START-UP & SERVICE DATA INSTRUCTION

COMMERCIAL SPLIT SYSTEMS

7.5 To 50.0 TON

START-UP CHECKLIST
Date: _______________________________________________________________________________________________________

Job Name: __________________________________________________________________________________________________

Customer Name: _____________________________________________________________________________________________

Address: ____________________________________________________________________________________________________

City: ______________________________ State: ______________________________ Zip: ________________________________

Evaporator Model Number: _______________________________ Serial Number:__________________________________________

Condenser Model Number: _______________________________ Serial Number:__________________________________________

Qualified Start-up Technician: _________________________________ Signature: _________________________________________

HVAC Contractor: _________________________________________________________ Phone: _____________________________

Address: ____________________________________________________________________________________________________

Contractor’s E-mail Address: ____________________________________________________________________________________

Electrical Contractor: _________________________________________________________ Phone:___________________________

Distributor Name: ___________________________________________________________ Phone: ___________________________

WARRANTY STATEMENT This start-up sheet covers all startup check points common to all
package equipment. In addition it covers essential startup check
Johnson Controls/UPG is confident that this equipment will points for a number of common installation options. Depending
operate to the owner's satisfaction if the proper procedures are upon the particular unit being started not all sections of this startup
followed and checks are made at initial start-up. This confidence is sheet will apply. Complete those sections applicable and use the
supported by the 30 day dealer protection coverage portion of our notes section to record any additional information pertinent to your
particular installation.
standard warranty policy which states that Johnson Controls/UPG
will cover parts and labor on new equipment start-up failures that Warranty claims are to be made through the distributor from whom
are caused by a defect in factory workmanship or material, for a the equipment was purchased.
period of 30 days from installation. Refer to current standard
warranty policy and warranty manual found on UPGnet for details. EQUIPMENT STARTUP
In the event that communication with Johnson Controls/UPG is
required regarding technical and/or warranty concerns, all parties Simplicity PC is required to complete the start-up. Simplicity
to the discussion should have a copy of the equipment start-up PC software can be downloaded from www.york.com.
sheet for reference. A copy of the original start-up sheet should be A copy of the completed start-up sheet should be kept on file
filed with the Technical Services Department. by the distributor providing the equipment and a copy sent to:
The packaged unit is available in constant or variable air volume Johnson Controls/UPG
versions with a large variety of custom options and accessories Technical Services Department
available. Therefore, some variation in the startup procedure will
5005 York Drive
exist depending upon the products capacity, control system,
Norman, OK 73069
options and accessories installed.

1034350-UCL-A-0313
 1034350-UCL-A-0313

SAFETY WARNINGS
The inspections and recording of data outlined in this procedure
are required for start-up of Johnson Controls/UPG's packaged
Lethal voltages are present during some start-up
products. Industry recognized safety standards and practices
checks. Extreme caution must be used at all times.
must be observed at all times. General industry knowledge and
experience are required to assure technician safety. It is the
responsibility of the technician to assess all potential dangers
and take all steps warranted to perform the work in a safe
manner. By addressing those potential dangers, prior to
beginning any work, the technician can perform the work in a
safe manner with minimal risk of injury. Moving parts may be exposed during some startup
checks. Extreme caution must be used at all times.

NOTE: Read and review this entire document before beginning

any of the startup procedures.

DESIGN APPLICATION INFORMATION

This information will be available from the specifying engineer full open position and the frequency drive is operating at 60 HZ.
who selected the equipment. If the system is a VAV system the Do not proceed with the equipment start-up without the
CFM will be the airflow when the remote VAV boxes are in the design CFM information.

Design Supply Air CFM: __________________________ Design Return Air CFM:______________________________________

Design Outdoor Air CFM At Minimum Position: ________________________________________________________________

Total External Static Pressure: _______________________________________________________________________________

Supply Static Pressure: ____________________________________________________________________________________

Return Static Pressure: _____________________________________________________________________________________

Design Building Static Pressure: _____________________________________________________________________________

ADDITIONAL APPLICATION NOTES FROM SPECIFYING ENGINEER:

2 Unitary Products Group

1034350-UCL-A-0313

REFERENCE

General Inspection Completed See Notes

Unit inspected for shipping, storage, or rigging damage  
Unit installed with proper clearances  
Unit installed within slope limitations  
Refrigeration system checked for gross leaks (presence of oil)  
Terminal screws and wiring connections checked for tightness  
Filters installed correctly and clean  
Condensate drain trapped properly, refer to Installation Manual  
All field wiring (power and control) complete  

Refrigerant Line Inspection System 1 System 2

Is Condenser below Evaporator? Yes  No  Yes  No 
Total Line Length end to end. _______ Ft. _______ Ft.
Vertical Lift in Ft. _______ Ft. _______ Ft.
Vertical Fall in Ft. _______ Ft. _______ Ft.
Number of Elbows? _______ Ea. _______ Ea.
Liquid Line Size _______ Ea. _______ Ea.
Suction Line Size _______ Ea. _______ Ea.
Solenoid Valve? Yes  No  Yes  No 
Check Valves? Yes  No  Yes  No 
Check Valves / Solenoid arrangements installed as per UPG Piping Guide Yes  No  Yes  No 
Oil Separator ? Yes  No  Yes  No 
Accumulator ? Yes  No  Yes  No 
TXV - Hard shutoff Yes  No  Yes  No 
Heatpump Yes  No  Yes  No 

Air Moving Inspection Completed See Notes

Alignment of drive components  
Belt tension adjusted properly  
Blower pulleys tight on shaft, bearing set screws tight, wheel tight to shaft  
Pressure switch or transducer tubing installed properly  

Unitary Products Group 3

 1034350-UCL-A-0313

Operating Measurements - Air Flow

Fan operates with proper rotation ID Fans Exh. Fans Cond. Fans 
Pressure drop across dry evaporator coil (At maximum design CFM) 1 IWC
External Static Pressure IWC
Return Static Pressure IWC
Supply Static Pressure IWC
Supply Air CFM Using Dry Coil Chart CFM
Final Adjusted Supply Air CFM2 CFM
1. Consult the proper airflow to pressure drop table to obtain the actual airflow at the measured pressure differential.
2. Was a motor pulley adjustment or change required to obtain the correct airflow?
Was it necessary to increase of decrease the airflow to meet the design conditions?
If the motor pulley size was changed, measure the outside diameters of the motor and blower pulleys and record those diameters here;
Blower Motor HP _______________________________FLA________ RPM________

Pulley Pitch Diameter ______________Turns Out________ Final Turns Out________

Blower Pulley Pitch Diameter ________________ Fixed Sheave_________________

ELECTRICAL DATA
T1 - T2 ____________________________ Volts T2 - T3 ____________________________ Volts
Control Voltage ______________________ Volts T1 - T3 ____________________________ Volts

Measured
Device Nameplate
List All Three Amperages
Supply Fan Motor1,2 AMPS AMPS
Condenser Fan #1 AMPS AMPS
Condenser Fan #2 (if equipped) AMPS AMPS
Condenser Fan #3 (if equipped) AMPS AMPS
Condenser Fan #4 (if equipped) AMPS AMPS
Compressor #1 AMPS AMPS
Compressor #2 (if equipped) AMPS AMPS
Compressor #3 (if equipped) AMPS AMPS
Compressor #4 (if equipped) AMPS AMPS
1. VAV units with heat section - simulate heat call to drive VAV boxes and VFD/IGV to maximum design airflow position.
2. VAV units without heat section - VAV boxes must be set to maximum design airflow position.
Notes above apply for 3rd party application only.

4 Unitary Products Group

1034350-UCL-A-0313

OPERATING MEASUREMENTS - COOLING

Liquid Line
Discharge Discharge Pressure At Liquid Line Suction Suction
Stage Subcooling2 Superheat
Pressure Temp. Service Temp.1 Pressure Temp.
Valve
First3 # ° # ° ° # ° °
Second (if equipped) # ° # ° ° # ° °
Third (if equipped) # ° # ° ° # ° °
Fourth (if equipped) # ° # ° ° # ° °
Heat Pump 1st Stage # ° # ° ° # ° °
1. Liquid line temperature should be taken before filter/drier.
2. Subtract 10 psi from discharge pressure for estimated liquid line pressure
3. If Rawal valve installed, contact Technical Service.

Outside air temperature ________________ db °F ________________ wb °F ________________ RH%

Return Air Temperature ________________ db °F ________________ wb °F ________________ RH%
Mixed Air Temperature ________________ db °F ________________ wb °F ________________ RH%
Supply Air Temperature ________________ db °F ________________ wb °F ________________ RH%

REFRIGERANT SAFETIES

Action Completed See Notes

Prove Compressor Rotation (3 phase only) by guage pressure  
Prove High Pressure Safety, All Systems  
Prove Low Pressure Safety, All Systems  

OPERATING MEASUREMENTS ELECTRIC HEATING

Heater kW ____________kW Heater Voltage, Nameplate ____________ Volts
Heater Model Number: _______________________________
Serial Number: ______________________________________

Heater Nameplate Measured List All Three Amperages

Stage 1 _________AMPS _________AMPS _________AMPS _________AMPS
Stage 2 _________AMPS _________AMPS _________AMPS _________AMPS
Stage 3 _________AMPS _________AMPS _________AMPS _________AMPS
Stage 4 _________AMPS _________AMPS _________AMPS _________AMPS
Checked Heater Limit Yes  No 
Air Moving Switch Installed? Yes  No 

Unitary Products Group 5

 OPERATIONAL MEASUREMENTS - STAGING CONTROLS

Verify Proper Operation of Heating/Cooling Staging Controls

Create a cooling demand at the Thermostat, BAS System or Simplicity PC
Verify that cooling/economizer stages are energized. 
Create a heating demand at the Thermostat, BAS System or Simplicity PC
Verify that heating stages are energized. 
Verify Proper Operation of the Variable Frequency Drive (If Required)
Verify that motor speed modulates with duct pressure change. 

FINAL - INSPECTION

Verify that all operational control set points have been set to desired value

Scroll through all setpoints and change as may be necessary to suit the occupant requirements.
Verify that all option parameters are correct
Scroll through all option parameters and ensure that all installed options are enabled in the software and all 
others are disabled in the software. (Factory software settings should match the installed options)
Verify that all access panels have been closed and secured 

OBSERVED PRODUCT DIFFICIENCIES & CONCERNS:

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

________________________________________________________________________________________________________

Subject to change without notice. Printed in U.S.A. 1034350-UCL-A-0313

Copyright © 2013 by Unitary Products Group. All rights reserved. Supersedes: Nothing

Johnson Controls Unitary Products

5005 York Drive
Norman, OK 73069