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VP GLOBAL OPERATIONS & TECHNICAL

CEMEX, PHINLIPPINES

Solid K4 New Cement Plant

PCS K4, Functional Description for Cement Mill

PROJECT EDITIONS

PROJECT No. 15PH00600-C01 DESCRIPTION

PLANT SOLID

REVISION DESCRIPTION DATE REDACTOR CHECKED APPROVED

0 First Issue 15/07/18 A.GHONEIM M.REFAAT M.REFAAT
1 Up to Date 05/11/19 K.H M.REFAAT M.REFAAT
2 Up to Date 09/07/20 Y.ABDELRAHIM A.HASSAN A.HASSAN
3 Up to Date 04/04/21 M.SAID A.HASSAN A.HASSAN
4 Up to Date 12/04/21 M.SAID A.HASSAN A.HASSAN

NJT 12/04/21

THIS SPECIFICATION AND ITS CONTENTS ARE CEMEX PROPERTY.

INFORMATION CONTAINED HEREIN MAY NOT BE COPIED, REWRITTEN OR REPRODUCED, IN PART OR IN FULL, WITHOUT THE
PRIOR WRITTEN CONSENT OF CEMEX.
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1 Table of contents
1 Table of contents.............................................................................................................................. 2
2 Introduction...................................................................................................................................... 6
2.1 Purpose ...................................................................................................................................... 6
2.2 Organization of the documents ................................................................................................. 6
2.3 The common document ............................................................................................................. 7
2.4 Start-up & shut-down chronology ............................................................................................ 7
2.5 Group XXX “Description”........................................................................................................ 8
2.5.1 P&ID Flow sheet ............................................................................................................... 8
2.5.2 Consumer list ..................................................................................................................... 8
2.5.3 Sensors list ........................................................................................................................ 9
2.5.4 Group interlocks .............................................................................................................. 11
2.5.5 Operator selections .......................................................................................................... 11
2.5.6 Operation mode description ............................................................................................. 12
2.5.7 Regulation Loops ............................................................................................................. 13
2.5.8 Special Functions & Process Protections ........................................................................ 13
3 Common Document ....................................................................................................................... 14
3.1 General Principles and Operation Signal ................................................................................ 14
4 Start-up & shut-down chronology ................................................................................................. 17
4.1 List of Flow Sheets ................................................................................................................. 17
4.2 Group List ............................................................................................................................... 17
5 Electrical Alarms ........................................................................................................................... 18
5.1 Cement Mill General Alarms .................................................................................................. 18
6 600CS100G01 “CM Transport to silo” ......................................................................................... 27
6.1 600CS100G01 CM Transport to silo Flow Sheet ................................................................... 27
6.2 600CS100G01 CM Transport to silo Consumer list ............................................................... 29
6.3 600CS100G01 CM Transport to silo Digital list .................................................................... 31
6.4 600CS100G01 CM Transport to silo Analog measurement ................................................... 36
6.5 600CS100G01 CM Transport to silo Group interlocks .......................................................... 37
6.6 600CS100G01 CM Transport to silo Operator selections ...................................................... 37
6.7 600CS100G01 CM Transport to silo Operation mode description ........................................ 38
6.8 600CS100G01 CM Transport to silo Regulation Loops......................................................... 43
6.9 600CS100G01 CM Transport to silo Special Functions &Process Protections ..................... 43
6.10 600CS100G01 CM Transport to silo Annex ....................................................................... 43
7 600CS100G02 “CM Lubrication & Auxiliaries” .......................................................................... 44
7.1 600CS100G02 CM Lubrication & Auxiliaries Flow Sheet .................................................... 44
7.2 600CS100G02 CM Lubrication & Auxiliaries Consumer list ................................................ 45
7.3 600CS100G02 CM Lubrication & Auxiliaries Digital list ..................................................... 46
7.4 600CS100G02 CM Lubrication & Auxiliaries Analog measurement .................................... 47
7.5 600CS100G02 CM Lubrication & Auxiliaries Group interlocks ........................................... 49
7.6 600CS100G02 CM Lubrication & Auxiliaries Operator selections ....................................... 49
7.7 600CS100G02 CM Lubrication & Auxiliaries Operation mode description ......................... 49
7.8 600CS100G02 CM Lubrication & Auxiliaries Regulation Loops ......................................... 52
7.9 600CS100G02 CM Lubrication & Auxiliaries Special Functions & Process Protections ..... 52
7.10 600CS100G02 CM Lubrication & Auxiliaries Annex ........................................................ 52
8 600CS100G03 “CM Hydraulic” .................................................................................................... 53
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8.1 600CS100G03 CM Hydraulic Flow Sheet ............................................................................. 53

8.2 600CS100G03 CM Hydraulic Consumer list ......................................................................... 54
8.3 600CS100G03 CM Hydraulic Digital list ............................................................................... 55
8.4 600CS100G03 CM Hydraulic Analog measurement ............................................................. 65
8.5 600CS100G03 CM Hydraulic Group interlocks ..................................................................... 68
8.6 600CS100G03 CM Hydraulic Operator selections ................................................................. 68
8.7 600CS100G03 CM Hydraulic Regulation Loops ................................................................... 69
8.8 600CS100G03 CM Hydraulic Operation mode description ................................................... 69
8.9 600CS100G03 CM Hydraulic Special Functions & Process Protections ............................... 74
8.10 600CS100G03 CM Hydraulic Annex ................................................................................. 75
9 600CS100G04 “CM Gas Circuit” ................................................................................................. 76
9.1 600CS100G04 CM Gas Circuit Flow Sheet ........................................................................... 76
9.2 600CS100G04 CM Gas Circuit Consumer list ....................................................................... 77
9.3 600CS100G04 CM Gas Circuit Digital list ............................................................................ 78
9.4 600CS100G04 CM Gas Circuit Analog measurement ........................................................... 81
9.5 600CS100G04 CM Gas Circuit Group interlocks .................................................................. 85
9.6 600CS100G04 CM Gas Circuit Operator selections .............................................................. 85
9.7 600CS100G04 CM Gas Circuit Operation mode description ................................................. 85
9.8 600CS100G04 CM Gas Circuit Regulation Loops ................................................................. 88
9.9 600CS100G04 CM Gas Circuit Special Functions & Process Protections ............................ 90
9.10 600CS100G04 CM Gas Circuit Annex ............................................................................... 90
10 600CS100G05 “CM Hot Gas” ...................................................................................................... 91
10.1 600CS100G05 CM Hot Gas Flow Sheet ............................................................................. 91
10.2 600CS100G05 CM Hot Gas Consumer list ........................................................................ 92
10.3 600CS100G05 CM Hot Gas Digital list .............................................................................. 93
10.4 600CS100G05 CM Hot Gas Analog measurement ............................................................. 96
10.5 600CS100G05 CM Hot Gas Group interlocks .................................................................... 99
10.6 600CS100G05 CM Hot Gas Operator selections ................................................................ 99
10.7 600CS100G05 CM Hot Gas Operation mode description ................................................ 100
10.8 600CS100G05 CM Hot Gas Regulation Loops ................................................................ 102
10.9 600CS100G05 CM Hot Gas Special Functions & Process Protections ............................ 102
10.10 600CS100G05 CM Hot Gas Annex .................................................................................. 103
11 600CS100G06 “CM Recirculation” ............................................................................................ 104
11.1 600CS100G06 CM Recirculation Flow Sheet .................................................................. 104
11.2 600CS100G06 CM Recirculation Consumer list .............................................................. 105
11.3 600CS100G06 CM Recirculation Digital list ................................................................... 106
11.4 600CS100G06 CM Recirculation Analog measurement .................................................. 109
11.5 600CS100G06 CM Recirculation Group interlocks ......................................................... 110
11.6 600CS100G06 CM Recirculation Operator selections ..................................................... 110
11.7 600CS100G06 CM Recirculation Operation mode description ........................................ 111
11.8 600CS100G06 CM Recirculation Regulation Loops ........................................................ 115
11.9 600CS100G06 CM Recirculation Special Functions & Process Protections.................... 115
11.10 600CS100G06 CM Recirculation Annex .......................................................................... 115
12 600CS100G07 “CM Main Motor” .............................................................................................. 116
12.1 600CS100G07 CM Main Motor Flow Sheet .................................................................... 116
12.2 600CS100G07 CM Main Motor Consumer list ................................................................ 117
12.3 600CS100G07 CM Main Motor Digital list...................................................................... 117
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12.4 600CS100G07 CM Main Motor Analog measurement .................................................... 121

12.5 600CS100G07 CM Main Motor Group interlocks............................................................ 123
12.6 600CS100G07 CM Main Motor Operator selections........................................................ 123
12.7 600CS100G07 CM Main Motor Operation mode description .......................................... 124
12.8 600CS100G07 CM Main Motor Regulation Loops .......................................................... 126
12.9 600CS100G07 CM Main Motor Special Functions & Process Protections ...................... 126
12.10 600CS100G07 CM Main Motor Annex ............................................................................ 128
13 600CS100G08 “CM Feeding” ..................................................................................................... 129
13.1 600CS100G08 CM Feeding Flow Sheet ........................................................................... 129
13.2 600CS100G08 CM Feeding Consumer list ....................................................................... 131
13.3 600CS100G08 CM Feeding Digital list ............................................................................ 133
13.4 600CS100G08 CM Feeding Analog measurement ........................................................... 138
13.5 600CS100G08 CM Feeding Group interlocks .................................................................. 141
13.6 600CS100G08 CM Feeding Operator selections .............................................................. 141
13.7 600CS100G08 CM Feeding Operation mode description ................................................ 142
13.8 600CS100G08 CM Feeding Regulation Loops................................................................. 147
13.9 600CS100G08 CM Feeding Special Functions & Process Protections ............................ 148
13.10 600CS100G08 CM Feeding Annex .................................................................................. 149
14 600CS100G09 “Water Injection” ................................................................................................ 150
14.1 600CS100G09 Water Injection Flow Sheet ...................................................................... 150
14.2 600CS100G09 Water Injection Consumer list .................................................................. 151
14.3 600CS100G09 Water Injection Digital list ....................................................................... 151
14.4 600CS100G09 Water Injection Analog measurement ...................................................... 153
14.5 600CS100G09 Water Injection Group interlocks ............................................................. 154
14.6 600CS100G09 Water Injection Operator selections ......................................................... 154
14.7 600CS100G09 Water Injection Operation mode description............................................ 155
14.8 600CS100G09 Water Injection Regulation Loops ............................................................ 158
14.9 600CS100G09 Water Injection Special Functions & Process Protections ....................... 158
14.10 600CS100G09 Water Injection Annex.............................................................................. 159
15 600CS100G10 “CM Clinker Reclaim” ....................................................................................... 160
15.1 600CS100G10 CM Clinker Reclaim Flow Sheet.............................................................. 160
15.2 600CS100G10 CM Clinker Reclaim Consumer list ......................................................... 162
15.3 600CS100G10 CM Clinker Reclaim Digital list ............................................................... 164
15.4 600CS100G10 CM Clinker Reclaim Analog measurement.............................................. 168
15.5 600CS100G10 CM Clinker Reclaim Group interlocks ..................................................... 168
15.6 600CS100G10 CM Clinker Reclaim Operator selections ................................................. 168
15.7 600CS100G10 CM Clinker Reclaim Operation mode description ................................... 169
15.8 600CS100G10 CM Clinker Reclaim Regulation Loops ................................................... 173
15.9 600CS100G10 CM Clinker Reclaim Special Functions &Process Protections ................ 173
15.10 600CS100G10 CM Clinker Reclaim Annex ..................................................................... 173
16 600CS100G11 “ Additions” ........................................................................................................ 174
16.1 600CS100G11 Additions Flow Sheet ............................................................................... 174
16.2 600CS100G11 Additions Consumer list ........................................................................... 176
16.3 600CS100G11 Additions Digital list ................................................................................ 177
16.4 600CS100G11 Additions Analog measurement ............................................................... 180
16.5 600CS100G11 Additions Group interlocks ...................................................................... 181
16.6 600CS100G11 Additions Operator selections .................................................................. 181
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16.7 600CS100G11 Additions Operation mode description ..................................................... 182

16.8 600CS100G11 Additions Regulation Loops ..................................................................... 185
16.9 600CS100G11 Additions Special Functions &Process Protections ................................. 185
16.10 600CS100G11 Additions Annex ....................................................................................... 185
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2 Introduction
2.1 Purpose
 The purpose of the Functional Specification is to make clear, at the early phase of a project,
about the functionalities, which will have to be covered by the PCS (Process Control
System). The Functional Specification will explain in words how each department of the
process shall work as well as interactions between departments.
 It will be commented by different parties involved.
o Process engineers
o Plant operators as well as production managers
o Mechanical engineers
o Plant electricity / automation specialists
o Contractor automation engineers
 This document will be mainly used by the plant operation and production team; it will also be
used by the plant automation engineers for the maintenance of the PCS.
 Consequently, the Functional Specification has to be so that it can be understood by any
person involved in the production or in the maintenance, and should not contain too many
details. It will consist in flow sheets, texts, lists, graphs when considered as necessary for a
good comprehension of the process.

2.2 Organization of the documents

 The Functional Specification of the plant or of a production line will comprise a common
document giving general information’s and as many documents as process stages (CEMEX
Standard Codification):
1 Quarrying and Crushing
2 Raw mix
3 Burning (kilns)
4 Cement grinding (cement mills)
5 Packing and shipping
6 Fuels
7 Common electrical (electrical utilities)
8 Auxiliaries (others utilities).

 The interface of the sub-control packages with the PCS shall be described in the Functional
Specification and the functional specification of this package (prepared by the Sub-
Contractor) be attached to the Functional Specification.
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2.3 The common document

This document shall give a general description of the process control principles as:
 General principles of controls and operation.
 List of departments.
 Principles for start-up and shut down.
 ….

2.4 Start-up & shut-down chronology

Start–up chronology will describe only one workshop within one process stage, (4 for Cement
mill,) and one Line (2 for Cement Mill 2).
For example, Cement Mill will be in functional specification ITTCP60004100.

To be presented on table form (as follow), completed with the start-up order and the shut-down
order.

Group Starting Stopping

Description Remarks
tag step step

Operation description:

This part is to describe the rule of the workshop within this document.
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 And for each Group(group) , to provide the following

paragraphs:

2.5 Group XXX “Description”

Title must include number and description for the Group.

2.5.1 P&ID Flow sheet

Revision index must be indicated on the flow-sheet frame, and/or in Literal form (copy of
AUTOCAD flow sheet must be in ANSI A Landscape format).
On each flow-sheet, the Group shall be shown by displaying the D/Ds attributed to this Group
by Color. (Word Free Form must be used)

2.5.2 Consumer list

All consumers belonging to the Group will be listed on table form (as follow)
They will be sorted in the start step order.
Consumers out of Group will be placed at the end of the table.

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay

 Tag: CEMEX Code.

 Start Step: Number of drive sequential start order, ‘1’,’2’,’3’,’4’…. ‘-‘in the other case.
 Stop Step: Number of drive sequential stop order, ‘1’,’2’,’3’,’4’…. ‘-‘in the other case.
 Emergency Power: Yes if the item to be supplied by the emergency power, No
indication in the other case.
 Remarks: To shown Consumer “Out of Seq” or belonging to selection.
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2.5.3 Sensors list

All instruments belonging to the sequence will be listed on table form (as follow).
The data coming from subsystem belonging to the sequence through a
communication network (Profibus or other) have to be mentioned also.
The table must be in A Landscape format.
Instrument’s tag must be sorted by equipment.

The table below shall be completed by ordering/classifying the equipment.

Digital list

Time
Tag Description Priority Action IN
Delay

Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay

 Tag: CEMEX Code. (the code of the variable triggering this alarm)
 Scale: Extension of Tag, will be used for example for analog value (HH,L...), running of
equipment or sequence.
 Description: Description of the instrument (Analog and digital); It will be part of the
message displayed on HMI.
 Priority:
T for Trips (failures requiring equipment shut_down)
W for Warning (failures not requiring equipment shut_down)
I for Information (HMI Information shown on HMI).
 Action: Stopping or starting action on specific consumer or Group, CEMEX Code is
mentioned for the concerned consumer/Group.
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 IN: Type of Action for Consumer:

Interlock types:

ECS/ACESYS units are designed to be controlled using three types of Interlocks to fulfil
different purpose,

 INTL_SEQ_STR - Sequence Start Interlock:

Sequence start interlocks are designed to attain a sequential Start as per process flow.
They are further defined with reference to the directions, like Sequence start in direction 1,
2, & 3.

This Interlock has to be healthy,

- To start equipment operation.
- Throughout the operation of the equipment.

E.g. Run delay signal of downstream equipment can be programmed as a Sequence Start
interlock of the upstream equipment. This will enable the upstream equipment to start
only after the downstream equipment is operating and will stop the upstream equipment, if
the downstream equipment is stopped.

 INTL_SEQ_STP - Sequence Stop Interlock:

Sequence stop interlocks are designed to attain Sequential Stop as per process flow.

This has to be healthy to “Stop the equipment operation”

E.g. Run delay signal of upstream equipment can be programmed as a Sequence Stop
interlock of the downstream equipment. This will enable the downstream equipment to stop
only after the upstream equipment is stopped operating.

Department / Group / Unit Quick Stop will stop the equipment, even if Sequence
Stop Interlock is NOT healthy.

 INTL - Interlock:

Interlocks are designed to monitor the conditions that need to be always healthy.

Process and Equipment Safety conditions that need to be monitored always are
programmed as Interlocks.

Operating Modes & Interlock Not Active:

All three types of Interlocks are not active in “Test Mode” and active in all the other modes.

Further Interlocks block has the “Enable” input that can be programmed to enable or disable
the interlocks.
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E.g.1. If the sequence start interlock is to be bypassed in Local mode, local mode flag can
be programmed to sequence start interlock “Enable” input.

E.g.2. If an interlock is required only during starting, Run Delay flag can be programmed to
interlock “Enable” input to bypass interlock after the drive is started.

 Limit: Type of limit which triggers the action

 Value: Adjusted value who create Alarm and/or Interlock
 Time delay: Time for incoming alarm

2.5.4 Group interlocks

All interlocks which stop or prevent start of Group to be presented on table form (as follow).

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP

 Tag: CEMEX Code. (for equipment, sensor or other Group)

 Ext: Extension of Tag will be used for example for analog value (HH, L...), running
of equipment or Group.
 INTL_SEQ_STR Sequence start interlock: This input is used for connecting
interlocks valid before Group start_up only.
 INTL Interlock: It will initiate a quick shutdown.
 STOP Stop From Group: It will initiate a sequential shutdown.

2.5.5 Operator selections

To describe the operator possible selection from HMI like choice of silo or equipment
selection, to be presented on table form (as follow).

Tag Selection Description Remarks

 Tag: CEMEX Code, the selection related to a Group code will be

SSSCS100NNNL01
Example: 530CS100G01L01: Lubrication Pump 1 Selection.
 Selection Description: Clear description of the selection for operator.
 Remarks: When only 1 selection can be activated at a time, write “exclusive”.
Other remarks can be written under the table.
Example: If one equipment trips, the other one is automatically selected.
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2.5.6 Operation mode description

Operating mode of the equipment mentioned in the above consumers list in literal
form (as follow)
a) Out of Group
b) Group start and running description
c) Group stop (and specific stoppage)

By out of Group, we means consumer who can start even when Group is stopped.
For Group stop, usually one can write “Stop Group is in opposite direction of start
order”.

To avoid misunderstanding, one should use standardized sentence.

Format must be respected too and presented as follow.

Case of equipment Out of Group

 Consumer description: Consumer Tag:
- Switch on / Open if :
Selection description + Tag is selected.
And
Sensor description + Tag is greater than X unit.
- Switch off / Close if:
Selection description + Tag is not selected.
And
Sensor description + Tag is lower than X unit.

Case of equipment in Group

 Consumer description: Consumer Tag:
- Switch on / Open if :
Consumer description + Tag is On/Open
And
Selection description + Tag is selected
- Switch off / Close if:
Consumer description + Tag is OFF/Close

Note:
Special modes are detailed in Ch. 8 Special function.
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2.5.7 Regulation Loops

All PID belonging to the Group will be listed on table form (as follow):
Only one table is shown per each PID.

Manual Auto
Tag Description
SP MV SP MV
Operator Operator
Conditions 1 description blocked Forced
Conditions 2 description Force to 0 % blocked
Conditions 3 description blocked Release

 Tag: CEMEX Code.

If the Regulation is connected to a shop, code will be SSSI01.
If the Regulation is connected to equipment, code will be SSSEENNI01.
Example: 540_01_321_01I01: Gas Temperature Controller.

 Description: Clear description of the Regulation for operator.

 Manual
SP: Set point: Usually “operator’.
MV: Measure value of equipment (CEMEX Tag: ExampleTT540101A)
 Auto
SP: Set point: Usually “operator’.
MV: Process value to be regulated (CEMEX Tag: ExampleTI540101A)

Some comments can be added for each PID.

Depending of conditions, PID can be forced to manual or Auto mode, forced in
manual or released to switch by the operator.

2.5.8 Special Functions & Process Protections

Here is mentioned special or specific process function. It can consist on specification
provided by equipment supplier.
For example: Vessel with X valves, Hydraulic control for Vertical Mill…
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3 Common Document
3.1 General Principles and Operation Signal
Logic of signals exchanged with the PCS will use:
 Positive logic for commands and feedbacks (“0” with no command; “1” when a command is
required)
 Failsafe logic for interlocks, alarms and events (“1” in normal condition; “0” when an
interlock, an alarm or an event is active).

Nature of signals
Signals can be of different nature:
 Boolean, Analogue, Text or Pointer (abbreviations “Bool” / “Analog” / “Text” & “Pointer”):
o Boolean: it defines the type of value expected (“0” or “1”) but without specifying if this
data is isolated or grouped into a certain structure (16 bits can be concatenated to a
word for example) before being sent to the Operator Stations
o Analogue: it just defines the type of value expected (“Analogue”) ; its format will be
adapted to the use of the connection (time, 16b-integer, 32b-real, …)
o Text: when the connection needs a text format information (“unit” for example)
o Pointer: It is a link between 2 blocks allowing to exchange system information
 Permanent or Impulse (abbreviations “Perm” & “Imp”):
o Permanent: it defines a signal that must keep its value to insure the function (“1”: the
function is active; “0” the function is disabled)
o Impulse: in this case, only a pulse is needed to transmit the information; afterwards,
the connection goes back to 0 (“1”: the function is activated; “0” the function has
been processed and / or memorized)

Permanent Impulse
Input/output

“Function”

 Resettable (abbreviation “Reset”):

o Resettable input: if the value connected to this input goes to “0” and then back to “1”
, the block needs a Reset from the Group to restart (it doesn’t restart by itself)
o Resettable output: when the value has been set to “0” (Fn output for example), the block
needs a Group restart before to come back to “1”
o Not resettable: When the input/output is back to “1”, the block restarts automatically

Resettable Not resettable

Input/output
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Group restart Not applicable

Block restarting

 Time delay:
 All time delays shall be expressed in seconds.
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Colors
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4 Start-up & shut-down chronology

4.1 List of Flow Sheets

 300-14-04-001_D Flow Diagram Limestone Crushing
 300-14-04-002_D Flow Diagram Materials Storages
 570-14-04-001_D Flow Diagram Clinker Storage
 612-14-04-001_D Flow Diagram Cement CM Feeding
 600-14-04-001_D Flow Diagram Cement Mill
 710-14-04-001_D Flow Diagram Cement Silos

4.2 Group List

Group
Description Starting step Stopping step Remarks
Tag
600CS100G01 CM Transport to silo 1 6
CM Lubrication &
600CS100G02 1 4
Auxiliaries
600CS100G03 CM Hydraulic 1 4
600CS100G04 CM Gas Circuit 2 5
600CS100G05 CM Hot Gas 3 4
600CS100G06 CM Recirculation 3 4
600CS100G07 CM Main Motor 4 3
600CS100G08 CM Feeding 5 2
600CS100G09 Water Injection 6 1
600CS100G10 CM Clinker Reclaim 1 1
600CS100G11 CM Additives Reclaim 1 1
600CS100G12 Pozzolan Transport 1 1

Operation description:

- The Pozzolan, Limestone, Gypsum and Clinker are fed into the Mill through weight feeders
and belt conveyors.
- The Cement separation and transportation to the two cement silos is handled by the main
dust collector, air slides, and belt conveyors.
- The proportions of feeding materials are according to the operator input for % values of
different materials.
- The type of the Mill is Vertical type.
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5 Electrical Alarms
5.1 Cement Mill General Alarms

Interlocks

Priority
Act. Time
Ex Equipment Failure Consum Type
TAG Value Delay Comments
t description description er/ of
(unit) (sec.)
Group Action
MV Feeder For
Incomer
629_01_4TRIP Substation W
Protection
Operated
MV Feeder For
Incomer
629_01_4FLT1 Substation Int. W
Failure Prot.
Relay
MV Feeder For
Incomer
629_01_4FLT2 W
Substation MCB
DC Failure
MV Feeder For
Incomer
629_01_4FLT3 W
Substation MCB
AC Failure
MV Feeder For
Incomer
629_01_4CLS1 W
Substation Int.
Closed
MV Feeder For
Incomer
629_01_4OPN1 W
Substation Int.
Open
MV Feeder For
Incomer
629_01_4SER Substation W
Switch In
Service
MV Feeder For
Incomer
629_01_4OK1 Substation W
Control Voltage
Ok
MV Feeder For
Incomer
629_01_4OPN2 Substation W
Earthing Switch
Opened
 REV. 4
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Mill

Interlocks

Priority
Act. Time
Ex Equipment Failure Consum Type
TAG Value Delay Comments
t description description er/ of
(unit) (sec.)
Group Action
MV Feeder For
Incomer
629_01_4CLS Substation W
Earthing Switch
Closed
MV Feeder For
Incomer
629_01_4TST W
Substation Test
Position
General
629_18A_4RDY1 Incoming 120V W
AC UPS CB OK
Emergency Stop
629_18A_4RDY2 Power Supply W
CB OK
Low Voltage
629_03_4RDY1 Distribution W
Board CB OK
Cement
Transport To
629_05_4RDY1 Storage Motor W
Control Center
CB OK
Cement
Transport To
629_05_4RDY2 Storage Motor W
Control Center
CB OK
Cement
Transport To
629_06_4RDY1 Cement Bins W
Motor Control
Center CB OK
Cement
Transport To
629_06_4RDY2 Cement Bins W
Motor Control
Center CB OK
MV Distribution
Transformer
629_02_4TSH1 W
Winding Temp
Alarm
MV Distribution
629_02_4TSH2 Transformer Oil W
Temp Alarm
MV Distribution
629_02_4LSL W
Transformer Oil
 REV. 4
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Interlocks

Priority
Act. Time
Ex Equipment Failure Consum Type
TAG Value Delay Comments
t description description er/ of
(unit) (sec.)
Group Action
Level Alarm
MV Distribution
629_02_4AL Transformer Gas W
Alarm
MV Feeder
Distribution
629_02A_4SER W
Transformer
Service Position
MV Feeder
629_02A_4TRIP Distribution W
Transformer Trip
MV Feeder
Distribution
629_02A_4FLT1 Transformer W
Protection Int.
Failure
MV Feeder
Distribution
629_02A_4FLT2 W
Transformer
MCB AC Fault
MV Feeder
Distribution
629_02A_4FLT3 W
Transformer
MCB DC Fault
MV Feeder
Distribution
629_02A_4CLS1 W
Transformer Int.
Closed
MV Feeder
Distribution
629_02A_4OPN1 W
Transformer Int.
Opened
MV Feeder
Distribution
629_02A_4OPN2 Transformer W
Earthing Switch
Opened
MV Feeder
Distribution
629_02A_4CLS Transformer W
Earthing Switch
Closed
MV Feeder
Distribution
629_02A_4OK1 Transformer W
Control Voltage
Ok
 REV. 4
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Mill

Interlocks

Priority
Act. Time
Ex Equipment Failure Consum Type
TAG Value Delay Comments
t description description er/ of
(unit) (sec.)
Group Action
MV Feeder
Distribution
629_02A_4TST W
Transformer
Test Position
Ups Panel
Control Voltage
629_18A_4RDY6 W
For I/O Rack
Availability
Ups Panel
Control Voltage
629_18A_4RDY7 W
For I/O Signals
Availability
MV Capacitor
629_22_4RDY W
Bank CB OK
MV Capacitor
629_22_4CLS Bank Isolator W
Switch Closed
MV Capacitor
629_22_4OPN Bank Isolator W
Switch Opened
MV Capacitor
Bank
629_22_4TSH W
Temperature
Fault
MV Capacitor
629_22_4FLT Bank Fuse W
Blown
MV Feeder For
MV Capacitor
629_22A_4TRIP W
Bank Protection
Relay Trip
MV Feeder For
MV Capacitor
629_22A_4FLT1 W
Bank Int. Failure
Prot. Relay
MV Feeder For
MV Capacitor
629_22A_4FLT2 W
Bank MCB DC
Failure
MV Feeder For
MV Capacitor
629_22A_4FLT3 W
Bank MCB AC
Failure
MV Feeder For
629_22A_4CLS1 MV Capacitor W
Bank Int. Closed
 REV. 4
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Mill

Interlocks

Priority
Act. Time
Ex Equipment Failure Consum Type
TAG Value Delay Comments
t description description er/ of
(unit) (sec.)
Group Action
MV Feeder For
629_22A_4OPN1 MV Capacitor W
Bank Int. Open
MV Feeder For
629_22A_4PER MV Capacitor W
Bank Local
MV Feeder For
MV Capacitor
629_22A_4SER W
Bank Service
Position
MV Feeder For
MV Capacitor
629_22A_4OK1 W
Bank Control
Voltage Ok
MV Feeder For
MV Capacitor
629_22A_4OPN2 I
Bank Earthing
Switch Opened
MV Feeder For
MV Capacitor
629_22A_4CLS I
Bank Earthing
Switch Closed
MV Feeder For
MV Capacitor
629_22A_4TST I
Bank Test
Position
LV Capacitor
629_23_4FLT W
Bank Fault
Outdoor Lighting
629_33A_4ON I
Feedback
Outdoor Lighting
629_33A_4PER Remote Signal W
Availability
LV Capacitor
629_23_4RDY W
Bank CB OK
Digital I/O Panel
Control Voltage
629_11_4RDY1 W
For I/O Rack CB
OK
Digital I/O Panel
Control Voltage
629_11_4RDY2 W
For I/O Signals
CB OK
Digital I/O Panel
629_12_4RDY1 Control Voltage W
For I/O Rack CB
 REV. 4
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Interlocks

Priority
Act. Time
Ex Equipment Failure Consum Type
TAG Value Delay Comments
t description description er/ of
(unit) (sec.)
Group Action
OK
Digital I/O Panel
Control Voltage
629_12_4RDY2 W
For I/O Signals
CB OK
Digital I/O Panel
Control Voltage
629_13_4RDY1 W
For I/O Rack CB
OK
Digital I/O Panel
Control Voltage
629_13_4RDY2 W
For I/O Signals
CB OK
Digital I/O Panel
Control Voltage
629_14_4RDY1 W
For I/O Rack CB
OK
Digital I/O Panel
Control Voltage
629_14_4RDY2 W
For I/O Signals
CB OK
Analogue I/O
Panel Control
629_15_4RDY1 W
Voltage For I/O
Rack CB OK
Analogue I/O
Panel Control
629_15_4RDY2 W
Voltage For I/O
Signals CB OK
Analogue I/O
Panel Control
629_16_4RDY1 W
Voltage For I/O
Rack CB OK
Analogue I/O
Panel Control
629_16_4RDY2 W
Voltage For I/O
Signals CB OK
ACC Panel
Control Voltage
629_24A_4RDY7 W
For I/O Rack CB
OK
ACC Panel
Control Voltage
629_24A_4RDY8 W
For I/O Signals
CB OK
622_04A_4RDY3 MV Classifier W
 REV. 4
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Interlocks

Priority
Act. Time
Ex Equipment Failure Consum Type
TAG Value Delay Comments
t description description er/ of
(unit) (sec.)
Group Action
Motor
Transformer CB
OK
Site Network
Box For Main
622_28A_4RDY W
dust collector CB
OK
Site Network
622_54A_4RDY Box For HGG W
CB OK
Site Network
622_01A_4RDY Box For W
Hydraulic CB OK
Cctv Camera
Cement Mill
612_34_4RDY W
Weigh Feeders
CB OK
Communication
629_28_4RDY W
Panel CB OK
Fire Alarm
_4RDY W
Module CB OK
Main gearbox
Power supply
622_167A_4RDY W
Monitoring
System CB OK
General
629_18A_4RDY3 Incoming 220V W
AC CB OK
220V LED Lamp
629_18A_4RDY4 With Socket CB I
OK
Ventilation Fan
629_18A_4RDY5 W
CB OK
120V PLC Rack
629_11_4RDY3 W
Supply CB OK
120V Signal
629_11_4RDY4 W
Supply CB OK
220V Supply CB
629_11_4RDY5 W
OK
120V PLC Rack
629_12_4RDY3 W
Supply CB OK
120V Signal
629_12_4RDY4 W
Supply CB OK
220V Supply CB
629_12_4RDY5 W
OK
629_13_4RDY3 120V PLC Rack W
 REV. 4
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Interlocks

Priority
Act. Time
Ex Equipment Failure Consum Type
TAG Value Delay Comments
t description description er/ of
(unit) (sec.)
Group Action
Supply CB OK
120V Signal
629_13_4RDY4 W
Supply CB OK
220V Supply CB
629_13_4RDY5 W
OK
120V PLC Rack
629_14_4RDY3 W
Supply CB OK
120V Signal
629_14_4RDY4 W
Supply CB OK
220V Supply CB
629_14_4RDY5 W
OK
120V PLC Rack
629_15_4RDY3 W
Supply CB OK
24V DC Signal
629_15_4RDY4 W
Supply CB OK
220V Supply CB
629_15_4RDY5 W
OK
120V PLC Rack
629_16_4RDY3 W
Supply CB OK
24V DC Signal
629_16_4RDY4 W
Supply CB OK
220V Supply CB
629_16_4RDY5 W
OK
120v PLC Rack
629_24A_4RDY9 W
Supply CB OK
629_24A_4RDY1 120v Signal
W
0 Supply CB OK
General
Incoming 120V
629_24A_4RDY1 W
AC Normal CB
OK
UPS Pypass
629_18_4RDY W
Feeder CB OK
Low Voltage
629_03_4RDY2 Distribution W
Board CB OK
Lighting Panel
629_33A_4RDY W
CB OK
Under Clinker
Storage Horn
574_48A_4RDY W
And Light CB
OK
Cement Mill
622_130_4RDY Horn And Light W
CB OK
631_01A_4RDY Top Of Cement W
 REV. 4
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Mill

Interlocks

Priority
Act. Time
Ex Equipment Failure Consum Type
TAG Value Delay Comments
t description description er/ of
(unit) (sec.)
Group Action
Silos Horn And
Light CB OK
General
Incoming 120V
629_24A_4RDY2 W
AC UPS Panel
CB OK
General
Incoming 120V
629_24A_4RDY3 W
AC UPS Panel
CB OK
General
629_24A_4RDY4 Incoming 220V W
AC CB OK
220V LED Lamp
629_24A_4RDY5 With Socket CB W
OK
 REV. 4
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6 600CS100G01 “CM Transport to silo”

6.1 600CS100G01 CM Transport to silo Flow Sheet
 REV. 4
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 REV. 4
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6.2 600CS100G01 CM Transport to silo Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
If
600CS100G01L02
is Selected And
631-24-391-04 Cement Silo 5 Rotary Feeder 1 22 No 2s 5s
Common with
Bagging PLC
(700CS100G01)
If
600CS100G01L03
is Selected And
631-27-391-04 Cement Silo 6 Rotary Feeder 1 22 No 2s 5s
Common with
Bagging PLC
(700CS100G02)
If
600CS100G01L02
is Selected And
631-23-312-04 Cement Silo 5 Dust Collector 2 21 No 2s 5s
Common with
Bagging PLC
(700CS100G01)
If
600CS100G01L03
is Selected And
631-26-312-04 Cement Silo 6 Dust Collector 2 21 No 2s 5s
Common with
Bagging PLC
(700CS100G02)
If
600CS100G01L02
Cement Silo 5 Fan For Dust is Selected And
631-25-321-04 3 20 No 5s 5s
Collector Common with
Bagging PLC
(700CS100G01)
If
600CS100G01L03
Cement Silo 6 Fan For Dust is Selected And
631-28-321-04 3 20 No 5s 5s
Collector Common with
Bagging PLC
(700CS100G02)
If
600CS100G01L02
is Selected And
631-35-393-04 Silo 5 Slide Valve 4 19 No 3s 5s
Common with
Bagging PLC
(700CS100G01)
If
600CS100G01L03
631-37-393-04 Silo 6 Slide Valve 4 19 No 3s 5s
is Selected And
Common with
 REV. 4
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Mill

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
Bagging PLC
(700CS100G02)
Rotary Feeder For Dust
631-32-391-04 5 18 No 5s 5s
Collector
631-31-312-04 Dust Collector 6 17 No 5s 5s
631-33-321-04 Fan For Dust Collector 7 16 No 5s 5s
631-22-321-04 Fan For Air Slide 8 15 No 5s 5s
631-17-412-04 Bucket Elevator 9 14 No 5s 5s
Rotary Feeder For Dust
631-12-391-04 10 13 No 5s 5s
Collector
Rotary Feeder For Dust
631-15-391-04 10 13 No 5s 5s
Collector
631-11-312-04 Dust Collector 11 12 No 5s 5s
631-14-312-04 Dust Collector 11 12 No 5s 5s
631-13-321-04 Fan For Dust Collector 12 11 No 5s 5s
631-16-321-04 Fan For Dust Collector 12 11 No 5s 5s
631-07-413-04 Belt Conveyor 13 10 No 5s 10s
Rotary Feeder For Dust
631-09-391-04 14 9 No 5s 5s
Collector
631-08-312-04 Dust Collector 15 8 No 5s 5s
631-10-321-04 Fan For Dust Collector 16 7 No 5s 5s
631-06-413-04 Belt Conveyor 17 6 No 5s 10s
631-05-411-04 Screw Conveyor 18 5 No 5s 5s
631-02-321-04 Fan For Air Slide 19 4 No 5s 5s
Rotary Feeder For Dust
622-76-391-04 Collector For Main Dust 20 3 No 5s 5s
Collector
Rotary Feeder For Dust
622-77-391-04 Collector For Main Dust 20 3 No 5s 5s
Collector
622-56-321-04 Fan For Air Slide 21 2 No 5s 5s
622-61-321-04 Fan For Air Slide 21 2 No 5s 5s
622-28-312-04 Main Dust Collector 22 1 No 7s 2s
631-04-033-04 Automatic Sampler SCS - - No - - Have Local Panel
631-17B-412-04 Bucket Elevator Inching Drive - - No - -
 REV. 4
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6.3 600CS100G01 CM Transport to silo Digital list

Time
Tag Description Priority Action IN
Delay
Inhibit
Rotary Feeder For Main Dust Collector time at
622_76_4SSM T 622-76-391-04 MMD
starting
Speed Switch
10s
Inhibit
Rotary Feeder For Main Dust Collector time at
622_77_4SSM T 622-77-391-04 MMD
starting
Speed Switch
10s
Inhibit
time at
631_05_4SSM Screw Conveyor Speed Switch T 631-05-411-04 MMD
starting
10s
Belt Conveyor Misalignment Switch 1
631_06_4DSA1 W
Alarm
2s-bypass
in
Belt Conveyor Misalignment Switch 2 INTL_SEQ Manual
631_06_4DSS1 T 631-06-413-04 _STR and
Stop
Local
modes
Belt Conveyor Misalignment Switch 3
631_06_4DSA2 W
Alarm
2s-bypass
in
Belt Conveyor Misalignment Switch 4 Manual
631_06_4DSS2 T 631-06-413-04 INTL
and
Stop
Local
modes
Belt Conveyor Misalignment Switch 5
631_06_4DSA3 W
Alarm
2s-bypass
in
Belt Conveyor Misalignment Switch 6 Manual
631_06_4DSS3 T 631-06-413-04 INTL
and
Stop
Local
modes
Belt Conveyor Misalignment Switch 7
631_06_4DSA4 W
Alarm
2s-bypass
in
Belt Conveyor Misalignment Switch 8 Manual
631_06_4DSS4 T 631-06-413-04 INTL
and
Stop
Local
modes
Belt Conveyor Misalignment Switch 9
631_06_4DSA5 W
Alarm
2s-bypass
in
Belt Conveyor Misalignment Switch 10 Manual
631_06_4DSS5 T 631-06-413-04 INTL
and
Stop
Local
modes

631_06_4PC1 Belt Conveyor Emergency Stop 1 T 631-06-413-04 INT

631_06_4PC2 Belt Conveyor Emergency Stop 2 T 631-06-413-04 INT

631_06_4PC3 Belt Conveyor Emergency Stop 3 T 631-06-413-04 INT

 REV. 4
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631_06_4PC4 Belt Conveyor Emergency Stop 4 T 631-06-413-04 INT

631_06_4PC5 Belt Conveyor Emergency Stop 5 T 631-06-413-04 INT

631_06_4PC6 Belt Conveyor Emergency Stop 6 T 631-06-413-04 INT

Inhibit
time at
631_06_4SSM Belt Conveyor Speed Switch T 631-06-413-04 MMD
starting
10s

631_08_4RDY Dust Collector CB OK W

631_08_4FLT Dust Collector Fault W
631_08_4DPH Dust Collector High DP Alarm W
Inhibit
Rotary Feeder For Dust Collector time at
631_09_4SSM T 631-09-391-04 MMD
starting
Speed Switch
10s
Belt Conveyor Misalignment Switch 1
631_07_4DSA1 W
Alarm
2s-bypass
in
Belt Conveyor Misalignment Switch 2 Manual
631_07_4DSS1 T 631-07-413-04 INTL
and
Stop
Local
modes
Belt Conveyor Misalignment Switch 3
631_07_4DSA2 W
Alarm
2s-bypass
in
Belt Conveyor Misalignment Switch 4 Manual
631_07_4DSS2 T 631-07-413-04 INTL
and
Stop
Local
modes

631_07_4PC1 Belt Conveyor Emergency Stop 1 T 631-07-413-04 INT

631_07_4PC2 Belt Conveyor Emergency Stop 2 T 631-07-413-04 INT

631_07_4SSM Belt Conveyor Speed Switch T 631-07-413-04 MMD 2s

631_11_4RDY Dust Collector CB OK W

631_11_4FLT Dust Collector Fault W
631_11_4DPH Dust Collector High DP Alarm W
Inhibit
Rotary Feeder For Dust Collector time at
631_12_4SSM T 631-12-391-04 MMD
starting
Speed Switch
10s

631_14_4RDY Dust Collector CB OK W

631_14_4FLT Dust Collector Fault W
631_14_4DPH Dust Collector High DP Alarm W
Inhibit
Rotary Feeder For Dust Collector time at
631_15_4SSM T 631-15-391-04 MMD
starting
Speed Switch
10s
Bucket Elevator Main Motor Speed
631_17A_4RDY W
Monitor CB OK
 REV. 4
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Bucket Elevator Inching Drive Motor

631_17C_4RDY W
Speed Monitor CB OK
2s-bypass
in
Bucket Elevator Tracking limit Switch Manual
631_17_4DSS1 T 631-17-412-04 INTL
and
Top Left
Local
modes
2s-bypass
in
Bucket Elevator Tracking limit Switch Manual
631_17_4DSS2 T 631-17-412-04 INTL
and
Top Right
Local
modes
2s-bypass
in
Bucket Elevator Tracking limit Switch Manual
631_17_4DSS3 T 631-17-412-04 INTL
and
Bottom Left
Local
modes
2s-bypass
in
Bucket Elevator Tracking limit Switch Manual
631_17_4DSS4 T 631-17-412-04 INTL
and
Bottom Right
Local
modes
2s-bypass
in
Manual
631_17A_4LSH Bucket Elevator Level Switch BE-boot T 631-17-412-04 INT
and
Local
modes
Bucket Elevator Main Motor Speed
631_17A_4SSM T 631-17-412-04 MMD 2s
Switch 1
Bucket Elevator Inching Motor Speed
631_17B_4SSM T 631-17-412-04 MMD 2s
Switch 2
2s-bypass
in
Manual
631_17A_4OVL Bucket Elevator Overload Protection T 631-17-412-04 INT
and
Local
modes
2s-bypass
in
Manual
631_17_4ZS1 Bucket Elevator Safety Bolt Monitoring T 631-17-412-04 INT
and
Local
modes

631_31_4RDY Dust Collector CB OK W

631_31_4FLT Dust Collector Fault W
631_31_4DPH Dust Collector High DP Alarm W
Inhibit
Rotary Feeder For Dust Collector time at
631_32_4SSM T 631-32-391-04 MMD
starting
Speed Switch
10s

631_35_4RDY Slide Valve CB OK W

631_35_4ZSO Slide Valve Limit Switch Open I
631_35_4ZSC Slide Valve Limit Switch Closed I
631_37_4RDY Slide Valve CB OK W
 REV. 4
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631_37_4ZSO Slide Valve Limit Switch Open I

631_37_4ZSC Slide Valve Limit Switch Closed I
631_23_4RDY Cement Silo 5 Dust Collector CB OK W
631_23_4RDY1 Cement Silo 5 Dust Collector Ready W
631_23_4FLT Cement Silo 5 Dust Collector Fault W
Cement Silo 5 Dust Collector High DP
631_23_4DPH W
Alarm
631_26_4RDY Cement Silo 6 Dust Collector CB OK W
631_26_4RDY1 Cement Silo 6 Dust Collector Ready W
631_26_4FLT Cement Silo 6 Dust Collector Fault W
Cement Silo 6 Dust Collector High DP
631_26_4DPH W
Alarm
5s-bypass
in
631-22-321-04, If Manual
715_49_5LSH Cement Silo 5 Level Switch T INT
and
silo selected
Local
modes
5s-bypass
in
631-22-321-04, If Manual
715_49_6LSH Cement Silo 6 Level Switch T INT
and
silo selected
Local
modes

622_28_4RDY Main Dust Collector CB OK W

Main Dust Collector Pressure Switch
622_28A_4PS W
For Dampers
Main Dust Collector Pressure Switch
622_28B_4PS W
For Air Header
631_04_4FLT Automatic Sampler SCS fault T 631-04-033-04 INT

631_04_4RUN Automatic Sampler SCS In cycle I

631_04_4ROM Automatic Sampler SCS Remote mode I
631_04_4LOM Automatic Sampler SCS Local mode I
631_04_4VEF Automatic Sampler SCS Vessel Full I
Inhibit
Cement Silo 5 Rotary Feeder Speed time at
631_24_4SSM T 631-24-391-04 MMD
starting
Switch
10s
Inhibit
Cement Silo 6 Rotary Feeder Speed time at
631_27_4SSM T 631-27-391-04 MMD
starting
Switch
10s

Digital List from Main Dust collector Control Panel

 REV. 4
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Time
Tag Description Priority Action IN
Delay
622_28_4LRDY BAG FILTER READY W
622_28_4FLT BAG FILTER FAULT W
622_28_4RUN BAG FILTER RUNNING W
622_28_4AL1 BAG FILTER ALARM W
622_28_4STS1 DP/TIME MODE ACTIVE W
622_28_4REM LOCAL/REMOTE MODE ACTIVE W
ONLINE/OFFLINE MODE
622_28_4STS2 W
ACTIVE
bypass
in
Manual
622_28_4ESTP LOCAL EMERGENCY STOP T 622-28-312-04 INTL
and
Local
modes

622_32_4LSHH LEVEL SWITCH 1 STATUS T 600CS100G07 INTL

622_40_4LSHH LEVEL SWITCH 2 STATUS T 600CS100G07 INTL

622_37_4LSHH LEVEL SWITCH 3 STATUS T 600CS100G07 INTL

622_38_4LSHH LEVEL SWITCH 4 STATUS T 600CS100G07 INTL

EXPLOSION DOOR LIMIT

622_28_4ZSO T 600CS100G08 STOP
SWITCH 4
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6.4 600CS100G01 CM Transport to silo Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay
LL: - - -
Turbo Fan L: - - -
II630104 A
Current H: - - -
HH: ?? - 631-02-321-04 -INT
LL: - - -
Belt Conveyor L: - - -
II630204 A
Current H: - - -
HH: ?? - 631-06-413-04 -INT
LL: - - -
Belt Conveyor L: - - -
II630304 A
Current H: - - -
HH: ?? - 631-07-413-04 -INT
LL: - - -
Bucket
L: - - -
JI630404 kW Elevator
H: - - -
Power
HH: ?? - 631-17-412-04 -INT
LL: - - -
Turbo Fan L: - - -
II630504 A
Current H: - - -
HH: ?? - 631-22-321-04 -INT
-
LL: - bypass in
- Manual
Cement Silo 5 L: -
LI710105 0:100 % - and
Level H: - Local
-631-22-321-04, If silo
HH: 90 -INT modes
selected
- bypass
LL: - in
-
Cement Silo 6 L: - Manual
LI710106 0:100 % - and
Level H: -
-631-22-321-04, If silo Local
HH: 90 -INT modes
selected
Main Dust LL: - - -
Collector L: - - -
TI622504 0:150 °C
Outlet H: - - -
Temperature HH: - - -
Main Dust LL: - - -
-100: Collector L: - - -
PI622604 mbar
0 Outlet H: - - -
Pressure HH: - - -
Main Dust
LL: - - -
Collector
-100: L: - - -
PDI625204 mbar Differential
100 H: - - -
Pressure
HH: ?? - 622-02-562-04 INT
“Calculated”
 REV. 4
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Analog measurement from Main Dust collector Control Panel

Time
Tag Scale Unit Description Limit Value Action IN
Delay
Main Dust LL: - - -
-100: Collector L: - - -
PDT626504 Mbar
100 Differential H: - - -
Pressure HH: ?? - 622-02-562-04 INT
LL: - - -
L: - - -
TI622804A 0:400 ℃
Value of inlet H: - - -
Temperature HH: - - -
LL: - - -
L: - - -
TI622804B 0:400 ℃
Value of Outlet H: - - -
Temperature HH: - - -
LL: - - -
Numerical L: - - -
PI622804 0:10 bar
value of H: - - -
pressure HH: - - -
ACTIVED
AI622804A - - COMPAREME
NT NUMBER
ACTIVED
AI622804B - - GROUP
NUMBER

6.5 600CS100G01 CM Transport to silo Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP

6.6 600CS100G01 CM Transport to silo Operator selections

Tag Selection description Remarks

600CS100G01L01 Automatic Sampler SCS selection

Tag Selection description Remarks

600CS100G01L02 Cement Silo 5 Filling selection Exclusive
600CS100G01L03 Cement Silo 6 Filling selection Exclusive
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6.7 600CS100G01 CM Transport to silo Operation mode description

a) Out of Group

 Bucket Elevator Inching Drive: 631-17B-412-04:

- Switch on if:
Local Starts.
- Switch off if:
Local Stops.
Or
Bucket Elevator 631-17-412-04 is on.

 Automatic Sampler SCS: 631-04-033-04:

- Switch on if:
Automatic Sampler SCS Selection 600CS100G01L01 is selected.
- Switch off if:
Automatic Sampler SCS Selection 600CS100G01L01 isn’t selected.

b) Group start and running description

 Cement Silo 5 Rotary Feeder: 631-24-391-04:

- Switch on if:
Group starts
And
Cement Silo 5 Filling Selection 600CS100G01L02 is selected.
- Switch off if:
Group stops
Or
Cement Silo 5 Filling Selection 600CS100G01L02 is not selected.
And
Group (700CS100G01) stops (Bagging PLC)

 Cement Silo 6 Rotary Feeder: 631-27-391-04:

- Switch on if:
Group starts
And
Cement Silo 6 Filling Selection 600CS100G01L03 is selected.
- Switch off if:
Group stops
Or
Cement Silo 6 Filling Selection 600CS100G01L03 is not selected.
And
Group (700CS100G02) stops (Bagging PLC)

 Cement Silo 5 Dust Collector: 631-23-312-04:

- Switch on if:
Cement Silo 5 Rotary Feeder 631-24-391-04 is ON
Switch off if:
Cement Silo 5 Rotary Feeder 631-24-391-04 is OFF
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 Cement Silo 6 Dust Collector: 631-26-312-04:

- Switch on if:
Cement Silo 6 Rotary Feeder 631-27-391-04 is ON
Switch off if:
Cement Silo 6 Rotary Feeder 631-27-391-04 is OFF

 Cement Silo 5 Fan For Dust Collector: 631-25-321-04:

- Switch on if:
Dust Collector 631-23-312-04 is on.
- Switch off if:
Dust Collector 631-23-312-04 is off.

 Cement Silo 6 Fan For Dust Collector: 631-28-321-04:

- Switch on if:
Dust Collector 631-26-312-04 is on.
- Switch off if:
Dust Collector 631-26-312-04 is off.

 Silo 5 Slide Valve: 631-35-393-04:

- Open if:
Fan For Dust Collector 631-25-321-04 is on
And
Cement Silo 5 Filling Selection 600CS100G01L02 is selected.
- Close if:
Group stops
Or
Cement Silo 5 Filling Selection 600CS100G01L02 is not selected.

 Silo 6 Slide Valve: 631-37-393-04:

- Open if:
Fan For Dust Collector 631-28-321-04 is on
And
Cement Silo 6 Filling Selection 600CS100G01L03 is selected.
- Close if:
Group stops
Or
Cement Silo 6 Filling Selection 600CS100G01L03 is not selected.

 Rotary Feeder For Dust Collector: 631-32-391-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.

 Dust Collector: 631-31-312-04:

- Switch on if:
Rotary Feeder For Dust Collector 631-32-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 631-32-391-04 is off.
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 Fan For Dust Collector: 631-33-321-04:

- Switch on if:
Dust Collector 631-31-312-04 is on.
- Switch off if:
Dust Collector 631-31-312-04 is off.

 Fan For Air Slide: 631-22-321-04:

- Switch on if:
Slide Valve 631-35-393-04 is open
Or
Slide Valve 631-37-393-04 is open.
- Switch off if:
Slide Valve 631-35-393-04 is close
And
Slide Valve 631-37-393-04 is close.

 Bucket Elevator: 631-17-412-04:

- Switch on if:
Fan For Air Slide 631-22-321-04 is on.
- Switch off if:
Fan For Air Slide 631-22-321-04 is off.
Or
Bucket Elevator Inching Drive: 631-17B-412 is on.

 Rotary Feeder For Dust Collector: 631-12-391-04:

- Switch on if:
Bucket Elevator 631-17-412-04 is on.
- Switch off if:
Bucket Elevator 631-17-412-04 is off.

 Rotary Feeder For Dust Collector: 631-15-391-04:

- Switch on if:
Bucket Elevator 631-17-412-04 is on.
- Switch off if:
Bucket Elevator 631-17-412-04 is off.

 Dust Collector: 631-11-312-04:

- Switch on if:
Rotary Feeder For Dust Collector 631-12-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 631-12-391-04 is off.

 Dust Collector: 631-14-312-04:

- Switch on if:
Rotary Feeder For Dust Collector 631-15-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 631-15-391-04 is off.
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 Fan For Dust Collector: 631-13-321-04:

- Switch on if:
Dust Collector 631-11-312-04 is on.
- Switch off if:
Dust Collector 631-11-312-04 is off.

 Fan For Dust Collector: 631-16-321-04:

- Switch on if:
Dust Collector 631-14-312-04 is on.
- Switch off if:
Dust Collector 631-14-312-04 is off.

 Belt Conveyor: 631-07-413-04:

- Switch on if:
Bucket Elevator 631-17-412-04 is on.
- Switch off if:
Bucket Elevator 631-17-412-04 is off.

 Rotary Feeder For Dust Collector: 631-09-391-04:

- Switch on if:
Belt Conveyor 631-07-413-04 is on.
- Switch off if:
Belt Conveyor 631-07-413-04 is off.

 Dust Collector: 631-08-312-04:

- Switch on if:
Rotary Feeder For Dust Collector 631-09-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 631-09-391-04 is off.

 Fan For Dust Collector: 631-10-321-04:

- Switch on if:
Dust Collector 631-08-312-04 is on.
- Switch off if:
Dust Collector 631-08-312-04 is off.

 Belt Conveyor: 631-06-413-04:

- Switch on if:
Belt Conveyor 631-07-413-04 is on.
- Switch off if:
Belt Conveyor 631-07-413-04 is off.

 Screw Conveyor: 631-05-411-04:

- Switch on if:
Belt Conveyor 631-06-413-04 is on.
- Switch off if:
Belt Conveyor 631-06-413-04 is off.
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 Fan For Air Slide: 631-02-321-04:

- Switch on if:
Screw Conveyor 631-05-411-04 is on.
- Switch off if:
Screw Conveyor 631-05-411-04 is off.

 Rotary Feeder For Dust Collector For Main Dust Collector: 622-76-391-04:
- Switch on if:
Fan For Air Slide 631-02-321-04 is on.
- Switch off if:
Fan For Air Slide 631-02-321-04 is off.

 Rotary Feeder For Dust Collector For Main Dust Collector: 622-77-391-04:
- Switch on if:
Fan For Air Slide 631-02-321-04 is on.
- Switch off if:
Fan For Air Slide 631-02-321-04 is off.

 Fan For Air Slide: 622-56-321-04:

- Switch on if:
Rotary Feeder For Dust Collector for Main Dust Collector 622-76-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector for Main Dust Collector 622-76-391-04 is off.

 Fan For Air Slide: 622-61-321-04:

- Switch on if:
Rotary Feeder For Dust Collector 622-77-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 622-77-391-04 is off.

 Main Dust Collector: 622-28-312-04:

- Switch on if:
Fan for Air Slide 622-56-321-04 is on
And
Fan For Air Slide 622-61-321-04 is on.
- Switch off if:
Fan For Air Slide 622-56-321-04 is off
Or
Fan For Air Slide 622-61-321-04 is off.

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o Group Stop is interlocked by CM Gas Circuit stopping.
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6.8 600CS100G01 CM Transport to silo Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
None

6.9 600CS100G01 CM Transport to silo Special Functions &Process

Protections
None

6.10 600CS100G01 CM Transport to silo Annex

 Annex 1: '517010 Process Filter' Interface signals between Main Dust Collector Local Control
Panel and DCS System
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7 600CS100G02 “CM Lubrication & Auxiliaries”

7.1 600CS100G02 CM Lubrication & Auxiliaries Flow Sheet
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7.2 600CS100G02 CM Lubrication & Auxiliaries Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
Main Gearbox Oil Lubrication
622-101-331-04 1 2 No 5s 5s
Low Pressure Oil Pump
622-102-591-04 Main Gearbox Oil Heater 1 2 No 5s 5s
622-106-331-04 Mill Grease System Pump 1 2 No 5s 5s
Pump1 For Cement Mill ID If
622-51D-331-04 Fan Main Motor Sleeve 1 2 No 5s 5s 600CS100G02L01
Bearings Lubrication Selected
Pump2 For Cement Mill ID If
622-51E-331-04 Fan Main Motor Sleeve 1 2 No 5s 5s 600CS100G02L02
Bearings Lubrication Selected
Main Gearbox Lubrication
622-108-331-04 2 1 No 5s 5s
High Pressure Oil Pump
Main Gearbox Lubrication
622-109-331-04 2 1 No 5s 5s
High Pressure Oil Pump
Main Gearbox Lubrication
622-110-331-04 2 1 No 5s 5s
High Pressure Oil Pump
Main Gearbox Lubrication
622-111-331-04 2 1 No 5s 5s
High Pressure Oil Pump
622-03C-591-04 Main Gear Box Heater - - No - -
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7.3 600CS100G02 CM Lubrication & Auxiliaries Digital list

Time
Tag Description Priority Action IN
Delay

Digital List from LOESCHE Local Control Panel

Time
Tag Description Priority Action IN
Delay
622-101-331-04
622-108-331-04
VP0213 - Gearbox general 30
622_101_4STS3 T 622-109-331-04 INT
monitoring 3 Sec
622-110-331-04
622-111-331-04
622-101-331-04
622-108-331-04
VP0213 - Gearbox general
622_101_4STS4 T 622-109-331-04 INT 120 m
monitoring 4
622-110-331-04
622-111-331-04
622_101_4STS5 General monitoring LP I
Lubrication oil low level 622-101-331-04
622_101_4LSL T INT
tank switch 622-102-591-04
Alarm high main gear oil
622_101_4TSH1 lubrication temperature W
measurement (oil inlet)
Main Gearbox Lubrication
622_101_4TSH2 unit Oil Tank Temperature W
High
Alarm high high main gear
622_101_4TSHH1 oil lubrication temperature W
measurement (oil inlet)
Mill Gearbox tank oil
622_101_4TSHH2 W
Temperature High High
Mill Gearbox tank oil bypass if
INTL_SE
622_101_4TSL W 622-101-331-04 Q_STR
Motor is
Temperature Low Running

622_106_4STS1 VP0402A02 - Roller 1

W
distributor Alarm
622_106_4STS2 VP0402A04 - Roller 2
W
distributor Alarm
622_106_4STS3 VP0402A04 - Roller 3
W
distributor Alarm
622_106_4LSL Mill grease - Level monitor
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7.4 600CS100G02 CM Lubrication & Auxiliaries Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay
LL: - - -
L: - - -
H: - - -
HH: - - -

Digital List from LOESCHE Local Control Panel

Time
Tag Scale Unit Description Limit Value Action IN
Delay
- - -
LL: INTL_SEQ
20 - 622-101-331-04
Main Gearbox L: _STR
32 - Start 622-102-591-04 - bypass if
Lubrication unit SL:
TI6212804 -50:150 ºC 38 - Stop 622-102-591-04 - Motor is
Oil SH: Running
- - -
Temperature H:
- - -
HH:
LL: - - -
Pressure
L: - - -
PI628804A bar lubrication
H: - - -
tilting pad -
HH: - -
LL: - - -
Pressure
L: - - -
PI628804B bar lubrication
H: - - -
tilting pad -
HH: - -
LL: - - -
Pressure
L: - - -
PI628804C bar lubrication
H: - - -
tilting pad -
HH: - -
LL: - - -
Pressure
L: - - -
PI628804D bar lubrication
H: - - -
tilting pad -
HH: - -
LL: - - -
Pressure
L: - - -
PI628804E bar lubrication
H: - - -
tilting pad -
HH: - -
LL: - - -
Pressure
L: - - -
PI628804F bar lubrication
H: - - -
tilting pad -
HH: - -
LL: - - -
Pressure
L: - - -
PI628804G bar lubrication
H: - - -
tilting pad -
HH: - -
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LL: - - -
Pressure
L: - - -
PI628804H bar lubrication
H: - - -
tilting pad -
HH: - -
LL: - - -
Pressure
L: - - -
PI628804I bar lubrication
H: - - -
tilting pad -
HH: - -
LL: - - -
Pressure
L: - - -
PI628804J bar lubrication
H: - - -
tilting pad -
HH: - -
LL: - - -
Pressure
L: - - -
PI628804K bar lubrication
H: - - -
tilting pad -
HH: - -
LL: - - -
Pressure
L: - - -
PI628804L bar lubrication
H: - - -
tilting pad -
HH: - -
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7.5 600CS100G02 CM Lubrication & Auxiliaries Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP

7.6 600CS100G02 CM Lubrication & Auxiliaries Operator selections

Tag Selection description Remarks

Pump1 For Cement Mill ID Fan Main Motor Sleeve
600CS100G02L01 Exclusive
Bearings Lubrication selection
Pump2 For Cement Mill ID Fan Main Motor Sleeve
600CS100G02L02 Exclusive
Bearings Lubrication selection

7.7 600CS100G02 CM Lubrication & Auxiliaries Operation mode description

a) Out of Group

 Main Gear Box Heater: 622-03-351-04:

- Switch on if:
Mill Main Drive 622-02-562-04 is off.
- Switch off if:
Mill Main Drive 622-02-562-04 is on.

b) Group start and running description

 Main Gearbox Oil Lubrication Low Pressure Oil Pump: 622-101-331-04:

- Switch on if:
Group starts.
Switch off if:
Group stops.

 Main Gearbox Oil Heater: 622-102-591-04:

- Switch on if:
Group starts
and
Mill Gearbox tank oil Temperature TI6212804 < 32 ⁰ C
- Switch off if:
Group stops
or
Mill Gearbox tank oil Temperature TI6212804 > 38 ⁰ C
 REV. 4
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 Mill Grease System Pump: 622-106-331-04:

- Switch on if:
Mill Main Drive 622-02-562-04 is on
(See 7.9 Special Functions & Process Protection).
- Switch off if:
Mill Main Drive 622-02-562-04

 Pump1 For Cement Mill ID Fan Main Motor Sleeve Bearings Lubrication: 622-51D-331-04:
- Switch on if:
Group Starts
And
Pump1 For Cement Mill ID Fan Main Motor Sleeve Bearings Lubrication selection
600CS100G02L01 is selected.
- Switch off if:
Group Stops
Or
Pump1 For Cement Mill ID Fan Main Motor Sleeve Bearings Lubrication selection
600CS100G02L01 is not selected.

 Pump2 For Cement Mill ID Fan Main Motor Sleeve Bearings Lubrication: 622-51E-331-04:
- Switch on if:
Group Starts
And
Pump2 For Cement Mill ID Fan Main Motor Sleeve Bearings Lubrication selection
600CS100G02L02 is selected
- Switch off if:
Group Stops
Or
Pump2 For Cement Mill ID Fan Main Motor Sleeve Bearings Lubrication selection
600CS100G02L02 is not selected.

 Main Gearbox Lubrication High Pressure Oil Pump: 622-108-331-04:

- Switch on if:
Group starts
And
Main Gearbox Oil Lubrication Low Pressure Oil Pump: 622-101-331-04 is ON for more
than 1 minute.
- Switch off if:
Group stops
Or
Main Gearbox Oil Lubrication Low Pressure Oil Pump: 622-101-331-04 is Off.

 Main Gearbox Lubrication High Pressure Oil Pump: 622-109-331-04:

- Switch on if:
Group starts
And
Main Gearbox Oil Lubrication Low Pressure Oil Pump: 622-101-331-04 is ON for more
than 1 minute.
- Switch off if:
Group stops
Or
 REV. 4
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Main Gearbox Oil Lubrication Low Pressure Oil Pump: 622-101-331-04 is Off.

 Main Gearbox Lubrication High Pressure Oil Pump: 622-110-331-04:

- Switch on if:
Group starts
And
Main Gearbox Oil Lubrication Low Pressure Oil Pump: 622-101-331-04 is ON for more
than 1 minute.
- Switch off if:
Group stops
Or
Main Gearbox Oil Lubrication Low Pressure Oil Pump: 622-101-331-04 is Off.

 Main Gearbox Lubrication High Pressure Oil Pump: 622-111-331-04:

- Switch on if:
Group starts
And
Main Gearbox Oil Lubrication Low Pressure Oil Pump: 622-101-331-04 is ON for more
than 1 minute.
- Switch off if:
Group stops
Or
Main Gearbox Oil Lubrication Low Pressure Oil Pump: 622-101-331-04 is Off.

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o Group Stop is interlocked by Main Drive Stopping.
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7.8 600CS100G02 CM Lubrication & Auxiliaries Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
None

7.9 600CS100G02 CM Lubrication & Auxiliaries Special Functions & Process

Protections
- Mill Grease System Pump 622-106-331-04 is started in cyclic operation for 4
minutes with main drive starting and stops for 26 minutes.

- 'Gearbox lubrication - HP Oil pump I - IV Running' Signal is ON when:

All of Main Gearbox Lubrication High Pressure Oil Pumps: 622-108-331-04, 622-109-331-04,
622-110-331-04 and 622-111-331-04 are running.

- 'Gearbox lubrication - HP Oil pump I - IV Running with 10 min delay' Signal is ON when:
All of Main Gearbox Lubrication High Pressure Oil Pumps: 622-108-331-04, 622-109-331-04,
622-110-331-04 and 622-111-331-04 are running for more than 10 min.

- Flow Switch Monitoring (Page 0401 E90533-9007_01 VP_Interlocking_diagram Tagbac CL)

Give an alarm if Grinding mode 622_164_4STS9 and (622_106_4STS1 or 622_106_4STS2
or 622_106_4STS3 or 622_106_4LSL) After relative time 8 Hour
And the timer is rested if there is no alarm for 2 hour.
Flow Switch Monitoring Alarm initiate the plant stopping sequence.

7.10 600CS100G02 CM Lubrication & Auxiliaries Annex

 14-060-Apolo control panel Loesche. rev1 (Analogy)
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8 600CS100G03 “CM Hydraulic”

8.1 600CS100G03 CM Hydraulic Flow Sheet
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8.2 600CS100G03 CM Hydraulic Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
M-Roller hydraulic (HSLM)
622-95-331-04 1 1 No Sporadic Mode
Oil Pump 1
M-Roller hydraulic (HSLM) Sporadic Mode
622-96-331-04 1 1 No
Oil Pump 2
S-Roller hydraulic (HSSW) Sporadic Mode
622-97-331-04 1 1 No
Oil Pump SR1
S-Roller hydraulic (HSSW) Sporadic Mode
622-98-331-04 1 1 No
Oil Pump SR2
S-Roller hydraulic (HSSW) Sporadic Mode
622-99-331-04 1 1 No
Oil Pump SR3
If
M-Roller lubrication (HSMS)
622-94-591-04 1 1 No 600CS100G03L03
Heater
selected
M-Roller lubrication (HSMS) Sporadic Mode
622-88-331-04 1 1 No
Suction pump MR1
M-Roller lubrication (HSMS) Sporadic Mode
622-89-331-04 1 1 No
Suction pump MR2
M-Roller lubrication (HSMS) Sporadic Mode
622-90-331-04 1 1 No
Suction pump MR3
M-Roller lubrication (HSMS) Sporadic Mode
622-91-331-04 1 1 No
Delivery pump MR1
M-Roller lubrication (HSMS) Sporadic Mode
622-92-331-04 1 1 No
Delivery pump MR2
M-Roller lubrication (HSMS) Sporadic Mode
622-93-331-04 1 1 No
Delivery pump MR3
Hydraulic Unit (HSAV) (Tool)
622-171-331-04 - - No For Maintenance
Hydraulic Pump
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 55/185
12/04/21
Mill

8.3 600CS100G03 CM Hydraulic Digital list

Time
Tag Description Priority Action IN
Delay
Hydraulic Local
622_01A_4RDY1 W
Panel CB OK
Hydraulic Local
622_01A_4RDY2 W
Panel CB OK
M Roller 1
622_164_4RDY1 Speed
W
2 Measurement
CB OK
M Roller 2
622_164_4RDY1 Speed
W
3 Measurement
CB OK
M Roller 3
622_164_4RDY1 Speed
W
4 Measurement
CB OK
S Roller 1
Speed
622_165_4RDY7 W
Measurement
CB OK
S Roller 2
Speed
622_165_4RDY8 W
Measurement
CB OK
S Roller 3
Speed
622_165_4RDY9 W
Measurement
CB OK

Digital List from LOESCHE Local Control Panel

Time
Tag Description Priority Action IN
Delay
622-95-331-04
622_164_4LSL HSLM Level monitor T INT
622-96-331-04
622-97-331-04
622_165_4LSL HSSW -Level monitor T 622-98-331-04 INT
622-99-331-04
622-88-331-04
622-89-331-04
VP1201A01 - HSMS
622-90-331-04
622_163_4STS1 Ready for remote T INT
622-91-331-04
operation
622-92-331-04
622-93-331-04
622_163_4STS2 VP1201A02: HSMS: W
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 56/185
12/04/21
Mill

Disturbance
VP1605: HSLM: Working
T 622-02-562-04 INT
622_163_4STS6 pressure > SP-DP
HSMS Oil Temperature ˃
622_163_4TSH1 W
SP1(50 ºC)
HSMS Oil Temperature ˂ INTL_SE
bypass if
622_163_4TSH2 W 622-94-591-04 Q_STR
Motor is
SP2 (52 ºC) Running
bypass
in
HSMS Oil Temperature ˃ Manual
622_163_4TSH3 T 622-94-591-04 INT and
SP3 (60 ºC)
Local
modes
HSMS Oil Temperature ˃
622_163_4TSH4 W
Max. (80 ºC)
High Alarm Temperature
W
622_163_4TSH11 M-Roller 1 suction line
High Alarm Temperature
W
622_163_4TSH12 M-Roller 1 pressure line
High Alarm temperature M-
W
622_163_4TSH21 Roller 2 suction line
High Alarm temperature M-
W
622_163_4TSH22 Roller 2 pressure line
High Alarm temperature M-
W
622_163_4TSH31 Roller 3 suction line
High Alarm temperature M-
W
622_163_4TSH32 Roller 3 pressure line
High High Alarm
Temperature M-Roller 1 W
622_163_4TSHH11 suction line
High High Alarm
Temperature M-Roller 1 W
622_163_4TSHH12 pressure line
High High Alarm
temperature M-Roller 2 W
622_163_4TSHH21 suction line
High High Alarm
temperature M-Roller 2 W
622_163_4TSHH22 pressure line
High High Alarm
temperature M-Roller 3 W
622_163_4TSHH31 suction line
High High Alarm
temperature M-Roller 3 W
622_163_4TSHH32 pressure line
622-88-331-04
622-89-331-04
622-90-331-04
622_163_4TSL HSMS Oil level ˂ min T INT
622-91-331-04
622-92-331-04
622-93-331-04
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 57/185
12/04/21
Mill

622-94-591-04
622-88-331-04
622-90-331-04
Roller 1 Oil Temperature ˃ 622-92-331-04
622_101_4TSH1 T INT 30 min
Max. 2 (85 ºC) 622-89-331-04
622-91-331-04
622-93-331-04
622-88-331-04
622-90-331-04
Roller 2 Oil Temperature ˃ 622-92-331-04
622_102_4TSH1 T INT 30 min
Max. 2 (85 ºC) 622-89-331-04
622-91-331-04
622-93-331-04
622-88-331-04
622-90-331-04
Roller 1 Oil inlet
622-92-331-04
622_101_4TSH2 Temperature ˃ Max. 2 T INT 30 min
622-89-331-04
(80 ºC)
622-91-331-04
622-93-331-04
622-88-331-04
622-90-331-04
Roller 2 Oil inlet
622-92-331-04
622_102_4TSH2 Temperature ˃ Max. 2 T INT 30 min
622-89-331-04
(80 ºC)
622-91-331-04
622-93-331-04
Master Roller 1 speed ˃
10
622_164_4SSM1 Min. 2 T 622-02-562-04 INT
Sec
(10 rpm)
Master Roller 2 speed ˃
10
622_164_4SSM2 Min. 2 T 622-02-562-04 INT
Sec
(10 rpm)
VP1217A12 Low Low
10
622_164_4SSM3 Alarm M-Roller 3 speed T 622-02-562-04 INT
Sec
measurement
Slave Roller 1 speed ˃
622_165_4SSM1 Min. 2 W
(10 rpm)
Slave Roller 2 speed ˃
622_165_4SSM2 Min. 2 W
(10 rpm)
Slave Roller 3 speed ˃
622_165_4SSM3 Min. 2 W
(10 rpm)
Low Alarm M-Roller 1
622_164_4SSM11 W
speed measurement
Low Alarm M-Roller 2
622_164_4SSM12 W
speed measurement
Low Alarm M-Roller 3
622_164_4SSM13 W
speed measurement
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 58/185
12/04/21
Mill

Low Alarm S-Roller 1

622_165_4SSM11 W
speed measurement
Low Alarm S-Roller 2
622_165_4SSM12 W
speed measurement
Low Alarm S-Roller 3
622_165_4SSM13 W
speed measurement
Master Roller 1 oil outlet
622_101_4PS1 pressure ˂ Max. 2 T 622-02-562-04 30 min
(-100 mbar)
Master Roller 2 oil outlet
622_102_4PS1 pressure ˂ Max. 2 T 622-02-562-04 30 min
(-100 mbar)
Master Roller 3 oil outlet
622_103_4PS1 pressure ˂ Max. 2 T 622-02-562-04 30 min
(-100 mbar)
Master Roller 1 oil outlet
622_101_4PS2 pressure ˃ Max. W
(-200 mbar)
Master Roller 2 oil outlet
622_102_4PS2 pressure ˃ Max. W
(-200 mbar)
Master Roller 3 oil outlet
622_103_4PS2 pressure ˃ Max. W
(-200 mbar)
VP1601A01 - HSLM bypass if
622-95-331-04 INTL_SE
622_164_4STS1 Ready for remote W Q_STR
Motor is
622-96-331-04 Running
operation
VP1801A01: HSSW: 622-97-331-04 bypass if
INTL_SE
622_165_4STS1 Ready for remote W 622-98-331-04 Q_STR
Motor is
Running
operation 622-99-331-04
622_164_4AL1 VP1601A02: HSLM: HYD
W
Disturbance
622_164_4AL2 VP1601A02 - Alarm:
HSLM hydraulic W
disturbance
622_164_4FLT VP1601 - DCS
W
communication fault
VP1609A11 - Alarm:
HSLM counter pressure W
622_164_4STS2 low low
Alarm: HSLM counter
622_164_4STS3 pressure high high W

VP1609A02 - Counter
W
622_164_4STS4 pressure not ok
VP1610A01 - Increase
I
622_164_4STS24 working pressure
VP1611A01 - Decrease
622_164_4STS6 I
pressure HSLM
622_164_4STS7 VP1617: HSLM: Purge I
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 59/185
12/04/21
Mill

VP1613A02 HSLM: Rollers

I
622_164_4STS8 are raised
VP1614A01: HSLM Rollers
I
622_164_4STS9 have been lowered
VP1614A01: HSLM Rollers
I
622_164_4STS10 lower command
bypass if
VP1613A33 - Master roller W 622-02-562-04
INTL_SE
Motor is
622_164_4STS11 3 raised Q_STR
Running
VP1623 Roller 3 very low
W
622_164_4STS12 dynamic alarm
VP1623A01: Roller 3 very
W
622_164_4STS13 low
bypass if
VP1613A32 - Master roller W 622-02-562-04
INTL_SE
Motor is
622_164_4STS14 2 raised Q_STR
Running
VP1622 Roller 2 very low
W
622_164_4STS15 dynamic alarm
VP1622A01: Roller 2 very
W
622_164_4STS16 low
bypass if
VP1613A31 - Master roller W 622-02-562-04
INTL_SE
Motor is
Q_STR
622_164_4STS17 1 raised Running
VP1621: Roller 1 dynamic
W
622_164_4STS18 very low
VP1621A01: Roller 1 very
622_164_4STS19 W
low
VP1616A01 HSLM:
622_164_4STS20 Decrese counter pressure I
HSLM
VP1612A01 - HSLM: 1
622_164_4STS21 I
Raise rollers
VP1614A02: HSLM: Low
622_164_4STS22 I
rollers
VP1613A01: HSLM: Keep
622_164_4STS23 I
rollers raised
VP1615A01 HSLM:
622_164_4STS25 I
increase counter pressure
VP1627A01: Hydraulic
622_164_4STS26 pump 2 HSLM. Command I
ON.
VP1626A01: Hydraulic
622_164_4STS27 pump 1 reduced speed. I
Command ON.
VP1625A01: Hydraulic
622_164_4STS28 pump 1 normal speed. I
Command ON.
VP1605: HSLM: Enable
622_164_4STS29 I
pressure control
VP1606: HSLM: Enable
622_164_4STS30 I
counter pressure control
Lower rollers order
622_164_4STS31 I
(auxiliary private variable)
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 60/185
12/04/21
Mill

VP1614A03: HSLM:
622_164_4STS33 Lowering rollers time W
exceeded
VP1623A01 Alarm: Roller
622_164_4STS34 W
3 HSLM very low
VP1622A01 Alarm: Roller
622_164_4STS35 W
2 HSLM very low
VP1621A01 Alarm: Roller
622_164_4STS36 W
1 HSLM very low
Alarm: working pressure
622_164_4STS37 very low to increase W
counter pressure
HSLM: Working pressure
622_164_4STS38 lower than minimum T 622-02-562-04 INT
pressure
Hydraulic pressure greater
622_164_4STS39 W
than maximum pressure
High Alarm HSLM working
622_164_4STS40 W
pressure
High Alarm HSLM tank
622_164_4TSH1 W
temperature
High High Alarm HSLM
622_164_4STS41 W
working pressure
High High Alarm HSLM
622_164_4TSH2 W
tank measurement
Low Alarm HSLM working
622_164_4STS42 W
pressure
VP1632A01: HSLM valve
622_164_4STS43 I
7.2 ON
VP1633A01:HSLM valve
622_164_4STS44 I
7.3 ON
VP1634A01:HSLM valve
622_164_4STS45 I
7.4 ON
VP1635A01:HSLM valve
622_164_4STS46 I
7.5 ON
VP1636A01:HSLM valve
622_164_4STS47 I
7.6 ON
VP1640A01:HSLM valve
622_164_4STS48 I
7.10 ON
VP1640A01:HSLM Valve
622_164_4STS49 I
7.11A ON order
VP1640A02:HSLM Valve
622_164_4STS50 I
7.11 B ON order
VP1651A01:HSLM Valve
622_164_4STS51 I
7.21 A ON order
VP1651A02:HSLM Valve
622_164_4STS52 I
7.21 B ON order
VP1652A01:HSLM Valve
622_164_4STS53 I
7.22 ON order
622_164_4STA1 Pump 1 ON. Local push I
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 61/185
12/04/21
Mill

button.
Pump 2 ON. Local push
622_164_4STA2 I
button.
Increase working
622_164_4INC1 pressure. Local push I
button.
Raise rollers. Local push
622_164_4INC2 I
button.
Increase counter
622_164_4INC3 pressure. Local push I
button.
High Alarm S-Roller hyd
622_165_4STS2 (HSSW) - pressure W
measurement S-Roller 1
High Alarm S-Roller hyd
622_165_4STS3 (HSSW) - pressure W
measurement S-Roller 2
High Alarm S-Roller hyd
622_165_4STS4 (HSSW) - pressure W
measurement S-Roller 3
High Alarm HSSW tank
622_165_4STS5 W
temperature
High Alarm main gearbox
622_165_4STS6 oil inlet pressure W
measurement
High High Alarm HSSW
622_165_4TSHH1 W
tank measurement
High High Alarm S-Roller
622_165_4PSHH1 hyd (HSSW) - pressure W
measurement S-Roller 1
High High Alarm S-Roller
622_165_4PSHH2 hyd (HSSW) - pressure W
measurement S-Roller 2
High High Alarm S-Roller
622_165_4PSHH3 hyd (HSSW) - pressure W
measurement S-Roller 3
VP1801A02: Alarm: HSSW
622_165_4STS7 W
hydraulic disturbance
VP1810A02: Alarm: HSSW
622_165_4STS8 Hydraulic pump 1 run time W
exceeded
VP1820A02: Alarm: HSSW
622_165_4STS9 Hydraulic pump 2 run time W
exceeded
VP1830A02: Alarm: HSSW
622_165_4STS10 Hydraulic pump 3 run time W
exceeded
VP1815: Alarm: Position
622_165_4STS11 W
S-Roller 1 very low
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 62/185
12/04/21
Mill

VP1825: Alarm: Position

622_165_4STS12 W
S-Roller 2 very low
VP1835: Alarm: Position
622_165_4STS13 W
S-Roller 3 very low
VP1814: HSSW: Enable
622_165_4STS14 I
position control S-Roller 1
VP1824: HSSW: Enable
622_165_4STS15 I
position control S-Roller 2
VP1834: HSSW: Enable
622_165_4STS16 I
position control S-Roller 3
VP1813: HSSW: Enable
622_165_4STS17 I
speed control S-Roller 1
VP1823: HSSW: Enable
622_165_4STS18 I
speed control S-Roller 2
VP1833: HSSW: Enable
622_165_4STS19 I
speed control S-Roller 3
VP1810A01 HSSW:
622_165_4STS20 Hydraulic pump 1. I
Command ON.
VP1820A01 HSSW:
622_165_4STS21 Hydraulic pump 2. I
Command ON.
VP1830A01 HSSW:
622_165_4STS22 Hydraulic pump 3. I
Command ON.
VP1816A01 HSSW Keep
622_165_4STS23 I
S-Roller 1 raised
VP1826A01 HSSW Keep
622_165_4STS24 I
S-Roller 2 raised
VP1836 HSSW Keep S-
622_165_4STS25 I
Roller 3 raised
VP1817A01 Lower HSSW
622_165_4STS26 I
R1
VP1827A01 HSSW Lower
622_165_4STS27 I
S-Roller 2
VP 1837A01 HSSW:
622_165_4STS28 I
Lower S-Roller 3
VP1803A02 position
622_165_4STS29 I
control HSSW
VP1815A01: Raise HSSW
622_165_4STS30 I
slave roller 1
VP1825A01 HSSW Raise
622_165_4STS31 I
S-Roller 2
VP1835A01 Raise S-Roller
622_165_4STS32 I
3 order
VP1844A01HSSW: S-
622_165_4STS33 I
Roller 1 increase position
VP1842A01:HSSW: S-
622_165_4STS34 I
Roller 1 increase speed
622_165_4STS35 VP1842A02HSSW: S- I
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 63/185
12/04/21
Mill

Roller 1 increase speed

pulse
VP1817A02: HSSW: Roller
622_165_4STS36 I
1 in operation position
bypass if
622_165_4STS37 VP1816A02 S-Roller 1 is W 622-02-562-04
INTL_SE
Motor is
raised Q_STR
Running
VP1843A01HSSW: S-
622_165_4STS38 I
Roller 1 reduce position
VP1841A01: HSSW: S-
622_165_4STS39 I
Roller 1 reduce speed
VP1841A02:HSSW: S-
622_165_4STS40 Roller 1 reduce speed I
pulse
VP1854A01HSSW: S-
622_165_4STS41 I
Roller 2 increase position
VP1852A01HSSW: S-
622_165_4STS42 I
Roller 2 increase speed
VP1852A02HSSW: S-
622_165_4STS43 Roller 2 increase speed I
pulse
VP1827A02 HSSW S-
622_165_4STS44 Roller 2 en operation I
position
bypass if
622_165_4STS45 VP1826A02 HSSW S- W 622-02-562-04
INTL_SE
Motor is
Q_STR
Roller 2 raised Running
VP1852A01HSSW: S-
622_165_4STS46 I
Roller 2 reduce position
VP1851A01:HSSW: S-
622_165_4STS47 I
Roller 2 reduce speed
VP1851A02:HSSW: S-
622_165_4STS48 Roller 2 reduce speed I
pulse
VP1864A01HSSW: S-
622_165_4STS49 I
Roller 3 increase position
VP1862A01HSSW: S-
622_165_4STS50 I
Roller 3 increase speed
VP1837A02: HSSW: S-
622_165_4STS51 Roller 3 in operation I
position
bypass if
622_165_4STS52 VP1836A02 Keep S-Roller W 622-02-562-04
INTL_SE
Motor is
3 raised Q_STR
Running
VP1862A01HSSW: S-
622_165_4STS53 I
Roller 3 reduce position
VP1861A01:HSSW: S-
622_165_4STS54 I
Roller 3 reduce speed
VP1861A02:HSSW: S-
622_165_4STS55 Roller 3 reduce speed I
pulse
VP1803A01 speed control
622_165_4STS56 I
HSSW
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 64/185
12/04/21
Mill

VP1811A01: HSSW: Valve

622_165_4STS57 I
40.1A ON
VP1812A01: HSSW: Valve
622_165_4STS58 I
40.1B ON
VP1821A01: HSSW: Valve
622_165_4STS59 I
40.2A ON
VP1822A01: HSSW: Valve
622_165_4STS60 I
40.2B ON
VP1831A01: HSSW: Valve
622_165_4STS61 I
40.3A ON
VP1832A01: HSSW: Valve
622_165_4STS62 I
40.3B ON
622_165_4STS63 Raise S-Roller 1 I
622_165_4STS64 Lower S-Roller 1 I
622_165_4STS65 Raise S-Roller 2 I
622_165_4STS66 Lower S-Roller 2 I
622_165_4STS67 Raise S-Roller 3 I
622_165_4STS68 Lower S-Roller 3 I
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 65/185
12/04/21
Mill

8.4 600CS100G03 CM Hydraulic Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay
LL: - - -
L: - - -
H: - - -
HH: - - -

Analog measurement from LOESCHE Local Control Panel

Time
Tag Scale Unit Description Limit Value Action IN
Delay
LL: - - -
M-Roller 1 L: - - -
ZI629104 0:300 mm
Position H: - - -
HH: - - -
LL: - - -
M-Roller 2 L: - - -
ZI629204 0:300 mm
Position H: - - -
HH: - - -
LL: - - -
M-Roller 3 L: - - -
ZI629304 0:300 mm
Position H: - - -
HH: - - -
LL: - - -
S-Roller 1 L: - - -
ZI629404 0:300 mm
Position H: - - -
HH: - - -
LL: -
- -
L: -
S-Roller 2 - -
ZI629504 0:300 mm H: -
Position - -
HH: -
- -
LL: -
- -
L: -
S-Roller 3 - -
ZI629604 0:300 mm H: -
Position - -
HH: -
- -
LL: - - -
M-Roller 1 L: - - -
SI629704 0:70 rpm
Speed H: - - -
HH: - - -
LL: - - -
M-Roller 2 L: - - -
SI629804 0:70 rpm
Speed H: - - -
HH: - - -
LL: - - -
M-Roller 3
SI629904 0:70 rpm L: - - -
Speed
H: - - -
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 66/185
12/04/21
Mill

HH: - - -
LL: - - -
S-Roller 1 L: - - -
SI6210004 0:70 rpm
Speed H: - - -
HH: - - -
LL: - - -
S-Roller 2 L: - - -
SI6210104 0:70 rpm
Speed H: - - -
HH: - - -
LL: - - -
S-Roller 3 L: - - -
SI6210204 0:70 rpm
Speed H: - - -
HH: - - -
Working LL: - - -
pressure L: - - -
PI626004 bar
measurement H: - - -
HH: - - -
Counter LL: - - -
pressure L: - - -
PI626104 bar
measurement H: - - -
HH: - - -
°C HSLM - Tank LL: - - -
temperature L: - - -
TI627104
measurement H: - - -
HH: - - -
bar Pressure LL: - - -
measurement S- L: - - -
PI626204
Roller 1 H: - - -
HH: - - -
bar Pressure LL: - - -
measurement S- L: - - -
PI626304
Roller 2 H: - - -
HH: - - -
bar Pressure LL: - - -
measurement S- L: - - -
PI626404
Roller 3 H: - - -
HH: - - -
°C HSSW- Oil tank LL: - - -
temperature L: - - -
TI627204
measurement H: - - -
HH: - - -
°C HSSM - Oil tank LL: - - -
temperature L: - - -
measurement SL: 52 - Start 622-94-591-04 -
TI627304
SH: 60 - Stop 622-94-591-04 -
H: - - -
HH: - - -
°C Temperature M- LL: - - -
TI6213204 Roller 1 suction L: - - -
line H: - - -
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 67/185
12/04/21
Mill

HH: - - -
°C LL: - - -
Temperature M- L: - - -
TI6210304
Roller 1 H: - - -
pressure line HH: - - -
°C LL: - - -
Temperature M- L: - - -
TI6213304
Roller 2 suction H: - - -
line HH: - - -
°C LL: - - -
Temperature M- L: - - -
TI6210404
Roller 2 H: - - -
pressure line HH: - - -
°C LL: - - -
Temperature M- L: - - -
TI6213404
Roller 3 suction H: - - -
line HH: - - -
°C LL: - - -
Temperature M- L: - - -
TI6210504
Roller 3 H: - - -
pressure line HH: - - -
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 68/185
12/04/21
Mill

8.5 600CS100G03 CM Hydraulic Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP

8.6 600CS100G03 CM Hydraulic Operator selections

Tag Selection description Remarks

See 8.7 CM Hydraulic
Special Functions &
600CS100G03L01 Raising Rollers Selection
Process Protections

See 8.7 CM Hydraulic

Special Functions &
600CS100G03L02 Lowering Rollers Selection
Process Protections

600CS100G03L03 HSMS Oil Tank Heater selection

600CS100G03L04 HSSW Speed Control Mode Selection Sent to LOESCHE Panel
600CS100G03L05 HSSW Position Control Mode Selection Sent to LOESCHE Panel
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8.7 600CS100G03 CM Hydraulic Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
M-Roller hydraulic
622-95-331- (HSLM)Oil Pump1
Operator PI627104
04I01 Counter pressure
Controller

Manual Auto
Tag Description
SP MV SP MV
M-Roller hydraulic
622-96-331- (HSLM) Oil Pump2
Operator PI627204
04I01 Counter pressure
Controller

Manual Auto
Tag Description
SP MV SP MV
M-Roller hydraulic
622-95-331- (HSLM)Oil Pump1
Operator PI627304
04I01 Hydraulic pressure
Controller

Manual Auto
Tag Description
SP MV SP MV
M-Roller hydraulic
622-96-331- (HSLM) Oil Pump2
Operator PI627404
04I01 Hydraulic pressure
Controller

8.8 600CS100G03 CM Hydraulic Operation mode description

a) Out of Group

None.

b) Group start and running description

 M-Roller hydraulic (HSLM) Oil Pump 1: 622-95-331-04:

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- Switch on Normal Speed if:

Group Starts
And
VP1625A01: Hydraulic pump 1 normal speed. Command ON. (622_164_4STS28)
- Switch on Reduced Speed if:
Group Starts
And
VP1626A01: Hydraulic pump 1 reduced speed. Command ON. (622_164_4STS27)
- Switch off if:
Group Stops
Or Not
(VP1625A01: Hydraulic pump 1 normal speed. Command ON
Or VP1626A01: Hydraulic pump 1 reduced speed. Command ON).

 M-Roller hydraulic (HSLM) Oil Pump 2: 622-96-331-04:

- Switch on if:
Group Starts
And
VP1627A01: Hydraulic pump 2 HSLM. Command ON. (622_164_4STS26)
- Switch off if:
Group Stops
Or
VP1627A01: Hydraulic pump 2 HSLM. Command ON. (622_164_4STS26)
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 S-Roller hydraulic (HSSW) Oil Pump SR1: 622-97-331-04:

- Switch on if:
Group Starts
And
VP1810A01 HSSW: Hydraulic pump 1. Command ON.( 622_165_4STS20)
- Switch off if:
Group Stops
Or Not
VP1810A01 HSSW: Hydraulic pump 1. Command ON. ( 622_165_4STS20)

 S-Roller hydraulic (HSSW) Oil Pump SR2: 622-98-331-04:

- Switch on if:
Group Starts
And
VP1820A01 HSSW: Hydraulic pump 2. Command ON. ( 622_165_4STS21)
- Switch off if:
Group Stops
Or Not
VP1820A01 HSSW: Hydraulic pump 2. Command ON. ( 622_165_4STS21)

 S-Roller hydraulic (HSSW) Oil Pump SR3: 622-99-331-04:

- Switch on if:
Group Starts
And
VP1830A01 HSSW: Hydraulic pump 3. Command ON. ( 622_165_4STS22)
- Switch off if:
Group Stops
Or Not
VP1830A01 HSSW: Hydraulic pump 3. Command ON. ( 622_165_4STS22)

 M-Roller lubrication (HSMS) Heater: 622-94-591-04:

- Switch on if:
Group starts
And
HSMS Oil Tank Temperature TI627304 < 52
And
HSMS Oil Tank Heater selection 600CS100G03L03 is selected.
- Switch off if:
Group stops
Or
HSMS Oil Tank Temperature TI627304 > 60
Or
HSMS Oil Tank Heater selection 600CS100G03L03 is not selected.
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 M-Roller lubrication (HSMS) Suction pump MR1: 622-88-331-04:

- Switch on if:
Group Starts
And
Mill Main Drive 622-02-562-04 is on
And
VP1614A01: HSLM Rollers have been lowered: 622_164_4STS9
Switch off if:
Mill Main Drive 622-02-562-04 is off for 60 Min.
And
M-Roller lubrication (HSMS) Delivery pump MR1: 622-91-331-04 is off for 15 Min

 M-Roller lubrication (HSMS) Suction pump MR2: 622-89-331-04:

- Switch on if:
Group Starts
And
Mill Main Drive 622-02-562-04 is on
And
VP1614A01: HSLM Rollers have been lowered. 622_164_4STS9
Switch off if:
Mill Main Drive 622-02-562-04 is off for 60 Min.
And
M-Roller lubrication (HSMS) Delivery pump MR2: 622-92-331-04 is off for 15 Min

 M-Roller lubrication (HSMS) Suction pump MR3: 622-90-331-04:

- Switch on if:
Group Starts
And
Mill Main Drive 622-02-562-04 is on
And
VP1614A01: HSLM Rollers have been lowered. 622_164_4STS9
Switch off if:
Mill Main Drive 622-02-562-04 is off for 60 Min.
And
M-Roller lubrication (HSMS) Delivery pump MR3: 622-93-331-04 is off for 15 Min

 M-Roller lubrication (HSMS) Delivery pump MR1: 622-91-331-04:

- Switch on if:
VP1614A01: HSLM Rollers have been lowered for 10 min
And
M-Roller lubrication (HSMS) Suction pump MR1: 622-88-331-04 is on for 10 min
- Switch off if:
M-Roller lubrication (HSMS) Suction pump MR1: 622-88-331-04 is off
Or Not
VP1614A01: HSLM Rollers have been lowered
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 M-Roller lubrication (HSMS) Delivery pump MR2: 622-92-331-04:

- Switch on if:
VP1614A01: HSLM Rollers have been lowered for 10 min
And
M-Roller lubrication (HSMS) Suction pump MR2: 622-89-331-04 is on for 10 min
- Switch off if:
M-Roller lubrication (HSMS) Suction pump MR2: 622-89-331-04 is off
Or Not
VP1614A01: HSLM Rollers have been lowered.

 M-Roller lubrication (HSMS) Delivery pump MR3: 622-93-331-04:

- Switch on if:
VP1614A01: HSLM Rollers have been lowered for 10 min
And
M-Roller lubrication (HSMS) Suction pump MR3: 622-90-331-04 is on for 10 min
- Switch off if:
M-Roller lubrication (HSMS) Suction pump MR3: 622-90-331-04 is off
Or Not
VP1614A01: HSLM Rollers have been lowered.

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o Group Stop is interlocked by Main Drive Stopping.
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8.9 600CS100G03 CM Hydraulic Special Functions & Process Protections

- Increase Working Pressure:

- This operation starts when:
1. Hydraulic working pressure PI626004< set point - DP.
2. Rollers have been lowered if Main Drive is running.
3. HSLM ready for remote operation.

- This operation continues increasing the pressure until one of the following conditions occur:
1. HSLM not ready for remote operation.
2. Hydraulic working pressure PI626004 >= Pmax
(Parameters will be adjusted during commissioning).
3. Hydraulic working pressure PI626004 >= set point.
4. Raise rollers is started or keeping rollers raised.
5. Reduce working pressure operation (delay on 3 sec).

- Reduce Working Pressure:

- This operation starts when:
1. Hydraulic working pressure PI626004 > set point + DP.
2. Rollers have been lowered.

- This operation continues reducing the pressure until one of the following conditions occur:
1. HSLM not ready for remote operation.
2. M-Roller hydraulic (HSLM) Oil Pump is ON.
4. Increase working pressure operation (Ton 3 sec).

- Raising Rollers:
- This operation starts when HSLM ready for remote operation and Hydraulic pressure
PI626004> PR and one of the following Conditions are true:
1. Material feed is off or no materials exist on mill feed belt (TOFF 20 sec.).
2. Roller1 622_164_4STS19 or Roller2 622_164_4STS16 or Roller3 622_164_4STS13
is too low.
3. HSLM rollers are raised is false and HSLM keep rollers raised is true.

- This operation continues rising the rollers until one of the following conditions occur:
1. HSLM Rollers are Raised.
2. Hydraulic working pressure PI626004 >= P max
(Parameters will be adjusted during commissioning)

- Lowering Rollers:
- This operation starts if the following conditions are ok:
1. HSLM ready for remote operation.
2. HSLM rollers are raised is true.
3. Materials feeding are ON and Main Drive is running and materials exist on belt
(TOFF 20 sec.).

- This operation continues lowering the rollers until one of the following conditions occur:
1. HSLM is not ready for remote operation.
2. HSLM rollers have been lowered.
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3. HSLM Raise rollers.

4. HSLM hydraulic counter pressure PI626104 <= set point.

- Increase Counter Pressure:

- This operation starts if the following conditions are ok:
1. HSLM ready for remote operation.
2. Hydraulic Counter pressure PI626104 < set point - DP
3. HSLM Rollers have been lowered.

- This operation continues increasing the pressure until one of the following conditions occur:
1. HSLM is not ready for remote operation.
2. Counter pressure PI626104>= set point.
3. HSLM keeps rollers raised.
4. Reduce counter pressure operation (TOFF 3 sec).

- Reduce Counter Pressure:

- This operation starts if the following conditions are ok:
1. Hydraulic counter pressure PI626104 > set point + DP.
2. HSLM Rollers have been lowered.

- This operation continues decreasing the pressure until one of the following conditions
occur:
1. HSLM is not ready for remote operation.
2. Counter pressure PI626104 <= set point.
3. HSLM Raise Rollers or HSLM keep rollers raised.
4. HSLM counter pressure PI626104 > Pmin.
5. Increase counter pressure operation (TOFF 3 sec.).

8.10 600CS100G03 CM Hydraulic Annex

 ANNEX 1: Loesche. CM (Doc. No 20190802) HSLM terminal diagram 61021E.
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9 600CS100G04 “CM Gas Circuit”

9.1 600CS100G04 CM Gas Circuit Flow Sheet
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9.2 600CS100G04 CM Gas Circuit Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
622-01A-321-04 Mill Sealing Air Fan 1 3 No 2s 2s
Rotary Feeders Sealing air
622-01B-321-04 1 3 No 5s 5s
Blower
622-43-327-04 Fresh Air Damper 1 3 No 2s 2s
Cement Mill ID Fan Main
622-51C-321-04 1 3 No 2s 2s
Motor Cooling Fan
Classifier Gearbox
622-104-331-04 1 3 No 2s 2s
Lubrication Oil Pump
Cyclic operation
622-107-331-04 Classifier Grease Pump 1 3 No 2s 2s (t1=9m ON
t2=21m OFF)
622-04A-321-04 Classifier Motor Cooling Fan 1 3 No 2s 2s
622-35-327-04 Regulation Valve of ID Fan 1 3 No 2s 2s
622-36-327-04 ID Fan Damper 1 3 No 2s 2s
622-44-327-04 Damper to the stack 1 3 No 2s 2s
622-39-327-04 Recirculation Damper 1 3 No 2s 2s
622-04-427-04 Mill Classifier 2 2 No 5s 5s
Cement Mill ID Fan Main
622-51-321-04 3 1 No 5s 5s
Motor
622-51F-591-04 Mill fan main motor heater - - No - -
Mill Classifier main motor
622-04A-591-04 - - No - -
heater
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9.3 600CS100G04 CM Gas Circuit Digital list

Time
Tag Description Priority Action IN
Delay
622_43_4RDY Fresh Air Damper Z CB OK W
622_43_4ZSO Fresh Air Damper Limit Switch Open I
622_43_4ZSC Fresh Air Damper Limit Switch Close I
622_35_4RDY ID Fan Damper CB OK W
Regulation Valve of ID Fan Limit
622_35_4ZSO I
Switch Open
Regulation Valve of ID Fan Limit
622_35_4ZSC I
Switch Close
622_36_4RDY ID Fan Damper CB OK W
622_36_4ZSO ID Fan Damper Limit Switch Open I
622_36_4ZSC ID Fan Damper Limit Switch Close I
622_44_4RDY Damper to the Stack CB OK W
Damper to the Stack Limit Switch
622_44_4ZSO I
Open
Damper to the Stack Limit Switch
622_44_4ZSC I
Close
622_39_4RDY Recirculation Damper CB OK W
Recirculation Damper Limit Switch
622_39_4ZSO I
Open
Recirculation Damper Limit Switch
622_39_4ZSC I
Close
MV Classifier Motor Transformer
622_04A_4TSH T 622-04-427-04 INT
winding temperature alarm
622_04A_4RDY1 Classifier Motor VFD Ready T 622-04-427-04 INT
bypass if
INTL_SE
622_04A_4AL Classifier Motor VFD Alarm W 622-04-427-04 Q_STR
Motor is
Running

622_04A_4FLT Classifier Motor VFD Fault T 622-04-427-04 INT

622_04A_4RDY2 Classifier Motor Heater CB OK W
bypass in
MV Feeder For Cement Mill Fan Manual and
622_51A_4SER T 622-51-321-04 INT Local
Motor Service Position
modes
MV Feeder For Cement Mill Fan
622_51A_4TRIP W
Motor Trip
MV Feeder For Cement Mill Fan
622_51A_4FLT1 T 622-51-321-04 INT
Motor Protection Int. Failure
MV Feeder For Cement Mill Fan
622_51A_4FLT2 T 622-51-321-04 INT
Motor MCB AC Fault
622_51A_4FLT3 MV Feeder For Cement Mill Fan T 622-51-321-04 INT
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Motor MCB DC Fault

MV Feeder For Cement Mill Fan
622_51A_4CLS1 W
Motor Int. Closed
MV Feeder For Cement Mill Fan
622_51A_4OPN1 W
Motor Int.Opened
MV Feeder For Cement Mill Fan
622_51A_4OPN2 W
Motor Earthing Switch Opened
MV Feeder For Cement Mill Fan
622_51A_4OK1 T 622-51-321-04 INT
Motor Control Voltage Ok
MV Feeder For Cement Mill Fan
622_51A_4CLS W
Motor Earthing Switch Closed
MV Feeder For Cement Mill Fan
622_51A_4TST W
Motor Test Position
MV Feeder For Cement Mill Fan
622_51A_4ESTP T 622-51-321-04 INT
Motor Emergency Stop
Cement Mill Fan Motor VFD Drive
622_51B_4FLT W
Fault
Cement Mill Fan Motor VFD Drive
622_51B_4RDY W
Ready
Cement Mill Fan Motor VFD Drive
622_51B_4AL W
Alarm
Cement Mill Fan Motor VFD
622_51B_4TSH W
Temperature High
Cement Mill Fan Motor VFD
622_51B_4TSHH T 622-51-321-04 INT
Temperature High High
bypass in
MV Feeder For Classifier Service Manual and
622_04A_4SER T 622-04-427-04 INT Local
Position
modes

622_04A_4TRIP MV Feeder For Classifier Trip W

MV Feeder For Classifier Protection
622_04A_4FLT1 T 622-04-427-04 INT
Int. Failure
MV Feeder For Classifier MCB AC
622_04A_4FLT2 T 622-04-427-04 INT
Fault
MV Feeder For Classifier MCB DC
622_04A_4FLT3 T 622-04-427-04 INT
Fault
622_04A_4CLS1 MV Feeder For Classifier Int. Closed W
MV Feeder For Classifier Int.
622_04A_4OPN1 W
Opened
MV Feeder For Classifier Earthing
622_04A_4OPN2 W
Switch Opened
MV Feeder For Classifier Earthing
622_04A_4CLS W
Switch Closed
MV Feeder For Classifier Control
622_04A_4OK1 T 622-04-427-04 INT
Voltage Ok
MV Feeder For Classifier Test
622_04A_4TST W
Position
622_174_4RDY Dust Monitoring System CB OK W
Digital List from LOESCHE Local Control Panel
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Time
Tag Description Priority Action IN
Delay
High Alarm Classifier
622_04A_4TSH3 temperature measurement W
upper bearing
High Alarm Classifier
622_04A_4TSH4 temperature measurement W
lower bearing
High Alarm Classifier
622_04A_4TSH2 gearbox lubrication oil W
Temp
High High Alarm Classifier
622_04A_4TSHH3 temperature measurement T 622-04-427-04 INT
upper bearing
High High Alarm Classifier
622_04A_4TSHH4 temperature measurement T 622-04-427-04 INT
lower bearing
High High Alarm Classifier
622_04A_4TSHH2 gearbox lubrication Oil T 622-04-427-04 INT
Temp
Low Alarm Classifier
622_04A_4SSM1 W
speed
Start
622_04A_4SSM2 Low Low Alarm Classifier T 622-04-427-04 INT inhibit
speed 100 sec
VP1006A01 - Alarm
622_04A_4FSLA W
classifier flow disturbance
Start
Classifier gearbox oil
622_04A_4PS1 T 622-104-331-04 INT inhibit 3
pressure gt min
sec
Classifier gearbox filter dif.
622_04A_4DPH W
Pressure high
Classifier grease - Flow
622_04A_4FSL1 I
monitor
Classifier grease - Level
622_04A_4LSL1 W
monitor
VP0602: Mill sealed air
622_01A_4PSL W
pressure very low
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9.4 600CS100G04 CM Gas Circuit Analog measurement

Time
Tag Scale Unit Description Limit Value B IN
Delay
LL: - - -
Fresh Air Damper
L: - - -
ZI625104 0:100 % 622-43-327-04
H: - - -
Position
HH: - - -
LL: - - -
Cement Mill Inlet L: - - -
TI622004A 0:250 °C
Temperature 1 H: - - -
HH: -222 - 622-02-562-04 INT
LL: - - -
Cement Mill Inlet L: - - -
TI622004B 0:250 °C
Temperature 2 H: - - -
HH: - 222 - 622-02-562-04 INT
LL: - - -
Cement Mill Inlet L: - - -
PI621904A -20:15 mbar
Pressure 1 H: - - -
HH: - - -
LL: - - -
Mill Differential L: - - -
PDI623304 -100:100 mbar
Pressure H: - - -
HH: - ?? - 622-02-562-04 INT
LL: - - -
Cement Mill Inlet L: - - -
PI621904B -20:15 mbar
Pressure 2 H: - - -
HH: - - -
LL: - - -
Cement Mill Inlet
L: - - -
PI621904 -20:15 mbar Pressure Average
H: - - -
"Calculated"
HH: - - -
LL: - - -
L: - - -
PI626704 -100:100 mbar Mill Seal Air
H: - - -
Pressure
HH: - - 622-01A-321-04 INT
LL: - - -
Seal Air Blower L: - - -
PI626604A -100:100 mbar
pressure 1 H: - - -
HH: - - 622-01B-321-04 INT
LL: - - -
Seal Air Blower L: - - -
PI626604B -100:100 mbar
pressure 2 H: - - -
HH: - - 622-01B-321-04 INT
LL: - - -
Seal Air Blower L: - - -
PI626604C -100:100 mbar
pressure 3 H: - - -
HH: - - 622-01B-321-04 INT
SI620904 rpm Mill Classifier LL: - - -
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Motor Speed L: - - -
H: - - -
HH: -?? -622-04-427-04 - INT
LL: - - -
Mill Classifier L: - - -
II620904 A
Current H: - - -
HH: - - -
LL: - - -
Mill Classifier L: - - -
JI620904 KW
Motor Power H: - - -
HH: - - -
LL: - - -
Mill Classifier
L: - - -
TI621504D °C Motor Winding
H: 150 - -
Temperature 1
HH: 155 - 622-04-427-04 INT
LL: - - -
Mill Classifier
L: - - -
TI621504E °C Motor Winding
H: 150 - -
Temperature 2
HH: 155 - 622-04-427-04 INT
LL: - - -
Mill Classifier
L: - - -
TI621504F °C Motor Winding
H: 150 - -
Temperature 3
HH: 155 - 622-04-427-04 INT
LL: - - -
Mill Classifier
L: - - -
TI621604A °C Motor LS Bearing
H: 90 - -
Temperature
HH: 105 - 622-04-427-04 INT
LL: - - -
Mill Classifier
L: - - -
TI621604B °C Motor FS Bearing
H: 90 - -
Temperature
HH: 105 - 622-04-427-04 INT
LL: - - -
Mill Classifier
L: - - -
VI621704A 0:24.8 mm/s Motor DE Bearing
H: - - -
Vibration
HH: -6 - 622-04-427-04 INT
LL: - - -
Mill Classifier
L: - - -
VI621704B 0:24.8 mm/s Motor NDE
H: - - -
Bearing Vibration
HH: -6 - 622-04-427-04 INT
LL: - - -
ID Fan Inlet Flow L: - - -
FI622704 m3/h
Measurement H: - - -
HH: - - -
LL: - - -
Regulation Valve L: - - -
ZI622804 0:100 %
of ID fan Position H: - - -
HH: - - -
Regulation Valve LL: - - -
ZI6213504 0:100 % 622-35-327-04 of L: - - -
ID fan Position H: - - -
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HH: - - -
Cement Mill ID LL: - - -
Fan Main Motor L: - - -
TI623204D °C
Winding H: - - -
Temperature 1 HH: - 111 - 622-51-321-04 INT
Cement Mill ID LL: - - -
Fan Main Motor L: - - -
TI623204E °C
Winding H: - - -
Temperature 2 HH: - 111 - 622-51-321-04 INT
Cement Mill ID LL: - - -
Fan Main Motor L: - - -
TI623204F °C
Winding H: - - -
Temperature 3 HH: - 111 - 622-51-321-04 INT
Cement Mill ID LL: - - -
Fan Main Motor L: - - -
VI623504A 0:24.8 mm/s
DE Bearing H: - - -
Vibration 1 HH: -6 - 622-51-321-04 INT
Cement Mill ID LL: - - -
Fan Main Motor L: - - -
VI623504B 0:24.8 mm/s
NDE Bearing H: - - -
Vibration 2 HH: -6 - 622-51-321-04 INT
LL: - - -
ID Fan DE L: - - -
VI622904A 0:50.8 mm/s
Vibration H: - - -
HH: -6 - 622-51-321-04 INT
LL: - - -
ID Fan NDE L: - - -
VI622904B 0:50.8 mm/s
Vibration H: - - -
HH: -6 - 622-51-321-04 INT
LL: - - -
ID Fan Bearing L: - - -
TI623004A °C
DE Temperature H: - - -
HH: - 51 - 622-51-321-04 INT
LL: - - -
ID Fan Bearing L: - - -
TI623004B °C
NDE Temperature H: - - -
HH: - 51 - 622-51-321-04 INT
- - -
LL:
Damper 622-44- - - -
L:
ZI623604 0:100 % 327-04 to the - - -
H:
Stack Position - - -
HH:
LL: - - -
Recirculation
L: - - -
ZI623804 0:100 % Damper 622-39-
H: - - -
327-04 Position
HH: - - -
LL: - - -
Dust Monitoring
L: - - -
XI623704 System - Stack
H: - - -
Dust Emission
HH: - - -
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Cement Mill Fan -

Motor Bearing LL: - - -
°C L: - - -
TI623304A Load Side H: - - -
Bearing HH: - -
Temperature
Cement Mill Fan -
Motor Bearing LL: - - -
°C L: - - -
TI623304B FREE Side H: - - -
Bearing HH: - -
Temperature
Cement Mill Fan LL: - - -
L: - - -
JI623104 kw Motor VFD
H: - - -
Power HH: - - -
Cement Mill Fan LL: - - -
L: - - -
SI623104 rpm Motor VFD
H: - - -
Power HH: - - -

Analog measurement from LOESCHE Local Control Panel

Time
Tag Scale Unit Description Limit Value Action IN
Delay
°C Classifier - LL: - - -
Temperature L: - - -
TI621404A -
measurement H: - -
upper bearing HH: - - -
°C Classifier - LL: - - -
Temperature L: - - -
TI621404C -
measurement H: - -
lower bearing HH: - - -
°C Classifier - LL: - - -
Pressure L: - - -
PI6210604 -
measurement H: - -
gearbox HH: - - -
°C -
Classifier - LL: - -
-
Temperature L: - -
TI621404D -
measurement H: - -
-
HH: -290 - 622-04-427-04
gearbox INTL
Classifier - LL: - - -
L: - - -
SI6210704 rpm Speed
H: - - -
measurement HH: - - -
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9.5 600CS100G04 CM Gas Circuit Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP
600CS100G01 CM Transport to silo
√ External
Run Group is running

9.6 600CS100G04 CM Gas Circuit Operator selections

Tag Selection description Remarks

9.7 600CS100G04 CM Gas Circuit Operation mode description

a) Out of Group

 Mill fan main motor heater: 622-51F-591-04:

- Switch on if:
Cement Mill ID Fan Main Motor 622-51-321-04 is off.
- Switch off if:
Cement Mill ID Fan Main Motor 622-51-321-04 is on.

 Mill Classifier main motor heater: 622-04A-525-04:

- Switch on if:
Classifier Motor 622-04-427-04 is off.
- Switch off if:
Classifier Motor 622-04-427-04 is on.

b) Group start and running description

 Mill Sealing Air Fan: 622-01A-321-04:

- Switch on if:
Group starts
Switch off if:
Group stops.

 Rotary Feeders Sealing Air Blower: 622-01B-321-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.
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 Fresh Air Damper: 622-43-327-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.

 Cement Mill ID Fan Main Motor Cooling Fan: 622-51C-321-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.

 Lubrication Pump for Classifier Gearbox: 622-104-331-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops

 ClassifierGrease Pump: 622-107-331-04:

- Switch on if:
Group starts
And
Classifier Grease Unit in Automatic mode:622_107_4STS1 (Auto start in cyclic operation).
- Switch off if:
Group stops.

 ClassifierMotor Cooling Fan: 622-04A-321-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.

 Regulation Valve of ID Fan: 622-35-327-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.

 IDFan Damper: 622-36-327-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.

 Damper to the Stack: 622-44-327-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.
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 Recirculation Damper: 622-39-327-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.

 Mill Classifier: 622-04-427-04:

- Switch on if:
Group starts
And
Classifier Gearbox Lubrication Oil Pump 622-104-331-04 is on
And
Classifier Motor Cooling Fan 622-04A-321-04 is on.
And
Classifier Grease Pump 622-107-331-04 is in automatic mode
- Switch off if:
Group stops
Or
Classifier Gearbox Lubrication Oil Pump 622-104-331-04 is off
Or
Classifier Motor Cooling Fan 622-04A-321-04 is off
Or
Classifier Grease Pump 622-107-331-04 is not in automatic mode

 Cement Mill ID Fan Main Motor: 622-51-321-04:

- Switch on if:
Group starts
And
Mill Sealing Air Fan 622-01A-321-04 is on
And
(Lubrication Pump for ID fan 622-51D-331-04 is on
Or
Lubrication Pump for ID fan 622-51E-331-04 is on)
And
Cement Mill ID Fan Main Motor Cooling Fan 622-51D-321-04 is on.
- Switch off if:
Group stops
Or
Mill Sealing Air Fan 622-01A-321-04 is off
Or
(Lubrication Pump for ID fan 622-51D-331-04 is off
And
Lubrication Pump for ID fan 622-51E-331-04 is off).

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o Group Stop is interlocked by Main Drive Stopping(600CS100G07 ).
o Group Stop is interlocked by Mill Booster Fan stopping(622-50B-523-04).
o Group Stop is interlocked by CM Hot Gas stopping(600CS100G05).
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9.8 600CS100G04 CM Gas Circuit Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
622-51-321-
ID Fan Speed Controller Operator SI623104 Operator FI622704
04I01
Forced to manual if 622-35- Auto Enabled if 622-35-327-
327-04I01 in auto mode 04I01 in Manual mode

Manual Auto
Tag Description
SP MV SP MV
622-35-327- Regulation Valve of ID
Operator ZI622804 Operator FI622704
04I01 Fan Position Controller
Forced to manual if 622-51- Auto Enabled if 622-51-321-
321-04I01 in auto mode 04I01 in Manual mode
If ID Fan Stopped Forced to 0% Forced to 0%
If ID Fan Run more than 10% speed Forced to 100% at starting Release

Manual Auto
Tag Description
SP MV SP MV
622-44-327- Damper to the Stack
Operator ZI623604 Operator PI621904
04I01 Position Controller
Forced to manual if 622-39- Auto Enabled if 622-39-327-
327-04I01 in auto mode 04I01 in Manual mode

Manual Auto
Tag Description
SP MV SP MV
622-39-327- Recirculation Damper
Operator ZI623804 Operator PI621904
04I01 Position Controller
Forced to manual if 622-44- Auto Enabled if 622-44-327-
327-04I01 in auto mode 04I01 in Manual mode

Manual Auto
Tag Description
SP MV SP MV
622-43-327- Fresh Air Damper
Operator ZI625104 - -
04I01 Position Controller
if the temperature TI622304 > 130 °C Forced to 100%

Manual Auto
Tag Description
SP MV SP MV
622-04-427- Mill Classifier Speed
Operator SI620904 - -
04I01 Controller
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Manual Auto
Tag Description
SP MV SP MV
622-01A-321- Mill Seal Air Fan Speed
Operator PI626704
04I01 Controller
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9.9 600CS100G04 CM Gas Circuit Special Functions & Process Protections

- Traffic Lights For LOTO:
 Cement Mill (ID fan):
- Red Light if:
Cement Mill ID Fan Main Motor: 622-51-321-04 power Supply is OFF.
And
ID Fan Damper: 622-36-327-04 Power Supply is OFF.
And
ID Fan Damper Limit Switch: 622_36_4ZSC is Close.
- Green Light if:
Cement Mill ID Fan Main Motor: 622-51-321-04 power Supply is ON.
Or
ID Fan Damper: 622-36-327-04 Power Supply is ON.
Or
ID Fan Damper Limit Switch: 622_36_4ZSO is Open.

 Classifier Drive Interlocking OK:

- It is OFF when:
Classifier Shaft upper bearing (622_04A_4TSHH3)>= max2 105 °C
Or
Classifier Shaft lower bearing(622_04A_4TSHH4) >= max2 105 °C
Or
Grease unit Classifier is Not in automatic mode
Or
Classifier Gearbox Oil Pump is Not Running
Or
Classifier Motor Winding temperature > max2
Or
VSD(622_04A_4RDY1) is Not Ready for operation
Or
Classifier Lubrication Oil Temperature(622_04A_4TSHH2) >= max2 90 °C
Or
Seal Air Fan 622-01A-321-04 is Not Running.
Or
Speed monitor <= min SSA LL = 30 rpm when the Classifier Drive Interlocking OK for
more than 100 s.( 622_04A_4SSM2)

 Classifier Grease System Pump 622-107-331-04 is started in cyclic operation for 9 minutes
and stops for 21 minutes.

 Classifier Flow Switch Monitoring (Doc.E90533-9007_01 VP_Interlocking_diagram Tagbac

CL Page1005a)
Give an alarm if Classifier Running and (Level Switch Min 622_04A_4LSL1 or Grease flow
switch alarm 622_04A_4FSLA) after relative time 8 Hour
And the timer is rested if there is no alarm for 2 hour.
Classifier Flow Switch Monitoring Alarm initiate the plant stopping sequence.

9.10 600CS100G04 CM Gas Circuit Annex

 None
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10 600CS100G05 “CM Hot Gas”

10.1 600CS100G05 CM Hot Gas Flow Sheet
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10.2 600CS100G05 CM Hot Gas Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
Opened If
600CS100G05L02
622-46-327-04 HGG Regulation Gate 1 - No 5s 5s selected and
Colsed Only during
maintenance
If
622-55-326-04 Combustion HGG SCS 1 2 No 5s 5s 600CS100G05L02
selected
If
622-50B-523-04 Booster Fan 1 1 No 5s 5s 600CS100G05L01
selected
If
622-50C-327-04 Booster Fan Suction Damper 2 2 No 5s 5s 600CS100G05L01
selected
622-50A-563-04 Booster Fan motor heater - - No - -
 REV. 4
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10.3 600CS100G05 CM Hot Gas Digital list

Time
Tag Description Priority Action IN
Delay
HGG Regulation Gate Maintenance
622_46_4RDY W
CB OK
HGG Regulation Gate limit switch
622_46_4ZSO I
Open
HGG Regulation Gate limit switch
622_46_4ZSC I
Close
Hot Gases From Cooler Damper CB
622_49_4RDY W
OK
Hot Gases From Cooler Damper limit
622_49_4ZSO I
switch Open
Hot Gases From Cooler Damper limit
622_49_4ZSC I
switch Close
622_50B_4FLT Booster Fan VFD Fault T 622-50B-523-04 INT
622_50B_4RDY Booster Fan VFD Ready W
622_50B_4AL Booster Fan VFD Alarm W
622_50B_4TSH Booster Fan VFD H Temperature W
622_50B_4TSHH Booster Fan VFD HH Temperature T 622-50B-523-04 INT
MV Feeder for Booster fan Service
622_50A_4SER W
Position
622_50A_4TRIP MV Feeder for Booster Trip W
MV Feeder for Booster Protection Int.
622_50A_4FLT1 W
Failure
MV Feeder for Booster MCB AC
622_50A_4FLT2 W
Fault
MV Feeder for Booster MCB DC
622_50A_4FLT3 W
Fault
622_50A_4CLS1 MV Feeder for Booster Int. Closed W
622_50A_4OPN1 MV Feeder for Booster Int. Opened W
MV Feeder for Booster Earthing
622_50A_4OPN2 W
Switch Opened
MV Feeder for Booster Control
622_50A_4OK1 W
Voltage Ok
MV Feeder for Booster Earthing
622_50A_4CLS W
Switch Closed
622_50A_4TST MV Feeder for Booster Test Position W
622_50A_4ESTP Emergency Stop W
Booster Fan Suction Damper Limit
622_50C_4ZSO I
Switch Open
 REV. 4
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Booster Fan Suction Damper Limit

622_50C_4ZSC I
Switch Closed
Booster Fan Motor Vfd Heat Power
622_50A_4RDY2 W
CB OK
Booster Fan Motor Vfd Control
622_50A_4RDY1 W
Power CB OK

Digital List from HGG Local Control Panel

Time
Tag Description Priority Action IN
Delay
622_55_4STS1 Local Auto State I
622_55_4REM Remote state I
622_55_4LOC Local manual state I
622_55_4RDY1 Hot stove, remote start
W
ready.
622_55_4STS2 Automatic normal
combustion state of hot air I
furnace
622_55_4STS3 Flyer operation status I
622_55_4STS4 Operation status of 1 # oil
I
pump
622_55_4STS5 Operation status of igniter I
622_55_4STS6 Operation status of ignition
I
valve
622_55_4STS7 Operation status of 2 # oil
I
pumps
622_55_4STS8 Main oil valve state I
622_55_4STS9 Fire check status I
622_55_4STS10 Main oil valve opening
I
feedback
622_55_4STS11 Main oil valve clearance
I
feedback
622_55_4STS12 Compressed air blowing
I
valve state
622_55_4STS13 Ignition failure. W
622_55_4STS14 Stall failure W
622_55_4STS15 High temperature exit
W
alarm
622_55_4STS16 High temperature failure at
W
the exit.
622_55_4STS17 High furnace temperature
W
alarm
622_55_4STS18 Infinitesimal temperature W
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failure

622_55_4STS19 Fire detector failure W

622_55_4STS20 Oil pump failure W
622_55_4STS21 Flame failure W
Loss of signal for fan
622_55_4STS22 W
operation
 REV. 4
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10.4 600CS100G05 CM Hot Gas Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay
LL: - - -
HGG Outlet L: - - -
TI624104 0:500 ⁰C
Temperature H: - - -
HH: - - -
LL: - - -
HGG Outlet L: - - -
PI627704 -20:5 mbar
Pressure H: - - -
HH: - - -
LL: - - -
HGG Regulation L: - - -
ZI624004 0:100 %
Damper Position H: - - -
HH: - - -
LL: - - -
Booster Fan Inlet L: - - -
PI624204 -50:0 mbar
Pressure H: - - -
HH: - - -
LL: - - -
Hot Gas From
L: - - -
ZI625004 0:100 % Cooler Damper
H: - - -
Position
HH: - - -
LL: - - -
Booster Fan DE
L: - - -
TI624304A ⁰C Bearing
H: - - -
Temperature
HH: 51 - 622-51-321-04 INT
LL: - - -
Booster Fan NDE
L: - - -
TI624304B ⁰C Bearing
H: - - -
Temperature
HH: 51 - 622-51-321-04 INT

LL: - - -
Booster Fan DE L: - - -
VI624404A mm/s
Vibration H: - - -
HH: -6 - 622-51-321-04 INT

LL: - - -
Booster Fan NDE L: - - -
VI624404B mm/s
Vibration H: - - -
HH: -6 - 622-51-321-04 INT
LL: - - -
Booster Fan Motor
L: - - -
VI624904A mm/s DE Bearing
H: - - -
Vibration
HH: -6 - 622-51-321-04 INT
Booster Fan Motor LL: - - -
VI624904B mm/s NDE Bearing L: - - -
Vibration H: - - -
 REV. 4
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HH: -6 - 622-51-321-04 INT

LL: -
- -
Booster Fan Motor L: -
- -
TI624704A ⁰C Load Side Bearing H: -
- -
Temperature HH: INT
- 51 - 622-51-321-04
LL: - - -
Booster Fan Motor
L: - - -
TI624704B ⁰C Free Side Bearing
H: - - -
Temperature
HH: - 51 - 622-51-321-04 INT
LL: - - -
Booster Fan Motor
L: - - -
TI624804D ⁰C Winding
H: - - -
Temperature 1
HH: - 111 - 622-51-321-04 INT
LL: - - -
Booster Fan Motor
L: - - -
TI624804E ⁰C Winding
H: - - -
Temperature 2
HH: - 111 - 622-51-321-04 INT
LL: - - -
Booster Fan Motor
L: - - -
TI624804F ⁰C Winding
H: - - -
Temperature 3
HH: - 111 - 622-51-321-04 INT
LL: - - -
Dilution air fan L: - - -
ZI6211404 0:100 %
Damper Position H: - - -
HH: - - -
LL: - - -
Combustion air
L: - - -
ZI6211504 0:100 % fan Damper
H: - - -
Position
HH: - - -
LL: - - -
Booster Fan Motor L: - - -
JI624504 kw
VFD Power Signal H: - - -
HH: - - -
LL: - - -
Booster Fan Motor L: - - -
SI624504 rpm
VFD Speed Signal H: - - -
HH: - - -
LL: - - -
Booster Fan Inlet L: - - -
TI624204 ⁰C
Temperature H: - - -
HH: - - -
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Analog measurement from HGG Local Control Panel

Time
Tag Scale Unit Description Limit Value Action IN
Delay
Actual LL: - -
L: - -
TI625504A °C temperature of
H: - -
the furnace
HH: - -
Actual value of LL: - -
thermal furnace L: - -
TI625504B °C
outlet H: - -
temperature HH: - -
LL: - -
Fuel tank L: - -
TI625504C °C
temperature H: - -
HH: - -
LL: - -
Pipe oil L: - -
TI625504D °C
temperature H: - -
HH: - -
LL: - -
L: - -
PI625504A Pa Pipe oil pressure
H: - -
HH: - -
LL: - -
Actual opening of L: - -
ZI625504A 0:100 %
drum valve H: - -
HH: - -
LL: - -
Actual opening of L: - -
ZI625504B 0:100 %
return valve H: - -
HH: - -
LL: - -
Actual opening of L: - -
ZI625504C 0:100 %
air valve H: - -
HH: - -
LL: - -
Actual furnace L: - -
PI625504B Pa
pressure H: - -
HH: - -
LL: - -
L: - -
FI625504A m3/h Actual fuel flow
H: - -
HH: - -
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10.5 600CS100G05 CM Hot Gas Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP
600CS100G04 CM Gas Circuit
√ External
Run Group is running
622-51-321-04 Mill ID fan running √ External
Mill Main Drive
622-02-562-04 √ External
running

10.6 600CS100G05 CM Hot Gas Operator selections

Tag Selection description Remarks

600CS100G05L01 Hot Gas from cooler across booster fan Exclusive
600CS100G05L02 Hot Gas from HGG Exclusive
 REV. 4
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10.7 600CS100G05 CM Hot Gas Operation mode description

a) Out of Group

 Booster fan motor heater: 622-50A-523-04:

- Switch on if:
Booster Fan Motor 622-50B-523-04 is off.
- Switch off if:
Booster Fan Motor 622-50B-523-04 is on.

b) Group start and running description

 HGG Regulation Gate: 622-46-327-04:

- Switch on/Open if:
Group starts.
And
Hot Gas from HGG selection 600CS100G05L02 is selected.
- Switch off/Close if:
Only during maintenance.

 Hot gases from cooler damper : 622-49-327-04:

- Switch on/Open if:
Group starts.
And
Hot Gas from cooler across booster fan selection 600CS100G05L01 is selected.
- Switch off/Close if:
Group stops
Or
Hot Gas from cooler across booster fan selection 600CS100G05L01 is deselected.

 Combustion HGG SCS:622-55-326-04:

- Switch on if:
Group starts
And
HGG Regulation Gate 622-46-327-04 is open
And
Hot Gas from HGG selection 600CS100G05L02 is selected.
- Switch off if:
Group stops
Or
HGG Regulation Gate 622-46-327-04 is closed
Or
Hot Gas from HGG selection 600CS100G05L02 is deselected.
 REV. 4
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 Booster Fan: 622-50B-523-04:

- Switch on if:
Group starts
And
Hot gases from cooler damper 622-49-327-04 is open
And
Cement Mill ID Fan Main Motor 622-51-321-04 is on.
And
Hot Gas from cooler across booster fan selection 600CS100G05L01 is selected.
- Switch off if:
Group stops
Or
Hot gases from cooler damper 622-49-327-04 is closed
Or
Cement Mill ID Fan Main Motor 622-51-321-04 is off.
Or
Hot Gas from cooler across booster fan selection 600CS100G05L01 is deselected.

 Booster Fan Suction Damper: 622-50C-327-04:

- Switch on if:
Group starts
And
Booster Fan 622-50B-523-04is on.
- Switch off if:
Group stops
Or
Booster Fan 622-50B-523-04is off.

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o None
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10.8 600CS100G05 CM Hot Gas Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
622-50B-523- Booster Fan Speed
Operator SI624504 Operator TI622304
04I01 Controller
Forced to manual if 622-49-
327-04I01 in auto mode

Manual Auto
Tag Description
SP MV SP MV
622-46-327- HGG Damper Position
Operator ZI624004 - -
04I01 Controller

Manual Auto
Tag Description
SP MV SP MV
622-52-321- Combustion Air Fan
Operator SI623904 Operator TI623904
04I01 Speed Controller

10.9 600CS100G05 CM Hot Gas Special Functions & Process Protections

- Traffic Lights For LOTO:

 Cooler (Booster fan) : 551-02-321-04:
- Red Light: 551-02_4CMD1 if:
Hot gases from cooler damper: 622-49-327-04 Power Supply is OFF.
And
Hot Gases From Damper Limit Switch: 622_49_4ZSC is Close.
And
Booster Fan: 622-50B-523-04Power Supply is OFF.
- Green Light :551-02_4CMD2 if:
Hot gases from cooler damper: 622-49-327-04 Power Supply is ON.
And
Hot Gases From Damper Limit Switch: 622_49_4ZSO is Open.
And
Booster Fan: 622-50B-523-04 Power Supply is ON.

 Cement Mill (Hot Gas Generator):

- Red Light if:
Combustion HGG SCS: 622-55-326-04 power Supply is OFF
And
HGG Regulation Gate: 622-46-327-04 Power Supply is OFF
And
HGG Regulation Gate Limit Switch: 622_46_4ZSC is Close).
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- Green Light if:

Combustion HGG SCS: 622-55-326-04 power Supply is ON
Or
HGG Regulation Gate: 622-46-327-04 Power Supply is ON
Or
HGG Regulation Gate Limit Switch: 622_46_4ZSO is Open).

10.10 600CS100G05 CM Hot Gas Annex

 None
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11 600CS100G06 “CM Recirculation”

11.1 600CS100G06 CM Recirculation Flow Sheet
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11.2 600CS100G06 CM Recirculation Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
622-17-394-04 Diverter valve 1 14 No 2s 2s
622-23-394-04 Diverter valve N.O. 1 14 No 2s 2s
Metal Detector For Reject
622-18-682-04 1 14 No 3s 2s
Weigh Feeder
Rotary Feeder For Dust
622-12-391-04 1 14 No 5s 2s
Collector
622-11-312-04 Dust Collector 2 13 No 5s 2s
622-13-321-04 Fan For Dust Collector 3 12 No 5s 2s
622-29-429-04 Magnetic Separator SCS 4 11 No 3s 2s
Metal Detector For Reject
622-30-682-04 5 10 No 3s 2s
Belt
622-47-413-04 Reject Belt Conveyor 6 9 No 5s 10s
622-07A-412-04 Bucket Elevator 7 8 No 5s 5s
Rotary Feeder For Dust
622-25-391-04 8 7 No 5s 5s
Collector
622-24-312-04 Dust Collector 9 6 No 5s 5s
622-26-321-04 Fan For Dust Collector 10 5 No 5s 5s
622-65-413-04 Belt Conveyor 11 4 No 5s 10s
Reject system Vibrating
622-06A-423-04 12 3 No 5s 5s
conveyor motor 1
Reject system Vibrating
622-06B-423-04 12 3 No 5s 5s
conveyor motor 2
622-63A-415-04 Reject Bin Drag Conveyor 13 2 No 5s 10s Sporadic Mode
Reject Bin Belt Weight Sporadic Mode
622-63-421-04 14 1 No 5s 5s
Feeder
Bucket Elevator Inching
622-07B-412-04 - - No - - Locally Control
Drive
 REV. 4
PCS K4, Functional Description for Cement IT-TCP60004-100 PAG. 106/185
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Mill

11.3 600CS100G06 CM Recirculation Digital list

Time
Tag Description Priority Action IN
Delay
Inhibit
Rotary Feeder For Dust Collector Speed time at
622_12_4SSM T 622-12-391-04 MMD starting
Switch
10s
622_11_4RDY Dust Collector CB OK W
622_11_4FLT Dust Collector Fault W
622_11_4DPH Dust Collector High DP Alarm W
622_17_4RDY Diverter Valve N.O. CB OK W
622_17_4ZS1 Diverter Valve to Reject Bin Limit Switch I
Diverter Valve to Rotary Feeder Limit
622_17_4ZS2 I
Switch
Belt Conveyor Misalignment Switch 1
622_47_4DSA1 W
Alarm
2s-bypass
Reject Belt Conveyor Misalignment in Manual
622_47_4DSS1 T 622-47-413-04 INTL and Local
Switch 2 Stop
modes
Reject Belt Conveyor Misalignment
622_47_4DSA2 W
Switch 3 Alarm
2s-bypass
Reject Belt Conveyor Misalignment in Manual
622_47_4DSS2 T 622-47-413-04 INTL and Local
Switch 4 Stop
modes

622_47_4PC1 Reject Belt Conveyor Emergency Stop 1 T 622-47-413-04 INT

622_47_4PC2 Reject Belt Conveyor Emergency Stop 2 T 622-47-413-04 INT
Inhibit
time at
622_47_4SSM Reject Belt Conveyor Speed Switch T 622-47-413-04 MMD starting
10s
622_31_4RDY Belt Scale 20-200 Tph CB OK W
622_31_4RUN Belt Scale 20-200 TPH running I
622_64_4RDY Belt Scale CB OK W
622_64_4RUN Belt Scale running I
Inhibit
Rotary Feeder For Dust Collector Speed time at
622_25_4SSM T 622-25-391-04 MMD starting
Switch
10s
622_24_4RDY Dust Collector CB OK W
622_24_4FLT Dust Collector Fault W
622_24_4DPH Dust Collector High DP Alarm W
2s- bypass
622_07_4ZS1 Bucket Elevator safety bolt monitoring T 622-07A-412-04 INT in Manual
 REV. 4
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Mill

and Local
modes
2s- bypass
in Manual
622_07A_4OVL Bucket Elevator Overload Protection T 622-07A-412-04 INT and Local
modes
Inhibit time
622_07A_4SSM Bucket Elevator Speed Switch T 622-07A-412-04 MMD at starting
10s
Inhibit time
Bucket Elevator Inching Drive Motor
622_07B_4SSM T 622-07B-412-04 MMD at starting
Speed Switch 10s
2s- bypass
in Manual
622_07A_4LSH Bucket Elevator Level Switch T 622-07A-412-04 INT and Local
modes
622_07A_4RDY
Bucket Elevator Speed Switch CB OK W
1
Bucket Elevator Inching Drive Motor
622_07C_4RDY W
Speed Switch CB OK
622_07A_4RDY Bucket Elevator Overload Monitor CB
W
2 OK
622_10_4RDY Reject Bin Weight Transmitter CB OK W
622_74_4RDY Load Cell For Reject Bin 20 Tons CB OK W
622_75_4RDY Load Cell For Reject Bin 20 Tons CB OK W
Belt Conveyor Misalignment Switch 1
622_65_4DSA1 W
Alarm
2s- bypass
Belt Conveyor Misalignment Switch 2 in Manual
622_65_4DSS1 T 622-65-413-04 INTL and Local
Stop
modes
Belt Conveyor Misalignment Switch 3
622_65_4DSA2 W
Alarm
2s- bypass
Belt Conveyor Misalignment Switch 4 in Manual
622_65_4DSS2 T 622-65-413-04 INTL and Local
Stop
modes

622_65_4PC1 Belt Conveyor Emergency Stop 1 T 622-65-413-04 INT

622_65_4PC2 Belt Conveyor Emergency Stop 2 T 622-65-413-04 INT
Inhibit time
622_65_4SSM Belt Conveyor Speed Switch T 622-65-413-04 MMD at starting
10s

622_23_4RDY Diverter Valve N.O. CB OK W

Diverter Valve to Elevator 622-07 Limit
622_23_4ZS1 I
Switch
622_23_4ZS2 Diverter Valve to Container Limit Switch I
Reject Bin Belt Weight Feeder VFD
622_63_4FLT T 622-63-421-04 INT
Ventilation Fan Fault
Inhibit time
622_63A_4SSM Reject Bin Drag Conveyor Speed Switch T 622-63A-415-04 MMD at starting
10s
622-47-413-04 2s- bypass
in Manual
622_14_4LSH Reject Bin Level Switch T ,if Diverting to INT and Local
Bin modes
 REV. 4
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Mill

622_29_4RDY Magnetic Separator SCS Ready W

622_29_4ON Magnetic Separator SCS Operation I

622_29_4FLT Magnetic Separator SCS fault T 622-29-429-04 INT

Inhibit time
622_29_4SSM Magnetic Separator SCS Speed T MMD at starting
622-29-429-04 10s

622_30_4RDY Metal Detector Reject Belt CB OK W

Metal Detector Reject Belt Metal
622_30_4MET I
Detected
Metal Detector Reject Weigh Feeder CB
622_18_4RDY W
OK
Metal Detector Reject Weigh Feeder
622_18_4MET I
Metal Detected
 REV. 4
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Mill

11.4 600CS100G06 CM Recirculation Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay
LL: -
L: -
-
SL: 40 % Stop 622-63-421-04 and
Reject Bin -
WI620204 ton 622-63A-415-04
Weight -
SH: 70 % Start 622-63-421-04 and
-
H: - 622-63A-415-04
HH: -
LL: - - -
Belt Weight
L: - - -
SI620304 rpm Feeder
H: - - -
Speed
HH: - - -
LL: - - -
Belt Weight
L: - - -
II620304 A Feeder
H: - - -
Current
HH: - ?? - 622-63-421-04 -INT
LL: - - -
20: Belt Weight L: - - -
FI620404 t/h
200 Feeder Scale H: - - -
HH: - - -
Bucket LL: - - -
Elevator L: - - -
JI626904 Kw
Main Drive H: - - -
Power HH: - ?? - 622-07-412-04 -INT
LL: - - -
30: Reject Belt L: - - -
FI620604 t/h
300 Scale H: - - -
HH: - - -
LL: - - -
Cement Mill
L: - - -
FI6211204 m3/h Recirculation
H: - - -
Flow
HH: - - -
 REV. 4
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Mill

11.5 600CS100G06 CM Recirculation Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP

11.6 600CS100G06 CM Recirculation Operator selections

Tag Selection description Remarks

None
 REV. 4
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Mill

11.7 600CS100G06 CM Recirculation Operation mode description

a) Out of Group

 Bucket Elevator Inching Drive: 622-07B-412-04:

- Switch on if:
Local starts.
- Switch off if:
Local stops.
Or
Bucket Elevator 622-07-412-04 is on.

b) Group start and running description

 Diverter Valve: 622-17-394-04:

- Divert to Mill 622-01-435-04 if:
Mill Reject Rotary Feeder 622-22-391-04 is on
And
CM Feeding 600CS100G06 is on.
- Divert to Reject Bin TAG-622-04-04 if:
Mill Reject Rotary Feeder 622-22-391-04 is off
Or
CM Feeding 600CS100G06 is off
Or
Metal detection is on.
(See 12.9 Special Functions & Process Protection).

 Diverter Valve N.O.: 622-23-394-04:

- Divert to Bucket Elevator 622-07-412-04 if:
Metal detection is off
(See 12.9 Special Functions & Process Protection).
- Divert to Container TAG-622-01-04 if:
Metal detection is on
(See 12.9 Special Functions & Process Protection).

 Metal Detector For Reject Weigh Feeder: 622-18-682-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.

 Rotary Feeder For Dust Collector: 622-12-391-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.
 REV. 4
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Mill

 Dust Collector: 622-11-312-04:

- Switch on if:
Rotary Feeder For Dust Collector 622-12-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 622-12-391-04 is off.

 Fan For Dust Collector: 622-13-321-04:

- Switch on if:
Dust Collector 622-11-312-04 is On.
- Switch off if:
Dust Collector 622-11-312-04 is Off.

 Magnetic Separator SCS: 622-29-429-04:

- Switch on if:
Fan For Dust Collector 622-13-321-04 is On.
- Switch off if:
Group stops.

 Metal Detector For Reject Belt: 622-30-682-04:

- Switch on if:
Group Starts
And
Magnetic Separator SCS 622-29-429-04 is On.
- Switch off if:
Group Stops
Or
Magnetic Separator SCS 622-29-429-04 is Off.

 Reject Belt Conveyor: 622-47-413-04:

- Switch on if:
Magnetic Separator SCS 622-29-429-04 is On
And
Metal Detector 622-30-682-04 is on.
- Switch off if:
Magnetic Separator SCS 622-29-429-04 is Off
or
Metal Detector 622-30-682-04 is off
or
(Diverter Valve 622-17-394-04 is to Mill
And
Mill Reject Rotary Feeder 622-22-391-04 is off).

 Bucket Elevator: 622-07-412-04:

- Switch on if:
Belt Conveyor 622-47-413-04 is on.
- Switch off if:
Belt Conveyor 622-47-413-04 is off.
Or
Bucket Elevator Inching drive 622-07B-412-04 is on.
 REV. 4
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Mill

 Rotary Feeder For Dust Collector: 622-25-391-04:

- Switch on if:
Group Starts
And
Bucket Elevator 622-07-412-04 in on.
- Switch off if:
Group Stops
Or
Bucket Elevator 622-07-412-04 in off.

 Dust Collector: 622-24-312-04:

- Switch on if:
Group starts
And
Rotary Feeder For Dust Collector 622-25-391-04 is on.
- Switch off if:
Group stops
Or
Rotary Feeder For Dust Collector 622-25-391-04 is off.

 Fan For Dust Collector: 622-26-321-04:

- Switch on if:
Dust Collector 622-24-312-04 is On.
- Switch off if:
Dust Collector 622-24-312-04 is off.

 Belt Conveyor: 622-65-413-04:

- Switch on if:
Bucket Elevator 622-07-412-04 is On.
- Switch off if:
Bucket Elevator 622-07-412-04 is off.

 Reject system Vibrating conveyor motor 1: 622-06A-423-04:

- Switch on if:
Belt Conveyor 622-65-413-04 is on.
- Switch off if:
Belt Conveyor 622-65-413-04 is off.

 Reject system Vibrating conveyor motor 2: 622-06B-423-04:

- Switch on if:
Belt Conveyor 622-65-413-04 is on.
- Switch off if:
Belt Conveyor 622-65-413-04 is off.

 Reject Bin Drag Conveyor: 622-63A-415-04:

- Switch on if:
Belt Conveyor 622-65-413-04 is on.
- Switch off if:
Belt Conveyor 622-65-413-04 is off.
 REV. 4
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Mill

 Reject Bin Belt Weight Feeder: 622-63-421-04:

- Switch on if:
Group starts
And
Reject Bin Drag Conveyor 622-63A-415-04 is on
And
Metal Detector 622-18-682-04 is on
And
Reject Bin Weight WI620204 is Greater than High.
- Switch off if:
Group Stops
Or
Reject Bin Drag Conveyor 622-63A-415-04 is off
Or
Metal Detector 622-18-682-04 is off
Or
Reject Bin Weight WI620204 is Less than Low.

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o Group Stop is interlocked by Main Drive Stopping.
 REV. 4
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Mill

11.8 600CS100G06 CM Recirculation Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
Belt weigh feeder Weight
622-63-04I01 Operator FI620404 Operator WI620204
Controller

Manual Auto
Tag Description
SP MV SP MV
622-63-421- Belt weigh Speed
Operator FI620304
04I01 Controller

Manual Auto
Tag Description
SP MV SP MV
622-63-421- Belt weigh Speed
Operator FI620304
04I01 Controller

11.9 600CS100G06 CM Recirculation Special Functions & Process Protections

- Metal Detection
- Each time Metal Detector 622-18-682-04 detects a metal, after 6s Diverter Valve
N.O. 622-23-394-04 diverts to container TAG-622-01-04 for 1s.

- Each time Metal Detector 622-30-682-04 detects a metal, after 6s Diverter Valve
N.O. 622-17-394-04 diverts to reject bin TAG-622-04-04 for 1s.

11.10 600CS100G06 CM Recirculation Annex

 None
 REV. 4
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Mill

12 600CS100G07 “CM Main Motor”

12.1 600CS100G07 CM Main Motor Flow Sheet
 REV. 4
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Mill

12.2 600CS100G07 CM Main Motor Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
622-02-562-04 Mill Main Drive 1 1 No 60s 5s
622-02C-553-04 Mill Main Drive liquid starter 1 1 No 60s 10s
MV Capacitor Bank Start when Motor
629-22A-527-04 1 1 No 5s 10s
have load
Cement Mill Main Motor
622-02-562-04 - - No - -
Heater
622-02B-352-04 Mill Inching Drive - - No - - Locally Controlled

12.3 600CS100G07 CM Main Motor Digital list

Time
Tag Description Priority Action IN
Delay
MV Feeder For Cement Mill
622_02A_4RDY W
Main Motor Availability
Cement Mill Main Motor
622_02C_4ZS1 Liquid starter high position I
electrodes
Cement Mill Main Motor
622_02C_4RUN I
Liquid starter end of start
Cement Mill Main Motor
622_02C_4RDY I
Liquid starter ready to start
Cement Mill Main Motor
622_02C_4FLT1 T 622-02-562-04 INT
Liquid starter general fault
Cement Mill Main Motor
622_02C_4FLT2 Liquid starter temperature T 622-02-562-04 INT
fault > 850C
Cement Mill Main Motor bypass if
INTL_SE Motor is
622_02C_4AL Liquid starter temperature T 622-02-562-04 Q_STR Running
fault > 730C
Cement Mill Main Motor
622_02C_4RDY1 W
Liquid starter CB OK
Cement Mill Main Motor
622_02A_4FLT4 Liquid Starter Heating W
System Fault
Cement Mill Main Motor
622_02A_4FLT5 W
Liquid Starter Liquid Freeze
Cement Mill Main Motor
622_02A_4TSHH Liquid Starter High High W
Temp.
Cement Mill Main Motor
622_02A_4LSLL Liquid Starter Level Switch W
Low
 REV. 4
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Mill

Cement Mill Main Motor

622_02A_4INT W
Liquid Starter Start Interlock
Cement Mill Main Motor
622_02A_4FLT6 W
Liquid Starter Starter Fault
Cement Mill Main Motor
622_02A_4FLT7 W
Liquid Starter End Of Start
Cement Mill Main Motor
622_02A_4FLT8 Liquid Starter Control W
Voltage Fault
Cement Mill Main Motor
622_02A_4RDY5 W
Liquid Starter Availabilty
Cement Mill Maing Motor
622_02_4DPH Slip Ring Housing I
Differential Pressure
MV Feeder For Cement Mill
622_02A_4STP1 W
Main Motor Local Stop
MV Feeder For Cement Mill
622_02A_4STA1 W
Main Motor Local Start
Inching Drive Chain Not
622_02A_4ZS T 622-02-562-04 INT
Fitted Limit Switch
MV Feeder For Cement Mill
622_02A_4SER W
Main Motor Service Position
MV Feeder For Cement Mill
622_02A_4TRIP W
Main Motor Trip
MV Feeder For Cement Mill
622_02A_4FLT1 Main Motor Protection Int. T 622-02-562-04 INT
Failure
MV Feeder For Cement Mill
622_02A_4FLT2 T 622-02-562-04 INT
Main Motor MCB AC Fault
MV Feeder For Cement Mill
622_02A_4FLT3 T 622-02-562-04 INT
Main Motor MCB DC Fault
MV Feeder For Cement Mill
622_02A_4CLS1 W
Main Motor Int.Closed
MV Feeder For Cement Mill
622_02A_4OPN1 W
Main Motor Int.Opened
MV Feeder For Cement Mill
622_02A_4PER Main Motor Remote W
Operation
MV Feeder For Cement Mill
622_02A_4OK1 T 622-02-562-04 INT
Main Motor Control Voltage
MV Feeder For Cement Mill
622_02A_4ESTP Main Motor Emergency T 622-02-562-04 INT
Stop
MV Feeder For Cement Mill
622_02A_4OPN2 Main Motor Earthing Switch W
Opened
MV Feeder For Cement Mill
622_02A_4CLS Main Motor Earthing Switch W
Closed
622_02A_4TST MV Feeder For Cement Mill W
 REV. 4
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Mill

Main Motor Test Position

Main Motor Liquid Starter
622_02C_4Z1 I
High Position Electrodes

Digital List from LOESCHE Local Control Panel

Time
Tag Description Priority Action IN
Delay
Main gearbox - Rotational
622_167_4SSM T 622-02-562-04 MMD 3s
speed monitor
HP Monitoring 1 (Selection
622_101_4STS6 T 622-02-562-04 INT
of two neighbor Switches)
HP Monitoring 2 (Selection
622_101_4STS7 T 622-02-562-04 INT
of four random Switches)
HP Monitoring 3 (Pressure
622_101_4 STS8 T 622-02-562-04 INT
switch ˃ Max 2)
VP0211 - Gearbox general
622_101_4STS1 T 622-02-562-04 INT
monitoring 1
VP0212 - Gearbox general bypass if
INTL_SE
622_101_4STS2 monitoring 2 W 622-02-562-04 Q_STR
Motor is
Running
HSMS Monitoring Roller
622_163_4STS3 T 622-02-562-04 INT
Oil Inlet 1215A01
VP1217A01: HSLM: Master
T 622-02-562-04 INT
622_164_4STS32 rollers speed very low
VP1218A01 - HSMS:
Monitoring oil outlet T 622-02-562-04 INT
622_163_4STS5 pressure
HSMS Monitoring Roller
622_163_4STS4 T 622-02-562-04 INT
Oil Outlet 1214A01
High Alarm Vibration
measurement maximum W
622_02_4VSH1 scale
High High Alarm Vibration
measurement maximum T 622-02-562-04 INT 3s
622_02_4VSHH1 scale
622_02_4STS2 Vibration OK T 622-02-562-04 INT
Vibration máx. 2 - Very
W
622_02_4VSH2 high
622_02_4VSHH2 Vibration máx. 1 - High W
Main gearbox - Vibration 1
W
622_167_4VSH1 H
Main gearbox - Vibration 2
W
622_167_4VSH2 H
Main gearbox - Vibration 1
T 622-02-562-04 INT 3s
622_167_4VSHH1 HH
Main gearbox - Vibration 2
T 622-02-562-04 INT 3s
622_167_4VSHH2 HH
 REV. 4
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Mill

VP0305 - Dynamic mill

W
622_02_4VSHH3 vibration very high
VP0305 - Static mill
W
622_02_4VSHH4 vibration very high
Grease flow monitor M-
W
622_164_4STS54 Roller 1
Grease flow monitor M-
W
622_164_4STS55 Roller 2
Grease flow monitor M-
W
622_164_4STS56 Roller 3
M-Roller 1 oil inlet flow
W
622_164_4STS57 switch
M-Roller 2 oil inlet flow
W
622_164_4STS58 switch
M-Roller 3 oil inlet flow
W
622_164_4STS59 switch
Main gearbox oil
W
622_167_4FS1 lubrication flow switch
Main gearbox - Pressure
W
622_167_4PS1 monitor
VP0212A15-Main gearbox
W
622_167_4PSL1 oil inlet pressure low
VP0214A10-Main gearbox
W
622_167_4PSLL1 oil inlet pressure low low
Mill gearbox oil lubrication
W
622_167_4FS2 - Flow switch
Main gearbox lubrication
W
622_167_4LS1 oil level switch max
Main gearbox pressure
W
622_167_4PS2 monitor
 REV. 4
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Mill

12.4 600CS100G07 CM Main Motor Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay
LL: - - -
MV Feeder for
L: - - -
JI620504 kW Cement Mill Main
H: - - -
Motor Power
HH: - - -
LL: - - -
Mill Main Motor
L: - - -
TI621204D 0:150 °C Winding
H: - - -
Temperature 1
HH: 111 - 622-02-562-04 INT
LL: - - -
Mill Main Motor
L: - - -
TI621204E 0:150 °C Winding
H: - - -
Temperature 2
HH: 111 - 622-02-562-04 INT
LL: - - -
Mill Main Motor
L: - - -
TI621204F 0:150 °C Winding
H: - - -
Temperature 3
HH: 111 - 622-02-562-04 INT
LL: - - -
Mill Main Motor
L: - - -
TI621104C °C DE Bearing
H: - - -
Temperature
HH: ?? - 622-02-562-04 INT
LL: - - -
Mill Main Motor
L: - - -
TI621104D °C NDE Bearing
H: - - -
Temperature
HH: ?? - 622-02-562-04 INT
LL: - - -
Mill Main Motor
L: - - -
VI621304A 0:24.8 mm/s DE Bearing
H: - - -
Vibration
HH: 6 - 622-02-562-04 INT
LL: - - -
Mill Main Motor
L: - - -
VI621304B 0:24.8 mm/s NDE Bearing
H: - - -
Vibration
HH: 6 - 622-02-562-04 INT
LL: - - -
Main Gearbox
L: - - -
TQI625904 Nm Torque
H: - - -
Measurement
HH: - - -
Cement Mill Main
LL: - - -
Motor Liquid
L: - - -
TI6211304 °C starter
H: - - -
temperature
HH: - - -
measurement
LL: - - -
Cement mill Outlet L: - - -
PI621804 bar
Pressure H: - - -
HH: - - -
 REV. 4
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Mill

LL: - - -
Cement mill outlet L: - - -
TI622304 °C
temperature H: - - -
HH: - - -

Analog measurement from LOESCHE Local Control Panel

Time
Tag Scale Unit Description Limit Value Action IN
Delay
LL: - - -
Cement Mill L: - - -
VI620804 0:50.8 mm/s
Vibration H: - - -
HH: ?? - 622-02-562-04 INT
LL: - - -
Main gearbox -
L: - - -
VI6212604 mm/s Vibration
H: - - -
measurement 1
HH: - - -
LL: - - -
Main gearbox -
L: - - -
VI6212704 mm/s Vibration
H: - - -
measurement 2
HH: - - -
Main Gearbox LL: - - -
Main Shaft L: - - -
PI628104 0-10 bar
Bearing H: - - -
Pressure HH: - - -
LL: - - -
Main Gearbox
L: - - -
TI6212604 -50:150 °C Central Bearing
H: >75 - -
Temperature
HH: >85 -622-02-562-04 -INT
Main Gearbox
LL: - - -
Bevel Wheel
L: - - -
TI6212704 -50:150 °C Bottom Axial
H: >75 - -
Bearing Loaded
HH: >85 -622-02-562-04 -INT
Temperature
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12.5 600CS100G07 CM Main Motor Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP
600CS100G01 CM Transport to silo
√ External
Run Group is running
CM Lubrication &
600CS100G02
Auxiliaries Group is √ External
Run
running
600CS100G03 CM Hydraulic Group
√ External
Run is running
600CS100G04 CM Gas Circuit
√ External
Run Group is running
600CS100G05 CM Recirculation
√ External
Run Group is running
Cement Mill Main
Mill Start inhibit Drive is OFF for 20 √ External
minutes
CM Feeding Group
600CS100G06
is not running for 15 √ External
stopped
minutes.

12.6 600CS100G07 CM Main Motor Operator selections

Tag Selection description Remarks

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12.7 600CS100G07 CM Main Motor Operation mode description

a) Out of Group
 Mill Inching Drive: 622-02B-352-04:
- Switch on if:
Local starts
And
Mill Grease unit ( Rocker arm) 622-106-331-04 - (Interval) ON
And
Mill Grease unit ( Classifier) 622-106-331-04 - (Interval) ON
And
HSMS Monitoring M Roller Oil Inlet Temperature 622_163_4STS3
And
Mill Monitoring M Roller Speed 622_163_4STS4 is OFF
And
HSMS Monitoring M Rollers Oil Outlet Pressure 622_163_4STS5 is OFF
And
Seal air fan 622-01A-321-04 is ON
And
Classifier 622-04-427-04 is ON
And
HSMS is ready for remote operation 622_163_4STS1
And
Hydraulic HSLM is ready for remote operation622_164_4STS1
And
Reject Belt 622-47-413-04 is ON
And
ID fan 622-51-321-04 is ON
And
Main dusting filter 622-28-312-04 is ON

- Switch off if:

Local stops.
Or
Mill Main Drive 622-02-562-04 is On.

 Cement Mill Main Motor Heater: 622-02-562-04:

- Switch on if:
Mill Main Drive 622-02-562-04 is off.
- Switch off if:
Mill Main Drive 622-02-562-04 is on.
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b) Group start and running description

 Mill Main Drive liquid starter: 622-02C-553-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops
Or
Mill Main Drive 622-02-562-04 is Complete Run.

 Mill Main Drive: 622-02-562-04:

- Switch on if:
Gearbox LP pump 622-101-331-04 is running
And
Gearbox HP pumps 622-109-331-04, 622-110-331-04 and 622-111-331-04 are running
And
Gearbox general monitoring1 622_101_4STS1
And
Gearbox lubrication HP Monitoring1 622_101_4STS42
And
Gearbox lubrication HP Monitoring2 622_101_4STS43
And
Gearbox lubrication HP Monitoring3 622_101_4STS44
And
HSLM – Hydraulic pressure 622_164_4STS39 P ˃ Pmin
And
Mill grease unit (rocker arm) 622-106-331-04 is ON
And
Mill grease unit (rocker arm) 622-106-331-04 is ON
And
Mill grease unit (Classifier) 622-106-331-04 is ON
And
Seal air fan 622-01A-321-04 is ON
And
Classifier 622-04-427-04 is ON
And
HSMS is ready for remote operation 622_163_4STS1
And
ID fan 622-51-321-04 is ON
And
Main dusting filter 622-28-312-04 is ON
And
Reject Belt 622-47-413-04 is ON.
- Switch off if:
CM Transport to silo Group 600CS100G01 is not running
Or
CM Lubrication & Auxiliaries Group 600CS100G02 is not running
Or
CM Hydraulic Group 600CS100G03 is not running
Or
Mill Inching Drive 622-02B-352-04 is ON.
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 MV Capacitor Bank: 629-22A-527-04:

- Switch on if:
Mill Main Drive 622-02-562-04 is ON.
- Switch off if:
Mill Main Drive 622-02-562-04 is OFF.

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o Group Stop is interlocked by CM Feeding stopping.

12.8 600CS100G07 CM Main Motor Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
None

12.9 600CS100G07 CM Main Motor Special Functions & Process Protections

- Rollers lubrication pumps “HSMS”

- Pumps will not start, if the grinding mode 622_164_4STS9 is on/off many times during 5h,
and the total time of the grinding mode 622_164_4STS9 is less than 30 minutes.

- If one of the alarms (Roller 1 Flow Monitoring, Roller 2 Flow Monitoring, Roller 3 Flow
Monitoring) remains for longer than 8 h the plant stopping sequence is initiated.

 Mill Motor Monitoring:

Mill motor winding temperature1 HH TI621204D
And
Mill motor winding temperature2 HH TI621204E
And
Mill motor winding temperature3 HH TI621204F
And
Mill motor NDE bearing temperature1 HH TI621104D
And
Mill motor DE bearing temperature2 HH TI621104C
And
Rheostat OK
And
Communication OK
And
Pumps Ready
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 Mill Auxiliary drives Interlock:

Mill grease unit 622-106-331-04 is ON
And
Classifier Grease Pump 622-107-331-04 is ON
And
HSMS: Monitoring oil inlet 622_163_4STS3
And
HSLM: Master rollers speed very low 622_164_4STS3
And
HSMS: Monitoring oil outlet pressure 622_163_4STS5
And
HSMS: Monitoring oil outlet 622_163_4STS4
And
Sealing Air Fan 622-01A-321-04 is ON
And
Classifier 622-04-427-04 is ON
And
HSMS Ready for remote operation 622_163_4STS1
And
HSLM Ready for remote operation 622_164_4STS1
And
HSSW Ready for remote operation622_165_4STS1
And
Reject belt 622-47-413-04 is ON
And
Bag Filter 622-22-314-04 is ON
And
Dedusting System is ON

 Mill Motor Interlocking:

Mill MOTOR MONITORING
And
Mill Vibration HH 622_02_4VSHH1
And
Mill Vibration disturbance 622_02_4STS2
And
Main gearbox – Vibration HH 622_167_4VSHH1
And
Main gearbox – Vibration HH 622_167_4VSHH2
And
Gearbox Lubrication LP pumps are ON
And
Gearbox Lubrication HP pumps are ON
And
HP Monitoring 1 622_101_4STS6
And
HP Monitoring 2 622_101_4STS7
And
HP Monitoring 3 622_101_4STS8
And
Gearbox general monitoring 1 622_101_4STS1
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And
Working pressure lower than minimum pressure 622_164_4STS38

- Traffic Lights For LOTO:

 Cement Mill (Mill):
Red Light if:
Mill Main Drive: 622-02-562-04 power Supply is OFF.
And
Mill ID fan Motor: 622-51-321-04 power Supply is OFF.
And
Mill Classifier: 622-04-427-04 power Supply is OFF.
And
Booster fan: 622-50B-523-04 power Supply is OFF.
And
Combustion HGG SCS power Supply is OFF.

Green Light if:

Mill Main Drive: 622-02-562-04 power Supply is ON.
Or
Mill ID fan Motor: 622-51-321-04 power Supply is ON.
Or
Mill Classifier: 622-04-427-04 power Supply is ON.
Or
Booster fan: 622-50B-523-04 power Supply is ON.
Or
Combustion HGG SCS power Supply is ON.

12.10 600CS100G07 CM Main Motor Annex

None
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13 600CS100G08 “CM Feeding”

13.1 600CS100G08 CM Feeding Flow Sheet
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13.2 600CS100G08 CM Feeding Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
622-20-394-04 Diverter Valve 1 15 No 2s 2s
622-21-394-04 Diverter Valve 1 15 No 2s 2s
622-19-391-04 Mill Main Rotary Feeder 1 15 No 5s 5s
622-22-391-04 Mill Reject Rotary Feeder 1 15 No 5s 5s
622-09-429-04 Magnetic Separator SCS 2 14 No 2s 2s
622-15-682-04 Metal Detector 3 13 No 2s 2s
622-27-413-04 Mill Reject Belt Conveyor 4 12 No 5s 10s
612-04-414-04 Pan Conveyor 5 11 No 5s 5s
Double Counter Weight For
612-06-391-04 5 11 No 5s 5s
Dust Collector
612-05-312-04 Dust Collector 6 10 No 5s 5s
612-07-321-04 Fan For Dust Collector 7 9 No 5s 5s
Rotary Feeder For Dust
612-23-391-04 8 8 No 5s 5s
Collector
Rotary Feeder For Dust
612-34-391-04 8 8 No 5s 5s
Collector
Common with CM
Double Counter Weight For
574-45-391-04 8 8 No 5s 5s Clinker Reclaim
Dust Collector
600CS100G10
Common with CM
574-44-312-04 Dust Collector 9 7 No 2s 3s Clinker Reclaim
600CS100G10
612-22-312-04 Dust Collector 9 7 No 5s 5s
Common with CM
574-46-321-04 Fan For Dust Collector 10 6 No 2s 3s Clinker Reclaim
600CS100G10
612-24-321-04 Fan For Dust Collector 10 6 No 5s 5s
612-21-413-04 Belt Conveyor 11 5 No 5s 10s
612-03-413-04 Scrapper 12 4 No 5s 5s
If
612-11-421-04 Pozzolan Belt Weight Feeder 12 4 No 5s 10s 600CS100G06L01
Selected
If
Limestone Belt Weight
612-16-421-04 12 4 No 5s 10s 600CS100G06L02
Feeder
Selected
If
612-20-413-04 Gypsum Drag conveyor 12 4 No 5s 5s 600CS100G06L03
Selected
612-02-421-04 Clinker Belt weight feeder 13 3 No 5s 10s
If
612-10-415-04 Pozzolan Drag conveyor 13 3 No 5s 5s 600CS100G06L01
Selected
If
612-15-415-04 Limestone Drag conveyor 13 3 No 5s 5s 600CS100G06L02
Selected
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Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
If
612-19-421-04 Gypsum Belt Weight Feeder 13 3 No 5s 5s 600CS100G06L03
Selected
If
612-09-622-04 Pozzolan Apron Feeder 14 2 No 5s 5s 600CS100G06L01
Selected
If
612-14-622-04 Apron Feeder 14 2 No 5s 5s 600CS100G06L02
Selected
If
612-18A-422-04 Gypsum Extractor 1 VFD 14 2 No 5s 5s 600CS100G06L03
Selected
Gypsum Extractor 1 Grease
612-18B-331-04 14 2 No
Pump
612-18C-422-04 Gypsum Extractor 2 VFD 15 1 No
Gypsum Extractor 2 Grease
612-18D-331-04 15 1 No
Pump
622-66-329-04 Air Blast - - No - -
622-67-329-04 Air Blast - - No - -
622-68-329-04 Air Blast - - No - -
622-69-329-04 Air Blast - - No - - Cyclically starts
622-70-329-04 Air Blast - - No - - with Selection
622-71-329-04 Air Blast - - No - - 600CS100G08L06
622-72-329-04 Air Blast - - No - -
622-73-329-04 Air Blast - - No - -
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13.3 600CS100G08 CM Feeding Digital list

Time
Tag Description Priority Action IN
Delay
Inhibit
time at
622_09_4SSM Magnetic Separator Motion Detection T 622-09-429-04 MMD starting
10s
622_09_4RDY Magnetic Separator Ready I
Inhibit
Mill Main Rotary Feeder Speed time at
622_19_4SSM T 622-19-391-04 MMD starting
Switch
10s
622_19_4LSH Mill Main Rotary Feeder level Switch T 622-19-391-04 INT
Inhibit
Mill Reject Rotary Feeder Speed time at
622_22_4SSM T 622-22-391-04 MMD starting
Switch
10s
622_22_4LSH Mill Reject Rotary Feeder level Switch T 622-22-391-04 INT
622_15_4MET Feeding belt metal detected I
622_15_4RDY Metal Detector Feeding Belt CB OK I
Mill Reject Belt Conveyor
622_27_4DSA1
Misalignment Switch 1
2s-
bypass
in
Mill Reject Belt Conveyor
622_27_4DSS1 T 622-27-413-04 INTL Manual
Misalignment Switch 2 and
Local
modes
Mill Reject Belt Conveyor
622_27_4DSA2
Misalignment Switch 3
2s-
bypass
Mill Reject Belt Conveyor in
622_27_4DSS2 T 622-27-413-04 INTL Manual
Misalignment Switch 4 and
Local
modes

622_27_4FLT Mill Reject Belt Conveyor fan fault T 622-27-413-04 INT

Mill Reject Belt Conveyor Emergency
622_27_4PC1 T 622-27-413-04 INT
Stop 1
Mill Reject Belt Conveyor Emergency
622_27_4PC2 T 622-27-413-04 INT
Stop 2
Inhibit
Mill Reject Belt Conveyor Speed time at
622_27_4SSM T 622-27-413-04 MMD starting
Switch
10s
612_04_4FLT Pan Conveyor fan fault T 612-04-427-04 INT
612_04_4PC1 Pan Conveyor Emergency Stop 1 T 612-04-427-04 INT
612_04_4PC2 Pan Conveyor Emergency Stop 2 T 612-04-427-04 INT
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612_04_4PC3 Pan Conveyor Emergency Stop 3 T 612-04-427-04 INT

612_04_4PC4 Pan Conveyor Emergency Stop 4 T 612-04-427-04 INT
Inhibit
time at
612_04_4SSM Pan Conveyor Speed Switch T 612-04-427-04 MMD starting
10s
612_05_4RDY Dust Collector CB OK W
Inhibit
Double Counterweight Motion time at
612_06_4SSM T 612-09-391-04 MMD starting
Detection
10s
612_05_4FLT Dust Collector Fault W
612_05_4DPH Dust Collector Differential Pressure W
Inhibit
time at
612_03_4SSM Scraper Speed Switch T 622-03A-563-04 MMD starting
10s
612_21_4FLT Belt conveyor ventilation fan fault T 612-21-413-04 INT
612_21_4AL Belt conveyor VFD Alarm W
612_21_4FLT1 Belt conveyor VFD Fault T 612-21-413-04 INT
612_21_4DSA1 W
2s-
bypass
in
612_21_4DSS1 Belt Conveyor Misalignment Switch 2 T 612-21-413-04 INTL Manual
and
Local
modes

612_21_4DSA2 W
2s-
bypass
in
612_21_4DSS2 Belt Conveyor Misalignment Switch 4 T 612-21-413-04 INTL Manual
and
Local
modes

612_21_4PC1 Belt Conveyor Emergency Stop 1 T 612-21-413-04 INT

612_21_4PC2 Belt Conveyor Emergency Stop 2 T 612-21-413-04 INT
Inhibit
time at
612_21_4SSM Belt Conveyor Speed Switch T 612-21-413-04 MMD starting
10s
Inhibit
Rotary Feeder For Dust Collector time at
612_23_4SSM T 622-23A-563-04 MMD starting
Speed Switch
10s
612_22_4RDY Dust Collector CB OK W
Double Counter Weight For Dust
574_45_4ZSO I
Collector Limit Switch Open
574_45_4ZSC Double Counterweight Valve Limit I
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Switch Close

574_44_4RDY Dust Collector CB OK W

574_44_4FLT Dust Collector Fault W
574_44_4DPH Dust Collector Differential Pressure W
612_22_4FLT Dust Collector Fault W
612_22_4DPH Dust Collector Differential Pressure W
Clinker Belt Weight Feeder general
612_02_4ALM W
alarm
Clinker Belt Weight Feeder Local
612_02_4LMA I
active
Pozzolan Belt Weight Feeder general
612_11_4ALM W
alarm
Pozzolan Belt Weight Feeder Local
612_11_4LMA I
active
Inhibit
Pozzolan Drag conveyor Speed time at
612_10_4SSM T 612-10-415-04 MMD starting
Switch
10s
Pozzolan Apron Feeder VFD
612_09_4FLT T 612-09-622-04 INT
ventilation fan fault
Pozzolan Apron Feeder Emergency
612_09_4PC1 T 612-09-622-04 INT
Stop 1
Pozzolan Apron Feeder Emergency
612_09_4PC2 T 612-09-622-04 INT
Stop 2
Inhibit
time at
612_09_4SSM Pozzolan Apron Feeder Speed Switch T 612-09-622-04 MMD starting
10s
Limestone Belt Weight Feeder
612_16_4ALM W
general alarm
Limestone Belt Weight Feeder Local
612_16_4LMA I
active
Inhibit
Limestone Drag conveyor Speed time at
612_15_4SSM T 612-15-415-04 MMD starting
Switch
10s
Limestone Apron Feeder VFD
612_14_4FLT T 612-14-622-04 INT
ventilation fan fault
Limestone Apron Feeder Emergency
612_14_4PC1 T 612-14-622-04 INT
Stop 1
Limestone Apron Feeder Emergency
612_14_4PC2 T 612-14-622-04 INT
Stop 2
Inhibit
Limestone Apron Feeder Speed time at
612_14_4SSM T 612-14-622-04 MMD starting
Switch
10s
Inhibit
time at
612_20_4SSM Gypsum Drag conveyor Speed Switch T 612-20-413-04 MMD starting
10s
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Gypsum Belt Weight Feeder general

612_19_4ALM W
alarm
Gypsum Belt Weight Feeder Local
612_19_4LMA I
active
612_19_4RDY Gypsum Belt Weight Feeder Ready I
Diverter Valve to Main Rotary Limit
622_20_4ZS1 I
Switch
Diverter Valve to Diverter 622-21 Limit
622_20_4ZS2 I
Switch
622_20_4OPN1 Diverter Valve Open 1 I
622_20_4OPN2 Diverter Valve Open 2 I
622_20_4RDY Diverter Valve CB Ok I
Diverter Valve to Reject Bin Limit
622_21_4ZS1 I
Switch
622_21_4ZS2 Diverter Valve to Truck Limit Switch I
622_21_4OPN1 Diverter Valve Open 1 I
622_21_4OPN2 Diverter Valve Open 2 I
622_21_4RDY Diverter Valve CB Ok I
Gypsum Extractor 1 VFD ventilation
612_18_4FLT1 T 612-18A-442-04 INT
fan fault
Inhibit
time at
612_18_4SSM1 Gypsum Extractor 1 speed switch T 612-18A-442-04 MMD starting
10s
612_18A_4AL Gypsum Extractor 1 VFD Alarm W
612_18A_4FLT1 Gypsum Extractor 1 VFD Fault T 612-18A-442-04 INT
Gypsum Extractor 2 VFD ventilation
612_18_4FLT2 T 612-18C-442-04 INT
fan fault
Inhibit
time at
612_18_4SSM2 Gypsum Extractor 2 speed switch T 612-18C-442-04 MMD starting
10s
612_18C_4AL Gypsum Extractor 2 VFD Alarm W
612_18C_4FLT2 Gypsum Extractor 2 VFD Fault T 612-18C-442-04 INT
Gypsum Extractor 1 grease pump
612_18A_4LSL I
level switch
Gypsum Extractor 1 grease pump
612_18A_4ZS I
limit switch
Gypsum Extractor 2 grease pump
612_18B_4LSL I
level switch
Gypsum Extractor 2 grease pump
612_18B_4ZS I
limit switch
622_48_4RDY Belt Scale 30-300 TPH CB OK W
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612_27_4LSH Pozzolan Hopper Level Switch High W

612_29_4LSH Limestone Hopper Level Switch High W
GYPSUM HOPPER LEVEL SWITCH
612_31_4LSH W
High
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13.4 600CS100G08 CM Feeding Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay
Pozzolan LL: - - -
Weight Belt L: - - -
FI610504 t/h
Feeder Flow H: - - -
Rate HH: - - -
LL: - - -
Pozzolan
L: - - -
SI610504 rpm Weight Belt
H: - - -
Feeder Speed
HH: - - -
Pozzolan LL: - - -
Weight Belt L: - - -
WI610504 t
Feeder Weight H: - - -
Measurement HH: - - -
Limestone LL: - - -
Weight Belt L: - - -
FI610704 t/h
Feeder Flow H: - - -
Rate HH: - - -
LL: - - -
Limestone
L: - - -
SI610704 rpm Weight Belt
H: - - -
Feeder Speed
HH: - - -
Limestone LL: - - -
Weight Belt L: - - -
WI610704 t
Feeder Weight H: - - -
Measurement HH: - - -
LL: - - -
Gypsum Weight
L: - - -
FI610904 t/h Belt Feeder
H: - - -
Flow Rate
HH: - - -
LL: - - -
Gypsum Weight
L: - - -
SI610904 rpm Belt Feeder
H: - - -
Speed
HH: - - -
Gypsum Weight LL: - - -
Belt Feeder L: - - -
WI610904 t
Weight H: - - -
Measurement HH: - - -
LL: - - -
Clinker Weight
L: - - -
FI611004 t/h Belt Feeder
H: - - -
Flow Rate
HH: - - -
LL: - - -
Clinker Weight
L: - - -
SI611004 rpm Belt Feeder
H: - - -
Speed
HH: - - -
Clinker Weight LL: - - -
WI611004 t
Belt Feeder L: - - -
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Weight H: - - -
MeasurementHH: - - -
LL: - - -
Total Feed Flow L: - - -
FI610604 t/h
Rate H: - - -
HH: - - -
LL: - - -
Pozzolan Apron L: - - -
SI611504 rpm
Feeder Speed H: - - -
HH: - - -
LL: - - -
Pozzolan Apron L: - - -
II611504 A
Feeder Current H: - - -
HH: ?? - 612-09-622-04 INT
LL: - - -
Limestone
L: - - -
SI611604 rpm Apron Feeder
H: - - -
Speed
HH: - - -
LL: - - -
Limestone
L: - - -
II611604 A Apron Feeder
H: - - -
Current
HH: ?? - 612-14-622-04 INT
LL: - - -
Belt Conveyor L: - - -
SI611104 rpm
Speed H: - - -
HH: - - -
LL: - - -
Belt Conveyor L: - - -
II611104 A
Current H: - - -
HH: ?? - 612-21-413-04 INT
LL: - - -
Belt Conveyor L: - - -
FI620104 t/h
Flow Rate H: - - -
HH: - - -
LL: - - -
Gypsum
L: - - -
II6111604 A Extractor 1 VFD
H: - - -
Current
HH: - - -
LL: - - -
Gypsum
L: - - -
SI6111604 rpm Extractor 1 VFD
H: - - -
Speed
HH: - - -
LL: - - -
Gypsum
L: - - -
II6111704 A Extractor 2 VFD
H: - - -
Current
HH: - - -
LL: - - -
Gypsum
L: - - -
SI6111704 rpm Extractor 2 VFD
H: - - -
Speed
HH: - - -
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LL: - - -
Belt Conveyor L: - - -
II6113604 A
VFD Current H: - - -
HH: - - -
LL: - - -
Belt Conveyor L: - - -
SI6113604 rpm
VFD Speed H: - - -
HH: - - -
LL: - - -
Belt Conveyor L: - - -
II6113704 A
VFD Current H: - - -
HH: - - -
LL: - - -
Belt Conveyor L: - - -
SI6113704 rpm
VFD Speed H: - - -
HH: - - -
 REV. 4
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13.5 600CS100G08 CM Feeding Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP
622-02-562-04 Mill Main Drive is
√ External
run Running
Main Dust
622-28_4LSH Collector Level √ External
Switch H
Main Dust
622_28_4LSH
Collector Level √ External
H
Switch HH

13.6 600CS100G08 CM Feeding Operator selections

Tag Selection description Remarks

600CS100G08L01 Pozzolan Belt Weight Feeder selection
600CS100G08L02 Limestone Belt Weight Feeder selection
600CS100G08L03 Gypsum Belt Weight Feeder selection
600CS100G08L04 Diverter Valve 622-21-394-04 selection (Divert to Reject Bin)
600CS100G08L06 Air Blasters Selection
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13.7 600CS100G08 CM Feeding Operation mode description

a) Out of Group
None

b) Group start and running description

 Mill Main Rotary Feeder : 622-19-391-04:

- Switch on if:
Rotary Feeders Sealing Air Blower 622-01B-321-04 is on.
- Switch off if:
Rotary Feeders Sealing Air Blower 622-01B-321-04 is off.

 Mill Reject Rotary Feeder: 622-22-391-04:

- Switch on if:
Rotary Feeders Sealing Air Blower 622-01B-321-04 is on.
- Switch off if:
Rotary Feeders Sealing Air Blower 622-01B-321-04 is off.

 Magnetic Separator SCS: 622-09-429-04:

- Switch on if:
Mill Main Rotary Feeder 622-19-391-04 is on.
- Switch off if:
Mill Main Rotary Feeder 622-19-391-04 is off.

 Metal Detector: 622-15-682-04:

- Switch on if:
Mill Main Rotary Feeder 622-19-391-04 is on.
- Switch off if:
Mill Main Rotary Feeder 622-19-391-04 is off.

 Belt Conveyor: 622-27-413-04:

- Switch on if:
Magnetic Separator SCS 622-09-429-04 is on
And
Metal Detector 622-15-682-04 is on
- Switch off if:
Magnetic Separator SCS 622-09-429-04 is off
Or
Metal Detector 622-15-682-04 is off.

 Pan Conveyor: 612-04-414-04:

- Switch on if:
Belt Conveyor 622-27-413-04 is on.
- Switch off if:
Belt Conveyor 622-27-413-04 is off.
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 Double Counter Weight For Dust Collector: 612-06-391-04:

- Switch on if:
Pan Conveyor 612-04-414-04 is on.
- Switch off if:
Pan Conveyor 612-04-414-04 is off.

 Dust Collector: 612-05-312-04:

- Switch on if:
Double Counter Weight 612-06-391-04 is on.
- Switch off if:
Double Counter Weight 612-06-391-04 is off.

 Fan For Dust Collector: 612-07-321-04:

- Switch on if:
Dust Collector 612-05-312-04 is on.
- Switch off if:
Dust Collector 612-05-312-04 is off.

 Scraper: 612-03-413-04:
- Switch on if:
Pan Conveyor 612-04-414-04 is on.
- Switch off if:
Pan Conveyor 612-04-414-04 is off.

 Belt Conveyor: 612-21-413-04:

- Switch on if:
Pan Conveyor 612-04-414-04 is on.
- Switch off if:
Pan Conveyor 612-04-414-04 is off.

 Rotary Feeder For Dust Collector: 612-23-391-04:

- Switch on if:
Belt Conveyor 612-21-413-04 is on.
- Switch off if:
Belt Conveyor 612-21-413-04 is off.

 Rotary Feeder For Dust Collector: 612-34-391-04:

- Switch on if:
Belt Conveyor 612-21-413-04 is on.
- Switch off if:
Belt Conveyor 612-21-413-04 is off.

 Dust Collector: 612-22-312-04:

- Switch on if:
Rotary Feeder For Dust Collector 612-23-391-04 is on.
And
Rotary Feeder For Dust Collector 612-34-391-04 is on
- Switch off if:
Rotary Feeder For Dust Collector 612-23-391-04 is off.
Or
Rotary Feeder For Dust Collector 612-34-391-04 is off
 REV. 4
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 Double Counter Weight For Dust Collector: 574-45-391-04:

- Switch on if:
Rotary Feeder For Dust Collector 574-45-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 574-45-391-04 is off.

 Dust Collector: 574-44-312-04:

- Switch on if:
Double Counter Weight For Dust Collector: 574-45-391-04 is on.
- Switch off if:
Double Counter Weight For Dust Collector: 574-45-391-04 is off.

 Fan For Dust Collector: 612-24-321-04:

- Switch on if:
Dust Collector 612-22-312-04 is on.
- Switch off if:
Dust Collector 612-22-312-04 is off.

 Fan For Dust Collector: 574-46-321-04:

- Switch on if:
Dust Collector 574-44-312-04 is on.
- Switch off if:
Dust Collector 574-44-312-04 is off.

 Clinker Belt Weight Feeder: 612-02-421-04:

- Switch on if:
Pan Conveyor 612-04-414-04 is on
And
Belt Conveyor 612-21-413-04 is on
- Switch off if:
Pan Conveyor 612-04-414-04 is off
Or
Belt Conveyor 612-21-413-04 is off.

 Pozzolan Belt Weight Feeder: 612-11-421-04:

- Switch on if:
Belt Conveyor 612-21-413-04 is on
And
Pozzolan Belt Weight Feeder selection 600CS100G08L01 is selected.
- Switch off if:
Belt Conveyor 612-21-413-04 is off
Or
Pozzolan Belt Weight Feeder selection 600CS100G08L01 is not selected.

 Scraper (Drag Conveyor): 612-10-415-04:

- Switch on if:
Pozzolan Belt Weight Feeder 612-11-421-04 is on.
- Switch off if:
Pozzolan Belt Weight Feeder 612-11-421-04 is off.
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 Pozzolan Apron Feeder: 612-09-622-04:

- Switch on if:
Scraper 612-10-415-04 is on.
- Switch off if:
Scraper 612-10-415-04 is off.

 Limestone Belt Weight Feeder: 612-16-421-04:

- Switch on if:
Belt Conveyor 612-21-413-04 is on
And
Limestone Belt Weight Feeder selection 600CS100G08L02 is selected.
- Switch off if:
Belt Conveyor 612-21-413-04 is off
Or
Limestone Belt Weight Feeder selection 600CS100G08L02 is not selected.

 Scraper (Drag Conveyor): 612-15-415-04:

- Switch on if:
Limestone Belt Weight Feeder 612-16-421-04 is on.
- Switch off if:
Limestone Belt Weight Feeder 612-16-421-04 is off.

 Apron Feeder: 612-14-622-04:

- Switch on if:
Scraper 612-15-415-04 is on.
- Switch off if:
Scraper 612-15-415-04 is off.

 Scraper: 612-20-413-04:
- Switch on if:
Belt Conveyor 612-21-413-04 is on
And
Gypsum Belt Weight Feeder selection 600CS100G08L03 is selected.
- Switch off if:
Belt Conveyor 612-21-413-04 is off
Or
Gypsum Belt Weight Feeder selection 600CS100G08L03 is not selected.

 Gypsum Belt Weight Feeder: 612-19-421-04:

- Switch on if:
Scraper 612-20-413-04 is on.
- Switch off if:
Scraper 612-20-413-04 is off.

 Gypsum Extractor 1 VFD : 612-18A-422-04:

- Switch on if:
Gypsum Belt Weight Feeder 612-19-421-04 is on.
- Switch off if:
Gypsum Belt Weight Feeder 612-19-421-04 is off.
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 Gypsum Extractor 1 Grease Pump: 612-18B-331-04:

- Switch on if:
Gypsum Extractor 1 VFD 612-18A-422-04 is on.
- Switch off if:
Gypsum Extractor 1 VFD 612-18A-422-04 is off.

 Gypsum Extractor 2 VFD : 612-18C-422-04:

- Switch on if:
Gypsum Belt Weight Feeder 612-19-421-04 is on.
- Switch off if:
Gypsum Belt Weight Feeder 612-19-421-04 is off.

 Gypsum Extractor 2 Grease Pump: 612-18D-331-04:

- Switch on if:
Gypsum Extractor 2 VFD 612-18C-422-04 is on.
- Switch off if:
Gypsum Extractor 2 VFD 612-18C-422-04 is off.

 Diverter Valve: 622-20-394-04:

- Divert to Mill Main Rotary Feeder 622-19-391-04 if:
Metal detection is off.
(See 14.9 Special Functions & Process Protection).
- Divert to Diverter Valve 622-21-394-04 if:
Metal detection is on.
(See 14.9 Special Functions & Process Protection).

 Diverter Valve: 622-21-394-04:

- Divert to Reject Bin TAG-622-04-04 if:
Diverter Valve selection 622CS100G09L04 is selected.
- Divert to Truck if:
Diverter Valve selection 622CS100G09L04 is not selected.

 Air Blast: 622-66A:73A-327-04:

- Switch on if:
Group Starts
(See 13.9 Special Functions & Process Protection).
- Switch off if:
Group Stops.

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o None
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13.8 600CS100G08 CM Feeding Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
612-00-563-
Total Feed Controller Operator FI610604 Operator PDI623304
04I01

Manual Auto
Tag Description
SP MV SP MV
612-09-622- Apron Feeder Speed
None None Operator SI611504
04I01 Controller

Manual Auto
Tag Description
SP MV SP MV
612-14A-563- Apron Feeder Speed
None None Operator SI611604
04I01 Controller

Manual Auto
Tag Description
SP MV SP MV
612-21-413- Belt Conveyor Speed
Operator SI611104
04I01 Controller

Manual Auto
Tag Description
SP MV SP MV
612-04-414- Pan Conveyor Speed
Operator SI6113604
04I01 Controller

Manual Auto
Tag Description
SP MV SP MV
612-27-413- Belt Conveyor Speed
Operator SI6113704
04I01 Controller

Manual Auto
Tag Description
SP MV SP MV
612-11-421- Pozzalna Belt Weight
Operator FI610504 Operator WI610504
04I01 Feeder Controller
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Manual Auto
Tag Description
SP MV SP MV
612-16-421- limestone Belt Weight
Operator FI610704 Operator WI610704
04I01 Feeder Controller

Manual Auto
Tag Description
SP MV SP MV
612-19-421- Gypsum Belt Weight
Operator FI610904 Operator WI610904
04I01 Feeder Controller

Manual Auto
Tag Description
SP MV SP MV
612-27-413- Clinker Belt Weight
Operator FI611004 Operator WI611004
04I01 Feeder Controller

13.9 600CS100G08 CM Feeding Special Functions & Process Protections

- Each time Metal Detector 622-15-682-04 detects a metal, after 6s Diverter Valve N.O. 622-20-
394-04 diverts to Diverter Valve 622-21-394-04 for 1s.

- Air Blast Cyclic operation:

The 8 Air Blast starts in cycle with the group start and 600CS100G08L06 Selected one by
one for 2s ON and 10s OFF.

- For Gypsum Extractor 1 VFD : 612-18A-422-04 and Gypsum Extractor 2 VFD : 612-18C-422-04
Running 1 turn each 6 hours during shutdown period.

- Feeding belt Interlocking (interlock active by one of the following conditions):

a. Pre bin Level Max
b. Bucket elevator Not Run
c. Main Motor Not Run
d. Rotary Feeder 1 Not Run
e. Rotary Feeder 2 Not Run
f. Rise M Rollers
g. Distribution Chute failure
h. Belt Dreft switch
i. Belt Emergencr pull cord
j. Belt speed monitor
 REV. 4
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Mill feeding recipe calculations:

Clinker composition from recipe%
Gypsum composition operator input%
Additives composition operator input%
Pozzolan composition operator input%

Clinker set point calculated value t/h

Gypsum set point calculated value t/h
Additives set point calculated value t/h
Pozzolan set point calculated value t/h

- If there is a deviation between SP and Actual Flow stop the feed after XX sec
Calculations:

Equation needs to be mentioned here.

13.10 600CS100G08 CM Feeding Annex

None
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14 600CS100G09 “Water Injection”

14.1 600CS100G09 Water Injection Flow Sheet
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14.2 600CS100G09 Water Injection Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
Grinding Bed Sprinkle
622-42A-626-04 1 3 No 2s 2s
Solenoid Valve Water Inlet
Grinding Bed Sprinkle Drive
622-42-331-04 2 2 No 5s 5s
Motor Pump VFD
622-45-331-04 Grinding Aid Pump VFD 2 2 No 5s 5s
622-45-331-04 Grinding Aid pump 2 2 No 5s 5s
Grinding Bed Sprinkle
622-42C-626-04 3 1 No 2s 2s
Solenoid Valve Lance 1
Grinding Bed Sprinkle
622-42D-626-04 3 1 No 2s 2s
Solenoid Valve Lance 2
Grinding Bed Sprinkle
622-42E-626-04 3 1 No 2s 2s
Solenoid Valve Lance 3
Grinding Bed Sprinkle
622-42B-626-04 - - No
Solenoid Valve Air Inlet

14.3 600CS100G09 Water Injection Digital list

Time
Tag Description Priority Action IN
Delay
Grinding Bed
622_42_4RDY Sprinkler Water W
Flow CB OK
Grinding Bed
Sprinkler Solenoid
622_42B_4RDY W
Valve Air Cleaning
CB OK
Grinding Bed
Sprinkler Solenoid
622_42C_4RDY W
Valve Lance 1 CB
OK
Grinding Bed
Sprinkler Solenoid
622_42D_4RDY W
Valve Lance 2 CB
OK
Grinding Bed
Sprinkler Solenoid
622_42E_4RDY W
Valve Lance 3 CB
OK
Grinding Bed
Sprinkler Drive
622_42_4FLT Motor VFD W
Ventilation Fan
Fault
Grinding Aid
622_45A_4RDY W
Station Drive -
 REV. 4
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Ready for operation

Grinding Aid
622_45A_4RUN Station Drive - I
Running
Grinding Aid Water
622_45_4RDY Pump - Ready for W
operation
Grinding Aid Water
622_45_4RUN I
Pump - Running
Grinding Aid Pump
622_45_4FLT VFD Ventilation W
Fan Fault
Two Way Diverter
622_45_4ZSO Valve Limit Switch I
Open
Two Way Diverter
622_45_4ZSC Valve Limit Switch I
Close
Grinding AID Tank
622_185A_4LSL W
Level Switch Low
Grinding AID Tank
622_185B_4LSL
Level Switch Low T 622-45-331-04 INT
L
Low
Grinding AID Water
622_185C_4LSH
Tank Level Switch W
H
High
Grinding Aid Flow
622_07_4RDY W
Meter CB OK
Grinding Bed
Sprinkler Solenoid
622_42A_4RDY W
Valve Water Inlet
CB OK
 REV. 4
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14.4 600CS100G09 Water Injection Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay
LL: - - -
Air Inlet L: - - -
PI625304 bar
Pressure H: - - -
HH: - - -
LL: - - -
Water Inlet L: - - -
PI625404 bar
Pressure H: - - -
HH: - - -
LL: - - -
Water Pump L: - - -
SI625604 rpm
Speed H: - - -
HH: - - -
LL: - - -
Water Spray
L: - - -
FI625704 m3/h Pump Outlet
H: - - -
Flow
HH: - - -
LL: - - -
Water Pump L: - - -
PI625804 bar
Outlet Pressure H: - - -
HH: - - -
Grinding bed LL: - - -
sprinkler water L: - - -
PI6210904 bar
pressure lance H: - - -
1 HH: - - -
Grinding bed LL: - - -
sprinkler water L: - - -
PI6211004 bar
pressure lance H: - - -
2 HH: - - -
Grinding bed LL: - - -
sprinkler water L: - - -
PI6211104 bar
pressure lance H: - - -
3 HH: - - -
LL: - - -
Grinding AID L: - - -
FI628504 m3/h
Flow Rate H: - - -
HH: - - -
LL: - - -
Grinding Aid L: - - -
SI627504 rpm
Pump Speed H: - - -
HH: - - -
LL: - - -
Grinding Aid L: - - -
LI618604 m3
Volume H: - - -
HH: - - -
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14.5 600CS100G09 Water Injection Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP
622-02-562-04 Mill Main Drive
√ External
Run is running
Classifier Motor
622-04-427-04 √ External
is Running
CM Feeding
600CS100G06
Group is √ External
Run
Running

14.6 600CS100G09 Water Injection Operator selections

Tag Selection description Remarks

600CS100G09L01 Water Injection selection
600CS100G09L02 Grinding Aid Pumps selection
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14.7 600CS100G09 Water Injection Operation mode description

a) Out of Group

 Grinding Bed Sprinkle Solenoid Valve Air Inlet: 622-42B-626-04:

- Open for 30 Sec if:
Grinding Bed Sprinkle Drive Motor Pump VFD: 622-42A-331-04 is Off.
- Close if:
After 30 Sec

b) Group start and running description

 Grinding Bed Sprinkle Solenoid Valve Water Inlet: 622-42A-626-04:

- Open if:
Group starts
And
Rollers have been lowered (Mill is grinding)
And
Material Feed is ON
And
Grinding Bed Sprinkling - Ready for remote operation 622_42_4RDY1is ON
And
Water Injection selection 600CS100G09L01 is selected.
- Close if:
Group stops
Or
Rollers have been lowered (Mill is not grinding)
Or
Material Feed is OFF
Or
Grinding Bed Sprinkling - Ready for remote operation 622_42_4RDY1 is OFF
Or
Water Injection selection 600CS100G09L01 is not selected.

 Grinding Bed Sprinkle Drive Motor Pump VFD: 622-42A-331-04:

- Switch on if:
Groups starts
And
Water Injection selection 600CS100G09L01 is selected
And
Water Inlet Solenoid Valve 622-42A-626-04 is open
- Switch off if:
Group stops
Or
Water Injection selection 600CS100G09L01 is not selected
Or
Water Inlet Solenoid Valve 622-42A-626-04 is closed
 REV. 4
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 Grinding Bed Sprinkle Solenoid Valve Lance 1: 622-42C-626-04:

- Open if:
Grinding Bed Sprinkle Drive Motor Pump VFD: 622-42A-331-04 is ON
And
Water Injection selection 600CS100G09L01 is selected.
- Close if:
Grinding Bed Sprinkle Drive Motor Pump VFD: 622-42A-331-04 is Off
Or
Water Injection selection 600CS100G09L01 is not selected.

 Grinding Bed Sprinkle Solenoid Valve Lance 2: 622-42D-626-04:

- Open if:
Grinding Bed Sprinkle Drive Motor Pump VFD: 622-42A-331-04 is ON
And
Water Injection selection 600CS100G09L01 is selected.
- Close if:
Grinding Bed Sprinkle Drive Motor Pump VFD: 622-42A-331-04 is Off
Or
Water Injection selection 600CS100G09L01 is not selected.

 Grinding Bed Sprinkle Solenoid Valve Lance 3: 622-42E-626-04:

- Open if:
Grinding Bed Sprinkle Drive Motor Pump VFD: 622-42A-331-04 is ON
And
Water Injection selection 600CS100G09L01 is selected.
- Close if:
Grinding Bed Sprinkle Drive Motor Pump VFD: 622-42A-331-04 is Off
Or
Water Injection selection 600CS100G09L01 is not selected.

 Grinding Aid Pump VFD : 622-45-331-04:

- Switch on if:
Group starts
And
Rollers have been lowered (Mill is grinding)
And
Material Feed is ON
And
Grinding Aid Pumps selection 600CS100G09L02 is selected.
- Switch off if:
Group stops
Or
Rollers have been lowered (Mill is grinding)
Or
Material Feed is ON
Or
Grinding Aid Pumps selection 600CS100G09L02 is not selected.
 REV. 4
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 Grinding Aid Pump: 622-45-331-04:

- Switch on if:
Group starts
And
Rollers have been lowered (Mill is grinding)
And
Material Feed is ON
And
Grinding Aid Pumps selection 600CS100G09L02 is selected.
- Switch off if:
Group stops
Or
Rollers have been lowered (Mill is grinding)
Or
Material Feed is ON
Or
Grinding Aid Pumps selection 600CS100G09L02 is not selected.

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o None
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14.8 600CS100G09 Water Injection Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
Grinding Bed Sprinkle
622-42A-334-
Motor Pump Speed Operator SI625604 Operator FI625704
04I01
Controller

Manual Auto
Tag Description
SP MV SP MV
Grinding Bed Sprinkle
422-42A-626-
Motor Pump Flow Operator FI625704 Operator VI620804
04I01
Controller

Manual Auto
Tag Description
SP MV SP MV
622-45-331- Grinding Aid Pump Speed
Operator SI627504 - -
04I01 Controller

14.9 600CS100G09 Water Injection Special Functions & Process Protections

 Grinding Bed Sprinkling Disturbance:
- While the pump is running for more than 10 s, there are many cases to activate the signal of
the Grinding Bed Sprinkling Disturbance:
Water Flow < min2 0.5 m3/h
Or
Water Pressure 1 < min 0.1 bar
Or
Water Pressure 2 < min 0.1 bar
Or
Water Pressure 3 < min 0.1 bar
- Reset signal is to switch OFF the Grinding Bed Sprinkling Disturbance.

 Grinding Aid Sprinkling - Ready for remote operation 622_42_4STS1:

- It is off when:
Grinding Bed Sprinkling Disturbance is ON
Or
Grinding Aid VSD is Not Ready for operation.
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 Grinding Aid Water pump Interlocking:

- While the Grinding Bed Sprinkling - Ready for Remote Operation 622_42_4RDY1 is ON,
the Grinding Aid Water pump Interlocking is OK.
- Interlocking signal is Active when:
Grinding Bed Sprinkling Disturbance is Active
Or
Grinding Aid Water Pump VSD - Ready for operation is OFF
Or
Mill Feeding Belt Conveyor is OFF for more than 20 s
Or
Rollers Lowered Grinding mode 622_164_4STS9 is OFF for more than 1 s
Or
Mill Motor is Not Running

14.10 600CS100G09 Water Injection Annex

None
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15 600CS100G10 “CM Clinker Reclaim”

15.1 600CS100G10 CM Clinker Reclaim Flow Sheet
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15.2 600CS100G10 CM Clinker Reclaim Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
574-45-391-04 Double Counter Weight For
1 10 No 2s 3s
Dust Collector
Double Counter Weight For
574-33-391-04 1 10 No 2s 3s
Dust Collector
Double Counter Weight For
574-36-391-04 1 10 No 2s 3s
Dust Collector
Double Counter Weight For
574-39-391-04 1 10 No 2s 3s
Dust Collector
574-44-312-04 Dust Collector 2 9 No 2s 3s
574-32-312-04 Dust Collector 2 9 No 2s 2s
574-35-312-04 Dust Collector 2 9 No 2s 3s
574-38-312-04 Dust Collector 2 9 No 2s 3s
574-46-321-04 Fan For Dust Collector 3 8 No 2s 3s
574-37-321-04 Fan For Dust Collector 3 8 No 2s 3s
574-34-321-04 Fan For Dust Collector 3 8 No 2s 3s
574-40-321-04 Fan For Dust Collector 3 8 No 2s 3s
574-30-414-04 Pan Conveyor 4 7 No 5s 5s
Double Counter Weight Valve
574-52-391-04 5 6 No 2s 3s
A For Dust Collector
Double Counter Weight Valve
574-53-391-04 5 6 No 2s 3s
B For Dust Collector
573-08-391-04 Double Counter Weight For
5 6 No 5s 5s
Dust Collector
574-41-312-04 Dust Collector 6 5 No 2s 3s
573-07-312-04 Dust Collector 6 5 No 2s 3s
574-27-414-04 Pan Conveyor If
6 5 No 5s 5s 600CS100G10L01
Selected
574-28-414-04 Pan Conveyor If
6 5 No 5s 5s 600CS100G10L02
Selected
574-29-414-04 Pan Conveyor If
6 5 No 5s 5s 600CS100G10L03
Selected
573-09-321-04 Fan For Dust Collector 7 4 No 2s 3s
574-43-321-04 Fan For Dust Collector 8 3 No 2s 3s
574-31-422-04 Apron Belt Feeder If
9 2 No 5s 5s 600CS100G10L05
Selected
573-06-414-04 Pan Conveyor If
9 2 No 5s 5s 600CS100G10L04
Selected
573-04-395-04 Clamp Gate 9 2 No 2s 2s
2s If
574-14-395-04 Clamp Gate 10 1 No 2s 600CS100G10L06
Selected
 REV. 4
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Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
10 2s If
574-15-395-04 Clamp Gate 1 No 2s 600CS100G10L06
Selected
10 2s 2s If
574-16-395-04 Clamp Gate 1 No 600CS100G10L06
Selected
10 2s 2s If
574-17-395-04 Clamp Gate 1 No 600CS100G10L06
Selected
10 2s 2s If
574-18-395-04 Clamp Gate 1 No 600CS100G10L07
Selected
10 2s 2s If
574-19-395-04 Clamp Gate 1 No 600CS100G10L07
Selected
10 2s 2s If
574-20-395-04 Clamp Gate 1 No 600CS100G10L07
Selected
10 2s 2s If
574-21-395-04 Clamp Gate 1 No 600CS100G10L07
Selected
10 2s 2s If
574-22-395-04 Clamp Gate 1 No 600CS100G10L07
Selected
10 2s 2s If
574-23-395-04 Clamp Gate 1 No 600CS100G10L08
Selected
10 2s 2s If
574-24-395-04 Clamp Gate 1 No 600CS100G10L08
Selected
10 2s 2s If
574-25-395-04 Clamp Gate 1 No 600CS100G10L08
Selected
10 2s 2s If
574-26-395-04 Clamp Gate 1 No 600CS100G10L08
Selected
 REV. 4
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15.3 600CS100G10 CM Clinker Reclaim Digital list

Time
Tag Description Priority Action IN
Delay
574_30_4PC1 Pan Conveyor Emergency Stop 1 T 574-30-414-04 INT
574_30_4PC2 Pan Conveyor Emergency Stop 2 T 574-30-414-04 INT
Inhibit
time at
574_30_4SSM Pan Conveyor Speed Switch T 574-30-414-04 MMD
starting
10s
Double Counter Weight For Dust
574_42_4ZSO I
Collector Limit Switch Open
Double Counter Weight For Dust
574_42_ZSC I
Collector Limit Switch Close
Inhibit
Double Counterweight Valve speed time at
574_52_4SSM T 574-52-391-04 MMD
switch starting
10s
Inhibit
Double Counterweight Valve Motion time at
574_53_4SSM T 574-53-391-04 MMD
Detection starting
10s
574_41_4RDY Dust Collector CB OK W
574_41_4FLT Dust Collector Fault W
574_41_4DPH Dust Collector Differential Pressure W
Inhibit
time at
574_51_4SSM Drag Chain Conveyor Motion Detection T 574-51-413-04 MMD
starting
10s
574_31_4PC1 Apron Belt Feeder Emergency Stop 1 T 574-31-422-04 INT
574_31_4PC2 Apron Belt Feeder Emergency Stop 2 T 574-31-422-04 INT
Inhibit
time at
574_31_4SSM Apron Belt Feeder Speed Switch T 574-31-422-04 MMD
starting
10s
574_27_4PC1 Pan Conveyor Emergency Stop 1 T 574-27-414-04 INT
574_27_4PC2 Pan Conveyor Emergency Stop 2 T 574-27-414-04 INT
Inhibit
time at
574_27_4SSM Pan Conveyor Speed Switch T 574-27-414-04 MMD
starting
10s
574_28_4PC1 Pan Conveyor Emergency Stop 1 T 574-28-414-04 INT
574_28_4PC2 Pan Conveyor Emergency Stop 2 T 574-28-414-04 INT
 REV. 4
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Inhibit
time at
574_28_4SSM Pan Conveyor Speed Switch T 574-28-414-04 MMD
starting
10s
574_29_4PC1 Pan Conveyor Emergency Stop 1 T 574-29-414-04 INT
574_29_4PC2 Pan Conveyor Emergency Stop 2 T 574-29-414-04 INT
Inhibit
time at
574_29_4SSM Pan Conveyor Speed Switch T 574-29-414-04 MMD
starting
10s
573_06_4PC1 Pan Conveyor Emergency Stop 1 T 574-06-414-04 INT
573_06_4PC2 Pan Conveyor Emergency Stop 2 T 574-06-414-04 INT
Inhibit
time at
573_06_4SSM Pan Conveyor Speed Switch T 574-06-414-04 MMD
starting
10s
Double Counter Weight For Dust
574_33_4ZSO I
Collector Limit Switch Open
Double Counter Weight For Dust
574_33_4ZSC I
Collector Limit Switch Close
Inhibit
Double Counterweight Valve speed time at
574_33_4SSM T 574-33-391-04 MMD
switch starting
10s
574_32_4RDY Dust Collector CB OK W
574_32_4FLT Dust Collector Fault W
574_32_4DPH Dust Collector Differential Pressure W
Double Counter Weight For Dust
574_36_4ZSO I
Collector Limit Switch Open
Double Counter Weight For Dust
574_36_4ZSC I
Collector Limit Switch Closed
Inhibit
Double Counterweight Valve Motion time at
574_36_4SSM T 574-36-391-04 MMD
Detection starting
10s
574_35_4RDY Dust Collector CB OK W
574_35_4FLT Dust Collector Fault W
574_35_4DPH Dust Collector Differential Pressure W
Double Counter Weight For Dust
574_39_4ZSO I
Collector Limit Switch Open
Double Counter Weight For Dust
574_39_4ZSC I
Collector Limit Switch Closed
Double Counterweight Valve Motion Inhibit
574_39_4SSM T MMD
Detection 574-39-391-04 time at
 REV. 4
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starting
10s
574_38_4RDY Dust Collector CB OK W
574_38_4FLT Dust Collector Fault W
574_38_4DPH Dust Collector Differential Pressure W
574_14_4ZSO Clamp Gate Limit Switch Open I
574_14_4ZSC Clamp Gate Limit Switch Close I
573_04_4ZSO Clamp Gate Limit Switch Open I
573_04_4ZSC Clamp Gate Limit Switch Close I
573_02_4ZSO Pin Gate Limit Switch Open I
573_02_4ZSC Pin Gate Limit Switch Close I
574_15_4ZSO Clamp Gate Limit Switch Open I
574_15_4ZSC Clamp Gate Limit Switch Close I
574_16_4ZSO Clamp Gate Limit Switch Open I
574_16_4ZSC Clamp Gate Limit Switch Close I
574_17_4ZSO Clamp Gate Limit Switch Open I
574_17_4ZSC Clamp Gate Limit Switch Close I
574_18_4ZSO Clamp Gate Limit Switch Open I
574_18_4ZSC Clamp Gate Limit Switch Close I
574_19_4ZSO Clamp Gate Limit Switch Open I
574_19_4ZSC Clamp Gate Limit Switch Close I
574_20_4ZSO Clamp Gate Limit Switch Open I
574_20_4ZSC Clamp Gate Limit Switch Close I
574_21_4ZSO Clamp Gate Limit Switch Open I
574_21_4ZSC Clamp Gate Limit Switch Close I
574_22_4ZSO Clamp Gate Limit Switch Open I
574_22_4ZSC Clamp Gate Limit Switch Close I
574_23_ZSO Clamp Gate Limit Switch Open I
574_23_4ZSC Clamp Gate Limit Switch Close I
574_24_4ZSO Clamp Gate Limit Switch Open I
574_24_4ZSC Clamp Gate Limit Switch Close I
 REV. 4
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574_25_4ZSO Clamp Gate Limit Switch Open I

574_25_4ZSC Clamp Gate Limit Switch Close I
574_26_4ZSO Clamp Gate Limit Switch Open I
574_26_4ZSC Clamp Gate Limit Switch Close I
612_25_4LSH Clinker Hopper Level Switch T 600CS100G09 STOP
DOUBLE COUNTERWEIGHT FOR
574_45_4SSM T 574-45-391-04 MMS
DUST COLLECTOR SPEED SWITCH
 REV. 4
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15.4 600CS100G10 CM Clinker Reclaim Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay
-
LL: - -
Clinker -
L: - -
LI610404 0:100 % Hopper Level -
H: - -
Measurement -EXT_
HH: - 02 - 600CS100G09
STOP
Pan Conveyer
SI570604
VSD Speed
Pan Conveyer
WI570604
VSD Weight

15.5 600CS100G10 CM Clinker Reclaim Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP
Clinker Hopper
612-25_4LSH Level Switch not √ Internal
ok
Clinker Hopper
LI610404
Level √ Internal
HH
Measurement HH

15.6 600CS100G10 CM Clinker Reclaim Operator selections

Tag Selection description Remarks

600CS100G10L01 Pan Conveyor 574-27-414-04 Selection
600CS100G10L02 Pan Conveyor 574-28-414-04 Selection
600CS100G10L03 Pan Conveyor 574-29-414-04 Selection
600CS100G10L04 Pan Conveyor 573-06-414-04 Selection
600CS100G10L05 Apron Belt Feeder 574-31-422-04 Selection
600CS100G10L06 Clamp Gates 574-14:17-395-04 Selection
600CS100G10L07 Clamp Gates 574-18:22-395-04 Selection
600CS100G10L08 Clamp Gates 574-23:26-395-04 Selection
 REV. 4
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15.7 600CS100G10 CM Clinker Reclaim Operation mode description

a) Out of Group
None

b) Group start and running description

 Double Counter Weight For Dust Collector: 574-45-391-04:

- Switch on if:
Group Starts.
- Switch off if:
Group Stops.

 Double Counter Weight For Dust Collector: 574-52-391-04:

- Switch on if:
Group Starts.
- Switch off if:
Group Stops.

 Double Counter Weight For Dust Collector: 574-53-391-04:

- Switch on if:
Group Starts.
- Switch off if:
Group Stops.

 Dust Collector: 574-44-312-04:

- Switch on if:
Double Counter Weight For Dust Collector 574-45-391-04 is on.
- Switch off if:
Double Counter Weight For Dust Collector 574-45-391-04 is off.

 Dust Collector: 574-41-312-04:

- Switch on if:
Double Counter Weight For Dust Collector 574-52-391-04 is on
And
Double Counter Weight For Dust Collector 574-53-391-04 is on
- Switch off if:
Double Counter Weight For Dust Collector 574-52-391-04 is off
Or
Double Counter Weight For Dust Collector 574-53-391-04 is on

 Fan For Dust Collector: 574-46-321-04:

- Switch on if:
Dust Collector 574-44-312-04 is on.
- Switch off if:
Dust Collector 574-44-312-04 is off.
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 Fan For Dust Collector: 574-43-321-04:

- Switch on if:
Dust Collector 574-41-312-04 is on.
- Switch off if:
Dust Collector 574-41-312-04 is off.

 Pan Conveyor: 574-30-414-04:

- Switch on if:
Fan For Dust Collector 574-46-321-04 is on.
- Switch off if:
Fan For Dust Collector 574-46-321-04 is off.

 Apron Belt Feeder: 574-31-422-04:

- Switch on if:
Pan Conveyor 574-30-414-04 is on.
- Switch off if:
Pan Conveyor 574-30-414-04 is off.

 Double Counter Weight For Dust Collector: 574-33-391-04:

- Switch on if:
Pan Conveyor 574-30-414-04 is on.
- Switch off if:
Pan Conveyor 574-30-414-04 is off.

 Double Counter Weight For Dust Collector: 574-36-391-04:

- Switch on if:
Pan Conveyor 574-30-414-04 is on.
- Switch off if:
Pan Conveyor 574-30-414-04 is off.

 Double Counter Weight For Dust Collector: 574-39-391-04:

- Switch on if:
Pan Conveyor 574-30-414-04 is on.
- Switch off if:
Pan Conveyor 574-30-414-04 is off.

 Dust Collector: 574-32-312-04:

- Switch on if:
Double Counter Weight For Dust Collector 574-33-391-04 is on.
- Switch off if:
Double Counter Weight For Dust Collector 574-33-391-04 is off.

 Dust Collector: 574-35-312-04:

- Switch on if:
Double Counter Weight For Dust Collector 574-36-391-04 is on.
- Switch off if:
Double Counter Weight For Dust Collector 574-36-391-04 is off.
 REV. 4
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 Dust Collector: 574-38-312-04:

- Switch on if:
Group starts
And
Double Counter Weight For Dust Collector 574-39-391-04 is on.
- Switch off if:
Group stops
Double Counter Weight For Dust Collector 574-39-391-04 is off.

 Fan For Dust Collector: 574-34-321-04:

- Switch on if:
Group starts
And
Dust Collector 574-32-312-04 is on.
- Switch off if:
Group stops
Or
Dust Collector 574-32-312-04 is off.

 Fan For Dust Collector: 574-37-321-04:

- Switch on if:
Group starts
And
Dust Collector 574-35-312-04 is on.
- Switch off if:
Group stops
Or
Dust Collector 574-35-312-04 is off.

 Fan For Dust Collector: 574-40-321-04:

- Switch on if:
Dust Collector 574-38-312-04 is on.
- Switch off if:
Dust Collector 574-38-312-04 is off.

 Pan Conveyor: 574-27-414-04:

- Switch on if:
Fan For Dust Collector 574-34-321-04 is on.
- Switch off if:
Fan For Dust Collector 574-34-321-04 is off.

 Pan Conveyor: 574-28-414-04:

- Switch on if:
Fan For Dust Collector 574-37-321-04 is on.
- Switch off if:
Fan For Dust Collector 574-37-321-04 is off.
 REV. 4
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 Pan Conveyor: 574-29-414-04:

- Switch on if:
Fan For Dust Collector 574-40-321-04 is on.
- Switch off if:
Fan For Dust Collector 574-40-321-04 is off.

 Pan Conveyor: 573-06-414-04:

- Switch on if:
Pan Conveyor 574-30-414-04 is on.
- Switch off if:
Pan Conveyor 574-30-414-04 is off.

 Clamp Gates: 574-14:17-638-04:

- Switch on if:
Pan Conveyor 574-27-414-04 is on.
- Switch off if:
Pan Conveyor 574-27-414-04 is off.

 Clamp Gates: 574-18:22-638-04:

- Switch on if:
Pan Conveyor 574-28-414-04 is on.
- Switch off if:
Pan Conveyor 574-28-414-04 is off.

 Clamp Gates: 574-23:26-638-04:

- Switch on if:
Pan Conveyor 574-29-414-04 is on.
- Switch off if:
Pan Conveyor 574-29-414-04 is off.

 Clamp Gate: 573-04-638-04:

- Switch on if:
Pan Conveyor 573-06-414-04 is on.
- Switch off if:
Pan Conveyor 573-06-414-04 is off.

 Double Counter Weight For Dust Collector: 573-08-391-04:

- Switch on if:
Group starts.
- Switch off if:
Group stops.

 Dust Collector: 573-07-312-04:

- Switch on if:
Double Counter Weight For Dust Collector 573-08-391-04 is on.
- Switch off if:
Double Counter Weight For Dust Collector 573-08-391-04 is off.
 REV. 4
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 Fan For Dust Collector: 573-09-321-04:

- Switch on if:
Dust Collector 573-07-312-04 is on.
- Switch off if:
Dust Collector 573-07-312-04 is off.

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o None

15.8 600CS100G10 CM Clinker Reclaim Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
573-06-414- Pan Conveyer Speed
Operator SI570604 Operator WI570604
04I01 Controller

15.9 600CS100G10 CM Clinker Reclaim Special Functions &Process

Protections
None

15.10 600CS100G10 CM Clinker Reclaim Annex

None
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16 600CS100G11 “ Additions”
16.1 600CS100G11 Additions Flow Sheet
 REV. 4
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16.2 600CS100G11 Additions Consumer list

Start Stop Emerg Start Stop

Tag Description Remarks
Step Step Power Delay Delay
385-16-391-04 Rotary Feeder For Dust 1 11 No 5s 2s If
Collector 600CS100G11L01
selected
385-10-391-04 Rotary Feeder For Dust 1 11 No 5s 2s If
Collector 600CS100G11L02
selected
385-13-391-04 Rotary Feeder For Dust 1 11 No 5s 3s If
Collector 600CS100G11L03
selected
385-15-312-04 Dust Collector 2 10 No 5s 2s If
600CS100G11L01
selected
385-09-312-04 Dust Collector 2 10 No 5s 2s If
600CS100G11L02
selected
385-12-312-04 Dust Collector 2 10 No 5s 2s If
600CS100G11L03
selected
385-17-321-04 Fan For Dust Collector 3 9 No 5s 2s If
600CS100G11L01
selected
385-11-321-04 Fan For Dust Collector 3 9 No 5s 2s If
600CS100G11L02
selected
385-14-321-04 Fan For Dust Collector 3 9 No 5s 2s If
600CS100G11L03
selected
385-08-413-04 Reversible Belt Conveyor 4 8 No 5s 10s
385-07-413-04 Reversible Belt Conveyor 5 7 No 5s 10s
385-05A-391-04 Rotary Feeder For Dust 6 6 No 5s 3s
Collector
385-05B-391-04 Rotary Feeder For Dust 6 6 No 5s 3s
Collector
385-04-312-04 Dust Collector 7 5 No 5s 3s
385-06-321-04 Fan For Dust Collector 8 4 No 5s 3s
385-03-429-04 Magnetic Separator SCS 9 3 No 5s 2s
385-02-413-04 Belt Conveyor 10 2 No 5s 10s
385-01-422-04 Apron Feeder 11 1 No 5s 5s
385-18-331-04 Sump Pump - - No - - Locally Controlled
 REV. 4
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16.3 600CS100G11 Additions Digital list

Time
Tag Description Priority Action IN
Delay
Inhibit time
Rotary Feeder For Dust Collector
385_16_4SSM T 385-16-391-04 MMD at starting
Speed Switch 10s

385_15_4FLT Dust Collector Fault W

385_15_4DPSH Dust Collector Differential Pressure W
Rotary Feeder For Dust Collector Inhibit time
385_10_4SSM T 385-10-391-04 MMD at starting
Speed Switch 10s

385_09_4FLT Dust Collector Fault W

385_09_4DPSH Dust Collector Differential Pressure W
385_08_4DSA1 Belt Conveyor Misalignment Switch 1 W
2s- bypass
in Manual
385-08_4DSS1 Belt Conveyor Misalignment Switch 2 T 385-08-413-04 INTL and Local
modes

385_08_4DSA2 Belt Conveyor Misalignment Switch 3 W

2s- bypass
in Manual
385_08_4DSS2 Belt Conveyor Misalignment Switch 4 T 385-08-413-04 INTL and Local
modes

385_08_4PC1 Belt Conveyor Emergency Stop 1 T 385-08-413-04 INT

385_08_4PC2 Belt Conveyor Emergency Stop 2 T 385-08-413-04 INT
Inhibit time
385_08_4SSM Belt Conveyor Speed Switch T 385-08-413-04 MMD at starting
10s

385_07_4DSA1 Belt Conveyor Misalignment Switch 1 W

2s- bypass
in Manual
385_07_4DSS1 Belt Conveyor Misalignment Switch 2 T 385-07-413-04 INTL and Local
modes

385_07_4DSA2 Belt Conveyor Misalignment Switch 3 W

2s- bypass
in Manual
385_07_4DSS2 Belt Conveyor Misalignment Switch 4 T 385-07-413-04 INTL and Local
modes

385_07_4PC1 Belt Conveyor Emergency Stop 1 T 385-07-413-04 INT

385_07_4PC2 Belt Conveyor Emergency Stop 2 T 385-07-413-04 INT
Inhibit time
385_07_4SSM Belt Conveyor Speed Switch T 385-07-413-04 MMD at starting
10s
Inhibit time
Rotary Feeder For Dust Collector
385_13_4SSM T 385-13-391-04 MMD at starting
Speed Switch 10s

385_12_4FLT Dust Collector Fault W

385_12_4DPSH Dust Collector Differential Pressure W
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385_02_4DSA1 Belt Conveyor Misalignment Switch 1 W

2s- bypass
in Manual
385_02_4DSS1 Belt Conveyor Misalignment Switch 2 T 385-02-413-04 INTL and Local
modes

385_02_4DSA2 Belt Conveyor Misalignment Switch 3 W

2s- bypass
in Manual
385_02_4DSS2 Belt Conveyor Misalignment Switch 4 T 385-02-413-04 INTL and Local
modes

385_02_4DSA3 Belt Conveyor Misalignment Switch 5 W

2s- bypass
in Manual
385_02_4DSS3 Belt Conveyor Misalignment Switch 6 T 385-02-413-04 INTL and Local
modes

385_02_4DSA4 Belt Conveyor Misalignment Switch 7 W

2s- bypass
in Manual
385_02_4DSS4 Belt Conveyor Misalignment Switch 8 T 385-02-413-04 INTL and Local
modes
2s- bypass
in Manual
385_02_4DSS5 Belt Conveyor Misalignment Switch 5 T 385-02-413-04 INTL and Local
modes
2s- bypass
in Manual
385_02_4DSS5 Belt Conveyor Misalignment Switch 6 T 385-02-413-04 INTL and Local
modes

385_02_4PC1 Belt Conveyor Emergency Stop 1 T 385-02-413-04 INT

385_02_4PC2 Belt Conveyor Emergency Stop 2 T 385-02-413-04 INT
385_02_4PC3 Belt Conveyor Emergency Stop 3 T 385-02-413-04 INT
385_02_4PC4 Belt Conveyor Emergency Stop 4 T 385-02-413-04 INT
385_02_4PC5 Belt Conveyor Emergency Stop 5 T 385-02-413-04 INT
385_02_4PC6 Belt Conveyor Emergency Stop 6 T 385-02-413-04 INT
Inhibit
time at
385_02_4SSM Belt Conveyor Speed Switch T 385-02-413-04 MMD starting
10s
Inhibit
Rotary Feeder For Dust Collector time at
385_05A_4SSM T 385-05A-391-04 MMD starting
Speed Switch
10s
Inhibit
Rotary Feeder For Dust Collector time at
385_05B_4SSM T 385-05B-391-04 MMD starting
Speed Switch
10s
385_04_4FLT Dust Collector Fault W
385_04_4DPSH Dust Collector Differential Pressure W
385_01_4PC1 Apron Feeder Emergency Stop 1 T 385-01-422-04 INT
385_01_4PC2 Apron Feeder Emergency Stop 2 T 385-01-422-04 INT
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Inhibit
time at
385_01_4SSM Apron Feeder Speed Switch T 385-01-422-04 MMD starting
10s
600CS100G11
612_27_4LSH Pozzolan Hopper Level Switch T If hopper STOP
selected
600CS100G11
612_29_4LSH Limestone Hopper Level Switch T If hopper STOP
selected
600CS100G11
612_31_4LSH Gypsum Hopper Level Switch T If hopper STOP
selected
 REV. 4
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16.4 600CS100G11 Additions Analog measurement

Time
Tag Scale Unit Description Limit Value Action IN
Delay
LL: - - -
Apron Feeder L: - - -
SI380104 rpm
Speed H: - - -
HH: - - -
LL: - - -
Apron Feeder L: - - -
II380104 A
Current H: - - -
HH: - ?? - 385-01-422-04 INT
-
LL: - -
Pozzolan -
L: - -
LI610104 0:100 % Hopper Level -
H: - -
Measurement -EXT_
HH: - 02 - 600CS100G11
STOP
-
LL: - -
Limestone -
L: - -
LI610204 0:100 % Hopper Level -
H: - -
Measurement -EXT_
HH: - 02 - 600CS100G11
STOP
-
LL: - -
Gypsum -
L: - -
LI610304 0:100 % Hopper Level -
H: - -
Measurement -EXT_
HH: - 02 - 600CS100G11
STOP
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16.5 600CS100G11 Additions Group interlocks

Sequence Start Stop From Remarks /

Interlock
Tag Ext Description Interlock Program Delays
INTL_SEQ_STR INTL STOP
600CS100G11L01
Or At least one
600CS100G11L02 Hopper is √ Internal
Or selected
600CS100G11L03
Pozzolan
612-27_4LSH Hopper Level √ Internal
Switch not ok
Limestone
612-29_4LSH Hopper Level √ Internal
Switch not ok
Gypsum
612-31_4LSH Hopper Level √ Internal
Switch not ok
Pozzolan
LI610104 Hopper Level
√ Internal
HH Measurement
HH
Limestone
LI610204 Hopper Level
√ Internal
HH Measurement
HH
Gypsum
LI610304 Hopper Level
√ Internal
HH Measurement
HH

16.6 600CS100G11 Additions Operator selections

Tag Selection description Remarks

600CS100G11L01 Gypsum Hopper selection Exclusive
600CS100G11L02 Limestone Hopper selection Exclusive
600CS100G11L03 Pozzolan Hopper selection Exclusive
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16.7 600CS100G11 Additions Operation mode description

a) Out of Group

 Sump Pump: 385-18-331-04:

Locally Controlled.

b) Group start and running description

 Rotary Feeder For Dust Collector: 385-16-391-04:

- Switch on if:
Group starts
And
Gypsum Hopper selection 600CS100G11L01 is selected.
- Switch off if:
Group stops
Or
Gypsum Hopper selection 600CS100G11L01 is not selected.

 Rotary Feeder For Dust Collector: 385-10-391-04:

- Switch on if:
Group starts
And
Limestone Hopper selection 600CS100G11L02 is selected.
- Switch off if:
Group Stops
Or
Limestone Hopper selection 600CS100G11L02 is not selected.

 Reversible Belt Conveyor: 385-08-413-04:

- Switch on 1st Dir. if:
Group starts
And
Gypsum Hopper selection 600CS100G11L01 is selected.
- Switch on 2nd Dir. if:
Group starts
And
Limestone Hopper selection 600CS100G11L02 is selected.
- Switch off if:
Group stops
Or
(Gypsum Hopper selection 600CS100G11L01 is not selected
And
Limestone Hopper selection 600CS100G11L02 is not selected).

 Dust Collector: 385-15-312-04:

- Switch on if:
Rotary Feeder For Dust Collector 385-16-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 385-16-391-04 is off.
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 Dust Collector: 385-09-312-04:

- Switch on if:
Rotary Feeder For Dust Collector 385-10-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 385-10-391-04 is off.

 Reversible Belt Conveyor: 385-07-413-04:

- Switch on 1st Dir. if:
Reversible Belt Conveyor 385-08-413-04 is on
And
(Gypsum Hopper selection 600CS100G11L01 is selected
Or
Limestone Hopper selection 600CS100G11L02 is selected).
Switch on 2nd Dir. if:
Group starts
And
Pozzolan Hopper selection 600CS100G11L03 is selected.
- Switch off if:
Group Stops.

 Fan For Dust Collector: 385-17-321-04:

- Switch on if:
Dust Collector 385-15-312-04 is on.
- Switch off if:
Dust Collector 385-15-312-04 is off.

 Fan For Dust Collector: 385-11-321-04:

- Switch on if:
Dust Collector 385-09-312-04 is on.
- Switch off if:
Dust Collector 385-09-312-04 is off.

 Rotary Feeder For Dust Collector: 385-05B-391-04 :

- Switch on if:
Group starts
And
Pozzolan Hopper selection 600CS100G11L03 is selected
And
Reversible Belt Conveyor 385-07-413-04 is on.
- Switch off if:
Group stops
Or
Pozzolan Hopper selection 600CS100G11L03 is not selected
Or
Reversible Belt Conveyor 385-07-413-04 is off.

 Magnetic Separator SCS: 385-03-429-04:

- Switch on if:
Reversible Belt Conveyor 385-07-413-04 is on.
- Switch off if:
Reversible Belt Conveyor 385-07-413-04 is off.
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 Dust Collector: 385-12-312-04:

- Switch on if:
Rotary Feeder For Dust Collector 385-13-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 385-13-391-04 is off.

 Belt Conveyor: 385-02-413-04:

- Switch on if:
Magnetic Separator SCS 385-03-429-04 is on.
- Switch off if:
Magnetic Separator SCS 385-03-429-04 is off.

 Fan For Dust Collector: 385-14-321-04:

- Switch on if:
Dust Collector 385-12-312-04 is on.
- Switch off if:
Dust Collector 385-12-312-04 is off.

 Rotary Feeder For Dust Collector: 385-05A-391-04:

- Switch on if:
Belt Conveyor 385-02-413-04 is on.
- Switch off if:
Belt Conveyor 385-02-413-04 is off.

 Rotary Feeder For Dust Collector: 385-05B-391-04:

- Switch on if:
Belt Conveyor 385-02-413-04 is on.
- Switch off if:
Belt Conveyor 385-02-413-04 is off.

 Apron Feeder: 385-01-422-04:

- Switch on if:
Belt Conveyor 385-02-413-04 is on.
- Switch off if:
Belt Conveyor 385-02-413-04 is off

 Dust Collector: 385-04-312-04:

- Switch on if:
Rotary Feeder For Dust Collector 385-05A-391-04 is on
And
Rotary Feeder For Dust Collector 385-05B-391-04 is on.
- Switch off if:
Rotary Feeder For Dust Collector 385-05A-391-04 is off
Or
Rotary Feeder For Dust Collector 385-05B-391-04 is off.
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 Fan For Dust Collector: 385-06-321-04:

- Switch on if:
Dust Collector 385-04-312-04 is on.
- Switch off if:
Dust Collector 385-04-312-04 is off.

c) Group stop (and specific stoppage)

 Stop Group is in opposite direction of start order.
 Stop Interlocks
o None

16.8 600CS100G11 Additions Regulation Loops

Manual Auto
Tag Description
SP MV SP MV
385-01-422- Apron Feeder Speed
Operator SI380104 - -
04I01 Controller

16.9 600CS100G11 Additions Special Functions &Process Protections

None

16.10 600CS100G11 Additions Annex

None