Software Manual

Model SBZ 130

Manual No. 1300801

(revised January, 2003)

elumatec North America

elumatec USA, Inc. elumatec Canada, Inc.

4320 Ralph Jones Court 4055 Sladeview Crescent, Unit 12
South Bend, IN 46628 Mississauga, ON L5L 5Y1
Phone: 574-273-1790 Phone: 905-607-4770
Fax: 574-273-1890 Fax: 905-607-4772
www.elumatecusa.com www.elumatec.ca
 Note
®

For your convenience when ordering parts and/or service for your machine,
please fill in the following information:

Model ____________________________

Machine No. _______________________

Build Date: ________________________

Software Version: __________________

The Machine Number and Build Date can be found on the metal serial plate located on
the machine as shown below.

Serial
Plate

The Software Version is found on the Main Screen when the program ‘
boots’
.

Version Number
will be here

Operation and Maintenance Manual 1

For parts and service, contact:
elumatec USA, Inc. elumatec Canada, Inc.
4320 Ralph Jones Ct. 4055 Sladeview Crescent, Unit 12
South Bend, IN 46628 Missassauga, ON L5L 5Y1
Phone: 574-273-1790 Phone: 905-607-4770
Fax: 574-273-1890 Fax: 905-607-4772
www.elumatecusa.com www.elumatec.ca

is committed to continuous product improvement. In keeping with this

commitment, we reserve the right to make design changes or to change the information
in this manual without notice. Every attempt has been made to insure the accuracy of
the information in this manual. Even so, elumatec USA and elumatec Canada assume
no responsibility for errors or omissions, nor is any liability assumed for damages
resulting from the use of the information in this manual.

2 Revised December, 2001

 Table of Contents

1. Before You Start.........................................................................7

2. Basics of the SBZ 130 Software .................................................9
2.1 Safety Precautions ............................................................................. 9
2.2 Operator Interface .............................................................................. 9
2.2.1 The SBZ 130 Interface Screen.................................... 9
2.2.2 Selecting Individual Menu Items................................ 10
2.2.3 Selecting Individual Items in the Open Menu ............ 10
2.2.4 Exiting the Menus ..................................................... 10
2.2.5 Exiting the Program .................................................. 10
2.2.6 Other Operating Possibilities..................................... 11
2.3 Special Functions ............................................................................. 11
2.4 Menu Overview ................................................................................ 12
2.4.1 Menu 1: Operation .................................................... 12
2.4.2 Menu 2: Enter Data................................................... 12
2.4.3 Menu 3: PC Tools ..................................................... 12
2.4.4 Menu 4: Floppy Disk ................................................. 12
2.4.4.1 Option 1: Save Data............................ 14
2.4.4.2 Option 2: Load Data............................ 14
rd
2.4.4.3 Option 3: Load 3 Party Data.............. 15
2.4.5 Service Menus .......................................................... 15
2.4.5.1 Step 1.1: System Configuration .......... 15
2.4.5.2 Step 1.2: System 1 ............................. 16
2.4.5.3 Step 1.2.2: Axes ................................. 16
2.4.5.4 Service/Control/System 1/FPS............ 17
2.4.5.5 Service/Control/System 1/Initialze....... 17
2.4.6 Menu 5 Step 2: Service/PC ....................................... 18
2.4.6.1 Service/PC/System Parameters.......... 18
2.4.6.2 Service/PC/Print Parameters .............. 19
2.4.6.3 Service/PC/ISAM ................................ 19
2.4.6.4 Service/PC/ISAM /Info ........................ 20
2.4.7 Menu 5 Step 3: Service/Machine............................... 20
2.4.8 Menu 5 Step 4: Service/ATEST ................................ 21
2.4.8.1 Service/ATEST/System1 .................... 21

Operation and Maintenance Manual 3

 3. Entry and Editing ......................................................................23
3.1 Opening Screen Menus ................................................................... 23
3.1.1 Cursor Keys...............................................................23
3.1.2 Direct Selection .........................................................23
3.2 Entering Data................................................................................... 25
3.2.1 General Parameters ..................................................25
3.2.2 Defining Tools ...........................................................29
3.2.3 Entering Contours......................................................35
3.2.3.1 Global Contour Data............................36
3.2.3.2 Programming Path Data: Numeric.......38
3.2.3.3 Programming Path Data: Variables .....54
3.2.4 Machining Orders ......................................................65
3.2.4.1 Examples of Machining Programs .......71
3.2.5 Sub-Programs ...........................................................85
3.2.6 Commissions............................................... 89
3.3 Operation......................................................................................... 91
3.3.1 Automatic Operation..................................................91
3.3.2 Manual Operation ......................................................93
3.3.2.1 Change Tool........................................93
3.3.2.2 Moving Axes........................................93
3.3.2.3 Manual Functions ................................93
3.4 Service............................................................................................. 94
3.4.1 Axis Error...................................................................94
3.4.2 FBI Error....................................................................95
3.4.3 Directories .................................................................96
3.5 PC Tools.......................................................................................... 97
3.6 Floppy Disk ...................................................................................... 97
3.6.1 Save Data..................................................................97
3.6.2 Load Data..................................................................97
rd
3.6.3 Load 3 Party Programs............................................98

4. Details..........................................................................................99
4.1 ‘
Help’
Function ................................................................................. 99
4.2 Expanded Functions for the ‘
Enter Data’
Menu.............................. 100
4.2.1 ‘
Search’..................................................................100
4.2.2 ‘
Abort’
......................................................................100

4 Revised December, 2001

 4.2.3 ‘
Selection +’
............................................................ 100
4.2.4 ‘
Selection –‘
............................................................. 101
4.2.5 ‘
Manipulate Transfer’
............................................... 101
4.2.6 ‘
Write Transfer’
....................................................... 101
4.2.7 ‘
Load Transfer’
........................................................ 101
4.2.8 ‘
Rename Record’
.................................................... 102
4.2.9 ‘
Copy Record’
......................................................... 102
4.2.10 ‘
Delete Record’
....................................................... 102
4.3 Expanded Functions for the ‘
Contours’
Menu ................................. 103
4.3.1 ‘
Zoom Graphic’
........................................................ 103
4.3.2 ‘
Graphic Off/On’
...................................................... 103
4.3.3 ‘
Zoom Line’
............................................................. 104
4.3.4 ‘
Circle/Straight Line’
................................................ 104
4.3.5 ‘
Specified Values’
.................................................... 105
4.3.6 ‘
OK’
......................................................................... 106

Operation and Maintenance Manual 5

6 Revised December, 2001
1 Before You Start
The programming system for the SBZ 130 Machining Center provides a high-
performance programming environment for all problem solutions in the area of
profile machining.
The SBZ 130 Control System includes all functions required for both the operator
and service technician.
To prevent the machine operator from being bothered with unnecessary menus,
passwords have been assigned for the service functions.
The operating manual for the SBZ 130 Control System is divided into sections. In
the first section (Chapter 2) the general operation of the software is described. In
the second section (Chapter 3) the entry of programs and machine operation are
explained using detailed examples.

This manual is subject to technical change without notice or obligation.

Operation and Maintenance Manual 7

8 Revised December, 2001
2 Basics of the SBZ 130 Software
This chapter introduces the basic knowledge and terms required for the SBZ 130
software.

2.1 Safety Precautions

Note:
This operating manual exclusively describes the functions and
procedures that concern the operating software of the SBZ 130.
Safety regulations and precautions for operating the machine are
contained in the Operating Manual for the SBZ 130 machine.
The general safety and accident prevention regulations apply.

2.2 Operator Interface

2.2.1 The SBZ 130 Interface Screen (Main Screen)

Information Windows

Pull
Down
Menu

Working
Section

Function
Bar

Operation and Maintenance Manual 9

 2.2.2 Selecting Individual Menu Items (pull-down menu)
Selection of the menu item with the cursor
keys
(pull-down menu opens after pressing
RETURN)
Selection of the first (Operation) / last
 (Service) menu item (pull-down menu
opens after pressing RETURN)
Direct selection of the desired menu item
with the number keys (pull-down menu
opens immediately)

2.2.3 Selecting Individual Items in the Open Menu

Selection within the open menu item (pull-
down menu) (selected menu item opens
after pressing <RETURN>)
Selection of the first / last menu item
(selected menu item opens after pressing
<RETURN>)
Direct selection of the desired item with
the number keys (selected menu item
opens immediately)

2.2.4 Exiting the Menus

Move back one step each time the

key is pressed

2.2.5 Exiting the Program

As soon as this menu item appears in the
function bar, the SBZ 130 program can be
exited with the button .
The SBZ 130 program can be exited from
any menu item with this key combination.
10
Yes
Confirm the action with or cancel with
.

Note:
Each menu item/sub-menu item is coded with a certain number. This
code can be used to directly select the desired menu item.

10 Revised December, 2001

 2.2.6 Other Operating Possibilities
Positioning for the entry fields

2.3 Special Functions

The functions described in the following cannot be edited and are used
exclusively for diagnostic purposes.

Note:
Any faults that may occur can be pinpointed with the following menus.
Your local elumatec service representative will guide you through these
menus and give you the appropriate instructions in the case of a fault.

1
The function ATEST allows the system parameters to
 
ATEST
be viewed.

10
Password Passwords are entered with this function.

Operation and Maintenance Manual 11

 2.4 Menu Overview:

2.4.1 Menu 1: Operation

2.4.2 Menu 2: Enter Data

12 Revised December, 2001

 2.4.3 Menu 3: PC Tools

Operation and Maintenance Manual 13

 2.4.4 Menu 4: Floppy Disk

2.4.4.1 Option 1: Save Data

2.4.4.2 Option 2: Load Data

14 Revised December, 2001

 2.4.4.3 Option 3: Load 3rd Party Programs

2.4.5 Service Menus

2.4.5.1 Menu 5 Step 1.1: Service/Control: System

Configuration

Operation and Maintenance Manual 15

 2.4.5.2 Menu 5 Step 1.2: Service/Control: System
Configuration

2.4.5.3 Menu 5 Step 1.2: Service/Control/System 1/Axes

16 Revised December, 2001

 2.4.5.4 Service/Control/System 1/FPS

2.4.5.5 Service/Control/System 1/Initialize System

Operation and Maintenance Manual 17

 2.4.6 Menu 5 step 2: Service/PC

2.4.6.1 Service/PC/System Parameters

18 Revised December, 2001

 2.4.6.2 Service/PC/Print Parameters

2.4.6.3 Service/PC/ISAM

Operation and Maintenance Manual 19

 2.4.6.4 Service/PC/Info

2.4.7 Menu 5 Step 3: Service/Machine

20 Revised December, 2001

 2.4.8 Menu 5 Step 4: Service/ATEST

2.4.8.1 Service/ATEST/System 1

Operation and Maintenance Manual 21

 2.5 Notes

22 Revised December, 2001

3 Entry and Editing
This chapter teaches you how to enter programs. The menu items, data entries,
and operating steps are described with examples.

3.1 Opening Screen Menus

As described in Section 2.2, the Main Screen shows five headings at the
top of the screen, each one representing a menu. Menus can be opened in
two ways:

3.1.1 Cursor Keys

Select the desired menu (Operation, Entry, etc.
Confirm the selection by pressing (return).
The selected menu opens.
Select the Menu Item (for example, Work Lists,
Working Programs, etc.). Confirm the selection
by pressing (return). The selected menu
opens.

3.1.2 Direct Selection

Enter the number of the menu heading (for example, ). The
<Enter> menu opens.

Enter the number of the desired menu item (for example, ).

The <General Parameters> screen opens.

Operation and Maintenance Manual 23

 If no data has been saved in the system, you will be asked to
enter a new data record in the following window:

Enter the name of the data (in this example Profile 01) and
confirm the entry by pressing (return) or by pressing
(function key F10) twice.
If data has already been saved in the system, a new input can be
made or an existing record can be selected. This record can be
changed or viewed in the following window:

Enter a new data record name (for example, Profile 02) and
confirm the entry by pressing (return) or by pressing
(function key F10) twice.

24 Revised December, 2001

 3.2 Entering Data

3.2.1 General Parameters

The material and machining information is entered using the
General Parameters screen.

 Profile height and width

 Zero-point offset of the profile

 Spray Mist ON/OFF (cutter lubrication)

 Optimization functions for X-axis travel and tool ON/OFF
Open the General Parameters menus as described previously:

After opening, the empty General Parameters menu appears:

Operation and Maintenance Manual 25

 Description: Enter a name for the parameter in this line.
Profile Height: Enter the Profile Height 2 in inches or in mm
Profile Width: Enter the Profile Width 1 in inches or in mm
Working Height: Enter the Height 3 in inches or in mm
Working Width: Enter the Width 4 in inches or in mm

Note:
Profile height 2 and Profile width 1 are
mandatory fields, height 3 and width 4 may
be left empty.
In place of the height and width, other
profile dimensions can be entered.

Zero-Point Offset X: Enter the profile offset in the X direction in

inches or mm.
Zero-Point Offset Y: Enter the profile offset in the Y direction in
inches or mm.
Zero-Point Offset Z: Enter the profile offset in the Z direction in
inches or mm.

26 Revised December, 2001

 5
2 4

6 3

1 Profile being machined

2 X direction stop (X=0)
3 Z direction stop (Z=0)
4 Y direction stop (Y=0)
5 Additional offset block for zero-point offset in the Y diirecton
6 Clamping Cylinder

Operation and Maintenance Manual 27

 Pulse Spray Mist: This field is used to switch spray mist on
and off.
9 Yes
Switch the spray mist on and off with the
No F9 Function Key on the panel. If the switch
is off, there is no spray on the tool/job.

Note:
The Spraying option must be ON when
machining aluminum profiles.

Optimize X travel: This field is used to switch the

optimizing of the X-axis travel on and
off.
9 Yes
No Switch on and off with the F9 Function
Key on the panel.
The optimizing of the X-travel causes
the profile to be machined with the
fewest traversing movements.

Optimize tool: This field is used to switch the

optimizing of the tool on and off.
9 Yes
Switch on and off with the F9 Function
No Key on the panel.
The optimizing of the tool causes the
profile to be machined with the fewest
tool changes.

Note:
If both optimizing options are ON, the
system decides automatically which
optimization results in the greatest time
savings.

28 Revised December, 2001

 3.2.2 Defining Tools
Cutting tool parameters are entered in the Tools menu.

After opening, the empty tool parameter menu appears:

Description (Name) Enter a description of the tool in this line.

This is strictly for informational purposes.
Active: In this field the current tool can be
activated for use at a designnated position
9 Yes
This function is switched on and off with
No the F9 function key. Note: All tools are
OFF when downloaded from a program on
a floppy disk.

Operation and Maintenance Manual 29

 Note:
The control system can save more tools than
the machine can physically hold. Therefore,
activating a tool will deactivate any tool
previously assigned to that position.

Station This code assigns the position for the tool in

the tool changer. The positions are marked
on the face of the tool changer (1-8).

Always enter a two-digit number for the tool

position (for example, tool position #4 would
be entered as 40.

Note:
The two-digit position number is necessary
because the machine can be equipped with a
left and right tool head or a front and back
tool head

Position 32 Position 31

In this case, the following position numbers

must be entered for this tool in position 3:
 left side and/or rear of profile: 31
 right side and/or front of profile: 32

30 Revised December, 2001

 Diameter Enter the tool diameter here.

Note:
The tool diameter is only entered for milling
cutters.

Tool Length Enter the tool length (inches or mm) 3

here.

Holder Length Enter the Tool Holder length (inches or

mm) 1 here.

Note:
In place of the total length 2, the tool length
3 can also be entered in the Tool Length
field with the tool holder length 1 entered in
the Holder Length field.
When using an angle head,only the tool
length 2 is entered in the Tool Length field.
Offset dimensions for the angle heads are
taken into account by the software in the
Angled head entry field.

Feedrate/MPM: This field is used only for milling cutters.

Enter the feed rate recommended by the
cutter manufacturer.
This entry must be made in meters/min.

Gear Ratio: Enter the speed ratio when using a high-

or low-speed spindle or angle head.
The ratio is used by the system to
calculate the effective tool speed.

Operation and Maintenance Manual 31

 Enter 1 when using a drill chuck or ER
Collet Holder.

Note:
Speed Ratio 1= 1:1=6,000 rpm.

RPM: Enter the RPM recommended by the

cutter/drill bit manufacturer.

Offset X, These offsets are only for use by an

Offset Y, service technician. Adding
Offset Z: values here could result in damage to the
machine.

Angle Head: Enter YES when the tool is an angle head.

Enter NO when no angle head is used.
Offset dimensions are automatically taken
into account by the program.
9 Yes Switch this function between yes and no with
No
Function Key F9.

This field is used to select right or left-hand

Tap: thread cutting, based on the tap installed in
the tool head.
9 Yes Switch between the choices (No, Right, or
No
Left) with Function Key F9.

Pitch: The pitch entry gives the system information

for cutting the thread. This information
should be noted on the tap.
Some standard values:
UNC Threads
10-24: .0417 in./rotation
¼-20: .050 in./rotation
5/16-18: .0556 in./rotation
3/8-16: .0625 in./rotation
½-13: .077 in./rotation
For other UNC or UNF threads the pitch is
determined by the formula:
pitch = 1/number of threads

32 Revised December, 2001

 Metric Threads
M4: 0.7 mm/rotation
M5: 0.8 mm/rotation
M6: 1.0 mm/rotation
M8: 1.25 mm/rotation
M10: 1.5 mm/rotation
M12: 1.75 mm/rotation
M14: 2.0 mm/rotation
Note:
The units used for thread pitch must match
the units of your machine. If your machine is
set up for inches, you must convert the above
metric thread data to inches before you can
enter it into your program. If your machine is
set up for millimeters, you must convert the
above UNC thread data to millimeters before
you can enter it into your program.

Angle to Profile: When using an adjustable angle head, the

mechanically adjusted angle of the tool to
the profile must be entered here.

Flood Coolant: If YES is entered here, the optional flood

coolant system is used in place of the spray
mist system. If YES is entered on a machine
that is not equipped with a flood coolant
system, the puse spray mist sytem will not
work.

Operation and Maintenance Manual 33

 Stop Slowly: This entry is used only with high-speed
spindles and angle heads. The service life of
these tool holders is extended by slow
stopping the tool.

Auto Feed: This entry causes the material (profiles) to

be moved in the X direction pneumatically by
a fixed value. This option requires a cycle
infeed device.

Always retract: This entry causes the tool head to return to

the starting position after each machining
operation.

Sawblade: Switch the sawblade on and off with function

9 Yes key F9.
No

34 Revised December, 2001

 3.2.3 Entering Contours
The Contours data record defines the milling programs which are
then started in the working programs.

After opening, the menu for entering the contours appears

(sample shown):

No.: Program number or program designation

Name: Enter a descriptive text for this milling

program here. The description is used only
for information purposes.

Operation and Maintenance Manual 35

 3.2.3.1 Global Contour Data

Rounded Radius: Enter the global value for the corner radius.
Please note that, due to the milling cutter, a
corner will always be radiused during cutting.
All path transitions are tangentially rounded
with the entered value.

Milling without the rounding radius:

Milling with the rounding radius:

Speed Factor: The default speed factor is 100%.

Enter a factor less than 100% to reduce the

speed as necessary for the material being
machined.

36 Revised December, 2001

 Tool radius The machining path of the milling cutter is
correction: specified with the tool radius correction.
Choose from:

Left: The left cutter side is located on the

machining path:

Right: The right cutter side is located on the

machining path:

Center: The center of the cutter is located on

the machining path:

Operation and Maintenance Manual 37

 3.2.3.2 Programming Path Data with Numeric Values
This program uses the coordinate system shown below when
planning contours. With this coordinate system it is possible in a
very short time to program even complex contours.
However, a different coordinate system orientation results
depending on which side the profile is viewed from:

+x
-y
+y
-x
+z +x
+z
-y
-x -z
+y
-z

-y +z (y) +z (y)

-x +x -x +x -y(x) +y(x)

+y -z (y) -z (y)
View from above View from front/back View from
left/right

The coordinate system <View from above> is always used for

programming this machine. The other orientations are only used
for improved orientation

38 Revised December, 2001

 Note:
To enable programming of the contour from
the machining side, the coordinate system
from the material side 1 was projected onto
the machining side 2.

-y

2 -x +x

+y
+y

-x +x

-y

The path data is programmed by entering the movement of the

cutter from the 0 point in a specified direction. The type of
movement is specified with program parameters.

Specifying programming parameters (Job)

G00 Rapid Traverse: the cutter moves quickly along

a straight line specified with coordinates.
G01 Straight Line Interpolation: the cutter moves
through a straight line specified with
coordinates.
G02 Counterclockwise Circle Programming: the
cutter travels clockwise alond a semi-circle.
G03 Same as G02, except in a clockwise direction.
G23 Circular Arc with an additional support point on
the path.
G60 Cancels G62 and/or G64
G62 Straight Line
G64 Circular

Operation and Maintenance Manual 39

 Example 1: Programming a Rectangle
Program Parameters (Job): G00, G01
Width: 3 inches, Height: 4 inches

Step 1: Use a sheet of graph paper for panning the

contour and draw the coodinate system.

Step 2: Draw the contour in the coordinate system.

The center of the contour should lie at the
coordinate center (0, 0). Specify the
dimensions of the rectangle (for our
example: 3 inches wide and 4 inches high)

40 Revised December, 2001

 Step 3: Enter the coordinates of the individual
vertexes:

Step 4: Add additional points to the coordinate

system (for our example: the point of origin
(0, 0) and the first turning point of the cutter
(0, -2))

Operation and Maintenance Manual 41

 Step 5: Next, specify the individual tool paths. It is
recommended to program the tool paths in a
counterclockwise direction, starting at the
coordinates (0, 0). Machining in a counter-
clockwise direction will give closer
tolerances and lower tool deflections.

Note: in the examples that follow, when a button is shown as

8 Circle
Line
, this refers to the function keys at the bottom of the main
screen. The number in the box indicates which <F> key you
should use. Entries marked <Keyboard> are to be typed in on
either the remote keyboard or on the keypad next to the computer
screen. When using the F8 button, it may be necessary to press
the button multiple times to bring up the proper G code (G01,
G02, etc.)

Cutter Movement 1

The cutter penetrates the material at the

point of origin (0, 0) and carries out the
first milling movement to coordinate point
(0, -2).

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

1 G01 0 -2

42 Revised December, 2001

 Cutter Movement 2

The cutter moves to coordinate point

(-1.5, -2).

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

2 G01 -1.5 -2

Cutter Movement 3

The cutter moves to coordinate point

(-1.5, +2).

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

3 G01 -1.5 2

Cutter Movement 4

The cutter moves to coordinate point

(-1.5, 2).

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

4 G01 1.5 2

Operation and Maintenance Manual 43

 Cutter Movement 5

The cutter moves to coordinate point

(1.5, -2).

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

5 G01 1.5 -2

Cutter Movement 6

The cutter moves to coordinate point

(0, -2). The contour has now been
completely covered by the cutter.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

6 G01 0 -2

Cutter Movement 7

To enable the cutter to retract safely

from the material it is recommended that
the cutter be moved back to the point of
origin (0, 0). This is done with Job G00
(Rapid Traverse)

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

7 G00 0 0

44 Revised December, 2001

 The screen should look like this after programming:

Example 2: Programming a Circle

Program Parameters (Job): G00, G01,
G02, G03
Diameter: 3 inches

Step 1: Enter the coordinates of the upper and lower

circle tangents and the coordinates of the
point of origin (0, 0) in the coordinate
system.

Operation and Maintenance Manual 45

 Step 2: Specify the machining sequence. In this
example the path curve is programmed in
the clockwise direction starting at the
coordinates (0, 0).

Note:
A complete circle is always programmed by
programming two semi-circles.

Cutter Movement 1

The cutter penetrates the material at the

point of origin (0, 0) and carries out the
first milling movement to coordinate point
(0, -40).

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

1 G01 0 -1.5

46 Revised December, 2001

 Cutter Movement 2

The cutter moves to coordinate point

(0, 1.5)

Entry:
8 Circle
Keyboar Keyboar Keyboar
Line d d d

No. Job X- Y- Radius

Value Value
2 G02 0 1.5 1.5

Cutter Movement 3

The cutter moves to coordinate point

(0, -1.5). The contour has now been
completely covered by the cutter.

Entry:
8 Circle
Keyboar Keyboar Keyboar
Line d d d

No. Job X- Y- Radius

Value Value
3 G02 0 -1.5 1.5

Cutter Movement 4

To enable the cutter to retract safely

from the material it is recommended
that the cutter be moved back to the
point of origin (0, 0). This is done with
Job G00 (Rapid Traverse)

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

4 G00 0 0

Operation and Maintenance Manual 47

 The screen should look like this after programming:

Note:
Using Job G03 in place of G02 would give the
same final result; the arcs would be made in
the opposite direction.

48 Revised December, 2001

 Example 3: Programming Complex
Contours
Program Parameters (Job): G00, G01,
G02, G03, G23
This contour is made from several different
circle segments.
The finished contour is to look like this:

Step 1: Enter the coordinates of all circle tangents, the

coordinates of the point of origin (0, 0), and the
coordinates of all turning points in the
coordinate system.

Operation and Maintenance Manual 49

 Step 2: Specify the programming sequence. Start again
at the point of origin (0, 0).

Cutter Movement 1

The cutter penetrates the material

at the point of origin (0, 0) and
carries out the first milling
movement to coordinate point (-
0.5, 0).

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X- Y-
Value Value
1 G01 -0.5 0

50 Revised December, 2001

 Cutter Movement 2

The cutter machines a circular arc to

coordinate (0, 1.5). In the process, the
point (-.75, 1.0) is cut. This intermediate
support point is listed in the X0 (I) and Y0
(J) columns.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

2 G23 0 1.5
X0 (I) Y0 (J)
-0.75 1.0

Cutter Movement 3

The cutter moves to coordinate point

(0, -1.5).

Entry:
8 Circle
Keyboar Keyboar Keyboar
Line d d d

No. Job X- Y- Radius

Value Value
3 G02 0 -1.5 1.5

Operation and Maintenance Manual 51

 Cutter Movement 4

The cutter machines a circular arc to

coordinate (-0.5, 0). In the process, the
point (-0.75, -1.0) is cut. This
intermediate support point is listed in
the X0 (I) and Y0 (J) columns.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

4 G23 -0.5 0
X0 (I) Y0 (J)
-0.75 -1.0

Cutter Movement 5

To enable the cutter to retract safely

from the material it is recommended
that the cutter be moved back to the
point of origin (0, 0). This is done with
Job G00 (Rapid Traverse)

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

5 G00 0 0

52 Revised December, 2001

 With the correct entries, your screen should look like this:

Operation and Maintenance Manual 53

 3.2.3.3 Programming Path Values with Variable Values
Although the programming of contours is easiest with real
numbers, using real numbers involves a great deal of effort. For
example, the cutter diameter must always be considered, and
added or subtracted from the values. Also, the contour
dimensions must be entered each time a profile dimension is
changed.
If the programming is done with variables, a programmed
contour can be used for several applications.

Note:
The graphic display of the contour depends
on the entries in the Specialized Values
function (F9). However, the values entered
there are used exclusively for this mode.
The values actually used for this profile are
specified in the working program (L and B) or
in the tool definition (D).

The following variables are available:

Variable Meaning Specified In

L X = Contour Length Working Program
B Y = Contour Width Working Program
D Cutter Diameter Tools

Variable programmind is explained in the following examples

using examples 1 and 3 as a basis.

54 Revised December, 2001

 Example 4: Programming a Rectangle
Program Parameters (Job): G00, G01
Variables: L, B, D

Step 1: Enter the coordinates of the turning points in

the coordinate system using variable
notation.

Coordinates without Coordinates when taking

Position taking cutter diameter cutter diameter into
into consideration. consideration (D).
1 (0, -B/2) (0, -B/2+D/2)
2 (-L/2, -B/2) (-L/2+D/2, -B/2+D/2)
3 (-L/2, +B/2) (-L/2+D/2, +B/2-D/2)
4 (+L/2, +B/2) (+L/2-D/2, +B/2-D/2)
5 (+L/2, -B/2) (+L/2-D/2, -B/2+D/2)
6 (0, -B/2) (0, -B/2+D/2)
7 (0, 0) (0, 0)

Operation and Maintenance Manual 55

 Step 2: Specify the individual machining steps:

Step 3: Enter the program steps in the system:

Cutter Movement 1

The cutter penetrates the material at the

point of origin (0, 0) and carries out the
first milling movement to coordinate point
(0, -L/2). However, the exact value is
achieved only if half the cutter diameter
is subtracted; therefore we add half the
cutter diameter to the distance cut in the
negative Y direction.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

1 G01 0 -B/2+D/2

56 Revised December, 2001

 Cutter Movement 2

The cutter moves to the coordinate point

(-L/2, -B/2). Add half the cutter diameter
to reduce the X travel.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

2 G01 -L/2+D/2 -B/2+D/2

Cutter Movement 3

The cutter moves to the coordinate point

(-L/2, B/2). Subtract half the cutter
diameter to reduce the Y travel.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

3 G01 -L/2+D/2 B/2-D/2

Cutter Movement 4

The cutter moves to the coordinate point

(L/2, B/2). Subtract half the cutter
diameter.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

4 G01 L/2-D/2 B/2-D/2

Operation and Maintenance Manual 57

 Cutter Movement 5

The cutter moves to the coordinate

point (L/2, -B/2). Add half the cutter
diameter. This will reduce the amount
of Y travel in the negative direction.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

5 G01 L/2-D/2 -B/2+D/2

Cutter Movement 6

The cutter moves to the coordinate point

(0, -B/2).

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

6 G01 0 -B/2+D/2

58 Revised December, 2001

 Cutter Movement 7

To enable the cutter to retract safely

from the material it is recommended that
the cutter be moved back to the point of
origin (0, 0). This is done with Job G00
(Rapid Traverse)

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

7 G00 0 0

Depending on the values preset using function key F9, the

screen shows the following image after entry:

Operation and Maintenance Manual 59

 5th example:
Program parameters (Job): G00, G01, G02,
G03, G23
Variables: L, D
Program a complex contour consisting of
several different segments of a circle.
Compensate for the cutter diameter.

Similar to Example 3, the generated contour

looks like this:

Step 1: Transfer the contour to your planning sheet

(e.g. a CAD drawing may be used as the basis).
Enter the coordinates of the turning points (circle
tangents) in the coordinate system in variable notation.

60 Revised December, 2001

 Coordinates without Coordinates when
Position considering cutter considering cutter
diameter. diameter (D).
1 (0, 0) (0,0)
2 (-3/8*L, 0) (-3/8*L+D/2, 0)
3 (-1/2*L, -3/8*L)cx (-1/2*L+D/2, -3/8*L)
4 (0, -L/2) (0, -L/2+D/2)
5 (0, +L/2) (0, +L/2-D/2)
6 (-1/2*L, 3/8*L) (-1/2*L+D/2, 3/8*L)

Step 2: Specify the individual machining steps:

Step 3: Enter the program steps in the system:

Operation and Maintenance Manual 61

 Cutter Movement 1

The cutter penetrates the material at the

point of origin (0, 0) and carries out the
first milling movement to coordinate point
(-3/8*L, 0). The cutter diameter must be
added to reduce the travel in the
negative direction.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

1 G01 -3/8*L/2+D/2 0

Cutter Movement 2

The cutter machines a circular arc to

coordinate (0, L/2). In the process, the
point (-4/8*L, 3/8*L) is cut. This
intermediate support point is listed in the
X0 (I) and Y0 (J) columns.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

2 G23 0 L/2-D/2
X0 (I) Y0 (J)
-1/2*L/2+D/2 3/8*L/2-D/2

62 Revised December, 2001

 Cutter Movement 3

The cutter moves to coordinate point

(0, -L/2).

Entry:
8 Circle
Keyboar Keyboar Keyboar
Line d d d

No. Job X- Y-Value Radius

Value
3 G02 0 -L/2+D/2 L/2-D/2

Cutter Movement 4

The cutter machines a circular arc to

coordinate (-3/8*L/2, 0). In the process, the
point (-4/8*L, -3/8*L) is cut. This
intermediate support point is listed in the
X0 (I) and Y0 (J) columns.

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

4 G23 -3/8*L/2+D/2 0
X0 (I) Y0 (J)
-1/2*L/2+D/2 -3/8*L/2+D/2

Operation and Maintenance Manual 63

 Cutter Movement 5

To enable the cutter to retract safely

from the material it must be moved back
to the point of origin (0, 0). This is done
with Job G00 (Rapid Traverse)

Entry:
8 Circle
Keyboard Keyboard
Line

No. Job X-Value Y-Value

5 G00 0 0

With the correct entries, your screen should look like this:

64 Revised December, 2001

 3.2.4 Machining Orders
Profile processing is defined with the Working Programs data
record:

After opening, the empty entry menu of the Work Programs

appears:

Description: Enter a (descriptive) text for this parameter in

the line.

Operation and Maintenance Manual 65

 General parameters Pressing the or key on this field opens
the General Parameters selection field. Select
the desired parameter and confirm the selection

with or . The General Parameters data

record is then added in the machining program.

Default Length Enter a length here that is approximately equal

to your profile length. This value is only used
for the graphic display of the program, so the
exact length is not important. The actual profile
length is entered in the commission.
Note:
The correct profile length must be entered if you
use the Drill Chain menu with variable <H>

Nr. Consecutive numbering of the machining steps.

A maximum of 250 machining steps are
possible. We will also refer to these as Line
Numbers.

66 Revised December, 2001

 Lv Enter the machining level.

Lv
1 Machining from above
2 Machining from the back
3 Machining from the front
4 Machining from the stop side
5 Machining opposite the stop side

Op Enter the operation (position) of the profile.

Op 1 (first clamping device)
If the profile must be turned during machining,
this is indicated to the machining program with
Op 2 or, for another turn of the profile, with Op
3.

Note:
A change in the clamping operation (position)
must be manually carried out by the machine
operator. The machine recognizes this function
and interrupts profile machining with a
corresponding message. The type of position
change is determined by the machine operator.

Operation and Maintenance Manual 67

 Dimension X Enter the X coordinates of the machining point
here.
Dimension Y Enter the Y coordinates of the machining point
here.
Dimensions Z Enter the Z coordinates of the machining point
here.
Only two of the three values will be entered on
each line, based on what level you are
machining.

Note:
Please note the machining level when
entering the X, Y and Z dimensions (see
column Lv).

1 Machining from above

2 Machining from the back

3 Machining from the front

4 Machining on the stop side (left)

5 Machining opposite the stop side

(right)

68 Revised December, 2001

 Type Enter the type of machining:
0 = Drilling or Tapping
1 = Contour (milling operations)
2 = Sub-program

Macro (sub- If Type 2 is selected in the column with or

program)
, the selection window of the sub-program
selection opens.
If Type 1 is selected by pressing or , the
contour selection window opens.

L Enter the <L> variable (length). The variable is

passed on to the contour defintition. <L> is
shown on the X-axis.
B Enter the <B> variable (width). The variable is
passed on to the contour defintition. <B> is
shown on the Y-axis.
Tool The tool being used is defined in this field. The
selection window is opened by pressing the
(return) key or by pressing the F9 button.

Operation and Maintenance Manual 69

 Highlight the tool used, then press the (enter) key or the F10
key.
Speed Enter the tool speed for machining.
Feed Enter the cutter feedrate for machining.
Depth Table The depth table is opened in two ways:
 automatically after confirming the last
entry column
 manually with the function key F7
7 Depth
table

70 Revised December, 2001

 Entries in the Enter the hole/mill depth in the depth table.
Depth Table

Feedrate Enter the tool feedrate.

Milling Turn the milling function on and off wth the F9

key.
9 Yes
No

3.2.4.1 Examples of Machining Programs

1st Example:
Drill (5) holes evenly spaced over the profile.
The holes are on level 1 and centered on the
profile.
Profile (h x w): 3 inch x 3 inch
Profile Length: 60 inches
Hole Size: 7 mm (.276 inch) dia.
There are several ways to perform this task:

Method 1
Step 1 Draw the profile to scale and calculate the
position of each hole:

Operation and Maintenance Manual 71

 Step 2 Enter the parameters:
LV: 1 (all holes on level 1)
OP: 1 (all holes drilled without
changing the profile)
Dimension X: values from the print
Dimension Y: values from the print
Dimension Z: no entry necessary
Type: 0 drilling
Macro: no entry necessary
L: no entry necessary
B: no entry necessary
Tool: Copy from selection window

Speed: Enter a proper speed for the material.

Feed: No entry necessary (drill).
Depth table: Enter the Z movements of the drill bit here
The first line is the rapid position, the second
line is for the tool depth.

72 Revised December, 2001

 After completeing the entries in the depth table as shown above,
the hole will be drilled as follows:

1) Rapid travel (99 m/min) of the drill bit to the Z position

3.100 in.

2) The hole is drilled to the Z position 2.000 in. with a feed of

0.3 m/min.

3) The drill bit then moves automatically to the first

dimension of the depth table unless the actual dimension
line is larger than the dimension of the first line of the
fourth line entry.
Operation and Maintenance Manual 73
 If the hole is to be tapped after drilling, the corresponding
entries in the depth table are required.

Note:
Three entries are always required in the
depth table for tapping.

After completeing the entries in the depth table as shown above,

the hole will be tapped as follows:

1) Rapid travel (18 m/min) of the tap to the Z position 3.100

in.
2) Wait cycle.
3) Tap to the Z position 2.500 inch with a feed of 6-18
m/min.
4) The drill bit automatically returns to the first position of the
depth table unless the dimension of the fourth line entry is
larger than the dimension of the first line entry.

74 Revised December, 2001

 If the hole is to be made with a combination drill/tap, the
corresponding entries in the depth table are required.

Note:
Three entries are always required in the
depth table for tapping.

After completeing the entries in the depth table as shown above,

the hole will be drilled and tapped as follows:

1) Rapid travel (18 m/min) of the tap to the Z position 3.100 in.
2) The hole is drilled to the Z position 2.500 in. with a feed of
0.6 m/min.
3) Tap to the Z position 2.000 in. with a feed of 6-18 m/min.
4) The drill bit automatically returns to the first position of the
depth table unless the dimension of the fourth line entry is
larger than the dimension of the first line entry.
Step 3 Enter the next 4 machining steps as in step
2.
Operation and Maintenance Manual 75
 The screen should look like this:

3
Graphic The machining diagram of the
profile can be displayed at any
time by pushing function key F3.
For this example, the graphic
looks like this:

76 Revised December, 2001

 After opening the graphic, the
individual levels can be viewed by
pressing function keys F2 thru F6.
Only level 1 has been used in this
example.
7 The graphic can be zoomed with
ZOOM
function key F7.

The zoom mode can be moved to the left or right by pushing F8

(left) or F9 (right).

Method 2 Since the machining of the profile only

changes the Y coordinates, the copying
functions of the system can be used here.
Step 1 Enter the first machining line as described in
method 1.

Step 2 Select the line to be copied; line 1 in our

example.
Step 3 Press function key F4 (Line Copy). The current
4 Line
line is copied to the following line.
Copy

Step 4 Change the X value of the individual lines.

Operation and Maintenance Manual 77

 Note:
Instead of copying the lines, the
5 Column 6 Depth column contents can be copied into
Copy Copy the next line wth function key F5.
Using function key F6, the depth table
is copied to the next line.

Method 3 Programming a hole sequence.

Step 1 Enter the first machining line as described in

method 1.

Step 2
7
Drill- Select function F7 drill-chain (CTRL button +
chain
F7).

Step 3 Enter the corresponding values. The

<Distance> (distance between individual
holes) and <Amount> (total number of
holes) fields are important.
10
OK Confirm the entries by pushing function key
F10 (OK).

78 Revised December, 2001

 The completed screen for this example looks like this:

2nd Example:
Milling work (a contour) is to be done in the center of the profile.
The contour height is half the profile width. The contour width is
twice the height. In addition, there are ¼-20 tapped holes at each
corner of the contour, 1/2 inch from the edge of the contour. There
are identical contours on the top and front of the profile. The
program is to be valid for any profile length.
The contour is to look like the following:

Operation and Maintenance Manual 79

 This programming is best done with variables. The variables for
this program include:
H: Profile length (Machining Orders)
Y: Profile width (General Parameters)
Z: Profile height (General Parameters)
Y1: Machining width (General Parameters)
Y2: Machining height (General Parameters
D: Cutter diameter: (Tools)

Step 1 Specify the entries for the contours

Column Entry Description

LV 1 Contour on Level 1
OP 1 Clamping device 1
Dimension H/2 Half the profile length
X
Dimension Y/2 Half the profile width
Y
Dimension no entry
Z
Type 1 Contour (contour list is
called up automatically)
Macro Rectangle (example) Selection from
Contour List
L 3.000 Value transfer to contour
variables
B 1.500 Value transfer to contour
variables
Tool Milling (example) Selection from
Cutter Tool List
RPM 6000 (example) Recommendation
from Tool Manufacturer
Feed 0.3 (example) Recommendation
from Tool Manufacturer
Depth table Recommended penetration
speed from Tool
Manufacturer

80 Revised December, 2001

 Variables can be entered in the following fields:
 X-dimension
 Y-dimension
 Z-dimension
L
B
 Depth Table

After entry, the screen for this example should look like this:

Depth Table:

Operation and Maintenance Manual 81

 3
Graphic

Step 2 Programming the threaded holes:

The screen will look like this after correct entries:

82 Revised December, 2001

 3
Graphic

Step 3 Program the contour and holes for Level 3 (machining from the
front). The following entries are basically identical to the
entries in Steps 1 and 2.
Differences:
 use Level 3 (LV 3)
 Coordinate Y becomes Coordinate Z
 use an angle head tool holder

Note:
Instead of using an angle head to machine on Level 3, the
profile could be rotated in the clamps 90°. This will, however,
add to the cycle time.

Operation and Maintenance Manual 83

 The screen will look like this after correct entries:

Level 3 in graphic display mode:

84 Revised December, 2001

 3.2.5 Sub-Programs
Repeating program sequences used to machine profiles are
specified with the Sub Programs menu:

After selecting Sub Programs, the empty Sub-programs menu

opens:

Note:
The entry menu is identical to the machining menu described
in section 3.2.4. The same entries and procedures are used
with this menu.

Operation and Maintenance Manual 85

 The easiest way to understand how sub-programs work is to view
an example:
1st Example:
Identical tapped holes are to be drilled at several
points on the profile (see example 2 in section
3.2.4). Since considerable effort will be required
to program these hole individually, the tapped
holes will be defined as a sub-program.

The result is to look like this:

Step 1 Specify the contour machining in the machining program:

86 Revised December, 2001

 Step 2 Generate the program for the 4 tapped holes in the sub-
program in the usual way:

3
Graphic

Note:
Enter only absolute coordinates in the sub-program to
variably position the sequence in the machining program.

Operation and Maintenance Manual 87

 Step 3 Open the machining menu again and transfer the
variable for positioning the holes (x and Y-dimension) to
the sub-program (Type 2)

3
Graphic

88 Revised December, 2001

 3.2.6 Commissions
Specify the necessary production data for machining the profiles
in the Commissions menu:

After selecting Commissions, the empty Commission menu

opens:

Note:
The entry menu is identical to the machining menu described
in section 3.2.4. The same entries and procedures are used
with this menu.

Operation and Maintenance Manual 89

 Description Enter a description for this commission in this line.
This description is only for information purposes
only.

Nr. The consecutive number is displayed in this column

(line number).

Stat. Enter the position of the profile in the machine here.

The profile position is defined with work stops. The
number of work stops must correspond to the
number of work stops mounted to the machine.

1 2

1 Work Stop #1
2 Work Stop #2

Amount Enter the number of pieces for the job.

Complete During operation the <Complete> column is

updated as each piece is finished (piece counter).

Program Select the desired work program from the list. Press
(return) or function key F9.

Profile length Enter the profile length here.

Measure A YES in this column activates the optional length

measurement system. YES or NO is selected with
function key F9.
Pos. A number is entered here to correspond to the
machine number using the optional barcode
scanner.

90 Revised December, 2001

 3.3 Operation
The machine functions are controlled in the Operation menu.

3.3.1 Automatic Operation

After opening the automatic menu, the Commissions menu opens.

Operation and Maintenance Manual 91

 When you select a commision, the following screen appears. The required
data for this commission is entered or changed in this screen.

Nr.: Commission Number/Line Number

Stat: Machining Station (1, 2, 3, …)
Amount: to be machined
Complete Number of pieces finished
:
Program: Working program; select from list
Length: Length of workpiece. This must be accurate-
not necessarily what is entered in the
Working Program.
Measure: Use the optional Length Measuring System
Select YES or NO with Function Button F9.
Pos.: Used with optional Barcode Scanner.

92 Revised December, 2001

 3.3.2 Manual Operation

3.3.2.1 Change Tool

Select the tool in the Tool menu which is to move into the lower
position (‘
6 o’clock’ ).

Note:
During a tool change, the tool to be changed may
not be in the lower (6 o’
clock) position. Index the
tool to be changed to the 3 o’ clock position.
Changing the tool while it is in the 6:00 position
could result in damage to the machine

3.3.2.2 Moving Axes

In this menu, the axis can be manually moved to the entered
values (metric values only).

3.3.2.3 Manual Functions

In this menu, you can enable or disable machine functions such
as Clamp Stations, Optional Vertical Clamps, Spray Mist, and
raise or lower the Safety Hood. Press either the ‘ (off) or ‘
F7’ F9’
(on) buttons as required for the job. To exit this menu, press the
10
OK
‘
ESC’
key or .

Operation and Maintenance Manual 93

 3.4 Service
Most of this menu is not accessable to the user. The majority of this menu
is used for initial set-up or repair of the machining center.

Warning

Unauthorized modifications to these menu items could result in

severe injuries and damage.

If in consultation with elumatec service personnel, the

password protection is temporarily bypassed for test purposes,
it is essential that it is reactivated on completion of the work.

Unauthorized modifications made under these menu items

will cancel the machine warranty.

Only items that are available to the user are described below.

3.4.1 Axis Error

To clear an error in the X, Y, or Z axis.

Note:
The axis is reset without any further display.

94 Revised December, 2001

 3.4.2 FBI Error
Reset errors in the Field Bus Interface

Note:
The error is reset without any further display.

3.4.3 Directories
The directory structure of the computer system is defined here.

Operation and Maintenance Manual 95

 The following structures can be defined or changed:

Note:
The system is set up at the factory; no changes are
generally required. If changes are required, they must
be made with the assistance of the
Service Department.

3.5 PC Tools
The PC Tools menu gives you access to special programs. These
programs are only installed or activated when required.
A detailed description of each program is provided when each one is
activated.

Modem: Starts an additional program for data communication

Update This menu item is used to install new FPS software
FPS: updates.

96 Revised December, 2001

 Backup: This menu item is used to backup all machine
software (for example to the floppy disk drive).
Restore: This menu item is used to restore all machine
software from your program disks. Please consult the
elumatec Service Department before proceeding.
Ellipse: This function is not yet available.

3.6 Floppy Disk

In the Floppy Disk menu, system data can be transferred to or from 3.5”
disks

3.6.1 Save Data

3.6.2 Load Data

Note:
Floppy Disk access is carried out on the drive
(directory) for ASCII data indicated in the Service
Menu item.

Operation and Maintenance Manual 97

 3.6.3 Load 3rd Party Programs

98 Revised December, 2001

4 Details

4.1 Help Function

Detailed help on the current window can be obtained by pushing function
key F1.
1
Help

The following functions are available within Help:

4 Prev. Select the previous Help page by pushing button F4.

page

5 Next Select the next Help page by pushing button F5.

page

6
Abort You can exit the Help page by pushing button F6, F10,
10
OK or the button.

Operation and Maintenance Manual 99

 4.2 Expanded Functions for the Enter Data Menu

4.2.1 Search (Control + F9)

Press the ‘ and F9 Function button to get the screen below.
Enter the term to be searched for. The data record is marked and
can be opened by pressing the (return) button or the
button.

4.2.2 Abort (Function Button F6 or <ESC>)

6
Abort
The current operation is cancelled by pressing the or

buttons. You will be returned to the previous screen.

4.2.3 Selection + (Function Button F9)

9 Select
+
Pressing the button will open a window in which several
data records can be selected. There are several ways to select
the data records:
1) Select a particular data record (line). Enter the line or record
name. Remember that the record names are case-sensitive.
2) Select all data records. Enter the placeholder character <*>
as a replacement for all characters in the file name.
3) Select several data records:

100 Revised December, 2001

 
 Use the file name with the placeholder <*>. For
example, if you type in P*, you will select all files that
start with <P>.

 Use the file name with the placeholder <?>. For
example, if you type in T??, you will select all files that
start with <T> and have three characters.

 Use the procedure described in step 1) above
repeatedly with different file names.
The selected records will be shown in red. Confirm each selection
10
OK
with the button (RETURN) or with the button.

4.2.4 Selection - (Function Button F7)

7 Select
-
Pressing the button will open a window in which several
data records can be de-selected. This function works in the same
way as the Selection + procedure except that the highlighted lines
are no longer marked when the button (RETURN) or the
10
OK
button is pushed.

4.2.5 Manipulate Transfer (CTRL Button + Function Button

F2)
This function checks the content of the transfer line. The data
record labels are briefly loaded in the menu.

Pressing the button (RETURN) restores the previous data

records contained in the system.

Note:
The contents of the transfer file cannot be
processed in this manner.

4.2.6 Write Transfer (CTRL Button + Function Button F3)

This function writes the selected data record to the transfer file.
The new data is added to the existing transfer file, and overwrites
the existing data when you confirm the transfer by pressing the
button (RETURN).

4.2.7 Load Transfer (CTRL Button + Function Button F4)

This function loads the contents of the transfer file into the
system. The new data overwrites the existing data when you
confirm the load by pressing the button (RETURN).

Operation and Maintenance Manual 101

 Note:
Data records selected with the <Selection +>
and/or <Selection –> functions are marked as a
block and can be saved to the transfer file.

4.2.8 Rename Record (CTRL Button + Function Button F6)

This function allows you to rename the selected data record.
When you have typed in the new name, press the button
(RETURN) to enter the new name. The record name can have up
to 10 characters (alphanumeric and symbols can be used) and
the description line can have up to 40 characters.

4.2.9 Copy Record (CTRL Button + Function Button F7)

This function allows you to copy the selected data record to a new
file.

4.2.10 Delete Record (CTRL Button + Function Button F8)

This function allows you to delete the selected data record. You
10
OK
will be asked to confirm the delete by pressing .

102 Revised December, 2001

 4.3 Expanded Functions for the Contours Menu

4.3.1 Zoom Graphic (Function Button F2)

The Zoom Graphic function displays the programmed contour
over the entire screen. The function helps identify incorrectly
programmed tool paths.
The example below shows one of our earlier programming
exercises enlarged:

When you press the F2 button, the screen shows the functions OCI
BAHN and OCI KORRECT. These functions are not currently
supported in the SBZ 130 controller.

4.3.2 Graphic Off/On (Function Button F3)

During programming, this button toggles the contour display off
and on.

Note:

If an error message appears during the program

entry, the graphic display of the contour is
interrupted. If this happens, update the graphic
display manually by toggling the F2 button
(pressing it twice).

Operation and Maintenance Manual 103

 4.3.3 Zoom Line (Function Button F5)
Especially when entering programs using variables, you may want
to see more of the current line than can be seen in the normal
screen. Pressing the F5 button will display a larger format of the
program line:

Normal Mode

Zoomed Mode

4.3.4 Circle/Straight Line (Function Button F8)

This function is used to select the program parameter (Job). To
use this function you must have the cursor in the Job column (the
Job column is highlighted in yellow). Each time you press the F8
button you advance through the Job table.

Job No. Description

G00 Rapid Traverse: The cutter moves quickly through a
straight line defined with coordinates.
G01 Straight Line Interpolation: The cutter moves at a
slower rate through a straight line defined with
coordinates.
G02 Counter-Clockwise circle programming: The cutter
travels counter-clockwise along a semi-circle with a
defined radius.
G03 Same as G02, except in a clockwise direction
G23 Circular arc with additional support points on the path
in place of a radius

104 Revised December, 2001

 4.3.5 Specified Values (Function Button F9)
Pressing the F9 button opens the menu that defines the tool
dimensions for the graphical view of the contour. These
dimensions do not apply to the actual machining of the contour;
the actual tool dimensions for machining are defined in the
General Parameters, Tools, and Contours menus. The letters in
the [ ] brackets (H, L, B, and D) refer to the dimensions used for
programming with variables.

4.3.6 OK (Function Button F10)

10
OK
Data entries are confirmed by pressing .

Operation and Maintenance Manual 105

 4.4 Notes

106 Revised December, 2001