LT32 Instalação
LT32 Instalação
LT32
INSTRUCTION MANUAL
(Installation)
MED-LT32-IN-EN-03
INTRODUCTION
This instruction manual is a guidebook that describes information necessary to properly install
This manual explains important instructions necessary to install the LT32. Before installing
the LT32, thoroughly read this manual to fully understand its contents.
It is recommended to keep this instruction manual in a safe place since the manual must also be
transferred as the machine is relocated. The design and specifications of the LT32 are subject to
change without prior notice due to continual upgrading and improvement. Therefore, the contents
of this instruction manual may slightly vary from the details of the actual machine you have
purchased. If you have any question about the machine you have purchased or contents of this
instruction manual, please do not hesitate to contact your local sales dealer.
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Important Read This Instruction Manual Prior to Use.
(1) Safety
Only authorized personnel who have the knowledge about maintenance of the machine or have
taken the maintenance education are allowed to carry out the installation work.
Proper operation and periodic maintenance are absolutely required to safely operate the Crimp
force monitor (LT32). Thoroughly read the safety precautions stated in this instruction manual to
The safety precautions explained in this instruction manual are applicable only to the operating
procedures described herein. If the customer uses the LT32 in a way different from that described
in this instruction manual, the customer shall be held responsible for all safety considerations.
Never attempt to disassemble, reassemble, or modify the machine without prior written permission.
Doing so may cause the machine not to be operated at its optimal operating level or may cause a
The items with these marks describe the important contents. Therefore, carefully read such
Indicates items and operational instructions, which are important for the
Important performance, operation, and maintenance of the machine.
Indicates items and related matters, which are for your reference on the
Reference performance, operation, and maintenance of the machine.
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Special Care Should Be Taken When You Use LT32.
DANGER
Connect the grounding cable to the machine and take appropriate measures so that the
2. An electric shock hazard exists since a power source having high voltage and high current
Never open the electric component box without shutting down of the circuit breaker of the
main power source and the main circuit breaker of the power supply source.
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Special Care Should Be Taken When You Use LT32.
WARNING
1. To ensure the optimal performance and safe operation of the machine, do not install the
2. To ensure the optimal performance and safe operation of the machine, install the machine
in a place where;
1) Indoor place
3. If a cable is connected to signals other than those stated in the specification, this may cause
the machine to malfunction. Always connect the cables to the signals specified in the
instruction manual.
Voltage AC100 – 240V 50Hz/60Hz
Electric Power 30W or less
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Special Care Should Be Taken When You Use LT32.
WARNING
4. Do not operate the machine in a work environment other than that specified in the
following.
Doing so may cause the machine not to be operated at its optimal operating level, as well
Operating Temperature 10 to 40 °C
environment Humidity 35 to 85 %
5. Always turn OFF the power completely when the machine is not in use. If unauthorized
personnel operate any switch accidentally, this may cause serious personal injury.
6. Keep hands away from applicator, because it is dangerous while the power is supplied.
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Special Care Must be Taken When You Use LT32.
CAUTION
1. Keep the machine away from high voltage sources, large current sources, and large
power relays.
2. If any accident, trouble, or faulty product arises resulting from modification or change of
the machine made by the customer, the customer shall be held responsible to take
3. When the customer asks to repair any defective part of the machine, the customer shall
restore the parts, which have been changed and/or modified by the customer, to their
original conditions.
4. Any request to modify the machine, which has been changed and/or modified by the
customer, shall not be accepted. In this case, the customer shall be held responsible to
IMPORTANT
When mounting the LT32 on the AC81, read the instruction manual (installation) for LT32
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CONTENTS
1. SPECIFICATIONS ............................................................................................................................................. 1
2. INSTALLATION/ADJUSTMENT....................................................................................................................... 3
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1. SPECIFICATIONS
1.1. Specifications
(4) Number of parts (CH1) 1-64 parts numbers (CH-2) 1-64 parts number
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(14) Others
1) Indoor place
IMPORTANT
(1) In some combinations of terminals and wires, the curled insulation grips touch or almost on
the terminal bottom. These crimps are out of specification for LT32.
(3) To increase detection level, maintain the crimping machine and the applicator with care.
(4) When LT32 is used in a series of automatic machines, never use it with LT20.
(5) LT32 can not detect all crimp deficiencies. Therefore, never omit a visual check.
CAUTION
Always use the machine in a dry and clean room.
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2. Installation/Adjustment
WARNING
Before installation, make sure to turn off breaker and brake power source. Check movable
CAUCTION
Engineers or experts who have maintenance knowledge or have taken maintenance education
2.1. Installation
The main unit jumper pin setting of T-sol’s pressure sensor (Fig. 1) is different from that of Yazaki’s
Make sure that the main unit jumper pin setting is suitable for the pressure sensor.
T-sol’s pressure sensor has the Yazaki’s pressure sensor has the
black tube. red tube.
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Remove the upper PCB.
Enlarged.
sensor
2P
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2.1.2. Installation of LT32
Installation of LT32 depends on types of the crimping machine. Install LT32 in accordance with the
IMPORTANT
The main unit jumper pin setting of T-sol’s pressure sensor is different from that of Yazaki’s
pressure sensor.
If the setting is made incorrectly, the following symptom occurs and the sensor does not
function correctly.
Jumper pin
Pressure setting T-sol YAZAKI
sensor
“NO DATA ERROR” error is
T-sol’s pressure
Correct displayed and buzzer sounds
sensor
when crimped.
The pressure sensor mounting parts may vary depending on the model of the crimping machine as
(1) Install the head of the pressure sensor so that it is put between the ram of each crimping machine
and the base plate of the applicator (applicator fixing plate for the AC80). Install the pressure
sensor while referring to the Instruction Manual for mounting stay of each model. Install the
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(2) Connect the BNC cable to the LT32 main unit. Connect the A-end cable to CH1 and B-end cable
to CH2.
CH2 CH1
BNC Cable
(2) Press the [ENT] button to display “Prog Select”. While pressing the [▲] button, press the [ENT]
button.
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(3) Press the [▲] button four times when Passwords is asked.
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(6) Press [ENT] button to come in “5. SENSOR”.
(8) Press [ENT] button to go to the Preload screen on the side of Channel 1.
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(9) Press [ENT] button to set Preload on the side of Channel 1.
ENT
MODE
▲▼ buttons
Channel 2
ENT
MODE
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(10) Tighten the (preload) bolt and apply by 15 % - 20 %.
* Tighten the bolt within 8 sec. after preloading has been started. When a value ranging from
15% to 20% is set within 8 sec., “OK!” is indicated. When this setting is not completed within
8 sec., loosen the bolt to completely release the pre-load. Enter the preload mode again and
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(11) Press [MODE]button when 15 – 20 % preload is applied. Preload set is completed.
CAUCTION
Even if preload is applied, the value
If you fail to apply preload including the above-mentioned condition (exceeding 20%),
loosen the bolt once and relief preload completely. Display Preload and tighten the bolt
from 0% to apply.
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2.1.5. Installation of Trigger Switch
A trigger switch is different from to crimping machine to machine. Install in accordance with
Instruction Manual for the installation stay of each machine model. The following is a representative
example of AC80.
Remove a cover provided at the rear side of crimping machine and install the photo sensor. The
following is a guide for the slit cam installation position at the top dead point.
Photo sensor
0
15° -5
Slit cam
Slit cam
Photo sensor
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2.1.6. Connection Diagram of Communication Cable
The I/O cable connecting LT32 with the crimping machine depends on a type of crimping machine.
Refer to the instruction manual on a fixing stay for each type of machine.
To set the parameters such as time delay/measurement time, use the attached PC software
“CMSS2”. Use a RS232C cable (cross type) to connect LT32 and PC.
The following diagram shows the connection of communication cables to connect LT32 and PC.
In DOS/V PC, D-SUB9 pins are used for RS232C. When PC uses other special connectors,
(Female) (Female)
1P:FG 1P:FG
2P:RXD 2P:RXD
3P:TXD 3P:TXD
4P:DTR 4P:DTR
5P:GND 5P:GND
6P:DSR 6P:DSR
7P:RTS 7P:RTS
8P:CTS 8P:CTS
9P: 9P:
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2.1.7. Wiring Connection of Cables
Cables are Crimp Force Sensor cable, BNC cable, I/O cable, power source cable and RS232C cable.
(See also section 1.4., Structure of Devices, in the Instruction Manual (Operation).) Run the cables
The following shows an example when running the cables of the AC80.
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2.2. Parameter Set
1) Quick set
2) Manual set
・ Simplification of set
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(2) Click LogOn to log-on.
(3) Click the PAR icon to change program numbers and select any channel number and part number.
Click “PAR”.
(4) Click the Quick icon and type passwords. Click OK.
Click “Quick”.
Type passwords.
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(5) This is a Quick Set screen.
When the standard waveform is registered in the selected parts number, the waveform is displayed
on the screen in red. To perform Quick Set (Parameter Set), crimp terminals just the way they are.
1) Gain
Crimp conforming terminals. The gain value, delay / measurement time can be gained.
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2) Good
When the first crimp (Gain) completes, it goes to the next crimp mode “Good” automatically.
b) Count is cleared when the checkmark is reset. Crimp again if you fail.
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REFERENCE
If the electric wire or terminal cannot obtain the gain or waveform of the OK product correctly,
change “Effective Wave Level” in [Input] in the “Gain” dialog box from “8” to “15” and retry it.
3) Check
After 30 conforming terminals are crimped, the “Check” button becomes active. Click the
“Check” button
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4) InsCrm
Crimp one bit-insulation terminal (1/3 defect). The “Check” button becomes active. Click the
“Check” button if it is accepted. Remove the checkmark if crimp is failed. Crimp another bit
“Check” button
5) ConFra
Crimp one cut-conductor terminal (1/3 defect). When all crimps complete, “Press Completed” is
displayed. If cut-conductor terminal crimp is failed, remove the checkmark. You can crimp
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6) Cal
“Cal” button
Press the “Cal” button to calculate the waveform division lines A, B, C and D and tolerance
b) Measurement time till the waveform peak should be set. (The waveform should be captured.)
c) The waveform division line D should come to the peak of the standard waveform.
d) The waveform division line B should come to the branch point of the standard waveform and
f) The waveform division line A should come to the branch point of the waveform crimped at the
“OK” button
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8) Press the “OK” button to go to the OPERATION mode automatically.
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< Check of Defect Detection >
・Bit Insulation
Crimp two bit-insulation terminals (1/3 defect) and check that they are detected as a defect.
・Cut-conductor
Crimp two cut-conductor terminals (1/3 defect) and check that they are detected as a defect.
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IMPORTANT
* If deficiencies are not detected
If deficiencies are not detected at the time of defective detection, the defect articles may be flown out.
1) Set the tolerance to detect the level when editing the program in parameter mode.
Tolerance settings
2) Crimp a terminal in Operation mode, and check that the crimp defect can be detected.
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CAUCTION
1) Crimp terminals in each crimp mode while comparing crimped samples and the crimp waveforms
on the screen.
If you fail crimping or do not adopt the waveform for set, remove the checkmark on the screen to
2) Depending on a combination of terminals and wires or the service condition, you may not set
In that case, set it manually as in the past. The manual set procedures are described from the
following pages.
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2.2.2. Manual Set
As in the past, you can set Parameter manually. The following shows the procedures.
Click “LogOn”.
(2) Click the PAR icon and select any channel and parts number from the program number change.
Click “OK”.
Click “OK”.
(3) Select “Program Edit”. Type passwords when asked. Then click OK.
Type Passwords
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(4) Tolerance between each division is set at 0% on default. Change tolerance to AB=20%,
BC=30% and CD=10%. Check that the delay/ measurement time is 0/100 (ms) and click “OK”.
Click “OK”
(6) Change the number of samples (Teach Q’ty) from 4 to 1 to teach Parameter Set. Click “OK”.
Click “OK”
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(7) Click “Close” and close Parameter window.
Click “Close”.
Click “Teach”.
Click “Teach”.
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(10) Crimp the second terminal on the Teach mode.
Click “PAR”.
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(13) The waveform crimped on the Teach mode is displayed.
IMPORTANT
* Start-up of Waveform
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(15) The value of the waveform division line A to the measurement time in 100ms is indicated in %,
(17) Drag the waveform division line B to the peak of waveform. (In this example, the waveform
Division line B
Line A (%)
Line B (%)
Measurement time =Line B (%)-Line A (%)+3ms
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(19) Click “OK” after the delay / measurement time is set.
Click “OK”.
Non-Similar
Click “OK”.
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(22) Click “Close” and close Parameter Window.
Click “Close”
CAUTION
“Non-Similar” is a function to compare the standard waveform registered at Teach with the one
manual set, it will cause an error due to this function after setting the delay/measurement time.
After the delay/measurement time is set, turn off this function once. Even if you turn it off, it is
Click “Teach”.
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(24) Crimp on the Teach mode. The first crimp is for Gain.
Click “PAR”.
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(27) Select “Program Edit” and type passwords.
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(30) Drag the waveform division line C to the peak of differential waveform, and the waveform division
line D to a singular point that is crossed with the horizontal line (zero) dropping to the right side.
(31) Return the waveform display to the normal waveform. Check that the waveform division line D
Click “OK”.
Click “Close”.
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(33) Click the OPE icon. Select the Operation mode.
Click “OPE”.
(34) Crimp one bit-insulation terminal (1/3 defect) on the Operation mode.
(35) Crimp one cut-conductor terminal (1/3 defect) on the Operation mode.
Click “PAR”
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(37) Select “Program Edit” and type passwords.
(38) The displayed waveform is a standard waveform of a conforming article on TEACH. Display the
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(39) Drag the waveform division line A to a branch of the bit-insulation defect and the standard
waveform, and the waveform division line B to a branch of the cut-conductor defect and the
standard one.
IMPORTANT
*Set the waveform division line using a characteristic of the defective waveform.
1) The bit-insulation defect diverges or rises toward the higher pressure at the first half of
2) The cut-conductor defect diverges toward the lower pressure at a place where the
waveform goes up toward its peak. Set the waveform division line B there.
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(40) Select Teach and type passwords.
(41) Return samples (Teach Q’ty) from “1” to “4”, and click “OK”.
Click “OK”
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(43) Change the adaptive function from “On” to “Off” and click “OK”.
Click “OK”
(45) Select View, then Clear to erase the waveform on the screen.
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(46) Click TEACH to change to the Teach mode.
Click “TEACH”
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(50) After Teach completes, it goes to the Operation mode automatically.
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(53) Select [File→Save As].
File → Save As
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(56) Tolerance judgement mode screen.
(57) With the click of [▲],[▼] on the counter of CMSS2 screen, you can count up and down. Align the
Count up/down
(58) Input figures in the counter directly or by clicking [▲] or [▼], or to show the end point for the
calculation.
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(59) Click “Result”.
1) The standard deviation of each division from the selected crimp data is determined.
Click “Result”.
2) Input the values taken the note on tolerance of program edit on the Parameter mode. Click
“OK”.
Click “OK”
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<Checking Defect Detection>
(1) Crimp two bit-insulation terminals (1/3 defect) on the Operation mode to check if they are detected.
(2) Crimp two cut-conductor terminals (1/3 defect) on the Operation mode to check if they are
detected.
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IMPORTANT
If deficiencies are not detected at the time of defective detection, the defect articles may be flown out.
1) Set the tolerance again to detect the level when editing the program in parameter mode.
Tolerance settings
2) Crimp a terminal in Operation mode, and check that the crimp defect can be detected.
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Do Not Copy.
Instruction Manual for Crimp Force Monitor (LT32) (Installation)
Manufactured by Yazaki Parts Co., Ltd Equipment & Tool Die Manufacturing Division
MED-LT32-IN-EN-03