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MRV II

The document provides installation guidelines for Haier MRVII air conditioning units. It discusses outdoor unit installation, including placing the unit away from flammable areas and noise sources, ensuring enough space for air flow and maintenance, using a strong steel bracket, elevating the unit above ground, and securely fastening it with anti-vibration cushions. Indoor unit installation guidelines cover preventing misinstallation and facilitating maintenance access. Piping work, insulation, electrical wiring, and other procedures are also outlined.

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0% found this document useful (0 votes)
55 views147 pages

MRV II

The document provides installation guidelines for Haier MRVII air conditioning units. It discusses outdoor unit installation, including placing the unit away from flammable areas and noise sources, ensuring enough space for air flow and maintenance, using a strong steel bracket, elevating the unit above ground, and securely fastening it with anti-vibration cushions. Indoor unit installation guidelines cover preventing misinstallation and facilitating maintenance access. Piping work, insulation, electrical wiring, and other procedures are also outlined.

Uploaded by

mindaugas Sa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 147

Haier MRVⅡ Air Conditioning

Haier MRVⅡ can be used in a large combination


with multiple outdoor units, it is only one system
and is the second generation of Haier C-MRV
product. Major features are energy saving,
intelligent control and precise temperature control,
for R410A system, that is more friendly for
environment as well.

To regulate the installation, commissioning and


maintenance procedure, and ensure the working
quality, also to improve the working efficiency, we
make this guide for reference.

This regulation is applicable for Haier A/C Elec.


Corp. Ltd.

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Index
Part 1 Installation regulation------------------------------------------3

Part 2 Commissioning & Maintenance for R22 system---- 22

Part 3 Debugging & Maintenance for R410A system--------85

Part 4 Wiring diagram------------------------------------------------136

Part 1 Installation regulation


1. Installation flowchart-------------------------------------------------------4
2. Equipment delivery---------------------------------------------------------5
3. Outdoor installation--------------------------------------------------------6
4. Indoor installation----------------------------------------------------------8
5. Piping work------------------------------------------------------------------12
6. Water drainage pipe installation--------------------------------------14
7. Insulation treatment------------------------------------------------------15
8. Electric wiring--------------------------------------------------------------16
9. Pipe cleaning work--------------------------------------------------------18
10. Leakage test---------------------------------------------------------------19
11. Evacuation-----------------------------------------------------------------20
12. Additional Refrigerant Charging------------------------------------21
13. Trial operation-------------------------------------------------------------22
14. Transfer to user-----------------------------------------------------------23

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Part 1

1 Installation flowchart

Process Important points

Confirm the selected model,


before installation 1.Engineering drawing position, pipe size, layout direction

Prepare the material,equipment


2. Working preparation
and worker's training

3. Working distribution Confirm the person responsible


for each process

in installation Confirm the model to avoid the


4. Indoor installation mis-installation

Prevent the ventilation in short


5. Outdoor installation
circuit. Easy for maintenance

6. Refrigerant pipe layout Keep dry, clean and hermetic

7. Condensate water drainage Pay attention to the gradient

8. Heat insulation It should be done for the whole


piping system

Select the proper cable and wire


9. Electric installation

Keep clean in the pipe


10. Cleaning operation

Keep the pressure at 28kgf / cm


11. Leakage testing
for 24 hours

Vacuum should be below 75


12. Evacuation mmHg

Recharge the refrigerant due to


13. Additional refrigerant charging
the actual pipe length and the
size
Every unit should run normally
After installation 14. Debugging and trial running

Take training for the user


15. Transfer to the user

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Part 1

2 Equipment delivery
2.1 After the equipment is delivered to the site, all relative persons should
join the unpacking and checking work.
2.2 Pay attention to the below points when unpacking:
a. Check the equipment name, model, specification and the quantity, etc.
b. Suspend the equipment to the site or near the site before unpacking
the unit. Forbidden to suspend the unit after unpacking to avoid being
damaged.
c. When unpacking, do not operate wildly to avoid being damaged.
d. Check if the accessories are complete due to the packing list after
unpacking. Any question, contact the after-sale persons.

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Part 1

3 Outdoor installation
3.1 The unit should be placed far away the flammable, explosive or oily
place.
3.2 The noise and the outlet air should not affect the neighbors.

3.3 There should be enough space for air inlet, air outlet and
maintenance around the unit. Fluent ventilation and good heat release. If
there is obstacle above the unit, it must be over 2m away from the air
outlet, or there should be extended duct.
3.4 The floor and the steel bracket should be strong enough to afford the
1.5 times heavier than the unit running weight. The floor and the steel
bracket should be horizontal.

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3.5 The bottom of steel bracket should be made from 6# channel steel.
3.6 The floor should be over 100mm higher than the ground, and there
should be the drainage around to ensure the unit not being immersed in
the water.
3.7. The unit should be fixed firmly with the anti-vibration cushion.
3.8. The outdoor should be as near the indoor as possible. Shorten the
pipe and decrease the bend pipe. Pipe length can not exceed the
permitted range.
3.9 Avoid the dangerous place which could be easily damaged by
monsoon, typhoon and earthquake, if possible, do not install the unit in
the air.

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Part 1

4 Indoor installation
A. With the shortest refrigerant pipe, and convenient to connect with
distributing pipe and water pipe. Water pipe should keep a 1% gradient
at least.
B. The place for indoor unit installation should be strong enough to
afford the unit weight and running shake.
C. Preset a checking hole near the indoor unit, and there should be
enough space for maintenance, and convenient to maintain or change
the PCB and motor.
D. Ensure air return and air discharging fluent, and prevent ventilation
in short circuit , also air return duct and air outlet duct is necessary.
E. Before installation, please check if the unit appearance has been
damaged or the other abnormal after being unpacked. Also please check
if the accessories are complete, and the accessories should be
transferred to the special person for proper preservation.
F. The unit should be fixed firmly to avoid falling and shaking. After
installing the indoor unit, please check it with a gradienter to ensure the
indoor unit is horizontal.

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Part 1

4.1 Wall mounted unit installation


installation figure:
mounting plate indoor side outdoor side
through-wall hole
wall thickness

through-wall hole section


gas pipe

liquid pipe
fresh air pipe

adhesive tape
heat insulation

4.1.1 Fix the mounting plate, set the through-wall hole: install the unit on
smooth wall beside beam and pillar. Firstly , fix the mounting plate on the
wall with a steel nail ,use a thread with a screw ,drop it down vertically
from the central top of the mounting plate,(or you can use a gradienter)to
find the horizontal place and fix it. Drill holes in the wall according to the
wall mounting plate’s position , put plastic sleeve into the hole, then
fasten the plate securely with 4*25 screw .
4.1.2 Make through-wall hole : make a throughout hole in the wall , after
installation , please seal it with putty or gesso.
4.1.3 Hang the unit body onto the upper notches of the mounting
plate ,move the body from side to verify its secure fixing.

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4.2 Cassette unit installation

air outlet air inlet air outlet

4.2.1 To ensure the air conditioner working effect, the installation height
should be less than 3m.
4.2.2 After installation on the ceiling ,check the unit’s horizontal level ,use
a gradienter to check it.

4.2.3 Set a checking hole bigger than 400*400mm for checking and
maintenance .

4.3 ESP duct unit installation

Building roof
Air outlet
grille
A
Air supply

Ceiling
Unit Air return box
Air supply duct Unit
Air return box Air return
Air return

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4.3.1 The indoor unit can be installed on the ceiling, which height is no
more than 3m.
4.3.2 Install the unit with suspending pole, check if the installation place
can bear the unit.
4.3.3 Fix the indoor unit to the suspending bolt, if necessary, it is possible
to suspending the unit to the beam, etc.
4.3.4 Adjust the horizon with a gradienter or by the following method.
Make adjustment so that the relation between the lower surface of the
unit and water level in the hose becomes what is shown in the figure.

Piping side
Supply water

Water level

0~5 mm PVC pipe


(0~0.2")

make the piping side slightly lower.

4.3.5 Notice for high static pressure duct unit


4.3.5.1 In order to reduce the noise level of the working room , it is better
not to install indoor unit in the working room ,especially for the room
where need a strict noise level. Indoor unit can be installed in a special
room or stair well, and connect with working room by air sending duct and
air return duct.
4.3.5.2 High static pressure duct unit is designed for duct type air

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sending,
it must connect with air sending and air return duct ,it is forbidden to blow
air into working room directly, otherwise the noise level will be so high
due to the high fan speed from the air outlet .
4.3.5.3 Connection between indoor unit and duct should be soft, and
connect a static pressure box out of unit to avoid shaking and noise pass
through the duct.
4.3.5.4 The design for air sending/return duct, static pressure box, and air
sending/return outlet should be done by the design organization with
relative competency to ensure indoor unit air sending character matches
the duct .
5 Piping work
Refrigerant pipe is made of phosphorus deoxidized copper seamless
steel pipe , weld them together with copper or phosphorus welding rod.
When carrying out this work please comply with the followings strictly :
dry ,clean, hermetic. Therefore, note the below items during working:
5.1 After cutting off the pipe refer to dimensions, blow it with nitrogen for
cleanness. For the pipe which diameter is over 25mm, the pipe inside
need to be cleaned with duster cloth for dust and copper scraps.
5.2 Cover the both ends of the pipe to prevent the dust , vapor and
impurity into the pipe.
5.3 Do not execute the piping work in the rain, moist air and water may

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cause system block.


5.4 When welding the pipe, please blow nitrogen to prevent oxidation,
pressure of nitrogen flow is about 0.02Mpa , otherwise the oxid layer on
pipe inside will clog the pipe or damage the compressor.
5.5 Welding connection needs a changeable diameter pipe, the pipe
inserted depth is : 10 mm : below φ19mm ; 15mm: above φ 22mm
5.6 When working on the end of the pipe with metal saw or file, do not let
the copper scrap into the pipe.
5.7 The flared type pipe made by expansion tools must conform to the
relative standard, if not, it must be reworked.
5.8 For flared type connection ,please daub some freeze oil on inside
and outside of pipe to avoid pipe bend.
5.9 Refrigerant pipe should be installed horizontally or vertically and as
short as possible ,protect the exposed part with ornament board. To avoid
wrong connection, the pipe need to be marked every other end, set a
bracket exclusively at the joint between piping and unit , do not make unit
afford any weight .
5.10 Branch pipe should be installed in horizontal or vertical direction,
otherwise that will affect the air conditioner effect.

Horizontal

Floor
Right Floor
Wrong

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Part 1

Vertical

Floor
Floor
Wrong Right
6 Water drainage pipe installation
6.1 Drain pipe should keep a 1% gradient at least towards water outlet
direction and as short as possible, if the pipe is made of hard PVC, then
set a suspender at interval of 2 meters to avoid the pipe bend.

For Cassette & Ceiling concealed unit


Suspension
bolts 1.5m ~ 2m

Heat
insulation Downgrade
of 1/100 or more

6.2 Drain pipe diameter shall be equal or larger than that of indoor
unit ,normally drained water and forcedly drained water could not gather
together to one system.
6.3 Check if water drainage is smooth after installation, if the horizontal
drain pipe is too long , please set an air discharge hole at interval of 5
meters.
6.4 To avoid the drain pan distortion, the connection between drain pipe
and unit should be soft.
6.5 For the indoor unit whose pressure at condensing water drain pipe

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connection part is negative (cassette, ceiling concealed type) ,please


install a water return pipe for drain pipe.
6.6 Test the drain pipe after installation. Seal the water outlet of drain pan
and charge water to 2/3 part. Check the drain pan two hours later, if
there is no leakage, open the water outlet to ensure if the water drainage
is fluent and if the drain pipe connection is tight.
7 Insulation treatment
7.1 If the insulating layer of condensing water pipe is made of rubber, its
thickness should be over 10mm.
7.2 If the insulating layer of refrigerant pipe is rubber pad insulation pipe,
its thickness should be over 15mm, if the material of insulation layer is
fiberglass, the thickness should be over 20mm.
7.3 To do the refrigerant pipe insulation work , the straight pipe should be
done firstly, for the welding joint and the others that can be done after
checking work, then finish all the insulation work.
7.4 The gas pipe and liquid pipe should be treated separately
7.5 The joint of insulating material should be glued to ensure there is no
gap, wrap insulating material with adhesive tape, be not too tight and no
sense of looseness.
7.6 The pipe inside the ceiling needs not to be wrapped if unnecessary,
only stick the control cable with adhesive tape on the outer of insulating
layer, for R410A system, please refer to the below picture:

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Part 1

R22 system: R410A system:


Connection wire

over 20cm
Connection wire Adhesive tape
Adhesive tape
Gas pipe
Liquid pipe
Gas pipe
Liquid pipe
Heat insulator
Heat insulator

8 Electric wiring
Air conditioner electric wiring should comply with the relative articles
in GB5024-96.
8.1 Electric wiring work should be done by the qualified electricians.
8.2 Indoor and outdoor unit should be grounded reliably, grounding
resistance should be less than 4Ω.
8.3 All the power cables and signal cables should pass through the wire
tube or wire groove. Power cable and signal wire should not go through
the same wire tube.
8.4 All cables must be copper core. Power cable and signal wire shall
keep a certain distance (about 200mm), or be laid on both sides of
refrigerant pipe , do not wind each other, fixing by this way can avoid
communication disturbance.
8.5 Power supply for indoor and outdoor can be different and supply the
power separately, but the indoor units connected with one outdoor should
use one power supply.
8.6The circuit breaker should be installed for every outdoor unit, the

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breaker’s capacity should be 1.5 times of outdoor’s max. running current


8.7 Indoor unit of the same outdoor system should use one power supply.
8.8 The recommended power cable is BV.BVR and V V cable ,do not use
YZW cable.
8.9 Signal wire must be double core shielded wire(1.5mm2) ,shielded
layer should be connected continuously on indoor unit and be insulated
with adhesive tape, grounded at single point on outdoor unit.
Communication wire is forbidden as O type.
8.10 When power cable over 10mm2 is connected to the terminal block,
the cable terminal should be O type.
8.11 All the electric wires should not touch the refrigerant pipe directly,
because the insulating layer will get aging due to heat , then it will leak
and cause injury accident.
8.12 Power cable of 10HP outdoor unit should not be under 6mm2.
8.13 Power cable of indoor unit should not be under 2.5 mm2
8.14The wire between wired controller and indoor unit is 0.5 mm2RVV,
polar connection. For the salve units in group control, only connect the
terminal B, C.
8.15 Central control wire is 1.5 mm2 2-core shielded wire. Terminal P, Q
of communication bus line between indoor and outdoor is no polarity.

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Part 1

9 Pipe cleaning work


Blow nitrogen is one way to clean impurity from pipe
Note: If you did not blow nitrogen when welding pipe , this method
can not clean the oxid on the pipe wall .
Connect the nitrogen with unit system via pressure relief valve,
adjust the valve to 5Kg/cm2, supply nitrogen to system, seal the pipe end
by hand or others , when the pipe pressure getting too high to be sealed ,
open the pipe quickly, repeat this procedure four or five times, the
impurity can be cleaned basically.
9.1 For MRV system , because the pipe is too thick , the cleaning work
should be carried segment by segment.
9.2 When cleaning the pipe , please ensure the pressure is high enough
and clean for some times, if the impurity can not be cleaned completely,
the filter in system and electric expansion valve will be clogged.
9.3 When opening the pipe please make sure to do it safely, prevent the
impurity blew out from hurting people.

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Part 1

10 Leakage test
Connect nitrogen tank, pressure relief gauge, gauge manifold and
refrigerant system in turn, charge nitrogen to system both on high and
low pressure sides at same time, notice items:
10.1 Please must test system by nitrogen , do not use any other gas.
10.2 It is better to do the leakage test before connecting with outdoor unit,
because the stop valve of outdoor unit may leak due to welding or outside
force, then nitrogen will go into outdoor circle system.
10.3 Apply pressure both on gas and liquid sides at same time, pressure
charging work can be done by two or three steps , at first apply a lower
pressure to system, if no big leakage be found ,then apply a higher
pressure.
10.4 Check the welded joint and flared joint with suds one by one. If leaks,
air bubble will come out.
10.5 After leakage test, place the unit for 24 hours, if the pressure does
not go down, there is no leakage.(Environment temperature will affect
system pressure, generally , when the environment temperature changes
1 degree, system pressure will change 0.1 Kg/cm2.)
10.6 If the system pressure goes down over 0.3 Kg/cm2 within 24 hours,
and no obvious leakage position can be found ,please check again
segment by segment , reduce the checking area.
10.7 After finding out the leakage and execute relative treatment , please

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Part 1

apply the pressure again and observe for another 24 hours.


11 Evacuation
Connect the vacuum and refrigerant system via gauge
manifold ,draw out the air and moisture with vacuum pump from the pipe ,
then make system get vacuum and dry.
Important points:
11.1 Please must use vacuum pump to evacuate system, forbid to use
refrigerant to pile out the air from system.
11.2 The propositional vacuum pump is 40L/min, vacuum pointer should
be below -755mmHg.
11.3 It is better to operate evacuation treatment repeatedly , after 2 hours’
evacuation, charge some refrigerant to system , then evacuate for
another 2 hours, repeat to do it 2 or 3 times, the system can reach a high
vacuum level.
11.4 The vacuum should be maintained often to ensure it can reach high
vacuum level.
11.5 Because the electric expansion valve may be close, evacuation
work should be done both from high pressure and low pressure sides.

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Part 1

12 Additional Refrigerant Charging


When the unit out of factory ,refrigerant charging amount is exclude
the refrigerant in the pipe , so after installation the piping, additional
refrigerant should be charged on site.
12.1 Connect the refrigerant tank, gauge manifold to high pressure and
low pressure stop valve via flexible hose in turn, open tank valve and pile
out the air in the pipe.
12.2 Additional charging amount should accord to the diameter and the
length of liquid pipe , final additional charging amount should be
marked on the outdoor nameplate.
12.3 Please must charge the additional refrigerant while weighing, forbid
to estimate according to current or voltage.
12.4 Additional refrigerant should be charged after evacuation or when
the system running in cooling mode.
12.5 Refrigerant should be charged into liquid pipe as liquid state ,if the
system is running in cooling mode , refrigerant should be gas state, or
compressor may be damaged.

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Part 1

13 Trial operation
After testing leakage, evacuation and charging additional
refrigerant , before being electrified , please check the following items:
13.1 The capacity of indoor and outdoor without load, and the specs of
circuit breaker. Check if power cable is in compliance with the provision.
13.2 If the power cable is fixed reliably, grounding resistance should not
be over 4Ω
13.3 Check with 500V ohmmeter if the insulated resistor to ground is over
1MΩ.
13.4 Measure the voltage of power supply with multimeter and check if it
is within ±10% of rating voltage.
13.5 Check if the signal wire system is connected correctly according of
wiring diagram, if the shielded wire is grounded , if the diameter and color
match with the wiring diagram.
13.6 Check if the refrigerant piping is connected correctly according to
drawings, if the pipe diameter and branch pipe type are correct .
13.7 If the drainage testing for condensing drainage pipe has been done.
13.8 If the high pressure stop valve, low pressure stop valve and oil
equalized valve are open.
After checking over all above items, supply power to air conditioner, after
the compressor pre-heats for over 12 hours , system could start to run.
13.8.1 Make the system run both in cooling and heating mode

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Part 1

13.8.2 Record the current , voltage, temperature and frequency after


system runs for 30 minutes.
13.8.3 If the failure code displays, then analyse and maintain the problem
according to relative technical data, also please record the treatment and
serial number of the unit.
13.8.4 Indoor unit can set address automatically and manually, here we
recommend the manual way.

14 Transfer to user
14.1Transfer relative documents to the user, including operation manual,
drawing list etc.
14.2 Record refrigerant piping length and additional refrigerant charging
amount on the inside of maintenance plate as reference for maintenance.
14.3 Make the record in duplicate, sign it by both sides and each side
shall keep one.
14.4 Bind up all the drawings and tables ( include unit number of each
room, electric wiring diagram, system drawing), transfer it to the user to
keep it well, also hand it over to the manager.
.14.5Leave the address and telephone number to user for service.

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Part 2

Part 2 Commissioning and Maintenance


for R22 System
1. Working preparation before commissioning
1.1 Outdoor checking--------------------------------------------------------------------25
1.2 Indoor checking----------------------------------------------------------------------31
2. Cooling commissioning
2.1 Commissioning flowchart--------------------------------------------------------42
2.2 Outdoor checking--------------------------------------------------------------------43
2.3 Indoor checking----------------------------------------------------------------------47
3. Heating commissioning
3.1 Commissioning flowchart--------------------------------------------------------48
3.2 Indoor and outdoor checking ---------------------------------------------------49
4. Trouble diagnose and trouble shooting
4.1 Indoor trouble diagnose and trouble shooting ---------------------------49
4.2 Outdoor trouble diagnose and trouble shooting ------------------------53
4.3 Problems during installation----------------------------------------------------54
4.4 Diagnose method for damaged main parts--------------------------------56
5. Attached tables
5.1 Table 1: Additional refrigerant charging table-----------------------------58
5.2 Table 2: Relative settings---------------------------------------------------------59
5.3 Table 3: Setting state of PC board when leaving factory and function
definition--------------------------------------------------------------------61
5.5 Table 4: System running technical data display--------------------------65
5.5 Table 5:Failure code ----------------------------------------------------------------70
5.6 Table 6: MRV system running data tracking list -----------------------77
5.7Table7:Analyse of MRV system debugging running data------------78
5.8 Data checking for MRV outdoor unit----------------------------------------79

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Part 2

1. Working preparation before debugging


1.1 Outdoor checking
1.1.1 Refrigerant pipe length and drop height checking
Allowable refrigerant pipe length and height
Refrigerant pipe length(one way) Indoor unit, Max.
100m
Piping length between outdoor and the first Max. 70m
branch(main pipe)
Piping length after the first branch Max. 50m

Piping length between outdoor units Less than 5m to the


first gather pipe
Outdoor is higher Max.50m
Height difference
between IU &OU Indoor is higher Max.40m
Height difference between outdoor units( the In horizon
same system)
Height difference between indoor units Max.20m

Voltage range Rated voltage ±10%

Voltage decrease Rated voltage ±15%


Voltage when starting
Unbalance among Rated voltage ±3%
phases

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Part 2

SLAVE SLAVE SLAVE MASTER L1


A
UNIT UNIT UNIT UNIT

Height between indoor unit maxes at 20m


LF L2
Lc Lb La B
LC LB LA

L3
LD LE C
≤ 75m

50m( if the indoor unit L5


L4
is higer, it is 40m) the first branch D E
LG
LH L6
≤ 50m
F
lowest indoor unit/ farthest indoor unit

Refrigerant piping length and height difference


Items Max.piping(
m)
Total piping length 250 La+Lb+Lc+LA+LB+LC+LD+LE+LF+L
G+LH+L1+L2+L3+L4+L5+L6
Actual(100)
Max. piping
Equivalent( LA+LB+LC+LD+ LG+LH+ L6
length
125)
Max.piping length
after the first 50 LG+LH+ L6
branch
Main piping actual
70 LD
length
Height difference
between indoor 20 ------
units
Height difference
between outdoor 0 ------
units
① Oil equalization pipe (L1~L3):L1≤5m L2≤5m L3≤5m;
② Balance pipe (L1'~L3'):L1'≤5m L2'≤5m L3'≤5m
③ Gas pipe ,liquid pipe:La+Lb≤5m Lb+Lc≤5m Lb+Ld+Le≤5m Lb+
Ld+Lf
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Part 2

1.1.2 Outdoor pipe connection explanation


(take four outdoors in combination as an example)

SLAVE SLAVE SLAVE MASTER


UNIT UNIT UNIT UNIT

L3 L2 L1
Oil equalization Oil equalization Oil equalization
pipe ∮9.52 pipe ∮9.52 pipe ∮9.52
L3' L2' L1'
Balance pipe ∮19.05 Balance pipe ∮19.05 Balance pipe ∮19.05 Liquid pipe
Lc La gas pipe
Le LA To indoor
unit
Ld Lb
Lf
Third gather pipe at Third gather pipe at Third gather pipe at
outdoor side outdoor side outdoor side

1.1.3 Outdoor pipe size checking


AU78N
AU96N AV16NMT AV18NMT AV20NMT AV24NMT AV26NMT
Model MTAH
MTAHA AHA AHA AHA AHA AHA
A
Capacity
8 10 16 18 20 24 26
(HP)

Gas pipe Φ28.5 Φ38.1(Φ2 Φ38.1(Φ2 Φ38.1(Φ2 Φ38.1(Φ2 Φ44.5(Φ2


Φ28.58
(mm) 8 8.58×2) 8.58×2) 8.58×2) 8.58×3) 8.58×3)
Liquid
Φ15.88(Φ Φ15.88(Φ Φ19.05(Φ Φ19.05(Φ Φ22.22(Φ
pipe Φ12.7 Φ12.7
(mm) 12. 7×2) 12. 7×2) 12. 7×2) 12.7×3) 12. 7×3)
Oil
equalizat
—— —— Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
ion pipe
(mm)
Balance
pipe —— —— Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05
(mm)

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Part 2

AV28N AV30N AV32NMT AV34NMT AV36NMT AV38N AV40N


Model
MTAHA MTAHA AHA AHA AHA MTAHA MTAHA
Capacity
28 30 32 34 36 38 40
(HP)
Φ44.5 Φ44.5 Φ44.5 Φ44.5 Φ50.8 Φ50.8
Gas pipe Φ44.5(Φ2
(Φ28.58 (Φ28.58 (Φ28.58 (Φ28.58 (Φ28.58 (Φ28.58
(mm) 8.58×4)
×3) ×3) ×4) ×4) ×4) ×4)
Liquid Φ22.22 Φ22.22
Φ22.22 Φ22.22 Φ22.22 Φ25.4(Φ Φ25.4(Φ
pipe (Φ12. (Φ12.7×
(Φ12.7×4) (Φ12.7×4) (Φ12.7×4) 12.7×4) 12.7×4)
(mm) 7×3) 3)
Oil
equaliza
Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
tion pipe
(mm)
Balance
pipe Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05
(mm)
1.1.4 Additional refrigerant charging standard: refer to the following table,
and fill the refrigerant charging volume in the “ additional refrigerant
charging” list which on the front plate of outdoor unit.
1.1.4.1 MRV refrigerant charging standard
A. Refrigerant charging volume when out of factory
Outdoor AU78NMTA AU96NMTA AU78NMTA AU96NMTA
model
HA HA AA AA
Standar
d 13Kg 13Kg 10Kg 10Kg
charging

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volume
Part 2

B. Additional refrigerant charging volume on site


Additional charging standard of liquid pipe
Liquid pipe
Dia. 25.4 22.22 19.05 15.88 12.7 9.52 6.35

Additional
charging
volume
0.53 0.4 0.28 0.2 0.12 0.06 0.03
per meter
(kg/m)

Calculating method of additional refrigerant charging volume


● Charging volume of refrigerant pipe ( Additional charging
volume):
length of liquid pipe× additional charging amount per meter liquid pipe
● Additional charging amount =(L1×0.53)+(L2×0.4)+(L3×0.28)
+(L4×0.2)+(L5×0.12)+(L6×0.06)+(L7×0.03)
L1: length of dia.25.4 liquid pipe
L2: length of dia.22.22 liquid pipe
L3: length of dia.19.05 liquid pipe
L4: length of dia.15.88 liquid pipe
L5: length of dia.12.7 liquid pipe
L6: length of dia.9.52 liquid pipe
L7: length of dia.6.35 liquid pipe
Remark: A, Charging volume when out of factory excludes refrigerant
in the pipe.
B, Actual additional charging amount should be within the
figure ±5%,which is calculated additional charging amount according
to the pipe length

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Part 2

1.1.4.2 Max. refrigerant charging volume of system

Capacity 8HP/10HP 16/18/20HP 24/26/28/30HP 32/34/36/38/40HP

Volume(KG) 26 50 74 98

Remark: Max. refrigerant charging volume of system is standard


refrigerant charging amount when out of factory plus additional
refrigerant charging amount on site of all the units in whole system

1.1.5 Unit No. setting for slave units

Slave units No. Setting

1 2 3 4 Unit No.(Digital tube display)

ON ON ON/OFF ON/OFF 1

ON OFF ON ON/OFF 2

ON OFF OFF ON/OFF 3

OFF ON/OFF ON/OFF ON/OFF 4

After slave unit being electrified, it will show slave unit No. and capacity
at a cycle of 10 seconds within 3 minutes, 8HP unit, it displays “8”; 10
HP unit, it displays “10”., 3 minutes later, it only shows unit No.
1.1.6 Power cable and signal wire confirmation: The signal wire shielded

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Part 2

layer of all indoors and outdoors should be connected together, and be


grounded on outdoor at single point, and be grounded on outdoor at single
point.
1.2 Indoor checking
1.2.1 Indoor unit pipe size checking

Model 22~45 56~90 112~140

Gas pipe (mm) Φ12.7 Φ15.88 Φ15.88

Liquid pipe(mm) Φ6.35 Φ9.52 Φ9.52

1.2.2 Power cable and signal wire confirmation: Indoor units of one system

use one power supply, The signal wire shielded layer of all indoors and

outdoors should be connected together, and be grounded on outdoor at

single point.

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Part 2

1.2.3 Select control mode


Wired
Indoor control Wired control Remote
Remark
PCB master slave unit control
unit
CN23 Short Disconnectio Dis 1,Communicatio
connectio n connectio n addresses
n ( Set n between wired
when out control master
of factory) unite and wired
CN30 Short Short Dis control slave
connectio connection connectio units are
n ( Set ( Set when n different from
when out out of each other.
of factory) factory) 2, If there is a
CN21 Vacancy Vacancy(Set To remote need of central
( Set when out of receiver control, all the
when out factory) central control
of factory) addresses of
SW08- ON ( Set ON ( Set OFF indoors in one
6 when out when out of group are the
of factory) factory) same (central
SW01 Set on 0 1~15(SW01 Default at control address
( Set of slave 0 of slave unit is
when out units in one null.), central
of factory) group is control
different addresses of
from each indoors in
other) different groups
Signal A,B,C to B,C to wired A,B,C are different
terminal wired controller Vacancy from each other.
block controll
er

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Part 2

1.2.4 Set indoor communication address, central control address and


slave unit address(model, No., position) ,and fill all these information in the
“additional refrigerant charging list” on front plate of the master unit.

1.2.4.1 Setting method of communication address between indoor and


outdoor

Setting
No. Setting method Remark
mode

setting
unit No. Dip switch SW02 and SW03 on indoor state
1 setting PCB are all at “off” (down), that also is the when
automatically setting state when out of factory. out of
factory

1. “1” and “2” of SW03 at “ON” ( up)


unit No.
2. details about unit No. and dipswitch setting
2 setting by
state please refer to the following on site
hand
table

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1. “1” of SW03 at “ON” (up)
2. press “filter reset” button for 5 seconds
then enter system address setting mode,
choose indoor address by press ”TEMP+
/-” button.
3. Temp. display area displays: system
unit No. address+XX, then press ”TEMP+/-”
setting by button, the unit No. will change within setting
3
wired 00~3F( 00 is No 1 unit, 3F is No.64 on site
controller unit) ,original value is 00.
4. after the No. of unit is chosen, press
“SET” button to save all the settings. If
you press the other buttons, or no any
actions within 15 seconds, then the
setting will exit automatically and system
will keep the setting of last time.
Part 2

Communication address between indoor and outdoor ( setting by hand)


Unit No. setting by hand
(dip switch position of SW03 is in correspondence with the marks on
PCB)
SW03 Indoor SW03 Indoor
addres addre
1 2 3 4 5 6 7 8 s 1 2 3 4 5 6 7 8 ss

1 1 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 33
0 0 0 0 0 1 2 1 0 0 0 0 1 34
0 0 0 0 1 0 3 1 0 0 0 1 0 35
0 0 0 0 1 1 4 1 0 0 0 1 1 36
0 0 0 1 0 0 5 1 0 0 1 0 0 37
0 0 0 1 0 1 6 1 0 0 1 0 1 38
0 0 0 1 1 0 7 1 0 0 1 1 0 39
0 0 0 1 1 1 8 1 0 0 1 1 1 40

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0 0 1 0 0 0 9 1 0 1 0 0 0 41
0 0 1 0 0 1 10 1 0 1 0 0 1 42
0 0 1 0 1 0 11 1 0 1 0 1 0 43
0 0 1 0 1 1 12 1 0 1 0 1 1 44
0 0 1 1 0 0 13 1 0 1 1 0 0 45
0 0 1 1 0 1 14 1 0 1 1 0 1 46
0 0 1 1 1 0 15 1 0 1 1 1 0 47
0 0 1 1 1 1 16 1 0 1 1 1 1 48

Part 2

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Part 2

Unit No. setting by hand


(dip switch position of SW03 is in correspondence with the marks on PCB)
Indoor
SW03 Indoor SW03 addres
address s
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

0 1 0 0 0 0 17 1 1 0 0 0 0 49

0 1 0 0 0 1 18 1 1 0 0 0 1 50

0 1 0 0 1 0 19 1 1 0 0 1 0 51
0 1 0 0 1 1 20 1 1 0 0 1 1 52
0 1 0 1 0 0 21 1 1 0 1 0 0 53
0 1 0 1 0 1 22 1 1 0 1 0 1 54

0 1 0 1 1 0 23 1 1 0 1 1 0 55
0 1 0 1 1 1 24 1 1 0 1 1 1 56
1 1 1 1
0 1 1 0 0 0 25 1 1 1 0 0 0 57

0 1 1 0 0 1 26 1 1 1 0 0 1 58

0 1 1 0 1 0 27 1 1 1 0 1 0 59
0 1 1 0 1 1 28 1 1 1 0 1 1 60

0 1 1 1 0 0 29 1 1 1 1 0 0 61

0 1 1 1 0 1 30 1 1 1 1 0 1 62

0 1 1 1 1 0 31 1 1 1 1 1 0 63
0 1 1 1 1 1 32 1 1 1 1 1 1 64

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1.2.4.2 Indoor central control address setting (necessary for the system
with central control or BMS control)

setting
No. setting method remark
mode
central 1. “1” of SW02 on indoor PCB at
controller “ON” (up)
set on
1 address 2. details about address and
site
setting dipswitch position please refer
by hand to the following table.

1. SW02 on indoor PCB are all at


“OFF” (down), that also is the
setting state when out of factory.
2. press “filter reset” button for 10
seconds, then enter central control
setting mode, choose indoor
central address by press “TEMP
central +/-” button.
controller 3. temp. display area displays:
address system address +XX, then press set on
2
setting “TEMP +/-” button, unit No. will site
by wired change within 00~7F, (00 is No. 1,
controller 7F is No. 128” ), original value is 00.
4. after the No. of units is chosen,
press “SET” button to save all the
setting. If you press the other
buttons, or no any actions within 15
seconds, then the setting will exit
automatically and system will keep
the last time setting.

Part 2

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Part 2

Central controller address setting table


centr centra
SW02 al SW02 l
contr contro
oller ller
addre addre
1 2 3 4 5 6 7 8 ss 1 2 3 4 5 6 7 8 ss

0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 33

0 0 0 0 0 0 1 2 0 1 0 0 0 0 1 34

0 0 0 0 0 1 0 3 0 1 0 0 0 1 0 35

0 0 0 0 0 1 1 4 0 1 0 0 0 1 1 36

0 0 0 0 1 0 0 5 0 1 0 0 1 0 0 37

0 0 0 0 1 0 1 6 0 1 0 0 1 0 1 38

0 0 0 0 1 1 0 7 0 1 0 0 1 1 0 39

0 0 0 0 1 1 1 8 0 1 0 0 1 1 1 40
1 1
0 0 0 1 0 0 0 9 0 1 0 1 0 0 0 41

0 0 0 1 0 0 1 10 0 1 0 1 0 0 1 42

0 0 0 1 0 1 0 11 0 1 0 1 0 1 0 43

0 0 0 1 0 1 1 12 0 1 0 1 0 1 1 44

0 0 0 1 1 0 0 13 0 1 0 1 1 0 0 45

0 0 0 1 1 0 1 14 0 1 0 1 1 0 1 46

0 0 0 1 1 1 0 15 0 1 0 1 1 1 0 47

0 0 0 1 1 1 1 16 0 1 0 1 1 1 1 48

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Central controller address setting table
SW02 centr SW02 centra
al l
contr contro
oller ller
addre addre
1 2 3 4 5 6 7 8 ss 1 2 3 4 5 6 7 8 ss
0 0 1 0 0 0 0 17 0 1 1 0 0 0 0 49
0 0 1 0 0 0 1 18 0 1 1 0 0 0 1 50
0 0 1 0 0 1 0 19 0 1 1 0 0 1 0 51
0 0 1 0 0 1 1 20 0 1 1 0 0 1 1 52
0 0 1 0 1 0 0 21 0 1 1 0 1 0 0 53
0 0 1 0 1 0 1 22 0 1 1 0 1 0 1 54
0 0 1 0 1 1 0 23 0 1 1 0 1 1 0 55
0 0 1 0 1 1 1 24 0 1 1 0 1 1 1 56
1 1
0 0 1 1 0 0 0 25 0 1 1 1 0 0 0 57
0 0 1 1 0 0 1 26 0 1 1 1 0 0 1 58
0 0 1 1 0 1 0 27 0 1 1 1 0 1 0 59
0 0 1 1 0 1 1 28 0 1 1 1 0 1 1 60
0 0 1 1 1 0 0 29 0 1 1 1 1 0 0 61
0 0 1 1 1 0 1 30 0 1 1 1 1 0 1 62
0 0 1 1 1 1 0 31 0 1 1 1 1 1 0 63
0 0 1 1 1 1 1 32 0 1 1 1 1 1 1 64

Part 2

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1.2.4.3Inspection flowchart before commissioning
1.2.4.3.1 Outdoor

check if the piping and branch if they are not accordant,


pipe is installed properly please change
according to the use manual

confirm additional according to the recharging


refrigerant amount refrigerant standard chart

8HP,10HP: confirm gas/liquid more than 10HP: confirm gas/


stop valve are open, oil/ pressure confirm stop valve state liquid/oil equalization/pressure
equalization valve are close equalizationstop valve are all open

confirm if the indoors in one system are


electrified accordantly, if signal wire shielded
layer of all indoor and outdoor units is if not please rework
connected together, be grounded on outdoor at
single point

pull out the temp. sensor TE from the master


unit connecting board, and check indoor and
outdoor power supply, if that is ok, then
electrify system
if not, please check
if the master unit
and slave unit are
electrified, if the confirm outdoor group capacity: if the HP if yes
communication wire displayed on master unit digital tube and SW3 SW4 SW5
is normal, and if the the actual HP are accordant 0 2 2
unit No. is repeated

electrify the outdoor 12 hours


in advance before trial operation

Part 2

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1.2.4.3.2 Indoor

wired control type choose indoor controller remote control type

wired controlled master unit:


set state when out of factory pull out the short connection wire
(CN23 、 CN30 short connected, CN23,CN3,SW08-[6] at "OFF",
SW08-[6] at "ON"; SW01 at CN21 to remote reciever
"0"), terminal block A,B,C
to wired controller

wired controlled slave unit: pull out


CN23, SW01: 1-15, ( should not
repeated in one group ) , B,C of
terminal block to wired controller,
short connect CN30, SW08-[6] at
"ON" , that is setting state when
out of factory

confirm indoors in one system are electrified if some indoor are electrified
accordantly, signal wire shielded layer of all individually, please rectify,
indoor and outdoor units is connected together, shield layer should be grounded
and is grounded on outdoor at single point on outdoor at single point

set address automaticlly(setting Indoor address setting set address manually


state when out of factory)

SW03 and SW02 of refer to the unit No.


indoor unit are all at "OFF" setting chart

After setting unit No., record unit model


and No , fill these information in
"additional refrigerant charging list"

Part 2

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Confirm indoor address, if the if yes
unit quantity displayed on master unit SW3 SW4 SW5
and actual quantity are accordant 0 3 2

set address automatically Indoor address setting Set address manually

Check indoor unit controller which Check indoor communication


display the repeated address one by by digital tube of master unit,
one, resolve the problem (confirm the set unit No. )

If there still is indoor address can not Check unit No.1, if it display1111,
be find, check if there is communication is normal,
communication failure between if it display-----, no communication
indoor and outdoor, then resolve
the problem SW3 SW4 SW5
0 0 3

If there still is indoor address can not Check the other indoors in turn
be find, check if the communication according to the set unit No.
between LED3 and LED4 is normal

For indoor with abnormal Check the indoor unit which can not
communication, find out the reason communicate with master unit

Break indoor unit power supply and


reset until unit quantity displayed on Until master unit can find all
master unit and actual quantity are connected indoor unit
accordant

Part 2

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2. Cooling commissioning
2.1 Commissioning flowchart

if the master unit can not find all the indoor, it


can not start to run, electrify outdoor 12 hours
in advance before trial operation, all indoors
confirm outdoor unit confirm indoor unit
startup and run in cooling mode with high fan
speed, set temperature at 16 degrees

if slave unit can start normally, for the first check if there is air flow out from
15 minutes of master unit being electrified system confirmation the indoor air outlet, and if there
for first time, its' highest frequency is 60HZ is abnormal voice

for the first time being electrified,each slave check if there is fault on indoor
unit will run into oil equalization mode after unit, resolve the problem
it accumulative total running for 30 minutes according to the failure code

if there is slave unit does not start when the master


unit frequency is higer than 95HZ,if yes, check if the
slave unit is giving the alarm, (flash times +70 is the
failure code in use manual) , resove the failure

system runs stably, ( keep running at least an hour),


record the running data, see attached table 6

analyse the running data, see attached table 7

after the problem being resolved, set the indoor as cooling mode( to
confirm if the expansion valve of stop running unit can close fully)

system runs stably, (accumulative total running at least an hour),


record the running data, see attached table 6, data analyse see
attaced table 7

Resolve the problems, system running confirmation,


cooling debugging is finished

Part 2

2.2 Outdoor checking

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No. Parts Items Estimation standard
SV1:
1. 6A unloading valve,3-core, red(discharging
from high pressure side of oil segregator to low
pressure side of gas segregator),after system
being electrified, pipe become hot, under the
situation that unloading valve be close for long
time, check the temp. behind unloading valve, if
the temp. is close to ambient temp., the valve is
normal, if the temp. is too high, the valve leaks
2. basic control
If there is before compressor startup, unloading valve
wrong open, after compressor startup, unloading valve
installation of close
coil or valve Toil≤Ps+15ºC and Td≥90 ºC----open; Toil≥Ps
body, electrify +20ºC or Td<90ºC------close
the unit and in heating mode: Ps≤1.6KG---open,
check if the Ps>2.5KG---close;
valve body or in cooling mode: Ps≤0.8KG---open,
Solenoi the connected Ps>1.2KG----close
pipe is
d valve blocked, or if
there is plenty
of refrigerant SV3:
1 enter 1. 2A spraying valve,3-core, white(from high
compressor pressure accumulator to compressor suction
due to the pipe), it will get cool after being electrified;
valve body under the situation that spraying valve be close
can not be for long time, check the temp. behind spraying
closed capillary, if the temp. is close to ambient temp,
the valve is normal, if the temp. is rath.er low
then the valve leaks
2. basic control
in cooling mode,TD>105ºC—open ,
TD<100ºC----close;
in heating mose,TD>109ºC---open,
TD<105ºC---close
Toil≥70ºC---open , Toil≤65ºC---close

Part 2

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No. Parts Items Estimation standard
SV4: 2A, 4-core, yellow (from air
discharging pipe to the top of compressor);
SV5: 2A, 4-core, yellow ( from the top of
compressor to air suction pipe);
when SV4 open and SV5 close, compressor
runs with full load, when SV4 close SV5
open, compressor runs with half load,
If there is wrong
current of full load running is over than
installation of coil
running with half load
or valve body,
electrify the unit master unit SV6:
and check if the 1. two 6A valve body, 4-core, blue(at the
valve body or the balance pipe of gas-liquid separator)
Solenoid connected pipe 2. basic control: close during cooling, open
1
valve is blocked, or if during normal heating, close during oil
there is plenty of equalization in heating
refrigerant enter
compressor due master unit SV7: 2A valve body, 3-core,
to the valve body yellow wire with white terminals(oil return
can not be capillary of gas segregator )
closed slave unit SV7: 2A, 4-core, blue(oil return
capillary of gas segregator)
In operation, compressor will run; in unit
stop, compressor will stop too. In running,
capillary temperature behind the valve
should be lower than ambient temp., or the
capillary is blocked or the valve does not
open

Part 2

No. Parts Items Estimation standard


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1. Connect the pressure gauge at low
in heating mode, the
pressure checking joint of slave unit.
one-way valve which
low pressure of slave unit should be
one-way paralleled with outdoor
2 the same with master unit basically
valve EEV leaks, so plenty of
2. If the temperature at the back of
liquid refrigerant enters
one-way valve is low all the time,
gas-liquid segregator
there is leakage.
discharging one-way
after slave unit stop running( the
one-way valve leaks, then plenty
3 other unit still running) , check if there
valve of refrigerant enters
is leakage
compressor
in heating mode,
outdoor EEV can not 1.connect pressure gauge at the low
close fully ( action is pressure checking joint of lave unit.
abnormal or wire low pressure of slave unit should be
4 EEV sequence is wrong, the same with master unit basically
wire is burnt out) , then 2. If the temperature at the back of
plenty of liquid one-way valve is low all the time,
refrigerant enters there is leakage.
gas-liquid segregator
1.during slave unit stop running,
check the three ways’ temp. of
four-way valve: normally only the
four-way valve leakage temp. of the way to gas stop valve is
or in turbulence, then rather high, and temp. of the other two
four-way
5 plenty of refrigerant ways is rather low
valve
enter gas-liquid 2.after slave unit stops running(other
segregator unit still running in heating mode),
the low pressure should not change,
if the four-way valve in turbulence
then it will go up quickly
Part 2

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No. Parts Items Estimation standard
high the high pressure
during compressor running, temp. after
pressure capillary form oil
6 oil return capillary is rather high
oil return segregator is
(higher than ambient temp.)
capillary blocked by weld
Spraying and oil
return capillary from
spraying open SV3 to check if the capillary temp.
7 accumulator to
capillary is going down
suction pipe is
blocked by weld
1. start to heat after being electrified
electric if it can work
8 2. if Toil≥40ºC, close; if Toil≤35ºC ,
heater normally
startup
TD discharging temp. sensor , 3-core,
9
red
10 TOIL oil temp. sensor, 2-core, black
check sensor
11 sensor TA ambient temp. sensor, 3-core, yellow
position
12 TS suction temp. sensor, 2-core, blue
TE defrosting temp. sensor, 2-core,
13
green
If there is strong
pipe check if the pipe is in touch and rub each
14 vibration during
assembly other
running
fan and If the voice is normal
15 check if the motor or the fan fault
motor during running
Remark:When welding, cool the valve against being damaged

Part 2

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2.3 Indoor checking

No. Parts Items Estimation standard

If the EEV has no


Electronic When all indoor in cooling mode, EEV all
response, or can not
1 expansio open to 480 or close to min, check the
close fully, can not
n valve dip switch if SW08-7 is “off”
open

if the coil sensor is


inserted conversely
or with wrong resistance value of indoor gas
2 sensor resistance value, TC1( three cores, green), liquid pipe
select to test ambient TC2 (3 cores, black) is 10KΩ ( 25 )
temp. by wired
controller or by indoor

When the unit is


3 fan running, if the voice is Check and resolve the problem
normal
check if the confirm indoors in one system are
communication is electrified accordantly, signal wire
4 PCB normal, and if the shielded layer of all indoor and outdoor
wire is connected units is connected together, and
reliably grounding on outdoor at single point
If the flap can open
and close normally, if
4 Air duct Check and resolve the problem
the duct unit has air
return duct

Part 2

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3. Heating commissioning
3.1 Commissioning flowchart

if the master unit can not find all the indoor units, it can not start to run,
electrify outdoor unit 12 hours in advance before trial operation, set
temperature at 16 ℃ , when debugging in heating mode, outside environment
temperature should lower than 21 ℃ , all indoor units run in heating mode
and at high speed, set temp. at 30 ℃( start up the unit totally in heating
mode compulsorily. SW3/SW4/SW5 is 15/1/0 , press SW2<press SW1 to
cancel> for 5 seconds)

confirm outdoor unit system confirmation confirm indoor unit

all outdoor unit start to run and four-way valve check if there is any fault on
change directions, master unit highest frequency
during the first 15 minutes of being electrified indoor unit
for the first time is 60 HZ

For the first time being electrified, each slave To find out the reason according of
unit will run into oil equalization mode after it the failure code, resolve the problem
accumulative total running for 30 minutes

System runs stably, (accumulative total running at


least an hour), record the running data, see attached
table 6

analyse the running data, see attached table 7

After troubleshooting, set indoor at heating mode

1.if any leakage on


ystem runs stably, (accumulative total running at least an hour),
one-way valve of
record the running data, see attached table 6 , data analyse see
slave unit
attaced table 7
2.if the expansion
valve is closed
completely after
slave unit is turned
problem is resoved, system running confirmation,
off
debugging in heating mode is finished
3.if there is leakage
on solenoid valve
4.if there is
system running confirmation, if the slave unit start refrigerant leakage
up frequently on system, if
additional refrigerant
charging is standard

heating debugging is finished Part 2

3.2 Indoor and outdoor unit running checking (refer to cooling

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commissioning)
4 Familiar trouble during commissioning and shooting method
4.1 Indoor trouble diagnose and trouble shooting

remark (trouble
trouble trouble trouble
No. diagnose
exhibition diagnose shooting
method)
indoor gas
observe the
pipe TC1
changing trend
(three core, check
of indoor
green), liquid sensor
TC1/TC2/EEV
pipe TC2 position,
by dipswitch:
(three core, resistanc
EEV open angle
black)sensor e
become big,
are inserted value(te
TC1 become
conversely, mp. 25 ,
low, open angle
pushed off or TC1/TC2
become small,
with wrong is 10KΩ)
indoor TC2 become
resistance
does not high
value
cool, or phase
1
cooling sequence of change
effect is EEV is SW08-7 to observe indoor
not good converse,
SW08-7 is OFF TC1/TC2/EEV
ON by dipswitch,
after system
valve action become stable,
is normal EEV is
but no displayed open
effect, fully, when the
evaporator is collect the unit startup, you
blocked by refrigerant can not hear any
weld or dirt and charge voice about
nitrogen to refrigerant flow
check and
clean the
sundries
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trouble trouble trouble remark (trouble diagnose
No.
exhibition diagnose shooting method)
refer to
observe indoor
the
TC1/TC2/EEV by dipswitch,
standard,
indoor TC1 is much higher than
calculate
does not TC2, EEV is displayed open
system the
cool, or fully, when unit startup, voice
1 lack of amount
cooling of refrigerant flow can be
refrigerant according
effect is heard, outdoor discharging
of pipe
not good temp. is high, suction and
length,
discharging pressure is
supply
rather low a
refrigerant
at the beginning TIC is high,
the TC2 is close to room temp.,
treatment when the running become
indoor EEV
is the stable, TC1 and TC2 are
can not be
same with close to room temp., EEV is
open
problem displayed open fully, voice
in cooling about refrigerant flow can not
be heard when startup
outdoor treatment
evaporator
does not is same
is blocked
heat, or as
2 by weld or
heating problem
dirt
effect is in cooling
not good observe indoor
TC1/TC2/EEV by dipswitch,
treatment TIC and TC2 are low, EEV is
system is same displayed open fully, voice of
lack of as refrigerant flow can be heard
refrigerant problem when startup, outdoor
in cooling discharging temp. is high,
suction/discharging pressure
are all low

Part 2

No. trouble trouble diagnose trouble remark (trouble

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exhibition shooting diagnose method)
change the
units
pipe is too long ,
according
or the height
of the use
between indoor
manual, or
units is more than
add a
standard
electric
heater
high/low pressure
Outdoor 4-way are too low, and
outdoor valve in change can not rise even
does not turbulence results 4-way supply refrigerant,
heat, or in high/low valve indoor TC1/TC2 is
2
heating pressure too low. too low, condenser
effect is not pipes are warm
good EEV can not adjust
action of outdoor normally, and
connect
EEV action is not usually show open
air suction
good, or outdoor or close fully, you
temp.
EEV being can feel the
sensor
damaged due to temperature
reliably or
the wrong difference in front
change
connection of air of or back of the
EEV of
suction temp. EEV under
outdoor
sensor different
conditions.
dip switch of
one wired change
SW01 on PCB master wired
controller SW01 to
does not at ”0” controller must be
control one “0”
set to “0”
indoor, wired
3 controller
make
shows 8888 CN30 on PCB
circularly CN30
does not be
short
and can not short connected
recover connection

Part 2

No. trouble trouble trouble remark

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exhibition diagnose shooting (trouble
diagnose
method)
one wired two switches of dial SW01-1
two switches of
controller SW01 on of master
SW01 on wired
control one wired wired
controller at
indoor, wired controller at controller to
“OFF”
3 controller “ON” “OFF”
shows 8888 wired
circularly and controller or
change
can not PCB is
recover damaged
supply
CN23 of PCB make CN23
power to
is not short short
wired
connected connection
controller
communication
wire of wired
controller from
wired controller CN22 to adjust
4 does not terminal is
display inserted
conversely
change
SW08-[6] is
SW08-[6] to
“OFF”
“ON”
wired
controller is change
damaged
Wired SW01 on wired
controller does controlled slave
SW01 on slave
not display unit PCB can not
wired
5 running mode be dialed to o,
controlled unit
when there are only can be
PCB is “0”
master unit dialed between
and slave unit 1~15
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4.2 Outdoor trouble diagnose and trouble shooting
trouble trouble
No. trouble analysis
exhibition shooting
check if the power voltage is 380V±10%
normal, low power voltage will (342V~
cause big current 418V)
power module is damaged,
then three phase output is not change power
in balance and power module module
alarm
master unit inverter board fault, then three
alarm over change inverter
1 phase output is not in balance
board
current and power module alarm
CN1 and CN2 on power
Re-insert
module are not inserted well
Replace
compressor
Compressor coil is faulty or
( 3-phase coil
grounding resistor is 0
resistor is
0.481Ω/20 )
frequency of three phase output
change power
master unit current/voltage of power
module
is too low, module in balance
2
compressor
change inverter
shake inverter board fault
board
greatly
cool or heat
after being electrified, the
compulsorily,
digital tube of master unit
3 other trouble please change
display “C” or “H”, and start up
the PCB
automatically
immediately

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4.3Problems during installation
No. trouble analysis trouble shooting
the sensor is damaged when gas pipe sensor should be
1 welding, or the sensor is pulled pulled off during welding,
off and not be reposition and reset it after welding
insulation layer is too thin, it
2 Dew occurs on connection pipe
should thicker than 15 mm
calculate the liquid pipe
system additional refrigerant
3 length and charge
charging amount is incorrect
refrigerant
the pipe should not longer
4 connection pipe is too long
than regulated length
units in same system do not electrify the system as
being electrified accordantly, required, ensure the
5
so some indoor has no power whole system act
supply when working accordantly
signal wire is not shielded wire,
signal wire must be shielded
6 so the indoor is disturbed and
wire
missing
terminal A,B of signal wire
outdoor can not find any indoor
must use the wire with
because the signal wire of
7 same color, do not make
indoor is cross and touch each
the wire cross and touch
other
each other
In installation, the complete
indoor unit signal wire does not working drawing is
connect with the corresponding necessary, and ensures
8
outdoor, then cause failure indoor/outdoor
during running communication wires not
crossed

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No. trouble analysis trouble shooting
one wired controller controls
multiple indoor units, but these one wired controller only
9 indoors are not in one system, so can control indoors in
some of indoors in one system one system
do not run
for indoor installation, if the
the dimension and
checking hole is too small or too
position of checking hole
far from the electric box, then the
10 must be considered for
installation and maintenance will
convenient installation
be very difficult even can not be
and maintenance
done
cassette unit installation
cassette unit is installed in too
height should not higher
11 high position , so the
than the height that
heating effect is not good
required in the use manual
cassette unit is installed in the
refer to the use manual,
corner of the room, so the air
the four sides of cassette
flow from two outlets will flow to
12 unit all should keep
the wall directly, then the
enough distance from
heating/cooling effect will be
the wall
affected
after installation, before unit
startup the warm-up time is less
before being electrified
than 12 hours, Pulling out the oil
first time the compressor
13 temp. sensor to heat up the oil will
must be heated at least
result in compressor burnt out
12 hours
when low oil temp. protection
acts.
ceiling concealed unit need weld
14 installation, and the gas/liquid
pipe sensor should be pulled off
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4.4 Diagnosing method for damaged main parts
4.4.1 Pressure sensor
high pressure sensor 0~3.33Mpa,output 0.5~3.9V, low pressure
sensor 0~0.98Mpa, output 0.5~3.5V. Output voltage and pressure are
linear relationship.
A . High pressure Pd is abnormal: check if there is +5V voltage
between 1 and 2 pins of CN26 with multimeter, if no please check if the
PCB +5V power supply (if CMOS chip 7805 is normal) is damaged, if yes
please check if the voltage between 4 and 2 pins is within the output
voltage range(this work also can be done by the voltage meter together
with multimeter, and refer to the Pd data to analysis)
B. Low pressure Ps is abnormal: check if there is +5V voltage
between 1 and 2 pins of CN27, if no please check if the PCB +5V power
supply (if CMOS chip 7805 is normal) is damaged, if yes please check if
the voltage between 3 and 2 pins is within the output voltage range(this
work also can be done by the voltage meter together with multimeter, and
refer to the Ps data to analysis).
Note:
1)Voltage precision of common multimeter is 0.1V, so there will be
large tolerance while measuring, then you can use a good PCB to
confirm whether the pressure sensor is good or not by the reading
of rotary switch 001, 011
2)If the pressure sensor value is 0, please confirm if there still is
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refrigerant in the system firstly.
4.4.2 IPM power module (the same with rectifier)
A. Remove compressor cable, capacity cable from power module,
dial multimeter to “diode”, connect the red terminal (positive) to P of power
module, and connect the black terminal (negative) to U, V and W in turns,
check if the resistors are infinite; then connect black terminal to P, and put
red terminal on U, V and W in turns, check if there is any reading (normally
it is 386). If the above are all normal, the 3 IGBTs are good.
B. By above method please check if the three IGBT between N pole
of power module and U/V/W is normal.
C. Check if the low voltage board of power module is burnt out.
4.4.3 Compressor
A. Measure if the compressor coil resistors among 3 phases are all
0.481Ω/20 by the megohmmeter.
B. The insulation resistors to ground of 3 phases are all over 30MΩ

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5 Attached table
5.1 Table 1: Additional refrigerant charging list

Additional refrigerant charging list

quantity of indoor unit: pcs


indoor indoor indoor indoor indoor indoor
address No. model position address No. model position

pipe length and refrigerant recharging amount


liquid pipe additional refrigerant liquid pipe additional refrigerant
dia. charging amount(kg) dia. charging amount(kg)
0.03kg/m× m= 0.28kg/m× m=
φ6.35 kg φ19.05 kg
0.06kg/m× m= 0.4kg/m× m=
φ9.52 kg φ22.2 kg
0.12kg/m× m= 0.53kg/m× m=
φ12.7 kg φ25.4 kg
0.2kg/m× m=
φ15.88 kg
total recharging
amount(kg)
charging volume when total charging amount
out of factory (kg) (kg)
Lister: Date:

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5.2 Table 2: Relative settings
5.2.1 Communication address between indoor and outdoor setting method

Setting
No. Setting method Remark
mode
setting
1. Dip switch SW02 and SW03 state
Unit No.
on indoor PCB are all at “off”
1 setting when
(down), that also is the setting
automatically out of
state when out of factory.
factory
2. “1” and “2” of SW03 at “ON”
unit No. ( up)
setting
2 setting by 3. details about unit No. and
hand dipswitch state please refer to on site
the following table

4. “1” of SW03 at “ON” (up)


5. press “filter reset” button for 5
seconds then enter system
address setting mode, choose
indoor address by press ”TEMP
+/-” button.
6. Temp. display area displays:
system address + XX, then
unit No. press ”TEMP+/-” button, the
setting by unit No. will change within setting
3 wired 00~3F( 00 is No 1 unit, 3F is on site
controller No.64 unit) ,original value is 00.
7. after the No. of unit is
chosen, press “SET” button to
save all the settings. If you
press the other buttons, or no
any actions within 15 seconds,
then the setting will exit
automatically and system will
keep the setting of last time.

Part 2

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5.2.2 Indoor central control address setting (necessary for the system with
central control or BMS control)
setting
No. setting method remark
mode
central 1. “1” of SW02 on indoor PCB at
controller “ON” (up)
setting
1 address 2. details about address and
on site
setting by dipswitch position please
hand refer to the following table.
3. SW02 on indoor PCB are all
at “OFF” (down), that also is
the setting state when out of
factory.
4. press “filter reset” button for
10 seconds, then enter
central control setting mode,
choose indoor central
address by press “TEMP +/
central -” button.
controller 5. temp. display area displays:
address system address +XX, then setting
2
setting by press “TEMP +/-” button, on site
wired unit No. will change within
controller 00~7F, (00 is No. 1, 7F is No.
128” ), original value is 00.
6. after the No. of units is
chosen, press “SET” button
to save all the setting. If you
press the other buttons, or no
any actions within 15
seconds, then the setting will
exit automatically and system
will keep the last time setting.
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5.3 Table 3: Setting state and function definition of PCB and wired
controller when out of factory
No Setting
Items Function
. state
1. When one wired controller controls one indoor, or
several wired controller control one indoor, or with
S
remote controller, do not change this switch.
W dial to 0
01 2. When one wired controller controls multiple indoors,
set at 0 for master unit; set at different positions from 1 to
15 for slave unit.
1.when setting indoor central control address with wired
S controller, no need to change this dip switch
dial to
W 2.when setting indoor central control address by hand,
dip switch

OFF
02 the dip switch position please refer to the “indoor central
control address setting” table
1.when setting communication address between indoor
and outdoor automatically, no need to change this dip
S
all at switch
W
“OFF” 2.when setting communication address between indoor
03
Indoor PCB

and outdoor by hand or by wired controller, please refer to


the “indoor central control address setting” table
S according that is set well when out of factory and no need to
W of unit change, for indoor unit with different capacity this setting
05 model is different either.
LE indicator led for communication with wired controller, it
red
D1 shows the signal from indoor to wired controller
indicator led for communication with wired controller, it
LE
green shows the signal that indoor received from wired
D2
controller
Indicator led

LED1 is used together with LED2, if the communication


between indoor and wired controller is normal, LED1 and
LED2 will flash regularly, if there is wired controlled slave
unit, then LED1 on slave unit will flash with low frequency
indicator for communication with outdoor, it shows the
LED3 red
signal from indoor to outdoor
indicator for communication with outdoor, it shows
LED4 green
the signal that indoor received from outdoor

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Settin
N
Items g Function
o
state
.
LED3 is used together with LED4, if the
communication between indoor and outdoor is
normal, LED3 and LED4 will flash regularly, flash
Indicator led
Indoor PCB

frequency of red led is lower than green led


troubl
LED e it will not light in normal situation, according of
5 indicat the flash times you can diagnose the failure
or led
LED it will not light in normal situation, and it will light if
yellow
6 the EEV is open or close fully
change set as slave
ON
SW dial to between master wired controller
dip switch

01-1 “OFF” and slave wired set as master


controller OFF
wired controller
SW dial to Changeover of ON
01-2 “OFF” and OFF
0 no display for
J03 1 select room room temp
temp. display display room
1 temp.
use room temp.
sensor of0
resistance
wired controller

select room
temp. sensor indoor
J06 1
position use room temp.
1 sensor of wired
controller
auto recover
select auto 0 after power is
J07 0 restart function off
1 common control
shorten time 0 shorten time by
D1 0 function wired controller
1 common control
sends signal of
diode

0 compulsory
compulsorily defrosting to
D2 0 defrost indoor
1 commonly
control
Remark : only when two wired controller control one indoor, one of the two controller
can be set as slave wired controller
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0010451181A(CN10 terminal of EEV 6-core red)
state when
state when
dip switch jumper out of functions
out of factory
factory
0: fix air volume
SW06-1 ON J10 connected
1: commonly control
0/1 temp. difference
selection in AUTO mode
SW06-2 ON J7 connected
0: Tdif = 2
1: Tdif = 3
0:without TA in AUTO mode
SW06-3 ON J6 connected
1: with TA correction value
SW06-4 ON J5 connected standby
connected 0: cooling only
SW06-5 ON J4
1: heat pump
connected 0: uniform control of temp.
SW06-6 ON J3 correction
1: individual control
connected air inlet temp. correction
SW06-7 ON J2
value:
connected (J1)0(J2)0:6ºC;
(J1)0(J2)1:4ºC;
SW06-8 ON J1 (J1)1(J2)0:2ºC;
(J1)1(J2)1:0ºC
SW07-1 ON J16 connected
standby
SW07-2 ON J15 connected
SW07-3 ON J14 connected
heat exchanging factor
SW07-4 ON J13 connected selection(pre-set)
SW07-5 ON J12 connected
connected filter washing time selection
SW07-6 ON J11 0:120H
1:2500H

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Part 2
0010451181A(CN10 terminal of EEV 6-core red)
connected change running mode that displayed
SW07-7 ON J9 on wired controller
(J8)0(J9)0: AUTO/HEAT/
DEHUMIDIFY /COOL/SWING
connected (J8)0(J9)1: Auxiliary heat / HEAT
/DEHUMIDIFY /COOL/SWING
SW07-8 ON J8 (J8)1(J9)0: DEHUMIDIFY
/COOL/SWING
(J8)1(J9)0: HEAT /DEHUMIDIFY
/COOL/SWING
connected 0:when unit stops, oil return, in low
SW08-1 ON J24 speed
1: fan stops
connected 0: in heating mode, running as med
speed in high speed(only for
SW08-2 ON J23
3-speed fan motor)
1: normal
disconnecte 0: in heating, thermostat Off, and
d adjust valve due to the coil temp. Tc2
SW08-3 OFF J22 and ambient temp.
1.adjust according of outdoor high
pressure saturation temp.
connected 0:Ac stepless fan motor
SW08-4 ON J21
1:AC fan motor with three speed
SW08-5 ON J20 connected standby
0: remote controlled 1: wired
SW08-6 ON J19 connected
controlled
change phase sequence of EEV
disconnecte
SW08-7 OFF J18 0: reverse
d
1: forward
0: fixed swing
SW08-8 ON J17 connected
1: adjustable
remark: for digital dip switch, dial to “ON” means “1”, or it means “0”

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5.4 Table 4: system running data display –digital tube of master unit
data display
5.4.1 System installation data display and function operation method
content
displaye
SW SW SW function function operation
d on
3 4 5 definition method
digital
tube
refrigerant
0 0 2 type means R22 R22
quantity of
outdoor means 3 slave units, no
0 2 2 connected in 4
master unit
one system
quantity of
indoor
0 3 2 connected in means 36 indoor 36
one system
quantity of means 8 indoors are
0 4 2 working indoor 8
working
quantity of
indoor whose
0 5 2 running mode —— 16
is the same
with outdoor
● run as the running
mode of outdoor, press
SW2 for 5 seconds,
display master unit
setting frequency, display
original value is 100Hz. the
outdoor runs press SW2 to rise setting
frequency, press SW1 to
0 11 2 manually with reduce frequency frequenc
fix frequency ●to run this function, the y of
re must be running master
indoor unit
●SW8-8 on right side --
that means master unit is
r running and slave unit
is not running

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content
SW SW SW function function operation displayed
3 4 5 definition method on digital
tube
●SW8-8 on left side
outdoor -– that mean slave unit display the
running fully while
runs master unit is running setting
0 11 2 manually frequency
with fix ●SW8-7 on left side – of master
that means slave unit
frequency running 62% while unit
master unit is running
press SW2 for 5
valve of seconds, digital tube
0 12 2 indoor display “1111”, indoor “1111”
open fully PMV open for 2
minutes compulsorily
press SW2 for 5
seconds, digital tube
outdoor display “1111”, that
runs in means system enter
compulsory cool
15 0 0 cooling running, “1111” or
mode press SW1 for 5 “0000”
compulso
rily seconds, digital tube
display “ “, that means
out of compulsory
running mode
press SW2 for 5
seconds, digital tube
display “1111”, that
outdoor means system enter
runs in
heating compulsory running “1111”
15 1 0 mode mode, or ”0000”
press SW1 for 5
compulso seconds, digital tube
rily display “ “, that means
out of compulsory
running mode

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5.4.2 Indoor unit running data display
content
SW SW SW function
displayed on remark
3 4 5 definition
digital tube
“1111” means
the indoor
display the has
indoor has communicati
0/1/ 0~ 1.dial SW03
3 or has not on
2/3 15 to 0, it shows
communicat “----“ means
ion no running data
communicati of indoor from
on No.1 to No.16
display such as “1”, if 2.Dial SW03
0/1/ 0~ failure code no failure it will
4 to 1, it shows
2/3 15 of the indoor display “0”
unit running data
display such as “1.5” of indoor from
0/1/ 0~ capacity of No.17 to
5
2/3 15 the indoor No.32
unit 3.Dial SW03
display such as “280” to 2, it shows
0/1/ 0~ open angle running data
6
2/3 15 of the of indoor from
indoor EEV
No.33 to
display such as “28”
0/1/ 0~ return air No.48
7 4.Dial SW03
2/3 15 temp. of the
indoor unit to 3, it shows
display gas such as “9” running data
0/1/ 0~ pipe “TC1” of indoor from
8
2/3 15 temp. of No.49 to
indoor No.64
display such as “8”
0/1/ 0~ liquid pipe
9
2/3 15 “TC2” temp.
of indoor
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5.4.3 Outdoor running data display
SW SW SW function content displayed on
3 4 5 definition digital tube
display failure such as “20”, if no failure
0/1/
0 0 code of the it will shows “0”
2/3
outdoor
display running “HHHH” means heating
0/1/
2 0 mode of the “CCCC” means cooling
2/3
outdoor
0/1/ display capacity of such as “10” means 10
3 0 the outdoor HP
2/3
display running such as “30” means
frequency and master unit running with
energy class of 30Hz
0/1/
5 0 the outdoor eg.: “10.0” shows 100%
2/3
capacity of slave unit;
“6.0” shows 60%
capacity of slave unit
display fan speed such as “9”, fan speed
0 6 0 of the master for slave unit can not
unit be displayed
the outdoor LED1 display “1” means
four-way valve open, ”0” means close
state
the outdoor LED2 display “1” means
unloading valve open, ”0” means close
0/1/ SV1 state
8 0
2/3 the outdoor oil LED3 display “1” means
equalization valve open, ”0” means close
SV2 state
the outdoor LED4 display “1” means
spraying valve open, ”0” means close
SV3 state

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content displayed on
SW3 SW4 SW5 function definition
digital tube
the slave unit LED1 display “1” means
capacity valve SV4 open, ”0” means close
state
the slave unit LED2 display “1” means
1/2/3 9 0 capacity valve SV5 open, ”0” means close
state
the slave unit LED3 display “1” means
capacity valve SV6 open, ”0” means close
state
0/1/2 EEV open angle of such as “1600”
10 0 the outdoor
/3
high pressure of such as “18.08”, high
0/1/2
0 1 master unit pressure of slave unit can
/3
not be displayed
such as “3.86”, low
0/1/2 low pressure of
1 1 pressure of slave unit
/3 master unit
can not be displayed
the outdoor air such as “89”
0/1/2
2 1 discharging
/3
temp. Td
0/1/2 the outdoor air such as “12”
3 1
/3 suction temp. Ts
0/1/2 the outdoor such as “38”
4 1
/3 defrosting temp.Te
0/1/2 outdoor ambient such as “32”
5 1
/3 temp. Ta
0/1/2 the outdoor oil such as “58”
6 1
/3 temp. Toil
0/1/2 such as “12.5”
10 1 the outdoor current
/3
1.Dial SW3 to 0, display master unit running data; 2. Dial SW3 to 1, display
slave unit running data;
3.Dial SW3 to 2, display slave unit No.2 running data; 4.Dial SW3 to 3,display
slave unit No.3 running data
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5.5Table 5: Failure code list
5.5.1 Outdoor failure code list
digital
tube indication
indication on wired failure code
failure description
on controller definition
master (hex)
unit
master unit sensor temp. is below
defrosting -60.87 ( open circuit ) or
20 14
temp. sensor over 135.4 (short circuit)
Te failure for 1 minute
master unit sensor temp. is below
ambient temp. -60.87 ( open circuit ) or
21 15
sensor Ta over 135.4 (short circuit)
failure for 1 minute
sensor temp. is below
master suction
-60.87 ( open circuit ) or
22 16 temp. sensor
over 135.4 (short circuit)
Ts failure
for 1 minute
after compressor runs for
master unit air
5 minutes, sensor temp.
discharging
23 17 is under-4.45 (open
temp. sensor
circuit) or over 337.14
Td failure
(short circuit) for 1 minute
sensor temp. is below
master unit oil
-60.87 ( open circuit ) or
24 18 temp. sensor
over 135.4 (short circuit)
Toil failure
for 1 minute
master unit
input from chip 840 on
25 19 compressor
inverter board
over current
communication
between outdoor can not find any
26 1A
indoor and indoor
outdoor failure
master unit oil oil temp. over 80 for 10
27 1B temp. is too minutes, resumable
high automatically
Part 2

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Part 2
digital
tube indication
indication on wired failure code
failure description
on controller definition
master (hex)
unit
high pressure over
master unit high
4.9V, or below 0.1V
pressure
28 1C for 30 seconds, resume
sensor Pd
manually then turn to
failure
backup running
high pressure over
master unit low
4.9V, or below 0.1V
pressure
29 1D for 30 seconds, resume
sensor Ps
manually then turn to
failure
backup running
the switch open for 1
master unit high
minute, alarm, switch
30 1E pressure switch
closes for 1 minute,
failure
resume
the switch open for 1
master unit low
minute, alarm, switch
31 1F pressure switch
closes for 1 minute,
failure
resume
master unit IPM
input from chip 840 on
32 20 module
inverter board
protection
EEPROM EEPROM faulty, or
failure of master being inserted
33 21
unit main chip conversely, with
538 incorrect part
master unit Td sensor is over 125ºC
discharging for 10 seconds, when
34 22
temp. Td below 100ºC,
protection resumable

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digital
tube indication
indication on wired
on failure code definition failure description
controller
master (hex)
unit
inner thermal protector inner thermal
35 protector of master
23 circuit of master unit unit compressor
compressor failure acts
after compressor
wrong wiring for master startup for 3
37 25 unit high/low pressure minutes, Pd is
sensor Pd,Ps lower than Ps for 1
minute
master unit high Pd is over
40 28 pressure sensor Pd 28.5kgG/cm² for 30
protection seconds
running frequency
master unit low of inverter
frequency air compressor is
43 2B below 30Hz, Td is
discharging temp.
sensor Td protection over 110ºC for 10
minutes
communication between
master unit main chip no communication
44 2C for 4 minutes
538 and chip
807(indoor) failure
communication between
master unit main chip
no communication
45 2D 538 and chip
for 4 minutes
807(central
communication) failure
communication between communication is
master unit connecting abnormal for 2
46 2E
board and inverter board minutes after being
failure electrified
EEPROM faulty, or
driving chip EEPROM
being inserted
49 31 on master unit inverter
conversely, with
board failure
incorrect part
Part 2

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digital
indication
tube
on wired failure code
indication failure description
controller definition
on master
(hex)
unit
in operation,
master unit oil
temp. is too compressor oil temp. is
54 36 below (Ps+10)ºC for 5
low
minutes, resumable
slave unit is in operation, slave unit
missing in communication is
69 45 abnormal, or slave unit
operation is powered off
the failure only is
system lack of displayed, no protection
70 46 refrigerant occurs
lack of phase
or incorrect
71(1) 47 phase
sequence
compressor
72(2) 48 over current
protection
the slave unit sensor temp. is below
defrosting -60.87 (open circuit)
73(3) 49 temp. sensor or over 135.4 (short
Te failure circuit)for 1 minute
the slave unit sensor temp. is below
ambient temp. -60.87 (open circuit)
74(4) 4A sensor Ta or over 135.4 (short
failure circuit)for 1 minute
the slave unit sensor temp. is below
suction temp. -60.87 (open circuit)
75(5) 4B sensor Ts or over 135.4 (short
failure circuit)for 1 minute
after compressor runs
the slave unit for 5 minutes, the
discharging sensor temp. is below
76(6) 4C temp. sensor -4.45 (open circuit) or
Td failure over 337.14 (short
circuit) for 1 minute

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Part 2

digital
tube indication
indication on wired failure code
failure description
on controller definition
master (hex)
unit
sensor is below -60.87
the slave unit oil (open circuit) or over
77(7) 4D temp. sensor
Toil failure 135.4 (short circuit)
for 1 minute
EEPROM faulty or
the slave unit being inserted
78(8) 4E E²PROM failure conversely, with
incorrect part
the slave unit high pressure 4.9V, or
79(9) 4F sensor Ps below 0.1V for 30
failure seconds
the slave unit high pressure 4.9V, or
79(9) 4F sensor Ps below 0.1V for 30
failure seconds
the slave unit Td sensor is over
discharging 120ºC for 10 seconds,
80(10) 50 temp. Td when below 100ºC,
protection resumable
response
communication
between the communication
82(11) 52 slave unit and abnormal for 1 minute
connecting and alarm
board failure
the slave unit switch opens for 1
high pressure minute, alarm; switch
83(12) 53 switch close for 1 minute,
protection resumable
the slave unit switch opens for 1
low pressure minute, alarm; switch
84(14) 54 switch close for 1 minute,
protection resumable
the slave unit oil oil temp. is over 80
86(16) 56 temp. is too for 10 minutes,
high resumable
in operation,
the slave unit oil compressor oil temp. is
87(17) 57
- 75 -
temp. is too low below (Ps+10) ºC for
5 minutes, resumable

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Part 2

5.5.2 Indoor failure code list


flash times of
flash times of
health LED
indication LED5 on indoor
on wall
on wired PCB/timer LED failure code definition
mounted unit
controller on remote
remote
receiver
receiver
—— indoor ambient
01 1
sensor Ta failure
—— indoor gas pipe temp.
02 2
sensor TC1 failure
—— indoor liquid pipe
03 3 temp. sensor TC2
failure
—— indoor water temp.
04 4
sensor failure
—— indoor PCB EEPROM
05 5
failure
—— communication
06 6 between indoor and
outdoor failure
—— communication
between indoor and
07 7
wired controller
failure
—— indoor drainage
08 8
failure
——
indoor address
09 9
repeated

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Part 2

flash times of
flash times of
health LED
indication LED5 on indoor
on wall
on wired PCB/timer LED failure code definition
mounted unit
controller on remote
remote
receiver
receiver
—— indoor central control
0A 10
address repeated
—— wall mounted unit
0C 12 connecting board
failure
—— outdoor
20~87 20
corresponding failure
—— —— 1 wall mounted unit
P/G motor failure
—— —— 2 EEPROM of wall
mounted unit board A
failure
—— —— 3 communication
between wall
mounted unit board A
and wired controller
failure
—— —— 4 serial communication
failure between wall
mounted board A
and board B
—— —— 5 set mode of wall
mounted board A
and B conflict

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5.6 Table

MRV trial operation data tracking list


master unit slave unit 1 slave unit 2 slave unit 3
PD
PS
TD
TS
TE
77

TA
TOIL
PMV
A
FQY

Part 2

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MRV trial operation data tracking list
indoor running data
indoo
indoor r indoor P indoor P
unit capacit PM TC T unit capac PM TC TC unit capaci M TC TC unit capaci M TC
No. y V TA 1 C2 No. ity V TA 1 2 No. ty V TA 1 2 No. ty V TA 1 TC2
1 17 33 49
2 18 34 50
3 19 35 51
4 20 36 52
5 21 37 53
78

6 22 38 54
7 23 39 55
8 24 40 56
9 25 41 57
10 26 42 58
11 27 43 59
12 28 44 60
13 29 45 61
14 30 46 62
15 31 47 63
16 32 48 64

Part 2

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MRV trial operation data analysis
5.7.1 MRV trial operation data analysis (cooling fully)
master unit slave unit 1 slave unit 2
PD 15.88
PS 4.19
TD 67 66 63
TS 6 8 2
TE 37 36 31
TA 31 31 27
TOIL 31 21 10
PMV 2000/2000 2000 2000
A 10.5 8.7 12
FQY 66 100% 100%
PMV TC1 TC2 TA HP PMV TC1 TC2 TA HP PMV TC1 TC2 TA HP
79

112 16 8 21 166 9 7 18 100 5 4 21


130 9 9 23 74 21 20 22 74 21 21 21
96 9 8 23 102 7 8 21 74 22 22 22
103 8 7 22 106 9 7 21 110 6 6 21
102 14 7 22 116 11 4 21 108 8 6 20
118 7 7 22 126 9 7 21 74 3 22 21
134 10 8 21 4 7 7 20 176 12 9 20
4 22 20 22 124 4 6 21 112 9 6 20
74 4 22 22 96 8 3 20 4 46 28 28
74 8 23 22 86 9 2 19 480 30 8 28

Part 2
74 19 19 19 4 23 23 26
74 19 19 18 136 16 6 23

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Part 2

data analysis

No. problem diagnose


open angle of EEV on stop indoor shows 4 (close
one EEV fully), normally the coil temp. should close to indoor
ambient temp. ( TA±3 ); this indoor two coil temp. is
1 can not be much lower than ambient temp., that is EEV does
closed fully not closed fully and cause liquid return----to find the
reason
1.in cooling operation, the min. open angle of indoor
EEV is 90 and the max. is 480
2.if the sensor is inserted conversely, the EEV will
sensors of close to min or open max.
two indoors 3.if EEV close to min, the flow volume is min too,
2 temp of TC2 is low (much lower than TC1), TC1 is
are inserted
close to ambient temp; when EEV open max. the
conversely flow volume is too big, TC1 is low and TC2 is
high----liquid return, please confirm if the two
sensors are inserted properly
resistance of 1. one unit does not startup, EEV open angle
gas pipe shows 4, coil temp. should be close to
ambient temp., but TC1 shows 46, that
3 sensor on should be wrong sensor resistance
two indoors 2.start one unit, EEV shows 480, but TC1 still is too
is wrong high, that should be wrong sensor resistance
confirm if the EEV can be open: break power supply
and resume to listen to the EEV action voice, or turn
off the indoor for 1 minute and turn it on to check if
there is cooling air flow out, if yes the EEV is
5 indoors do normal, if the EEV does not open please open to
4
not cool check
check if the sensor is inserted conversely
If all of above are normal, adjust the indoor EEV
open angle to 90 in cooling mode
current of
No.1 slave
5 unit is position of solenoid SV4,SV5 is wrong
abnormal

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5.7.2 MRV single unit running data analysis (cooling mode)

PD
PS
TD
TS
TE
TA
TOIL
PMV
A
FQY
PMV TC1 TC2 TA HP PMV TC1 TC2 TA HP PMV TC1 TC2 TA HP
81

4 19 19 21 4 23 24 23
4 19 20 21 4 24 24 28
4 18 20 22 108 10 8 19
4 18 20 23 118 16 8 20
4 22 22 23 4 24 24 25
4 25 27 27 244 17 10 24
4 22 22 -30 122 15 7 20
4 19 21 22 4 22 22 24
4 19 20 22 4 21 21 22
4 7 6 21 4 20 20 22

Part 2

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Data analysis

No. problems diagnose remark


1
open angle of EEV on stop indoor diagnose
shows 4 (close fully), normally the coil should be
one EEV
temp. should be close to indoor ambient done after oil
can not
temp. (TA±3), this indoor coil temp. is is return and
be closed
much lower than ambient temp., that system
fully
82

should be EEV does not closed fully and become


cause liquid return---to find the reason stable

one
ambient
ambient sensor failure---to find the
2 temp.
reason
sensor
failure

Part 2

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5.7.3 MRV running data analysis(all in heating mode)
master unit slave unit 2 slave unit 3
PD 19.68
PS 3.35
TD 101 101 105
TS 4 13 13
TE 4 7 7
TA 18 18 17
TOIL 44 40 33
PMV 1248 1800 1360
A 21.5 11.4 11.0
FQY 105 100% 100%
P T T P T T P T T
83

TA HP TA HP TA HP
MV C1 C2 MV C1 C2 MV C1 C2
480 45 19 18 1.2 358 80 45 19 2.0
360 54 45 19 1.2 480 27 19 16 1.2
74 31 49 23 1.7 74 34 50 19 0.8
480 32 17 19 1.7 480 76 44 22 1.7
480 66 21 20 1.7 480 70 42 21 1.7
450 70 43 28 3.2 480 48 22 21 1.7
480 68 33 20 1.7 480 68 37 20 1.7
322 65 45 21 1.0 480 68 43 25 3.2
480 65 44 19 1.0 480 64 47 20 1.7
480 49 20 18 2.0

Part 2

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Data analysis

No. problems diagnose

1 liquid pipe (TC2) temp. is low,TC2 <


TA+10;
EEV of 6
gas pipe (TC1) temp. is low
indoors can not
because the EEV can not open, so the
84

open
refrigerant does not flow, then the coil temp.
is close to ambient temp.
sensors of 2 in heating mode the indoor TC1>TC2, but
indoors are these two indoor TC1<TC2
2
inserted
conversely

Part 2

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Part 3

Part 3 Commissioning and Maintenance


for R410A System

1.Working preparation before commissioning


1.1 Outdoor checking-------------------------------------86
1.2 Indoor checking---------------------------------------92
1.3 Relative settings--------------------------------------93
1.4 Indoor parameters------------------------------------98
1.5 outdoor parameters----------------------------------99
2.Trial operation and the performance
2.1 Trial operation sequence------------------------100
2.2 Inspection before trial operation--------------101
2.3 State setting of trial operation-----------------103
2.4 Trial operation---------------------------------------104
3 Failure code
3.1 Inverter master outdoor failure code list---113
3.2 Indoor failure code list----------------------------116
4.Trouble diagnose and trouble shooting-----------117

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Part 3

1.Working preparation before commissioning


1.1 Outdoor checking
1.1.1 Refrigerant pipe length and drop height checking
Allowable refrigerant pipe length and height
Refrigerant pipe total length(one way) 300m
Refrigerant pipe max. length(one way) 150m
Piping length between outdoor and the first Max. 90m
branch(main pipe)
Piping length after the first branch Max. 40m
Piping length between outdoor units Less than 10m to the
first gather pipe
Height difference Outdoor is higher Max.50m
between IN &OU Indoor is higher Max.40m
Height difference between outdoor units( the Less than 5m (best in
same system) horizon)
Height difference between indoor units Max.15m

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Part 3

outdoor1

outdoor2 outdoor3

3 1st gather pipe


2st gather pipe
Gas/liquid pipe: L1+L3<10m, L2+L3<10m
Oil equalization pipe: L5+L6<10m
ght difference between outdoors: h<5m

Note: a. HZG-30/A includes HZG-20/A;


b. The connection pipe among outdoors can not be higher than
the stop valve position;
c. The connection pipe among outdoors should be horizontal or
be in a certain angle (less than 15degree).
1.1.2 Refrigerant pipe length layout

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Part 3

outdoor when the distance between outdoors is


1 over 2m, the oil trap must be set (upright
outdoor is uppper,max. drop is 50m

projecting pipe, 200mm high)


max. drop:5m

outdoor outdoor
2 L2 3 L4

below 2m below 2m
L1
over 200mm L3 L5
over 200mm
A
L1<10m L6 L8

max. drop:15m
L10
B

outdoor is lower, max. drop is 40m


L2+L3<10m L9 L11
C
L7+L14+L13<40m
L12 L13
L7 D E
L14 L15
F

Max.
length Pipe in above figure

Single way total L1+L2+ L3+ L4+ L5+ L6+


pipe length 300 L7+L8+ L9+ L10+ L11+ L12+
L13+ L14+ L15
Single way max.
150 L1+L2+ L3+ L5+ L7+ L14+ L13
pipe length
Max. pipe length
after 1st branch 40 L7+L13+L14
pipe
Main pipe actual
length 90 L5
Height difference 15 ————
between indoors
Height difference
between 5 ————
outdoors

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Part 3

1.1.3 Outdoor pipe size checking

AV08NM AV10NM AV12NM AV14NM AV16NM AV18NM AV20NM


Model
VERAA VERAA VERA VERA VERA VERA VERA
Capacity
8 10 12 14 16 18 20
(HP)
Gas
Φ19.05 Φ22.22 Φ25.4 Φ25.4 Φ28.58 Φ28.58 Φ28.58
pipe(mm)
Liquid
pipe Φ9.52 Φ9.52 Φ12.7 Φ12.7 Φ12. 7 Φ15.88 Φ15.88
(mm)
Oil
equalizati
Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
on
pipe(mm)
Balance
pipe Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
(mm)
Model AV22NM AV24NM AV26NM AV28NM AV30NM AV32NM AV34NM
VERAA VERA VERA VERA VERA VERA VERA
Capacity
22 24 26 28 30 32 34
(HP)
Gas
Φ28.58 Φ28.58 Φ31.8 Φ31.8 Φ31.8 Φ31.8 Φ31.8
pipe(mm)
Liquid
pipe Φ15.88 Φ15.88 Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05
(mm)
Oil
equalizati
Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
on
pipe(mm)
Balance
pipe Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
(mm)

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Part 3

AV36NM AV38NM AV40NM AV42NM AV44NM AV46NM AV48NM


Model
VERA VERA VERA VERA VERA VERA VERA

Capacity
36 38 40 42 44 46 48
(HP)

Gas
Φ38.1 Φ38.1 Φ38.1 Φ38.1 Φ38.1 Φ38.1 Φ38.1
pipe(mm)

Liquid
pipe Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05
(mm)
Oil
equalizati
Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
on
pipe(mm)
Balance
pipe Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
(mm)
1.1.4 Additional refrigerant charging standard: refer to the following
table, and fill the refrigerant charging volume in the “ additional
refrigerant charging” list which on the front plate of outdoor unit.
1.1.4.1 MRV refrigerant charging standard

A. Refrigerant charging volume when out of factory


Outdoor AV08M AV10NM AV12NM AV14NM AV16NM
model VERA VERA VERA VERA VERA
Standar
d
10Kg 10Kg 16Kg 16Kg 16Kg
charging
volume

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Part 3

B. Additional refrigerant charging volume on site


Additional charging standard of liquid pipe

Liquid ¢ ¢ ¢ ¢ ¢ ¢
pipe Dia. 22.22 19.05 15.88 12.7 9.52 6.35
Additional
charging 0.35 0.25 0.17 0.11 0.054 0.022
volume kg/m kg/m kg/m kg/m kg/m kg/m
per meter
Remark:
A. Charging amount when out of factory excludes the refrigerant in the pipe.
B . Additional charging amount=actual length of liquid
pipe*additional amount per meter liquid pipe
Additional charging amount=L1*0.35+L2*0.25+L3*0.17+L4*0.11
+L5*0.054 +L6*0.022
L1: total length of 22.22 liquid pipe
L2: total length of 19.05 liquid pipe
L3: total length of 15.88 liquid pipe
L4: total length of 12.7 liquid pipe
L5: total length of 9.52 liquid pipe
L6:total length of 6.35 liquid pipe

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Part 3

1.2 Indoor checking


1.2.1 Indoor unit pipe size checking

Model 22~28 36~56 71~140

Gas pipe (mm) Φ9.52 Φ12.7 Φ15.88

Liquid pipe(mm) Φ6.35 Φ6.35 Φ9.52

Remark: the above table does not include wall mounted indoor

1.2.2 Power signal wire confirmation: Indoor units of one system use
one power supply, The signal wire shielded layer of all indoor and
outdoor units should be connected together, and be grounded on
outdoor at single point.
1.2.3 Select control mode

control type
wired control wired control
socket remote control
master unit slave unit
/dip switch
CN23 short connected disconnected disconnected
CN30 short connected short connected disconnected

CN21 blank blank to remote receiver

SW08-[6] ON ON OFF
signal terminal block A,B,C to wired controller B,C to wired controller A,B,C not to wired controller

Note:
A. In the above figure, the state in the frame is set when out of

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factory.
Part 3

B. The indoor controlled by master/slave wired controller and the


indoor controlled by individual wired controller are all wired controlled
master indoor.
C. The remote receiver is equipped with a wire which can be
inserted in CN21.
1.3 Relative settings
1.3.1 Setting method in central control
1) Indoor central control address setting method:
Central control address dip switch: SW02 (8-bit), the setting is
below: (only the master indoor in a unit needs to be set the address)

SW02 description
[1] [2] [3] [4] [5] [6] [7] [8]
__ 0 0 0 0 0 0 0 central control address =1
__ 0 0 0 0 0 0 1 central control address =2
---- ----
__ 1 1 1 1 1 1 0 central control address =127
__ 1 1 1 1 1 1 1 central control address =128
0 set central control address by wired controller
1 Forbidden to set address by wired controller

When the first bit of SW02 is ON, indoor central control address
will be set by wired controller, and the address will be saved in
EEPROM of wired controller (it won't miss even though indoor and
wired controller are electrified again). So the first bit of SW02 must be
OFF
2) When the wired control type unit does not connect the wired
controller, the central control setting method is as follows:
In this case, you must set the PCB as remote wireless control type,

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and cancel the communication with wired controller, the detailed
Part 3

method is as follows:
Set the jumper J19 on indoor PCB:

J19 function
connected wired control
disconnected remote contr ol

CN30 on indoor PCB:

CN30 function
connected wired control
disconnected remote contr ol

Note: if making central control for more than one indoor, please must
connect the wired controller.
1.3.2 Setting method in group control
1)When making group control with wired controller, the indoor unit
connected to the wired controller is the master unit. Use the rotary switch
SW01 to set the indoor unit address, for master unit, SW01 is at 0, while the
rotary switch SW01 of the slave unit will be at the other digits except 0, and
can not repeat
2) Wiring method of serial communication wires between wired
controller and indoors
Connect A, B, C on the wiring block of the serial communication wire
between wired controller and indoor master unit; Only connect B, C on the
wiring block of the serial communication wire between indoor slave unit and

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indoor master unit, and among indoor slave units.
Part 3

3) Pull out the jumper of CN23 on the indoor slave unit PCB
1.3.3 Dip switch setting
"1" shows dip switch is ON or jumper is short connected; "0" shows
dip switch is OFF or jumper is disconnected.
1). Indoor dip switch setting
A. Indoor address setting when in group control by wired controller: SW01 .
SW01
Description
[ 1 ] [ 2 ] [ 3 ] [ 4 ] [ 5 ] [ 6 ] [ 7 ] [ 8 ]

0 0 0 0 -- -- -- -- wired controller address=1

0 0 0 1 -- -- -- -- wired controller address=2

-- -- -- -- -- -- -- -- --

1 1 0 1 -- -- -- -- wired controller address=15

1 1 1 1 -- -- -- -- wired controller address=16

-- -- -- -- 0 0 0 0 indoor horse power=0.6HP

-- -- -- -- 0 0 0 1 indoor horse power=0.8HP

-- -- -- -- 0 0 1 0 indoor horse power=1.0HP

-- -- -- -- 0 0 1 1 indoor horse power=1.25HP

-- -- -- -- 0 1 0 0 indoor horse power=1.5HP

-- -- -- -- 0 1 0 1 indoor horse power=1.7HP

-- -- -- -- 0 1 1 0 indoor horse power=2.0HP

-- -- -- -- 0 1 1 1 indoor horse power=2.5HP

-- -- -- -- 1 0 0 0 indoor horse power=3.0HP

-- -- -- -- 1 0 0 1 indoor horse power=3.2HP

-- -- -- -- 1 0 1 0 indoor horse power=4.0HP

-- -- -- -- 1 0 1 1 indoor horse power=5.0HP

-- -- -- -- 1 1 0 0 indoor horse power=6.0HP

-- -- -- -- 1 1 0 1 indoor horse power=8.0HP

-- -- -- -- 1 1 1 0 indoor horse power=10.0HP

-- -- -- -- 1 1 1 1 indoor horse power=15.0HP

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Part 3

B. Indoor address setting when in central control by central controller:


SW02 (only on the master unit).

SW02 description
[1] [2] [3] [4] [5] [6] [7] [8]
__ 0 0 0 0 0 0 0 central control address=1
__ 0 0 0 0 0 0 1 central control address=2
---- ----
__ 1 1 1 1 1 1 0 central control address=127
__ 1 1 1 1 1 1 1 central control address=128
0 set central control address by wired controller
1 Forbidden to set address by wired controller

C. Indoor communication address

SW03 description
[1] [2] [3] [4] [5] [6] [7] [8]
__ - 0 0 0 0 0 0 central control address=1
__ - 0 0 0 0 0 1 central control address=2
---- ----
__ - 1 1 1 1 1 0 central control address=63
__ - 1 1 1 1 1 1 central control address=64
- 0 set central control address by wired controller
- 1 Forbidden to set address by wired controller

0 set address automatically


1 set address by hand

There are three kinds of address setting method for indoor units:
automatically address setting, manual address setting, wired controller
setting. Any one of them can set the address and wired controller setting
type has the highest priority.

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1.3.4 Dip switch setting of wired controller

No. selection item state function description


changeover of 0 set as simple controller
J02 controller type
1 set as standard controller

selection of room 0 use room temp. sensor on wired controller


J08 temp. sensor
1 not use room temp. sensor on wired controller

0 without auto restart


J07 auto restart
1 with auto restart

selection of room temp. 0 display room temp.


J03 display
1 not display room temp.

changeover of ON set as slave controller


SW20-[1]
master/slave controller OFF set as master controller
ON ℉
SW20-[2] ℃ or ℉
OFF ℃

D1 0 indoor shorting time


shorten time function
1 without shorten time

D2 0 send to compulsory defrost signal


compulsory defrost
1 normal operation

Note: A. D1, D2 are the diode, if the two terminals are disconnected, the
state is "1"; if the two terminals are connected with a jumper, the state is
"0".
B. Only when two controllers control one indoor unit, one of wired
controllers can be set as slave controller, and set SW20-[1] as ON, the
others keep the state when out of factory, set SW20-[1] as OFF.

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1.3.5 Dip switch on inverter board

0 cannot run without load, set when out of factory


SW1-1 inspection of operation
without load 1 can run without load
SW1-2 pre-set 0 set as OFF when out of factory
SW1-3 pre-set 1 set as OFF when out of factory
communication failure 0 alarm, set when out of factory
SW1-4 alarm with connecting
board serial port 1 not alarm, set when out of factory

SW1-5 pre-set 0 set as OFF when out of factory


SW1-6 pre-set 0 set as OFF when out of factory
SW2-1 pre-set 0 set as OFF when out of factory

SW2-2 pre-set 0 set as OFF when out of factory

SW2-3 pre-set 0 set as OFF when out of factory

SW2-4 pre-set 0 set as OFF when out of factory

1.4 Indoor parameters

SW9 SW10 address


0 1-16

1 17-32
0-15
2 33-48
3 49-64
SW11 function control description
3 indoor communication checking LED3, LED4, indoor available, display 1111; indoor unavailable, display ----

4 indoor abnormal display indoor failure code; no failure, display 0

5 indoor capacity LED3, LED4, display indoor capacity, 1.5HP displays 1.5

6 indoor EEV open angle LED2, LED3, LED4 display valve open angle

7 air inlet temp. LED2, LED3, LED4 display air inelt temp. -2 degree displays -02

8 indoor gas pipe temp. LED2, LED3, LED4 display air inelt temp. -2 degree displays -02

9 indoor liquid pipe temp. LED2, LED3, LED4 display air inelt temp. -2 degree displays -02

10-15 pre-set

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1.5 Outdoor parameters

SW9 SW10 SW11 function description

unit No.
0-8 0 0 display outdoor failure code failure code of outdoor bus data transmission

1 0 display outdoor No. priority pre-set


2 0 display running mode H H H H: heat C C C C: cool

3 0 outdoor capacity 10.0 shows 10HP


outdoor total running 210 stands for 210Hz
4 0 frequency
5 0 compressor frequency 110 stands for 110Hz

6 0 outdoor fan running 9 stands for 9-class fan speed

7 0 outdoor backup running 1111: backup running; ----: normal operation

8 0 outdoor valve output LED1: 1 open 4MV 0 close


indication LED2: 1 open SV1 0 close
LED3: 1 open SV2 0 close
LED4: 1 open SV3 0 close

9 outdoor valve output LED1: 1 open SV4 0 close


0
indication LED2: 1 open SV5 0 close
LED3: 1 open SV6 0 close
LED4: 1 open SV7 0 close

10 0 outdoor PMV1 open angle 0--2000 steps

11 0 outdoor PMV2 open angle 0--480 steps

12 0 outdoor valve output LED1: 1 open SV8 0 close


indication LED2: 1 open SV9 0 close
LED3: 1 open SV10 0 close
LED4: 1 open SV11 0 close

13 0 outdoor valve and heater LED1: 1 open SV12 0 close


output indication
LED2: 1 open CH 0 close
LED3: 1 open HH 0 close
LED4: 1 open PTC relay for fan motor 0 close

14 0 setting state indication of pre-set, display 1111


connecting board when out
of factory

setting state on field of pre-set, display 0101


15 0 connecting board

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SW9 SW10 SW11 function description

unit No.
0-8 0 1 Pd pressure unit: KG

1 1 Ps pressure unit: KG

2 1 TD inverter discharging temp. LED1, LED2, LED3 will display

3 1 TS inverter suction temp. LED1, LED2, LED3 will display

4 1 TE inverter defrosting temp. LED1, LED2, LED3 will display


unit No.
0-8 5 1 TA inverter ambient temp. unit: KG

6 1 TOIL unit: KG

7 1 pre-set LED1, LED2, LED3 will display

8 1 TOCI LED1, LED2, LED3 will display

9 1 radiator sensor temp. LED1, LED2, LED3 will display

10 1 W-phase compressor current LED1, LED2, LED3 will display

11 1 U-phase compressor current LED1, LED2, LED3 will display

12 1 live wire current LED1, LED2, LED3 will display

13 1 live wire voltage LED1, LED2, LED3 will display

14 1 transducer state(pre-set) 0=normal; 2=standby; 6=emergent stop

15 1 defrosting compensation

2.Trial operation and the performance


2.1 Trial operation sequence
indoor confirmation wiring confirmation
Inspection before trial operation
outdoor confirmation system confirmation

power on confirmation
state setting of trial operation
rated operation

solve the problems if failure occurs

confirm data of trial operation

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2.2 Inspection before trial operation


Before inspection, confirm the state of indoor and outdoor to avoid the trial
failure because of the incorrect installation.
2.2.1 Indoor unit confirmation

No. inspection items results

If indoor unit is in good condition, and if the electric box position is in


1
accordance with the state when out of factory, also if it is fixed firmly.

If indoor wiring is correct. If the connecting terminal of the fan motor,


2 swing motor and water pump is connected well. If the sensor is in good
condition and it is at the proper place.

If the dip switch of indoor unit is set correctly. If the indoor address, central
3 controller address, wired controller address and its other selection are
correct.

4 If the wire sequence of wired controller is correct.

Before being electrified, measure the resistors among live wire, neutral
5 wire and earthing point on the terminal block with the 500V ohmmeter. The
resistor must be over 1 M Ohm.

2.2.2 Outdoor unit confirmation

No. inspection items results

1 If outdoor unit is in good condition, and if the electric box is fixed firmly.

2 If outdoor wiring is correct. If the wires are broken.

If the dip switch of outdoor unit is set correctly. If the outdoor address is
correct. The master unit No. must be No.1, and the other units can be No.
3
2, No.3. If there are multiple outdoors, before being electrified, the master
unit SW4-5 is set as "searching outdoor".

if the communication wire between indoor and outdoor is connected to


4
master unit, or the master unit will occur failure code 1002.

Before being electrified, measure the resistors among live wire, neutral
5 wire and earthing point on the terminal block with the 500V ohmmeter. The
resistor must be over 1 M Ohm.

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2.2.3 Wiring confirmation


No. inspection items results

If outdoor power cable is fixed at correct position. And if the power cable
1
is in compliance with the requirement.
If indoor power cable is fixed at correct position. And if the power cable
2
is in compliance with the requirement.
Check the indoor power wiring to prevent that one of indoors has already
3 powered down, all the other indoors and outdoors in one system are
normally running. Indoors in one system should adopt one power supply.

If the communication wire between outdoors complies with requirement,


4
and A, B, C must be corresponding, or the PCB will be damaged.

If the communication wire between indoor and outdoor complies with


requirement, and the communication wires do not care the phase sequence,
5 but the shielded wire is needed. The shielded layer among indoors must
be continuous. The communication wire of the whole system must be
earthed at the farthest shielded wires of indoor and outdoor.
If the communication wire between indoor and wired controller complies
6 with requirement, and A, B, C must be corresponding, or the wired controller
will be abnormal.

The distance between high voltage and low voltage of the power cable
7 and the communication wire must be over 50mm. Or communciation failure
will occur.

2.2.4 System confirmation

standard additional total length of liquid pipe every liquid pipe additional
liquid pipe diameter (mm) charging amount(kg)
charging amount(kg/m)

6.35 6.35 =

9.52 9.52 =

12.7 12.7 =

15.88 15.88 =

19.05 19.05 =

22.22 22.22 =
total additional charging
amount

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Note: Check if outdoor stop valve has been open fully. When there is only
master unit, please confirm if the oil pipe stop valve has been close fully.
2.3 State setting of trial operation
Confirm being electrified
Indoor and outdoor are electrified respectively and then check as the
following table:
No. inspection items results

If outdoor connecting board is electrified; if digital tube is working well


1
(when moving the dip switch, check if digital tube data changes.
2 If indoor/outdoor communication indicator LED4 and LED7 flash.

3 If indicator LED2 and LED5 of communication between master unit and


connecting board flash.
If the outdoor quantity that master unit searched is correct. If there is one
4 slave unit, LED on master unit will display 0000, 1111 repeatedly; if there
are two slave units, LED on master unit will display 0000, 1111, 2222
repeatedly... and so on.

Check if the outdoor data is correct by the dip switch on outdoor connecting
5 board or the testing device and the software. Check the data such as
outdoor sensor, EEV open angle, etc.

Check if the indoor data is correct by the dip switch on indoor connecting
6 board or the testing device and the software. Check the data such as
indoor sensor, EEV open angle, etc.

Check if the oil temp. sensor at compressor bottom is over 35 degree, if


7 less than 35degree, please electrify the outdoor for 12 hours; if more than
35 degree, please make compulsory operation. Otherwise the unit will not
start up, even in compulsory operation.

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2.4 Trial operation


Generally, confirm all the indoors one by one. Please set the other indoors
at STOP state
2.4.1 Main power supply and preliminary confirmation
if RUN LED on wired no
controller is light ※1

yes

if STANDBY on wired controller no


is light ※2

yes

if the failure code is displayed no


on wired controller indoor motor not work ※3

yes

refer to the troubleshooting


and diagnosis.

2.4.2 Motor operation confirmation

start

set the mode as FAN, press the button

no check the indoor fan,


if indoor blows air out fan motor and its circuit

yes

yes check the surroundings


if there is abnormal sounds
around fan motor

no
normal

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2.4.3 Cooling operation confirmation

start

no once outdoor stops, re-start


set the mode as COOL: press the button up the unit 2 and a half
for over 5 seconds at OFF state
minutes later
check every indoor unit

no confirm the running state of


if blowi ng out cold air the compressor, indoor EEV

yes

no
if the ven tilation is good if the louver direction

yes

make all indoors running


simultaneously

no
temp. difference between air
outlet and air inlet is good

yes

no
if running voltage is proper check the power source
(380V±10%) voltage, the power cable
spec and the the power
cable terminal installation
yes
check indoor/outdoor temp.,
if runnng current is in the no
range of rated current± 15% pipe length, refrigerant
(at the max. frequency)
charging amount, indoor
yes
capacity, compressor
no running frequency, outdoor
if running pressure is proper
fan operation, and if

compressor sounds
yes
abnormal noise
normal

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2.4.4 Heating operation confirmation

start

once outdoor stops, re-start


set the mode as HEAT: press the button no
up the unit 2 and a half
for over 5 seconds at OFF state
minutes later
check every indoor unit

no
confirm the running sta te of
if blowing out hot air the compressor, indoor EEV

yes

no
if the ventilation is good if the louver direction

yes

make all indo ors running


simultaneously

no
temp. difference between air
outlet and air inlet is good

yes
no
if running voltage is proper check the power source
(380V±10%) voltage, the power cable
spec and the the power
cable terminal installation
yes

check indoor/outdoor temp.,


if runnng current is in the no
range of rated current±15% pipe length, refrigerant
(at the max. frequency)
charging amount, indoor
yes
capacity, compressor

if running pressure is proper


no running frequency, outdoor

fan operation, and if

yes compressor sounds

abnormal noise
normal

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2.4.5 Outdoor confirmation (cooling)


outdoo r rated operation in
cooling mode

outdoor confirmation in
master unit in operation cooling mode

at 10 seconds' interval

outdoor confirmation in
No.1 slave unit in operation cooling mode

at 10 seconds' interval

outdoor confirmation in
No.2 slave unit in operation cooling mode

outdoor confirmation in
cooling mode

if outdoor communication indicator is normal; if it


does not flash; if the slave unit quantity which master
communication
between outdoors unit checked by dip switch and the testing software
is actual quantity; if the data detected by master
unit is in accordance with the actual data.

if indoor/outdoor communication indicator is normal;


communication if it does not flash; if the indoor unit quantity which
between indoors master unit checked by dip switch and the testin g
software is the actual quantity; if the data detected
by master unit is in accordance with the actual data.
if compressor is running normally; if alarm occurs.
compressor operation After startup, compressor will adjust the frequency
according to the system pressure.

fan motor operation if fan motor is running normally; if alarm occurs; if


abnormal noise occurs when fan motor running.

if the data measured by pressure sensor is in normal


compressor parameter
range.

if the data measured by temp. sensor is the actual


temp. sensor parameter
one.

solenoid valve output if the solenoid valve output is normal.

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2.4.6 Outdoor confirmation (heating)

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※1
check indoor
power cable

yes
if voltage among if volt age between A if volt age between L
A, B, C on wired no no and N on indoor no
and B on indoor if indoor fuse is normal
controller is AC terminal block is AC terminal block is AC
14V 14V 220V
no

yes yes yes


check the abnormal reason

wired controller PCB wiring between indoors no


abnormal and wired controller is wrong if LED (green, red)
on indoor PCB is light

1. indoor transformer abnormal


2. indoor PCB abnormal
yes

if CN23 on master no
unit is connected connect CN23

yes

1. indoor transformer abnormal


2. wiring of indoor PCB is
damaged or the port is not
※2 inserted well

heat ing mode in priority,


the non-prior mode(cooling) no indoor groups f aulty
1. indoor PCB abnormal
and the dip swit ch setting 2. wired controller abnormal
mode are different

yes

normal

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※3

if voltage among if voltage between no 1. indoor PCB abnormal


no if the other indoors yes B, C on wired no 2. wiring of indoor PCB
if fan motor runs begin to run B and C on indoor
controller is AC terminal block is is damaged or the port
15V 15V is not insert ed well

yes no yes yes

in heating mode, fan wiring between wiring between


motor not run and indoors and wired indoors and wired
if the indoor
"PRE HEAT" cont roller is wrong controller is wrong
" DEFROST" on LCD mot or runs
of wired controller will
be light.
1. in pre-heating yes
start up
2. in refrigerant oil no
return control of
heat ing mode if fan motor
3. in heating defrosting rotation direction
4. TC2 sensor resistor is correct
wrong

f an capacitor abnormal
1. filter clogged
2. indoor heat exchanger
clogged

if indoor fan motor is yes 1. indoor PCB abnormal


with AC 220V voltage 2. wiring of indoor PCB is damaged or the port is not
inserted well

no

check the power source


voltage

remove the fan motor


wiring

if indoor motor winding no


resistor is normal indoor motor abnormal

yes if capacitor no
capacity is indoor f an capacitor abnormal
proper

yes

wiring of indoor PCB is damaged or the port is not


inserted well

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Note 1): Temp. difference between air inlet and air outlet Standard
A. In cooling mode, after running for at least 30 minutes, it is normal
that the temp. difference between air inlet and air outlet is over 10 ,
(at max. frequency)
B. In heating mode, after running for at least 30 minutes, it is normal
that the temp. difference between air inlet and air outlet is over 14 ,
(at max. frequency).
Note 2): Running current standard
It is normal that the running current is in the range of rated current
±15%(at max. frequency) . The current will be different for the below
condition:
if more than the rated current: high indoor/outdoor temp. ; outdoor bad
ventilation (cooling mode), indoor bad ventilation (heating mode).
if lower than rated current: low indoor/outdoor temp.; refrigerant
leakage (lack of refrigerant).

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Note 3): Running pressure standard

cooling high pressure 2.0~3.5MPa indoor 18~32 ℃


(at max. frequenc y) low pressure 0.6~1.0MPa outdoor 25~35 ℃

heating high pressure 2.2~2.8MPa indoor 15~25 ℃


(at max. frequency) low pressure 0.3~0.8MPa outdoor 5~10 ℃

The above value is measured after running for 15 minutes (ambient


temp. is DB )
High/low pressure changing trend due to the running condition:
Cooling/heating:
indoor temp. goes up---high/low pressure goes up
indoor temp. goes down---high/low pressure goes down
outdoor temp. goes up---high/low pressure goes up
outdoor temp. goes down---high/low pressure goes down

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3 Failure code
3.1 Inverter master outdoor failure code list
digital
tube indication
indication on wired
on master controller
(hex) failure code definition failure description
unit

the sensor voltage is below 0.1V (open circuit) or over


master unit defrosting temp.
20 20 4.8V (short circuit) for 1 minute, not alarm in defrosting
sensor Te failure
and within 3 minutes after defrosting.

master unit ambient temp. the sensor voltage is below 0.1V (open circuit) or over
21 20 4.8V (short circuit) for 1 minute, not alarm in defrosting
sensor Ta failure
and within 3 minutes after defrosting.

master unit suction temp. the sensor voltage is below 0.1V (open circuit) or over
22 20 4.8V (short circuit) for 1 minute, not alarm in defrosting
sensor Ts failure
and within 3 minutes after defrosting.
after compressor runs for 5 minutes, sensor voltage is
master unit discharging temp. below 0.1V(open circuit) or over 4.8V (short circuit) for
23 20 1 minute, not alarm in defrosting or within 3 minutes after
sensor Td failure defrosting
master unit oil temp. sensor the sensor voltage is below 0.1V (open circuit) or over
24 20 4.8V (short circuit) for 1 minute, not alarm in defrosting
Toil failure and within 3 minutes after defrosting.

25 20
Toci failure 第五部分
heat exchanger inlet temp. the sensor voltage is below 0.1V (open circuit) or over
4.8V (short circuit) for 1 minute, not alarm in defrosting
and within 3 minutes after defrosting.
when compressor is running, oil temp. is no less than
27 20 master unit oil temp. too high 80℃, unit stops and alarms for 4 minutes; after
compressor stops, when oil temp. is no more than 70℃
for 1 minute, resumable. If the failure occurs 3 times
in an hour, confirm the alarm.
master unit high pressure the sensor voltage is below 0.1V (open circuit) or over
28 20 4.8V (short circuit) for 30 seconds, not alarm in defrosting
sensor Pd failure and within 3 minutes after defrosting.
the sensor voltage is below 0.1V (open circuit) or over
master unit low pressure
4.8V (short circuit) for 30 seconds, not alarm in defrosting
29 20 sensor Ps failure and within 3 minutes after defrosting.
when compressor is running, if switch opens for 1 minute,
master unit high pressure alarm; after the unit stops for 2 minutes and 50 seconds,
30 20
switch failure resumable. If the failure occurs 3 times in an hour, confirm
the alarm.
master unit low pressure compressor stops, if detecting pressure switch for 30
31 20
switch failure seconds, alarm; after compressor is running for 10 minutes,
switch opens for 1 minute, alarm; if the failure occurs 3
times in an hour, confirm the alarm. Not detect in the
course of soft start, defrosting and within 3 minutes after
defrosting, oil return and within 5 minutes after oil return.
overcooling heat exchanger the sensor voltage is below 0.1V (open circuit) or over
32 20 4.8V (short circuit) for 1 minute, not alarm in defrosting
outlet temp. Tsco failure
and within 3 minutes after defrosting.

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digital
tube indication
indication on wired
on master controller
(hex)
failure code definition failure description
unit

EEPROM failure of master unit EEPROM faulty, or being inserted conversely, with incorrect
33 20
main chip 849 part

master unit discharging temp. Td sensor is over 120℃ for 10 seconds, unit stops and
34 20 alarms; 2 minutes and 50 seconds later, resumable. If it
Td protection occurs 3 times in an hour, confirm the alarm.
compressor is running, Toil < PS+10 for 4 minutes or Toil
<Ps+3 for 10 seconds, the unit stops and alarms; if it occurs
36 20 master unit oil temp. too low 3 times in an hour, confirm the alarm. The failure resume
condition:
1. When Ta<=0℃, Toil>=Ps+10 and Toil >=6;
2.When Ta>0℃, Toil>=Ps+10 or Toil >=36

master unit high pressure compressor is running, detecting Pd sensor is below 17.
38 20 8kg/cm2, and compression ratio is below 2 for 5 minutes,
sensor Pd too low protection
the unit stops and alarms. Not detect in the course of
defrosting, within 3 minutes after defrosting, oil return, within
5 minutes after oil return.
master unit low pressure compressor is running, detecting Ps sensor is below 0.
39 20
sensor Ps too low protection 5kg/cm2for 10 seconds; in oil return, detecting Ps sensor
is below 0.3kg/cm2for 10 seconds, the unit stops and alarms.
2 minutes and 50 seconds later after unit stops, resume.
compressor is running, detecting Pd sensor is over
master unit high pressure 40kg/cm2for 10 seconds; the unit stops and alarms. 2 minutes
40 20
sensor Pd too high protection and 50 seconds later after unit stops, resume.If it occurs
3 times in an hour, confirm the alarm

discharging temp. sensor Td compressor is running, Td<Pd+5 for 1 minute, the unit stops
43 20 and alarms. 2 minutes and 50 seconds later after unit stops,
protection
resume.If it occurs 3 times in an hour, confirm the alarm.In
defrosting and within 3 minutes after defrosting, not alarm.

communication between
44 20 master unit main chip 849 and no communication for 4 minutes
communication chip 849
failure
communication between
46 20 connecting board and module no communication for 4 minutes
board failure
radiator failure radiator temp. is over 95degree, the unit alarms. 2 minutes
47 20
and 50 seconds later after unit stops, resume.
ACCT over current protection ACCT sensor detects that he instant current peak value
48 20 (instant value) between U and V is over 94A, 2 minutes and 50 seconds
later after the unit stops, resume.
ACCT over current protection ACCT sensor detects that he instant current peak value
49 20 (virtual value) between U and V is over 34Arms, 2 minutes and 50 seconds
later after the unit stops, resume.
VDC is over 817V, 2 minutes and 50 seconds later after
50 20 over voltage the unit stops, resume.
after compressor has run for 10 seconds, current among
51 20 current detecting failure
U, V, W is below 1.5Arms, 2 minutes and 50 seconds later
after the unit stops, resume.

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digital
tube indication
indication on wired
on master controller
(hex)
failure code definition failure description
unit
before startup, detect if the sensor is in short circuit or in
52 20 radiator sensor failure open circuit. 2 minutes and 50 seconds later after unit stops,
resume.
before startup, the sensor is in short circuit or in open circuit.
53 20 current sensor broken down 2 minutes and 50 seconds later after unit stops, resume.
detecting VDC is less than 289V. 2 minutes and 50 seconds
54 20 voltage is too low later after unit stops, resume.

55 20 radiator fan broken down STANDBY state keeps for 10 minutes. 2 minutes and 50
seconds later after unit stops, resume.
in running, H/W of ACCT is faulty. 2 minutes and 50 seconds
56 20 ACCT faulty later after unit stops, resume.

57 20 DCCT faulty in running, H/W of ACCT is faulty. 2 minutes and 50 seconds


later after unit stops, resume.

58 20 IPM faulty in running, IPM output is faulty. 2 minutes and 50 seconds


later after unit stops, resume.
59 20 VDC faulty in running, H/W of VDC is faulty. 2 minutes and 50 seconds
later after unit stops, resume.
60 20 logic problem when startup or running, PWM output is abnormal, 2 minutes
and 50 seconds later after unit stops, resume.
61 20 IPM in short circuit or the IPM in short circuit or earthing in short circuitl, 2 minutes
earthing is short circuit and 50 seconds later after unit stops, resume.

62 20 load is short circuit load in short circuit, 2 minutes and 50 seconds later after
unit stops, resume.

63 20 incorrect wiring ACCT wiring is faulty, 2 minutes and 50 seconds later after
unit stops, resume.
64 20 overload current exceeds the limitation for 10 minutes, 2 minutes
and 50 seconds later after unit stops, resume.
DCCT sensor detecting in startup, DCCT current is less than 6.5A. 2 minutes and
65 20
abnormal 50 seconds later after unit stops, resume.
66 20 DCCT sensor broken down before startup, DCCT voltage is out of control. 2 minutes
and 50 seconds later after unit stops, resume.

67 20 communication abnormal no communication for 4 minutes


with fan motor driving board
DC fan motor driving board in communication the code byte is 0*20. 2 minutes and 50
68 20 seconds later after unit stops, resume.If it occurs 3 times
IPM alarms
in an hour, confirm the alarm.
69 20 DC fan motor driving board in communication the code byte is 0*04. 2 minutes and 50
pressure too high protection seconds later after unit stops, resume.If it occurs 3 times
in an hour, confirm the alarm.

70 20 DC fan motor driving board in communication the code byte is 0*08. 2 minutes and 50
pressure too low protection seconds later after unit stops, resume.If it occurs 3 times
in an hour, confirm the alarm.
DC fan motor driving board in communication the code byte is 0*01. 2 minutes and 50
71 20 seconds later after unit stops, resume.If it occurs 3 times
blocked
in an hour, confirm the alarm.
DC fan motor driving board in communication the code byte is 0*02. 2 minutes and 50
72 20 seconds later after unit stops, resume.If it occurs 3 times
EEPROM faulty
in an hour, confirm the alarm.
DC fan motor driving board in communication the code byte is 0*10. 2 minutes and 50
73 20 seconds later after unit stops, resume.If it occurs 3 times
detecting out of control
in an hour, confirm the alarm.

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digital
tube indication
indication on wired
on master controller
(hex)
failure code definition failure description
unit
DC fan motor driving board in communication the code byte is 0*40. 2 minutes and 50
74 20 over current or curent seconds later after unit stops, resume.If it occurs 3 times
transducer broken down in an hour, confirm the alarm.

75 20
compressor power cable of after compressor starts up, the high pressure is lower than
inverter board phase the low pressure for 1 minute continuously.
sequence is incorrect

3.2 Indoor failure code list

01 indication on flash times of LED5 on


wired controller indoor PCB/timer LED failure code definition
02 on remote receiver
03
01 1 indoor ambient temp. sensor Ta failure
04 02 2 indoor coil temp. sensor Tc1 failure
05 03 3 indoor coil temp. sensor Tc2 failure
06 4 indoor TES sensor failure
04
07 05 5 indoor EEPROM failure
06 6 communication between indoor and outdoor failure
08
7 communication between indoor and wired controller
07
09 failure
0A 08 8 indoor drainage failure
outdoor failure code indoor repeated address
09 9

0A 10 indoor repeated central control address


outdoor failure code 20 outdoor corresponding failure

- 116 -

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Part 3

4.Trouble diagnose and trouble shooting


[46]communication between master unit connecting board and inverter board
failure

if connecting board no
sends serial signal to inverter board/slave check master unit connecting board
unit PCB

yes

if connecting board no
receives contineous signal from inverter
board/slave unit PCB

yes
check power source interference check master unit inverter board/slave unit PCB
and the external noise

[08]indoor drainage system failure/float switch circuit on indoor PCB failure

no
if CN13 is fixed well reconnect

yes
no
if float switch works

if CN4 is no modify the wiring


with AC220V
and the circuit
voltage
yes
yes
check indoor PCB and
replace it if necessary
no
if water pump works

yes
check water pump if water no
modify the wiring
pump is electrified and the circuit

yes

replace water pump

- 117 -

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Part 3

[01/02/03/04/20/21/22/23/24] sensor circuit

no
if sensor terminal is fixed well reconnect

yes

if sensor resistor no
replace sensor
/characteristic is proper

yes
check if PCB is faulty,
if yes, replace it

[05/33] EEPROM failure

no
if the chip is fixed well reconnect

yes

yes
if the chip is damaged replace it

no

check if PCB is faulty,


if yes, replace it

- 118 -

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Part 3

[74] compressor overcurrent protection

no
if slave unit voltage is proper improve the power source circuit

yes

yes
if there is abnormal overload eliminate the abnormal reasons

no

if detection circuit of no
rectify the wiring
current tranducer is proper

yes if the slave outdoor PCB is


faulty, replace it

- 119 -

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Part 3

[30] high pressure switch circuit

no
if high pressure switch acts

yes

no
if high pressure switch check and replace if faulty
is normal
no
yes if the wi ring is normal check and rewiring if faulty

no
if stop valve opens if service valve opens fully
yes

yes

if in cooling outdoor no
fan motor runs normally

yes if the connector, no


modify
fan motor are normal

if the heat exchanger yes


no
is clogged or the air flow is eliminate the abnormal reaso ns
in short circuit

if the high pressure yes


no sensor is in back up runn ing replace high pressure sensor

if SV3 bypass no
circuit is normal modity the SV3 bypass circuit
no

yes
if the high pressure no
A replace high pressure sensor
sensor is normal

yes

check if outdoor connecting


board is faulty, if yes, replace it

- 120 -

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Part 3

[30/31] high/low pressure switch circuit

if in heating indoor no
fan motor is normal

if the connector, no
yes modify
capacitor,fan motor
are normal
no
if indoor EEV is normal yes

yes if the connector, no


modify
the coil are normal

yes
if heat exchanger
/filter are clogged or the eliminate the abnormal reasons
air flow is in short circuit

if the valve body is yes


replace the valve body
no clogged

no no
if indoor/outdoor check and rewiring if faulty
communication is
proper

yes
if characteristic of no
if refrigerant is too coil/defrost/suction temp. replace sensor
much, or the pipe sensors are normal
is bended, or
overload
yes

check if indoor PCB is


faulty, if yes, replace it

- 121 -

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Part 3

[38/40] high pressure protection (Pd sensor)

if characteristic of no
high pressure sensors modify
are normal

yes

no
if stop va lve opens fully stop va lve opens fully

yes

if in cooling outdoor no
fan motor runs normally

yes if the connector, no


capacitor,fan motor modify
are normal

if heat exchanger yes


/filter are clogged or the eliminate the abnormal reasons
air flow is in short circuit

no

no
if SV3 bypass
modity the SV3 bypass circuit
circuit is normal

yes

A check if outdoor connecting


board is faulty, if yes, replace it

- 122 -

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Part 3

[44/06]communication circuit between indoor and outdoor

if wiri ng between P and yes


modify the communication wire
Q is wr ong or broken down

no

if the port of CN15 on no


modify the port
indoor PCB is normal

yes

no
if the port of CN19 on outdoor
connecting board is normal

yes

yes
if outdoor power source is normal electrify the outdoor

no

yes
if power supply is failure clear the failure code

no

yes
if there is noise check and eliminate noise

no

check outdoor PCB, if faulty, replace it

- 123 -

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Part 3

[09]indoor address repeated

if wiring between P and no


modify the wiring
Q is normal

yes

yes
if communication wire is
connected with multi modify the communication wire
outdoors

no

no
if indoor QTY conn ected with
outdoor is normal

yes

check o utdoor connecting board,


if faulty, replace it

[61]master unit IPM (power module) alarms

if the fan connected with CN5 no


on master unit connecting board modify the installation
is installed well

yes

yes
if power module wiring is abnormal modify the wiring

no

check if outdoor master unit module


board is faulty, if yes, replace it

- 124 -

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Part 3

[07]communication abnormal between indoor and wired controller

if wiring o f terminal A, B, C of no
modify the wiring
wired controller is proper

yes

yes
if there is broken wire or port is modify the connection
fixed improperly

no

if in group operation

if there is indoor unit no set one indoor


no
set as No. 0 unit as No . 0

yes set only one indoor


if there are multi indoors
set as No. 0 unit as No. 0

if there is indoor unti no no set one indoor


set as No. 0 unit as No. 0

yes

no
if indoor unit is running

if LED2 on indoor PCB is ON, yes check indoor PCB, if


yes
which indicates the serial signal faulty, replace it
sent to wired controller

no

yes
if LED1 on indoor PCB is ON,
which indicates the serial signal
sent from wired controller

no check wired controller


PCB, if faulty, replace it

- 125 -

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Part 3

[34] discharging temp. (TD) protection acts

no
if outdoor gas/liquid stop open all stop valves
valves open fully

yes

if outdoor EEV is no
normal(the connector, wires, coil, modify outdoor EEV
valve body, outdoor PCB)

yes

if TD sensor no
resistor/characteristic are normal replace TD sensor

yes
no
if wire spec is right match the right wire

yes
yes confirm if there is clogged and
lack of refrigerant, clogged, bended pipe, recharge the
or pipe bended proper refrigerant

[28/29] high/low pressure sensor circuit

no
if pressure sensor connector modify connector and wires
and wiring are correct

yes

no
if pressure sensor
characteristic is normal replace pressure sensor

yes

check outdo or connecting board,


if faulty, replace it

- 126 -

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Part 3

[39/31] low pressure protection acts

no if connector, capacitor no
if in cooling indoor modify
fan motor runs normally and fan motor o f in door are
normal
yes
yes
yes
if indoor heat exchanger
check indoor PCB,
or filter is clogged
if faulty, replace it
no clean

if the low pressure yes


sensor is in back up running replace low pressure sensor

no

if the low pressure no


sensor characteristic is
normal
yes
no if connector, capacitor no
if in hea ting outdoor modify
fan motor runs normally and fan motor of outdoor are
normal
yes yes
yes
if outdoor heat check outdoor PCB,
exchanger is clogged
if faulty, replace it
no clean

if outdoor gas/liquid pipe no


open all the valves
stop valves are open

yes

if the low pressure no


sensor characteristic is replace low pressure sensor
normal
yes

no
if SV3 bypass circuit is modify SV3 passby circuit
normal
yes
no
if wiring is correct match the right wire

yes
lack of refrigerant, clogged, yes confirm if there is clogged and
or pipe bended bended pipe, recharge the
proper refrigerant

- 127 -

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Part 3

[39] low pressure sensor Ps circuit

if LED2 is on no
modify connector and wires

yes

if the low pressure no


sensor characteristic is replace low pressure sensor
normal

yes
compressor damage or 4-way
valve bad reversing will cause
in running (10 minutes yes
the refriegrant flows from
later after startup) if Ps is over
0.9MPa discharging pipe to suction pipe
through bypass pipe. Check and
no replace compressor, 4-way valve

check outdoor PCB

[27] oil temp. too high

compressor discharging yes


temp. too high, high pressure lack of refrigerant, recharge
rather low

no

if oil temp. sensor Toil no


replace sensor
resistor is normal

yes

if oil equalization pipe of yes


replace pipe
model over 10HP is clogged

no

yes
if every indoor pipe is clogged replace pipe

- 128 -

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Part 3

[36] oil temp. too low

before startup, if outdoor no start up outdoor after being electrified


has been electrified for over for over 6 hours
6 hours

yes

when indoor is electrified


individually, in running, if some indoors yes switch off the unit by controller after
are powered off suddenly and not be switched being electrified
off normally (EEV not close well)

no
check if the EEV coil is fixed well and
if the EEV port is inserted in the
check if the EEV of yes
non-running indoor does not correct position on PCB. If normal,
close fully when the valve resets, sound will be
heard. If still not close well, replace
valve body
no

check if indoor sensor


is inserted reversely or yes
the sensor resistor is adjust and replace sensor
incorrect. Both of them will
cause EEV open too
largely

no

yes check if the wiring is correct


check if fan moto r of the and fan motor is normal, if
runni ng indoor does not work not, replace

- 129 -

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Part 3

[46] communication abnormal with inverter board

1. if inverter board is electrified, if not,


if LED2 is on no check if the power cable is fixed well.
2. if the pa rts of inverter board are
bro ken down, if yes, change the board.
yes

if the communication wire with yes


the main board is broken down replace the wire

no

if CNRS2 on inverter board yes replace the inverter


and CN39 on main board board or the main board
are broken down

no

check if the other parts of yes


inverter board and the main replace the inverter
board are broken down board or the main board

compressor not work

check if power input of filter


if line voltag e between P no if voltage input of yes board is normal; if yes,
and N on power module is rectifier is normal change filter board; if no,
about 450VDC
check outdoor power supply

yes no

if 3-phase rectifier yes


output is abnormal replace 3-phase rectifier

no

if electrolytic yes
capacitor is abnormal replace electrolytic capacitor

if CN14 V2 output no
is 15VDC replace inverter board

yes

if CNVCC2
and CNVCC4 have no
output signal replace inverte r board

yes

if communication yes
wire with main board refer to failur e [46]
is broken down
- 130 -

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Part 3

[47] radiator temp. abnormal

if radiator temp. no
sensor is normal rep lace radiator
temp. sensor

yes

when compressor or fan no yes


motor is running, if radiator check if main board is replace main board
control port SV3 has output broken down

yes

if radiator fan motor yes


terminal is fixed firmly repair the bad terminal

no

radiator fan motor is yes


damaged replace radiator fan motor

no

air circuit of radiator is yes


clogged eliminate the air circuit

[48] ACCT over current protection

after compressor starts


up, check if the digital tuble display no if ACCT winding is no
value of ACCT and the value measured re place ACCT
normal
by the amperemeter are
identical yes
check if the earthing of no
yes CNFG and CNAC2 on replace main board
inverter board is fixed well

check if gate circuit no


board is fixed well re-fix

yes

check the compressor,


judge its state according to the
noise, vibrat ion, running stat e
and make some improvement

- 131 -

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Part 3

[63] incorrect wiring

check as ACCT is abnormal yes solve as ACCT current


transducer is abnormal

no

check if U, V, W is yes
lack of phase make some improvement

[50] voltage too high

check if voltage of no improve the power


power supply is normal supply su rroundings

yes

check if wiring of
no
electrolytic capacitor re-wiring
and reactor is normal

- 132 -

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Part 3

[53] ACCT current transducer abnormal

check if wiring of no
current transducer is re-wiring
connected well

yes

check if arrow
no
direction of ACCT is change the direction
to rectifier port

yes

check if compresso r no
and the tran sducer change corresponding parts
are lack of pha se

[65] DCCT current transducer abnormal

check if wiring of no
current transducer is re-wiring
connected well

yes

check if arrow
no
direction of DCCT is change the direction
to rectifier port

- 133 -

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Part 3

[58] IPM alarms

check if gate circuit no


board is fixed well re-fix

yes

check if power yes


module is damaged change corresponding parts

no

eliminate the failure as


"ACCT over current
protection" and "radiator
temp. abnormal"

[68] fan motor IPM alarms

check if power yes


module is damaged change corresponding parts

no

eliminate the failure as


"radiator temp. abnormal"

- 134 -

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Part 3

[54] voltage too low

check if power supply no improve the power


voltage is normal supply surroundings

yes

check if CNVDC no
wiring is normal make improvement

no

check if AC no
contactor acts check the corresponding circuit

yes

check if wiring of
electrolytic capacitor no
re-wiring
and reactor is normal

[73] fan motor detecting out of control

check if reactive
terminal HULL of fan no re-fix
motor is fixed well

yes

check if magnetic no re-fix


ring is fixed well

yes

if fan motor
driving module is yes
replace fan motor drivin g module
damaged

- 135 -

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Part 3

[60] logic abnormal

check if there is
interference around no improve the power
the electric box supply surroundings

yes

check if DCCT, no
ACCT is no rmal make improvement

yes

if VDC is normal no
check AC contactor circu it

yes

if voltage of IPM- no
FO is normal replace inverter board

- 136 -

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Part 4

Part 4 Wiring diagram


1. Wiring diagram of outdoor unit

1.1 R410A system-------------------------------------------------------------138


1.2 R22 system-----------------------------------------------------------------139

2. Wiring diagram of indoor unit


2.1 High static pressure duct unit---------------------------------------141

2.2 Med static pressure duct unit----------------------------------------142


2.3 Low static pressure duct unit----------------------------------------143

2.4 Cassette unit AB09-16--------------------------------------------------144

2.5 Cassette unit AB18-48--------------------------------------------------145

2.6 Wall mounted unit--------------------------------------------------------146

2.7 Convertible unit-----------------------------------------------------------147

- 137 -

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Part 4

1. Wiring diagram of Outdoor unit


1.1 R410A system

CN42
6 5 4 3 2 1 1 1 PTCN GR

1
CN40 W CN41 CN1
PTCL R R SV1

3 2
COMP
CN46 U W

1
1
Y CN2
V

3 2
2 B_SERIAL
B
SW7 SW5 SV2
1
UP

1
1 STOP
1 2 W B
CN3 FG

3 2
2 SV3
2 U V W
CN2

3 R 3 LD1 LD2 LD3 LD4 START DOWN


3 radiator fan
4 CN39 W

4 3 2 1
4
fan motor 4 BL 5 MODULE-COM SW8 SW6 CN4
driving board 6 G R
1 R SW9 SW10 SW11 SV4 P
1

4
7
2 gate circuit board
4 3 2

GR

3 2
3 6

3 2 1
CN1

A CN5
Y BL GR
1

4 1 SV5 N

1
7 CNDC2
2

5
6 5

2 CN38 W CNDR1
B CJ2 RESETA CN15V1
3

3 2 1
DCFAN-COM CN6
4 CN43 B SV6 R 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9

CNDC1
2 3 4

DC motor
M LED4
6 5 4
CN45
3 2 1
CN7 1
4 3 2 GR
LED2 G
WV 1 SV7 radiator sensor
U LED7 2 1
2 LED5
CN37 CJ3 1 2 1 2 1 2 1 2 3 4 5 6 7 8 9
4 3 2 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 1 2 3 4 1 2

3
VCC3 RESETB
4

4 3 2

4 3 2
CN8 CN15V2 CNFG CNVCC4 CNL2 CNVCC2 CNTH
5 R CNDR2 CNCT
SV8
connecting board

4 3 2 1
6 CNCT2
1

CNVDC

1
1

4 3 2

CN9
2

1 Y
CN36 CN44 SV9
2 BUS2 BL A_SERIAL
1

3
4 3 2

CN47
2 1

1 CN10
2
CN35
BUS1 R
BUS1SERIAL W
SV10
fuse
T2A DC 700V inverter board
1 2 3
1

CN34 CN11
4 3 2

1
high pressure BL
P

1 2
HP R SV11 CNRS2
4 5 6 7

switch 2
+ - 1 CN33
low pressure
1
P

3 2
switch 2 LP BL CN12 fuse
W
3 2

SV12 T2AL250V CNFAN

1
1 2 3 4
pressure
high
sensor

CN28
1 2

Pd R CN32 CN13 CN52CAC


3 2

fan capacitor board G CNAC21


3

HH
3 2 1 5 4 3 2 1
3 2 1

Y BL
pressure
low

CN14
sensor

1 2

G
1

CN27 CN31 AH
2
3 4

Ps BL fuse CN15 electrolytic


3 2 1

BL capacitor
1

- CN30 4WV
+ T10AL250V - -

+
+
2

B
1 2
1 2

CN29 U
1

R
4 3 2

concrete
CN16 V resistor
GR Y
W
CN25 R power supply W AC contactor Y
1 2

7 6 5

Td G BL R

3- phase rectifier
W B G R ( +)
Ta Y N ( U)
3

Tsco Toci Toil Te Ts BL R Y PTC Y


CN24 CN23 CN22 CN21 CN20 CN19 CN18 PMV1 CN17 PMV2 W reactor
W
( V)
1 2 3 1 2 3 1 2 1 2 1 2 1 2 B
6
5

B
6
5

4
4

3
2
3
2

GR B B B
( W) ( -)

M M
EEV EEV R S T N outdoor power
supply block
R
R
L1 L2 L3 N

W
L1 L2 L3 N

W
filter board B
B
BL
BL

Y/G
outdoor power
communication P Q X Y A B C L1 L2 L3 N supply block
block

Part 4
communication with communication with 3N~,380V,50Hz
indoor outdoor

Part in the dashed frame is optional .


0010529329

- 138 -

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1.2 R22 system
1.2.1 Master unit: AU96NMTAHA, AU78NMTAHA
low pressure high pressure
inner thermal
protector P
switch
P P switch
0010524242
fan motor
BL current R W B
M W R BL W W detector
W R
GR power module
4-way
valve BL W
spray CONNECTING PCB filter compressor
valve W Y capacitor B
unloading LD1 LD2 LD3 LD4
valve R L
oil fuse
equalization Y SW3 SW4 SW5
valve W 250VACT3.15A
crankcase
heater G
R
W
oil SW1 W
return W
valve oil temp.
SW2 sensor
pressure SW6 SW7 SW8 B
equalization BL
valve INVERTER PCB
BL Y
B suction
sensor
fan M
fuse R
G W
250VACT8A G
B
R

BL W G Y R BL R B W
W W
W R
BL

W
R R W W BL BL R GR B W B Y BL
W R R W
defrost discharging BR
sensor sensor low high BR
transformer
ambient pressurepressure
EEV sensor sensor sensor R GR
relay
C mutual transducer R (+
) Y
R ( ~)
BR BR O Y BL R W B GR W 4 Y
concrete
+electrolytic
power block W reactor PTC resistor B- capacitor
( ~) concrete + electrolytic
communication
terminal block B B 5 B B resistor - capacitor
( ~) ( -)
communicate communicate
to indoor
Part 4
to slave unit power supply: 3N~, 380V, 50Hz W:white R:red BL:blue Y:yellow B:black
Forbidden to connect high voltage electricity. G: green BR:brown GR:gray O: orange

1.2.2 Slave unit: AU96NMTAAA, AU78NMTAAA


oil 4-way spray unloading oil
return solenoid solenoid
low pressure equalization valve valve valve valve heater valve valve
switch valve heater

- 139 - G G
21 21 3 2 1 3 2 1 3 2 1 3 2 1 4 3 2 1 3 2 1 3 2 1 4 32 1 4 3 2 1 4 3 2 1
power block
CN14 R CN15 W CN13 Y CN12 BL CN11 W R
CN10 R CN9 BL CN8 G CN7 G CN6 Y CN5 R CN4 G 1 L
HPS LPS SV2 4WV SV3 SV1 SV7 AH CH SV5 SV4 MG-SW 2 W

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Part 4

2. Wiring diagram of indoor unit


2.1 High static pressure duct unit

WIRING DIAGRAM OF INDOOR UNIT 0010525047


Symbol Description

FM Fan Motor - 140 -


RC Running Capacitor

TR Transformer

TA Ambient Temperature Sensor QO RC

TC1 Gas Pipe Temperature Sensor CN9


CN13 1 2 3 CN14 1 2 CN16 1 2 1 2 3 4 5 6
RL Malfunction Code indication by Wired Remote Controller

1 2 3 G R 1 2 3 4 5 6
TC2 Liquid Pipe Temperature Sensor W Y 1 2 1 2 1 2 3 4 5 6 W 1 2 3 4 5 6 CN8
The Flash Times
Malfunction of LED5 on the M lf ti C t t

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Part 4

2.2 Med static pressure duct unit

WIRING DIAGRAM OF INDOOR UNIT 0010578437


Symbol Description Malfunction Code indication by Wired Remote Controller

FM Fan Motor The Flash Times


Malfunction of LED5 on the Malfunction Contents
Running Capacitor EEV
RC Code the PCB/Timing
TR Transformer FS LED on the
Q0 RC FM Wireless Receiver
TA Ambient Temperature Sensor Y/G
M RC 01 1
Indoor ambient temp.
TC1
Gas Pipe Temperature Sensor
CN13 1 2 3
W 1 2 3
CN14 1 2
Y 1 2
CN16
G
- 141 -
1 2
1 2
CN10
R 11 2 3
2 3
4 5 6
4 5 6
CN9
W 1
1 2 3
2 3
4 5 6
4 5 6 CN8 W ~ FM 02 2
sensor TA failure
Indoor gas pipe temp.
TC2 Liquid Pipe Temperature Sensor 7 7 sensor TC1 failure
432 1
432 1

5 5
1 2 3 4 5 3 3
03 3 Indoor liquid pipe temp.
Terminal block (Power) 1 1 2 3 4 5

~
TW1 CN17Y 10 SW08 1 1 sensor TC2 failure
2 9 LED3LED4 1 2 3 4 5 6 CN33 CN11
TW2 Terminal block (Control) 8 1 2 3 4 5 6 Y/G Indoor twin energy
7 SW07 R RC 04 4
EEV Electronic Expansion Valve 1 1
6 1 2 3 4 5 6
CN34 11 source sensor failure
2 2 1 2 3 4 5 6 R
5

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Part 4

2.3 Ceiling concealed duct unit

WIRING DIAGRAM OF INDOOR UNIT 0010578433


Dip Switch Function Symbol Description
SW01 Dip Switch (8P) Wired controller address and indoor unit capacity setting FM Fan Motor
SW02 Dip Switch (8P) Transmission address setting between I.D and centrol controller RC Running Capacitor
SW03 Dip Switch (8P) Transmission address setting between I.D and O.D unit TR Transformer
Q0 RC TA Ambient Temperature Sensor
TC1 Gas Pipe Temperature Sensor
432 1
CN13 1 2 3 CN14 1 2 CN16 CN10 CN9 TC2 Liquid Pipe Temperature Sensor
1 2 3
W 1 2 3 Y 1 2 G 1 2 R 11 2
2 3
4 5 6
4 5 6 W 11 2
2
3
3
4 5
4 5 CN8 W
FM TW1 Terminal Block (Power)
7 7 TW2 Terminal Block (Control)
432 1

M
432 1

1 2 3 4 5 5 5
EEV Electronic Expansion Valve
- 142 - 1 2 3 4 5

~
3 3
1 CN11 RL Relay Unit
CN17 Y SW08 1 1
2 LED3LED4 3 EH Electronic Heater
1 2
1 2 3
4 5 6
4 5 6
CN33 CN7 R Y/G
SW07 R TS Temperature Switch
1 1
2 2
1 2
1 2
3
3
4 5 6
4 5 6 CN34
11
R RC F Fusion (One-Off Protector)
10 2 2
9 CN30 1 2 SW03 QO
TC1 CN18
3 3
G
8
7 W 1 2 PCB SW02 11
5 6
RL RC
Quiet Operation
Room Card
6 CN6 LED

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Part 4

2.4 Cassette unit AB09-16

CIRCUIT DIAGRAM OF INDOOR UNIT(AB09-16) 0010578434


Description P/G Malfunction Code indication by Wired Remote Controller
Symbol
Y/G
RC
FM Fan Motor SM The Flash Times

RC Running Capacitor H
H
~
M
M
L
L
Malfunction of LED5 on the
Code the PCB/Timing
Malfunction Contents

TR Transformer 1
FAN-01
CN8 W W LED on the
2 CN36 CN35 1 Wireless Receiver
3 W W 3
TA Ambient Temperature Sensor CN14 1 2 3 CN13 1 2 3 CN12 1 2 3 4 CN11 1 2 3 4 CN10 CN9 4
Indoor ambient temp.
2 3 B 01 1
TC1 BL 1 2 3 W 1 2 3 BL 1 2 3 4 R 1 2 3 4 R 11 2 3
4 5 6
4 5 6 W 11 2 3
2 3
4 5
4 5 sensor TA failure
Gas Pipe Temperature Sensor 1
CN16 R 02 2 Indoor gas pipe temp.
2 sensor TC1 failure
TC2 Liquid Pipe Temperature Sensor
1 Indoor liquid pipe temp.
CN17Y 03 3
TW1 Terminal block (Power) 2 LED3LED4 SW08 sensor TC2 failure
TW2
EEV
Terminal block (Control)
Electronic Expansion Valve
1 1
2 2
- 143 - SW07 1 1 CN7 04 4
Indoor twin energy
source sensor failure
22 R
3 3
10 CN30 1 2 SW03 05 5 EEPROM failure
FS Float Switch TC1 CN18 9
8
G W 1 2
PCB
7
PM Pump Motor 6 SW02
11 CN6 06 6 Malfunction of transmission
5 22
Swing Motor
1 1 4 G between I.D and O.D unit
SM 2 2 3 LED5 SW01
2 Malfunction of transmission
Plastic Motor 1
PG 3 3
W FUSE 1 1 CN5
TC2 CN21

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Part 4

2.5 Cassette unit AB18-48

WIRING DIAGRAM OF INDOOR UNIT(AB18-48) 0010578436


Symbol Description Malfunction Code indication by Wired Remote Controller
EEV
P/G P/G Motor The Flash Times of
FS Malfunction LED5 on the PCB/
Malfunction contents
RC Running Capacitor Code Timing LED on the
Wireless Receiver
TR Q0 RC
Transformer Indoor ambient temp.
01 1 sensor TA failure
TA Ambient Temperature Sensor Indoor gas pipe temp.
CN13 1 2 3 CN14 1 2 CN16 CN10 CN9 02 2
1 2 sensor TC1 failure
TC1 Gas Pipe Temperature Sensor W 1 2 3 Y G
1 2 3 4 5 6
W 11 2 3 4 5
1 2 1 2 R 1 2 3 4 5 6 2 3 4 5 Indoor liquid pipe temp.
P/G 03 3 sensor TC2 failure
TC2 Liquid Pipe Temperature Sensor
04 4 Indoor twin energy
TW1 Terminal Block (Power)
1 2 3
1 2 3
4 5
4 5
5 5
Y/G source sensor failure
3 3 05 5
1 CN11 EEPROM failure

~
TW2 Terminal Block (Control) CN17Y SW08 1 1 Malfunction of transmission
2 LED3LED4 1 2 3 4 5 6 CN8 06 6 between I.D and O.D unit
EEV Electronic Expansion Valve 1 2 3 4 5 6
CN33
10 SW07 W R RC 07 7 Malfunction of transmission
1 1 between remote and I.D unit
FS Float Switch 9 1 2 3 4 5 6
CN34
11
Malfunction of Drain
2 2 8 1 2 3 4 5 6
22 RL 08 8 level control system
7 CN30 1 2 SW03 CN7R
PM
SM
Pump Motor
Swing Motor
TC1 CN18
3 3
G
6
5 W 1 2 PCB R 5 6 09 9
Address duplication,
improper setting SW03
RL Relay Unit 1 1
4
3
2
1 W
LED5 - 144 - SW02

SW01
11
22
CN6
G 4 1 0A 10 Address duplication
improper setting SW02
EH Electronic Heater 2 2 20 Malfunction of O.D unit
Temperature Switch 3 3 CN21 CN26 1 2 11
TS TC2 FUSE CN31 1 2 SM
W 1 2
~
CN19B W 1 2 22 *Master/Slave Wired Remote controller
F1 Fusion (One-Off Protector) 250VACT5A CN5 and Wireless Remote Controller SettingЎ Ј
1 1 LED6 W At the time of installation or after service
QO Quiet Operation LED1LED2 11
PM inspection/repair make the local setting
2 2 22 in accordance with the following table
RC Room Card TA CN4

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Part 4

2.6 Wall mounted unit

WIRING DIAGRAM OF INDOOR UNIT 0010578435


Symbol Description Malfunction Code indication by Wired Remote Controller

FM Fan Motor EEV


The Flash Times
Malfunction of LED5 on the Malfunction Contents
RC Running Capacitor
Code the PCB/Timing
TR1,2 Transformer Q0 RC LED on the
Wireless Receiver
TA Ambient Temperature Sensor CN9
FM W Indoor ambient temp.
TC1 Gas Pipe Temperature CN13 1 2 3 CN14 1 2 CN16 1 2 CN10
01 1
~
CN8W
sensor CN4 W 1 2 3 Y 1 2 G 1 2 R 11 2 3
2 3
4 5 6
4 5 6
1 2 3
1 2 3
4 5 6
4 5 6 sensor TA failure
1
1 35 7 7 02 2 Indoor gas pipe temp.
Liquid Pipe Temperature 1 1 3 5 5
sensor TC1 failure
TC2 sensor 5 1 1 2 3 4 5
2 2 1 23 1 2 3 4 5 3 3
3 3 2 SW08 Indoor liquid pipe temp.
TW1 Terminal block (Power) CN3 3 CN11 1 1
03 3
CN9 LED3LED4
1 2 3 4 5 6 SW07 sensor TC2 failure
TW2 Terminal block (Control) 2 CN33
B PCB 2
1
1
1 1
1 1 1 2 3 4 5 6 11
CN7 04 4
Indoor twin energy
TW3 Terminal block (Power)
2 2
TR2 1 1 CN8
2 2 10 CN30 1 2
1 2 3 4 5 6
CN34
22
R source sensor failure
3 3 9 1 2 3 4 5 6 SW03
2 2 8
EEV Electronic Expansion Valve TC1 CN18 G W 1 2 05 5 EEPROM failure
A PCB
CN2 7
CN11 6 11 CN6
5
Swing Motor CN5
1 1 1 1 4 SW02 22 G
SM 10 9 8 7 654 321
2 2
1 1
2 2 3
2
LED5 CN26 1 2 06 6 Malfunction of transmission
Receive

CN7 W 1 2
board

1
QO Quiet Operation 8 7 6 5 4 3 21
1 1
2 2
2 2 3 3
CN21 W SW01 11 CN5 between I.D and O.D unit
3 3 TC2 CN19B
FUSE 22 W Malfunction of transmission
RC Room Card 4 4
5 5 SM1
FUSE 6 6
LED6 CN31 1 2 between rmote Controller
1 1 1 1
7
- 145 - 07
7 7
250VACT3.15A 8 8
9 9 LED1LED2 250VACT5A W 1 2 11 CN4
10 10
SM2
2 2 2 2 22 BL and I.D unit
CN6 TA
CN1 1 2 CN10 1 2 CN20G 12
CN15 123 CN22 1 2 CN23 CN24 1 2 3 4 1 2 CN3 1 3 5 CN1 08 8 Malfunction of Drain
12 123 12 1 3 5 W
2 1 2 B R BL W 1 2 3 4 1 2 W level control system
1
B Y/G BL R 09 9 Address duplication
GR GR OR Y BL
LED improper setting SW03
Y/G TW2 P Q A B C TR1 10 Address duplication
Y/G 0A
LED1 R improper setting SW02
Transmission Lamp between TW3 1 2 3 4

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Part 4

2.7 Convertible unit

WIRING DIAGRAM OF INDOOR UNIT 0010526531


Malfunction Code indication by Wired Remote Controller

*Master/Slave Wired Remote controller and Wireless Remote Setting The Flash Times
Malfunction of LED5 on the Malfunction Contents
PMV At the time of installation or after service inspection/repair Code the PCB/Timing
LED on the
make the local setting in accrodance with the following table Wireless Receiver

Setting Indoor ambient temp.


Mode Master Remote Slave Remote 01 1
sensor TA failure
Wired Controller Wireless Remote Controller
Socket Wired Controller 02 2 Indoor gas pipe temp.
/Dip switch sensor TC1 failure

CN23 Short connected


Disconnected Disconnected 03 3 Indoor liquid pipe temp.
sensor TC2 failure
1 2 3
W CN14 1 2 CN16 1 2 R 1 2 3 4 5 6 W 1 2 3 4 5 6 W CN30 Disconnected
B1 2 Short connected Short connected Indoor twin energy
04 4 source sensor failure
CN15 1 2 CN13 1 2 3 Y 1 2 G 1 2 CN10 1 2 3 4 5 6 CN9 1 2 3 4 5 6 CN8 Null Connect to
FM CN21 Null remote receiver 05 5 EEPROM failure
SW08-6 ON ON OFF
7 7 Y/G 06 6 Malfunction of transmission
432 1
432 1

A.B.C connect with B.C connect with between I.D and O.D unit
1 2 3 4 5 5 5 Terminal Block Malfunction of transmission
Wired Remote Wired Remote A,B,C Null
(Control)
1 2 3 4 5 3 3 Controller Controller 07 7 between rmote Controller
CN17 and I.D unit
1 LED3LED4 CN11 1 1 Malfunction of Drain
SW08 08 8
level control system
2 1 2 3 4 5 6 CN33 CN7 R 09 9 Address duplication

CN18G
1 2 3 4 5 6
SW07 33
RC Dip Switch Function
10
improper setting SW03
Address duplication
0A
1 2 3 4 5 6 SW01 Dip switch (8HP) Wired controller address and improper setting SW02
1 1 1 2 3 4 5 6 CN34 11
10 CN30 1 2 capacity setting of indoor unit 20 Malfunction of O.D unit
2 2 9 SW03 CN6G
PCB
8
TC1 3 3
7 W 1 2 SW02 Dip switch (8HP) Transmission address setting
Symbol Description
6 33 between I.D and central controller
CN19 B 5 SW02 FM Fan Motor
11 SW03 Dip switch (8HP) Transmission address setting
1 1
4
3 LED5 SM between I.D and O.D unit RC Running Capacitor
2 2 2 SW01 CN5 W TR1 Transformer for power
1
3 3 33
TC2 CN21W CN26 1 2 TA Ambient Temperature Sensor
FUSE CN31 1 2 11
CN20G 1 2 Gas Pipe Temperature Sensor
W 1 2
TC1
W
250VACT5A
CN4 BL
1 1

2 2
LED1LED2 LED6
- 146 - 11
22
TC2

TW1
Liquid Pipe Temperature Sensor

Terminal block (Power)

TA CN4A W L 3 1 TW2 Terminal block (Control)


123 BL 1 2 1 2 3 4 5 3 1 1 Electronic Expansion Valve
R W W W 3 3 1 N CN2 W PMV
123 12 5 3 1
CN24 1 2 3 4 3 1 TR2 Transformer for swing PCB
CN22 CN23 CN1 CN3
1 1
2 2 Swing motor
SM
L TR2 GM1,2 Stepping motor
QO Quiet Operation
TW2 P Q A B C TR1 CN4B W RC Room Card

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- 147 -

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