11 ″ - 5000 PR2 ram BOP

User manual
(manual locking)
REV.01

2FZ28-35 P/N:RS18146
Hebei North China Petroleum Rongsheng
Machinery Manufacturing Co., Ltd
2020
Dear users
Before you use this BOP, please read this operation manual. This manual
introduces the structure principle, technical parameters and basic operation
steps of each part, provides parts information, vulnerable parts information,
installation, use, storage methods and some necessary maintenance and
inspection procedures.
The model of ram blowout preventer provided for you is (marked with √):

Product code (P / N): rs18146

Performance grade: PR2
Serial number:
Please keep a proper record of the above information for future maintenance
or product service. During maintenance, the spare parts produced by our company
or the purchased spare parts permitted in writing must be used. If the
unauthorized spare parts are used, it may cause permanent damage to the
equipment you use. Our company will not bear any legal responsibility for the
quality problems arising therefrom.
If you have any problem in using this product, please contact our company.
Please provide the above information.

Hebei North China Petroleum Rongsheng Machinery

Manufacturing Co., Ltd

Address: 062552, Huizhan Road, Renqiu City, Hebei

Province, China
http://www.hbrs.com.cn
 catalog
Safety warning sign... 1
Safety alert... 1
Environmental warning... 1
1. Use... 2
2. Technical parameters
Model description of RS ram BOP
2.2 technical parameters of ram BOP
Working principle
3.1. Operation principle of ram switch 6
Well pressure sealing principle
4. Structure and characteristics of main parts
4.1. Structural features... 7
4.2. Pipe ram... 7
4.3. Ordinary shear ram... 9
4.4. Sulfur resistant shear gate... 11
4.5. Sealing mechanism of ram shaft and side door
4.6. Secondary sealing mechanism... 14
4.7. Sealing mechanism between ram shaft and cylinder head
4.8. Ram manual locking mechanism... 15
4.9. Oil valve switch... 16
4.10. Side door seal ring assembly... 18
4.11. Piston shaft assembly... 18
5. Product structure and parts details
5.1. Product structure... 19
5.2. Product parts details 22
5.3. Repair kit details... 23
6. Operation and installation... 24
6.1. Installation on wellhead
6.2. How to use... 25
6.3. Use of shear ram 25
7. Summary of PR2 operation performance of ram BOP
7.1. Fatigue test... 26
7.2. Bearing trip life test... 26
7.3. Suspension test... 26
7.4. Ram locking device test... 26
7.5. Ram disassembly test... 27
7.6. BOP temperature class (can be customized)... 27
7.7. Temperature class of ram assembly (can be specially customized)... 27
8. Maintenance, maintenance and testing... 27
8.1. General requirements 27
Inspection and maintenance of shear ram
8.3. Ram test... 29
Hydraulic control system test
8.5. Precautions... 31
9. Assembly and disassembly... 32
9.1. Precautions for BOP assembly 32
9.2. Replacement of ram and ram sealant core
Repair and replacement of hydraulic cylinder assembly
9.4. Replacement of side door sealing ring 35
9.5. Disassembly and assembly of opening and closing piston rod
10. Storage of BOP and non-metallic seals
10.1. BOP storage... 36
10.2. Storage of non-metallic seals 37
11. Common faults and treatment methods
Appendix 1: specification of BOP end connecting nut and recommended torque of bolt and screw
Appendix 2: maintenance frequency and maintenance
 Safety warning signs

In this manual, the operation and matters related to safety are defined,
and classified according to the severity of possible damage to the machine
and the degree of personal injury caused by operation. The following signs
are respectively described and explained in bold type.

"Attention"Indicates unsafe factors that may cause general damage to the

machine or personal injury.

"Danger"Indicates unsafe factors that may cause major accidents or

casualties.

securityWarning

Any use, management, operation, maintenance and repair personnel of the

product must be familiar with the relevant contents of this manual.Correct
methods should be used to repair and inspect the BOP.
Attention should be paid to national laws and regulations, industry
regulations and general common sense safety rules and precautions to avoid
personal accidents and equipment damage.When selecting any method for
operation, it must be confirmed that the method will neither endanger personal
safety nor damage the equipment.
For specific safety rules, see the following relevant provisions.

Environmental protection warning

The blowout preventer should be checked in time during use to ensure that
there is no leakage at all sealing parts. If there is leakage, it should be
treated in time.The waste lubricating oil, hydraulic oil, drilling fluid,
invalid rubber seals and other vulnerable parts produced in the process of
use and maintenance shall be collected, stored and harmless treated in
accordance with relevant environmental protection regulations or well site
regulations.

1. Purpose1. Purpose
Ram blowout preventer is the key part of well control device. Its main
purpose is to control wellhead pressure in the process of drilling, workover
and well testing, so as to effectively prevent blowout accidents and realize
safe construction.Ram BOP can perform the following operations:
1) When there is a pipe string in the well, the annular space between casing and drill
pipe can be closed with the corresponding pipe ram;
2) When there is no pipe string in the well, the wellhead can be completely closed
with the full sealing ram;
3) In case of emergency, shear ram can be used to cut the pipe string in the well, and
the wellhead can be fully closed;
4) In the case of well sealing, special operations such as mud circulation, throttling
and blowout, well killing and well washing are carried out through well killing and choke
manifold connected with cross and side outlet of shell;
5) Combined with choke and kill manifold, it can effectively control bottom hole
pressure and realize near balanced kill operation.
2. Technical parameters2. Technical parameters

2.1. RS2.1. RSModel description of ram BOP

1) Model of ram BOP

××× ××—××

Code of

rated working pressure

Diame
ter code

Product code
Product Code: FZ - single ram BOP
2fz double ram BOP
3fz three ram BOP
See Table 1 for diameter code

Table 1: diameter code

Diameter Diameter Diameter Diameter
code specification code specification
18 7 ″ 48 18 ″
23 9″ 53 20 ″
28 11″ 54 21 ″
35 13 ″ 68 26 ″
43 16 ″ 76 30″
The code of rated working pressure is shown in Table 2

Table 2: Code of rated working pressure

Code of Rated working Code of Rated working

rated pressure rating rated pressure rating
 working working
pressure pressure
7 6.9MPa（1,000psi） 105 103.5MPa(15,000psi)
14 13.8MPa(2,000psi) 140 138.0MPa(20,000psi)
21 20.7MPa(3,000psi) 175 172.4MPa(25,000psi)
35 34.5MPa(5,000psi) 210 206.8MPa(30,000psi)
70 69.0MPa(10,000psi)
For example, 2fz28-35 is a double ram BOP with 11 "diameter and 34.5mpa
(5000PSI) rated working pressure.
2) Temperature class of metal materials

Table 3: temperature classes of metallic materials

Temperature
Api code Operating temperature range
grade code
T-75/250 72 -59～121℃(-75～250 ºF)
T-75/350 73 -59～177℃(-75～350 ºF)
T-20/250 22 -29～121℃(-20～250 ºF)
T-20/350 23 -29～177℃(-20～350 ºF)
T-0/250 02 -18～121℃(0～250 ºF)
T-0/350 03 -18～177℃(0～350 ºF)
3) Temperature class of non-metallic seals
Three letter combinations are used to represent the temperature class of
non-metallic seals, which respectively indicate the extreme low temperature,
continuous working temperature and extreme high temperature. See Table 4

Table 4: temperature classes of non metallic seals

Extreme low Continuous operating Extreme high

a
temperature temperature temperature
(number one) (second place) (third place)
Code temperature Code temperature Code temperature
A -26℃ (-15°F ) A 66℃ (150 °F ) A 82℃ (180°F )
B -18℃ (0°F ) B 82℃ (180 °F ) B 93℃ (200°F )
C -12℃ (10 °F ) C 99℃ (210 °F ) C 104℃ (220°F )
D -7℃ (20 °F ) D 116℃ (240°F ) D 121℃ (250°F )
E -1℃ (30 °F ) E 132℃ (270°F ) E 149℃ (300°F )
F 4℃ (40 °F ) F 149℃ (300°F ) F 177℃ (350°F )
 G other G other G other
A. PR1 is not required.For PR1, mark the continuous operating temperature
with G
For example, the temperature class EAF represents that the extreme low
temperature is - 1 ° C (- 30 ° f), the continuous working temperature is
66 ° C (150 ° f), and the extreme high temperature is 177 ° C (350 ° f).The
temperature class BGB represents that the extreme low temperature is - 18 °
C (0 ° f) and the extreme high temperature is 93 ° C (200 ° f). There is
no requirement for continuous working temperature.For the specific
temperature level, please refer to the identification of non-metallic seals.
Extreme low temperature refers to the lowest temperature that the
equipment may suffer.Continuous operating temperature refers to the lowest
fluid temperature obtained in 10 pressure cycle test cycles.Extreme high
temperature refers to the maximum temperature of fluid allowed within 1 hour.

2.2 technical parameters of ram BOP2.2 technical parameters of

ram BOP

Table 5: technical parameters of ram BOP

project Double ram BOP
model 2FZ28-35
Upper connection type flange
Lower connection type flange
Weight kg 8507
Height h mm 1532
Center of gravity g mm 778
Performance level PR2
Diameter 279.4mm (11″)
Hydrostatic test 51.8MPa (7,500psi)
pressure
Rated working 34.5MPa (5,000psi)
pressure
Hydraulic chamber 31.1MPa（4,500psi）
strength working
pressure
 Rated working 20.7MPa（3,000psi）
pressure of hydraulic
chamber
Recommended 8.4～10 .5MPa(1,218～1,522psi)
operating pressure of
hydraulic chamber
Cylinder diameter 342.9mm
Oil quantity required
35L
to open a pair of RAM
Oil quantity required
40L
to close a pair of RAM
Hydraulic pipeline NPT 1
interface thread
Side outlet 3 1/8"- 5000PSI or as per contract
specification
Temperature class of T-20 / 250 (- 29-121 ℃) (subject to change according to specific
metal parts contract)
Temperature class of Bab (low temperature - 18 ℃, continuous working temperature
non-metallic parts 66 ℃, extreme high temperature 93 ℃)
Or according to the user's requirements
Closing ratio 15.2：1
Ram size available Fully sealed - 7 3 / 4 ", 2 3 / 8" eccentric, 2 7 / 8
"eccentric, 3 1 / 2" eccentric, 2 3 / 8 "to 3 1 / 2", 2
3 / 8 "to 4 1 / 2", 2 7 / 8 "to 5", 3 1 / 2 "to 5 1 / 2",
shear gate.
explain:
The design and manufacture of BOP are in accordance with API Spec 16A.
The metal parts of BOP contacting with well fluid meet the requirements of NACE
mr0175 / ISO 15156 (except shear gate).
Figure 1: 2fz28-35 double ram BOP

Figure 2: BOP side door open

3. Working principle3. Working principle

3.1. Operating principle of ram switch

Figure 3: hydraulic circuit diagram of ram switch

When the high-pressure oil of the hydraulic control system enters the
closing cavity of the left and right hydraulic cylinders, the piston is pushed
to drive the ram shaft and the left and right ram assemblies to move to the
wellhead center along the ram cavity of the shell to realize well sealing.When
the high pressure oil enters the opening cavity of the left and right hydraulic
cylinder ram, the piston is pushed to drive the ram shaft and the left and
right ram assembly to move away from the center of the wellhead to open the
wellhead.The gate switch is controlled by the directional valve of the
hydraulic control system.Generally, the opening and closing of the ram can
be completed in 3-15 seconds (but the opening and closing time of the ram is
related to the hydraulic control system, pipeline specification and pipeline
length).When it is necessary to lock the ram, manual operation shall be carried
out separately.

3.2. Well pressure sealing principle3.2. Well pressure sealing

principle

The ram blowout preventer can effectively seal the wellhead only when it
has four seals, that is, the top seal of the ram and the shell; the front seal
of the ram and the seal between the pipe string, the shell and the front seal;
the seal between the shell and the side door; the seal between the ram shaft
and the side door.
The sealing process of the ram is divided into two steps: first, under
the action of hydraulic oil, the ram shaft pushes the front sealing rubber
core of the ram to extrude and deform the front sealing part, and the top sealing
part is compressed by the interference between the sealing rubber core and
the shell, thus forming the initial sealing; second, when there is pressure
in the well, the well pressure pushes the front sealing part of the ram from
the back of the ram to further extrude and deform, and at the same time, the
well pressure pushes the ram from the bottom to float tightlyThe sealing
surface on the shell is sealed to form a reliable seal, that is, the role of
well pressure sealing aid.

4. Structure and characteristics of main parts4. Structure and

characteristics of main parts

4.1. Structural features4.1. Structural features

1) The shell, side door and other main pressure parts are forged with high strength
and high toughness alloy steel, and after proper heat treatment, the hydraulic strength
test is carried out according to API Spec 16A standard before leaving the factory to ensure
the safe and reliable use of BOP.
 2) The shell ram cavity is oblong to reduce stress concentration.
3) The floating well pressure assisted side door sealing structure is adopted between
the side door and the shell, which requires small preload of side door bolts and reliable
sealing.
4) The retaining ring of the sealing packing hole of the ram shaft is made of stainless
steel, and the retaining ring groove is overlaid with stainless steel, which improves the
corrosion resistance of the BOP.
5) The ram cavity of BOP shell is plated with electroless nickel or Welded Nickel,
which can effectively improve the corrosion resistance and wear resistance.
6) The gate is an oblong integral type, and its sealant core adopts the assembly
structure of front seal and top seal. The front seal and top seal can be replaced separately
according to different damage conditions, which is simple and labor-saving.
7) Both the side door switch and the ram are hydraulically driven and have the same
oil circuit.The side door opening and closing RAM are the same oil circuit and operation,
while the side door closing and opening RAM are the same oil circuit and operation.
8) NPT 1 "female thread is used for the hydraulic connection buckle on the shell. In
addition, a tubing seat is installed on the outside. The tubing seat is processed with NPT 1"
female thread, which can protect the thread on the body.After the NPT 1 "female thread
on the oil pipe seat is damaged, the body connection thread on the shell can be directly
used;
9) The dimension of external connection conforms to API Spec 6A.

4.2. Pipe ram4.2. Pipe ram

The pipe ram is divided into full seal ram, fixed hole ram and variable
diameter ram.The pipe ram consists of ram body, top seal and front seal.The
front seal is inserted in the front seal groove of the ram body, and the top
seal is inserted in the top seal groove and the front seal pin hole of the
ram body.
 Figure 4: pipe ram

Table 6: parts list of ram assembly

Serial number 1 2 3
name Ram assembly Ram body Top seal Front seal
Quantity and
specification of 1 1 1
RAM

Full cover RS11851.05.01.00 RS11851.05.01.01 RS11851.05.01.02

2 3/8″ RS11851.05.02.00 RS11851.05.02.01A RS11851.05.02.02

2 7/8″ RS11851.05.03.00 RS11851.05.03.01 RS11851.05.03.02

3 1/2″ RS11851.05.04.00 RS11851.05.04.01 RS11851.05.04.02

4 1/2″ RS11851.05.05.00 RS11851.05.05.01 RS11851.05.05.02

5″ RS11851.05.06.00 RS11851.05.06.01 RS11851.05.06.02

5 1/2″ RS11851.05.07.00 RS11851.05.07.01 RS11851.05.07.02

7″ RS11851.05.08.00 RS11851.05.08.01 RS11851.05.08.02

RS11851.05.01.03
4″ RS11851.05.09.00 RS11851.05.09.01 RS11851.05.09.02

3″ RS11851.05.13.00 RS11851.05.13.01 RS11851.05.13.02

1.9″ RS11851.05.14.00 RS11851.05.14.01 RS11851.05.14.02

2 RS11851.05.15.01.01 RS11851.05.15.03.01
RS11851.05.15.00
3/8"Eccentricity" RS11851.05.15.01.02 RS11851.05.15.03.02
2 RS11851.05.16.01.01 RS11851.05.16.03.01
RS11851.05.16.00
7/8"Eccentricity" RS11851.05.16.01.02 RS11851.05.16.03.02
3 RS11851.05.17.01.01 RS11851.05.17.03.01
RS11851.05.17.00
1/2"Eccentricity" RS11851.05.17.01.02 RS11851.05.17.03.02

6 5/8″ RS11851.05.19.00 RS11851.05.19.01 RS11851.05.19.02

 7 3/4″ RS11851.05.20.00 RS11851.05.20.01 RS11851.05.20.02

7 5/8″ RS11851.05.21.00 RS11851.05.21.01 RS11851.05.21.02

2 3/8″～3 1/2″ RS11851.05.11.00 RS11851.05.11.01 RS11851.05.11.03 RS11851.05.11.02

2 7/8″～5″ RS11851.05.12.00 RS11851.05.12.01 RS11851.05.12.02.00

3 1/2″～5 1/2″ RS11851.05.22.00 RS11851.05.22.01 RS11851.05.22.02.00

2 3/8″～4 1/2″ RS11851.05.18.00 RS11851.05.18.01 RS11851.05.18.02.00

RS11851.05.01.03
3 1/2"Double hole" RS11851.05.23.00 RS11851.05.23.01 RS11851.05.23.02

3 1/2"2 × 7 / 8" RS11851.05.25.01 RS11851.05.25.03

RS11851.05.25.00
double hole RS11851.05.25.02 RS11851.05.25.04

4.3. Ordinary shear ram4.3. Ordinary shear ram

Figure 5: common shear ram

Table 7: parts list of common shear ram

Shear ram assembly (rs11851.05.24.00)
Serial Part number name number remarks
number
1 RS11851.05.01.03 Top seal 2
2 RS11851.05.10.02A Cutter body seal of shear ram 1
3 RS11851.05.24.01 Upper ram body of shear ram 1
4 RS11851.05.10.05 Shear ram side seal I 2
5 RS11851.05.10.04 Shear ram side seal II 2
 6 RS11851.05.24.02 Lower ram body of shear ram 1
The common shear ram is composed of upper and lower ram body, top seal,
side seal I, side seal II and knife body seal.The cutter body seal is installed
in the dovetail groove, and the two sides are blocked with side seals.The
installation of the common shear ram in the BOP is the same as that of the
common RAM, and it does not need to change any part of the BOP.

4.3.1 disassembly and assembly instructions of common shear ram:

4.3.1.1 assembly:
1) First, install the cutter body seal, install it from the side of the upper shear ram,
and gently tap it with a wooden stick. Do not use too much force until both ends of the
cutter body seal are flush with the ram;

"Attention": pay attention to the direction of the cutter body seal

of the shear ram during assembly, and the lip direction should be far away
from the V-shaped surface of the cutter body of the shear ram.
2) Then install the side seals at both ends, pay attention to the directivity of the side
seal, and the side seal pin should be able to be installed into the ram body smoothly;
3) Install the top seal and tap it into the top seal groove.
4.3.1.2 disassembly:
1) First, pry the top seal upward;
2) Pry the side seal forward;
3) Seal the cutter body from the side.

4.3.2 operating parameters of shear ram

1) The maximum closing pressure of hydraulic control operation of shear ram is
20.7mpa. In case of emergency, the oil pressure of hydraulic cylinder can be more than
20.7mpa but not more than 31.1mpa in a short time;
2) The shear ram can be used to seal the wellhead completely, the hydraulic control
operating pressure can be 8.4 ~ 10.5mpa, and the maximum sealing working pressure of
the shear ram can be 34.5mpa;
 3) Under the condition of zero well pressure, the shearing hydraulic control closing
pressure of 5 ″, grade G-105, nominal weight 19.5 lb / ft (29.05 kg / M), wall
thickness 0.362 in (9.19 mm) drill pipe is more than 14 MPa;
4) Shear 5 ″, S-135 grade, nominal weight 19.5 lb / ft (29.05 kg / M), wall thickness
0.362 in (9.19 mm) drill pipe, under zero well pressure, shear hydraulic control
closing pressure ≥ 16MPa;

4.3.3 precautions for using ordinary shear ram

"Attention": the shear ram does not have the ability to resist
hydrogen sulfide, so it should be used with caution in the environment with
hydrogen sulfide.

"Attention": after cutting the drill pipe, the maintenance should

be arranged in time: check the sealing parts of the ram; carry out liquid
penetrant inspection on the shear knife body; check whether the ram body is
crushed and affects the opening and closing action or sealing of the ram.Seal
test shall be conducted after re inspection, and it can be used in the well
again only after it is qualified.

"Danger": when cutting the drill pipe, avoid cutting the drill pipe
joint.

4.4. Sulfur resistant shear gate4.4. Sulfur resistant shear gate

 Figure 6: sulfur resistant shear gate

Table 8: parts list of sulfur resistant shear ram

Sulfur resistant shear ram assembly (rs11930.22.00)
Serial Part number name number remarks
number
1 RS11851.05.01.03 Top seal 2
2 RS11930.22.01 Upper ram body of sulfur 1
resistant shear ram
3 RS11930.22.07 Set screw 4
4 RS11930.22.05 Upper cutter body of sulfur 1
resistant shear ram
5 RS11930.22.02 Anti sulfur shear ram 1
cutter body seal
6 RS11930.22.06 Lower cutter body of sulfur 1
resistant shear ram
7 RS11930.22.03 Lower ram body of sulfur 1
resistant shear ram
8 RS11930.22.04 Sulfur resistant shear ram 4
side seal

The sulfur resistant shear full seal ram is composed of upper ram body,
lower ram body, upper cutter body, lower cutter body, positioning screw, top
seal, side seal and cutter body seal.The upper and lower cutter bodies are
inserted on the ram body and fixed with positioning screws. The cutter body
is sealed in the dovetail groove, and the side seals are blocked on both
sides.The installation of the sulfur resistant shear ram in the BOP is the
same as that of the ordinary ram, and it does not need to change any part of
the BOP.

4.4.1 disassembly instructions of sulfur resistant shear ram

4.4.1.1 assembly:
1) First, install the upper and lower cutter bodies, install them from the side of the
upper and lower ram bodies, and pass smoothly until both ends of the cutter body are
flush with the end face of the ram body. Screw the positioning screws on the upper and
lower ram bodies to position the upper and lower cutter bodies;
2) Then install the knife body seal, install it from the side of the upper ram body, and
gently tap it with a wooden stick. Do not use too much force until both ends of the knife
body seal are flush with the ram;

Note: the direction of the sealing lip of the cutter body should be
away from the V-shaped surface of the shear ram cutter body during assembly.
3) Then install the side seals at both ends, pay attention to the directivity of the side
seal, and the side seal pin should be able to be smoothly installed into the ram body;
4) Install the top seal and tap it into the top seal groove.
4.4.1.2 disassembly：
1) First, pry the top seal upward;
2) Pry the side seal forward;
3) Seal the cutter body from the side.
4) Screw out the set screws from the upper and lower ram bodies;
5) Make the upper and lower cutter bodies from the side.

4.4.2 operation parameters of sulfur resistant shear gate

Same as 4.3.2
4.4.3 precautions for using sulfur resistant shear ram

"Attention": the sulfur resistant shear gate has certain hydrogen

sulfide corrosion resistance.

"Attention": after cutting the drill pipe, the maintenance should

be arranged in time: check the sealing parts of the ram; carry out liquid
penetrant inspection on the shear knife body; check whether the ram body is
crushed and affects the opening and closing action or sealing of the ram.Seal
test shall be conducted after re inspection, and it can be used in the well
again only after it is qualified.

"Danger": when cutting the drill pipe, avoid cutting the drill pipe
joint.

4.5. Sealing mechanism of ram shaft and side door4.5. Sealing

mechanism of ram shaft and side door

The two-way seal is used between the side door and the ram shaft, the
Y-shaped seal ring is used to seal the well pressure, and the O-shaped seal
ring is used to seal the hydraulic control pressure.
 Figure 7: sealing mechanism of ram shaft and side door

Table 9: parts list of sealing mechanism of ram shaft and side door
Serial Part number name number
number
1 GB/T893.1 Hole retaining ring 125 1
2 RS11851.14 shim 1
3 RS11851.13 Y-ring 85.7 1
4 RS11851.11 Rectangular seal ring 1
5 RS11851.12 Rectangular gasket 1
6 RS11851.21 O-ring 85.7 × 8 1

4.6. Secondary sealing mechanism4.6. Secondary sealing

mechanism

The sealing device between the ram shaft and the side door is divided into
two parts, one is the sealing well pressure, the other is the hydraulic pressure
controlled by the sealing fluid, and the secondary sealing mechanism is located
between the two parts.In general, the sealing is very reliable.But sometimes
the sealing ring is damaged due to long-term maintenance or other reasons,
and leakage will occur during well sealing. At this time, the secondary sealing
mechanism is needed for emergency treatment.
Under the condition of well sealing, if there is fluid flowing out of the
observation hole (at the lower part of the side door), it indicates that the
sealing ring has been damaged. According to the nature of the fluid, it can
be judged whether the sealing ring with well sealing pressure or oil sealing
pressure is damaged.At this time, the screw plug of the upper grease injection
hole should be removed immediately, and the screw of the hole should be rotated
clockwise with an internal hexagon wrench to inject the rod-shaped secondary
sealing grease into the annular gap through the one-way valve to realize the
sealing recovery.

Figure 8: secondary seal mechanism

Table 10: parts list of secondary sealing mechanism

Serial Part number name number
number
1 RS11148.12 NPT 1 plug 1
2 RS11148.13 Compression plug 1
3 Secondary sealing 1
grease
4 RS11148.14.00 Check valve 1
5 RS11148.20A Plug npt1 / 2 with 1
hole
Note: the quantity in the table is used for one side door

Precautions for use of secondary sealing device:

1) In order to prevent the secondary sealing grease from curing failure, the secondary
sealing grease rod is not installed when the BOP leaves the factory, and it is only used as a
random accessory.It is not recommended to install the secondary sealing grease rod when
the blowout preventer is not in use at ordinary times. It is only recommended to install
the secondary sealing grease rod before going into the well, take it out during completion
maintenance, and clean the place.
 2) Prepare special tools in advance in case of emergency.
3) When the BOP is in use, it is necessary to observe whether there is drilling fluid or
oil flowing out of the observation hole plug of the lower part (there is a small hole on it).
4) After the sealing ring fails, the secondary sealing grease shall not be injected too
much, subject to the observation hole no longer leaking.The friction resistance of the
secondary sealing grease is large and there are particles adhered to it. When the ram
shaft returns, the ram shaft will be damaged greatly.
5) After using the secondary seal, the BOP should be repaired as soon as possible, and
the secondary seal grease should be cleaned as soon as possible to prevent drying in the
grease injection hole.

4.7. Sealing mechanism between ram shaft and cylinder head4.7.

Sealing mechanism between ram shaft and cylinder head

Figure 9: sealing mechanism of ram shaft and cylinder head

Table 11: parts list of sealing mechanism between ram shaft and cylinder
head
Serial Part number name number
number
1 GB/T3452.1 O-ring 76.2x5.3 1
2 RS11816.20 Y-ring 76.2 1
4.8. Ram manual locking mechanism4.8. Ram manual locking

mechanism

The ram manual locking device is composed of locking rod, ram shaft and
manual control assembly, which adopts the structure of rising rod manual
locking.The manual locking device relies on manpower to rotate the hand wheel
to drive the locking rod to rotate and lock the ram.Its function is to lock
the ram in the closed position after the ram is closed hydraulically when the
well needs to be sealed for a long time. At this time, the hydraulic pressure
can be released.When manually locking the RAM after hydraulic closing, rotate
the handwheel to the right, drive the locking rod to rotate through the control
rod, and the end face of the locking rod is against the tail of the ram shaft
to push the ram to move axially to the center of the wellhead to lock the ram.The
manual locking device can only close the ram, but cannot open it. To open the
ram that has been manually locked, the manual locking device must be reset
and unlocked first, and then the ram can be opened hydraulically. This is the
only way. The specific operation method is as follows: first, rotate the hand
wheel to the left until the end point, and then rotate 1 / 8 ~ 1 / 4 turn to
prevent the locking shaft from being stuck in the unlocking position when the
temperature changes, and then open the ramOpen the ram hydraulically.

Figure 10: locking state of manual locking device

 Figure 11: manual locking device reset unlock state

Table 12: number of turns of locking rod during manual locking

Serial Specification of ram used Rotation number
number of locking
shaft
1 Fully sealed, sheared and 21～22
fixed through-hole pipe ram
2 Variable diameter RAM 18～22

4.9. Oil valve switch4.9. Oil valve switch

The oil valve is installed in the cylinder head, and its main function
is to control the hydraulic oil flow into the ram closing cavity of the main
hydraulic cylinder, and prevent the ram from extending out.When the side door
is opened by hydraulic pressure, the RAM will extend forward under the action
of hydraulic oil, that is, close the ram.In order not to extend the ram, close
the oil valve, that is, screw down the oil valve, and then open the side door
by hydraulic pressure, so that the side door can be opened and the ram is also
in the open position, so that the ram can be taken out.The specific operation
steps are shown in the ram replacement method.When opening the oil valve, screw
the top of the oil valve to be flush with the end face of the cylinder head.When
the oil valve is disassembled, it can be taken out by screwing it all the way
out.
 "Attention": in the normal use of BOP, the oil valve should be open.

Figure 12: oil valve structure

The oil valve is closed and the oil valve is open

Figure 13: oil valve switch status

Table 13: parts list of oil valve

Serial
name Part number number remarks
number
1 spool RS11187.12.01 1
2 valve body RS11187.12.02 1
3 O-ring 21.2x3.55 GB/T3452.1 1
4 Stem RS11187.12.03 1
Note: the quantity in the table is used for one cylinder head

4.10. Side door sealing ring4.10. Side door sealing ringAssembly

The side door seal ring assembly adopts a floating pressure self sealing
structure. The O-ring 4 forms a seal with the surface of the shell, which is
used to seal the gap between the side door and the shell; the O-ring 3 is used
to seal the side door seal ring skeleton and the outside of the side door seal
ring groove; the rubber spring is used to make the pressure contact between
the side door seal ring and the shell, which is easy to establish the initial
seal; thus the side door seal ring is formedComplete sealing tape.When the
side door is under well pressure, there will be a gap between the joint surface
of the side door and the shell. Because of the pressure difference, the side
door seal ring assembly always clings to the surface of the shell to compensate
the gap.This creates a reliable seal.Therefore, the side door seal of this
structure does not need a large side door bolt preload.

Figure 14: side door seal ring assembly and installation

Table 14: parts list of side door sealing ring assembly

Serial
Part number name number remarks
number
Side door sealing
RS11851.04.00 1
ring (assembly)
Side door sealing
1 RS11851.04.01 1
ring framework
Side door sealing
2 RS11851.04.02 2
rubber spring
3 RS11851.04.03 O-ring 299x7 1
Same as
serial
4 RS11851.04.03 O-ring 299x7 1
number
3
 Note: the quantity in the table is used for one side
door

"Attention": the side door seal ring assembly is directional and

should be installed according to the direction shown in the figure above.
The rubber spring should be installed on the side with well pressure drainage
groove on the end face of the framework, and this side is at the bottom of
the side door seal ring groove.

4.11. Piston shaft assembly4.11. Piston shaft assembly

See the figure below for piston shaft assembly.

Figure 15: piston shaft assembly

Table 15: parts list of piston shaft assembly

Serial
name Part number number
number
Piston shaft
RS18146.03.00 1
(assembly)
1 Ram shaft RS18146.03.01 1
2 O-ring 80x5.3 GB/T3452.1 1
3 piston RS11932.03D.02 1
Light spring washer
4 GB/T859 4
16
5 M16x35 hexagon GB/T70.1 4
 socket screw
6 Semiring RS11932.03D.03 2
7 Retaining ring RS11863.26 1

5. Product structure and parts details5. Product structure and

parts details
5.1. Product structure5.1. Product structure
See Figures 4 to 16.
Figure 16: BOP parts assembly diagram
5.2. Details of product parts5.2. Details of product parts

Table 16: parts list

Serial Part number name number remarks
number
1 F9301.02 Cap nut m30x3 24
2 RS11709.07.06 Stud bolt m30x3x140 24
3 RS11148.02A Cap nut m39x3 32
4 RS11932.04 cylinder head 4
Connecting bolt of
5 RS11805.02 hydraulic cylinder 32
6 RS11930.07 Side door bolt 16
7 RS18146.01 housing 1
8 RS11811.07.02A Lifting lug 4
See Table 6, table 7
9 and table 8 Ram assembly
Side door sealing ring
10 See table 14 assembly 4
Secondary sealing
11 See table 10 mechanism 4
12 RS18146.02 Side door 4
13 See table 15 Piston shaft assembly 4
14 RS11851.02 Hydraulic cylinder 4
15 See table 13 Oil valve 4
Locking shaft seat
16 RS11805.11.00 assembly 4
17 RS11805.12 Manual locking lever 4
Sealing mechanism
between ram shaft and
18 See Table 11 cylinder head 4
19 RS11184.14A Plug NPT3 / 4 4
20 GB/T3452.1 O-ring 26.5x3.55 4
21 OG70032500 O-ring 325x7 8
22 RS11816.17.02 Piston wear ring 4
23 RS11816.19 Piston sealing ring 4
Sealing mechanism of
24 See Table 9 ram shaft and side door 4
25 RS11851.20 Guide rod 8
See Table 6, table 7
26 and table 8 Ram assembly
27 RAMBOP Nameplate 1
28 2-338 O-ring 78.74x5.33 8
29 RS18146.04 Cylinder barrel 8
Open side door piston
30 RS18146.05 rod 4
31 GB/T3452.1 O-ring 100x5.3 16
32 QRAR04335 Star seal ring 8
33 04335-B Retaining ring 8
34 2-327 O-ring 43.82x5.33 8
35 GB/T5780 Bolt m16x45 16
36 GB/T3452.1 O-ring 43.7x3.55 4
37 F9301.29 Plug npt1 4
38 F9301.30A Tubing seat 4
Change
according to
39 RS11706.07 Nut m30x3 64 contract
Change
according to
40 RS11709.07.18 Stud bolt m30x3x190 32 contract
Change
Blind flange 3 1 / according to
41 RS48057.28B 8-5000 4 contract
Change
according to
42 API 6A Gasket ring R35 4 contract
Close the side door
43 RS18146.06 piston rod 4
44 RS11148.37B Plug NPT3 / 4 20
45 RS11851.24A Positioning sleeve 8
M20x45 hexagon socket
46 GB/T70.1 head cap screw 48
47 GB/T859 Light spring washer 20 48
Note: the quantity in the table is the quantity of double ram BOP.

5.3. Details of repair kit5.3. Details of repair kit

Table 17: list of repair kits

Serial Part number name number remarks
number
At the outer
circle of
1 RS11816.19 Piston sealing ring 4 piston
2 RS11816.20 Y-ring 76.2 4 See Table 11
 Side door sealing See table 14
RS11851.04.02 8
3 rubber spring
4 RS11851.04.03 O-ring 299x7 8 See table 14
5 RS11851.11 Rectangular seal ring 4 See Table 9
6 RS11851.12 Rectangular gasket 4 See Table 9
7 RS11851.13 Y-ring 85.7 4 See Table 9
8 RS11851.21 O-ring 85.7 × 8 4 See Table 9
At the
16
9 GB/T3452.1 O-ring 100x5.3 cylinder
10 GB/T3452.1 O-ring 21.2x3.55 4 See table 13
Screw plug of
4 cylinder
11 GB/T3452.1 O-ring 26.5x3.55 head
12 GB/T3452.1 O-ring 43.7x3.55 4 Oil pipe seat
13 GB/T3452.1 O-ring 76.2x5.3 4 See Table 11
14 GB/T3452.1 O-ring 80x5.3 4 See table 15
Seal between
switch
8
piston rod
15 2-327 O-ring 43.82x5.33 and housing
Seal between
switch
8
piston rod
16 QRAR04335 Star seal ring and side door
Seal between
switch
8 piston rod
and cylinder
17 2-338 O-ring 78.74x5.33 barrel
Seal between
hydraulic
cylinder,
8
cylinder
head and side
18 OG70032500 O-ring 325x7 door
Seal between
switch
8
piston rod
19 04335-B Retaining ring and side door
Note: the quantity in the table is the quantity of double ram BOP.
6. Operation and installation6. Operation and installation
Before installing the BOP, please read the previous contents in this
section. The previous contents introduce the structure, function, operation
method and precautions of each part in more detail, and then install and use
it according to the following procedures.

6.1. Installation on wellhead6.1. Installation on wellhead

6.1.1 before installing ram BOP, the following inspection work shall be

carried out:
1) Check whether the gasket ring groove of wellhead flange and BOP flange is in good
condition, check the flange plane, and no protruding point is allowed.
2) Check whether the ram size of BOP is consistent with the drilling tool size in the
well.
3) Whether it has passed the pressure test.During the ground inspection and test of
the BOP, the BOP shall be filled with water and the ram shall be opened and closed once
to eliminate the air at the back of the ram in the ram cavity.

6.1.2 installation of ram BOP

1) Apply the thread grease required by iso13678 to the flange connecting bolts, and
tighten them diagonally evenly. The tightening torque of flange bolts is shown in Table 2
or table 3.The pre tightening is divided into three times, the first pre tightening is 50% of
the total pre tightening torque, the second is 100%, and the third is 100%.
2) Connect the hydraulic control pipeline and pay attention to the switch mark of
BOP.
3) Connect the manual control lever.
6.1.3 after the ram BOP is installed at the wellhead, the following work

shall be checked before use, and it can be used only when there is no

problem in the trial operation.

1) Check whether the BOP is installed correctly: the shell lifting lug is at the upper
part; the connecting bolts are tightened evenly diagonally in turn.
2) Check whether the oil pipeline is consistent with the switch marked on the
BOP.The control panel can test the switch of each ram twice with the control pressure of
2 ~ 3Mpa to eliminate the air in the oil circuit. If the action of the ram switch is
inconsistent with the indication of the control panel handle, the connecting pipeline shall
be adjusted.
3) Check whether the manual locking mechanism is well connected, whether the
manual lever operates the ram to close flexibly and easily, and record the number of turns
of the hand wheel when shutting in, and mark it on the hand wheel.After the test, turn
the handwheel left back to unlock and open the ram with hydraulic pressure.
4) Check whether the blowout, well killing and choke manifolds are well connected.
5) Carry out comprehensive pressure test for wellhead equipment, and the pressure
test standard shall be implemented according to relevant well control regulations.After
the pressure test, the connecting bolts shall be tightened again to overcome the
phenomenon of uneven tightness. The flange connecting bolts shall be tightened evenly
diagonally. The tightening torque of flange bolts is shown in Table 2 or table 3.

6.2. Usage6.2. Usage

1) The use of blowout preventer should be assigned a special person to be

responsible for the implementation of responsibilities, and the user should know three
things and four things (understand the working principle, performance, process flow,
operation, maintenance, maintenance and troubleshooting).
 2) When there is no pipe string in the well and the pipe ram is closed in the test, the
maximum hydraulic control pressure shall not exceed 3Mpa to avoid damaging the rubber
core.When there is a string in the well, it is strictly forbidden to close the blind ram.
3) When the well needs to be sealed for a long time, the ram shall be locked by the
manual locking device, and the instructions shall be listed on the console to prevent
misoperation.
4) After entering the target layer, the ram should be opened and closed once a day to
check whether the switch is flexible and whether the manual locking is easy to use.After
each trip out, the full seal ram switch test shall be conducted. When there is a pipe string
in the well, it is strictly forbidden to close the full seal ram.

6.3. Use of shear ram6.3. Use of shear ram

6.3.1 preparation before operation

1) The hydraulic oil pressure of accumulator group of hydraulic control system shall
be kept at 19 ~ 21MPa.
2) Lock the drill pipe after ensuring that the drill pipe joint, drill collar and other
thickened parts are not in the shear position of the shear ram BOP;
3) Close the annular and semi ram BOPS above the shear ram BOPS;
4) Open the main vent line for pressure relief;
5) Install the corresponding drill pipe deadlocks on the drill pipe (above the rotary
table surface) (the drilling crew installing the shear ram blowout preventer shall be
equipped with one drill pipe deadlocks respectively), and connect the drill pipe with the
steel wire rope firmly.

6.3.2 operation steps

1) Turn the handle of the bypass valve of the hydraulic control system to the "on"
position to make the high-pressure oil of the accumulator group directly enter the
manifold.
 2) Pull the handle of the three position four-way valve in the hydraulic control system
to the "off" position to cut the drill pipe.
3) Observe the pressure change of the pressure gauge of the hydraulic control
manifold: the pressure decreases when the ram starts to close; the pressure rises and
stabilizes at the beginning of shearing; the pressure suddenly decreases at the moment of
shearing, and then rises and stabilizes again.According to this, we can judge whether the
cutting is successful or not.
4) Manual locking shear ram BOP;
5) Close the bypass valve of the hydraulic control system and adjust the manifold
pressure of the remote control console to the specified value.

7. Ram BOP PR27. Ram BOP PR2Operational performance

summary

7.1. Fatigue test7.1. Fatigue test

Table 18: fatigue test of ram BOP

Ram BOP Switch and pressure cycle times
5"Pipe ram
546Three switch cycles and 78 pressure
3 1/2"- 5 1 / 2" variable diameter RAM
tests
shear ram

7.2. Bearing trip life test7.2. Bearing trip life test

1598m test mandrel with 127 mm (5 in) was used to pass through the 5 "ram
seal.

The variable diameter ram is not allowed to carry out pressure bearing
tripping operation.

7.3. Suspension test7.3. Suspension test

Table 19: hanging capacity of ram of ram BOP

 Hanging drill pipe Hanging drill pipe
load (T / lb) load (T / lb)
Suspension Mandrel
(10.5mpa hydraulic (manual locking
capacity
closing) only)
Ram specification
5"With 18"
5″ 210/464100 167/369070
6 5/8"Joint

7.4. Ram locking device test7.4. Ram locking device test

A total of 52 locking tests were carried out, and the locking device parts
were not replaced.The number of locking rings is shown in Table 12.

7.5. Ram disassembly test7.5. Ram disassembly test

A total of 200 times of 5 ″ ram disassembly and assembly and 10 times

of pressure circulation were completed.

7.6. BOP temperature class (can be customized)7.6. BOP

temperature class (can be customized)

The temperature grade of metal parts of BOP is T-20 / 250 (- 29 ℃ ~ 121 ℃),
and the temperature grade of non-metal seals (except ram rubber core) is bab
(extreme low temperature - 18 ℃, continuous working temperature 66 ℃, extreme
high temperature 93 ℃).

7.7. Temperature grade of ram assembly (can be specially

customized)7.7. Temperature grade of ram assembly (can be

specially customized)

The temperature grade of rubber core of pipe ram and shear ram is bab
(extreme low temperature - 18 ℃, continuous working temperature 66 ℃, extreme
high temperature 93 ℃), and the temperature grade of rubber core of variable
diameter ram is FAA (extreme low temperature 4 ℃ , continuous working
temperature 66 ℃, extreme high temperature 82 ℃).

8. Maintenance, maintenance and testing8. Maintenance,

maintenance and testing

8.1. General requirements8.1. General requirements

Regular maintenance and inspection can extend the service life of the BOP,
find out the problems of the BOP in advance, and repair them in time to ensure
the safety of the operation process.
In the process of maintenance, if there are damaged parts, they should
be replaced, repaired or remanufactured in time. After cleaning, all sealing
surfaces should be coated with anti rust oil (it is recommended to apply
synthetic composite aluminum base grease). The anti rust oil used should not
melt when it is below 50 ℃ (125 ℃). The connecting thread should be coated
with thread grease.
All maintenance should be recorded.
The specific maintenance cycle and contents are shown in Appendix 2.

8.2. Inspection and maintenance of shear ram8.2. Inspection and

maintenance of shear ram

After each shearing operation, the shearing ram assembly shall be taken
out for comprehensive inspection

8.2.1 appearance inspection

1) All parts of the cutter body shall not have cracks, and the cutting edge shall not be
damaged by notches and stacking.
2) The rubber seal shall be free from obvious damage.
 3) There shall be no defects affecting the sealing on the upper and lower tool body
fitting surfaces and the tool body sealing installation groove.

8.2.2 surface NDT

After shearing, the surface liquid penetrant inspection shall be carried
out on the machined parts of the shearing ram, and the inspection records shall
be made. The inspection parts are shown in the bold lines in the figure below.
The inspection requirements are as follows:
1) The cutting edge and the upper and lower joint surfaces of the ordinary shear body
shall not have any relevant display.
2) There shall be no relevant indication on the upper and lower joint surfaces of sulfur
resistant shear ram, tool body installation groove and all surfaces of tool body.
3) The rubber seal installation groove shall not have any relevant indication.

Figure 17: schematic diagram of shear ram inspection

Figure 18: schematic diagram of sulfur resistant shear ram inspection

Figure 19: schematic diagram of sulfur resistant shear body inspection

8.2.3 maintenance
1) It is not allowed to weld the cutter body of ordinary shear ram or sulfur resistant
shear cutter body.
 2) Slight stacking and deformation of the cutting edge can be smoothed by oilstone or
polishing machine, and the original shape of the cutting edge can be maintained (because
the shape of the cutting edge directly affects the shearing ability).
3) Replace the damaged rubber seal, and replace the knife body seal even if it is
slightly damaged.

8.2.4 management
1) The product use file shall be established for each shear ram, and the use and
inspection conditions shall be recorded in detail.
2) According to API Spec 16a, the effective service life of shear ram is generally three
times of shear operation.The product shall be tested once before delivery and used twice
in practice (shear test is not allowed in well site blowout drill and daily BOP
operation).After actual use in the well, it should be scrapped and replaced with a new
RAM.If the inspection results after three shearing operations meet the requirements of
surface NDT, it is allowed to continue to use, but the additional shearing times shall not
exceed two.

8.3. Ram test8.3. Ram test

8.3.1 ram sealing test

The test medium is clean water or drilling fluid, and the pressure test
should be started after the pressure is stable.
8.3.1.1 test of blind ram and pipe column RAM
Test procedure:
1) Install the BOP on the test pile seat, and connect the opening and closing pipelines
with the BOP.Connect the pipeline to the pile seat or BOP side outlet by high pressure test
pump;
2) When testing the pipe ram, install the test mandrel in the BOP, and ensure that the
mandrel is connected reliably to prevent it from falling out during the test.The mandrel is
not used in the test of blind ram and shear ram;
 3) Close the ram with the hydraulic operating pressure of 8.4 ~ 10.5mpa (1218psi ~
1522psi), and the hydraulic control handle is in the position of closing the ram;
4) Increase the pressure in the well to 1.4mpa ~ 2.1MPa (200psi ~ 300PSI), stabilize
the pressure for 10min, and check the leakage. The qualified criterion is that there is no
leakage at the sealing part;
5) Increase the well pressure to 34.5mpa (5000PSI), stabilize the pressure for 10min,
and check the leakage again. The qualified criterion is that there is no leakage at the
sealing part;
6) Reduce the well pressure to zero.
8.3.1.2 variable diameter ram test
The maximum sealing drill pipe and minimum drill pipe of variable diameter
ram shall be tested respectively, and the test steps are the same as
8.3.1.1.Variable diameter RAM can not be closed manually to achieve the purpose
of well sealing, only through hydraulic closing operation.
8.3.1.3 locking mechanism test
1) Close the ram with the hydraulic operating pressure of 8.4 ~ 10.5mpa (1218psi ~
1522psi),
2) Manually rotate the locking rod clockwise to lock the ram;
3) The hydraulic control pressure is reduced to zero, and the hydraulic control handle
is in the position of closing the ram;
4) Raise the pressure in the well to 1.4mpa ~ 2.1MPa (200psi ~ 300PSI), stabilize the
pressure for 10min, and check the leakage. The qualified criterion is that there is no
leakage at the sealing part.
5) Increase the well pressure to 34.5mpa (5000PSI), stabilize the pressure for 10min,
and check the leakage again. The qualified criterion is that there is no leakage at the
sealing part.
6) Reduce the well pressure to zero, rotate the locking shaft anticlockwise to unlock,
and then rotate 1 / 8 ~ 1 / 4 turn in reverse direction after unlocking;
7) Open the ram by hydraulic pressure
8.3.2 shear ram test
Each pair of shear ram has been tested for shear drill pipe and sealing
before leaving factory.Before the BOP is installed at the wellhead, if the
user needs to test the shear ram, the following procedures can be followed:
1) Install the BOP on the test pile seat, and connect the opening and closing pipelines
with the BOP.Connect the pipeline to the pile seat or BOP side outlet by high pressure test
pump.
2) The opening, closing and well pressure pipelines shall be equipped with at least
one pressure sensor respectively.All pressure sensors shall be connected to the data
acquisition system for permanent recording.
3) A 1.2m (4ft) test drill pipe is suspended vertically above the BOP, and then put into
the diameter of the BOP.The test shall be carried out without axial load on the drill
pipe.When cutting the drill pipe, it is necessary to avoid cutting the drill pipe joint.
4) Set the manifold pressure of the hydraulic control system to 20.7mpa (3000psi),
close the ram and cut the drill pipe in one operation. The cutting pressure can be obtained
by the rapid change of the pressure at the moment of cutting.
5) Raise the pressure in the well to 1.4mpa ~ 2.1MPa (200psi ~ 300PSI), stabilize the
pressure for 10min, and check the leakage. The qualified criterion is that there is no
leakage at the sealing part.
6) Increase the well pressure to 34.5mpa (5000PSI), stabilize the pressure for 10min,
and check the leakage again. The qualified criterion is that there is no leakage at the
sealing part.
7) Reduce the well pressure to zero, open the ram, check the wear of shear ram and
seal of BOP, and make records.
 Table 20: APITest requirements of 16A shear drill pipe

BOP size PR1 shear string (minimum) PR2 shear string (minimum)

179 mm (7 1/16 in) 3 1 / 2 in 13.3 lb. / ft grade e-75 3 1 / 2 in 13.3 lb. / ft grade e-75
31 / 2 in 13.3 lb. / ft grade 3 1 / 2 in 13.3 lb. / ft grade
228 (9 in)
G105 G105
279 mm (11 in) 5 in 19.5 lb. / ft grade G105 5 in 19.5 lb. / ft grade G105

346 mm (13 5/8 in) 5 in 19.5 lb. / ft grade G-105 5 in 19.5 lb. / ft grade G-105
51 / 2 inch 24.7 lb. / ft grade
425(16 / 4) and larger3 5 in 19.5 lb. / ft grade G-105
S135
Note: larger diameter, higher grade and heavier drill pipe can be used.

8.4. Hydraulic control system test8.4. Hydraulic control system

test

The rated working pressure of the BOP hydraulic control system is 20.7mpa
(3000psi), and the opening and closing tests shall be conducted respectively
during the test.The test medium is hydraulic oil.
1) Do not install ram;
2) The test pressure is 20.7mpa (3000psi) and the pressure stabilization time is 10min.
The leakage condition is checked. The qualified criterion is that there is no leakage at the
sealing part;
3) Reduce the hydraulic control pressure to zero;
4) The test pressure is 20.7mpa (3000psi) and the pressure stabilization time is 10min.
The leakage condition is checked. The qualified criterion is that there is no leakage at the
sealing part;
5) Reduce the hydraulic control pressure to zero

"Attention": it is strictly forbidden for any person or object to

move in the direction of opening the side door to avoid accidents.
8.5. Precautions8.5. Precautions

"Danger": it is not allowed to use the method of opening the ram to

relieve pressure, so as not to damage the rubber core.Before opening the ram,
check whether the manual locking device is unlocked.After opening, check
whether the ram is in the full open position (all returned to the shell),
so as to avoid damage to the ram by drilling tools.

"Danger": if the BOP is installed on the well, if there is pressure

in the well, it is not allowed to remove the side door bolts.

"Danger": it is not allowed to rotate the drilling tool when the ram
is closed.

"Attention": pay attention to keep the hydraulic oil clean.

"Attention": after the BOP is used or tested, the water in the BOP
body should be drained, the ram should be in the fully open position, and
the anti rust treatment should be carried out.

9. Assembly and disassembly9. Assembly and disassembly

"Note": this chapter is the key content, please read it carefully

before operation.

9.1. Precautions for BOP assembly9.1. Precautions for BOP

assembly

1) Check whether there is burr or sharp edge on the parts, and remove it if any, so as
to ensure that all mating surfaces and sealing rings will not be scratched;
2) All parts shall be cleaned before installation;
 3) Lubricating oil shall be evenly applied on all mating surfaces and seal surfaces;
thread oil shall be evenly applied on thread surfaces; and attention shall be paid to keep
them clean;
4) Pay attention to the direction of the lip seal ring, and the lip opening faces the
pressure side;

5) The retaining ring used in combination with the seal ring should be installed on the
pressure free side of the seal;

6) The circular arc side of the retaining ring in the T-shaped combined seal ring should
face the side of the T-shaped ring, that is, it should match with the circular arc on the
T-shaped ring.

7) When assembling the sealing ring, special attention should be paid to make it pass
through the steps, chamfers and threaded parts smoothly to avoid scraping.
8) Before installing the fitting parts, check whether the seals at this part are
completely installed.

9.2. Replacement of ram and ram sealant core9.2. Replacement of

ram and ram sealant core

The ram sealing rubber core is the key part of whether the blowout preventer
can seal the well. Once it is damaged, the blowout preventer can not seal the
well.Therefore, it is necessary to ensure that the sealing surface is intact.
If the sealing surface is damaged, it must be replaced in time.The steps to
replace the ram and ram sealant core are as follows:

"Attention": pay attention to make the manual locking device in the

unlocking state.
 "Attention": when opening the side door assembly, i.e. closing the
ram.It is strictly forbidden for any person or object to move in the direction
of opening the side door to avoid accidents.

"Attention": if the side door is open for a long time, it must be

supported under the side door with a support (Jack or longer bolt with nut)
to prevent permanent deformation of the switch piston rod for a long time.

"Attention": during maintenance, open the side door and timely apply
oil on the surface of the switch piston rod (it is recommended to apply
synthetic composite aluminum base grease).
1) Open the ram with hydraulic oil to make it in the open position;
2) Loosen the bolts of the side door. If the BOP is installed in the well, it is not allowed
to remove the bolts of the side door if there is pressure in the well;
3) Close the oil valve, that is, screw the oil valve to the end and tighten it;
4) Open the side door with hydraulic oil less than 10.5mpa, that is, close the ram and
open the side door to the limit position;
5) If the ram is not in the open position at this time, operate the opening ram action
of the hydraulic control device, open the ram to the full open position and stop to prevent
the side door from closing. If necessary, two pieces of wood with the same size can be
padded between the side door and the shell;
6) Lift the ram assembly upward from the tail of the ram shaft.When taking out the
ram assembly, pay attention to protect the piston rod of the opening and closing side
door to avoid collision and abrasion;
7) To replace the ram rubber parts, first pry the top seal upward, then remove the
front seal forward and replace with a new rubber core.
8) The assembly sequence can be reversed accordingly. The tightening torque of side
door bolts is shown in Table 4. The pre tightening is divided into three times. The first pre
tightening is 50% of the total pre tightening torque, the second is 100%, and the third is
100%.
 "Attention": after assembly, open the oil valve (rotate the valve
stem to make its upper end face flush with the upper end face of the cylinder
head), and then operate the switch of the ram.Before closing the ram, the
ram body should be adjusted to keep horizontal, and the oil pressure for
closing the ram should be controlled at about 3Mpa, so that the ram can move
slowly to the diameter center of the BOP, so as to avoid the violent collision
between the ram assembly and the inner cavity inlet of the shell due to the
uneven placement of the ram assembly, and damage the piston rod of the opening
and closing side door.

9.3. Repair and replacement of hydraulic cylinder assembly9.3.

Repair and replacement of hydraulic cylinder assembly

If the seal between the ram shaft and the side door, the piston seal, the
seal between the ram shaft and the cylinder head, and the piston rod seal of
the opening and closing side door are damaged and leaked, they should be
disassembled for maintenance.

9.3.1 disassembly steps

1) Follow steps 1) to 6) in 9.2;
2) Release the pressure in the hydraulic cylinder and place a clean oil basin under the
hydraulic cylinder to prevent the hydraulic oil from flowing to the ground during
disassembly;

"Attention": it is necessary to check whether the oil pressure of

the self sealing joint is completely discharged, otherwise there is some
residual pressure in the oil circuit, so as to prevent the oil from splashing
to hurt people or flowing to the ground.
3) Remove the hydraulic cylinder connecting bolts and cap nuts for fixing the cylinder
head, and remove the cylinder head and the locking shaft seat connected with it;
4) Remove the hydraulic cylinder and cylinder barrel;
 5) Loosen the screw in the fixed ring;
6) Remove the fixed ring and half ring and take down the piston;
7) Pull out the ram shaft;
8) Hang the side door gently with a crane to minimize the downward pressure of the
piston rod of the side door when it is opened or closed;
9) Remove the inner hexagon screw and spring washer for fastening the positioning
sleeve;
10) Pull the piston rod of the opening (closing) side door out of the housing, and the
side doors are removed one after another;
11) Remove the retaining ring, take out the ram shaft seal ring in the
side door, and take out the seal ring between the cylinder head and the ram
shaft.

9.3.2 inspection parts after disassemblyAnd repair

1) Sealing surface of hydraulic cylinder and cylinder barrel
When there are deep longitudinal scratch marks on the inner surface of
the hydraulic cylinder and cylinder barrel, even if the piston sealing ring
is replaced, the oil leakage can not be prevented. The hydraulic cylinder and
cylinder barrel should be replaced. At the same time, the piston and other
related parts should be inspected to find out the cause of the scratch and
solve it. If the scratch is very shallow linear friction or point, it can be
corrected with very fine sandpaper and oilstone.
2) Sealing surface of ram shaft, opening and closing side door piston rod
When the sealing surface is strained, the judgment and treatment method
are the same as that of the hydraulic cylinder.If the coating peels off, it
will cause serious leakage and must be replaced with a new one.
3) Sealing ring
Check whether the lip of the seal is damaged or worn, and whether the "O"
and "t" seal rings are extruded or cut. If the seal is damaged or slightly
damaged, replace it.
 4) Piston and its sealing surfaces
When the uneven wear depth of the piston's movable sealing surface
exceeds 0.2mm, it should be replaced, and other surfaces should not have
obvious scars that affect the sealing.

9.3.3 installation of hydraulic cylinder assembly

The installation shall be carried out in the reverse order of disassembly,
and the operation shall follow the precautions listed in 9.1.

9.4. Replacement of side door sealing ring9.4. Replacement of side

door sealing ring

When the sealing rubber or framework of the side door sealing ring is
damaged, it is necessary to replace the side door sealing ring. The specific
steps are as follows:
1) Follow steps 1) to 6) in 9.2;
2) Screw two M12 jacking screws into the screw holes on the left and right sides of
the side door sealing ring to push out the side door sealing ring. When pushing out, pry
the upper and lower sides at the same time;
3) Replace the seal.Attention should be paid when installing the seal: the side door
seal ring is directional, that is, the rubber spring should be installed on the side with
transverse groove on the end face of the frame, and this side is at the bottom of the side
door seal ring groove, and the "0" shaped seal ring is installed in the outer seal groove of
the side door seal ring frame;
4) Install the side door sealing ring: apply lubricating oil to the side door sealing ring
groove and the side door sealing ring, install the side door sealing ring into the groove,
gently press the sealing ring into the groove with a screwdriver, and then install another
"0" shaped sealing ring into the end face groove of the side door sealing ring framework.
9.5. Disassembly and assembly of opening and closing piston

rod9.5. Disassembly and assembly of opening and closing piston

rod

When the piston rod of the opening and closing side door is damaged with
the shell or the sealing ring matched with the side door, or the side door
needs to be repaired, the piston rod of the opening and closing side door needs
to be disassembled. The piston rod of the opening and closing side door is
connected with the shell through the locating sleeve, the opening and closing
piston rod is connected with the locating sleeve through the thread, and the
locating sleeve is connected with the shell through the hexagon
screw.Disassembly and installation shall be carried out according to the
following procedures:
1) Remove the hydraulic cylinder assembly, leaving only the side door and the piston
rod for opening and closing the side door;
2) Push the side door to the position close to the shell, so as not to affect the wrench
operation;
3) Hang the side door gently with a crane to minimize the downward pressure of the
piston rod of the side door when it is opened or closed;
4) Remove the inner hexagon screw between the positioning sleeve and the shell, and
push the positioning sleeve out of the shell with the jack screw;
5) Remove the positioning sleeve on the on / off piston rod;
6) Pull out the open and close piston rod;
7) During assembly, it is the same as the above method. Pay attention to apply
lubricating oil on the fitting surface and screw thread, and check whether the sealing rings
of all parts are installed in place before assembling the piston rod of opening and closing
side doors.
10. Storage of BOP and non-metallic seals10. Storage of BOP
and non-metallic seals

10.1. Storage of BOP10.1. Storage of BOP

1) For the BOP stored for more than 30 days, the exposed metal surface of parts and
equipment shall be protected by antirust treatment before storage. The protection
method used shall not melt under the temperature of 50 ℃ (125 ° f). For the BOP, the
ram or sealing element shall be removed according to the manufacturer's
recommended practice, the interior or cavity of the body shall be thoroughly cleaned and
inspected, and the preservative shall be applied.
2) All connection surfaces and gasket ring grooves shall be protected by durable
covers.
3) The screw hole shall be blocked with plastic plug, the oil port shall be sealed with
plug, the hydraulic control system shall be flushed with anti freezing and anti-corrosion
liquid, and the fracture shall be sealed before storage.
4) The gasket ring should be packed or boxed for rust prevention during storage.
5) The BOP shall be inspected every other month, and the dust and other impurities
on the surface of the BOP shall be washed for anti rust treatment to prevent corrosion
during storage.

10.2. Storage of non-metallic seals10.2. Storage of non-metallic

seals

Adequate measures shall be taken to ensure that non-metallic seals are

free from harmful factors. The recommended storage life of non-metallic seals
is according to the period under general storage conditions in the table below.

Table 21: guidelines for storage conditions of non metallic seals

Storage recommend commonly unacceptable
conditions

Not higher than Not higher than Higher than

temperature
28 ℃ 38 ℃ 38 ℃

It's
light No direct light direct rays
completely dark

Close to motor
Oxygen or ozone Sealed package Open in the air
or arc

Individual Extrude,
deformation Loosely stacked
packaging stretch or bend

Dry and clean Oil, grease or

environment Humid air
air water

Table 22: recommended shelf life of non metallic seals

Non metallic seals Expiration date

Total storage life
Part type Elastomer type (years) from date of
manufacture
Annular
Nitrile rubber 4
rubber core
Annular
Natural rubber 3
rubber core
Ram rubber
Nitrile rubber 4
core
Ram rubber
Hydrogenated nitrile rubber 5
core
Side door
Nitrile rubber 3
seal
Side door
Hydrogenated nitrile rubber 4
seal
Other seals Nitrile rubber 3

Other seals Hydrolysis resistant polyurethane 3

11. Common faults and Solutions11. Common faults and
Solutions

Table 23: common faults and Solutions

Serial Fault
Causes Exclusion method
number phenomenon
1 The medium in a. The sealing ring Replace the damaged
the well of BOP side door is rubber ring of the side
flows out damaged door seal;
from the b. The sealing Clean the dirt on the
joint of the surface of BOP shell sealing surface and
shell and the and side door is repair the damaged part.
side door dirty or damaged.
2 The moving The connection Change the pipeline
direction of pipeline between the position of BOP oil line
the ram is control panel and interface
inconsistent the BOP is wrongly
with that of connected
the console
nameplate
3 The There is deposition Clean the ram, RAM cavity
hydraulic of other materials and side door
control or sand and mud at
system is the contact end of
normal, but the ram
the ram
cannot be
opened and
closed in
place.
4 There is The sealing ring on Replace the damaged ram
medium the side of the ram shaft seal ring and
flowing out shaft close to the repair the damaged ram
of the side shell is damaged, shaft.
door and the surface of
observation the ram shaft is
hole. strained.
5 There is The sealing ring on Replace the damaged ram
hydraulic the side of the ram shaft seal ring and
oil flowing shaft close to the repair the damaged ram
out of the hydraulic cylinder shaft.
side door is damaged, and the
Serial Fault
Causes Exclusion method
number phenomenon
observation surface of the ram
hole. shaft is strained.
6 The The sealing ring of Replace all sealing
hydraulic hydraulic cylinder, rings, repair sealing
part of piston, locking surface or replace with
blowout shaft, oil pipe, ram new parts
preventer is shaft and piston rod
unstable on the side of switch
of BOP is damaged,
and the sealing
surface is damaged.
7 The ram The sealing rubber Replace the sealing core
can't core of the ram is of the ram and repair the
seal after damaged, and the sealing surface of the
closing upper sealing ram cavity of the shell
surface of the ram
cavity of the shell
is damaged.
8 The control The gate is stuck by Remove the mud and sand
oil circuit mud and sand and increase the
is normal, hydraulic control
and the ram pressure.
cannot be
opened by
hydraulic
pressure
appendix1: specification of BOP end connecting nut and
recommended torque of bolt and screw

Table 1 specification of BOP end connecting nut

d S(㎜) M(㎜)
Part Weight
Metric British Nominal Nominal e(㎜)
number kg
system system size size
11706.01 M12 1/2 22 12 25.4 0.03
11706.02 M16 5/8 27 15.5 31.1 0.05
11706.03 M20 3/4 31.8 19 34.7 0.09
11706.04 M22 7/8 36 22 41.6 0.1
11706.05 M24 1 41 25 47.3 0.19
11706.06 M27 41 28 47.3 0.19
11706.07 M30×3 1 1/8 46 28 53.1 0.25
11706.08 M33×3 1 1/4 50 31 57.7 0.32
11706.09 M36×3 1 3/8 55 34 63.5 0.42
11706.10 M39×3 1 1/2 60 37 69.3 0.54
11706.11 M42×3 1 5/8 65 41 75.1 0.7
11706.12 M45×3 1 3/4 68 44 78.5 0.8
11706.13 M48×3 1 7/8 74 47 85.4 1.12
11706.14 M50×3 2 77 50 88.9 1.67
11706.15 M52×3 77 50 88.9 1.67
11706.16 M58×3 2 1/4 88 56 101.6 1.78
11706.17 M64×3 2 1/2 98 63 113.1 2.32
 11706.18 M70×3 2 3/4 105 68 121.2 2.78
11706.19 M76×3 3 115 75 132.8 3.7
11706.20 M80×3 3 1/4 125 81 144.3 4.89

Schedule 2 Recommended tightening torque of BOP end connecting stud and screw (metric

system)

Specification tightening Specification tightening Specification tightening

of stud and torque of stud and torque of stud and torque
screw N·m screw N·m screw N·m
M12 80 M33×3 1292 M52×3 5505
M16 153 M36×3 1737 M58×3 7892
M20 266 M39×3 2272 M64×3 10885
M22 424 M42×3 2910 M70×3 14549
M27 643 M45×3 3654 M76×3 18957
M30×3 930 M48×3 4516 M80×3 21565

Table 3 recommended tightening torque of BOP end connecting stud and screw (British system)

Specification tightening Specification tightening Specification tightening

of stud and torque of stud and torque of stud and torque
screw ft•lb screw ft•lb screw ft•lb
1/2-13UNC 59 1 1/4-8UN 953 2-8UN 4060
5/8-11UNC 113 1 3/8-8UN 1281 2 1/4-8UN 5821
3/4-10UNC 196 1 1/2-8UN 1676 2 1/2-8UN 8028
7/8-9UNC 313 1 5/8-8UN 2146 2 3/4-8UN 10731
1-8UN 474 1 3/4-8UN 2695 3-8UN 13982
1 1/8-8UN 686 1 7/8-8UN 3331 3 1/4-8UN 17830

Table 4 specifications and tightening torque of wrench for nuts of side door bolts and

hydraulic cylinder connecting bolts

Wrench tightening
Drawing No name specification torque remarks
S N·m
RS11930.07 Side door bolt 65 5057
M80 × 4
RS11148.02A Cap nut M39 × 3 55 2272
 F9301.02 Cap nut M30 × 3 46 930

Appendix 2: maintenance frequency and maintenance

1、 Maintenance of in use BOP

1 per month or per well

The ram BOP shall be inspected according to the following procedures:

1) Clean the locking rod and apply grease on the surface of the locking rod;
2) According to the corresponding well control regulations, the switch and pressure
test are carried out regularly to check the sealing condition of each part;
3) Check whether the universal joint of manual locking device is firm.

2Three months
The ram BOP shall be inspected and tested as follows every three months

1) Check whether the side door connecting bolts and flange connecting bolts are
loose;
2) According to the requirements of API Spec 16a, the blowout preventer shall be
closed. First, the full seal test shall be conducted on the full seal ram. After the test is
qualified, the sealing string test shall be conducted on the semi seal ram. For the variable
diameter ram, the minimum and maximum sealing string shall be tested respectively, and
the sealing performance test shall be conducted on the shear ram.Check the ram seal,
secondary seal observation hole, side door seal, flange seal and other sealing parts for
leakage, and check whether the switch hydraulic pressure is stable during the pressure
stabilization period, so as to determine the further inspection target.
▲Note: if there is no pipe string in the well when the pipe ram is closed,
the hydraulic control pressure should be controlled within
 3) Open the side door, take out the ram, clean the inside of the BOP and the parts
that can be cleaned, so as to achieve a state convenient for inspection;
4) Visually inspect the threads of the side door bolts for damage and deformation,
and apply thread grease to all threads.
5) Check the ram assembly, visually check the top seal and front seal rubber parts
(including shear ram rubber parts), and replace them if necessary; visually check whether
the connecting part of ram body and ram shaft is damaged, and replace or repair them
immediately if necessary.Visually check whether the shear knife of the shear ram is
damaged and whether the installation screw of the shear ram (if applicable) is loose.
6) Visually inspect the side door sealing ring and groove, and check the sealing surface
of the sealing groove for corrosion and other defects that affect the sealing.
7) Visually inspect the ram chamber of the shell for strain, check the plane where the
side door seal is installed for bumps, bulges and other defects that affect the sealing of
the side door, and check the sealing area of the side door seal ring and the sealing
framework of the side door for scratches, bumps, corrosion and other defects that affect
the sealing.
8) Use hydraulic pressure to extend the ram shaft to the maximum stroke position,
and visually check whether there is any damage to the connecting hook between the ram
shaft and the ram; check whether there are surface defects such as scratch and bump on
the outer circle of the ram shaft. If it is slightly damaged, it can be remanufactured on site,
and if it is serious, it should be replaced.
9) Manually extend the locking rod to the maximum stroke position, and visually
check the locking shaft for deformation, bending, bumping and other surface defects. If it
is slightly damaged, it can be remanufactured on site, and if it is serious, it should be
replaced.
10) Visually check the wear condition of the diameter, without excessive wear.
11) After the inspection, the ram of BOP shall be fully opened, the water stains shall
be wiped dry, and the ram body, shell ram chamber, ram shaft hook and other accessible
surfaces shall be coated with lubricating grease for rust prevention.Apply thread grease to
all threads.
 12) After the inspection, close the side door again and carry out the closing test
according to the requirements of API Spec 16A drilling and production equipment.

3One year maintenance

The annual inspection of ram BOP is mainly to check the wear and damage
of BOP. The annual inspection contents are as follows:

1) Check the shell side plane, ram chamber, gasket ring, side door plane, side door
sealing ring, groove and stop ring, and no defects affecting the sealing
performance are allowed;
2) Check the eccentric wear of the cylindrical surface in the vertical through hole of
the shell, and the eccentric wear in any radius direction is not allowed to exceed 3mm;
3) Check the working face of ram rubber core, no wear, tear, degumming, serious
deformation, aging and other defects are allowed;
4) Check the connecting groove between the ram body and the ram shaft to ensure
that there is no crack or bending deformation; the width and height of the ram body are
not allowed to have serious wear and deformation;
5) Check the locking rod, no crack, bending, groove, locking shaft switch should be
flexible;
6) Check all threaded holes, and do not allow disorderly or missing thread.
7) Visually check whether there are cracks in the ram cavity and flange root of the
shell.

2、 Maintenance of BOP during storage

1) For the BOP stored for more than 30 days, the exposed metal surface of parts and
equipment shall be protected by antirust treatment before storage, and the
antirust oil used shall not melt below 50 ℃ (125 ° f).For BOP, the ram or sealing
element shall be removed according to the manufacturer's recommended
practice, and the inside or cavity of the body shall be thoroughly cleaned,
inspected and coated with preservative.
2) All connection surfaces and gasket ring grooves shall be protected by durable
covers.
3) The screw hole shall be blocked with plastic plug, the oil port shall be sealed with
plug, the hydraulic control system shall be flushed with anti freezing and
anti-corrosion liquid, and the fracture shall be sealed before storage.
4) The gasket ring should be packed or boxed for rust prevention during storage.
5) The BOP shall be inspected every other month, and the dust and other impurities
on the surface of the BOP shall be washed, and the anti rust treatment shall be
carried out to prevent corrosion during storage.