subsections give procedures for adjustment.
5.4.6.1 +5 VDC MASTER DISPLAY ADJUSTMENT

1. Separate 2Al assembly from unit case by removing six


phillips head screws.

2. Carefully pull 2Al from case until 2Al can be set face
downward.
3. Power is connected to the Power Supply Assembly. Do not
touch components with hands.
4. +5 VDC adjustment R22 is found on Power Supply Subassembly
2AlA3Al (1976338). It is the top board of the 2Al piggy-
back board assembly.
5. Lift 2Al assembly and press POWER ON.

6. Connect Digital Voltmeter (+) lead to the end of R21 and


connect (-) lead to end of R23 as shown in Figure 5-6.
7. Adjust R22 for +5 VDC LO.5 VDC.

8. Continue to +5 VBAT adjustment.

5.4.6.2 +5 VBAT MASTER DISPLAY ADJUSTMENT .


This is a continuation of 5.4.6.1 which should be performed
first.
1. Connect Digital‘Voltmeter (+) lead to end of CR8 and (-)
lead to end of R28 as shown in Figure 5-6.
2, Adjust R26 for +5 VDC +U.5 VDC*

3. If no 'other installation adjustments are needed, press


POWER OFF and reassemble unit;

5-23/(5-24 blank)
I

Si PROCESSOR
RESET DISTANCE
RELAY CLOSURE
JUMPER PINS

:i

-1I II
1.
TP2
0
IPI
n
L-J
m

R22
+&DC ADJUST\-

(tILEAD HERE L”’

q TP3
5El l-U-1

UI u9
R26/
t5V EAT ADJUST

-i, ~

Figure 5-6. Power Supply


/ Subassembly 2AlA3Al
(1976338)
CHANGE 2 5-25/(5-26 blank)
I
:

5.5 REMGVAL AND REPLACEMENT OF TRANSDUCER ASSEMBLY (1976121)


P The Transducer Assembly is munted through a gate valve to
allow removal without dry-docking the ship. To remove the Transducer
Assembly, refer to the-Sea Chest Assembly drawing shown in Figure 7-l
and Figure 5-7. A Transducer+Replacement Parts Kit 1806367, which
includes a Transducer Assembly (see Appendix A.3), must be obtained
before removal and replacement begins.
5.5.1 TRANSDUCER REMOVAL AND REPLACEMENT TOOLS
Removal and replacement of the Transducer Assembly requires
the following tools:
- 1. Flashlight (2)
2. Measuring device (ruler, measuring tape)
3. Prying tools
4. Adjustable wrenches or ratchet and sockets sizes 1" and
15/16"
5. Cable cutters or hacksaw
6. Pocketknife
7. Wire strippers
P
8. Black.insulation tape
9. Crimper, pliers
5.5.2 TRANSDUCER REMOVAL

To remove the Transducer Assembly, refer to the Sea Chest


Assembly drawing shown in Figure 7-l and Figure 5-7 and proceed as
follows:

5-27
__jc FORWARO

TRANSOUCER CABLE

TRANSOUCER
ALIGNMEM’FLAT

TRANSDUCER CLAMP

SEA-CHEST CAP

-,,

ML4 PLATE

Figure s-t" Transducer in Gate Valve

5-28
IIII- IIII
POUR SPOUT

END SEAL, MOLD BODY


; !EALlNG COLLAR

CkLE JACKET BUTT CONNECTOR

Figure 48. Transducer Splice .

1. Notify ship's master or appropriate ship's officer of


intention to enter forepeak tank or compartment where
Transducer is located. If this area has been sealed, it
may require venting for several hours before safe entry
is possible. One should never enter forepeak tank or a
void space alone but should work with someone else for
safety reasons. Both persons should carry a flashlight
with fresh batteries.
2.After assembling necessary tools (see tool list), enter
tank and follow Transducer cable down to Transducer and
sea-chest. Measure and record distance 11Xt1(see Figure 5-7).
If Transducer removal is performed to allow gate valve
replacement, distance rlXtq must be adjusted to account for
width differences between original and replacement valves.
3. Extract the two allen head screws and lockwashers which
attach the Transducer clamp to the sea-chest cap assembly.
Save hardware.
4. Loosen the two allen head screws, which attach the two
sides of the Transducer clamp, until the clamp is free
to move on the Transducer stem.
5.Raise clamp 1 or 2 inches upon the Transducer stem and
retighten clamp.

5-29
-

6. Using a turning notion, try pulling Transducer up in sea


chest. Use prying tools if mechanical assistance is
'needed between clamp and sea-chest cap.
7. Continue raising Transducer using a combination of steps
4, 5, and 6 until approximately 11 inches (27.9 cm) of
the Transducer stem is showing above the sea-chest cap.
- For most gate valves this requires 10
8. Close gate valve.
to 12 full turns. If Transducer hits gate valve, repeat
steps 4, 5, and 6. ' '
9. Remove Transducer clamp. Save hardware.

10. Loosen but do not remove 4 bolts securing sea-chest cap


to gate valve.
11. Rock Transducer to break seal betwedn sea-chest cap and
sea-chest. If water under pressure escapes from gate
valve, tighten 4 bolts, and work gate valve to remove
sediments from gate valve seat. It may take several
attempts using step 10 to clear all sediments from the
gate valve seat so that it closes properly.
12. with gate valve closed, remove 4 bolts securing sea-chest
cap to sea-chest.

13. De&d
14. Remove Transducer Assembly from sea-chest cap. Cut cable
close to transducer to facilitate removal from sea-
chest cap.

. ..
. NOTE
. .
If for any reason the Transducer Assembly
cannot be replaced after removal, then the
naked end of the cable returning to the
Electronics Unit should be protected from
environmental damage,,

5.5.3 TRANSDUCER REPLACEME'NT'


This subsection is written as a logical continuation of
events that should take place after step 14 of Transducer Removal
Section 5.5.2. To replace the Transducer Assembly refer to the Sea
Chest Assembly drawing shown in Figure 7-l and Figure 5-7 and proceed
as follows:

5-30 CHANGE 2
1. Replace O-rings on the inside of sea-chest cap.
2. Clean sea-chest cap as necessary for replacement of
gasket.
3. Using silicon grease, grease O-rings, sea chest gasket,'
and replacemenk Transducer Assembly stem. Place gasket
on sea-chest.
4. Thread Transducer cable through sea-chest cap so that
Transducer is fully seated inside sea-chest cap.
5. Place sea-chest cap on gate valve and attach with 4
bolts.
. 6. Attach Transducer clamp to Transducer but do not tighten
so that clamp has free m3vement on Transducer stem.
Open gate valve. This should require 10 to 12 full
turns.
a. Push Transducer down into sea-chest until. . it. seats.
Transducer can catch upon internal projections and
cause a false seating. Subtract measured distance "Xn
recorded in Paragraph 5.5.2 step 2 from 14 inches (35.6
cm). The result of this subtraction is the length of
Transducer stem which should be projecting from the top
of the sea-chest cap when the Transducer is properly
seated. Wiggle Transducer while pushing down to unlodge
false seating.
NOTE -
Water pressure can push Transducer up in
sea-chest after it is seated. Until
transducer clamp is tightened, hand
pressure is necessary to keep Transducer
seated and flush with the hull.
9. Align Transducer so that alignment flat on top of trans-
ducer stem is facing forward and is 90' to keel line of
vessel.
10. Reinstall two allen head screws and lockwashers into
Transducer clamp, securing clamp to sea-chest cap.
Tighten so that Transducer clamp is still loose.
11. With Transducer seated and aligned, tighten Transducer
clamp onto Transducer.
12. Finish tightening screws attaching Transducer clamp to
sea-chest cap.

5-31
The remaining steps are used in making the cable splice. See
Figure 5-8. Use materials in the- In-Line-Splicing Kit 1806913.
NOTE
The Transducer Assembly comes with 30 feet of
cable. This cable has to be spliced to the
cable coming from the Electronics Unit.
During installation as little of the 30 feet
of Transducer cable as possible should be
used, but bear in mind that:
A. Solice reuuires matins cables to be hori-
zontal and stable.
B. Future splices have to be made above
installation splice.
. Cut cable above and close to previous splice.
. Remove Transducer Assembly from sea-chest cap. Cut cable
stub close to transducer to facilitate removal from sea-
chest cap.
13. If cable is armored, cut outside armor back 12 inches and
tape ends of armor.
14. Strip outer insulation back 5-l/2 inches and remove
insulation on ends of cables to be spliced together.
15. Scuff remaining outer insulation on both ends for a
distance of six inches with sandpaper.
16. Separate all the conductors and shield wires and remove
filler materials.
NOTE
The four conductors of each end are separated
into two pairs. One pair is black and the
other pair is red. This should be written on
the insulation of the pairs. Connect red pair
to red pair and black pair to black pair. Each
pair has a shield wire. Be sure to connect the
shield wires of the red pairs together and the
shield wires of the black pairs together. If a
red pair is accidentally connected to a black
pair, the SRD-331 will read speed in reverse
of what it actually shbuld be.
17. Stagger the four conductor splices. Strip conductors
back half the length of butt connectors.

5-32 CHANCE 2
18.Splice conductors and shields with crimper and butt
connectors.
P
19.Wrap the butt splices with electrical tape to insulate
them.
20.Install sealing collars with supplied elongated tape.
Make collars three layers thick.
21.Install mold ensuring a tight fit. Pliers may be used
to snap the mold halves together. Check to see that
both seams are completely snapped together. An error
in seating mold will result in loss of epoxy.
22.Wrap ends of mold with supplied elongated tape to seal
them.
23.Install pouring spouts.
24.Mix epoxy compound as specified on Scotchcast 2104 pouch.

A- ‘\
CHANGE 2 5-32a/(5-32b Blank)
25. Tip splice so that one pouring spout is higher than the
P other. Pour epoxy into high end of mold through spout..
26. Epoxy requires at least two hours to harden and set and
even longer in cold temperatures. Splice should remain
in a horizontal position so that spouts are pointing up
and epoxy cannot run out until it hardens.

.5.6 TRANSDUCER DRYDOCK PRECAUTIONS

The Unit 3 Transducer Assembly penetrates the hull so that


its face is flush with the exterior of the hull. The face consists
of a clear polystyrene lens. Marring of this face by sandblasting or
painting either destroys the lens or changes the operating charac-
teristics so that system integrity is lost. When this occurs, the
Transducer has to be replaced. In order to prevent this from
happening, the Transducer can be raised in its sea-chest and its gate
valve closed. The following procedure details the steps taken in
raising and lowering the Transducer in its sea-chest.

A. Raising the Transducer


1. Notify ship's master or appropriate ship's officer of
intention to enter forepeak tank or compartment where
Transducer is located. If this area has been sealed,
it may require venting for several hours before safe
entry is possible. One should never enter forepeak
P tank or a void space alone but should work with
someone else for safety reasons. Both persons should
carry a flashlight with fresh batteries.
2. After assembling necessary tools (see tool list),
enter tank and follow Transducer cable down to
Transducer and sea-chest.
3. Extract the two allen head screws and lockwashers
which attach the Transducer clamp to the sea-chest cap
assembly.
4. Loosen the two allen head screws, which attach the two
sides of the Transducer clamp, until the clamp is free
to move on the Transducer stem.
CAUTION

Never pull on the Transducer cable


when trying to raise the Transducer.
5. Raise clamp 1 or 2 inches upon the Transducer stem and
retighten clamp.

5-33
NOTE
Do not use slip-joint pliers or other
means of attaching to Transducer stem.
This could damage glass epoxy stem.
6. Using a turning motion, try pulling Transducer up in
sea-chest. Use prying tools if mechanical assistance
is needed 'between clamp and sea-chest cap..
7. Continue raising Transducer using a combination of
steps 4, 5, and 6 until approximately 11 inches (27.9
cm) of the Transducer stem is showing above the sea-
chest cap.
a. Close gate valve. For most gate valves this requires
10 to 12 full turns. If Transducer hits gate valve,
repeat steps 4, 5, and 6.
9. Screw the two dllen head screws and lockwashers,
which were removed in step 3, into the two vacant
holes in the top of ,the sea-chest cap. This is done
for safekeeping of the screws and washers.
8. Lowering the Transducer
1. Follow the same procedure detailed in A.1 and A.2 for
raising the Transducer.
2. Remove the two allen head screws and lockwashe,rs from
the top of the sea-chest cap. .
3. Loosen Transducer clamp so that it falls onto .the top
of the sea-chest cap.
4. Open gate valve. This should require 10 to 12 full
turns.
5. Lubricate Transducer stem with silicon grease.
6. Push Transducer down into sea-chest until it seats.
Transducer can catch upon internal projections and
cause a false seating. Subtract measured distance IrXtl
recorded in Paragraph 5~5.2 step 2 from
14 inches (35.6
-1 l
The result of this subtraction is
the length of
Transducer stem which should be projecting from the top
of the sea-chest cap when the Transducer is properly
seated. Wiggle Transducer while pushing down to unlodge
false seating.

5-34
NOTE
p
Water pressure can push Transducer up
in sea chest after it is seated. Until
Transducer clamp is tightened, hand
pressure is. necessary to keep Transducer
seated.
7. Align Transducer so that alignment flat on top of
Transducer stem is facing forward and is 90° to keel
line of vessel.
8. Reinstall two allen head screws and lockwashers into
Transducer clamp, securing clamp to sea-chest cap.
Tighten so that Transducer clamp is still loose.
9. With Transducer seated and aligned, tighten
Transducer clamp onto Transducer.
10. Finish tightening screws attaching Transducer clamp
to sea-chest cap.
Tool List
1. Flashlight (2)
2. 3/16 Allen Head Key (wrench)
(7 3. Measuring Device (ruler, measuring tape)
4. Prying Tools
5. Silicone Grease (DC41

CLEANING
TRANSDUCER ASSEMBLY CLEANING
CAUTION

DO not scrape, chip, sandblast,


grind, sand, or use acid when
cleaning the Transducer Assembly.
The Transducer Assembly is a precision piece of equipment
that requires care in handling and cleaning to retain its original
performance characteristics.
The bottom of the Transducer Assembly that holds the two
active elements is to be treated with care. This portion of the
Transducer Assembly should be cleaned with cleansing powder containing
as little abrasive material as possible.

5-35
The Trans.ducer Assembly should never be painted. If the
Transducer Assembly is accidently painted, clean the paint off with
paint thinner, such as turpentine: then clean as described dbove to
ensure that no solvents remain.
5.7.2 CLEANING MASTER DISPLAY SWITCH PANEL
The display panel can be cleaned with alcohol and a soft
cotton cloth. Trichloroethylene can. be used for hard-to-remove
stains. Do not allow cleaner to run down into bezel seal, as it can
affect adhesives used in the panel.

5-36
5.8 REMOVAL AND REPLACEMENT OF SYNCHRO OUTPUT ASSEMBLY 1A6
.1c""c14\ (1976886)
i
i
WARNING
Synchro reference power is applied to terminals
lA6TB2 even when the Electronics Unit is turned
off. Before removing card lA6, turn off synchro
reference power at its source and tag source unit
out of service until card replacement has been
completed.
Figure 5-9 gives the parts layout for 1~6. Removal of 146
is obvious and requires only a phillips head screwdriver. Removal
requires first removing and tagging wires from terminal boards 146TBl
and lA6TB2 on the board. No installation adjustments are required.
If the board is replaced, switch Sl must be set to the same posi- -~
tion as on the board removed.

5-37/(5-38 blank)
u

I
I

U3

Ul3

/
J
-C :I0
L u7

eOi
%-
u17

U6
UQ

----
r

v-4
Ul5

1;
- m
t

1 tIl0.
I I
0 -

Figure 5-9. Synchho Output


Assembly lA6 (1976886)
s-39/(5-40 blank)
6.1 GENERAL
This sections contains schematic diagrams, assembly drawings,
and parts lists for top assemblies and assemblies wi.th replaceable
piece parts of the Sperry SRD-33lM.DoPPler Speed Log.
.-

-
I’ .

.
6-1
+.
..

PARTS C8CU no.


LIST * SPEKW smnnvcowoRAnDN
OUROnLSvkLE. VAzms Qrmuclm.
039SbPL 1976 121 .“8LI
n8v Lrn
2w
C
“sv DAY8 83-11-l

ITEW NOMENCLATURE ORAUING/OOCUHENT S ITI


FIND OTY REFERENCE CODE PART NO/ SPECIFICATION/HATERIAL Y COI
NO REOG OESIG IOENT IDENTIFYING NO GESCi!PTION DESCRIPTION H 0t

03956 1975121 . TRANSDUCER 2


ASSEHBLY

1 1 03956 185007 1 HOUSING, 1


TRANSDUCER

2 1 03956 lGfiGO70 REFRKTOR AND 1


CRYSTAL ASSY

3 1 03956 10 IV074 lJl.tJl:I~, tltJlJtif 1 IttJ :I

6 1 03956 1858074 TRANSOIJCER 3


SUBASSEHBLY .

7 REF 03956 CP lf39bft50-11 CABLES HIL-C-915, TYPE TTRS-2, 4


ELECTRICAL fJ20 AUG, 2 SHIELDED PAIRS
CSfJ-194-02-0011

v 2 96906 HSS 4957- 40 SCREU. PAN HEAD u4-40 x .62 L 4 ’

IO 4 96906 HS3533G-135 UASHER, LOCI x4 1 !

11 4 . 96906 HS lsi9S-GO3 UASHER, FLAT II4 1 ’

12 AR 03956 Hl89Sbbl-4 POTTING CMPO .4

13 4 03956 ia 19073 BRACKET I DOUBLE 1


ANGLE

14 AR 01349 flIL-A-4614bTY 1 ADHESIVE iAOHtf29. 03956~Mb95741. 4


97-029-781

IS 1 03956 TV65229 CABLE ASSEHELY 3

lb 2 96906 HSSl957-14 SCREU, PRN HEAD 14-40 x .Jl 1. . 1 ’

( I ItIF- IN PAREtfTfIESfS TS f’GR SPERRY USE ONLY


- VMlmm ITIM. 888 .rrcmc*+mM CoHlnoL On 8olmcc Mlnol. mAwlw. I - M)(OTf., -7 THI ,,SY ,, *C,L,CA.LL *no m ouAW,,W I. 8r*ClrlsD.

Figure 6-1. Transducer Assembly Drawing


(Sheet 1 of 3)
Figure 6-1. Transducer Assembly Drawing
(Sheet 2 of 3)
- - -_- --L
.- -7

I TRANSD~JCEFI suB~$is~ 1
/P/N 03956 - 185807fl 1

FWD LOOKING BLACK .


XTAL +i~+$$- 1 !t j^j ’ PAIR NO 2
WHITE
I 4.‘Il’
AFT LOOKING
PAIR NO I
Xi-AL

-42.72 )----

1llr -A---M-
------
-_-
-- ---
--- --. ---
I--012
--I (I. 250)

(16.00)
I

Figure 6-l. Transducer Assembly


Drawing (Sheet 3 of 3)
6-S/(6-6 blank)

I
.
J
c

C
3
.

a
7

1976885(3A) Figure 6-2. SRD-331M Electronics


Unit, Interconnecting Diagram
6-7/(6-8 blank)

i
DISPLAY ti”CESSOR
Il,76l.Ol

OISCQErE a TESl

200 PPU ‘ES.1


IO WY TEsr

‘.SV ATM

OATA OUT LO
OATI our HI
E 5
ww
-___ _- -..

P2 - __--1--t- *Pl-'YINID rut--r)

P-

-liL -.-..-.._--
L
L-----
-__..
-- :-----
--.-.--.-ii’
- _-
--------~z-r~
-_---_--
-_.
--- -- J
ELECTROklC
pm AI
COYPOMEkl S”B;SSf”tiLY
11,7653Ot
/ co*7 OM SHT 2
--. -- -_--_-- ._--__-__----~_---- _______.. -- ____ -.- .__ -_-__--_-___ _______ -__-__-__-

Figure 6-3. Display Schematic


Diagram (Sheet 1 of 2)

6-g/(6-10 blank)
-_________ / --------------------- WI r-------------m___-_
_--____-
- __-______----_ /

I
j. .--
. .--P--F
L I_---. -- - J I1 1
I Pm AI
ELECTRONIC COUPOMCNT SL~AS.SEU~-Y
LLECTIIDNIC COYr&N- SL.*SsE”BL~
L __-________-__
?OWCRsup*.r
ll97S9Yl.
---e* _______ -__------ ----- - ----_--- --- -I L ---_- -
11¶?65901
CON-? FROM SH- I
---__-__ ----

Figure 6-3. Display Schematic


Diagram (Sheet 2 of 2)

6-11/(6-12 blank)

I
PARTS
LIST

NmENCLCiTlJ~E
IlEFEREtICE CODE wft’r tllv OR
OESIG IIiENT Il,EtITIFYItG HO DmxIP’rItiN

>
i i-illll’llitl Pm rs 3
C,3Y’S6 i’?76fx&-VAR ELf:CTflclNIC IJN1-f

03956 .I976 474-2 CAfJ I NET I ELEC


EOllIPllEttT

HEL:EIVER/
TfuvtSllITTER

‘I
f’OWEfi SlIPPLY I .I

or . ASSEI1tiL.Y

03956 1976267 ELECTRONIC UNIT 3


SlfDASSEmLY

1iCtSt:El 1

ElClLT , swt.t:i3 116-32 x .3a 1. i 9


HEX HEAD

96906 tlSSl9s7-27 SClU3.J, PAN HEfiD 116-32 x -31 L 4 9

96906 IIS 1579!i-a05 WASHER I FLAT It6 1 9

96906 1’11;3533iF- i35 WASHER, LOCK 116 I 9

8 134l3 f3~60WRI~l~P2 SOLDER 00-s-57 I i o‘i--i)o:3--7o 3 4

i ‘1 TrlFiiPl%Yr JClEf Itt PAt~t~HTHF~; 1s I fi Ffjft :-iPf:ftRY llSE iltfl y


, - “EN- WE”. SEE*PEC,F,CATloNCONTROLOR saM?cE CONTtnx.ImAWtNo. x - DENOTESTHAT THE ,TEM IS APPtJCIBLEAND No QUANTITY1s SPECIFIED.

Figure 6-4. SRW33LM Electronics Unit, Assembly Drawing


(Sheet 1 of ?)
NGtlENCLATltfiE I~HAWIHG/t~OClIMEN1 s 1l’trt
JITY ““~~fw&C” CllDE PART NrJ/ OR SPECIFICfiTItItt/I’tATERIA~. Y i:JjDI
ftEG1) , IGENT IGENTIFYING NG GESCHIPTIGN GESCRlf’TIGN rt fl c-

(5 x 56232 El690587 ELEC WIRING El

(6 1 Yt,YOt 11siS7YS-1110 wASttCf\, FLAT 114 I Y

47 2 96906 FIS356Y 1-3 NUT, ttEX I/4-20 1 9

-10 3 YLYO6 rtss1957-i4 SCREW. f’AN HEAD tl4-40 x .31 1. I Y

1Y .\2 96906 MS15745-~El03 IJASHEFt , FLAT u4 1 Y

26 12 Y69Q6 HS3533t3- 13s WASIIEf\, t.or:t: ‘UJ 1 Y

24 1 A4 0395.4 4976475 CIRCUIT CARD 3


ASSENBLY

0:39!;6 j-9,5&‘255 CADLE ASSEMBLY

03YS6 TY66254 CABLE ASSEMBLY

03956 ‘TY66253 CABLE ASSEMBLY

039S6 TY662S2 CADLE ASStlll3l.Y

039S6 T96625 i CABLE ASSEtlIlLY

03956 T9662SO t:AttLE ASSEMt3I.Y

03956 .r966249 CAD1.E ASStil’lt~l.Y

96906 11635436-3 TERMINAL LltG 0

Figure 6-4. SRD-331M Electronics Unit, Assembly Drawing


(Sheet 2 of 7)
-3

ITEM/ NOMENCLATURE GRAWItlli/l~i~Cll~t~Nl s Ii-tzrt


FIIlD GTY REFERENCE CODE PART tm/ nti SPECIFICATIGi~/MATERIAL Y r:ilDE
1113 REDD DESIG IDEtlT IGENTIFYING NG GESCRIPTIGN DESCRIPl IGfl II D c

Ci:iNWtN PARTS 1
30 REF i) 3 <;ic;[j .197tSHG OlITLINE/INs~rL s
DRAWING,
SRD-331fl SYSTEll

SCRELJ, f’AN HEAD 114-40 X -30 1.

CLAMP, r:irul..E,
ADHESIVE BACKED

CLAHP, LGGP

CLAMP * LGGP

35 1 03956 1057794-2 CLAMP, LOOP V 4 9

36 1 03956 1002424-S CLAMP I LOOP v i9

37 i 0’3956 1(j()3Oi]‘~-f;i, PLATE I IDENT v 1 Y

03956 lGO3203-22 PLATE, IDENT v 19

03956 iGO MICRGCItU:lJIT CB75SA EPROM t: I/G1 v 19

O:39c;t
. J 1GOS637 LABEL EPRE8StJRE !;Ertsl i IVE v 19
ADHESIVE3

44 x APPLICATION OF CPRESSURE SENSI I IVE ADHI 0


PLATE, IDENT

42 7 firji]$($ 1(3O(i3i33--27 STANDOFF i

43 Y 96906 llss 1957-2G SCREW, PAN HEAD U6-32 X .3G 1. I Y

al

P
I
Figure 6-4. SRD-331M Electronics Unit, Assembly Drawing
ul (Sheet 3 of 7) '

?

O-8
I
P
m
miw DATE jj, (16 47

1 I tm/ NOMENCLATUf~E’ DHAwItfCi/f)oclfrfEtfi 5 I rkrf


F;;ft) HEOO
wry fiEFErwNi:E CilDE PAHT iJii/ OR SPECIFICATIf3N/MATUI~IFIL Y CliDE
IKSIG IDENT IIKNTIFYING tf0 f)EScT(IPTIDN I)ESCf~If’TIOrf rr II c

i corlllDN PARTS I
44 ti 03756 4G0077Y--6 WilSflER, u 1 L
StfOULGEfiED

:, 13 1 FT 03956 P 1iJ96G3k3-2 FLEXIBLE, ASTfl Di056, Glc SCE42, 6


CELLULAR LRUtrfJfiH .375 X -379 176-A06- 171

46 A fi Hi34b Mm-A-121 CADH 115, 56’23~~-El69 16-16. 4


97-00%781

47 1 03756 ‘T7-563613 CAULE ASSEMBLY 3

4i3 t1R 037St tliG752o2 ADHESIVE. i?7-At!+-703 ‘I


CYAWOirCfiYLf-iTE

47 Al{ 01349 NIL-S-22473GRAU SEALIHG AN0 C03756-tl67517&4, 97-302-783 4


HETAINING CflPD

so I (i37S6 10072313-1 PLATE, INSTR ‘2 I ‘i

!-ii 2 0:37!d llm3377 ffEAT SINt: 4

52 4 03756 ~USl337S BRACKET, ANGLE i

!i3 AH $&23’i [)6jis756 COIIPOIJHD a i 6 i .-0 4 ‘2-: 7 I3 I 4


SILIcmff:

s4 2 03956 lBObYbl3 MICROCIHCUIT COKXt.3 CIIDS Eprtcll~ 200 NS1 u \ 7:i

Figure 6-4. SRD-331M Electronics Unit, z\ssembly Drawing


(Sheet 4 of 7)
ITEM! tfOMEtfCLATUf~E f~RAWLNf;/t~OCUrlEN~~ S I TE:H
FItID OTY REFERENCE CODE PART NO/ OR SPECIFIi%TIiltf/rlATERIAL Y CODE
EM REGiD LiESIG II)EHl IDENTIFYING NO DESCf~IPTION DESCRII’TION rl Sc

~~ARIAULE PARTS3
__.-____ ._____.-._.-_.. 1 1476085-4 ELECTROf1IC ItNIl 2

3 .I A2 197687 I-- 4 DOPPLER GATE/ 3


PROCESSOR ASSY

7 1 A6 0:3’iS6 SYIICHRO OIJTPIJT 3


ASSEl-IDLY

.._--- -_--..---- ) 03956 i976lNKi-2 ELECTRONIC UNIT

3 1 A2 03756 1076W 1-2 DflPPLER GATE/


f’RCICESSOf~ ASSY

7 4 A6 4776R06-1 SY NCHRO OUTPUT


ASSEMGLY

Figure 6-4. SRD-331M Electronics [Jnit, Assembly Drawing


(Sheet 5 of 7)
il + 4- I
‘I
11
-- --- -+-
--- -7-u

+ 5T=E.qY3 1
1
SAD3ilT.l-040P4ER
SPEED LOG
- ILE,;PrlNlcs UiJT- ;-- -
L -----

LY lu lNSlDt OP COvtu
IfCN 1 PCt IT.CN 11

ITI! IN APPROX. MSITIOY SnovW

1. WIllI! PER ITU 19.


2. SOLDEP Pm ITEn 14 u31wc !TLn 15.
3. OUTLINt AJID INSTAUATION DIUVINC PC1 ITM 30.
4. ITEMS 39.~0.65~ SHALL NOT BE INSTALLED AT MIS
WSMLY IJZVU. I~~STALUTKNI SW BE MDE 01(
m STOPCD PuucRAM ASSQfaLT.

1976885tlA) Figure 6-4. SRD-33lM Electronics


Unit, Assembly Drawing
(Sheet 6 of 7)
6-17/(6-18 blank)
I I ---.-- ’ ---- --

- -y-IL/,/ ’ L L3

t--

I--‘.; -
/

1976885C2A) Figure 6-4. SRD-331M Electronics


(Sheet 7 of 7)

6-19/(6-20 b1ank.Y
PARTS ,*C”No. 03PSb
LIST =+ SPERW SPERRY CORmRATION
cN*ALOTTES”1LLE.
“A zz906 amTRAcT 10.
PL 1976475 SHEET
REV LTR
2w
a
NEV OITE 13’1-0:3- 13

ITEM/ N!MEtKLATURE r)RAWIt!G/I~LICl!MEttT s 11El


FIttD QTY REFEREHCE CODE PART t!D/ OR SPECIFICnTI(3tt/~~lTt:r!II~I~ Y r:oDl
tm REDO DESIG IOEtfT IDEt~TIFYING t!f! DESCRIPTIC!N DESCPIF’TIOt! II UC

03956 197647s I:IRTIIIT Cfif!D 2


ISSSE.MULY

03955 (976476 rr!ItlTFD !IIRIfIG 1


a aonRu

2 1 TR 4 03956 1858090-27 mvtxtw uofw), v 1?


F’W, RIGltT NtGLE

3 1 Jl 03956 1805098-3 CDtIHECTDR . PC, ‘J 49


ELtXTRICN..

4 2 52, J3 03956 Il?06863-S CDtIt~tECTDR, PC, v I?


ELECTRICAL

5 I t: 1 039% rwM459 RELAY, SDLID ‘J 19


STATE

6 i RVI 03956 $803214-23 RESISTOR., ‘J i9


‘?OLTCiGE SEtIS
VARISTOR

7 1 03956 185809 1-27 COVER, TERMINAL C’ 19


amRD KIT

8 X 96906 MIL-STD-275 PRINTED !JIRItJG C03956-M695482! 8


fvx:MaLY

9 2 039Sb 1805 109 RETAINR, ELEC ‘J 19


COtNECTOR

C 1 INFORt’!ATIOt~ It! PARENTHESIS IS FOR SPERRY USE ONLY


I - YEN- ,TEH. SEE *PECwIcATNm CONTROLON EaJRcE CQNTNOLm*wING. X - DENOTESTHAT THE ,TEM IS APPL,CAaLEAN” NO OUINTITY (5 SPEC~FMZX

Figure 6-5. Circuit Card Assembly Drawing lA4


(Sheet 1 of 2)
\ PIN 1 REF - PIN 1 REF

Kl

0
I -1.02 --.I
NAX CON.PONENf KT
rou n!ir

Figure 6-5. Circuit Card


Assembly Drawing IA4
(Sheet 2 of'2)
6-23/(6-24 blank)
PARTS SPERR” FCCY
no. 03956 PL 1976267 5HEEr 2w
LIST SPEKW CORPOA4lION
ctIA,RLOllESV1LLE. VA PQog CnNTahcT m. REV I.TI) D
NW MTC 84-02-08

ITEM/ NOtlENCLATURE ORAWING/DOCUMENT ‘3 ITE


FIND QTY REFERENCE COOE PART NO/ OR SPECIFICATION/t’tATERIAL Y COD
NO REQO OESIG IDENT IDENTIFYING NO DESCRIPTION DESCRIPTION II l3c

03956 i976267 ELECTRONIC UNIT 2


SUBASSEMBLY

1 i 03956 1976268 CHASSIS, ELEC 3


EOUIPIIENT

2 I VR3 03956 1806870 CONTROLLER, v 19


OVERVOLTAGE
PROTECTOR

3 I CI 03956 1803 15 4- 105 CAPACITOR,FIXED +7SX -10% 30 VDC v 49

4 2 96906 tlS2 19 19WG33 CLAt’iP, LOOP 4 9

5 I FL4 03956 18064 16 FILTER, POUER v 19


LINE

6 3 XF i-XF3 03956 1802659 FUSEHOLDER v $9

7 2 Fi,F2 81349 F0202SOV3/4A FUSE HIL-F-45160, 3/4 AMP 19

8 4 F3 84349 FO2A2SOV2A FUSE HIL-F- IS 460/2, 2 ANP 19

9 4 TI 03956 1806598- 4 TRANSFORHER, PWR v 19

10 2 VR I, ‘lR2 03956 i80687 4 CONTROLLER, v 19


OVERVOLTAGE
PROTECTOR

41 1 Sl 03956 1803330-2 SWITCH. TOGGLE ‘J 49

42 1 Qi 03956 1806884 TRANSISTOR CJEDEC2N3715 BURNED-INI v 19

13 2 03956 4857268-4 INSULATOR, v 49


PLATE, THERMAL

C I ItlFORtlATION ItI PARENTHESIS IS FOR SPERRY USE ONLY


I - VENoomITEM. SEE ‘PECIFwxT,oN CONTROLon -E CONTROLonnwIffi. X - OENOTESTHAT THE ,TEM 1, APFIACASLEANO NO UlANTtlV IS 5CEC’~‘W.

Figure 6-6. Electronics Unit Subassembly Drawing lA5


(Sheet 1 of 4)
PARTS
LIST SPERW SPERRY CORPonATlON
cauRLonEsvILLE,VAz-Em
CSCU
--No.
No. 03956 PL 1976267 8HECif
“EV LT”
3-
D
Rw o*TE 84-02-08

I TEN/ NOMENCLATURE DRAWING/DOCUHENT S ITEF


FIND QTY REFEREKE CODE PART NO/ OR SPECIFICATION/HATERIAL Y CODE
NO REQD DESIG IDENT IDENTIFYING NO DESCRIPTION DESCRIPTION n EC

14 s 96906 1183S431-3 TERHINAL, LUG i 9

IS 0 03956 338509-S INSULATOR, .1441D X .177OD v 49


RUSHING

16 El 56232 337347-3 INSULATOR, .I24 ID v 19


WASHER

47 2 03956 1857268-3 INSULATOR, v 19


PLATE. THERtlAL

40 4 c2 03956 GlO1804-464 CAPACITOR,FIXED +7sx -40% 75 VDC v 19

19 AR 81348 Stt60WRHAP2 SOLDER QQ-S-S7 I C89-003-78 I 4

20 x 56232 TM6904521 SOLDERING HIL-STD-4S4. REQT 5 0

21 x 56232 ll59OS07 ELEC WIRING 8

22 0 96906 HSSl957-17 SCREW, PAN HEAD lt4-40 X .SO L 4 9

23 ‘2 96906 MSS 1957-28 SCREW. PAtt HEAD Ub-32 X -38 L I 9

24 6 96906 t’tSS1957-45 SCREW, PAN HEAD #8-32 X .SO L 4 9

2s 8 00044 Atl96OC4 WASHER, FLAT tl4 i 9


26 2 96906 HSlS79S-805 WASHER. FLAT a5 I 9

27 6 96906 t’tSlS79S-007 WASHER. FLAT II0 19

28 8 96906 llS35330:135 WASHER, LOCI: U4 I 9

2Y 2 96906 MS35338-136 WASHER n LOCK tl6 I 9

C 1 Itil~ORMAl’ION IN PAREUTHESIS IS FOR SPERRY USE ONLY -


I) - “EN- ITEM. SEE SPLCWICITION UytlRoL OA -L CONTROL MAWING. X - DMOTEC THAT THE ,TEM IS APPLICASLE AND Ho OUANTITV :S SCECIrICtk

Figure 6-6. Electronics Unit Subassembly Drawing lA5


(Sheet 2 of 4)
3 3

PARTS SPERW SPERRY CORPORATION FSCY 0. 03956 PL 1976267 ,“LCT 4-


CHARLOTTESVILLE. VA ?ZOCd ~owmurr )*).
LIST RCV LTR 0
REV o*TE 84-02-08

ITEM/ NOREIICLATURE DRAWING/DOCURENT S ITEP


FIEID QTY REFERENCE CODE PART NO/ OR SPECIFICATIOtMlATERIAL Y CODE
NO REQD DESIG IDENT IDEHTIFYING NO DESCRIPTION DESCRIPTION PI EC

30 6 96906 MS35338-137’ WASHER, LOCK ll8 i 9

31 8 96906 t’!S35649-244 NUT, HEX 04-40 19

32 I 56232 890744-2 GROMHET. UNIV v 19

33 AR 8 1348 lltlll-A-434TY 4 ADHESI’JE CADH ll28, 56232~tl695727, 4


97-028-781 .A

34 2 96906 MSiS79S-808 WASHER. FLAT tll0 4 9

3s 2 96906 tlS35338-138 WASHER, LOCK U40 I 9

36 2 96906 tlSS 1958-60 SCREW. PAN HEAD 040-32 X -31 L 19

37 I 03956 T966240 HARNESS 3

38 1 039S6 T966239 WIRING LIST 3

3Y I c3 8 1349 ll39003/0 l-2286 CAPACITOR.FIXED t/-10X 20 VDC I 9

40 2 c4,cs 0 1349 R39003/0 l-2368 CAPACITOR,FIXED t/-IO% SO VDC I 9

41 4 03956 1807238-l PLATE, ItlSTR v 49

m
I
N

z
h
m C 3 It~FORllATIOtl IN PARENTHESIS IS FOR SPERRY USE ONLY
I
ki

& Figure 6-6. Electronics Unit Subassembly Drawing lA5


7
x (Sheet 3 of 4)
SICIIW A-A
(SCALZ 411)
m ?OP Ql.vPl-M3)

c:fs.

Figure 616. Electronics Unit


Subassembly Drawing lA5
(Sheet 4 of 4)
6-29/(6-30 blank)
7 -I

PARTS
SPERW SPERRY FSCY
No. 03956
CORPoRATlON
CH*RLOTTESVILLE. “A pgo(l - No.
PL 1976 423-VAR IHCET
REV l.Tn
2#
LIST D
RN OAT5 83-42-49

ITEM/ NOIIENCLATURE DRAUING/DOCUllENT S ITE


FIND QTY REFERENCE CODE PART NO/ OR SPECIFICATION/MATERIAL Y COD
NO REOD DESIG IDENT IDENTIFYING NO DESCRIPTION DESCRIPTION n fit

CCOtlllON PARTS1
03956 497.5423-VAR SRD-334 DISPLAY 2
UNIT VARIABLE

I 4 03956 4976360 HOUSING 3

2 I A2 03956 497659 4 ELECTRONIC 3


COHPONENT SUB-
ASSY, PWR SPLY

3 VARIABLE

5 4 03956 48 19060 GASKET t RUBBER v 49

6 4 03956 485805 4 COVER 4

7 12 96906 tlSSi957-34 SCREU, PAN HEAO 06-32 X .62 L I 9

8 42 96906 RS35338-136 WASHER, LOCK tl6 4 9

9 42 . 96906 %45795-805 UASHER, FLAT Ub 4 9

44 I 03956 48 19060-2 GASKET, RUBBER v 49

42 X 56232 11690587 ELEC UIRING 8

43 AR. 84348 SN60WRRAP2 SOLDER 00-S-574 (89-003-783 4

44 x 56232 CR690452 3 SOLDERING RIL-STD-4S4, REOT 5 8

4s 3 56232 632784-2 CAP-PLUG v i9

46 X 03956 4976395 SCHEPIATIC DIAG 5

47 4 03956 7966260 CABLE ASSENBLY 3

C I INFORMATION IN PARENTHESIS IS FOR SPERRY USE ONLY


, - “CNmR ITLM. SC5 smi.clF,cATION CoNfnoL ON 5olmcL -TNoL DRAWING. x - OCNOTEEfNAT THE ‘TLM 15 *rr‘,cAsLC *ND No OUANTITY15 SrlxlFI--

m
Figure 6-7. Master Display Assembly Drawing
(SheetZof4) I
PARTS
LIST SPERW SPERRY
C*RPoR*TION
MRLO~ESVILLE. “A PgM)
l SCY
-m.
m. 03956PL 4976 423-VAR WLfrr
REV LTR
34
0
AEV MTL 83- 42- 19

11tw NOMENCLATURE DRAlJING/DOCUMENT S ITE


FIND OTY REFERENCE CODE PART ND/ OR SPECIFICATION/t4ATERIAL Y COD
NO REOD DESIG IDENT IDENTIFY IIJG NO DESCRIPTION DESCRIPTION M EC

CCOHMON PARTS 3

18 1 03956 T966259 CABLE ASSEMBLY 3

49 I 03956 480583 4 INTEGRATED CRT C2732 EPROfll v 19

20 2 03956 1805637 LABEL (PRESSURE SENSITIVE V I 9


ADHESIVE I

24 2 03956 4819418 SUPPORT I

23 X 03956 H695282-2 APPLICATION OF [PRESSURE SENSITIVE ADHl 8


PLATE. IDENT

24 4 03956 4803099-49 PLATE, IOENT v 49

25 AR 03956 CPl896688-41 ADHESIVE, tlIL-A-46106, TYPE I, CLEAR, 4


SEALANTS C97-AOi-783

26 VARIABLE

27 AR 03956 P 4896320 ADHESlVE C97-A49-783 4

28 x 039SJ II4896324 APPLICATION OF 8


RTV SILICONE
ADHESIVE

C 1 INFORIIATIDN IN PARENTHESIS IS FOR SPERRY USE ONLY


- “EHDM IT‘S,. SEL ~,~CIF,CA,,O,, CO,,TROL00 Sm,“cL CONTIKY.D(UWING. Y - 0040TCS THAT THE ITEM IS APPLIC~~+ ANOW) WAWTITYIS swcmm.

Figure 6-7. Master Display Assembly Drawing


(Sheet 2 of 4)
.,
-I

-
PARTS aHErr 4-
=+ SPERW
SPERRY COAPOAATlON I‘CY MO. 03956pL j976 123-VAR
CYiAFtLOlTESVlLLE. VA PgM -NO. REV Lrn 0
LIST
llcv MTL 83-42-49

ITER/ NORENCLATURE DRAWING/DOCUMENT S ITEI


FIND QTY REFERENCE CODE PART NO/ SPECIFICATION/MATERIAL Y CODI
NO REQD DESIG IDENT IDENTIFYING NO DESC:!PTION DESCRIPTION M BC

[VARIABLE PARTS)

03956 4976423- 4 SRD-331 DISPLAY 2


UNIT CMASTER
UNIT1

3 4 A4 03956 4976590-4 ELECTRICAL 3


COllPONENTS
SUBASSEMBLY

26 4 03956 4803099-46 PLATE, 1DENT v 49

03956 4976 123-2 SRD-331 DISPLAY 2 n


UNIT CREROTE
UNIT1

3 4 Al 03956 4976590-2 ELECTRICAL 3


COMPONENTS
SUBASSEMBLY

26 4 03956 1803099-47 PLATE, IDENT v, 49

C 3 IWORRATION IN PARENTHESIS IS FOR SPERRY USE ONLY


” - “CW- ITEM. SEE SPL~W~CA~,ON
UWTROL OR SOURCECQNTROLOIIAWING. x - DCHQTE~THAT THE ~TLU IS APPLICABLEAND HO WANTITI IS sreciao.

Figure 6-7. Master Display Assembly Drawing


(Sheet 3 of 4)
IL
,
ww: ANDlmJnl PlAt!!s As
I SHOYW o* I-II.?. wm HICnCn
*ssmnLr
APPLY PLAITS PER 1tm 23 ’ ur 3x
r/r P

I I- -------- -J I

SLCvRt To rren 1 PCI Irmi


28 USING ITCH 27

Figure 6-7. Master Display


Assembly Drawing
(Sheet 4 of 4)

6-35/(6-36 blank)
PARTS
LIST
SPERW SPERRY COAWRATION
C”ARLOT,ESVILLE. “A PSDB
~FSCY No.o. 03956PL i975590-‘JAR *“Err
REV LT”
2-
0
RN DATE 84-O 1-23

IlEW NOMENCLATURE DRAWING/DClClIMENT S ITEI


FlttlJ CITY REFERENCE CODE PART NO/ OR SPECIFICATION/MATERIAL Y CODI
NO REQO OESIG IDENT IDENTIFYING NO DESCRIPTION DESCRIPTION M BC

CCOMtlON PARTS J
03955 1976590-VAR ELECTRONIC 2
COMPONENTS
SUBASSErnBLY

1 VARIABLE

2 VARIABLE

3 VARIABLE

4 8 96906 MS5 1957- 46 SCREW, PAN HEAD 114-40 X .44 L 19

5 9 96906 MS3S338- i35 WASHER, LOCK 04 4 9

6 8 96906 MS is795803 WASHER, FLAT tl4 19

7 1 03956 1976359 BEZEL ASSEMBLY 3

8 AR 03956 P 1896323 AOHESIVE C97-A19-703 4


9 x 03955 M189632i APPLICATION OF 8
RTV SILICONE
ADHESIVE
40 5 96906 BSS1957-28 SCREW, PAN HEAD tt6-32 X -38 L 1 9

II 6 96906 MS (5795-805 WASHER, FLAT ll6 19

42 6 96906 NS35338-136 WASHER. LOCI: It6 4 9

13 REF 03956 1976395 SCHEMATIC DIAG 5

14 1 03956 T966223 CABLE ASSEMBLY 3

1s 4 03956 T966222 CABLE ASSEMBLY 3


C J ItlFOPMATTOtt IN PARENTHESIS IS FOR SPERRY USE ONLY
I - “ENoom ITRY. SEE SPEClP,cAT,OIIUmTnoL on ScxmcE MTNOL ONAWING. x - DCNOTESTHIT THE ITEM IS *PPLIWsLC AND No aJAwTlTY IS SPEClF~EO.

Figure 6-8. Electronic Component Subassembly Drawing 2Al


(Sheet 1 of 4)
a\
I
w
m
PARTS
SPERW SPEAR” CORPORATlON
,NARLOTTESVIlLE. “A pp#
ISCM
Mb. 03956 PL i976590-VAR .“LCT ‘3w
LlSf -- w. REV LT” 0
“cv O*TI 84-O 1-23

ITEll/ NOHENCLATURE DRAWING/DDCUllENT S ITEI


FIND PEQ,)
DTY REFERENCE CODE PART NO/ OR SPECIFICATIDtM’lATERIAL Y COD’
ND I DESIG IDENT IDENTIFYING ND DESCRIPTION DESCRIPTION M BC

CCONtlOt4 PARTS I

lb 1 03956 T96622 1 LEAD ASSEMBLY 3

17 REF 03956 1807087 CONNECTOR, PC e V 19


ELECCPOLARIZIHG
PLUG I

H USE OfjLY
Y - “LHOOII 171”. sIEt l ,u,F,C*T,oN CoNTrmL M SamcL CONTROL MIWlffi. x - OKNOT” TUAY THC ITChi I, *CK,C*.LL AN0 m 4u*wYrrY I* SreClnEO.

-. _-

Figure 6-8. Electronic Component Subassembly Drawing 2Al


(Sheet 2 of 4)
PARTS *“EST 4w
LIST SPERW SPERRY CORPORATION
CWRLOTTESVILLE. “A 22606
,*cY
-RAcr
Ro.
no.
03956PL 1976590~VAR
REV LT” 0
Rl?v DIITX 84-O 1-23

IlEll/ NDMEKLATURF DRAWING/DDClRlENT S ITE


FlElD QTY REFERENCE CODE PART NO/ OR SPECIFICATIDN/MATERIAL Y COD
ND REQD DESIG IGENT IDENTIFYING rdD DESCRIPTION DESCRIPTION M BC

(VARIABLE PARTS1

039S6 1976590- 1 ELECTRONIC 2


CDMPDEtENTS
SUBASSEMBLY

I 4 Al 03956 1976482-f DISPLAY ASSY 3


CIIASTER UNIT 3

2 1 A2 03955 4976340 DISPLAY 3


PROCESSOR

5 I A3 03956 4976587- 1 POWER SUPPLY 3


ASSEHBLY
CtlASTER UNIT1

03956 4976590-2 ELECTRONIC 2


COMPONENTS
SUBASSEMBLY

1 1 Al 03956 1976482-2 DISPLAY ASSY 3


CREIIOTE UNIT I

2 1 A2 03956 1976340-2 DISPLAY 3


PRDCESSOR

3 1 A3 03956 1976587-2 POWER SUPPLY 3


ASSEIIBLY
(REMOTE UNIT)

( J Tf~FGRMATIDN IN PARENTHESIS IS FOR SPERRY USE ONLY


II - VENOM InEM. *EL *PtcctF,cAT,oN CONTROLOR scluRcc U*(TRoL ORAwtffi. I - OKNOTESTHAT THL ITEM td APPLIcAmLCAND No UtAHllTV IS sclzcIcIED.

Figure 6-8. Electronic Component Subassembly Drawing 2~11


(Sheet 3 of 4)
gl A2 SEL&r PEP PL

iA1 SLLECT
PEP PL

APPLY A THIN COAT Or ITEM 8 PAXTIAL SECTION A-A


BETWEEN IT!% 7 AND ITEM 1 SCALE-2f 1
AT ASSEIU3LY

Figure 6-8. Electronic Component


Subassembly Drawing 2Al
(sheet 4 of 4)
6-41/(6-42 blank)

1
PARTS 03956pL 1976492~WAR SHCCI 2-
UST SrERw smsir co~~~ww
cJ+4RLOllE!3vKLE. VA Ppy)
FSCY
CoNmAcrNo.
No.
“Ev L-m 6
Rev MTC 84-O l-20

ITEH/ NOMENCLATURE DRAWING/DDCUMENT S ITE


FIND DTY REFERENCE CODE PART NO/ OR SPECIFICATION/MATERIAL Y COD
NO REQD DESIG IDENT IDENTIFYING NO DESCRIPTION DESCRIPTION rl BC

CCONMON PARTS I
03956 1?76482-VAR DISPLAY 2
ASSEMBLY

4 4 03956 i9766 45 PLATE, SACKING 3

2 VARIABLE

3 I Al 03956 4936336 SPEED/DISTANCE 3


DISPLAY ASSY

4 4 96906 MS51957-46 SCREW. PAN HEAD tt4-40 X -44 L 4 9

5 4 96906 NS35338-435 WASHER, LOCK a4 4 9

6 4 96906 HS 15795-803 WASHER, FLAT 04 1 9

7 I P4 03956 180690 j-2 CONNECTOR, PC a v 19


ELECTRICAL

El x 03956 TS489683 1 TEST SPEC 8

9 REF 03956 1805414-15 CONTACT. FEMALE v 49

IO 4 039SJ 1807089 CONNECTOR l PC t v 49


ELECTRICAL.
POLARIZING KEY

14 4 03956 18 19 179 BUMPER, RUBBER v 19

42 4 FT 03956 P1895662-14 GASKET, VINYL, C.42STHK x 4.000w,52-601-203 6


ADHESIVE BACKED

Figure 6-9. Display Assembly Drawing 2AlAl


(Sheet 1 of 3)
PARTS
SPERY SPERRY CORPOAATION ,SCY
No. 03956PL i976482-VAR .“LCl 3w
LIST lb CaURLOrrESVILLE. “A ?zsd
I cowTiucT)*). mrv
RN OATS
LT”
:4-0 j-20
I - I

ITEM/ NOHEtlCLATURE DRAWIt~G/DOCUMENT S ITE


FlttD OTY REFERENCE CODE PART HO/ OR SPECIFICATION/ilATERIAl Y COD
NO REUD DESIG IOENT IDENTIFYING NO DESCRIPTION DESCRIPTION M RC

CVARIARLE PARTS3

03956 4976402- 1 DISPLAY ASSY 2


CNASTER UNIT)

2 4 03956 19764%6- 4 OVERLAY SWITCH. v 19


LANP ASSEMBLY

03956 4976402-2 DISPLAY ASSY 2


(REMOTE UttIT3

2 4 03956 4976406-2 OVERLAY SUITCH I v 19


LAHP ASSEMBLY

I ! INFilRIIATIn~l IN PARErtTHESIS IS FOR SPERRY USE ONLY


- “EWmR ITLU. SEESPECWICATHW
cwlnol. On -c -noL -WING. I - OCNOT” THAT T”E 8TLY ,* APm.,cA.LE *Pm MOWAWTITYIS SPECIFILD.

Figure 6-9. Display Assembly Drawing 2AlAl


(Sheet 2 of 3)

1
31LEcr PER r/L

7 P

AVOID l!ND ?PLSSUU


m UC? flou EIWIW LOCATE AS lNDlCATCD, 2 PIACtS
/ TBlW AT *sscnBLr

I
PLCI CIlam
I
EL lAu? *c-LEADS

Figure 6-9. Display Assembly


(Drawing 2AlAl
(Sheet 3 of 3)
6-45/(6-46 blank)
PARTS
SPERW SPERRY COAPORA.nON ,,CYm. 03956PL i976587-VAR 6Nm 2w
UST c&MRLOnESVlLLE
VA22806 -No. Rev ‘TN
RN LYTW
D
4 83- 12-23

ITEil/ NOMENCLATURE DRAUING/DDCUMENT S ITE


FIMD QTY REFERENCE CODE PART ND/ OR SPECIFICATION/MATERIAL Y COD
NO REQD DESIG IDENT IDENTIFYING NO DESCRIPTION DESCRIPTION II 8C

CCOMMON PARTS)
03956 1976587~VAR POWER SUPPLY 2
ASSEIIBLY

I 4 03956 4976629 POUER SUPPLY 3


PLATE

2 VARIABLE

3 VARIABLE

4 I Cl 03956 4804804- 488 CAPACITOReFIXED +50X -40% iSO VDC V 1 9

s 4 CP-cs 03956 480 i804- 109 CAPACITORaFIXED +75X -10% 30 VDC v 49

6 VARIABLE

7 VARIABLE

El VARIABLE

9 VARIAiLE

IO I 96906 BS35489-42 GROHMET, RUBBER 4 9

11 VARIABLE

$2 VARIABLE

43 VARIABLE

14 VARIABLE

15 VARIABLE

16 VARIABLE
i 3 TI!FORllATION IN PARENTHESIS IS FOR SPERRY USE ONLY
I - “ENUON ITLY. SEE sPEcIF,cATloN CoNrNoL ON 5amcc: CCINTROLONAWING. x - DENOTESTMT THE ,TEU IS AWL~CA~LEAND NO WANTITY IS SCCCIFICD.

Figure 6-10. Power Supply Assembly Drawing 2AlA3


(Sheet 1 of 5)
I

(r\
I
P
M
PARTS SPERRY FSCYml 03956PL 4976587-VAR ‘“‘CT -3oc
+= SPERW
COAWRATlON
U1ARLO,-,ESV1LLE. VA ppyl RN Lln D
LIST -NO.
“Ev OATL 83- 12-23

IlEW NOMENCLATURE DRAUING/DDCUtlENT S ITE


FIND UTY REFERENCE CODE PART NO/ OR SPECIFICATION/HATERIAL Y coo
NO REDD DESIG IDENT IDENTIFYING NO DESCRIPTION DESCRIPTION H BC

t COHNON PARTS 1

47 x 96906 HIL-STD-27s PRINTED UIRING CO39S6-H6954821 8


ASSEtl8LY
19 x 56232 Ctt690452 I SOLDERING NIL-STD-454, REQT 5 8

20 AR 81348 SNJOURHAPZ SOLDER W-S-574 (89-003-781 4

21 4 03956 (806287-2 HEAT SINK, v 49


TRANSISTOR
22 x 56232 H690587 ELEC UIRING 8 II

23 4 96906 MSSi957- 43 SCREW, PAN HEAD 14-40 X .2S L i 9

24 VARIABLE

25 VARIABLE

26 VARIABLE

27 1 Cl0 8 4349 Ct:O6BX i04t: CAPACITOR,FIXED HIL-C-Ii045 +/-IO% ioo voc i 9

II

C 1 INFORMATIOtf IN PARENTHESIS IS FOR SPERRY USE ONLY


v - “END0 ITLH. ,LE IrCClFlCATmN CoNTI)(Y cm -t CONTROLM*w*Nc. x - DL)(oTcs THAT THE ,,LY ,* ArrLICA.LC AND No cu*nrrrY 1‘ SPECIFIED.

Figure 6-10. Power Supply Assembly Drawing 2AlA3


(Sheet 2 of 5) .
I

7 ~~

PARTS 03YS6pL 1976587-VAR *“Err 4-


+ SPEKW
SPERRY CORFORATION cscu no.
CHAFUO~TES~ILLE. VA ?ZWS
LIST -NO. REV L-m D
A REV MTC 83- i2-23

ITEM/ NOMENCLATURE DRAWING/DOCUMENT S ITEI


FIND QTY REFERENCE CODE PART NO/ OR SPECIFICATION/MATERIAL Y CODt
110 REOD DESIG IDENT IDENTIFYING NO DESCRIPTION DESCRIPTION ll BC

(VARIABLE PARTS1

03956 i976587- 4 POUER SUPPLY 2


ASSEtlBLY
[MASTER UNIT1

2 1 Ai 03956 197633t?- 1 POUER SUPPLY 3


SUB ASSEt’tBLY

3 4 8T 1-BT4 03956 1805372 BATTERY. DRY v 19

6 2 Cl#C9 81349 CKO68X224K CAPACITOR.FIXED tlIL-C-liO4S +/-10X SO VDC i 9

7 2 C7,C8 81349 Pt39003/01-2526 CAPACITORaFIXED +/-IO% 20 VDC 19

8 2 VRl,VR2 03956 1806568 HICROCIRCUIT v 49


Y 2 ElO.EI4 96906 HS35431-1 TERM1 NAL, LUG 4 9

II 2 03956 1857268 INSULATORbPLATE v 19


THERRAL

12 4 56232 337475-l WASHER, SHLDR, v 19


NONMETALLIC

13 4. 96906 tlS51957- 17 SCREU, PAN HEAD tl4-40 X .SO L 19

44 8 96906 NS 15795-803 WASHER, FLAT II4 19

15 8 96906 tlS35338-135 UASHER a LOCK a4 19

16 4 96906 t’tS35649-244 NUT, HEX n4-40 19

24 1 03956 T966245 LEAD ASSEMBLY 3

25 1 03956 T966244 CABLE ASSEM8LY 3


i 3 ItIFORl’lATION IN PARENTHESIS IS FOR SPERRY USE ONLY
” - “ENOCMUC”. stE sCEClFtE*,,ON CCNTROLOR -ROl. SOURCE
ORAWING. x - OEMOT” THAT THE ,TEY I* APFLICAaLEAND No w*NT,Tv IS S~EClF~tL).

Figure 6-10. Power Supply Assembly Drawing 2AlA3


(Sheet 3 of 5)
PARTS
SPERW SPERRY COAFORA~ION
WALOTTESVILLE.
VAzao6
FaCY
No.
-ma93
No.
03955PL 1975587-VAR ‘HLCT SW
LIST Icy I.,”
“01 OATa :3- 42-23
1 TEN/ NOFIENCLATURE DRAWING/DOCUHENT S ITE
FIND QTY REFEREKE CODE PART NO/ SPECIFICATIDN/tlATERIAL Y COD
HO REQD DESIG IDENT IDENTIFYIttG NO DESCRIPTION DESCRIPTION II EC

[VARIABLE PARTS1

25 X 03955 TS it395832 TEST SPEC e


03955 $976507-2 POWER SUPPLY 2
ASSEHELY
CREROTE UNIT1

2 4 A4 03955 4975338-2 POWER SUPPLY 3


SUBASSEMBLY

5 4 CJ 8 1349 Ct:05RX224K CAPACITOR.FIXED HIL-C-liOl!i +/-10X SO VDC I 9

7 I C7 84349 M39003/04-2525 CAPACITOR.FIXED +/-lo% 20 voc 4 9

8 4 VR2 03955 4805S58 ttICROCIRCUIT v 49

9 4 El4 95905 tls35431-i TERtlINAL. LUG I 9

Ii 4 03955 1857268 INSULATOR,PLATE v 49


THERHAL

i2 2 55232 33747s 4 WASHER, SHLDR, v 19


NONMETALLIC

13 2 95905 ti55 1957- 17 SCREW, PAN HEAO 04-40 x .so L 19

14 5 95905 HSiS795-803 WASHER, FLAT, ll4 i 9


..
‘.-
15 5 95905 llS3!i338- i35 WASHER, LOCK a4 I 9

15 2 95905 tlS35549-244 NUT. HEX 114-40 4 9

24 I 03955 T956247 LEAD ASSEHtlLY 3

2s i 03956 T955246 CABLE ASSEHBLY 3


t 3 IttFORRATIOtt IN PARENTHESIS IS FOR SPERRY USE ONLY
-- “CHOOR,TCH. ICC ,P~CWICATKY(ctn4TnoL M acumcc CwTlloL DIuw,Ho. x - OewoTaa TM&T THE ,TLY ,a A.m,cA.LL *ND No CUINTITV I* l NcIrLE0.

Figure 6-10. Power Supply Assembly Drawing 2AlA3


(Sheet 4 of 5)
LlO.El4 cd SECTION A - A
S~LCCT PER PL
ISCALE 4.I)
no1*110 45. CLOCLW5E

c7
SELECT pi*


SLCECT

0*5n -I *ssY snO*H


c__p

Figure 6-10. Power Supply


Assembly Drawing 2AlA3
(Sheet 5 of 5)
6-51/(6-52 blank)
PARTS
SPERW SPERRY CSCY
No. 03956PL
CORWRATtON
U1ARLOTTESVIlLE. “A POOB
197559 I *“Em 24
LIST CoNTakcr m. REV LTn D
REV DATE 84-O l-23

NOHENCLATURE DRAW1 NG/DOCUMENT S ITE


ITEM/
HEF’ERENCE CODE . PART NO/ OR SPECIFICATION/MATERIAL Y COD
FIND GTY
t;o REDO DESIG IDENT IDENTIFYING NO DESCRIPTION DESCRIPTION II EC

039SJ 197559 I ELECTRONIC 2


COIIPONENT SUB-
ASSY ,PUR SUPPLY

1 1 03955 1975353 CtiASSIS. ELEC 3


EDUIPNENT

2 1 TI 03955 1805598-2 TRANSFORtlER s PWR v 19

3 1 FL1 03955 18054 lb FILTER, POWER v 19


LINE

4 1 XFl 03955 18025S9 FUSEHOLOER v 19

5 I Fl a 1349 FO2B2SOV IA FIJSE MIL-F-15150~ 1 AtIP 19

5 1 Ai 03955 1976588 INTERFACE BOARD 3

7 2 55232 0 129-20 GROtlMETt RUGbER v 19

8 1 fiV1 039st 18032 11-23 RESISTOR, v 19


VOLTAGE n SENS
VARISTOR
3 2 95905 flSS1957-28 SCREW, PAN HEAD U5-32 X .38 L I 9

IO 2 95906 llS35338-435 WnSHER, LOCK a5 I 9

11 2 95905 t’iS1579S-805 WASHER, FLAT a5 I 9

12 s 96906 IlSS19S7-13 SCREW, PAN HEAD tl4-40 X .25 L 19

13 5 95905 MS35338-135 WASHER, LOC,? tt4 19

96905 tlSlS79S-803 WASHER, FLAT n4 19

Figure 6-11. Electronic Component Subassembly Power Supply Drawing 2A2


(Sheet 1 of 3)
PARTS SPEUUYCORmuA~ION ,‘fzMNo. EHCIcr
LIST SPER3Y WRLOTTESVILLE. VA 2X06 CollTmAcr No.
03956PL 1976594 .
REV LTR
3ff
D
REV DATE 84-01-23

ITFrl.’ NOtlEtKLATURE DRAUING/DOCUtlENT S ITE


FIttO UTY REFEREIKE CODE PART ttO/ OR SPECIFICATIOtl/tlATERIAL Y COD
NO REW DESIG IDENT IDENTIFYING NO DESCRIPTION DESCRIPTION II BC

1s 4 96906 lls51957-44 SCREU. PAN HEAD W-32 X .44 L 19

16 i 96906 tlS3S338-i37 UASHER, LOCI: lH3 4 9

17 4 96906 MS?S79!i-007 UASHER. FLAT a0 4 9

IS x 56232 M&90587 ELEC UIRIttG 0

19 AR a +34a SN&OURMAP~ SOLDER cm-s-57 1 ca9-003-70) 4

20 x 56232 TM690452 1 SOLDERIHG tlIL-STD-454, REQT 5 8

21 REF 03956 i976395 SCHEMATIC DIAG 5

22 4 03956 T966257 LIST. UIHItlO 3

23 4 03956 1807238- 4 PLATE. INSTR v 19

Figure 6-11. Electronic Component Subassembly Power Supply Drawing 2A2


(Sheet 2 of 3)
PREXNT’ WtEN ECUIP
tZi rFF XFI Tl

b /
I
t&J ( & IA
- - ;.- -. - - - 1 _ _ _ -T-z<-.zL -
__. ---- --7
---7 - - - -

d- / ---- d @

Figure 6-11. Electronic


Component Subassembly
Power Supply Drawing 2A2
(Sheet 3 of 3)
PARTIAL VIEW A-A 6-55/(6-56 blarrRE
PARTS CSCYm.
LIST SPEl??Y SPERRY
CoumuATloN
CWRLOllESVILLE.
“A72em
I -no.
03356 PL 4976588 ‘“Ccl-
REV LTR
IW
A
2

I 1 SPERRY CLASS Q “Ev OATS a3- 42-06


REVISION RECORD

DATE PREPARED: 83-04-04 NEXT ASSEtlBLY: 197659 4


PREPARED BY: S. DELLINGER/SGL USED ON: 4806361

CHECKED BY: s. uooo PARTS LIST TITLE: INTERFACE BOARD


APPROVED BY: tl.K. TINRECK
AUTHENTICATION:

REV STATUS OF EA PL SHEET IA 2A 3 4 5 6 7 8 9 40 42 43


REV STATUS OF EA DUG SHEET 4A 2 3 4 5 6 7 0 9 40 :: ii! 13

REV SHEET RE’JISION DESCRIPTION DATE APPRU

A REPRINTED BY AUTOtlATIC DATA PROCESSING CAOPI 83-$2-M


“REPLACES REVISION - UITH CHANGES”
ADDED ITENS IO 6 44 ti K-3
REVISION STATUS CHANGED 4508-84 (81 A-0. 3845 SYS tl4 SRD

Figure 6-12. Interface Board Drawing 2A2Al


(Sheet 1 of 2)
FOR LIS’ OF PARTS SEE PL 03956-l975%3E
PL REV.jlON LEllER C3YTR:LS 00Cll’~:vT

Figure 6-12. Interface Board


Drawing, 2A2Al
(Skeet 2 of 2)
6-59/( 6-60 blank)
SECTION 7
INSTALLATION

7.1 GENERAL
This section contains installation drawings for the Sperry
SRD-331 Doppler Speed Log.
7.2 INSTALLATION ALIGNMENT

Before beginning alignment and before ship's power is con-


nected to the unit, do ,a point by point check of the installation
connections. The alignment consists of checking the following adjust-
ments:
1. +5 VDC Electronics Unit (subsection 5.4.3.1)
2. Transmit Power Adjustment (subsection 5.4.1.1)
3. Threshold Level Adjustment (subsection 5.4.1.2)
I
4. +5 VDC Master Display (subsection 5.4.6.1)
5. +5 VBAT Master Display (subsection 5.4.6.2)
6. Display Mode Switch (subsection 5.4.4.1)
'Perform each adjustment in the order given by going to the subsection
referenced and performing the given procedure.
.

7-l/(7-2 blank)
I
I

1976888(1A) Figure 7-1. Sperry SRD-331M


Doppler Speed Log
Installation Drawings
(Sheet 1 of 6)
7-3(7-4 blank1
DDlfS

2.1 Do wr Mu Au1 COlrfCllOrs I WIUALS IUIKID UT


IK srmaA . ?nfstmJtI L*Al CfMNEClIQS.
2.2 lmx m1101: MKL a8wIc?lcn I ANT of ?Mf ImIu?fD
PAIRS fa lfU1 COIIAEI closl MIT .om Mullcu
lll-lfs (0.1 L o.oon WIUL I1 IS AVAILAN A?
Am Of llf IfU? cwJ?s~ UMlAClS
Au PaMIZrB. lnf Klf KS1 I max1a fRo4
fXlflUL IWlnctU? *A? K U nro 10 .RflAT fl
?fMlNAl. UBKt of culls I aYaJc?fRs PfR
culf UT VMl DfPflmluc a I DlS7SlW?laY SCNfJ4f.
2.J ML Wlfs Mlmfl Nllsrtl ZP? ti LLMfl
?WsDufR AJm SPLlcf. lrls I IS 30 I? Km0 Am
IS nRNANfn~? uNYEC?fD 10 1 Kufl.
2.4 IuxIlaM WIf LEYGTYS

Ulf-W24 t Ml WILES 10 tflgl IYUlsr


2mo f? (610 )o r 18,
w: 1m I? (52 II?
us: NIIIS*LD SY wfn.811 ?I rLUlLT A??ACllED 10
luusooc[I, sa P? (9 II)
IQA: 50 f? I15 Ial
2.s SAICL Wlf u4 10 vs us1*c 1 cf Cl? (P/M OJVW
1faPlll. w W? 11s1Al1 SPI CLOItYI
lluu 5 I?
10 WKYfu) a ?wsDuuI. I luusmKt1 WLlcf .LlDlllO..l
Il~lUllCU. lli"O1‘ L,iPl..S
ruxs W? Amr 10 lul I~IIIAI Sli IlOlC I z
2.6 WLC WI fllC?RlcM Mallll 111
2.6.1 IUNM wAcl?Mct IS Y) t? MZ Al 1 WU.
2.b.2 wAt11AMcf WSMMU IS s ?nuloI.
2.6.3 clmAc?fIls?lc IwfDWcf KnJE~8ZSAw90mms.
2.r DfSlUAltD WLL CUC4 CmlNl sllo.4 ta WLf lwfs
11 ?AlLf II. WLL nnt Ml #?AlY fX?U YIRfS. TN9
cm Am IIt SPME YIIIS Ill cl
2.8 III UlLf RlflDS 10 ?I1 I01 1 IS DISPUY AS
mQfsM1 10 KWCE flICfllU 3lSf m IO.
2.9 llf CABLf UIfLDS II flfC11(1 Ull 10 A4 DamD
)(CU11nt LLC. llf AS UaJm mm?IYC SClfY.
2.10 CABLE uzs: slYcnlo Rffflflcl 11s WC. 4wnz
WlPur IS 90 vars, 1.1 VA w 6Ulf.D 10 0 10 40
a -50 10 64 KYOIS (irictwr~ sflfc?MLf 1.

THIS PAGE !OT APPLICABLE TO FRAM (SEE PAGE 7-13)

1976888(2A) Figure 7-1. Sperry SRD-331M


Doppler Speed Log
Installation Drawings-
(Sheet 2 of 6)
7-5(7-6 blank)
3)CC NOTC 3.3
*1

2X
,NCL”OCD WITH OISPLA‘I
UNIT

II.10 LIX ---

[Il.{]

1976888;(3A) Figure 7-l. Sperry SRD-331H


Doppler Speed Log
Installation Drawings
(Sheet 3 of 6)
7-717-8 blank)
I I- j

1976888(4A) Figure 7-1. Sperry SRD-331M


Doppler Speed Log
Installation Drawings
(Sheet 4 of 6)
7-9(7-10 blank)
lr YCTION B-B

1.1
S.,
s..

8.8
8.‘
I.1

L.

1976888 (5.41 Figure 7-l. Sperry SRD-331X


Doppler Speed Log
Installation Drawings
(Sheet 5 of 6)
7-11(7-12 blank)
w1ta ,

4.1 w UOt Wf tiI cQ(YfClIo(f 10 lf."l"ALS R”KKD IT


111 Irma. . Tllfsf AM llllflul aYmcl1015. I
b.2 1HJf WllW: hut mrfcrlar 10 UII 01 nlt IlmIUl~ !
PAIRS Ice IEUT cw?Acl c1Dsun1 fvfll ADS WllDs I
*ILLS IO.1 1 0.0025 uNJtll*L 1(11cr I8 AVAllMlf N I
Au? ff llu! XELAT OJlPul'J, CC#lAClI
ARE KXMIZED. nlf )arf Pos.lr1n -a fna I’
EXlfllXAl fWIMX1 IUSI BE CCUXfClfD 10 WUY l . ~
IEWIUL. nawll Of UIlfS Aw; crmwlar Per
UlLf 1ur VU? DE?fPlIC 01 DAlA OI81XIMIW w. '
6.2 ALL UILES ClJSlWfI flRlllSXfD UC01 Y( BEMEl I
1XAnSKtmt Ala fLfC1Rcult inIl. 1YIS PM1 IS m 1
I1 WIG AY) IS PfW.4XfXllV Olu*fClfD 10 lXNlSU3ZU.
6.1 Iuxllul CAILE LfYt1lls
Yl~*ua LAlL WLf8 10 If)*)11 DluUI8l j
ml0 I1 (610 I)
lJ61 m fl (61 M)

r10,
U261 so I1 (1s It)
4.5 1XE TAAXWJCft YllCC Wtt MO1 AWIll WE lIlTIN
IXSlALUlIQ.
b.1 CAIlf ut fLfclnIcAI IfDulIf)(tYls:
:.
6.6.1 WlUAL WACIlA.YCf IS Y, ?f/fl MAX Al I Ul2.
Lb.2 UPACIIAKI WULAW It Lfll 1WJl 10X.,
6.63 cn~~ciftlsiic Iwf~*~tf Is bfitzfX n m PO a4
&.I DtSlUlfD CLlLf CDcDl tmlllC I1 SYY IQ WLK TWfS
II fllS1 tDluol Of 1MLf III. CULL WES BAT CPITAII
IX111 YIIES. 1191 EW Aim TIE WAXE Yllfl II CMLI.
6.8 llf CANE SiIlflDS 10 111 8 Ot 181 IX DIPUT AS
MfUlsAll 10 Ifcucf fLfClXIul WIP.
b.V llf UILE sllIfLOt IX flfclnalCf Ull 10 A4 yylo
)*uylIYG LUG. llf At CIQYO 10 IVJMlIIC SUN.
6.10 Ullf l&51 swcYP0 XffflfKf IS 11s wt. hoon
ClJlfUl It RI b%lS, 1.5 VA KAX, KALE0 10 0 TO 10
01 -33 10 *so MlS (lrlfwAllr SfLfClMLf).

Transducer Splice I

1976888(6A) Figure 7-l. Sperry SRD-331M


Doppler Speed Log
Installation Drawings
(Sheet 6 of 6)
7-13 (7-14 blank)
'OURCE I OUTPUTS
Signal Jumper Terminal Board
Pin TBl Pins
SI PROCESSOR
10 PPM 2 6 (+I, 7 (RTN) RESET OISTANCE
RELAY CLOSURE
200 PPM 4 2 (+I, 3 (RTN) JUMPER PINS

400 PPM d 19 (+I, 20 (RTN)


Log 8 9 (+I, 10 (RTN)
Available ~
ld 4 (+I, 5 (RTN)
Not Used

At installation, check jumpers on Power Supply Subassembly f-1 i I


-J5 , , , -a-
2AlA3Al in the Master Display Unit for proper distance and
Log Available output configuration for system installation
requirements. Reconnect and/or /add jumpers on this card as
necessary to provide desired distance closure and Log
Available outputs at Terminal Board TBl in the Unit.
Output jumper pins may be connected together to provide the
same signal at more than one location on TBl. If more than CONNECT ovw-c?--
one distance output format is required, be sure that the 1 +I LEA0 HERI-
two different sources are not jumpered together at the

I
J, b+ -.~~~l--???~

output,
-v

,- I UI u9

t JV BAT
..___
ADJUST - “fiq-Ry
nt lpgj 40e ’
---- ---.- c44 -

IF -
’ 033
I; 034

-.-~ ---T-m.3
____ --.
TO
20 fi

/
0
L- ---- -. ---7 --

Fiqure 7-2. Power Supply


-Subassembly 2AlA3Al
(PN 1976338) Jumper
Configurations
CHANGE 3 7-15/(7-16 blank)
-. APPENDIX A
r‘ SPARE PARTS

A.1. ONBOARDSPARE PARTS 'KIT (1807773-1, -2)

Name Ref. Desig. Sperry PN :


-1 Kit for System with no Remote Displays
Radio Frequency Transmitter/Receiver 1Al 1976889

: Doppler Gate/Processor Assembly lA2 1976891-l


Power Supply, DC Assembly lA3 1976181
Synchro Output Assembly lA6 1976886-1
Speed/Distance Display Assembly 2AlAlAl 1976336
Display Processor 2AlA2 1976340
Power Supply Subassembly 2AlA3Al 1976338-1
(Master Display Unit)
Transistor (JEDEC 2N3715) lA5Ql 1806881
P Microcircuit 2AlA3VRl-2 1806568
Relay, Solid-State lA4Kl 1806429

-2 Kit for System with Remote Display


Contains all items listed in -1
above plus:
Power Supply Subassembly (Remote 2AlA3Al 1976338-2 ~
Display)
Display Processor 2AlA2 1976340-2

NOTE: The quantity of each item listed in Onboard Spare


Parts Kit is 1.

A-l
A.2 STANDARD SPARE PARTS KIT (18063631

Name QW Part Number


Fuse MIL-F-15160, 3/4 Amp 6 F02B250V3/4A
Fuse MIL-F-15160/2, 2 Amp 6 F02A250V2A
Fuse MIL-F-15160, 1 Amp . 6 F02A250VlA
Packing, Preformed (O-Ring) .2 MS29561-124

A.3 REPLACEMENT TRANSDUCER PARTS KIT (1806367)

Name Qty Part Number


Transducer Assembly 1 1976121
Packing, Preformed (O-Ring) 2 MS29561-124
Screw, Socket Head 4 MS16995-51

Lockwasher 2 MS35338-139
Socket Head Screw Key '1 56232-0181-10

Gasket 2 1856911

Silicone Compound 2 02 MIL-S-8660


In-Line Splicing Kit 1 1806913
Crimp Connector 8 56232-875270-l

Insulation Sleeving 1 ft M23053/2-205-C

A-2

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